Toastmaster CONVEYOR TC2000 User's Manual
Contents
1. Serial plate lll OPERATION A Location and Function of Controls This section provides a basic description of the oven controls their location and the functions they perform The operator MUST be familiar with the controls Refer to Figure 5 Figure 5 Conveyor speed control knob Upper and Lower temperature adjustment knobs Power On Off I O switch 1 Power On Off I O switch Switches the oven ON and OFF 2 Conveyor speed control knob Adjusts the speed of the conveyor This controls the bake time 1 is the minimum speed setting which produces the longest available bake time 9 is the maximum speed setting which produces the shortest available bake time 3 4 Upper and Lower temperature adjustment knobs Adjust the temperature settings of the upper and lower heating zones 1 is the minimum temperature setting which sets the heating zone to the lowest available temperature 9 is the maximum temperature setting which sets the heating zone to the highest available temperature B Operation Procedure 1 Adjust the position of the draft curtains at the ends of the cooking chamber if necessary This procedure is described in detail in Section II Part D Draft Curtain Adjustment in this Manual IMPORTANT When cooking at very high temperatures a setting of 8 or higher on either temperat2. A HEAVY OVEN MITT DO NOT REACH INTO THE OVEN S COOKING CHAMBER See Figure 6 1 To reposition the draft curtains a Loosen the two screws that hold the draft curtain in place b Slide the curtain to the desired clearance above the conveyor c Tighten the two screws to hold the curtain in place d Repeat these steps for the curtain at the opposite end of the oven 2 To remove the curtains from the oven a Remove the two screws that hold the draft curtain in place b Remove the draft curtain c Repeat these steps for the curtain at the opposite end of the oven Figure 6 CAUTION HOT AX DO NOT REACH INSIDE COOKING CHAMBER E Daily Cleaning WARNING WHEN CLEANING THE OVEN e NEVER USE PRESSURIZED WATER e NEVER USE A CLEANING SOLUTION OTHER THAN SOAP AND WATER ON PORTIONS OF THE OVEN THAT COME INTO CONTACT WITH FOOD PRODUCTS THESE AREAS INCLUDE THE CONVEYOR BELT AND END TRAYS e NEVER APPLY ENOUGH LIQUID TO STAND IN PLACE ON THE OVEN LIQUID INSIDE THE OVEN WILL CAUSE A SEVERE ELECTRICAL HAZARD AND MAY OTHERWISE DAMAGE THE OVEN CAUTION DO NOT clean your oven using abrasive cleaners or pads Both will scratch and dull the finish 1 With the conveyor running use a brush to clean any crumbs off the conveyor into the crumb trays 2 Switch the Power On Off I O switch to the OFF O position and wait for the cooling fan to turn off 3 Disconnect electrical power t
3. TC2000 English Toastmaster P N 39629 Price 2 50 Rev C V1 7 99 Middleby Cooking Systems Group 1400 Toastmaster Drive Elgin IL 60120 847 741 3300 FAX 847 741 4406 Conveyor Toaster Oven Model TC2000 OWNER S OPERATING AND INSTALLATION MANUAL cus LISTED SANITATION SSIF 2 amze NSF 4 1996 1999 Toastmaster A Middleby Company is a registered trademark of Toastmaster A Middleby Company All rights reserved l DESCRIPTION AND SPECIFICATIONS A Component Location The major components of the toaster oven are shown in Figure 1 below Figure 1 7 Adjustable draft curtain 2 3 Upper and Lower temperature adjustment knobs speed control knob 2 Power On Off I O switch 5 Conveyor 8 Fan end trays 2 4 Crumb trays 3 B Component Function see Figure 1 1 3 Oven controls see Section IIl Operation 4 Crumb trays Collect crumbs from the food product One tray is centered under the conveyor while another is located under each end of the conveyor All three trays can be removed for cleaning 5 Conveyor end trays Provide additional loading exit space at the ends of the conveyor 6 Conveyor Transports the food product through the oven between the top and bottom heating elements 7 Adjustable draft curtains Reduce draft into the oven and prevent heat loss into the environment 8 Fan Cools the interior components of t
