Stovax GAZCO Linea Balanced Flue Convector Fire User's Manual
Contents
1. 1 Terminal Guard Fixing Kit Containing 4 Wood Screws 1 4 4 Red Rawlplugs 1 Linea Fixing Kit Containing 4 Wood Screws 2 2 AR1330 4 Brown Rawlplugs 1 Aluminium Tape 1 Sealing Ring 3 C Cell Batteries 3 AAA Batteries 1 Instruction Manual AR1331 INSTALLATION INSTRUCTIONS SITE REQUIREMENTS 1 FLUE AND CHIMNEY REQUIREMENTS NOTE This appliance can only be installed in conjunction with the flue supplied 1 1 The flue must be sited in accordance with BS5440 Part 1 latest edition See diagram 1 1 2 Anyterminal which is less than 2 metres above any access level ground balcony or above a flat roof to which people have access is to be fitted with a guard 1 3 The flue must be securely fixed and fire precautions followed in accordance with local and national codes of practice 1 4 The horizontal terminal can be reduced in size See diagram ARO630 ps Minimum Distance Hee tE w opening windows etc Horizontally to an opening air brick opening windows etc i E Betow balconies orar ponro OOOO 9mm roma vna osas E From an internal or external corner 600mm Dimension Terminal position Directly below an opening air brick opening windows etc Above group roof or balcony level 300mm x From a surface facing the terminal also see 6 1 2 From a terminal facing the terminal 600mm From an opening in the car port e g2. Balanced Flue Convector Fire Instructions for Use Installation and Servicing For use in GB IE Great Britain and Eire This appliance has been certified for use in countries other than those stated To install this appliance in these countries it is essential to obtain the translated instructions and in some cases the appliance will require modification Contact Gazco for further information IMPORTANT Do not attempt to burn rubbish in this appliance This appliance must only be operated with the glass door secured firmly in position The front casing of this appliance will become hot whilst in operation it is therefore recommended that a suitable guard should be used for the protection of young children the elderly or infirm Please read these Instructions carefully before installation or use Keep them in a safe place for future reference and when servicing the fire The commissioning sheet found at the end of the Users Sections of these instructions should be completed by the Installer PRO731 Issue 8 September 2006 CONTENTS COVERING THE FOLLOWING MODELS 8651 P8651 APPLIANCE COMMISSIONING CHECKLIST USER INSTRUCTIONS INSTALLATION INSTRUCTIONS Technical Specifications Site Requirements Installation Commissioning SERVICING INSTRUCTIONS servicing Requirements Fault Finding How to replace parts Basic spare parts list Service Record PAGE APPLIANCE COMMISSIONING CHECKLIST IMPORTANT NOTICE Expl
3. SLOTS IN THE LINEA OUTER CASE THESE MUST BE UNOBSTRUCTED DO NOT RECESS THIS APPLIANCE INTO A WALL IT MUST BE SURFACE MOUNTED ON A FLAT WALL USING THE WALL MOUNTING BRACKET SUPPLIED This appliance does not require a hearth It can only be fitted on an outside wall with suitable clearances for the flue terminal and guard if required As detailed in diagram 1 All minimum clearances must be complied with See diagram 3 These clearances are to the outside edge of the decorative frame and are therefore dependant on the frame chosen CEILING 460mm 150mm deep shelf SIDEW ALL 225mm 150mm FLOOR LEVEL AR1325 The outer dimensions of the frames and their position relative to the flue centre and Linea are detailed in diagrams 4 and 5 DESIGNO amp 20mm Flue position Rear of Linea 6217 mm AR1326 INSTALLATION INSTRUCTIONS SITE REQUIREMENTS VETRO PLANO DIMENSIONS 052mm 107mm TE Inn G5mm Rear af Linea Flu position G2 Tinm 4 4 All combustible materials must be removed from behind the appliance See diagram 6 Combustible material to be removed around centre line of flue Shown as shaded area 180mm 180mm 300mm 300mm AR1328 4 5 The Linea may be mounted at any height however there must be a minimum clearance of 150mm 6 between the bottom edge of the appliance and the floor To achieve this the minimum flue height for each front is shown in diagram Za MINIMUM
