Stovax Logic Hotbox & Convector Fire User's Manual
Contents
1. COMMISSIONING CHECKLIST IMPORTANT NOTICE Explain the operation of the appliance to the end user hand the completed instructions to them for safe keeping as the information will be required when making any guaranteed claims FLUE CHECK PASS FAIL a O EN E kaa _ MU AE same rosas x L A A Appliance working pressure on High Setting NB All other gas appliances must be operating on full gt se T Does ventilation meet appliance requirements T Have controls been upgraded Upgradeable models only 8455 Standard pws no DEALER AND INSTALLER INFORMATION Installation Company Contact AAA PP A Engineer Date of Purchase CONCE NO se ltda INO UNOS A e e RUE E Tn A CONE RES NO a in aac a ee een Serial No 00 ooo coco MM eee ELT Mk kk zg ak z zz nn nn Date of Installation 1 1 1 2 1 3 1 4 1 5 2 1 2 2 2 3 2 4 2 5 2 6 if 2 8 249 USER INSTRUCTIONS 1 GENERAL Installation and servicing must only be carried out by a competent person In all correspondence please quote the appliance type and serial number which can be found on the databadge adjacent to the control knob Ensure that curtains are not positioned above the fire and that there is a 300mm minimum clearance between the sides of the fire and any curtains This product is guaranteed for 12 months from the date of installation as set out in the terms and conditions of sale between Gazco and your local Gaz2. SCREW FIXING METHOD ONLY USE THE CORRECT TYPE AND QUANTITY OF CERAMIC COMPONENTS POINTS 7 1 TO 7 5 ARE COMMON TO ALL FULE TYPES AND LAYOUTS 7 1 Position the burner cover gasket on the burner skin ensuring the holes align with the ports Take care as the front left hand hole is offset compared to the others See diagram 9 arrow A 6 9 Offer the firebox into the opening and ensure that the gas supplv pipe passes through the rubber seal 6 10 Refit the burner assemblv and secure the 6 pozidriv screws Connect the gas supply to the inlet connection on the burner unit and tighten lt may be necessary to support the inlet connection with another spanner whilst tightening this joint See diagram 8 7 2 Position the flame baffle centrally on the tray and ensure the stepped lower edge engages against the rear edge of the burner skin See diagram 10 6 11 Turn on the gas supply to the appliance and check for leaks Light the fire and check all joints on the appliance for leaks 6 12 Remove the sealing screw from the inlet connection and connect a suitable U gauge manometer Light the fire and turn to the maximum position refer to the databadge and ensure that the running pressure is correct If the pressure varies significantly from that on the databadge this may indicate a supply problem and will require immediate attention 6 13 Turn the appliance off disconnect the U gauge and replace the sealing screw Rel
3. Site Requirements then proceed 6 6 Slide the locking nipples onto the cables pull the cables taut as follows and tighten the locking screw Adjust the lock nuts using a 10mm spanner until the silicone sealing strip forms a tight seal between the fireplace opening and the firebox flange See diagram 6 A CABLE RETENTION METHOD 6 2 Mark the position of the 4 fixing holes on the rear of the fireplace opening and drill the holes using a No 12 masonry drill bit Insert the 4 fibre rawlplugs and screw the eyebolts in as far as possible leaving the eye horizontal See diagram 4 HAITI TE if 6 7 Coil up the surplus cable and locate in the back of the firebox 6 3 Pass the 2 cables through the holes in the bracket on the NEVER SHORTEN THE CABLES THEV WILL BE REQUIRED back of the firebox and pull taut so that the stop ends sit WHEN SERVICING THE APPLIANCE tightly against the top of the bracket See diagram 5 13 INSTALLATION INSTRUCTIONS INSTALLATION 7 ARRANGEMENT OF FUEL BED 6 8 iet b jal this appliance can be secured back to the COMPONENTS ireplace opening using the screws and rawlplugs provided Place the firebox centrallv in the opening and mark the positions of the 4 fixing holes Drill the holes and insert the 4 NOTE CERAMIC PARTS ARE FRAGILE THE SIDE AND rawlplugs See diagram 7 REAR PANELS ARE REVERSIBLE ONE SIDE IS PLAIN THE OTHER SIDE IS REEDED ASK THE CUSTOMER WHICH SIDE IS PREFERRED AT THIS STAGE B
