Tapco International Corporation 144R User's Manual
Contents
1. and oil to use Always use a safety petrol contalner Do not smoke when adding petrol to the engine When inside an E enclosure do not fill with petrol Before you add petrol stop the engine Let the engine Cool for several minutes La sema WARNING Follow the engine manu t Important Before You Start Mowing C Check the engine oil O Fill the fuel tank with petrol O Check the level of the mower hous Ing i O Check the air Pressure of the tyres O Attach the battery cables red ilustrations and pictorials begin on on Of Controls Figure 8 Yotation Control 1 Use the blade rota trol to start and stop the rotation of the Brake Pedal 2 The pedal has two is The first function is clutch The sec ction is a brake jht Switch 3 The headlight switch is part of the ignition switch To use the sith the engine running turn the key to the for the lights n Switch 3 Use the ignition switch to ad stop the engine ever 4 Use the shift lever to change zed of the unit wer 5 Use the lift lever to change the of cut ie Lever 6 Use the parking brake ge the brake when you leave the 4e Control Lever 7 Use the throttle lever to increase or decrease the speed engine For models without choke con tton the choke is regulated with the 2 control fever 2 Control Button 9 If equipped use to old engine B2. 13 40 HERITAGE TRACTOR CODE144R WoSl6 x 1 INSTRUCTION BOOK A SERIAL NO 144R001001 MANUAL PART NO 144001 REV 0 2141 712141 Nin 1 T Nae N 7 710266 712141 2 py y am YT AAT IT Oe E 4 1 2 TRE mA A 1 1 90N 150N 15 0 29 711719 J 711680 711636 711663 jm LP Li xa EM 711909 711632 4 er 712141 MTENTS INTERNATIONAL PICTORIALS 11 OWNER S INFORMATION 12 SAFE OPERATION PRACTICES 12 ASSEMBLY 13 OPERATION 14 MAINTENANCE 15 TROUBLE SHOOTING CHART 19 REPAIR PARTS 20 Hayter Limited warrants to the original pur chaser that this unit shall be free from defects in material and workmanship under normal use and service for a period of two years from the date of purchase To qualifv for the full benefit of the war ranty the warranty registration card must be re turned within 60 days of purchase This warranty does not cover engines or wearing parts i e cutter bars wheels andtyres if youhave any doubt con Sult a Hayter authorised dealer for clarification Subject to the conditions and exclusio
3. 9 Mow for a short distance If the height of cut is not level repeat the above steps Where To Lubricate Figure 16 Models with grease fittings Lubricate with grease gun Apply grease with a brush to a the areas shown A Lubricate the areas shown with engine oil NOTE Apply grease to the steering gear as sembiv CAUTION the unit is operated in dry areas that have sand use a drv graphite sprav to lubricate the unit Check The Tvres Check the air pressure in the tvres Tvres with too much air pressure will cause the unit to ride rough Also the wrong air pressure will keep the mower housing from cutting level The correct air pressure is Front Tvres 0 97 BAR 14 PSI Rear Tvres 0 69 BAR 10 PSI How To Replace The Motion Drive Belt 1 Remove the mower housing See the instruc tions on How To Remove The Mower Hous ing 2 Figure 21 Remove the screws 1 that hold each side of the middle discharge chute 2 Remove the middle discharge chute 2 3 Figure 20 Disconnect the belt tension spring 1 4 Figure 25 Remove the three idler pulleys 2 5 Figure 20 Remove the adjuster nut 3 from the idler bracket 4 6 Figure 22 Remove the three screws 1 from the transaxle sheild 2 Place the transaxle shield 2 in the tunnel 3 The bag full indicator 4 wire hamess will limit the transaxle sheild 2 movement 7 Figure 23 Loosen the belt guide 1 at the drive
4. When ordering the following information is re quired Sk 1 The Model Number 2 Serial Number 3 Part Number 4 Quantity TAR I BLE SHOOTING CHART JROBLEM The engine will not start Follow the steps How To Start The Engine in this book 5 Electric Start Models Clean the battery ter minals Tighten the cables Check for a loose wire Tighten the limit switches See the wiring diagram Drain the fuel tank Clean the fuel line Rg place the fuel filter Remove the spark plug s Move the throttie to the SLOW position Turn the ignition key to the ON position Try to start the engine sev eral times install the spark plug Replace the spark plug Adjust the carburettor ROBLEM The engine will not turn ye the steps How To Start The Engine Electric Start Models Check the level of the acid in the battery needed add water Charge the battery Replace the fuse Check the wiring harness for damage or a foose connection Repair the damaged wire Electric Start Models replace the Solenoid Recoil Start Models replace the module IOBLEM The engine Is difficult to art Adjust the carburettor Replace the spark plug Replace the fuel filter OBLEM The engine does not run ooth or has a loss of power the oil air filter 21680 the air screen Replace the spark plug he engine is working too hard Use a slowe
5. NOTE ALWAYS USE ORIGINAL EQUIPMENT PARTS ALL UNNUMBERED Use of service replacement parts other than original ITEMS ARE INTERCHANGEABLE equipment parts may void your warranty WITH OPPOSITE SIDE 343662 32 TA uses na am a MOTION DRIVE 5 45 46 47 48 49 50 51 53 54 55 56 56 57 58 61 62 63 64 65 55 1 55 2 55 3 PART NO 711669 711634 94620 853 711606 710268 94227 711895 710345 583409 71072 711894 711899 690087 711591 94497 95424 711921 690016 711903 95290 21544 782223 711522 22053 690026 50795 711905 52928 95531 94238 853 711904 711905 95418 91179 711920 94608 95531 690047 711898 690027 95419 710103 711899 711682 711897 711897 711897 992 90 338512 838584 888586 94618 335980 712067 711633 180016 711742 780285 TIEFEN MAD B T A e nn DESCRIPTION TRANSAXLE MST206 512A Maw A SCREW 5 16 18X2 5 16 18 WDFLLK BRACKET STABILIZER SCREW 5 16 18X 75 HHWATAP SCREW 5 16 18X 75 WAHHTAP BRACKET SHIFT WASHER 750X 250 TRANSAXLE SCREW 1 4 28X 75 WASHER FLAT 391X1 00X 125 WASHER FLAT 406X 81X 066 WASHER FLAT 515X 88X 064 PIN HAIR 53DIAX1 62LG SHIFT LEVER NUT ADJ 3 8 16 GRIP LIFT 1 2 SPRING BRAKE WASHER FLAT 328X1 06X 062 ROD CLUTCH PIN CLEVIS LATCH PARK BRAKE PEDAL BRAKE CLUTCH SPRING SPRING TENSION RI
6. remove the blade disconnect the Wire to the spark plug If the blade hits an object stop the engine Check the Unit for damage The blade has sharp edges When you hold the blade use gloves or cloth material to protect your hands If you keep the blade 1 sharp and inspect the blade for damage the blade will cut better and be more safe to operate Frequently check the blade for excessive wear cracks or other dam age Frequently check the nut 3 that holds the blade 1 Keep the nut 3 tight If the blade hits an object stop the engine Disconnect the wire to the spark Plug See if the blade is bent or damaged Check the blade adapter 5 for dam age Before you operate the unit replace dam aged parts with origina equipment parts See the authorized service centre in your area Every three years have an authorized service person inspect the blade or replace the old blade with an origina equipment part How To Remove And install The Blade Figure 10 1 Remove the mower housing See the instruc tions on How To Remove The Mower Hous ing 2 Use a piece of wood to keep the blade from rotating M 9 M Yd xe nut 3 that holds the blade 1 kt 1 and the blade adapter cording to the instructions for inspect Replace badly worn or damaged d with an original equipment blade See ithorized service centre in your area 1the top and bottom o
7. 8 3 2 8 O o G G G NoONA 20003XJ0 PART NO 94564 94565 94634 94633 710079 94561 94562 710079 94235 95396 710079 94237 710079 94003 710079 94019 94005 710079 120395 94013 710079 94121 94123 710312 710105 94241 710079 94285 710079 94566 710079 93349 710204 94015 845 710000 710140 690036 690035 710079 710204 FR DESCRIPTION FRAME RAIL RH FRAME RAIL LH SUPPORT SEAT RH SUPPORT SEAT LH SCREW 5 16 18X 75 HHWATAP BRACE BACKPLATE RH BRACE BACKPLATE LH SCREW 5 16 18X 75 HHWATAP BRACKET TRANSAXLE RH SHIFT BRACE LEVER SCREW 5 16 18 75 HHWATAP ASM IDLER MOUNT FRONT SCREW 5 16 18X 75 HHWATAP PLATE STERRING MOUNTING SCREW 5 16 18X 75 HHWATAP CRANK PTO BRACKET BELL CRANK SCREW 5 16 18 75 HHWATAP WASHER FLAT 469X 92X 065 BRACKET HANGER REAR SCREW 5 16 18X 75 HHWATAP GEAR SECTOR BEARING SECTOR GEAR SCREW 5 16 18 1 00 NUT 5 16 18 HEXKEPS 3 ASM CLUTCH BRAKE PEDAL SCREW 5 16 18X 75 HHWATAP BRACKET SUSPENSION SCREW 5 16 18 75 HHWATAP BRACE RAIL SCREW 5 16 18X 75 HHWATAP ZINC SCREW GUIDE 5 16 18 NUT 5 16 18 HEXWDFLLK WHIZ PIVOT BRACKET WASHER FLAT 390X1 25X 119 BOLT 562X1 563 HHSH 3 8 16 NUT 3 8 16 HWDFLLK MACK 15X84 BRACKET SEAT DECK LH BRACKET SEAT DECK RH SCREW 5 16 18 75 HHWATAP NUT 5 16 18 HEXWDFLLK WHIZ AME ASSEMBLY 5 REPAIR PARTS REF SUB ASSV
