Stovax 8455 User's Manual
Contents
1. VFC Radiant amp Convector Fire Range With upgradeable control valve Instructions for Use Installation and Servicing For use in GB IE Great Britain and Eire This appliance has been certified for use in countries other than those stated To install this appliance in these countries it is essential to obtain the translated instructions and in some cases the appliance will require modification Contact Gazco for further information IMPORTANT The chimney must be swept before installation Do not attempt to burn rubbish on this fire This fire has a naked flame A suitable guard should be used for the protection of young children the elderly or infirm Please read these instructions carefully and keep them in a safe place They will be needed when servicing the fire The commissioning sheet found in these instructions should be completed by the installer PR0641 Issue 8 September 2008 CONTENTS VFC RADIANT VFC CONVECTOR VFC LOW CONVECTOR 8300UC 16 8420UC 16 8461UC 16 LL P8300UC 16 P8420UC 16 P8461UC 16 LL 8301UC 16 RD 8421UC 16 RD 8463UC 16 RD LL P8301UC 16 RD P8421UC 16 RD P8463UC 16 RD LL 8305UC 18 8425UC 18 8466UC 18 LL P8305UC 18 P8425UC 18 P8466UC 18 LL 8310UC 22 8430UC 22 8471UC 22 LL PAGE P8310UC 22 P8430UC 22 P8471UC 22 LL Commissioning Check List 3 USER INSTRUCTIONS 4 INSTALLATION INSTRUCTIONS Technical Specifications 9 Site Requirements 10 Installation 12 Commissioning 182. BY GAZCO DO NOT USE REAL COALS 7 1 Position the flame baffle on the rear of the tray See Diagram 3 arrow B 7 2 Position the front coal make sure it sits flat onto the burner skin See Diagram 3 arrow C A AR2190 7 3 Place the coals following the appropriate Diagrams and Instructions USER INSTRUCTIONS 16 AND REDUCED DRAUGHT COAL LAYOUT 7 4 Curved fronts Holyrood and Richmond Place 5 large coals onto the front coal moulding ensuing that they rest against the front Place 2 small coals on to the front coal 1 at each end See Diagram 4 AR1115 7 5 Flat fronts All others Place 3 large coals and 4 small coals onto the front coal moulding ensuring that they rest against the decorative front these should run intermittently small large small etc See Diagram 5 AR1116 AR1117 7 7 Place 4 large coals so that they form a bridge between the other 2 rows and 2 small coals 1 at each end Place 4 large coals at the back of the fire See Diagram 7 AR1118 7 8 Place the remaining 4 small coals on top of the others so that they form a bridge between the second and third rows See Diagram 8 AR1119 18 COAL LAYOUT 7 9 Curved fronts Holyrood place 6 large coals onto the front coal moulding ensuring that they rest against the front Place 2 small coals on to the front coal 1 at each end See Diagram 9 AR1120 7 10 Flat fronts All others Place 4 large coals and 4 small coals
3. been lit It can turn the main burner on and regulate it from low through to high and back again It can turn the main burner off leaving the pilot burning GAZCO PART NUMBER 8455 1 3 IMPORTANT there is a thermostatic version of the upgrade but this is NOT SUITABLE for open flame fires 2 SAFETY PRECAUTIONS 2 1 This appliance must be installed in accordance with the rules in force and used only in a sufficiently ventilated space Please read all instructions before installation and use of this appliance 2 2 These instructions must be left intact with the user 2 3 Do not attempt to burn rubbish on this appliance 2 4 In your own interest and those of safety this appliance must be installed by a competent person in accordance with local and national codes of practice Failure to install the appliance correctly could lead to prosecution 2 5 Keep all plastic bags away from young children 3 UNPACKING 3 1 Remove the appliance from its packaging and check that it is complete and undamaged 3 2 Put the loose ceramic parts to one side so that they are not damaged during installation 12 4 INSTALLATION RADIANT FIRES 4 1 Fix the rear leg strap See Diagram 1 AR0019 4 2 Position the fire with the rear leg fully engaged under the rear leg strap Fasten the front legs using the fixings supplied 4 3 HAVE YOU PURGED THE GAS SUPPLY PIPES This is essential to expel any foreign matter that might ge
