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Southbend P32-CM User's Manual

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1. IMPORTANT FOR FUTURE REFERENCE Please complete this information and retain Pa 3 Engineered to Perform Built to Last o odl P 453090 gt 7 Sera Installation and Operation Manual Infrared Cheese Melter P32 CM P36 CM P48 CM P60 CM P72 CM P 32 CM PT P36 CM PT P48 CM PT P60 CM PT P72 CM PT N WARNING Improper installation adjustment alteration service or maintenance can cause property damage injury or death Read installation operation and maintenance instructions thoroughly before installing or servicing this equipment 1100 Old Honeycutt Road Fuquay Varina NC 27526 USA www southbendnc com MANUAL 1186531 Rev 0 12 05 s INFRARED CHEESE MELTER 30 00 NSF e MANUAL SECTION SR SAFETY PRECAUTIONS INFRARED CHEESE MELTER SAFETY PRECAUTIONS Before installing and operating this equipment be sure everyone involved in its operation is fully trained and aware of precautions Accidents and problems can be caused by failure to follow fundamental rules and precautions The following symbols found throughout this manual alert you to potentially dangerous conditions to the operator service personnel or to the equipment N DANGER This symbol warns of immediate hazards that will result in severe injury or death This symbol refers to a potential hazard or unsafe practice that could result in injury o
2. Finish the food for the desired appearance Periodically check the Cheese Melter grease drawer and empty it when necessary 7 When done broiling turn the burner control to OFF LiGHTING CHEESE MELTER PILOTS The pilots should burn continuously unless the Cheese Melter is to be completely shut down The Cheese Melter cavity has two or three pilots each near the front of a pair of burners If the pilots are extinguished the pilot gas supply is NOT automatically interrupted To light the pilots do the following 1 Turn the control valves on the front of the Cheese Melter to OFF 2 Turn on the gas supply to the Cheese Melter if not already on 3 Light the pilots SHUTDOWN OF CHEESE MELTER To place the Cheese Melter in a standby state ready for use turn the burner control valves to OFF The pilots will remain lit To completely shut down the Cheese Melter for an extended period or prior to disconnecting the gas supply turn OFF the manual shutoff valves of all gas supply connections This will extinguish all pilots Pad SGUTHBEND AND OPERATION MANUAL 1186531 Rev 0 12 05 PAGE 9 OF 28 CLEANING amp MAINTENANCE INFRARED CHEESE MELTER CLEANING amp MAINTENANCE N WARNING Shut off the gas supply to the appliance before cleaning or performing maintenance on any gas appliance The appliance may be equipped with a restraint device to limit its movement in order to prevent damage to the gas connection If
3. 2 1165704 REGULATOR WC 10 PRO 2 1187671 ASM MANIFOLD BURNER 2 1187723 VALVE BURNER HI LO 2 1183248 TUBE BURNER SUPPLY V 2 1008764 ORIFICE HOOD DRILL 64 8 1183264 TUBE PILOT ADJUST 1 1183686 PILOT ASSY 4 1187712 TUBE FLEX 1 4 x 17 LG 4 1186531 MANUAL PLATINUM CM 1 Engineered to Perform Built to Last Pad SouTHBEND INSTALLATION AND OPERATION MANUAL 1186531 REv 0 12 05 PAGE 25 OF 28 SERVICE INFRARED CHEESE MELTER Notes Engineered to Perform Built to Last PAGE 26 OF 28 INSTALLATION AND OPERATION MANUAL 1186531 Rev 0 12 05 Va SoGuTHBEND INFRARED CHEESE MELTER SERVICE Engineered to Perform Built to Last Pd SouTHBEND INSTALLATION AND OPERATION MANUAL 1186531 REv 0 12 05 PAGE 27 OF 28 SERVICE INFRARED CHEESE MELTER INFRARED CHEESE MELTER Flue Riser Mount Wall Mount or Countertop CFESA amp Commercial Food Equipment Service Associalion Genuine Parts ect YOU All Ways A product with the Southbend name incorporates the best in durability and low maintenance We all recognize however that replacement parts and occasional professional service may be necessary to extend the useful life of this appliance When service is needed contact a Southbend Authorized Service Agency or your dealer To avoid confusion always refer to the model number serial number and type of your appliance 7 N DEHAN A Pe _ Southbend 1100 Old Honeycutt Ro
4. 54 6 1187720 HOOD PILOT 3 1183686 PILOT ASSY 3 1187721 COVER PILOT 3 1183246 ASM BURNER 6 PROP GAS COMPONENTS 1183251 W A MANIFOLD 2 1165704 REGULATOR WC 10 PRO 1 1187670 ASM MANIFOLD BURNER 2 1187723 VALVE BURNER HI LO 2 1183248 TUBE BURNER SUPPLY V 2 1008764 ORIFICE HOOD DRILL 64 6 1183264 TUBE PILOT ADJUST 1 1183686 PILOT ASSY 3 1187672 TUBE FLEX 1 4 x 20 LG 1 1187712 TUBE FLEX 1 4 x 17 LG 2 1186531 MANUAL PLATINUM CM 1 PARTS LIST P72 CM PT Qty PARTS LIST P72 CM PT Qty Part Number DESCRIPTION P72 Part Number DESCRIPTION P72 1187696 BODY SIDE 2 1183315 NIPPLE PIPE BLK 3 8 X 7 50 2 1187695 REAR BODY 1 1183186 TUBE BURNER SUPPLY CENT 2 1183332 BRACKET ORFICE 8 1185226 TUBE 1 4 X 2 PILOT 2 1187623 FRONT BODY 1 1187779 KNOB VALVE ADJUST 2 1187681 BASE AZ 1 1187778 POLYPANEL NFR CM 2 1187708 GREASE DRAWER BA 2 1164085 VALVE ASM PILOT 2 1187674 BODY BOTTOM 1 1188253 NAMEPLATE NEW SB 11 00 1 1187654 STIFFENER CAVITY 1 1187784 RACK CM 72 1 1187700 STIFFENER REAR 1 1187785 RACK GUIDE 5 POS 2 1187684 COVER 1 1187711 PLATE HEAT DEFLECTOR 1 1187704 MOUNT BURNER 1 NAT GAS COMPONENTS 1187675 LINING MOUNT SIDE 2 1133301 REGULATOR WC 4 NAT 2 1187677 LINING INNER SIDE 2 1187723 VALVE BURNER HI LO 2 1187697 SUPPORT HEAT DEFLECTOR 1 1008754 ORIFICE HOOD DRILL 54 8 1187720 HOOD PILOT 4 1183686 PILOT ASSY 4 1187721 COVER PILOT 4 1183246 ASM BURNER 8 PROP GAS COMPONENTS 1183251 W A MANIFOLD
5. ASM BURNER 4 PROP GAS COMPONENTS 1183251 W A MANIFOLD 2 1165704 REGULATOR WC 10 PRO 1 1183330 ASM MANIFOLD BURNER 2 1187723 VALVE BURNER HI LO 2 1183248 TUBE BURNER SUPPLY V 2 1008764 ORIFICE HOOD DRILL 64 4 1183264 TUBE PILOT ADJUST 1 1182628 PILOT ASSY 2 1183310 TUBE FLEX 1 4 x 16 LG 2 1183315 NIPPLE PIPE BLK 3 8 X 7 50 1 1186531 MANUAL PLATINUM CM 1 PARTS LIST P48 CM PT Qty PARTS LIST P48 CM PT Qty Part Number DESCRIPTION P48 Part Number DESCRIPTION P48 1187696 BODY SIDE 2 1183185 TUBE BURNER SUPPLY H 2 1187750 REAR BODY 1 1183186 TUBE BURNER SUPPLY CNTR 2 1183332 BRACKET ORFICE 6 1185226 TUBE 1 4 X 2 PILOT 1 1187621 FRONT BODY 1 1187779 KNOB VALVE ADJUST 2 1187751 BASE AZ 1 1187778 POLYPANEL NFR CM 2 1187753 GREASE DRAWER BA 2 1164085 VALVE ASM PILOT 1 1187755 BODY BOTTOM 1 1188253 NAMEPLATE NEW SB 11 00 1 1187652 STIFFENER CAVITY 1 1187762 TUBE VALVE SUPPLY 1 1187756 STIFFENER REAR 1 1187782 RACK CM 48 1 1187758 COVER 1 1187785 RACK GUIDE 5 POS 2 1187759 PLATE HEAT DEFLECTOR 1 NAT GAS COMPONENTS 1187760 MOUNT BURNER 1 1133301 REGULATOR WC 4 NAT 1 1187675 LINING MOUNT SIDE 2 1187723 VALVE BURNER HI LO 2 1187677 LINING INNER SIDE 2 1008754 ORIFICE HOOD DRILL 54 6 1187720 HOOD PILOT 3 1182628 PILOT ASSY 3 1187722 COVER PILOT 3 1183246 ASM BURNER 6 PROP GAS COMPONENTS 1183251 W A MANIFOLD 2 1165704 REGULATOR WC 10 PRO 1 1183331 ASM MANIFOLD BURNER 2 1187723 V