8. FRAME PG SECTOR GEAR 1 NOTE ALWAYS USE ORIGINAL EQUIPMENT PARTS ALL UNNUMBERED 3 service replacement parts other than original ITEMS ARE INTERCHANGEABLE WITH OPPOSITE SIDE ac nent parts may void your warranty i y 343736 Lo 4 Y NM F 4 Es FRAME ASSEMBLY 94006 710079 710205 45174 94310 706 95405 95182 95183 92527 710129 710103 710088 94007 94290 94289 180113 710205 710079 95328 95329 710140 710440 710140 710082 710083 710142 DESCRIPTION PLATE ENGINE SCREW 5 16 18X 75 HHWATAP NUT 5 16 18 HEXWDFLLK WHIZ NUT 5 16 18 HEXWDFLLK WHIZ GUIDE STACK PULLEV BELT ZERK GREASE FITTING AXLE CAST MACHINED SPINDLE LONG RH SPINDLE LONG LH BEARING SPINDLE WASHER E RING WASHER FLAT HANGER AXLE HANGER DECK RH HANGER DECK LH SCREW 5 16 18X3 00 NUT 5 16 18 SCREW 5 16 18X 75 DRAGLINK RH DRAGLINK LH NUT 3 8 16 HWDFLLK MACK 15X84 BOLT SHOULDER 9X57 NUT 3 8 16 HWDFLLK MACK 15X84 SCREW 3 8 16X1 5 WASHER FLAT 391X1 00X 083 WASHER FLAT 3 3 AR CODE144R KEY 33 8 43 ARE MOUNTED WITH HUB FACING DOWN l REF SUB ASSY FRAME PG FRAME ASSY REF ENGINE CONTROL PG ENGINE PULLEY
9. PAD ADHESIVE 1 00X1 50X 12 ASM T A SHIELD 8 UPPER CHUTE CHUTE WELD ASM UPPER SHIELD TRANSAXLE SCREW 1 4 20 63 HHWATAP SCREW 5 16 18 75 BOLT 5 16 18 75 CARR 5 16 18 HEXWDFLLK WHIZ MIDDLE CHUTE ASSY BOLT 500X 453 3 8 16 FLAP CHUTE FASTENER RATCHET FLATWASHER 550X1 00X11 PIN HAIR 38DIAX1 64LG TAPE DOUBLE SIDED FOAM 3 4 WD TAPE DOUBLE SIDED FOAM 3 4 WD SCREW 1 4 20X 63 HHWATAP CABLE TIE 4 4 4N N O PO 2 A eA ne NOTE ALWAYS USE ORIGINAL EQUIPMENT PARTS ALL UNNUMBERED of service replacement parts other than original ITEMS ARE INTERCHANGEABLE WITH OPPOSITE SIDE pment parts may void your warranty i 343664A REAR CHASSIS ASSEMBLY KEY NO 30 31 32 33 34 35 36 37 38 39 40 41 42 45 46 47 48 49 50 51 52 53 74 75 82 83 84 85 4 PART NO 95190 853 711741 95409 95408 309235 711606 710136 711610 95293 711643 94200 94154 810 94057 711592 710109 711606 95294 711627 95393 853 95394 853 711680 711636 95415 711740 711644 711747 710026 711891 341496 810 94153 810 711606 711634 DESCRIPTION PLATE LIFT DETENT SCREW 12X 50 PHPNHTAP FOOT PAD RH FOOT PAD LH RATCHET FASTENER SCREW 5 16 18X 75HHWATAP SPRING COMPRESS
10. ger Charge at a rate of 6 amperes battery 1 ARNING To prevent sparks the red cable to the positive terminal before you connect the the red cable 5 to the positive al 4 with the fasteners as shown e terminal cover 2 over the posi 4 the hlack cable 8 to the negative h the fasteners as shown evel The Mower Housing S and Figure 19 housing is level the blade will cut the lawn will look better ARNING Before you an in section adjustment or repair to e unit disconnect the wire to the 3 Remove the spark plug wire to engine from starting by acci the unit is on a hard flat surface he air pressure in the tyres If the air is incorrect the mower housing will evel The correct air pressure is res 0 97 BAR 14 PSI Rear Tyres R 10 PSI zed remove the gauge wheels 78 Move the lift lever 1 to the justment position 2 Ai e The lifter lever 1 is ring ed Make sure the lift ser 1 s locked In the level ad osition 2 19 Loosen the left and right ad 10bs 1 Push down on each side of er housing Make sure both sides of er housing are setting on a flat sur 30 make sure the lift links 2 are 4 can easily move up or down m on the lift links 2 and tighten d right adjuster knobs 1 If Y use a wrench to tighten the ad 09 1 18 Raise the lift lever 1 attach the gauge wheels
11. 711615 95282 711622 711606 710141 94309 56150 DESCRIPTION ASSEMBLY LIFT ARM SCREW 1 2 13X1 50 NUT 1 2 13 BRACKET LIFT LINK WASHER FLAT PIN HAIR PIN HAIR SPRING EXTN LINK LIFT HANDLE WASHER FLAT PIN HAIR HANDLE LIFT TORSION SPRING HAIR GRIP LIFT WASHER FLAT GRIP PTO PTO LEVER ZINC PADDLE SWITCH SCREW THREAD FORM BRACKET PTO SCREW 5 16 18X 75 ZINC LEVER PTO BOLT 50X 75 HHSH 3 8 16 PIN HAIR WASHER FLAT ZINC LINK PTO NUT 3 8 16 SCREW 5 16 18X 75 TORSION SPRING SPACER SPACER SLEEVE N NN SE UN Se AHA A 3 IDE144R REPAIR PARTS REF CHASSIS FRONT PG DASH amp SUPPORT SUB ASSY FRAME PG FRAME DETAIL A TE ALWAYS USE ORIGINAL EQUIPMENT PARTS ALL UNNUMBERED of service replacement parts other than original ITEMS ARE INTERCHANGEABLE at parts may void your warranty WITH OPPOSITE SIDE 343737A 1 I ta W E ENGINE amp CONTROL ASSEMBLY EE SSS 081 37 46 PART NO 710199 91309 7 926 THES 95383 120383 433146 92342 92317 41007 47345 325547 327422 94361 711637 711592 710249 94951 91271 23740 712070 95031 94359 94360 712066 711601 DESCRIPTION ENGINE SCREW 3 8 16X1 25 GASKET MUFFLER SCREW LOCK SCREW 5 16 18X4 125 HHC STACK PULLEY ASS
12. 782585 95349 853 711909 711632 94908 810 94853 94855 853 95389 94854 712129 712130 578107 711674 690010 853 55023 712068 711632 710266 711741 REAR CHASSIS ASSEMBLY DESCRIPTION ASM WELD UPPER FRAME SPRING TORSION RH SPRING TORSION LH BRACKET SPRING COLLECTOR SCREW 1 4 20X 50 HHC NUT 1 4 20 REGHEXCTRLK BRACE FRAME COLLECTOR SCREW 1 4 20X 62 HHC NUT 1 4 20 HEXNYL WELD ASM SUPPORT COLLECTOR SCREW 1 4 20X1 50 NUT 1 4 20 REGHEXCTRLK WELD ASM FRONT FRAME COLLECT SCREW 1 4 20X 62 HHC NUT 1 4 20 HEXNVL TOP COLLECTOR ASM HANDLE DUMP COLLECTOR HANDLE REBA COLLECTOR REBA COLLECTOR BAG RUBBER GRIP WASHER 281X1 25X 06 WASHER 328X1 06X 062 NUT 1 4 20 TINN U SCREW 1 4 20X 63 PHPNHD BRACE BAGGER TRIM 77 5 INCHES SCREW 1 4 20X1 50 PHPNHD NUT 1 4 20 HEXNVL SCREW 10 24X 38 SLHWATAP SCREW 12 50 1 1 1 2 4 4 2 4 4 2 2 2 1 2 2 2 1 1 1 1 2 2 2 2 1 22 2 2 1 2 IN REPAIR PARTS 0 1448 343736A ALL UNNUMBERED ITEMS ARE INTERCHANGEABLE WITH OPPOSITE SIDE ment parts other than original ALWAYS USE ORIGINAL EQUIPMENT PARTS of service replace quipment parts may void your warranty ce N L e KEY gt 22 IO IO 9 emo 8 8 2
13. Change the engine oil See the gine manufacturer s instructions Clean the entire unit Charge the battery To remove Grass Bagger for storage Figure 33 Place grass bagger in the DUMP sition 712141 b Figure 35 Hold rear handle 1 and lift the release handle 2 c Slowly lower bagger to ground d Lift grass bagger away from the tractor WARNING Never store the grass bagger with grass clippings in the bags Even a small amount of grass or debris can generate enough heat to start a fire WARNING Do not operate unless the entire grass bagger attachment is In place How To Order Replacement Parts Use only manufacturer s authorized or approved replacement parts The letter placed on the end ot the part number denotes the type of finish for the part C for chrome Z for zinc a PA for pur chased assembly It is important that you include 18 this when ordering a part Do not use attach ments or accessories not specifically recom mended for this unit In order to obtain proper replacement parts you must supply the mode number of your mower see nameplate Replacement parts except for the engine are available from your loca Hayter authorised dealer Replacement parts for the engine are available from the manufacturer s authorized service centre found in the commercial pages of the telephone directory Also see the individual en gine or transmission warranties to order replace ment parts