4. Remove the main burner as described in section 2 AR1344 10 4 Remove the locknut from the injector See diagram 15 94 Support the valve and remove the magnetic valve retaining nut See diagram 13 AR1345 AR1343 10 5 Remove the feed pipe from the gas valve See diagram 16 arrow C 9 5 Reassemble in reverse order and check for gas leaks 10 MAIN INJECTOR 10 1 Remove the lower cover See diagram 6 10 2 Remove the glass frame See diagram 14 arrow C AR1343 10 6 Remove the feed pipe with the injector attached from the appliance Note the orientation of the injector on the pipe 10 7 Reassemble in reverse order and check for gas leaks 20 SERVICING INSIRUCTIONS REPLACING PARTS 11 CONTROL BOX 11 1 Remove the lower cover See diagram 6 11 2 Locate the control box and remove all of the wires connected to the box NOTE THEIR POSITIONS 11 3 Remove the two screws from the box See diagram 17 arrow A AR1344 12 6 Undo the feed pipe from the gas valve See diagram 18 arrow C 12 7 Release the wires from the clip and disconnect the valve harness from the control box See diagram 20 AR1346 11 4 Replace in reverse order 12 GAS VALVE 12 1 Turn off the gas supply at the isolation device 12 2 Remove the lower cover See diagram 6 12 3 Remove the inlet pipe from the gas valve See diagram 18 arrow D 12 8 Undo the two valve retaining nuts from the bracket See diagram 18 arr
5. door window into the dwelling 1200mm EN EN a oo re O Pe roma vena sere mens a Asme In addition the terminal should not be nearer than 300mm to an opening in the building fabric formed for the purpose of accommodating a built in element such as a window frame AROBO 1 5 1 6 dad ZA 2 2 2 3 2 4 220 2 6 INSTALLATION INSTRUCTIONS SITE REQUIREMENTS TIMBER FRAMED BUILDINGS It will be necessary to provide additional clearance when the flue passes through a wall containing any combustible materials so as to prevent a fire hazard The hole through which the flue will pass must have a steel sleeve which is positioned so that an air gap of at least 25mm is maintained between the outer surface of the flue and any part of the sleeve For further guidance on the installation of gas appliances in timber framed buildings contact your local buildings control authority 2 GAS SUPPLY Before installation ensure that the local distribution conditions identification of the type of gas and pressure and the adjustment of the appliance are compatible Ensure that the gas supply is capable of delivering the required amount of gas and is in accordance with the rules in force Soft copper tubing can be used to install the appliance Soft soldered joints can be used externally of the appliance This appliance is supplied complete with a factory fitted isolation device incorporate
6. fluff from the pilot pay particular attention to the aeration hole in the side of the pilot 1 3 2 Clean away any fluff or lint from under the burner 1 3 3 Check that the spark gap on the pilot is correct 1 4 Correct any faults found during the initial tests and then re commission the appliance conducting the usual safety checks 1 5 Advise the customer of any remedial action taken SYSTEM OK Does the pilot light Is the control being Will the pilot light with a match appliance Has the system got any air in it operated correctly Is the gas turned on to the Is the gas pressure correct PILOT WILL NOT LIGHT Ensure there is no debris around the pilot assembly orientation condition and connection IGNITION FUNCTIONAL CHECK 1 e g soot etc which could short the spark clean the area mag seating and valve Check thermocouple leads for correct electrode See Replacing Parts section 5 Q E P O a un Q E O E Y Q Q E oO Q un gt un O Q oD Y Q Ee zc 2 Q Q LE EZ nee ZE Lu zZ e E ox T Oo e x Q LLI I O lt Z Q Z LL Is there a spark gas meter retry Correct and s D i x AE 2 3 SM 5 2t c 9 o 5 O35 Wasa q un p Check alignment of pilot burner head change the ignition lead Change the Check isolation tap and Operate the valve Purge the gas pipes an
7. 10 audible beeps and 10 continuous flashes on the touchpad LED indicator This will occur when the ignition is activated and the batteries should be replaced If the appliance will not light please check the touchpad for this warning before proceeding further You may notice a noise from the control valve when attempting to light the appliance under these conditions This is normal and should not cause concern FIRE WILL NOT LIGHT Does the pilot spark when at the pilot using the handset NO NO Is the low battery indicator visible on the handset display NO NO Does pilot light then go out immediately Change the appliance batteries NO Does the pilot spark when using the touch pad YES Does the appliance go out during use Does it spark only once or twice and very slowly YES YES Change the handset batteries INSTALLATION INSTRUCTIONS TECHNICAL SPECIFICATION COVERING THE FOLLOWING MODELS 8651 P8651 Working Gas Rate Input kW Gross Model Aeration Injector Country Pressure m h GB IE 2 x 10mm Efficiency Class Flue Outlet Size 100 152mm Y Gas Inlet Connection Size 8mm Wall Thickness Minimum 100mm 4 Maximum 500mm Linea Replacement Batteries 3 x C Cells Handset Replacement Batteries 3 x AAA Cells PACKING CHECKLIST Qty Description Linea assembly including fixing bracket Flue Pipe Terminal Guard Remote Hand Set
