Stovax PR0919 User's Manual
Contents
1. 1 4 1 5 1 6 1 7 1 8 1 9 USER INSTRUCTIONS 1 GENERAL A competent person must carry out installation and servicing In all correspondence please quote the appliance type and serial number which can be found on the data badge located on a plate under the access panel see Diagram 2 Installation Do not place curtains above the fire You must have 300mm 1 clearance between the fire and any curtains at either side If any cracks appear in the glass panel do not use the appliance until the panel has been replaced In the unlikely event the appliance is receiving interference from other electronic devices the handset Control box can be reprogrammed Please consult your dealer if you think this may be the case If for any reason the flue has to be removed from the appliance the seals must be replaced in the inner spigot Do not obstruct the flue terminal in any way i e by planting flowers trees shrubs etc in the near vicinity or by leaning objects up against the terminal guard Do not use a garden sprinkler or hose near the terminal This product is guaranteed for 2 years from the date of installation as set out in the terms and conditions of sale between Gazco and your local Gazco dealer Please consult 2 1 with your local Gazco dealer if you have any questions In all correspondence always quote the Model Number and Serial Number 2 LIGHTING THE STUDIO There are two ways of lighting the2. AR1671 AR1971 AR1673 TAKE CARE WHEN MARKING OUT FOR THE FLUE AS IT IS DIFFICULT TO MOVE AFTER INSTALLATION IF A RESTRICTOR IS REQUIRED FIT THIS BETWEEN THE SMALL OUTLET SPIGOT AND THE AIR DUCT SEE DIAGRAM 18 REFER TO TECHNICAL SPECIFICATIONS FOR RESTRICTOR SIZE 18 4 2 4 3 4 4 4 5 AR0627 A 152mm 6 diameter hole in the wall is required to install the flue This can be achieved by either a Core drill b Hammer and chisel Drill small holes around the circumference when using method b Make good both ends of the hole Remove the backing paper from the silicone foam strip supplied in the fixing kit Fix to the back of the outer flanges of the appliance Ensure it is located below the frame location lugs on the top flange Foam strip may need cutting to length When installing the appliance into a combustible enclosure ensure all the clearances are observed METHOD 1 FRAME ONLY Secure the appliance through the four fixing holes using the screws provided See Diagram 19 AR1914 Allow enough room either above or to the side of the appliance to assemble the flue on top Assemble a horizontal flue in the following order Vertical section 90 elbow Horizontal plus terminal Support the opening of a masonry installation with a lintel 4 6 4 7 4 8 INSTALLATION INSTRUCTIONS INSTALLATION Only the horizontal terminal section can be reduced in size To f
3. Once the handset has a new code the control box needs to be reprogrammed To access the control box see Servicing Instructions Section 7 Main Control Assembly Press and hold the reset button on the control box until you hear two signals After the second longer signal Release the reset button and within 20 seconds Press the DOWN button on the handset until you hear an additional long signal confirming the new code SERVICING INSTRUCTIONS SERVICING FAULT FINDING CHARTS 1 SERVICING REQUIREMENTS This appliance must be serviced at least once a year by a competent person All tests must be carried out in accordance with the current CORGI recommendations 1 1 Before any tests are undertaken on the appliance Conduct a gas soundness test for the property to ensure there are no gas leaks prior to starting work 12 Fully check the operation of the appliance Special checks 1 2 1 Clean any lint or fluff from the pilot pay particular attention to the aeration holes of the pilot 1 2 2 Clean away any fluff or lint from under the burner 1 2 3 Check the spark gap on the pilot is correct Correct any faults found during the initial tests Recommission the appliance conducting the usual safety checks 1 3 Advise the customer of any remedial action taken with a match A E 20 ve 2 O R I ples sel Does the pilot light Is the control being operated correctly PILOT WILL NOT LIGHT
4. gaspeq eyep y uo pazes aunssaid au ye ses au SI UnL uo BUIUUNL ail Y YUM gaspeq eyep au uo Dap se ainssaid ses ay sI 8uiuuni aiysije Aes yojid au UUM JO d ua ped yono y 10 JaspueY y Jayzea Suen 1ojid y 14817 UORO S SUP SUDejd y ay u WeiseIG au gjoy uongee 1ojid y u HNJ 104 32949 9 1oos Za Ajquiasse jojid ay punore siuq p ou s ajay NSUJ ASN NI LNO SAOD Jald YO LIT AYLS LON TIIM LOlld MOAHOD TVYVNOILONNA 4 FWNTNVA AV TH AljaJ pue pe UOMUs y aoR day suononnsu SUBS CL weSerp uonisod uo ul SI YDUMS JJO uO y yey Dau ped yong pue 1 spueu yum Ajay pasinbad y aoejday wun O1 UOD dU 0 s lu neq YEU HO SI JOO 1 spueu U YOoYD yenuew uo s Jaspuey Yay p nb z sorjday MO ae s li neq Jaspuey JOaU Amal pue 91107 Amal pue Jauing jojid aorjdai 10 qe reda ayy pesewep jou s Jauing o id ayy uo qe ayy 2949 ZA payesado Sul q AJLA JU S Aad suononnsu si sn ay ANSU Ala pe y aoejday xoq omuoo oU tuoi payorjap uio5 q pea UODIU y SeH spayesado si ui s s y u ym ups e 4 u si uo adid woud y WO WW dn ayy DIOU si i d paye Nsul YU powoaja WO pea UOMUS y AOuu q 100d uono uuoo SI JO payoejap awovaq pea uous seH sO dno5oouui u pue apo paja u m q des au s L wey Supu yne4 uous woy eae y up
