Thomas & Betts Gator EK22GL User's Manual
Contents
1. following Greenlee tool EK22GL Battery powered High speed Crimping Tool Keep this manual available to all personnel Replacement manuals are available upon request at no charge All specifications are nominal and may change as design improve ments occur Greenlee Textron shall not be liable for damages resulting from misapplication or misuse of its products GATOR is a registered trademark of Greenlee Textron AVIA is a registered trademark of Avia International Blackburn is a registered trademark of Thomas amp Betts Mobil is a registered trademark of Mobil Oil Corporation NUTO is a registered trademark of Exxon Corporation Tellus is a registered trademark of Shell Oil Company KEEP THIS MANUAL Greenlee Textron Subsidiary of Textron Inc 4455 Boeing Dr Rockford IL 61109 2988 USA 815 397 7070 amp GREENLEE EK22GL Battery powered High speed Crimping Tool IMPORTANT SAFETY INFORMATION AWARNING Wear eye protection when operating or servicing this tool Failure to wear eye protection can result in serious eye injury from flying debris or hydraulic oil SAFETY ALERT SYMBOL This symbol is used to call your attention to hazards or unsafe practices which could result in an injury or property damage The signal word defined below indicates the severity of the hazard The message after the signal word provides information for preventing or avoiding the hazard AWARNING Skin injection hazard Do n2. Connector Barrel Type Type Copper CPS YS L CT SCSS SCS 54504 54520 Splice CU YS CTL SCL SCH 54804 54820 YA 2LN YA L YA 2L LCAS LCA 54104 54120 Copper CTL 2 CTL vaa dro ore CPRACRB LCD 54204 54218 Lugs CRA L CRB L 54930BE 54920BE GTLELEN AZN CRA 2L CRB 2L Pepe 54850BE 54878BE Anderson Blackburn Panduit Use the number of crimps listed in the last column 3 instead of the number provided with the connector A 8 to 1 0 1 crimp 2 0 to 600 2 crimps B 8 to 1 0 2 crimps 2 0 to 3 0 3 crimps 4 0 to 600 4 crimps 95R7 LR97161 Greenlee Textron Subsidiary of Textron Inc 8 4455 Boeing Dr Rockford IL 61109 2988 USA 815 397 7070 amp GREENLEE EK22GL Battery powered High speed Crimping Tool Maintenance Each Operating Day Before use 1 Inspect dies for wear or damage such as cracks gouges or chips 2 Inspect the tool for damage or leaks If damage is detected return the tool to an authorized Greenlee service center for inspection AWARNING Skin injection hazard Do not use hands to check for oil leaks High pressure oil easily punctures skin causing serious injury gangrene or death If injured seek medical help immediately to remove oil After use 1 Wipe all tool surfaces clean with a damp cloth and mild detergent AWARNING Do not use solvents or flammable cleaners to clean the tool body Solvents could ignite causing ser
3. lay on top of the electronics box install the battery clip so that the red wire is upward Install the trigger cover 53 and plug 60 Press and release the trigger to be sure that it operates freely Locate the right housing half on top of the left housing half Check for pinched wires Install the housing screws 51 56 57 58 Note The handle screw 51 must engage the nut 52 Install the piston 15 Install the spring 18 Replace the front head assembly Twist the head base 25 until it stops back off 3 4 of a turn and tighten the screws 24 Be sure that the crimping head assembly rotates freely approximately 350 Install the die holder assembly 28 Insert the pin 37 through the ram Clamp the head assembly into a vise with the reservoir plug facing upward Remove the fill plug 76 and fill the reservoir with hydraulic oil Install the battery Squeeze the trigger while pressing the release lever for 45 to 60 seconds Fill the reservoir with hydraulic oil Replace the fill plug 76 Replace the tank cover and tank cover screws 4455 Boeing Dr Rockford IL 61109 2988 USA 815 397 7070 GREENLEE EK22GL Battery powered High speed Crimping Tool Greenlee Textron Subsidiary of Textron Inc 13 4455 Boeing Dr Rockford IL 61109 2988 USA 815 397 7070 GREENLEE EK22GL Battery powered High speed Crimping Tool Illustration Greenlee Textron Subsidiary of Textr