4. THE YELLOW FLAMES WILL APPEAR WHEN THE FIRE HAS GAINED SUFFICIENT HEAT TYPICALLY 10 TO 20 MINUTES 17 1 1 1 2 1 3 1 COMMISSIONING Close all windows and doors to the room check all controls and allow fire to burn on maximum for 5 minutes Test for spillage of flue products using a smoke match Pass the lighted smoke match along the top front edge just inside the opening or canopy See diagram 1 HOTBOX CONVICTOR If the fire spills run for a further 10 minutes and re check If the flue restrictor plate has been fitted to the fire this can be removed to assist flue flow if required Convector only If there are extractor fans in the room or adjacent rooms the spillage test must be repeated with the extractors running on maximum IF SPILLAGE PERSISTS DISCONNECT THE APPLIANCE AND SEEK EXPERT ADVICE For future reference record the installation details on the commissioning sheet on page 3 of these instructions SERVICING INSTRUCTIONS SERVICING 1 SERVICING REQUIREMENTS This appliance must be serviced at least once a vear bv a competent person All tests must be serviced by best practice as described by the current CORGI recommendations Before any tests are undertaken on the appliance conduct a gas soundness test for the property to ensure that there are no gas leaks prior to starting work Before any tests are undertaken on the appliance it is also recommended to fully check the operation of th
5. The appliance can now be controlled using the left hand control knob Turn the left hand control knob to point to low fire gt the main burner will light on low The burner can now be controlled between low and high settings Turn the control knob anticlockwise increase the flame height and clockwise to decrease the flame height THE YELLOW FLAMES WILL APPEAR WHEN THE FIRE HAS GAINED SUFFICIENT HEAT TYPICALLY 10 TO 20 MINUTES 3 TURNING THE FIRE OFF 3 1 To turn the fire off locate the control valve turn the left hand control knob until it points to off e The main burner will go out leaving the pilot burning 3 2 To turn the pilot off locate the control valve turn the right hand control knob until it points to off e the pilot will go out 4 LIGHTING THE FIRE WITH A MATCH If the pilot does not ignite as described in Section 2 please consult your GAZCO dealer to rectify the problem However the appliance may be lit as a temporary measure using the following procedure 4 1 Press in the right hand control knob and rotate it anti clockwise until a click is heard keep pressing in and the knob is pointing to pilot apply a lighted match to the pilot hood see diagram 2 4 2 When the pilot is alight extinguish the match and continue to depress for 5 to 10 seconds 4 3 The fire may now be controlled as previously described 5 UPGRADING YOUR FIRE 5 1 Your fire is fitted with a control valve that ca
6. the sides fully towards the rear panel This will SIDE IS PREFERRED AT THIS STAGE retain the top panel See diagram 6 ONLY USE THE CORRECT TYPE AND QUANTITY OF CERAMIC COMPONENTS POINTS 7 1 TO 7 5 ARE COMMON TO ALL FUEL TYPES AND LAYOUTS 7 1 Position the burner cover gasket on the burner skin ensuring the holes align with the ports Take care as the front left hand hole is offset compared to the others See diagram 3 arrow A 7 5 Place the front coal centrally in the channel at the front of the trav See diagram 7 The relationship between the front coal and flame baffle is shown in diagram 7 7 2 Position the flame baffle centrally on the tray and ensure the stepped lower edge engages against the rear edge of the burner skin See diagram 4 7 6 Pl USER INSTRUCTIONS COAL LAYOUT C COAL LAYOUT CONTINUED FROM FRONT ROW NOTE THERE ARE TWO LARGE COALS IN A BAG INSIDE 7 7 Place four large coals behind the first row and one small THE MAIN BAG THESE ARE ONLY TO BE USED WHEN A coal either end resting up against the side panels CURVED FRONT SUCH AS THE HOLYROOD AND See diagram 10 RICHMOND ARE USED DO NOT USE THE TWO LARGE COALS WHEN USING A FLAT FRONTED FRAME A FRONT ROW COAL LAYOUT USING FLAT FIRE FRONTS The front row is the only difference in coal layout Place one large coal centrally on the front coal resting against the frame Then place three small coals either side See diagram 8 7 8 Place on
7. to remove the burner unit from the firebox To remove the burner unit proceed as follows Turn off the gas supply at the isolation device located under the appliance Disconnect the gas supply pipe leaving the isolation device on the supply pipe and not the appliance Remove the loose coals or pebbles and place on a dry clean surface Remove the decorative frame fret and ash cover There are two screws securing the frame to the appliance Refer to frame instructions Remove the front coal flame baffle and all the ceramic liners All these items are very fragile so store them carefully Remove the six screws securing the burner unit to the fire firebox See diagram 1 1 7 The burner unit can now be removed 2 1 22 2 IGNITION LEAD Remove the fire Refer to section 1 Undo the single screw that secures the left hand side of the control cover See diagram 2 21 2 3 To release the right hand side of the control cover insert the narrow blade screwdriver into the slot shown in diagram 3 lever it gently and pull from the right hand side at the same time The cover will now come off there is a small cylindrical metal spacer inside the cover this must be kept and replaced on the fixing screw during re assembly 2 4 Disconnect the ignition lead from the gas valve and the pilot 2 5 2 6 eF 3 1 See diagram 4 arrow A Replace with a new ignition lead following the same route as the old one Rep
