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Toyota EPS9000 User's Manual

1. 60 PAUSE SETTING TRA 61 DATA SET MENU DATA INPUT FLOPPY DISK 62 DATA INPUT SERIAL 64 DATA SELECT eee 66 DATA DELETION 67 MEMORY MODE 68 MEMORY INITIALIZATION 69 MANUAL OPERATION COLOR CHANGE 70 START POINT RETURN MODE 71 TRAGE sees e eee eee seeds 72 OFFSET POSITION SETTING 73 OFFSET HOOP TRAVELING 74 TRIMMING essRITTILewERRRDRIStRTeSRRBSOLAR 75 HOOP FORWARD BACK TRAVEL UNITS 76 HOOP FORWARD BACK n STITCH FEED 77 HOOP FORWARD 78 HOOP BACK 79 OUTLINE OF FUNCTIONS ROTATION 2226 80 MIRROR 80 REPEAT 81 OFFSET 82 SATIN ADJUSTMENT 84 TRACE 85 DAILY MAINTENANCE PROGRAM INSTALLATION IF MACHINE OPERATION IS INTERRUPTED IF MACHINE STOPS DUE TO OCCURRENCE OF A TROUBLE SPECIFICATION OPERATION PROCEDURE TROUBLESHOOTING AND MAINTENANCE
2. DC power cord 3 6 d 10 Power switch 2 Switch OFF position Ss AC power source AC power cord 8 A to the receptacle with earth terminal m 11 Types of AC Power Cord Plug Spec USA and Canada EU Voltage Rating 125 V 250V 16 CONNECTING THE FDD FLOPPY DISK DRIVE TO BE PURCHASED SEPARATELY 1 Insert the plug 2 of the FDD connection cable 1 securely into the FDD connector 3 2 Insert the plug 4 at the other end of the FDD connection cable 1 securely into the connector of the FDD Embroidery machine Zz lt L jaa Eu a ac a 17 SETTING THE UPPER THREAD Upper Thread Setting Procedure Fig A Passing the Upper Thread 1 Thread guid Spool to Thread Guide 4 jx d 1 Pass the thread from the spool 1 through the hole on the thread guide 1 just above the spool 1 and further pass it through thread guides at the mid dle and front rows Pass next the thread through the sub thread tension regulator 1 3 For spools 4 7 10 and 13 set the thread in the same manner up to the sub thread tension regulators of the same number 4 Passthe thread from the spool 2 at the middle row through the hole on the thread guide 2 just above the spool 2 and further pass it through the thread guide at the front Tension base row 5 Pass the thread through the sub thread tension regulator
3. lt oO E n ta E ce AND MAINTENANCE FD07 86 Cleaning Cleaning Area Interval 1 Thread trimming section Every day 2 Take up lever guide 3 Needle case guide Once week 4 drive system 2 places Once 2 weeks 2 SSD Needle plate clamp screw Needle plate lt Thread trimming section cleaning procedure gt 1 Remove two needle plate clamp screws Detach the needle plate Remove waste thread Fit the needle plate Fix the needle plate with two needle plate clamp screws ak ON x 7e ao 72 AND MAINTENANCE FD07 87 Lubrication Keep the specified lubrication intervals If the machine is not lubricated as specified thread breakage could take place Use only Toyota genuine SF oil or equivalent 150 spindle oil ISO viscosity grade VG18 Lubrication Points Interval For the lubrication of rotary hook rails the maintenance information is dis played on the LCD screen in the opera tion panel Page 86 If the maintenance information is dis 1 Rail on rotary hook Every 3 to 4 hours of operation 2 Drive shaft of presser foot parts 2 places 3 Needle bar drive shaft 2 places Every day played turn the power switch OFF and supply lubricating oil to the rotary hook 4 Needle bar drive shaft of presser foot rails 5 Inside the a
4. AISIN123 100 1 cr 0 1027 01 15 23 456789 lt gt a Press B 2 Select 3 DELETE DATA DATA MENU 1MINPUT DATA gt PC Cer Move the cursor using WI hoop 2 SELECT DATA travel key 3 DELETE DATA 3 Press SET to confirm the selection DATA MENU 1 INPUT DATA PC pe 2 SELECT DATA DATA 2 lt s Q 9 PROCEDURE Press iiia 4 Select the design data to be deleted Example FLOWER DELETE DATA Ce Select the design using the following 01 12 gt AISIN123 100 keys STITCH 1027 ST and hoop travel keys MEMORY gt 180876 ST 5 Press CLEAR to delete the selected design data DELETE DATA 07 12 SFLOWER 100 STITCH gt 3972 ST Press 89 MEMORY gt 180876 ST 6 Press SET to confirm the operation DELETE DATA DELETE OK Cz Press Gay Y SET N ESC of operation DELETE DATA 07 11 DOG 100 STITCH 5098 ST MEMORY 184848 ST Design data can be deleted contin uously Repeat steps 4 5 6 and 7 To restore the EMB START screen press the ESCAPE key twice FD07 67 MEMORY MODE Sets if the design data is stored in memory or not when inputting design data 1 Change the display to DATA MENU START AISIN123 100 1 0 1027 01 15 23 456789
5. COLOR CHANGE xx MODE gt AUTO O2 01 12 8 zu Te Input the needle bar No at the cur amp Sor position Refer to Page 59 FD07 65 DATA SELECT The following explains the procedure for setting the memory stored design data as the data for embroidery 1 Change the display to DATA MENU EMB START AISIN123 100 1 0 1027 press E 01 15 f 23 456789A lt D gt 2 Select 2 SELECT DATA DATA MENU 1MINPUT DATA gt PC Cr Move the cursor using WI hoop 2 SELECT DATA travel key 3 DELETE DATA 3 Press SET to confirm the selection DATA MENU 1 INPUT DATA gt PC OMSELECT DATA Cz Press Gia 3 DELETE DATA Za Eu c o Bg 4 Select the design data Example FLOWER SELECT DATA Select the design data using the 01 03 gt AISIN123 100 following keys STITCH 10713 ST A 205 PD 2007 travel keys MEMORY 180876 ST 5 Set the data as the embroidery data SELECT DATA 03 03 gt FLOWER 100 STITCHS 3972 ST MEMORY gt 180876 ST Press 6 End of operation EMB START FLOWER 100 1 0 3972 01 05 5 9AB lt D gt FD07 66 DATA DELETION The following explains the procedure for deleting the design data stored in memory of the machine 1 Change the display to DATA MENU START
6. FUNCTION 4 LOCK ST 5 SATIN ADJ MENU gt So 2 Ai E 6 SLOW START 2 ST Trimming in jump 0 9 stitches Change the selection with the hoop travel keys lt gt Jump length OFF 4 0 9 9 mm Change the selection with the hoop travel keys lt j and gt Trimming length 1 17 Change the selection with the hoop travel keys i and gt FUNCTION 7 TRIM JUMP 9 TRIM LNGTH MENU gt 3 ST 8 JUMP LNGTH gt 6 gt 3 Machine Setting O Trimming timing 10 10 Change the selection with the hoop travel keys d and b 9 Communication speed 9600 19200 38400 Change the selection with the hoop travel keys f and Machine No 0 3 Change the selection with the hoop travel keys f and p FUNCTION A TRIM TMNG B C0M SPEED C MACHINE MENU gt 0 gt 38400 gt dak 31 z lt 2 Q 9 PROCEDURE HOOP Hoop Menu Pressing cs in EMB START mode Hoop type FLAT CAP SLEEVE Change the selection with the hoop travel keys lt gt Initialization ON OFF HOOP MENU 1go0P gt FLAT Change the selection with the hoop travel keys gt 2 INITIALIZES ON 3 START PNT AUT Start point return after embroidering AUTO MANUAL Change the selection wit
7. REPEAT SETTING Select 01 or 99 using the DIR gt VERTICAL following keys TIMES E 01 SPACE gt 0 mm hoop travel keys 7 Select SPACE design to design space REPEAT SETTING DIR gt VERTICAL TIMES 04 SPACE gt O mm EF Move the cursor using WP hoop travel key FD07 56 VERTICAL using the following keys LL For details of design repeat refer to Page 81 I Setting HORIZONTAL VERTICAL I Setting 01 99 8 Set the space REPEAT SETTING uns DIR VERTICAL Select 0 or 255 using the following keys TIMES gt 04 52 x SPACE 0 mm 4 and hoop travel keys 9 Press SET confirm the setting REPEAT SETTING DIR gt VERTICAL TIMES gt 04 Pes SPACE 88 mm 10 Press SET to return to the EDIT MENU screen EDIT MENU HROTATE gt 0 2 MIRROR OFF Cz Press ga 3 REPEAT gt SET 11 End of operation EMB START AISIN123 100 1 0 1027 01 15 fJ23456789AB lt D gt 57 LL Setting 0 255 mm LO SPACE indicates the spacing between the design data arranged adjacently To edit the design data continu ously set ROTATE or MIRROR before pressing the SET key 2 lt 2 Q 9 PROCEDURE COLOR CHANGE SETTING COLOR CHANGE MODE Sets the color change mode automatic or manual 1 Chan
8. 72 85 E TRIMMING 75 TRIMMING LENGTH 45 EMERGENCY STOP Switch 27 TRIMMING TIMING 46 TROUBLESHOOTING AND MAINTENANCE 86 F FUNCTION MENU 36 H HOOP FORWARD BACK n STITCH FEED 77 HOOP FORWARD BACK TRAVEL UNITS 76 MENU 48 48 JUMP LENGTH 44 LOCK STITCH 40 MANUAL OERATION 70 MANUAL SPEED 51 MEMORY INITIALIZATION 69 MEMORY MODE 68 MIRROR 55 80 NEEDLE BAR SETTING CHANGING 60 NEEDLE BAR SETTING INPUTING 59 53 82 OFFSET HOOP TRAVELING 74 OFFSET POSITION SETTING 73 OUTLINE OF FUNCTIONS 80 AISIN SEIKI CO LTD HEAD OFFICE Fashion Systems Department 2 1 Asahi machi Kariya City Aichi 448 8650 Japan T 81 566 24 8695 Fax 81 566 24 8895 Email fashion cld aisin co jp Homepage http www aisin co jp ESP9000 0303 Printed in Japan
9. Scratches on thread passage Remove scratches by polishing Incorrect upper lower thread tension Adjust the tension Repeated stitching at the same point Correct the embroidery data Incorrect take up lever timing Adjust the take up lever drive cam timing Thread trimming Thread is not trimmed Adjust the thread trimming knife position 98 SPECIFICATION Item Specifications Type of sewing Lock stitch machine specially designed for automatic embroidery Rotary hook Vertical rotating shuttle Take up lever Cam driven type take up lever Needle bar stroke 50 0 2 mm Number of needle bars 15 Needle to be used ORGAN DB x K5Z 11 Presser foot Operated with upper shaft Thread trimming device Horizontal reciprocating type motor driven Thread ejector Sliding type with thread holding function motor driven Picker device At the start end of stitching and at thread trimming Number of revolutions Max 1200 rpm normal speed 800 rpm Embroidery range Max 500 mm X direction x 360 mm Y direction Width of stitching 0 1 to 12 7 mm Embroidery operation and display Operation using touch switches LED and LCD display Weight 82 kg Upper shaft drive motor AC servomotor X Y control motor AC servomotor Upper under thread breakage detection Rotary
10. HOOP MENU 4 MANUAL SPD gt 1 73 Move the cursor using Ng hoop 5 TMNG gt AUTO travel key 6 OFFSET gt AUTO 4 Select the setting HOOP MENU 4 MANUAL SPD gt 1 5 H00P TMNG gt gt AUTO 6 gt AUTO y Select AUTO or MANUAL using the following keys lt gt hoop travel keys 5 Press SET to confirm the selection HOOP MENU 4 MANUAL SPD 1 5 H00P TMNG gt AUTO egoFFSET MANUAL E Press 6 of operation START AISIN123 100 i 0 1027 01 15 f 23456789AB lt D gt FD07 53 LO For details of offset refer to Pages 73 and 74 I Setting AUTO MANUAL AUTO The hoop travels auto matically to the offset position upon comple tion of embroidering MANUAL The hoop does not travel automatically When OFFSET is pressed the hoop automatically travels to the preset offset position 2 lt s Q 9 PROCEDURE EDIT DESIGN ROTATION Sets the angle through which the input design data is rotated 1 Change the display to EDIT MENU START AISIN123 100 i 0 1027 01 15 23456789 lt gt 2 Select the angle EDIT MENU 1ROTATE gt 0 2 MIRROR gt OFF 3 REPEAT gt SET Select 0 90 180 or 270 using the following keys
11. If the machine is not stable or it is not level adjust the level of the machine after loosening the nut 2 4 places of the adjuster foot 1 After adjusting the machine level tighten the nut 2 lock the adjuster foot 7 Table top face Vibration preventive rubber H Base must be level Nut 2 Vibration preventive rubber H Adjuster foot 1 15 WIRING Make sure that the power switch 2 of the power supply box 1 is OFF 2 Insert the plug 4 of the DC power cord 3 securely into the power supply connector 5 of the embroidery machine 3 Insert the other plug 6 of the DC power cord 3 securely into the DC power supply connector 7 of the power supply box 1 4 Insert the plug 9 of the AC power cord 8 securely into the AC power supply connector 10 of the power supply box 5 Insert the plug 11 at the other end of the AC power cord 8 securely into the single phase 100 to 240 V power supply Zz L 4 lt a a Connect the earth wire of the AC power the earth terminal It could cause electric shock unless the machine is grounded properly The mains plug must be accessible after it is connected to the supply socket so that it can easily be disconnected in an emergency Embroidery machine Power supply box 1 gt Ss 7
