Taylor Frozen Dessert Maker Model 161 User's Manual
Contents
1. 4 amp 7 00 0 g gt DESCRIPTION PART NO 3 Model 161 7 Operator Parts Identification Beater Door Assembly Figure 2 DESCRIPTION PART NO WS DESIGN CAP 014218 PIVOT PIN A LONG X38538 GUIDE BEARING 014496 DESCRIPTION PART NO DRAW VALVE 024763 O RING 7 8 OD X 103 W 014402 SEAL VALVE 030930 Eu e EES 120501 Operator Parts Identification 8 Model 161 Accessories Figure 3 DESCRIPTION PART NO DESCRIPTION PART NO PAIL 6 QT 5 BRUSH MIX PUMP BODY 3 X7 023316 BRUSH REAR BRG 1 D X 2 LG ITE Not Shown Note A sample container of sanitizer is sent with the unit For reorders order Kay 5 part no 041082 200 packs or Stera Sheen part no 055492 100 2 oz packs 110727 Model 161 9 Operator Parts Identification Section 5 Important To the Operator The following chart identifies the symbol definitions DESCRIPTION used on the operator switches POWER SWITCH 2 MIX REFRIGERATION KEY 3 4 Q OFF 5 INDICATOR LIGHT MIX LOW ON 7 RESET BUTTON 6 M e d 4 STANDBY WASH Symbol Definitions To better communicate in the International arena the words on many of our operator switches and keys have ET symbols to indicate their functions Your Taylor E equipment is designed with these International uu symbols ke MIX LOW Important To the Operator 102. 8 8 X dW8 E MOETI IWHIdS OM YASNAGNOO 1SNO9 Ql 7 3SOH dWV TO 9 MW3NTVA L3409VHH AA LOL ONLLLIJ7 V L2349VHH 8 amp L X dW8 HOLd VOV oo 99000 1 13 SSN 91L 9 H3HS VM oo 8 099 10 HO 1 13 91 g H3HSVM ooo 8 e59000 LV 14 SSN 9 H3HSVM 0 72 677 70 EL X JHOY9 GION310S 3A1VA 0 72 6 0290 NIS EX4HO 7 1 105 3 019 006090 NOISNVdX3 3ATVA LOO8 cor z 9999 v AX Sg L O1Q0V dX3 3A1VA cor 99 0 SS 0 910240 V LXTAW v I SS399V 3A1VA eo z 999 90 SQO9 X TANY I SS3OOV IATVA 0 1 P L NHL SS309v 3A1VA 0 262060 SS 310H 99 0333 8 80 3 9 291050 18 91 dIHG AVL 000 z srl QNOOHO39VLIOA MOT TVNIAH3L d N 5513 H38ININ uv LuvVd NOILdIHOSAG Available Separately Model 161 32 Parts List saanigdaa4xiwavio3as cor z v 6 0 0 SS 310H 612 0335 38n1 cor 809990 L t HIV LHbIS T3NVd v serol X3H GLISNN 8 EXZE 8 MAYIS 6 890 4491 INOHJ H3MO T T3NVd anis 91 8 8 931 NIML 201 H3ddOH V UN 191 LUIS HIV O31 V 119 3811 s H3SN3dSIQ 3NOO V UN EcL EE 9GELGO dWW31 1V LIDIQ HOLVOIQNI mo1xiwaigiany ziz z zuaseessex 3WIHO N LEZ N39 01901 0AUVO8 Hdl ZHOS AOve ozz ze z 50r760890 SdVO 31OW3Y dH Z L
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4. 79 eoa eo secoexf 1 1 HOLMSVNW co z OUSVId HOlIMS HOLVDLOV r SM lLV6EE N 8 7 X 79 7 LIIdS ONIHSNA X 0191 0 1 dVNS ONIHSN9 8 Z X QI 91 11 dVNS ONIHSNA X QI dvNS ONIHSNG 97 0 X dub YWAY HSNYE AGO8 dNNd XIIN HSNYa e X dOu 3 MVHGO HSf1H8 0334 9 dINNd GN3 1801 1151198 52406 30VIHYVO 17109 c 8 NH39 H3MOd QuHVOG OILSV1d HOLIMS YOLVALOV SSV19 H3giNnN HuHVM Luvd Available Separately 110829 Parts List 27 Model 161 dn ZZ 9 0 H31N39 MVHQ 3ATVA zortio MEO L X dO 8 ONIH O 69720 2 09 L MVHI 3ATVA 9 0 M040 X dO 91 S ONIY O eeggex 1HOHS 891 LONId V Nid 9 0 M040 X dO 91 S ONIY O geggex ONOT 89L LOAld V Nid 99090 3A1VA MYHQ 310NVH 866610 M6EL X GO v Z ONIH O oo 812710 LNIOd 9 01 010 1 NDIS3Q dvO cor 1 3890699 3144V8 M 1091 LdS v 000 000 1 Szzozecoo 191 ONIHIM INVHOVIQ oo vzeseo 1ooHS318noul 1vo3a oo 620610 N19 1SNI 123a 00 geen N39 191 HOTAV L O3Q 1vO3d 01 H3S 96 X HaddOH V HANOI eo ezeo SAIL X SJ8 ONI 1dn09 emm cor _ 2 79 890 3 02 L VS L A0S2 H3MOd QHOO cor Z24zevzsso 2 09 09 Hd 2vAO 2 HOLOV INOO eo bk 9910 MOH 2 S2 LX9XZ
5. out line Water should always flow in this order first through the automatic water valve second through the condenser and third through the outlet fitting to an open trap drain A A back flow prevention device is required on the incoming water connection side Please refer to the applicable National State and local codes for determining the proper configuration Electrical Connections Each unit requires one power supply for each data label on the unit Check the data label s on the freezer for branch circuit overcurrent protection or fuse circuit ampacity and other electrical specifications Refer to the wiring diagram provided inside of the electrical box for proper power connections In the United States this equipment is intended to be installed in accordance with the National Electrical Code NEC ANSI NFPA 70 1987 The purpose of the NEC code is the practical safeguarding of persons and property from hazards arising from the use of electricity This code contains provisions considered necessary for safety Compliance therewith and proper maintenance will result in an installation essentially free from hazard In all other areas of the world equipment should be installed in accordance with the existing local codes Please contact your local authorities JN YOUR LOCAL ELECTRICAL CODES 101012 CAUTION THIS EQUIPMENT MUST BE PROPERLY GROUNDED FAILURE TO DO SO CAN RESULT IN SEVERE PERSONAL INJURY FR
6. 286020 Q31vHu3s z 1X2 01 M3H9S 8889X 191 LNOY4 V T3NVd lt Dhea a 00 evz0 tt 9G cor z Szevzsso v9 v 2 d2 1VINH3H QVO TH3AO zon90 Oa 000 9 69 0 1 020 2 01 LH3S10N o0 v 2zz 20 FONV14 ZIHM 81 91 9 LAN HOLOW V 114 3398 Ion 8 2290 Wd 0022 1149 5 96 NY4 HOLOW cor 72077620 GNNOYD M LLYM 09 NY4 HO LOW HOLOWHalvaa 000 8 92 10 HH3S 8 9481 91 9 922 60990 SdVO dH Z L HOLOW 00 wseso 5 5 19 H34ONVM 818 v0 ZO Y HOTAVL LNVOINEN geo TIVINS ML 0313 NHVM 138V1 1 0 H3AOO NHVM T38V1 482690 H3SN3QNOO NHVM 138V1 259290 NO 34O H3MOd MS 138V1 62260 1 3AOW HOOQ 138V1 91260 011192 138 1 1NOY4 1ANVd IN N a i SSV19I H38ININ UUM ALO LuVd NOILdIHOS3G Available Separately Model 161 30 Parts List H3MOd V HOLIMS 39UuVvHOSIQ JNT HOLIMS MVuG HOLIMS MVuG HOLIMS MVuG HOLIMS MVuHG HddHVH 2 115 ZESECOOW LeSEcOOW HOlHd ANY 77801 0 N S ANY 7780 N S 01 219 219 000 000 553 4YYVM 71 91 SN 05 W34 1VNINY91 81 00 dS W34 1VNIWNY391 33 NO 3NON NO 1GQd 31990 L HOLIMS ISd 907 AHNS
7. 3A7VA 01083105 3NT7 0 Lv Jaiga SERS IL NOILODS LHOTH EE m les a bd n FOG B E u 5E JAWA 01083109 3911 Fal A 5 011911 LHOTH HINTS E EI o YO LHNINIO 3 XI rs W318VIS YOLOM S ES 09 O LHOTH DI G mg 5 Lome 1 YOLON 83138 LH9IY Ir 2 914 0100 VILUVIS 80108 831439 ott HAL OLON 331839 LHOTY 1 39 LHOTY e 6151 D D IT v E 2 PRU Tun lai E E z 08 08 21901 18918 3 m 2 Ez amp A 2 2 TIE 4000 ES 308 XIN 18918 5 zl Ei 2 AM 0 Su mm 3 E BC WOTLd0 1303 KIN ON lt LX E Ka El wa M Z Z dud 8084 YOLSINYIHL A m B yes ABONYIS 1191 2 ON 4 Sak S BES E AA ees D VY V E E e YOLOVINOD 05538402 z E Vun z 2 i EMO z z i LL 3AWA QION310S INIT wu 1437 3 TAN ONO NEO JAWA 01083305 3811 PT z 010011 1331 TAN O YO Wo 9 225 Wii IS 10108 eg 31 39 1331 Ei E 0 F 6910 9 f gt TAN DI ale zz Lu F 5 tone 21 SOLON wi 30002 NEW SS e 000 ES EA 0903 119 zx G 08 09 HIMOd Eo r d s 1437 Ki E i n 139 9 gt EE EET soar zoe HOLINS Sa So H mung CE In m LL i TN DIR ayo z 405538409 um 28 e Se zz TAN UN 0104 WHS LHW X18 LHK E3 aao Wm 3L8VLS YOON E Wi 10108 H 31 39 1331 WD 3 38 1331