8. HEIGHT OF FLUE FROM FLOOR LEVEL VETRO PLANO DESIGNIO 4 b20mm 624mm AR1324 11 1 1 1 2 1 3 1 4 1 5 2 1 2 2 2 3 INSTALLATION INSTRUCTIONS INSTALLATION IMPORTANT BEFORE THE APPLIANCE CAN BE 2 4 OPERATED THE REMOTE HANDSET MUST BE TUNED TO THE CONTROL BOX SITUATED UNDER THE APPLIANCE Having ensured that the template is level mark the centre of the flue hole and the position of four fixing holes for the wall fixing bracket See diagram 2 IF THIS PROCEDURE IS OMITTED THE APPLIANCE CAN Note If a Vetro or Plano decorative front has been purchased it ONLY BE LIT USING THE TOUCH PAD SEE SECTION 3 ENSURE THAT THE APPLIANCE IS CORRECTLY ADJUSTED FOR THE GAS TYPE AND CATEGORY APPLICABLE IN THE COUNTRY OF USE REFER TO DATA BADGE AND TECHNICAL SPECIFICATIONS ON PAGE 8 FOR DETAILS OF CHANGING BETWEEN GAS TYPES REFER TO SECTION 13 OF THE SERVICING INSTRUCTIONS 1 SAFETY PRECAUTIONS This appliance must be installed in accordance with the rules in force and used only in a sufficiently ventilated space Please read these instructions before installation and use of this appliance These instructions must be left intact with the user Do not attempt to burn rubbish on this appliance In your own interest and those of safety this appliance PAS must be installed by competent persons in accordance with local and national codes of practice Failure to install the appliance correctly could
9. M Soo MM T a Dealer s Stamp CORGI Registration Number Dealer s Stamp CORGI Registration Number 5TH SERVICE 6TH SERVICE Bt cane E ME lli Ol a O TP imer e DUC loss Next Senice ap sunset Ue A S a re o Dealer s Stamp CORGI Registration Number Dealer s Stamp CORGI Registration Number 71H SERVICE 8TH SERVICE Date of o A IN ER M rt DER Rm i6 PASTOE e P Next Service DII ene reer ere INR M i P ep Dealer s Stamp CORGI Registration Number Dealer s Stamp CORGI Registration Number 9TH SERVICE 10TH SERVICE Date ol Sai A Brev S o ir OO Qo Next Service DG isserrat enes enin rn n ne OX E E TD e S a E E TA EOS vo Sa io u A Dealer s Stamp CORGI Registration Number Dealer s Stamp CORGI Registration Number 24 Gazco Limited Osprey Road Sowton Industrial Estate Exeter Devon England EX2 7JG Tel 01392 261999 Fax 01392 444148 E mail info gazco com A member of the Stovax Group
10. SUPPLY Connect the gas supply to the isolation device using 8mm pipe Connect a suitable pressure gauge to the test point and turn on the gas supply and check for leaks Light the appliance and set it to maximum Check the pressure corresponds to the data badge Turn the gas off and replace the test point screw Turn the gas on and check the screw for leaks THE YELLOW FLAMES WILL APPEAR WHEN THE FIRE HAS GAINED SUFFICIENT HEAT TYPICALLY 20 MINUTES 3 COMMISSIONING NOTE THE HANDSET HAS BEEN FACTORY PROGRAMMED TO OPERATE THIS FIRE IF THE HANDSET OR CONTROL UNIT HAS BEEN REPLACED YOU MUST FOLLOW THE PROGRAMMING PROCEDURE Programming the handset Section 3 must be read in total before trying to program the hand set The sequence must be performed while the ON OFF on the display is still flashing Remove the two outer screws from the under side of the appliance pull the cover forward and remove See diagram 9 3 1 2 Working under the appliance the control box is located on the left hand side Using a pen or something similar push the switch to the Unlock position When viewed from underneath the ON position is towards the front of the appliance See diagram 10 14 oles 3 2 dag AR1676 The remote handset must now be programmed Push the ON OFF button 11 the ON or OFF display will start flashing Then press the ON OFF button 11 and the A 10 and V 13 buttons at the same time I
11. ain the operation of the appliance to the end user hand the completed instructions to them for safe keeping as the information will be required when making any guaranteed claims homeseemwamms rr O ans as wa _ T GAS CHECK NENNEN 1 Gas soundness amp let by test 2 Standing pressure test m o Appliance working pressure on High Setting mb NB All other gas appliances must be operating on full homm Sd we T 5 Does ventilation meet appliance requirements N A DO 6 Has the remote hand set been tuned to the control box DEALER AND INSTALLER INFORMATION Installation Company orla T sss TEE Engineer Date of Purchase Contact No Model NO cinto pawi ban panaaq Corgi Reg No Serial No o III Date of Installation Gas Type This product is guaranteed for 2 years from the date of installation as set out in the terms and conditions of sale between Gazco and your local Gazco dealer This guarantee will be invalid to the extent permitted by law if the above Appliance Commissioning Checklist is not fully completed by the installer and available for inspection by a Gazco engineer The guarantee will only be valid during the second year to the extent permitted by law if the annual service recommended in the Instructions for Use has been completed by a Corgi registered engineer and a copy of the service visit report is available for inspection by a Gazco engineer USER INSTRUCTIONS 1 GENERAL 1 1 A competent p