4. damp cloth with EITHER soap and water OR a stainless steel cleaner Use caution to ensure that liquids do not enter the oven during cleaning O TERMINAL Wiring Diagram Model TC2000 BLOCK a z 3 au 50 7 ___ CONTACTOR 44 IO oO OF 10 TT 57 7 06 43 a p esa 43 z TSTAT 9 r 39 33 B7 N C 39 a 08 4 UPPER i ro 9 T Fora TEMP Lost TFRMR o9 N 1MQ 4 5 CONTROL UPPER Z 230Vp FAN 7 9 HEATING ELEMENT ETIS POWER r o a5 eae ON OFF a m a 5S 12 AC 13 I 4g 40 CONVEYOR 5 42 SPEED CONTROLLER LOWER rora 3 TEMP MOTOR noron 1MQ 4 CONTROL LOWER FUSE J bo F HEATING ELEMENT 0 25 A I 9 30 Electrical Schematic Model TC2000 Electrical So 2 TSTAT oo L 2 Specifications I No Fan TC200030 TSTAT NC 208V 50 60Hz 1 Ph Tes y To 5 0kW 24A Plug
5. he oven C Operating and Electrical Specifications Pre Heat Time 10 minutes NOTE Electrical specifications are provided on the wiring diagrams at the back of this Manual WARNING IN CASE OF FIRE Disconnect the toaster oven from its power source IM MEDIATELY This allows the unit to cool making it easier to put out the fire WARNING FOR YOUR SAFETY DO NOT STORE OR USE GASO LINE OR OTHER FLAMMABLE VAPORS OR LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLI ANCE WARNING IMPROPER INSTALLATION ADJUSTMENT ALTER ATION SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE INJURY OR DEATH READ THE INSTALLATION AND OPERATING INSTRUC TIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT WARNING DISCONNECT THE TOASTER FROM ITS ELECTRICAL POWER SUPPLY BEFORE CLEANING OR SERVICING CAUTION Using any parts other than genuine Toastmaster factory parts relieves the manufacturer of all liability IMPORTANT Contact your authorized service agent to perform maintenance and repairs A service agency directory is supplied with your toaster oven IMPORTANT Toastmaster manufacturer reserves the right to change specifications and product design without notice Such revisions do not entitle the buyer to corresponding changes improvements additions or replacements for previously purchased equipment RETAIN THIS MANUAL FOR FUTURE REFERENCE This manual provides detailed information for the installation and opera tion
6. ld be flush with the sides of the conveyor frame b Fasten the end tray in place with one of the supplied 8 32x3 8 screws as shown in Figure 3 c Repeat these steps to install the second end tray at the opposite end of the conveyor frame CAUTION THE CONVEYOR END TRAYS MUST BE FASTENED IN PLACE PRIOR TO OPERATING THE OVEN Figure 3 1 Position tray 2 Fasten in place with screw C Electrical Utility Connection IMPORTANT THE ELECTRICAL CONNECTION TO THE OVEN REQUIRES A CIRCUIT BREAKER FUSED DISCONNECT ELECTRICAL SPECIFICATIONS ARE LISTED ON THE SERIAL PLATE SHOWN IN FIGURE 4 AND ON THE WIRING DIAGRAMS AT THE BACK OF THIS MANUAL CONSULT ALL APPLICABLE NATIONAL AND LOCAL CODES FOR FURTHER ELECTRICAL CONNECTION REQUIREMENTS 1 Before proceeding with the electrical connection check the following a Check that the electrical supply matches the oven s require ments Refer to the serial plate Figure 4 and to the electrical specifications on the wiring diagrams at the back of this Manual b Check that the appropriate receptacle is available for the power cord plug WARNING ENSURE THAT BOTH THE CIRCUIT BREAKER FUSED DIS CONNECT AND THE POWER ON OFF I O SWITCH ARE IN THE OFF O POSITION BEFORE PROCEEDING WARNING ENSURE THAT ANY PACKING MATERIAL RESIDUE HAS BEEN REMOVED FROM INSIDE THE COOKING CHAMBER 3 Insert the power cord plug into its receptacle Figure 4
7. o the oven at the circuit breaker fused disconnect 4 Allow the oven to cool CAUTION HOT SURFACES AN DO NOT TOUCH HOT SURFACES ON THE OVEN OR REACH INTO THE COOKING CHAMBER UNTIL THE UNIT HAS COOLED THOROUGHLY 5 Clean the fan grill on the front of the oven using a stiff nylon brush Clean the end trays USING SOAP AND WATER ONLY and towel them dry If necessary the end trays can be removed for cleaning by removing the screws that hold them in place See Figure 3 in Section Il IMPORTANT If the end trays are removed for cleaning they must be replaced prior to operating the oven 7 Slide the end crumb trays out from underneath the entrance and exit ends of the