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Taylor Refrigerator taylor User's Manual

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1. 162 168 050205 12 11 12 13 NOTES 1 ONE 1 FAN ONLY ON MODEL FIG 1 168 RUN CAPACITOR APPLIES MODEL 168 ONLY STANDBY TEMP CONTROL 1 BLACKWHITE STRIPE WHITE BLK STR COMPRESSOR WIRING E 1 1 4 SEEFIG 1 WHITE GRAY STR TEMP NAR 1 CONTROL 92 3 BLAGKWHT STR war B B LO TEMP gt CONTROL FAN 3 R PURPLEWHT STR 0 g BLACK L 2 FOR MODELS W CHIME TOGGLE SW OPTION 1 1 5 8 E BLAGK BLACK 1 eed BROWN YELLOW LEESON BEATER MOTOR AUTO o H CONNECTIONS 0000 B DRAW SWITCH E viscosity MIX LOW CONTROL Ne LIGHT L Go 8 0
2. 29 Section 9 Parts Replacement Schedule 32 Section 10 Limited Warranty on Equipment 33 Section 11 Limited Warranty on Parts 35 Section 12 Parts 38 Wiring DiagramMS ceiien 47 Note Continuing research results steady improvements therefore information in this manual is subject to change without notice Note Only instructions originating from the factory or its authorized translation representative s are considered to be the original set of instructions 2008 Carrier Commercial Refrigeration Inc Original Publication Updated August 2014 028749 M Any unauthorized reproduction disclosure or distribution of copies by any person of any portion of this work may be a violation of Copyright Law of the United States of America and other countries could result in the awarding of Statutory Damages of up to 250 000 17 USC 504 for infringement and may result in further and criminal penalties All rights reserved TAYLOR Taylor Company a division of Carrier Commercial Refrigeration Inc 750 N Blackhawk Blvd Rockton IL 61072 Table of Contents Models 150 152 162 168 Section 1 The following information has been included in the manual as safety and regulatory guidelines For
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4. E ee E 4500 oof eS 8M t j r oezo Eu mi mee po 8H J r 9 a EE J r J pe Lo J r eogrx Lo ec 00 pe r 8 8 z 31vadn 55770 ALO ALO ALO ALO 891 29 241 081 SS 007 70 08 WOO ONIUudS xe 08 L HOLIMS QOH 091 HOLIMS LAMOVYaE HOLIMS HOLVNLOV YAWIL M SS 091 HOLIMS 891 091 HIV LHPIS 294 291 141 5 55 5 55 5 58 5 5 1uU Lu3 0SL 5 5 133 1183 09 5 5 051 5 5 891 HHSN3ONOO V 5 081 5 5 891 291 HSV 1dS QHIHS V L LE 5 145 014 5 81 91 94 81 91 9 4 8 1015 891 291 QG31V ID SNI V TI3HS NOILdlH2S3G Available Separately Models 150 152 162 168 44 Parts List L er 3 6 v e seezeo 57 1 Hd3 3ATVA Lo 69960 Ec
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6. t 6 t ____ t 020920 t zoezo 8 8 ___ 8 8 9 200 p p En RECEN ot 20 20 ON ON 31vadn 44 11 554 4 YOSSAYdNOO LYVLS AV THH 066 4 88 1LHV1S HOLIOVdVO AOZE ANGL NNY YOLIOVdVOF YOSSAYdNOO LYVLS AV THH A0G AN88 2Z LYVLS HOLIOVdVOF OVAOZE ANGS NNY HOLIOVdVOF ldcZPMV QXZ29rev v HOSSAYdNOO T33HM THAIMS H3ISVO Gi9Imi galsvo LNIOd 9 dI 0L0 L NDIS3Q dVO 988 HV3H HSf1H8 SLIHMuZXu AGOd 1 4 EX 2XGOO JAVA MVHO HSf1H8 1 1 Z 1 42018 104 S 1 42018 IVNIAHAL 00 18 11 42 1 42018 01 09 A lOd L 138 011088 1199 011082 1199 1 LLv0 zxv L138 756080 dno n vas 891 291 2 09 HH1 V3H uvdd 89 6 041 9NIHV3Q g8VL 89 66 06 DONIHV38 HV3H L N ONIHV38 HV3H HVTIODO 89 28 081 TIHHS HVdH DNIHV3H 0 0 Available Separately 120501 Models 150 152 162 168 38 Parts List _ 0 X GO 8 ONIH O PoE 8t t t 2 081 900
7. Figure 35 Repeat Steps 1 through 7 for the second freezing cylinder on Models 162 168 Models 150 152 162 168 Operating Procedures Priming Prime the machine as close as possible to the time of first product draw Step 1 With a pail beneath the door spout raise the draw valve Fill the mix hopper with fresh mix Maximum hopper capacity is 8 quarts 7 6 liters Allow the mix to flow into the freezing cylinder This will force out any remaining sanitizing solution When full strength mix is flowing from the door spout lower the draw valve Note Use only FRESH mix when priming the freezer Figure 36 Step 2 When the mix has stopped bubbling down into the freezing cylinder install the feed tube in the mix inlet hole Make sure the small hole inthe feed tube is down Figure 37 Step 3 Momentarily raise the draw switch paddle to activate the refrigeration cycle Place the power switch in the AUTO position When the unit cycles off the product will be ready to serve Figure 38 Step 4 Place the mix hopper cover in position Repeat Steps 1 through 4 for the second freezing cylinder on Models 162 168 Step 5 Install the front drip tray and splash shield under the freezer door Figure 39 Operating Procedures Models 150 152 162 168 Step 6 Slide the rear drip pan into the hole in the side panel Figure 40 C
8. 16 Taylor Quality auus epus pr d 16 Indicator Light Mix LOW 16 Mix Refrigeration Switch Exe redux em ERBEN 16 Separate Hopper Refrigeration SHR 16 Cylinder Temperature Retention CTR 17 Section 6 Operating Procedures 18 T 19 eR 22 Ex TI 24 Models 150 152 162 168 Table of Contents Table of Contents 2 Closing 26 52 25 Draining Product From the Freezing Cylinder 25 ces Aes die 25 Cleaning edu cee ce bay Add eee SR 25 Disassembly UC e eve ACE ICE at eke S d 26 Brush ere Her ed VE RENEW de 26 Section 7 Important Operator Checklist 27 During Cleaning and Sanitizing 27 Troubleshooting Bacterial Count 27 Regular Maintenance 27 Ste aoe AS Sos awa was 28 Section 8 Troubleshooting Guide
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10. WINDING PROTECTOR INTERNAL FIG 2 SHR COMPRESSOR WIRING MODEL TL2A lt OR gt TL2 5F WILST SEE FIG 5 m 429 BLK e Bik WHT WHT 4 MAIN MAIN MAIN COMPRESSOR COMPRESSOR COMPRESSOR CONTACTOR FIG 1 CONTACTOR BLK CORD MAIN 5 CONDENSER FAN wit WHT BLK 1 BLU Yeu AY YEL 8 MIX LOW TRANSFORMER 5 BLK BLK RED viscosity CONTROL TERMINALS C rowr XE 2NOCONTAOT 196 MIX LOW LIGHT MIX LOW SWITCH 8NCCONTACT 4 L2 SUPPLY VOLTAGE 5 LINE BEATER MOTOR CURRENT COMPRESSOR 6 LOAD BEATER MOTOR CURRENT VISGOSIT CONTROL CYCLE TIMER FIG 4 DOM 14 MIN FIG 4 BRNWHT 8 ANO aw VARISTOR x 2 ui Tous PRP PRPWHT m a BRNWHT N s Bk AUTO DRAW SWITCH BLK OFF e MO or e 13 p4 PRPAWHT NC BK Ca OFF NO e BLK BLU STANDBY RNAWHT 0 5 O 0 05 WASH 2 LATCHING RELAY 9 __ e BLK HPCO SWITCH
11. 900 X GO 8 7 ONIH O 1NIOd 9 01 010 I NOIS3Q dVO zoge 281 081 4 ANNL V t t 819270 20 v HOTAVI INVOIHGIT ___ X v 990 ONIHO M SS y O31 v oeo 5 91 8 6 4 00 z 26060 da Ag 918 1881 20 S3ovidaau 00 9 9 seso ONINHVM S LH Vd ONIAOW T38V1 t i 1100 XIIA T38V1 o 000 LINN GOO ounvo Ts8vi o 00 091260 ds oNaMH3d du6Nounvo Ts8vi 1 25201 060 891 TANVd 1 1835 31vadn 55770 ALO ALO ALO ALO 891 29 281 091 NOILdlH2S3G NJN Available Separately 120501 Parts List 41 Models 150 152 162 168 Peo oo J r 5529050 8908 1 55594050 89 061 1431 3015 J 8 5526050 891 081 3015 r 55555500 081 LH3SNIT3NVd J r 091 401 J r 0 080 081 NOLLOS J r 051 LNOH4 H3MOT V TANWd Lo
12. 9 5 600 forsazz 120501 1010710 014818 Pra Putong Operator Parts Identification 12 Models 150 152 162 168 Models 150 and 152 Accessories 013071 Black Bristle 1 2 013072 Double Ended 013073 White Bristle 1 x 2 Figure 7 Kit A Tune Up X25802 Brush Mix Pump 3 x 7 White 023316 Brush Rear Bearing 1 x 2 013071 Pail 6 Qt 023348 Brush Double Ended 013072 Sanitizer Stera Sheen 4 Brush Draw Valve 1 ODx2x 17 013073 Lubricant Taylor 4 Oz 047518 Note A sample container of sanitizer is sent with the unit For reorders order Stera Sheen part no 055492 100 2 oz packs or Kay 5 part no 041082 200 packs 140806 Models 150 152 162 168 13 Operator Parts Identification Models 162 and 168 Accessories 013071 Black Bristle 1 x 2 PUES Figure 8 Kit A Tune Up X31167 013071 Brush Rear Bearing 1 x 2 Brush Double Ended 013072 4 Brush Draw Valve 1 2 17 013073 110804 Brush Mix Pump 3 7 023316 Pail 6 Qt 023348 Lubricant Taylor 4 Oz 047518 Note A sample container of saniti
13. FIG 1 CONTACTOR 5 BLK BLK CORD GRNYEL GRN YEL GRN YEL e MAIN CONDENSER FAN Wm BLACK x BLU 1 a YELLOW e mns 20 MIX LOW TRANSFORMER BLACK BLACK RED CONTROL GRN YEL x VISCOSITY CONTROL TERMINALS o 5 O ENCLOSURE S a 1L1SUPPLY VOLTAGE BLK RED WHT T ue 2NC CONTACT Ld WA MIX LOW LIGHT MIX LOW SWITCH CONTACT oo 212 SUPPLY VOLTAGE PW x 5 LINE BEATER MOTOR CURRENT 5 COMPRESSOR 6 LOAD BEATER MOTOR CURRENT 2 CYCLE TIMER Fig NC DOM 14 MIN 5 4 LOAD BRNWHT x x ONC PRP VARISTOR PRPAWHT 9 8 9 ec 4 BRNIWHT 4 5 5 uo o PRP WHT e g 2 BK AUTO DRAW SWITCH 9 13 PRP WHT MO wasn NC AUTO MAIN COMPRESSOR CONTACTOR ANC AUTO BLUMHI G OFF NO STANDBY A Oy T 0 80 e 2 m ORNWHT oO rs LATCHING RELAY 9 AUTO BLK SWITCH CONTROL SWITCH gt STANDBY STANDBY TEMPERATURE CONTROL SWITCH STANDBY SHR SWITCH STIRCYCIETIMER 5 SEC ON 120 SEC OFF 7209758 x amp ORNWHT WHT E WHT BRN 8 ORN WHT STIR CYCLE RELAY BLKWHT 5 WHT BLK WHT SHR GRN YEL e 5 REFRIGERATION COMPRESSOR SHR TEMPERATURE 18 2 CONTROL SWITCH WHT BLK WHT e SHR GRN YEL REFRIGERATION CONDENSER FAN WHT BRN 4
14. vx LEFT MIX LEFT BLK BLK YEL LOW LIGHT LOW SWITCH Yt aight mix LOW LIGET LOW SWITCH V MAIN WINDING START WINDING PROTECTOR WINDING START prot MODELS WITH MIX OUT LIGHT LOW LIGHT LOW SWITCH INTERNAL CAPACITOR MIX LOW LIGHT W AUDIBLE MIX COMPRESSOR WIRING OUT CHIME AND PUSH BUTTON SILENCE MODELS WITH CHIME OPTION MODEL TAS WHET TECUMSEH COMPRESSOR WIRING FIG 1 FIG 2 FIG 4 FIG 3 11 12 13
15. Operator Parts Identification 8 Models 150 152 162 168 Model 162 7 C Figure 3 X37963 SER Tube Feed 166 Hole 030797 Float A Mix Level X39690 ossosa 75 Lort Amber Roura Mx Low 039707 e Decal Decorative Taylor 0460 0O 00 ANON 00 SA 00 22 Tray Drip 16 7 8 x 4 3 8 030565 Panel Front Right 035933 SS Panel Front Left 035932 SS Models 150 152 162 168 Operator Parts Identification Model 168 Figure 4 fem 4 Paner Top Back 68000 58 171 Long 68508 7s Uaht Amber Round Mixtow 089707 Deca Decoratve Tayor 04768 rene _ Caster 3 Rigid Rear Caster 3 Swivel Front Operator Parts Identification 10 Models 150 152 162 168 Models 150 4 152 Door Assembly ex 2197 2220 E gt Figure 5 ee seem 8 Door A 1 Spout X38959 SER 9 Bearing Guide 014496 4 exem 120501 Models 150 152 162 168 11 Operator Parts Identification Models 162 amp 168 Door Assembly Figure 6 ee 74 KA Boors 15 Ot x86806 SER nesa 002
16. Figure 11 120501 Operating Procedures Figure 14 If you are disassembling the machine for the first time or need information to get to the starting point in our instructions turn to page 26 Disassembly and start there Operating Procedures Models 150 152 162 168 Assembly Note When lubricating parts use an approved food grade lubricant example Taylor Lube Step 1 Lubricate the groove on the beater drive shaft With the opening of the cup seal facing away from the hex end slide the seal into the groove Apply an even coat of lubricant to the seal and the shaft Do not lubricate the hex end of the beater drive shaft Figure 15 Step 2 Insert the beater assembly through the rear shell bearing at the back of the freezing cylinder and engage the hex end firmly into the female socket When properly seated the beater will not protrude beyond the front of the freezing cylinder Figure 16 Repeat this step for the second freezing cylinder on Models 162 168 Step 3 Placethe large o ring s into the groove s on the back of the freezer door and lubricate with Taylor Lube Figure 17 Step 4 Slide the front bearing s over the baffle rod s so the flanged edge is against the door Place the white plastic guide bearing s on the end of the baffle rod s Do not lubricate the front bearing s or the guide bea