5. 3 Ups y uoys pinoa YDIYM a 1oos Za A quiasse 1oj id ay punode siuq p ou s aay aiNsuy AHH IWNOILLINNA NOILINDI apodoaja ay aoejday SOX MaVdS ON 24 1 1 1 2 1 3 2 1 3 1 SERVICING INSTRUCTIONS REPLACING PARTS 3 2 To completely remove the glass front 1 GENERAL All main components can be replaced without removing the appliance from its installation IT IS ESSENTIAL THAT THE GAS SUPPLY TO THE APPLIANCE IS TURNED OFF AT THE ISOLATION DEVICE BEFORE PROCEEDING FURTHER Remove the securing spring clip from the bottom right of the window frame Diagram 3 Removal of Flue If for any reason the flue has to be removed from the appliance the seal must be replaced in the inner spigot Access to the controls is restricted and the whole of the control assembly is to be removed as one unit Refer to Section 7 below AR1862 2 DECORATIVE FRAME 3 3 With the window frame in an upright position Slide the frame to the left so that it comes off the left The same method is used to remove each frame hinge pin Lift the frame upwards off the four support brackets Still keeping the frame upright Diagram 1 Drop the left side down and forward slightly Diagram 4 AR1863 NOTE THE STEEL FRAME IS HEAVY TAKE CARE WHEN LIFTING Slide the frame to the right so that the frame comes off the right hinge pin The window frame is now free 3 WINDOW FRAME ASSEMBLY f Refi
6. If you cannot light the Studio e Check that the emergency shut off switch is in the ON 1 position see Section 2 Emergency Shut Off e Check and change the batteries in the remote handset e Check and change the appliance batteries Section 4 Consult your Gazco dealer if the Studio still does not light INSTALLATION INSTRUCTIONS TECHNICAL SPECIFICATION COVERING THE FOLLOWING MODELS STUDIO 1 BF STUDIO 2 BF 8700BFCHEC 8701 BFCHEC P8700BFCHEC P8701 BFCHEC Model Gas Gas Working Aeration Injector Gas Rate Input kW Gross Country CAT Type Pressure m3 h LL ST eee LL Hrin Studio 1 BF 12H Natural 20mbar 16 x 23 400 0 600 6 3 3 0 GB IE G20 Propane Studio 1 BF 13P G31 37mbar 185 0 230 6 1 3 0 G20 Propane Studio 2 BF 13P G31 37 mbar 225 0 275 7 3 4 0 GB IE GB IE Efficiency Class 2 81 NO Class 4 Flue Outlet Size 150mm Flue Inlet Size 100mm Gas Inlet Connection Size 8mm RESTRICTOR REQUIREMENT VERTICAL amp HORIZONTAL FLUE STUDIO 1 BF STUDIO 2 BF Vertical Flue Height Horizontal Length Vertical Flue Height Horizontal Length Restrictor Size Size 200mm 500mm 500mm 100mm 1000mm 1490mm 1500mm 1990mm Uptosooomm mo J o y o 2000mm 3000mm Uptosooomm 6omm TT 5000mm 10 000mm 5000mm 10 000mm INSTALLATION INSTRUCTIONS TECHNICAL SPECIFICATION This appliance has been certified for use in countries other than those stated To install this appliance in these countries
7. are level with the rim of the tray TAKE CARE NOT TO SPILL PEBBLES INTO THE PILOT AREA ONLY PEBBLES SUPPLIED BY GAZCO CAN BE USED IN THIS FIRE The back panel is already in place Place the bottom panel at the base of the fire e Slide the side panels into position AR1865 To fit the window frame Keep the frame in the upright position with the locks uppermost INSTALLATION INSTRUCTIONS INSTALLATION Offer the frame to the foot of the opening Slide the frame to the right to locate the right hinge pin 6 LIGHTING THE STUDIO Note The Emergency Shut Off switch must be in the ON position refer to Section 2 User Instructions There are two ways of lighting the Studio by thermostatic remote control using the fire s touch pad THERMOSTATIC REMOTE CONTROL AR1865 5 4 e Manoeuvre the frame up towards the left side to locate the left hinge pin Slide onto the hinge with a right movement Secure in place with a spring clip at the right hinge pin AR1883 Diagram 25 This remote controls the appliance from pilot ignition through to shut down In MANUAL MODE you can light the pilot turn on the main burner regulate the flame from low to high and back turn off the burner leaving just the pilot burning In TEMP MODE you can set the room temperature so the stove automatically maintains that temperature In TIMER MODE the stove turns on and off accord
8. current room temperature the fire automatically switches to OFF NOTE If you would like the Night temperature control to turn off then decrease the temperature until is displayed TIMER MODE There are two programmable settings you can make over a 24 hour period P1 and P2 P1 Start Timed Setting 1 P1 End of Timed Setting 1 P2 Start Timed Setting 2 P2 End of Timed Setting 2 P1 Program 1 for a Timed Setting Press the SET button until the TIMER mode is displayed Hold the SET button The displays flashes the current time for P1 While the time displayed is flashing you can alter the hours and minutes set To set the time your fire first lights change the Start Timed Setting for P1 e Press the UP arrow to alter the hour Press the DOWN arrow to alter the minutes in 10 minute increments Press SET again to move to the End of Timed Setting P1 The display shows the current setting for P1 gt This is the time your Studio first shuts down e Press the UP arrow to alter the hour 2 4 2 2 5 2 6 2 7 Press the DOWN arrow to alter the minutes P2 Program 2 for a Timed Setting Use the same steps outlined in 2 4 1 to change the setting for P2 If you have already set P1 and want to alter the setting for P2 only Press the SET button until TIMER mode is displayed Hold the SET button until the display flashes the current time for P1 Press the SET
9. Ensure there is no debris around the pilot assembly e g soot etc which could short the spark clean the area IGNITION FUNCTIONAL CHECK 1 Is there a spark Consult User Instructions and retry burner head change the Check alignment of pilot Operate the valve ignition lead N j O D N E o e op o ge Q D De sl D N 23 REPLACE BATTERIES BEFORE ATTEMPTING TO RECTIFY ANY FAULTS IF THE FIRE DOES NOT WORK BUT HAS WORKED IN THE PAST CHECK THE EMERGENCY SHUT OFF SWITCH IN THE BOTTOM RIGHT CORNER BY THE DOOR IS SWITCHED ON SEE USER SECTION PAGE 6 Electronic Control Valve Fault Analysis Symptom 3 Short beeps from Batteries low in Replace appliance control appliance batteries No ignition 5 second 1 On Off switch is in 1 Move switch to continuous tone there OFF position ON position may be several short 2 Loose damaged 2 Check interrupter beeps before wire block and wires No ignition no tone Receiver board Replace receiver motor turns slightly when damaged operated No pilot flame and Thermocouple circuit Correct wiring control continues to wired incorrectly spark Pilot lights control 1 No spark at pilot 1 Rectify spark at continues to spark value burner pilot burner shuts down after 10 30 2 Loose damaged 2 Check interrupter seconds wire and wires K Ki Fa 4 C de S de Sa O Ca oO Q Q gt
