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Trane TUD2B100A9V3VB User's Manual

1. T 13 UNIT SEE NOTE 7 r Y LOW VOLTAGE AIR CONDITIONING OUTDOOR SECTION WITHOUT TRANSFORMER NOTES BE SURE POWER AGREES WITH EQUIPMENT NAMEPLATE S 2 LOW VOLTAGE 24 V WIRING TO BE NO I8 A W G MIN 3 GROUNDING OF EQUIPMENT MUST COMPLY WITH LOCAL CODES 4 SET THERMOSTAT HEAT ANTICIPATOR PER UNIT WIRING DIAGRAM 5 THESE LEADS PROVIDE II5 V POWER FOR CONNECTION OF ELECTRONIC AIR CLEANER AND HUMIDIFIER MAX LOAD 1 0 AMPS EACH THIS WIRE 15 ONLY FOR THERMOSTATS REQUIRING CONNECTION TO TRANSFORMER COMMON TERMINAL THE Y2 TERMINAL FROM THE THERMOSTAT MUST BE WIRED TO THE Y TERMINAL OF THE FURNACE CONTROL FOR PROPER BLOWER OPERATION DURING COOL ING SET DIP SWITCHES WITH POWER OFF PER INSTALLATION INSTRUCTIONS TO SET AIRFLOW AND INDOOR FAN OFF DELAYS OPTIONAL HUMIDISTAT IS TO BE CONNECTED BETWEEN R AND BK FACTORY INSTALLED JUMPER R TO BK ON THE CIRCUIT BOARD MUST BE CUT IF OPTIONAL HUMIDISTAT IS USED THE JUMPER MUST ALSO BE CUT WHEN APPLYING AN AIRFLOW COMMAND SIGNAL TO THE BK INPUT SUCH AS WITH THE VARIABLE SPEED SINGLE ZONE AND MULTI ZONE SYSTEM CONTROLLERS ON SINGLE SPEED COOL ING ONLY NON HEAT PUMP SYSTEMS JUMPER Y TO O FOR PROPER OPERATION OF THE DELAY PROFILES AND THE HUMIDISTAT FOR TWO COMPRESSOR OR TWO SPEED SYSTEMS JUMPER YLO TO O From Dwg 21B341128 Rev 0 22 1650 13 D
2. 0 3018 LHOIY I 310N 335 0 1015 1131 115012 MO1idf STVIH3IVIN FTEILSNEWOD 01 NWnNWINIW ILVNU3L7V 01123 02 1 21412313 100 42084 8 10 S3HONI NI SNOISNAWIG TIY ONIAVHG ANITLNO A6 GNL PRODUCT DATA Juv 3015 91 1 2 NOLLOINNOD 599 310H 2 1 1 NO LOANNOD 17218123111 3108 8 1 f 8 E 123NNOD 3014 u313AVIQ 78 22 1650 13 DATA SUBJECT TO CHANGE WITHOUT NOTICE 24 22 1650 13 DATA SUBJECT TO CHANGE WITHOUT NOTICE 25 PRODUCT DATA Since the manufacturer has a policy of continuous product and product data improvement itreserves the rightto change the design and specifications without notice Technical Literature Printed in U S A Trane 6200 Troup Highway Tyler TX 75707 WERTE LISTED
3. 2011 Trane UPFLOW HORIZONTAL 2 STAGE VARIABLE SPEED GAS FIRED FURNACE XV 80 MODELS TUD2B060A9V3VB TUD2B080A9V3VB TUD2C080A9V4VB TUD2C080B9VAVB TUD2B100A9V3VB TUD2C100A9V5VB TUD2C100B9V5VB TUD2D120A9V5VB TUD2D120B9V5VB TUD2D140A9V5VB Two Stage FanAssisted CombustionSystem PUB NO 22 1650 13 e TRANE 2011 Trane General Features NATURAL GAS MODELS Central Heating furnace designs are cer tified by the American Gas Association for both natural and L P gas Limit setting and rating data were established and approved under standart rating condi tions using American National Standards Instirute standards SAFE OPERATION The Integrated System Control has solid state devices which continuously monitor for presence of flame when the system is in the heaating mode of operation Dual solenoid combination gas valve and regulator provide extra safety QUICK HEATING Durable cycle tested heavy gauge aluminized steel heat exchanger quickly transfers heat to provide warm condi tioned air to the structure Low energy power vent blower to increase efficiency and provide a positive discharge of gas fumes to the outside BURNERS Multiport In shot burners will give years of quiet and efficient service All models can be converted to L P g
4. TFM210A9FRO Electronic Air Filter Perfect Fit High Efficiency 24 1 2 Wide Gas 245 9 Electronic Air Filter Perfect Fit Standard Efficiency 17 1 2 Wide Gas TFP175A9FRO Electronic Air Filter Perfect Fit Standard Efficiency 21 Wide Gas TFP210A9FRO Electronic Air Filter Perfect Fit Standard Efficiency 24 1 2 Wide Gas TFP245A9FRO Coil Enclosure 17 1 2 Wide Cabinets lec BAYCLE17A1722A Coil Enclosure 21 Wide Cabinets einnsean BAYCLE21A2130A Coil Enclosure 24 1 2 Wide Cabinets BAYCLE24A2430A ierit EE BAYFLTR200 ATS e cocco hac tea E ER EEG cance tale nace dase Seca Ed eta ep ed BAYHALT249 Masonry Chimney Vent Kit Upflow models only BAYVENTS800B Filter idit a d T BAYRACK960A Available for models with 1800 CFM or greater which require an additional side return 22 1650 13 5 s a r TUD R9V PRODUCT SPECIFICATIONSO MODEL TUD2B060A9V3VB TUD2B080A9V3VB TUD2C080A9V4VB TYPE U
5. CE CFM 884 896 924 931 931 WATTS 145 180 240 280 330 ON OFF OFF ON OFF OFF ON OFF OFF ON OFF FF OFF OFF ON OFF OFF ON OFF OFF ON OFF OFF ON 22 1650 13 DATA SUBJECT TO CHANGE WITHOUT NOTICE UD2B080A9V3VB FURNACE HEATING AIRFLOW AND POWER WATTS VS EXTERNAL STATIC PRESSURE WITH FILTER AIRFLOW DIP SWITCH SETTING EXTERNAL STATIC PRESSURE ES 0 3 HEATING 15 MEDIUM STAGE CFM 765 TEMP RISE 50 WATTS 155 CFM 875 TEMP RISE 44 WATTS 210 HEATING A SN MEDIUM STAGE HIGH CFM 1090 ON TEMP RISE 55 WATTS 310 CFM 1240 TEMP RISE 48 WATTS 410 CFM 1400 TEMP RISE 42 WATTS 530 1010 HIGH TEMP RISE 39 WATTS 265 OUTDOOR EXTERNAL STATIC UNIT SIZE AIRFLOW TONS ot os 07 880 875 860 845 840 WATTS 120 155 190 225 245 CFM 1020 1000 990 980 960 WATTS 170 205 240 280 320 CFM 1110 110 1110 1100 1100 WATTS 210 260 320 350 385 CFM 1040 1010 1000 1000 990 WATTS 190 220 260 310 340 CFM 1200 1200 1190 1190 1175 WATTS 250 320 370 415 450 CFM 1340 1340 1330 1320 1300 WATTS 355 425 475 530 570 CFM 1215 1210 1210 1200 1185 WATTS 265 330 375 430 465 CFM 1430 1415 1410 1385 1330 WATTS 415 457 520 575 580 CFM 1430 1415 1410 1385 1330 WATTS 415 475 520 575 580 NOTES 1 First Letter be A or T 2 Factory setting 3 Continuous Fan Setting Heating or Cooling airflow is approximately 5096 of selected Cooling value 4 LO