14. correctly adjusted Release the parking brake WARNING If you cannot correctly adjust the drive brake replace the i brake pads Correct replacement parts and assistance are available from an authorized service centre How To Remove The Battery Figure 6 To charge or clean the battery 1 remove the battery 1 from the unit as follows WARNING To prevent sparks dis connect the black battery cable 8 from the negative terminal be you disconnect the red cable 5 WARNING The battery contains sulphuric acid which 18 harmful to the skin eyes and clothing If the i acid gets on the body or clothing wash with water 1 Remove the batterv cover 3 1 2 Remove the fasteners 9 from the battery brackets 10 11 H To prevent sparks do not touch battery brackets to terminals 3 Apply pressure to the left hand battery bracket 10 and remove bracket from frame 12 as shown 4 Remove the right hand battery bracket i 11 5 Disconnect the black cable 8 from the negative terminal 6 Disconnect the red cable 5 from the posi tlve terminal 4 7 Lift the battery 1 out of the unit 2 3 The Battery Figure 6 2 When you charge the attery do not smoke Keep the attery away from any sparks The m the battery acid can cause an 1 you charge the battery 1 remove terv 1 the battery 1 use a 12 volt bat
15. lirnited warranty gives you specific legal rights and is in addition to any statutory rights to which you may be entitled and your statutory rights are not affected by this warranty If you need additional information concerning this written warranty or assistance in obtaining Services please write to HAYTER LIMITED Service Department Spell brook Bishop s Storttord Herts CM23 4BU Deteils of your local Hayter authorised dealer are contained in Yellow Pages or contact Freephone 0800 616298 IN NATIONAL PICTORIALS IMPORTANT The following pictorials are lo cated on your unit or on literature supplied with the product Before you operate the learn and understand the purpose for sach pictorial NOTE Illustrations and pictorials begin n page 2 3afety Warning Pictorials Figure 37 Warning Shield Eyes Explosive Gases Can Cause Blindness Or Injury No Sparks Flames or Smoking t Sulphuric Acid Can Cause Blindness Or Severe Bums Flush Eyes Immediately With Water Get Medical Help Fast IMPORTANT Read Owner s Manual afore Operating This Machine Po HAYTER TYPE CODE14R MODEL 13 40 TRACTOR _REAR COLLECT em IEA ku RPH 2400 ks 227 1999 100 SERIAL 0 144R999999 2141 7 WARNING Thrown Objects Keep Bystanders Away Read User Instructions Before Operating This Machine 8 WARNING Do Not Use Th
16. pulley 3 8 Remove the motion drive belt 4 from the drive pulley 3 9 Figure 24 To remove the motlon drive belt 1 from the stack pulley 2 pull the front end of the belt under the stack pulley 2 and then back between the stack pulley and the steering plate 3 10 Remove the motion drive belt A correct re placement part or assistance is available from an Authorized Service Centre in your area 11 To install the motion drive belt reverse the above steps 12 Figure 25 Check the routing of the motion drive belt 1 Make sure the motion drive belt is installed correctly on the idler pulleys How To Replace The Mower Drive Beits Figure 15 1 Remove the mower housing See the instruc tions on How To Remove The Mower Hous ing 2 Loosen and pull the belt retainer 1 away from the double idler puiley 2 Remove the primary mower drive belt 3 from the double idler pulley 2 3 Pull the belt retainers 4 away from the single idler pulley 5 Remove the primary mower drive belt 3 from the single idler pulley 5 4 To release tension on the secondary belt remove the spring 8 from the double idler mount 9 5 Remove the secondary mower drive belt 10 from the double idler 2 and from the right mandrel pulley 11 6 A correct replacement part or assistance 15 available from an Authorized Service Centre in your area 7 To install the mower drive belt reverse th
17. remove any ex cess rubber from a new mower drive belt if you need assistance take the unit to an authorized service centre 14 Figure 12 1f you replace the mower drive belt move the blade drive spring 2 to the top hole 3 How To Adjust The Shift Lever Figure 13 If the NEUTRAL position on the shift lever does not match neutral on the gearbox adjust the shift lever as follows 1 Stop the engine 2 Disconnect the adjuster nut 2 from the shifter bracket 3 3 Make sure the shift lever is in the NEUTRAL position 4 Push the unit forward Make sure the gear box is in neutral 5 To align the adjuster nut 2 with the hole in the shifter bracket 3 tum the adjuster nut 2 6 Connect the adjuster nut 2 to the shifter bracket 3 7 Make sure the NEUTRAL position on the shift lever matches neutral on the gearbox How To Check And Adjust The Clutch Figure 14 If the motion drive belt is loose the clutch will slip when going up a hill pulling a heavy load or the unit will not move forward Adjust the clutch as follows 7 WARNING Before you make an In spection adjustment or repalr to the unit disconnect the wire to the spark plug Remove the wire from the spark plug to prevent the engine from starting by accident 1 Figure 25 Check the routing of the motion drive belt Make sure the belt is installed cor rectly and is inside all the belt guides 2 Figure 14 Disconnect the
18. task lack of awareness of the effect of oun sharply use e when nd conditions especial es conditions especially d Use counterweight s or wheel tal weights when suggested in the In hitching and load dis struction Book 7 Watch out for traffic when crossing or near 1 roadways owing always wear substantial 8 Stop the blades rotating before crossing and long trousers Do not operate surfaces other than grass pment when barefoot or wearing 9 When using any attachments never direct Thoroughly inspect the area where the equipment is to be used and remove all ob jects which may be thrown by the machine WARNING Petrol is highly flammable Store fuel in containers specifically de signed for this purpose b Refuel outdoors only and do not smoke while refuelling c fuel before starting the engine Never remove the cap of the fuel tank or add petrol while the engine is run ning or when the engine is hot d If petrol is spilled do not attempt to start the engine but move the machine away from the area of spillage and avoid creating any source of ignition until petrol vapours have dissipated e Replace fuel tanks and container caps securely discharge of material toward bystanders 12 10 11 12 13 14 15 16 17 18 nor allow anyone near the machine while in operation Never operate the mower with defective guards or shields or wit
19. the bag is not closed proper ly Make sure you sit in the middle of the seat 3 Move the blade rotation control 1 to the DISENGAGE position to stop the blade s Before you leave the operator s position make sure the blade s has stopped rotating 4 Before you ride the unit across a sidewalk or a road move the blade rotation contro 1 to the DISENGAGE position A hands and feet away from the blade deflector opening and the mower housing when the engine runs WARNING Always keep your How To Use The Shift Lever Figure 8 To change the forward speed or the direction of the unit follow the steps below CAUTION Before you move the shift lever completely push the clutch brake pedal for ward to stop the unit If the unit is not stopped the gearbox can be damaged 1 Completety push the clutch brake pedal 2 forward to stop the unit Keep your foot on the pedal 2 Move the throttle control lever 3 to the SLOW position 3 To go forward move the shift lever 4 to a forward speed setting To go backward move the shift lever 4 to reverse 4 Slowly release the clutch brake pedal 2 Do not keep your foot on the pedal 5 Move the throttle control 7 to the FAST position How To Use The Parking Brake Figure 8 1 Completely push the clutch brake pedal 2 forward 2 Lift the parking brake lever 6 3 Remove your foot from the clutch brake pedal 2 and then release the parking br
20. the wire to the spark plug Mow for a rt distance and again check the quality of tf necessary move the blade drive ring 2 to the bottom hole 5 ain check the quality of cut If the quality of t has not improved replace the mower ve belt See How To Replace The Mower ive Belt If the replacing the belt does not rrect the problem take the unit to an auth zed service centre ve the blade rotation control to the DIS NGAGE position Stop the engine igure 15 Check the operation of the blade ake Rotate the pulleys with your hand the brake pads 12 are pressed hu gainst the pulleys 41 qaom WARNING If the brake pads 12 do A not press tightty against the pulleys take the unit to an author service centre 10 11 Move the blade rotation control to the ENGAGE position 2 11 Figure 15 Check the pads for the blade brake 12 the pads are excessively worn or damaged replace the brake pad assem blies Correct replacement parts and assist ance are available from an authorized service centre 12 Attach the wire to the spark plug Mow fora short distance and again check the operation of the blade rotation control 13 When you move the blade rotation control to the DISENGAGE position all movement will stop within five seconds If there is move ment of the belt or the blades continue to ro tate engage and disengage the blade rotation control five times to