10. SPECIFICATION AT IHE FRONT OF THE MANUAL TO ENSURE THE APPLIANCE IS CORRECTLY ADJUSTED FOR THE GAS TYPE AND CATEGORY APPLIED IN THE COUNTRY OF USE FOR DETAILS OF CHANGING BETWEEN GAS TYPES REFER TO SECTION 10 SERVICING REPLACING PARTS 1 SAFETY PRECAUTIONS For your own and other s safety you must install this stove according to local and national codes of practice Failure to install the stove correctly could lead to prosecution Read these instructions before installing and using this stove These instructions must be left intact with the user Do not attempt to burn rubbish on this appliance Keep all plastic bags away from young children Do not place any object on or near to the appliance and allow adequate clearance above the appliance IF THE APPLIANCE IS EXTINGUISHED OR GOES OUT IN USE WAIT 3 MINUTES BEFORE ATTEMPTING TO RELIGHT THE APPLIANCE 2 INSTALLATION OF THE APPLIANCE THERE IS AN OPTIONAL DUCT KIT CODE No 8572 WHICH CAN BE FITTED AT THE SAME TIME AS THE APPLIANCE INSTALLATION Remove the appliance from the carton and discard all unnecessary packaging Ensure no components are thrown away when unpacking To open the glass door use the allen key provided Release the two window locks The lock needs to be moved from shut to open towards the outer edge of the glass door Diagram 1 AR1860 The gas supply enters the fire through a silicon panel on the floor under the access panel Dia
11. Studio by thermostatic remote control see 2A using the fire s touch pad see 2B 2A THERMOSTATIC and TIMER REMOTE CONTROL 2 2 aan BARAA GE a AR1883 Turning the Studio On Your remote can control the gas fire from pilot ignition through to shut down To turn the fire on Press the OFF button and the UP arrow simultaneously The pilot and main burner ignite and the remote is now in Manual Mode In MANUAL MODE you can turn on the main burner regulate the flame from low to high and back turn off the burner leaving just the pilot burning In TEMP MODE you can set the room temperature so the thermostat in the remote automatically maintains that temperature In TIMER MODE the stove turns on and off according to the set time periods automatically regulates the room temperature during the set periods NOTE WHEN OPERATING THE FIRE IN TEMP OR TIMER MODE THE PILOT REMAINS LIT AND THE FIRE THEN AUTOMATICALLY SWITCHES ON AT PROGRAMMED TIMES TO BRING THE ROOM TO THE SET TEMPERATURE WHETHER OR NOT YOU ARE IN THE ROOM NEVER LEAVE ANY COMBUSTIBLE MATERIALS WITHIN 1 METRE OF THE FRONT OF THE APPLIANCE SWITCHING BETWEEN MODES Press the SET button to change to Manual Operation Press again to change to Temperature Mode Keep pressing to run through all operating modes These are MAN DAY TEMP NIGHT TEMP TIMER and back to MAN NOTE MAN mode ca
12. button again to scroll past the settings for P1 and P1 With the time still flashing Press the UP arrow to alter the hour Press the DOWN arrow to alter the minutes Once all four times are set press the OFF button or simply wait to complete programming LOW BATTERY BATT is displayed on the remote when its batteries need replacement SETTING THE TIME Simultaneously press the up and down arrow buttons Press the up arrow to set the hour and the down arrow to set the minutes Press OFF to return to the manual mode or simply wait SETTING THE C 24 HOUR OR F 12 HOUR CLOCK Press OFF and the down arrow until the display changes from C 24 hour clock to F 12 hour clock and vice versa If the remote is removed lost or damaged signals transmitted to the receiver cease Your fire will go to standby pilot mode after 6 hours TOUCH PAD CONTROL AR1887 Press the ON OFF button to light the appliance up to 30 seconds Press the UP button to increase the flame height Press the DOWN button to decrease the flame height At the lowest point it goes to standby mode only pilot lit USER INSTRUCTIONS Press the ON OFF button to turn the appliance off EMERGENCY SHUT OFF 3 1 J2 3 3 If the batteries fail during use of the fire move the switch to the OFF O position Diagram 3 This switch is set to be ON during normal operation and must remain ON AR1
13. gt O De oe T a 2 c g be N a gt Q gt L Br Hd ge mg D oi e DD be Q o SE Ae Se 2 D Z gt No 5 ke del ov wv S O O O og KH C S Bn SE E os C G 50S X GLO D S SO G lt O O o GES 2 Q s e s O x O SUE co OS A K GE o 25 oe x of g E o e oo o op oi E del x gt L 5 Ze UI r Gm D E Si OT ero OU Correct and FUNCTIONAL CHECK 2 ge T om Si c bs sce z O D Pa gt WwW D ge T N D om nN T OD D D DO 5 a SERVICING INSTRUCTIONS FAULT FINDING CHARTS on Y SO ON gsUlJOM n J u S SOX MO WALSAS SOX Wun Sew asuey Spuoo s uey Jayeass SI S gt 3I O p YM S nus yun Sew UN eAJa UI ALU JJO un sului JO UNY uN 1ojid sqysiye ALIS au asuey JO IC IM yun od apos O Alja1 pue uono uuoo y u 1u8 l s uoln3 s suey Sul2p d y oa 1 x 3eiq 1o id oU u uonisod 7991109 sit u dno5ouu u1 BU s U18u 7991109 y JO awe 1o id y S OALA JO YOR u poog uono uuoo gspuodas jdnovow y S Z uey 1972318 SIU S OID P yM sinus yun Sew Dun IA BWA YO WIN SUI JO UNY Jad pue 1994107 4lJ Y O pea yorym Sum JO 440M adid OY YUM s W qOId
14. it is essential to obtain the translated instructions and in some cases the appliance will require modification Contact Gazco for further information PACKING CHECKLIST Qty Description Fixing Kit containing 1 White Stone Chippings 1 x Instruction Manual 4 x Wood Screws 4 x Rawl Plugs 1 x Handset 4 x AA cell batteries 1 x 9V cell batteries 1 x wall box 1 x touch pad wall plate 1 x battery holder 745 Studio 1BF 945 Studio 2BF 820 Studio 1BF 1020 Studio 2BF INSTALLATION INSTRUCTIONS TECHNICAL SPECIFICATION Steel Frame Dimensions Studio 1 Studio 2 Profil Frame Dimensions 510 510 5 2 4 1 5 5 28 10 INSTALLATION INSTRUCTIONS SITE REQUIREMENTS 1 5 Two types of flue terminals are available horizontal and 1 FLUE AND CHIMNEY REQUIREMENTS vertical To measure for a horizontal terminal Decide on the terminal position Note This appliance must only be installed with the flue Measure the height from the top of the appliance to the supplied centre of the required outlet You must adhere to the following For minimum and maximum flue dimensions see Diagram 1 1 The flue must be sited in accordance with BS5440 Part 1 uae latest edition See Diagram 1 Allow enough room either above or to the side of the appliance to assemble the flue on to 1 2 Fit a guard to protect people from any terminal less than 2 PP P metres above any access such as level ground a balcony or Assemble
