Snapper 5/14, 8/14 User's Manual
Contents
1. OPERATING INSTRUCTIONS General Your Chipper Shredder is easy to set up and operate but requires simple precautions that are very important but easy to follow Please review the following instructions and illustrations carefully Always comply with these and all other safety and operating instructions in this manual and on warning labels on the chipper shredder unit whenever handling or operating this machinery Always wear safety goggles when operating the chip per shredder Never allow anyone to operate the unit or remain in the immediate area unless they are wearing approved safety goggles Proper Stance For Chipping Always maintain a stable well balanced stance to one side of the unit when operating the chipper shredder Never stand directly in front of the chipper cone when performing chipping operations since occasional kick backs may occur and result in you being struck by the tree limb or branch being kicked back Hold tree limbs and branches carefully to maintain control as they are being fed into the chipper cone letting the self feeding action of the unit pull the material in Operation Figure 7 Proper Stance for Chipping Never wrap your fingers around tree limbs and branches so tightly that you can t let go quickly if the tree limb or branch is suddenly pulled into the chipper block or shred der hopper area Leaves and other lightweight organic matter can be quickly shredded in your chippe2. Simplicity SNAPPER Baker Chipper Shredder OPERATOR S MANUAL Chipper Shredder 5 14 Series Mfg No Description 85637 Model SAC55140BV 5HP Chipper Shredder 1692203 Model 5 14 5HP Chipper Shredder 1692352 Model 5 14 5HP Chipper Shredder Export 1692722 Model 5 14 5HP Chipper Shredder Export 9050100 Model 5 14 5HP Chipper Shredder 8 14 Series Mfg No Description 1692330 Model 8 14 8HP Chipper Shredder 1692568 Model 8 14 8HP Chipper Shredder Export 1692331 Model 8 14 8HP Chipper Shredder 1713249 04 Supercedes 1713250 Rev Date 9 2003 Revision No 04 TP 100 2167 04 CS SBN MODEL IDENTIFICATION 1 SAFETY RULES General n ar E lalla 2 SUI ck cs ili 2 Operating Location ee ceeeeeeeeeeeeteeeeteneeeerees 3 Safe Wearing Apparel 3 Operating Safety ii 4 Transporting amp Storage 4 Service amp Maintenance 5 Safety Decals uus snai adi 5 ASSEMBLY Generali ratori aan 6 Tools Required 6 Hardware Description ii 6 GhIpper Cone 6 Handle Licc iaia T Hopper passi n ra 7 Discharge Bag iii 7 ENGINE Gil iene 7 CONTROLS amp MAJOR COMPONENTS Operating Controls ii 8 Major COMponents ii 8 Model Specifications i 9 MODEL IDENTIFICATION Record your model number manufacturer number and serial
3. Clean the area around the spark plug to remove debris that could fall into the engine when the plug is removed ee 030 Gap Porcelain Figure 12 Spark Plug Gap Setting 3 Using a spark plug socket and appropriate wrench unscrew the spark plug from the engine 4 After first setting the proper gap on the replacement spark plug screw the new plug in and tighten Don t over tighten as this could crack the porcelain insula tor and ruin the plug Clean Engine Fins Air Intake Area The engine that powers this chipper shredder is air cooled and requires unobstructed air flow into and around the engine For proper engine cooling the cool ing fins on the engine cylinder head area must also be kept clear of chipper shredder deposits as well as any other build up of debris that could prevent heat from radi ating away from the engine To clean the air intake area remove any chipper shred der build up and then blow out the area using a stream of compressed air If a compressor is not available use a stiff bristle parts brush which is available at most auto parts supply stores To clean the cooling fins brush the area between the fins with a stiff bristle parts brush and blow out any remaining debris with a stream of compressed air If the cooling fins are caked with an oily build up of chipper shredder debris using a commercially available engine cleaning aerosol may help loosen and remove the deposits If you
4. Failure to comply with all safety and operating instructions can result in loss of machine control serious personal injury to you and or bystanders and risk equipment and property damage The triangle in the text signifies impor tant cautions or warnings which must be fol lowed NOTICE Upon start up and shut down you may hear the metal to metal sound of the triangular hammers and J hammers positioning themselves on the rotor This is a normal sound If this sound continues after the machine obtains full speed please contact your dealer for an inspection of your chipper shredder A WARNING Engine exhaust from this product contains chem icals known in certain quantities to cause caner birth defects or other reproductive harm Safety Rules GENERAL The Safety Alert symbol shown here is used to alert you to important safety information that must be read fully understood and followed at all times when handling transporting operating servicing or storing your chipper shredder unit Each safety alert symbol is followed by a signal word that advises you of the relative intensity or level of the hazard the safety alert instructions pertain to The following list of signal words is being provided to help you understand the intensity levels associated with each signal word used in this manual DANGER The signal word DANGER is used when a seri ous injury or fatality will result if th
5. The rugged four cycle air cooled engine provides all the power necessary to readily chip or shred a wide variety of materials Read the engine manufacturer s manual which has been provided with your unit for additional important information G Chipper Cone The rugged chipper cone helps guide tree limbs and branches directly into the chipper knives and it s unique angled mounting helps pull the material in quickly for aggressive chipping action Shredding Hammers Not shown The unique design of the patented free swinging trian gular shredding hammers and J hammers helps pull material into the shredding chamber and increases vol ume reduction efficiency more than most other brands The revolutionary design of these triangular hammers also provides 300 more shredding power than conven tional fixed rectangular hammers and since they can be rotated their 6 different useable cutting edges help extend service life dramatically Chipper Knives Not shown Our chipper shredder line also features high quality pre cision tempered solid steel chipper knives which can be sharpened again and again to extend their useful life for many seasons to come Controls amp Major Components Optional Vacuum Kit JN INS S LN E N Figure 6 Component Location MODEL SPECIFICATIONS Horsepower Chipping Capacity Chipping Knives 2 Shredding Hammers
6. Unusual noise or vibration when processing material Chipper knives dull Tree limbs and branches are extremely hard or dried out Rotor overloaded with material Non organic matter caught in shredding chamber Chipper knives dull or loose Hammers broken bent or loose Hammers frozen on shaft Crankshaft bent Sharpen or replace knives Material too dried out or hard for chipping use for firewood Allow unit to clear itself before feeding more material in Follow shut down procedure and remove material from unit Sharpen or tighten knives secure ly Check for proper assembly or replace Check for obstructions and remove debris from hammer pivot areas See your local dealer for factory authorized repair Vacuum not working Hopper lid not in place Material too wet Hose not attached properly Hose obstructed damaged Engine not running at full RPM 20 Replace lid on hopper Allow material to dry Attach hose per kit instructions Inspect hose repair or replace Set throttle to Fast See dealer if problem continues Figure 16 Triangular Hammer Wear Area REPAIR Engine Service Your chipper shredder engine requires routine mainte nance for long life and trouble free operation Consult the manufacturer s manual provided with this unit for specific recommendations and service procedures In general however your engine requires only the preven tive mainten
