Tanaka ECS-4000/B User's Manual
Contents
1. 200 090 04060 202 999 66122 240 990 51050 303 488 32530 202 505 32530 220 680 04019 210 486 32710 900 155 21719 900 786 00601 200 790 01800 200 788 00601 203 822 00601 200 793 10200 202 992 01070 011 ECS 4000 B PARTS LISTING PART DESCRIPTION CAP SPARK PLUG ASS Y PLUG SPARK BOLT HEX 5X18 BOLT HEX 5X22 WASHER S 5 CYLINDER GASKET CYLINDER RING PISTON PISTON PIN PISTON CIRCLIP PISTON PIN CRANKSHAFT BEARING NEEDLE F 910 KEY WOODRUFF 3X13X4 5 SHIM 15 2X20X 05 SHIM 15 2X20X 10 SHIM 15 2X20X 15 SHIM 16X21X 20 SHIM 16X21X 30 WASHER CRANKSHAFT 15X22 CRANKCASE ASS Y HOLDER VALVE ASS Y VALVE AIR VENT B SEAL OIL VE15X25X7 BEARING BALL 6202 GASKET CASE CRANK SEAL OIL 12227 BOLT HEX 5X30 GROMMET OIL ADJUST PIPE OIL B CLIP 7 BODY OIL FILTER ASS Y ROTOR MAGNETO WASHER RECOIL STARTER SPRING STARTER PAWL PAWL STARTER SHIM 7X11 8X 60 BOLT STEP WASHER 7 SISERIAL NO POOOO0O DOO0O OD OrL0OU Pro OPODO O00 gt 0OWm B D D D D A 000 REMARKS Shims are as needed to obtain correct c s side clearance Includes bearings seals and gasket Indicates the part is included in a kit or assembly and is not availiable individually Q Quan used C Interchangeability S Stocking code A Fast moving B Med fast C Med move D Slow move E N L A F Superceded or replaced by a new part FIGURE 1 cont ECS 4000 PARTS LISTING 43 44 46 47 48 492. REF PART NO 992 10070 012 066 01800 200 178 04080 800 167 21952 800 182 0186A 201 994 16040 226 PART DESCRIPTION WASHER S 7 NUT FLYWHEEL CORD STOP COIL IGNITION WASHER SPECIAL SCREW WS 4X22 REMARKS Indicates the part is included in a kit or assembly and is not availiable individually Q Quan used C Interchangeability S Stocking code A Fast moving B Med fast C Med move D Slow move E N L A F Superceded or replaced by a new part FIG 2 ENGINE COMPONENTS FIGURE 2 ECS 4000 B PARTS LISTING PART NO PART DESCRIPTION c 175 32530 800 KNOB CLEANER 051 32810 200 COVER CLEANER 999 67003 000 O RING P3 420 04080 800 ELEMENT CLEANER 704 32540 800 BUTTON CHOKE 990 11050 401 SCREW 5X40 REMARKS aoa han Maa a 7 992 10050 012 WASHER S 5 8 476 04060 200 BOARD BLOW OVER CHECK 9 700 32540 200 VALVE CHOKE 10 708 32350 200 SHIM 5 2X8X 80 15 403 04080 200 GASKET INTAKE MANIFOLD 16 393 04090 200 MANIFOLD INTAKE D N oODOOD gt 17 392 04090 200 FLANGE MANIFOLD 18 138 04080 200 DEFLECTOR AIR A 19 992 10040 012 WASHER S 4 20 990 11040 141 SCREW 4X14 21 400 32540 200 SPACER INLET MANIFOLD 22 202 01003 201 GROMMET SECONDARY CORI D NA OUUUUOU 23 491 32540 200 ROD THROTTLE 24 700 12665 110 PIPE FUEL 25 680 00731 201 CLIP 6 3 30 016 04080 801 COVER CYLINDER 31 203 0604A 202 GROMMET 32 203 060
3. 00 200 GROMMET PRIMARY CORD DE TEA i a oOo 0000 33 274 04080 800 CORD EARTH 34 994 14050 162 ISCREW S 5X16 35 994 15050 162 SCREW 5X16 PS 36 027 0630A 201 COLLAR 41 717 04075 800 BODY MUFFLER B 42 1740 01802 200 COLLAR MUFFLER D oo 9000000 43 737 04090 200 GASKET MUFFLER 44 1992 01050 011 WASHER 5 45 1990 51050 353 BOLT HEX HOLE 5X35 46 992 00050 011 WASHER SMALL 5 47 990 51050 353 BOLT HEX HOLE 5X35 49 705 04079 900 MUFFLER ASS Y 52 732 04079 200 ARRESTER SPARK J anna U0000 gt 0 Indicates the part is included in a kit or assembly and is not availiable individually Q Quan used C interchangeability S Stocking code A Fast moving B Med fast C Med move D Slow move E N L A F Superceded or replaced by a new part FIG 3 RECOIL STARTER 12 FIGURE 3 ECS 4000 B PARTS LISTING PART NO PART DESCRIPTION Q 756 04080 900 STARTER RECOIL ASS Y 990 15050 121 SCREW 5X12 992 08050 006 WASHER 5 774 04063 800 REEL STARTER ROPE 778 00601 900 SPRING RECOIL ASS Y 725 04063 200 STOPPER ROPE REMARKS Nom off bo edi se Ea OVOOUO vi 785 04063 200 HANDLE STARTER 783 04075 200 ROPE STARTER 112 04080 800 CASE FAN 994 16050 162 SCREW 5X16 WS 950 37900 200 DECAL PRO FORCE A JJ _ _ _J _ _ tl Da DA o gt De aha 90000 FIG 4 CARBURETOR FIGURE 4 ECS 4000