15. s Stamp CORGI Registration Number 10TH SERVICE Dealer s Stamp CORGI Registration Number Gazco Limited Osprey Road Sowton Industrial Estate Exeter Devon England EX2 7JG Tel 01392 261999 Fax 01392 444148 E mail info gazco com A member of the Stovax Group
16. the desired size e Ensure all clearances to combustible material are maintained 3 1 above Decide on flue requirements 17 4 1 e Cut a hole for the flue exit see Installation Instructions Section 2 2 5 AR1902 Fit non combustible board to the stud work above the fire This should extend a minimum of 400m above the appliance Fit plasterboard to the remaining chimney breast front Decide on the position for the wall box containing the batteries and wall switch Mount it into the stud work chimney breast connecting up the wires from the fire see Stud work Installation with Frame for wiring detail on previous page Connect the flue system and gas services using the opening in the side of the chimney breast for access After commissioning finish the sides of the chimney breast Diagram 16 DETAN AR1911 The top of the chimney breast must have a minimum 200mm vent Apply a plaster finish to the chimney breast 4 FLUE ASSEMBLY Two types of flue terminals are available horizontal and vertical To measure for a horizontal terminal Decide on the terminal position Measure the height from the top of the appliance to the centre of the required outlet For minimum and maximum flue dimensions see Diagram 17A 17B INSTALLATION INSTRUCTIONS INSTALLATION Studio 1 BF METRES Studio 2 BF G O65 L 15 20 25 30 25 40 45 Sp b ogroa Studio 1 amp 2 BF
17. wire cable hermo current cables Ignition lead Touch pad I extension i cable Battery extension cable AR1915 e Remove the battery extension cable Diagram 19 e Remove the touch pad extension cable The control box can now be replaced After replacing the control box you may need to reprogram the handset e Press and hold the reset button on the control box until you hear two signals After the second longer signal Release the reset button and within 20 seconds Press the DOWN button on the handset until you hear an additional long signal confirming the new code SERVICING INSTRUCTIONS REPLACING PARTS 13 MAIN INJECTOR 13 1 To change the main injector 14 1 14 2 14 3 Undo the injector fee pipe Undo the lock nut from the injector Replace with the correct size injector 14 PRIMARY AERATION PLATE NOT ALL MODELS HAVE AERATION PLATES REFER TO NOTE AT BEGINNING OF INSTALLATION INSTRUCTIONS Remove the burner module as described in Servicing section 2 Remove the fixing screw and slide the plate off the venturi Replace with the correct size plate and secure with the screw Ensure the lower edge of the plate is located over the venturi flange See diagram 20 ARO766 15 CHANGING BETWEEN GAS TYPES In order to change between gas types it will be necessary to change the following items Burner Unit Pilot Injector Control Valve Injector Aeration Plate if r
18. 00mm vertical length 1 x 500mm terminal length cut to length on site 1 x 90 elbow K ege 1 x wall plate 1 x 75mm restrictor The kit may be used on its own Note STUDIO 1 BF with a 200mm rise only the 500mm terminal length can be used Extra lengths may be added to the vertical and horizontal from the list below EITHER 45 OR 90 AR1671 STUDIO 2 BF 0 5 1 0 1 5 20 25 3 0 35 4 0 a amp R19 01 Start of bend to centre line of horizontal flue 170mm When A 1 0 to 1 499 metes B eC kimera Centre line of vertical flue to end of bend 220mm maximum When A 1 499 metres to 3 0 metres B amp C 4 0 2 1 TOP FLUE UP amp OUT KIT enn AR1672 STUDIO 1 BF 8534 8534AN Vertical from the top of the appliance then horizontally out 2 2 TOP FLUE UP amp OUT WITH ADDITIONAL See Diagram 1A The basic kit comprises BEND 1 x 200mm vertical length TEE EENS Any additional bend may be used on the horizontal section 1 x 90 elbow either 45 or 90 but the overall horizontal flue run will 1 x wall plate be reduced Refer to Diagram 1B 1 x 70mm restrictor 1 x 60mm restrictor 12 INSTALLATION INSTRUCTIONS SITE REQUIREMENTS NOMINAL ACTUAL STAINLESS ANTHRACITE LENGTH LENGTH FINISH FINISH 200mm 8527 8527AN 500mm 8528 8528AN 1000mm 8529 8529AN 40 Bend 8507 8507AN 90 Bend N A 8508 8508AN NOTE Carefully consider a Terminal positions b Flue supports c Weatherproofing d Fire preca
19. 8 Slide the burner to the right and out of its location AR1869 e Refit in reverse order When refilling the stone pebbles fill to the level of the rim of the burner tray and flatten level Zb The control panel can now be tilted back to reveal the controls Diagram 13 Ensure no stone pebbles fall into the pilot area 7 MAIN CONTROL ASSEMBLY 7 1 To access the main control assembly first remove the decorative frame window frame enamelled panels main burner fe i s a War AR1871 7 2 To remove the access panel Undo the two screws Diagram 10 Note the orientation of the access panel with the return edges facing forward 7 6 AR1869 AR1873 7 3 Isolate the gas supply at the isolation device and disconnect the gas inlet Diagram 11 Disconnect the battery extension lead Diagram 14 B Disconnect the touch pad extension lead Diagram 14 C The control assembly can now be lifted up and removed Reassemble in reverse order 27 8 1 56 2 8 3 SERVICING INSTRUCTIONS REPLACING PARTS 8 PILOT UNIT ASSEMBLY The pilot assembly consists of four components which can be individually changed 1 Pilot burner bracket 2 Pilot injector 3 Electrode 4 Thermocouple Before commencing work on the pilot the Main Control Assembly must be removed see Section 7 above Pilot Burner Bracket Remove the electrode see paragraph 8 3 Remove