7. e Engine e Chipper Cone e Shredding Hammers e Chipper Knives Each of these major components serves a specific func tion on the chipper shredder Please take a moment and familiarize yourself with the name location and function of these components so that you will better understand the safety and operating instructions provided in this manual See figure 6 A Shredder Hopper The durable low profile design of the shredder hopper makes shredding convenient yet holds a full size load of material for maximum processing capability B Discharge Chute The discharge chute ejects the material out of the chip per shredder delivering processed materials to a specific area The pivoting deflector shield directs debris down while allowing soft materials to be ejected freely from the machine C Bag The two bushel bag is standard equipment and attaches in seconds for direct one step bagging D The Support Leg And Wheels The sturdy support leg and wide track wheels give your chipper shredder a stable 3 point stance allowing solid positioning on virtually all surfaces The large wheel diameter and durable rubber tread design make trans porting the unit easy and the low center of gravity helps prevent tipping while moving over bumpy or uneven ter rain E Fan Rotor Housing This housing assembly contains the chipper knives and shredding hammers that process the materials you ll be chipping and shredding F Engine
8. 2 Triangular Triangular 2 J Hammers J Hammers Shredder Capacity 1 2 x 18 Long 1 2 x 18 Long Waste Reduction Ratio Up to 20 1 Up to 20 1 Weight 97 lbs 119 lbs Optional Equipment Vac Kit Vac Kit w Leaf Tray amp Vacuum End w Leaf Tray amp Vacuum End Operation DESCRIPTION General Your new chipper shredder is designed to permit years of trouble free operation while handling a wide range of chipping and shredding needs To help you get the most out of your investment as well as to help you understand how the unit works this section explains the basic operation of the chipper shredder Chipper Operation The chipper is designed to handle tree limbs and branch es up to 3 in diameter 2 1 2 on Model 5 14 The pow erful motor and durable chipping knives also permit the unit to process tough organic matter such as corn stalks and berry canes Tree limbs and branches are inserted butt end first into the chipper cone and are fed into the chipper block where two chipper knives mounted on a heavy duty rotor rotate at 3600 rom The sharp cutting edges and angle of the blades actually pulls the tree limbs and branches into the chipper block cutting the wood into small chips and promoting rapid material processing The chips of material then pass through a slot in the rotor behind the chipper knives where discharge air flow con veys them through the fan chamber and out of the di
9. d 16 e Change Oil 16 Change Spark Plug 16 e Clean Engine Air Intake Area 16 e Clean Oil Air Filter Element 17 Inspect Rotate Shredding Hammers 17 e Clean Cooling Fins 16 J Inspect Sharpen Chipping Knives 17 8 Lubricate Wheel Axles 18 e Check All Safety Labels 18 e Inspect Starter Rope Handle 18 e Inspect Chipper Cone 18 e Inspect Shredder Hopper amp Guards 18 e Perform required care yearly or at 100 Hour intervals whichever is less Unusual noise or vibration decreased performance or engine odor requires immediate attention SERVICING THE If you prefer your local authorized dealer can make these CHIPPER SHREDDER checks and perform the required procedures for you General Loose Parts And Hardware The following information will help you make the neces Check the following areas and tighten as required sary checks and perform the procedures required to fol 1 Chipper Cone amp Cone Mounting low the normal care recommendations made for your 2 Shredder Hopper chipper shredder unit 3 Rotor Housing 4 Deflector Shield 15 Normal Care Oil Level 1 Oil level must be full Check the oil level by removing oil fill plug Oil level should be up to the bottom of the fill plug opening see Figure 10 2 Add SAE 30 oil 5W30 for winter use as necessary 3 Do not overfill the oil sump Excess oil will result in frothing of oil reducing the effectiveness of the oil and shortening engine lif
10. manuals For the applicable manuals currently available for your model contact our Customer Publications Department at 262 284 8519 Have the informa tion listed in the box at the right available when phoning in your request Please allow 3 to 4 weeks for delivery VISA MasterCard VISA eS Model Mfg No Your Name Address City State Zip Visa Mastercard No Card Expiration Date 25 Simplicity MANUFACTURING INC 500 N Spring Street PO Box 997 Port Washington WI 53074 0997 www simplicitymfg com Copyright 2003 Simplicity Manufacturing Inc All Rights Reserved Printed in USA
11. plug Figure 24 removed earlier for capscrew access Reattach the shredder hopper and chipper cone using the hardware removed during disassembly Replace any hardware that appears to be damaged or worn excessively 10 Check all hardware for tightness and correct assem bly before attempting to start your unit Do not attempt to start the unit if extra hardware is left over after reassembly is complete Check for proper chip per knife assembly before proceeding 1 _ Test your unit before attempting to use it to perform chipping Start unit and check for unusual noise or vibration e Shut unit off immediately if either situation occurs and re inspect chipping knives to confirm correct positioning and assembly has been done If assembly is correct blades may not have been sharpened evenly causing an imbalance Remove blades and sharpen evenly Recheck unit If problem persists contact your local dealer for assistance Access Plug l Figure 25 Removing Chipper Knife Through Front Opening WARNING Never use a malfunctioning unit to process material even if it appears to be chipping materi al adequately An unexpected kick back could occur causing serious personal injury to you or bystanders Serious equipment damage could also result voiding the warranty and requiring extensive repairs by a qualified service location Deflector Shield The deflector shield must pivot freely at al
12. to prevent the dis charge chute from becoming plugged Never use any object to force material into the shred der chamber It could get caught in the shredding hammers and damage the unit reducing shredder hammer effectiveness Chipping 1 Prune tree limbs and large branches to limit size to the maximum diameter allowed Pruning tree limbs and branches close to the main portion of the limb or branch will make feeding into the chipper cone easi er and will help you maintain control as the material is drawn into the chipper block Large hard or dried out tree limbs that tend to resist chipping can be processed by rotating them manually as you alternately insert and retract them in the chip per cone If the material to be chipped is extremely hard and kicks back forcefully or cannot be easily controlled while it is being fed into the unit remove the material immediately and set it aside You may need to sharpen the chipper blades to process the material Consult the mainte nance and service section of this manual for sharpen ing instructions or take your unit to an authorized ser vice center for prompt reliable service If normal chipping operation begins to require additional feeding force to process material the chipper knives may be in need of routine sharpening See the mainte nance and service section of this manual for sharpen ing instructions or take your unit to an authorized ser vice cent
13. Always make sure that the shredding chamber shredder hopper and chipper cone are empty before restarting the unit after it has been idle Attempting to start the unit with material in these areas could cause the engine starting cord to stop suddenly injuring your hand and fingers or toppling the unit over Never tamper with any engine controls to alter or increase maximum unit running speed An over speeding condition could cause the engine to over heat resulting in risk of fire permanent engine dam age and voiding of your product warranty Always comply with the engine manual instructions for operating and periodic maintenance requirements Make sure the oil level is always in the safe zone and keep the air filler element clean Never allow children to operate the machine Do not allow adults to operate it without proper instruction TRANSPORTING AND STORAGE 1 Always use the hopper handle and built in wheels to move the chipper shredder Never lift the unit using the fuel tank for support If the unit must be lifted always use at least two people and always grip the unit securely using the front leg and hopper handle If the unit must be tilted for transporting consult the engine manual for required preparation Normally fuel and oil must be drained to prevent dangerous fuel leakage and unwanted transfer of the sump oil into the cylinder head area 3 Always refill the oil sump with the recommended oil bef
