Telect Network Router 007-0001-2600 User's Manual
Contents
1. 6 1 RTN A Bus Removed RTN B Bus 8 5 8 2 for Viewing Breaker O U 5 E Outputs j e 266 Hole Dia e mg E 9 _ S 676 H 6 1 4 20 Stud amp KEPS G d 1 i HI roun 1 90 Center Spacing H H gt Connections gt 6 7 8 E 750 1 of 2 Provided gt So q 1 90 Center spacing 1 50 i e d Connection Provided 8 81 Center Spacing gc for Strapping Input 7 0 d 5 750 Center Spacing RTN to an Extension Hole Dia S 6 S 1 90 Panel 6 1 4 22. i Telect n www telect com gt xp BDFB CBB a or a 48v 4 ea d b 600A MAX imm PERBUS Dy ETE TH Jed S 5 pe 2 14 ia A ALARMS 1 FEED Eus 0 S AMPs NI 1mV 16A voc Pac h P PA 3 R15 R es 1 O 227 WAGO ki l Tool Rear of Panel Cover wH e p VDC 7 _ 5 H E a L Remove 4 Screws Eg to Remove Panel Cover 10 qeu j 17 D e R PANEL Hh I is 21 9 al Front Rear 1X 2X 5 For each contact insert WAGO tool supplied into connector to release contact s cage clamp jaws Insert wire and then pull out tool to cinch 6 When finished with Feed A and B alarm wiring resecure alarm panel cover E Test Inputs amp Alarms Without Breakers 1 Make sure BDFB BDCBB contains no circuit breakers 2 Turn on Feed A input power Verify that VDC PWR lamp turns green Verify that FUSE ALM lamp is not lit
3. RTN A Input Terminal 48 A Input Terminal Rotated Use slanted orienta tion to feed mid racked panels 1 00 input feed 2 54 o Connection Provided Center Spacing for Strapping Input Input Lug 1 BATT to an Extension Holes Panel H 5 71 Mounting 406 0 0 6 Holes 1 03 Hole Dia 7 N RTN A Input Terminal 1 00 48 A Input Terminal X 2 54 4 Center Spacing 406 1 S 1 03 Pole Dia i 3 8 5 So gt o 5 o 4 E A a 3 81 Center Spacing 59 d 22173 qo P to lm I lt E 208 Genter Spacing Boo Hole Dia A Bo L 1 03 3 81 O E H o g 8 Bo Do Ho E BL LEFT SIDE VIEW Telect Inc USA 1 509 926 6000 Mexico 1 52 33 3836 3700 Poland 1 48 713 239 100 UK 1 44 1489 889500 www telect com Copyright O 2002 Telect Inc All Rights Reserved Page 1 6 r Use vertical orientation for highest panel in a top down input feed or 777 lowest panel a bottom up Front of Terminal Plate N Holes for Intra Bay Busing Telect MOL T LNNHS O LINAWSxYNSVAN LNSHHOO gt 1 5
4. 6 1 1 E z 1 T E BP 2 wavy asna ON oc 5 1 5 OL 1 NAzZ L 1 z V 0 1 off wavy ON 1 ON 1 8 MZ a ML 9 1 NS nz M6 E 1 1 aay 0 1 LNAWSYNSVAW S9OVLICOA Lz 1 1 SNA 1 1 d Noga A Nogaly sna veb Telect Page 1 7 Poland 1 48 713 239 100 UK 1 44 1489 889500 www telect com Telect Inc USA 1 509 926 6000 Mexico 1 52 33 3836 3700 Copyright 2002 Telect Inc All Rights Reserved MOL LANAWSYNSVAW 5 1 2 a _ 1 HA o 1 An z eee 1 1 SSS mmm waviy asna aN i 1 1 1 NAzZ L ev 1 NV IV 1 1 c 1 8 1 12 1 i DAL 9 Mz IMS 1 i aay 1 1 1 2 MOL 1 39VIIOA 1 1 1 1 1 ssna ans 1 1 l 1 1 1 1 1 l alavo Nosa 1 1 1 1 1 1 eo LEE 5 x E x 1 I ONT I ONT I ONT I ONT I ONT I ONT I ONT I ONT I ONT I ONT 529 Eg min 54 Ea 1 1 1 1 1 1 1 Nogal ssna aer ONT
5. AMPS 1mV 16A we VDC VDC FUSE FUSE Cable Management Brackets for Outputs AMPS 1mV 16A FEED ove eat PANEL Adapter Flanges for 23 in Rack Factory Installed 48 Inputs 48 Input Bus Extension Terminals Ground Terminals one pair per side Breaker Outputs and RTNs 2 RTN Input Bus Extension Terminals Telect Inc USA 1 509 926 6000 Mexico 1 52 33 3836 3700 Poland 1 48 713 239 100 UK 1 44 1489 889500 www telect com Te ct Copyright O 2002 Telect Inc All Rights Reserved Page 1 2 SPECIFICATIONS Mechanical Specifications Ground Terminals Quantity Stud Size Cable Size Lug Lug Fasteners Socket Size for Nut Maximum Torque 2 Pair 1 4 in Up to 1 0 AWG one per lug de pending on input interruption device Dual hole compression lug with 1 4 in dia holes 7 mm on 3 4 in 19 mm centers 1 4 20 KEPS nuts and flat washers 7 16 in 12 mm 6 ft lb 8 13 Nem Input Terminal Bus Plate Number of Plates Hole Size in Plate Cable Size Lug Lug Fasteners
6. Max Voltage Drop Max surface temperature of breakers at 26 C 79 F ambient Max panel heat dissipation at full load 25Vdc 37 C 99 F 225W m per meter 20 9W ft ft Percentage of full load heat dissipation Less than 0 5 Alarm Relay Contacts Max Alarm Card Power Rating Weight Shipping Physical Environmental 2A 30 0 6A 60 VDC 20V 35 mA 0 70 W 20V 35 mA 0 70 W 24V 44 mA 1 06 W 27V 48 mA 1 30 W 30V 51 mA 1 53 W 42V 59 mA 2 48 W 48V 64 mA 3 07 W 56V 69 mA 3 86 W 60V 73 mA 4 38 W 150 lb 70 kg Weight Without Packaging or Breakers 63 Ib 29 kg Rack Mounting 19 in 482 6 mm ElA WECO 23 in 584 2 mm ElA WECO Operating Temperature Range 52C to 55 C 23 F to 1312F Storage Temperature Range 40 C to 85 C 40 F to 185 F Humidity 0 90 noncondensing 1 Requires an optional shunt Telect Inc USA 1 509 926 6000 Mexico 1 52 33 3836 3700 Poland 1 48 713 239 100 UK 1 44 1489 889500 www telect com Copyright 2002 Telect Inc All Rights Reserved Page 1 4 Telect