4. seal 122 and unloading valve assembly into the pump housing Grasp the needle valve subassembly by the pressure relief 126 and twist it several turns clockwise Stop when the piece of tape is facing up Assemble the pump piston 150 valve stem 156 washer 153 spring 155 and screw plug 151 Be sure to replace the sealing washer 154 Torque the screw plug 151 to 101 Nm 75 ft lb Install the release lever 107 so that the forked end engages the unloading valve subassembly between the pressure relief 126 and the support ring 127 Install the screw 99 and washer 104 Insert the threaded bushing 79 and feed tube sub assembly 77 78 82 Screw in until snug Install the reservoir 74 Slip the O ring 80 over the reservoir Using a hooked tool carefully slip the O ring over the lip of the pump housing Insert the plug 76 into the reservoir Greenlee Textron Subsidiary of Textron Inc Main Components 4 11 12 13 14 15 12 Remove the protective plastic bag from the electronics subassembly Insert the LED into the LED bushing 59 Lay the gear housing motor subassembly into the right half of the housing Insert the circuit board into the circuit board slot so that the wires and chip face in the direction of the trigger Lay the wires into the case Be sure that the wires will not be pinched Guide the wires for the battery clip so that the battery wires
5. 55 kN 6 2 tons Crimping TIME aida taza 7 seconds Crimps per Charge sse nennen approximately 120 Battery Charging Voltage sssssssssssssseseseen eene nennen nnne ersten nnns 12V Charging TIME ii aan een a ee 1 hour 5 4455 Boeing Dr Rockford IL 61109 2988 USA 815 397 7070 Greenlee Textron Subsidiary of Textron Inc amp GREENLEE EK22GL Battery powered High speed Crimping Tool Operation A WARNING Electric shock hazard This tool is not insulated When using this unit near energized electrical lines use proper personal protective equipment Failure to observe this warning can result in severe injury or death AWARNING Wear eye protection when operating or servicing this tool Failure to wear eye protection can result in serious eye injury from flying debris or hydraulic oil AWARNING Keep hands away from the crimping head when crimping Failure to observe this warning can result in severe injury or death ACAUTION Do not operate the tool without dies Damage to the ram or crimping head can result Do not operate with the crimping head open Damage to the ram or seals can result This tool is not designed for continuous use After 30 to 40 crimping cycles allow the crimping tool to cool for 15 minutes Do not place the tool in a vise The crimping tool is designed for hand held operation Protect the crimping tool from rain and moisture Water will dam
6. INSTRUCTION MANUAL GREENLEE GATOR EK22GL Battery powered High speed Crimping Tool Read and understand all of the instructions and safety information in this manual before operating or servicing this tool 999 4521 5 2001 Greenlee Textron IM 1552 10 01 GREENLEE EK22GL Battery powered High speed Crimping Tool Table of Contents Descrip xem e as 2 SEI EM 2 Purpose of this Manual eene 2 Important Safety Information ssusss 3 4 Identification ssori NEA i 5 Specifications oooococinnncccnoncconnccnnnonnconcnnnnnnnncnnonrnnnaananno 5 Opera 6 7 Dies and Connectors 8 Maintenance sssssssseeeeeneeenne nennen 9 Troubleshooting sisca i 10 DISASSEMDLY iecere e e rtt