20. 933 3 CLEANING THE STUDIO Make sure the fire and surrounds are cool before cleaning Use A dry cloth or stainless steel product to clean the polished plate A damp cloth for the painted firebox A damp cloth to clean the granite enamelled inner panels e Use soap and water to clean the glass Opening the Glass Window 3 2 1 Steel Frame If fitted with a Steel Frame this needs to be removed first Lift the frame upwards off its four support brackets Diagram 4 AR1981 All models Using the allen key provided e Release the two window locks at the top of the glass door Diagram 5 The locks to move from shut to open towards the outer edges of the glass door Diagram 5 AR1860 e Support the frame and let it fall gently forward e Open it down to its stop position When closing the window ensure the window catches are fully engaged 4 CHANGING THE STUDIO BATTERIES The appliance batteries are located under the polished plate mounting the wall switch e Undo the two screws securing the wall switch and plate and remove Diagram 6 AR1887 e Correctly position the four new AA size batteries Re assemble the battery holder as shown in Diagram 7 Ensure the touch pad cable is tucked to the left on fitting the wall plate back onto the wall AR1932 5 1 6 1 Ral 8 1 USER INSTRUCTIONS 5 ARRANGEMENT OF FUEL BED If you need to replace pebbles or refill the tray make sure the pe
21. ENEA RIED STUDIO Balanced Flue Instructions for Use Installation and Servicing For use in GB IE Great Britain and Eire This appliance has been certified for use in countries other than those stated To install this appliance in these countries it is essential to obtain the translated instructions and in some cases the appliance will require modification Contact Gazco for further information IMPORTANT Do not attempt to burn rubbish in this appliance This appliance must only be operated with the glass door secured firmly in position The front casing of this appliance will become hot whilst in operation it is therefore recommended that a suitable guard should be used for the protection of young children the elderly or infirm These instructions must be left at the property for future reference and when servicing the fire The Commissioning Sheet found on page 3 must be completed by the Corgi Installer PRO919 Issue 5 January 2008 COVERING THE FOLLOWING MODEL STUDIO 1 BALANCED FLUE STUDIO 2 BALANCED FLUE 8700BFCHEC 8701BFCHEC P8700BFCHEC P8701 BFCHEC APPLIANCE COMMISSIONING CHECKLIST USER INSTRUCTIONS INSTALLATION INSTRUCTIONS Technical Specifications Site Requirements Installation SERVICING INSTRUCTIONS Fault Finding How to replace parts Basic spare parts list Service Records PAGE 14 22 22 24 30 31 APPLIANCE COMMISSIONING CHECKLIST IMPORTANT NOTICE Explain the operati
22. a horizontal flue in the following order above a flat roof Vertical section 90 elbow 1 3 All vertical and horizontal flues must be securely fixed and fire precautions followed in accordance with local and national codes of practice Horizontal plus terminal Support the opening of a masonry installation with a lintel 1 4 A restrictor may be required Refer to Technical 17 o Only the horizontal terminal section can be reduced in size Specifications on page 12 UK Dimensions Minimum Distance Above an opening air brick Opening windows etc epening wirdows ete Below gutters soil pipes or drain pipe op 11 E pBeloweaves i 00mm e Betowbaiconies orcarportvect From a verical din pipe or soll pipe G rmmm S00mm H From an intemal or eemal comer 600mm d BS a Above group roar or b ieong tevel mm C Fomes ve emaa From a terminal facing the tenninal 600mm Honzentaly from a terminal on the Same wall ar 2 From the wall on whieh the terminal ie mounted eat From a verical structure on the root eer Above Infarsection with root In addition the terminal should mot ba nearer ihan 300mm tO ap opening im the buliding fabric formed for the purpose of BcooOmnmodating a built in Hament such as a window frame BA 3a00mrm 11 INSTALLATION INSTRUCTIONS SITE REQUIREMENTS 2 FLUE OPTIONS STUDIO 2 BF 8509 8509AN 1 x 200mm vertical length ere DE 1 x 5
23. bbles are flattened so they are level with the rim of the tray TAKE CARE NOT TO SPILL PEBBLES INTO THE PILOT AREA ONLY PEBBLES SUPPLIED BY GAZCO CAN BE USED IN THIS FIRE 6 FLAME FAILURE DEVICE This is a safety feature incorporated on this appliance which automatically switches off the gas supply if the pilot goes out and fails to heat the thermocouple 7 RUNNING IN The surface coating on the metal used in your GAZCO fire will burn off during the first few hours of use producing a harmless and temporary odour This will disappear after a short period of use If the odour persists ask your installer for advice 8 SERVICING The fire must be serviced every 12 months by a qualified Gas Engineer In all correspondence always quote the Model number and the Serial number which may be found on the data badge 9 VENTILATION Any purpose provided ventilation should be checked periodically to ensure that it is free from obstruction 10 INSTALLATION DETAILS Your installer should have completed the commissioning sheet at the front of this book This records the essential installation details of the appliance In all correspondence always quote the Model number and Serial number 14 1 11 HOT SURFACES Parts of this appliance become hot during normal use e Regard all parts of the appliance as a working surface e Provide a suitable fire guard to protect young children and the infirm 12 FIRE WILL NOT LIGHT