12. ctor is kept safe 14 11 Remove the two screws securing the control bracket from under the appliance See diagram 21 arrow E 14 12 Tilt the front edge of the bracket down slightly and move the assembly to the right to disengage the injector Rotate the left hand side forward and down to allow the removal of the injector from the side of the appliance The assembly should now be free of the appliance 14 13 Reassemble in reverse order and check for gas leaks SERVICING INSTRUCTIONS REPLACING PARTS 15 SHORT SPARES LIST ELO276 Component BURNER UNIT MAIN INJECTOR PILOT INJECTOR THERMOCOUPLE CONTROL BOX GAS VALVE MAG UNIT IGN LEAD SPARK ELECTRODE CERAMIC REAR PANEL T C LEADS BATTERY BOX VALVE MOTOR HARNESS TOUCH PAD HARNESS TOUCH PAD HANDSET EARTH LEAD WINDOW FRAME ASSEMBLY Gas Valve is pre set for the correct gas type LPG BUTANE Gco10s GC0106 IN0052 PI0070 PI0072 EL0277 GC0107 GC0109 EL0267 PI0073 CE0474 EL0271 EL0274 EL0278 EL0273 ELO272 EL0275 EL0190 GZ3949 23 SERVICE RECORDS 1ST SERVICE 2ND SERVICE Date g LSSI aaa Eiza da A A E Pl EEE OC ass Meo HDI T e S imeem il H tunas Jp p E ee ere err eee ee eer es Dealer s Stamp CORGI Registration Number Dealer s Stamp CORGI Registration Number 3RD SERVICE 4TH SERVICE Bo niir e ASe p REEE NETRA N EEEN B Ol ocaso snoot No Sence d Pree ene re meee eee reer re Next Senice Mp
13. d into the inlet connection no further isolation device is required All supply gas pipes must be purged of any debris that may have entered prior to connection to the appliance The gas inlet is located centrally at the bottom of the appliance The supply pipe may be installed using one of three alternatives 1 By drilling a hole straight through the outside wall There is a cutout in the back panel of the Linea and the fixing bracket to allow the pipe to be concealed within the appliance 2 Surface mounting the pipe For this option there is a pipe cover kit 8654 This consists of a 1 4 Metre Cover b 2 Brackets C Screws and Rawlplugs To fit the cover measure the length required and cut down accordingly Fix the two brackets to the wall as required The magnets should be vertical Fix pipe clips to the wall and install the gas pipe The cover can now be attached to the magnets to cover the gas supply NOTE There are three options of cover finishes Black Metallic Alloy and primed finish which allows the customer to finish any chosen colour 3 The gas pipe can be concealed by cutting a channel in the wall All current regulations must be adhered to and no pipe joint must be concealed in the wall 3 1 3 VENTILATION This appliance requires no additional ventilation 4 APPLIANCE LOCATION IMPORTANT DO NOT OBSTRUCT THE TOP AND BOTTOM 4 1 4 2 4 3 Frame D 146mm TU Zmm estuni E iurc 944 mm
14. d retry 15 SERVICING INSTRUCTIONS FAULT FINDING CHARTS MO WALSAS Jopolul jojid ay aoerjdau JO UBa 9 93Y e e des Aad pue uonoauuo2 9 E JO ADPQ ay u 1u8 ul poog uonoeuuoo dnoo5ouui u ay S S A uonisod ay 129407 syed Suioe doy y WeISPIP 99g 5je xpeuq 3oj id ur sued 3unnejday p weiseip 39S YISU9 1224102 uonisod 3294100 SY QU JO uup J 1o id ay S Spuo2 s uey ui dno5ouu u sl 19 eoJ8 SIU S MOND e yum sinus yun Sew nun ea1a ul aun Jo ung sullu JO UNy SOK ljaJ pue 294107 314 Y 01 pea yorym sun 10 10 adid sa8peq Lep ay uo SUED S waga paws ainssaid y gaspeq eep ay uo p s se aunssoud ses ay si Suruuni 1oJId y YM je seg ay SI nj uo duiuuni 3114 Y YUM augi e ALs 1O Id IAN ped yono ay Jo 3espueu y Jayya Sursn 3o id ay 1u8 uonoses sued SUIDe day ur ureJdeip ay 938 ejou uongee 3o id au ur HNJ 104 x2eu 019 1006s 8 quu sse 3o id ay punoue suqap ou si 4 y aunsuy ISA NI LAO SAOD 31414 YO LIT AVIS LON TIIM LO ld 43O3HO TVNOILINN3 JANUIVI 3WV 13 ija1 pue pea opoaeJe aui aoejday ped yono pue zaspuey yum Ajay pasinba Ji e ejdos wun JO1JUOD 3Y 01 seuemeq AIIYI YO SI 190 J9Spuey y 93Y jenueuj uo s jespueu yey p nb y aoejday NO ale s li neq Jaspuey J294 Alja1 pue 3224107 n i 79 Jouunq o