21. was shipped from the fac ad with oil Check the level of the oll as needed See the engine manufac nstructions for the type of petroi and e Sure the unit is level 3 Do not check the level of the oil the engine runs lt the oil Follow the procedure in the manufacturer s instructions essary add until the oil reaches the mart on the dipstick The quantity of oil DD to FULL is shown on the IK add too much oil Add Petrol WARNING Always use a safety petrol container Do not smoke when adding petrol to the fuel tank Do not add petrol when you are inside an enclosure Before you add petrol stop the engine and let the engine cool for several minutes Figure 9 Fill the fuel tank 1 to the FULL 2 position with regular unleaded petrol Do not use premium unleaded petrol Make sure the petrol is fresh and clean Leaded petrol will increase deposits and shorten the life of the valves How To Start The Engine WARNING The electrical system has an operator presence system that includes a sensor switch for the seat These com ponents tell the electrical system if the Operator 1 sitting the seat This system will stop the engine when the operator leaves the seat the blade rotation control is engaged or if the transmission 18 engaged For your protection always make sure this system Operates correctly NOTE The engine will not start unless you depress the clutch br
22. 12 BELVILLE ACCESS PANEL W BUZZER HOLE SCREW 10 24X 500TRSEGI OWNER S MANUAL NOT SHOWN QTY 0 A REF FINAL ASSEMBLED DECK PG MOWER DECK REF SUB ASSV FRAME PG FRAME ASSY NOTE ALWAYS USE ORIGINAL EQUIPMENT PARTS ALL UNNUMBERED Use of service replacement parts other than original ITEMS ARE INTERCHANGEABLE equipment parts may void your warranty WITH OPPOSITE SIDE REPAIR PARTS sp eee 343664A v Y PART NO 343678 853 95162 94563 180073 45174 95359 853 690097 711906 94231 711606 313780 710026 711907 710026 711606 710026 95390 55939 303041 318197 690102 853 94350 95367 711642 711606 711688 710026 94296 853 711908 94264 309235 711616 711682 712009 712009 711642 57444 REAR CHASSIS ASSEMBLY DESCRIPTION ASSY BACK PLATE BATTERY ASM BACKPLATE FLAT BATTERY TRAY ASM SCREW 5 16 18X 50 HHC NUT 5 16 18 HEXWDFLLK WHIZ WELDMENT LATCH LEVER ROD BRACE NUT 3 8 16 HWDFL WHIZ LOCK ROD BRACE SCREW 5 16 18X 75 HHWATAP SCREW 5 16 18X 50 HHC NUT 5 16 18 HEXWDFLLK WHIZ SCREW 5 16 18X 75 HXWDFL NUT 5 16 18 HEXWDFLLK WHIZ SCREW 5 16 18X 75 HHWATAP NUT 5 16 18 HEXWDFLLK WHIZ BRACKET FLEX SWITCH MOUNTING WIRE CLIP ADHESIVE WASHER FLAT 203X 56X 040
23. 4 94292 710077 710205 711912 711914 711613 94261 853 711622 94279 94269 711915 94973 853 94312 710264 94298 711613 690023 711916 711682 690024 711622 710234 341593 853 94128 94055 710095 710140 711611 710112 710113 711622 711600 94137 711628 711595 711616 711622 341594 853 94128 94055 710095 710140 711656 710233 711913 690030 711611 711622 95295 711676 690058 853 94058 95057 710079 710658 583409 DESCRIPTION HOUSING 40 DECK BRAKE ARM ASSEMBLY LH BRAKE SUPPORT ASSEMBLY LH BRAKE ARM ASSEMBLY LH SPRING TORSION NUT 5 16 18 LINK BRAKE LH NUT ADJUST BRAKE ARM ASSEMBLY RH BRAKE SUPPORT ASSEMBLY RH BRAKE ARM ASSEMBLY RH SPRING TORSION NUT 5 16 18 GUIDE BELT SCREW 5 16 18 X 50 BOLT SHOULDER ARM DOUBLE IDLER NUT 3 8 16 PULLEY IDLER DOUBLE VEE SPACER SCREW 3 8 16X3 00 IDLER ARM ASSY SPRING GUIDE BELT SCREW 1 4 20X 50 IDLER ARM ASSEMBLY BOLT SHOULDER LINK BRAKE WASHER FLAT PIN HAIR PULLEY V IDLER 4 NUT 3 8 16 SPRING EXTENSION ASSEMBLY PLATE REAR SUS BRKT RH PLATE SUSPENSION SUSPENSION BRACKET REAR BOLTSHOULDER NUT SIB 16 BOLT SHOULDER SPRING TORSION RH SPRING TORSION LH NUT 3 8 16 WINGNUT 5 16 18 PAD FRICTION WASHER PIN HANGER WASHER FLAT NUT 3 8 16 ASSEMBLY PLATE REAR SUS BRKT LH PLATE SUSPENSION SUSPENSION BRACKET REAR BOLT SHOULDER 3 8 16 NUT 3 8 16 WASHER EXTERNAL LOCK SP
24. 8 327350 320082 94136 94613 711619 711632 95420 711619 94159 302257 711680 711636 780216 327352 300194 138557 342126 95330 95391 690074 890075 94348 302031 DESCRIPTION WIRE HARNESS WIRE LEAD SOLENOID TO STARTER REAR HARNESS WIRE HARNESS FOR HEADLIGHTS SOCKET LAMP TIE CABLE BLACK NYLON 5 62L WIRE CLIP ADHESIVE SWITCH IGNITION KEY IGNITION SWITCH DOUBLE SWITCH LIMIT SOLENOID SCREW 1 4X 50 NUT 1 4 20 WIRE GROUND SCREW 1 4X 50 SWITCH SEAT BATTERY 12V 7 PLATE BOLT 1 4 20X 63 NUT WING 1 4 20 BULB HEADLIGHT NUT 5 8 8 ACME DELTA FOR BOOT BOOT GN SWITCH WASHER REGINTLK 640X1 1X 05 TIE CABLE NYLON TAPE SWITCH BUZZER FOR BAG FULL BOOT SWITCH CAP SWITCH HARNESS ADAPTER FUSE 15 AMP 2 ELECTRICAL ASSEMBLY KEY PART IGNITION SWITCH POSITION MI GLAIBIS I1 Api Pu divis REPAIR PARTS HEAT SHIELD CODE144R gt 0 o 11 N PART NO 710558 711736 711850 710523 338541 338542 402700 338543 710684 710534 711419 711766 DESCRIPTION DECAL SHIFTER 6 SPEED DECAL REBA 5 POSITION DECAL DECK LEVEL POSITION DECAL PINCH POINTS WARNING DECAL BAGGER CE 9 DECAL DRAWBAR WARN 44 6138 DECAL CAUTION DECK LH NO STEP DECAL SURF WARN 6 DECAL DECK BELT ROUTE DECAL CONS CAUT M 44X6815 97 DECAL CLUTCH BRAKE EXP DECAL INSTR FOR BAG RE
25. EEC Values indicated were measured according to Directive 81 1051 Sound Power Level Sound Pressure Levels at operator ears 11 85 7 dB A lett 100 dB A 85 6 dB A right INFORMATION 2 de you understand the unit t operates you will get the best 3 3 you read this manual compare to the unit Learn the location of the controls To heip prevent ow the operating instructions ules Keep this manual for future for this symbol to indicate aty precautions This symbol tention Become Alert Your isk ty Of The Owner This cutting machine is 4 Replace faulty silencers of amputating hands and 5 Before using always visually inspect to see nd throwing objects Failure that the blades blade bolts and cutter as e following safety instructions sembly are not wom or damaged Replace n serious injury or death to worn or damaged blades and bolts in sets ar bystanders to preserve balance it ofthe owner is to 6 On multi blade machines take care as ro structions below tating one blade can cause other blades to rotate iRATION PRACTICES Operation 1 Do not operate the engine in a confined Ride On Riding space where dangerous carbon monoxide Mower Machines fumes can colect y 2 Mow only in daylight or in good artificial light 3 Before attempting to start the engine dis instructions carefully Be familiar ontrols and the proper use of the
26. ION 4 57LGX1 17 BOLT SHOULDER 1 4 20 ZINC WASHER CUP NUT 1 4 20 WDFLLK COVER BATTERY SUPPORT SEAT SPRING LEAF SCREW 1 4 20X 50 WAHHTAP SPRING COMPRESSION 2 43LG 164X30 SCREW 5 16 18X 75 HHWATAP ZINC HINGE SEAT PIVOT NUT PUSH CAP 375 BATTERY BRACKET L H BATTERY BRACKET R H BOLT 1 4 20X 63 CARR NUT WING 1 4 20 14X79 SEAT BOLT SHOULDER 5 16 18 WASHER FLAT 344X 62X 06 BOLT WING 5 16 18X 50 NUT 5 16 18 HEXWDFLLK WHIZ BOLT 5 16 18X 7A5 CARR ASM SEAT DECK PEDAL GEAR BRACKET PIVOT SEAT SCREW 5 16 18X 75 HHWATAP NUT 5 16 18 WDFLLK N o DETAIL A NOTE ALWAYS USE ORIGINAL EQUIPMENT PARTS Use of service replacement parts other than original aquipment parts may void your warranty El 1 BRACKET KEY 57 FOR SPRING MUST SHOW SPRING HOLE THE TOP 2 LEFT HAND SPRING 56 HAS A YELLOW TIP 3 LOOK FOR THE STAMP ON THE BAGGER BRACE 97 WHICH INDICATES THE FRONT ALL UNNUMBERED ITEMS ARE INTERCHANGEABLE WITH OPPOSITE SIDE 343664A i KEY NO 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 86 87 88 89 97 100 101 102 103 104 PART NO 690044 853 690003 690004 95339 853 180016 782585 94850 853 711909 711632 95343 853 180034
27. LEASE 3 4 oo 1 a mi DECALS 144 REPAIR PARTS mia gt a RER e CODE144R P uu f KEV NOON x 7 6 DETUR AAA 1 OSOS AM PART NO 712181 712182 305602 307276 DESCRIPTION DECAL HAYTERS 13 40 LH HOOD DECAL HAYTERS 13 40 RH HOOD REFERENCE ONLY PAD 4X15 FOAM HOOD PAD 15X7 FOAM HOOD 49 DECALS QTY 2