dude 11 ASSembly tena aaa 12 Ill strations iine scere 13 15 Parts EIS a E SARI 16 18 Description The EK22GL Battery powered High speed Crimping Tool is a hand held self contained crimping tool intended to crimp copper cable with K22 type and W type dies Safety Safety is essential in the use and maintenance of Greenlee tools and equipment This manual and any markings on the tool provide information for avoiding hazards and unsafe practices related to the use of this tool Observe all of the safety information provided Purpose of this Manual This manual is intended to familiarize all personnel with the safe operation and maintenance procedures for the
7. Inc Part No 500 1354 8 500 4144 4 500 4143 6 500 5861 4 500 4198 3 500 4122 3 500 5880 0 500 5882 7 500 5885 1 500 5886 0 500 5829 0 500 5898 3 500 1355 6 500 1349 1 500 4132 0 500 4138 0 500 4155 0 500 4157 6 500 4133 9 500 4113 4 500 4153 3 500 4136 3 500 4137 1 500 4163 0 500 4151 7 500 4139 8 500 4108 8 500 4123 1 500 4922 4 500 4125 8 500 5872 0 500 5879 7 500 8403 8 500 8402 2 500 1351 3 500 1352 1 500 6772 9 Description Qty Pump housing reservoir assembly includes items 72 83 Threaded BUSHING eei ote rene ee pr ii 1 OIM iint ime t Gis hid eee e eee eg 1 HydraullC reservolr soron ccce imet centre etate gentis 1 aieo S 1 Reservoir pl g rt ce cde obe a pec ne Gr Edu 1 FUNG innen RIS ueni 1 Filter adapter a eme eite lea 1 Threaded bushing einen eene etie erii 1 OTING eesti tee f e ELE e LEN e Ug oU ds 1 Attachment rilig siio rcr ri deeds 1 Magnet ninoi RE Ret ec REC Oeo 1 Pump NOUSIN nee oi UD eR eee te 1 Motor assembly includes items 90 1 12 Moto cien hetero say ater tob ba MUS en D onu 1 Ball bearing BMC SENSN 1 Nc aa Daet 2 SGLOW ooi ces e o Kost Mibi NEUE Wetter dite 4 GEA A eve AA 1 hr lE 1 NK LI eee cede es caved eden ee ete he eae ene 1 GhOUNC Strap Cuit iet ioo e eee a e nati 1 GapacitOr i eene ae ate el 3 Screw socket head diete ni n danna acaban adn l pida 1 Retaining l ifig 1 ad 1 Groo
8. Use a snap ring removal tool to remove the snap ring 100 Unscrew four bolts not numbered from the gear housing 94 Separate the gear housing from the spacer not numbered Unscrew two fillister head screws 112 to separate the spacer from the motor 90 Greenlee Textron Subsidiary of Textron Inc 4455 Boeing Dr e Rockford IL 61109 2988 USA 815 397 7070 GREENLEE EK22GL Battery powered High speed Crimping Tool Assembly Motor Gearbox and Bearing 1 2 Install two fillister head screws 112 into the spacer not numbered and motor 90 Tighten the screws Install four screws not numbered into the gear housing 94 Tighten the screws Install four screws 93 into the mounting block 109 and gear housing 94 Tighten the screws Replace the grooved ball bearing 101 and snap ring 100 subassembly Replace the eccentric 103 Use a fiber mallet to tap the eccentric onto the shaft Replace the ball bearing 91 Align the end cap 102 Use a fiber mallet to tap the cover until it is flush on the mounting block 109 Install two screws 92 Align the gear housing motor subassembly so that the pump piston 152 extends through the mounting block 109 and makes contact with the grooved bearing 101 Locate and start the screws 108 through the mounting block and into the pump housing Tighten the screws Pump 1 2 Insert the pump piston 152 into the pump housing Insert the