6. F 30 60 40 70 35 65 BLOWER DRIVE Direct Direct Direct Diameter Width In 10x10 10x7 10x10 No Used 1 1 1 Speeds No Variable Variable Variable CFM vs in w g See Airflow Table See Airflow Table See Airflow Table Motor HP 3 4 1 2 1 Variable Variable Variable Volts Ph Hz 115 1 60 115 1 60 115 1 60 COMBUSTION FAN Type Centrifugal Centrifugal Centrifugal Drive No Speeds Direct 2 Direct 2 Direct 2 Motor HP RPM 1 50 3000 1 50 3000 1 50 3000 Volts Ph Hz 115 1 60 115 1 60 115 1 60 FLA 0 7 0 87 0 87 FILTER Furnished Yes Yes Yes Type Recommended High Velocity High Velocity High Velocity Hi Vel No Size Thk 1 20x25 fin 1 17x25 lin 1 20x25 lin VENT Size In 4 Round 4 Round 4 Round HEAT EXCHANGER Type Fired Alum Steel Type 1 Alum Steel Type 1 Alum Steel Type 1 Unfired Gauge Fired 20 20 20 ORIFICES Main Nat Gas Qty Drill Size 4 45 5 45 5 45 L P Gas Qty Drill Size 4 56 5 56 5 56 PILOT SAFETY DEVICE Type Hot Surface Ignition Hot Surface Ignition Hot Surface Ignition BURNERS Type Multi port In shot Multi port In shot Multi port In shot Number 4 5 5 POWER CONN V Ph Hz 115 1 60 115 1 60 115 1 60 Ampacity In Amps 12 9 10 8 14 9 Max Overcurrent Protection Amps 20 15 20 PIPE CONN SIZE In 1 2 1 2 1 2 DIMENSIONS HxWxD HxWxD HxWxD Crated In 41 3 4 x 23 x 30 1 2 41 3 4 x 19 1 2 x 30 1 2 41 3 4 x 23 x 30 1 2 WEIGHT Shipping Lbs
7. 22 1650 13 22 1650 13 Contents Feature Summary Features and Benefits Standard Equipment Optional Equipment General Data TUD2B060A9V3VB TUD2B080A9V3VB TUD2C080A9V4VB TUD2C080B9V4VB TUD2B100A9V3VB TUD2C100A9V5VB TUD2C100B9V5VB TUD2D120A9V5VB TUD2D120B9V5VB TUD2D140A9V5VB Performance Data Electric Data Field Wiring Diagrams Dimensions e TRANE EM o ENSE 19 ilg 24 Features and Benefits XV80 STANDARD EQUIPMENT Upflow Horizontal and Power supply 115 1 60 2 stage gas valve 2 speed venter Variable speed blower motor Silicon Nitride hot surface igniter with adaptive heat up Integrated solid state control Attractive color accents Heavy gauge aluminized steel heat exchanger Multi port In shot burners Complete front service access Alternate bottom left right return air Slide out blower assembly Hinged blower door Perfect fit door catches Insulated blower door Gasketed blower door Internal filter rack Standard filter sizes Two tone color Direct drive variable speed motor Integrated solid state control with self diagnostics Common vent capability Cleanable framed filters Optional L P conversion kit Left right gas connection Accessory hook up capability Selectable cooling fan off delay eliminates need for BAY24X045 time delay kit Enhanced cooling control 22 1650 13 e Features and Benef
8. Net Lbs 166 155 142 132 166 155 Central Furnace heating designs are certified to ANSI 221 47 CSA 2 3 G For U S applications above input ratings BTUH are up to 2 000 feet derate 496 per 1 000 feet for elevations above 2 000 feet above sea level For Canadian applications above input ratings BTUH are up to 4 500 feet derate 4 per 1 000 feet for elevations above 4 500 feet above sea level Based on U S government standard tests The above wiring specifications are in accordance with National Electrical Code however installations must comply with local codes Model uses high efficiency blower 22 1650 13 DATA SUBJECT TO CHANGE WITHOUT NOTICE 7 TUD R9V PRODUCT SPECIFICATIONSO MODEL TUD2C100B9V5VB TUD2D120A9V5VB TUD2D120B9V5VB TUD2D140A9V5VB TYPE Upflow Horizontal Upflow Horizontal Upflow Horizontal Upflow Horizontal RATINGS 1st Stage Input BTUH 65 000 78 000 78 000 91 000 1st Stage Capacity BTUH ICS 52 000 62 400 62 400 72 800 2nd Stage Input BTUH 100 000 120 000 120 000 140 000 2nd Stage Capacity BTUH ICS 79 000 97 000 97 000 111 000 Temp rise Min Max F 35 65 35 65 35 65 40 70 BLOWER DRIVE Direct Direct Direct Direct Diameter Width In 10x 10 10x 10 10x 10 10x 10 No Used 1 1 1 1 Speeds No Variable Variable Variable Variable CFM vs in w g See Airflow Table See Airflow Table See Airflow Table See Airflow Table Motor HP 1 1 1 1 R PM Varia
9. 1593 1591 1588 1576 400 CFM TON WATTS 360 440 515 575 650 HIGH CFM 1791 1808 1810 1808 1726 450 CFM TON WATTS 360 615 615 775 800 NOTES 1 First Letter may be A or 2 Factory setting 3 Continuous Fan Setting Heating or Cooling airflow is approximately 50 of selected Cooling value 4 LOW 350 cfm ton is recommended for Variable Speed application for COMFORT amp HUMID CLIMATE setting NORMAL is 400 cfm ton HIGH 450 cfm ton is for DRY CLIMATE setting 22 1650 13 DATA SUBJECT TO CHANGE WITHOUT NOTICE 11 UD2C080B9V4VB FURNACE HEATING AIRFLOW CFM AND POWER WATTS VS EXTERNAL STATIC PRESSURE WITH FILTER AIRFLOW DIP SWITCH SETTING EXTERNAL STATIC PRESSURE ES CFM 968 949 925 LOW TEMP RISE 49 50 51 HEATING 1ST MEDIUM STAGE ON WATTS 285 202 254 CFM 1112 1103 1083 ON TEMP RISE 43 43 44 WATTS 144 201 255 HEATING 2ND MEDIUM STAGE HIGH CFM 1217 1215 1200 UD2C080B9V4VB FURNACE COOLING AIRFLOW CFM AND POWER WATTS VS EXTERNAL STATIC PRESSURE WITH FILTER TEMP RISE WATTS 180 243 304 OUTDOOR AIRFLOW DIP SWITCH SETTING EXTERNAL STATIC PRESSURE UNIT SIZE SETTING CFM 1210 1209 1193 ON TEMP RISE 57 57 58 WATTS 209 276 341 CFM 1388 1398 1390 OFF TEMP RISE 49 49 49 WATTS 207 274 339 CFM 1516 1536 1533 OFF TEMP RISE 45 45 45 WATTS 263 335 407 LOW ON OFF CFM 842 819 789 756 740 350 CFM TON WATTS 71 114 163 207 249 CFM 956 948 928 901 884 CFM 1071 1078 1067 1045 1028 OFF CFM 1002 1000 98