12. d AUTO Press the color change mode key MANUAL to select 01 15 13456789ABCDE43B The lamp lights if manual mode is set COLOR CHANGE Needle bar operation is suspended temporarily Present step Total number of steps Color change sequence MODE AUTO 6 Select with the hoop travel keys and gt and ten keys STOP 3 E 04 15 1234 56789ABCD 8 Pause may be inserted by P STOP 5 2 In manual color change mode PROCEDURE 2 lt 2 Q 9 Color change mode AUTO MANUAL COLOR CHANGE oe Press the color change mode key to select MODE gt MANUAL 01 15 NO 7 Present step Total number of steps Present needle bar No COLOR CHANGE FD07 35 FUNCTION MENU CHANGING DISPLAY Sets the information to be displayed during embroidering number of stitches or main shaft speed P 1 Change the display to FUNCTION MENU EMB START AISIN123 100 ei FUNCTION 6 1027 Cx 01 15 23456789 lt gt 2 Select the desired display mode FUNCTION MENU 32 Select ST stitch or rpm number 1MDISPLAY gt ST of revolutions for DISPLAY using 2 THRED SNS gt 2 the following keys 3 BOBBIN CNT gt SET 4 cop travel keys Za oe Pan c o Bg 3 Press SET to confirm the selection xxx FUNCTION MENU 1 5
13. gt rpm 2 THRED SNS gt 2 3 BOBBIN CNT gt SET Press 4 End of operation EMB START AISIN123 100 41 6 1027 01 15 23456789 lt gt DISPLAY ST rpm Total number of stitches of the design data set for embroidery 6 1027 Present main shaft speed 6 240 rpm 1 Even if you select rpm the number of stitches of the design data set for embroidery is displayed while the machine stops FD07 36 THREAD BREAK SENSOR Sets the thread break detection sensing level 1 Change the display to FUNCTION MENU EMB START AISIN123 100 ei 0 1027 RED NBN 53 01 15 23456789 lt gt 2 Select 2 THRED SNS thread break detection sensor xx FUNCTION MENU 1MDISPLAY 3 ST 3 Move the cursor using NP hoop 2 THRED SNS gt OFF travel key 3 BOBBIN SET Ze 3 Select the desired setting E is w Au AIT WAR s Setting OFF 1 2 3 4 5 co xxx FUNCTION MENU xx Select OFF 1 2 3 4 or 5 uo 1 DISPLAY gt ST 7 for THRED SENS using the follow ee o 2NTHRED SNS gt OFF 1 5 Detects break of thread at 3 BOBBIN CNT2 SET d and hoop travel keys the set number of stitches Sensitivity gets higher when a smaller number is set 4 Press SET to confirm the setting xxx FUNCTION MENU 1 DISPLAY gt ST CP 2MTHRED SNS gt 3 3 BOBBIN CNT
14. sa pd FDD connection port Serial connector Power supply J connector Drain port 11 OPERATION PANEL BOX Function menu key Edit ke a Color change key as Data set menu key LCD screen COLOR DIP switches For details refer to Page 13 Escape key Ten keys a 723 0 numeric keys Cl i __ Ho Used fora 4 5 6 ey bar number n 4 2 6J 8 m of 10 or larger 1 2 3 y Trace key 3 2 3 40 Hoop forward key FORWARD MES Hoop travel key Offset key a J Forward Back Start point return key unit selection key Thread trimming Emo Color change mode key automatic manual key Hoop back key Manual lamp Stop key ES Lights when manual color change is Start key m selected 4 Needle bar case START STOP WTLAR CHANGE right slide key t Needle bar case a ae left slide key AE F SLOW gt gt gt FAST i A i P W SPEED EMERGENCY STOP Speed adjusting switch Buzzer Emergency stop switch FD07 12 2345678 042345678 FD07 DIP SWITCHES DIP sw
15. A and hoop travel keys 3 Press SET to confirm the setting EDIT MENU IMROTATE gt 180 2 MIRROR gt OFF C7 Press Ga 3 REPEAT gt SET Za Pan c o Bg 4 of operation START AISIN123 100 i 0 1027 01 15 23456789 lt gt FD07 54 LL For details of design rotation refer to Page 80 Rotation angle can be set in 90 units To edit the design data continu ously move the cursor to MIR ROR or REPEAT using v hoop travel key and input the data for MIRROR or REPEAT before pressing the SET key MIRROR Sets the axis of symmetry for reversing the design data CJ For details Page 80 of mirror refer to 1 Change the display to EDIT MENU EMB START EDIT ae ere CP Press ij 01 15 23456789 lt gt 2 Select 2 MIRROR reversal of design data EDIT MENU 1MROTATE gt 0 Move the cursor using WP hoop 2 MIRROR gt OFF travel key 3 REPEAT gt SET 55 E 3 Select the axis as the base line for reversing the design data Data is reversed symmetrically 55 06 EDIT MENU Select OFF X Y or XY using around the X Y axis 1 ROTATE gt 0 the following keys y 2 aM I RROR OFF 4 1 Reversal around and hoop travel keys 3 gt SET hoo
16. PREPARATION n gt oO 4 a z e Tm O um a 72 li SAFETY PRECAUTIONS Make sure to read the following before use handling n gt E 5 a a Safety precautions are provided to prevent risks and losses which could result from incorrect Please read carefully and comply strictly with them Meaning of AN DANGER A WARNING and A CAUTION N DANGER Indicates there could be imminent risk of situation resulting in fatal or serious injury from incorrect handling N WARNING Indicates there could be possible accident of fatal or serious injury resulting from incorrect handling N CAUTION Indicates incorrect handling could cause physical injury or damage on goods Meaning of Pictographs Prohibition of touching Prohibited action Mandatory action Disconnection of the power cord plug from receptacle Caution on finger injury Caution on high temperature Caution on electric shock A DANGER PRECAUTIONS S Do not open the power supply box Otherwise you may sustain electric shock Carry the machine by two or more persons Falling the machine may cause injury as well as breakdown of the machine When carrying the machine hold the machine at the positions specified by the label Falling the machine may cause injury as well as breakdown of the machine ya x fS CARRYING y Carry
17. DATA gt PC ri 2 SELECT DATA 3 DELETE DATA 3 Select 5 INITIAL MEMORY DATA MENU AgMEMORY MODE 77 Move the cursor using Y hoop 5 INITIAL MEMORY travel key 4 Press SET to initialize the memory DATA MENU 4 MEMORY MODE 5NINITIAL MEMORY Cz Press Gia 5 Press SET to confirm the operation INITIAL MEMORY B DELETE ALL DATA ok 2 Press Y SET N ESC 6 End of operation DATA MENU DATA gt PC 2 SELECT DATA 3 DELETE DATA E FD07 69 The message below is displayed during memory initialization INITIALIZING Since all design data has been deleted input the design data at this step To restore the EMB START screen without inputting the design data press the ESC key The EMB START screen will be as shown below if there is no data set as the embroidery data EMB START 1 0 0 01 00 0 2 lt s Q 9 PROCEDURE MANUAL OPERATION COLOR CHANGE This operation slides the needle bar case to change color Q When performing this operation do not put your hands or others under the needle or on the table Otherwise you could get hurt when the needle or hoop has moved 1 Select manual color change operation LO When the operation mode is changed from automatic to man
18. End position of embroidery GANT ANIMALS IN SIBERIA 2 The hoop travels to the offset position automatically 3 PROCEDURE 2 lt 4 Q 9 Remove the hoop 4 Attach the new hoop 5 Press the START key The hoop travels to the design start position and embroidery starts When embroidering the same design set AUTO for START PNT Page 50 to embroider the design from the same start point FD07 83 PROCEDURE z o lt o ao 9 FD07 SATIN ADJUSTMENT This function expands satin stitch width GANTANIMAISINSIERA 7 stitch width Adjustment Adjustment value value X gt 1 4 m b To expand satin stitch width set an adjustment value for SATIN ADJ of FUNCTION MENU Setting OFF 1 to 5 0 1 to 0 5 mm If 2 is set 0 2 mm is added on both sides of the normal satin stitch width LL Satin stitch adjustment is made according to the set adjustment value for stitch width of 1 5 mm or larger For satin stitch width less than this limit satin stitch width is adjusted with a value smaller than the set value By changing the setting of DIP switch DSW2 4 at the operation panel this limit width can be changed so that satin stitch adjustment is possible for 0 6 mm or larger stitch width 84 TRACE This function makes the hoop travel along the rectangle that surrounds the embroidery range of the design
19. lt gt ES 2 Change the displayed items DATA MENU DATA gt PC 2 SELECT DATA 3 DELETE DATA 3 Select 4 MEMORY MODE Za E c o Bg DATA MENU AMMEMORY MODE 5 INITIAL MEMORY 4 Confirm the selection DATA MENU AMMEMORY MODE 5 INITIAL MEMORY 5 Select the mode MEMORY MODE MEMORY gt MULTI 6 Press SET to confirm the selection MEMORY MODE MEMORY SINGLE of operation DATA MENU 1MINPUT DATA gt PC 2 SELECT DATA 3 DELETE DATA FD07 DATA a Press zn DATA Press B Press SEM Press Coe Select MULTI or SINGLE using the following keys 4 p hoop travel keys Press 68 MULTI E For storing more than one design data in memory SINGLE When one embroidery data is saved in the memory previous embroidery data is deleted If SINGLE is set for MEMORY input the data from PC or 335 To restore the EMB START Screen press the ESCAPE key MEMORY INITIALIZATION Clears all memory stored design data 1 Change the display to DATA MENU EMB START AISIN123 100 1 cr 0 1027 01 15 23 456789 lt gt Press Eh ch 2 Change the displayed items DATA MENU
20. gt AISIN123 100 Ce STITCH9 10713 ST MEMORY 180876 ST Press iiia 28 11 Input the needle numbers in the order of needle change using the numeric keys 12 Press the SET key COLOR CHANGE MODE gt AUTO CP Press Ge 01 04 8 13 The screen will display the information as shown below when the Various kinds of setting can be hoop data setting is completed made after completing the setting of hoop data EMB START AISIN 123 100 el 0 2451 01 04 8573 lt D gt 14 Set the fabric in the embroidery hoop PROCEDURE 2 lt s Q 9 15 Set the embroidery hoop in the embroidery machine 16 Set the upper and under threads 17 Press the TRACE key to check if the range of embroidery fits the size and position of the embroidery hoop 18 If the hoop position does not fit the range of embroidery adjust the position of the hoop using the hoop travel keys and repeat step 17 again If the hoop size does not fit the range of embroidery change the hoop to be purchased separately to the one that fits the range of embroidery 19 After confirming that the hoop is set in the correct position press the START key Embroidering starts up FD07 29 rs a Q x fi z o lt o ao 9 FD07 SCREENS The LCD screen displays variety of information to navigate the operation The information displayed on the LCD screen is b
21. 100 i 0 1027 01 15 fJ23456789AB lt D gt 1 The bobbin counter COUNTER functions only when the PRESET data is set FD07 39 PRESET data can also be cleared by pressing the CLEAR key after selecting the SET key for BOBBIN CNT z lt 2 Q 9 PROCEDURE LOCK STITCH Sets lock stitch at the start and end of sewing 1 Change the display to FUNCTION MENU EMB START AISIN123 100 el 0 1027 Rer 4 01 15 23456789 lt gt 2 Change the displayed items FUNCTION MENU TER INDISPLAY gt ST 2 THRED SNS gt 2 Rr Press 3 BOBBIN CNT gt SET 3 Select the setting Za oe Pan c o Bg Ll FUNCTION MENU Select the setting using the following 4 55 AMLOCK ST gt So Eo keys Bewe 5 SATIN ADJ gt OFF 4 oop rave keys 6 SLOW START gt 2 ST So Lock stitch at the start of sewing Eo Lock stitch at the start of sewing S E No lock stitching Lock stitch Back and forth stitch ing by one stitch 4 Press SET to confirm the setting FUNCTION MENU 4NLOCK ST gt S Eo 5 SATIN ADJ gt OFF Cz Press Gay 6 SLOW START 2 ST 5 End of operation START AISIN123 100 1 0 1027 01 15 23456789 lt gt FD07 40 SATIN ADJUSTMENT Sets adjustment of satin stitch width 1 Change the display t
22. CATALOGUE Tools 1 Needle 11 10 pcs 2 Aluminum bobbin 2 pcs 3 Bobbin case 1 pc 4 Minus screwdriver large 1 pc 5 Minus screwdriver small 6 Offset screwdriver 7 L shaped screwdriver 8 Scissors 1 pc 1 pc 1 pc plus minus 1 pc 7 9 Small pincers 1 pc 10 Oiler 1 pc 11 Threader 2 pcs 12 L wrench 3 mm 1 pc 13 Allen wrench 4 mm 14 Tool bag 1 pc 1 pc PART NAMES AMC335 FLOPPY DISK DRIVE TO BE PURCHASED SEPARATELY FDD floppy disk drive and FDD connection cable 4 es lt le Various kinds of embroidery hoop are available Consult your TOYOTA dealer for details 10 EMBROIDERY MACHINE Thread guide Sub thread tension regulator Tension base cover Spiral tube Thread tension regulator Thread stand shaft PART NAMES Tension base Operation panel box For details refer to Page 12 Color change motor Take up lever Thread take up cover Thread hook motor Jump motor SN Needle bar case Thread stand stud Under thread winder X Y axis drive system M N Needle plate t X axis drive motor Table _ Main shaft motor Base Adjuster foot
23. Needle bar 9 40 44 12 13 14 15 No Indication 1 9 A B DEF EL The black square symbol blinking on the screen indicates the selected item 1I NPUT DATA gt PC 335 is a model name of FDD While the floppy disk is being read the screen displays the message as shown below FILE SEARCHING 7 Set the needle bar steps Example 11 B 5 7 3 COLOR CHANGE MODE AUTO CP 4 5 6 01 04 8 8 Press SET to confirm the setting COLOR CHANGE MODE gt AUTO EX 04 04 857g 9 End of operation EMB START AISIN123 100 1 0 2451 01 04 8573 lt D gt 7 8 9 0 1 2 3 H0 Set the number at which the nee dle bar is changed by pressing the ten keys Press LO The input design data is set as the embroidery data 2 lt s Q 9 63 PROCEDURE DATA INPUT PC The following explains the procedure for inputting the design data from an external device connected to the serial port to the machine PC The input data is set as the embroidery data 1 Connect the external device to the serial port of the machine e f Before connecting an external au _ Embroidery machine device PC to the machine serial port turn OFF the power supply to the external device and the machine Serial port LO Use the special cable to be pur N chased separately fo
