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Traulsen RPP232L-FHS User's Manual

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Contents

1. f Clearance Page 3 IV CARE amp MAINTENANCE a Cleaning The Exterior Page 3 b Cleaning The Interior Page 3 c Hinge Replacement Page 3 d Replacing The Gaskets Page 3 V OTHER a Service Information Page 3 b Spare Parts Page 4 c Warranty Registration Page 4 d Interior Arrangements Page 4 VI PIZZA PROOFER OPERATION a Controls Page 4 b ON OFF Switch Page 4 c Proofing Page 4 Vil TROUBLE SHOOTING GUIDE Page 5 VIII WIRING DIAGRAM Page 6 IX WARRANTY INFORMATION Page 7 SERIAL VOLTS TOTAL CURRENT AMPS MINIMUM CIRCUIT AMPS MAXIMUM OVERCURRENT PROTECTION LIGHTS WATTS HEATERS AMPS REFRIGERANT TYPE DESIGN PRESSURE HIGH REFRIGERANT TYPE DESIGN PRESSURE HIGH 370 60294 00 REV A UL LISTED THE SERIAL TAG The serial tag is a permanently affixed sticker on which is recorded vital electrical and refrigeration data about your Traulsen product as well as the model and serial number This tag is located in the upper right interior compartment on all reach in pass thru and roll in roll thru refrigerator freezer and dual temp models For hot food and proofer models this tag is located on the top of the unit behind the louvers to protect it from the heat READING THE SERIAL TAG e Serial The permanent ID of your Traulsen Model The model of your Traulsen e Volts Voltage Hz Cycle e PH Phase Total Current Maximum draw e Minimum Circuit Minimum circuit ampacity e Lig
2. a parts supplier or one of our authorized service agents complete list of authorized service agents accompanies this manual and is also posted on our company s official website www traulsen com V c WARRANTY REGISTRATION For your convenience the warranties on your new Traulsen unit may be registered with us by one of two methods Completing the enclosed warranty card shipped with the unit or by filling out the on line warranty registration form located on the Technical Service page of our website www traulsen com V d INTERIOR ARRANGEMENTS Traulsen proofer and proofer retarder models are de signed to accommodate roll in bakery racks See be low for size and capacities Model RPP232L FHS can accommodate two 2 stan dard 18 x 26 pan racks Maximum rack size with wheels inboard of frame is 27 wide by 29 deep by 66 high VI PIZZA PROOFER OPERATION VI CONTROLS Proof Box see fig 3 VI b ON OFF SWITCH Turns the Proofer Control or OFF TIMER LEFT rat STOP START VI c PROOFING sounds for 30 seconds To stop the beeper press TEMP normally displays the Set Pointtemperature For this unit the temperature is pre set and fixed at 95 F Contact the factory for adjustment To display the actual cabinet temperature press and hold l TIMER displays the minutes remaining zero 0 indicates not in use To setthe Time press and ho
3. from fire water burglary accident abuse misuse transit acts of God terrorism attempted repairs improper installation by unauthorized persons and will not apply to food loss THERE ARE NO ORAL STATUTORY OR IMPLIED WARRANTIES APPLICABLE TO TRAULSEN INCLUDING BUT NOT LIM ITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE WHICH TEND BEYOND THE DESCRIPTION ON THE FACE HEREOF TRAULSEN SHALL HAVE NO OBLIGATION OR LIABILITY FOR CONSEQUENTIAL OR SPECIAL DAMAGES GROWING OUT OF OR WITH RESPECT TO THE EQUIPMENT ITS SALE OPERATION OR USE AND TRAULSEN NEITHER ASSUMES NOR AUTHORIZES ANYONE ELSE TO ASSUME FOR IT ANY OBLIGATION OR LIABILITY IN CONNECTION WITH THE EQUIPMENT OR ITS SALE OPERATION OR USE OTHER THAN AS STATED HEREIN INTERNATIONAL COMMERCIAL WARRANTY for Canadian warranties see domestic US warranty TRAULSEN amp CO INC warrants to the original purchaser the Refrigeration Equipment manufactured and sold by it to be free from defects in material and workmanship under normal use and service for a period of one 1 year from date of shipment Under this warranty TRAULSEN amp CO INC will reimburse the purchaser for the replacement of any part of said equipment excluding dryers amp refrigerant gas which then proves to be defective This warranty does not apply to damage resulting from fire water burglary accident abuse misuse transit acts of God terrorism attempte