4. onto the front coal moulding ensuring that they rest against the decorative front these should run intermittently small large small with 2 large in the centre See Diagram 10 USER INSTRUCTIONS AR1124 AR1121 22 COAL LAYOUT 7 11 Place 6 large coals onto the flame baffle fingers See Diagram 11 7 14 All fronts place 8 large coals onto the front coal moulding ensuring that they rest against the front Place 2 small coals on to the front coal 1 at each end See Diagram 14 AR1122 7 12 Place 5 large coals so that they form a bridge between the K AR1126 other 2 rows then 2 small coals 1 at each end Place 5 large coals at the back of the fire See Diagram 12 7 15 Place 8 large coals onto the flame baffle fingers See Diagram 15 AR1123 AR1127 7 13 Place the remaining 5 small coals on top of the others so that they form a bridge between the second and third rows See 7 16 Place 7 large coals so that they form a bridge between the Diagram 13 other 2 rows and 2 small coals 1 at each end Place 6 large coals at the back of the fire See Diagram 16 USER INSTRUCTIONS AR1128 7 17 Place the remaining 6 small coals on top of the others so that they form a bridge between the second and third rows See Diagram 17 AR1129 8 OXYGEN DEPLETION SENSOR The appliance is fitted with an oxygen sensitive pilot system which will act to cut off the gas supply to the fire should the oxygen in the roo
5. parts should not require cleaning Do not use a vacuum cleaner or brush to clean these parts any large pieces of debris may be removed by hand 6 3 Ensure any debris is removed from the burner ports 6 4 Replace the ceramics by referring to Section 7 7 ARRANGEMENT OF FUEL BED COMPONENTS ADVICE ON HANDLING AND DISPOSAL OF FIRE CERAMICS The fuel effect and side panels in this appliance are made from Refractory Ceramic Fibre RCF a material which is commonly used for this application Protective clothing is not required when handling these articles but we recommend you follow normal hygiene rules of not smoking eating or drinking in the work area and always wash your hands before eating or drinking To ensure that the release of RCF fibres are kept to a minimum during installation and servicing a HEPA filtered vacuum is recommended to remove any dust accumulated in and around the appliance before and after working on it When servicing the appliance it is recommended that the replaced items are not broken up but are sealed within heavy duty polythene bags and labelled as RCF waste RCF waste is classed as stable non reactive hazardous waste and may be disposed of at a licensed landfill site Excessive exposure to these materials may cause temporary irritation to eyes skin and respiratory tract wash hands thoroughly after handling the material NOTE CERAMIC PARTS ARE FRAGILE ONLY USE THE SPECIAL CERAMIC COALS SUPPLIED
6. the control valve turn the left hand control knob until it points to off The main burner will go out leaving the pilot burning 3 2 To turn the pilot off locate the control valve turn the right hand control knob until it points to off amp The pilot will go out 4 LIGHTING THE FIRE WITH A MATCH If the pilot does not ignite as described in Section 2 4 1 Press in the right hand control knob and rotate it anti clockwise until a click is heard keep pressing in and the knob is pointing to pilot apply a lighted match to the pilot hood see Diagram 2 USER INSTRUCTIONS AR0416 5 UPGRADING YOUR FIRE 5 1 Your fire is fitted with a control valve that can easily be upgraded to battery powered remote control This upgrade can be fitted by anyone capable of simple DIY jobs and requires no special training This upgrade can be obtained through your local Gazco stockist 5 2 STANDARD REMOTE CONTROL This remote control can control the fire after the pilot has been lit It can turn the main burner on and regulate it from low through to high and back again It can turn the main burner off leaving the pilot burning GAZCO PART NUMBER 8455 5 3 IMPORTANT there is a thermostatic version of the upgrade but this is NOT SUITABLE for open flame fires like the VFC 6 CLEANING THE FIRE 6 1 Remove the ceramic coals and place on a dry clean surface Remove the front coal ceramic Please handle with care 6 2 The ceramic
7. 10 minutes and re check If there is still spillage disconnect the fire and seek expert advice 1 3 If there are extractor fans in the room or adjacent rooms the spillage test must be repeated with the extractors running on maximum 1 4 For RD VFC If spillage is detected and no air vent is fitted in the room re check for spillage with a window slightly open If this cures the spillage it will be necessary to fit a vent IF SPILLAGE PERSISTS DISCONNECT THE APPLIANCE AND SEEK EXPERT ADVICE For future reference record the installation details on the commissioning sheet on page 3 of these Instructions 18 SERVICING INSTRUCTIONS SERVICING REQUIREMENTS This appliance must be serviced at least one a year by a competent person 1 SERVICING REQUIREMENTS 1 1 As part of the annual service the space behind the convector must be inspected for any debris which may have fallen down the chimney 1 2 Remove the gas fire from the convector as detailed in section 4 1 3 Remove the convector box from the wall see section 5 in Installation 1 3 Inspect the space behind the convector for debris and the condition of the chimney the flue flow test should be carried out now Remove any debris and carry out any necessary remedial work 2 FAULT FINDING This is for use only by qualified Installers and Service Engineers Note Many problems can be attributed to poor pilot flame length caused by blocked jets as the orifice is v