8. Model 161 Power Switch When placed in the ON position the power switch allows Softech control panel operation MIX REF When the MIX REF key is pressed the light comes on indicating the mix hopper refrigeration system is operating MIX REF is controlled by the left side of the freezer as viewed from the operator end The MIX REF function cannot be cancelled unless the AUTO or STANDBY modes are cancelled first STANDBY Key The Separate Hopper Refrigeration System SHR and the Cylinder Temperature Retention System CTR are standard features on Softech machines The SHR incorporates the use of a separate small refrigeration system This maintains the mix in the hopper below 40 4 4 C to assure bacteria control The CTR works with the SHR to maintain a good quality product During long No Sale periods it is necessary to warm the product in the freezing cylinder to approximately 35 F to 40 F 1 7 C to 4 4 C to prevent over beating and product breakdown To activate the SHR and CTR press the STANDBY key Place the end of the feed tube without the hole into the mix inlet hole When the STANDBY key is pressed the light comes on indicating the CTR Cylinder Temperature Retention System has been activated In the STANDBY mode the WASH and AUTO functions are automatically cancelled The MIX REF function is automatically locked in to maintain the mix in the hopper To resume normal operation press the AU
9. OW HASNAGNOO 0 SE68Y0 1S 2XH91X 2L 2V H3SN3QNOO ooo v _1795 10 QV3H X3H 1X02 v L M3H9S ssoJNvd 000 zesss0 46 X dl 120 3801 dvo H3AHQ ssoJNad cor Sssuzo MOH Z SZ LX9X4 Ov H3SN3QNOO oo vozo HOSS3HdOO ONLLNYOW Lbi ooo 999990 HOSS3HdlNOO LHV LS AV T3H 00 amp 0 70 022 4109 1HV LS HOLIOVd VO zs 72 281990 99813 HOSS3HdNOO 000 768100 X3H 2 1 1X81 91 9 M3H9S oo 756680 m 109 e eo e o lo e e eo r e oo 82v 0 LIN HOSS3HdWOO 13AWOu5 SSV19I H38IAIN HU ALO lavd NOILdIlHOS3G Available Separately Model 161 28 Parts List Nya 3SV8 13YSV9 00 z EEN oo 0929 0 TWAOWAY ONIY O 100L 000 066060 ONIY H TIVAS 3A1VA MYHQ 1V3S 000 207710 MEOL X OO 8 ONIH O 222810 M040 X dO 91 S ONIY O M6EL X GO v Z ONIH O T d EE S 000 gero LNIOd 9 0 010 NOISAG dV O 000 wo anova 2 1 ouesl dnan 0 266690 ye 1119 L 30918 Nv4 0 9 NY4 HOLONW V LIY cor amp 99890 L t SSOJNVQ 3HIM SS3NHVH eo 2zes76e90 L t AV T3H dVO 3HIM SS3NHVH ssoanva 80 ees NID 0 12 LS 90 191 NIVA 3HIM SS3NHVH 0 72 9 8990 191 TOHLNOO 3HIM
10. THH 697690 4n801 89 LHV LS HOLIO VdVO 480720 NOZE 4NGL NNH HOLIOYdY o 7278 0 888958 91 HOSS3HdlWOO 001000 97 2 X dul 9 Hv3d Hsnug 2 0009 X AdO8 dINNd XIW Hsnug 01000 Z X JAYA MvHQ Hsnug 101000 180A HSNY8 e9sweo dl TVNIWH312 2018 so NadSs9 zz0 HSY1dS 01731HS eo NaSzissso 191 03 31 Vd E L t 14317 301S 13NVd NdS Z6 OW 191 HV3H T3NVd 191 INOHJ H3MO T T3NVd 19 1HOIH 3015 0 13NVd 4491 INOHJ V T3NVd 191 NIVA 3HIM SS3NHVH Av 13u dvO 3HIM SS3NHVH 191 9NIHIM AVHOVIG 90 991 20 N33Y9 dl TVNIAH31 42018 5513 H38IAIN HU ALO LuVd NOILdIHOSAG OK Available Separately Model 161 34 Parts List SYYVWIAY z zeevrevo AYO 9 7 AION310S 39A1VA 12 610290 NIB EXAYO v 1 10S 3A1VA S9S S0 8 X 1HWt I SS399V 3NTVA 464050 SS 310H 991 0333 N 1 098940 Sc 81 00 dS W3d IVNIWH3 L SIN SK0ZvO INVH3OIHJ2H ALNVHHVM OVLL 699290 S ISd 907 AUNSSAYd HOLIMS 100000 N33H9 N33HS vHalS H3ZlLINVS 981002 8 SX0ZAY AITINd 981000 S X VIG HOLId 9 1110 90t 460860 59393 SLOWAY dH Z L HOLOMW 991990 3S3NIHO 191 H3dO NVW 9 7 ZO Y HOTAVL LNVOINEN Hoe zezeo TIVWS ML 93913 NYVM 139V1 JS3NIHO H3AOO NHVM138VT 10 887190 13 67 260 H2 Lu
11. in the mix hopper The mix inlet hole is frozen REMEDY technician Install the air tube in the mix inlet hole at the bottom of the mix hopper Two 4 oz 113 4 gram servings in one minute Install the front bearing on the freezer door Contact service technician Replace o rings every 3 months Contact service technician Use food grade lubricant example Taylor Lube Lubricate the beater drive shaft properly Use food grade lubricant example Taylor Lube Replace o rings every 3 months Lubricate the draw valve properly Fill the mix hopper with mix Contact service technician Contact service Troubleshooting Guide 24 Model 161 PROBLEM 9 The unit goes out on overload excessively 10 Mix from one freezing cylinder bleeds over to the second cylinder PROBABLE CAUSE a There are too many appliances plugged into the circuit An extension cord has been placed between the power cord and the wall receptacle The center draw valve seal is worn or is improperly lubricated REMEDY a A separate 20A circuit is needed for the freezer to operate properly If the extension cord is used it must match the power cord in size of circuit ampacity Lubricate properly and replace seal every 3 months Model 161 25 Troubleshooting Guide Section 9 Parts Repl
12. mix hopper with mix c Reset the freezer d Plug in the power cord e Place the circuit breaker in the ON position or replace the fuse f See Operating Procedures for proper installation g Stop drawing product and allow the unit to recover a Plug in the power cord b Momentarily raise the draw switch to activate the refrigeration system c Place the circuit breaker in the ON position or replace the fuse d Reset the freezer 3 The product is too stiff a The control is set too cold a Contact service technician Model 161 23 Troubleshooting Guide PROBLEM The product is too soft The freezing cylinder walls are scored Excessive leakage in rear drip pan 7 The draw valve is leaking 8 Product is not feeding into the freezing cylinder PROBABLE CAUSE The control is set too warm The air tube is not installed Out drawing the freezer s capacity Operating freezer without the front bearing on the freezer door The gear unit or the direct drive is out of alignment A worn or defective o ring is on the beater drive shaft The rear shell bearing is worn Incorrect lubricant was used Inadequate lubrication of beater drive shaft Incorrect lubricant was used Worn or defective o rings are on the draw valve Inadequate lubrication of draw valve The mix level is inadequate
13. with a 3 wire cord and grounding type plug for connection to a single phase 60 cycle branch circuit supply This unit must be plugged into a properly grounded receptacle The cord and plug provided for 208 230 60 1 is 20A therefore the wall outlet must also be 20A Check the data label located on the side panel for electrical specifications Permanent wiring may be employed if required by local codes Instructions for conversion to permanent wiring are as follows A 1 Be sure the freezer is electrically disconnected 2 Remove the appropriate panel and locate the small electrical box at the base of the freezer 3 Remove the factory installed cord and strain relief bushing 4 Route incoming permanent wiring through 7 8 22 mm hole in base pan 5 Connect two power supply leads Attach ground earth wire to the grounding lug inside the electrical box 6 Be sure the unit is properly grounded before applying power Beater Rotation Beater rotation must be clockwise as viewed looking into the freezing cylinder Note The following procedures should be performed by a trained service technician To correct rotation on a three phase unit interchange any two incoming power supply lines at freezer main terminal block only To correct rotation on a single phase unit change the leads inside the beater motor Follow diagram printed on motor Electrical connections are made directly to the terminal block pr