10. 2 41 3 4 x 26 1 2 x 30 1 2 41 3 4 x 26 1 2 x 30 1 2 41 3 4 x 26 1 2 x 30 1 2 WEIGHT Shipping Lbs Net Lbs 166 155 193 181 193 181 197 185 Central Furnace heating designs are certified to ANSI 721 47 CSA 2 3 G For U S applications above input ratings BTUH are up to 2 000 feet derate 496 per 1 000 feet for elevations above 2 000 feet above sea level For Canadian applications above input ratings BTUH are up to 4 500 feet derate 4 per 1 000 feet for elevations above 4 500 feet above sea level Based U S government standard tests The above wiring specifications are in accordance with National Electrical Code however installations must comply with local codes Model uses high efficiency blower DATA SUBJECT TO CHANGE WITHOUT NOTICE 22 1650 13 UD2B060A9V3VB FURNACE HEATING AIRFLOW AND POWER WATTS VS EXTERNAL STATIC PRESSURE WITH FILTER AIRFLOW DIP SWITCH SETTING EXTERNAL STATIC PRESSURE ee Swe 01 os os 07 09 604 619 604 LOW ON TEMP RISE 48 47 48 WATTS 95 125 160 HEATING 694 684 681 15 MEDIUM ON OFF TEMP RISE 42 42 42 STAGE WATTS 120 145 185 781 776 805 HIGH OFF OFF TEMP RISE 37 37 36 WATTS 145 180 230 818 837 LOW ON ON TEMP RISE 54 53 WATTS 185 240 HEATING 942 958 2ND MEDIUM ON OFF TEMP RISE 47 STAGE WATTS 240 1066 1086 HIGH TEMP RISE 325 UD2B060A9V3VB FURNACE COOLING AIRFLOW AND
11. STAGE COOLING OUTDOOR SECTION WITHOUT TRANSFORMER NOTES BE SURE POWER AGREES WITH EQUIPMENT NAMEPLATE S LOW VOLTAGE 24 V WIRING TO BE NO 18 A W G MIN GROUNDING OF EQUIPMENT MUST COMPLY WITH LOCAL CODES SET THERMOSTAT HEAT ANTICIPATOR PER UNIT WIRING DIAGRAM GROUND THESE LEADS PROVIDE 115 V POWER FOR CONNECTION OF ELECTRONIC AIR EBEN FURNACE CLEANER AND HUMIDIFIER MAX LOAD 1 0 AMPS EACH ox K JUNCTION CONNECTION TO TRANSFORMER COMMON TERMINAL BOX THE Y TERMINAL FROM THE THERMOSTAT MUST BE WIRED i TO THE Y TERMINAL OF THE FURNACE CONTROL FOR PROPER BLOWER OPERATION DURING COOLING SET DIP SWITCHES WITH POWER OFF PER INSTALLATION INSTRUCTIONS TO 115 V PH 60 HZ TO SET AIRFLOW AND INDOOR FAN OFF DELAYS POWER SUPPLY PER LOCAL CODES OPTIONAL HUMIDISTAT IS TO BE CONNECTED BETWEEN R AND BK FACTORY INSTALLED JUMPER R TO BK ON THE CIRCUIT BOARD MUST BE CUT IF OPTIONAL HUMIDISTAT IS USED THE JUMPER MUST ALSO BE CUT WHEN APPLYING AN AIRFLOW COMMAND SIGNAL TO THE BK INPUT SUCH AS WITH THE VARIABLE SPEED SINGLE ZONE AND MULTI ZONE SYSTEM CONTROLLERS ON SINGLE SPEED COOLING ONLY NON HEAT PUMP SYSTEMS JUMPER Y TO 0 FOR PROPER OPERATION OF THE DELAY PROFILES AND THE HUMIDISTAT FOR TWO COMPRESSOR OR TWO SPEED SYSTEMS JUMPER YLO TO 0 INTER COMPONENT WIRING 24 v EAC SEE 5 DIP SWITCH FURNACE WE us 0000 cy A FACTORY S
12. SUCH AS WITH THE VARIABLE SPEED SINGLE ZONE AND MULTI ZONE SYSTEM CONTROLLERS ON SINGLE SPEED COOLING ONLY NON HEAT PUMP SYSTEMS JUMPER Y TO 0 FOR PROPER OPERATION OF THE DELAY PROFILES AND THE iuie See HUMIDISTAT FOR TWO COMPRESSOR OR TWO SPEED SYSTEMS JUMPER YLO TO 0 NOTE 5 INTER COMPONENT WIRING EAC SEE NOTE 5 DIP SWITCH OTT a FURNACE Se on 7 LINE V NTROL BE 2 STAGE HEATING SINGLE TERMINALS STAGE COOLING THERMOSTAT WITH M SWITCH TERMINALS LOW VOLTAGE AIR CONDITIONING OUTDOOR SECTION WITHOUT TRANSFORMER From Dwg 21B341124 Rev 1 22 DATA SUBJECT TO CHANGE WITHOUT NOTICE 22 1650 13 PRODUCT DATA FIELD WIRING DIAGRAM FOR TWO STAGE HEATING WITH TWO STAGE COOLING OUTDOOR SECTION WITHOUT TRANSFORMER GROUND ns BK INTER COMPONENT WIRING TO 115 V 1 PH 60 HZ POWER SUPPLY PER LOCAL CODES HUM SEE NOTE 5 WH EAC SEE NOTE 5 BK DIP SWITCH POWER SUPPLY A R NAC T UNIT1 l oc 0000 0000 B 2 STAGE HEATING TWO 2 FACTORY STAGE COOLING THERMOSTAT WITH a Y YLO BK R JUMPER FAN SWITCH TERMINALS 9 69 9 69 Y POWER SUPPLY
13. fo or ae Po Tor or sae atte or am Per ar Pa Po or fo or sae for or or ox sae ow or o or NOTES CONTINUOUS FAN SETTING IS THERMOSTAT FAN SWITCH ON AND DIP SWITCHS 5 AND 6 ON 1 FIRST LETTER MAY BE A OR 2 FACTORY SETTING 3 CONTINUOUS FAN SETTING HEATING OR COOLING AIRFLOW IS APPROXIMATELY 50 OF SELECTED COOLING VALUE 4 LOW 350 CFM TON IS RECOMMENDED FOR VARIABLE SPEED APPLICATION FOR COMFORT amp HUMID CLIMATE SETTING NORMAL IS 400 CFM TON HIGH 450 CFM TON IS FOR DRY CLIMATE SETTING 16 DATA SUBJECT TO CHANGE WITHOUT NOTICE 22 1650 13 UD2D120B9V5VB FURNACE HEATING AIRFLOW AND POWER WATTS VS EXTERNAL STATIC PRESSURE WITH FILTER AIRFLOW DIP SWITCH SETTING EXTERNAL STATIC PRESSURE os os o7 o9 1035 TEMP RISE 46 WATTS 208 HEATING CFM 1217 15 MEDIUM TEMP RISE STAGE WATTS CFM HIGH OFF TEMP RISE WATTS CFM ON TEMP RISE WATTS HEATING CFM 2ND MEDIUM TEMP RISE STAGE WATTS CFM HIGH TEMP RISE WATTS UD2D120B9V5VB FURNACE COOLING AIRFLOW AND POWER WATTS VS EXTERNAL STATIC PRESSURE WITH FILTER UNT SIZE DIP SWITCH SETTING EXTERNAL STATIC See Notes 01 o3 05 07 LOW CFM 1208 1209 1210 1185 1162 350 CFM TON WATTS 128 186 260 306 370 NORMAL CFM 1343 1350 1358 1337 1317 400 CFM TO
14. gt MANUAL RESET FLAME 1 ERS ROLLOUT SWITCH WH FLAME SENSOR 2 BURNER COMPAR 0008 SWITCH NOTE 13 BLOWER COMPAR ev IMPORTANT INTEGRATED CONTROL IS POLARITY SENSITIVE HOT LEG OF 120V POWER SUPPLY MUST BE CONNECTED TO THE BLACK POWER LEAD AS INDICATED ON WIRING DIAGRAM N DIP SWITCHE CONTROL 51 1 51 2 ON OFF 10 MINUTES OFF ON AUTO ON ON 20 MINUTES 51 3 51 4 90 5 5 OFF ON 120 SECS ON OFF 150 SECS ON ON 180 SECS W2 DELAY 1 1 ST HEAT OFF DELAY 1 3 51 4 LAST ERROR INTEGRATED FURNACE CONTROL IFC HEAT PUMP HEAT COOL 55 1 HEAT PUMP DE HUMIDIFIER NOT INSTALLED 55 2 INSTALLED SEE NOTES DSI STATUS 118 12 DIAGNOSTIC ON S4 LIGHT ii Ds2 OFF 234 1 LOW VOLTAGE TERMINAL BOARD YOY W W2 f FACTORY SET PIN I BLUE 7 Sy RNANA TO BK f TO ICM WIRE BUNDLE e NE TERI TEN N a 1 TO Y I 1 og og I I I I NY NEN 5 9 TR 2 PS2 e HLI GND FP 7 MVL II HLO MV 4 wA 8 WAE PSI TO G THERMOSTAT YLO Y W w2 2 TC0 B PIN 8 PIN 16 REVERSE FLOW SWITCH VIEW DETAIL OF POTARTZED PLUG a hie eS YL 5 NNECTION LED LIGH I L gt