8. SERVICING INSTRUCTIONS Servicing Requirements 19 Fault Finding 20 How to replace parts 21 Basic spare parts list 24 Service Records 25 APPLIANCE COMMISSIONING CHECKLIST IMPORTANT NOTICE Explain the operation of the appliance to the end user hand the completed instructions to them for safe keeping as the information will be required when making any guaranteed claims FLUE CHECK PASS FAIL 1 Flue is correct for appliance Flue flow test Spillage test GAS CHECK Standing pressure test mb Appliance working pressure on High Setting mb NB All other gas appliances must be operating on full Gas rate Does ventilation meet appliance requirements Have controls been upgraded Upgradeable models only 8455 Standard DEALER AND INSTALLER INFORMATION Gas Type Installation Company Contact No eeu te dg Ae Date of Purchase Engineer Model No Contact No Serial No re P rte or e e THER Y eb ctae Corgi Reg No Date of Installation This product is guaranteed for 2 years from the date of installation as set out in the terms and conditions of sale between Gazco and your local Gazco dealer This guarantee will be invalid to the extent permitted by law if the above Appliance Commissioning Checklist is not fully completed by the installer and available for inspection by a Gazco engineer The guarantee will only be valid during the second year to the extent permitted by law if t
9. The minimum dimensions shall be as shown in Diagram 1A for VFC Radiant fires or Diagram 1B for VFC Convector fires The shaded area must be flat and square INSTALLATION INSTRUCTIONS SITE REQUIREMENTS VFC Radiant 195mm s som 50mm 410mm 460mm 535mm VFC Convector 310mm 300mm 150mm 50mm 410mm 460mm 560mm 558mm Low 510mm 4 4 The appliance must be firmly fixed to the hearth Fasteners are provided for this purpose 4 5 Ensure that no naked flame or incandescent part of the fire bed projects beyond the vertical plane of the fireplace opening 4 6 The appliance must not be installed in any room that contains a bath or shower 4 7 Ensure clearances to combustible materials see Diagram 2 11 INSTALLATION INSTRUCTIONS INSTALLATION IMPORTANT ENSURE THAT THE APPLIANCE IS CORRECTLY ADJUSTED FOR THE GAS TYPE AND CATEGORY APPLICABLE IN THE COUNTRY OF USE REFER TO DATABADGE AND TECHNICAL SPECIFICATIONS AT THE FRONT OF THE BOOKLET FOR DETAILS OF CHANGING BETWEEN GAS TYPES SECTION 9 SERVICING 1 CONTROL UPGRADE 1 1 Your fire is fitted with a control valve that can be easily upgraded to battery powered remote control This upgrade can be fitted by anyone capable of simple DIY jobs and requires no special training This upgrade can be obtained through your local Gazco stockist 1 2 STANDARD REMOTE CONTROL This remote control can control the fire after the pilot has
10. arrow A AR0945 7 3 After removing the retaining nut the mag unit can be tapped out and a replacement fitted 7 4 Replace the mag unit retaining nut and tighten Note this is a gas tight seal 23 7 5 Replace the thermocouple and check for gas leaks 7 6 After reassembly carry out the flame failure functional check as detailed in the flow chart especially the mag unit drop out time 8 MAIN INJECTOR 8 1 Carry out operations a to d Section 4 8 2 With the fire removed undo the injector compression nut see Diagram 12 arrow C pull the pipe clear of the injector body AR0945 8 3 Rotate the injector until it is fully removed 8 4 Replace with the correct replacement injector When ordering always state the model gas type and serial number 8 5 Reassemble and turn the gas supply on check for any leaks 9 CHANGING BETWEEN GAS TYPES The following parts must be changed when converting an appliance from one gas type to another Main injector Pilot assembly Aeration adjuster Control valve Data Badge Refer to Gazco for a Conversion Kit Note The control valve will be set for the particular Appliance In addition a new databadge will need to be ordered In all instances when ordering new parts be sure to quote the appliance type and serial number Use only genuine Gazco replacement parts Non standard components will invalidate the guarantee and may be dangerous SPARES PARTS LIST w