28. NG RETEX PULLEY 9 0 OD V4L KEY HI PRO 606 SCREW 3 8 16X1 25 KEY SQUARE PULLEY IDLER ASSY IDLER ARM TRACTION WASHER FLAT 75510 SCREW 3 8 16 1 25 SPACER WHEEL PULLEY IDLER 2 75 DIA NUT 3 8 16 HWDFLLK BELT V 4L 114 12 PULLEY IDLER V4L3 00X 710 PARK BRAKE CONTROL ROD NUT 5 16 18X3 8 ADJUSTING ROD SHIFT LINK SPACER 87 X 2 25 E RING 5741DX 050 75 PIN HAIR 53DIAX1 62LG PIN HAIR 38 DIAX1 64LG PIN COTTER 090 DIAX 75 PIN COTTER 090 DIAX 75 PIN COTTER 090 DIAX 75 TIRE amp RIM Now MUALLA Go VALVE STEM 7 RU RIM CARL Now MUHADI TIRE 20X8X8 Now 74 HUBCAP AXLE SHAFT NOT USED ON THIS UNIT NOT USED ON THIS UNIT CAP DUMP VALVE ROD SCREW GUIDE NUT 5 16 18 HEXWDFLLK WHIZ SCREW 1 4 20X 50 RETAINER WIRE NUT 1 4 20 WDFL WHIZ LK QTY TECUMSEM EA Et en een hi AR 7 HOTS CONTACT YOUR NEAREST TRANSAXLE DEALER FOR PARTS AND SERVICE 33 REPAIR PARTS 44R 26 TORQUE 13 15 FT LB REF SUB ASSY FRAME PG FRAME GREASE APPLIED TO TEETH ON GEAR 32 8 33 ARE OPTIONAL DEPENDS A UNIT GREASE APPLIED TO SPINDLE SHAFT OTE ALWAYS USE ORIGINAL EQUIPMENT PARTS ALL UNNUMBERED se service replacement parts other than original ITEMS ARE INTERCHA
29. NGEABLE ant parts may void your warranty i WITH OPPOSITE SIDE 343653A PART NO 94618 95185 94520 94124 711606 94122 710102 692287 338512 338517 338513 338516 94618 711647 710103 711326 711719 711663 DESCRIPTION DUST HUB CAP STEERING WHEEL SHAFT STEERING BEARING LOWER SCREW 5 16 18X 75 GEAR PINNION RING RET E TIRE amp RIM PU 15 6 0 6 VALVE STEM RIM BEARING TIRE 15X6X6 HUBCAP AXLE SHAFT NOT USED ON THIS UNIT NOT USED ON THIS UNIT WASHER FLAT E RING INSERT 4 SPOKE SCREW 1 4 20X 75 HHC WASHER FLAT 35 S TEERING ASSEMBLY _ 4 N 268 REPAIR PARTS REF SUB ASSY FRAME PG CONTROL ARM SUB ASSY FRAME PG FRAME ASSY REF M FINAL ASSEMBLED DECK PG 2 LIFT ARM EF FINAL ASSEMBLED DECK PG SPRING ALWAYS USE ORIGINAL EQUIPMENT PARTS ALL UNNUMBERED se of service replacement parts other than original ITEMS ARE INTERCHANGEABLE ent parts may void your warranty WITH OPPOSITE SIDE f 343657A 36 MOWER SUSPENSION ASSEMBLY o E PS PART NO 95233 853 711917 711918 94262 853 711617 711682 711676 710235 711981 711617 711682 690025 710111 711676 94497 711616 94496 712035 95284 711621 94018 853 711606 95283 711613 711659
30. RING EXTENSION GUIDE BELT GUIDE BELT BOLT SHOULDER NUT 3 8 16 ROD HANGER PIN HAIR ASSEMBLY BRACKET 8 STIFFENER BRACKET FRONT SUSPENSION STIFFENER SCREW 5 16 18X 75 SPRING EXTENSION WASHER FLAT 41 D KEY PART ECK ASSEMBLY QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 1 1 1 1 1 1 1 1 1 1 1 1 3 3 1 1 1 1 1 1 1 1 2 1 1 2 2 4 2 2 2 2 1 1 1 1 1 2 1 1 1 2 2 1 1 1 1 1 4 1 1 ODE144R REPAIR PARTS INSTALL WITH HUB DOWN NOTE INSTALL WITH HUB UP las DIMOND lt to PANE 2 INSTALL GAUGE WHEELS AFTER DECK HAS BEEN LEVELED 7 BUDE Mas MOND SANE CENTRE lt gt TORQUE 35 45 FT LB NOTE ALWAYS USE ORIGINAL EQUIPMENT PARTS ALL UNNUMBERED Use of service replacement parts other than original ITEMS ARE INTERCHANGEABLE e ment parts may void your warranty WITH OPPOSITE SIDE 01 42 KEY NO 2 PART NO 94305 690020 91922 710117 91903 711910 94207 95096 tk 95097 4 710118 710117 711910 711911 94288 853 710231 690071 92683 711746 711615 711622 711764 95280 DESCRIPTION ASSEMBLY JACKSHAFT HOUSING PULLEY DECK JACKSHAFT WASHER FLAT SPACER 625X 875X1 91 NUT 9 16 18 ADAPTER DECK BLADE 40 BLADE RH REBA HI LIFT BLADE LH REBA HI LIFT WASHER BELLVILLE WASHER FLAT N
31. UT 9 16 18 SCREW 3 8 16X1 00 COVER PULLEY BELT V 46 5LG BELT DECK GAUGE WHEEL BOLT SHOULDER WASHER FLAT NUT 3 8 16 PIN CIRCLE ROD BELT GUIDE 2 N o CAO RAA MULAO 9 ed ho Blados if H jon order muauzos WA den You the Goody stupid is Ali 14 IV nuded MO 642 pue ko 2 MIMA LS TRAS al Re z tt b 0 Done Fred Heec REF CHASSIS REAR PG SEAT PAN REF CHASSIS FRONT DASH SUPPORT TELLOW 13 BLUE amp BLACK REF CHASSIS FRONT PG ACCESS PANEL REF DETAIL B PURPLE amp BLACK SEE NOTE 2 DETAI 1 USE CAUTION TO NOT PINCH SEAT SWITCH ENGINE 8 CONTROL PG 0 7 HARNESS WIRES BETWEEN SEAT DECK AND SEAT SUPPOATS 2 WIRE HARNESS AND WIRE TIE TUCK UNDER RAIL 3 ROUTE HEADLIGHT HARNESS BETWEEN AIR FILTER AND ENGINE COVER TIE HEADLIGHT HARNESS TO FUEL UNE 4 WIRE TIE PTO WIRES TO FRONT OF PTO BRACKET THROUGH SPRING MOUNTING HOLE WIRES TO RUN VERTICAL THROUGH WIRE TIE 343699 x NO 1 YO N NO 95380 711579 95381 340513 92372 57444 55039 9487
32. Y WASHER REGSPTLK 459X 78X 12 SCREW 7 16 20X4 25 i TANK FUEL FUEL CAP TUBING GAS LINE CLAMP HOSE SCREW OIL DRAIN VALVE ASSEMBLY CAP OIL DRAIN VALVE THROTTLE CONTROL SCREW 8 16X 38TRCRTAP SCREW 1 4 20X 50 WAHHTAP WASHER 18X32 SPEED REDUCER MUFFLER DEFLECTOR EXHAUST SCREW 8 32X 38 HHWATAP HEAT SHIELD FORMED L BRACKET L BRACKET RIVET POP 187DIAX 450LG NUT 1 4 20 REGHXJAM SEE ENGINE MANUAL G correct part number 7 065 park number 39 9 3 N A N CUA 4 50 IN an REF 50 KEY 75 NOTE ALWAYS USE ORIGINAL EQUIPMENT PARTS ALL UNNUMBERED of service replacement parts other than original ITEMS ARE INTERCHANGEABLE WITH OPPOSITE SIDE ipment parts may void your warranty 40 ERHEBEN d TA RAT Ow ate 1 are fate AAN NO 1 17 17 1 17 2 17 3 17 4 21 d 23 24 24 1 24 2 24 3 24 4 28 29 30 31 32 35 36 36 1 36 2 36 3 37 38 39 41 42 50 50 1 50 2 50 3 50 4 51 52 55 56 57 59 61 61 1 61 2 61 3 61 4 62 65 67 7 72 73 74 75 7541 75 2 75 3 78 690034 853 94665 853 94293 94291 710110 710205 690021 711591 94664 853 9429
33. adjustable nut 1 from the motion drive Idler assembly 2 3 Pull the clutch rod 3 until tight Turn the adjustabie nut 1 until the nut will fit through 16 the hole in the motion drive idler assembly i 2 Remove the adjustable nut 1 from the hole To lengthen the clutch rod 3 rotate i the adjustable nut 1 3 to 4 turns counter clockwise 5 Assemble the adjustable nut 1 to the mo tion drive idler assembly 2 If the belt still slips after the clutch has been adjusted then the motion drive belt is worn or damaged and must be replaced See How To Replace The Motion Drive Belt o How To Check And Adjust The Drive Brake Figure 17 Completely push the clutch brake pedal forward Set the parking brake Move the shift lever to the neutral N position Push the unit If the rear wheels rotate adjust or replace the brake pads Adjust the drive brake 1 as follows 1 The location of the drive brake 1 is on the side of the gearbox 3 2 Make sure the parking brake set and the shift lever is in neutral Turn hex nut 5 2 in a clockwise direction until the rear wheels do nat turn when the unit is pushed forward 3 Release the parking brake and push the unit the unit does roll turn the hex nut 2 in a counter clockwise direction until the unit rolls 4 Set the parking brake Push the unit If the rear wheels do not turn the drive brake 1 is
34. agger Full Indicator 10 When you he audible alarm the grass bagger is full the blade rotation control 1 to the DIS AGE position to turn audible alarm off and How To Empty The Grass Bagger in ions in this section shments can use many different attachments jnit can pult attachments like lawn per alawn aerator or a hopper spreader unit can not use attachments that engage rou like a plough a disk harrow or a ailer and pull behind attachments the mum weight is 113 kg 250 lbs rTo Use The Throttle Control ure 8 l the throttie control 7 to increase de se the speed of the engine he FAST position is marked with a detent or normal operation and when using a rass bagger move the throttie control to the AST position For maximum charging of the and for a cooler running engine oper te the engine in the FAST position he engine governor is set at the factory for 3aximum performance Do not adjust the overnor to increase the speed of the en jine To Use The Blade Rotation Control qure 8 tr de rotation control 1 to engage 1141 4 Before you start the engine make sure the blade rotation control 1 is in the DISEN GAGE position 2 Figure 11 Move the blade rotation con trol 1 to the ENGAGE position to rotate the blade s NOTE if the engine stops when you en gage the blade s the seat switch is not activated or
