Toro SitePro Central Control Installation Instructions
Contents
1. 14 Duplex Modular Wall Plate 15 Shielded Interface Cable COM Path 1 16 Surge Protection Unit 17 Communication Cable COM Path 1 18 Satellite Controller COM Path 1 19 Communication Cable COM Path 1 out to satellites 20 COM Line 3 out 21 Radio Adapter Cable Assembly 22 Radio Power Supply Cable 23 Motorola 2 Way Communication Radio 24 External Radio Antennas 25 Radio Link Equipped Satellite Controller COM Path 3 26 Communication Cable COM Path 3 out to satellites Figure 4 Model 2021 two wireline ports and one radio port Note See page 9 for Radio Link installation procedures Q 1 Central Computer 2 Field Interface Unit 3 COM Port 1 4 COM Port 2 5 COM Port 3 6 DB 9 DB 9 Serial Cable 7 Power Adapter 8 Auxiliary Port optional for sensors 9 Channel 3 in 10 Channel 2 in 11 Channel 1 in 12 12 V d c 13 1 5A Fuse 14 COM Line 3 out 15 Radio Adapter Cable Assembly 16 COM Line 2 out 17 RJ11 Modular Cable COM Path 2 50 15 2 m 18 COM Line 1 out 19 RJ11 Modular Cable COM Path 1 20 Duplex Modular Wall Plate 21 Shielded Interface Cable 22 Surge Protection Unit SPU 23 Communication Cable COM Path 1 24 Satellite Controller COM Path 1 25 Communication Cable COM2. Figure 2 Model 2020 two wireline ports 1 Central Computer 2 Field Interface Unit 3 COM Port 1 4 COM Port 2 5 DB 9 DB 9 Serial Cable 6 Power Adapter 7 Auxiliary Port optional for sensors 8 Channel 2 in 9 Channel 1 in 10 12 V d c Power Jack 11 1 5A Fuse 12 COM Line 1 out 13 COM Line 2 out 50 15 2 m max Os 12v DoD 14 RJ11 Modular Cable COM Path 2 15 RJ11 Modular Cable COM Path 1 16 Duplex Modular Wall Plate 17 Shielded Interface Cable 18 Surge Protection Unit 19 Communication Cable COM Path 1 20 Satellite Controller COM Path 1 21 Communication Cable COM Path 1 out to satellites 22 Communication Cable COM Path 2 23 Satellite Controller COM Path 2 24 Communication Cable COM Path 2 out to satellites Figure 3 Model 2011 one wireline port and one radio port Note See page 9 for Radio Link installation procedures 28 i gt G LS A o A 1 Central Computer 2 Field Interface Unit 3 COM Port 1 4 COM Port 2 5 DB 9 DB 9 Serial Cable 6 Power Adapter 7 Auxiliary Port optional for sensors 8 Channel 3 in 9 Channel 1 in 10 12 V d c Power Jack 11 1 5A Fuse 12 COM Line 1 13 RJ11 Modular Cable
3. Figure 17 RJ45 Cable to Wall Plate Figure 18 Illustrated Parts Listing FIU Models 2010 2020 2011 and 2021 View A A Bottom View of Item 9 CONNECT TO A nie Oe O ONNECT TO CONNECT TOG ONNECT TOE i CONNECT TO CONNECT TOC ONNECT TOG CONNECT TOC GRN YEL CONNECT TO N CONNECT TOH CONNECT TOG CONNECT TOQ 18 19 20 ee CONNECT 10 POWER SOURCE CONNECT TOT 15 Description Quantity Per Assy OONDARWN 360 0750 360 0749 102 1201 102 0864 102 3819 102 0866 102 0867 102 0868 102 0869 102 0870 102 0871 102 0872 102 0873 102 0874 102 0875 102 0876 102 0877 102 0878 102 0879 102 0881 102 0882 102 0397 102 0767 89 9116 89 9117 Refer to Figure 18 for the following items Housing SNCX FIU Bracket FIU See Service Item 102 0867 Front Plate LED Display See Service Item 102 0872 Holder Fuse Fuse 1 5 Amp 10 pack Rocker Switch Power See Service Item 102 0873 PCB Assy Serial Back Plane See Service Items 102 0869 through 102 0871 PCB Assy LED See service item 102 0872 PCB Assy Standard Modem See Service Item 102 0864 PCB Assy Universal Modem See Service Item 102 0866 Phone Jack Adapter Standard Modem See Service Item 102 0864 Spacer 6 32 x 15 16 See Service Assy 102 0864 Fuse 0 75 Amp See Service Item 102 3819 Ca
4. Testing Radio Link Operation 1 Verify that all cables are properly connected Verify that the satellite controllers are powered up and operational Verify that the central and satellite radios are switched on and operating on the same channel frequency Verify that voice communication exists between the central and satellite radios From the SitePro program menu bar select Setup Hardware Communications tab select the Radio subtab For the FIU Radio Port select the COM port which is connected to the FIU radio port 6 From the Control System page select the Groups tab In the Com Mode column verify that Radio is selected and click OK 7 Verify that the satellite address is correctly set at the satellite s 8 Perform a download to the field to configure lead tones for the satellites 9 From the menu bar select Tools then click Communication Monitor for the FIU Monitor page 10 From the menu bar select Reports then click Satellites with Reports 11 From the Satellites With Reports page select No Communication 12 Click on the Start Button SitePro will poll the satellites and report the results aR OD Note If No Response is indicated recheck all cable connections at the central and satellite s Recheck the radios for proper setup and operation Reperform the test procedure SitePro Central Decoder System Connection The SitePro Central Decoder System CDS program works in conjunction with the SitePro Field Interface U
