Tanaka TBC-5500 User's Manual
Contents
1. 4 000 1 455 25119 900 Carburetor ass y WY 56 J072810 4 000 2 455 25135 900 Carburetor ass y WYJ 11 J072811 4 001 514 25100 200 Throttle set screw 4 003 1 488 25100 810 Throttle valve comp J072810 4 003 2 488 25129 800 Throttle valve comp 4 004 1 544 25100 200 Adjuster stay 4 004 2 544 25120 200 Adjuster stay 4 005 1 539 25101 200 Swivel 4 005 2 539 25120 200 Swivel 4 006 489 25100 200 Stop ring 4 007 462 25100 201 jidle adjust screw 4 008 463 25100 200 idie adjusr spring 4 010 437 25100 200 Sleeve 550 25100 200 599 25100 440 599 2000W 440 577 25100 200 576 25100 200 523 25100 201 522 25100 200 578 25006 200 578 25007 200 575 25119 800 575 25135 800 475 25001 200 474 25001 800 476 25004 200 O ring Main jet 44 Main jet 44 Pump gasket Pump diaphragm Pump plate Circuit plate Inlet screen Inlet screen Pump body comp Pump body comp Diaphragm gasket Metering diaphragm comp Diaphragm cover 74072810 J072811 J072810 J072811 548 25100 200 Set screw 74072810 548 25101 200 Set screw J072811 549 25100 200 Thrust washer J072810 431 0634C 200 Cleaner packing J072811 Page 7 Fig 5 Clutch case Fig 5 Clutch case 289 0631Q 800 Clutch shaft c2. 16 793 33440 200 Reel spring Gold 358 02103 200 Washer 788 33071 200 Cord guide 0400019 10 Page 13
3. Tanaka Parts Catalog E Trimmer Brushcutter Model TBC 5500 Fig 1 Engine Fig 1 Engine 157 0631A 900 018 11660 200 002 0634F 210 990 11050 181 992 10050 012 017 0631A 200 041 00000 210 031 0634F 800 031 0634F 201 039 06100 200 037 06097 200 Spark plug cap ass y Spark plug BPM6A Cylinder Screw 5x18 S Washer 5 Cylinder gasket Piston ring Piston Piston Piston circlip Piston pin Page 1 Fig 1 Engine 059 0634 F 210 061 0634 F 801 999 62071 127 999 62101 432 801 10205 202 993 50010 002 068 10100 200 072 0635A 910 090 06097 200 999 66152 500 999 61600 200 990 11050 251 992 10050 012 155 20514 901 790 0633M 210 786 00601 200 788 0633M 210 822 00601 200 793 10200 202 992 00120 011 991 11120 011 178 0631A 800 274 0097A 800 167 20508 800 992 00050 011 992 10050 012 990 11050 201 RetNo Parts No Description______ OQty Serial No Comment Crank shaft PTO side Connecting rod comp Needie bearing F 79 Needle bearing 10148 Pulley washer Stop ring C 10 Wood ruff key 3x13x4 5 Crank case ass y Crank case gasket Oil seal 15257 Ball bearing 6002 Screw 5x25 S Washer 5 Magneto rotor ass y Starter pawl spring Starter pawl washer Starter pawl Starter pawi shim 0 6t Step bolt Small washer 12 Small nut 12 Stop cord comp Earth cord comp Ignition coil comp Small washer 5 S
4. Washer 5 Screw 5x20 Page 2 NN OS Fig 2 Engine components UM 47 46 RetNo Parts No Description Fig 2 Engine components 202 01003 201 Secondary cord grommet 203 0631A 200 Grommet 738 0631A 201 Muffler protector 994 15040 222 Screw 4x22 PS 990 72045 164 Tapping screw 4 5x16 993 50017 002 Stop ring C 17 112 0635A 800 Fan case comp 999 61600 001 Ball bearing 6000Z 173 35500 200 Propeller shaft shim A 0 20 174 35500 200 Propeller shaft shim A 0 30 175 35500 200 Propeller shaft shim A 1 00 Q ty Serial No Comment lt lt lt Page 3 RetNo Parts No Description Qty Fig 2 Engine components 277 0631Q 900 Clutch ass y 50mm 994 16050 202 Screw 5x20 WS 994 16050 402 Screw 5x40 WS 994 16050 422 Screw 5x42 WS 706 0631A 801 Muffler comp 751 04200 201 Muffler gasket 732 0631A 200 Spark arrestor 734 0631A 200 Tail pipe 994 14040 081 Screw 4x8 S 133 0631A 201 Heat shield 737 06100 210 Muffler gasket 990 51050 503 Hex hole bolt 5x50 992 01050 011 Washer 5 218 0634F 200 Crank case cover 950 37503 200 ProForce mark A 653 0631A 200 Tank bracket 655 00940 201 Fuel tank cushion rubber 994 15040 222 Screw 4x22 PS 403 0631A 201 Inlet manifold gasket 404 0631A 800 Carb insulator comp 992 00050 011 S