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18. OFF position The mix level is inadequate in the mix hopper The beater motor overloaded The unit is unplugged at the wall receptacle The circuit breaker is tripped or the fuse is blown The freezer door is incorrectly assembled Product is being drawn off in excess of the freezer s capacity The unit is unplugged The refrigeration system is not activated The circuit breaker is tripped or the fuse is blown The beater motor overloaded causing a loss of power to the power Switch The temperature control or the T Q C is set too cold REMEDY Place the power switch in the AUTO position Fill the mix hopper with mix Reset the freezer Plug in the power cord Press the reset button Place the circuit breaker in the ON position or replace the fuse Press the reset button See Operating Procedures for proper installation Stop drawing product and allow the unit to recover Plug in the power cord press the reset button On units momentarily raise the draw switch to activate the refrigeration system Place the circuit breaker in the ON position or replace the fuse Press the reset button Reset the freezer Adjust the temperature control Do not set the temperature colder than 18 F 8 If T Q C contact service technician Models 150 152 1
19. 0 WHT WHT STIR CYCLE RELAY LIQUID LINE SOLENOID SK OHM gl RED WHT WHT RED z 5 ADA 2 2 MAIN COMPRESSOR CONTACTOR 9 BK o WHT BLK WHT RED WHT LATCHING RELAY LATCHING RELAY PUSH BUTTON SWITCH BEATER MOTOR GRNYEL NOTES FIG 3 1 FOR CCW ROTATION OF LEESON BEATER MOTOR FOR MODEL 152 CONNECT INTERNAL T8 TERMINAL 2 1 AND INTERNAL T5 TERMINAL 4 CW ROTATION OF LEESON BEATER MOTOR FOR MODEL 150 CONNECT INTERNAL T5 TO TERMINAL 2 AND INTERNAL TO TERMINAL 4 2 FOR CCW ROTATION OF GE RBC BEATER MOTOR FOR MODEL 152 CONNECT INTERNAL BLUE TO TERMINAL 5 AND INTERNAL YELLOW TO TERMINAL 2 FOR CW ROTATION OF GE RBC BEATER MOTOR FOR MODEL 150 CONNECT INTERNAL YELLOW TERMINAL 5 AND INTERNAL BLUE TO TERMINAL 2 WHT RED GE RBC BEATER MOTOR SEE NOTE 2 WHT BRN O Q LEESON BEATER MOTOR SEE NOTE 41 FIG 3 eol 2 Sr ror BLK 5 LINE 4 Bing EQUIPMENT GROUND BLK RUN LK AK N BI START ADU 5 BLK BLU is FIG 1 BLEED RESISTOR TECUMSEH COMPRESSOR WIRING _ 047702 27 B B ER d 12 MAIN WINDING FIG 2 WINDING PROTECTOR INTERNAL START WINDING SHR CO
20. ROTATION ey e SEE NOTE 2 LEFT ME LEFT MIX MIX LOW TRANSFORMER M i m n pis OUT SWITCH MAIN WINDING START OUT LIGHT BLACK BLACK WINDING BLACK BLACK ote MIX LOW PCB A LEFT MIX LEFT MIX LOW LIGHT LOW SWITCH 8 215 BLACK BLACK amp RED YEL F OS RIGHT MIX RIGHT MIX BLACK BLACK y OUT LIGHT our switch 9 LEFT MIX LEFT MIX BLACK BLACK o LOW LIGHT LOW SWITCH INTERNAL RIGHT MIX RIGHT MIX BLACK BLACK RED LOW LIGHT LOW SWITCH pea WINDING MODELS WITH MIX OUT LIGHT RIGHT MIX START BLEED RESISTOR MIX LOW LIGHT W AUDIBLE MIX LOW LIGHT LOWSWITCH CAPACITOR OUT CHIME AND PUSH BUTTON SILENCE MODELS WITH CHIME OPTION TECUMSEH COMPRESSOR WIRING one Maa coe nase WALT FIG 1 FIG 2 FIG 3 FIG 4 un 8 LEFT POWER SUPPLY
21. YEL AUTO 5 T x OFF x r 8 BRNWHT 9 START TIME DELAY jg STANDBY B E DOM 2 SEC WASH 2 ORN WHT INPUT LOAD STANDBY SHR DAO T we LEFT STIR CYCLE RELAY 5 m 8 AUTO BLKIWHT o BLEWHT WHT 5 x a 3srev WHT BLK 9 u 5 COMPRESSOR hy m SHR TEMPERATURE FIG 4 e CONTROL SWITCH BUCSWHT 1 WHT e GRAWHT SHRS CONDENSER FAN 777 ee BRNWHT WHITE WHT e LEFT STIR LEFT LIQUID LINE SOLENOID CYCLE RELAY RED BLK WHT RED GBN YEL OVO EFT MAIN COMPRESSOR CONTACTO EX 777 WHITE RED WHT 0 E BAB LEFT LATCHING RELAY LEFT LATCHING RELAY PUSH BUTTON SWITCH BEATER MOTOR xt FIG 6 LEFT COMPRESSOR ON LIGHT OPTION un RIGHT 8 1 POWER SUPPLY WHT WHT WHT BLK WHT BLK T2 12 bl WHT 4 GRN YEL RIGHT MAIN RIGHT MAIN RIGHT MAIN COMPRESSOR COMPRESSOR COMPRESSOR CONTACTOR FIG 3 WHITE WHT BLUE RIGHT o viscosrrv CONTROL t e 66 FIG 5 loo 8 9 RIGHT COMPRESSOR CYCLE TIMER L 9 E 5 amp 5 GRAWHT 8 BUS 9 NC Qe OFF COMPRESSOR WASH ENABLE YEL 1 9 RELAY NO PUR 5 ote E RIGHT DRAW SWITCH BLK BLUE 9 con O d Or GRAWHT RIGHT LATGHING RELAY 5 RIGHT MAIN COMPRESSOR CONTACTOR RIGHT
22. complete installation instructions please see the Installation Checklist Installer Safety In all areas of the world equipment should be installed in accordance with existing local codes Please contact your local authorities if you have any questions Care should be taken to ensure that all basic safety practices are followed during the installation and servicing activities related to the installation and service of Taylor equipment e Only authorized Taylor service personnel should perform installation and repairs on the equipment e Authorized service personnel should consult OSHA Standard 29CFRI910 147 or the applicable code of the local area for the industry standards lockout tagout procedures before beginning any installation or repairs e Authorized service personnel must ensure that the proper PPE is available and worn when required during installation and service e Authorized service personnel must remove all metal jewelry rings and watches before working on electrical equipment The main power 5 to the freezer must be disconnected prior to performing any repairs Failure to follow this instruction may result in personal injury or death from electrical shock or hazardous moving parts as well as poor performance or damage to the equipment Note All repairs must be performed by an authorized Taylor Service Technician To the Installer This unit has many sharp edges t
23. due to pitting or corrosion or in the case of the upper platen due to loss of plating as a result of damage due to the impact of spatulas or other small wares used during the cooking process or as a result of the use of cleaners cleaning materials or cleaning processes not approved for use by Taylor Replacement of wear items designated as Class 000 Parts in the Taylor Operator s Manual as well as any release sheets and clips for the Product s upper platen assembly External hoses electrical power supplies and machine grounding Parts not supplied or designated by Taylor or damages resulting from their use Return trips or waiting time required because a service technician is prevented from beginning warranty service work promptly upon arrival Failure damage or repairs due to faulty installation misapplication abuse no or improper servicing unauthorized alteration or improper operation or use as indicated in the Taylor Operator s Manual including but not limited to the failure to use proper assembly and cleaning techniques tools or approved cleaning supplies Failure damage or repairs due to theft vandalism wind rain flood high water water lightning earthquake or any other natural disaster fire corrosive environments insect or rodent infestation or other casualty accident or condition beyond the reasonable control of Taylor operation above or below the gas electrical or water supply specification of the unit i
24. of warm air The model 162 requires 6 152 mm on all sides and the skirt installed on the rear of the unit The model 168 requires 3 76 mm on all sides and the skirt installed on the rear of the unit Minimum air clearances must be metto assure adequate air flow for optimum performance These units are designed for indoor use only DO install the units an area where water jet could be used Failure to follow this instruction may result in serious electrical shock Electrical Hook Up Installation For 60 Cycle 1 Phase Supplied With Cord and Plug This equipment is supplied with a 3 wire cord and grounding type plug for connection to a single phase 60 cycle branch circuit supply This unit must be plugged into a properly grounded receptacle The cord and plug provided for 115 60 1 is 20 amp therefore the wall outlet must also be 20 amp Check the data label located on the side panel for electrical specifications Permanent wiring may be employed if required by local codes Instructions for conversion to permanent wiring are as follows 1 sure the freezer is electrically disconnected 2 Remove the appropriate panel and locate the small electrical box at the base of the freezer 3 Remove the factory installed cord and strain relief bushing 101122 4 Route incoming permanent wiring through 7 8 22 mm hole in base pan 5 Connect two power supply leads Attach ground earth wire to
25. or personal injury A This appliance is to be used only by trained personnel It is not intended for use by children or people with reduced physical sensory or mental capabilities or lack of experience and knowledge unless given supervision or instruction concerning the use of the appliance by a person responsible for their safety Children should be supervised to ensure that they do not play with the appliance v unit is provided with an equipotential grounding lug that is to be properly attached to the rear ofthe frame by the authorized installer The installation location is marked by the equipotential bonding symbol 5021 of IEC 60417 1 on both the removable panel and the equipment s frame DO NOT use a water jet to clean or rinse the freezer Failure to follow these instructions may result in serious electrical shock Safety NOT operate the freezer unless it is properly grounded freezer with larger fuses than specified on the freezer data label All repairs must be performed by an authorized Taylor service technician e The main power supplies to the unit must be disconnected prior to performing any repairs e For Cord Connected Units Only Taylor authorized service technicians or licensed electricians may install a plug or replacement cord on these units Stationary appliances which not equipped with a power cord and a plug or another device to
26. outlined in the Taylor Operator s Manual including cleaning of condensers 131122 Models 150 152 162 168 33 Limited Warranty on Equipment Replacement of wear items designated as Class 000 parts in the Taylor Operator s Manual External hoses electrical power supplies and machine grounding Parts not supplied or designated by Taylor or damages resulting from their use Return trips or waiting time required because a service technician is prevented from beginning warranty service work promptly upon arrival 7 Failure damage or repairs due to faulty installation misapplication abuse no or improper servicing unauthorized alteration or improper operation or use as indicated in the Taylor Operator s Manual including but not limited to the failure to use proper assembly and cleaning techniques tools or approved cleaning supplies 8 Failure damage or repairs due to theft vandalism wind rain flood high water water lightning earthquake or any other natural disaster fire corrosive environments insect or rodent infestation or other casualty accident or condition beyond the reasonable control of Taylor operation above or below the electrical or water supply specification of the Product or components repaired or altered in any way so as in the judgment of the Manufacturer to adversely affect performance or normal wear or deterioration 9 Any Product purchased over the Internet 10 Failure t