5. MOTOROLA Radio Service Software 03 Sep 96 Radius SM50 Version RO1 00 00 D34MJA77A3_K Serial 428AUC0648 Software M34DGC20A2__ Coded Squelch Serial PATSNBASIC X W UHF Band CHANGE VIEW RADIO WIDE ACCESSORY ACC External General I O INTERNAL ACCESSORY NONE EXTERNAL ACCESSORY PUBLIC ADDRESS CUSTOM YES ACC Rx Audio Unmuted PIN FUNCTION DATA ACTIVE DESCRIPTION DIRECTION DEBOUNCE LEVEL 07 CSQ Detect OUTPUT HIGH CSQ Detect OUTPUT 00 NULL INPUT LOW PL DPL amp CSQ Det OUTPUT 05 PL DPL amp CSQ Det OUTPUT HIGH NULL INPUT 02 Emergency Switch INPUT HIGH NULL INPUT 00 NUIT INPUT LOW External PTT INPUT 04 PA Switch INPUT LOW FUNCTION ACT LEVEL POWER UP DELAY 0 187 SEC Note The Motorola radio service software screens shown in Figure 14 M1225 Radio Figure 12 13 and 14 are for example only Later service software versions may not be formatted as shown however fiat ae File View Radio Service Window Help the items within boxes must be set as indicated to enable system operation Acc External General 1 0 v Acc Custom Power up Delay s 25 a External Mic External Mic Audio z Rx Audio Output Unmutea Flat gt Tx Flat Audio Input Pre z PIN FUNCTION DIRECTION DEBOUNCE ACT LEVEL 04 cso Detect z Output for High Null Input Low PL DPL CSQ Det t z Out t z 7 hi z 1 Using the cables provided in the kit connect the rad
6. Path 1 out to satellites 26 Communication Cable COM Path 2 27 Satellite Controller COM Path 2 28 Communication Cable COM Path 2 out to satellites 29 Radio Power Supply Cable 30 Motorola 2 Way Communication Radio 31 External Radio Antenna 32 Radio Link Equipped Satellite Controller COM Path 3 33 Communication Cable COM Path 3 out to satellites Figure 5 Model 2010 one wireline port Note See page 12 for Network CDS installation procedures 50 15 2 m aN SZ Eb S sb P O 1 Central Computer 10 COM Line 1 out 2 Field Interface Unit 11 RJ11 Modular Cable COM Path 1 3 COM Port 1 12 Duplex Modular Wall Plate 4 DB 9 DB 9 Serial Cable 13 Shielded Interface Cable 5 Power Adapter 14 Surge Protection Unit SPU 6 Auxiliary Port optional for sensors 15 Decoder Interface Unit 7 Channel 1 in 16 Communication Cable 8 12 V d c Power Jack 17 RJ45 Modular Wall Plate Assembly 9 1 5A Fuse 18 RJ45 Modular Cable Assembly Installing the Field Interface Unit Wall Plate Assembly and Surge Protection Unit 1 Position the Field Interface Unit within 6 1 8 m of the PC Note Maximum distance is 50 15 2 m 2 Using the serial cable s supplied connect the PC to the FIU as illustrated in the appropriate configuration dia
7. data lines are open and Sensor 30 Sensor 40 ready for communication Processor Ready Indicator light will illuminate when the microprocessor in the FIU has received configuration instructions from PC and is ready to communicate with satellites or DIUs Field Transmit Indicator light will illuminate or flash during transmission of data to field satellites or DIU s Field Receive Busy Indicator light will illuminate or flash when receiving data from field satellites or detection of a busy chan nel by the radio Sensors 1 4 Pending availability of SitePro sensor capability Sensor contacts are connected to a 12 V d c source within the FIU and will be Normally Open operation type Upon sensor activation the contacts will close or connect the light will illu minate and the FIU will signal the PC accordingly Note An example of FIU sensor application is a rain switch Purchase of sensors is optional Sensor kit Toro P N 102 0397 These sensors do not apply to sensors connected to field satellites Satellite System Setup Check all cable connections at the Field Interface Unit PC Modular Wall Plate and SPU Switch on the Field Interface Unit From the SitePro program menu bar select Setup gt Hardware From the System tab select the applicable satellite hardware type From the Communications tab select the Wire subtab Using the scroll down list provided select the computer Com port a