4. level In addition after the cabinet is set in place sealant should be used around the perimeter of the base to comply with National Sanitation Foun dation requirements see figure 1 After sealing the unit the enclosed ramp should then be installed SEALING BASE OF ROLL IN MODELS A SEALANT MUST BE USED Ef AROUND THE PERIMETER OF THE BASE OF CABINET AS SHOWN 7 FULLY COMPLY WITH SANITARY QUIREMENTS A RECOMMENDED SEALANT IS DOW CORNING SILASTIC RTV 732 ig A stainless steel threshold ramp s is included to fa cilitate rolling in racks It is shipped wrapped in brown paper and secured to the rack guides inside the cabi net To secure it in place remove the two thumb screws in the breaker strip near the bottom door open ing Next loosen the thumb screws located along the floor at the threshold Place the ramp s on top of the loosened thumb screws and secure tabs on each end to breaker strips with thumb screws previously re moved After installing the ramp s it too should be sealed to the floor Bumper strips are secured to the back of Roll In mod els with thumb screws Loosen these and make them finger tight to conform with the requirements of the National Sanitation Foundation NSF lll d WIRING DIAGRAM Refer to the wiring diagram on page 6 for any service work performed on the unit POWER SUPPLY The supply voltage should be checked prior to con nectio
5. Traulsen amp Co Inc Quality Refrigeration OWNER S MANUAL Instructions for the installation and maintenance of most Traulsen models as well as instructions to operate the following special models Pizza Proofer Model RPP232L FHS This Traulsen unit is built to our highest quality standards We build our refrigerators freezers and heated cabinets this way as a matter of pride This philosophy has made Traulsen the leader in commercial refrig eration since 1938 We thank you for your choice and confidence in Traulsen equipment and we know you will receive many years of utility from this equipment All Traulsen units are placed on a permanent record file with the service department In the event of any future questions you may have please refer to the model and serial number found on the name tag affixed to the unit Should you need service however call us on our toll free number 800 825 8220 between 7 30 am and 4 30 pm CST Monday thru Friday It is our pleasure to help and assist you in every possible way INSTALLER COMPLETE THE FOLLOWING INFORMATION PRIOR TO UNIT INSTALLATION INITIAL START DATE SERIAL NO MODEL TYPE COMPANY INDIVIDUAL NAME INSTALLER FORM NUMBER TR35848 REV 8 03 P N 375 60212 00 TABLE CONTENTS THE SERIAL TAG Page 1 ll RECEIPT INSPECTION Page 2 INSTALLATION a Location Page 2 b Packaging Page 2 c Roll In Model Installation Page 2 d Wiring Diagram Page 2 e Power Supply
6. at 120 self closing feature operates up to 90 The door s must be able to open a minimum of 90 in order to make use of the maximum clear door width available lll b PACKAGING All Traulsen units are shipped from the factory bolted to a sturdy wooden pallet and packaged in a durable cardboard container The carton is attached to the wooden skid with the use of large staples These should first be removed to avoid scratching the unit when lifting off the crate Most exterior stainless steel surfaces have a protec tive vinyl covering to prevent scratching during manu facturing shipping and installation After the unit is installed in place of service remove and discard the covering from all surfaces To remove the wooden pallet first if at all possible we suggest that the cabinet remain bolted to the pallet during all transportation to the point of final installa tion The bolts can then be removed with a 3 4 socket wrench Avoid laying the unit on its front side or back for removal of the pallet NOTE Traulsen does not recommend laying the unit down on its front side or back However if you must please be certain to allow the unit to remain in an up right position afterwards for 24 hours before plugging it in so that the compressor oils and refrigerant may settle 22 INSTALLATION continued lll c ROLL IN MODEL INSTALLATION Roll In cabinets set on the floor require the floor area to be flat and
