Tanaka TLE-550 User's Manual
Contents
1. A 19 LOCK PL 8 EARTH CORD 7 Fig 6A a Fig 7 Fig 8 12 PROTECTION TUBE www tanakapowerequipment com 5 custsvc tanaka ism com lanaka tesco ner Manual 4 INSTALLATION OF THE AIR CLEANER a Mount the air cleaner body to the cleaner bracket using 4 pcs 5 x 14 bolts 4 pcs 5mm washers and 4 pcs 5mm spring washers Fig 9 b Attach the cleaner core to the hose securing it with the wire band Insert the cleaner sponge onto the core then insert the core into the cleaner body NOTE Make sure both rims on the end of the core are inside of the cleaner body Fig 10 amp 11 WARNING When attaching the cleaner core to the hose be careful not to move the orifice pipe The wire bond must be secured to the orifice and the cleaner core or the hose may become damaged when it is tightened Fig 10 amp 11 c To install carb side air cleaner set the provided cleaner sponge in cleaner body and install the pre assembled cleaner cap on the cleaner body Secure the cap with 5 x 35mm screw the collar and 5mm nut by slightly bending the clamps over the cap Fig 12 eeu SPONGE 1 SUB AIR CLEANER Ng 3 CLEANER CORE Ho 4 WIRE BAND 5 ORIFICE PIPE 6 CLEANER HOSE Fig 10 WY lt I 8 CLEANER SPONGE amp CORE 11 CLEANER CAP Fig 11 Fig 12 d Clamp the cleaner hose and the protection tube onto handle A using the long clamp Hook the O ring with the hose stay on recoil starter The2. following if unit loses power Fouled or damaged spark plug Contaminated fuel Kinked or damaged fuel line c Check for the following if unit vibrates excessively Loose connection of handles handle holders and so on Bent or damaged blade Weeds on blade shaft Fouled or damaged spark plug VII Optional A Fae fe fm f _ B www tanakapowerequipment com 11 custsvc tanaka ism com lanaka tesco ner Manual VIII Specifications MOGCl shivecrincrcderedioniteunienuspanite TLE 550 EGGING SIZE siceusaatiwavenneseaesntenes 51 3 1 cu In CVIINGCE Aa E Aluminum alloy with steel sleeve Ignition SysteM eke aatediceenswepecninectantaneds Transistorized electorized electronic ignition Spatk PlUG spuinn rN CHAMPION CJ6 or NGK BMR7A Carburetion arican Diaphragm Ci ten System acedvasexnvsuneesrmmendwenidevdeeseuions 3 shoe centrifugal Drive System ssaceandasosnauniexbaeldsenvaasceuhees Straight shaft gear drive Reduction ratio eee ceceeeeecceeeeeeeeeeeteeeeeeeens 221 Fuel Tank Capacity iesene 2 35 79 39 fl oz Dry Weight kg sitievtuttaniciuidbanennciencels 23 0 50 6 Ibs Front Wheel MM esssssssrrsesrrrrrrerrn 1 20 32 X 6 35 8 x 2 5 in Rear Wheel MM sesssssesssrrserrrrreerrrrreers 2 20 32 X 4 44 8 x 1 75 in Blade SIZ MM vrniuprngns renane s an 200 7 9 in Cutting depth hassssresesssrrrrreresrrrrrrresrrnn 9 settings up to 80mm 3 1 in deep Manually c
3. wire throttle wire and stop cord as shown in figure 7 b Connect the stop cord to the stop switch terminal Fig 6 c Connect the throttle wire end to the throttle lever which is located on the right handle After connection of throttle wire turn throttle adjuster counterclockwise until play between the throttle lever and wire becomes minimized and then lock throttle adjuster with lock nut Fig 7 d Connect the adjust wire to the adjust lever which is located on the left handle Fig 7 e After installation of the adjust wire loosen fixing nut of lock plate and pull the inner wire lightly with pliers Fig 8 Then fix it by tightening the fixing nut as locking the lock plate with a minus screw driver Fig 8A NOTE If the lock plate doesn t fully disengage from the adjust plate you must adjust the wire by turning the wire receiver counterclockwise and lock the wire receiver with lock nut Fig 8 f Untie the earth cord 8 on stop switch and insert it to protection tube that has a slit Fig 6 g Connect the end of earth cord 8 to the earth cord 9 on engine Fig 6A NOTE Make sure the earth cord 8 which connects to the ON OFF switch base is connected to the cord going to the ground If these stop and earth wires are reversed the engine will not start Fig 6A 10 THROTTLE WIRE 11 ADJUST WIRE 15 WIRE F 17 FIXING NUT 18 INNER atl NA 9 EARTH CORD AMALE 13 THROTTLE af ADJUSTER