9. acted 1 Adapter dIsk i reo bot 1 OFN Lei debe te d e HT eR 1 COMpression Spring o dette redeo eit redes 1 Spting za ee E N 2 PIN ter facia ot A io dentes 1 Pichon aeos one MR 1 Bie retainer uut eai eth ace hed 2 Gomptression sprilig 3 5 c dre tee ee on ped dine 4 NIec M BoA oh ete dele ele dal 2 Bottom crimp head ttti datu cffe teas 1 Latest E O ende zh 1 Top die holder iren tere aee eniti 1 Bottom die holder 5 e bm etra oe A 1 Retaining ring coectetuer regere pane cia 4 Die release DUO sis a o o eee hc ecce tees 2 Die retalner xin d Re da 2 A RR Pase ni endet 2 Die release Dutton 5 epe RU ERIS 4 Locking pltri iiem cereo eise 4 Threaded Stud er e ns coe 1 Inner bushing anina hes 2 Pilz uos eave to ce een ERR DNE 1 Housing unit includes items 50 61 Housing Killis iia 1 Wii BoA ee ee ee arant ta 1 MIR 1 AE 1 Battery Clip aie pape e e ege e eames 1 Nr rm 2 OGIOW coy A en Mer Mu UM ELM II AIT 4 SGIGW eite sien taxon aa 2 SCIEW MEER 4 LED BUSING cic tr a 1 Plug eee iem etum 1 Pin 4X iaa iaa 1 16 4455 Boeing Dr Rockford IL 61109 2988 USA 815 397 7070 amp GREENLEE EK22GL Battery powered High speed Crimping Tool Parts List cont d Key 72 73 74 75 76 77 78 79 80 81 82 83 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 Greenlee Textron Subsidiary of Textron
10. age the crimping tool and battery Use this tool for the manufacturer s intended purpose only Failure to observe these precautions can result in injury or property damage Greenlee Textron Subsidiary of Textron Inc Charging the Battery Read the instructions supplied with the battery charger Battery Condition Battery Load Display Battery Condition Momentary illumination at beginning of crimp Normal or operating charge level Flickering at point of Normal or operating charge level maximum crimping force Flickering during entire crimping cycle Low charge level Constant illumination when operating without a load L w cnarge leve Installing K22 type Dies Select the proper dies for the intended crimp Push the die release button Slide the die into the crimping head until it snaps into place Properly position the second die Repeat Steps 2 and 3 Installing W type Dies 1 2 6 Push the die release button Slide the die adapter Greenlee part number 500 4292 0 into crimping head until it snaps into place Note The die adapters have the Ds die profile No additional dies are needed if the connector to be crimped requires a Ds die Repeat for the other adapter Select the proper dies for the intended crimp Press the locking flange and open the crimping head Push the W type die detent and slide the W type die into place Properly position the
11. d of the relief valve the crimp is not complete Failure to observe these warnings can result in severe injury or death Greenlee Textron Subsidiary of Textron Inc 3 4455 Boeing Dr Rockford IL 61109 2988 USA 815 397 7070 GRE EK22GL Battery powered High speed Crimping Tool Greenlee Textron Subsidiary of Textron Inc 4 4455 Boeing Dr Rockford IL 61109 2988 USA 815 397 7070 amp GREENLEE EK22GL Battery powered High speed Crimping Tool Identification 1 EK22GL 1 Housing 2 Retract Button 3 Battery Cartridge 4 Trigger 5 Battery Load Display 6 Locking Flange 7 Die Release Buttons 8 W type Die Detents 9 Crimping Dies 10 Crimping Head 11 Oil Reservoir 12 Oil Plug Specifications Crimping Tool Efe 314 mm 12 3 8 MG icem OO 76 mm 3 I eight pt Cle rcd seo s reto e 298 mm 11 3 4 Mass Weight with battery ooooocnonnocccccnnncccccccnnnonnnn conan cnn nc nana e 4 4 kg 9 7 lb Sound EGVel e ait i asii 75 dB A at 1 meter Mile fuor LOT ccc 2 5 m s Motor TYDE zc aiite oed t e cte tr tee eve heces DC permanent field motor Motor Voltage tet et eec see Ar 12 VDC Hydraulic Ol iaa ra 50 ml 0 1 pint of Shell Tellus T 15 Crimping Capacities Maximum Cable Size c ooccinccconnnicnnnocccconnnnnnacnconrncnn nn nr nana 600 Kcmil copper Maximum Crimping Force oooccccccnonoccccnocccononcncnncccnnnnnn nano ncnnn enn