11. ce 4 large coals so that they form a bridge between the onto the front coal moulding ensuing that they rest against the front Place 2 small coals on to the front coal 1 at each end See Diagram 14 other 2 rows and 2 small coals 1 at each end Place 4 large coals at the back of the fire See Diagram 17 AR1118 6 8 Place the remaining 4 small coals on top of the others so that they form a bridge between the second and third rows See Diagram 18 AR1115 6 5 Flat fronts All others Place 3 large coals and 4 small coals onto the front coal moulding ensuring that they rest against the decorative front these should run intermittently small large small etc See Diagram 15 AR1119 15 INSTALLATION INSTRUCTIONS INSTALLATION 18 COAL LAYOUT 6 9 Curved fronts Holyrood Place 6 large coals onto the front coal moulding ensuring that they rest against the front Place 2 small coals onto the front coal 1 at each end See Diagram 19 AR1129 6 13 Place the remaining 5 small coals on top of the others so that they form a bridge between the second and third rows See Diagram 23 AR1120 6 10 Flat fronts All others Place 4 large coals and 4 small coals onto the front coal moulding ensuring that they rest against the decorative front these should run intermittently small large small with 2 large in the centre See Diagram 20 AR1124 22 COAL LAYOUT 6 14 All fronts place 8 lar
12. e remote control The following instructions will work for either situation 2 3 Ensure that the left hand control knob is pointing to off e 2 4 Ensure that the right hand control knob is pointing to off e 2 5 Press in the right hand control knob and rotate it anti clockwise until a click is heard keep pressing in and the knob is pointing to pilot The pilot should now light If the pilot has not lit repeat the procedure until it does 2 6 Keep the control knob pressed for 10 seconds and then release it The pilot should stay alight If the pilot goes out repeat the procedures until it lights 2 7 If the pilot will not light after repeated attempts contact the retailer or installer from whom the appliance was purchased 2 8 Turn the right hand control to point to main burner The appliance can now be controlled using the left hand control knob 2 9 Turn the left hand control knob to point to low fire lt the main burner will light on low The burner can now be controlled between low and high settings Turn the control knob anticlockwise to increase the flame height and clockwise to decrease the flame height 2 10 The flames can be varied from blue to a yellow effect by moving the aeration lever to the desired position See Diagram 1 THE YELLOW FLAMES WILL APPEAR WHEN THE FIRE HAS GAINED SUFFICIENT HEAT TYPICALLY 10 TO 20 MINUTES ARO944 3 TURNING THE FIRE OFF 3 1 To turn the fire off locate
13. ery small If the flame length is much shorter than that shown in the Diagram the pilot may have to be changed See Diagram 7 It is always worth using the nozzle of a vacuum cleaner over the end of the pilot to ensure that it has no debris within it In addition many ignition problems are caused by incorrect spark gap ensure it is set as in Diagram 7 AROO97 19 FLAME FAILURE FUNCTIONAL CHECK PILOT WILL NOT STAY LIT OR FIRE GOES OUT If the appliance goes out in use continually this may mean that the oxygen depletion sensor has been activated The appliance should not be used until the cause has been found and rectified Ensure there is no debris around the pilot assembly e g coal soot etc Check for fluff in the pilot aeration hole See Diagram 7 Light the pilot and keep the control knob pushed in at least 10 seconds before letting go NO Will the pilot stay lit With the fire With the pilot running is the running on gas pressure full is as the gas at the stated on the Problem is pressure databadge with stated the pipework on the or fittings which lead to the fire Correct and retr Run for 60 sec s turn off time interval until mag unit shuts with a click Is this greater than 7 seconds YES Is the pilot flame of the Is correct thermocouple length connection See Diagram good 7 in back of valve NO Replace ODS unit Will the pilot stay lit N Cha