4. 6 x 35 bolts 2 pcs 6mm nuts and 2 pcs 6mm washers Fig 1 b Install handle A onto handle holders A and B by using 2 pcs 8 x 20 bolts and 2 pcs lockwashers Bend the lock washers against the bolt head after tightening Next secure handle A with the locking knobs 2 pcs 8mm washers and 2 pcs 8mm spring washers Fig 2 c Install the assembled upper handle with 4 pcs 6 x 18 bolts 4 pcs 6mm washers and 4 pcs 6mm nuts Fig 3 NOTE Handle height can be changed by loosening and tightening locking knobs 2 WHEEL INSTALLATION a To install the front wheel first remove the front wheel shaft Then while holding the wheel in place re install the front shaft using wheel spacers on both sides Secure with 8mm nut 8mm washer and 8mm spring washer Fig 4 1 RIGHT HANDLE 2 LEFT HANDLE 3 HANDLE A 4 HANDLE HOLDER A 5 HANDLE HOLDER B 9 F RONT WHEEL 7 HANDLE L amp R SHAFT 13 WHEEL SPACER 10 14 FRONT WHEEL ADE Fig 4 WHEEL SPACER 12 www tanakapowerequipment com 4 custsvc tanaka ism com lanaka tesco ner Manual 4 STOP SWITCH 1 HANOLE HOLDER A 8 EARTH CORD 3 ENGINE BASE Fig 5 Fig 6 b To install rear wheels temporarily remove the nuts spring washers and washers from the rear axle Install the rear wheels and secure them with the washers and nuts in the same order Fig 5 3 INSTALLATION OF WIRES a Route the protection tube containing the adjust
5. Janak Owner s Manual Model Numbers PIN 12850 TLE 550 Date 05 11 01 EDGER Supplier To The Outdoor Power Equipment Industry Tanaka TLE 550 Before using this unit Read the operator s manual carefully Check that the cutting equipment is correctly assembled and adjusted Start the unit and check the carburetor adjustment See Maintenance A Always wear eye head and ear Read understand and follow all Owner s Manual WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects and other reproductive harm It is important that you read fully understand and protectors when using this unit warnings and instructions in this observe the following safety precautions and manual and on the unit MAX 3600rpm at cutt ing shaft Shows maximum shaft speed Do not use cutting attachment whose max rpm is below the shaft rpm warnings Careless or improper use of the unit may cause serious or fatal injury MAX blade diameter 230mm Shows maximum blade diameter Do not use cutting attachment whose max diameter is over 230mm Be careful of your step Always use fuel and oil mixture www tanakapowerequipment com 1 Explains choke position Upper sign indicates choke closed and the lower fully open custsvc tanaka ism com lanaka tesco ner Manual I Major Parts
6. Since this manual covers several models there may be some difference between pictures and your unit Use the instructions that apply to your unit 1 Right handle 2 Starter handle 3 Throttle lever 4 Sub air cleaner 19 5 Carburetor 6 Air cleaner 7 Carrying handle 8 Front wheel 9 Blade guard 10 Blade 11 Mud Flap 12 Deflector 13 Rear wheel 14 Muffler 15 Fuel tank 16 Handle A 17 Adjust lever 18 Left handle 19 Stop Switch www tanakapowerequipment com 2 custsvc tanaka ism com TLE 550 Tanaka II SAFETY PRECAUTIONS 1 BEFORE OPERATION a Dress properly do not wear loose clothing that could become caught in moving parts of unit Always wear safety footwear and pants that cover your logs b Protect your head eyes and ears hands and feet with safety hat goggles ear covers and gloves c Do not use the unit on graveled surfaces d IMPORTANT A DUST FILTER MASK SHOULD BE WORN WHILE CUTTING ON A DUSTY SURFACES e Inspect entire unit for loose missing or damaged parts f The operator must know and obey local regulations of the operating area g Never direct discharge of material toward bystanders or allow anyone near area of operation Use care in directing discharge to avoid glass enclosures automobiles etc h Stay alert for uneven sidewalks holes in terrain or other unstable conditions when using unit Always push machine slowly over rough ground