12. e a plastic bag over the circuit card and elec tronic subassemblies Tape the bag shut to protect the subassemblies from hydraulic oil and other contamination Unscrew the shoulder bolt 99 and remove the release lever 107 Remove screws 108 and separate the gear housing motor subassembly from the pump housing Pump 1 e Use a hooked tool to remove the reservoir O ring 80 Gently tug it over the reservoir Remove the reservoir 74 Remove the pump piston 152 Remove the screw plug 151 washer 153 pump piston 150 valve stem 156 and spring 155 Replace the sealing washer 154 Use a piece of tape to mark the side of the relief that is facing up This is a reference point for reassem bly Remove the unloading valve by unscrewing the plug 126 Remove the feeder tube subassembly by unscrew ing the feeder tube 78 Replace the oil filter 77 Remove metal chips from the magnet 82 Remove the threaded bushing 72 and replace the O ring 73 Motor Gearbox and Bearing 1 2 3 11 Remove the tamper proof paper seal 96 Remove two screws 92 Remove the end cap 102 Apply pressure evenly at three points around the ball bearing 91 and gently pry the bearing up to remove it Remove the eccentric 103 grooved ball bearing 101 and snap ring 100 subassembly from the shaft Remove four screws 93 Remove the mounting block 109 from the gear housing 94
13. e en Re Ed Rein Piston pump assembly includes items 150 156 PUMP PISO a E SCREW PIU etario iras PUMP PiStO Mir RE a t des EC Ip W type die adapter W type die release kit includes items 23 33 34 36 Die release kit includes items 22 23 30 32 Seal kit includes items marked with an asterisk Case with inserts 12 V battery NiCd 12 V charger 110 VAC 12 V charger 220 VAC 12 V charger 12 VDC GREENLEE DARCI Greenlee Textron Subsidiary of Textron Inc 4455 Boeing Drive Rockford IL 61109 2988 USA Customer Service International 815 397 7070 Fax 815 397 9247 Customer Service North America 800 435 0786 USA Fax 800 451 2632 815 397 1865 Canada Fax 800 524 2853 www greenlee textron com Printed in the USA
14. ious injury or property damage 2 Fully retract the ram Place the tool in the carrying case Store in a cool dry place 3 Charge the battery Greenlee Textron Subsidiary of Textron Inc Monthly 1 Thoroughly clean all surfaces 2 Check the oil level 3 Oil the bolt joints Annually or After 10 000 Crimps 1 Change the hydraulic oil 2 Return the tool to an authorized Greenlee service center for inspection Checking the Oil Level 1 Remove the two screws holding the tank housing cover 2 Remove the tank housing cover 3 Point the cutting head towards the ground and remove the oil plug Add oil if necessary 4 Replace the oil plug and the tank housing cover Secure with screws Recommended Hydraulic Oils AVIA HVI 15 Shell Tellus T 15 Mobil DTE 11 NUTO H 15 4455 Boeing Dr Rockford IL 61109 2988 USA 815 397 7070 GREENLEE EK22GL Battery powered High speed Crimping Tool Troubleshooting Before You Begin 2 Use anonflammable contact cleaner or pencil 1 Make sure that the battery is charged Recheck the eraser to clean the electrical contacts on the battery battery after several minutes to make sure the and crimping tool battery is holding its charge 3 Reinstall the battery and check the tool again Problem Probable Cause Probable Remedy Tool is inoperative Dirt contaminants etc in ram area Clean tool of tool Crimping tool battery contacts Reform contacts damaged Tool com