24. e battery pack AR1887 Diagram 9 Because of the high temperatures this fire achieves it is advisable to use marble slips or similar material between the appliance and the plasterboard Never use a one piece slip as expansion even cracking can occur If a slip is used longer screws are needed to secure the appliance Connect the flue system and gas services using the opening in the side of the chimney breast for access After commissioning finish the sides of the chimney breast Diagram 13 AR1920 Connect the wire from the fire to the touch pad connector Diagram 10 16 3 3 INSTALLATION INSTRUCTIONS INSTALLATION AR1905 STUD WORK INSTALLATION METHOD 2 EDGE For this cool wall Edge installation the convected heat of the fire is channelled into the chimney cavity and vented at the top There is an optional Studio Edge Fixing Kit available for installing the fire without a frame STUDIO 1BF CODE No 8727BFFKO1 STUDIO 2BF CODE No 8727BFFKO2 Using the fixing kit Fit the two side and bottom channels to the front flange of the fire Diagram 14 There is a deliberate gap at the top for convected heat AR1912 This now determines the width of your two vertical stud work supports The kit has been designed so that plasterboard can be taken to the three channels Diagram 14A AR1934 Fix the edge of the vertical support to the edge of the channel Build the stud work chimney breast to
25. equired Data badge A kit of parts is available for this always quote the Model number and Serial number when ordering any spare parts NOTE THE CONTROL VALVE IS FACTORY PRESET FOR THE CORRECT GAS TYPE AND MODEL A NEW UNIT WILL NEED TO BE ORDERED WHEN CHANGING BETWEEN GAS TYPES 30 16 PRESSURE AND LEAK TESTING THE APPLIANCE 16 1 Follow Section 7 Main Control Assembly 7 1 and 7 2 Access to the pressure test point can now be reached Diagram 21 16 2 To leak test any gas joints on the appliance the control assembly must first be undone and tilted backwards see Section 7 7 5 Diagram 13 16 3 Because there is now no burner fitted to perform a leak test place a manometer tube over the injector tip Light the appliance and spray any joints with leak detector fluid Tighten joints or replace as required SERVICING INSTRUCTIONS REPLACING PARTS 15 SHORT SPARES LIST sumo mme Gs Gn Gs cn C 31 SERVICE RECORDS 1ST SERVICE Dealer s Stamp CORGI Registration Number 3RD SERVICE Dealer s Stamp CORGI Registration Number 5TH SERVICE Dealer s Stamp CORGI Registration Number 7TH SERVICE Dealer s Stamp CORGI Registration Number 9TH SERVICE Dealer s Stamp CORGI Registration Number 32 2ND SERVICE Dealer s Stamp CORGI Registration Number 4TH SERVICE Dealer s Stamp CORGI Registration Number 6TH SERVICE Dealer s Stamp CORGI Registration Number 8TH SERVICE Dealer
26. gram 2 Slit with a sharp knife before bringing through the supply pipe Diagram 3 INSTALLATION INSTRUCTIONS INSTALLATION 31 2 access panel 3 1 3 3 2 AR1869 3 STUD WORK INSTALLATION 3 1 Combustible parts of the stud work must be kept beyond the minimum dimensions shown in Diagram 4 Even if the framework is protected by non combustible material you must maintain these dimensions Diagram 4 AR1884 3 1 1 Do not pack the void around or above the appliance with insulation materials such as mineral wool 15 THE VOID BUILT FOR THE CASSETTE MUST BE VENTILATED TO PREVENT A BUILD UP OF HEAT IF THE VOID IS SEALED THEN YOU MUST FIT VENTS AT BOTH LOW AND HIGH LEVELS OF APPROXIMATELY 50CM2 EACH THESE VENTS MUST TAKE COLD AIR FROM THE ROOM AND RETURN WARM AIR BACK INTO THE ROOM AN ACCESS HATCH MUST BE LEFT IN THE SIDE OF THE CHIMNEY BREAST FOR FUTURE SERVICING AND INSPECTION OF THE FLUE AND APPLIANCE STUD WORK INSTALLATION METHOD 1 FRAME Build the stud work chimney breast and enclosures to the desired size to include the protected platform at the required height Line the aperture for the appliance with 12mm thick non combustible material as shown Diagram 5 AR1902 Ensure the clearances are maintained see Diagram 4 Site the appliance and decide on flue requirements e Cut a hole for the flue exit see Installation Instructions Section 4 Provide gas and electric services into
27. ind the length Measure from the outside of the wall to the stop on the 90 Add 10 mm to the outlet end Measure from the edge of the slots closest to the wall Mark around the flue Diagram 20 4 9 AR0629 A wall plate is supplied to fix the flue to the wall Bend the tab to 90 Assemble the plate onto the flue but wait to secure to wall and flue after the flue is fully assembled Diagram 19 The cardboard fitment in the terminal is used to support the flue whilst it is cut to length ONCE CUT TO SIZE REMOVE THE CARDBOARD REMNANT Diagram 21 9 2 AR0630 e Remove the compression elbow from the appliance and connect it to the gas supply pipe As the appliance is fitted into the enclosure e Pass the elbow and supply pipe through the silicone panel on the LEFT HAND side PURGE THE SUPPLY PIPE This is essential to expel any debris that may block the gas controls Connect the elbow to the appliance inlet pipe Diagram Ee 22 19 AR1888 Connect a suitable pressure gauge to the test point located on the inlet fitting Turn on the gas Light the appliance and check for leaks Turn the appliance to maximum and check that the supply pressure is as stated on the data badge Turn off the gas and replace the test point screw Turn the gas back on and check the test point for leaks 5 ASSEMBLING THE APPLIANCE Add the pebbles making sure they are flattened so they