7. ated cleansers when mopping the floor around the unit For stubborn odor spills use baking soda and water mixed to a 1 TBSP baking soda to 1 pint water ratio IV b CLEANING THE INTERIOR For cleaning both stainless steel and anodized alumi num interiors the use of baking soda as described in section IV is recommended Use on breaker strips as well as door gaskets All interior fittings are re movable without tools to facilitate cleaning IV c HINGE REPLACEMENT Both the door and hinge can be easily removed from the cabinet To remove the door remove the plug at the bottom of the top hinge Inside the hinge there is a small screw which secures the door in place Re move this with a flat head screwdriver and the door can then be lifted off the hinge To remove the door portion of the hinge from the door lift off the hinge cover and then remove the three Phillips head screws which secure the hinge in place on the door To re move the cabinet portion of the hinge remove the three Phillips head screws which hold it in place On solid door units the top hinge s contains a microswitch for controlling the interior lighting To reassemble the hinge reverse the previous proce dure IV CARE amp MAINTENANCE cont d REPLACING THE GASKETS To remove the gasket to be replaced grasp it firmly by one corner and pull it out Before attempting to install a new gasket both the unit and the gasket it se
8. d repairs improper installation by unauthorized persons and will not apply to food loss TRAULSEN S standard warranty does not apply to Export Sales Rather for a period of one 1 year from date of original installation not to exceed Fifteen 15 months from date of shipment from factory TRAULSEN will replace F O B factory any defective parts normally subject to warranty will not cover the cost of packing freight or labor such costs being the sole responsibility of the dealer THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EITHER EXPRESSED OR IMPLIED AND CONSTITUTES TRAULSEN S FULL OBLIGATION AND LIABILITY WARRANTIES NOT AVAILABLE ON REMOTE MODELS HOURS OF OPERATION Monday thru Friday 7 30 am 4 30 pm CST Traulsen amp Co Inc 4401 Blue Mound Road Fort Worth TX 76106 Phone 800 825 8220 Fax Svce 817 740 6757 Website www traulsen com Quality Refrigeration ay
9. hts Light wattage Heaters Heater amperage Hot Food units only Refrigerant Refrigerant type used e Design Pressure High amp low side operating pressures and refrigerant charge e Agency Labels Designates agency listings ll RECEIPT INSPECTION All Traulsen products are factory tested for perfor mance and are free from defects when shipped The utmost care has been taken in crating this product to protect against damage in transit All interior fittings have been carefully secured and the legs or casters are boxed and strapped inside to prevent damage Door keys will be attached to the handle with a nylon strip The handle is protected by an easily removable nylon netting You should carefully inspect your Traulsen unit for damage during delivery If damage is detected you should save all the crating materials and make note on the carrier s Bill Of Lading describing this Afreight claim should be filed immediately If damage is sub sequently noted during or immediately after installa tion contact the respective carrier and file a freight claim Under no condition may a damaged unit be re turned to Traulsen amp Co without first obtaining writ ten permission return authorization ll INSTALLATION lll a LOCATION Select a proper location for your Traulsen unit away from extreme heat or cold Allow enough clearance between the unit and the side wall in order to make use of the door stay open feature
10. ld while using to Increase or to Decrease To start the Timer press The Time minutes displays and begins flashing as it counts down When the Timer reaches zero 0 a beeper ET Some units may have both a LEFT and RIGHT Timer They operate independently and are set and operated as noted above The proofing process promotes yeast fermentation which generates gas and causes the dough to rise Proofing takes approximately 90 minutes depending on the product A temperature setting of 95 F is typical but will vary slightly depending on the product being proofed Vil TROUBLE SHOOTING GUIDE FIND YOUR PROBLEM HERE REMEDY 1 Unit fails to start Check power supply 2 Condensing unit operates for Are doors closing properly prolonged periods or continuously Dirty condenser or filter Clean properly Evaporator coil iced Needs to defrost Shortage of refrigerant call service 3 Food compartment is too warm Check door s and gasket s for proper seal Perhaps a large quantity of warm food has recently been added or the door was kept open for a long period of time in both cases allow adequate time for the cabinet to recover its normal operating temperature 4 Food compartment is too cold Perhaps a large quantity of very cold or frozen food has recently been added Allow adequate time for the cabinet to recover its normal operating temperature 5 Condensation on the exterior surface l Check door alignment a