7. asrgo avo favo 3530 Telect Page 1 8 Poland 1 48 713 239 100 UK 1 44 1489 889500 www telect com Copyright 2002 Telect Inc All Rights Reserved Telect Inc USA 1 509 926 6000 Mexico 1 52 33 3836 3700 LUG CHART Rack Ground Terminals for 1 0 AWG Flex Cable 266 Strand Code Cable 19 Strand Flex Cable 1850 Strand Code Cable 61 Strand Code Cable 7 Strand Input Terminals for 750MCM Nominal Load amp RTN Terminals for 2 AWG Burndy YAV25 L2TC14E2 FX Panduit LCD2 0 14B X Burndy YA25L 2TC14E2 Panduit LCD1 0 14B X Burndy YA44 L2NT38 FX T amp B 58825NT Burndy YA39L 2TC38 Burndy YA2CL 2TC14E2 Panduit LCD2 14B Q Telect Inc USA 1 509 926 6000 Mexico 1 52 33 3836 3700 Poland 1 48 713 239 100 UK 1 44 1489 889500 www telect com Copyright O 2002 Telect Inc All Rights Reserved Telect Telect Inc USA 1 509 926 6000 Mexico 1 52 33 3836 3700 Poland 1 48 713 239 100 UK 1 44 1489 889500 www telect com Te ct Copyright 2002 Telect Inc All Rights Reserved Page 1 10 2 Installation INSTALLATION CONSIDERATIONS OET ALERT This product must be installed and maintained only by qualified personnel Verify all connections meet requirements specified in local electric codes or operating compa
8. 3 Use a DVM with standard 080 in test probes to verify power and polarity at panel s VDC test points for Feed A Connect panel RED 48Vdc to meter RED voltage Connect panel BLK RTN to meter BLK common 4 Usean ohmmeter at alarm monitor to verify alarm conditions Telect Inc USA 1 509 926 6000 Mexico 1 52 33 3836 3700 e Poland 1 48 713 239 100 UK 1 44 1489 889500 www telect com Te ct Copyright 2002 Telect Inc All Rights Reserved Page 2 9 With Feed A power OK and without any installed circuit breakers expect either continuity 0 between and NC poles and or an open circuit oo between C and NO 5 Repeat procedure for Feed B F Install Output Cabling XO ALERT ALERT Feeds A and B may be powered Use voltmeter to verify and then proceed accordingly Remember to finish all input cabling including all intrabay and interbay input cabling before proceeding with output cabling in that bay Proceed as follows to cable panel outputs 1 Use a UL approved crimping tool to attach UL approved dual hole compression lugs onto each pair of copper output and return cables up to 2 AWG as required by NEC Insulate lug barrels as required Size of cables is determined by size of breaker intended for that cable Clean terminals and lugs with a nonabrasive nonmetallic pad Plan to route and restrain cables along the outside of the cable management brackets as indicated in the f
9. Mexico 1 52 33 3836 3700 e Poland 1 48 713 239 100 UK 1 44 1489 889500 www telect com Te ct Copyright 2006 Telect Inc All Rights Reserved Telect Inc USA 1 509 926 6000 Mexico 1 52 33 3836 3700 e Poland 1 48 713 239 100 UK 1 44 1489 889500 www telect com Te ct Copyright O 2002 Telect Inc All Rights Reserved
10. 2002 Telect Inc All Rights Reserved Telect Publication 122645 5 0 Telect Inc USA 1 509 926 6000 Mexico 1 52 33 3836 3700 Poland 1 48 713 239 100 UK 1 44 1489 889500 www telect com Te ct Copyright O 2002 Telect Inc All Rights Reserved Page iv 1 Description DUAL 600A BDFB BDCBB Telect s Dual 600A Battery Distribution Fuse Board Circuit Breaker Board BDFB BDCBB Model 007 0001 2600 contains two non shared sets of input buses Both sets of 48VDC RTN in put buses are capable of 600A primary distribution feed to 18 cir cuit breaker output positions The open frame architecture of the BDFB BDCBB allows unre stricted top down or bottom up cabling of inputs and outputs The front panel contains 18 circuit breaker positions per feed for a total of 36 per panel Each position accepts a standard bullet ter minal circuit breaker rated up to 100A with the capability of pair ing adjacent breakers for dual pole outputs of up to 150A Vdc Power LED Fuse Alarm LED and input voltage test points on the standard removable alarm panel provide input feed monitor ing Telect s Dual 600A BDFB BDCBB fits standard 19 in or 23 in racks set up for either EIA or WECO mounting Up to four panels can be arranged in a bay to provide up to 2400A per feed 4800A per bay Capabilities Each Panel Dual Feed e 600A Max Continuous Per Feed e 800A Max Interrupt Device Per Feed 18
11. feeds Input cabling to the BDCBB must support 125 of the total rated continuous load currents of the equipment powered by the BDFB BDCBB Remember The maximum continuous load per feed is 600A Consider inherent voltage drop in determining input wire size Remember to choose wire size based on the circuit break er fuse size and not on the expected load Use the standard formula to check wire size 11 1 x fuse size x total wire length in ft Max Vdc Drop circular mils of wire used Proceed as follows to cable inputs to each side of the panel 1 Use a UL approved crimping tool to attach a UL approved dual hole 750 777 7 MCM compression lugs onto appropriate cables Insulate lug barrels as required Clean terminals and lugs with a nonabrasive nonmetallic pad Feed input cabling down or up for a bottomfeed into the rear central area of the panel that is between the output cable management brackets to the topmost BDFB BDCBB or bottommost for an upfeed Lightly coat anti oxidant electrical joint compound on lugs and 48 input terminal plates Use a 3 8 16 grade 2 bolt washers and nut all provided to secure the first pair of 48 cabling to the 48 input bus terminal plate If two lugs are used remember to attach lugs to opposite faces of the terminal plate DON T STACK LUGS on one side of the terminal plate Always route cables in a neat orderly manner to ensure that the cables