15. 217 294 363 449 515 CFM 1556 1570 1570 1556 1559 WATTS 291 376 455 549 629 CFM 1389 1397 1395 1377 1373 WATTS 217 294 363 449 515 CFM 1580 1595 1595 1582 1585 WATTS 303 389 469 565 647 CFM 1770 1793 1795 1787 1797 WATTS 411 507 598 698 801 CFM 1723 1744 1754 1735 1744 WATTS 382 475 564 663 760 CFM 1961 1991 1996 1991 2010 WATTS 546 652 751 850 981 CFM 2199 2217 2217 2197 1987 WATTS 754 875 983 1067 943 1 First letter may be A or T 2 Factory setting 3 Continuous Fan Setting Heating or Cooling airflow is approximately 5096 of selected Cooling value 4 LOW 350 cfm ton is recommended for Variable Speed application for COMFORT amp HUMID CLIMATE setting NORMAL is 400 cfm ton HIGH 450 cfm ton is for DRY CLIMATE setting NOTES 22 1650 13 DATA SUBJECT TO CHANGE WITHOUT NOTICE 15 UD2D120A9V5VB FURNACE HEATING AIRFLOW AND POWER WATTS VS EXTERNAL STATIC PRESSURE WITH FILTER AIRFLOW DIP SWITCH SETTING EXTERNAL STATIC PRESSURE 01 os os 07 09 CFM 1062 1084 1063 LOW ON ON TEMP RISE 53 54 WATTS HEATING CFM 1ST MEDIUM N TEMP RISE STAGE WATTS CFM HIGH TEMP RISE WATTS CFM LOW ON ON TEMP RISE WATTS HEATING CFM 2ND MEDIUM N TEMP RISE STAGE WATTS CFM HIGH TEMP RISE WATTS OUTDOOR AIRFLOW DIP SWITCH SETTING EXTERNAL STATIC PRESSURE UNIT SIZE SETTING TONS See Notes swe sws swa os os oz os for Ton or o am ZIP foro
16. 3 958 942 WATTS 99 152 210 265 318 OFF CFM 1140 1155 1150 1132 1114 WATTS 128 191 256 319 379 OFF CFM 1278 1311 1316 1305 1287 WATTS 165 238 308 377 444 CFM 1163 1181 1177 1161 1143 WATTS 134 199 265 328 389 OFF CFM 1324 1363 1372 1363 1345 WATTS 179 255 326 397 466 OFF CFM 1485 1544 1566 1565 1546 WATTS 234 319 396 472 550 ON CFM 1324 1363 1372 1363 1345 WATTS 179 255 326 397 466 OFF CFM 1508 1570 1594 1593 1575 WATTS 243 329 407 483 562 OFF CFM 1691 1777 1816 1824 1805 WATTS 322 416 499 579 669 1 First Letter may be A or T 2 Factory setting 3 Continuous Fan Setting Heating or Cooling airflow is approximately 50 of selected Cooling value 4 LOW 350 cfm ton is recommended for Variable Speed application for COMFORT amp HUMID CLIMATE setting NORMAL is 400 cfm ton HIGH 450 cfm ton is for DRY CLIMATE setting 350 CFM TON NORMAL m 400 CFM TON 450 CFM TON ES ES oc NOTES 12 DATA SUBJECT TO CHANGE WITHOUT NOTICE 22 1650 13 UD2B100A9V3VB FURNACE HEATING AIRFLOW AND POWER WATTS VS EXTERNAL STATIC PRESSURE WITH FILTER AIRFLOW DIP SWITCH SETTING EXTERNAL STATIC PRESSURE salis o os 796 817 832 LOW ON ON TEMP RISE 61 59 58 WATTS 132 175 218 HEATING CFM 921 953 967 15 MEDIUM OFF TEMP RISE 52 51 50 STAGE WATTS 185 233 285 CFM 1002 1036 1036 HIGH OFF OFF TEMP RISE 48 46 46 WATTS 210 280 325 CFM 1124 1149 1157 LOW ON ON TEMP RISE 66 64 64 W
17. 80 47 415 EXTERNAL T HEATING 2ND MEDIUM STAGE HIGH AIRFLOW SETTING CFM TEMP RISE WATTS OUTDOOR UNIT SIZE NORMAL 400 CFM TON HIGH 450 CFM TON NOTES 1 First Letter be A or 2 Factory setting EXTERNAL STATIC p 1175 1165 1180 1170 WATTS 165 200 265 320 400 CFM 1345 1370 1400 1405 1380 WATTS 225 285 360 440 490 CFM 1525 1565 1585 1575 1530 WATTS 295 390 470 515 585 CFM 1320 1330 1335 1300 1240 WATTS 220 275 355 435 490 CFM 1550 1580 1590 1555 1460 WATTS 310 400 475 540 610 CFM 1735 1735 1710 1670 1590 WATTS 430 510 600 675 710 CFM 1700 1725 1730 1725 1690 WATTS 415 470 560 640 700 CFM 1980 1980 1950 1885 1735 WATTS 616 710 770 780 735 CFM 2190 2150 2075 1905 1735 WATTS 835 870 890 800 735 3 Continuous Fan Setting Heating or Cooling airflow is approximately 5096 of selected Cooling value 4 LOW 350 cfm ton is recommended for Variable Speed application for COMFORT amp HUMID CLIMATE setting NORMAL is 400 cfm ton HIGH 450 cfm ton is for DRY CLIMATE setting 18 DATA SUBJECT TO CHANGE WITHOUT NOTICE 22 1650 13 PRODUCT DATA WIRING DIAGRAM JUNCTION BOX 6 2 PRESSURE RD RD 6 E SWITCH WH WH 6 115 STAGE PRESSU 5 SWITC I 2 sta POWER SUPPLY PER LOCAL CODE LIMIT SWITCH TCO A 115 VOLT 60 HZ DANT L l MANUAL RESET FLAME T ROLLOUT SWITCH
18. A9V5VB FURNACE HEATING AIRFLOW AND POWER WATTS VS EXTERNAL STATIC PRESSURE WITH FILTER AIRFLOW SETTING DIP SWITCH SETTING CFM ON TEMP RISE WATTS CFM TEMP RISE WATTS 890 54 130 1090 44 200 870 55 175 1060 46 235 EXTERNAL STATIC PRESSURE os os 97 o 850 57 220 1070 45 300 CFM 1300 1320 1350 TEMP RISE WATTS 290 365 430 CFM 1290 1290 1290 ON TEMP RISE 58 58 58 WATTS 260 335 400 CFM 1600 1610 1600 TEMP RISE 46 46 46 WATTS 520 575 HEATING 15 MEDIUM STAGE HEATING MEDIUM ON UD2C100A9V5VB FURNACE COOLING AIRFLOW AND POWER WATTS VS EXTERNAL STATIC PRESSURE WITH FILTER UNE ODE AIRFLOW DIP SWITCH SETTING EXTERNAL STATIC PRESSURE 01 os 07 o LOW CFM 1075 1055 1015 1000 990 NORMAL OFF OFF CFM 1220 1200 1210 1210 1210 400 CFM TON WATTS 185 240 295 350 410 CFM 1390 1390 1410 1410 1400 CFM 1214 1210 1215 1210 1210 OFF CFM 1430 1460 1470 1460 1440 WATTS 310 355 430 500 555 OFF CFM 1640 1665 1650 1640 1610 WATTS 370 460 540 615 660 CFM 1405 1430 1440 1440 1420 WATTS 270 310 375 480 550 OFF CFM 1670 1675 1670 1655 1630 WATTS 395 490 550 630 700 OFF CFM 1870 1880 1880 1845 1670 WATTS 540 635 730 800 640 CFM 1775 1800 1820 1800 1680 WATTS 480 580 680 750 740 OFF CFM 2065 2020 1945 1805 1623 WATTS 755 840 900 880 800 OFF CFM 2310 2100 2100 1965 1800 WATTS 1000 1000 950 890 825 1 First l