15. e SET button 12 once and the word MANUAL will flash 2 6 3 Press the SET button 12 again and the word MANUAL will stop flashing You are now in Manual mode 2 7 Low battery display Hand Set The low battery symbol 6 will appear on the hand set when the batteries require replacement AR1334 2 8 Lighting the Linea Touch Pad 2 8 1 Press the ON OFF button 1 once and the red LED will flash The pilot will now light This should take about 10 seconds If the pilot does not light press the ON OFF button 1 again to reset the control unit and repeat step 1 above Before the burner can be lit wait for the audible click 2 9 To adjust the flame height Touch Pad 2 9 1 Once the pilot has lit press the A button 2 and the burner will light 2 9 2 Press either of the W X buttons 2 3 to adjust the height of the flames 2 10 To turn the Linea off Touch Pad 2 10 1 Press the ON OFF button 1 once and the Linea will turn off 3 CLEANING THE LINEA ENSURE THE APPLIANCE IS COLD BEFORE PROCEEDING 3 1 The outside casing of the Linea should be cleaned using a damp cloth 3 2 To clean the glass panel remove the decorative front as detailed in the instructions supplied with front 3 3 Remove the glass panel by unscrewing the nine pozidrive screws See diagram 3 AR1339 3 4 Use a damp cloth and warm soapy water Ensure the glass is dry before re assembling 3 5 Ensure that the fibreglass seal
16. erson must carry out installation and servicing 1 2 In all correspondence please quote the appliance type and serial number which can be found on the data badge located on a plate under the control valve 1 3 Ensure that curtains are not positioned above the appliance and there is at least 300mm between the sides of the appliance and any curtains 1 4 If any cracks appear in the glass panel do not use the appliance until the panel has been replaced 1 5 If for any reason the flue has to be removed from the appliance the seals must be replaced in the inner spigot 1 6 Do not obstruct the flue terminal in any way i e by planting flowers trees shrubs etc in the near vicinity or by leaning objects up against the terminal guard 1 7 Do not use a garden sprinkler or hose near the terminal 1 8 Do not stand or place objects on the terminal guard as this will deform it This product is guaranteed for 2 years from the date of installation as set out in the terms and conditions of sale between Gazco and your local Gazco dealer Please consult with your local Gazco dealer if you have any questions In all correspondence always quote the Model Number and Serial Number 2 LIGHTING THE LINEA WITH HAND SET 21 To ignite the Linea The Gazco Linea has a fully automatic battery operated gas control which can be lit using the hand set or touch pad The touch pad is located on the lower left hand side of the appliance Flame displa
17. ess the V DOWN button 13 one step at a time and this will reduce the burner from maximum to medium then to minimum 2 2 5 If the V DOWN button is pressed once more only the pilot will remain alight 2 3 To turn the Linea off The Linea can be turned off with the flames in any position ie minimum medium or maximum It can also be turned off from the pilot only position 2 3 1 Press the ON OFF button 11 the word OFF appears in the display 2 3 2 Press the SET button 12 and the fire will turn off NOTE The pilot can be left on if so desired 2 4 To change from Manual to Automatic mode 2 4 1 The hand set display will show the word MANUAL 8 2 4 2 Press the SET button 12 once and the word AUTO will flash 2 4 3 Press the SET button 12 again and the word AUTO will stop flashing 2 4 4 The room temperature display is now flashing and ready to be set USER INSTRUCTIONS 2 5 To set the room temperature 2 5 1 Following on from section 2 4 once the room temperature is flashing on the display it can be set 2 5 2 Press either the A button 10 or the V button 13 to either increase or decrease the temperature 2 5 3 Press the SET button 12 once you have set the temperature as desired If the SET button 12 is not pushed the temperature display will stop flashing and remain unchanged 2 6 To change from Automatic to Manual mode 2 6 1 The hand set display will show AUTO 8 2 6 2 Press th
18. gth required when measuring from the line on the flue label See diagram 3 m DO NOT OVER TIGHTEN DO NOT DEFORM THE REAR OF THE APPLIANCE AR1338 ARO630 2 8 Attach the flue to the appliance and seal using the aluminium tape See diagram 4 2 13 Remove the nine screws retaining the glass frame remove the frame and store in a safe place See diagram 7 AR1335 2 9 Place the sealing ring over the flue and position it up against the rear of the appliance See diagram 5 AR1339 2 14 Remove the cardboard packaging from on top of the burner and ensure the burner is fully engaged on the injector Also check the burner retention spring is located over the stud and tab on the left hand side of the burner See diagram 8 AR1336 2 10 Fit the appliance on to the wall bracket by engaging the arms on the bracket into the slots in the rear of the appliance See diagram 5 2 11 Fit the appliance as far back as possible and refit the two screws to secure the Linea to the wall bracket 2 12 Fitthe lower two wood screws through the rear of the appliance and into the wall See diagram 6 arrow A VE ve AR1340 13 2 16 3 1 acted INSTALLATION INSTRUCTIONS INSTALLATION Replace the glass frame ensure the top of the frame is hooked on the tabs at the top of the appliance and replace the nine screws with the three longest screws used in the bottom fixing holes Tighten from the top down HAVE YOU PURGED THE GAS