12. nuity 0 between and C and NO 5 Make sure power is disabled at the first load and then turn on the corresponding BDFB BDCBB circuit breaker 6 Use a DVM to test power and polarity at input terminals of load 7 Turn on the corresponding load and verify proper load opera tion Telect Inc USA 1 509 926 6000 Mexico 1 52 33 3836 3700 Poland 1 48 713 239 100 UK 1 44 1489 889500 www telect com Copyright 2002 Telect Inc All Rights Reserved Telect Publication 122645 5 0 Telect www telect com BDFB CBB 48V 600A MAX PER BUS 125A SINGLE 250A DUAL FEED AMPS 1mV 16A 3 O AMPS 1mV 16A p FEED PANEL QD Telect Repeat Steps 5 through 7 for all other breakers and corresponding loads After the last breaker is turned on the FUSE ALM lamp must go off Use an ohmmeter at alarm monitor to verify powered up circuit breaker fuse alarm condition With all circuit breakers ON and powered up expect either continuity 0 between and NC poles or an open circuit be tween and C and NO Telect Inc USA 1 509 926 6000 Mexico 1 52 33 3836 3700 Poland 1 48 713 239 100 UK 1 44 1489 889500 www telect com Te ct Copyright 2002 Telect Inc All Rights Reserved Page 3 2 4 Service ALERT This product must be instal
13. against actual material and labor costs Telect Inc USA 1 509 926 6000 Mexico 1 52 33 3836 3700 Poland 1 48 713 239 100 UK 1 44 1489 889500 www telect com Te ct Copyright 2002 Telect Inc All Rights Reserved Telect Publication 122645 5 0 REPACKING FOR SHIPMENT 1 Tag the equipment showing owner s name address and telephone number together with a detailed description of the problem 2 Use the original shipping container if possible If you do not have it package the equipment to prevent shipping damage In clude the RMA inside the container and legibly print the RMA number on the inside and outside of the package outside near the address label 3 Insure the package NOTE Telect is not liable for shipping damage Telect Inc USA 1 509 926 6000 Mexico 1 52 33 3836 3700 e Poland 1 48 713 239 100 UK 1 44 1489 889500 www telect com Te ct Copyright 2002 Telect Inc All Rights Reserved Page 4 2 5 Accessories The following lists optional and replacement items for the Dual 600A BDFB BDCBB 007 0001 2600 Contact Telect for price and availability For input and output wiring and circuit breaker selection please refer to Wire Sizing amp Label Convention Guide Telect Part No 117995 included with your panel Item Description Part Number Single Pole Circuit Breakers 1A 090 0052 1001 M
14. of 2 BDFB BDCBBs 007 0002 0010 Links return buses of two BDFB BDCBBs 007 0002 0020 Expander for input battery bus 007 0002 0012 Expander for return bus 007 0002 0022 External Return Bus Kits For 12 or 15 in cable rack in c c holes 1 in c c holes 1 in amp 34 in c c holes 007 0000 01156 007 0000 02157 007 0000 03158 For 20 cable rack holes 1 holes 1 amp 34 in c c holes 007 0000 01209 007 0000 0220 007 0000 03201 Brackets for 1 5 in deep cable rack 007 0000 0121 Brackets for a 2 in deep cable rack 007 0000 0125 Expansion Common 007 0000 0122 Expansion Insulated 007 0000 0123 Lug Fastener Kits For 36 dual lug load returns 4 007 0000 0225 For 10 dual lug load returns spares 4 007 0000 0231 For 4 dual lug input battery or returns 007 0000 0230 For 2 internal Input bus expanders 007 0000 0232 Relay Racks 7 ft Seismic EIA with unequal flanges white 723 0707 2130 001 WECO with unequal flanges white 723 0701 2130 001 End Panel white 071 3000 0002 Enclosed Cabinet Standard Zone 4 for up to 4 BDFB BDCBBs contact Telect Contact Telect for alternate circuit breakers such as mid trip or short delay SEE CAUTION THAT FOLLOWS 2 adapter bridges adjacent single pole CB
15. 0 Stud amp KEPS 3 ela 2 5 8 9 G o 8 3 0 6 8 RTN B Outputs REAR VIEW Side A Breaker Outputs ROTATED AND SHOWN WITHOUT OPTIONAL COVER AND RTN A BUS Optional Rear Cover E RTN A Output Terminal Plate RTN A Input Terminal Plate ti 48 A Input Terminal Plate 14 75 Side A Breaker Outputs 37 46 1 H B H db qm Dn Ly g r Enn n t n amp Y Normal Breaker Layout is Shown Here TOP VIEW Panel is Shipped Without Breakers E y 1 NM MAU MY 9 5 i 1 1 8 BDFB CBB y E 9 pe 4 00 oq p erm pe 10 16 _ LEGI erm be 7 00 oq e ren pe o c 17 78 se rei eie pe 11 00 ee Je e ll pe 27 94 eq ere pe n gt eq rri p Q pe o 14 00 17 47 P e re pe 35 56 44 37 pe rr eren pe 9 Ire pe gt 9 6 pe gt Y eq Le je n pe 2 7 rr e su pe ee rel el E pe 0 sq PANEL e El pe Y an Side A Side B 18 31 46 51 22 31 56 67 23 00 m 58 42 FRONT VIEW Telect Inc USA 1 509 926 6000 Mexico 1 52 33 3836 3700 Poland 1 48 713 239 100 UK 1 44 1489 889500 www telect com ct Copyright O 2002 Telect Inc All Rights Reserved Page 1 5