28. ing to the set time periods AR1862 automatically regulates the room temperature during the set periods Close the window 5 5 Using the allen key provided TOUCH PAD CONTROL Close the window locks by moving from open to shut towards the window centre AR1885 AR1860 20 INSTALLATION INSTRUCTIONS INSTALLATION Press the ON OFF button to light the appliance up to 30 seconds Press the UP button to increase the flame height Press the DOWN button to decrease the flame height At the lowest point it goes to standby mode only pilot lit Press the ON OFF button to turn the appliance off 21 INSTALLATION INSTRUCTIONS COMMISSIONING 7 COMMISSIONING Z I Complete the Commissioning Checklist at the front of this manual covering e Flue checks Gas checks Pebble layout flame picture For working pressure test use the access panel at the gas connection ensuring the burner is in position 7 2 In the unlikely event that the appliance is receiving interference from other electronic devices re programme the handset Control box Reprogramming handset Control box Remove the battery cover from the handset to see the four DIP switches See diagram29 AR1935 Each of the four switches can be set to either one of two positions in any combination To re code the handset Change the combination of how the DIP switches are set For example see diagram20 22 AR1936
29. n also be reached by pressing either the UP or DOWN arrow MAN MODE Press both the UP arrow and immediately press the OFF button to light the appliance You hear a click as the fire begins the ignition process up to 30 seconds Press the OFF button to turn the appliance off INCREASING TEMPERATURE Press the UP arrow once to increase flame height one stage e Press and hold the UP arrow to increase to maximum 23 2 4 2 4 1 USER INSTRUCTIONS DECREASING TEMPERATURE Press the DOWN arrow once to decrease flame height one stage Press and hold the DOWN arrow to decrease to minimum At the lowest point the fire goes to standby mode only pilot lit NOTE While pressing a button a symbol indicating transmission appears on the display The receiver confirms transmission with an acoustic signal Turning the Studio Off Press the Off button to extinguish the pilot TEMP MODE The display shows the current room temperature To increase or decrease the fire s output e Press the SET button to select either the DAY TEMP or the NIGHT TEMP mode by briefly pressing the SET button Hold the SET button until the TEMP display flashes and then let go Set the desired temperature with the UP and DOWN arrows Minimum temperature 5C maximum 30C or fahrenheit Press the OFF button to stop the display flashing or wait to return to TEMP mode NOTE If you set a temperature that is beneath the
30. on of the appliance to the end user hand the completed instructions to them for safe keeping as the information will be required when making any guaranteed claims FLUE CHECK PASS FAIL 1 Flue is correct for appliance 2 Flue flow test N A 3 Spillage test N A GAS CHECK 1 Gas soundness amp let by test 2 Standing pressure test Appliance working pressure on High Setting NB All other gas appliances must be operating on full Gas rate Does ventilation meet appliance requirements N A DEALER AND INSTALLER INFORMATION Installation Company Be ue IN e EE Engineer Date of Purchase Contact No Model ING E Corgi Res N0 u usasaastaetalezasakapaqahuawkiapsqtpsss ukaqakaq Serial NO Date of Installation This product is guaranteed for 2 years from the date of installation as set out in the terms and conditions of sale between Gazco and your local Gazco dealer This guarantee will be invalid to the extent permitted by law if the above Appliance Commissioning Checklist is not fully completed by the installer and available for inspection by a Gazco engineer The guarantee will only be valid during the second year to the extent permitted by law if the annual service recommended in the Instructions for Use has been completed by a Corgi registered engineer and a copy of the service visit report is available for inspection by a Gazco engineer 1 1 1 2 1 3
31. servicing and Inspection 2 4 TOP FLUE VERTICAL OFFSET KIT 8530 8530AN 4 VENTILATION Used with kit 8524 A minimum rise of 500mm 191 5 is required to the first bend See Diagram 1C 41 This appliance requires no additional ventilation 2 5 EXTRA FLUE LENGTHS All flue components are 150mm diameter 6 13 5 1 Dz 5 3 ss INSTALLATION INSTRUCTIONS SITE REQUIREMENTS INSTALLATION 5 APPLIANCE LOCATION Please note this appliance has been specifically designed for stud work applications There are two methods of installation see Installation Instructions 3 2 Frame 3 3 Edge This appliance must stand on a non combustible hearth platform that is at least 12mm thick NOTE It is recommended you construct the back panel dal of the fireplace from natural materials cut into three or more sections to prevent cracking Resin based materials may not be suitable This appliance is an effective heat producer and attention must be paid to the construction and finish of the fireplace 1 2 1 3 A combustible shelf must be 1 4 e maximum 150mm in depth 15 minimum 400mm high above the fire A combustible side wall must be a minimum of 150mm from the appliance This appliance can be installed with an up and out flue vertical wall horizontal flue or with a vertical flue with roof termination see flue options Section 2 Site Requirements 2 1 2 2 2 3 14 IMPORTANT REFER IO DATA BADGE AND IECHNICAL
32. t in reverse order To open the glass door use the allen key provided Release the two window locks The lock needs to be moved from shut to open towards the outer edges Diagram 2 AR1860 25 SERVICING INSTRUCTIONS REPLACING PARTS 4 GLASS WINDOW 4 1 Remove the two clips and brackets from either side of the frame Diagram 5 AR1866 e Lift the panel from the appliance Diagram 7 5 3 To reassemble the panels in reverse order At an angle slide the top of the back panel into place before the lower edge is pushed back AR1864 Replace the main burner Replace the bottom panel e Lift the glass clear from the lock bracket at the top of the frame and slide out 6 MAIN BURNER 5 BLACK ENAMELLED PANELS 6 1 To replace the main burner Remove the stone pebbles from the burner optional 5 1 Slide the side panels forward until clear of the appliance Remove the burner securing screw from the left side of Diagram 6 the burner Diagram 8 AR1865 AR1867 Lift the bottom panel out of the appliance Slide the burner fully to the left 5 2 When you remove the back panel you need to first remove Lift the right side clear of the pilot Diagram 9 the main burner see Section 6 below e Remove the main burner Slide the lower edge of the back panel forward 26 SERVICING INSTRUCTIONS REPLACING PARTS 7 4 Remove the six screws securing the control assembly Diagram 12 AR186