15. on Inc 14 4455 Boeing Dr Rockford IL 61109 2988 USA 815 397 7070 amp GREENLEE EK22GL Battery powered High speed Crimping Tool Illustration Greenlee Textron Subsidiary of Textron Inc 15 4455 Boeing Dr Rockford IL 61109 2988 USA 815 397 7070 GREENLEE EK22GL Battery powered High speed Crimping Tool Parts List Key 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 50 51 52 53 54 55 56 57 58 59 60 61 Greenlee Textron Subsidiary of Textron Inc Part No 500 7151 3 500 2948 7 500 2950 9 500 6214 0 500 4192 4 500 4194 0 500 5844 4 500 5834 7 500 5837 1 500 5838 0 500 5839 8 500 4383 8 500 4384 6 500 4179 7 500 4385 4 500 4396 0 500 4168 1 500 5830 4 500 4387 0 500 4388 9 500 4394 3 500 3430 8 500 4400 1 500 4401 0 500 4414 1 500 4389 7 500 4390 0 500 4393 5 500 4395 1 500 4397 8 500 1345 9 500 7142 4 500 4220 3 500 4221 1 500 7373 7 500 4128 2 500 4236 0 500 4207 6 500 4209 2 500 4208 4 500 4241 6 500 1350 5 500 3633 5 Description Qty Circuit board programmed coooooccccncccconanoncconnnonnncnonn non cnnnnccnn nn nnn cnn 1 Decal identification ccccoocccoocononanonononnnononononanconnonnnnnnnnononanonos 1 Decal Warnlng cis 1 Decal pinch hazard ure hte etie fr tee 2 um inh do ined a i 1 BAackUp TINO 3 ses i tapada bien 1 Bushing 3 ici iii e Ue 1 Incipe a Dae ba ed E
16. ot use hands to check for oil leaks High pressure oil easily punctures skin causing serious injury gangrene or death If injured seek medical help immediately to remove oil ADANGER Immediate hazards which if not avoided WILL result in severe injury or death AWARNING Hazards which if not avoided COULD result in severe injury or death ACAUTION AWARNING Do not use solvents or flammable liquids to clean the crimping tool Solvents or flammable liquids could ignite and cause serious injury or property damage Hazards or unsafe practices which if not avoided MAY result in injury or property damage AWARNING 3 Read and understand all of the instructions and safety information in E this manual before operating or servicing this tool Failure to observe this warning can result in severe injury or death A WARNING Electric shock hazard This tool is not insulated When using this unit near energized electrical lines use proper personal protective equipment Failure to observe this warning can result in severe injury or death A WARNING An incomplete crimp can cause a fire Use proper die connector and cable combina tions Improper combinations can result in an incomplete crimp Use only W type dies on aluminum connectors or aluminum wire Mismatched components can result in an incomplete crimp The relief valve will sound to indicate a completed crimp If you do not hear the soun
17. ponents worn or damaged Return tool to an authorized Greenlee service center Dies stop during operation Oil level is low Check oil level Refill reservoir Air in hydraulic system Pull trigger and hold retract button simultaneously Hold for approximately 10 seconds Battery load display flashes Battery charge low Charge or replace battery constantly Tool loses oil Damaged internal seal Return tool to an authorized Greenlee service center Oil plug not installed properly Refill reservoir and replace plug Greenlee Textron Subsidiary of Textron Inc 10 4455 Boeing Dr Rockford IL 61109 2988 USA 815 397 7070 GREENLEE EK22GL Battery powered High speed Crimping Tool Disassembly Main Components 1 3 Remove the battery 2 Drive out the pin 37 Remove the die holder assembly 28 Loosen two screws 24 4 Unscrew and remove crimping head assembly 10 11 12 13 14 15 Remove the spring 18 and piston 15 Replace the piston O ring 12 and piston backup ring 13 Unscrew two tank cover screws 55 and remove the tank cover Remove the hydraulic reservoir plug 76 and drain the hydraulic fluid Reinstall the plug Remove the remaining housing screws 51 56 57 58 Remove the left housing half Remove the switch cover 53 Lift the pump motor assembly and circuit card from the right housing half Lift the LED from its housing 59 Slid