16. 5 for help in cable selection NOTE Cables must conform to local operating company guidelines as well as national regional and local electrical codes Only use components and crimping tools approved by agencies or certifying bodies recognized in your country or region such as Underwriter s Laboratories UL TUV etc Telect Inc USA 1 509 926 6000 Mexico 1 52 33 3836 3700 e Poland 1 48 713 239 100 UK 1 44 1489 889500 www telect com Te ct Copyright 2002 Telect Inc All Rights Reserved Page 2 4 Follow the prescribed order in this subsection to install and test all cabling and alarm features A Install Ground Cabling B Install Input Cabling C Install Intrabay amp Interbay Cabling D Install Alarm Cabling E Test Inputs and Alarms Without Circuit Breakers F Install Output Cabling A Install Ground Cabling DANGER DANGER Failure to properly ground this equipment can create hazardous conditions to installa tion personnel and to the equipment GEFAHR unsachgem Ber Erdung besteht Gefahr f r das Installationspersonal und das Ger t PELIGRO La conexi n incorrecta a tierra puede ser peligrosa tanto para los instaladores como para el equi po DANGER Si vous ne reliez pas correctement cet quipement a la terre son utilisation pr sente des dangers pour la personne qui l installe ainsi que pour l quipement A ground terminal is located near each of the panel s mounting flanges You need on
17. Dual 600A BDFB BDCBB Model 007 0001 2600 User Manual 122645 5 AO Telect Telect Inc USA 1 509 926 6000 Mexico 1 52 33 3836 3700 Poland 1 48 713 239 100 UK 1 44 1489 889500 www telect com Te ct Copyright 2002 Telect Inc All Rights Reserved ii Contents 1 Descriptions Dual 600A BDFB BDGBB cocaina 1 1 erii Hm 1 1 gue T 1 1 Specifications eT 1 3 2 Installation Installatiori Considerations Peer koa aes aes a 2 1 Tools and 21 Technical SUPPOSE ess aaa a sap E Sea Ea e 2 1 2 1 Bay 2 1 2 2 Gable Installation BR 2 4 A Instal Ground Cabling te aa 2 5 Install Input 2 6 C Install Intrabay amp Interbay Cabling 0 sss 2 8 IM Install Alarm Cabling secs a aan ae 2 8 E Test Inputs amp Alarms Without Breakers 2 9 F Install Output Cabling a 2 10 Circuit Breaker Installation 2 11 3 Output Testing 4 Service Owner 4 1 In Case Of DiffiCulty RM 4 1 In Warranty ServiCO T 4 1 O t Of Warranty S6etVIC6 4 1 Repacking For Shipment 4 2 5 Accessories Telect Inc USA 1 509 926 6000 Mexico 1 52 33 3836 3700 Poland 1 48 713 239 100 UK 1 44 1489 889500 www telect com Te ct Copyright
18. Outputs Per Feed 36 Outputs Per Panel Full Bay of Four Panels Dual Feed 2400A Max Continuous Per Feed 3200A Max Interrupt Device Per Feed 72 Outputs Per Feed 144 Outputs Per Bay 1 Input current test points require an optional shunt and cabling Contact telect com for availability See Section 5 Accessories 2 Optional removable alarm panels provide digital voltage and current meters Contact telect com for availability See Section 5 Accessories 3 When installing four panels in a bay prefer a 23 in bay rather than a 19 in bay to reduce cable congestion Telect Inc USA 1 509 926 6000 Mexico 1 52 33 3836 3700 Poland 1 48 713 239 100 UK 1 44 1489 889500 www telect com Features Suitable for primary or secondary distribution Modular design expands capability of rack to as much as 4800A Open architecture provides easy input output cabling Top down or bottom up cabling Standard bullet terminal circuit breakers up to 100A per position Breaker shunting allows double pole single distribution up to 150A Alarm and BATT monitor overcurrent protection Copyright 2002 Telect Inc All Rights Reserved Telect Publication 122645 5 0 Te C t S Telect www telect com BDFB CBB 48 Input Bus Terminal 48 Input Bus Terminal 600A MAX PER BUS A 125A SINGLE 250A DUAL FEED
19. Socket Size Maximum torque Total 4 1 BATT amp 1 RTN per feed Each terminal plate capable of supporting up to two dual hole input lugs standard configuration 406 in dia 10 mm on 1 in 25 4 mm centers One 750 777 7MCM max per 48Vdc or RTN lug Size of cable depends on size of input interruption device and plant voltage drop requirements Dual hole compression for hole and cable size specified above Grade 2 3 8 16 bolts nuts lock washers and flat washers 9 16 in 14 mm for bolt heads and nuts 17 ft lb 23 Nem Output Breakers amp Terminals Breakers Terminals Quantity Stud Size Cable Size Lugs Lug Fasteners Socket Size for Nut Maximum torque Total 36 18 per feed bullet style One per single or double breaker 1 4 in For single pole breakers one 2 AWG max per lug For double pole breakers one 1 0 AWG max per lug Dual hole compression with 1 4 in dia holes on 3 4 in 19 mm centers 1 4 20 KEPS nuts and flat washers 7 16 in 12 mm 6 ft lb 8 13 Nem 2 Output Terminal Bus Plate Number of Plates Hole Size in Plates Cable Size Lugs Lug Fasteners Socket Size Maximum torque One bus plate per feed accommo dates 18 output RTN lugs 1 4 in dia 7 mm on 3 4 in 19 mm centers For single pole breakers one 2 AWG max per lug For double pole breakers one 1 0 AWG max per lug Dual hol