6. MELTER Southbend infrared Cheese Melters finish product in half the time of ordinary Cheese Melters The burners reach operating temperature in just 90 seconds and their intense infrared energy quickly heats the food not the surrounding air The rack adjusts to five heights on rack guides The cooking area has removable racks and drip trays for cleaning As food cooks drippings drain into a collection tray on the bottom of the Cheese Melter cavity To operate the Cheese Melter do the following 1 Light the constant burning pilots located near the front of the Cheese Melter burners unless the pilots are already lit 2 If necessary pull out and empty the bottom grease drawer 3 Turn the burner control to HIGH and visually check that the burners have ignited When the burners ignite a blue haze type flame will cover the surface of the ceramics but will gradually disappear within two minutes When the burner control is set to HIGH the ceramics will glow red and the flame on the surface of the ceramics should be barely visible with little or no blue haze When the burner control is set to LOW the surface of the ceramics will glow very dull red and the flame will have a blue haze color If the flame flutters or pops increase the temperature setting 4 Turn the burner control to HIGH or LOW as appropriate for the food to be finished 5 Raise or lower the Cheese Melter rack to the height appropriate for the food to be finished 6
7. and allow the Cheese Melter to cool STEP 7 WIPE CLEAN AND SHUT DOWN APPLIANCE 1 2 3 Wipe clean all surfaces Unless the Cheese Melter is to be placed in service immediately shut off the gas supply Make sure that a copy of this manual is available to the people who will operate and maintain the Cheese Melter Engineered to Perform Built to Last Pd SouTHBEND INSTALLATION AND OPERATION MANUAL 1186531 REv 0 12 05 PAGE 17 OF 28 SERVICE INFRARED CHEESE MELTER SERVICE N WARNING ADJUSTMENTS AND SERVICE WORK MAY BE PERFORMED ONLY BY A QUALIFIED TECHNICIAN WHO IS EXPERIENCED IN AND KNOWLEDGEABLE OF THE OPERATION OF COMMERCIAL COOKING EQUIPMENT TO ASSURE YOUR CONFIDENCE CONTACT YOUR AUTHORIZED SERVICE AGENCY FOR RELIABLE SERVICE DEPENDABLE ADVICE OR OTHER ASSISTANCE AND FOR GENUINE FACTORY PARTS NOTICE INSTALLATION OF OTHER THAN GENUINE SOUTHBEND RANGE PARTS WILL VOID THE WARRANTY ON THIS EQUIPMENT The serial plate is located under the Cheese Melter bottom drip pan at the front toward the left see Figure 1 on page 4 Replacement parts including parts not listed in this manual may be ordered either through a Southbend Authorized Parts Distributor or a Southbend Authorized Service Agency When ordering parts please supply the Model Number Serial Number Part Number and Part Description TROUBLESHOOTING Problem Look for Not enough heat Low pressure in gas supply Restriction
8. disconnection of this restraint is necessary to move the appliance for cleaning or maintenance reconnect the restraint when the appliance is moved back to its original installed position Southbend equipment is sturdily constructed of the best materials and is designed to provide durable service when treated with ordinary care To provide the best performance your equipment must be maintained in good condition and cleaned daily Naturally the periods for this care and cleaning depend on the amount and degree of usage Following daily and periodic maintenance procedures will enhance long life for your equipment Climatic conditions such as salt air may require more thorough and frequent cleaning or the life of the equipment could be adversely affected Keep exposed cleanable areas of Cheese Melter clean at all times See next page for instructions on cleaning stainless steel and baked enamel surfaces DAILY CLEANING AND MAINTENANCE To prevent excess smoking the Cheese Melter grid bottom grease drawer and the other Cheese Melter components must be kept clean of food remnants Use a wire brush or similar scraping utensil DO NOT use steel wool or a similar scrub pad that will leave small particles which can get into food The daily cleaning procedure is as follows 1 Remove the Cheese Melter grids and clean them with a wire brush or non toxic solvent 2 Remove the bottom grease drawer and clean it 3 Check that nothing has
9. in gas piping and or valves Misalignment of burner orifice tube Clogged burner orifice ncorrect burner orifice Too much heat Incorrect orifices Defective or incorrectly set pressure regulator Burner flame has excessive blue haze Obstruction of combustion air intake on rear of Cheese Melter Exhaust gases blocked by objects sitting on top of Cheese Melter Low pressure in gas supply Misalignment of orifice tube Burner flame fluttering Adjustto higher temperature setting Burner flame popping Cracked or loose ceramic Slow burner ignition Pilot flame out of adjustment Pilot alignment out of adjustment Pilot outage Pilot flame out of adjustment Draft condition Pilot orifice clogged Incorrect pilot orifice Engineered to Perform Built to Last PAGE 18 OF 28 INSTALLATION AND OPERATION MANUAL 1186531 Rev 0 12 05 PLZ4 SOUTHBEND INFRARED CHEESE MELTER SERVICE ACCESS TO SERVICEABLE PARTS Some serviceable parts are only accessible by removing body side panels and the front panel The main front panel is fastened with six sheet metal screws To remove the front panel remove these screws as well as the burner control valve knob and the rack height position lever knob The main front panel can then be pulled forward and removed Each body side panel is fastened with two sheet metal screws Remove body side screws and slide the body side forward and away from the unit r Figure
10. propane gas will create problems and affect burner operating characteristics A 1 8 pressure tap is located on the manifold to measure the manifold pressure The supply line to the Cheese Melter should be no smaller than the inside diameter of the pipe on the Cheese Melter to which it is connected Engineered to Perform Built to Last Va SoGuTHBEND INSTALLATION AND OPERATION MANUAL 1186531 REv 0 12 05 15 OF 28 INSTALLATION INFRARED CHEESE MELTER N CAUTION ALL PIPE JOINTS AND CONNECTIONS MUST BE TESTED THOROUGHLY FOR GAS LEAKS USE ONLY SOAPY WATER FOR TESTING ON ALL GASES NEVER USE AN OPEN FLAME TO CHECK FOR GAS LEAKS ALL CONNECTIONS MUST BE CHECKED FOR LEAKS AFTER THE APPLIANCE HAS BEEN PUT INTO OPERATION TEST PRESSURE SHOULD NOT EXCEED 14 W C 1 Check that the control valves on the Cheese Melter are in the OFF position 2 Purge the gas supply line to clean out dust dirt or other foreign matter before connecting the line to the Cheese Melter 3 For wall mount and countertop models connect the gas supply to the inlet at right rear corner N CAUTION HOLD THE INLET SUPPLY PIPE WITH A WRENCH WHEN TIGHTENING ADDED FITTINGS TO AVOID DAMAGE TO THE REGULATOR VALVE AND OTHER COMPONENTS 4 Forthe flue riser mounted model either attach the gas supply to the gas pipe extending out of a hole on the rear of the flue riser or if the optional internal piping was ordered connect the gas pipe exte