19. ATA SUBJECT TO CHANGE WITHOUT NOTICE 23 6 0 eg ABW sene XN yy 1 ABW 19997 18314 x ASA680c 60 6 uQb G Sb c L vc 6691760 mq x ASA6VOY 6 001 1G 4 64 6 65 m 9 8 9 6 1 21 1415 4350 51 LINJA 1 8 3 JIGILSNGWOD NO Q311VISNI 38 AWW 2 SIHINI 9 SI 09620710 NV 0969507 100 NO INO amp 4 OL FONVYVITD WAWINIW I 153100 L N3HM 50013 ONTYOOT4 3181 N334138 0 HONI 9 v 0350 SI 3 NV NOILISOd TVLNOZ 9 680900 NV 90rogn 117 S 70351 SI 3194158 N3HM 46 SLANI 0350 SI INJA 1 8 SNAWOD NV 3414 INJA JHL 119415 38 LSAW 30 8 312 INJA 11 319NIS OH V NI Q3TIVISNI 209040 0 040 2 1 71 N3HM Id INJA TIVM e i vI 04 HM wl AVN 0 HIV 01108 2 53015 9 3014 MOVE 401 2 310N 335 34 021 TWINOZIYOH 1 310N 338 53015 NI 9 Move 2 310 115012 TWINOZTYOH 3013 JLYNYILIV 401 1123 02 S 9 100 X208 2 1 1
20. ATTS 287 355 415 HEATING CFM 1321 1313 1215 2ND MEDIUM ON OFF TEMP RISE 56 56 61 STAGE WATTS 455 CFM HIGH OFF TEMP RISE WATTS UD2B100A9V3VB FURNACE COOLING AIRFLOW AND POWER WATTS VS EXTERNAL STATIC PRESSURE WITH FILTER AIRFLOW DIP SWITCH SETTING EXTERNAL STATIC PRESSURE ot os o7 o LOW ON OFF CFM 516 536 551 547 530 350 CFM TON WATTS 50 75 105 135 165 CFM 583 615 633 621 618 OFF CFM 681 697 701 709 712 WATTS 70 110 140 180 215 CFM 680 726 735 741 745 OFF CFM 769 819 843 858 865 WATTS 103 145 190 235 286 OFF CFM 882 938 961 975 970 WATTS 130 190 245 300 345 CFM 831 903 928 935 935 WATTS 180 180 230 275 320 OFF CFM 979 1036 1053 1053 1015 WATTS 167 240 295 345 368 OFF CFM 1121 1147 1176 1167 1055 WATTS 245 310 383 442 396 ON CFM 1061 1081 1095 1101 1032 WATTS 210 265 320 382 380 350 CFM TON NORMAL 400 CFM TON HIGH 450 CFM TON CFM 1185 1223 1251 1205 1101 WATTS 278 364 435 455 426 CFM 1351 1372 1343 1248 1168 WATTS 425 503 535 505 480 ES ES e oc oc NOTES 1 First Letter may be A or T 2 Factory setting 3 Continuous Fan Setting Heating or Cooling airflow is approximately 50 of selected Cooling value 4 LOW 350 cfm ton is recommended for Variable Speed application for COMFORT amp HUMID CLIMATE setting NORMAL is 400 cfm ton HIGH 450 cfm ton is for DRY CLIMATE setting 22 1650 13 DATA SUBJECT TO CHANGE WITHOUT NOTICE 13 UD2C100
21. CH STUCK CLOSED 3 FLASHES IST STAGE PRESSURE SWITCH STUCK OPEN NOT CLOSING 4 FLASHES OPEN THERMAL LIMIT OR INTEGRATED FURNACE CONTROL 5 FLASHES OPEN LOW VOLTAGE FUSE RE ELECTRICAL RATING NPUT 25 VAC 60 HZ XFMR SEC CURRENT 450 M MV IST STAGE OUTPUT 1 5 MV 2ND STAGE OUTPUT 0 5 ND OUTPUT 5 A L 2 2 FLA 3 R e L 25 LRA 120 VAC HUMIDIFER amp AIR CLEANER MAX LOAD TIMINGS GN WARMUP 20 SEC RETRIES 2 RECYCLES 10 HEAT ON DELAY 45 SEC COOL ON DELAY 2 SEC 59 m QUT QUI LINE actory BK BLACK GR GREEN 24 V JWIRING WH WHITE R BROWN ope PS PRESSURE a m LINE YE YL YELLOW RD RED IELD SWITCH OR ORANGE L BLUE FRS FLAME ROLLOUT Z WIRE COLOR ote SWITCH INTERNAL THERMAL BK 1 PROTECTION C NUMBER ID IF ANY CCD FP FLAME SENSOR 2 L LINE TH 24 VAC HOT CHASSIS GROUND T CAPACITOR N NEUTRAL TR 24 VAC COMMON FLAME NSi HOTeSUREACE GND GROUND MV MAIN GAS VALVE FP H SENSOR IGNITE B C COMMON TNS TRANSFORMER R COIL HLO HIGH LIMIT OUTPUT I O DOOR SWITCH HLI HIGH LIMIT INPUT sa BA BET hae YL 4 DES 2J NOTES ps FRS FRS I IF ANY OF THE ORIGINAL WIRING AS SUPPLIED WITH THIS FURNACE MUST BE REPLACED IT MUST BE WITH WIRE HAVING TEMPERATURE RATING OF AT LEAST 105 PS R Wh 2 THERMOSTAT HEAT ANTICIPATOR SE FIRST STAGE 38 AMPS S
22. ECOND STAGE 13 AMPS L YL 2 IF SETTING IS NOT FIXED ON THERMOSTAT FOR SINGLE STAGE HEATING THERMOSTAT SET HL L AT 51 AMPS 3 FOR PROPER OPERATION OF COOLING SPEED Y TERMINAL MUST BE CONNECTED TO THE PS2 R EP ROOM THERMOSTAT 4 THESE LEADS PROVIDE 120V POWER CTIONS FOR ELECTRONIC AIR CLEANER EAC MV oF FBR AND HUMIDIFIER HUM MAX LOAD 1 0 AMPS EACH I uu 5 WHEN USING A SINGLE STAGE HEATING THERMOSTAT THE 2ND STAGE HEAT DELAY IS MV COM BL I r 1 CONTROLLED BY 51 1 amp 57 2 RE HE SERVICE FACTS FOR DIP SWITCH CONFIGURATIONS 3 1 6 GREEN LIGHT FLASHES 100 COMMAND MV 2 645 7 FOR HEAT PUMP SYSTEMS Y AND CONNECTED TO THE LOW VOLTAGE TERMINAL BOARD VALVE 8 FOR TWO COMPRESSOR SYSTEMS USE YLO FOR LOW SPEED AND Y FOR HIGH SPEED PMI I CONNECTION TO THE LOW VOLTAGE INL BOARD FOR TWO STEP SCROLL SYSTEM USE Y F rel FOR LOW SPEED AND BK FOR HIGH SPEED CONNECTIONS ON THE LOW VOLTAGE TERMINAL BOARD PLACE A JUMPER BETWEEN AND O AND MOVE S5 2 TO THE OFF POSITION 9 oF 10 HUMI ISTAT IS TO BE CONNECTED BETWEEN R amp BK DO NOT CUT ANY JUMPERS ON H ARD SWITCH 5 2 MUST B IN THE OFF POSITION IF HUMIDISTAT IS USED IBK TWIN W2 WI R G B C Y YLOO THE 5 2 SWITCH MUST ALSO B TO OFF WHEN APPLYING AN AIRFLOW COMMAND SIGNAL TO BK THE BK TERMINAL MUST BE USED WHEN APPLYING A HUMIDISTAT A 402 TO THERMOSTAT WITH BK ENABLED A TWO STE
23. INGLE STAGE HEATING COOLING G wa W B y SUPER THERMOSTAT WITH FAN SWITCH TERMINALS o FIELD ADDED JUMPE SEE NOTE 6 LOW VOLTAGE AIR CONDITIONING OUTDOOR SECTION I WITHOUT TRANSFORMER From Dwg 218341125 Rev 1 FIELD WIRING DIAGRAM FOR TWO STAGE HEATING WITH SINGLE STAGE COOLING OUTDOOR SECTION WITHOUT TRANSFORMER NOTES BE SURE POWER AGREES WITH EQUIPMENT NAMEPLATE S LOW VOLTAGE 24 V WIRING TO BE NO 18 A W G MIN GROUNDING OF EQUIPMENT MUST COMPLY WITH LOCAL CODES SET THERMOSTAT HEAT ANTICIPATOR PER UNIT WIRING DIAGRAM GROUND THESE LEADS PROVIDE 115 V POWER FOR CONNECTION OF ELECTRONIC AIR SCREW FURNACE CLEANER AND HUMIDIFIER MAX LOAD 1 0 AMPS EACH THIS WIRE IS ONLY FOR THERMOSTATS REQUIRING JUNCTION CONNECTION TO TRANSFORMER COMMON TERMINAL smed BOX THE Y TERMINAL FROM THE THERMOSTAT MUST BE WIRED I TO THE Y TERMINAL OF THE FURNACE CONTROL FOR PROPER BLOWER Li OPERATION DURING COOLING LH BK mr Wut SET DIP SWITCHES WITH POWER OFF PER INSTALLATION INSTRUCTIONS TO 115 V PH 60 TO SET AIRFLOW AND INDOOR FAN OFF DELAYS OPTIONAL HUMIDISTAT IS CONNECTED BETWEEN AND FACTORY INSTALLED JUMPER R TO BK ON THE CIRCUIT BOARD MUST BE CUT IF OPTIONAL HUMIDISTAT IS USED THE JUMPER MUST ALSO BE CUT WHEN APPLYING AN AIRFLOW COMMAND SIGNAL TO THE BK INPUT