7. TURE WILL RESULT IN SEVERE DAMAGE TO THE ENGINE DO NOT USE GASOLINE CONTAINING ALCOHOL OR GASOHOL c Do not smoke or allow a flame to come close while mixing fuel adding fuel or maintaining the unit d Do not add fuel while engine is running e After filling fuel replace cap tightly f Take care not to spill fuel when filling If so wipe it up immediately 3 DURING OPERATION a The unit should only be operated in a well ventilated area b Keep work area clear of all persons particularly small children and pets c While cutting hold unit firmly with both hands and stand with your feet and body well balanced d Do not carry or attempt to make any adjustments while engine is running Except where specifically recommended in these instructions e Do not operate the unit at full throttle unless it is cutting 4 AFTER OPERATION a Stop engine and drain fuel before inspecting or maintaining unit b Clean unit thoroughly removing all dust that may have collected c Store unit in a cool and dry place d CAUTION CUTTING BLADE CONTINUES TO TURN FOR A SHORT TIME AFTER THE ENGINE HAS BEEN STOPPED MAKE SURE THAT THE BLADE IS DISENGAGED AND HAS STOPPED COMPLETELY BEFORE ADJUSTING OR MAINTAINING THE UNIT custsvc tanaka ism com lanaka tesco ner Manual III ASSEMBLING PROCEDURES 1 HANDLE ASSEMBLY a Install the right handle onto the brackets which are attached to the left handle using 2 pcs
8. ase throttle lever and allow engine to return to idle then move stop switch to the STOP position Fig 16 5 4 RUN se STOP 6 STOP Ld Fig 16 V MAINTENANCE AND ADJUSTMENT WARNING Make sure that engine and blade are completely stopped before adjusting or maintaining the unit 1 BLADE REPLACEMENT a Follow the opposite procedure for installation Section III 5 b Care must be taken when handling sharpened blades 2 AIR CLEANER a Clean sub cleaner sponge every day or every eight hours of operation More frequent cleaning is recommended under very dusty conditions Wash the sponge in liquid detergent and water Squeeze it to remove dirt and press it in a dry rag until it is completely dry Saturate the sponge in 2 cycle oil or the equivalent Squeeze it to distribute oil completely and to remove any excess oil Replace sponge and install cover Fig 20 b The main cleaner sponge carb side should be cleaned and apply oil in the same way as abovementioned after every 50 hours of operation More frequent cleaning may be required if operating in extremely dusty conditions Fig 20 3 FUEL FILTER a Clean as necessary After all fuel drained from tank gently pry out fuel filter with minus driver and wash it thoroughly in gasoline After washing push it into the same place as before Fig 21 NOTE If the filter is hard due to dust and dirt replace it 1 FUEL FILTER www tanakapowerequipmen
9. e 4 on the carburetor gets either of the idle position or the full open position b To adjust governor loosen screws 6 which holds control lever assembly 5 to crankcase and move the assembly left or right to obtain the maximum speed of 6500 rpm Moving control lever assembly to left gives higher rom and moving to right lower rpm Fig 23C Fig 23B Fig 23C NOTE Always adjust throttle wire end play before governor adjustment CAUTION Do not adjust to run more than 6500 rpm www tanakapowerequipment com 9 custsvc tanaka ism com lanaka _ messo ner Manual c Governor hunting Varying rpm Hunting occurs with insufficient warm up of engine When the governor spring governor rod or governor rod spring moves improperly hunting may occur Check and clean If governor rod spring becomes stretched hunting may occur Handle with care or replace If the gasoline and oil mix ratio is not correct hunting may occur Ratio should be from 25 1 to 50 1 When fuel tank or petcock is clogged with dirt or old fuel hunting may occur Check and clean When there is insufficient oil in the governor the weights will not operate properly resulting in hunting Check and refill with gear oil If the high speed screw on the carburetor is improperly adjusted hunting may occur Adjust properly 7 GEAR CASE WIRES AND MUFFLER a The gear case is lubricated with multi purpose grease The level should be checked af