27. remove the freezer door or beater assembly unless the control switches are in the OFF position Failure to follow these instructions may result in severe personal injury from hazardous moving parts 3 This unit has many sharp edges that can cause severe injuries NOT put objects or fingers in the door spout This may contaminate the product and cause severe personal injury from blade contact USE EXTREME CAUTION when removing the beater asssembly The scraper blades are very sharp This freezer must be placed on a level surface Failure to comply may result in personal injury or equipment damage Access to the service area of the unit is restricted to persons having knowledge and practical experience with the appliance in particular as far as safety and hygiene are concerned 130722 A Cleaning and sanitizing schedules are governed by your state or local regulatory agencies and must be followed accordingly Please refer to the cleaning section of this manual for the proper procedure to clean this unit A This unit is designed to maintain product temperature under 41 F 5 C Any product being added to this unit must be below 41 F 5 C Failure to follow this instruction may result in health hazards and poor freezer performance DO NOT obstruct air intake and discharge openings e 150 and 152 Minimum of 6 152 mm of clearance around both sides Install the skirt provided on the
28. sor dunssaud HoLIMS 106484 07 883 4 1 6 YOLVALOV HOLIMS 31vadn SSVIO ALO ALO ALO ALO 891 291 281 091 NOILdlH2S3G Parts List 45 Available Separately Models 150 152 162 168 swonvonaavwwzwsu cw 95 2192690 968E9X 20 999220 6 22 0 2 82 1270 S0v820 ve Z18Zc0 0v S020S0 60 402040 07 9 7040 790170 294660 180220 07 206670 5 n ov ot ooo er er er mde pd 22 221 05 022 _ 20 05 022 _ 20 05 022 _ 20 1 08 062 zis 25 Ex p E BE D Eum XC EC MU 8 161220 sovda 000 8 z t 006050 ______ coi 2 2 v v 95 31vadn 55770 ALO ALO ALO ALO 891 291 081 XIW V 99 SAHOLIMS SSOANVG 8 4 0 5 H3MOd Quvno 5 415 1 Savd HOA
29. state or local regulatory agencies and must be followed accordingly If the unit has a Standby mode it must not be used in lieu of proper cleaning and sanitizing procedures and frequencies set forth by the ruling health authority The following check points should be stressed during the cleaning and sanitizing operations CLEANING AND SANITIZING MUST BE PERFORMED DAILY Troubleshooting Bacterial Count 1 Thoroughly clean and sanitize the machine regularly including complete disassembly and brush cleaning 2 Use all brushes supplied for thorough cleaning The brushes are specially designed to reach all mix passageways 3 Usethe smaller white bristle brush to clean the mix inlet hole which extends from the mix hopper downto the rear of the freezing cylinder 4 Use the black bristle brush to thoroughly clean the rear shell bearing located at the rear of the freezing cylinder Be sure to have a generous amount of cleaning solution on the brush Important Operator Checklist 5 IF LOCAL HEALTH CODES PERMIT THE USE OF RERUN make sure the mix rerun is stored in a sanitized covered stainless steel container and is used the following day DO NOT prime the machine with rerun When using rerun skim off the foam and discard Mix the rerun with fresh mix in a ratio of 50 50 during the day s operation 6 Onadesignated day of the week runthe mix as lo
30. the grounding lug inside the electrical box 6 Be sure the unit is properly grounded before applying power FOLLOW YOUR LOCAL ELECTRICAL CODES Electrical Connections For Models Without Cord and Plug Supplied Each freezer requires one power supply for each data label Check the data label s on the freezer for branch circuit overcurrent protection or fuse circuit ampacity and electrical specifications Refer to the wiring diagram provided inside of the control box for proper power connections In the United States this equipment is intended to be installed in accordance with the National Electrical Code NEC ANSI NFPA 70 1987 The purpose of the NEC code is the practical safeguarding of persons and property from hazards arising from the use of electricity This code contains provisions considered necessary for safety Compliance therewith and proper maintenance will result in installation essentially free from hazard In all other areas of the world equipment should be installed in accordance with the existing local codes Please contact your local authorities CAUTION THIS EQUIPMENT MUST BE PROPERLY GROUNDED FAILURE TO DO SO CAN RESULT IN SEVERE PERSONAL INJURY FROM ELECTRICAL SHOCK v unit is provided with an equipotential grounding lug that is to be properly attached to the rear ofthe frame by the authorized installer The installation location is marked by the equipotential bonding symbol 5021 o
31. there is more than one o ring to be removed always remove the rear o ring first This will allow the o ring to slide over the forward rings without falling into the open grooves Models 162 168 From the freezer door remove design caps pivot pins draw handles draw valves and the center draw valve Remove all o rings Step 4 Remove the front bearing s and guide bearing s from the back of the freezer door Step 5 Return to the freezer with a small amount of cleaning solution With the black bristle brush brush clean the rear shell bearing s at the back of the freezing cylinder s Figure 41 Step 6 Remove the rear drip pan from the side panel and take it to the sink for cleaning Note Ifthe drip pan is filled with an excessive amount of mix this is an indication that the drive shaft cup seal of the beater assembly should be replaced or properly lubricated Step 7 Thoroughly brush clean all disassembled parts in the cleaning solution Make sure all lubricant and mix film is removed Take particular care to brush clean the draw valve core s in the freezer door Place all the cleaned parts on a clean dry surface to air dry overnight Step 8 Wipe clean all exterior surfaces of the freezer Operating Procedures 26 Models 150 152 162 168 Section 7 During Cleaning and Sanitizing N ALWAYS FOLLOW LOCAL HEALTH CODES Cleaning and sanitizing schedules are governed by federal
32. 14 Lay thefeed tube s in the bottom ofthe mix hopper s Sanitizing Step 1 Prepare an approved 100 PPM sanitizing solution ex amples Kay 5 Stera Sheen USE WARM WATER AND FOLLOW THE MANUFACTURER S SPECIFICATIONS Step 2 Pour one gallon 3 8 liters of the sanitizing solution into the hopper and allow it to flow into the freezing cylinder Step 3 While the solution is flowing into the freezing cylinder brush clean the mix hopper mix level float stem mix level float mix inlet hole and feed tube Figure 29 30 Operating Procedures Models 150 152 162 168 Figure 31 Step 4 Press the reset button Figure 32 Step 5 Place the power switch in the WASH position This will cause the sanitizing solution in the freezing cylinder to be agitated Allow it to agitate for five minutes Figure 33 Step 6 Place an empty pail beneath the door spout and raise the draw valve Draw off all of the sanitizing solution When the sanitizer stops flowing from the door spout lower the draw valve and place the power switch in the OFF position Figure 34 Note OnModels 162 168 momentarily pull down the center draw handle to sanitize the center door spout Step 7 With sanitized hands stand the feed tube in the corner of the mix hopper Place the mix level float on the mix level float stem
33. 281 091 NOILdlH2S3G Available Separately Models 150 152 162 168 42 Parts List 83992169X 251 __ a ee ee es an 091 QALWINSNI W 119 9 PoE co 8896X 14 31 XIN W HOSN3S N33HS 15 Y3ZILINVS AO S 0 2 2 v 01 310d PoE z t 40000 02 LOdQ AV 13H 2 a _ ugondasuwvso 2 8 8 X L S AdT nd c ez 8 SXOZAY AITINd eor 2 8660 3HO88 S Qd0S v 101 A3 Td golowHuvsg eo z 3uO88 S GdS POl ASTINd swgdiodHd 3HO88 9 Qd ZI f01 AdT Ind uoowHuvsg cO e 19880 3HO88 9 QdSZ 01 A3T nd sesez 8860660 891 291 030 31V 1d Po 0 8846010 XIN 2S 1 08 1 030 31V 1d o sogo STV 3131 5 v 9 3IVIN34 HO1v1 HOOQ U3N31 S V3 zi 8 291 2 091 TNVd L3iOvHg T 5 8 51 STANVd LNNOW OL 3HVMQHVH 062080 891 MOVE 688990 891 WOLLOG T3NVd 891 H3MOT V 65 12090 291
34. 62 168 29 Troubleshooting Guide PROBLEM 4 The product is too soft The freezing cylinder walls are scored Excessive leakage in rear drip pan 7 The draw valve is leaking 8 Product is not feeding into the freezing cylinder PROBABLE CAUSE The temperature control or the T Q C is set too warm The feed tube is not installed Out drawing the freezer s capacity Operating freezer without the front bearing on the freezer door The gear unit or the direct drive is out of alignment A worn or defective o ring is on the beater drive shaft The rear shell bearing is worn Incorrect lubricant was used Inadequate lubrication of beater drive shaft Incorrect lubricant was used Worn or defective o rings are on the draw valve Inadequate lubrication of draw valve The mix level is inadequate in the mix hopper The mix inlet hole is frozen REMEDY Adjust the temperature control If T Q C contact service technician Install the feed tube in the mix inlet hole at the bottom of the mix hopper Two 4 oz 113 4 gram servings in one minute Install the front bearing on the freezer door Contact service technician Replace o rings every 3 months Contact service technician Use food grade lubricant example Taylor Lube Lubricate the beater drive shaft prop
35. 81XHeIXTzL OV H3SN3aNOO 8H J wol 2 52 LX9X Ov H3SN3QNOO 1 60 000 As e 0zz 3n0918viSHOLIOvdvO FOe02 220 90 o 1OSS3HdWOO LHv1S AV T3H mess eu v HOSS3HdWOO LuV1S AvT3H 31vadn 55770 ALO ALO ALO ALO 891 29 281 091 NOILdlH2S3G Available Separately Parts List 39 Models 150 152 162 168 pec exw ___ dwa 3 9 WOH Seex WOH og 2 8 z _ 99990 N9S 89 2 0S 1 Av dIHI H3 10H ees 2 1 _ 10801 29 081 3HIM V SS3NHVH 3dino o co 97990 XHOLMSSSOdJNVG 9090 2 091 5 0 0 usonddeuvae zo 108 o 8 ae ___ T3A31XIW V 1 e e 0 9399 60 31vWHOTAVI OSQIA PoE oo z oso X 8 c9dH H31 3 u3AuQ AINO 1 09 01 6 Sseev0 vv LH c9dH 38n 1 dv2 H3AHQ 00 t 669750 VvELB z9dH 38n1 dvO H3AHQ PS 1 141 X dl 920 4 8000 1 5 MAN OL 31 Vvadn OL LI 45 90695 ASN LSNW HOl
36. 8d 9 212 N S 20 YAS ESZOEX 10048 1dvHS 9950 H31N32 MYHQ 3ATVA 1 MEOH X GO 8 ONIH O egz 2 091 MVHQ 3ATVA o 11 0207 X GO 91 S ONIH O eessex 1HOHS LOAld V o 11 070 X GO 91 S ONIH O 88585 ONOT LOAld V TV3S 133SV9 HOOG 50200 M6 L X GO v E 2 ONIH O AWA MVHO 310NvH SLAN GNLS M LIM 825 90699 ASN 106 OL dl dN 0000106 N S LH3S9069SX AVE M XO IVA LOS LdS V HOOG 55770 ALO ALO ALO HUuVM 89 291 241 081 NOILdIlHOS3Q Available Separately 110517 Models 150 152 162 168 40 Parts List Poo wego 891 29291 091 H3dO NVW Lo 00 0 71001 ofii 0 MEO X GO 8 ONIH O 272910 0207 X GO 91 S ONIH O ____ 866610 6617 X GO v E z ONIH O Po d 00 8 X 190 2 LNIOd 9 01 010 I NOIS3Q dVO 03 5 sano9Nuv38 980 1 1NOHJONIBV3H 02 190 X 891 291 1 LIA LHM 092870 TVAOWB3H 0 100L 960 1NOHJONIHV3H __ 400155 t 66610 6617 X GO v E 2 ONIH O t 5890 MEO X GO