14. 1 38 1431 DN D 9 y w8 un 9 aw NIN AN mm AN D VW O Ger bi 08 08 31901 1331 3 A Q PP sane are mu 10 wn XIN 1331 olo mm pu Mao Em 5 101140 NUG 1331 KIN ON De a wa 4 aud dud 2 14131 0 38044 VOLS IWYJHL e O 4 ABONVIS 1331 5 wi oi wwe ON wa 3i 38088 NOISINUSHI XIN 0 ut AA pu A ESA HOLOVINOD Y0SS3HaNOD 055114 00 m NIVN NIVN A M TAN vg 9 vg Thy na nig E 774 THINGS EE GROUND FRAME SECURELY BLK oR 39 10 1811 RBC GE EXTERNAL B N CAPACITORS CAPACITORS EXTERNAL B N PUR OR BRN OR J11 BLK OR TS START CAPACITOR START WINDING T START RELAY 4 WINDING PROTECTOR CINTERNAL I MODEL W HST 10 COMPRESSOR WIRING FIG MAIN WINDING START CAPACITOR BEER H Les Dam 15 OR BLK E GE REC BEATER MOTOR WIRING CCN ROTATION AS SHOWN TO REVERSE ROTATION INTERCHANGE YELLOW BLUE A JGRNIYEL FIG 2 LEESON 5 HP BEATER MOTOR 055097 271 SEE NOTE 1 BLK p RED INTERNAL INTERNAL BLK 1 BLACK 1 0 SMITH 5 HP BEATER MOTOR 055091 271 SEE NOTE A RUN CAPACITOR BLEED RESISTOR 1 INTERNAL OVERLOAD BRISTOL SCHEMATIC WIRING DIAGRAM CSR FIG START C
15. 3NO 33138 Dem 31 38 1437 mai 0402 i NEU 49 ug O 1 0 ug 0 yii e M TAN lis 08 08 83 04 8 Det SC JAYA 01083105 3NI1 NOTLDNS LHOTY F LY 131092 L 2a 0863 WE GH 0 02 119 e 01083305 INIT ou Lou s p e 0 09 18 tO VO 0902 vi YIN GEES 1 10 3 EE d W31V38 LHOTH e 9 D TAN OVD EIER ni Y31YVLS YOLON 831438 1H91H 2 913 010 VILUVIS VOLON 31138 1191 B UILYV1S VOLON Y Y 831139 1H91H uil etter x18 x18 Un v O 2 agis E z 08 08 21901 1H9TY g E Q ei Q Q Q o ITE 2 wf a aai PU oai EH 1010 XIN m Bum MIO T 101140 13h31 XIN ON ER a Eat ESE Es 0191 83 1 E Wi E ABQNVIS D n oN 4 rin 44 nin on D OV 39000 80993805 die e OAD E JAWA 01083305 NIT NOLLONS 1437 EI BO 318 ONO mp D I NWA 01083 05 3111 01011 1431 ae mm vg ONO qo UILYVLS HOION 931139 1131 9Y OVW mm T 1100 LINN 2 80108 NVI 435830802 NIV Ge e 0 wie TO we 00 08 d d 1437 nm 9 pone woo 1 a 1047 Gi 911 L 7081N09 Wes YHS Ea d LHNINTS O n EH m W ai d Y GT D WiDNIS MOLON I Ge _ 31 38 1331 THINGS VOLON WHS TAR Om NA U3LYVLS 0104 H3LYV1S HOLOW 1 39 1437 31 39 1431 H
16. 7 Wirinig Diagrams 2 Cana Savin cn ware eite ae ave RUE o ad Soe sass ire ard gea 36 Note Continuing research results in steady improvements therefore information in this manual is subject to change without notice Note Only instructions originating from the factory or its authorized translation representative s are considered to be the original set of instructions August 2008 Taylor Original Publication Updated May 2012 All rights reserved 055155 M TAYLOR 1 The word Taylor and the Crown design aylor Company are registered trademarks in the United States 750 N Blackhawk Blvd of America and certain other countries Rockton IL 61072 Model 161 Table of Contents Section 1 The following are general installation instructions For complete installation details please see the check out card Installer Safety AN In all areas of the world equipment should be installed in accordance with existing local codes Please contact your local authorities if you have any questions Care should be taken to ensure that all basic safety practices are followed during the installation and servicing activities related to the installation and service of Taylor equipment e Only authorized Taylor service personnel should perform installation and repairs on the equipment e Authorized service personnel should consult OSHA Standard 29CFRI910 147 or the applicable code of the local area for the indu
17. APACITOR Model 161 063820 40S Rev 2 10
18. HOLOW Hdl ZHOS AOve ozz cor 07976990 AV 138 dVO 3HIM SS3NHVH Hdl ZHOS AOve ozz cor 07879990 NIVIN 3HIM SS3NHVH HdiZHOSAOvzOzz cor 9980 HOSS3HdWWOO 1HV LS A V T3H Hd ZH05 0 0 cor 697690 3n801 89 LH V 1S HO IO Vd VO Hdl ZHOS 0 cor 280 20 A0 30S 1 NnH HO LLIOVdVO Hdl ZHOS AOve ozz zig 307 2 870 8 882998E91 HOSSAYdWOI SHOU Hd 7109 0 0 ooo 0 0 128990 1910 OAGIA SdO GAG OUVONVLS Hdl 7109 AOve 0zz ooo aaa sggzeo HOTAV L O3GIA NIVHL SdO GAG Hdl ZHOS AOve ozz 000 _ sov ozgeg0 191 ONIHIM INVHOVIQ Y313WOWYAHL 1 11910 z dWAL WLIDIG HOLVOIGNI SHOU Hdl ZHOS A0vz 0zz 96 966990 d3zINOWHvH H3MOd QHOO 1 Hdl ZHOS A0vz 0zz Exe IE SS 09 991 HVH WINS L QHOO Hdl 7109 AOvz ozz cor 991 20 N33Y9 dZ 1 1 018 Hdl ZHOS AOvz 0zz SHOu QHVONV LS ZHOS 5513 H38IAIN SYYVWIAY HHVM ALO LuVd NOILdIHOS3G Parts List 33 Available Separately Model 161 SYYVWIAY II 828 1 1 X HL H31714 43AYA 5017 058890 191 ONIHIM INVHOVIQ Ho vZe8e0 3S3NIH2 LOOHS318h0H1 1v93Q 620610 3S3NIHO HdH N19 1SNI IV23G L621 0 5371 X S38 DNI ldOO G6 G6E990 GAZINOWYVH HIMOd Aay09 HO ALNVHHVM 111004 03 12 010 SMO LV6EE 812710 LNIOd 9 01 010 N9ISAA dVO 992870 YOSSAYdNOO LYVLS AV
19. OM ELECTRICAL SHOCK v unit is provided with an equipotential grounding lug that is to be properly attached to the rear ofthe frame by the authorized installer The installation location is marked by the equipotential bonding symbol 5021 of IEC 60417 1 on both the removable panel and the equipments frame A e Stationary appliances which are not equipped with a power cord and a plug or another device to disconnect the appliance from the power source must have an all pole disconnecting device with a contact gap of at least 3mm installed in the external installation e Appliances that are permanently connected to fixed wiring and for which leakage currents may exceed 10 mA particularly when disconnected or not used for long periods or during initial installation shall have protective devices such as a GFI to protect against the leakage of current installed by the authorized personnel to the local codes Supply cords used with this unit shall be oil resistant sheathed flexible cable not lighter than ordinary polychloroprene or other equivalent synthetic elastomer sheathed cord Code designation 60245 IEC 57 installed with the proper cord anchorage to relieve conductors from strain including twisting at the terminals and protect the insulation of the conductors from abrasion To the Installer Model 161 Electrical Hook Up Installation 60 Cycle 1 Ph Supplied With Cord and Plug This freezer is supplied
20. Read and follow label directions carefully Too strong of a solution may damage the parts and too weak of a solution will not do an adequate job of cleaning or sanitizing The temperature of the mix in the mix hopper and walk in cooler should be below 40 F 4 4 C Regular Maintenance Checks 1 Check the rear shell bearing for signs of wear excessive mix leakage in rear drip pan and be certain it is properly cleaned 2 Use all brushes supplied for thorough cleaning The brushes are specially designed to reach all 2 Using a screwdriver and cloth towel keep the mix passageways rear shell bearing and the female hex drive socket clean and free of lubricant and mix 3 Use the smaller white bristle brush to clean the deposits mix inlet hole which extends from the mix hopper down to the rear of the freezing cylinder 1 3 Dispose of o rings or seals if they are worn torn or too loosely and replace with new 4 Use the black bristle brush to thoroughly clean ones the rear shell bearing located at the rear of the freezing cylinder Be sure to have a generous L 4 Follow all lubricating procedures as outlined in amount of cleaning solution on the brush Assembly Model 161 21 Important Operator Checklist 5 your machine is air cooled check the condenser for an accumulation of dirt and lint A dirty condenser will reduce the efficiency and capacity of the machine Condensers should be clea