19. id e ejdai 10 qe redas 194113 pasewep jou si poom JauINg 3o id uo qe 1D3Y Appau1o9 pajesado 3ulaq BAIA ay S Anos suonon qsul sJosn ay nsu epoape e eu eoe des Alja1 peaj ay aoejday XOq 041u02 y WO paupejap euio29q pe von Ius ay ser pajelado si waysks ay uauw 1eds e a13y si quomadid oid y WO uiui y dn eu pjoH si i d paje nsul yM pono pue pea epoupoje ay an0UIIY 100d uonoeuuoo SI JO pouoejop awovaq pea uous ser wwo y e dnooouusu pue poxno usamaq des ay s ey suipuly yne4 uous woy eaJe ay ueop Jueds y uoys p noo ydlym 7239 100s 8 quu sse 3o id ay punoue siuq p ou s aay ansuy AYVAS ON AIDIHI IVNOILON 14 NOILINOI 16 1 1 1 2 1 3 2 1 252 2 3 SERVICING INSIRUCTIONS REPLACING PARTS 1 GENERAL T All principal components can be replaced without removing the appliance from its installation although it is essential that the gas supply to the appliance is turned off at the isolation device before proceeding further 2 5 If for any reason the flue has to be removed from the appliance the seal must be replaced in the inner spigot If access to the controls is restricted the whole control assembly and wiring loom can be removed and serviced outside the Linea refer to section 14 for further details 2 MAIN BURNER Remove the front from the appliance Refer to the i
20. le 7 4 Disconnect the two leads noting the orientation The lead with the red tape on is connected to the thermocouple spade nearest the gas valve See diagram 9 AR1346 WHEN REPLACING WITH A NEW THERMOCOUPLE TAKE EXTREME CARE TO BEND THE NEW COMPONENT TO THE EXACT SHAPE AND TO KEEP THE CONNECTORS IN THE SAME ORIENTATION 7 5 When replacing the thermocouple into the pilot burner ensure the component is pushed fully into the hole There is a stop on the thermocouple to set the height 7 6 Lock the retaining nut just enough to grip the thermocouple 7 7 Replace the lower panel 19 8 1 8 2 8 3 8 4 8 5 9 1 Ja 8 IGNITION LEAD Remove the lower panel and pull the ignition lead off the electrode Locate the ignition lead in the control box situated on the left hand side of the appliance and disconnect it See diagram 10 AR1346 Release the wires from the central white clip and carefully cut the cable ties This will release the ignition lead See diagram 11 CO XA Ss NN E NS AR1344 Replace with a new lead replace with new cable ties and fit the wires back into the clip Fit the cover and ensure no wires are trapped 9 MAGNETIC SAFETY VALVE Turn the gas off at the isolation device Remove the lower cover See diagram 6 SERVICING INSIRUCTIONS REPLACING PARTS 9 3 Remove the thermocouple from the rear valve See diagram 12 Arrow c po AAA lt AR1338 10 3
21. lead to prosecution Keep all plastic bags away from young children 2 6 2 INSTALLATION OF THE APPLIANCE Remove the appliance from the box and remove the two screws one from either side near the top of the black surround This will release the wall fixing bracket Decide on the position of the Linea and Decorative front and mark the intended position of the outer bottom edge of the frame Refer to diagram 4 and 5 in the site requirements for overall dimensions of the decorative frames Having marked the position of the outer bottom edge position the template supplied ensuring that the line on the wall aligns with the appropriate decorative frame bottom edge on the template See diagram 1 AR1332 12 will also be necessary to mark the positions of the four fixing holes for the front AR1347 TAKE CARE WHEN MARKING OUT THE FLUE AS IT IS VERY DIFFICULT TO MOVE AFTER INSTALLATION A 152mm 6 diameter hole is required to install the flue This can be achieved by either a Core drill b Hammer and chisel C Drill small holes around the circumference knock out the centre and make good at both ends When the hole for the flue has been completed insert the four brown rawplugs supplied and attach the fixing bracket using only the top two screws See diagram 2a AR1418 INSTALLATION INSTRUCTIONS INSTALLATION 2 7 The flue can now be cut to size Measure the thickness of the wall then deduct 12mm This is the len