4. 32529 800 368 32057 200 383 32367 210 907 32842 210 287 01801 801 999 62101 301 310 01857 810 358 04050 201 990 11050 221 097 32530 810 515 32530 221 680 04060 200 088 32530 910 501 32530 201 502 32550 200 992 01050 011 999 67005 000 503 32550 200 145 32530 800 999 66132 420 084 32350 200 990 11040 081 461 32540 200 101 32530 200 116 32382 900 ECS 4000 B PARTS LISTING PART DESCRIPTION DECAL ECS 4000B NUT CLAMP BAR CASE SIDE ASS Y SCREW S 5X16 HANDLE BRAKE NUT 5 LEVER BRAKE CASE SIDE PLATE GUIDE B SCREW TAPPING 4X10 SPRING BRAKE BOLT STEP A PIN SPRING 4X12 ARM BRAKE BAND BRAKE WASHER BRAKE SHAFT BOLT STEP B DECAL ECS 4000B CLUTCH BEARING NEEDLE 101310 HOUSING CLUTCH 325 WASHER CLUTCH SCREW 5X22 COVER OIL PUMP PIPE OIL A CLIP 6 8 CASE OIL PUMP ASS Y PUMP ADJUSTER OIL SPRING ADJUSTER WASHER 5 O RING P5 CAP ADJUST OIL PUMP PUMP OIL SEAL OIL AC13246 GEAR SCREW SCREW 4x8 PLATE GUIDE A BOLT STUD BAR CHAIN BOLT TENSION CHAIN ASS Y S SERIAL NO 1 D 2 B 1 D 2 C 1 D 2 A 1 C 1 C 1 Cc 1 D 1 D 1 D dica A OBER DOOD OD was sa UWOwWwo i ina de ed PUOUODO OOOOOO 1 C 2 c 1 B era REMARKS C Interchangeability S Stocking code A Fast moving B Med fast C Med move D Slow move E N L A F Superceded or replaced by a new part FIG 7 TOOLS amp OPTIONAL PARTS FIGURE 7 ECS 4000 B PARTS LI
5. 42 11600 200 GASKET TANK CAP 010 32815 800 HANDLE REAR A 680 04019 210 CLIP 7 678 04080 201 PIPE RUBBER 675 04042 80 FILTER FUEL REMARKS Ooo BE ND 11 990 11030 101 SCREW 3X10 12 258 11650 20 BUTTON STOP 13 925 32530 200 DECAL STOP BUTTON 14 170 04080 800 BUTTON STOP 16 257 32810 200 LEVER SAFETY 17 060 32810 200 ILEVER THROTTLE 00000 gt 18 061 32810 200 SPRING THROTTLE LEVER 19 490 32810 200 ROD THROTTLE 23 011 32810 800 HANDLE REAR B 25 990 11040 301 SCREW 4X30 26 992 10040 012 WASHER S 4 27 992 00040 011 WASHER 4 WOUOUOUOOO 28 990 11040 221 SCREW 4X22 29 992 10040 012 WASHER S 4 30 992 00040 011 WASHER 4 31 991 01040 011 NUT 4 32 856 32810 200 NUT SPECIAL 33 190 32540 200 CAP ADJUSTER B S B Cc D D 34 994 15050 252 SCREW PS 5X25 35 191 32710 200 GROMMET 40 219 32530 800 DAMPER 41 1990 11050 121 SCREW 5X12 42 992 10050 012 WASHER S 5 43 295 32600 202 BOLT DAMPER A U gt gt 000 44 224 32600 200 CAP DAMPER 45 990 11040 081 SCREW 4x8 46 992 00040 011 WASHER 4 47 642 32650 901 CAP OIL ASS Y 48 625 32620 900 CAP CHAIN ASS Y 49 999 67020 000 O RING P20 0OUO0OwWOQU 50 125 32540 200 CATCHER CHAIN 51 478 32540 200 COLLAR 52 992 00050 011 WASHER SMALL 5 OUO Indicates the part is included in a kit or assembly and is not availiable individually Q Quan used C Interchangeability S Stockin
6. B PARTS LISTING REF PARTNO PART DESCRIPTION a c S SERIALNO REMARKS_ 455 25052 900 CARBURETOR ASS Y 548 25012 200 SCREW SET 476 25004 200 COVER DIAPHRAGM DIAPHRAGM METERING GASKET DIAPHRAGM HNGEVALVE Contained in carb repair kit 650 25001 910 Not availiable individually nan l l i OP gt P gt PUUO PIN FLOAT 477 25013 200 SPRING VALVE VALVE NEEDLE 546 25001 200 SCREW SET HINGE PIN 461 25043 200 SCREW LOW ADJUST 623 25032 200 SPRING ADJUST HI LOW ZS earn 9000000 12 460 25027 200 SCREW HIGH ADJUST 13 485 25040 200 SPRING