37. BLK amp WHT RED RIGHT BEATER MOTOR e HO FIG 6 RIGHT COMPRESSOR CONTACTOR N WHT BLK WHT RED wur RIGHT LATCHING RELAY RIGHT LATCHING RELAY PUSH BUTTON SWITCH GRN YEL e CONTROL ENCLOSURE SI S EL e BLK BLK NOTE WAALS war EL YEL El Noo 1 FOR CCW ROTATION OF SMITH WHT oe SING CONTACT BEATER MOTOR CONNECT INTERNAL MIX LOW TRANSFORMER 4 L2 SUPPLY VOLTAGE RED TO TERMINAL 4 amp INTERNAL JGRNVEL ___ 5 LINE BEATER MOTOR CURRENT BLACK TO TERMINAL 2 BLK BLK 6 LOAD BEATER MOTOR CURRENT WHT RED MIX LOW PCB A 2 FOR CCW ROTATION OF GE RBC 3 WICHIME SNOOZE VISCOSITY CONTROL TERMINALS BEATER MOTOR CONNECT lt I RED FIG 5 INTERNAL BLUE TO TERMINAL 5 amp NTERNAL a zou e INTERNAL YELLOW TO TERMINAL 2 E BRN T PRE RED BRN SILENCE PUSH gt _ pa sree BUTTON SWITCH 3 BLK BLK OCW Sa e AMAA BEATER MOTOR SMITH RED RED 5 HP BEATER MOTOR ps EM FIG 6 SEE NOTE 1 Low TRANSFORMER FUSE TA S LEFT MIX LEFT MIX ax OUT LIGHT OUT SWITCH 047702 27 YEL MIX LOW PCB A 12 O WICHIME START LEFT MX CAPACITOR LOW LIGHT LOW SWITCH 047708 RED YEL al 97 14 07 RIGHT MIX BLK OUT LIGHT OUT SWITCH
38. CONTROL SWITCH OFF F STANDBY STANDBY TEMPERATURE 9 9 CONTROL SWITCH STANDBY SHR SWITCH STIR CYCLE TIMER 5 SEC 120 SEC d 27 18 x E ORN WHT WHT 5 WHT WHT BRN ONRC E STIR CYCLE RELAY BLKAWHT 0 WHT BLK WHT SHR REFRIGERATION i COMPRESSOR FIG 2 SHR TEMPERATURE m WHT BLK CONTROL SWITCH WHT BLK WHT SNO BRN SHR NC REFRIGERATION CONDENSER FAN NO WHT BRN WHT WHT STIR CYCLE RELAY LIQUID LINE SOLENOID 5K OHM RED WHT e ep MAIN COMPRESSOR CONTACTOR GP BK WHT BLK WHITERED LATCHING RELAY LATCHING RELAY m 5 M PUSH BUTTON SWITCH NOTES GRN YEL FIG 5 WIRE COLORS BASED ON INCOMING POWER 1 FOR CCW ROTATION OF LEESON BEATER MOTOR FOR MODEL 152 CONNECT INTERNAL T8 TO TERMINAL 2 AND INTERNAL T5 TO TERMINAL 4 FOR CW ROTATION OF LEESON BEATER MOTOR FOR MODEL 150 CONNECT INTERNAL T5 TO TERMINAL 2 AND INTERNAL T8 TO TERMINAL 4 2 FOR CCW ROTATION OF A O SMITH BEATER MOTOR FOR MODEL 152 CONNECT INTERNAL RED TO TERMINAL 4 AND INTERNAL BLACK TO TERMINAL 2 FOR ROTATION OF SMITH BEATER MOTOR FOR MODEL 150 CONNECT INTERNAL BLACK TO TERMINAL 4 AND INTERNAL RED TO TERMINAL 2 3 FOR CCW ROTATION OF GE RBC BEATER MOTOR FOR MODEL 152 CONNECT INTERNAL BLUE TO TERMINAL 5 AND INTERNAL YELLOW TO TERMINAL 2 FOR CW ROTATION OF GE RBC BEATER MOTOR FOR MODEL 150 CONNECT INTERNAL YELLO
39. EEIE RIGHT CONTROL SWITCH iai IGHT COMPRESSO E BRNWHT START TIME DELAY t DOM 2 SEC RIGHT STIR CYCLE TIMER LOAD 5 SEC ON 120 SEC 1 2 3 RIGHT STANDBY 0 x T TEMPERATURE CONTROL SWITCH a 8 ORNWHT WHT x BRN ORN WHT RIGHT STIR CYCLE RELAY NO BRNWHT WHT WHT ONO RIGHT LIQUID LINE SOLENOID GRNIYEL RED BLK jm MAIN COMPRESSOR RIGHT p MOTOR WHT RED WHT e WHT BLK A RIGHT LATCHING RELAY RIGHT LATCHING RELAY PUSH BUTTON SWITCH es BLACK BLACK A RIGHT COMPRESS R LIGHT OPTION m 1 L1 SUPPLY VOLTAGE NOTES e 2222 2 3 NWHITE m 3 NC CONTACT MIX LOW TRANSFORMER 4 12 SUPPLY VOLTAGE 1 FOR CCW ROTATION OF A O SMITH BLACK BLACK 5 LINE BEATER MOTOR CURRENT BEATER MOTOR CONNECT INTERNAL MXLOWPOBA 6 LOAD BEATER MOTOR CURRENT TO TERMINAL 4 amp INTERNAL WHITE RED W CHIME SNOOZE VISCOSITY CONTROL TERMINALS BLADE TD TERMINAL 2 neo FIG 5 2 FOR CCW ROTATION OF GE RBC INTERNAL m MOTOR CONNECT BROWN BLACK INTERNAL BLUE TO TERMINAL 5 amp INTERNAL om INTERNAL YELLOW TO TERMINAL 2 LEESON BEATER MOTOR BUTTON SWITCH e BLACK BLACK e GE RBC CCW ROTATION BEATER MOTOR FIG 6 BLACK BLACK YELLOW YELLOW CCW
40. ES MODEL 168 ONLY LEFT COMPRESSOR ON LIGHT BN jg WHT OPTION M168 WHT M168 13 p14 WHT ORN BLK CORD M162 BLK CORD M162 WHT GRN YEL LEFT MAIN 5 MAIN CONDENSER FAN 9 COMPRESSOR x CONTACTOR WHT WHT a BRN LEFT COMPRESSOR CYCLE TIMER RIGHT MAIN DOM 14 MIN COMPRESSOR INPUT LOAD CONTACTOR BLU YEL T __ VARISTOR 0 QNS BLKIWHT RED BLK NC lo E ot AUTO LEFT DRAW SWITCH E NO E LEFT OFF YEL La 13 PRPAWHT u VISCOSITY CONTROL OT wasH FIG o AUTO LEFT MAIN COMPRESSOR CONTACTOR 5 9 g UTO OFF BLK BLU Qr STANDBY ORN WHT 5 O E 1 9 wash LEFT LATCHING RELAY e rogare WHT GRA LEFT HPCO SWITCH WHT GRA LEFT CONTROL SWITCH WHT GRA OFF LEFT STIR TIMER 1 STANDBY 28 2 LEFT STANDBY _5 1 2 3 TEMPERATURE CONTROL SWITCH AUTO E TTI T il STANDBY WHT ORN WHT a BRNWHT STANDBY SHR E De 8 LEFT STIR CYCLE RELAY 5 B BLK WHT WHT E O GRNYEL SHR 5 COMPRESSOR E 5 SHR TEMPERATURE FIG 4 E CONTROL SWITCH BLANT BRN SH CONDENSER FAN BRNWHT WHT WHT e GRNYEL LEFT STIR VET
41. FAN AA AZ 2 NC CONTACT e YELLOW 3 CONTACT BLU 412 SUPPLY VOLTAGE d MIX LOW TRANSFORMER 5 BEATER MOTOR CURRENT 6 LOAD MOTOR CURRENT m SOMPRESSOR BLACK BLACK 09 880 TIMER DOM 2 SEC FIG 4 INPUT LOAD MIX LOW LIGHT MIX LOW SWITCH COMPRESSOR NC CYCLE TIMER 5 DOM 14 MIN BLK INPUT LOAD CONTROL WHT BLU Q9 3 E FIG 4 Ta 8 COMPRESSOR 7 BK E n NC pre VARISTOR GRAWHT O 9 NO e BLK z 5 2 zs CORD 5 a NO GRAWHT COMPRESSOR LATCHING RELAY ENABLE BLACK HPCO SWITCH AUTO DRAW SWITCH RELAY BLK OFF Qao WHT ORN 134 4 GRAWHT jo mrg 2 OFF MAIN COMPRESSOR g AUTOBLUEMHITE 9STANDBY CONTACTOR BLU QT STANDBY ORNWHT wast AUTO CONTROL SWITCH i m STANDBY Y STANDBY TEMPERATURE CONTROL SWITCH STANDBY SHR SWITCH STIR CYCLE TIMER 5 SEC ON 120 SEC OFF ORN WHT WHT ORN WHT STIR CYCLE RELAY WHT BRN 8 BLKIWHT o WHTIBLK WHT e REFRIGERATION COMPRESSOR SHR TEMPERATURE mag CONTROL SWITCH WHITEBLACK WHT x E SHR WHTOBLK REFRIGERATION CONDENSER FAN e NO WHT BRN WHT WHT e STIR CYCLE RELAY LIQUID LINE SOLENOID 5 RED WHT E e i
42. LOW STR hA BLACK BLACK e 5 B f z is 5 8 INTERNAL 5 OVERLOAD COMPRESSOR BLACK E BLACK PUSH i BUTTON 5 8 g RELAY LIGHT RIGHT 2 BROWN OPTIONAL 5 8 BLACK 8 3 i BROWN E a START RUN BEATER i BLACK WHITE E were 1 d 11 050205 27 S S 11 12 13 162 168 050205 405 un POWER SUPPLY 8 GRN VEL GRN YEL GRN YEL WHT WHT WHT BLK BLK BLK BLK Lt GRN YEL LEFT MAIN LEFT MAIN LEFT MAIN BIKCORB HECORE WAT COMPRESSOR COMPRESSOR COMPRESSOR v CONTACTOR FIG 3 CONTACTOR MAIN CONDENSER FAN ONE 1 FAN MOTOR ONLY FOR MODEL 158 RUN CAPACITOR APPLI
43. MAIN COMPRESSOR CONTACTOR BK oO e WHT BLK AO WHITERED WHT LATCHING RELAY LATCHING RELAY GRN YEL PUSH BUTTON SWITCH 1 FIG 3 NOTES 1 FOR CCW ROTATION OF LEESON BEATER MOTOR FOR WHT MODEL 152 CONNECT INTERNAL T8 TO TERMINAL 2 AND INTERNAL T5 TO TERMINAL 4 FOR CW ROTATION OF LEESON BEATER MOTOR FOR IGRNYEL MODEL 150 CONNECT INTERNAL T5 TO TERMINAL 2 pere AND INTERNAL T8 TO TERMINAL 4 2 FOR CCW ROTATION OF A O SMITH BEATER MOTOR FOR wer MODEL 152 CONNECT INTERNAL RED TO TERMINAL 4 I RED AND INTERNAL BLACK TO TERMINAL 2 INTERNAL FOR CW ROTATION OF SMITH BEATER MOTOR FOR MODEL 150 CONNECT INTERNAL BLACK TO TERMINAL 4 LK AND INTERNAL RED TO TERMINAL 2 INTERNAL BRN 3 FOR CCW ROTATION OF GE RBC BEATER MOTOR FOR MODEL 152 CONNECT INTERNAL BLUE TO TERMINAL 5 AND INTERNAL YELLOW TO TERMINAL 2 FOR CW ROTATION OF GE RBC BEATER MOTOR FOR A SMITH GE RBC BEATER MOTOR MODEL 150 CONNECT INTERNAL YELLOW TO TERMINAL 5 BEATER MOTOR SEE NOTE 3 SEE NOTE 2 LEESON BEATER MOTOR AND INTERNAL BLUE TO TERMINAL 2 FIG 3 SEE NOTE 1 NN 0 we ON Oorr ot roe e EXTERNAL OVERLOAI WHT WHT O UNE BLK VA EQUIPMENT GROUND RUN CAPACITOR 9 START BLK CAPACITOR BLU BLEED RESISTOR FIG 1 TECUMSEH COMPRESSOR WIRING PTC MAIN WINDING START WINDING INTERNAL
44. MPRESSOR WIRING MODEL TL3G W HST WHT WHT WHT BLK WHT WHT e 2 LEFT MAIN LEFT MAIN LEFT MAIN COMPRESSOR COMPRESSOR 77 COMPRESSOR BLK GORD _ BLKCORD E 9 BK CONTACTOR FIG 3 CONTACTOR CONDENSER FAN 1 7 ONE 1 FAN MOTOR ONLY FOR MODEL 168 RUN CAPACITOR APPLIES TO MODEL 168 ONLY LEFT MAIN COMPRESSOR CONTACTOR BRN WHT 5 deoa WHT ORN BLKIWHT M168 WHT M168 BLACK CORD M162 BLK CORD M162 WHT RIGHT MAIN M 9 COMPRESSOR MAIN CONDENSER FAN CONTACTOR BLK WHT WHT YEL YEL MIX LOW TRANSFORMER LEFT COMPRESSOR FIG 1 FIG 2 CYCLE TIMER X Blk uk RED DOM 14 MIN PURIWHT INPUT LOAD LEFT MIX LEFT MIX LOW LOW LIGHT SWITCH LEFT NC S NE amwr E cui 99 0 RELAY NC RIGHT MIX RIGHT MIX LOW d NO LOW LIGHT SWITCH E AUTO COMPRESSOR LEFT DRAW SWITCH NO ENABLE vg GRA WHT Lay GRAWHT 9 4 3 wasn PEAY 1 NG a AUTO LEFT MAIN COMPRESSOR CONTACTOR OFF NO BLU BLK BLK BLU STANDB ORNWHT O d S UA WASH e LEFT LATCHING RELAY jg AUTO e WHTIGRA LEFT HPCO SWITCH WHTIGRA LEFT CONTROL SWITCH WHT GRA OFF LEFT STIR CYCLE TIMER STANDBY 55 120 SEC OFF LEFT STANDBY 1 2 3 TEMPERATURE CONTROL SWITCH 1
45. Mi LOW Ro j FAC OF ne LIGHT SWAR 8 d 6 ur BLKWHT L 1 P EURPEWHWESTR b CONTACTOR E RETE BROWNWHT STR E 1 sw BLACK o E a GREENYELLOW STR WHITEIORANGE STR MIX D Low meom Sp 1 lo E g E BLACK A tt BLACK El T Q BLACK 2 DETAIL BLACK Z 9 MODELS W CHIME E Im 8 OPTION E 9 BS L 4 worn 5815 E B S 5 INTERNAL 2 E OVERLOAD COMPRESSOF BLACK 1 PUSH BLACK 5 BUTTON comp DGHT LEFT OPTIONAL RELAY YELLOW BROWN BLACK oe 5 i EQUIPMENT GROUND BROWN RUN hhh 1 BEATER CAP E LOW 1 wan MIX LOW AND MIX OUT LIGHT OPTION WIAUDIBLE MIX OUT ALARM AND PUSH BLACK BUTTON SILENCE 1 BLACK TOGGLE SW L 1 WHTIORANGE STR 8 BROWN 8 BROWNIWHT STR S BljuEWHT STR DRAW SWITCH E PURPLE WHT STR S S lt REF uo viscosity 3 E CONTROL Om WHITE AR No LEFT SIDE EQUIPMENT E POWER GROUND VISCOSITY CONTROL e E 4 49 O Nc O lo s Im 1 E i 2 N C CONTACT PURPLEWHITESTR 3 N C CONTACT 5 NE CONTACTOR F E 1 BROWNIWHT STR 6 LOAD E PURPLE TIMER 1 Wu 5 BLACK u BLACK 2 GREENYEL
46. O ANY PRODUCTS SHALL BE REPAIR OR REPLACEMENT OF DEFECTIVE PARTS UNDER THE TERMS OF THIS LIMITED WARRANTY ALL RIGHTS TO CONSEQUENTIAL OR INCIDENTAL DAMAGES INCLUDING CLAIMS FOR LOST SALES LOST PROFITS PRODUCT LOSS PROPERTY DAMAGES OR SERVICE EXPENSES ARE EXPRESSLY EXCLUDED THE EXPRESS WARRANTIES MADE IN THIS LIMITED WARRANTY MAY NOT BE ALTERED ENLARGED OR CHANGED BY ANY DISTRIBUTOR DEALER OR OTHER PERSON WHATSOEVER LEGAL REMEDIES The owner must notify Taylor in writing by certified or registered letter to the following address of any defect or complaint with the Part stating the defect or complaint and a specific request for repair replacement or other correction of the Part under warranty mailed at least thirty 30 days before pursuing any legal rights or remedies Taylor Company a division of Carrier Commercial Refrigeration Inc 750 N Blackhawk Blvd Rockton IL 61072 U S A Models 150 152 162 168 37 Limited Warranty on Parts Parts List Section 12 Ssoswa uHS ____________ ____________ ____________ ____________ 1022v0 091870 194660 180220 0 1 184660 661640 206670 190610 922010 812910 120610 916620 620610 20 t 6267 167650 281820 199920 97 7820 j mE L 09SLL 20 20 20 601 2