10. gine failures 2 STARTING WARNING Keep hands and feet away from cutting blade while starting engine and during operation a When starting engine move stop switch to START position If engine is cold move choke lever to CHOKE position Fig 16 amp 17 b With the safety lever 13 pressed if so equipped pull throttle trigger and push lock button 3 then slowly release the throttle trigger first then the safety lever This will lock the throttle in starting position Fig 16B 13 N A p Woten meno 9 1DLE SCREW lt AGH PULL i A T 3 ies i bh f 8 RUN 3 eee F A O i Y ey ie 10 CHOKE LEVER TY lt q y Fig 193 mg AMM 12 O RING Fig 18 c Pull the recoil starter upwards briskly several times or until engine attempts to start Pull down choke lever to RUN position and continue to pull until engine starts Fig 18 d Let engine idle for about 3 minutes for warm up WARNING Be sure not to touch muffler during or right after operation since it is hot and you might be burned www tanakapowerequipment com 7 custsvc tanaka ism com lanaka tesco ner Manual 3 CUTTING a Always hold unit firmly with both hands and keep your body well balanced b Cutting depth is controlled by adjust lever on left handle by changing lock plate position nine steps of cutting depth can be obtained Fig 19 4 STOPPING THROTTLE LEVER a To stop engine rele
11. i Objects struck by the cutting blade can cause injury The lawn should always be carefully examined and clear of all objects prior to edging or trimming If the blade strikes a foreign object follow these steps 1 Stop engine by turning off stop switch 2 Check if blade is completely stopped 3 Inspect for damage 4 Repair any damage before restarting and operating the unit j Take all possible precautions when leaving the unit unattended such as stopping engine k Never operate unit without guards plates or other protective device in place Use only accessories and attachments supplied or specifically recommended by TANAKA m Do not operate unit with a damaged or excessively worn cutting blade n If unit vibrates abnormally immediately stop engine and check for cause Vibration is generally a warning of trouble o WARNING OPERATE THE UNIT FROM POSITION WHERE GUARDS BLOCK THE LINE OF SIGHT TO THE CUTTING BLADE www tanakapowerequipment com 3 Owner s Manual p Use edger properly Use only for edging the type of grass and other growth for which the machine is designed Do not abuse engine WARNING Keep hands and feet away from cutting blade while starting engine and during operation 2 FUEL a Fuel for this engine requires a mix of regular gasoline and Tanaka brand 2 cycle oil Never operate the engine with unmixed or straight gasoline b CAUTION FAILURE TO USE A GASOLINE OIL FUEL MIX
12. n clamp the protection tube onto the handle right above the air cleaner with the shorter clamp band Fig 13 18 VA 12 Eee E s RIGHT HANDL VS PULL 13 A SHORTER CLAMP BAND HANDLE A 15 PROTECTION TUBE a TY Ka Y Dotan 12 O RING Fig 13 We Fig 18 16 CLEANER HOSE 17 LONG CLAMP BAND www tanakapowerequipment com 6 custsvc tanaka ism com lanaka _ messo ner Manual 5 BLADE INSTALLATION a Take off the fixing nut cutter holder cap and holder washer from the blade shaft b Install the blade on the shaft and then replace the holder washer cutter holder cap spring washer and fixing nut in order c Insert the locking bar into the hole of the cutter holder and gear case by lining up each hole Fig 14 d Tighten the fixing nut securely 1 GUARD ADJUSTING BOLT 6 INSTALLATION OF GUARD ADJUSTING BOLT a Install guard adjusting bolt with washer 8 and bent washer Fig 15 IV OPERATING PROCEDURES 1 FUEL For proper lubrication this engine must operate on a mixture of gasoline and TANAKA brand 2 cycle engine oil TANAKA 2 cycle oil has been formulated to insure maximum engine performance and increased engine life The gasoline must be mixed according to the instructions on the oil bottle If TANAKA oil isn t available mix 50 parts of regular gasoline to 1 part of quality 2 cycle mix CAUTION Do not use gasoline containing alcohol or gasohol as this may remit in en