24. PC 2 SELECT DATA Selecting the design 3D ELETE DATA 8 Memory No Number of registered designs Design name DELETE DATA 01 032AISIN 123 100 5 Change the selection with the CLEAR key 319 after STITCH gt 10713 ST n MEMORY gt 180876 5 3 A o pressing the hoop travel key A and v j 2 9 Number of stitches of memory stored design a 3 vailable memory size DELETE DATA stt DELETE OK Confirmation for deletion ESSET NEES 5 Press the SET key when Y yes or the ESCAPE 38 k 85 amp ey iie when N no Design input mode xxxs DATA MENU 2 SELECT DATA When the SET key RB is pressed 3 DELETE DATA 4AMEMORY MODE 8 Mode selection SINGLE MULTI amp Change the selection with the hoop travel keys d and gt MEMORY MODE I SINGLE Embroidery is possible without storing the design in MEMORY MULTI memory MULTI Design is input to memory Memory initialization DATA MENU 5 3 DELETE DATA When the key pressed 4 MEMORY MODE N 5NINITIAL MEMORY S Press the SET key when Y yes or the ESCAPE E INITIAL MEMORY 5 key when N no DELETE ALL DATA OK Y SET N ESC 34 Color Change Setting Pressing 1 in EMB START mode In automatic color change mode COLOR CHANGE Color change mode AUTO MANUAL MODE gt AUTO
25. The design data is reversed around the X Y axis that passes the start point of the design Mirror axis X reversal around the X axis Y reversal around the Y axis Example Mirror X axis gt original design Example 90 rotation and mirror X axis gt Original design A A Original design soe 4E31 eT 270 180 A Original A design UJ 1 E X If both ROTATION and MIRROR are set design data is first rotated and then reversed REPEAT This function repeatedly embroiders the design data which is set as the embroidery data The function allows the setting of direction of repeat the number of repetition times and the spacing between designs The design arranged using the repeat function may be rotated and reversed Priority Repeat gt Rotation gt Mirror Example Direction gt Horizontal Times 3 Space gt 55 mm 55 mm Direction b Design Horizontal start point 2 lt 4 Q 9 PROCEDURE You can check the entire embroidery range by executing trace after setting the repeat data Adjust the start point number of repetition times and spacing so that the embroidery range will not exceed beyond the hoop Example Direction Horizontal Times gt 3 Spa
26. for more details Access to the Embroidery Information In the test mode you can access to the following 13 z o T 5a Ed a li PREPARATION ASSEMBLING Attaching the thread guide 1 Stand the thread stand shafts 1 2 pcs in total on the thread stand plate 2 perpendicu lar to it by screwing in the shaft at positions A and B on the plate 2 Securely tighten the thread stand shafts 1 by the spanner set on the flats at the middle of the thread stand shaft 1 to fix them on the thread stand plate 2 2 Place the thread guide 4 on top ends of two thread stand shafts 1 and align the two holes at the center of the thread guide 4 with the thread stand shafts 1 Insert then hexagon socket head cap screws 5 in the holes and securely tighten the screws to lock the guide and the shafts Mounting the spiral tubes 1 Place the joint on the one end of spiral tube large in the U shaped slot on the thread guide and fix it in the slot by pressing in the arrow direction Set and fix the joint on the other end of spiral tube in the U shaped slot on the ten sion base in the same way Repeat the same steps on the U shaped slots as numbered 1 to 3 and 13 to 15 in the figure shown at right No 1 to No 3 No 13 to No 15 2 Inthe similar manner fit the spiral tube B medium into the U shaped slots No 4 No 5 No 11 and No 12 3 Inthe similar manner fit the spira
27. gt SET Press 5 End of operation EMB START AISIN123 100 1 0 1027 01 15 23456789 lt gt FD07 37 BOBBIN COUNTER SET Sets the number of stitches for stopping the machine automatically When the counted number of stitches reaches the preset number the machine stops automatically 1 Change the display to FUNCTION MENU START AISIN123 100 1 EF Press 4 2 Select 3 BOBBIN CNT bobbin counter 0 1027 01 15 23456789 lt 0 gt FUNCTION MENU I SPLAY gt ST LO ge Move the cursor using v hoop 2 THRED SNS gt 2 travel key 3 BOBBIN SET Pan Oo 3 Press SET to confirm the selection FUNCTION MENU 1 DISPLAY gt ST C Press 8 2 THRED SNS gt 2 SMBOBBIN CNT gt SET 4 Select PRESET BOBBIN CNT Ce Move the cursor using v hoop travel key COUNTER 0 PRESET 0 ST ST 5 Input the preset number of stitches BOBBIN CNT 1 71 8 9 0 4 5 6 1 2 13 Input preset number using the numeric keys COUNTER gt 0 3 PRESET 0 ST ST 6 Press SET to confirm your input BOBBIN CNT Press ES COUNTER gt 0 ST SET PRESET 30000 ST 7 End of operation EMB START AISIN123 100 1 0 1027 01 1
28. hand on hoop while in motion canette ou d aiguilles nettoyer Eteindre Do not put your finger or hand inside thread Les doigts peuvent bless s Ne pas mettre la main sur le cercle broder quand il la machine i tension cover or guard cover eat en mouvement Les doigts peuvent tre bless s Ne pas mettre les doigts ou la main dans le couvercle Ne pas mettre la main sur le cercle a broder quand il du syst me de tension ou le couvercle de protection est en mouvement Ne pas mettre les doigts ou la main dans le couvercle du syst me de tension ou le couvercle de protection Risk of electric shock Don t open this cover Risque dechoc lectrique Ne pas ouvrir ce couvercle Fingers might be injured Do not put your hand on hoop while in motion Do not put your finger or hand inside thread tension cover or guard cover Les doigts peuvent tre bless s Ne pas mettre la main sur le cercle broder quand il est en mouvement Ne pas mettre les doigts ou la main dans le couvercle du syst me de tension ou le couvercle de protection Fingers might be injured Do not put your hand on hoop while in motion Fingers might be injured m Do not put your finger or hand inside thread Do not put your hand on hoop while in motion tension cover or guard cover Do not put your finger or hand inside thread tension cover or guard cover Les doigts peuve
29. items FUNCTION MENU 1MDISPLAY gt ST 2 THRED SNS gt 2 Cx pess E 3 BOBBIN CNT gt SET Select 5 SLOW START slow start xxx FUNCTION MENU 4MLOCK ST gt So Eo C Move the cursor using NP hoop 5 SATIN ADJ gt OFF travel key 6 SLOW START 2 ST Select the setting xxx FUNCTION MENU 4 LOCK ST gt So Eo 73 Select 2 or 9 using the following keys 5 SATIN ADJ gt OFF ie 65101 START gt 2 ST 44 p rm keys Press SET to confirm the setting FUNCTION MENU 4 LOCK ST gt So Eo 52 Press MM 5 SATIN ADJ gt OFF 6gsLoW START gt 2 ST End of operation EMB START AISIN123 100 i 0 1027 01 15 23456789 lt gt 42 Setting 2 9 stitches The number of stitches for slow start FD07 TRIMMING IN JUMP Inserts thread trimming to stitches of consecutive jumps 1 Thread is trimmed using the con tinuous jump signals Change the display to FUNCTION MENU EMB START AISIN123 100 i Cr 0 1027 01 15 23456789 lt gt Change the displayed items xxx FUNCTION MENU I SPLAY gt ST Ce 2 THRED SNS gt 2 3 BOBBIN CNT gt SET Select the setting xxx FUNCTION MENU THTRIM JUMP gt 3 ST 8 JUMP LNGTH gt 6 9 TRIM LNGTH gt 3 Press SET to confirm the setting xxx FUNCTION MENU JWIRIM
30. stop requests some kind of maintenance work and it is not the stop due to the occurrence of an error Q Maintenance stop message is displayed at the start of embroidery after the pressing of the START key If the message shown in the right appears at the start of embroidery supply MAINT REQUIRED lubricating oil to the rail on rotary hook Page 88 One drop of oil After supplying lubricating oil as instructed press the STOP key to exit the main tenance mode and continue normal embroidery work gt As per Inst Manual If the message shown in the right appears at the start of embroidery supply grease to the presser foot cam take up lever drive cam and take up lever roller Page 89 After supplying grease as instructed press the STOP key to exit the mainte nance mode and continue normal embroidery work MAINT REQUIRED ICAUTION Grease Cams Take up Presser gt As per Inst Manual If th h in the right t the start of i e message shown in the right appears at the start o embroidery supply MAINT REQUIRED grease to the presser foot cam take up lever drive cam take up lever roller CAUTION Grease Cams needle case linear section and X Y axis drive system Page 89 Presser Trim After supplying grease as instructed press the STOP key to exit the mainte Needle Case Linear nance mode and continue normal embroidery work gt As per Inst Manual
31. tension For adjustment suspend three 25 cent coins from the bobbin case by taping them to the thread as shown in the illustration below If thread is pulled out slightly when the bobbin case is gently shaken up and down the thread tension is between 25 and 30 g 0 25 and 0 3 N z o T 5a Ed a Thread groove 3 Tension adjusting screw Bobbin 1 Tension spring 4 Bobbin case 2 Thread guard 5 Lever 6 Q Before setting or removing the bobbin be sure to turn OFF the power switch Otherwise the embroidery machine may start causing injury of operators 20 SETTING THE FABRIC ON THE HOOP 1 Place the fabric 2 on the outer hoop 1 and press the inner hoop 3 into the outer hoop 1 If the inner hoop 3 cannot be pressed into the outer hoop 1 smoothly loosen the hoop set screw 4 2 Check if the fabric is correctly set in the hoop by pressing the center of the fabric gently with the finger as shown in the illustration below The fabric should be stretched so that it returns to the state as before when the finger is released Inner hoop 3 Fabric 2 i No L 3 D z ra lt co 2 a Checking the setting of fabric Outer hoop 1 Embroidery hoop set screw 4 Make sure there is no hard item such as a button in the embroidery range Otherwise the needle may be broken causing injury of operators 21 SETTING THE HOOP TO THE EMBROIDER
32. the machine with ll faut au moins 2personnes J at least two people pour porter la machine ail DO NOT hold it by parts Ne pas tenir la machine par XK other than those specified autre partie que celle n Dropping may cause bodily indiqu es ry injury and will damage Une chute peut vous blesser the machine et endommager la machine When installing the machine make sure to place it on the attached vibration preventive rubbers Falling the machine may cause injury as well as breakdown of the machine Do not damage modify heat or apply undue force to the power cords and other connection cables Otherwise the cables may be damaged causing fire and electric shock Insert the power cord plug fully Incomplete insertion could cause fire or electric shock Keep away electric and electronic units from water and oils Exposure them to water or oils leads to short circuits causing fire and electric shock If water or oils enter the electric electronic units shut off the power by the power switch shut off the source of power supply and contact your TOYOTA dealer When disconnecting the power cord from the receptacle pull the cord while holding the plug Pulling the power cord by holding the cord may damage the cord and the plug causing fire and electric shock The machine must be switched off at the mains switch on th
33. the thread of spools 14 to 1 in the same manner Finally push down the thread holder lever GL down to finish the setting of upper thread z e T oe lt co a D Passing the Upper Thread Thread Guide to Needle Sub thread tension regulator 15 mu Spiral tube 15 Take up lever 15 Thread tension regulator 15 Rotary sensor 15 Thread holder 15 TOYOTA EXPERT ESP9000 Thread holder lever GL Thread guide 15 3 Needle 15 li m ug LALA Wy li T lU t4 1 Thread holder spring Presser foot 15 19 SETTING THE UNDER THREAD 1 Orient the bobbin 1 with its thread facing in the direction specified by the arrow symbol and put it in the bobbin case 2 2 Route the thread through the thread groove 3 in the bobbin case under the thread tension spring 4 and the thread guard 5 3 Raise the lever 6 on the bobbin case and then install it in the rotary hook NOTE The standard under thread tension is 25 to 30 g 0 25 to 0 3 N for the carbonized yarn 120 The thread tension can be adjusted with the tension adjusting screw of the bobbin case Turning the screw clockwise tightens the thread and turning it counterclockwise loosens the thread