47. OIE PEAN IQUID LINE SOLENOID RED BLK WHT RED GRN VEL Qe LEFT MAIN COMPRESSOR CONTACTO RX WHT BLK WHT RED WHT 9 0 e LEFT LATCHING RELAY LEFT LATCHING RELAY PUSH BUTTON SWITCH LEFT BEATER MOTOR BLK BLK T2 2 FIG 6 BLK 1 1 RIGHT MAIN RIGHT MAIN RIGHT MAIN SENEL COMPRESSOR COMPRESSOR COMPRESSOR CONTACTOR E FIG 3 CONTACTOR RIGHT COMPRESSOR ON LIGHT OPTION BLK WHT WHT YEL BLK RED BLU MIX LOW TRANSFORMER FIG 1 FIG 2 BLK BLK RED RED BLK 21 O PRP WHT LEFT MIX LOW LIGHT LEFT le BAN RIGHT COMPRESSOR BIGHT CYCLE TIMER BLK mk om VISCOSITY CONTROL d DOM 14 MIN INPUT LOAD RIGHT MIX LOW LIGHT AIGHTMIXLOW 2 9 SWITCH E 5 C NO VW __ 2 2 Ne c NC PRPAWHT amp AUTO z 10 YEL oe E 5 9 RIGHT DRAW SWITCH 1522 YEL 1 3 PRP WHT BLU BLU OFF 1 CORD pH CORD 9 WASH RIGHT MAIN COMPRESSOR CONTACTOR RIGHT LATCHING RELAY ORNIWHT RIGHTHPCO SWITCH RIGHT CONTROL SWITCH e O RIGHT STIR CYCLE TIMER o 8 SEC ON 120 SEC OFF 5 E 8 RIGHT STANDBY a Tor T TEMPERATURE CONTROL SWITCH amp ORNIWHT WHT ORN WHT i x 5 9 BRN RIGHT STIR CYCLE RELAY BRNWHT WHT WHT sme RIGHT LIQUID LINE SOLENOID CYCLE RELAY RED
48. OPERATOR S MANUAL Model 150 152 162 amp 168 Soft Serve Freezers Original Operating Instructions 028749 M 8 13 08 Original Publication Updated 8 6 14 Complete this page quick reference when service is required Taylor Distributor Address Phone Service Parts Date of Installation Information found on data plate Model Number Serial Number Electrical Specs Voltage Cycle Phase Maximum Fuse Size Amps Minimum Wire Ampacity Amps Part Number 2008 Carrier Commercial Refrigeration Inc 028749 M Any unauthorized reproduction disclosure or distribution of copies by any person of any portion of this work may be a violation of Copyright Law of the United States of America and other countries could result in the awarding of Statutory Damages of up to 250 000 17 USC 504 for infringement and may result in further civil and criminal penalties All rights reserved TAYLOR Taylor Company a division of Carrier Commercial Refrigeration Inc 750 N Blackhawk Blvd Rockton IL 61072 Table of Contents Section 1 To the Installer hr ors tx rx Rd xc tn Reden 1 Installer S atelyo estis meld 1 SitePreparallo Mah d 1 Air Cooled Loe kee 2 Electrical Hook Up Installation For 60 Cycle 1 Phase Supplied With Co
49. TY MAY NOT BE ALTERED ENLARGED OR CHANGED BY ANY DISTRIBUTOR DEALER OR OTHER PERSON WHATSOEVER LEGAL REMEDIES The owner must notify Taylor in writing by certified or registered letter to the following address of any defect or complaint with the Product stating the defect or complaint and a specific request for repair replacement or other correction of the Product under warranty mailed at least thirty 30 days before pursuing any legal rights or remedies Taylor Company a division of Carrier Commercial Refrigeration Inc 750 N Blackhawk Blvd Rockton IL 61072 U S A Limited Warranty on Equipment 34 Models 150 152 162 168 Section 11 Limited Warranty on Parts TAYLOR COMPANY LIMITED WARRANTY ON TAYLOR GENUINE PARTS Taylor Company a division of Carrier Commercial Refrigeration Inc Taylor is pleased to provide this limited warranty on new Taylor genuine replacement components and parts available from Taylor to the market generally the Parts to the original purchaser only LIMITED WARRANTY Taylor warrants the Parts against failure due to defect in materials or workmanship under normal use and service as follows All warranty periods begin on the date of original installation of the Part in the Taylor unit If a Part fails due to defect during the applicable warranty period Taylor through an authorized Taylor distributor or service agenoy will provide a new or re manufactured Part at Taylor s option to
50. UTO operation the orifice end ofthe tube should be inserted in the hole in the hopper 090526 Taylor Quality Control These units use a solid state control called the T Q C The purpose of this solid state control is to sense the viscosity thickness of the product in the freezing cylinder With the power switch in the AUTO position the T Q C will automatically keep the mix in the freezing cylinder at the proper viscosity and ready for serving Indicator Light Mix Low A mix level indicating light is located at the front of the unit When the light is on it indicates that the mix hopper has a low supply of mix and should be refilled as soon as possible Always maintain at least 2 5 1 cm of mix in the hopper If you neglect to add mix a freeze up may occur This will cause eventual damage to the beater assembly and to the freezer door Mix Refrigeration Switch The mix refrigeration switch is located under the control channel and is used for several purposes 1 For the unit to operate in the AUTO mode the mix refrigeration switch must be ON 2 For the separate hopper refrigeration system to operate the mix refrigeration switch must be in the or the STANDBY position 3 For the cylinder temperature retention system to operate the power switch must be in the AUTO position and the mix refrigeration switch must be in the STANDBY position Separate Hopper Refrigera
51. VT4 OVIW 1vO3d SS 4211 X 18 HHOQNVLIS 55781 0175 Z I HX2 0L M3H9S 14 14 061 020726 01 1 451 1 MOO10Vd 5 301 091 2911901 H3ddOH V SLINN 3A8H3S 4135 31V NHOTAV L O3GIA 94026 lt 1 9 ZHOS A0t2 022 MOO 1104 ZHOS NVA YOLOW ONIHIM IWvHOVIG ONIHIM WvHOVIG 081 081 ONIHIM INVHOVIG YOSSAYdNOO LYVLS AV THH 066 4 188 22 LYVLS HOLIOVdVOF AOZE ANGL NQu HOLIOVdVO 1224 1 20996 HOSSdHdl NOD 9349 310d 1 4 X 9 GIONTIOS 3NT1VA NOISNVdX3 3NTVA 1LO0O8 144 v LX Sv L OLOV dX3 3NT1VA NOILdlH2S3G Available Separately Models 150 152 162 168 46 Parts List WHT WHT WHT e BLK WHT e MAIN MAIN MAN COMPRESSOR COMPRESSOR COMPRESSOR GONTACTOR FIG 1 CONTACTOR E BLK BLK CORD CORD WHT WHT VISCOSITY CONTROL TERMINALS BAUR 1 SUPPLY VOLTAGE CONDENSER
52. W TO TERMINAL 5 AND INTERNAL BLUE TO TERMINAL 2 4 THE EQUIPTENTIAL GROUND IS ONLY REQUIRED FOR INTERNATIONAL UNITS GE RBC BEATER MOTOR SEE NOTE 43 LEESON BEATER MOTOR SEE NOTE 1 BEATER MOTOR FIG 3 INTERNAL BLK INTERNAL A SMITH 5 HP BEATER MOTOR SEE NOTE 2 Lus 208 230 VOLTS 60HZ 208 230 VOLTS 60HZ GROUND DOMESTIC INTERNATIONAL p P L2ORN Q EQUIPOTENTIAL BLK BLK BRN BLU 150 152 050416 27 EXTERNAL OVERLOAI BLK WHT LINE 4 Bik 2 EQUIPMENT GROUND RUN CAPACITOR BLK BLU START CAPACITOR BLEED RESISTOR FIG 1 START RELAY In 04702 27 START CAPACITOR T 047703 Ly L2 START WINDING MAIN WINDING WINDING PROTECTOR INTERNAL FIG 2 SHR COMPRESSOR WIRING MODEL TL3G W HST 11 12 13 TECUMSEH COMPRESSOR WIRING 8221 EQUIPOTENTIAL GROUND T 8 GRN YEL GRN YEL GRN YEL z BLU BLU BLU f GRN YEL BLK n WHT e MAIN MAIN MAIN g COMPRESSOR COMPRESSOR COMPRESSOR amp 5
53. cept service valve Smoothies Beater motors Two 2 years Frozen Beverage Beater drive gear Two 2 years Batch Desserts Printed circuit boards and Two 2 years Softech controls beginning with serial number H8024200 Parts not otherwise listed in One 1 year this table or excluded below LIMITED WARRANTY CONDITIONS 1 Ifthe date of original installation of the Product cannot be verified then the limited warranty period begins ninety 90 days from the date of Product manufacture as indicated by the Product serial number Proof of purchase may be required at time of service 2 This limited warranty is valid only if the Product is installed and all required service work on the Product is performed by an authorized Taylor distributor or service agency and only if genuine new Taylor parts are used 3 Installation use care and maintenance must be normal and in accordance with all instructions contained in the Taylor Operator s Manual Defective parts must be returned to the authorized Taylor distributor or service agency for credit The use of any refrigerant other than that specified on the Product s data label will void this limited warranty LIMITED WARRANTY EXCEPTIONS This limited warranty does not cover 1 Labor or other costs incurred for diagnosing repairing removing installing shipping servicing or handling of defective parts replacement parts or new Products 2 Normal maintenance cleaning and lubrication as
54. disconnect the appliance from the power source must have an all pole disconnecting device with a contact gap of at least 3 mm installed in the external installation Appliances that are permanently connected to fixed wiring and for which leakage currents may exceed 10 mA particularly when disconnected not used for long periods or during initial installation shall have protective devices such as GFI to protect against the leakage of current installed by authorized personnel to the local codes Supply cords used with this unit shall be oil resistant sheathed flexible cable not lighter than ordinary polychloroprene or other equivalent synthetic elastomer sheathed cord Code designation 60245 IEC 57 installed with the proper cord anchorage to relieve conductors from strain including twisting at the terminals and protect the insulation of the conductors from abrasion If the supply cord is damaged it must be replaced by the manufacturer its service agent or similarly qualified person in order to avoid a hazard Failure to follow these instructions may result in electrocution Contact your local authorized Taylor Distributor for service 130304 Models 150 152 162 168 Safety DONOT allow untrained personnel to operate this unit NOT put objects or fingers in door spout DO NOT operate the freezer unless all service panels and access doors are restrained with Screws NOT
55. during the five year warranty of the compressor The Taylor Company will continue to monitor the industry and test new alternates as they are being developed Should a new alternate prove through our testing that it would be accepted as a drop in replacement then the above disclaimer would become null and void To find out the current status of an alternate refrigerant as it relates to your compressor warranty call the local Taylor Distributor or the Taylor Factory Be prepared to provide the Model Serial Number of the unit in question To the Operator Models 150 152 162 168 Section 3 We at Taylor Company are concerned about the safety ofthe operator when he or she comes in contact with the freezer and its parts Taylor has gone to extreme efforts to design and manufacture built in safety features to protect both you and the service technician As an example warning labels have been attached to the freezer to further point out safety precautions to the operator A IMPORTANT Failure to adhere to the following safety precautions may result in severe personal injury or death Failure to comply with these warnings may damage the unit and its components Component damage will result in part replacement expense and service repair expense DO NOT operatethe freezer without reading this Operator Manual Failure to follow this instruction may result in equipment damage poor freezer performance health hazards