35. ake lever 6 Make sure the parking brake will hold the unit 4 To release the parking brake 6 completely push the clutch brake pedal 2 forward The parking brake will automatically release operator s positlon move the shift lever to the neutral N position Set the parking brake Move the blade rotation control to the DISENGAGE positlon Stop the engine and remove the ignitlon WARNING Before you leave the How To Change The Cutting Helght Figure 8 To change the cutting height raise or lower the lift lever 5 as follows 1 1 Move the lift lever 5 forward to lower the mower housing and back to raise the mower housing 2 When you ride on a sidewalk or road move the lift lever 5 to the highest position and move the blade rotation control 1 to the DISENGAGE position How To Stop The Unit Figure 8 1 Completely push the clutch brake pedal 2 forward to stop the unit Keep your foot on the pedal Move the blade rotation control 1 to the DISENGAGE position Move the shift lever 4 to the NEUTRAL position Set the parking brake 6 WARNING Make sure the parking brake will hold the unit Move the throttle control 7 to the SLOW position To stop the engine turn the ignition key 3 to the OFF position Remove the key How To Transport The Unit To 1 3 4 transport the unit follow the steps below Move the blade rotation control to t
36. ake pedal or engage the parking brake and move the blade rota tion control to the DISENGAGE position 1 Push the clutch brake pedal completely ward Keep your foot on the pedal 2 Move the shift lever to the neutral N posi tion 3 Make sure the blade rotation control is in the DISENGAGE position 4 Move the throttle control completely forward to the CHOKE or FAST position Some mo dels have a separate choke knob Pull the knob to the full CHOKE position 5 Turn the ignition key to the START position NOTE the engine does not start after four or five tries move the throttle control to the FAST position Again try to start the engine the engine will not Start see the TROUBLE SHOOTING CHART 6 Slowly move the throttle control to the SLOW position 7 To start a hot engine move the throttie con trol to a position between FAST and SLOW Mowing And Bagging Tips 1 For a lawn to look better check the cutting level of the mower housing See How To Level The Mower Housing in the Mainten ance section 2 For the mower housing to cut level make sure the tyres have the correct amount of air pressure 3 Every time you use the unit check the blade If the blade is bent or damaged immediately replace the blade Also make sure the nut for the blade is tight 4 Keep the blade s sharpened Worn blades will cause the ends of the grass to turn brown 5 Do not cut or bag gr
37. al 4 with the fasteners 6 7 Slide the terminal cover 2 onto the posi tive terminal 4 3 Fasten the black cable 8 to the negative terminal with the fasteners 6 7 4 Install the battery cover 3 protective caps from the battery How To Assemble The Grass Bagger 1 Place the grass bagger onto a flat surface 2 Figure 26 Open the frame 1 Tighten i fasteners 2 Figure 27 Attach braces 2 to the frame assemble 1 with screws 3 and nuts 4 Make sure all fasteners are tight Figure 28 Attach the bag support brackets 3 with hardware supplied 5 Figure 29 Secure the bag to the frame 6 Figure 30 On the side of the grass bagger assembly 1 slide the handle 5 into the tube 6 Fasten the handle 5 with screw 7 3 7 How To Mount The Grass Bagger On The Tractor 1 Figure 31 Place the slots on the support brackets 3 onto the pins 4 on the back plate of the tractor 2 Figure 32 Grasp rear handle and rotate grassbagger into operating position Snap into place How To Prepare The Engine The engine was shipped from the fac tory filled with oil Check the level of the oil 1 Add as needed See the engine manufacturer s instructions for type of petrol and oil to use Before you use the unit read the information on safety oper ation maintenance and storage facturer s instructions for the type ot
38. ass that is wet Wet grass will not discharge correctly Let the grass dry before cutting 15 6 If the grass is very high cut two times to de crease the load on the engine First cut with the mower housing in the highest position and then lower the mower housing for the Second cut 7 Operate the engine with the throttle in FAST position and the shift lever in first or second gear 8 After each use clean the bottom and top of the mower housing for better performance Also a clean mower housing will help pre vent a fire MAINTENANCE NOTE Illustrations and pictorials begin on page 2 General Recommendations 1 The owner s responsibility is to maintain this product This will extend the life of the prod uct and is also necessary to maintain war ranty coverage 2 Check the spark plug drive brake lubricate the unit and clean the air filter once a year 3 Check the fasteners Make sure all fasteners are tight Follow the Maintenance section to keep the unit in good Operating condition WARNING Before you make an in Spection adjustment repair to the unit disconnect the wire to the Spark plug Remove the wire from the Spark plug to prevent the engine from starting by accident NOTE Torque is measured in foot pounds metric Nm This measurement describes how t ght a nut ar boit must be The torque is measured with a torque wrench A Inspect Blade Figure 10 WARNING Before you inspect or
39. ch depressed 1 Check the clutch adjustment to make sure the belt stops when the clutch pedal is de Pressed with the transaxle in N neutral 2 Check the belt guides around the transaxie drive pullev Make sure the belt guides do not touch the pulley CHASSIS REAR PG SEAT DECK ASSY E ALWAYS USE ORIGINAL EQUIPMENT PARTS ALL UNNUMBERED of rvice replacement parts other than original ITEMS ARE INTERCHANGEABLE parts may void your warranty WITH OPPOSITE SIDE 343739A pr FRONT CHASSIS ASSEMBLY p w 8 A _ _ 2700 KEY z T N moa 14 1 14 2 14 3 14 4 15 16 17 18 19 20 21 PART NO 94212 853 94213 853 711606 94842 711629 94214 710197 94211 810 711629 690104 810 95323 94215 711606 94972 810 92350 92343 92448 710282 92344 711679 690093 711676 94313 712063 95366 810 710196 712141 DESCRIPTION BRACKET SUPPORT GRILLE RH BRACKET SUPPORT GRILLE LH SCREW 5 16 18X 75 DASH SCREW 10 24X 500 BEARING FOR DASH SCREW 1 4 14 50 PANCR PLATE DASH PANEL SCREW 10 24X 500TRSEGI ASM LOWER CONSOLE SUPPORT SUPPORT DASH SUPPORT CHANNEL SCREW 5 16 18X 75HHWATAP HOOD GRILLE ASSEMBLY GRILLE BRACE GRILLE ASSY SCREW 1 4 14X 75PHPANTAP LENS GRILLE SCREW 230X 135PPANTAP ROD HOOD PIVOT HAIR PIN BELLOWS WASHER 391DX2 250DX
40. d See How To Charge The Mainten ance Free Battery How To Charge The Battery you charge the do not smoke Keep the bat WARNING When battery tery away from any Sparks The fumes from the battery acid can cause an explosion 1 Figure 6 Remove the battery cover 3 2 Remove the fasteners 9 from the battery brackets 10 11 3 Figure 7 Apply pressure to the left hand battery bracket 10 and remove bracket from frame 12 as shown Remove the right hand battery bracket 11 4 Remove the battery 1 Remove the protective caps from the battery terminals Use a 12 volt battery charger to charge the battery 1 Charge at a rate of 6 amperes for one hour If you do not have a battery charger have an authorized Service centre charge the battery 8 install the battery 1 9 Install battery brackets 10 11 NOTE Make sure battery brackets 10 11 are installed Into the slots in the frame 12 be To prevent sparks do not touch battery brackets to terminals fore tightening fasteners 13 How To Instail The Battery Cables Figure 6 cable WARNING To prevent Sparks fasten the red cable to the positive before you connect the black 1 Remove the terminals NOTE For shipping purposes the fasteners may be attached to the batterv terminals Remove the fasteners before proceeding 2 Fasten the red cable 5 to the positive termin