20. agnetic 65Vdc Long Delay Slim Line 2A 090 0052 1002 3A 090 0052 1003 5A 090 0052 1005 10A 090 0052 1010 15A 090 0052 1015 20A 090 0052 1020 30A 090 0052 1030 40A 090 0052 1040 50A 090 0052 1050 60A 090 0052 1060 70A 090 0052 1070 80A 090 0052 1080 90A 090 0052 1090 100A 090 0052 1100 Face plate cover 090 0001 0021 Double Pole Breaker 125A long delay with adapter 090 0052 2125 Magnetic 65Vdc Long Delay Slim Line 150A long delay with adapter 090 0052 2150 Face plate cover 090 0001 0022 No Circuit Breaker Blank plate kit 090 0001 0020 Shunt Kits 400A 007 0006 0400 600A 007 0006 0600 800A 007 0006 0800 1000A 007 0006 1000 Alarm Metering Panel Standard alarm with test points 007 0003 0001 Dual digital display with std alarm amp test points 007 0003 0002 ETSI Bracket Adapter Kit Use instead of mounting brackets 007 0000 0100 Telect Inc USA 1 509 926 6000 Mexico 1 52 33 3836 3700 Poland 1 48 713 239 100 UK 1 44 1489 889500 www telect com Te ct Copyright 2002 Telect Inc All Rights Reserved Telect Publication 122635 5 0 Item Front Cover Blank Description Covers 17 5 in space in a 23 in rack Part Number 007 0000 0102 Covers 17 5 in space in a 19 in rack 007 0000 0103 Rear Safety Cover Clear heat resistant wrap 007 0000 0010 Designation Label For vertical array of 18 CB positions 122845 Internal Bus Kits Links BATT input buses
21. e compression for hole and cable size specified above Grade 2 1 4 20 bolts KEPS nuts and flat washers 7 16 in 12 mm for bolt heads and nuts 6 ft lb 8 13 Nem See Lug Chart on 9 for suggested manufacturers Up to four dual hole input lugs with the optional RTN external bus bar extension kit See Lug Chart on 9 for approved manufacturers Double pole breakers require an optional two pole adapter moe Telect Inc USA 1 509 926 6000 Mexico 1 52 33 3836 3700 Poland 1 48 713 239 100 UK 1 44 1489 889500 www telect com Copyright 2002 Telect Inc All Rights Reserved Page 1 3 Telect Mechanical Specifications continued Alarm Terminals Standard Quantity 6 contacts per side for NO or NC pow er and breaker fuse alarms Type Cage clamp WAGO style Wire Size 18 24 AWG Input Test Points each side Standard Test Points Optional Test Points Operating Voltages Electrical Specifications For 080 in test probes where BLK is meter common and RED is meter volts VDC AMPS where 1mV scale 16A 48Vdc nominal 40 to 60 Vdc range Maximum Input Interruption Device 800A per feed Maximum Continuous Input Load 600A per feed per panel Maximum Output Interruption Device 100A per single pole circuit breaker 150A per double pole circuit breaker Maximum Continuous Output Load 80A per single pole circuit breaker 120A per double pole circuit breaker
22. exert no pulling or twisting forces on the input and return terminal plates DON T ALLOW TERMINAL PLATES to support the weight of or to restrain the cable NOTE The input lugs on the topmost terminal or bottommost for an upfeed are connected as shown on the following page so that the lugs are held straight up on the sides of the terminal plate Subsequent cables and lugs to the inbetween panels in the bay can be pivoted up to 25 off of vertical to allow easier cable management access throughout the bay Telect Inc USA 1 509 926 6000 Mexico 1 52 33 3836 3700 Poland 1 48 713 239 100 UK 1 44 1489 889500 www telect com Te ct Copyright 2002 Telect Inc All Rights Reserved Page 2 6 Bolt Head Must Lock Washer on Inside y of Terminal Plates 48 Input Bus Terminal Plate 20 48 Input Bus Terminal Plate 2 48 Input Cables lt 2 Can Be Slanted A 9 If Desired Torque input BATT connections to 36 ft lb 48 81 Nem In a similar fashion for the input RTN a Use a UL approved crimping tool to attach a UL approved dual hole 750 777 7 MCM compression lugs onto appropriate RTN cables Insulate lug barrels as required b Clean RTN terminal plate and lugs with a nonabrasive nonmetallic pad c Lightly coat anti oxidant electrical joint compound on lugs and RTN input terminal p
23. lates d 086 6 grade 2 bolts washers and nuts all provided to secure the first pair of RTN cabling to the RTN input bus ter minal plate See the following illustration If two lugs are used remember to attach lugs to opposite faces of the terminal plate DON T STACK LUGS on one side of the terminal plate Always route cables in a neat orderly manner to ensure that the cables exert no pulling or twisting forces on the input and return terminal plates DON T ALLOW TERMINAL PLATES to support the weight of or to restrain the cable Telect Inc USA 1 509 926 6000 Mexico 1 52 33 3836 3700 Poland 1 48 713 239 100 UK 1 44 1489 889500 www telect com Tele ct Copyright 2002 Telect Inc All Rights Reserved Page 2 7 Bolt Head Must Be on Inboard Side of Terminal Plates Y Lock Washer Input Terminal Plate Install Intrabay amp Interbay Cabling The input 48 and RTN plates contain mounting holes for bus extensions to other panels in the same bay Telect has busing and ca bling kits for all types of input extensions D Install Alarm Cabling External indicators monitors can be connected to the BDFB BDCBB alarm board The external indicators can be wired to accept either a normally open or closed circuit when the VDC PWR or FUSE ALM LEDs or other optional alarms are activated To connect power and fuse alarm circuits to