14. ance indicated on the Normal Care Schedule Shredding Hammers The cutting edges of the shredding hammers may even tually wear out requiring rotation of the hammer or com plete replacement if all cutting edges have been used Triangular hammers can be rotated twice after the first edge dulls then flipped over once and rotated again for a total of six cutting edges J hammers can be flipped over once Model 5 14 only for a total of two cutting edges Shredding hammers need to be rotated when shredding performance becomes sluggish or when the edges of the hammers wear down as shown in figures 15 and 16 To inspect and service the shredding hammers follow these steps 1 Turn engine off allow rotor to stop completely and disconnect spark plug wire See Figure 18 Detach the shredder hopper from the rotor housing leaving the liner and handle in place on the hopper Remove the rotor housing by unscrewing the 5 16 18 hex nuts that hold it to the fan housing See Figure 19 21 Troubleshooting amp Repair Figure 19 Removing Rotor Housing Troubleshooting amp Repair 4 Using leather work gloves to protect your hands from sharp edges carefully rotate the rotor counterclock wise until the first worn hammer is at the top position Before proceeding note the assembly sequence of the hammer spacer spacer tube and hardware Hammers and spacers must be reassembled in the same order to ensure proper
15. anches Never wear gloves with pull ties or straps as these could get entangled with branches and draw your hands into the chipper cone or shredder hopper cutting areas Never wear loose fitting clothing hanging jewelry ties scarves or other items that could get caught on tree limbs branches or moving parts and draw your body parts into the cutting areas of the chipper cone and shredder hopper Always tie up long hair and prevent it from hanging down where it could become tangled in branches or get caught in rotating parts and pull you into the cut ting areas Even if you are wearing heavy duty leather work gloves never ever place your hands in the chipper cone or shredder hopper while the unit is running If you must reach in to clear a jam or free up branches shut the unit off disconnect the spark plug wire at the spark plug and carefully remove or clear the jammed material Safety Rules OPERATING SAFETY 1 10 Always obey the size limitations for tree limbs and branches stated in the Waste Materials Guide portion of this manual Never leave the machine running unattended Always turn off the engine wait for the rotor to come to a complete stop and disconnect the spark plug before leaving the area Always move the unit to a safe storage area when not in use Always maintain secure footing and solid balance while starting or operating the chipper shredder Never lean directly over the
16. ct chipper cone to ensure that there are no pieces of tree limbs branches or any other debris remaining inside Remove and discard this debris e DISCHARGE CHUTE Lift the discharge deflector and inspect the chute for clogs or other build up and remove as required This area is most likely to require clean out if wet or green organic materials have been shredded e ENGINE RECOIL STARTER AREA This area of the engine is also the intake for the motor s air cooling fans Remove any build up of grass or shredded material that may have accu mulated around the intake openings Use care to prevent build up from being pushed into the intake area during cleaning Operation WASTE MATERIALS GUIDE Your chipper shredder is designed to efficiently process a wide variety of organic yard and garden waste materi als To obtain consistent performance extend the life of your unit and help ensure safe operation do not attempt to process non organic materials and always follow the material requirements shown in the Waste Materials Guide below OPERATION TYPE OF WASTE PERMITTED If you are unsure about processing a material not cov ered in the guide below contact your local authorized dealer or call our Customer Service Department at 414 284 8786 for assistance before proceeding If you encounter any difficulties while processing any of these recommended materials consult the troubleshoot ing section of this manual for guidance a
17. d branches can eventually affect their readability Check each label to make sure it is still properly affixed to the chipper shredder and is still com pletely legible 18 If any label can t be read or is missing contact your local dealer for an immediate replacement If you must use the unit without the label review the label information in the Safety Labels section of this manual Inspect Starter Rope Handle The recoil starter rope and handle should be inspected for signs of abrasion or wear that could result in breakage Don t use worn out parts since they could break while tension is applied to the rope throwing you off balance Contact your local authorized dealer for replacement if these parts need to be replaced Inspect Chipper Cone amp Shredder Hopper The chipper cone and shredder hopper are made of a highly durable polyethylene material that can withstand repeated abrasion and impact from normal chipper shredder waste material processing Check these parts to make sure that they haven t been damaged or worn excessively by constant use and replace them if they are cracked worn out or no longer fit securely on the chipper shredder unit Cracks worn areas and loose attachment points can cause material to jam or clog when feeding it into the machine and may result in kick back or other hazard to the operator Contact your local dealer for replacement parts if your unit shows any evidence of these
18. e 4 After the proper oil level is reached screw fill plug in tightly and clean surrounding area of any spillage to prevent sticking of debris that could fall into engine during next oil check Changing Oil Effective lubrication of the engine is critical to the life expectancy of internal engine components Because of this engine oil should be changed yearly when the chip per shredder is used only occasionally and more fre quently depending on the amount of time the chipper shredder is in use 1 Drain engine oil by unscrewing drain plug in engine base see Figure 11 and letting oil drain into a suit able container A WARNING Never drain oil immediately after running the chipper shredder as it will be hot and could cause burns if allowed to splash onto your hands or body 2 Dispose of used oil by returning it to an oil recycling center or service station with a oil recycling tank 3 After all old oil has been drained screw drain plug in securely and add oil as instructed in the Oil Level section or see the engine manufacturer s manual for complete details and oil specifications Changing The Spark Plug An annual spark plug change is an inexpensive preven tive measure that can help keep your unit running prop erly throughout the year This chipper shredder uses the following types of spark plugs Autolite 356 Champion J 8C or equivalents 1 Disconnect the spark plug wire from the spark plug 2
19. e safety instructions that follow this signal word are not obeyed A WARNING The signal word WARNING is used when a serious injury or fatality could result if the safety instructions that follow this signal word are not obeyed A CAUTION The signal word CAUTION is used when per sonal injury or property or equipment damage could result if the safety instructions that follow this signal word are not obeyed A DANGER You must read and understand this manual and all safety instructions and labeling completely before attempting to assemble set up trans port operate service or install any options or accessories on this unit This chipper shredder is a powerful machine designed for chipping of tree limbs and branch es up to 2 1 2 in diameter 3 on Model 8 14 and is capable of amputating or causing serious injury to fingers hands feet and other extremi ties if accidental contact with rotating chipper and shredder blades should occur Always keep hands feet and other extremities out of the shredder hopper chipper cone and discharge area and never wear loose fitting clothing or jewelry that could get caught on tree limbs branches or rotating parts and pull your hands or other body parts into the rotating chip per shredder blades Safe operation of the chipper shredder unit requires that all operating and safety instructions be obeyed by every one who uses services or otherwise handles the uni