21. SAYd HOLIMS NI v L ONIH 3 00 22 90 X0cZ dlWOO ONIHdS a 9EL0EX HOLIMS V INHV OILSW1d HOLIMS HOLVALOVt 0 21 91 612720 ANNOY 0118 8 9405 5 5 GEL6E0 14VHS VIGZ I NO HSNd LAN 9 HOLIMS HOLVINSNI 891 HOLIMS 13Y0v49 HOLIMS ONIYV39 191 WON HOLIMS 499820 00 2X 90 X02 d NOO ONIHdS 8 880 SSO4NVG ONOUHS 99 191 YASNAGNOO GNOYHS ggzezo 294 8 HSVIdS OTIIHS NNI 3NO9 3SON anis 96 0 8L 91 GX81 91 G ANO9 ISON ONLS z rN 3 8 L t Q31VInSNI V TI3HS z 0109 10 Z 96 0 81 91 SX81 91 S INOO ASON GNLS yas zorgox L t Q31VInSNI V TI3HS z we00 nov 267990 N3349 N33HS VYILS YIZILINYS 911 0 g SX02XV A3TInd z e67w0 S X VIG HOLId 9 31110 H38ININ ALO LuvVd NOILdIHOS3G i Available Separately 120501 Parts List 31 Model 161 GION31OS GINO INN GION310 S NOILONS SSOANVC NOILONS INI MOTOHOOSIG SS399V SSOANVC NOILONS INI cor 989970 Qv3H O3u 8 5 H31VM 3A1VA eo LEZ8VO 193 098 AUNSSAYd HOLIMS cor 4 868690 OM H I9L SCIS TANVd cor zegego OM 19 bs HV3H T3NVd ooo een 35NV14 ZIHM Oz v L LON 000 s oozosy dO 8 7 X QI 2 1 01
22. SS3NHVH 996920 QV3H X3H v 1 EX02 v L M389S 86920 Qv3H X3H X0e v L M3H9S zie z 0 920 9 01 v 9 000 270780 108 H3AOO H3ddOH L3xSV9 HMH 01 ISNN 9L X01 M3H9S 00 918990 L t NYd 3SV8 L34S V9 000 amp 0 570 ULXS 4AXS EL UIY Y31714 cor 8 9999 AdAL N 02 1 dIT9 YANILSV4 sor 266690 Gre 11Nd 2L 30018 EN cor Zzsev9x 29 191 LV3H V H3ONVHOX3 000 0 0 128990 191 OAGIA NIVYL SdO GAG oo 84 88 SSOJNVG EN 46 X GI 120 3801 4 0 83 80 oo 66080 ONIH H 1 MVHQO TV3S SSV19I H38ININ HdVM LuvVd NOILdIlHOS3G o o N IDN OQ y N 7 1 X v L Y31714 43AYA Available Separately 120501 Parts List 29 Model 161 eo 2 20918 YOLSIWYIH1 V 38090 cor 3918 190880 134YV9 HOLSIWYHAH1 380Yd aividoaq 00 9 Augen SSNYL 01 2 202 01 31v1d93a ooo z 02 00 H3QNI8 0115 8 EXZE 9 MIYOIS eo 219990 39 191 23Q 31V1d 513093 _000_ 8 69110 ANNOY 0118 8 6 402 1 0 6 850 L t 14317 301S 13NVd 01 2678950 39 191 HV3H T3NVd eo ergoen 191 LNOHJ H3MO T 3NVd adis 3Nvd E C z SSNYL 0115 8 EXZE 01 MAYIS 06785 191 LHOIH 3015 TANVd
23. TO key When the unit cycles off the product in the freezing cylinder will be at serving viscosity At this time place the orifice end of the feed tube into the mix inlet hole Install the air orifice WASH Key When the WASH key is pressed the light comes on This indicates beater motor operation The STANDBY or AUTO modes must be cancelled first to activate the WASH mode AUTO Key When the AUTO key is pressed the light comes on This indicates that the main refrigeration system has been activated In the AUTO mode the WASH or STANDBY functions are automatically cancelled The MIX REF function is automatically locked in to maintain the temperature of the mix in the mix hopper Note An indicating light and an audible tone will sound whenever a mode of operation has been pressed To cancel any function press the key again The light and mode of operation will shut off Indicator Light MIX LOW Located on the front of the machine is a mix level indicating light When the light is flashing it indicates that the mix hopper has a low supply of mix and should be refilled as soon as possible Always maintain at least 3 76 mm of mix in the hopper If you neglect to add mix a freeze up may occur This will cause eventual damage to the beater blades drive shaft and freezer door Reset Button The reset button is located on the front of the unit The reset protects the beater motor from an overload condition If an overl
24. Vd 3AOW HOOQ 138V1 Ho 91 0 HO WH3d GY 9 NOILNVO 138V7 H9 890S10 3S3NIHO ON3 OAS 1 8 2X dN ANNI V LY q SNOYO60S0 3417 40 GNA ASSM NOILONUYLSNI ASANIHO TIVLSNI NOILONUYLSNI NIVA HHIM SS3NHVH y 0 549590 01 79 6890 AV 138 dVO 3HIM SS3NHVH 8 0 0 017 t 1 125 21 990 XV4 A8 1HOd3H ALITVNO WNYHOd4 SSV19 H38IAIN HHVM ALO IHVd NOILdIlHOS3G Available Separately Parts List 35 Model 161 HOLINS 0 018300 HOLIMS QVOTH3AO 831834 1 918 83189 1331 wi be zz id EE see 5 E B ee Su e 22 2 SE DI TAK Eed 18 08 04 Seer lt 18918 E LL a 8 2
25. acement Schedule PART DESCRIPTION EVERY 3 MONTHS EVERY 6 MONTHS ANNUALLY le x e x x i T Pivot Pin O Ring Black Bristle Brush 1 x 2 Inspect amp Replace Minimum if Necessary Double Ended Brush Inspect amp Replace Minimum if Necessary White Bristle Brush 1 x 2 Inspect amp Replace Minimum 1 if Necessary White Bristle Brush 3 x 7 Inspect amp Replace Minimum 1 if Necessary 120501 Parts Replacement Schedule 26 Model 161 Parts List Section 10 SYYVWIAY 100 Xog 100 HOLIMS MVuG HOLIMS MVHG eo IL 907 HOSS3HdWOO 1HV LS AV T3u cor gegen AOZE 4NOE NNH HOLIOYdY o cor o6zteo ANE6 1 191 LHYLS HOLIOYdY o eS aze zezero goH8z9SHE91HOSS3HdWOO ALNVHYWM 100 93H9 Quv9 078 1 01 797690 NOEE 4N88 22 1Hv 1S HOLIOVdVO EE m 81570 LNIOd 9 01 0101 N9ISAC dV9 eo 7 280 NI 09 AV13Y UMd NO8gIY 318V9 cor 2 oresoao OILSVId 80 z 8010 80 S 000 882009 00 000 1 916620 00 20810 z vezio zz uas 9zezex zz zuasivggex 13S M 0L Z N39 9I50T quvog cor tozzso 30999 sz d VNIWH312 0018 eso fT 00 e mes0 eX v1 eo 00 90 INNIS NONI 00
26. anitizing solution examples 2 1 2 gal 9 5 liters of Kay 5 or 2 gal 7 6 liters of Stera Sheen USE WARM WA TER AND FOLLOW THE MANUFACTURER S SPECIFICATIONS Step 2 Pour one gallon 3 8 liters of sanitizing solution into the hopper and allow it to flow into the freezing cylinder Figure 20 Operating Procedures Model 161 Step 3 solution in the freezing cylinder to be agitated Allow it While the solution is flowing into the freezing cylinder to agitate for five minutes brush clean the mix hopper the mix inlet hole and the feed tube Figure 21 Figure 24 Step 6 Place an empty pail beneath the door spouts Momentarily open the center draw valve to sanitize the center door spout Open the remaining draw valves to remove all of the sanitizing solution When the sanitizer stops flowing from the door spouts close the draw valves Press the WASH key to cancel the WASH mode Step 7 With sanitized hands stand the feed tube in the corner of the mix hopper Figure 22 Step 4 Place the power switch in the ON position a Figure 25 Figure 23 Step 5 Repeat Steps 1 through 7 for the other side of the Press the WASH key This will cause the sanitizing machine Model 161 17 Operating Procedures Priming Prime the machine as close as possible to the time of first product draw Step 1 With a pail beneath the door spouts ope
27. arts on a clean dry surface to air dry overnight Step 7 Wipe clean all exterior surfaces of the machine Operating Procedures 20 Model 161 Section 7 During Cleaning and Sanitizing N ALWAYS FOLLOW LOCAL HEALTH CODES Cleaning and sanitizing schedules are governed by federal state or local regulatory agencies and must be followed accordingly If the unit has a Standby mode it must not be used in lieu of proper cleaning and sanitizing procedures and frequencies set forth by the ruling health authority The following check points should be stressed during the cleaning and sanitizing operations A CLEANING AND SANITIZING MUST BE PERFORMED DAILY Troubleshooting Bacterial Count 1 Thoroughly clean and sanitize the machine regularly including complete disassembly and brush cleaning Important Operator Checklist IF LOCAL HEALTH CODES PERMIT THE USE OF RERUN make sure the mix rerun is stored in a sanitized covered stainless steel container and is used the following day DO NOT prime the machine with rerun When using rerun skim off the foam and discard Mix the rerun with fresh mix in a ratio of 50 50 during the day s operation 5 Onadesignated day of the week run the mix as low as feasible and discard after closing This will break the rerun cycle and reduce the possibility of high bacteria and coliform counts Properly prepare the cleaning and sanitizing solutions