22. mmediately after press the SET button 12 once See diagram 11 Flame display Celsius display Temperature display On display Off display Low battery display Clock display CON DU h C NN Auto display Manual display UP button ON OFF button SET button DOWN button AR1665 The clock 7 will appear on the display After a few seconds this will disappear Finally push the switch back to the Locked B position towards the rear of the appliance The remote should now be tuned to the control box Replace the lower cover ensure the tabs are located on the rear flange Engage the front tabs at the side of the appliance and replace the two screws Take extreme care as to not trap any cables when replacing the cover NOTE IF A NEW HANDSET IS PURCHASED THE ABOVE PROCEDURE MUST BE REPEATED Check flame picture Check gas pressure SERVICING INSIRUCTIONS SERVICING FAULT FINDING CHARTS 1 SERVICING REQUIREMENTS This appliance must be serviced at least once a year by a competent person All tests must be serviced by best practice as described by the current CORGI recommendations 1 1 Before any test are undertaken on the appliance conduct a gas soundness test for the property to ensure that there are no gas leaks prior to starting work 1 2 Before any tests are undertaken on the appliance it is also recommended to fully check the operation of the appliance 1 3 Special checks 1 3 1 Clean any lint or
23. nstructions supplied with the decorative front Remove the glass frame note the orientation of the screws The three long silver screws locate only in the bottom of the frame See diagram 1 arrow C 4 1 4 2 4 3 4 4 AR1338 Compress the burner retaining spring towards the burner See diagram 2 4 5 AR1340 450 I7 Raise the burner from the slot in the bracket pull the burner forward and slide to the left to clear the injector Take care not to lose the spring Replace in reverse order ensuring the spring is located over the stud on the burner and the tab on the bracket 3 PILOT UNIT The main frame glass frame and main burner need only be removed if the pilot burner is to be replaced If only the pilot injector electrode or thermocouple is to be replaced they can be accessed from under the appliance The pilot assembly consists of four components which can be O changed these are Pilot burner bracket 2 3 4 Pilot injector Electrode A A No Thermocouple 4 PILOT BURNER Remove the main front by referring to the instructions supplied with the decorative front Remove the glass frame from the appliance See diagram 1 arrow C Remove the main burner by compressing the spring on the lefthand side of the burner See diagram 2 Raise the burner forward and slide to the left to clear the injector Take care not to lose the spring Working underneath the appliance remove the lower co
24. ommended that a suitable fire guard be used for protection of young children and the infirm Indeed all parts of the appliance should be treated as a working surface except for the control touch pad area and access panel Designio version only 10 1 10 2 10 3 10 4 10 5 Is there any spark USER INSTRUCTION 10 BATTERY REPLACEMENT If the Linea is fitted with a Designio front access to the batteries can be achieved by simply dropping the lower front access cover If the Linea is fitted with a Plano or Vetro front access to the batteries can be achieved through the access hole in the casing below the unit See diagram 4 AR1663 Remove the top from the plastic battery compartment by gently depressing the top in the area with the indication arrow and then sliding off in the direction of the arrow See diagram 5 Replace the batteries with three C size cells ensuring they are in the correct orientation as shown in the diagram in the base of the plastic battery holder Replace the top of the battery holder and push back into its location AR1664 INSUFFICIENT BATTERY POWER The Copreci control system used on this appliance has a built in safety feature which will prevent the appliance from lighting if there is insufficient battery power This feature will also act to turn the appliance off if the battery power falls below a safe level When the battery power falls to a low level this is indicated by
25. on the firebox is intact then hook the location tabs over the hooks on the top of the firebox Replace the nine screws working from the top down three long ones in the bottom holes Tighten the screws evenly NEVER OPERATE THE APPLIANCE WHEN THE GLASS PANEL IS REMOVED OR BROKEN 4 1 5 1 6 1 7 5 1 ol USER INSTRUCTION 4 FLAME FAILURE DEVICE This is a safety feature incorporated on this appliance which automatically switches off the gas supply if the pilot goes out and fails to heat the thermocouple 5 RUNNING IN The surface coating on the ceramic panel used in your GAZCO fire will burn off during the first few hours of use producing a harmless and temporary odour This will disappear after a short period of use If the odour persists ask your installer for advice 6 SERVICING The fire must be serviced every 12 months by a qualified Gas Engineer In all correspondence always quote the Model number and the Serial number which may be found on the data badge 7 VENTILATION This appliance requires no additional ventilation 8 INSTALLATION DETAILS To assist in any future correspondence your installer should have completed the commissioning sheet at the front of this book this records the essential installation details of the appliance In all correspondence always quote the Model number and Serial number 9 HOT SURFACES Parts of this appliance become hot during normal use It is therefore rec