5. mall washer 5 992 10050 012 S Washer 5 990 11050 221 Screw 5x22 990 11050 551 Screw 5x55 992 10050 012 S Washer 5 885 0631A 802 Throttle wire comp 991 01060 013 Nut 6 223 0162V 900 Fuel pipe ass y 680 00731 201 Clip 675 11600 900 Pump filter body ass y 591 0635A 200 Fuel tank 595 0062A 901 Tank cap ass y 827 0635A 200 Recoil spring case cover 779 0635A 200 Recoil spring 774 0635A 202 Starter pulley 783 01800 200 Starter rope 3 5x960 785 10207 201 Starter handle 833 10207 200 Starter handle cap 164 13014 010 Protection tube 140 402 0602K 201 Carburetor gasket 431 0602K 200 Cleaner gasket 992 00050 011 Small washer 5 077644 Decal TBC 5500 79072810 J072811 7J072810 ANNA min AA AA AA D ON ND DD AO RA ANNA ANA PO AG CD 8 Page 4 Fig 35 Rir cleaner RetNo Parts No Description Qtyl Serial No Comment Fig 3 Air cleaner 410 0602K 901 Air cleaner ass y 410 0635A 900 Air cleaner ass y 424 0602K 201 Air cleaner cap 446 0602K 200 Cleaner element 453 0602K 200 Spacer 470 0602K 200 Collar 528 0602K 200 Choke plate 528 0635A 200 Choke plate 423 0602K 210 Cleaner body J072811 Ad ma Ann Page 5 Fig 4 Carburetor Page 6 RefNo Parts No Description Jaon Fig 4 Carburetor
6. omp 999 61620 101 Ball bearing 6201727 993 50012 002 Stop ring C 12 331 0636J 200 Clutch case 994 14050 162 Screw 5x16 S 599 0636J 200 Cushion rubber 990 51050 253 Hex hole bolt 5x25 992 10050 062 S Washer 5 249 0630G 201 Spacer 990 51050 153 Hex hole bolt 5x15 nn sn d o c n ak Page 8 Fig 6 Handle Page 9 Fig 6 Handle 343 37617 200 341 37616 800 347 37300 900 500 33316 200 991 01060 011 506 33316 200 992 01060 011 990 23060 351 919 37701 200 951 31310 200 870 37300 900 162 37101 200 993 42030 081 259 37101 200 262 37101 200 177 37101 200 176 37101 200 991 86050 000 993 55060 001 832 37101 200 880 37101 200 994 31050 251 853 37101 200 958 37101 200 956 37101 200 178 37300 801 504 37300 200 Q ty Serial No Comment Drive shaft I 1490mm Drive shaft pipe comp Bushing ass y Handle Nut 6 Handle bracket Washer 6 Plus bolt 6x35 Caution mark Proforce mark A Throttle lever ass y 24mm Stop switch Tapping screw 3x8 Stop switch base Stop switch spring Earth terminal B Earth termina A Lock nut 5 Stop ring 6 Return spring Throttle arm Screw 5x25 Lock button shaft Lock button spring Lock button Stop cord comp Shaft grip Page 10 Fig 7 Gear case Page 1 DPL TBC 5500 RetNo Parts No Description ay Fig 7 Gear case 300 37417 900 Gear case as
7. s y 990 51050 253 Hex hole bolt 5x25 992 10050 062 S Washer 5 993 53022 002 Stop ring R 22 993 50010 002 Stop ring C 10 999 61690 001 Ball bearing 6900ZZ 999 61690 000 Ball bearing 6900 302 37300 200 Pinion 300 37623 200 Gear case 990 51050 103 Hex hole bolt 5x10 990 15080 100 Screw 8x10 999 61626 000 Ball bearing 626 301 37300 200 Gear 304 37307 200 Gear shaft 999 61600 104 Ball bearing 6001D 993 51028 002 Stop ring C 28 310 37623 202 Cutter holder 311 37300 202 Cutter holder cap 312 37623 200 Fixing bolt LH thread 324 37350 200 Gear case washer 990 23060 161 Plus bolt 6x16 992 10060 012 S Washer 6 442 37417 200 Safety guard bracket 441 33905 800 Safety guard comp 307 37307 200 Winding protector Serial No Comment 2 MIN a o o o aaa aa aaa mk mk na ak ak ak Page 12 FIG 8 TOOLS amp OPTIONAL PARTS NYLON HEAD Description Qty Serial No Comment Fig 8 Tools amp Cutting head 8 001 813 20000 200 Hex wrench 4 8 002 829 20000 800 Box spanner 13x19 plus Cutting head TH 95H 783 33440 902 Nylon head ass y TH 95X 786 33004 900 Cutting body ass y 789 33004 201 Cutting body cap 787 33004 202 Cord reel 314 33670 200 L H bolt 8x1 25 Gold 792 33004 200 Reel washer 790 33004 200 Reel slider 791 33004 200 Reel slider hook 673 35600 200 Steel bail 5
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