28. brushes provided with the machine are available for brush cleaning Step 2 Remove the cup seals from the drive shafts of the beater assemblies Model 161 19 Operating Procedures Step 3 From the freezer door remove design caps pivot pins draw handles and draw valves Remove all o rings Note To remove o rings use a single service towel to grasp the o ring Apply pressure in an upward direction until the o ring pops out of its groove With the other hand push the top of the o ring forward and it will roll out of the groove and can be easily removed If there is more than one o ring to be removed always remove the rear o ring first This will allow the o ring to slide over the forward rings without falling into the open grooves Step 4 Remove the large o rings front bearings and guide bearings from the back of the freezer door Step 5 Return to the machine with a small amount of cleaning solution With the black bristle brush brush clean the rear shell bearings at the back of the freezing cylinders Note If the drip pan was filled with an excessive amount of mix this is an indication that the drive shaft o ring of the beater assembly should be replaced or properly lubricated Step 6 Thoroughly brush clean all disassembled parts in the cleaning solution Make sure all lubricant and mix film is removed Take particular care to brush clean the draw valve cores in the freezer door Place all the cleaned p
29. claims on equipment or parts if non approved parts or refrigerant were installed in the machine system modifications were performed beyond factory recommendations or it is determined that the failure was caused by neglect or abuse K f the crossed out wheeled bin symbol is affixed to this product it signifies that this product is compliant with the EU Directive as well as other similar legislation in effect after August 13 2005 Therefore it must be collected separately after its use is completed and cannot be disposed as unsorted municipal waste The user is responsible for returning the product to the appropriate collection facility as specified by your local code To the Operator For additional information regarding applicable local laws please contact the municipal facility and or local distributor Compressor Warranty Disclaimer The refrigeration compressor s on this machine are warranted for the term indicated on the warranty card accompanying this machine However due to the Montreal Protocol and the U S Clean Air Act Amendments of 1990 many new refrigerants are being tested and developed thus seeking their way into the service industry Some of these new refrigerants are being advertised as drop in replacements for numerous applications It should be noted that in the event of ordinary service to this machine s refrigeration system only the refrigerant specified on the affixed data label should be us
30. container beneath the door spouts Press the WASH key and open the draw valves When all the product stops flowing from the door spouts close the draw valves and press the WASH key to cancel the WASH mode Place the sanitized lid on the rerun container and place it in the walk in cooler Note If local health codes DO NOT permit the use of rerun the product must be discarded Follow the instructions in the previous step except drain the product into a mix pail and properly discard the mix N ALWAYS FOLLOW LOCAL HEALTH CODES Repeat Steps 1 through 3 for the other side of the machine Operating Procedures 18 Model 161 Rinsing Step 1 Pour one gallon 3 8 liters of cool clean water into the mix hopper With the brushes provided scrub the mix hopper and the mix inlet hole Step 2 With a pail beneath the door spouts press the WASH key and open the draw valves Step 3 Drain all the rinse water from the freezing cylinder When the rinse water stops flowing from the door spout close the draw valves and press the WASH key to cancel Repeat this procedure until the rinse water being drawn from the freezing cylinder is clear Repeat Steps 1 through 3 for the other side of the machine Cleaning Step 1 Prepare an approved 100 PPM cleaning solution examples 2 1 2 gal 9 5 liters of Kay 5 or 2 gal 7 6 liters of Stera Sheen USE WARM WA TER AND FOLLOW THE MANUFACTURER S SPECIFICATIONS Ste
31. e opening of the cup seal facing away from the hex end slide the seal into the groove Apply an even coat of lubricant to the seal and the shaft Do not lubricate the hex end of the beater drive shaft Figure 7 Step 2 Insert the beater assembly through the rear shell bearing at the back of the freezing cylinder and engage the hex end firmly into the female socket When properly seated the beater will not protrude beyond the front of the freezing cylinder Figure 8 Repeat Steps 1 through 2 for the other side of the machine 120529 Model 161 Operating Procedures Step 3 Place the large o rings into the grooves on the back of the machine door and lubricate Figure 9 Step 4 Slide the front bearings over the baffle rods so the flanged edge is against the door Place the white plastic guide bearings on the end of the baffle rods DO NOT lubricate the front bearings or the guide bearings Figure 10 Step 5 Slide the slotted portion of the handscrews into the slots in the freezer door Step 6 With both hands hold the sides of the freezer door and insert the baffle rods into the center of the beater assemblies The white guide bearings must fit securely in the holes of the drive shafts 120501 Step 7 Finger tighten the handscrews making sure they are tightened equally and that the door is snug Do not over tighten the handscre
32. e on the outlet side to blow out any water remaining in the condenser This is extremely important Failure to follow this procedure may cause severe and costly damage to the refrigeration system Your local Taylor distributor can perform this service for you Wrap detachable parts of the freezer such as the beater assembly and freezer door and place them in a protected dry place Rubber trim parts and gaskets can be protected by wrapping them with moisture proof paper All parts should be thoroughly cleaned of dried mix or lubrication accumulations which attract mice and other vermin Important Operator Checklist 22 Model 161 Section 8 PROBLEM 1 No product being dispensed 2 The machine will not operate in the AUTO mode Troubleshooting Guide PROBABLE CAUSE a The power switch is in the OFF position The mix level is inadequate in the mix hopper The beater motor overloaded The unit is unplugged at the wall receptacle The circuit breaker is tripped or the fuse is blown f The freezer door is incorrectly assembled Product is being drawn off in excess of the freezer s capacity a The unit is unplugged The refrigeration system is not activated The circuit breaker is tripped or the fuse is blown The beater motor overloaded causing a loss of power to the power switch REMEDY a Place the power switch in the AUTO position b Fill the