24. led and maintained only by qualified personnel Verify all connections meet requirements specified in local electric codes or operating company guidelines before supplying power Protect this equipment with a fuse or breaker sufficient to interrupt power levels specified in Section 1 of this manual OWNER MAINTENANCE Telect s Dual 600A BDFB BDCBB 007 0001 2600 does not need preventive maintenance IN CASE OF DIFFICULTY If problems occur after initial installation check all cable connections and the installation instructions in Section 2 For technical support contact Telect By e mail getinfo telect com By phone 888 821 4856 or 509 921 6161 IN WARRANTY SERVICE Contact your Telect equipment distributor or call a Telect Customer Service Representative 1 800 551 4567 1 509 926 6000 Telect will repair or replace defective products within the limits of the warranty See Repacking for Shipment in this section NOTE Call a Customer Service Representative for a Return Material Authorization RMA before returning any equipment OUT OF WARRANTY SERVICE The procedure for out of warranty service is the same as for in warranty service except that Telect charges a processing fee and you must submit a Purchase Order along with a Return Material Authorization RMA before returning equipment Call a Customer Service Representative for help getting these forms The processing fee guarantees a repair estimate and is credited
25. ly connect to one of the grounds as shown in the following illustration 1 Use a UL approved crimping tool to attach a UL approved 2 hole compression lug onto a ground wire Size of ground depends on input interruption device 2 Lightly coat anti oxidant electrical joint compound on lug grounding terminal and surrounding contacting surface Then con nect lug to terminal using 1 4 KEPS nuts and washers from studs 1 Referto NEC Article 250 122 or IEEE grounding guidelines Also check operating company guidelines Telect Inc e USA 1 509 926 6000 Mexico 1 52 33 3836 3700 e Poland 1 48 713 239 100 UK 1 44 1489 889500 www telect com Te ct Copyright 2002 Telect Inc All Rights Reserved Page 2 5 3 Torque ground connection to 6 ft lb 8 13 Nem 4 Likewise secure the connectorized opposite end of the ground cable to a bare metal portion of the bay s frame or the conduc tor to office ground system If necessary scrape paint from the frame and use electrical joint compound to ensure good ground contact B Install Input Cabling For top down input feeds begin cabling to the topmost panel and then work your way down the bay For bottom up input feeds begin at the bottom and work your way up the bay Finish all input cabling in a bay before beginning any output cabling in that same bay NOTES Keep in mind that Feeds are independent unshared
26. ny guidelines before supplying power Protect this equipment with a fuse or breaker sufficient to interrupt power levels specified in Section 1 of this manual Tools and Equipment 7 16 in or 12 mm socket for 1 4 in bolts and KEPS nuts 9 6 or 14 mm socket for 3 8 bolts and nuts 2 Phillips screwdriver screwdriver for cross recessed screws standard electrical cabling tools cable lacing crimping and stripping tools cable cutters etc Technical Support By e mail getinfo telect com By phone 888 821 4856 or 509 921 6161 INSPECTION Compare the contents of the shipping container with the packing list Call Telect if anything is missing NOTE Telect is not liable for shipping damage If the shipping container is damaged keep it for the carrier s inspection Notify the carrier and call Telect s Customer Ser vice Department 1 800 551 4567 or 1 509 926 6000 Keep the container until you have checked equipment opera tion If you experience any kind of problem call Telect s Cus tomer Service Department Use the original undamaged con trainer if you are instructed to return the BDFB BDCBB to Telect Telect Inc USA 1 509 926 6000 Mexico 1 52 33 3836 3700 Poland 1 48 713 239 100 UK 1 44 1489 889500 www telect com BAY LAYOUT In a standard bay each BDFB BDCBB requires 10 EIA rack posi
27. ollowing illustration Cable Manage 2 ment Guide RTNB Output Terminal Plate y Cable Management Bracket Breaker Output to Load RTN from Load Telect Inc USA 1 509 926 6000 Mexico 1 52 33 3836 3700 Poland 1 48 713 239 100 UK 1 44 1489 889500 www telect com Te ct Copyright 2002 Telect Inc All Rights Reserved Page 2 10 gt For breaker output a Remove washers and KEPS nuts from appropriate output studs b Lightly coat anti oxidant electrical joint compound on both lug and studs c Fit lug onto studs secure lug with washers KEPS nuts and then tighten to 6 ft lb 8 13 Nem For an output return a Lightly coat anti oxidant electrical joint compound on both lug and return terminal plate b Use 1 4 20 grade 2 bolts washers and KEPS nuts to secure lug Tighten nuts and bolts to 6 ft lb 8 13 Nem Arrange cables neatly Unless directed otherwise by operating company guideline prefer to use lacing cord to bundle and secure cables If applicable re install optional rear cover Install breakers as detailed in the following subsection and then test the panel using the procedure in Section 3 Output Testing CIRCUIT BREAKER INSTALLATION CAUTION Do not install breakers with breakers switched on Doing so may damage breakers or panel Local electrical and operating c