14. ge coals onto the front coal moulding ensuring that they rest against the front Place 2 small coals on to the front coal 1 at each end See Diagram 24 AR1126 6 15 Place 8 large coals onto the flame baffle fingers See AR1122 Diagram 25 6 12 Place 5 large coals so that they form a bridge between the other 2 rows and 2 small coals 1 at each end Place 5 large coals at the back of the fire See Diagram 22 16 INSTALLATION INSTRUCTIONS INSTALLATION AR1127 6 16 Place 7 large coals so that they form a bridge between the other 2 rows and 2 small coals 1 at each end Place 6 large coals at the back of the fire See Diagram 26 AR1123 AR1128 6 17 Place the remaining 6 small coals on top of the others so that they form a bridge between the second and third rows See Diagram 27 7 LIGHTING 7 1 Full instructions are given in the Users Section 17 INSTALLATION INSTRUCTIONS COMMISSIONING 1 COMMISSIONING 1 1 Close all windows and doors to the room check all controls and allow fire to burn on maximum for 5 minutes Test for spillage of flue products using a smoke match For standard VFC fires pass the lighted smoke match along the top front edge just inside the opening or canopy For the RD VFC only hold the lighted smoke match centrally inside the flue opening See Diagram 1 for Radiant fires and 2 for Convector fires ARO187 ARO179 1 2 If the fire spills run for a further
15. gram 6 arrow A AR0945 5 5 Replace with a new pilot assembly Set the spark gap See Diagram 7 22 AROO97 5 6 After reassembly check for gas soundness and carry out a flame failure functional check details in the flow chart especially the mag drop out time 6 GAS VALVE 6 1 Turn the gas supply off at the isolation device 6 2 Disconnect the 2x8mm and 1x4mm gas pipe fittings at the back of the gas valve and also disconnect the thermocouple see Diagram 8 arrow B AR0945 6 3 Undo the single screw that secures the left hand side of the control cover see Diagram 9 AR0915 INSTALLATION INSTRUCTIONS REPLACING PARTS 6 4 To release the right hand side of the control cover insert the narrow blade screwdriver into the slot shown in Diagram 10 lever it gently and pull from the right hand side at the same time The cover will now come off there is a small cylindrical metal spacer inside the cover This must be kept and replaced on the fixing screw during re assembly ARO916 6 5 Disconnect the ignition lead from the gas valve refer to Section 2 6 6 Undo the two bolts securing the gas valve to the appliance and remove the valve 6 7 Replace in reverse order 6 8 Check all joints for gas leaks check operation of the thermocouple and ignition lead 7 MAG UNIT 7 1 Carry out operations a to d Section 4 7 2 Undo the mag unit retaining nut at the back of the control valve See Diagram 11
16. he annual service recommended in the Instructions for Use has been completed by a Corgi registered engineer and a copy of the service visit report is available for inspection by a Gazco engineer USER INSTRUCTIONS 1 GENERAL 1 1 Installation and servicing must only be carried out by a competent person 1 2 In your own interest and those of safety this appliance must be installed by a competent person in accordance with local and national codes of practice Failure to install the appliance correctly could lead to prosecution 1 3 In all correspondence please quote the appliance type and serial number which can be found on the databadge 1 4 Ensure that curtains are not positioned above the fire and that there is a 300mm minimum clearance between the sides of the fire and any curtains 1 5 This product is guaranteed for 2 years from the date of installation as set out in the terms and conditions of sale between Gazco and your local Gazco dealer Please consult with your local Gazco dealer if you have any questions In all correspondence always quote the Model No and Serial No 2 LIGHTING THE FIRE 2 1 Locate the control valve on the appliance There are two control knobs on the valve the right hand knob controls the pilot ignition and the left hand knob controls the main burner 2 2 If your appliance has already been upgraded to battery remote control please refer to the instructions provided with the upgrade to operate th
17. i JO paupejap uuoo q pe uoniudi seH Z eld ul se dno5ouuij u1 x po n2 y u m q des au sI NOI 9A eA ayy seop 4o id y 44817 aaea u1 ayesodO eds y uoys pjnoo U IUA 238 400s jeo 8o A quuesse 1ojid y punoae siuq p ou si 919 insu3 MaVdS ON 393HO WNOILINNA NOILLINDI you YM 1081 1O Id eu IIIAA iApp ouo2 payesado Sureq onuo2 aui S aug 3oJid au seog ou e8ueupo 1s Ud MO s des j Anos y 7 eig se si jdnooouu u y pono ayy u m q des oinsu3 n i pue yooq si sn yNsuoD Pieds e y S e e aU PdO V mone 7 WRIBeIG 39S gjoy uonejee 1o id y ur PNJ 401 yo uO ease y ueep eds ou YOYs pjnod YOIYM 21e 400s eoo 8o A quiesse 3o id ay punoue suqep ou s eet eunsu3 LH N LON TIIM LOTld L MOJHD IVNOILON 14 NOILINDI 20 SERVICING INSTRUCTIONS REPLACING PARTS The following part can be serviced without removing the fire 2 5 Disconnect the ignition lead from the gas valve and the pilot See Diagram 4 arrow A 2 IGNITION LEAD 2 1 Turn off the gas supply at the isolation device 2 2 Remove the fret See Diagram 1 ARO305 2 6 Replace with a new ignition lead following the same route as the old one Replace the valve cover and the pilot assembly ARO311 2 7 Check the operation of the new ignition lead 2 8 Replace the fret 2 3 Undo the single screw that secures the left hand side of