34. when any one of the following messages is shown on the LCD screen of the operation panel box Simultaneously the LED flickers and the buzzer starts to sound In such occasion check the error message first and then press the EMERGENCY STOP button Take necessary steps referring to the following table Press the STOP key to silence the buzzer locked Longitudinal direction holder reached the right left travel end position causing motor overload 2 The material is caught by such as the edge of the table disabling embroidery hoop move ments any more 3 The embroidery hoop has been hit against such as the wall and cannot move any more design correctly Release the material and start embroidery from the beginning again Remove object that dis ables embroidery hoop movements and start embroidery from the beginning again No Error Message Description Cause Corrective Action n 1 EMERGENCY The EMERGENCY 1 The switch was pressed Resetthe switch if it was 27 STOP STOP button was by mistake pressed by mistake pressed 2 The switch was pressed When there was an as an error had been error remove the cause detected of error and then reset the switch 2 check SEWING Machine motor is 1 Thread is entangling Remove thread from the 87 MOTOR locked the rotary hook rotary hook 2 Not lubricated appropri Supply lubricating oil to 88 ately the lubricati
35. 2 z o T lt ao Sub thread tension regulator 1 Front row 6 For spools 5 8 11 Sub thread tension regulator 2 and 14 set the thread in the same manner up to the sub thread tension regulators of the same number Sub thread tension regulator 3 7 Pass the thread from the spool 3 at the front row through the hole on the thread guide 3 just above the spool 3 8 Pass next the thread directly through the sub thread tension regulator 3 9 For spools 6 9 12 and 15 set the thread in the same manner up to the sub thread tension regulators of the same number 18 10 11 12 13 14 15 16 Fig B Thread guide Tension base Needle bar case cover Needle bar case Run the thread from the sub thread tension regulator 15 through the spiral tube 15 Run the thread further through the thread guide 15 1 thread tension regulator 15 rotary sensor 15 and thread guide 15 2 Open next the needle bar case cover Raise the thread holder lever GL hook the upper thread on the thread holder 15 from right to bottom and pass the thread through the hole of take up lever 15 at the top After that run the thread down and through the thread guide 15 3 then through the hole of the needle 15 and finally through the hole in the presser foot 15 Hook next the thread end on the thread holding spring Set
36. 5 823456789 lt gt FD07 38 Determine the number of stitches to be set for bobbin counter so that the machine will stop before lower thread is used up If you make a mistake clear the value you have input by pressing the CLEAR key and then input the correct value again When the number of stitches set by the counter is reached the machine automatically stops by buzzer sounds and the message below is displayed LOWER THREAD RUN OUT Press the STOP key to reset the alarm message and then perform the necessary work to restore operation BOBBIN COUNTER COUNTER Clears the counted number of stitches 1l 1 Change the display to FUNCTION MENU EMB START AISIN123 100 41 w P 0 1027 Cx Press 01 15 03456789AB D 2 Select BOBBIN CNT bobbin counter xx FUNCTION MENU 1MDISPLAY 3 ST 3 Move the cursor using WP hoop 2 THRED SNS gt 2 travel key 3 BOBBIN SET 3 Press SET to confirm the selection xxx FUNCTION MENU 1 DISPLAY gt ST 2 THRED SNS gt 2 3lB0BBIN CNT gt SET Press 4 Clear the COUNTER data BOBBIN CNT COUNTER S 1278 st press GB PRESET gt 30000 ST 5 Press SET to confirm the operation BOBBIN CNT COUNTER SQ PRESET gt 30000 ST 6 End of operation EMB START AISIN123
37. EAD 24 SETTING THE UPPER THREAD 18 CHECKUPS BEFORE STARTING OPERATION 25 UPPER THREAD SETTING PROCEDURE 18 CHECKING THE EMBROIDERY HEAD 26 OPERATION PROCEDURE OPERATION BASICS STARTING AND STOPPING THE MACHINE STEPS TO START EMBRODIERY SCREENS FUNCTION MENU CHANGING DISPLAY THREAD BREAKAGE SENSOR BOBBIN COUNTER SET BOBBIN COUNTER COUNTER LOCK STITCH eee bee SATIN ADJUSTMENT SLOW START TRIMMING IN JUMP JUMP LENGTH TRIMMING LENGTH TRIMMING TIMING COMMUNICATION SPEED HOOP MENU HOOP MODE INITIALIZATION Sees 2 22222z 22 START POINT RETURN MODE MANUAL SPEED eee see wens HOOP TIMING OFFSET See Se tee EDIT DESIGN ROTATION MIRROR DESIGN REPEAT TROUBLESHOOTING AND MAINTENANCE COLOR CHANGE SETTING COLOR CHANGE MODE 58 NEEDLE BAR SETTING INPUTTING 59 NEEDLE BAR SETTING CHANGE
38. EMB START AISIN123 100 41 AUTO ual the lamp is lit 0 1027 E Press 01 15 23456789 lt 0 gt a m Q a a z lt 9 2 Select the needle bar LL One press of the key slides the needle bar case by one needle START AISIN123 100 41 Cr Press i Slid i 0 1027 COLOR CHANGE to the left eine night 01 15 COLOR CHANGE 3 End of operation START AISIN123 100 1 0 1027 01 15 NO 5 4 Return the mode from manual to automatic 2 When the operation mode is EMB START changed back from manual to AISIN12 E ae no Press ART automatic the lamp is turned OFF cP AUTO AUTO 01 15 NO 5 S map MANUAL iL wy g gt EMB START AISIN123 100 i 0 1027 01 15 23456789 lt gt FD07 70 START POINT RETURN MODE This operation moves the embroidery hoop to the start point 1 When performing this operation do not put your hands or others under the needle or on the table Otherwise you could get hurt when the needle or hoop has moved 1 Select the start point return operation EMB PAUSE AISIN123 100 1 58 1027 37 Press DES 01 15 fJ23456789AB lt D gt 2 Press SET to confirm the selection PROCEDURE z lt 2 Q 9
39. EMB START AISIN123 100 i cr 0 1027 01 15 23456789 lt gt HOOP Press Os 2 Select the type of embroidery hoop HOOP MENU o Select FLAT CAP or SLEEVE 1 gt CAP using the following keys 2 INITIALIZE gt ON dp hoop travel keys 3 START PNT gt AUTO Za oe Pan c o Bg 3 SET to confirm the selection HOOP MENU 1MHOOP gt CAP 2 INITIALIZE gt ON C7 Press Gay 3 START PNT gt AUTO 4 End of operation ESP9000 series HOOPE CAP INITIALIZE gt ON 48 LI Setting FLAT CAP SLEEVE LO The screen returns to the start up screen the initial screen displayed when the power is turned ON when the hoop mode is set Press the SET key to display the EMB START screen INITIALIZATION Sets if initial point is searched for when the power is turned ON 1 Change the display to HOOP MENU START AISIN123 100 1 LP Press 0 1027 ress C 01 15 23456789 lt gt 2 Select 2 INITIALIZE initialization HOOP MENU 1MHOOP gt FLAT Move the cursor using WP hoop 2 INITIALIZE ON travel key 3 START PNT gt MANUAL ze 3 Select the setting ea I Setting ON OFF co MENU eee Select ON or OFF using the ON When the SET key is 5 E 1 HOOP gt FLAT follo
40. IN123 100 1 0 1027 01 15 23456789 lt gt FD07 50 IL Setting AUTO MANUAL AUTO The hoop automatically travels to the start point at the completion of embroidery MANUAL The hoop stops at the position where embroi dery is completed To return the hoop to the start point press the start point return key FD07 MANUAL SPEED Sets hoop travel speed 1 Change the display to HOOP MENU START AISIN123 100 1 0 1027 01 15 23456789 lt gt Change the displayed items HOOP MENU 1MHOOP gt FLAT 2 INITIALIZE ON 3 START PNT gt MANUAL Select the setting HOOP MENU AMANUAL SPD gt 3 5 H00P TMNG gt AUTO 6 OFFSET gt AUTO CF Press e 73 Press Q i ur Select 1 2 or 3 using the follow ing keys 4 po travel keys Press SET to confirm the selection HOOP MENU AgMANUAL SPD gt 3 5 H00P TMNG gt AUTO 6 OFFSET gt AUTO End of operation EMB START AISIN123 100 i 0 1027 01 15 fJ23456789AB lt D gt 73 Press 51 LQ Setting 1 2 3 1 2 3 High speed Medium speed Low speed Zz lt D W Q 9 PROCEDURE HOOP TIMING Sets the hoop drive start timing 1 Za E c o Bg FD07 Change the dis
41. JUMP gt 3 ST es 8 JUMP LNGTH2 6 9 TRIM LNGTH gt 3 End of operation EMB START AISIN123 100 i 0 1027 01 15 23456789 lt gt FUNCTION Press 3 FUNCTION FUNCTION a a Press the FUNCTION menu key two times Zz e lt a Setting 0 1 2 8 9 ST Select 0 1 or 9 using the fol 0 Does not insert lowing keys d gt hoop travel keys LL Keep pressing 4 or the value changes quickly LO When the number of jump signals appearing in succession reaches Press agi the set value thread trimming is inserted 43 a a Q ra JUMP LENGTH Sets the condition length for converting stitches into jump Stitches longer than the set length are converted into jump 1 Change the display to FUNCTION MENU START AISIN123 100 ei 0 1027 C3 01 15 23456789 lt gt 2 Change the displayed items FUNCTION MENU 1MDISPLAY gt ST FUNCTION FUNCTION 2 THRED SNS gt 2 Cx 2 3 BOBBIN CNT SET Press the FUNCTION menu key Ze twice Ed fh 3 Select 8 JUMP LNGTH length of stitch x FUNCTION MENU JUMP gt 3 ST gt Move the cursor using WP hoop 8 JUMP LNGTH 6 Omm travel key 9 TRIM LNGTH gt 4 Select the setting I Setting OFF 4 0 9 9 ST xxx FUNC
42. LL If the hoop is returned to the start point during embroidering embroi Press dery cannot be continued EMB PAUSE CANCEL EMB 5 LY SET N ESC The hoop moves to the start point position when the SET key is pressed 3 End of operation START AISIN123 100 1 0 1027 01 15 J23456789AB lt D gt 1 Start point is the start point of design If automatic offset is set the offset start position is taken as the start point FD07 71 TRACE This operation moves the hoop along the embroidery range maximum dimen sion vertical x horizontal of the design data When performing this operation do not put your hands or others under the needle or on the table Otherwise you could get hurt when the needle or hoop has moved 1 Select TRACE EWR START xx For details of trace operation refer AISIN123 100 1 CP Press p 0 1027 f I Trace operation is not allowed dur 01 15 23456789 lt 0 gt ing embroidering Ifyou press the TRACE key during tracing the hoop stops traveling at the nearest corner in the direction of present traveling Tracing restarts when the TRACE key is pressed again Za oe Pan c o Bg FD07 T2 OFFSET POSITION SETTING This operation sets the offset position which is taken as the start point of a design When performing this oper
43. MMING EMB PAUSE AISIN123 100 21 TRIMMING 66 1027 Cy Press 01 15 823456789 gt 75 LO If you select trimming the main shaft rotates When lock stitch is selected Page 40 one stitch is sewn before trimming 2 lt s Q 9 PROCEDURE HOOP FORWARD BACK TRAVEL UNITS This operation moves the hoop forward or backward in increments of set unit of travel S When performing this operation do not put your hands or others under the needle or on the table Otherwise you could get hurt when the needle or hoop has moved 1 Select MODE Example Color change unit EMB PAUSE AISIN123 100 1 0 1027 01 15 23456789 lt 0 gt Za oe Pan c o Bg Press MODE repeatedly to select C representing the color change unit 2 Hoop forward in color change units Example EMB PAUSE AISIN123 100 C 0 1027 01 15 23456789 lt 0 gt 3 of operation PAUSE AISIN123 100 C 75 1027 02 15 193456789AB lt D gt FD07 FORWARD 73 Press 4 76 E Setting 1 10 100 C n ST 1 1 stitch unit 10 10 stitch unit 100 100 stitch unit C Color change unit n ST Numeric key input stitch position When you press the FORWARD key the hoop travels to the color change stitch position Each pressing of the F
44. ORWARD key makes the hoop to travel to the next color change position When you press the BACK key the hoop travels to the color change stitch position Each pressing of the BACK key causes the hoop to travel to the previous color change position HOOP FORWARD BACK n STITCH FEED This operation moves the hoop forward or backward to the input stitch position When performing this operation do not put your hands or others under the needle or on the table Otherwise you could get hurt when the needle or hoop has moved 1 Select MODE n ST ww Setting 1 10 100 C n ST EMB PAUSE 1 1 stitch unit AISIN123 100 C Lege Pes Fepestodiy o 10 10 stitch unit 75 1027 select representing the 100 100 stitch unit 02 15 123456789AB lt D gt Color change unit numeric key input stitch position n ST Numeric key input stitch position PROCEDURE Zz lt x Q 9 2 Input the number of stitches Example 356 LL If the input number of stitches is EMB PAUSE 7 J 8 9 0 larger than the present number of AISIN123 100 n ST stitches the hoop travels forward 75 1027 4 5 6 and if it is smaller than the present 02 15 123456789AB lt D gt 3 number of stitches the hoop trav 1 2 els back Input the number of stitches using the numeric keys 3 Move the hoop to the input stitch position L Pressing the SET key