20. e troubleshoot ing guide below lists the most common problems causes and remedies See the service information on the following pages for instructions on how to do most of these minor repairs yourself If you prefer all of these procedures can be WARNING Never attempt to perform any of these proce dures with the engine running Always turn the engine off let the rotor come to a complete stop and disconnect the spark plug wire from the spark plug before attempting to correct any operating problems bystanders performed for you by your local authorized dealer SYMPTOM POSSIBLE CAUSE Failure to comply with this safety requirement can result in serious personal injury to you or REMEDIES Engine won t start Out of gas Spark plug wire disconnected Engine controls set wrong Spark plug fouled No compression rope pulls without resistance No spark electrical system problem e Add gas Connect spark plug wire Check engine controls and adjust Remove Spark Plug clean and replace See your local dealer See your local dealer Engine runs but rotor won t turn Crankshaft key broken or not installed Replace crankshaft key Engine runs rotor turns but no material is being discharged Discharge chute clogged Engine not running at full RPM Clear discharge chute Adjust throttle to Fast Excessive branch vibration when chipping materials
21. el system completely following engine manu facturer s instructions or add fuel stabilizer to prevent fuel from gumming up during extended storage peri od e Clean external surfaces engine and cooling fan Storage 19 Figure 15 Improper Lifting Of Unit e Remove spark plug and squirt 1 ounce of SAE 30 oil into spark plug hole Plug hole and pull starter cord slowly to distribute oil evenly in cylinder head area e Reinstall spark plug Transport unit to a suitable storage location If you have chosen to use a fuel stabilizer and have not drained the fuel system follow all safety instructions and storage precautions in this manual to prevent the possibility of fire from the ignition of gasoline fumes Remember gasoline fumes can travel to distant sources of ignition and ignite causing risk of explo sion and fire Cover chipper shredder unit to protect shredder hop per and chipper cone from debris and foreign objects If there is any possibility of unauthorized use or tam pering remove the spark plug and store it in a safe place before storing the chipper shredder unit away Be sure to plug the spark plug hole to prevent foreign material from entering Troubleshooting amp Repair TROUBLESHOOTING While normal care and routine maintenance will extend the life of your chipper shredder prolonged or constant use may eventually require that service be performed to allow it to continue operating properly Th
22. er for prompt reliable service Always try to maintain adequate control of the tree limbs and branches being fed into the chipper cone to prevent them from whipping around and causing injury to you or damage to the cone Larger limbs and branches may have a tendency to kick back toward the operator so always be alert as you feed materials into the cone Cut any left over material into 1 pieces and process them through the shredder hopper Operation SHUTTING DOWN A DANGER Engine and surrounding parts become extremely hot during normal use and will cause serious burn injuries if touched before the engine has cooled Allow engine to cool completely before touching these hot surfaces When you re done using the chipper shredder following these simple but worthwhile steps will help you shut down the unit properly so that your next use will be trou ble free 1 When you have completed processing the materials to be chipped or shredded shut the engine off and allow the rotor to come to a complete stop before pro ceeding 2 Remove the spark plug wire from the spark plug to prevent the possibility of inadvertent starting 3 Inspect the following areas for any remaining materi als that may have built up or become caught during the final chipping and shredding operations e SHREDDER HOPPER Visually inspect inside of shredder hopper and remove any material remaining inside e CHIPPER CONE Visually inspe
23. g amp Repair Figure 21 Reassembling Shredder Hammer Top View Side View Figure 23 Removing Chipper Cone to Expose Chipping Knives 23 Troubleshooting amp Repair 4 Using a 1 4 hex wrench loosen and remove the two socket head cap screws holding the chipper knife in place access the screw heads from the rear of the unit and remove the chipper knife See Figure 24 for location and temporary removal of an access plug that permits removal of the capscrews See Figure 25 Remove both knives through the opening in the front of the chipper shredder and sharpen equally or replace both blades to ensure proper balancing and correct chipping action Slow speed water cooled grinding is suggested to help maintain blade temper and a long lasting sharp edge Rapid grinding and heating of blades will soften the edges making repeated sharpening necessary Chipper knives require a 30 bevel on the cutting edge as shown in Figure 22 for efficient chipping action Contact your local dealer or blade sharpening ser vice if you prefer not to sharpen the blades your self Clean the chipper knife mounting areas before rein stalling the blades to ensure a flat mounting surface Install the new chipper knives using the two cap screws and two new lockwashers Never reinstall chipper knives using used lockwashers as used lock washers may not hold the knives adequately Reinstall the access
24. he correct placement of the blade toward the inside or outside of the rotor assembly 10 If chipping knives are to be inspected or serviced go to the following section on chipping knives If service is to be done on shredding hammers only proceed to next step below 11 Reassemble the rotor housing using the 5 16 18 hex nuts removed earlier 12 Reattach the shredder hopper repeating the assem bly sequence used when the unit was first assem bled 13 Check all hardware for tightness and correct assem bly before attempting to start unit Do not attempt to start unit if extra hardware is left over after reassem bly is complete Check all hammer assemblies before proceeding Chipping Knives Chipping knives should be resharpened or replaced when tree limbs and branches require extra force to feed completely into the chipper block Chipping knives may be resharpened until the distance between the mounting holes and the top corner of the blade bevel is 1 16 apart See Figure 22 To inspect and service the cutting knives follow these steps 1 Turn engine off allow rotor to stop completely and disconnect spark plug wire 2 See Figure 18 Detach the shredder hopper from the rotor housing leaving the liner and handle in place on the hopper 3 Using a 1 2 box wrench or socket remove the chip per cone and mounting casting to expose the oval chipping block and one chipping knife See Figure 23 Troubleshootin
25. in an area where sparks from the muffler could ignite surrounding brush or flammable materials See following Fire Hazard Warning Safety Rules A DANGER SPARK FIRE HAZARD GAS ENGINES MAY REQUIRE A SPARK ARRESTER FOR SAFE OPERATION If the engine on this unit is not equipped with a spark arrester and is to be used on any forest brush or grass covered unimproved land a spark arrester must be added to the muffler before using the engine on such land The arrester must be maintained in effective working order by the operator In the State of California the above is required by law Section 4442 of the California Public Resources Code Other states may have similar laws Federal laws apply on federal lands See your authorized engine ser vice center for muffler spark arrester options SAFE WEARING APPAREL 1 Always wear safety goggles to protect your eyes from flying debris when operating the chipper shredder One pair of safety goggles has been provided with the unit for your immediate use All others in and around the immediate area must also wear approved safety glasses to protect their eyes from flying debris Wear hearing protection when the chipper shredder is to be used for prolonged periods of time or when ever noise reaches an uncomfortable level When wearing work gloves always wear only proper ly fitted leather work gloves to protect your hands from cuts and scratches caused by tree limbs and br