8. 0mm thick at least at the periphery It must be fitted into a non combustible opening These appliances must be hearth mounted into a fireplace opening conforming to National Standards The minimum dimensions shall be as shown in diagram 2 INSTALLATION INSTRUCTIONS SITE REQUIREMENTS 2 4 Ensure that no naked flame or incandescent part of the fire bed projects beyond the vertical plane of the fireplace opening 2 5 The appliance must not be installed in any room that contains a bath or shower 2 6 Ensure clearances to combustible materials see diagram 3 3 GAS SUPPLY 3 1 Before installation ensure that the local distribution conditions identifaction of gas and pressure and the adjustment of the appliance are compatible 3 2 Ensure that the gas supply is capable of delivering the required amount of gas and is in accordance with the rules in force 3 3 This appliance is supplied complete with a factory fitted isolation device incorporated into the inlet connection no further isolation device is therefore required 11 4 1 4 VENTILATION It is important to ensure that any national ventilation requirements are taken into account during the installation of this appliance This appliance has a norminal input not exceeding 7 0kw and therefore does not normally require ant additional permanent ventilation If however spillage is detected when commissioning the appliance there may be insufficient natural v
9. NG THE FIRE Locate the control valve on the appliance There are two control knobs on the valve the right hand knob controls the pilot ignition and the left hand knob controls the main burner If vour appliance has alreadv been upgraded to batterv remote control please refer to the instructions provided with the upgrade to operate the remote control The following instructions will work for either situation Ensure that the left hand control knob is pointing to off e Ensure that the right hand control knob is pointing to off e Press in the right hand control knob and rotate it anti clockwise until a click is heard keep pressing in and the knob is pointing to pilot e The pilot should now light If the pilot has not lit repeat the procedure until it does Keep the control knob pressed for 10 seconds and then release it the pilot should stay alight If the pilot goes out repeat the procedures until it does If the pilot will not light after repeated attempts contact the retailer or installer from whom the appliance was purchased Turn the right hand control to point to main burner The appliance can now be controlled using the left hand control knob Turn the left hand control knob to point to low fire the main burner will light on low The burner can now be controlled between low and high settings Turn the control knob anticlockwise increase the flame height and clockwise to decrease the flame height
10. O UOHEJOJ ee apes Anal pue 191109 394102 JU 10 499 Jojid ayy Woy LUIS E ounssoud seg au s ON d PA P dn y pjoy ssaijd pajejnsur SAA peed ae oe l UJIM 9pPOJJ29jJ9 WO SAA Toa AS ee p pea apooa19 ay SAOWSN 10 DAHDAJOP 10 1994 acuel dde y Anal 1ajaul ses pue 0 UO pou1n ses ay S ON dej UOHEJOSI X29949 100d UONJSUUO9 SI JO payoejap ON f 1J91 pue 399 107 on uuoo q pe uomus SeH Anau pue pea uous y asueyo 35114 UY CE SI des y SIA a ae An 4 pue g eg se SI Tet OPE SUL JIM SdA jdnovow y pue BPONJISJA Z eq UI se ay uaamzaq des insuq oint jdnovow y pue k Jojid ayy Jesoy ON apodpaja u m q deg ay s GJA SAA JJD91100 pajerado Aja pue Appaoo payesado ae 3ulaq JO 9U09 9U SI ON yooq suasn JjNSUO 3 ay seop Jojid Y 1481 ulaq 9AJBA y SI ON O BAJBA BU 9J2J9AO ON AUS d queds e 3194 S Anas SUONONJISUI SIA dad OIE i SIA DAJBA BY ARAN SJ SN JJNSUO ease ay ue 5 queds y WOYs pjNOD UDIUM 219 400s je02 78 9 Ajquosse Jojid ay PUNOJE suq p ou SI 9 9U JINSUJ Z WEJSBIP 998 ajoy UONEI3e jojid ay u Jjn 104 YOOYD ease ay ue j queds ay JJOUS p no2 UDIUM 219 400s je02 78 9 A quasse Jojid ay punoJe suq p ou SI a13y JINSUJ 19 IHON LON TIM 10 ld AUYVAS ON c AJIHI IVNOILLONI 4 NOLLINOI L WOAHD TVNOILONN3 NOLLINDI SERVICING INSTRUCTIONS FAULT FINDING CHARTS FLAME FAILURE FUNCTIONAL CHECK PILOT WILL NO
11. R CONVECTOR SIDE RH CE0409 CONVECTOR REAR PANEL CEO410 7 1 Remove the fire refer to section 1 CONVECTOR TOP PANEL CEOATI 7 2 With the fire removed undo the injector compression nut and valve nut see diagram 12 arrows D and E pull the pipe HOTBOX SIDE LH CEO404 clear of the injector bodv HOTBOX SIDE RH CEO405 HOTBOX REAR PANEL CEO406 HOTBOX TOP PANEL CE0407 COAL SET CEO412 PEBBLE SET CEO455 NATURAL GAS PARTS MAIN INJECTOR INOOO7 PILOT ASSEMBLY PIOO37 GAS VALVE GC0088 LPG PARTS MAIN INJECTOR IN0025 7 3 Rotate the injector until it is fully removed T POO GAS VALVE GC0088 7 4 Replace with the correct replacement injector When MISCELLANEOUS ordering always state the model gas type and serial number ENIONIED Seo 7 5 Reassemble and turn the gas supply on check for any leaks MAG UNIT GC0092 CONTROL COVER GC0087 UPGRADE KIT 8445 23 Gazco Limited Osprev Road Sowton Industrial Estate Exeter Devon England EX2 7JG Tel 01392 261999 Fax 01392 444148 E Mail info gazco com