45. TION MENU 73 Select OFF 4 0 or 9 9 using OFF Does not insert 7 TRIM JUMP gt 3 ST the following keys 8gJUMP LNGTH 6 9 TRIM LNGTH 3 b hoop travel keys Keep pressing lt Q or P gt and the value changes quickly 5 Press SET to confirm the setting FUNCTION MENU 7 TRIM JUMP gt 3 ST 8MJUMP LNGTH gt 6 9 TRIM LNGTH gt 3 Press 6 End of operation START AISIN123 100 i 0 1027 01 15 23456789 lt gt FD07 44 TRIMMING LENGTH Sets the length of thread to be trimmed 1 Change the display to FUNCTION MENU START AISIN123 100 ei w P 0 1027 y Press 01 15 23456789 lt gt 2 Change the displayed items FUNCTION MENU 1MPDISPLAY gt ST FUNCTION FUNCTION 2 THRED SNS gt 2 C 3 4 3 BOBBIN CNT gt SET Press the FUNCTION menu key twice Ze 3 Select 9 TRIM LNGTH trimming length 2 xx FUNCTION MENU ag JUMP gt 3 ST x Move the cursor using A hoop Oo 8 JUMP LNGTH gt 6 Omm travel key 9 TRIM LNGTH gt 3 4 Select the setting IL Setting 1 2 3 17 FUNCTION MENU Select 1 or 17 using the follow 7 TRIM JUMP gt 3 ST ing keys Shorter Longer 8 JUMP LNGTH gt 6 Omm 1 lt 8 gt 17 LNGTH gt 3 d and p hoop travel keys A smaller number s
46. TOYOTA TOYOTA COMPUTERIZED EMBROIDERY SYSTEM Expert ESP 9000 INSTRUCTION MANUAL Before using the embroidery machine please read through this manual carefully for proper use of the machine After reading the manual keep it at a safe place near the machine so that you can consult it whenever it is necessary When you turn over the machine to somebody make sure to attach this manual to the machine Since this is a business use machine it should be operated by operators who are well versed in the basic operations AISIN CONTENTS SAFETY PRECAUTIONS Make sure to read the following before use 4 PART NAMES CHECKING THE PARTS 8 EMBROIDERY MACHINE 11 ACCESSORIES 9 OPERATION PANEL BOX 12 AMC335 FLOPPY DISK DRIVE DIP SWITCHES 13 TO BE PURCHASED SEPARATELY 10 PREPARATION ASSEMBLING 14 SETTING THE UNDER THREAD 20 CARRYING 15 SETTING THE FABRIC ON THE HOOP 21 INSTALLATION seus eee S eh tees aas 15 SETTING THE HOOP TO WIRING Sese RpRen C RADAR AREE 16 THE EMBROIDERY MACHINE 22 CONNECTING THE FDD FLOPPY DISK DRIVE ATTACHING THE TABLE 23 TO BE PURCHASED SEPARATELY 17 WINDING THE UNDER THR
47. Y MACHINE 1 Attach two holder bases 1 to the joint plate 2 in the direction indicated by symbol and secure them in place with screws 3 Determine the holder base 1 attaching position meeting the size of the hoop 2 Insert the right and left metallic tabs of the embroidery hoop set in the sections A and B in the direction of dashed line arrows and fix the tabs by engaging the hoop presser springs 4 of the holder bases 1 in the tabs z o T 5a Ed a Holder base 1 Left hoop metallic tab Embroidery hoop set 22 ATTACHING THE TABLE 1 Push in the table 1 till it hits the bottom with care to maintain equally at both right and left of top of the base cover 2 on the embroidery machine 2 Tighten the right and left fixing screws 3 This completes the attaching of the table PREPARATION Fixing screw 3 Table 1 DIP SWITCH SETTING Set DSW1 2 at ON to change the LCD indicator on the operation panel box to the display in Japanese 23 WINDING THE UNDER THREAD Set a bobbin 2 on the under thread winding shaft 1 2 Place the spool 3 on the spool stand on the cover pass the thread end through the thread tension regulator guide 4 and wind the thread round the bobbin 2 3 Press the thread winder lever 5 to the right so that it touches the inner face of the bobbin 2 4 Thread is wound on the bobbin as the machine operates and the lever automatically r
48. all key Following message appears INSTALL INSTALLING 10 Completion of program installation At the completion of installation the screen will be as shown in the left Turn OFF the power switch at the power supply box INSTALL INSTALL FINISH POWER CF 11 Turn OFF the DSW2 1 2 2 and DSW1 1 DSW2 Li DSW1 FD07 91 x 7e ao 72 AND MAINTENANCE lt x 7e per ao gt S 2 E AND MAINTENANCE FD07 12 Attach the switch cover and tighten the screw Tighten the screw Switch cover 92 When installation from FDD 1 Detach the switch cover by loosening the screw Loosen the screw DIP switch 2 Turn ON the DSW2 1 and DSW1 1 DSW2 4 Turn ON the power switch at the power supply box TN If step 4 is performed before step 3 If you insert the program disk after turning the power switch ON the screen as shown below will be dis plyed If this screen is displayed press the SET key and continue operation from step 5 Power supply box INSTALL SET KEY gt FILE SEARCH 5 Select the program to be installed LQ MAIN Program related to Tie INSTALL EF Select the program using the follow CPU Ln m oe ing keys XY Program re
49. ation do not put your hands under the needle or on the table Otherwise you could get hurt when the needle or hoop has moved 1 Select OFFSET EMB START AISIN123 100 1 MOVE HOOP 0 1027 x Press 01 15 23456789 lt 0 gt 2 Set the offset position EMB START xx Cx Set the desired off OFFSET set position by press Dx 0 0 ing the hoop travel 0 0 keys 3 Press SET to confirm the position EMB START OFFSET Dx gt 27 1 0 0 Press Dy gt 56 4 0 0 4 End of operation EMB START OFFSET Dx gt 27 1 27 1 Dy gt 56 4 56 4 5 Return the hoop back to the previously located position EMB START 0 F F S E T Press MOVE HOOP Di 2E Gr Dy gt 56 4 56 4 i EMB START AISIN123 100 1 0 1027 01 15 23456789 lt gt FD07 73 co Ll Set the offset position by actually moving the hoop to the desired position using the hoop travel keys The coordinate values of the hoop position are displayed in the screen Pressing the SET key registers the setting position on the embroidery machine so that it can be used on all design data If you set AUTO for 6 OFFSET of HOOP MENU the hoop travels to and stops at the offset position after the completion of embroider
50. ce gt 60 mm Rotation gt 90 Mirror gt X gt HORIZONTAL is set for DIR Direction Horizontal Although design is arranged vertically Rotation B since 90 rotation is set 5 E 3 BJJJ CB H Design start d position m mm FD07 81 OFFSET This function moves the hoop to the position set as the offset position and returns the hoop to the originally located position after finishing the work For offset automatic manual setting is possible hoop setting 1 Manual Offset Pressing the MOVE HOOP key offset key while the machine is at a still Eid position causes the hoop to travel to the offset position Pressing the offset key again Nx returns the hoop to the previously located position NN Example Arranging applique XN 1 Stop the machine GANTANIMAISTNSIBERA 4 Stop position Za 9 ram c o 2 Move the hoop to the offset position 3 Arrange the applique 4 Return the hoop to the previ ously located position Setting a pause at color change Page 61 will facilitate arranging such as applique FD07 82 2 Automatic Offset dery Set AUTO for OFFSET in hoop setting with the offset position set and the hoop travels to and stops at the offset position after the completion of embroi Offset position lt Example Changing the hoop gt 1 End of embroidery Y
51. data that has been set as the embroidery data Tracing will start from the design start point and move to the rear right rear left front left and front right corners of the embroidery range then return to the design start point If repeat is set the function traces the entire embroidery range If the TRACE key is pressed during tracing tracing stops at the nearest corner in the trace advancing direction W Za 5 zn o a oa Tracing restarts when the TRACE key is pressed again It is possible to stop tracing at each corner by repeating this FD07 85 ll TROUBLESHOOTING AND MAINTENANCE DAILY MAINTENANCE Turn OFF the power switch before starting maintenance work Otherwise you may sustain electric shock or injury caused by being caught by the embroidery machine Q Only properly trained personnel are allowed to perform maintenance work Otherwise a worker may sustain electric shock or injury Before starting the machine after maintenance work attach all covers and other parts detached for maintenance work correctly as before Otherwise a worker may sustain electric shock or injury Do not attempt to repair by yourself Otherwise a worker may sustain electric shock or injury OQ Do not modify the machine Otherwise a worker may sustain electric shock or injury Consult your TOYOTA dealer when you need a repair on the machine Maintenance Stop Maintenance
52. detection type photo sensor Power source 100 to 240V AC 50 60 Hz automatic selection type Hoop driving range Max 500 mm X direction x 360 mm Y direction Power consumption 220 W Size 745 x 720 x 820 mm width x depth x height Lubrication Hand lubrication 99 z E lt T umi 72 li INDEX B P BOBBIN COUNTER COUNTER 39 PAUSE SETTING 61 BOBBIN COUNTER 38 Positions and Contents of the Warning Labels 7 PROGRAM INSTALLATION 90 C CARRYING 15 CHECKUPS BEFORE STARTING OPERATION 25 REPEAT sssesmemES eemeusintacuxieldsste 81 COLOR CHANGE 70 ROTATION 80 COMMUNICATION SPEED 47 S D SATIN ADJUSTMENT 41 84 DATA DELETION 67 SCREENS 30 DATA INPUT FLOPPY DISK 62 START POINT RETURN MODE 50 71 DATA INPUT SERIAL 64 STARTING AND STOPPING THE MACHINE 27 DATA SELECT 66 STEPS TO START EMBRODIERY 28 DATA SET MENU 62 DESIGN REPEAT 56 DESIGN ROTATION 54 TRACE
53. e 9 TRIMINGERROR Thread trimming error 1 Thread is entangling Remove the entangling the bobbin 2 Thread tension is too tense or thread is too thick thread from the bobbin Adjust the thread tension 96 Refer No Error Message Description Cause Corrective Action to 10 RAM CHECK Memory check error 1 Memory error Please contact your local ERROR TOYOTA dealer 11 INTERNAL COM Internal 1 Communication error in e If this error occurs ERROR communication error the embroidery machine frequently contact your ESP9000 local TOYOTA dealer 12 INTERNAL Internal connection 1 Connection error in the Please contact your local CONNECT ERR error embroidery machine TOYOTA dealer ESP9000 13 THERMAL High temperature 1 Temperature in the Keep the power supply embroidery machine OFF for more than 30 ESP9000 exceeded minutes the allowable limit 14 LIMITERROR Limit error 1 The embroidery hoop Set the start point of 29 has reached the travel design correctly limit in the X or Y axis direction 15 BAD NUMBER Wrong design 1 When reading the Designate a correct 62 64 number design data from the design data number external device a wrong design data number was designated 16 INSERT DISK Floppy disk was not 1 When reading the Insert the floppy disk in 62 inserted design data from the the floppy disk drive
54. e thread length after trimming the kind of thread being used COMMUNICATION SPEED Sets data transmission speed bps for serial communication 1 Change the display to FUNCTION MENU START AISIN123 100 ei w P 0 1027 y Press 01 15 23456789 lt gt 2 Change the displayed items FUNCTION MENU ig ISPLAY gt ST FUNCTION FUNCTION FUNCTION 2 THRED SNS gt 2 3 BOBBIN CNT gt SET Press the FUNCTION menu key three times Ze 3 Select B COM SPEED communication speed 2 xx FUNCTION MENU ag AMTRIM TMNG gt 0 3 Move the cursor using NP hoop Oo COM SPEED gt 38400 travel key C MACHINE gt 1 4 Select the setting FUNCTION MENU 73 Select 9600 19200 or 38400 A TRIM TMNG gt O bps according to the transmission SPEED gt 38400 speed on the P C at the transmitting C MACHINE gt 1 side using the following keys 4 and b hoop travel keys 5 Press SET to confirm the setting xxx FUNCTION MENU A TRIM TMNG gt 0 SPEED gt 38400 C MACHINE gt 1 Press 6 End of operation START AISIN123 100 i 0 1027 01 15 823456789 lt gt FD07 47 HOOP MENU HOOP MODE Sets the embroidery hoop type flat cap sleeve 1 Change the display to HOOP MENU