18. m fall below its normal level If the fire is turned off by this device it usually indicates that there is a problem with the flue system and this should be inspected by a qualified engineer Do not attempt to use the fire until an engineer says it is safe to do so This device is not a substitute for an independently mounted carbon monoxide detector 9 THE FLAME FAILURE DEVICE This is a safety feature incorporated in all GAZCO fires which automatically switches off the gas supply if the pilot light goes out and fails to heat the thermocouple 10 RUNNING IN The surface coating on the coals used in your GAZCO fire will burn off during the first few hours of use producing a harmless and temporary odour This will disappear after a short period of use If the odour persists ask your installer for advice 11 SERVICING This fire must be serviced every 12 months by a qualified Gas Engineer In all correspondence always quote the appliance type and serial number which may be found on the databadge adjacent to the control knob 12 VENTILATION Any purpose provided ventilation should be checked periodically to ensure that it is free from obstruction 13 INSTALLATION DETAILS To assist in any future correspondence your retailer should have completed this commissioning sheet this records the essential installation details of the appliance In all correspondence always quote the model No and serial No CAT B
19. ney should be swept immediately prior to the installation of the appliance unless it can be seen to be clean and unobstructed throughout its entire length 1 5 Ensure that there is a smooth taper transition from the fireplace opening into the chimney or flue 1 6 The flue pull should be checked prior to installation of the appliance Apply a smoke pellet to the flue or chimney opening and ensure that the smoke is drawn into the opening If there is not a definite flow pre heat the chimney for a few minutes and re test the flow IF THERE IS STILL NO DEFINITE FLOW THE CHIMNEY MAY REQUIRE ATTENTION SEEK EXPERT ADVICE 2 INSTALLATION OF THE GAS SUPPLY 2 1 Before installation ensure that the local distribution conditions identification of the type of gas and pressure and the adjustment of the appliance are compatible 2 2 Ensure that the gas supply is capable of delivering the required amount of gas and is in accordance with the rules in force 2 3 Soft copper tubing and soft soldered joints can be used but must not be closer than 50mm 2 to the underside of the firebox 2 4 A means of isolating the gas supply to the appliance must be provided independent of any appliance control 2 5 All supply gas pipes must be purged of any debris that may have entered prior to connection to the appliance 3 VENTILATION It is important to ensure that any national ventilation requirements are taken into account during the installa
20. nge mag unit Tighten the connection and retr Run for 60 sec s turn off time interval until mag unit shuts with a click Is this greater than 7 seconds SYSTEM O K Change the ODS unit Arya pue aye se8 ou o ejdoy jun Sqo eu e e des MO uu s s Jaf 1o id pue aaea Sunees Bew ay 4urod 3523 19 ut ay A2949 Lu s s Y u 8eyoo q e si oJeu Hey x3 VdS ON 9S Anal pue pea apo soaja au eoe dey na1 aajea seg y o ejday SdA iApoq je e oui i ul ae Anas pue AAA AY Q ozeid y WO ul ozaid ay wou peupegap Aue 108 uu ls s y SEH sedid se8 y asung ON duin x1eds e sa0q Aea SIA M pO412 au S y ayesadQ ozaid ay uiojj pea apo paja ay aAoWay 1991109 n i pue 49110 ainssaid se8 au s 194 pue panog 9 pup 9A amp BY UBYM eds e oou si Somadid 3o id y wouy uius c dn y pjou suai pa1e nsur ui apo oaja uuo1J pea poxno aui aAoway Anja pue 1221107 sjuauoduioo ozaid JO uoneoo 1224400 104 p3u uoneJado wed 10 puids qou o guoo peseuep JO 9An29Jep 10 YO9YD Adjad 197P ses ieoueidde pue de uonejosi yoayD au 01 uo pauun ses y S anja sed adueyo u y poos ou hs J Aas 99 peo uoNUsI 100d FAULT FINDING Ana pue 12284107 Jouung 1o Id at PSY Apoau1co SHA Anas suononasur si sn 1 nsuo Pole y up 5 payeiado Suieq onuoo aui S uono uuoo s