41. e above steps How To Remove The Mower Housing Figure 36 1 Move the blade rotation contro 1 to the DISENGAGE position 2 Move the lift lever 2 to the level adjust ment position 3 Remove the hair pins and the washers from the adjuster arms 3 See illustrations and D 4 Remove the hair pins and washers from the suspens on links 4 See illustrations A and 5 Disconnect the extension spring 5 from the blade control rod 6 See illustration E 6 Disconnect the front hanger 9 from the axle support See illustration F NOTE The hanger rod 11 is made with a a bend 7 Remove the mower drive belt 7 from the stack pulley 8 See illustration 8 Disconnect the middle discharge chute 10 from the mower housing See illustration H 9 Pull the mower housing away from the right side of the unit 10 To install the mower housing reverse the above steps 11 Check belt routing of the primary mower drive belt 1 and the secondary mower drive belt 2 See illustration bos Y Replace The Fuse Figure 34 ei blown the engine will not start nove the fuse and replace with 15 amp 3motive fuse To easily access the fuse 2 nove the access panel 1 on the console as wn rage over 30 days he end of each year prepare the unit for stor 2 as follows Drain the fuel from the carburettor and the fuel tank
42. engage all blade attachment clutches and 1 shift into neutral children or people unfamiliar 4 Do not use on slopes of more than 10 de instructions to use the mower E ara ulations restrict the age of Remember there is no such thing as a tor safe slope Travel on grass slopes re w while people especially quires particular To guard against or pets are nearby overturning aind that the operator or user is a ge not stop or start suddenly when for accidents or hazards occur going up or downhill people or their property b engage clutch slowly always keep passengers machine in gear especially when tra 3 st dd seek and obtain pro Yelling down t Jactical instruction Such c machine speeds should be kept low n should emphasize on slopes and during tight tums need for are and concentration d stay alert for humps and hollows and working with ride on machines other hidden hazards trol of a ride on machine sliding e the m the oo 1 will not be regained by the 1 ess the mower 15 design lication of the brake The main purpose sons for loss of control are Use care when pulling loads or using heavy insufficient wheel grip equipment being driven too fast Use only approved drawbar hitch inadequate breking b 80 th can safely the type of machine is unsuitable 5 77 0 8650 y for its
43. f the mower hous 3emove all the grass and debris at the blade 1 and blade adapter 5 e mandrel 6 at the left and right blade 1 so that the ft edges 7 are up If the blade is up down the blade will not cut correctly zan cause an accident en the blade 1 with the original ners 2 8 and nut 3 Make sure the rim of the washer 2 15 nst the blade 1 WARNING Always keep the nut 3 tight that holds the blade 1 A loose nut or blade can cause mt te 3 that holds the blade 1 to que 45 foot pounds 62 Nm all the mower housing See How To Re Mower Housing Adjust The Blade Rotation al WARNING To prevent an injury the blade rotation control must operate correctly yal usage the blade rotation control will uire an adjustment However if the cut formance decreases or the quality of cut make the following changes en you mow make sure the throttle con is in the FAST position jure 11 Move the blade rotation control he DISENGAGE position 1 p the eng ne Disconnect the wire from spark plug gt blade s Keep a sharp edge on blade s A blade that is not sharp will the tips of the grass to become brown gure 12 Disconnect the blade drive ring 2 from the blade control rod 1 we the blade drive spring 2 to the hole 4 This will increase the tension the mower drive belt ach
44. ge O4 2 o On multi btade machines take care as ro tating one blade can cause other blades to rotate When machine is to be parked stored or left unattended lower the cutting means Keep all nuts bolts And be sure the equipment is in safe working condition Never store the equipment with petrol in the tank inside a building where fumes may reach an open flame or spark Allow the engine to cool before any enclosure To reduce the fire hazard keep the engine silencer battery compartment and petrol storage area free of grass leaves ex cessive grease Check the grass catcher trequently for wear or deterioration Replace worn or damaged parts for safety the fuel tank has to be drained this should be done outdoors OU y i i i 127 MBE 2 ers are in the parts bag Do not dis A led WARNING Before doing any Sembly or maintenance to the P mower remove the wire from the plug In this instruction book left and right ibe the location of a part with the n the seat Illustrations and pictorials begin on M To assemble the following loose use the fasteners shown at full size in 39 or material until the unit is as o Install The Front Wheels Figure nife and cut the four sides of the con install the front wheels 1 in the con Use a
45. he DIS ENGAGE position Raise the lift lever to the highest position Move the throttle control to a position be tween SLOW and FAST To go faster move the shift lever to a faster speed How To Operate With The Mower Housing IMPORTANT When you operate with the mower housing always operate with the th 1 2 rottle control in the FAST position Start the engine Move the lift lever to a height of cut position In high or thick grass cut the grass in the highest position first and then lower the mower housing to a lower position Move the throttle control to the SLOW posi tion Slowly move the blade rotation control to the ENGAGE position f Push the clutch brake pedal completely for ward Move the shift lever to one of the speed set tings NOTE When you mow in heavy grass mow with a bagger put the shift lever in the slowest speed Slowly release the clutch brake pedal Move the throttle control to the FAST posi tion If you need to go faster or slower Stop the unit and move the shift lever to another speed setting Make sure the level of cut is still correct After you mow short distance look at the area that was cut If the mower housing does not cut level see the instructions on How To Level The Mower Housing in the Mainten ance section VARNING For better control of the tit select a safe speed Operate O
46. he seat 1 for backward along the seat adjusting 3 the wing bolts 5 How To Assemble The Steering Wheel 1 Figure 3 For shipping purposes the hub cover 1 is taped to the centre of the steer ing wheel 2 Remove the hub cover 1 and set aside 2 Figure 4 Remove screw 1 and washers 2 from the steering post 3 and set aside 3 Make sure the front wheels point forward 4 Figure 5 In operator s position with split spoke 5 pointing toward you slide the steering wheel 1 onto the steering post 2 Use screw 6 and washers 7 set aside in earlier to secure the steering wheel 1 Tighten screw DO NOT over tighten 6 Remove adhesive backing from hub cover 3 set aside earlier and attach hub cover 3 to center of steering wheel 1 7 Some models have an optional decal in the parts bag Attach the decal to the centre of the steering wheel 1 5 Maintenance Free Battery Figure 6 IMPORTANT Before you attach the battery Cables to the battery check the battery date The battery date tells if the battery must be charged 1 Check the top of the battery 1 for the loca tion of the battery date 2 If the battery 1 is put into service before the battery date the battery cables can be attached without charging the battery 1 See How To Install The Battery Cables If the battery 1 is put into service after the battery date the battery 1 must be charge
47. hout safety protec tive devices in place Do not change the engine governor set tings or overspeed the engine Operating an engine at excessive speed may in crease the hazard of personal injury Before leaving the operator s position disengage the power take off and lower the attachments b change into neutral and set the park ing brake stop engine and remove the key Disengage drive to attachments stop the engine and disconnect the spark plug wire s or remove the ignition key before cleaning blockages or unclog ging chute b before checking cleaning or working on the mower c after striking a foreign object Inspect the mower for damage and make re pairs before restarting and operating the equipment d ifthe machine starts to vibrate abnor mally check immediately Disengage drive to attachments when transporting or not in use Stop the engine and disengage drive to at tachment a before refuelling b before removing the grass catcher c before making height adjustment un less adjustment can be made from the operator s position Reduce the throttle setting during engine run out and if the engine is provided with a shut off valve turn the fuel off at the con clusion of mowing Before and when backin look behind and down for small children Use extra care when approaching blind corners shrubs trees or other objects that may obscure vision Maintenance and Stora