11. under the Cheese Melter bottom grease drawer at the front toward the left see Figure 1 below Read these instructions carefully before attempting installation Installation and initial startup should be performed by a qualified installer Unless the installation instructions for this product are followed by a qualified service technician a person experienced in and knowledgeable of the installation of commercial gas and or electric cooking equipment then the terms and conditions on the Manufacturer s Limited Warranty will be rendered void and no warranty of any kind shall apply In the event you have questions concerning the installation use care or service of the product contact Southbend Technical Service 1100 Old Honeycutt Road Fuquay Varina North Carolina 27526 USA 919 552 9161 www southbendnc com r Figure 1 Location of Serial Plate Serial Plate Hidden under grease drawer Engineered to Perform Built ta Last PAGE 4 OF 28 INSTALLATION AND OPERATION MANUAL 1186531 Rev 0 12 05 Va SGUTHBEND INFRARED CHEESE MELTER OPERATION SPECIFICATIONS NOTICE Local codes regarding installation vary greatly from one area to another The National Fire Protection Association Inc states in its NFPA 96 latest edition that local codes are the authority having jurisdiction when it comes to installation requirements for equipment Therefore installations must comply with all local codes or in the absenc
12. 169 DEFLECTOR FLUE 1 1008754 ORIFICE HOOD DRILL 54 6 1183246 ASM BURNER 6 1182628 PILOT ASSY 3 1183251 W A MANIFOLD 2 1183331 ASM MANIFOLD BURNER 2 PROP GAS COMPONENTS 1187625 ASM INNER LINING 1 1165704 REGULATOR WC 10 PRO 1 1183248 TUBE BURNER SUPPLY V 2 1187723 VALVE BURNER HI LO 2 1183264 TUBE PILOT ADJUST 1 1008764 ORIFICE HOOD DRILL 64 6 1183310 TUBE FLEX 1 4 x 16 LG 3 1182628 PILOT ASSY 3 1183315 NIPPLE PIPE BLK 3 8 X 7 50 1 1183185 TUBE BURNER SUPPLY H 2 1186531 MANUAL PLATINUM CM 1 PARTS LIST P60 CM Qty PARTS LIST P60 CM Qty Part Number DESCRIPTION P60 Part Number DESCRIPTION P60 1183202 BODY SIDE LEFT 1 1183259 TUBE BURNER SUPPLY H 2 1183323 BODY SIDE RIGHT 1 1185226 TUBE 1 4 X 2 PILOT 2 1183332 BRACKET ORFICE 6 1187779 KNOB VALVE ADJUST 2 1187622 FRONT BODY 1 1187778 POLYPANEL NFR CM 2 1187644 BASE AZ 1 1164085 VALVE ASM PILOT 1 1187660 GREASE DRAWER BA 2 1188253 NAMEPLATE NEW SB 11 00 1 1187638 BODY BOTTOM BACK 1 1187666 TUBE VALVE SUPPLY 1 1187652 STIFFENER CAVITY 1 1187783 RACK CM 60 1 1187650 COVER 1 1187785 RACK GUIDE 5 POS 2 1187648 PLATE HEAT DEFLECTOR 1 NAT GAS COMPONENTS 1187607 SUPPORT REAR 1 1133301 REGULATOR WC 4 NAT 1 1187664 MOUNT BURNER 1 1187723 VALVE BURNER HI LO 2 1187656 DEFLECTOR FLUE 1 1008754 ORIFICE HOOD DRILL 54 6 1183246 ASM BURNER 6 1183686 PILOT ASSY 3 1183251 W A MANIFOLD 2 1187670 ASM MANIFOLD BURNER 2 PROP GAS COMPONENTS 118
13. 3251 W A MANIFOLD 2 1187671 ASM MANIFOLD BURNER 2 PROP GAS COMPONENTS 1187628 ASM INNER LINING 1 1165704 REGULATOR WC 10 PRO 2 1183248 TUBE BURNER SUPPLY V 2 1187723 VALVE BURNER HI LO 2 1183264 TUBE PILOT ADJUST 2 1008764 ORIFICE HOOD DRILL 64 8 1187712 TUBE FLEX 1 4 x 17 LG 4 1183686 PILOT ASSY 4 1183315 NIPPLE PIPE BLK 3 8 X 7 50 2 1183186 TUBE BURNER SUPPLY CENT 2 1186531 MANUAL PLATINUM CM 1 PARTS LIST P32 CM PT Qty PARTS LIST P32 CM Qty Part Number DESCRIPTION P32 Part Number DESCRIPTION P32 1187696 BODY SIDE 2 1183184 TUBE BURNER SUPPLY H 2 1187724 REAR BODY 1 1187779 KNOB VALVE ADJUST 2 1183332 BRACKET ORFICE 4 1187778 POLYPANEL NFR CM 2 1187620 FRONT BODY 1 1164085 VALVE ASM PILOT 1 1187725 BASE AZ 1 1188253 NAMEPLATE NEW SB 11 00 1 1187727 GREASE DRAWER BA 2 1187736 TUBE VALVE SUPPLY 1 1187729 BODY BOTTOM 1 1187781 RACK CM 32 1 1183108 STIFFENER CAVITY 1 1187785 RACK GUIDE 5 POS 2 1187730 STIFFENER REAR 1 1187732 COVER 1 1187733 PLATE HEAT DEFLECTOR 1 NAT GAS COMPONENTS 1187734 MOUNT BURNER 1 1133301 REGULATOR WC 4 NAT 1 1187675 LINING MOUNT SIDE 2 1187723 VALVE BURNER HI LO 2 1187677 LINING INNER SIDE 2 1008754 ORIFICE HOOD DRILL 54 4 1187720 HOOD PILOT 2 1182628 PILOT ASSY 2 1187722 COVER PILOT 2 1183246 ASM BURNER 4 PROP GAS COMPONENTS 1183251 W A MANIFOLD 2 1165704 REGULATOR WC 10 PRO 1 1183330 ASM MANIFOLD BURNER 2 1187723 VALVE BURNER HI LO 2 1183248 TU
14. 7627 ASM INNER LINING 1 1165704 REGULATOR WC 10 PRO 1 1183248 TUBE BURNER SUPPLY V 2 1187723 VALVE BURNER HI LO 2 1183264 TUBE PILOT ADJUST 1 1008764 ORIFICE HOOD DRILL 64 6 1187672 TUBE FLEX 1 4 x 20 LG 1 1183686 PILOT ASSY 3 1187712 TUBE FLEX 1 4 x 17 LG 1 1183315 NIPPLE PIPE BLK 3 8 X 7 50 1 1186531 MANUAL PLATINUM CM 1 PAGE 22 OF 28 INSTALLATION AND OPERATION MANUAL 1186531 Rev 0 12 05 Va SouTHBEND INFRARED CHEESE MELTER SERVICE PARTS CONT PARTS LIST P72 CM Qty PARTS LIST P72 CM Qty Part Number DESCRIPTION P72 Part Number DESCRIPTION P72 1183202 BODY SIDE LEFT 1 1185226 TUBE 1 4 X 2 PILOT 2 1183323 BODY SIDE RIGHT 1 1187779 KNOB VALVE ADJUST 2 1183332 BRACKET ORFICE 8 1187778 POLYPANEL NFR CM 2 1187623 FRONT BODY 1 1164085 VALVE ASM PILOT 2 1187646 BASE AZ 1 1188253 NAMEPLATE NEW SB 11 00 1 1187662 GREASE DRAWER BA 2 1187784 RACK CM 72 1 1187639 BODY BOTTOM BACK 1 1187785 RACK GUIDE 5 POS 2 1187654 STIFFENER CAVITY 1 1187651 COVER 1 1187649 PLATE HEAT DEFLECTOR 1 NAT GAS COMPONENTS 1187608 SUPPORT REAR 1 1133301 REGULATOR WC 4 NAT 2 1187665 MOUNT BURNER 1 1187723 VALVE BURNER HI LO 2 1187657 DEFLECTOR FLUE 1 1008754 ORIFICE HOOD DRILL 54 8 1183246 ASM BURNER 8 1183686 PILOT ASSY 4 118
15. 8 Access to Serviceable Parts Burner Manifold Body Side Pilot Adjust Body Side Front Panel L Pressure Regulator L Burner Adjust Valve If necessary or convenient wall mounted and flue riser mounted models can be un mounted for servicing or repairs Use two people since the Cheese Melter weighs about 175 pounds 79 kilograms Refer to the installation procedure in the previous section of this manual for guidance ADJUSTMENT OF CHEESE MELTER PILOTS The pilots are adjusted at the factory If later the pilots are over adjusted to the point where the flame is leaving its port or blowing off the result is an unstable condition in which the pilot may extinguish If necessary adjust the pilots using the following procedure 1 If necessary light the pilots 2 Locate the pilot adjustment screw which adjusts both pilots It is a small slotted screw located on the pilot valve and is accessed though the plugged hole in the front panel above the control valve knob 3 Turn the pilot adjustment screw to adjust the size of the pilot flames The flame on each pilot should be large enough to extend along the flame carrier to the burner surface ADJUSTMENT OF LOW SETTING The minimum gas flow to the burners is controlled by the burner valves It provides an infinite variable adjustment from low to high Turn the knob to the desired position so that when the Cheese Melter control knob is in the LOW position