33. ed The unauthorized use of alternate refrigerants will void your compressor warranty It will be the owner s responsibility to make this fact known to any technician he employs It should also be noted that Taylor does not warrant the refrigerant used in its equipment For example if the refrigerant is lost during the course of ordinary service to this machine Taylor has no obligation to either supply or provide its replacement either at billable or unbillable terms Taylor does have the obligation to recommend a suitable replacement if the original refrigerant is banned obsoleted or no longer available during the five year warranty of the compressor The Taylor Company will continue to monitor the industry and test new alternates as they are being developed Should a new alternate prove through our testing that it would be accepted as a drop in replacement then the above disclaimer would become null and void To find out the current status of an alternate refrigerant as it relates to your compressor warranty call the local Taylor Distributor or the Taylor Factory Be prepared to provide the Model Serial Number of the unit in question To the Operator Model 161 Section 3 We at Taylor Company are concerned about the safety of the operator when he or she comes in contact with the freezer and its parts Taylor has gone to extreme efforts to design and manufacture built in safety features to protect both you and the se
34. face to avoid the hazard of tipping Extreme care should be taken in moving this equipment for any reason Two or more persons are required to safely move this unit Failure to comply may result in personal injury or equipment damage Uncrate the unit and inspect it for damage Report any damage to your Taylor Distributor This piece of equipment is made in the USA and has USA sizes of hardware All metric conversions are approximate and vary in size Air Cooled Units DO NOT obstruct air intake and discharge openings The Model 161 requires 6 152 mm on both sides and 0 at the rear Install the skirt provided on the right side of the unit Minimum air clearances must be met to assure adequate air flow for optimum performance 081208 Model 161 To the Installer Water Connections Water Cooled Units Only An adequate cold water supply must be provided with a hand shut off valve On the underside rear of the base pan two 3 8 water connections for inlet and outlet have been provided for easy hook up 1 2 inside diameter water lines should be connected to the machine Flexible lines are recommended if local codes permit Depending on local water conditions it may be advisable to install a water strainer to prevent foreign substances from clogging the automatic water valve There will be only one water in and one water out connection DO NOT install a hand shut off valve on the water
35. irs must be performed by an authorized Taylor service technician The main power supplies to the machine must be disconnected prior to performing any repairs Cord Connected Units Only Taylor authorized service technicians may install a plug on this unit e Appliances that are permanently connected to fixed wiring and for which leakage currents may exceed 10 mA particularly when disconnected or not used for long periods or during initial installation shall have protective devices such as a GFI to protect against the leakage of current installed by the authorized personnel to the local codes Supply cords used with this unit shall be oil resistant sheathed flexible cable not lighter than ordinary polychloroprene or other equivalent synthetic elastomer sheathed cord Code designation 60245 IEC 57 installed with the proper cord anchorage to relieve conductors from strain including twisting at the terminals and protect the insulation of the conductors from abrasion Failure to follow these instructions may result in electrocution Contact your local authorized Taylor Distributor for service DO NOT use a water jet to clean or rinse the freezer Failure to follow these instructions may result in serious electrical shock 110301 Model 161 Safety 00 NOT allow untrained personnel to operate this machine DO NOT put objects or fingers in door spout DO NOT operate the freezer unless a
36. ll service panels and access doors are restrained with screws 00 NOT remove the freezer door or beater assembly unless the control switches are in the OFF position Failure to follow these instructions may result in severe personal injury from hazardous moving parts DO NOT put objects or fingers in fill or discharge openings Failure to follow this instruction may result in contaminated product or personal injury from blade contact USE EXTREME CAUTION when removing the beater assembly The scraper blades are very sharp and may cause injury DO NOT obstruct air intake and discharge openings A minimum of 6 152 mm on both sides and 0 in the rear is required Install the skirt provided on the right side of the unit Failure to follow this instruction may cause poor freezer performance and damage to the machine A This freezer must be placed on a level surface Failure to comply may result in personal injury or equipment damage This freezer is designed to operate indoors under normal ambient temperatures of 70 75 F 21 24 C The freezer has successfully performed in high ambient temperatures of 104 F 40 C at reduced capacity NOISE LEVEL Airborne noise emission does not exceed 78 dB A when measured at a distance of 1 0 meter from the surface of the machine and at a height of 1 6 meters from the floor Safety Model 161 Section 4 Operator Parts Identification Model 161
37. n the draw valves Fill the mix hopper with FRESH mix and allow it to flow into the freezing cylinder This will force out any remaining sanitizing solution When full strength mix is flowing from the door spouts close the draw valves Note Use only fresh mix when priming the machine Step 2 When the mix has stopped bubbling down into the freezing cylinder install the feed tube in the mix inlet hole Figure 26 Step 3 Press the AUTO key When the unit cycles off the product will be ready to serve Figure 27 080925 Repeat Steps 1 through 3 for the other side of the machine Step 4 Place the mix hopper gasket and the mix hopper cover in position Closing Procedure To disassemble the Model 161 the following items will be needed e Two cleaning pails e Sanitized stainless steel rerun can with lid Necessary brushes provided with machine Cleaner e Single service towels Draining Product From the Freezing Cylinder Step 1 Press the AUTO key to cancel operation Press the MIX REF key to cancel hopper refrigeration These operations should be cancelled as far ahead of cleaning time as possible This will allow frozen product to soften for easier cleaning Step 2 Remove the mix hopper cover the mix hopper gasket and the feed tube Take them to the sink for cleaning Step 3 If local health codes permit the use of rerun place a sanitized NSF approved stainless steel rerun