56. erly Use food grade lubricant example Taylor Lube Replace o rings every 3 months Lubricate the draw valve properly Fill the mix hopper with mix Contact service technician Troubleshooting Guide 30 Models 150 152 162 168 PROBLEM PROBABLE CAUSE REMEDY 9 goes out on There are too many A separate 20 amp overload excessively appliances plugged into circuit is needed for the the circuit freezer to operate properly An extension cord has If the extension cord is been placed between the used it must match the power cord and the wall power cord in size of receptacle circuit ampacity 10 Models 162 and 168 The center draw valve Lubricate properly and Mix from one freezing seal is worn or is replace seal every 3 cylinder bleeds over to the improperly lubricated months second cylinder Models 150 152 162 168 31 Troubleshooting Guide Section 9 Parts Replacement Schedule PART DESCRIPTION EVERY 3 EVERY 6 ANNUALLY QTY MONTHS MONTHS 150 152 162 168 M a ir Center Draw Valve Soa Pivot Pin O Ring Black Bristle Brush 1 x 2 poss amp Replace if Necessary Double Ended Brush Inspect amp Replace Minim
57. f IEC 60417 1 on both the removable panel and the equipment s frame To the Installer Models 150 152 162 168 Stationary appliances which are not equipped with a power cord and a plug or another device to disconnect the appliance from the power source must have an all pole disconnecting device with a contact gap of at least 3 mm installed in the external installation Appliances that are permanently connected to fixed wiring and for which leakage currents may exceed 10 mA particularly when disconnected not used for long periods or during initial installation shall have protective devices such as a GFI to protect against the leakage of current installed by authorized personnel to the local codes Supply cords used with this unit shall be oil resistant sheathed flexible cable not lighter than ordinary polychloroprene or other equivalent synthetic elastomer sheathed cord Code designation 60245 IEC 57 installed with the proper cord anchorage to relieve conductors from strain including twisting at the terminals and protect the insulation of the conductors from abrasion If the supply cord is damaged it must be replaced by the manufacturer its service agent or similarly qualified person in order to avoid a hazard Beater Rotation Beater rotation must clockwise as viewed looking into the freezing cylinder Note The following procedures should be performed by an authorized service tec
58. freezing cylinder will be the correct viscosity With sanitized hands remove the feed tube Turn it over and place the end with the hole into the mix inlet hole Models 150 152 162 168 17 Important To the Operator Section 6 The Model 150 has been selected to illustrate the pictured step by step operating procedures All models in this manual are similar They each have a 1 5 quart 1 4 liter capacity freezing cylinder The mix flows by gravity from the hopper to the freezing cylinder through an feed tube The Model 150 is a console model with a single spout door The Model 152 is a counter model with a single spout door The Model 162 is a counter model and the Model 168 is a console model Both have three spout doors Two individual flavors are available from the end spouts andan equal combination of both is dispensed through the center spout to create a twist effect For the Models 162 and 168 duplicate the procedures where they apply for the second freezing cylinder We begin our instructions at the point where we enter the store in the morning and find the parts disassembled and laid out to air dry from the previous night s cleaning These opening procedures will show you how to assemble these parts into the freezer sanitize them and prime the freezer with fresh mix in preparation to Serve your first portion
59. hat can cause severe injuries Site Preparation Review the area the unit is to be installed in before uncrating the unit making sure that all possible hazards the user or equipment may come into have been addressed For Indoor Use Only This unit is designed to operate indoors under normal ambient temperatures of 70 75 F 21 24 C The unit has successfully performed in high ambient temperatures of 104 40 at reduced capacities SThis unit must NOT be installed in an area where a water jet or hose can be used NEVER use a water jet or hose to rinse or clean the unit Failure to follow this instruction may result in electrocution A unit must be installed on a level surface to avoid the hazard of tipping Extreme care should be taken in moving this equipment for any reason Two or more persons are required to safely move this unit Failure to comply may result in personal injury or equipment damage Uncrate the unit and inspect it for damage Report any damage to your Taylor Distributor This piece of equipment is made in the USA and has USA sizes of hardware All metric conversions are approximate and vary in size 131122 Models 150 152 162 168 To the Installer Air Cooled Units The models 150 and 152 require a minimum of 6 152 mm of clearance around both sides Install the skirt provided onthe right side of the unit and place the back of the unit against a wall to prevent recirculation
60. hnician To correct rotation on a three phase unit interchange any two incoming power supply lines at freezer main terminal block only To correct rotation on a single phase unit change the leads inside the beater motor Follow diagram printed on motor Electrical connections are made directly to the terminal block provided in the splice box mounted on the base pan on each side of the model 168 and located in the splice boxes mounted mid level on the frame channel on the sides of the model 162 Refrigerant In consideration of our environment Taylor uses only earth friendly HFC refrigerants The HFC refrigerant used in this unit is 404 This refrigerant is generally considered non toxic and non flammable with an Ozone Depleting Potential ODP of zero 0 However any gas under pressure is potentially hazardous and must be handled with caution NEVER fill any refrigerant cylinder completely with liquid Filling the cylinder to approximately 8096 will allow for normal expansion A Use only R404A refrigerant that conforms to the AHRI standard 700 specification The use of any other refrigerant may expose users and operators to unexpected safety hazards Refrigerant liquid sprayed onto the skin may cause serious damage to tissue Keep eyes and skin protected If refrigerant burns should occur flush immediately with cold water If burns are severe apply ice packs and contact a physician immediately Tayl
61. ion both assembly disassembly go through these procedures together in order to be properly trained and to make sure that no misunderstandings exist In the event you should require technical assistance please contact your local authorized Taylor Distributor Note Your Taylor warranty is valid only ifthe parts are authorized Taylor parts purchased from the local authorized Taylor Distributor and only if all required service work is provided by an authorized Taylor service technician Taylor reserves the right to deny warranty claims on units or parts if non Taylor approved parts or incorrect refrigerant were installed in the unit system modifications were performed beyond factory recommendations or it is determined that the failure was caused by abuse misuse neglect or failure to follow all operating instructions For full details of your Taylor Warranty please see the Limited Warranty section in this manual Note Constant research results steady improvements therefore information this manual is subject to change without notice f the crossed out wheeled bin symbol is affixed to this product it signifies that this product is 131122 the Operator compliant with the EU Directive as well as other similar legislation in effect after August 13 2005 Therefore it must be collected separately after its use is completed and cannot be disposed as unsorted municipal waste The user is respo
62. losing Procedure To disassemble the Models 150 152 162 168 the following items will be needed Two cleaning pails e stainless steel rerun can with lid e Necessary brushes provided with freezer e Cleaner e Single service towels Draining Product From the Freezing Cylinder Step 1 Place the power switch in the OFF position as far ahead of cleaning time as possible This will allow frozen product to soften for easier cleaning Step 2 Lift the hopper cover Remove the feed tube and mix level float Take them to the sink for cleaning Step 3 If local health codes permit the use of rerun place a sanitized NSF approved stainless steel rerun container beneath the door spout Place the power switch in the WASH position and raise the draw valve When all the product stops flowing from the door spout lower the draw valve and place the power switch inthe OFF position Place a sanitized lid on the rerun container and place it in the walk in cooler Note For additional information regarding the proper use of rerun see item 5 on page 27 Note Iflocal health codes DO NOT permit the use ofrerun the product must be discarded Followthe instructions in the previous step except drain the product into a pail and properly discard the mix N ALWAYS FOLLOW LOCAL HEALTH CODES Repeat Steps 1 through 3 for the second freezing cylinder on Models 162 168 Rinsing Step 1 Pour one gallon 3 8 lite
63. n which a part is installed or Parts or the units in which they are installed repaired or altered in any way so as in the judgment of Taylor to adversely affect performance or normal wear or deterioration Any Part purchased over the Internet Failure to start due to voltage conditions blown fuses open circuit breakers or damages due to the inadequacy or interruption of electrical service Electricity gas or other fuel costs or increases in electricity or fuel costs from any reason whatsoever Damages resulting from the use of any refrigerant other than that specified for the unit in which the Part is installed will void this limited warranty Any cost to replace refill or dispose of refrigerant including the cost of refrigerant ANY SPECIAL INDIRECT OR CONSEQUENTIAL PROPERTY OR COMMERCIAL DAMAGE OF ANY NATURE WHATSOEVER Some jurisdictions do not allow the exclusion of incidental or consequential damages so this limitation may not apply to you This limited warranty gives you specific legal rights and you may also have other rights which vary from jurisdiction to jurisdiction Limited Warranty on Parts 36 Models 150 152 162 168 LIMITATION OF WARRANTY THIS LIMITED WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES CONDITIONS AND OR REMEDIES UNDER THE LAW INCLUDING ANY IMPLIED WARRANTIES OR CONDITIONS OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE THE ORIGINAL OWNER S SOLE REMEDY WITH RESPECT T