26. ing pulled into grinder x KEEP hands ABOVE top of plastic shields x KEEP hands and feet OUTSIDE of dischargs periphery x Feed limbs into CHIPPER per operator s manual x Feed loose materials into GRINDER per operator s manual Caution Label Part No 5004100 hopper 4 DANGER ROTATING CUTTERS KEEP HANDS AND FEET OUT OF THE DISCHARGE AREA AND INLETS SERIOUS PERSONAL INJURY MAY RESULT Danger Label Part No 5001612 chipper cone amp hopper Part No 1709529 discharge chute Assembly GENERAL All of the major assembly procedures on your new Chipper Shredder were performed at the factory and only the items listed in this section need to be taken care of to make your unit fully operational TOOLS REQUIRED 1 2 Box Wrench or Socket 7 16 Box Wrench or Socket 1 4 Hex Wrench HARDWARE DESCRIPTION The hardware pack packaged with your unit contains the items listed below and possibly additional hardware required for other models Description Qty 5 16 18 Whiz Nut 5 16 18 x 1 2 Hex Head Bolt 5 16 18 x 3 4 Hex Head Bolt 5 16 Flat Washer 5 16 Lockwasher 1 4 20 Whiz Nut 1 4 20 x 3 4 Hex Socket Screw NN ANNO Be sure to clean all hardware threads of paint and debris before assembling CHIPPER CONE 1 See figure 1 Position the chipper cone assembly base over the three 5 16 18 threaded studs protruding from the engine plate and attach using 3 5 16 18 whiz nuts 2 Tighte
27. ion where there s no danger of overhead objects falling into the chipper cone or shredder hopper Keep the unit in an area away from where children may come into contact with it If there s any chance of unauthorized use remove the spark plug and put it in a safe place Be sure to protect the spark plug opening from foreign objects with a suitable cover Never put the unit away while the engine is still hot from running Let the engine cool down first to pre vent the chance of fire Never try to lift or position the unit in the storage area by holding the fuel tank Always let the engine and muffler cool completely before allowing yourself to contact these parts If the unit can t be stored on a reasonably level sur face use a block of wood to chock the wheels Never store the Chipper Shredder where it will not be in a stable position Never tip the unit more than 75 from vertical and never lay the unit down on its side as this could cause fuel leakage and or undesirable oil transfer into the cylinder head and spark plug area Excessive oil in the cylinder head will prevent unit from starting properly Overhead objects that fall into shredder hopper may cause damage to the unit or serious injury to user and others if not detected before unit is started LONG TERM STORAGE Longer Than 30 Days Your chipper shredder can be safely stored during off seasons by following these simple storage instructions Drain fu
28. l times or processed material could back up clogging the unit and requiring disassembly to clear WARNING Never use the unit unless the deflector shield is in place and operating properly Material could be ejected out of the discharge chute with great 24 force injuring you or bystanders OPTIONS amp ACCESSORIES Several optional items and accessories are available that can help increase the usefulness and utility of your chip per shredder unit Vacuum Attachment This easy to add accessory allows the chipper shredder to be equipped with a vacuum hose and other attach ments to help simplify pick up of lightweight materials such as leaves and grass clippings It can also be adjust ed to vacuum without disturbing landscaping materials such as decorative rock Options amp Accessories Technical Manuals Additional Technical Literature Available Operators Manuals Parts Manuals Additional copies of this manual are available and as part of our product support commitment we maintain a stock of printed operators manuals going back many years Fully illustrated parts manuals are also available these manuals show all of the product s components in exploded views 3D illustrations which show the relationship of the parts and how they go together as well as giving the replace ment part numbers and quantities used Important assembly notes and special torque values are included in these
29. machine Always stand to the side of the chipper cone when feeding tree limbs and branches into the unit as tree limbs branches and harder woods may whip around while being chipped Always keep hands out of the chipper cone and shredder hopper when feeding materials Never wrap fingers tightly around branches as you are feed ing them into the unit as a sudden inward surge could pull your hands and arms into the unit Always stand clear of the discharge area to avoid being struck by ricochets or material being ejected from the machine Never allow material to build up in the discharge area or shredding chamber as this may cause new mater ial being fed into the machine to kickback with suffi cient force to injure you or other bystanders Never allow material to build up around the engine during chipper shredder operation This could result in a fire or overheating of the engine Never attempt to reposition or move the chipper shredder unit while it is running Doing so could cause the machine to tip over and reaching to steady the unit could result in accidental insertion of your hands into the chipper cone or shredder hopper areas Never continue to operate the machine if it starts making unusual noise or vibration Shut the engine off immediately allow the rotor to stop disconnect the spark plug wire from the spark plug and do the following e Inspect the unit for any signs of damage or foreig
30. n material in the chipping or shredding areas Remove any solid material that may be preventing the unit from operating properly e Check for loose parts and loose or missing hard ware and repair or replace as required 11 12 13 14 15 16 17 18 e Check the oil level in the engine crankcase See ENGINE OIL LEVEL under Servicing The Chipper Shredder Never attempt to clear clogs from the chipper cone shredder hopper or discharge chute while the unit is running Always shut the engine off allow the rotor to come to a complete stop and remove the spark plug wire from the spark plug before removing excess materials Never fill the fuel tank while the machine is running or while the engine is hot An unexpected spillover of fuel could contact a hot surface and ignite causing fire or explosion Turn off the engine and allow the engine to cool before attempting refilling Never attempt to perform any maintenance repairs or attachment of accessories while the unit is run ning Always shut the unit off allow the rotor to come to a complete stop and remove the spark plug wire from the spark plug before beginning these activities Never remove guards deflectors or warning labels from the unit If any of these are found to be missing take the unit out of service until the appropriate repairs can be made Tag the machine so others do not mistakenly attempt to use it while awaiting parts or repairs
31. n serious injury or death to you or bystanders CHECKS BEFORE STARTING 1 Inspect the chipper cone and shredder hopper for debris and other objects that may have fallen into the machine while the unit was idle and remove them before starting the unit Before reaching into the openings always disconnect the spark plug wire at the spark plug Inspect the chipper cone and shredder hopper and make sure that they are firmly attached to the hous ing Check all parts to ensure that they are properly attached and that all fasteners are properly tightened Make sure the discharge chute deflector pivots freely allowing mulch to be discharged freely If the deflec tor does not pivot loosen the mounting screw slightly to reduce tension on the pivot point Before attempting to start the engine make sure oil level in engine is full no fuel has spilled onto engine or surrounding componenis e all hardware and parts are properly secured no foreign objects are in chipper cone or shredder hopper e your clothing is not excessively loose or hanging down and you are not wearing jewelry or other articles that could get caught in the machinery START UP The controls required to start and run the chipper shredder are located on the engine and are marked Choke and Throttle A more detailed description of engine operation and all related precautions and procedures can be found in the engine manufact