26. ow A 12 9 Cutthe cable ties carefully and remove the valve 12 10 Reassemble in reverse order and replace new cable ties DO NOT OVER TIGHTEN THE VALVE RETAINING NUTS 12 11 Check for gas leaks AR1343 12 4 Disconnect the pilot pipe from the top of the gas valve See diagram 18 arrow B 12 5 Undo the thermocouple from the rear of the gas valve See diagram 19 arrow C 21 SERVICING INSIRUCTIONS REPLACING PARTS 13 CHANGING BETWEEN GAS TYPES In order to change between gas types it will be necessary to change the following items Main Injector Main Burner Pilot Injector Control Valve Control Box Thermocouple NG to LPG only LPG to NG no change Data Badge 14 CONTROL BRACKET ASSEMBLY NOTE THIS ONLY NEEDS TO BE DONE IF ACCESS IS TO THE CONTROLS IS RESTRICTED 14 1 Remove the outer decorative front refer to the instructions supplied with the front 14 2 Remove the lower cover See diagram 6 14 3 Disconnect the gas pipe at the isolation device See diagram 21 arrow B 14 4 Remove the glass frame See diagram 22 arrow C 22 AR1338 14 5 Remove the main burner as described in section 2 14 6 Remove the injector locknut See diagram 23 AR1345 14 7 Disconnect the touch pad from the harness See diagram 21 arrow A 14 8 Disconnect the ignition lead from the electrode 14 9 Remove the thermocouple See diagram 21 arrow C 14 10 Remove the pilot pipe and ensure the pilot inje
27. ver See diagram 3 Remove the thermocouple pilot pipe and electrode as described in the sections 5 to 7 Remove the two screws retaining the pilot burner See diagram 4 SERVICING INSIRUCTIONS REPLACING PARTS 4 7 4 8 5 1 9 2 5 3 5 4 5 5 6 1 AR1342 6 2 Reassemble in reverse order and replace the pilot gasket with a new one Check for gas leaks 5 PILOT INJECTOR To gain access to the pilot pipe it is easier if the thermocouple is removed first To do this follow section 7 Undo the pilot pipe from the top of the gas valve and from under side of the pilot burner See diagram 5 arrow B 6 3 AR1343 6 4 Remove the pipe and the injector will drop out from the burner take care not to lose or damage the injector To replace the injector reverse the above procedure Check for gas leaks 7 6 ELECTRODE Remove the lower panel See diagram 6 18 Pull the ignition lead off the electrode and undo the retaining nut See diagram 7 AR1349 Replace with a new electrode Do not over tighten the nut as this could break the new component Replace the ignition lead and the lower cover 7 THERMOCOUPLE Remove the lower panel See diagram 6 SERVICING INSIRUCTIONS REPLACING PARTS 7 2 Disconnect the thermocouple from the gas valve See diagram 8 arrow C AR1344 7 3 Undo the thermocouple nut in the back of the pilot burner by half a turn This will release the thermocoup
28. y Celsius display Temperature display On display Off display Low battery display Clock display 1 2 9s 4 ch 6 7 8 Auto display Manual display UP button ON OFF button SET button DOWN button AR1665 2 1 1 Before the Linea can be lit the remote control must be in the manual mode See diagram 1 Refer to section 2 6 to change to manual mode 2 1 2 Press the ON OFF button 11 The word ON appears in the display 4 2 1 3 Press the SET button 12 The pilot light should now light This should take about 10 seconds If the pilot fails to light press the ON OFF button 11 and then the SET button 12 then repeat the above sequence 2 1 4 Asingle flame will appear on the display 1 When this has stopped flashing an audible click is heard You are now ready to adjust the flame height IF THE FIRE IS EXTINGUISHED OR GOES OUT IN USE WAIT 3 MINUTES BEFORE ATTEMPTING TO RELIGHT THE FIRE THE CONTROL VALVE HAS AN INTERLOCK DEVICE AND THEREFORE CANNOT BE LIT UNTIL THE 3 MINUTES HAVE ELAPSED 2 2 To adjust the flame height Once the pilot has been lit the main burner can be lit and adjusted 2 2 1 Press the A UP button 10 The flame symbol 1 will show one extra flame This is to indicate the burner is on its lowest position 2 2 2 Press the same button again and the burner will be in the medium position 2 2 3 Press the button again and the burner will be in the maximum position 2 2 4 Pr
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