12. T STAY LIT OR FIRE GOES OUT If the appliance goes out in use continually this may mean that the oxygen depletion sensor has been activated The appliance should not be used untill the cause has been found and rectified Ensure there is no debris arounfd the pilot assembly e g coal soot etc Check for fluff in the pilot aeration hole See diagram 7 Light the pilot and keep the control knob pushed in at least 10 seconds before letting go With the pilot NO Will the pilot E With the fire running is the stay lit running on full is gas pressure as the gas at the stated on the NO NO pressure stated datanadge Problem is with on the datanadge the pipework or fittings which lead to the fire Correct and retry YES Run for 60 sec s turn off time interval until mag Is thermocouple unit shuts with a connection good click Is this greater in back of valve than 7 seconds YES Is the pilot flame of the correct length See diagram 7 YES Tighten the Replace connection and NO ODS unit retry YES gt Run for 60 sec turn off time interval until mag unit shuts with a click Is this greater than 7 seconds Will the pilot stav lit Change the Change ODS unit ID GI SVSTEM O K S 20 Tal 1 2 1 3 1 4 ES 1 6 SERVICING INSTRUCTIONS REPLACING PARTS 1 GENERAL In order to service any of the following parts on the appliance it will be necessary
13. and one small coal either end resting up against the side panels See diagram 16 15 INSTALLATION INSTRUCTIONS INSTALLATION 7 9 Place one small coal either side on top of the flame baffle in 7 14 Working from the outside of the appliance place the second each rear corner Then place two large coals in between the row of pebbles against the rear of the first row Note the two small coals These coals should touch the rear panel orientation of each pebble as this is important to the See diagram 17 performance of the fire See diagram 20 7 15 Place the rear row of pebbles on top of the flame baffle f f these must touch the rear panel See diagram 21 7 10 Finally place five large coals between the second and rear row of coals See diagram 18 AR1173 7 16 Place the remaining five pebbles between the second and rear rows See diagram 22 7 11 It is essential that gaps are left between the coals to maximise the performance of the appliance PEBBLE LAYOUT CURVED AND FLAT FRONTS 7 12 ALL THE PEBBLES HAVE AN IDENTIFICATION ON THE UNDERSIDE ENSURE THE PEBBLES ARE PLACED ONLY IN THEIR CORRECT POSITIONS 7 13 Place the first row of pebbles on top of the front coal resting against the frame front All the identifications are placed face down so they cannot be seen See diagram 19 AR1174 16 11 1 11 3 11 4 11 6 11 7 11 8 INSTALLATION INSTRUCTIONS INSTALLATION COMMISSIONING 11 LIGHTI
14. co dealer Please consult with your local Gazco dealer if you have any questions In all correspondence always quote the Model Number and Serial Number Parts of this appliance become hot during normal use It is therefore recommended that a suitable fire guard be used for protection of young children and the infirm 2 LIGHTING THE FIRE Locate the control valve on the appliance There are two control knobs on the valve the right hand knob controls the pilot ignition and the left hand knob controls the main burner If your appliance has already been upgraded to battery remote control please refer to the instructions provided with the upgrade to operate the remote control The following instructions will work for either situation Ensure that the left hand control knob is pointing to off e Ensure that the right hand control knob is pointing to off Press in the right hand control knob and rotate it anti clockwise until a click is heard keep pressing in and the knob is pointing to pilot The pilot should now light If the pilot has not lit repeat the procedure until it does Keep the control knob pressed for 10 seconds and then release it the pilot should stay alight If the pilot goes out repeat the procedures until it does If the pilot will not light after repeated attempts contact the retailer or installer from whom the appliance was purchased Turn the right hand control to point to main burner gt