38. ned monthly with a soft brush Never use screwdrivers or other metal probes to clean between the fins Note For machines equipped with an air filter it will be necessary to vacuum clean the filters on a monthly schedule AN CAUTION Always disconnect elec trical power prior to cleaning the condens er Failure to follow this instruction may result in electrocution If your machine is equipped with an auxiliary refrigeration system check the auxiliary condenser for accumulation of dirt and lint A dirty condenser will reduce the refrigeration capacity of the mix hopper Condensers must be cleaned monthly with a soft brush Never use screwdrivers or other metal probes to clean between the fins Failure to comply may result in electrocution Ifyour machine is water cooled check the water lines for kinks or leaks Kinks can occur when the machine is moved back and forth for clean ing or maintenance purposes Deteriorated or cracked water lines should be replaced only by an authorized Taylor mechanic Winter Storage Ifthe place of business is to be closed during the winter months it is important to protect the freezer by following certain precautions particularly if the building is subject to freezing conditions Disconnect the freezer from the main power source to prevent possible electrical damage On water cooled freezers disconnect the water supply Relieve pressure on the spring in the water valve Use air pressur
39. ng cylinder The feed tube maintains overrun and allows enough mix to enter the freezing cylinder after a draw Important To the Operator 12 Model 161 Section 6 The Model 161 is a soft serve counter model with a three spout door Two individual flavors are available from the end spouts and an equal combination of both is dispensed through the center spout to create a twist effect It has a 1 5 quart 1 4 liter capacity freezing cylinder The mix flows by gravity from the hopper to the freezing cylinder through a feed tube Duplicate the procedures where they apply for the second freezing cylinder We begin our instructions at the point where we enter the store in the morning and find the parts disassembled and laid out to air dry from the previous night s cleaning These opening procedures will show you how to assemble these parts into the machine sanitize them and prime the machine with fresh mix in preparation to serve your first portion Figure 6 If you are disassembling the machine for the first time or need information to get to the starting point in our instructions turn to page 19 Disassembly and start there Operating Procedures Assembly Note When lubricating parts use an approved food grade lubricant example Taylor Lube Step 1 Lubricate the groove on the beater drive shaft With th
40. nty Disclaimer 4 Section 3 Safety M PCM EN 5 Section 4 Operator Parts Identification 7 Model AE 7 Beater Door Assembly ccc ccc 8 ACCESSONES ax 66 Nee D eee tan ene D bs bu e Mut Ones ain 9 Section 5 Important To the Operator 10 SYMBOL Defiitidfis cSt Hoe sib Rn can RR TORA E efte Ree eR e dax 10 Section 6 Operating Procedures 13 EN ENEE 13 SERIES R 16 te E DDR PICS 18 Closing Procedur 4 7 onsets sd ds eee R tae bt mone V A Rela ee 18 Draining Product From the Freezing Cylinder 18 RIASING Mere ORT MPO Sen aft Danaea ots 19 8916 smi 90 cT 19 ul 19 Br sh Rn Le 0 sees ons a T E ems 2 oR ns Spend el E a SINE Ss 19 Table of Contents Model 161 Table of Contents Page 2 Section 7 Important Operator Checklist 21 During Cleaning and Sanitizing ccc ne RR ERE ER 21 Troubleshooting Bacterial Count 21 Regular Maintenance Checks 21 Winter Storage RM 22 Section 8 Troubleshooting Guide 23 Section 9 Parts Replacement Schedule 26 Section 10 Parts List uode racio ES osa ei aod ab ER o ta fied ced 2
41. oad occurs the reset mechanism will trip To properly reset the freezer press the AUTO key to cancel the cycle Turn the power switch to the OFF position Press the reset button firmly Warning Do not use metal objects to press the reset button Failure to comply may result in severe personal injury or death Turn the power switch to the ON position Press the WASH key and observe the freezer s performance Open the side access panel Make sure the beater motor is turning the drive shaft in a clockwise direction from the operator end without binding Model 161 11 Important To the Operator If the beater motor is turning properly press the WASH key to cancel the cycle Press the AUTO key on both sides of the unit to resume normal operation If the freezer shuts down again contact a service technician Feed Tube The feed tube serves two purposes One end of the tube has an orifice hole and the other end does not 12021 v p SC Figure 5 After priming the machine place the orifice end of the feed tube into the mix inlet hole Every time the draw handle is raised new mix and air from the hopper will flow down into the freezing cylinder This will keep the freezing cylinder properly loaded and will maintain overrun During long No Sale periods remove the feed tube Place the end of the feed tube without the orifice into the mix inlet hole This will prevent any mix from entering the freezi
42. ot exceed 15 minutes Cap all open tubing to prevent humid air or water from being absorbed by the oil 120529 Model 161 To the Installer Section 2 The Model 161 soft serve freezer has been carefully engineered and manufactured to give you dependable operation This unit when properly operated and cared for will produce a consistent quality product Like all mechanical products it will require cleaning and maintenance A minimum amount of care and attention is necessary if the operating procedures outlined in this manual are followed closely This Operator s Manual should be read before operating or performing any maintenance on your equipment The Model 161 will NOT eventually compensate and correct for any errors during the set up or filling operations Thus the initial assembly and priming procedures are of extreme importance It is strongly recommended that personnel responsible for the equipments operation both assembly and disassembly go through these procedures together in order to be properly trained and to make sure that no misunderstandings exist In the event you should require technical assistance please contact your local authorized Taylor Distributor Note Warranty is valid only if the parts are authorized Taylor parts purchased from an authorized Taylor Distributor and the required service work is provided by an authorized Taylor service technician Taylor reserves the right to deny warranty
43. ovided in the splice boxes which are mounted mid level on the frame channel on the sides of the freezer Refrigerant In consideration of our environment Taylor proudly uses only earth friendly HFC refrigerants The HFC refrigerant used in this unit is R404A This refrigerant is generally considered non toxic and non flammable with an Ozone Depleting Potential ODP of zero 0 However any gas under pressure is potentially hazardous and must be handled with caution NEVER fill any refrigerant cylinder completely with liquid Filling the cylinder to approximately 8096 will allow for normal expansion A Use only R134a refrigerant that conforms to the AHI standard 700 specification The use of any other refrigerant may expose users and operators to unexpected safety hazards Refrigerant liquid sprayed onto the skin may cause serious damage to tissue Keep eyes and skin protected If refrigerant burns should occur flush immediately with cold water If burns are severe apply ice packs and contact a physician immediately Taylor reminds technicians to be cautious of government laws regarding refrigerant recovery recycling and reclaiming systems If you have any questions regarding these laws please contact the factory Service Department N en R404A refrigerant used in conjunction with polyolester oils is extremely moisture absorbent When opening a refrigeration system the maximum time the system is open must n