24. Ignition BURNERS Type Multi port In shot Multi port In shot Multi port In shot Number 3 4 4 POWER CONN V Ph Hz 115 1 60 115 1 60 115 1 60 Ampacity In Amps 10 5 10 5 12 9 Max Overcurrent Protection Amps 15 15 20 PIPE CONN SIZE In 1 2 1 2 1 2 DIMENSIONS HxWxD HxWxD HxWxD Crated In 41 3 4 x 19 1 2 x 30 1 2 41 3 4 x 19 1 2 x 30 1 2 41 3 4 x 23 x 30 1 2 WEIGHT Shipping Lbs Net Lbs 136 126 142 132 166 155 Central Furnace heating designs are certified to ANSI Z21 47 CSA 2 3 For U S applications above input ratings BTUH are up to 2 000 feet derate 4 per 1 000 feet for elevations above 2 000 feet above sea level For Canadian applications above input ratings BTUH are up to 4 500 feet derate 4 per 1 000 feet for elevations above 4 500 feet above sea level Based on U S government standard tests The above wiring specifications are in accordance with National Electrical Code however installations must comply with local codes 6 DATA SUBJECT TO CHANGE WITHOUT NOTICE 22 1650 13 TUD R9V PRODUCT SPECIFICATIONSO MODEL TUD2C080B9V4VB TUD2B100A9V3VB TUD2C100A9V5VB TYPE Upflow Horizontal Upflow Horizontal Upflow Horizontal RATINGS 1st Stage Input BTUH 52 000 65 000 65 000 1st Stage Capacity BTUH ICS 41 600 52 000 52 000 2nd Stage Input BTUH 80 000 100 000 100 000 2nd Stage Capacity BTUH ICS 64 000 80 000 79 000 Temp rise Min Max
25. N WATTS 162 232 318 365 433 HIGH CFM 1477 1491 1507 1490 1472 450 CFM TON WATTS 210 290 391 436 508 LOW CFM 1343 1350 1358 1337 1317 350 CFM TON WATTS 162 232 318 365 433 NORMAL CFM 1496 1511 1528 1511 1494 400 CFM TON WATTS 218 300 403 447 520 HIGH CFM 1650 1671 1698 1686 1671 450 CFM TON WATTS 296 387 511 548 626 LOW CFM 1612 1631 1655 1642 1627 350 CFM TON WATTS 274 363 482 521 598 NORMAL CFM 1858 1902 1907 1906 1871 400 CFM TON WATTS 403 533 624 714 755 HIGH CFM 1871 2126 2110 2098 2001 450 CFM TON WATTS 585 711 797 888 953 NOTES CONTINUOUS FAN SETTING IS THERMOSTAT FAN SWITCH ON AND DIP SWITCHS 5 AND 6 ON 1 FIRST LETTER MAY BE A OR T 2 FACTORY SETTING 3 CONTINUOUS FAN SETTING HEATING OR COOLING AIRFLOW IS APPROXIMATELY 50 OF SELECTED COOLING VALUE 4 LOW 350 CFM TON IS RECOMMENDED FOR VARIABLE SPEED APPLICATION FOR COMFORT amp HUMID CLIMATE SETTING NORMAL IS 400 CFM TON HIGH 450 CFM TON IS FOR DRY CLIMATE SETTING 22 1650 13 DATA SUBJECT TO CHANGE WITHOUT NOTICE 17 UD2D140A9V5VB FURNACE HEATING AIRFLOW AND POWER WATTS VS EXTERNAL STATIC PRESSURE WITH FILTER AIRFLOW SETTING HEATING 15 MEDIUM STAGE DIP SWITCH SETTING ON TEMP RISE WATTS CFM TEMP RISE WATTS CFM TEMP RISE WATTS CFM TEMP RISE WATTS CFM CFM TEMP RISE WATTS 1100 61 175 53 235 48 290 67 385 1070 63 215 1280 53 1080 62 255 52 3
26. P SCROLL COMPRESSOR OR RESIDENTIAL ZONING boo l d dod l SYSTEM i eae oae Sa FAN MOTOR J 10 A JUMPER MUST BE PLACED BETWEEN R amp O TO ENABLE THE BK CIRCUIT OR ENHANCED Fr MODE COMFORT R THIS R TO O JUMPER MUST BE IN PLACE FOR HUMIDISTAT G BIC Y YLO0 DEHUMIDIFICATION AND PROPER BLOWER OPERATION WITH A TWO STEP SCROLL COMPRESSOR 11 SEE INDOOR MOTOR AIRFLOW SELECTION CHART LOCATED IN THE FURNACE FOR DIP SWITCH I THERMOSTAT D2 V SETTINGS TO SET AIRFLOW AND COOLING OFF DELAYS 12 POWER MUST BE OFF WHEN DIP SWITCHES ARE SET SEE NOTES 2 3 5 6 1 8 9 10 13 USED ON ALL DOWNFLOW VARIABLE SPEED MODELS EXCEPT FOR DD2B060A9V3Vs AND 1DD28080A9V3Vs1 20 DATA SUBJECT TO CHANGE WITHOUT NOTICE EPLACE WITH PART CNT06015 OR EQ 120 VAC CIRC BLOWER OUTPUT 14 5 FLA 0 A 120 VAC GNITER OUTPUT 2 0 A 120 VAC IVALENT 6 FLASHES IST STAGE PRESSURE SWITCH OPENED 5 TIMES WITHIN ONE CYCLE HOUR LOCKOUT 1 FLASHES SYSTEM LOCKOUT RETRY 8 FLASHES SYSTEM LOCKOUT RECYCLE 9 FLASHES REVERSE POLARITY OR POOR GROUNDING 10 FLASHES GAS VALVE ENERGIZED WITH NO CALL FOR HEAT 12 FLASHES RELAY FAILURE INTERNAL IN BOARD REPLACE IFC SOLID GAS VALVE RELAY FAILURE INTERNAL IN BOARD REPLACE IFC 3 DOUBLE 2ND STAGE PRESSURE SWITCH OPEN SYSTEM REVERTS TO IST STAGE HEAT AMBER LED FLASH FLASH IST STAGE CALL FOR HEAT 2 FLASHE
27. POWER WATTS VS EXTERNAL STATIC PRESSURE WITH FILTER AIRFLOW DIP SWITCH SETTING EXTERNAL STATIC PRESSURE 05 07 09 ON CFM 499 537 520 520 500 350 CFM TON WATTS 50 80 110 145 175 NORMAL ON CFM 605 610 610 597 593 i 400 CFM TON WATTS 60 80 120 155 180 ON CFM 649 681 665 665 672 450 CFM TON WATTS 75 110 145 180 220 OFF CFM 680 722 680 696 696 350 TON WATTS 80 125 150 190 225 NORMAL OFF 798 804 809 823 818 400 WATTS 105 145 170 235 280 450 CFM TON Si CFM 858 863 882 894 895 350 CFM TON WATTS 125 175 220 275 320 ON CFM 984 1017 1038 1017 1017 WATTS 170 225 295 330 375 ON CFM 1125 1138 1150 1161 1161 WATTS 245 315 370 435 475 OFF CFM 1035 1056 1076 1076 1076 WATTS 205 265 330 370 430 1208 1247 1268 1278 1200 WATTS 300 360 440 485 490 SEE o CFM 1880 1410 1402 1350 1235 WATTS 440 500 550 550 525 5 NORMAL i 400 CFM TON 450 CFM TON 350 CFM TON ie NORMAL 400 CFM TON 450 NOTES 1 FIRST LETTER MAY OR 2 FACTORY SETTING 3 CONTINUOUS FAN SETTING HEATING OR COOLING AIRFLOW IS APPROXIMATELY 50 OF SELECTED COOLING VALUE 4 LOW 350 CFM TON IS RECOMMENDED FOR VARIABLE SPEED APPLICATION FOR COMFORT amp HUMID CLIMATE SETTING NORMAL IS 400 CFM TON HIGH 450 CFM TON IS FOR DRY CLIMATE SETTING EXER EET EXE EE ael LIE