15. de of the appliance place the second row of pebbles against the rear of the first row Note the orientation of each pebble as this is important to the performance of the fire See diagram 14 This device is not a substitute for an independently mounted carbon monoxide detector 9 FLAME FAILURE DEVICE 9 1 This is a safety feature incorporated in all GAZCO fires which automatically switches off the gas supply if the pilot light goes out and fails to heat the thermocouple 10 RUNNING IN 10 1 The surface coating on the coals used in your GAZCO fire will burn off during the first few hours of use producing a harmless and temporary odour This will disappear after a short period of use If the odour persists ask your installer for advice 7 15 Place the rear row of pebbles on top of the flame baffle these must touch the rear panel See diagram 15 11 SERVICING 11 1 This fire must be serviced every 12 months by a qualified Gas Engineer In all correspondence always quote the appliance type and serial number which may be found on the databadge located on a chain beneath the control valve 12 VENTILATION 12 1 Any purpose provided ventilation should be checked periodically to ensure that it is free from obstruction 13 INSTALLATION DETAILS ADS 13 1 To assist in any future correspondence your installer should have completed this commissioning sheet this records the essential installation details of the appliance I
16. e appliance Special checks 1 3 1 Clean any lint or fluff from the pilot pay particular attention to the aeration hole in the side of the pilot 1 3 2 Clean away any fluff or lint from under the burner 1 3 3 Check that the spark gap on the pilot is correct Correct any faults found during the initial tests and then recommission the appliance conducting the usual safety checks Advise the customer of any remedial action taken As part of the annual service the space behind the firebox must be inspected for any debris which may have fallen down the chimney Remove the gas fire from the firebox as detailed below Inspect the space behind the firebox for debris and the condition of the chimney the flue flow test should be carried out now Remove any debris and carry out any necessary remedial work 18 SERVICING INSTRUCTIONS FAULT FINDING CHARTS 1J91 pue pea po n2 ay aorjday BAJA JOJU00 ay aoejday poq 9AJBA au 0 ozaid ay wou duun zeds e Sa0q A PA 9U 9jeJadO ozaid ay wo pea po n2 ay JAOWSJ yun vqo su 99ejdax OAJBA OZ91d ay WO payoejep SIM 9pOJJD9j9 JU SI WO WALSAS 19314 1o id pue IAJBA y PY eds ON 998 BUCS SEW y quiod 353 1 u BY JPY WAJSAS y u S EOJOJQ e SI BBY ON y UI JIE Aue n i pue sadid seg ay a31ng JO8 wayshs 9U SEH SJA ON i J HA pue 393 105 SJUBUOJWOD ae ae j i ozaid J
17. e small coal either side on top of the flame baffle in each rear corner Then place two large coals in between the two small coals These coals should touch the rear panel See diagram 11 B FRONT ROW COAL LAYOUT USING CURVED FIRE FRONTS Place three large coals resting on top of the front coal and against the front of the frame then place two small coals either side of the large ones See diagram 9 7 9 Finally place five large coals between the second and rear row of coals See diagram 12 7 10 It is essential that gaps are left between the coals to maximise the performance of the appliance USER INSTRUCTIONS PEBBLE LAYOUT CURVED AND FLAT FRONTS 7 12 ALL THE PEBBLES HAVE AN IDENTIFICATION ON THE UNDERSIDE ENSURE THE PEBBLES ARE PLACED ONLY IN THEIR CORRECT POSITIONS 7 13 Place the first row of pebbles on top of the front coal resting against the frame front All the identifications are placed face down so they cannot be seen See diagram 13 AR1174 8 OXYGEN DEPLETION SENSOR 8 1 The appliance is fitted with an oxygen sensitive pilot system will act to cut off the gas supply to the fire should the oxvgen in the room fall below its normal level If the fire is turned off by this device it usually indicates that there is a problem with the flue system and this should be inspected by a qualified engineer Do not attempt to use the fire until an engineer says it is safe to do so 7 14 Working from the outsi
18. entilation and additional ventilation may be required For ventilation requirements im thr Republic of Ireland it will be necessary to refer to the relavant rules in force AIR VENTS MUST NOT BE RESTRICTED 1 1 142 2 1 2 2 2 3 Del JIL Jed 3 4 3 5 4 1 INSTALLATION INSTRUCTIONS INSTALLATION 1 UNPACKING Remove the appliance from its packaging and check that it is complete and undamaged Put the loose ceramic parts to one side so that thev are not damaged during installation 2 CONTROL UPGRADE Your fire is fitted with a control valve that can be easily upgraded to battery powered remote control This upgrade can be fitted by anyone capable of simple DIY jobs and requires no special training This upgrade can be obtained through your local Gazco stockist STANDARD REMOTE CONTROL This remote control can control the fire after the pilot has been lit It can turn the main burner on and regulate it from low through to high and back again It can turn the main burner off leaving the pilot burning GAZCO PART NUMBER 8455 IMPORTANT there is a thermostatic version of the upgrade but this is NOT SUITABLE for open flame fires like the Logic 3 SAFTEV PRECAUTIONS This appliance must be installed in accordance with the rules in force and used only in a sufficiently ventilated space Please read all instructions before installation and use of this appliance These instructions must be left intact wi