8. e 16 4 9 m Interconnect the ground rods using 6 10 mm solid copper wire and test again If the measured ground resistance continues to read above the acceptable limit contact your local Toro distributor for further assistance and recommenda tions Figure 8 Surge Protection Unit 6 10 mm Solid Copper Wire Wires To Additional Ground Rod and Computer AC Service Equipment Ground Valve Box W 12 30 5 cm lt 7 8 to 12 90 Se 2 5 m to 3 7 m 8 2 5 m Copper Clad Steel Ground Rod 6 Install a valve box over the ground rod to provide access to the ground wire connection s Satellite Communication Cable Installation Please note the following communication cable installation requirements and suggestions e The satellite is designed for use with shielded twisted pair communication cable Consult with your local Toro distributor for the cable type and wire size best suited for your installation e More than one cable run can be routed from the SPU A branch communication cable can be routed from another satellite connection If additional cable runs are installed for future system expansion the end of each cable run must be terminat ed with a 620 ohm resistor See inset in Figure 9 e f the communication cable is routed in the same trench as main power wires a minimum of 12 30 5 cm sepa ration is recommended to prevent voltage induction on
9. resistance instruments are AEMC Instruments model 3710 clamp on tester or Biddle Megger model 250260 Contact your local Toro distributor for assistance in acquiring this test equipment Procedure 1 Drive a 5 8 16 mm by 8 2 5 cm copper clad steel ground rod into well moistened soil not more than 8 2 5 cm from the SPU The top of the ground rod should be 12 30 5 cm below grade level 2 Install 3 4 19 mm conduit from the bottom of the SPU enclosure to approximately 12 30 5 cm below grade level Use a 90 sweep elbow with a minimum radius of 8 20 3 cm at the end of the conduit 3 Using a clamp or Cad weld fastener attach a length of 6 AWG 10 mm solid copper wire near the top of the ground rod Avoiding sharp bends route the wire through the conduit into the SPU Secure the wire to the large copper ground lug provided See Figure 8 4 To eliminate ground differential attach the computer and FIU power source equipment ground to the SPU ground device Note Make sure the soil surrounding the ground rod s remains well moistened at all times The addition of some form of irrigation may be required if the SPU is installed in a non irrigated location 5 Measure the ground resistance per the instructions pro vided with the ground test instrument If the resistance exceeds the acceptable limit additional ground rod s can be installed at a distance equal to twice the buried depth of the first rod i
10. the communication cable Check local codes for actual requirements If in ground cable splices or repairs are required the connection must be properly insulated with a waterproof Figure 9 620 ohm resistor Le SPU J splicing device Using an appropriate splicing kit such as Scotchcast 82 A1 or equivalent is recommended Placing the cable splice in a small valve box for protection and accessibility is also recognized as good installation practice Procedure 1 Route the communication cable s from the SPU to the satellite locations as shown in Figure 9 2 Connect the communication cable to the satellites per the installation instructions supplied with the satellite controller Communication Cable Test Correct installation of the communication cable is essential for proper operation of the wireline control system The communi cation cable must be tested for the presence of significant voltage circuit continuity and excessive resistance A digital multi meter and a 620 ohm resistor are required to perform the following tests A Remove the communication wire connector plug s at the SPU B Test for the presence of voltage on the communication and drain wires as follows Connect the positive lead of the voltmeter to either end of a wire circuit and the negative lead to an earth ground If the volt meter indicates more than one volt connect a 620 ohm resistor between the open end of wire circuit and earth ground
11. Box o eo l Shielded Communication Cable Shielded Interface Cable 7 A 25 7 6 m length interface cable is supplied for the connection of the modular wall plate to the SPU Select an installa tion site for the SPU on an outside wall within the cable reach and 3 to 5 0 9 m to 1 5 m above ground level for straight and easy access to an earth ground Attach the SPU securely to the wall using appropriate fasteners inserted through the four mounting holes provided in the SPU enclosure 8 Install 3 4 19 mm EMT conduit from the duplex junction box to the bottom left side of the SPU enclosure Pull the interface cable through the conduit from the duplex junction box into the SPU 10 Secure the black and white wire pair s to the modular wall plate receptacle and the SPU as shown in Figure 7 Note Connections for two wireline communication paths are shown If only one path is required tape back the unused wire pair for future use Note The drain wire is connected to the last terminal position on the central side of the SPU and clipped flush with the cable outer insulation at the wall plate receptacle 11 Secure the modular wall plate receptacle to the junction box Connect the FIU to the modular wall plate receptacle using the RJ11 modular cable s supplied 12 Route the communication cable s from