28. S 2ND STAGE CALL FOR HEAT 3 FLASHES W2 CALL PRESENT WITH NO WI 4 FLASHES Y PRESENT WITH NO CALL RAPID LOW FLAME SENSE CURRENT GREEN LED FLASH I FLASH STANDBY MODE OF CALL FOR COOLING From Dwg D344249P02 22 1650 13 PRODUCT DATA FIELD WIRING DIAGRAM FOR SINGLE STAGE HEATING ONLY NOTES BE SURE POWER AGREES WITH EQUIPMENT NAMEPLATE S GROUND LOW VOLTAGE 24 V WIRING TO BE NO 18 A W G MIN SCREW GROUNDING OF EQUIPMENT MUST COMPLY WITH LOCAL CODES un FURNACE SET THERMOSTAT HEAT ANTICIPATOR PER UNIT WIRING DIAGRAM JUNCTION THESE LEADS PROVIDE 115 V POWER FOR CONNECTION OF ELECTRONIC BOX AIR CLEANER AND HUMIDIFIER MAX LOAD 1 0 AMPS EACH WHEN A SINGLE STAGE HEATING THERMOSTAT WITHOUT FAN SWITCH IS USED NO WIRING ON G TERMINAL IS USED TO 115 V 1 PH WI AND W2 MUST BE JUMPERED TOGETHER FOR PROPER OPERATION 60 HZ POWER 1 SECOND STAGE HEAT WILL BEGIN IO MINUTES AFTER FIRST STAGE SUPPLY PER SET DIP SWITCHES WITH POWER OFF PER INSTALLATION INSTRUCTIONS LOCAL CODES LN TO SET AIRFLOW AND INDOOR FAN OFF DELAYS CONTINOUS FAN AIRFLOW CAN BE INCREASED BY ADDING THIS JUMPER HUM SEE NOTE 5 FURNACE INTER COMPONENT WIRING l EAC SEE NOTE 5 DIP SWITCH INTEGRATED FURNACE J FACTORY THERMOSTAT TERMINALS JUMPER SINGLE STAGE HEATING THERMOSTAT
29. TERMINAL END m m G G 0 L From Dwg D344249P02 22 1650 13 DATA SUBJECT TO CHANGE WITHOUT NOTICE 19 PRODUCT DATA 115 VOLT 60 HZ I PH POWER SUPPLY PER LOCAL CODE SCHEMATIC DIAGRAMS I 4 m 1 1 I f poor thon ES BK IFC LINE H 24 CIRC H 22772 r 1 SEE WH 7 ICM R BK INDOOR NOTE 4 8 FAN I EAC H BK 2 MOTOR HUM H BK 3 1 XMFR H BK 4 CIR N WH 7 LINE N WHI I UD28080A9V3V UD2COB0A9VAVE TABLE N WARNING MODELS HAZARDOUS VOLTAGE Y 1UD2B060A9V3V4 DISCONNECT ALL ELECTRICAL POWER INCLUDING REMOTE DISCONNECTS BEFORE SERVICING FAILURE TO DISCONNECT POWER BEFORE SERVICING CAN CAUSE SEVERE PERSONAL INJURY OR DEATH UD2C080B9V4V3 AX CAUTION l UD2B100A9V3VE8 SUD2C100A9VSVe8 sUD2C100B9V5Ves8 USE COPPER CONDUCTORS ONLY UNIT TERMINALS ARE NOT DESIGNED TO ACCEPT OTHER TYPES OF CONDUCTORS FAILURE TO DO SO MAY CAUSE DAMAGE TO THE EQUIPMENT 3UD2D120A9V5V31 UD2D120B9V5Vs 3UD2D140A9V5V3 PREFIX MAY BE OR T SUFFIX MAY BE A THROUGH 7 DIAGNOSTIC CODES RED LED FLASH FLASH FLAME SENSED WHEN NO FLAME SHOULD BE PRESENT 2 FLASHES PRESSURE SWIT
30. W 350 cfm ton is recommended for Variable Speed application for COMFORT amp HUMID CLIMATE setting NORMAL is 400 cfm ton HIGH 450 cfm ton is for DRY CLIMATE setting 10 DATA SUBJECT TO CHANGE WITHOUT NOTICE 22 1650 13 UD2C080A9V4VB FURNACE HEATING AIRFLOW AND POWER WATTS VS EXTERNAL STATIC PRESSURE WITH FILTER AIRFLOW DIP SWITCH SETTING EXTERNAL STATIC PRESSURE EE 05 07 762 751 748 TEMP RISE 51 51 51 WATTS 110 145 185 HEATING CFM 865 861 848 1ST MEDIUM ON OFF TEMP RISE 45 45 45 STAGE WATTS 125 175 215 CFM 974 963 938 HIGH OFF TEMP RISE 40 40 41 WATTS 155 200 245 CFM 1092 1087 ON TEMP RISE 54 55 54 WATTS 190 245 305 HEATING CFM 1243 1243 2ND MEDIUM ON TEMP RISE 48 48 STAGE WATTS 310 370 CFM 1392 HIGH OFF TEMP RISE 43 395 OUTDOOR AIRFLOW DIP SWITCH SETTING EXTERNAL STATIC PRESSURE TONS SEM OFF OFF LOW ON ON CFM 863 865 858 843 831 350 CFM TON WATTS 90 130 175 220 255 NORMAL OFF CFM 995 1005 989 973 956 400 CFM TON WATTS 115 170 210 260 305 HIGH FF CFM 1101 1112 1111 1107 1101 450 CFM TON WATTS 150 200 255 305 360 LOW CFM 1031 1031 1026 1013 1003 350 CFM TON WATTS 125 175 215 270 320 NORMAL CFM 1163 1178 1188 1183 1178 HIGH OFF OFF CFM 1319 1337 1344 1340 1336 450 CFM TON WATTS 240 305 365 420 485 LOW CFM 1182 1206 1211 1211 1211 NORMAL CFM 1380 1401 1402 1402 1399 HIGH CFM 1553 1566 1557 1558 1559 LOW CFM 1386 1401 1408 1402 1390 NORMAL CFM 1590
31. WITH FAN wz w B 0 Y YLO SWITCH TERMINALS 000 DW FIELD ADDED JUMPER SEE NOTE 7 SEE NOTE 6 7 SEE NOTE 9 From Dwg 21B341127 Rev 0 GROUND NOTES FURNACE JUNCTION BOX BE SURE POWER AGREES WITH EQUIPMENT NAMEPLATE S LOW VOLTAGE 24 V WIRING TO BE NO 18 A W G MIN GROUNDING OF EQUIPMENT MUST COMPLY WITH LOCAL CODES SET THERMOSTAT HEAT ANTICIPATOR PER UNIT WIRING DIAGRAM le 2 3 4 5 THESE LEADS PROVIDE 115 V POWER FOR CONNECTION OF ELECTRONIC AIR CLEANER AND HUMIDIFIER MAX LOAD 1 0 AMPS EACH 6 7 SET DIP SWITCHES WITH POWER OFF PER INSTALLATION INSTRUCTIONS TO SET AIRFLOW AND INDOOR FAN OFF DELAYS CONTINOUS FAN AIRFLOW BE INCREASED BY ADDING THIS JUMPER TO 115 V 1 PH 60 HZ POWER SUPPLY PER LOCAL CODES HUM SEE INTER COMPONENT WIRING NOTE 5 EAC SEE FURNACE NOTE 5 SN 1 8 ON FACTORY RATED FURNACE orr 1000010000 7 INSTALLED t H OE AT TERMINALS JUMPER 2 STAGE HEATING THERMOSTAT WITH G W W B Y YLOBK R FAN SWITCH TERMINALS eede Hoe E 7 NOTE 7 From Dwg 21B341126 Rev 0 22 1650 13 DATA SUBJECT TO CHANGE WITHOUT NOTICE 21 PRODUCT DATA FIELD WIRING DIAGRAM FOR SINGLE STAGE HEATING WITH SINGLE
32. as INTEGRATED SYSTEM CONTROL Exclusively designed operational program provides total control of furnace limit sensors blowers gas valve flame control and includes self diagnostics for ease of service Also contains connection points for E A C humidifier AIR DELIVERY The variable speed direct drive blower motor has sufficient airflow for most heating and cooling requirements will switch from heating to cooling speeds on demand from room thermostat The blower door safety switch will prevent or terminate furnace operation when the blower door is removed Some models are available with high efficiency blowers STYLING Heavy gauge steel and wrap around cabinet construction is used in the cabinet with baked on enamel finish for strength and beauty The heat exchanger section of the cabinet is completely lined with foil faced fiberglass insulation This results in quiet and efficient opera tion due to the excellent acoustical and insulating qualities of fiberglass Built in bottom pan and alternate bottom left or right side return air connection provision FEATURES AND GENERAL OPERA TION The XV80 High Efficiency Gas Furnaces employ a Hot Surface Ignition system which eliminates the waste of a constant burning pilot The integrated system control lights the main burners upon a de mand for heat from the room thermostat Complete front service access a Low energy power venter b Vent proving pressure switch