19. g screws and withdraw the burner unit from its location See diagram 1 arrows B Decide on the retention method If cable fixings are to be used remove the two knockout holes on the rear of the box using a sharp hammer blow See diagram 2 Remove the backing from the self adhesive silicone sealing strip and apply to the rear flange of the firebox ensuring that it is positioned as close to the outer edge as is practically possible See diagram 3 INSTALLATION INSTRUCTIONS INSTALLATION 5 4 Gas pipe entry must come through the right hand side of 6 4 Pass the cables vertically through the 2 sets of eyebolts and the box The rubber seal must be cut using a sharp knife to thread the ends through the holes in the lower back of the allow the isolating elbow to pass through it Ensure the firebox Pass the gas supply pipe through the hole in the rubber is not damaged when doing this rubber seal refer to section 5 2 and push the appliance into A means of isolation is provided with the appliance This place t be fitted to th ly pi or to installing th o e dd 6 5 Thread the cables through the tensioner bolts and push the threaded portions through the holes in the firebox so that the lock nut sits against the back wall ensure that the nut is 6 INSTALLATION OF THE APPLIANCE screwed fully up to the head of the tensioner to allow maximum adjustment 6 1 Ensure that the fireplace opening is in compliance with the requirements of section 2
20. ight the appliance and check the sealing screw for leaks 14 INSTALLATION INSTRUCTIONS INSTALLATION 7 3 Place the rear panel against the rear of the box and slide COAL LAYOUT the side panels on either side of the flame baffle Ensure they l locate in the brackets at the top of the firebox DO NOT D o a SLIDE THEM ALL THE WAY BACK See diagram 11 THE MAIN BAG THESE ARE ONLY TO BE USED WHEN A CURVED FRONT SUCH AS THE HOLYROOD AND RICHMOND ARE USED DO NOT USE THE TWO LARGE COALS WHEN USING A FLAT FRONTED FRAME FRONT ROW COAL LAYOUT USING FLAT FIRE FRONTS 7 6 The front row is the only difference in coal layout Place one large coal centrally on the front coal resting against the frame Then place three small coals either side See diagram 14 7 4 Locate the top panel on top of the rear and side panels Finally push the sides fully towards the rear panel This will retain the top panel See diagram 12 TET i FH hal hal bal Ad ld a i l FRONT ROW COAL LAVOUT USING CURVED FIRE FRONTS 7 7 Place three large coals resting on top of the front coal and against the front of the frame then place two small coals either side of the large ones See diagram 15 7 5 Place the front coal centrally in the channel at the front of the trav See diagram 13 The relationship between the front coal and flame baffle is shown in diagram 13 COAL LAVOUT CONTINUED FROM FRONT ROW 7 8 Place four large coals behind the first row
21. it a f Ab kh Be omt at p 71 Te y lli Logic Hotbox amp Convector Fire With upgradable control valve Instructions for Use Installation and Servicing For use in GB IE Great Britain and Eire This appliance has been certified for use in countries other than those stated To install this appliance in these countries it is essential to obtain the translat ed instructions and in some cases the appliance will require modification Contact Gazco for further information IMPORTANT The chimney must be swept before installation Do not attempt to burn rubbish on this fire This fire has a naked flame A suitable guard should be used for the protection of young children the elderly or infirm This appliance is intended for decorative purposes only Please read these instructions carefully and keep them in a safe place They will be needed when servicing the fire The commissioning sheet on page 3 MUST be completed by the Installer PRO696 Issue 2 October 2003 Covering the following models Hotbox Convector 8306PBUC 8308PBUC P80306PBUC P8308PBUC 8306MCUC 8308MCUC P8306MCUC P8308MCUC CONTENTS APPLIANCE COMMISSIONING CHECKLIST USER INSTRUCTIONS INSTALLATION INSTRUCTIONS Technical Specifications Site Requirements Installation Commisioning SERVICING INSTRUCTIONS Servicing Requirements Fault Finding How to replace parts Basic spare parts list PAGE 10 11 17 18 18 19 21 23 APPLIANCE