12. IU A IMPORTANT For your safety and equipment protection please comply with all Caution and Warning statements within this document It is the responsibility of the installer to comply with all NEC and or local electrical codes that apply to the installation of this equipment Please refer to page 16 for FCC and CISPR 22 information Note Some cabling and hardware components are provided for installation of the FIU Surge Protection Unit SPU and duplex modular wall plate All other materials i e wire conduit grounding conductors communication cable radio s and related radio hardware must be purchased separately The diagrams on pages 1 5 depict the various FIU model system configurations See Figures 1 and 5 for model 2010 Figure 1 Satellite Figure 5 CDS Figure 2 for model 2020 Figure 3 for model 2011 and Figure 4 for model 2021 Figure 1 Model 2010 one wireline port 1 Field Interface Unit 11 Shielded Interface Cable 2 12 V d c Power Jack 12 Surge Protection Unit 3 Power Adapter 13 Communication Cable 4 Central Computer 14 Satellite Controller 5 COM Port 1 15 Communication Cable COM Path 1 6 DB 9 DB 9 Serial Cable out to satellites 7 Channel 1 in 16 Auxiliary Port optional for sensors 8 COM Line 1 out 17 1 5A Fuse 9 RJ11 Modular Cable 10 Duplex Modular Wall Plate h f 4 50 15 2 m a N i SZ
13. Perform the voltage test again If the voltage drops to less than one volt the condition is acceptable If the reading exceeds one volt it may be due to a direct connection or induced if the communication cable is run with the power wires A minimum spacing of 12 30 5 cm is required between the communication cable and power wires Locate the source of power and correct before continuing C Test the communication and drain wire circuits for possible cross connection yellow connected to gray etc Perform the test as follows Connect one ohmmeter lead to each communication wire the Ohmmeter should indicate an open circuit If the Ohmmeter indicates a complete circuit check the communication wire connector plug at each satellite controller or DIU location for a possible crossed connection When the wire circuit has been corrected and or tested successfully continue to the next step D Test the communication and drain wire circuit for continuity and total resistance Perform test as follows At the furthest satellite controller or DIU location install a jumper wire across the communication wires At the SPU touch the Ohmmeter leads to the signal wire connector plug If the circuit continuity is good the Ohmmeter will indicate some resistance Record the resistance reading for future reference If the circuit is open no resistance check the communica tion wire connector plug at each satellite or DIU location for loose or improperly installed wire
14. SitePro Field Interface Unit Models 2010 2020 2011 and 2021 Installation Instructions Introduction The Field Interface Unit FIU provides the communications hardware link between the SitePro central computer the SitePro compatible field satellite controllers and the SitePro Central Decoder System components The FIU is available in four configu rations to provide various combinations of wireline and radio communication paths An auxiliary port is provided on all FIU models for switch type sensor input The FIU enclosure is designed for installation in a climate controlled environment next to or near the central computer with a maximum separation distance of 50 15 2 m Power for the FIU is provided by a 100 240 V a c 12 V d c 50 60 Hz power supply adaptable to both domestic and international plug receptacles A lighted On Off rocker switch located on the front of the FIU controls power to the unit and is circuit protected with a 1 5 amp fast blow fuse An array of indicator lights on the front panel is provided for visual confirmation of system communication activity The following instructions cover installation of the Field Interface Unit FIU Surge Protection Unit SPU Duplex Modular Wall Plate optional Radio Link components and optional SitePro Central Decoder System CDS components For Network CDS system installation additional detailed installation information is provided with the Network CDS Decoder Interface Unit D