21. nnect to the fire 13 INSTALLATION INSTRUCTIONS INSTALLATION 5 6 Carefully fit the convector box feeding the piping through into the box Secure the box to the wall through the flange or base ensuring that the box is square in the opening Any undulations or gaps between the convector box and the wall should be filled with a non combustible material Do not use silicone as it makes future removal almost impossible 5 7 Refit the fire assembly and front air guide back into the convector box See Diagram 9 1 AR0314 5 8 HAVE YOU PURGED THE GAS SUPPLY PIPES This is essential to expel any foreign matter that might get blown into the valve assembly causing blockages 5 9 Connect the 8mm gas supply pipe to the fire See Diagram 10 ARO944 5 10 Check the gas connections to the fire are sound Light the fire and check all joints on the appliance 5 11 Check the appliance working pressure is correct See databadge 5 12 Fit the fire trim to the convector box See Diagram 11 14 AR0303 5 13 Fit the fret to the fire front using the two securing screws See Diagram 12 ARO311 5 14 If the appliance is fitted with an alternative Gazco front please refer to the separate leaflet supplied with the front 6 ARRANGEMENT OF FUELBED COMPONENTS ADVICE ON HANDLING AND DISPOSAL OF FIRE CERAMICS The fuel effect and side panels in this appliance are made from Refractory Ceramic Fibre RCF a material which is c
22. ommonly used for this application Protective clothing is not required when handling these articles but we recommend you follow normal hygiene rules of not smoking eating or drinking in the work area and always wash your hands before eating or drinking To ensure that the release of RCF fibres are kept to a minimum during installation and servicing a HEPA filtered vacuum is recommended to remove any dust accumulated in and around the appliance before and after working on it When servicing the appliance it is recommended that the replaced items are not broken up but are sealed within heavy duty polythene bags and labelled as RCF waste RCF waste is classed as stable non reactive hazardous waste and may be disposed of at a licensed landfill site Excessive exposure to these materials may cause temporary irritation to eyes skin and respiratory tract wash hands thoroughly after handling the material INSTALLATION INSTRUCTIONS INSTALLATION NOTE CERAMIC PARTS ARE FRAGILE 6 1 Position the flame baffle on the rear of the tray See Diagram 13 arrow B 6 2 Position the front coal make sure it sits flat onto the burner skin See Diagram 13 arrow C AR1116 6 6 Place 5 large coals onto the flame baffle fingers See Diagram 16 AR2190 6 3 Place the coals following the appropriate Diagrams and Instructions 16 AND REDUCED DRAUGHT COAL LAYOUT I ud 6 4 Curved fronts Holyrood and Richmond place 5 large coals 6 7 Pla
23. t blown into the valve assembly causing blockages 4 4 Connect the 8mm gas supply pipe to the fire See Diagram 2 amp 3 AR0944 4 5 If the isolation tap is to be fitted under the fire the GAZCO GC0060 provides a neat and easy solution See Diagram 3A INSTALLATION INSTRUCTIONS INSTALLATION 4 6 Check the gas connections to the fire are sound Light the fire and check all joints on the appliance 4 7 Check the appliance running pressure is correct See databadge 4 8 Fit the fret to the fire front using two screws See Diagram 4 ARO200 Note Gas pipes passing through masonry must be protected 5 3 If the isolation tap is to be fitted under the fire the GAZCO GC0060 provides a neat and easy solution See Diagram 7A 5 INSTALLATION CONVECTOR FIRES 5 1 Make any necessary alterations to fireplace opening Ensure that the lintel does not obstruct the flue outlet into the flue and that there is a clear space for debris of at least 90mm See Diagram 5 ARO306 7 5 4 Remove the fire assembly see Diagram 9 and offer the convector box into the opening checking that it fits squarely Mark the fixing holes and the gas pipe entry positions See Diagram 8 ARO300 5 2 Gas pipe entry must be through one of the holes in the rear of the convector box See Diagram 6 amp 7 AR0313 5 5 Fit the gas pipe into position ready for passing into the convector box ensuring enough remains to co