ADJUST HIGH 14 467 25003 200 SCREW SHUTTER 15 488 25052 200 VALVE THROTTLE 17 491 25007 200 LEVER THROTTLE 18 489 25007 200 RING STOP 900000 19 486 25040 200 SPRING HIGH ADJUST 20 464 25016 800 SHAFT THROTTLE 21 SCREEN INLET 22 DIAPHRAGM PUMP 23 un GASKET PUMP 24 575 25043 800 BODY PUMP 9000000 25 514 25001 200 SCREW SET 26 462 25016 200 SCREW IDLE ADJUST 27 463 25006 200 SPRING IDLE ADJUST 9000 Indicates the part is included in a kit or assembly and is not availiable individually Q Quan used C Interchangeability S Stocking code A Fast moving B Med fast C Med move D Slow move E N L A F Superceded or replaced by a new part FIG 5 HANDLE FIGURE 5 ECS 4000 B PARTS LISTING REF PART NO PART DESCRIPTION 635 32615 910 CAP FUEL TANK ASS Y 6
7. STING PARTNO PART DESCRIPTION __ 0 c SISERIAL NO REMARKS 1 S Oo 013 29325 400 ISPANNER BOX 10X19 FILE ROUND 4 5MM GUAGE DEPTH COVER BAR CHAIN 16 0000 DD Rw m ln
8. Tanaka Parts Catalog FR Model ECS 4000 B Part 11840 9 26 97 ECS 4000 B OPTIONS AND ACCESSORIES BARS amp CHAINS 16 In Chain 33SL066X 18 in Chain 33SL072X 16 In Bar 160PXBK041 18 In Bar 180PXBK041 16in Bar Chain Kit 844003 18in Bar Chain Kit 844008 DEPTH GUAGE CDG 600 PERFECT MIX 2 Cycle Engine Oil 700109 2 8 oz Bottle 1 Gallon Size 24 700108 160z Self measuring Bottle 24 700110 1 Gallon Jug Commercial Size 6 Case Quantity FILE ASS Y 5 32 CSF 532 MANUALS amp CATALOGS 24785 Owner s Manual 11840 Parts Catalog 006 29326 000 009 29323 500 898 20000 900 002 29323 501 FLAT FILE 8 CSF 800 SPECIAL TOOLS Fiywheel Remover 890 32600 200 Clutch Remover Piston Pin Remover 001 29000 000 Tachometer Screw Gear Remover 070 2000W 500 Pressure Tester Screw Gear Inserter 070 2000W 501 Carb Tool Kit FIG 1 ENGINE FIGURE 1 11 12 13 14 15 16 17 18 18 18 18 18 19 20 21 22 23 24 25 26 27 28 29 30 31 36 37 38 39 40 41 42 OOnN DN PART NO 157 11666 900 018 11660 21 990 51050 183 990 51050 223 992 10050 012 002 04040 202 017 04090 210 041 04050 200 031 04050 200 037 01400 200 039 00000 201 046 04069 800 999 6209 1 325 068 10100 200 071 02007 200 071 02007 210 071 02007 220 071 11600 230 071 11600 240 070 02401 201 072 04080 920 645 32530 900 562 04060 200 999 66152 511 999 61620
9. g code A Fast moving B Med fast C Med move D Slow move E N L A F Superceded or replaced by a new part FIGURE 5 cont REF 53 54 55 60 62 63 64 65 66 67 68 70 71 ECS 4000 B PARTS LISTING PART NO 990 51050 253 525 32530 900 999 67020 000 002 32810 800 219 32600 821 266 32530 801 209 32810 80 990 11050 141 992 10050 012 992 01050 011 990 11050 121 992 10050 012 994 15050 252 994 15050 162 BOLT HEX 5X25 CAP OIL ASS Y O RING P20 BASE ENGINE DAMPER FRONT DAMPER B HANDLE FRONT SCREW 5X14 WASHER S 5 WASHER 5 SCREW 5X12 WASHER S 5 SCREW PS 5X25 SCREW 5X16 PS PART DESCRIPTION REMARKS Indicates the part is included in a kit or assembly and is not availiable individually Q Quan used C Interchangeability S Stocking code A Fast moving B Med fast C Med move D Slow move E N L A F Superceded or replaced by a new part FIG 6 SIDE CASE FIGURE 6 NODO WDM A 8 9 10 11 12 13 14 15 16 17 18 19 21 22 23 24 26 27 28 29 30 31 32 33 34 35 36 37 38 41 42 44 45 Indicates the part is included in a kit or assembly and is not availiable individually Q Quan used PART NO 906 32842 200 121 32530 200 040 32818 910 994 14050 162 380 32529 200 991 01050 011 361 32750 810 040 32529 810 462 32525 200 993 41040 101 374 32367 210 382 32750 200 993 24040 120 373 32771 200 378
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