15. ble FIU Power Switch See Service Item 102 0875 Wire Assy Black See Service Item 102 0874 Cable Assy Universal Modem See Service Item 102 0866 Cable Assy 30 Pin Female Connectors See Service Item 102 0876 Power Cord U S Canada See Service Item 102 0877 Power Cord Europe See Service Item 102 0879 Power Cord English See Service Item 102 0881 Transformer 12 V d c 1 5A See Service Item 102 0878 Transformer Australian 12V d c 1 5A See Service Item 102 0882 Cable Clamp 3 16 Screw Tap 6 Flat Washer 6 Brass SERVICE ITEMS Kit Service Cable SitePro FIU 9 pin Male to 25 pin Female Serial Cable PCB Assy Standard Modem Includes Items 9 11 12 amp 13 3 4A Fuse Includes Item 13 10 pack Universal Modem Includes Items 10 amp 16 FIU Bracket Includes Item 2 1 5A Fuse Assy Includes 1 each of Items 4 amp 5 PCB Assy FIU 2010 Serial Back Plane Includes Item 7 PCB Assy FIU 2020 and FIU 2011 Serial Back Plane Includes Item 7 PCB Assy FIU 2021 Serial Back Plane Includes Item 7 PCB Assy LED FIU Includes Item 3 Rocker Switch Power Includes Item 6 Wire Assy Black Includes Item 15 Cable FIU Power Switch Includes Item 14 Cable Assy 30 pin Female Connectors Includes Item 17 Power Cord U S Canada Includes Item 18 Transformer 12V d c 1 5A Includes Item 21 Power Cord Europe Includes Item 19 Power Cord English Includes Item 20 Transfor
16. gnal The lead tone time usu ally ranges from a few tenths of a second to a few seconds This field will accept an entry in the range of 0 00 to 10 00 sec onds Adjust setting to 0 5 seconds Retries Selects the number of retries of a command or data request before SitePro stops trying and reports a communica tions error Adjust setting to three retries RF Busy Time out Sets the wait time during which the system will look for an RF channel before it gives up and declares the channel busy The default is 10 seconds Max Transmit Duration This field allows you to define the maximum duration of a continuous transmission from a radio in order to allow others to transmit on the channel The default duration is 10 seconds First and Last Cycle Times Defines the polling windows for satellites that communicate via radio transmission No polling activity will take place outside this window Manually initiated activities or auto system updates may occur outside this window The default for the first cycle time is 12 00 a m The last cycle time default is 11 59 p m Polling Interval Specifies in hours and minutes how often the central will poll the radio satellites The range is 0 hours and 0 minutes no polling to 23 hours and 59 minutes The default is one hour ona WO PY 7 When finished editing the advanced radio parameters click on OK to close the screen 8 Continue to Testing Radio Link Operation on the following page
17. gram Figure 1 5 3 Note The methods of cable connection will vary depending on the avail ability of computer COM ports DO NOT USE PO FOR CONNECTION PO is recommended for an external modem 4 With the power switch in the Off position plug the power adapter into the FIU 12 V d c receptacle and the wall socket outlet using the appropriate AC power cord supplied Leave the FIU power switch in the Off position until the installation has been completed 5 To prevent the power wire from being accidentally pulled out install the power wire through the strain relief and tighten securely as shown in Figure 6 Note Regulatory agencies specify that when connecting plug in equip ment the socket outlet shall be located near the equipment and shall be easily accessible Figure 6 E3 O eel NS 6 To facilitate installation of the modular wall plate install a standard duplex junction box to the wall within 5 1 5 m of the FIU The RJ11 modular cable s provided are 6 1 8 m in length continued Figure 7 Note In lightning prone areas additional surge protection is recommended and can be easily added to the SPU by installing the SPU accessory kit PIN 102 0767 Drain ISegses Se9 se9 Wall Plate Assembly Junction