64. ned with these International symbols Symbol Definitions Models 150 152 162 168 15 Important To the Operator Reset Button If an overload condition occurs the freezer will automatically stop operating To properly reset the freezer place the toggle switch in the OFF position Wait two or three minutes then press the reset button Place the power switch in the WASH position and observe the freezer s performance place the power switch in the AUTO position Note the freezer is unplugged from the receptacle it will be necessary to press the reset button for the freezer to operate once power is re established Power Switch The center position is OFF The left position is WASH which activates the beater motor only The right position is AUTO which activates the beater motor and the refrigeration system Feed Tube The models 150 152 162 and 168 are called upon to handle a large variety of products i e soft serve yogurts Italian ices sherbets etc Thus the consistency of the mix you use will vary The feed tube meters a combination of mix and air into the freezing cylinder If not enough mix enters the freezing cylinder a freeze up may occur which will cause eventual damage to the beater Depending upon the product being run you may wish to contact your local authorized Taylor Distributor to make slight adjustment in the feed tube Figure 10 Note During A
65. nsible for returning the product to the appropriate collection facility as specified by your local code For additional information regarding applicable local laws please contact the municipal facility and or local distributor Compressor Warranty Disclaimer The refrigeration compressor s on this unit are warranted for the term stated in the Limited Warranty section in this manual However due to the Montreal Protocol and the U S Clean Air Act Amendments of 1990 many new refrigerants are being tested and developed thus seeking their way into the service industry Some of these new refrigerants are being advertised as drop in replacements for numerous applications It should be noted that in the event of ordinary service to this unit s refrigeration system only the refrigerant specified on the affixed data label should be used The unauthorized use of alternate refrigerants will void your Taylor compressor warranty It is the unit owner s responsibility to make this fact known to any technician he employs It should also be noted that Taylor does not warrant the refrigerant used in its equipment For example if the refrigerant is lost during the course of ordinary service to this unit Taylor has no obligation to either supply or provide its replacement either at billable or unbillable terms Taylor does have the obligation to recommend a suitable replacement if the original refrigerant is banned obsoleted or no longer available
66. o start due to voltage conditions blown fuses open circuit breakers or damages due to the inadequacy or interruption of electrical service 11 Electricity or fuel costs or increases in electricity or fuel costs from any reason whatsoever 12 Damages resulting from the use of any refrigerant other than that specified on the Product s data label will void this limited warranty 18 Any cost to replace refill or dispose of refrigerant including the cost of refrigerant 14 ANY SPECIAL INDIRECT OR CONSEQUENTIAL PROPERTY OR COMMERCIAL DAMAGE OF ANY NATURE WHATSOEVER Some jurisdictions do not allow the exclusion of incidental or consequential damages so this limitation may not apply to you This limited warranty gives you specific legal rights and you may also have other rights which vary from jurisdiction to jurisdiction LIMITATION OF WARRANTY THIS LIMITED WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES CONDITIONS AND OR REMEDIES UNDER THE LAW INCLUDING ANY IMPLIED WARRANTIES OR CONDITIONS OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE THE ORIGINAL OWNER S SOLE REMEDY WITH RESPECT TO ANY PRODUCTS SHALL BE REPAIR OR REPLACEMENT OF DEFECTIVE COMPONENTS UNDER THE TERMS OF THIS LIMITED WARRANTY ALL RIGHTS TO CONSEQUENTIAL OR INCIDENTAL DAMAGES INCLUDING CLAIMS FOR LOST SALES LOST PROFITS PRODUCT LOSS PROPERTY DAMAGES OR SERVICE EXPENSES ARE EXPRESSLY EXCLUDED THE EXPRESS WARRANTIES MADE IN THIS LIMITED WARRAN
67. ocedures Models 150 152 162 168 Step 10 Insert the valve lifter arm through the slotted opening in the draw valve and align the other end with the cross holes of the freezer door Hint The valve lifter arm may be aligned with the left or right cross hole The draw valve handle will be placed through the opposite cross hole of the valve lifter arm Figure 23 Step 11 Slide the o ring into the groove on the draw valve handle and lubricate with Taylor Lube Figure 24 Step 12 Insert the draw valve handle through the opposite cross hole and into the opening of the valve lifter arm Hint The draw valve handle can be assembled at varied vertical positions Choose an angle which is comfortable for you The draw valve must be raised completely when the draw valve handle is down Figure 25 Note For Models 162 168 slide the o ring onto each pivot pin and lubricate with Taylor Lube Figure 26 Models 150 152 162 168 Operating Procedures Note Models 162 168 have three draw handles Slide the tip of the draw handle into the slot of the draw valve starting from the right Slide the short pivot pin through the far right draw handle Slide the long pivot pin through the far left and middle draw handles Figure 27 Step 13 Snap the design cap s over the bottom of the freezer door spout s Figure 28 Step
68. or reminds technicians to be cautious of government laws regarding refrigerant recovery recycling and reclaiming systems If you have any questions regarding these laws please contact the factory Service Department 404 refrigerant used in conjunction with polyolester oils is extremely moisture absorbent When opening a refrigeration system the maximum time the system is open must not exceed 15 minutes Cap all open tubing to prevent humid air or water from being absorbed by the oil 130809 Models 150 152 162 168 To the Installer Section 2 The freezer you have purchased has been carefully engineered and manufactured to give you dependable operation The Taylor Company models covered inthis manual consist of the following 150 152 162 and 168 Theseunits when properly operated and cared for will produce a consistent quality product Like all mechanical products they will require cleaning and maintenance A minimum amount of care and attention is necessary if the operating procedures outlined in this manual are followed closely This Operators Manual should be read before operating or performing any maintenance on your equipment These units will NOT eventually compensate and correct for any errors during the set up or filling operations Thus the initial assembly and priming procedures are of extreme importance It is strongly recommended that personnel responsible for the equipments operat
69. rate Taylor Limited Warranty on freezer or grill equipment 7 Theuse of any refrigerant other than that specified for the unit in which the Part is installed will void this limited warranty 1 2 Except that Taylor Part 032129SER2 Compressor Air 230V SERV and Taylor Part 0755065 1 Compressor Air 115V 60HZ shall have a limited warranty period of twelve 12 months when used in Taylor freezer equipment and a limited warranty period of two 2 years when used in Taylor grill equipment 131122 Models 150 152 162 168 35 Limited Warranty on Parts LIMITED WARRANTY EXCEPTIONS This limited warranty does not cover 1 11 12 13 14 15 16 Labor or other costs incurred for diagnosing repairing removing installing shipping servicing or handling of defective Parts replacement Parts or new Parts Normal maintenance cleaning and lubrication as outlined in the Taylor Operator s Manual including cleaning of condensers or carbon and grease buildup Required service whether cleaning or general repairs to return the cooking surface assemblies including the upper platen and lower plate to an operational condition to achieve proper cooking or allow proper assembly of release sheets and clips as a result of grease build up on the cooking surfaces including but not limited to the platen and plate sides of the shroud or top of the shroud Replacement of cooking surfaces including the upper platen and lower plate
70. rd and Plug 2 Electrical Connections For Models Without Cord and Plug Supplied 2 Beater Rotation c eren tom ee tak 3 Flelrigeranb tee Ri tradu sido Eau Cen e dig sun 3 Section 2 To tlie Operator eee ees eee ar 4 Section 3 Safety KR ERES 5 Section 4 Operator Parts Identification 7 Model 19005545 act ee Rd Rech o Qe 7 EDDIE EPI IS quu i Dalen ak hee kee ge Meee 8 152 i nean boh ha ak In ad AEE GENS 9 Model 168 seta e pe Rb nios 10 Models 150 4 152 Door 11 Models 162 4 168 Door Assembly 12 Models 150 and 152 Accessories 13 Models 162 and 168 Accessories 14 Section 5 Important To the Operator 15 Symbol Definitions 14 ou qute etis e S ete Res 15 Reset Button ERE ated aed eae as wall Pec See 16 Power SWIER i oa enue qe Det ex ue eee ene samara 16 RECO TUDE Sd meos tas Dti ex Set oa
71. replace the failed defective Part at no charge for the Part Except as otherwise stated herein these are Taylor s exclusive obligations under this limited warranty for a Part failure This limited warranty is subject to all provisions conditions limitations and exclusions listed below and on the reverse if any of this document Part s Warranty Class Code or Part Limited Warranty Period Class 103 Parts Three 3 months Class 212 Parts Twelve 12 months Class 512 Parts Twelve 12 months Class 000 Parts No warranty Taylor Part 072454 Motor 24VDC C832 C842 Four 4 years LIMITED WARRANTY CONDITIONS 1 If the date of original installation of the Part cannot be otherwise verified proof of purchase may be required at time of service 2 This limited warranty is valid only if the Part is installed and all required service work in connection with the Part is performed by an authorized Taylor distributor or service agency 3 The limited warranty applies only to Parts remaining in use by their original owner at their original installation location in the unit of original installation 4 Installation use care and maintenance must be normal and in accordance with all instructions contained in the Taylor Operator s Manual 5 Defective Parts must be returned to the authorized Taylor distributor or service agency for credit This warranty is not intended to shorten the length of any warranty coverage provided pursuant to a sepa
72. right side of the unit and place the back of the unit against a wall to prevent recirculation of warm air e 162 Minimum of 6 152 mm on all sides Install the skirt provided on the rear of the unit e 168 Minimum of 3 76 mm on all sides Install the skirt provided on the rear of the unit For Indoor Use Only This unit is designed to operate indoors under normal ambient temperatures of 70 75 F 21 24 C The unit has successfully performed in high ambient temperatures of 104 40 at reduced capacities DO NOT run the unit without product Failure to follow this instruction can result in damage to the unit NOISE LEVEL Airborne noise emission does not exceed 78 dB A when measured at a distance of 1 0 meter from the surface of the unit and at a height of 1 6 meters from the floor Safety Models 150 152 162 168 Section 4 Operator Parts Identification Model 150 D 7 o Figure 1 meme memm Cover A Hopper X48690 Decal Decorative Taylor 4 Panel Back Top 1 8 02780 f 99079285 Fans __________ 8555 85 Models 150 152 162 168 7 Operator Parts Identification Model 152 Figure 2 4 0958 Pan Drp T sietong 958 Lom Amber Round Mix Low 088707 Pme SHemgn 6958