22. lace the valve cover and the pilot assembiv Check the operation of the new ignition lead Replace the fret 3 PIEZO The piezo assembly used on this appliance is not serviceable and is unlikely to fail If a new piezo is required it will be necessary to change the gas valve refer to section 5 4 ODS PILOT UNIT Note The pilot unit on the appliance is a non serviceable unit due to the complex nature of its manufacture Replacement of the complete unit must be carried out when one of the following items becomes faulty Pilot injector Ignition electrode Thermocouple SERVICING INSTRUCTIONS REPLACING PARTS 4 1 Remove the fire refer to section 1 4 2 Gently pull the ignition lead off the electrode See diagram 5 arrow A 4 3 Remove the two screws securing the pilot assembly See diagram 6 arrow B 4 4 Undo the thermocouple connection at the back of the gas valve and the pilot pipe at the pilot elbow See diagram 7 arrows B and C 22 4 5 Replace with a new pilot assembly set the spark gap See diagram 8 ETE F 4 6 After reassembly check for gas soundness and carry out a flame failure functional check details in the flow chart especially the mag drop out time 5 GAS VALVE 5 1 Remove the fire refer to section 1 5 2 Disconnect the 2x8mm and 1x4mm gas pipe fittings at the back of the gas valve and also disconnect the thermocouple see diagram 9 arrows B and E 5 4 Undo the two bolts secu
23. m dimension of 90mm When fitting the appliance to a pre cast flue the total minimum depth of fire opening necessary is D 215mm This allows a 25mm space behind the appliance for debris required on this type of flue system This is achieved either by using A a 115mm deep starter block B a 25mm plasterboard and sealed space C 75mm Gazco space part number 8315 with a marble slip or similar inserted behind the spacer front flange see diagram 1 Or the total dept can be achieved by using a deeper starter block remedial building work to the front of the fireplace opening and a marble slip or similar or a combination of this NEVER PLASTER DIRECT TO THE FACE OF A PRECAST FLUE USE ADHESIVE TO FIX THE PLASTERBOARD TO THE FACE OF THE FLUE AND FINALLY SKIM THE PLASTERBOARD A Minimum precast flue starter block depth 115mm B Plasterboard and adhesive seal all around fire opening C Gazco spacer 8315 D Minimum total depth including 25mm for debris Hearth level AR1217 10 12 1 3 1 4 1 5 1 6 Val 2 2 Dal When fitting the Logic Convector fire and a Stovax Cast Iron Convector tireplace to a pre cast letterbox flue with a standard starter block the 8315 spacer kit will be required together with an extra deep 142mm rebate surround The Combination Convector breast Fireplace requires a 75mm stud work chimnev breast The appliance can also be fitted into a metal flueb
24. n all correspondence always quote the Model Number and Serial Number 7 16 Place the remaining five pebbles between the second and rear rows See diagram 16 INSTALLATION INSTRUCTIONS TECHNICAL SPECIFICATION Covering the following models Hotbox Convector 8306PBUC 8308PBUC P80306PBUC P8308PBUC 8306MCUC 8308MCUC P8306MCUC P8308MCUC GAS CATEGORY la Natural Butane Propane G31 a tow 3 _ 1 400 gh Gas Rate m3 hr 0 64 A low o Nox Class Injector size 6x5 Rear Aeration Size 6x15 23x15 Front Weight Gross APPLICABLE FRONTS FRONT HOTBOX CONVECTOR DESIGNIO 8251MA 8251MA EVOLUTION 8255MB 8255BS 8257MB 8257BS 8391 8391 HOLYROOD 8397 8397 8150 8150 INFINITI 8249BS 8249BS PROGRESS 8253BS 8253BS SPANISH 8382 8385 8382 8385 8388 8153 8388 8153 VICTORIAN 4262 4263 CONVECTOR ART NOUVEAU 4264 4265 CONVECTOR COMBINATION 4362 4363 CONVECTOR INSTALLATION INSTRUCTIONS TECHNICAL SPECIFICATION OVERALL EXTERNAL DIMENSIONS SIDE VIEW MINIMUM DEBRIS COLLECTION SPACE REQUIREMENTS EXISTING MASONRY CHIMNEYS ONLY OVERALL EXTERNAL DIMENSIONS PLAN VIEW INSTALLATION INSTRUCTIONS SITE REQUIREMENTS 1 FLUE AND CHIMNEY REQUIREMENTS 1 1 The chimney or flue system must comply with the rules in force and must be a minimum of 125mm 5 in diameter Pre cast flues must conform to BS1289 1986 The cross sectional area of the flue must be 16500 mm with a minimu
25. n easily be upgraded to battery powered remote control This upgrade can be fitted by anyone capable of simple DIY jobs and requires no special training This upgrade can be obtained through your local Gazco stockist 5 2 STANDARD REMOTE CONTROL This remote control can control the fire after the pilot has been lit It can turn the main burner on and regulate it from low through to high and back again It can turn the main burner off leaving the pilot burning GAZCO PART NUMBER 8455 5 3 IMPORTANT there is a thermostatic version of the upgrade but this is NOT SUITABLE for open flame fires like the Logic USER INSTRUCTIONS 7 3 Place the rear panel against the rear of the box and slide 6 CLEANING THE FIRE the side panels on either side of the flame baffle Ensure they locate in the brackets at the top of the firebox DO NOT 6 1 Remove the ceramic coals or pebblesand place on a dry SLIDE THEM ALL THE WAY BACK See diagram 5 clean surface Remove the fuelbed and the burner cover gasket 6 2 Clean the burner and tray assembly using a vacuum cleaner with soft brush attachment ensure all debris is removed from the burner ports 6 3 Replace the ceramics by referring to section 7 7 ARRANGEMENT OF FUEL BED COMPONENTS NOTE CERAMIC PARTS ARE FRAGILE THE SIDE AND REAR PANELS ARE REVERSIBLE ONE SIDE IS PLAIN THE 7 4 Locate the top panel on top of the rear and side panels OTHER SIDE IS REEDED ASK THE CUSTOMER WHICH Finally push