18. io eki jgh p Nun z input z Low z power supply FIU and central computer as shown in Figure 15 Nun z input S Low z External PTT z Input z On z Low z Note FIU CH 3 may be connected to other computer COM ports depending on COM port availability Radio Components Connection Figure 15 50 15 2 m max DB 9 DB 9 Serial Cable l YY N I Cable Assembly P N 89 7610 Antenna Motorola 2 Way Radio Radio Power Supply NSFIU Power Supply 11 Radio Link System Setup 1 Reconnect power to the FIU and switch on all components The central computer should be booted up and the SitePro pro gram operational See Figure 3 and 4 respectively for hardware configuration of model FIU 2011 and FIU 2021 From the SitePro program menu bar select Setup gt Hardware From the System tab select the applicable satellite hardware type From the Communications tab select the Radio subtab for the Radio Communications page Select the applicable computer COM port used for the Radio Link connection From the Radio Communications page click on Advanced The following advanced parameter settings will be displayed To edit the default parameters place the cursor in the field and use the keyboard Lead Tone The minimum time a radio transmitter must be turned on prior to transmitting any si
19. mer Australian 12V d c 1 5A Includes Item 22 FIU Sensor Kit FIU Additional Surge Protection Kit FIU Wireline Path Upgrade Kit FIU Radio Link Accessory Kit Order through Finished Goods Distribution System Note Service items subject to change without notice FIU Internal Modem Breakdown Model No Standard Moden s Universal Modem Model 2010 Model 2011 Model 2020 Model 2021 1 0 1 1 2 0 2 1 seer owoe nnn Hannan APH PH HY AHA AAA a aaa Troubleshooting If a malfunction occurs follow the suggested steps to identify and fix the problem If the problem cannot be resolved there may be a problem with the FIU the satellite or the DIU If you have current NSN support please call Toro NSN at 1 800 527 4248 Otherwise please call our Toro Help Line 1 800 664 4740 Monday through Friday 7 30 AM 4 00 PM Pacific Time PC Connected Light Off FIU is not powered up Apply power Defective cable Replace cable Defective FIU Contact Toro distributor NSN FIU Active Light Off FIU is not powered up Apply power Defective cable Replace cable Defective FIU Contact Toro distributor NSN FIU Ready Light Off SitePro is not downloaded prop Restart SitePro program with FIU Processor Ready Light Off erly and or COM port driver COM port defined Repeat sys needs to be restarted reloaded tem setup procedure see p 9 Bad proce
20. ng is provided between the antenna and satellite to prevent the timing mechanism from malfunctioning due to induced RF The installation requirements listed below are essential for proper operation of the Radio Link control system If you have any questions regarding the requirements and or radio setup procedures please contact a Toro distributor for assistance The following services and procedures must be provided by an authorized Toro representative or Motorola vendor e An installation site survey to analyze the location for the best radio frequency Procurement of the radio frequency license e Selection of the required antenna type size and height based on the distance and terrain between the central and satellite controllers e The antenna cable type length and installation method required for proper radio operation e Specific antenna requirements height power location and lightning protection to meet product safety and FCC regulations Procurement of the required radio and power supply e The radio must be configured for Radio Link operation as follows e Inputs and outputs set with Motorola radio service software similar to the example shown in Figure 12 for the MAXTRAC 300 radio Figure 13 for the SM50 radio or Figure 14 for the M1225 radio e Tx and Rx squelch type must be set to CSQ open squelch Figure 12 MAXTRAC 300 Radio Figure 13 Radius SM50 Radio MOTOROLA Radio Service Software MaxTrac 300 Version RO5 30 00
21. nit Model 2010 and the Decoder Interface Unit DIU Connect the FIU central computer SPU and the DIU s as shown in Figure 16 All hardware is provided for connection except shielded twisted pair communication cable For additional decoder system information refer to the installation instructions pro vided with the DIU Decoder Interface Unit Communication Cable Installation Refer to Figure 16 for the following procedure 1 6 7 To facilitate installation of the RJ45 modular plug wall plate assembly provided with each DIU install a duplex conduit box to the wall within 5 1 5 m of each DIU the RJ45 modular cable assembly provided is is 7 2 1 m in length Install conduit between the SPU and the first DIU conduit box If multiple DIUs are being installed install conduit between each additional DIU conduit box Note If the RJ45 modular wall plate assembly will be installed outdoors it must be protected in a weather resistant enclosure Route communication cable from the SPU to the DIU conduit box es as shown At the SPU remove insulation to expose 16 41 cm of communication wires Strip off 3 8 10 mm of insulation from the communication wires Attach the wire pair to the top connector terminals as shown At the wall plate assembly conduit box es remove insulation to expose 4 10 cm of communication wires Strip off 3 8 10 mm of insulation from the communication wires Connect the yellow wire s