28. om Up Feed 3 If panel is to be mounted to a 19 in rack remove adapter plate on each side of the panel five 74 20 KEPS nuts 4 If applicable install optional shunts and cabling for current monitor See instructions included with shunt kit Telect Inc e USA 1 509 926 6000 Mexico 1 52 33 3836 3700 e Poland 1 48 713 239 100 UK 1 44 1489 889500 www telect com Te ct Copyright 2002 Telect Inc All Rights Reserved Page 2 3 5 If applicable install optional digital metering control module in place of standard control module See instructions included with metering control module 6 Partially thread two topmost fasteners 12 20 screws provided for mounting panel onto bay M 2 EEE Y lo o o o e oje 7 ay Alternate holes are for d left flange Place panel s keyhole mounting slots over topmost fasteners Loosely secure the mounting flange with four additional fasteners along each side Torque all but keyhole mounting fasteners to 35 in Ib 4 29 Nem 10 Remove keyhole fasteners installed in Step 4 and re install along with a flat washer and a lock washer Torque as directed in Step 9 11 Install all other panels in bay before cabling CABLE INSTALLATION Use Telect s Wire Size Guide 11799
29. ompany guidelines recommend that the individual load not exceed 80 of cir cuit breaker capacity for example 50A breaker x 80 40A max load Total continuous load for all outputs must not exceed 600A per bus VORSICHT Keine Trennschalter installieren wahrend die Trennschalter eingeschaltet sind Die Nichtbeachtung dieser Vorschrift kann zu Schaden an den Trennschaltern oder an der Schalttafel fuhren Wir empfehlen eine einzelne Schaltkreisbelastung von nicht mehr als 80 der Trennschalterkapazitat z B 50 A Schalter x 0 80 40 A max Last Die Gesamtlast f r alle Ausgange darf 600 A nicht berschreiten PRECAUCION No instale disyuntores adicionales cuando los otros est n conectados ya que stos y el panel podr an resultar da ados Recomendamos que la carga individual no exceda el 80 de la capacidad de los disyuntores del circuito por ejemplo un disyuntor de 50 amperios x 0 80 40 amperios de carga m xima La carga total de todas las sali das no debe sobrepasar los 600 amperios por bus ATTENTION N installez pas de disjoncteurs lorsque ceux ci sont dans la position alimentation ouverte Vous risqueriez d endommager le panneau ou les disjoncteurs Nous vous recommandons de vous assurer que la charge individuelle d un disjoncteur n exc de pas 80 de sa capacit maximale par exemple un disjoncteur de 50 A ne doit pas tre soumis a une charge sup rieure a 40 A La charge totale de toutes les sorties ne doit d passe
30. r 600 A par bus CAUTION Use of non approved circuit breakers may cause severe damage to the alarm panel and or digital metering panel USE OF NON APPROVED CIRCUIT BREAKERS WILL VOID WARRANTY Telect Inc USA 1 509 926 6000 Mexico 1 52 33 3836 3700 e Poland 1 48 713 239 100 UK 1 44 1489 889500 www telect com Te ct Copyright 2002 Telect Inc All Rights Reserved Page 2 11 1 Remove blank faceplate at intended breaker position 3 el SY 2 Before installing a breaker screw face plate to breaker as shown in the following illustration NOTE Breakers are installed in the panel so that the OFF position is toward the outboard side of the panel In other words install breakers so that the LOAD side is toward the outside edge of the panel that is LOAD should be on the right on Side B as shown below and on the left on Side A 3 Make sure breaker is off and then install firmly in panel Use screw to secure breaker to panel OFF is on the right for Side B as shown here y OFF is on the left for Side A Telect breaker face plate 4 Label output on designation label next to circuit breaker 5 Proceed to test the BDFB BDCBB as outlined in the next section Output Testing before turning on circuit breakers for the first time Telect Inc USA 1 509 926 6000 Mexico 1 52 33 3836 3700 Poland 1 48 713 239 100 UK 1 44 1489 889500
31. slots for use with double pole breakers Each expansion kit contains parts and fasteners to link adjacent above below BDFB BDCBBs in a rack Three Bracket and fasteners used to expand from four 750 777 7MCM input positions to six to accommodate up to four Each kit contains parts and fasteners to install an overhead return bus to the plant s 12 in 15 in or 20 in wide ladder rack system Each copper plate handles multiple dual lug connections for a total 600A continuous load at 800A max load External return buses accommodate dual lugs with 34 in and or 1 in center to center c c hole spacings Brackets for 1 5 in versus 2 0 in deep cable racks are ordered separately 32 sets of dual holes Lugs can be bolted to both sides for a total of 64 lug connections 16 sets of dual holes Lugs can be bolted to both sides for a total of 32 lug connections 12 sets of dual holes with 1 in center spacing 22 sets of dual holes with 34 in center spacing Not all hole sets can be used when accommodating both types of lugs Lugs can be bolted to both sides 3 kits are required to link a maximum of four 10RU BDFB BDCBBs per rack 4 multiple 600A BDFB BDCBBs in a 2400A rack 5 6 7 8 9 38 sets of dual holes Lugs can be bolted to both sides for a total of 76 lug connections Telect Inc USA 1 509 926 6000 Mexico 1 52 33 3836 3700 Poland 1 48 713 239 100 UK 1 44 1489 889500 www telect com Copyright 2002 Telec