44. p 2 Pour one gallon 3 8 liters of cleaning solution into the mix hopper and allow it to flow into the freezing cylinder Step 3 While the solution is flowing into the freezing cylinder brush clean the mix hopper and the mix inlet hole Step 4 Press the WASH key This will cause the cleaning solution in the freezing cylinder to agitate Step 5 Place an empty pail beneath the door spouts and raise the draw valve Draw off all the cleaning solution When the solution stops flowing from the door spouts close the draw valves Press the WASH key to cancel Repeat Steps 1 through 5 for the other side of the machine Disassembly MAKE SURE THE POWER SWITCH IS IN THE OFF POSITION Failure to follow this instruction may result in severe personal injury to fingers or hands from hazardous moving parts Step 1 Remove the handscrews and the freezer door Remove the beater assemblies from the freezing cylinders and take these parts to the sink for cleaning Step 2 Remove the front drip tray the splash shield and the drip pans from the machine Take them to the sink for cleaning Brush Cleaning Step 1 Prepare a sink with an approved cleaning solution examples Kay 5 or Stera Sheen USE WARM WATER AND FOLLOW THE MANUFACTURER S SPECIFICATIONS IMPORTANT Follow label directions as too STRONG ofa solution can cause parts damage while too MILD of a solution will not provide adequate cleaning Make sure all
45. rvice technician As an example warning labels have been attached to the freezer to further point out safety precautions to the operator AN IMPORTANT Failure to adhere to the following safety precautions may result in severe personal injury Failure to comply with these warnings may damage the machine and its components Component damage will result in part replacement expense and service repair expense To Operate Safely 1 Ci DO NOT operate the freezer without reading the Operator Manual Failure to follow this instruction may result in equipment damage poor freezer performance health hazards or personal injury A Per IEC 60335 1 and its part 2 standards This appliance is to be used only by trained personnel It is not intended for use by children or people with reduced physical sensory or mental capabilities or lack of experience and knowledge unless given supervision or instruction concerning the use of the appliance by a person responsible for their safety v equipment is provided with a grounding lug that is to be properly attached to the rear of the frame by the authorized installer The installation location is marked by the equipotential bonding symbol 5021 of IEC 60417 1 on the removable panel and the frame Safety DO NOT operate the freezer unless it is properly grounded 00 NOT operate the freezer with larger fuses than specified on the freezer data label e All repa
46. stry standards on lockout tagout procedures before beginning any installation or repairs Authorized service personnel must ensure that the proper PPE is available and worn when required during installation and service e Authorized service personnel must remove all metal jewelry rings and watches before working on electrical equipment A The main power supply s to the freezer must be disconnected prior to performing any repairs Failure to follow this instruction may result in personal injury or death from electrical shock or hazardous moving parts as well as poor performance or damage to the equipment Note All repairs must be performed by an authorized Taylor Service Technician A This unit has many sharp edges that can cause severe injuries To the Installer Site Preparation Review the area where the unit will be installed before uncrating the unit Make sure that all possible hazards to the user and the equipment have been addressed For Indoor Use Only This unit is designed to operate indoors under normal ambient temperatures of 70 75 F 21 24 C The freezer has successfully performed in high ambient temperatures of 104 40 C at reduced capacities This unit must NOT be installed in an area where a water jet or hose can be used NEVER use a water jet or hose to rinse or clean the unit Failure to follow this instruction may result in electrocution Ad unit must be installed on a level sur
47. ws Figure 11 IMPORTANT Handscrew and door damage can result if the handscrews are over tightened or if one handscrew is tightened more than the other Step 8 Install the valve seal into the grooves on the center draw valve and lubricate This special seal will prevent the mix in one freezing cylinder from traveling into the second cylinder Figure 12 Operating Procedures Model 161 Step 9 Step 11 Slide the two o rings into the grooves on the remaining Slide the o ring onto each pivot pin and lubricate draw valves and lubricate Figure 13 Step 12 Slide the tip of the draw handle into the slot of the draw valve starting from the right Slide the short pivot pin through the far right draw handle Slide the long pivot pin through the far left and middle draw handles Step 10 Lubricate the inside of the freezer door spouts from the bottom Insert the draw valves into the freezer door from the bottom until the slot in the draw valves comes into view Figure 14 Figure 16 Model 161 15 Operating Procedures Step 13 Snap the design caps over the bottom of the freezer door spouts Figure 17 Step 14 Lay the feed tubes in the bottom of the mix hoppers Step 15 Install the front drip tray and splash shield under the freezer door Figure 18 Step 16 Install the drip pans Figure 19 Sanitizing Step 1 Prepare an approved 100 PPM s
48. y Bn Model 161 Soft Serve Freezer Original Operating Instructions TAYLOR 055155 M 8 14 08 Original Publication Updated 5 29 12 Complete this page for quick reference when service is required Taylor Distributor Address Phone Service Parts Date of Installation Information found on the data label Model Number Serial Number Electrical Specs Voltage Phase Maximum Fuse Size Minimum Wire Ampacity August 2008 Taylor All rights reserved 055155 M TAYLOR The word Taylor and the Crown design are registered trademarks in the United States of America and certain other countries Cycle Taylor Company 750 N Blackhawk Blvd Rockton 61072 p J E Table of Contents Section 1 To the Installer ACE RO 1 Installer Safety ne vo etes t ICH NIME ibt Ta e tri a td 1 Site Preparation cx Dati Go Coheed COD ees read oc E Dee ea e dns 1 Aif Cooled IIS cosi ed Los ocu obe ec let nme oper on sao NE 1 Water Connections Water Cooled Units Only 2 Electrical Connections gt c ey d eaux Ru pP er ERR eee eee RE 2 Electrical Hook Up Installation 60 Cycle 1 Ph Supplied With Cord and Plug 3 Section 2 To the Operator 4 Compressor Warra
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