22. s When the circuit has been tested successfully and resistance recorded remove the jumper wire and replace with a 620 ohm resistor E Determine if the measured resistance of the communication wire circuit is less than or equal to the maximum allowable resistance The allowable resistance of 16 AWG 1 0 mm signal wire is 7 ohms per 1000 805 m The allowable resist ance of 18 AWG 0 75 mm signal wire is 11 ohms per 1000 305 m Calculate the resistance as follows Divide the length of the circuit by 1000 305 m Multiply the quotient by 7 for 16 AWG 1 0 mm wire or 11 for 18 AWG 0 75 mm wire The product is the maximum allowable resistance for the circuit Example Total length of 16 AWG 1 0 mm wire circuit is 3500 1067 m 3500 1067 m 1000 305 m 3 5 3 5 x 7 ohms 24 5 ohms F Compare the actual circuit resistance measured in Step D with the calculated allowable resistance If the actual resistance exceeds the maximum allowable check the cable for damage and or a possible break Also check the connection at each satellite for loose or improperly installed wires If the actual resistance is less than or equal to the allowable resistance the circuit is properly installed When both wire circuits have been tested successfully reconnect the communication cable con nector plug at the SPU and at all satellite or DIU locations FIU Front Panel Components The front panel provides information on the communication activi
23. satellite or DIU into the SPU and connect wires as shown in Figure 7 o Note The communication cable drain wire s can be connected to terminals 3 6 9 or 12 These terminal positions are all connected to the ground plane Earth Ground Installation A Important Notice To Installer It is recommended that the electrical grounds for the central computer FIU and SPU are bonded together to achieve the same grounding potential This is especially important for installation sites located in lightning prone regions In addition using a power strip or UPS with surge protection for the central computer and FIU is also recom mended The Surge Protection Unit must have an efficient pathway to earth ground A 6 AWG 10 mm bare copper ground wire con necting the SPU ground lug to the earth ground device s must be installed in the most direct path as possible avoiding sharp bends Resistance in the ground path when measured with an earth ground resistance test device must be within the follow ing tolerances 0 to 10 ohms excellent 11 to 20 ohms acceptable 21 30 ohms marginal The following instructions describe one of several acceptable grounding methods Due to variables in soil composition the ground rod method described may not be suitable for your installation site Copper plate s or other grounding devices may be required to achieve the required resistance level necessary for proper grounding protection Recommended earth ground
24. ssociated with the FIU COM Port L1 and or L2 To establish a radio communication path click on the Radio subtab and select the computer COM port associated with this FIU connection 8 Click OK to exit the setup window This completes the setup procedure 9 If the FIU is not active restart SitePro with FIU COM Port Defined NO Of WD Radio Link Installation Models 2011 and 2021 only Note The required Motorola two way communications radio power supply and antenna components are not supplied A CAUTION Only the following 2 way radio and power supply models have been tested and approved for use with the Radio Link system Radios and or power supplies other than the following are subject to damage if installed Per FCC Narrow Band is preferred over Wide Band Note Per FCC recommendations Narrow Band is preferred over Wide Band e Motorola M1225 model number M44DGC90J2 A Narrow Band Maximum output 25W e Motorola Radius SM50 model number M34DGCO0A2AA Narrow Band Maximum output 10W Motorola MAXTRAC 300 model number D34MJA77A3CK Wide Band Maximum output 1W e Motorola power supply models HPN4001 or HPN4002 A CAUTION Base station and satellite radio output wattage must not exceed the limit specified by the applicable license Special licensing and frequencies may be required for high wattage output A CAUTION High wattage output of the satellite radio can impair satellite operation Ensure adequate spaci