55. e bar numbers COLOR CHANGE MODE gt AUTO oP Pess E 04 04 857g 5 End of operation EMB START xxx AISIN123 100 41 0 2451 01 04 8573 lt D gt FD07 59 To input needle bar numbers con secutively repeat the operation of Input the needle number Input the needle number for the next step Press the SET key after inputting needle number for all desired steps Needlebar No 10 No 11 Operation 4 10 0 M0 1 Indication 1 e A B LY Needle bar Nos 10 11 12 13 14 and 15 are indicated as A B C D E and F with the LCD on the oper ation panel box Set the needle bar number for all steps 2 lt s Q 9 PROCEDURE NEEDLE BAR SETTING CHANGE Changes the needle bar number of a desired step 1 Change the display to COLOR CHANGE EMB START AISIN123 100 i cr 0 1027 01 99 8 23456789 lt gt 2 Select the step COLOR CHANGE 77 Move the cursor to the step where you want to change the needle bar MODE AUTO number using the following keys 01 15 826485179ABCDE o oop trave keys z 3 Input the needle bar number Example Changing needle bar No 2 to 9 needle bar No 11 5 0 To change needle bar number for xxx COLOR CHANGE C Press the keys in the order of ot
56. e in the needle bar setting EMB PAUSE AISIN 123 100 1 159 1027 01 15 1239 456789A lt D gt 2 Needle bar No If MANUAL is selected for color change the machine stops at each color change operation EMB PAUSE AISIN 123 100 1 159 1027 NO 4 u 01 15 30 FD07 FUNCTION Function Menu Pressing in EMB START mode Machine Setting Stitch RPM Change the selection with the hoop travel keys lt and gt Thread breakage sensor OFF 1 5 Change the selection with the hoop travel keys p amp Press the SET key to set the bobbin counter Bobbin counter setting C Counter data Actual accumrated value Max 999999 stitches 1519 Can be cleared 9 Preset data Preset accumrated value Max 999999 stitches by Numeric keys FUNCTION ISPLAY gt ST 2 THRED SNS gt 2 3 BOBBIN S MENU ET BOBBIN CNT COUNTERE 1278 ST PRESET gt 30000 ST 3 Lock stitch So Yes at start S No at start Eo Yes at end E No at end Change the selection with the hoop travel keys d and gt Satin stitch adjustment No adjustment 1 5 Adjustment in 0 1 mm units Change the selection with the hoop travel keys A and gt Slow start 2 9 stitches Change the selection with the hoop travel keys and gt
57. e power supply or by unplugging it from the incoming mains supply when e Sewing implements thread needle bobbin etc have to be replaced or adjusted e Threading a needle bobbin etc e If the workplace is left unattended e Maintenance work has to be performed 5 FD07 PRECAUTIONS Do not use the machine in areas where strong electric field or magnetic field is generated by a high power high frequency motor generator or high frequency welder Otherwise the machine will malfunction to cause injury or machine trouble Place the machine on a sturdy base Otherwise the machine may fall to cause injury or machine trouble Ground the grounding wire of the power cord There is the danger of electric shock due to leak current if the machine is used without grounding o Do not touch the parts of the machine that move during embroidery Otherwise you will sustain injury Take care to attire properly for operations of the embroidery machine You could get hurt if you wear clothes likely being arrested by the embroidery machine Do not step on the embroidery machine Otherwise you will sustain injury Do not operate the machine without the take up lever guard or the covers of the moving parts Otherwise you will sustain injury Positions and Contents of the Warning Labels For abnormal conditions Immediately press the eme rgency suspension switch to stop the embroidering machine En cas de conditions anormales
58. ect that has been hit against disables embroidery hoop such as the wall and movements and start cannot move any more embroidery from the start again 5 NEEDLE CASE Needle case position 1 An error occurred with Please contact your local m ERROR error the needle case drive TOYOTA dealer system 6 THREAD BREAK Breakage of thread 1 Upper thread was bro Thread the upper thread 18 ken again Remove the cause of upper thread breakage 2 Threading is not correct Thread the upper thread 18 correctly 3 Lower thread has been Set lower thread 20 used up 4 The machine stops due Change the preset value 38 to detection of thread of bobbin counter breakage although lower thread is not broken 5 Lower thread was bro Set the lower thread 20 ken again 7 RS232C Communication error 1 Serial cable or FDD con Securely tighten the 17 COM ERROR nection cable has dis cable connected during communication 2 Power supply to the Keep the power supply floppy disk drive or ON to the floppy disk external device was drive or external device turned OFF during com during communication munication 8 RS232C Communication error 1 Serial cable or FDD con Securely tighten the 17 CONNECT nection cable is discon cable ERROR nected 2 The external device is Set the external device in not in the data sending the data sending state state For details refer to the instruction manual of the external devic
59. elect with the hoop travel keys c and gt and confirm the selection by pressing the SET key Input from PC Label name 9 Available memory size Input from 335 floppy disk drive 9 Design No Design name Change the selection with the hoop travel keys lt j and gt Number of stitches of FD stored design Available memory size Er DATA MENU DATA gt PC 9 2 SELECT DATA 3 DELETE DATA INPUT THRU NUMBER 01 NAME gt DATA 01 3 MEMORY gt 280576 ST 3 Quas SELECT FILE 01 035 AISIN 123 100 STITCH gt 10713 ST A J MEMORY gt 180876 ST 43 Selecting Design Memory stored design selection Data selection When the SET key is pressed Memory No Number of registered designs gt Design name Change the selection with the hoop travel keys i and b 9 Number of stitches of memory stored design 9 Available memory size DATA MENU 1 INPUT DATA gt PC 2 DATA S8 3 DELETE DATA xxx SELECT DATA 01 032AISIN 123 100 STITCH gt 10713 ST mQj MEMORY gt 180876 ST f3 33 2 lt 2 Q 9 PROCEDURE amp Memory stored design deletion DATA MENU When the SET key is pressed 1 INPUT DATA gt
60. ets a shorter thread trimming length and a larger number sets a longer thread trimming length 5 Press SET to confirm the setting xxx FUNCTION MENU 7 TRIM JUMP gt 3 ST 8 JUMP LNGTH gt 6 LNGTH 3 Press 6 of operation START xxx AISIN123 100 41 0 1027 01 15 23456789 lt 0 gt FD07 45 TRIMMING TIMING Adjusts the timing for starting trimming 1 Change the display to FUNCTION MENU EMB START Press 4 AISIN123 100 i 0 1027 01 15 23456789 lt gt 2 Change the displayed items Za oe Pan c o Bg FUNCTION MENU 1MPDISPLAY gt ST 2 THRED SNS gt 2 3 BOBBIN CNT gt SET FUNCTION FUNCTION FUNCTION 7 lait al 8 Press the FUNCTION menu key three times 3 Select the setting xxx FUNCTION MENU AMTRIM TMNG gt 3 B COM SPEED gt 9600 C MACHINE gt 1 Select 10 or 10 using the fol lowing keys 4 and gt hoop travel keys 4 Press SET to confirm the setting xxx FUNCTION MENU AMTRIM TMNG gt 3 B COM SPEED gt 9600 C MACHINE gt 1 Press 5 End of operation FD07 EMB START AISIN123 100 i 0 1027 01 15 23456789 lt gt 46 I Setting 10 1 0 41 10 Later gt 10 Earlier 10 lt 0 Adjust the timing meeting th
61. etting LO When the pause is set is COLOR CHANGE inserted before the set step MODE gt AUTO STOP 73 Press 04 15 326 85179 5 End of operation START AISIN123 100 41 0 1027 01 15 26 485179A lt D gt FD07 61 DATA SET MENU DATA INPUT FLOPPY DISK The following explains the procedure for inputting the design data from floppy disk to the machine The input design data is set as the embroidery data 1 Insert the floppy disk to floppy disk drive 2 Change the display to DATA MENU EMB START DXX AISIN123 100 1 p 0 1027 L7 pess 7 01 15 fj23 456789A lt D gt Za Eu c o Bg 3 Select 335 FDD for 1 INPUT DATA DATA MENU Ce Select 335 using the following keys hoop travel keys DATA gt PC 2 SELECT DATA d 3 DELETE DATA 4 Read the floppy disk DATA MENU DATA gt 335 CP 2 SELECT DATA 3 DELETE DATA Press 5 Select the design data Example AISIN 123 SELECT FILE Select the design data using the 1 gt AISIN900 100 following keys STITCHS 10713 ST and hoop travel keys MEMORY 180876 ST 6 Input the selected design data SELECT FILE 09 23 gt AISIN123 100 STITCHS 2451 ST MEMORY gt 180876 ST Press FD07 62
62. eturns back turning to the left when a certain amount of thread is wound on the bobbin to stop winding of the under thread Thread tension regulator guide 4 Under thread winding shaft 1 Bobbin 2 z o T 5a Ed a Thread winder lever 5 Spool 3 Spool stand Under thread may be used up during embroidery In this case set the under thread in the same manner as explained above 24 FD07 CHECKUPS BEFORE STARTING OPERATION Before starting the machine carry out checkups as indicated below Turn the main switch OFF before checking the machine prior to starting the operation If you check the machine without turning the main switch OFF you could sustain injury z o Ed a a Check Point Description Action Covers Check for disengagement Install if disengaged Check for disengagement Set if disengaged Thread Check for breakage Set if broken Check for bend Replace if bent Needle Check for breakage Replace if broken Rotary hook rail Check if appropriate amount of oil applied Lubricate as required 25 CHECKING THE EMBROIDERY HEAD Check of the Color Change Device and Set Screw The color change device selects needle bars The machine will fail to operate if the color change cam is off the prede termined position set screw is positioned right above or right below 1 the handle of the co
63. floppy disk drive floppy disk was not set in the floppy disk drive 17 CANNOT READ Floppy disk read error 1 When reading the Set the floppy disk DISK design data from the Toyota Tajima or ZSK floppy disk drive reading format correctly of the set floppy disk The floppy disk or the was not possible floppy disk drive may be faulty 18 FILE NOT FOUND Designated file could 1 When reading the Write the desired data to not be found design data from the floppy disk drive the designated data was not found in the set floppy disk the floppy disk using the external device 97 2 x 7e d a gt 72 E AND MAINTENANCE Z x 7e ao e co AND MAINTENANCE FD07 IF MACHINE STOPS DUE TO OCCURRENCE OF A TROUBLE S Do not attempt corrective action marked with by yourself Otherwise you could sustain injury Consult your local TOYOTA dealer for adjustment or other correc tive work The table below shows examples of machine trouble its cause and required corrective action Cause Corrective Action Machine failed to start Loose or broken belt Adjust belt tension or replace the belt Needle position signal not detected Adjust the needle position so that the normal needle position signal is displayed at the needle position dis play column in the LED screen at the operati
64. ge the display to COLOR CHANGE START AISIN123 100 1 Tp 0 1027 01 15 23456789 lt gt 2 Select the desired mode Ww COLOR CHANGE AUTO AUTO AUTO MODE gt AUTO CZ Press UMNUA MANUAL STs 71 01 15 23456789 amp AUTO Lamp OFF MANUAL Lamp ON Automatic Manual 5 color change color change BP 3 Press SET to confirm the selection When the manual mode is set the COLOR CHANGE presently used needle number is MODE MANUAL Cy Press GH displayed as shown below 01 15 NO D LAA 4 End of operation To change the needle bar refer to START the manual operation step a 1 explained in Page 59 0 1027 01 15 NO D FD07 58 NEEDLE BAR SETTING INPUT Sets the needle bar step at the screen 1 Change the display to COLOR CHANGE EMB START AISIN123 100 el w P sak 0 2451 C7 Press ang 01 04 lt D gt 2 Input the needle bar number Example Needle bar No 11 eee TOT Cs Press the keys in the order of 01 04 4 3 Input the needle bar number for the next step COLOR CHANGE 7 8 9 0 MODE gt AUTO cr 415 6 02 04 Bi 4 2 3 40 Select the needle bar number by pressing the numeric keys 4 Press SET to confirm the setting of needl
65. h the hoop travel keys gt Hoop travel speeds 1 3 the manual mode z m Change the selection with the hoop travel keys i and p 2 Ea B Hoop drive start timing AUTO 250 HOOP MENU eG AMMANUAL SPD 1 Change the selection with the hoop travel keys 9 gt 5 HOOP TMNG gt AUTO 6 OFFSET gt AUTO Offset at the completion of embroidering AUTO MANUAL Change the selection with the hoop travel keys dl and gt EDIT Edit Menu Pressing EMB START mode amp B Rotation 90 units Change the selection with the hoop travel keys D Mirror OFF X X axis mirror Y Y axis mirror Change the selection with the hoop travel keys A and gt EDIT MENU wane IMROTATE gt 270 g Repeat a 2 MIRROR gt x _ 8 3 REPEAT gt SET 8 Repeat setting Direction of repeat HORIZONTAL VERTICAL REPEAT SETTING DIR HORIZONTAL TIMES gt 03 Change the selection with the hoop travel keys lt and gt SPACE gt 255 mm Data Setting Number of repetition times 01 99 Change the selection with the hoop travel keys qe gt 3 Repeat space 0 255 mm Change the selection with the hoop travel keys lt j and Bp FD07 32 FD07 DATA Data Set Menu Pressing in EMB START mode Data Input Data input device PC Serial port 335 FDD S