32. t Inc All Rights Reserved Page 5 2 Telect 10 20 sets of dual holes Lugs can be bolted to both sides for a total of 40 lug connections 11 16 sets of dual holes with 1 in center spacing 20 sets of dual holes with 34 in center spacing Not all hole sets can be used when accommodating both types of lugs Lugs can be bolted to both sides 12 Pair of brackets plus fasteners accommodate either 12 in 15 in or 20 in wide ladder racks 13 Allows for additional external return buses either electrically interconnected or isolated Requires a lug fastener kit ordered separately 14 Set includes 20 bolts washers and nuts for each connection 15 Set includes 3s 16 bolts washers and nuts for each connection 16 Set includes 3 8 16 bolts washers and nuts CAUTION Use of non approved circuit breakers may cause severe damage to the alarm panel and or digital metering panel USE OF NON APPROVED CIRCUIT BREAKERS WILL VOID WARRANTY Telect Inc USA 1 509 926 6000 Mexico 1 52 33 3836 3700 e Poland 1 48 713 239 100 UK 1 44 1489 889500 www telect com Te ct Copyright 2002 Telect Inc All Rights Reserved Page 5 3 Telect assumes no liability for the application or use of these products Neither does Telect convey any license under its patent rights or the patent rights of others This document and the products described herein are subject to change without notice Telect Inc e USA 1 509 926 6000
33. the BDFB BDCBB proceed as follows 1 Refer to the following illustration and then remove four Phillips screws screws with cross recessed heads securing alarm panel 2 Carefully pull off and turn alarm panel cover around Strip off in of insulation on end of a pair of 18 24 AWG alarm wires for each external alarm circuit desired 4 Select a common C contact and either a normally closed NC or normally open NO contact for each alarm desired Fora C and NC pair expect continuity 0 during normal operation and an open circuit oo Q for an alarm condition such as an open breaker or a power failure For C and NO pair expect an open circuit oo Q during normal operation and continuity 0 for an alarm condition such as an open breaker or a power failure Telect Inc USA 1 509 926 6000 Mexico 1 52 33 3836 3700 e Poland 1 48 713 239 100 UK 1 44 1489 889500 www telect com Te ct Copyright 2002 Telect Inc All Rights Reserved Page 2 8
34. tions 10 RU Up to four BDFB BDCBB panels can populate a bay having either 19 in or 23 in racks ei ther EIA or WECO spacing Copyright 2002 Telect Inc All Rights Reserved Telect Publication 122645 5 0 Te C t PANEL INSTALLATION 1 If applicable remove optional rear cover of panel four 1 4 20 hexhead bolts D Q 2 Decide if input cables will be fed from bottom up or top down NOTE Panels are shipped from the factory for top down input cable entrance to bay If you intend to feed input cables from the bottom up you must reverse the input terminal plates as instructed in the following procedure If necessary to change both input buses from top down to bottom up input cable entrance refer to the following illustration and proceed as follows a Remove four 3 8 hex head cap screws securing each input bus assembly to panel b Rotate this assembly for input bus A and resecure it where the bus B had been and vice versa c Torque bolts to 18 ft lb 24 Nem Telect Inc USA 1 509 926 6000 Mexico 1 52 33 3836 3700 e Poland 1 48 713 239 100 UK 1 44 1489 889500 www telect com Te ct Copyright 2002 Telect Inc All Rights Reserved Page 2 2 Input Bus Plates Setup for Top Down Feed Input Bus Plates Setup for Bott
35. www telect com Te ct Copyright 2002 Telect Inc All Rights Reserved Page 2 12 3 Output Testing O ALERT ALERT This product must be installed and maintained only by qualified personnel Verify all connections meet requirements specified in local electric codes or operating company guidelines before supplying power Protect this equipment with a fuse or breaker sufficient to interrupt power levels specified in Section 1 of this manual 1 For initial startup make sure all BDFB BDCBB circuit break ers and all inputs at output loads are disabled disconnected or off 2 With Feed A and B to panel turned on Verify that VDC PWR lamps turn green Verify that FUSE ALM lamps turn red NOTE The FUSE ALM amp will light if any circuit breaker on the corresponding bus is off 3 Use a DVM with standard 080 in test probes to re verify power at panel s VDC test points for Feed A Connect panel RED 48Vdc to meter RED voltage Connect panel BLK RTN to meter BLK common 4 Use at alarm monitor to verify alarm conditions for each feed With input feed OK but with any circuit breaker OFF expect the following feed conditions For the power alarm circuit expect either continuity 0 Q between C and NC poles or an open circuit between C and NO For the circuit breaker fuse alarm circuit expect either an open circuit oo between C and NC poles or conti
Download Pdf Manuals
Related Search