11. lf must be at room temperature Insert the four cor ners first by using a rubber mallet or hammer with a block of wood After the corners are properly inserted work your way towards the center from both ends by gently hitting with a mallet until the gasket is com pletely seated in place see figure 2 for proper gasket placement Inside Door Panel Gasket Assembly Fig 2 Vertical Gasket NOTE The gasket may appear too large but if it is installed as indicated above it will slip into place V OTHER V a SERVICE INFORMATION Before calling for service please check the following Is the power supply Is the fuse OK or circuit breaker on Is the power switch If after checking the above items and the unit is still not operating properly please contact an authorized Traulsen service agent A complete list of authorized service agents was provided along with your Traulsen unit If you cannot locate this you may also obtain the name of a service agent from the Tech Service page of our website www traulsen com If service is not satisfactory please contact our in house service department at Traulsen amp Co Inc 4401 Blue Mound Road Fort Worth TX 76106 800 825 8220 Traulsen amp Co Inc reserves the right to change speci fications or discontinue models without notice V OTHER cont d V b SPARE PARTS Spare or replacement parts may be obtained through
12. n to be certain that proper voltage for the cabi net wiring is available refer to the serial tag to deter mine correct unit voltage Make connections in ac cordance with local electrical codes Use qualified electricians Use of a separate dedicated circuit is required Size wiring to handle indicated load and provide necessary overcurrent protector in circuit see amperage require ments on the unit s serial tag INSTALLATION continued lll f CLEARANCE In order to assure optimum performance your Traulsen unit MUST have an adequate supply of air to function properly Therefore the operating location must either have a minimum of 12 clearance over head of the unit or allow for unrestricted air flow at the back of the unit Clearance of at least 12 above is required in order to perform certain maintenance tasks IV CARE amp MAINTENANCE WARNING DISCONNECT ELECTRICAL POWER SUPPLY BEFORE CLEANING ANY PARTS OF THE UNIT IV a CLEANING THE EXTERIOR Exterior stainless steel should be cleaned with warm water mild soap and a soft cloth Apply with damp ened cloth and wipe in the direction of the metal grain Avoid the use of strong detergents and gritty abra sive cleaners as they may tend to mar and scratch the surface Do NOT use cleansers containing chlo rine this may promote corrosion of the stainless steel Care should also be taken to avoid splashing the unit with water containing chlorin
13. nd gaskets for proper seal Condensation on the exterior surface of the unit is perfectly normal during periods of high humidity 6 Compressor hums but does not start l Call for service VIII WIRING DIAGRAM HSWHOIS Nel NYa Teor IH IH AWISY 1 11 ttOO IEE Ga AA a Ssnd SHa SOVLIOA MOT issues OL HJO SION a a CHOU T Q 49044 8 SSINHYH ONIMIAS i m i Hivd SO Eg fi 1 dial aL AY 34 aa WARRANTY INFORMATION STANDARD DOMESTIC WARRANTY TRAULSEN amp CO INC warrants new equipment to the original purchaser when installed within the United States against defective material and workmanship for one 1 year from the date of original installation Under this warranty TRAULSEN amp CO INC will repair or replace at its option including service and labor all parts found to be defective and subject to this warranty The compressor part is warranted for an additional four 4 years During this period TRAULSEN amp CO INC will supply replacement compressor s if deemed defective however all installation recharging and repair costs will remain the responsibility of the owner This warranty does not apply to damage resulting

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