16. 87605 SUPPORT REAR 1 1133301 REGULATOR WC 4 NAT 1 1183134 MOUNT BURNER 1 1187723 VALVE BURNER HI LO 2 1183132 DEFLECTOR FLUE 1 1008754 ORIFICE HOOD DRILL 54 4 1183246 ASM BURNER 4 1182628 PILOT ASSY 2 1183251 W A MANIFOLD 2 PROP GAS COMPONENTS 1183330 ASM MANIFOLD BURNER 2 1165704 REGULATOR WC 10 PRO 1 1187626 ASM INNER LINING 1 1187723 VALVE BURNER HI LO 2 1183248 TUBE BURNER SUPPLY V 2 1008764 ORIFICE HOOD DRILL 64 4 1183264 TUBE PILOT ADJUST 1 1182628 PILOT ASSY 2 1183310 TUBE FLEX 1 4 x 16 LG 2 1186531 MANUAL PLATINUM CM 1 PARTS LIST P36 CM Qty PARTS LIST P36 CM Qty Part Number DESCRIPTION P36 Part Number DESCRIPTION P36 1183202 BODY SIDE LEFT 1 1183315 NIPPLE PIPE BLK 3 8 X 7 50 1 1183323 BODY SIDE RIGHT 1 1183259 TUBE BURNER SUPPLY H 2 1183332 BRACKET ORFICE 4 1187779 KNOB VALVE ADJUST 2 1187619 FRONT BODY 1 1187778 POLYPANEL NFR CM 2 1183208 BASE AZ 1 1164085 VALVE ASM PILOT 1 1183209 GREASE DRAWER BA 1 1188253 NAMEPLATE NEW SB 11 00 1 1183210 BODY BOTTOM BACK 1 1183256 TUBE VALVE SUPPLY 1 1183219 STIFFENER CAVITY 1 1187780 RACK CM 36 1 1183262 COVER 1 1187785 RACK GUIDE 5 POS 2 1183263 PLATE HEAT DEFLECTOR 1 NAT GAS COMPONENTS 1187604 SUPPORT REAR 1 1133301 REGULATOR WC 4 NAT 1 1183257 MOUNT BURNER 1 1187723 VALVE BURNER HI LO 2 1183220 DEFLECTOR FLUE 1 1008754 ORIFICE HOOD DRILL 54 4 1183246 ASM BURNER 4 1182628 PILOT ASSY 2 1183251 W A MANIFOLD 2 PROP GAS COMPONENT
17. ALVE BURNER HI LO 2 1183248 TUBE BURNER SUPPLY V 2 1008764 ORIFICE HOOD DRILL 64 6 1183264 TUBE PILOT ADJUST 1 1182628 PILOT ASSY 3 1183310 TUBE FLEX 1 4 x 16 LG 3 1183315 NIPPLE PIPE BLK 3 8 X 7 50 1 1186531 MANUAL PLATINUM CM 1 PAGE 24 OF 28 INSTALLATION AND OPERATION MANUAL 1186531 Rev 0 12 05 FPAaSGUTHBEND INFRARED CHEESE MELTER SERVICE PARTS CONT PARTS LIST P60 CM PT Qty PARTS LIST P60 CM PT Qty Part Number DESCRIPTION P60 Part Number DESCRIPTION P60 1187696 BODY SIDE 2 1146824 NIPPLE PIPE BLK 3 8 X 4 00 1 1187694 REAR BODY 1 1183259 TUBE BURNER SUPPLY H 2 1183332 BRACKET ORFICE 6 1185226 TUBE 1 4 X 2 PILOT 2 1187622 FRONT BODY 1 1187779 KNOB VALVE ADJUST 2 1187679 BASE AZ 1 1187778 POLYPANEL NFR CM 2 1187706 GREASE DRAWER BA 2 1164085 VALVE ASM PILOT 1 1187673 BODY BOTTOM 1 1188253 NAMEPLATE NEW SB 11 00 1 1187652 STIFFENER CAVITY 1 1187685 TUBE VALVE SUPPLY 1 1187698 STIFFENER REAR 1 1187783 RACK CM 60 1 1187683 COVER 1 1187785 RACK GUIDE 5 POS 2 1187710 PLATE HEAT DEFLECTOR 1 1187702 MOUNT BURNER 1 NAT GAS COMPONENTS 1187675 LINING MOUNT SIDE 2 1133301 REGULATOR WC 4 NAT 1 1187677 LINING INNER SIDE 2 1187723 VALVE BURNER HI LO 2 1187697 SUPPORT HEAT DEFLECTOR 1 1008754 ORIFICE HOOD DRILL
18. BE BURNER SUPPLY V 2 1008764 ORIFICE HOOD DRILL 64 4 1183264 TUBE PILOT ADJUST 1 1182628 PILOT ASSY 2 1183310 TUBE FLEX 1 4 x 16 LG 2 1183315 NIPPLE PIPE BLK 3 8 X 7 50 1 1186531 MANUAL PLATINUM CM 1 Engineered to Perform Built to Last Pd SouTHBEND INSTALLATION AND OPERATION MANUAL 1186531 REv 0 12 05 PAGE 23 OF 28 SERVICE INFRARED CHEESE MELTER PARTS CONT PARTS LIST P36 CM PT Qty PARTS LIST P36 CM PT Qty Part Number DESCRIPTION P36 Part Number DESCRIPTION P36 1187696 BODY SIDE 2 1183259 TUBE BURNER SUPPLY H 2 1187737 REAR BODY 1 1187779 KNOB VALVE ADJUST 2 1183332 BRACKET ORFICE 4 1187778 POLYPANEL NFR CM 2 1187619 FRONT BODY 1 1164085 VALVE ASM PILOT 1 1187738 BASE AZ 1 1188253 NAMEPLATE NEW SB 11 00 1 1187740 GREASE DRAWER BA 2 1187749 TUBE VALVE SUPPLY 1 1187742 BODY BOTTOM 1 1187780 RACK CM 36 1 1183219 STIFFENER CAVITY 1 1187785 RACK GUIDE 5 POS 2 1187743 STIFFENER REAR 1 1187745 COVER 1 1187746 PLATE HEAT DEFLECTOR 1 NAT GAS COMPONENTS 1187747 MOUNT BURNER 1 1133301 REGULATOR WC 4 NAT 1 1187675 LINING MOUNT SIDE 2 1187723 VALVE BURNER HI LO 2 1187677 LINING INNER SIDE 2 1008754 ORIFICE HOOD DRILL 54 4 1187720 HOOD PILOT 2 1182628 PILOT ASSY 2 1187722 COVER PILOT 2 1183246
19. PERATION MANUAL 1186531 Rev 0 12 05 Pd SoGuTHBEND INFRARED CHEESE MELTER OPERATION VENTILATION N WARNING Improper ventilation can result in personal injury or death Ventilation which fails to properly remove flue products can cause headaches drowsiness nausea or could result in death The flue vent located at the top of the unit must not be blocked or covered at any time All gas appliances must be installed in such a manner that the flow of combustion and ventilation air is not obstructed Provisions for adequate air supply must be provided NOTICE Proper ventilation is the owner s responsibility Any problem due to improper ventilation will not be covered by the warranty Do not obstruct the front of the Cheese Melter since combustion air enters through this area Be sure to inspect and clean the ventilation system according to the ventilation equipment manufacturer s instructions If a ventilation canopy is used it is recommended that the canopy extend 6 past the Cheese Melter and that the bottom edge be located 6 6 from the floor Filters should be installed at an angle of 45 or more from the horizontal This position prevents dripping grease and facilitates collecting the run off grease in a drip pan under the filter A strong exhaust fan tends to create a vacuum in the room and may interfere with burner performance or may extinguish pilot flames Fresh air openings approximately equal to the fan ar
20. RAME SLIPPORT 4 T A SELF TAP SCREWS THROUGH FRAME nT BALA va SOGUTHBEND wstaation AND OPERATION MANUAL 1186531 REv 0 12 05 PAGE 13 OF 28 INSTALLATION INFRARED CHEESE MELTER STEP 2B MOUNT ON WALL The Infrared Cheese Melter is installed by first attaching a mounting bracket to the wall then attaching the Cheese Melter to the bracket 1 Attach the wall mount assembly to the wall using the six 1 4 x 2 lag screws and six washers provided see Figure 5 Screw through frame and into wall studs since the Cheese Melter weighs about 175 pounds 79 kilograms 2 Check that the wall mount is level both side to side and front to back r Figure5 Installation of Wall Bracket for Infrared Cheese Melter To Wall 6 Stud Lag Screws w Flat Washers Through Frame And Into Wall Stud 3 10 Self Tap Through Hanger Into Top Frame Support To Wall 4 1 4 Self Tap Screws Through Frame Into Broiler 3 It may be more convenient to prepare the gas supply line before the Cheese Melter is mounted on the wall bracket If so install the supply line and connector now but do not yet attach it to the Cheese Melter 4 Liftthe Cheese Melter using two people is recommended and hook the Cheese Melter hook over the top of the front of the wall bracket If necessary move the Cheese Melter left or right so that the holes in the top of the Cheese Melter hook line up with the holes in the wall brack