33. ble Variable Variable Variable Volts Ph Hz 115 1 60 115 1 60 115 1 60 115 1 60 COMBUSTION FAN Type Centrifugal Centrifugal Centrifugal Centrifugal Drive No Speeds Direct 2 Direct 2 Direct 2 Direct 2 Motor HP RPM 1 50 3000 1 50 3000 1 50 3000 1 50 3000 Volts Ph Hz 115 1 60 115 1 60 115 1 60 115 1 60 FLA 0 87 1 14 1 14 1 16 FILTER Furnished Yes Yes Yes Yes Type Recommended High Velocity High Velocity High Velocity High Velocity Hi Vel No Size Thk 1 20x25 lin 1 24x25 lin 1 24x25 lin 1 24x25 fin VENT Size In 4 Round 4 Round 4 Round 4 Round HEAT EXCHANGER Type Fired Alum Steel Type 1 Alum Steel Type 1 Alum Steel Type 1 Alum Steel Type 1 Unfired Gauge Fired 20 20 20 20 ORIFICES Main Nat Gas Qty Drill Size 5 45 6 45 6 45 7 45 L P Gas Qty Drill Size 5 56 6 56 6 56 7 56 GAS VALVE Redundant Two Stage Redundant Two Stage Redundant Two Stage Redundant Two Stage PILOT SAFETY DEVICE Type Hot Surface Ignition Hot Surface Ignition Hot Surface Ignition Hot Surface Ignition BURNERS Type Multi port In shot Multi port In shot Multi port In shot Multi port In shot Number 5 6 6 7 POWER CONN V Ph Hz 115 1 60 115 1 60 115 1 60 115 1 60 Ampacity In Amps 14 9 15 3 15 3 15 3 Max Overcurrent Protection Amps 20 20 20 20 PIPE CONN SIZE In 1 2 1 2 1 2 1 2 DIMENSIONS HxWxD HxWxD HxWxD HxWxD Crated In 41 3 4 x 23 x 30 1
34. etter may be A or T 2 Factory setting 3 Continuous Fan Setting Heating or Cooling airflow is approximately 5096 of selected Cooling value 4 LOW 350 cfm ton is recommended for Variable Speed application for COMFORT amp HUMID CLIMATE setting NORMAL is 400 cfm ton HIGH 450 cfm ton is for DRY CLIMATE setting CFM 1890 1860 1870 TEMP RISE 39 40 40 WATTS 665 710 830 NORMAL 400 CFM TON HIGH 450 CFM TON oc NOTES 14 DATA SUBJECT TO CHANGE WITHOUT NOTICE 22 1650 13 UD2C100B9V5VB FURNACE HEATING AIRFLOW AND POWER WATTS VS EXTERNAL STATIC PRESSURE WITH FILTER AIRFLOW DIP SWITCH SETTING EXTERNAL PRESSURE 07 o SETTING CFM 944 936 908 ON ON TEMP RISE 50 51 52 WATTS 146 193 243 HEATING CFM 1141 1135 1112 1ST MEDIUM ON OFF TEMP RISE 42 42 43 STAGE WATTS 200 255 322 CFM 1260 1256 1236 HIGH OFF TEMP RISE 38 38 38 WATTS 240 302 378 CFM 1317 1314 1294 ON TEMP RISE 52 52 53 WATTS 261 326 406 HEATING CFM 1592 1592 1597 MEDIUM ON TEMP RISE 43 43 WATTS 468 563 CFM 1762 1753 HIGH OFF TEMP RISE 39 39 WATTS 575 675 OUTDOOR AIRFLOW EXTERNAL STATIC PRESSURE UNIT SIZE o1 os 1056 1050 1044 1019 1002 WATTS 114 173 225 284 336 CFM 1199 1199 1194 1172 1161 WATTS 151 219 277 349 405 CFM 1342 1348 1345 1326 1320 WATTS 198 273 340 422 486 CFM 1223 1224 1219 1198 1187 WATTS 158 227 287 361 418 CFM 1389 1397 1395 1377 1373 WATTS
35. its XV80 OPTIONAL EQUIPMENT Thermostat Mechanical 2 Stage Heating 1 Stage 0 TAYSTAT244 Thermostat Mechanical Heating Only With Fan Switch u Thermostat Mechanical Heating BAYSTAT388 Thermostat Heating Cooling Single Stage Mounts Horizontally AY28X092 Thermostat Electronic Non programmable 1 Stage Heating 1 Stage BAYSTAT370 Thermostat Electronic Programmable 5 2 1 Stage Heating 1 Stage BAYSTAT340 Thermostat Heating Cooling Single Stage Mounts BAYSTAT305 Thermostat Electronic Programmable 2 Stage Heating 2 Stage Cooling TAYSTAT302C Thermostat Electronic Programmable 1 Stage Heating 1 Stage Cooling TAYSTAT300C Propane Conversion d TX EE BAYLPKT210A Electronic Air Filter Perfect Fit High Efficiency 17 1 2 Wide Gas TFM175A9FRO Electronic Air Filter Perfect Fit High Efficiency 21 Wide Gas
36. pflow Horizontal Upflow Horizontal Upflow Horizontal RATINGS 1st Stage Input BTUH 39 000 52 000 52 000 1st Stage Capacity BTUH ICS 9 31 200 41 600 41 600 2nd Stage Input BTUH 60 000 80 000 80 000 2nd Stage Capacity BTUH ICS 48 000 64 000 64 000 Temp rise Min Max F 30 60 30 60 30 60 BLOWER DRIVE Direct Direct Direct Diameter Width In 10x7 10x7 10x10 No Used 1 1 1 Speeds No Variable Variable Variable CFM vs in w g See Airflow Table See Airflow Table See Airflow Table Motor HP 1 2 1 2 3 4 R PM Variable Variable Variable Volts Ph Hz 115 1 60 115 1 60 115 1 60 COMBUSTION FAN Type Centrifugal Centrifugal Centrifugal Drive No Speeds Direct 2 Direct 2 Direct 2 Motor HP RPM 1 50 3000 1 50 3000 1 50 3000 Volts Ph Hz 115 1 60 115 1 60 115 1 60 FLA 0 7 0 7 0 7 FILTER Furnished Yes Yes Yes Type Recommended High Velocity High Velocity High Velocity Hi Vel No Size Thk 1 17x25 in 1 17x25 1 20x25 VENT Size In 4 Round 4 Round 4 Round HEAT EXCHANGER Type Fired Alum Steel Type 1 Alum Steel Type 1 Alum Steel Type 1 Unfired Gauge Fired 20 20 20 ORIFICES Main Nat Gas Qty Drill Size 3 45 4 45 4 45 L P Gas Qty Drill Size 3 56 4 56 4 56 GAS VALVE Redundant Two Stage Redundant Two Stage Redundant Two Stage PILOT SAFETY DEVICE Type Hot Surface Ignition Hot Surface Ignition Hot Surface

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