18. rly assembled connector into the crimping head Q 3 Close the crimping head UE 4 Pullthe trigger to make the crimp C s 5 Hold the trigger down until the crimping tool Q za t achieves pressure relief Notes Pressure relief occurs at approximately 690 bar 10 000 psi and is accompanied by an audible pop It is normal for the battery load display to light at both the beginning and near the end of the crimping cycle Greenlee Textron Subsidiary of Textron Inc 7 4455 Boeing Dr Rockford IL 61109 2988 USA 815 397 7070 GREENLEE EK22GL Battery powered High speed Crimping Tool Dies and Connectors Die Selection Crimps made on copper cable with Greenlee K22 type dies and the connectors listed here are UL classified and CSA certified Refer to Connector Selection for brand names and model numbers of appropriate lugs as well as crimping instructions W type dies can be used to crimp 6 AWG to 4 0 AWG alumi num or copper cable Part UPC Number Number 8 AWG Red 6 AWG Blue 4 AWG Gray 2 AWG Brown 1 AWG Green 1 0 AWG Pink 2 0 AWG Black 3 0 AWG Orange 4 0 AWG Purple 250 Kemil Yellow 300 Kemil White 350 Kemil Red 400 Kcmil Blue 500 Kemil Brown 600 Kcmil Green Connector Selection EK22GL Crimping Range 8 AWG to 600 Kcmil When used with K22 type dies this tool is UL classified and CSA certified for use with the following connector brands
19. second die Repeat Steps 5 and 6 4455 Boeing Dr Rockford IL 61109 2988 USA 815 397 7070 amp GREENLEE EK22GL Battery powered High speed Crimping Tool Operation cont d Preparing Cable 6 The crimping tool returns automatically Follow the lug manufacturer s instructions for appropriate 7 Position the crimping tool for next crimp Repeat cable strip length Steps 4 through 6 for the number of crimps as described in this manual 8 Open the crimping head and remove the connector Notes If it is necessary to retract the ram before a CRIMPING DIRECTION ZE crimping cycle is completed push the retract button Pushing the retract button will result in the complete retraction of the ram After completing the last crimp with W type dies on an aluminum connector wipe off the excess oxide inhibitor AWARNING An incomplete crimp can cause a fire Use proper die connector and cable combina tions Improper combinations can result in an incomplete crimp PES 1ST ER Use only W type dies on aluminum connectors or CRIMPING DIRECTION d aluminum wire Mismatched components can SIDE A result in an incomplete crimp The relief valve will sound to indicate a completed crimp If you do not hear the sound of the relief valve the crimp is not complete Crimping Cable Failure to observe these warnings can result in 1 Press the locking flange and open the crimping severe injury or death head 2 Insert the prope
20. ved ball bearing sis reinir nn et tenti 1 ENG CAP ai da 1 ECCONtIC 1 ie eee A AA Aa 1 Lock Wasler x dete ome lts ai 1 A o EA 1 SA a e Mtr e nS 1 O ie CEU M ees 1 Nc P 2 Eccentric Case het tr t ef dte uud 1 Gearon alii 1 A O me 1 A o seres de rn MER ud 2 17 4455 Boeing Dr Rockford IL 61109 2988 USA 815 397 7070 GREENLEE EK22GL Battery powered High speed Crimping Tool Parts List cont d Key 120 121 122 123 124 125 126 127 128 129 130 140 141 142 143 144 150 151 152 153 154 155 156 Part No 500 1593 1 500 5860 6 500 4134 7 500 5862 2 500 5363 0 500 5864 9 500 5869 0 500 5871 1 500 5875 4 500 5876 2 500 5877 0 500 5894 0 500 1347 5 500 4126 6 500 4127 4 500 6338 3 500 5899 1 500 5900 9 500 1348 3 500 5891 6 501 0365 2 501 0370 9 501 0369 5 501 0366 0 501 0367 9 501 0368 7 500 4292 0 500 4625 0 500 4626 8 500 1407 2 500 5954 0 500 2999 1 500 3046 9 500 3047 7 500 3048 5 Description Relief valve assembly includes items 120 130 Wash ita alo leo nesters dd ei Len SUPPO TUNG usina Retaining TINO ui eA ed Needle valve etit re ehh hes Spring ette tm ed ed Electrical assembly includes items 140 144 SWIICI i tne p detenido eines Battery contacts ue eden Bee ee utens Circuit board unprogrammed see Wire notShown vision tct reet cete Wire not shown ti
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