13. ontrolled with lever at operator s Station Arbor diameter oc ccceceeeecseesseeeesseeeeessneeeens 12 70 0 5 in Ar cieaner semenari Dual oiled foam type Blade Guard assessssssnsnnrsrnssnrnrernrrnrerenns Semi enclosed multi positioned safety guard with debris deflector Sound pressure level dB A cseeeeeeeeees 93 2 Sound power level dB A sessssscesscsc 100 6 Vibration level M S2 saesssssesrrrreerrrrnnns 8 7 NOTE Equivalent noise level vibration level are calculated as the time weighted energy total for noise vibration levels under various working conditions with the following time distribution 12 idle 1 2 full speed All data subject to change without notice www tanakapowerequipment com 12 custsvc tanaka ism com lanaka _ messo ner Manual Declaration of conformity Tanaka Kogyo Co Ltd 3 4 29 Tsudanuma Narashino Chiba Japan Declare under our sole responsibility that the product lawn edger model TLE 550 to which this declaration relates is in conformity with the essential safety requirements of directives 89 392 EEC 91 368 EEC 93 44 EEC 93 68 EEC EMC89 336 EEC The following standards have been taken into consideration ISO 3864 EN 292 2 Manufactured at Chiba Japan Serial No up from U001001 Signature Seiji Tanaka Position Vice president www tanakapowerequipment com 13 custsvc tanaka ism com
14. t com 8 custsvc tanaka ism com Tanaka messo ner Manual 4 SPARK PLUG a This unit uses a CHAMPION CJ6 or NGK BMRZA spark plug and gap should be 60mm 023 in During normal operation electrodes will appear brown in color If carbon and oil appear on the electrode plug should be cleaned with solvent or replaced Fig 22 NOTE In some areas local law requires using a resistor spark plug to suppress ignition signals If this machine was originally equipped with resistor spark plug use same type of spark plug for replacement 5 CARBURETOR a Fuel supply adjustments on the carburetor are pre set at factory Usually you don t have to adjust it b If you need an idle adjustment M turn idle screw clockwise for higher RPM and for lower RPM counterclockwise Fig 17 NOTE Carburetor adjustment needs the skill of experienced or well trained people It is recommended to take the unit to your nearest dealer 6 GOVERNOR a The engine speed governor is lubricated with 30 weight oil The capacity is 0 5 fl oz 16 mi The level screw Fig 23 should be checked after the first 20 hours of use and each additional 100 hours there after 4 LEVEL CHECK SCREW 0 6mm Fig 22 Fig 23 GOVERNOR ADJUSTMENT a First with the engine off loosen screw A 1 Pull up governor outer lever 2 and push down governor spring lever 3 at the same time retighten the screw A Fig 23B NOTE After above procedure make sure the throttl
15. ter every 50 hrs of use by removing check screw Fig 24 b Adjust wire and throttle wire should be lubricated at both ends with a penetrating type oil after every 20 hours of use c Remove the muffler and clean out any excess carbon from the exhaust port or muffler inlet every 100 hours of operation Fig 25 8 STORAGE a Completely drain all fuel from tank start engine and let it run at idle speed until fuel has been cleared from fuel lines and carburetor b Remove spark plug and put a slight amount of 2 cycle oil into the cylinder Gently pull recoil starter to evenly distribute oil then re install spark plug b Store unit in a cool and dry place www tanakapowerequipment com 10 custsvc tanaka ism com lanaka tesco ner Manual VI TROUBLESHOOTING a Check for the following if the engine will not start Stop switch is on Fuel in fuel tank Contaminated fuel Properly connected fuel line Kinked or damaged fuel line Throttle lever is set in START position with lock button for cold engine Fouled or damaged spark plug Loose or corroded spark plug or spark plug cap Correct spark plug gap Cold engine choke lever is in CHOKE position Warm engine choke lever is in RUN position NOTE If engine has been flooded with too much fuel move choke lever to RUN position release throttle lever to SLOW position and continue to pull until engine has started b Check for the
Download Pdf Manuals
Related Search