24. the control cover See Diagram 2 3 PIEZO 3 1 The piezo assembly used on this appliance is not serviceable and is unlikely to fail 4 THE FOLLOWING PARTS REQUIRE THE REMOVAL OF THE BURNER FROM THE CONVECTOR BOX AR0915 a Turn the gas supply off at the isolation device b Disconnect the gas supply pipe from the pressure test 2 4 To release the right hand side of the control cover insert the elbow on the appliance narrow blade screwdriver into the slot shown in Diagram 3 lever it gently and pull from the right hand side at the same time The cover will now come off there is a small cylindrical metal spacer inside the cover this must be kept and replaced on the fixing screw during re assembly c Undo the screws securing the fire See Diagram ARO314 d Remove the fire for servicing ARO916 21 SERVICING INSTRUCTIONS REPLACING PARTS 5 ODS PILOT UNIT Note The pilot unit on the appliance is a non serviceable unit due to the complex nature of its manufacture Replacement of the complete unit must be carried out if one of the following items becomes faulty Pilot injector Ignition electrode Thermocouple 5 1 Carry out operations a to d Section 4 5 2 Gently pull the ignition lead off the electrode See Diagram 5 arrow A ARO305 5 3 Remove the two screws securing the pilot assembly See Diagram 5 arrow B 5 4 Undo the thermocouple connection at the back of the gas valve See Dia
25. tion of this appliance 10 3 1 Ventilation requirements differ according to the model Minimum permanent effective free air requirements if this is the sole gas appliance in the room are as follows 8300UC P8300U 16 VFC Radiant 8305UC P8305U 18 VFC Radiant 8310UC P8310U 22 VFC Radiant 8301UC P8301UC RD VFC Radiant NONE 8421UC P8421UC RD VFC NONE 8463UC P8463UC Convector See notes a amp b 8420UC P8420UC 16 VFC 15 8461UC P8461UC Convector 100 See note b 8425UC P8425UC 18 VFC 20 8466UC P8466UC Convector 8430UC P8430UC 22 VFC 30 8471UC P8471UC Convector See note b Note a Gas input is less than 7kW and flue products clearance under 70 m3 hr Some countries call for 100cm2 ventilation Check local standards Note b It is essential to check for flue clearance see Diagrams 17 18 If spillage is detected it may be necessary to provide additional ventilation 3 2 The above table is in addition to any openable window and although the vent must be to outside air where possible it can also pass to an adjacent room if that room has a similar sized vent to the outside AIR VENTS MUST NOT BE RESTRICTED 4 APPLIANCE LOCATION 4 1 This appliance must stand on a non combustible hearth that is at least 12mm thick 4 2 t must be fitted into a non combustible opening 4 3 These appliances must be hearth mounted into a fireplace opening conforming to National Standards
26. utane G30 TECHNICAL SPECIFICATION THESE INSTRUCTIONS COVER THE FOLLOWING MODELS VFC RADIANT VFC CONVECTOR VFC LOW CONVECTOR B461UC 8301UC P8305UC 8310UC Gas Type Butane G30 Propane G31 16 RD 18 22 Working Pressure 1 1 PBAGIU 8463UC P8421UC 8466UC P8466U 8471UC P8430UC 16 RD 22 P8463U P8471U C C C C Aeration Injector Gas Rate m3h 653 20mbar 12N 40 65s sss so amec aae y is 00 180 16 LL 16 LL 16 RD LL 16 RD LL 18 LL 18 LL 22 LL 22 LL Input kW Gross Max m em Low Temp 9L 260 9 eem xau T e a 200 C Propane G31 Butane G30 Propane G31 Minimum flue specification T260 N2 O D 1 Efficiency Class II Flue Outlet Size 178 mm 7 Gas Inlet Connection Size 8 mm L 10 9 300 0 60 5 0 mE L 12 7 p di ds INSTALLATION INSTRUCTIONS SITE REQUIREMENTS The flue must be installed in accordance with all local and national regulation and the current rules in force 1 FLUE AND CHIMNEY REQUIREMENTS 1 1 The chimney or flue system must comply with the rules in force and must be a minimum of 178mm 7 in diameter 1 2 The minimum effective height of the flue or chimney must be 3 m 10ft 1 3 The chimney or flue must be free from any obstruction Any damper plates should be removed or secured in the fully open position and no restrictor plates should be fitted 1 4 The chim
27. vaERS o m w m 2 CERAMIC PARTS CE0151 CE0153 54 CE0119 CE0121 Gs umm mm Tm CE0158 CE0160 CEO159 CEO161 Front Coal LH Flame Baffle Burner Skin Coal Set Convector Side Cheek LH Low Convector Side Cheek LH Convector Side Cheek RH Low Convector Side Cheek RH NATURAL GAS PARTS IN0007 IN0005 IN0043 IN0042 poose poA GZ3461 GZ3463 GZ3464 GC0088 Preset for Nat Gas LPG GAS PARTS em Tr mos Pous Aeration Adjuster GZ3465 GZ3467 Gas Valve Ignition Lead Mag Unit Control Cover Upgrade Kit Please note The gas value is factory preset Please consult Gazco for advice stating the model number and gas type Main Injector Pilot Assembly Aeration Adjuster Gas Valve Main Injector Pilot Assembly 24 SERVICE RECORDS 1ST SERVICE 3RD SERVICE 5TH SERVICE 7TH SERVICE 9TH SERVICE 25 2ND SERVICE 4TH SERVICE 6TH SERVICE 8TH SERVICE 10TH SERVICE Gazco Limited Osprey Road Sowton Industrial Estate Exeter Devon England EX2 7JG Technical Customer Services 01392 261950 Fax 01392 261951 E mail technicalserviceds 2gazco com A member of the Stovax Group
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