25. ssor or bad FIU Contact Toro distributor NSN Field Transmit Light never turns On Bad connection between modem Contact Toro distributor NSN card and Serial Back Plane motherboard inside the FIU Bad modem card Contact Toro distributor NSN Field Receive Busy Light never turns On Bad connection between FIU and Contact Toro distributor NSN field satellite or DIU Field Interface Unit Specifications Enclosure Dimensions 5 3 8 W x 7 5 D x 13 H 13 7 cm W x 19 cm D x 33 cm H Input 12 V d c 1 5A max Output NEC Class 2 Fuse Protection 1 5A fast blow Caution For continued protection against risk of fire replace only with the same type and rating of fuse Power Supply Input 100 250V a c 50 60 Hz 0 38A 10 Power Supply Output 12 V d c 1 5A Electromagnetic Compatibility Domestic This equipment has been tested and found to comply with the limits for a FCC Class B digital device pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment in a residential installation This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction may cause harmful interference to the radio communications However there is no guarantee that interference will not occur in a particular installation If this equipment does harmful in
26. terference to radio or television reception which can be determined by turning the equipment off and on the user is encouraged to try to correct the interference by one or more of the following measures 1 Reorient or relocate the receiving antenna 2 Increase the separation between the equipment and receiver 3 Connect the equipment into an outlet on a circuit different from that to which the receiver is connected 4 Consult the dealer or an experienced radio TV technician for help The user may find the following booklet prepared by the Federal Communications Commission helpful How To Identify and Resolve Radio TV Interference Problems This booklet is available form the U S Government Printing Office Washington DC 20402 Stock No 004 000 00345 4 International This is a CISPR 22 Class B product 2003 The Toro Company Irrigation Division Form Number 373 0085 Rev C
27. to Pin 1 and grey wire s to Pin 2 Install a 620 ohm resistor across pins 1 and 2 of the RJ45 wall plate assembly If multiple DIUs are used install the resistor only on the last DIU wall plate assembly in the system Secure the RJ45 wall plate assembly to the conduit box Attach the RJ45 modular cable to the wall plate receptacle and DIU receptacle located on the back of DIU control panel See Figure 17 Central Decoder System Setup NO of WD Check all cable connections at the FIU central computer wall plates SPU and the DIU Place the FIU power switch in the On I position From the SitePro program menu bar select Setup gt Hardware From the System tab select the Central Decoder System From the Communications tab select the Wire subtab Using the scroll down list provided select the computer COM port associated with the FIU COM Port Click OK to exit the setup window This completes the SitePro setup procedure 12 Figure 16 DIU Connection Overview 8 Yellow 1 Surge Protection Unit 5 RJ45 Modular Cable 2 Communication Cable 6 Decoder Interface Unit 3 Duplex Conduit Box 7 620 Ohm Resistor 4 RJ45 Modular Wall Plate Assembly
28. ty between the PC FIU and satellites or DIU by displaying a series of indi cator lights An illuminated power switch is provided to turn the FIU on and off e Note Refer to the Troubleshooting section on page 12 if the indicator IM lights do not function as described 1 TO PC Connected Indicator light flashes rapidly when the PC is trans Figure 10 mitting data to the FIU During idle periods of non transmission the light Field Interface Unit will be off Pere PC Connected Indicator light flashes rapidly when the PC is trans PC Connecied1 0 mitting data to the FIU During idle periods of non transmission light will remain ON The light will also be ON if PC connected and the FIU s PC Connected power is off FIU Active FIU Active Indicator light flashes rapidly when the FIU is transmitting FIU Active data to the PC During idle periods of non transmission the light will Power remain off FIU Ready Switch FIU Active Indicator light flashes rapidly when the FIU is transmitting ProcessorReady O O O data to the PC During idle periods of non transmission the light will Field Transmit remain on Note For FIU 2011 and FIU 2021 models the Ch 3 FIU Active light will Field Receive Busy be on if the PC is not connected Sensor 1 Sensor 2 FIU Ready Indicator light will be on when the
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