33. the cassette void on the left hand side Mark out the position to fit the supplied top support bar into the stud work at the correct height This bar needs to be recessed into the stud work Diagram 6 UI al AR1903 INSTALLATION INSTRUCTIONS INSTALLATION Fit the supplied top support bar into the stud work at the correct height Diagram 7 because no combustible material can be used above the fire AR1919 Correctly position the four new AA size batteries Re assemble the battery holder as shown in Diagram 11 AR1904 Ensure the touch pad cable is tucked to the left on fitting the wall plate back onto the wall Attach the 4 frame fixing brackets to the fire Diagram 8 Fix foam seal to the outer flange of the fire AR1913 AR1932 Position the fire e Secure the wall plate with the touch pad attached to the Fit non combustible board to the stud work around the wall box Diagram 12 fire This should extend a minimum of 400mm above the appliance and at least 50mm to the sides of the appliance from the outer box not the flanges Apply plasterboard to the remainder of the stud work Secure the fire back to the stud work using four screws through flange bracket support bar Apply a plaster finish to the front of the chimney breast Decide on the position for the wall box containing the batteries and wall switch TAS wall plate Connect the wire from the fire to th
34. the thermocouple see paragraph 8 5 Remove the pilot pipe Remove the two screwed securing the bracket The pilot burner bracket can now be removed Replace in reverse order Check the pilot gasket and if damaged replace with a new one Electrode Pull the ignition lead off the electrode and undo the retaining nut Diagram 15 AR1349 Replace with a new electrode Do not over tighten the nut this could break the component Replace the ignition lead AR1874 8 4 8 5 Sc Pilot Injector Undo the pilot pipe from the gas valve and from the underside of the pilot burner Diagram 16 Remove the pipe and the injector drops out from the burner Thermocouple Disconnect the thermocouple from the gas valve interrupter Diagram 16 Arrow B Undo the thermocouple nut in the back of the pilot bracket half a turn This releases the thermocouple When replacing with a new thermocouple take care to bend the new component to the same shape as the thermocouple just removed To refit the thermocouple into the pilot bracket ensure it is pushed fully into the hole There is a stop on the thermocouple to set the height Lock the retaining nut just enough to grip the thermocouple Connect the thermocouple to the valve interrupter and take care not to over tighten 9 IGNITION LEAD AR1872 To replace the ignition lead Release the Main Control Assembly and tilt backwards see Sec
35. tion 7 above Remove the ignition lead from the control box Diagram 17 e Remove the ignition lead from the electrode Diagram 17 Note the direction of the lead The new lead must follow exactly the same route NOTE THE IGNITION LEAD MUST NOT PASS IN FRONT OF THE CONTROL BOX AS THIS CAN DAMAGE THE SENSITIVE ELECTRONICS 10 1 SERVICING INSTRUCTIONS REPLACING PARTS 10 GAS VALVE To change the gas valve Remove the control assembly Section 7 Release the gas inlet pipe Diagram 18 Arrow A Remove the thermocouple from the interrupter block and release the second thermo current cables Release the pilot pipe Diagram 18 B Release the injector feed pipe Diagram 18 C Remove the wire cable Diagram18 D Remove the two screws The valve can now be freed I GD V l if l AR1873 11 MAGNETIC SAFETY VALVE 11 1 To replace the magnetic safety valve Undo the thermocouple from the interrupter block and remove the two thermo current cables Unscrew the interrupter block from the back of the valve Undo the silver magnetic valve retaining but on the back of the valve Gently tap out the mag valve Replace with a new unit Reassemble in reverse order 12 CONTROL BOX Remove the two thermo current cables by removing the two screws Diagram 19 Remove the ignition lead Diagram 19 Remove the eight loom wire from the control box Diagram 19 29 Eight
36. utions For all the above options you must conform to local and national codes of practice 3 GAS SUPPLY THIS APPLIANCE IS INTENDED FOR USE ON A GAS INSTALLATION WITH A GOVERNED METER 3 1 Before installation ensure that the local distribution conditions identification of the type of gas and pressure and the adjustment of the appliance are compatible AR1673 3 2 Ensure the gas supply delivers the required amount of gas and is in accordance with the rules in force 2 3 TOP FLUE VERTICAL KIT 8524 8524AN 3 3 You can use soft copper tubing on the installation and soft soldered joints outside the appliance and below the fire Vertical from the top of the appliance See Diagram 1C 3 4 A factory fitted isolation device is part of the inlet KS I I connection no further isolation device is required A minimum vertical rise 3m 9 10 to a maximum 10m i q 32 10 The basic kit comprises 3 5 All supply gas pipes must be purged of any debris that may have entered prior to connection to the appliance 2 x 1m lengths P ER 3 6 The gas supply enters through the silicone panel located on the LEFT HAND side of the outer box e Slit with a sharp knife prior to pass the supply pipe 1 x 1m terminal length 1 x 52mm restrictor 1 x 47mm restrictor through 1 x 60mm restrictor 3 7 The gas supply must be installed in a way that does not Extra lengths may be added from the list below restrict the removal of the appliance for
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