21. S 1183330 ASM MANIFOLD BURNER 2 1165704 REGULATOR WC 10 PRO 1 1187624 ASM INNER LINING 1 1187723 VALVE BURNER HI LO 2 1183248 TUBE BURNER SUPPLY V 2 1008764 ORIFICE HOOD DRILL 64 4 1183264 TUBE PILOT ADJUST 1 1182628 PILOT ASSY 2 1183310 TUBE FLEX 1 4 x 16 LG 2 1186531 MANUAL PLATINUM CM 1 Engineered to Perform Built to Last Fa SIOUTHBEND INSTALLATION AND OPERATION MANUAL 1186531 REv 0 12 05 PAGE 21 or 28 SERVICE PARTS CONT INFRARED CHEESE MELTER PARTS LIST P48 CM Qty PARTS LIST P48 CM Qty Part Number DESCRIPTION P48 Part Number DESCRIPTION P48 1183202 BODY SIDE LEFT 1 1183186 TUBE BURNER SUPPLY CNTR 2 1183323 BODY SIDE RIGHT 1 1185226 TUBE 1 4 X 2 PILOT 1 1183332 BRACKET ORFICE 6 1187779 KNOB VALVE ADJUST 2 1187621 FRONT BODY 1 1187778 POLYPANEL NFR CM 2 1183142 BASE AZ 1 1164085 VALVE ASM PILOT 1 1183144 GREASE DRAWER BA 2 1188253 NAMEPLATE NEW SB 11 00 1 1183141 BODY BOTTOM BACK 1 1183158 TUBE VALVE SUPPLY 1 1183145 STIFFENER CAVITY 1 1187782 RACK CM 48 1 1183161 COVER 1 1187785 RACK GUIDE 5 POS 2 1183159 PLATE HEAT DEFLECTOR 1 NAT GAS COMPONENTS 1187606 SUPPORT REAR 1 1133301 REGULATOR WC 4 NAT 1 1183171 MOUNT BURNER 1 1187723 VALVE BURNER HI LO 2 1183
22. UAL 1186531 REv 0 12 05 PAGE 7 OF 28 OPERATION INFRARED CHEESE MELTER OPERATION N DANGER EXPLOSION HAZARD In the event a gas odor is detected shut down equipment at the main shutoff valve Immediately call the emergency phone number of your gas supplier N CAUTION If the Cheese Melter pilots should go out the flow of gas to the Cheese Melter burners is NOT interrupted Consequently it is the responsibility of the operator to check the ignition of the burners immediately EVERY TIME the Cheese Melter is turned on Should ignition fail after 10 seconds turn off burners wait 5 minutes and then try again NOTICE Southbend infrared Cheese Melters cook food in about half the time of conventional Cheese Melters so adjust cooking times Southbend infrared Cheese Melters are unique in design They incorporate our exclusive ceramic tile burners which generate infrared rays that provide better quality products in about one half the usual broiling time and with less gas input than ordinary Cheese Melters Very little energy is wasted in heating secondary surfaces which is necessary for conventional type Cheese Melters Since the surface of the ceramic tiles becomes red hot in less than one half minute the Cheese Melter is ready to start broiling with a very short preheat time thereby saving time labor and energy These glowing surfaces emit intense infrared rays which are transmitted directly onto the produc
23. ad Fuquay Varina NC 27526 www southbendnc com Engineered to Perform Built to Last PAGE 28 OF 28 INSTALLATION AND OPERATION MANUAL 1186531 Rev 0 12 05 Va SGUTHBEND
24. been placed on top of the Cheese Melter which will block the escape of combustion exhaust 4 Checkthat the air intake openings on the rear of the Cheese Melter are not obstructed MONTHLY CLEANING AND MAINTENANCE The following tasks should be performed monthly 1 Check for proper pilot operation The flame on each pilot should be just large enough to extend along the flame carrier to the burner surface If adjustment is necessary call for service 2 Check for proper burner operation When the burner control is set to HIGH the ceramics should glow red and the flame on the surface of the ceramics should be barely visible with little or no blue haze When the burner control is set to LOW the surface of the ceramics should glow very dull red and the flame should have a blue haze color If flame should flutter or pop adjust to higher temperature setting SEMIANNUAL CLEANING AND MAINTENANCE At least twice a year the venting system should be examined and cleaned STAINLESS STEEL SURFACES To remove normal dirt grease and product residue from stainless steel surfaces that operate at LOW temperature use ordinary soap and water with or without detergent applied with a sponge or cloth Dry thoroughly with a clean cloth To remove BAKED ON grease and food splatter or condensed vapors apply cleanser to a damp cloth or sponge and rub cleanser on the metal in the direction of the polishing lines on the metal Rubbing cleanser as gently as
25. ch it is configured and adjusted The Infrared Cheese Melter mounts on the flue riser of a range and either will have a 3 8 rear gas connection with a 3 8 male NPT connector extending through the rear of the flue riser see Figure 2 on page 6 or will have the optional internal piping to the front manifold of the range For wall mount and countertop models the gas connection 3 8 NPT extends directly out the rear of the Cheese Melter near the bottom right rear corner or using an elbow out the top of the Cheese Melter near the top right rear corner Minimum supply pressure is 7 W C for natural gas 11 W C for propane An internal pressure regulator and shutoff valve are provided If using a flexible hose gas connection the I D of the hose must not be smaller than the connector on the Cheese Melter and must comply with ANSI Z21 69 Provide an adequate means of restraint to prevent undue strain on the gas connection If applicable the vent line from the gas appliance pressure regulator must be installed to the outdoors in accordance with local codes or in the absence of local codes with the National Fuel Gas Code ANSI Z223 1 Natural Gas Installation Code CAN CGA B149 1 or the Propane Installation Code CAN CGA B 149 2 as applicable An adequate gas supply is imperative Undersized or low pressure lines will restrict the volume of gas required for satisfactory performance Fluctuations of more than 2596 on natural gas or 1096 on
26. e of local codes with the National Fuel Gas Code ANSI Z223 1 Natural Gas Installation Code CAN CGA B149 1 or the Propane Installation Code CAN CGA B149 2 as applicable including 1 The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1 2 psi 3 45 kPa 2 The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 psi 3 45 kPa Southbend reserves the right to change specifications and product design without notice Such revisions do not entitle the buyer to corresponding changes additions or replacements for previously purchased equipment This product is intended for commercial use only not for household use CLEARANCES There must be adequate clearance between the Cheese Melter and adjacent construction due to the heat generated by the Cheese Melter Clearance must also be provided for servicing and for operation The minimum clearance from non combustible construction is 1 on the sides and 3 75 on rear to permit combustion air to enter the rear of the Cheese Melter To service the Cheese Melter components all models require at least 6 accessibility clearance on the right and left side Adequate clearance must be provided in front of the Ch