66. her steps repeat the operation of MODE gt AUTO Select the step gt Input the nee 1 dle number Press the SET key 02 15 386485179ABCDE after changing the needle number for all desired steps Needlebar No 4 10 No 11 Operation 4 40 H0 10 1 Indication 1 te A B 4 Needle bar Nos 10 11 12 13 14 and 15 are indicated as A B C D E and F with the LCD on the oper ation panel box 4 Press SET to confirm the setting of needle bar numbers COLOR CHANGE MODE gt AUTO E Press 03 15 328485179ABDE 5 End of operation EMB START AISIN123 100 i 0 1027 01 15 26485179 lt gt FD07 60 PAUSE SETTING Sets for pausing of sewing after color change 1 Change the display to COLOR CHANGE EMB START AISIN123 100 i cr 0 1027 01 15 23456789 lt gt 2 Select the step COLOR CHANGE 73 Select the step using the following MODE AUTO keys d h t Ik 01 15 826485179ABCDE d dici W Za 3 Select the needle bar Example Setting pause in needle step 4 To set the pause for other needle amp COLOR CHANGE bar steps repeat the operation of MODE gt AUTO 792 Press Select the step gt Select the needle bar Press the SET key 04 15 326 85179ABCDE STOP after setting the pause for all desired steps 4 Press SET to confirm the s
67. itch ON or OFF is set as follows DSW2 No Function OFF ON ku 8 PC connection Standard Buoy lt tions az 7 Not used Select OFF 6 Not used Select OFF 5 Not used Select OFF Satin stitch width Adjustment for suten Adjustment for stitch 4 width of 1 5 mm or adjustment width of 0 6 mm or larger larger 3 and ed e Collective adjustment Independent adjust tion for X and Y axis ment for X and Y axis DSW2 2 Program install FD PC device selection Installation mode if 1 Installation mode Normal mode DSW1 1 is ON DSW 1 No Function OFF ON DSW1 8 Start up speed Standard High speed 7 Not used Select OFF e 6 Not used Select OFF 5 Not used Select OFF Hoop travel direc en eee SA Same direction as indi Opposite to the direction tion Arrow symbols EA 4 cated by the arrow indicated by the arrow and actual travel S symbol symbol direction 3 Buzzer sounds 10 times 1 time 2 Language MERD English Japanese display 1 Test mode Normal operation Test mode LL After changing the setting of a DIP switch turn the power switch off once and then turn it back on LL Factory setting made before shipping information Accumulated number of embroidered pieces of cloth Accumulated number of stitches Accumulated number of error displays and others Consult your TOYOTA dealer
68. l tube small into the U shaped slots No 6 to No 10 Spiral tube large Spiral tube medium Spiral tube small Thread stand shaft 1 3 Thread stand plate 2 14 Hexagon socket head a screw 2 pcs 5 Thread guide 4 8 Flats Tube joint U shaped slots Spiral tube large Tube joint Thread guide U shaped slots Tension base CARRYING As shown in the illustration below hold the machine at the positions indicated in the label by two or more per sons to carry the machine 9 11 1 x s CARRYING J Carry the machine with Il faut tre au moins 2personnes at least two people pour porter la machine DO NOT hold it by parts Ne pas tenir la machine par x other than those specified autre partie que celle Dropping may cause bodily indiqu es injury and will damage Une chute peut vous blesser the machine et endommager la machine z ia lt n 2 a Machine holding position Machine holding position indicated in the label indicated in the label INSTALLATION Place the embroidery machine on a rugged base so that the table will be level At this time make sure to place attached vibration preventive rubbers H under the adjuster foot 1 The rubbers will effectively prevent the machine from moving on the table or vibrating
69. lated to DA lt gt 3 PANEL Se A v hoop travel keys drive system l PANEL Program for operation Example Select PANEL 2 E 9 x 7e pen ao gt 72 E AND MAINTENANCE 93 6 Select INSTALL INSTALL 73 Select INSTALL by changing to 1 MAIN gt INSTALL for the program to be 2 XY gt installed using the following keys 3 PANEL gt and b hoop travel keys 7 Press SET to start installation of the selected program LL To install more than one program INSTALL repeat steps Select the program PL cP Press c and select INSTALL 3lMPANEL gt INSTALL INSTALL 1 MAIN gt INSTALL 2 XY gt INSTALL Following message appears SMPANEL INSTALL INSTALL PANEL INSTALLING gt gt gt The symbol gt shows the progress of installation 8 Completion of program installation At the completion of installation the screen will be as shown in the left INSTALL INSTALL FINISH POWER OFF Lx Turn OFF the power switch at the power supply box 9 Turn OFF the DSW2 1 and DSW1 1 DSW2 DSW 1 Z x 7e za ao e 2 AND MAINTENANCE Switch cover FD07 94 FD07 IF MACHINE OPERATION IS INTERRUPTED The machine stops to operate
70. lor change device to bring the set screw to the top position Color change cam will be set at the fixed position Color change cam Set screw z a lt a 2 Handle LL When the set screw of the handle is at the top position an odd numbered needle bar is selected Check of Needle Lowered Position LL Check the needle lowered position only after checking the set screw position 1 Turn the main shaft handle counterclockwise while pressing it against the arm 2 When the needle enters the needle hole check the needle location Needle Needle hole 3 sure that the needle is located at the center of the needle hole If the needle is not positioned at the center the needle could be bent Replace it if necessary FD07 26 OPERATION PROCEDURE OPERATION BASICS STARTING AND STOPPING THE MACHINE Power Switch The power switch is provided on the power supply box Press the power switch at side to turn the power OFF or at I to turn the power ON LL When reapplying the power turn the switch OFF and then turn it back ON after several seconds Power switch z lt 2 Q 9 EMERGENCY STOP Switch Use the EMERGENCY STOP switch to stop the machine in an emergency When the EMERGENCY STOP switch is pressed the main shaft stops rotating and the EMERGENCY STOP switch is locked in the pressed state Turn the switch in the arrow direc
71. makes it gt traveling forward or backward v P hoop travel to the input stitch 356 1027 Eur Pre position 02 15 123456789AB lt D gt 4 End of operation EMB PAUSE AISIN123 100 n ST 356 1027 06 15 123456789AB lt D gt FD07 TT HOOP FORWARD This operation moves the hoop forward When performing this operation do not put your hands or others under the needle or on the table Otherwise you could get hurt when the needle or hoop has moved 1 Select FORWARD START AISIN123 100 41 FORWARD P 0 1027 Press 01 15 23456789 lt gt 2 Keep pressing FORWARD rs m Q x a z lt 9 FORWARD AISIN123 100 41 FORWARD w P 2 1027 Cy Press 01 15 23456789 lt gt 3 hoop stops traveling at the color change position EMB PAUSE AISIN123 100 1 75 1027 02 15 183456789AB D FD07 78 When the setting is 1 stich unit pressing the FORWARD key once makes the hoop to travel forward by a single stitch If you keep the FORWARD key pressed for more than one second the hoop keeps traveling forward even if you release the FORWARD key Press the STOP key to stop the hoop from traveling FD07 HOOP BACK This operation moves the hoop backward When performing this operatio
72. n do not put your hands or others under the needle or on the table Otherwise you could get hurt when the needle or hoop has moved 1 Select BACK EMB PAUSE AISIN123 100 21 P 7 319 1027 he Press 05 15 123486789 lt gt 2 Keep pressing BACK BACK AISIN123 100 21 317 1027 ha Press 05 15 123486789 lt gt 3 The hoop stops traveling at the color change position EMB PAUSE AISIN123 100 1 280 1027 04 15 123 56789AB D 79 When the setting is 1 stich unit pressing the BACK key once makes the hoop to travel backward by a single stitch 2 lt s Q 9 If you keep the BACK key pressed for more than one second the hoop keeps traveling backward even if you release the BACK key Press the STOP key to stop the hoop from traveling The hoop keeps traveling back ward up to the color change posi tion PROCEDURE rs a Q x fi z o lt o ao 9 FD07 OUTLINE OF FUNCTIONS ROTATION This function rotates the design data which is set as the embroidery data The design data is rotated around the start position of the design LI Unit of rotation 90 Example 90 rotation Original design Design start point 77 MIRROR This function reverses the design data which is set as the embroidery data
73. ng points 3 Interference of the nee Press the TRACE key 72 dle with the hoop hin and check the relation dered machine ship between the size of movements design and that of embroidery hoop Set the start point of the 29 design correctly 4 The needle hit a hard Change the embroidery 21 object such as a button position and further movements Remove the hard object were disabled Note If the cause is 3 or 4 check the needle if it has been bent or needle tip has been collapsed If any defect is found replace the needle 5 Foreign matter is caught Remove foreign matter by take up lever needle bar presser foot or upper shaft pulley 3 check X MOTOR X axis motor was 1 The embroidery hoop Set the start point of the 29 95 2 9 x 7e n d ao gt pe AND MAINTENANCE x 7e pur ao gt 2 AND MAINTENANCE Refer No Error Message Description Cause Corrective Action to 4 check Y MOTOR Y axis motor was 1 The embroidery hoop Set the start point of the 29 locked holder reached the for design correctly Crosswise direction ward backward travel end position causing motor overload 2 The material is caught Release the material and by such as the edge of start embroidery from the the table disabling start again embroidery hoop move ments any more 3 The embroidery hoop Remove obj
74. nt tre bless s Ne pas mettre la main sur le cercle a broder quand il Les doigts peuvent tre bless s f est en mouvement Ne pas mettre la main sur le cercle broder quand il est en mouvement Ne pas mettre les doigts ou la main dans le couvercle du syst me de tension ou le couvercle de protection Ne pas mettre les doigts ou la main dans le couvercle du syst me de tension ou le couvercle de protection 7 FD07 CHECKING THE PARTS After unpacking the machine check to be sure that all of the items below have been delivered Embroidery machine 1 set Table 1 pc PART NAMES Thread stand shaft and hexagon socket head cap screw 2 pcs each CD CD eb Power supply box 1 pc Power cord AC power cord 1 pc DC power cord 1 pc Cover DE power supply connector An additional AC power cord and plug for 250 V Power switch are included only for USA Canada spec AC power supply connector Embroidery hoop 1 pc Spiral tube lt Tubular frame gt Small PoZz tree 5 pcs Medium p ome 4 pcs Large ACCESSORIES Instruction manual Parts catalogue Vibration preventive We reserve the right to 1 copy 1 copy rubber H change the contents of this This book instruction manual without prior notice INSTRUCTION PARTS VA Vi MANUAL
75. o FUNCTION MENU START AISIN123 100 41 w P 0 1027 C Press fy 01 15 823456789 0 gt 2 Change the displayed items FUNCTION MENU INDISPLAY gt ST FUNCTION 2 THRED SNS gt 2 B pess E 3 BOBBIN CNT gt SET 3 Select 4 SATIN ADJ satin stitch width adjustment xx FUNCTION MENU 4MLOCK ST gt So Eo Cx Move the cursor using A hoop 5 SATIN ADJ gt OFF travel key 6 SLOW STARTS 2 ST 2 lt s Q 9 PROCEDURE 4 Select the setting LL ing 4 LOCK ST gt So Eo SATIN AJD using the following keys adjusted 5MSATIN ADJ gt OFF qe gt hoop travel keys 1 5 0 1 0 5mm 6 SLOW START gt 2 ST Satin stitch width is extended on both sides by the set adjustment amount E 5 Press SET to confirm the setting xxx FUNCTION MENU 4 LOCK ST So Eo Pes 5MSATIN ADJ gt 1 6 SLOW STARTS 2 ST Press 6 End of operation EMB START AISIN123 100 1 0 1027 01 15 23456789 lt gt FD07 41 SLOW START Sets the number of main shaft rotations for which the main shaft rotates at a slow speed when starting sewing after thread trimming 1 Za Eu c o Bg FD07 Change the display to FUNCTION MENU EMB START AISIN123 100 41 FINCTON w P 0 1027 C3 01 15 23456789 lt gt Change the displayed