conveyor See Figure 7 Figure 7 lt r End crumb trays slide straight out Center tray fits BE y ON TWEEN conveyor N AN and support tab DO NOT insert tray on floor of oven 8 Lift BOTH ends of the center crumb tray then slide the tray out of either end of the oven 9 Clean all three of the crumb trays using a commercial oven cleaner If necessary towel them dry 10 Replace the center crumb tray in the oven as shown in Figure 7 IMPORTANT Proper positioning of the center crumb tray is REQUIRED for proper cooking Ensure that the tray is replaced inside the conveyor frame as shown in Figure 7 and NOT on the floor of the cooking chamber 11 Replace the two end crumb trays 12 Clean the outside of the oven using a
8. of your toasteroven It also contains information to assist the operator in diagnosing problems in the event of a malfunction This manual is an important tool for the operator and should be kept readily available ll INSTALLATION IMPORTANT IT IS THE CUSTOMER S RESPONSIBILITY TO REPORT ANY CONCEALED OR NON CONCEALED DAMAGE TO THE FREIGHT COMPANY A Installation Options and Kit Availability The installation instructions in this Manual are for a single toaster oven using the supplied legs A stacking kit P N T2114STACK is available from Toastmaster for 2 and 3 oven stacked installations This kit in cludes assembly instructions CAUTION STACKING MORE THAN THREE OVENS IS NOT PERMITTED B Assembly If you are installing the oven as part of a stacked installation REFER TO THE STACKING KIT INSTRUCTIONS or contact Toastmaster for assistance 1 Installing the Legs a Carefully tilt the oven onto its rear side so that the front control side faces directly upwards See Figure 2 b Thread the four legs into the four holes provided on the bottom of the oven Tighten them until they are secure See Figure 2 CAUTION THE SUPPLIED LEGS MUST BE FASTENED IN PLACE PRIOR TO OPERATING THE OVEN Figure 2 2 Installing the Conveyor End Trays a Press one of the conveyor end trays down over the end plate of the conveyor frame See Figure 3 The end tray should extend outward from the end of the conveyor and its sides shou
9. type NEMA 6 30P p Si aa Sa Electrical CC FUSE CC FUSE ea z 5A 600V TERMR a 5A 600V Specifications tsva LO O TC200038 3 CONVEYOR 240V 50 60Hz 1 Ph PEED INPUT CONTROLLER 5 3kW 22 1A UPPER OUTPUT Plug type NEMA 6 15P HEATING ELEMENT FUSE 0 25 A POT1 J ihia MOTOR alls UPPER TEMP LOWER CONTROL HEATING ELEMENT es 1MQ 5 j l LOWER TEMP CONTROL Toastmaster 1400 Toastmaster Drive A Middleby Company Elgin IL 60120 USA 847 741 3300 FAX 847 741 4406 Middleby Corp 24 Hour Service Hotline 1 800 238 8444 www middleby com
10. ure adjustment knob the oven should be pre heated for at least 10 minutes WITH THE DRAFT CURTAINS IN THE FULLY LOWERED POSITION After pre heating the curtains may be repositioned as required 2 Restore electrical power to the oven at the circuit breaker fused disconnect 3 Switch the Power On Off I O Switch to the ON I position Adjust the bake time if necessary by turning the conveyor speed control knob Adjust the upper and lower temperature settings if necessary by turning the temperature adjustment knobs Allow the oven to pre heat for at least 10 minutes D Load the entrance end of the conveyor with the food product The motion of the conveyor will move the food product into the cooking chamber Shutdown Procedure Switch the Power On Off 1 0 switch to the OFF O position Wait for the oven s cooling fan to turn off MNE Disconnect electrical power to the oven at the circuit breaker fused disconnect D Draft Curtain Adjustment The draft curtains may need to be repositioned to provide adequate clearance for some food products The curtains should be positioned to prevent drafts into the oven and heat loss into the environment The draft curtains can be removed from the oven to permit the maximum vertical clearance above the conveyor WARNING AN BEFORE ADJUSTING THE DRAFT CURTAINS SWITCH THE POWER ON OFF SWITCH TO THE OFF O POSITION WHEN REPOSITIONING THE CURTAINS WEAR
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