27. e riser is shipped with the Cheese Melter and range Depending on the shipping requirements the Cheese Melter flue riser and range base may already be partially or completely assembled 1 Attach the flue riser to the rear of the range using the installation procedure included in the range manual but do not attach the wall shield the back of the flue riser yet 2 Lift the Cheese Melter using two people is recommended and hook the Cheese Melter hook over the top front edge of the flue riser If necessary move the Cheese Melter left or right so that the holes in the top of the Cheese Melter hook line up with the holes in the top of the flue riser then secure the Cheese Melter hook to the flue riser using three 10 self tapping screws provided 3 Secure the bottom of the Cheese Melter to the flue riser with the four 14 self tapping screws provided The holes are accessible from the rear of the unit behind the wall shield 4 Ifthe optional internal piping from the Cheese Melter to the range was ordered connect the gas line now as described in Step 3 before attaching the wall shield 5 Attach the wall shield which forms the rear of the flue riser The gas supply inlet extending out from the rear of the Cheese Melter should be accessible through the corresponding hole on the back of the flue riser 6 Goon to Step 3 r Figure 4 Mounting of Infrared Cheese Melter on Flue Riser 3 10 SELF TAP SCREWS THROUGH HANGER INTO TOP F
28. ea will relieve such a vacuum The exhaust fan should be installed at least 2 above the vent opening on the top of the Cheese Melter If the Cheese Melter is connected directly to an outside flue a CSA design certified down draft diverter must be installed In case of unsatisfactory performance by any gas appliance check the appliance with the exhaust fan turned OFF Do this only long enough to check whether doing so corrects any problems with equipment performance Then turn the exhaust fan back on and let it run to remove any exhaust that may have accumulated during the test GAS SUPPLY The Cheese Melter is design certified for operation on natural or propane gases The Cheese Melter is shipped configured and adjusted for the type of gas specified by the purchaser which is indicated on the serial plate see Figure 1 on page 4 Connect the Cheese Melter ONLY to the type of gas for which it is configured and adjusted Gas Type Total BTU hour Burner Orifice Pilot Orifice Min Supply P ressure Manifold Pressure Natural Gas 40 000 No 54 P N 1008754 0 055 P N 1008754 TW 4 W C Propane 40 000 No 64 P N 1008764 0 036 P N 1008764 11 W C 10 W C A model that mounts on the flue riser of a range will have a 3 8 rear gas connection with a 3 8 male NPT connector extending through the rear of the flue riser see Figure 2 on page 6 Wall mount and countertop models will have a 3 8 rear gas connecti
29. eese Melter for operation and cleaning The high temperature flue products from the Cheese Melter burners flow out through a vented cover on top of the Cheese Melter Installation under a vented hood is recommended N WARNING MINIMUM CLEARANCES FROM COMBUSTIBLE CONSTRUCTION The countertop model requires a minimum clearance from combustible surfaces of 1 on the sides and 3 75 on rear The wall mount model requires a minimum clearance from combustible surfaces of 1 on the sides and 3 75 on the rear which is provided by the wall mounting bracket The range mount model to follow range minimum clearance from combustible surfaces of 6 on the sides and rear Engineered to Perform Built to Last Pad SouTHBEND INSTALLATION AND OPERATION MANUAL 1186531 REv 0 12 05 5 OF 28 OPERATION INFRARED CHEESE MELTER DIMENSIONS r Figure 2 MODEL WIDTH HEIGHT DEPTH WEIGHT m P32 CM 32 21 5 15 5 120 Ib P32 CM PT 813 546 394 54 Ig P36 CM 36 21 5 15 5 13516 P36 CM PT 915 546 394 61 P48 CM 48 21 5 15 5 175 Ib P48 CM PT 1220 546 394 79 kg P60 CM 60 21 5 15 5 220 Ib P60 CM PT 1524 546 394 100kg P72 CM 72 21 5 15 5 265 Ib P72 CM PT 1829 546 394 120kg Ey rasa WIDTH i mz TED 35 TNT rama Engineered to Perform Built ta Last PAGE 6 or 28 INSTALLATION AND O
30. et then secure the Cheese Melter hook to the wall mount bracket using three sheet metal screws 5 Secure the bottom of the Cheese Melter to the wall mount bracket with the four provided 77 self tap screws The holes are accessible from the opening in the bottom of the wall mount unit 6 Goonto Step 3 Engineered to Perform Built ta Last PAGE 14 OF 28 INSTALLATION AND OPERATION MANUAL 1186531 Rev 0 12 05 Pd SGUTHBEND INFRARED CHEESE MELTER INSTALLATION STEP 2C ATTACH COUNTERTOP LEGS 1 Install each leg by screwing them into the threaded holes in the bottom of the base 2 Stand the Cheese Melter on its legs and position to minimum clearances specified on serial tag r Figure 6 Attaching Legs for Countertop Infrared Cheese Melter 4 4 Adjustable Legs STEP 3 CONNECT GAS SUPPLY If this equipment is being installed at over 2 000 feet altitude and that information was not specified when ordered contact the appropriate authorized Southbend Service Representative or the Southbend Service Department Failure to install with proper orifice sizing will result in poor performance and may void the warranty The Cheese Melter is design certified for operation on natural or propane gases The Cheese Melter is shipped configured and adjusted for the type of gas specified by the purchaser which is indicated on the serial plate see Figure 1 on page 4 Connect the Cheese Melter ONLY to the type of gas for whi
31. he Cheese Melter rack and bottom drip pan Check that adequate ventilation fresh air supply and hood exhaust is available to the room in which the appliance will operate Wipe clean all surfaces STEP 6 CHECK CHEESE MELTER OPERATION 1 2 Turn gas supply on Immediately check all gas connections for leaks using soapy water Light the pilots see the appropriate Operation section elsewhere in this manual Check that the pilot flames are large enough to extend along the flame carrier to the burner surface If not adjust the pilots see page 19 Turn on the Cheese Melter burners and check for correct flame appearance and height at both the HIGH and LOW settings When the burners ignite a blue haze type flame will cover the surface of the ceramics but will gradually disappear within two minutes When the burner control is set to HIGH the ceramics should glow red and the flame on the surface of the ceramics should be barely visible with little or no blue haze When the burner control is set to LOW the surface of the ceramics should glow very dull red and the flame should have a blue haze color If flame should flutter or pop increase temperature setting Check that gas supply is adequate by simultaneously turning on all burners of all appliances connected to the same gas supply to their highest setting then again checking that the Cheese Melters pilot and burner flames have correct appearance and height Turn off all burners