76. on panel Loose connection of connectors Insert the connector securely Stop position error Loose or soiled belt Adjust belt tension or clean the belt Seizure of driving parts Adjust or replace the rotary hooks and or needle bar drive system Incorrect color Incorrect needle bar position at stop Adjust the stop position Incorrect take up lever position at stop Adjust the take up lever so that it stops at the same position as other take up levers Needle position signal not detected change Adjust the needle position so that the normal needle Needle position signal not detected position signal is displayed at the needle position dis play column in the LED screen at the operation panel Incorrect positioning of parts related to the Adjust the needle bar drive part set position with the Jump error needle bar drive system upper dead point stopper Incorrect tensioning of the hoop drive belt Adjust belt tension Faulty hoop drive parts Replace adjust the parts Design dis Overall hoop weight is too heavy Lower the main shaft rotating speed r p m using the placement speed adjusting switch Faulty drive unit X Y axis Replace the drive unit Replace the X or Y axis motor Thread break age Incorrect needle rotary hook timing or improper gap Adjust the timing or gap Incorrect needle bar lower dead point Adjust the lower dead point
77. p ys the Y axis x Reversal around the X axis 4 Press SET to confirm the selection To edit the design data continu E ur ously move the cursor to gt ROTATE or REPEAT usin Eg P 9 2 M RROR gt Y ress a hoop travel key and input 3 REPEAT gt SET data for ROTATE or REPEAT before pressing the SET key 5 End of operation EMB START AISIN123 100 i 0 1027 01 15 fJ23456789AB lt D gt FD07 55 DESIGN REPEAT Sets the data for defining the pattern to arrange the input design data repeat edly 1 Change the display to EDIT MENU EMB START AISIN123 100 41 Tp 0 1027 01 15 123456789AB D 2 Select 3 REPEAT repeat design data EDIT MENU 1WROTATE gt 0 LF Move the cursor using Ng hoop 2 MIRROR gt OFF travel key 3 REPEAT gt SET zu F 3 Press SET to confirm the selection EDIT MENU on 1 ROTATE gt 0 2 MIRROR gt OFF 57 3gaEPEAT SET 4 Setthe direction REPEAT SETTING DIR HORIZONTAL TIMES 01 SPACE gt O mm 73 Select HORIZONTAL or and hoop travel keys 5 Select TIMES number of repeat times REPEAT SETTING DIR VERTICAL TIMES 01 SPACE gt O mm ET Move the cursor using NP hoop travel key 6 Set the number of repeat times
78. play to HOOP MENU START AISIN123 100 i cr 0 1027 01 15 23456789 lt gt Qa Press Change the displayed items HOOP MENU 1MHOOP gt FLAT cP 2 INITIALIZE gt ON 3 START PNT MANUAL HOOP Press Om Select 5 HOOP TMNG hoop drive start timing HOOP MENU AMMANUAL SPD 1 73 Move the cursor using GY hoop 5 HOOP TMNG gt AUTO travel key 6 OFFSET gt MANUAL Select the setting I Setting AUTO 250 A E EC Select AUTO or 250 using AUTO Automatically adjusted 5 MHOOP TNNG gt AUTO the following keys 250 be to E ii 6 OFFSET gt MANUAL 4 Do Press SET to confirm the selection HOOP MENU 4 MANUAL SPD gt 1 5MHOOP gt 250 Press Gay 6 OFFSET 2 End of operation EMB START AISIN123 100 1 0 1027 01 15 23456789 lt gt 52 OFFSET Sets if the hoop automatically travels to the offset position 1 Change the display to HOOP MENU START AISIN123 100 i 0 1027 01 15 23456789 lt gt Press A 2 Change the displayed items HOOP MENU 1MJHOOP gt FLAT 2 INITIALIZE ON 3 START PNT gt MANUAL HOOP 7 Press A a 3 Select 6 OFFSET hoop offset
79. pousser imm diatement sur le bouton d arr t d urgence pour stopper la brodeuse wn Zz lt os a Fingers might be injured Do not put your hand on hoop while in motion Do not put your finger or hand inside thread tension cover or guard cover Les doigts peuvent tre bless s Ne pas mettre la main sur le cercle a broder quand il est en mouvement Ne pas mettre les doigts ou la main dans le couvercle du syst me de tension ou le couvercle de protection CARRYING Ns X Carry the machine with Il faut tre au moins 2personnes at least two people pour porter la machine DO NOT hold it by parts Ne pas tenir la machine XC other than those specified autre partie que celle Dropping may cause bodily indiqu es injury and will damage Une chute peut vous blesser the machine et endommager la machine Cover must be closed during operation Le couvercle doit tre ferm durant l utilisation Do not operate without finger guard and safety devices Before threading changing bobbin and needle cleaning etc Switch off main switch Fingers might be injured Do not put your hand on hoop while in motion Ne pas travailler sans protection aux Do not put your finger or hand inside thread doigts et aux mains et sans dispositif Fingers might be injured tension cover or guard cover de s curit Avant d enfiler changer de Do not put your
80. purchased separately Program installation becomes necessary when upgrading your software ver sion Perform the program installation after turing OFF the power switch When installing from personal computer 1 Detach the switch cover by loosening the screw Loosen the screw DIP switch Switch cover DSW2 3 Connect the personal computer and the machine with the serial cable Use an off the shelf cross cable D SUB9 pin for the serial connec tor You need a personal computer compatible with Windows 95 98 Me or XP 4 Turn ON the power of the personal computer 7 5 Turn ON the power switch at the power supply box a B After turning ON the power switch the screen as shown below will be displayed Power supply INSTALL FROM PC TROUBLESHOOTING AND MAINTENANCE FD07 90 7 Execute ESP inst exe to display the screen for installation 8 Select the program file to be installed LL Pressing the program name key will display the file selection INSTALL SETTING screen Select the program file Install File bin P Preil which you want to install 7 Main Open LO Panel Program related to panel Main Program related to CPU Xy Program related to drive system 9 Press key to start installation Installation will proceed automati cally in response to pressing of the Inst
81. r connecting an external device PC to the To the external device PC serial port of the machine 2 Turn ON the power switch of the machine n U 3 After making sure that the power is supplied to the machine turn ON the power switch of the external device a a Q x fi z o lt o ao 9 Power supply box 4 Sendthe design data from the external device 5 Change the display to DATA MENU START AISIN123 100 41 0 1027 Fa press ES 01 99 3 56789AB D 6 Select PC for 1 INPUT DATA 1 i s U A T E E 3 i i dii Uy Select PC using the following keys 2 SELECT DATA 4 ooo 3 DELETE DATA 7 Read the data from the external device DATA MENU 1 INPUT DATA B PC 2 SELECT DATA Cz 3 DELETE DATA Press FD07 64 8 Press SET Example In case of design No 1 INPUT THRU PC LO When you press the SET key after cr Press the keys in the order of inputting the design number regis NUMBER 01 tered in the external device data NAME gt DATA 01 4 4 reading staris MEMORY gt 280576 ST 9 End of data setting of the embroidery data LL When the data is read the screen EMB START will show the color change mode DATA 01 1 screen as shown below after the 0 280576 input of the design data 01 12 23456789 lt 0 gt
82. riefly explained below Basic Menu Power ON Hoop mode FLAT CAP SLEEVE Change the selection with the hoop travel keys 4 p Start point return motion and initializing at the power switch ON ON Operated OFF Not Change the selection with the hoop travel keys gt ESP9000 series HOOP FLAT INITIAL gt ON D At the Start of Embroidery n automatic color change mode Use MIS to change the color change mode between automatic and manual File name Forward Back travel unit 1 10 100 C n ST Present number of stitches Total number of stitches Present step Total number of steps Needle bar numbers in the order of color change START AISIN 123 100 41 0 1027 01 15 23 456789 lt 0 gt In manual color change mode Use to change the color change mode between auto matic and manual Needle bar No Change the selection with the hoop travel keys lt p EMB START AISIN 123 100 1 0 1027 01 15 NO 2 During Embroidering Present number of stitches Total number of stitches ST Present number of stitches Maximum speed RPM Set for 1 DISPLAY of FUNCTION MENU Machine Setting EMBROIDERING AISIN 123 100 41 66 900 rpm 01 15 23 456789 lt 0 gt During Machine Stop Stop due to pause code LL Insert Paus
83. rm 3 places Once week For other lubrication cycles refer to the 6 Needle bar table in the left 7 Inside the cylinder bed 8 Felt packing needle bar Cie eon Sectional View Z x 7e ao e 2 AND MAINTENANCE FD07 88 Greasing Greasing Point Interval 1 Presser foot cam 2 Take up lever drive cam Once 3 months 3 Take up lever roller 4 Needle case linear section 5 X Y axis drive system Once 6 months 3 places You need to consult your TOYOTA dealer about the greasing because it requires removal of covers or others When greasing use recommended grease mineral oil based lithium grease Please ask your distributor for the details LL For the guide of greasing the maintenance information is dis played in the operation panel Page 86 If the maintenance information is displayed turn off the power Switch and supply grease to the specified points 7e ao 72 AND MAINTENANCE FD07 89 PROGRAM INSTALLATION Program installation includes main program XY program and operation pro Consult your local TOYOTA dealer for gram It is possible to install these programs through a personal computer or the detail of program installation the floppy disk drive FDD to be
84. tion to release the lock START and STOP Keys The START key when pressed starts machine operation and the STOP key when pressed stops the machine The needle bar stops at the upper dead point when the STOP key is pressed STARTkey STOPkey MN s START STOP Se FD07 27 PROCEDURE STEPS TO START EMBRODIERY Example To input the hoop data using the flat hoop from FDD floppy disk drive to be purchased separately 1 Turn ON the power switch at the power supply box 2 Select FLAT for HOOP using d and gt hoop travel keys 3 Select ON for INITIAL using lt gt hoop travel keys 4 Press the SET key ESP9000 series FLAT C7 Press iay INITIAL gt ON D Za Eu c o E 5 displays START Press the DATA set menu key EMB START AISIN oL d ues 0 01 15 23 456789 lt gt 6 For INPUT DATA select 335 using lt and gt hoop travel LL 335 is a model name of FDD keys 7 Press the SET key DATA MENU 1 INPUT DATA 335 CP 2 SELECT DATA 3 DELETE DATA Press 8 Set the floppy disk in which the hoop data is stored to the FDD 9 Select the hoop data using A and gt hoop travel keys Example AISIN123 10 Press the SET key SELECT FILE 1
85. wing keys pressed after turning the 2M NITIALIZE gt ON power ON the hoop auto 3 START PNT gt MANUAL 4 hoop travel keys matically travels to the start point OFF The hoop does not travel automatically 4 Press SET to confirm the selection HOOP MENU 1 HOOP gt FLAT ce Press 2MINITIALIZE gt ON 3 START PNT MANUAL 5 End of operation START AISIN123 100 i 0 1027 01 15 23456789 lt gt FDO7 49 START POINT RETURN MODE Sets the mode automatic manual to move the hoop to the start point when the power is turned ON 1 Change the display to HOOP MENU EMB START HOOP 77 Press cs AISIN123 100 i 0 1027 01 15 23456789 lt 0 gt 2 Select 3 START PNT start point return mode HOOP MENU 1MJHOOP gt FLAT 2 INITIALIZE ON 3 START PNT gt MANUAL Cr Move the cursor using WP hoop travel key 3 Select the setting Za Eu c o Bg HOOP MENU 1 HOOP gt FLAT 2 INITIALIZES ON 3gsTART PNT gt MANUAL Ux Select AUTO or MANUAL using the following keys and 4 hoop travel keys 4 Press SET to confirm the selection HOOP MENU 1 H00P gt FLAT 2 INITIALIZE gt ON PNT gt AUTO Press iia 5 End of operation EMB START AIS
86. y The screen as shown to the left is displayed This indicates that the hoop has stopped at the offset position The hoop travels back to the posi tion before offsetting when you press the offset key Zz lt 2 Q 9 PROCEDURE OFFSET HOOP TRAVELING This operation moves the hoop to the offset position and back to the position located before offsetting When performing this operation do not put your hands or others under the needle or on the table Otherwise you could get hurt when the needle or hoop has moved 1 Select OFFSET EMB PAUSE AISIN123 100 1 75 1027 02 15 183456789AB D Press ee 2 Return the hoop back to the previously located position y Press rs m Q a a z lt 9 EMB PAUSE OFFSET Dx gt 27 1 27 1 Dy gt 56 4 56 4 i EMB PAUSE AISIN123 100 1 75 1027 02 15 1938456789AB lt D gt FD07 74 Press the offset key and the hoop moves to the registered offset position The hoop travels back to the posi tion before offsetting when you press the offset key FD07 TRIMMING This operation trims thread When performing this operation do not put your hands or others under the needle or on the table Otherwise you could get hurt when the needle or hoop has moved 1 Select TRI

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