32. n whiz nuts securely using a box or socket wrench HANDLE 1 Lift the hopper handle up until the outer holes in the handle align with the holes in the shredder hopper See figure 2 2 Secure the Hopper Handle in position using 2 1 4 20 x 3 4 hex socket screws and 2 1 4 20 Whiz nuts inserting the screws from the outside of the shredder hopper 3 Tighten all four screws securely VA Figure 3 Attaching Hopper to the Rotor Figure 4 Installing Hardware Inside Hopper Assembly wa Lift discharge Z chute and slide P Lebag over chute Make sure bag noose fits over lt top of discharge D chute and notch in chute bottom Slide bag over dis charge chute Make sure bag noose fits over top of discharge chute and notch in chute bottom oY SA DN Figure 5A Discharge Bag Installation HOPPER 1 Attach the hopper to the rotor housing using care to engage the metal lip of the hopper liner to the inside of the housing as shown in figure 3 2 Secure the hopper to the rotor housing using 2 5 16 x 1 2 hex head bolts and 2 5 16 flat washers Do not tighten hardware at this time 3 See figure 4 From the inside of the hopper install 1 5 16 18 x 3 4 hex head bolt 5 16 lockwasher and 5 16 flat washer into each of the upper and lower holes of the metal hopper liner and tighten finger tight 4 Make sure the hoppe
33. nd recommend ed corrective action SIZE LIMITATIONS NOTES Shredding Dry moist or wet organic material including leaves plants flowers fruits vegetables Dry waste is more easily processed than wet waste Process at a feeding rate that allows the rotor to keep turning at a consistently high rate of speed Branches and twigs up to 1 2 diameter and 18 long Fruit and vegetable waste that will pass easily into the shredder chamber Alternately chip or shred wet green waste with dry waste to avoid plugging of discharge chute If time permits allow wet material to dry out for a few days prior to shredding Chipping Long thicker tree limbs smaller branches or small branches grouped together for ease of handling Never use the chipper shredder to chip very hard dry materials such as kiln dried dimensional lumber 2x4 s 1x2 s etc or other building and lumber yard materials Never use the chipper shredder to chip pressure treated wood products such as landscape timbers fence posts or other outdoor building or landscaping lumber products Vacuum Shredding Optional Light loose dry waste such as leaves grass clippings and light shavings or sawdust Avoid vacuum operation on areas where hard non organic materials such as gravel dirt clumps or other hard objects could get Tree limbs and branches or small groups of branches Avoid long pieces ove
34. number in the space provided for easy reference The model and manufacturer numbers can be found on the unit I D plate Refer to the Engine Owner s Manual for location of engine serial number If you have a service problem requiring special assis tance and cannot contact a local dealer to help call the Customer Service Department at 414 284 8786 Table Of Contents OPERATION D SGiPUON sini 10 Site LOCATON rtie aaa 10 Checks Before Starting i 11 Sta piscina 11 Operating Instructions i 11 Material Processing ii 13 Snutting DOWN ai 13 Waste Materials GUIde in 14 NORMAL CARE Schedule ii 15 Servicing The Chipper Shredder 15 STORAGE is crite ctetsses ceca irrita 19 Temporary Storage i 19 Long Term Storagea i 19 TROUBLESHOOTING amp REPAIR Troubleshooting u incarna 20 Repair baia 21 Engine Service Ref 21 Shredding Hammers i 21 Chipping Knives ii 23 OPTIONS amp ACCESSORIES 25 TECHNICAL MANUALS 01 25 MODEL REFERENCE Model Number Manufacturer Number Engine I D Number Dealer Name Date Purchased A WARNING You must read understand and comply with all safety and operating instructions in this manual before attempting to set up and operate your chipper shredder
35. ore attempting to use the unit again after it has been drained for transportation 4 Always observe safe refueling and fuel handling prac tices when refueling the unit after transportation or storage 5 Always follow the engine manual instructions for stor age preparations before storing the unit for prolonged periods 6 Always follow the engine manual instructions for proper start up procedures when returning the unit to service SERVICE AND MAINTENANCE 1 Always follow recommended engine and chipper shredder procedures when performing required service and maintenance on the unit 2 Always use only factory authorized replacement parts when making repairs 3 Always comply with recommended factory specifica tions on all settings and adjustments 4 Only factory authorized service locations should be utilized for major service and repair requirements 5 Never attempt to make major repairs on this unit unless you have been properly trained and certified to work on large capacity chipper shredder units Improper service procedures can result in hazardous operation equipment damage and voiding of manu facturer s warranty SAFETY DECALS This chipper shredder unit has been designed and man ufactured to provide you with the safety and reliability you would expect from an industry leader in outdoor power equipment manufacturing Although reading this manual and the safety instructions it contains will provide you
36. pped over for a total of six sharp new leading edges J ham mers on the Model 5 14 can be flipped over once for a total of two sharp new leading edges If the shredding action of the unit seems sluggish or you notice that shredded material is not shredded as thor oughly as when the unit was new the shredding ham mers may need to be rotated or replaced Rotating the shredder hammers requires the following major steps 1 2 3 Removal of the shredder hopper Removal of the rotor housing Removal rotation and or replacement of the shred der hammers 4 5 Consult the Troubleshooting and Repair Section of this manual for complete disassembly inspection and replacement instructions Replacement of the rotor housing Replacement of the shredder hopper Your local authorized dealer can provide this service to you if you do not wish to disassemble the unit and inspect repair it yourself Normal Care Inspect Sharpen Chipping Knives This unit s high quality chipping knives are manufactured from a high quality precision tempered steel and are designed to provide positive feeding of tree limbs and branches as well as exceptionally long service life Normal chipping operations will gradually wear the cut ting edges of these blades but the rugged design and tough material used allows them to be quickly and easily resharpened for long lasting like new performance When tree limbs and branches begin to req
37. problems and discon tinue use of the unit until the appropriate repairs can be made Never try to make temporary repairs yourself as the repairs could give way during chipper shredder opera tion and expose you and bystanders in the area to risk of injury Never attempt to install non factory parts on your chip per shredder unit These parts could appear to fit but could cause operating and safety problems that might lead to equipment damage and or injury Inspect Hopper Guards The hopper guards are made of a tough flexible material that permits easy loading of the hopper while preventing shredded pieces from being ejected out toward the oper ator The hopper guards must always be intact and properly installed to provide protection from ejected pieces If a hopper guard becomes damaged in use do not operate the chipper shredder until the hopper guard can be replaced Contact your local authorized dealer for replacement parts TEMPORARY STORAGE 30 Days Or Less Remember the chipper shredder fuel tank probably will still contain some gasoline so never store the chipper shredder indoors or in any other area where fuel vapor could travel to any ignition source Fuel vapor is also toxic if inhaled so never store the chipper shredder in any structure used for human or animal habitation Here s a quick checklist of things to do when storing your chipper shredder temporarily or between uses Store the unit in a locat
38. r shredder and reduced to 1 20th of their original volume Place material to be shredded into the shredder hopper Avoid large amounts of wet material that can cause shredded matter to build up in the discharge chute and prevent proper discharge Alternate the processing of dry and wet materials to help prevent clogging of the discharge chute When time per mits let wet material dry out for a few days prior to shredding Properly Feeding Longer Materials For Shredding When processing brush small branches or other long types of organic matter feed the materials to be shred ded into the shredder hopper lengthwise butt end first to prevent clogging of the hopper If brush gets tangled and clogged as it s being fed into the hopper never reach into the hopper to clear it while the unit is running Shut the engine off let the rotor come to a complete stop and disconnect the spark plug before attempting to clear the hopper NOTE Be sure to shut off the engine and allow the rotor to stop completely before emptying the bag Figure 8 Feeding Materials For Shredding Figure 9 Properly Feeding Longer Materials for Shredding MATERIAL PROCESSING General Most materials to be processed can be handled more efficiently by observing the following chipper shredder operating tips Shredding 1 Don t overload the shredder hopper by dumping large volumes of material into the hopper opening Alternate wet and dry material