32. iances are intended for commercial use only Not for household use Warranty will be void if service work is performed by other than a qualified technician or if other than genuine Southbend replacement parts are installed Give this Owner s Manual and important papers to the proper authority to retain for future reference Copyright 2005 by Southbend All rights reserved Published in the United States of America Engineered to Perform Built to Last PAGE 2 OF 28 INSTALLATION AND OPERATION MANUAL 1186531 Rev 0 12 05 PASGUTHBEND INFRARED CHEESE MELTER INTRODUCTION Pa SouTHBEND INTRODUCTION INFRARED SALAMANDER CHEESE MELTER INTRODUCTION Congratulations You have purchased one of the finest pieces of heavy duty commercial cooking equipment on the market You will find that your new equipment like all Southbend equipment has been designed and manufactured to meet the toughest standards in the industry Each piece of Southbend equipment is carefully engineered and designs are verified through laboratory tests and field installations With proper care and field maintenance you will experience years of reliable trouble free operation For best results read this manual carefully RETAIN THIS MANUAL FOR FUTURE REFERENCE This manual is for the Southbend Platinum Infrared Cheese Melter which may be mounted over a range or on a wall or used as a countertop unit by attaching legs to the base The serial plate is located
33. ing slack periods Engineered to Perform Built to Last Pd SouTHBEND INSTALLATION AND OPERATION MANUAL 1186531 REv 0 12 05 PAGE 11 OF 28 INSTALLATION INFRARED CHEESE MELTER INSTALLATION NOTICE These installation procedures must be followed by qualified personnel or warranty will be void Local codes regarding installation vary greatly from one area to another The National Fire Protection Association Inc states in its NFPA 96 latest edition that local codes are the authority having jurisdiction when it comes to installation requirements for equipment Therefore installations must comply with all local codes or in the absence of local codes with the National Fuel Gas Code ANSI Z223 1 Natural Gas Installation Code CAN CGA B149 1 or the Propane Installation Code CAN CGA B149 2 as applicable including 1 The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1 2 psi 3 45 kPa 2 The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 psi 3 45 kPa STEP 1 UNPACKING IMMEDIATELY INSPECT FOR SHIPPING DAMAGE All containers should be examined for damage before and during unloading The freight carrier has assumed responsibility fo
34. nding from the rear of the Cheese Melter to the corresponding gas pipe extending from the rear of the range below the Cheese Melter then attach the wall shield the rear of the flue riser 5 Turn on the gas and check for leaks using soapy water STEP 4 INSTALL SLOPED ENCLOSURE OPTIONAL ACCESSORY To install a sloped enclosure remove the body side screws and discard Remove screws 3 on the bottom toward the rear of the unit Position the hanger clip and fasten with screws 3 Remove screws 3 in the bottom of the face plate Slide the enclosure into the hanger clip Align the holes in the front of the enclosure with the holes in the bottom of the face plate Fasten with screws 3 r Figure 7 Installation of Sloped Enclosure If Ordered 8 LAERT Engineered to Perform Built to Last PAGE 16 OF 28 INSTALLATION AND OPERATION MANUAL 1186531 Rev 0 12 05 PASGUTHBEND INFRARED CHEESE MELTER INSTALLATION STEP 5 CHECK THE INSTALLATION 1 of ON D Check that all screws and bolts are tightened Check that gas connection has been made correctly Move the Cheese Melter into the final position at which it will be operated Check that the Cheese Melter is level Check that the appropriate minimum clearances are satisfied see page 5 including adequate clearance for combustion air to enter the rear of the Cheese Melter Check that there is sufficient clearance to pull out t
35. on with a 3 8 male NPT connector The gas connection can extend directly out the rear of the Cheese Melter near the bottom right rear corner Minimum supply pressure is 7 W C for natural gas 11 W C for propane An internal pressure regulator and shutoff valve are provided If using a flexible hose gas connection the I D of the hose must not be smaller than the connector on the Cheese Melter and must comply with ANSI Z21 69 Provide an adequate means of restraint to prevent undue strain on the gas connection Test pressure should not exceed 14 W C If applicable the vent line from the gas appliance pressure regulator must be installed to the outdoors in accordance with local codes or in the absence of local codes with the National Fuel Gas Code ANSI Z223 1 Natural Gas Installation Code CAN CGA B149 1 or the Propane Installation Code CAN CGA B149 2 as applicable An adequate gas supply is imperative Undersized or low pressure lines will restrict the volume of gas required for satisfactory performance Fluctuations of more than 2596 on natural gas or 1096 on propane gas will create problems and affect burner operating characteristics A 1 8 pressure tap is located on the manifold to measure the manifold pressure The supply line to the Cheese Melter should be no smaller than the inside diameter of the pipe on the Cheese Melter to which it is connected Engineered to Perform Built to Last Pd SouTHBEND INSTALLATION AND OPERATION MAN
36. possible in the direction of the polished lines will not mar the finish of the stainless steel NEVER RUB WITH A CIRCULAR MOTION Soil and burnt deposits which do not respond to the above procedure can usually be removed by rubbing the surface with SCOTCH BRITE scouring pads or STAINLESS scouring pads DO NOT USE ORDINARY STEEL WOOL as any particles left on the surface will rust and further spoil the appearance of the finish NEVER USE A Engineered to Perform Built to Last PAGE 10 OF 28 INSTALLATION AND OPERATION MANUAL 1186531 Rev 0 12 05 PLASGUTHBEND INFRARED CHEESE MELTER CLEANING amp MAINTENANCE WIRE BRUSH STEEL SCOURING PADS EXCEPT STAINLESS SCRAPER FILE OR OTHER STEEL TOOLS Surfaces which are marred collect dirt more rapidly and become more difficult to clean Marring also increases the possibility of corrosive attack Refinishing may then be required Heat tint is darkened areas that sometimes appear on stainless steel surfaces where the area has been subjected to excessive heat These darkened areas are caused by thickening of the protective surface of the stainless steel and are not harmful Heat tint can normally be removed by the foregoing but tint which does not respond to this procedure calls for a vigorous scouring in the direction of the polish lines using SCOTCH BRITE scouring pads or a STAINLESS scouring pad in combination with a powdered cleanser Heat tint may be lessened by reducing heat to the equipment dur