48. is Machine On Slopes Greater Than 10 Degrees 9 DANGER Keep People Especially Children Away From Unit 10 DANGER No Step 11 DANGER Keep Feet And Hands Away From Rotating Blade 12 DANGER Keep Hands Away From Rotating Blade 13 DANGER Disconnect Spark Plug Wire Before Servicing Unit 5 14 WARNING Hot Surface 15 WARNING Use Caution When Connecting Or Disconnecting Accessories 16 WARNING Crushed Fingers 17 Mower Housing Level Adjustment Position Only 1 18 WARNING When you hear the audible alarm it is time to empty the grass bagger a Vibration Emission 18 Engine Control Control And Operating Pictorials Figure 38 Engine Start Lights Engine Stop Engine Run Engine Run Brake Parking Brake Clutch Slow Fast 11 Choke 12 Oil A oP 13 Blade Rotation Control 14 Raise 15 Fuel 16 All Systems Go 17 Battery Light Declared vibration emission values In accordance with Directive 89 392 Seat gt 0 5 m s Steering Wheel 4 94 m s Right Running Board 1 39 m s Left Running Board 9 80 m s Values determined with operator In operating position when the machine was operated statlonary on a grass covered surface at 2400 1 00 Declared airborne noise emissions are within tha limits specified Dir eti ve 84 538
49. lace or sharpen the blade s 4 Move the shift lever to a slower speed 19 5 Move the throttle control to the FAST posi tion 6 Replace the spring for the idler PROBLEM The mower housing does not cut level 1 Check the air pressure in the tyres 2 Adjust the level of the mower housing 3 Check the front axle If the front axle does not freely pivot loosen the axle bolt s PROBLEM The mower blades will not rotate 1 Check the mower drive belt Make sure the belt is installed correctly 2 Replace the mower drive belt PROBLEM The unit will not move when the clutch Is engaged 1 Check the motion drive belt Make sure the beit is installed correctly 2 Adjust the clutch 3 Replace the motion drive belt PROBLEM The unit moves slower or stops when clutch is engaged 1 Adjust the clutch 2 Replace the motion drive belt PROBLEM When the clutch brake pedal 15 released belt noise heard 1 Temporary belt noise does not change the operation of the unit If belt noise is continu ous check the routing of the belt Make sure the belt is inside all belt guides 2 If the noise is continuous adjust the clutch PROBLEM The rear wheels spin over uneven terrain 1 Check the front axle if the front axle does not freely pivot loosen the axle bolt s PROBLEM The transaxle is difficult to shift between gears with the engine run ning and the clut
50. n Hills slopes that are too steep to back straight up Never ride the unit 25 a slope WARNING Do not ride up or down efore you ride up or down a hill move the i hift lever to the slowest Speed 9 not stop or change speed settings on a Il If you must stop quickly push the clutch take pedal forward and set the parking ake start again make sure the shift lever is in e slowest speed Move the throttle control the SLOW position Slowly release the you must stop or start on a hill always we enough space for the unit to roll when se the brake and engage the clutch areful when you change directions a hill When on a Slope or in a turn on a I move the throttle control to the SLOW sition to help prevent an accident WARNING Never store the grass bagger with grass clippings in the bags Even a small amount of debris can generate enough heat ut a fire WARNING Do not Operate unless the entire grass bagger attachment is in place To Empty The Grass Bagger e 33 ve the blade rotation control to the DIS 3AGED position de sitting on the seat lift and pull the 1 forward to the DUMP position e forward to allow the grass to fall c Y h the andle rearward and down to the RATING position the engine stops when you engage de s the seat switch is not activated jrass bagger is not locked in place Starting The Engine the oil The engine
51. ns noted in this limited warranty we shall at our option repair or replace any warranted part during the applica ble period Engine manufacturers furnish their own warranties and provide services through their authorised network if you experience any difficul ty please contact a Hayter authorised dealer To quality for the second twelve month period of the above two year limited warranty the machine must be serviced by a Hayter authorised dealer This chargeable service should be carried out within 14 months of purchase and be in accor dance with the recommendations for service de termined by Hayter This warranty does not apply to any unit that has been tampered with altered misused abused or used for hire and will become invalid if non genuine Hayter parts are fitted This warranty does not cover minor mechanical adjustments nless they are due to defective materials or workmanship Consult the owners handbook or a Hayter autho rised dealer for assistance when making these ad justments A warranty period of 90 days applies to ma chines used for commercial purposes To make a warranty claim returnthe unitto a Hayt er authorised dealer along with proof of purchase indicating the machine serial number and pur chase date Subject to the conditions and exclu sions inthis limited warranty the authorised dealer will at our option repair or replace any warranted part within the duration of the warranty period This
52. piece of wood about 4 feet 1 25 long to raise the front of the tractor cr wood cannot be found get r to help lift the tractor Be do et the tractor fall se the front of the tractor Set lt of wood under the tractor e sure the valve stem 2 is to the out of the tractor Slide the front wheel 1 1e spindle 3 en each front wheel a ring 5 the front wheels 1 are installed lift ractor from the support Roll the tractor container tractor has hub caps 6 install the caps 6 a support 1 with washer 4 The Tyres air pressure in the tyres Tyres with pressure will cause the unit to ride iso the wrong air pressure will keep the dusing from cutting level The correct re is Front Tyres 0 97 BAR 14 PSI 3s 0 69 BAR 10 PSI The tyres were ted far shipment Of The Mower Housing 8 the i el of cut is still correct After a short distance look at the area that f the mower housing does not cut level structions on How To Level The using in the Maintenance section of ction book nstall The Seat Figure 2 removeithe plastic bag from the r shipping purposes the fasteners tached to the seat Remove the before proceeding holes in the Saat hinge 2 to the the seat 1 Fasten the seat 1 to t hinge 2 with the fasteners 4 and he operating position of the seat 1 tat 1 needs to be adjusted loosen wing bolts 5 Slide t
53. r Adjust the carburettor Replace the fuel filter JBLEM The engine does not run 30th at fast speed teplace the spark plug 2 Adjust the throttle control 3 Clean the air filter 4 Replace the fuel filter PROBLEM The engine Stops when the blades are engaged 1 To activate the seat sensor always sit in the middle of the seat 2 Check the wiring hamess for damage or a loose connection Repair the damaged wire 3 Grass Bagger not closed properly only applies to rear grass baggers PROBLEM On slopes the engine stops 1 Mow up and down slopes Never mow across a slope i 2 To activate the seat sensor alwavs sit in the middle of the seat PROBLEM The engine will not Idle 1 Replace the spark plug Clean the air filter Adjust the carburettor Adjust the throttle control Drain the fuel tank Clean the fuel line Re place the fuel filter m gt PROBLEM A hot engine causes de In power 1 Clean the air screen 2 Check the oil 3 Adjust the carburettor 4 Replace the fuel filter PROBLEM Excessive vibration 1 Replace the blade 2 Check for loose engine bolts 3 Decrease the air pressure in the tyres 4 Adjust the carburettor 5 Check for a damaged belt or damaged Pulley Replace the damaged parts PROBLEM The grass does not dis charge correctiy 1 Stop the engine Clean the mower housing 2 Raise the height of cut 3 Rep
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