39. r 6 as the outer end can whip in a circular motion and strike you or bystanders causing personal injuries Maximum Diameter Model 5 14 2 1 2 Model 8 14 3 Small materials that will not obstruct the vacuum hose as it s being vacuumed vacuumed into the shredder chamber 14 Bulky tree limbs and branches may need to be pruned close to the main stem to pass through the chipper cone properly As the material is chipped short lengths may be pushed into the chipper with another tree limb or batch of branches Never place hands in chipper cone to feed short lengths of material The vacuum is engineered for small loose waste and for cleaning around decor ative landscaping and flower beds Twigs wet leaves and other bulky materials will clog the hose and prevent shredding Normal Care SCHEDULE Your chipper shredder has been designed and produced by the industry s leading manufacturer of outdoor power equipment to provide you with years of reliable operation Keeping your chipper shredder in top running condition will prolong its life and help you obtain optimum performance whenever you wish to chip or shred yard or garden waste Please read this normal care schedule and observe these recommended care operating intervals to extend the life of your unit ITEM Page 5 Hrs 25 Hrs 100 Hrs Check For Loose Parts amp Hardware 15 Check Oil Level And Add As Req
40. r is properly seated on the rotor housing and then tighten all hardware securely Figure 5B Discharge Bag Installation European model DISCHARGE BAG Your unit comes equipped with a bag for collecting debris as it exits the discharge chute See figures 5A amp 5B for installation ENGINE OIL Fill the engine oil sump with SAE 30 oil 5W30 for winter use See page 16 for additional information and the location of the fill plug or consult the engine manufactur er s literature shipped with your chipper shredder Controls amp Major Components OPERATING CONTROLS Your new chipper shredder has been designed for both ease of use and lasting reliability and features a simplified control system that requires just two operating controls These two operating controls the Choke and the Throttle are conveniently located on the chipper shredder engine where they can be easily adjusted to start and run the unit under a variety of operating condi tions Choke The choke controls the fuel to air ratio and helps make cold starts easier by providing a rich easily ignited fuel mixture Throttle The throttle controls engine speed and allows you to conserve fuel when idling or to run the unit at maximum speed for optimal chipping and shredding performance MAJOR COMPONENTS The major components of your chipper shredder are e Shredder Hopper e Discharge Chute Bag e The Support Leg amp Wheels e Fan Rotor Housing
41. roperly tightened after assembly is completed and before starting the unit 6 Make sure all required hardware has been installed Never attempt to start or operate the unit unless you are sure that all required hardware has been used 7 Inspect the shredder hopper and chipper cone for any debris loose hardware or other material that may have fallen in during unpacking and assembly Always disconnect the spark plug wire from the spark plug before removing any objects 8 Never fill the fuel tank indoors Gasoline vapors are explosive and can easily travel unnoticed to sources of ignition such as pilot lights or open flames on water heaters furnaces stoves or dryers sparks from electric motors and other electrical appliances or unattended smoking materials Contact with these or any other ignition sources will cause an explosion or fire serious personal injury and damage to prop erty and equipment 9 Never overfill the fuel tank Fuel may run out of the tank and contact hot surfaces on the chipper shred der motor and ignite causing a fire and or risk of an explosion Fill fuel tank to 1 2 below bottom of filler neck only 10 Use only an approved container for fuel and always handle the container with extreme care Never smoke while fueling the chipper shredder or transporting the fuel container 1 A Never store the fuel container or chipper shredder indoors where there is a possibility of contact with an
42. rotor balance shredding efficiency and safety See Figure 20 for correct posi tion of parts The J Hammer G on the opposite side of the rotor faces outward for balanced rotation Figure 20 Proper Hammer Assembly A vom Capscrew hex socket hd w patch 3 8 16 x 2 Gr 8 Lockwasher split 3 8 Washer flat 7 8 Spacer tube 22 6 See Figure 20 Using a 5 16 Allen wrench remove the socket head capscrew A lockwasher B flat washer C and spacer tube D being careful to catch the parts as the capscrew is removed 7 Wipe the hammer and spacer tube clean and inspect for excessive wear If the spacer tube has light grooves worn into it the tube may be reused by flipping its position over when reinstalling it E Spacer 3 4 O D 3 4 long F Washer 3 8 814 only G J hammer H Triangular hammer If the spacer tube has deep grooves worn into it do not reuse the part replace it using an exact factory replacement part only Rotate or flip the hammer to provide a new cutting edge or install a new hammer if worn out or dam aged e Reassemble the hammer and related parts and hardware observing the correct assembly sequence as shown in figures 19 and 20 8 Tighten the capscrew securely For proper assembly do not exceed 45 ft lbs of torque when tightening 9 Rotate rotor to expose next shredding hammer and repeat steps 6 8 When replacing J hammers observe t
43. s charge chute Shredder Operation The shredder is designed to shred light brush leaves and other soft but bulky organic waste As this material is loaded into the shredder hopper it is pulled into the path of patented swinging triangular and J shaped shredding hammers The hammers cut and grind the waste into progressively smaller pieces and air flow then conveys the reduced waste out of the discharge chute Because of this unique swinging hammer design and tri angular shape the Chipper Shredder has 300 more shredding power than conventional rectangular shred ding hammers used by others The Vacuum Action In addition to the shredding hammers and chipping knives the rotor has four fan blades integrated into its design When the rotor is spinning a vacuum action is created which pulls waste down into the shredder hop per and into the grinding chamber These spinning fan blades also create a blowing force 10 that ejects the shredded or chipped material out of the discharge chute making room for more material to be pulled in and processed Optional Vacuum Attachment The vacuum force created by the design of the fan blades and rotor makes it possible to equip your chip per shredder with an optional vacuum attachment that greatly simplifies the processing of leaves and other loose waste The vacuum kit attaches directly to the back of the grinder and after a cover is placed over the shred der hopper
44. t Although the instructions and warnings appearing in this manual cover most normal operating conditions every one using the chipper shredder unit must also always fol low safe work practices while operating servicing or handling the chipper shredder unit under any conditions not specifically covered in this manual SETTING UP 1 Although most assembly has been done at the facto ry your chipper shredder unit requires minor assem bly and the addition of engine oil before it can be used Never attempt to start or operate the unit unless the chipper cone and shredder hopper have been properly installed and engine oil has been added 2 Perform the required assembly in an area where the chipper shredder can be handled comfortably Never attempt to assemble the unit unless the engine base assembly can be held or securely positioned for assembly needs 3 Use proper hand tools for assembling the chipper shredder Never use tools such as adjustable open end wrenches that can slip off hard ware as it s being fastened Never use toothed grip ping pliers which may damage hardware and make removal difficult 4 Always use only the hardware provided with this unit for assembly Never substitute parts or mix the proper position of parts during assembly If a part is missing contact your local dealer for an exact replacement 5 Assemble the unit in the sequence indicated in the assembly instructions Make sure all hardware is p