26. ox with a 5 125mm diameter flexible liner In this installation a 1 25mm rebated fire surround must be used Refer to diagram 2 for dimensions Class 1 flues Chimnevs over 9 x 9 must be lined A flue restrictor is provided with the Logic convector This must be fitted when the flue is 9 x 9 or when the flue pull is excessive This is fitted from inside the appliance across the outlet at the top of the convector box with two screws provided The minimum effective height of the flue or chimney must be 3 m 10ft The chimney or flue must be free from any obstruction Any damper plates should be removed or secured in the fully open position and no restrictor plates should be fitted The chimney should be swept immediately prior to the installation of the appliance unless it can be seen to be clean and unobstructed throughout its entire length Ensure that there is a smooth taper transition from the fireplace opening into the chimney or flue The flue pull should be checked prior to installation of the appliance Apply a smoke pellet to the flue or chimney opening and ensure that the smoke is drawn into the opening If there is not a definite flow pre heat the chimney for a few minutes and re test the flow IF THERE IS STILL NO DEFINITE FLOW THE CHIMNEY MAY REQUIRE ATTENTION SEEK EXPERT ADVICE 2 APPLIANCE LOCATION This appliance must stand on a non combustible hearth that is at least 12mm thick and 5
27. ring the gas valve to the appliance and remove the valve 5 5 Replace in reverse order 5 6 Check all joints for gas leaks check operation of the thermocouple and ignition lead SERVICING INSTRUCTIONS REPLACING PARTS a MAG UNIT 8 CHANGING BETWEEN GAS TYPES 6 2 Under the thermocouple nut See diagram 11 arrow B The following parts must be changed when converting an 6 3 Undo the mag unit retaining nut at the back of the control appliance from one gas type to another valve behind the thermocouple nut Burner assembly NGA8306 LPGAP8306 Databadge PRO393L Note The control valve will be set for the particular appliance and gas type In all instances when ordering new parts be sure to quote the appliance type and serial number Use only genuine Gazco replacement parts Non standard components will invalidate the guarantee and may be dangerous 9 SPARES PART LISTS 6 4 After removing the retaining nut the mag unit can be tapped out and a replacement fitted 6 5 Replace the mag unit retaining nut and tighten Note this is CERAMIC PARTS a gas tight seal FRONT COAL BLACK CEO400 FRONT COAL GREV CEO401 6 6 Replace the thermocouple and check for gas leaks FLAME BAFFLE BLACK CEO402 6 7 After reassembly carry out the flame failure functional check FLAME BAFFLE GREY CE0403 as detailed in the flow chart especially the mag unit drop out BURNER COVER GASKET CE0273 time CONVECTOR SIDE LH CEO408 7 MAIN INJECTO
28. th the user Do not attempt to burn rubbish on this appliance In your own interest and those of safety this appliance must be installed by a competent person in accordance with local and national codes of practice Failure to install the appliance correctly could lead to prosecution Keep all plastic bags away from young children 4 INSTALLATION OF THE GAS SUPPLY NATURAL GAS 20mbar BUTANE O 29mbar PROPANE 37mbar 8306MCUC 8306PCUC 8308MCUC 8308PBUC P8306MCUC P8308MCUC P8308MCUC P8308PBUC TO CHANGE FROM ONE GAS TYPE TO ANOTHER A COMPLETE ENGINE ASSEMBLY WILL BE REQUIRED SEE SECTION 7 SERVICING INSTRUCTIONS Before installation ensure that the local distribution conditions identification of the type of gas and pressure and the adjustment of the appliance are compatible See table above 12 4 2 4 3 4 4 4 5 Del 902 5 3 Ensure that the gas supplv is capable of delivering the required amount of gas and is in accordance with the rules in force Please refer to the technical specification for the correct working pressure for the gas used Soft copper tubing and sott soldered joints can be used but must not be closer than 50mm 2 to the underside of the burner An isolation device is provided with the appliance All supply gas pipes must be purged of any debris that may have entered prior to connection to the appliance 5 PREPARING THE APPLIANCE Remove the 6 burner retainin
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