73. ring s Figure 18 Step 5 Slide the slotted portion of the handscrews into the slots in the freezer door Step 6 With both hands hold the sides of the freezer door and insert the baffle rod s into the center of the beater assembly ies The white guide bearing s must fit securely in the hole s of the drive shaft s 120501 Models 150 152 162 168 19 Operating Procedures Step 7 Finger tighten the handscrews making sure they are tightened equally and that the door is snug Do not over tighten the handscrews IMPORTANT Handscrew and door damage can result if the handscrews are over tightened or if one handscrew is tightened more than the other Step 8 Slide the two o rings into the grooves on the draw valve s and lubricate with Taylor Lube Figure 19 Note For the Models 162 168 install the valve seal in the grooves on the center draw valve and lubricate with Taylor Lube This special seal will prevent mix from one freezing cylinder from traveling into the second oylinder Figure 20 120501 Step 9 Lubricate the inside of the freezer door spout s from the bottom Insert the draw valve s into the freezer door from the bottom Figure 21 Note The draw valve is installed correctly when the slotted opening in the draw valve is visible through the window of the freezer door Figure 22 Operating Pr
74. rs of cool clean water into the mix hopper With the brushes provided scrub the mix hopper the mix level float stem and the mix inlet hole Step 2 With a pail beneath the door spout place the power switch in the WASH position and raise the draw valve Drain all the rinse water from the freezing cylinder When the rinse water stops flowing from the door spout lower the draw valve and place the power switch in the OFF position Repeat this procedure until the rinse water being drawn from the freezing cylinder is clear Repeat Steps 1 and 2 for the second freezing cylinder on Models 162 168 Cleaning Step 1 Prepare an approved cleaning solution examples 59 Stera Sheen USE WARM WATER AND FOLLOW THE MANUFACTURER S SPECIFIC ATIONS Step 2 Pour one gallon 3 8 liters of the cleaning solution into the mix hopper and allow it to flow into the freezing cylinder Step 3 While the solution is flowing into the freezing cylinder brush clean the mix hopper mix level float stem and mix inlet hole Step 4 Place the power switch in the WASH position This will cause the cleaning solution in the freezing cylinder to agitate 140721 Models 150 152 162 168 25 Operating Procedures Step 5 Place empty pail beneath the door spout and raise the draw valve Draw off all the cleaning solution When the solution stops flowing from the door spout lower the draw valve and place the po
75. tion SHR This feature incorporates the use of a separate small refrigeration system to chill on a limited basis and to maintain the mix in the hopper to under 40 F 4 4 C and assures bacterial control To activate this system place the power switch in the AUTO position and the mix refrigeration switch in the ON position To oper ate this system in the STANDBY mode place the power switch in the AUTO position and the mix refri geration switch in the STANDBY position Important To the Operator Models 150 152 162 168 Cylinder Temperature Retention CTR To maintain a good quality product during long No Sale periods it will be necessary to warm the product in the freezing cylinder to approximately 35 to 40 1 7 to 4 4 C This will prevent overbeating and product breakdown The CTR is used in conjunction with the SHR to insure that the mix in the freezing cylinder is refrigerated during the STANDBY mode of operation To operate the STANDBY mode of operation Place the power switch in the AUTO position and the mix refrigeration switch in the STANDBY position With sanitized hands remove the feed tube Turn it over and place the end without the hole into the mix inlet hole To resume normal operation Leave the power switch in the AUTO position and place the mix refrigeration switch in the AUTO position When the unit cycles off the product in the
76. uipped with an air filter it will be necessary to vacuum clean the filters on a monthly schedule 6 Onthe auxiliary refrigeration system check the condenser for accumulation of dirt and lint A dirty condenser will reduce the refrigeration capacity of the mix hopper Condensers must be cleaned monthly with a soft brush Never use screwdrivers or other metal probes to clean between the fins Failure to comply may result in electrocution Winter Storage Ifthe place of business is to be closed during the winter months it is important to protect the freezer by following certain precautions particularly if the building is subject to freezing conditions Disconnect the freezer from the main power source to prevent possible electrical damage Your local Taylor distributor can perform this service for you Wrap detachable parts of the freezer such as the beater assembly and freezer door and place them in a protected dry place Rubber trim parts and gaskets can be protected by wrapping them with moisture proof paper All parts should be thoroughly cleaned of dried mix or lubrication accumulations which attract mice and other vermin Important Operator Checklist 28 Models 150 152 162 168 Section 8 PROBLEM 1 No product being dispensed 2 The machine will not operate in the AUTO mode 3 The product is too stiff Troubleshooting Guide PROBABLE CAUSE The power switch is in the
77. um if Necessary White Bristle Brush 1 x 2 Inspect amp Replace Minimum if Necessary White Bristle Brush 3 x 7 Inspect amp Replace Minimum if Necessary 1 120501 Parts Replacement Schedule 32 Models 150 152 162 168 Section 10 Limited Warranty on Equipment TAYLOR COMPANY LIMITED WARRANTY ON FREEZERS Taylor Company a division of Carrier Commercial Refrigeration Inc Taylor is pleased to provide this limited warranty on new Taylor branded freezer equipment available from Taylor to the market generally the Product to the original purchaser only LIMITED WARRANTY Taylor warrants the Product against failure due to defect in materials or workmanship under normal use and service as follows All warranty periods begin on the date of original Product installation If a part fails due to defect during the applicable warranty period Taylor through an authorized Taylor distributor or service agency will provide a new or re manufactured part at Taylor s option to replace the failed defective part at no charge for the part Except as otherwise stated herein these are Taylor s exclusive obligations under this limited warranty for a Product failure This limited warranty is subject to all provisions conditions limitations and exclusions listed below and on the reverse if any of this document Soft Serve Insulated shell assembly Five 5 years Frozen Yogurt Refrigeration compressor Five 5 years Shakes ex
78. w as feasible and discard after closing This will break the rerun cycle and reduce the possibility of high bacteria and coliform counts 7 Properly prepare the cleaning and sanitizing solutions Read and follow label directions carefully Too strong of a solution may damage the parts and too weak of a solution will not do an adequate job of cleaning or sanitizing 8 The temperature of the mix in the mix hopper and walk in cooler should be below 40 F 4 4 C Regular Maintenance Checks 1 Check the rear shell bearing for signs of wear excessive mix leakage in rear drip pan and be certain it is properly cleaned Using a screwdriver and cloth towel keep the rear shell bearing and the female hex drive socket clean and free of lubricant and mix deposits 3 Dispose of o rings or seals if they are worn torn or fit too loosely and replace with new ones 4 Follow all lubricating procedures as outlined in Assembly Models 150 152 162 168 27 Important Operator Checklist 5 your machine is air cooled check the condenser for an accumulation of dirt and lint A dirty condenser will reduce the efficiency and capacity of the machine Condensers should be cleaned monthly with a soft brush Never use screwdrivers or other metal probes to clean between the fins Failure to comply may result in electrocution Note For machines eq
79. wer switch in the OFF position Repeat Steps 1 through 5 for the other side of the freezer on Models 162 168 Disassembly Step 1 sure the power switch is in the OFF position Failure to follow this instruction may result in severe personal injury from hazardous moving parts Step 2 Remove the handscrews and the freezer door Remove the beater assembly ies from the freezing cylinder s and take these parts to the sink for cleaning Step 3 Remove the front drip tray and the splash shield from the freezer Take them to the sink for cleaning Brush Cleaning Step 1 Prepare a sink with an approved cleaning solution USE WARM WATER AND FOLLOW THE MANUFAC TURER S SPECIFICATIONS IMPORTANT Follow label directions as too STRONG solution can cause parts damage while too MILD of a solution will not provide adequate cleaning Make sure all brushes provided with the freezer are available for brush cleaning Step 2 Remove the cup seal s from the drive shaft s of the beater assembly ies Step 3 From the freezer door remove the design cap draw valve handle valve lifter arm and draw valve Remove all o rings 120529 Note To remove the o rings use a single service towelto grasp the o ring Apply pressure in an upward direction until the o ring pops out of its groove With the other hand push the top of the o ring forward and it will roll out of the groove and can be easily removed If
80. zer is sent with the unit For reorders order Stera Sheen part no 055492 100 2 oz packs or Kay 5 part no 041082 200 packs Operator Parts Identification 14 Models 150 152 162 168 Section 5 Important To the Operator EENE EURA OSSA nmm 001111 0 1 1 1111 1 1 1 11 1 1 1 11111 111111111111414 4 1 LEE UU 1111111111111 117117141411411 HH UH HET 11111114 11 1114141 11 7 747 spine e TILIA EM LATTER 7111 mE THU itt N NN im Wm fi AAU MANUFACILRED TAYI AYLOR THe TAYLOR COMPANY Figure 9 item Description The following chart identifies the symbol definitions used on the operator switches T 2 Power she Temperature Control ON AUTO key 4 Mix Refrigeration Switch ER 0 SONES Indicator Lights Mix Low O OFF key A WASH key To better communicate in the International arena the words on many of our operator switches and buttons 2 STANDBY key have symbols to indicate their functions Your Taylor equipment is desig

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