45. the vacuum action is diverted to the vacuum attachment The vacuum kit allows leaves to be raked directly into the leaf tray where vacuum action draws the material into the shredding chamber For hard to reach places a nozzle and handle assembly can be used to vacuum material up much like a vacuum cleaner The strength of the vacuum can be adjusted for different situations by turning a sleeve on the assembly SITE LOCATION 1 Select an area with firm level ground covered by dirt or grass Do not operate on wet slick surfaces or in areas with heavy pedestrian traffic Locate the unit near the waste materials to be processed to reduce lifting and carrying Trim and stack the materials for more efficient and safe operation of the chipper shredder unit Provide sufficient room for maneuvering around the chipper shredder Never set up the work area so that operators must over reach or have to step over mate rials to be processed Review all operating safety instructions before pro ceeding A DANGER Internal combustion engines produce Carbon Monoxide a colorless odorless and tasteless gas that can cause dizziness nausea uncon sciousness and even brain damage or death if inhaled for prolonged periods Operate the chipper shredder outdoors in a well ventilated location only Keep children pets and bystanders away from the operating and discharge areas Failure to follow these instructions may result i
46. uire addition al pressure to feed into the chipping knives it may be time to sharpen the cutting edges to return them to their original performance Sharpening the cutting knives requires the following major steps Removal of the shredder hopper Removal of the chipper cone Removal of an access plug Removal of the cutting knives Careful low speed wet grinding of a new edge Reassembly of the cutting knives to the oval chipping block Reassembly of the chipper cone and shredder hop per to the unit Consult the Troubleshooting and Repair Section of this manual for complete disassembly inspection and replacement instructions Your local authorized dealer can provide this service to you if you do not wish to disassemble the unit and inspect repair it yourself DIS WIN 7 Lubricate Wheel Axles The low profile and excellent balance of the unit makes transporting it easy but constant exposure to dirt debris and chipper shredder materials requires routine lubrica tion of the wheels To lubricate squirt 3 5 drops of SAE 30 oil on each wheel axle Wipe up any run off and spin wheels briefly to work oil around entire axle Check Safety Labels The safety labels located in various positions on the chipper shredder have been placed to help remind you of important safety rules while you are running the chip per shredder unit While these labels are extremely durable constant abra sion from tree limbs an
47. urer s manual that accompanies each chipper shredder Cold Starts 1 Move choke lever to full choke position 2 Move throttle lever to start 3 Place foot on front support leg to hold unit firmly in place and adopt a stable stance 4 Pull starting rope out slowly one time and allow to return normally 5 Pull starting rope out rapidly and allow rope to return normally 6 When engine starts gradually move choke lever to no choke position and increase throttle speed 11 Operation 7 Adjust throttle speed to high for best chipper shred der action Restarting A Warm Engine Restarting an engine that is already warm from previous running does not normally require use of the choke 1 Move throttle lever to start position 2 Place foot on front support leg to hold unit firmly in place and adopt a stable stance Pull starting rope out rapidly until engine starts Allow rope to return normally Adjust throttle speed to high for best chipper shred der action Idle Speed Use the low position on the throttle lever to reduce stress on the engine when chipping or shredding is not being performed Lowering the engine speed to idle the engine will help extend the life of the motor as well as conserve fuel and reduce the noise level of the equip ment Operating Speed For normal chipping shredding and vacuuming opera tion set the throttle lever to fast
48. use such a cleaning product you must follow all safety and use instructions to prevent damage to the engine components and personal injury to you Using a stream of water to clean the engine requires immediate drying of engine components to prevent rust ing and possible malfunctioning of the engine s electrical system Clean Oil Replace Air Filter Element The engine air filter element filters and removes airborne dirt dust and other work site debris from the air before it can enter the carburetor and damage sensitive fuel pas sages Depending on the type of air filter element installed on your chipper shredder engine you should periodically perform one of the following steps clean and oil the air filter foam filter only only clean the air filter Type A filter or replace the filter every year or 100 hours of opera tion paper filter element Consult the engine manufacturer s manual provided with your chipper shredder for the specific instructions that apply to your unit If you have any doubts about what type of filter element you have consult you local authorized dealer for help in replacing or ordering the correct element Normal Care 17 Figure 13 Engine Air Intake Area Inspect Rotate Shredding Hammers The patented shredding hammers on this line of chip per shredders can be easily rotated to provide new cut ting surfaces as required Triangular hammers can be rotated twice then fli
49. with the necessary basic knowledge to operate this equipment safely and effec tively we have placed several safety labels on the chip per shredder to remind you of this important information while you are operating the unit These important safety labels are illustrated on the right and are shown here to help familiarize you with the loca tion and content of the safety messages you will see as you perform normal chipping and shredding operations Please review these labels now and if you have any questions regarding their meaning or how to comply with these instructions reread the complete safety instruction Safety Rules text on the preceding pages or contact your local dealer Should any of these labels become unreadable because of being worn faded or otherwise damaged during the use of your chipper shredder please use the part num ber information provided to order a replacement label from your local authorized dealer These labels are easily applied and will act as a con stant visual reminder to you and others who may use the equipment to follow the safety instructions neces sary for safe effective operation of your chipper shred der OPERATE THIS EQUIPMENT IN A SAFE MANNER amp ACCORDING TO THE OPERATOR S MANUAL SERIOUS PERSONAL INJURY MAY RESULT IF YOU DO NOT x Use proper safety GOGGLES NEVER wear LOOSE clothing x KEEP observers CLEAR af entire operating area x KEEP hands CLEAR of any material be
50. y ignition source such as a spark open flame pilot light heating element or smoking materials 12 Never attempt to operate a unit indoors or in an enclosed area Engine exhaust contains Carbon Monoxide an odorless colorless and tasteless gas If inhaled Carbon Monoxide can cause dizziness nausea unconsciousness and brain damage or death if contact is allowed to continue OPERATING LOCATION 1 Always operate the chipper shredder outdoors only ON a firm level earthen or grassy area where the unit will be stable and will stay in position Never attempt to operate the unit on a slope or on wet or slippery surfaces where you could slip and fall toward the chipper cone or hopper openings 2 Never operate the chipper shredder on asphalt con crete or other hard or paved surfaces as material being ejected out of the discharge chute could rico chet causing injury to you or bystanders in the imme diate area 3 Never operate the chipper shredder where children pets or others who may be unaware of the potential hazards associated with chipping and shredding operations could enter the area unexpectedly and be exposed to these hazards 4 Never operate the chipper shredder on rocky or grav el covered surfaces as this surface debris could enter the unit and cause extensive damage or be ejected out of the machine with sufficient force to cause a serious injury to you or bystanders 5 Never operate the chipper shredder
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