37. r N WARNING qoa n ae AN CAUTION This symbol refers to a potential hazard or unsafe practice that could result in injury product damage or property damage NOTICE This symbol refers to information that needs special attention or must be fully understood even though not dangerous N WARNING FIRE HAZARD FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors and liquids in the vicinity of cooking appliances Keep area around cooking appliances free and clear of combustibles Purchaser of equipment must post in a prominent location detailed instructions to be followed in the event the operator smells gas Obtain the instructions from the local gas supplier N WARNING BURN HAZARD Contact with hot surfaces will cause severe burns Always use caution when operating cooking appliances N WARNING EXPLOSION AND ASPHYXIATION HAZARD In the event a gas odor is detected shut down equipment at the main gas shutoff valve and immediately call the emergency phone number of your gas supplier Improper ventilation can result in headaches drowsiness nausea and could result in death Do not obstruct the flow of combustion and ventilation air to and from cooking appliances N WARNING ELECTRIC SHOCK HAZARD For appliances that use electric power disconnect the power to the appliance before cleaning Do not remove panels that require tools to remove NOTICE Southbend appl
38. r its safe transit and delivery If damaged equipment is received either apparent or concealed a claim must be made with the delivering carrier Apparent damage or loss must be noted on the freight bill at the time of delivery The freight bill must then be signed by the carrier representative Driver If the bill is not signed the carrier may refuse the claim The carrier can supply the necessary forms A request for inspection must be made to the carrier within 15 days if there is concealed damage or loss that is not apparent until after the equipment is uncrated The carrier should arrange an inspection Be certain to hold all contents plus all packing material 1 Cut the banding straps and remove the corrugated cardboard surrounding the Cheese Melter Do not remove of the attached tags or labels until the Cheese Melter is installed and working properly 2 Cut the banding strap holding the Cheese Melter to the wooden skid 3 If installing Infrared Cheese Melter which mounts over a range go to Step 2a If installing Infrared Cheese Melter which mounts on a wall go to Step 2b If installing Infrared Cheese Melter which has legs for countertop use go to Step 2c Engineered to Perform Built to Last PAGE 12 OF 28 INSTALLATION AND OPERATION MANUAL 1186531 Rev 0 12 05 PASGUTHBEND INFRARED CHEESE MELTER INSTALLATION STEP 2A MOUNT ON FLUE RISER OF RANGE The Infrared Cheese Melter mounts over a range A special flu
39. rew underneath Rotating the adjustment screw clockwise increases the manifold pressure After the pressure has been adjusted turn the Cheese Melter control knob to OFF replace the top of the pressure regulator and disconnect the pressure measuring device replacing the plug into the connector on the manifold Engineered to Perform Built to Last PAGE 20 or 28 INSTALLATION AND OPERATION MANUAL 1186531 Rev 0 12 05 PLZ4 SOUTHBEND INFRARED CHEESE MELTER PARTS SERVICE The following table describes the serviceable parts For parts not listed contact a Southbend Authorized Parts Distributor or a Southbend Authorized Service Agency PARTS LIST P32 CM Qty PARTS LIST P32 CM Qty Part Number DESCRIPTION P32 Part Number DESCRIPTION P32 1183202 BODY SIDE LEFT 1 1183315 NIPPLE PIPE BLK 3 8 X 7 50 1 1183323 BODY SIDE RIGHT 1 1183184 TUBE BURNER SUPPLY H 2 1183332 BRACKET ORFICE 4 1187779 KNOB VALVE ADJUST 2 1187620 FRONT BODY 1 1187778 POLYPANEL NFR CM 2 1183105 BASE AZ 1 1164085 VALVE ASM PILOT 1 1183107 GREASE DRAWER BA 1 1188253 NAMEPLATE NEW SB 11 00 1 1183104 BODY BOTTOM BACK 1 1183121 TUBE VALVE SUPPLY 1 1183108 STIFFENER CAVITY 1 1187781 RACK CM 32 1 1183124 COVER 1 1187785 RACK GUIDE 5 POS 2 1183122 PLATE HEAT DEFLECTOR 1 NAT GAS COMPONENTS 11
40. t thereby yielding better tasting broiled food in less time The Cheese Melter design supplies 100 clean primary air to the burners ensuring efficient combustion and maintaining full production capacity and maximum recovery even in the most severe conditions of grease vapors and smoke atmospheres which are created during any broiling process Southbend infrared Cheese Melters provide such rapid speed and recovery that broiling techniques may require some modification in order to take full advantage of their productive capabilities The location of the Cheese Melter controls and other components are shown in Figure 3 below r Figure 3 Cheese Melter Operation Flue Vent Variable Adjust HI OFF Independent Temperature IT Control Knobs lt Aa s LU Rear Gas Supply 3 8 NPT Male k Chrome Rack al Optional 4 Legs Removable Pilot Locations Grease Drawer Engineered to Perform Built ta Last PAGE 8 or 28 INSTALLATION AND OPERATION MANUAL 1186531 Rev 0 12 05 SoGuTHBEND INFRARED CHEESE MELTER OPERATION LIGHTING AFTER GAS HAS BEEN SHUT OFF When turning on the main gas supply to an appliance or a group of appliances do the following 1 Make sure that all the control valves and power switches of all the appliances are in the OFF position 2 Turn on the main gas supply valve 3 Light the standing pilots of each connected appliance OPERATION OF INFRARED CHEESE
41. the burner flames do not flutter or pop but rather burn with a dull red or a blue haze Engineered to Perform Built to Last Pd SouTHBEND INSTALLATION AND OPERATION MANUAL 1186531 REv 0 12 05 PAGE 19 OF 28 SERVICE INFRARED CHEESE MELTER ADJUSTMENT OF CHEESE MELTER BURNERS The infra red burners require no air adjustment after they have left the factory If a major change in burner operation is noticed check for obstruction of airflow around the orifice Burner performance is affected by a orifice size b pressure c injection and d primary airflow The burner orifice must be centered within the air mixer opening ADJUSTMENT OF GAS PRESSURE REGULATOR The pressure regulator is located in the right hand interior compartment of the Cheese Melter Accessing it will require removing the front panel and the right side panel of the Cheese Melter The regulator is preset for 4 W C for natural gas or 10 W C for propane gas If adjustment is necessary do the following 1 2 3 Turn Cheese Melter control knob to OFF Attach a pressure measuring device to the 1 8 NPT connector located on the front of each burner manifold Turn the Cheese Melter control knob to HIGH and with the burners lit check the manifold pressure The pressure should be 4 W C for natural gas or 10 W C for propane gas If necessary adjust the pressure by unscrewing the top of the pressure regulator use a screwdriver to expose the adjustment sc

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