Sioux Tools MICRO POLISHER 5202 User's Manual
Contents
1. Take care that the exhaust air does not point towards any other person or material or substance that could be contaminated by oil droplets When first lubricating a tool or if the tool exhaust has a high oil content do not allow the exhaust air to come near very hot surfaces or flames Never lay the tool down until the working attachment has stopped moving When the tool is not in use shut off the air supply and press throttle trigger lever to drain the supply line If the tool is not to be used for a period of time first lubricate disconnect from air supply and store in a dry average room temperature environment lf the tool is passed from one user to a new or inexperi enced user make sure these instructions are available to be passed with the tool Do not remove any manufacturer fitted safety devices where fitted i e wheel guards safety trigger speed governors etc Wherever possible secure workpiece with clamps a vise etc to make it rigid so it does not move during the work operation Keep good balance at all times Do not stretch or overreach Try to match the tool to the work operation Do not use a tool that is too light or heavy for the work operation If in doubt seek advice In general terms this tool is not suitable for underwater use or use in explosive environments seek advice from manufacturer Try to make sure that the work area is clear to enable the work task to be perfo2. assembly and muffler 22 Push out valve pin 24 from valve 25 when needed Drive out roll pin 19 from motor housing 18 then grip trigger 20 and pull out the valve shaft 21 Unscrew clamp nut 1 then spindle nut 2 ball bearing 3 spindle 4 assembly idler gear 5 and pinion gear 6 can pull out easily Remove internal gear 7 and spacer 8 from motor housing 18 Pull out the motor assembly regulator 16 and O ring 17 then grip front plate 10 by hand and tap the splined end of the rotor 11 with a non metallic or soft metal lead or aluminum hammer to drive the rotor through the components being held Take out 4 rotor blades 12 from rotor 1 1 and take off cylinder 13 Support the rear plate 15 in a piece of tube with a bore diameter as close as possible to the maximum diameter of the rotor and tap the non splined end of the rotor to drive the rotor through the rear plate 15 and bearing 9 To remove front plate 1 0 with bail bearing 9 assembly from rotor 11 grip the front plate 10 by hand or another way tap the splined end of the rotor Reassembly Clean all components and examine for wear Look in particular for wear and cuts on O rings wear on rotor blades gear and clutch components Coat ail parts with a suitable pneumatic lubricating oil and grease all bearings gears and clutch parts with a molybdenum or lithium based general purpose grease Before reassembling the motor make sure that the faces o
3. be used for surface preparation surface cleaning and various other specialized high speed polishing and cleaning applications Do not use the tool or modify the tool for any other use before first consulting the manufacturer or an authorized representative Work Stations The tool should only be used as a handheld hand operated tool It is always recommended that the tool is used when Standing ona solid floor It can be used in other positions but before any such use the operator must be in a secure position having a firm grip and footing Putting Into Service Air Supply Use a clean lubricated air supply that will give a measured air pressure at the tool of 90 p s i 6 2 bar when the tool is running with the trigger ever fully depressed Use recommended hose size and length it is recommended that the tool is connected to the air supply as shown in figure 1 Do not connect the too to the air tine system without incorporating an easy to reach and operate air shut off valve The air supply should be lubricated It is strongly recommended that an air filter regulator lubricator FRL is used as shown in Figure 1 as this will supply clean lubricated air at the correct pressure to the tool Details of such equipment can be obtained from your supplier If such equipment is not used then the tool should be lubricated by shutting off the air supply to the tool depressurizing the line by pressing the trigger lever on the tool Disconnect the air tine
4. Model 5202 Micro Polisher JOUAN Form ZCE539 Date 2 02 A IMPORTANT Read these instructions carefully before installing operating servicing or repairing this tool Keep these instructions in a safe accessible place SAFETY MESSAGES Personal Safety Equipment Use Safety Glasses YES Use Safety Gloves YES Use Safety Boots Use Breathing Masks Use Ear Protectors YES To Vibration WARNING Always Read Instructions Before Using Power Tools Always Wear Safety Goggles Wear Hearing Protection Avoid Prolonged Exposure Operator Instructions Includes Safety Rules Foreseen Use Work Stations Putting Into Service Operating Dismantling and Assembly Safety rules when using a 5202 Micro Polisher Use accessories rated at least 5 500 RPM Prolonged exposure to vibration may cause injury Read all instructions before using this tool All operators must be fully trained in its use and aware of these safety rules Do not exceed the maximum working air pressure Use personal protection equipment as recommended Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to cause cancer birth defects and other reproductive harm Use compressed air only at the recommended conditions _If the tool appears to malfunction remove from use immediately and arrange for service and repair If itis not practical to
5. and pour into the hose adaptor a teaspoonful 5ml of a suitable pneumatic motor lubricating oil preferably incorporating a rust inhibitor Reconnect tool to air supply and run tool slowly for a few seconds to allow air to circulate the oil If tool is used frequently lubricate on daily basis and if tool starts to slow or lose power It is recommended that the air pressure at the tool while the tool is running is 90 psi 6 2 bar Operating Select a suitable polishing accessory rated to run at least 5 500 rpm and attach securely to spindle 4 The trigger 20 is the on off valve for the tool The air flow can be controlled by the adjustment of regulator 16 situated at the rear of the tool Turn regulator 16 until the raised band is in line with the axis of the pistol grip handle for maximum rpm and turn through 90 for minimum rpm When making speed checks always make sure that the regulator is in the high speed power position An air strainer is located in inlet bushing 29 and this should be checked periodically for blockage particularly if the tool slows or loses power Remove inlet bushing 29 from motor housing 18 to clean the strainer Dismantling amp Assembly Instructions Disconnect tool from air supply Place the motor housing 18 in a vise fitted with soft jaws with the handle section pointing upwards unscrew inlet bushing 29 with screen and take off deflector 28 O ring 27 valve spring 26 valve 25 with valve pin 24
6. f end plates 10 15 that abut cylinder 13 are flat and free from burrs If necessary lap on a flat very fine grade of abrasive paper Reassemble in the reverse order When refitting the complete motor assembly to the housing 18 first make sure that the assembly is s clamped tightly together and the rotor spins freely Page No 2 Air Inlet Thread NOTES Manufacturer Supplier RPM 5 500 Cycles Per Min Product Type CE Sioux Tools Inc Micro Polisher 117 Levi Drive Murphy NC 28906 U S A Tel No 828 835 9765 Fax No 828 835 9685 Model No Nos 5202 Serial No Product Net Weight Recommended Use Of Recommended Hose Bore Recommended Max 1 60 Ibs Balancer Or Support Size Minimum Hose Length 0 72 Kg NO 5 16 Ins 8mm 30 Ft 10 M Air Pressure Noise Level Sound Pressure Level 82 0 dB A Recommended Working 6 2 bar 90 PSI Test Method Tested in accordance with Pneurop Maximum 6 2 bar 90 PSI test code PN8NTC1 and ISO Standard 3744 SAFETY MESSAGES WARNING TURN A Personal Safety Equipment Always Read Instructions Vibration Level 3 7 Meters Sec Use Safety Glasses YES Before Using Power Tools Use Safety Gloves YES coe Safety Test Method Tested in accordance with ISO Use Safety Boots Use Breathing Masks YES Use Ear Protectors standards 8662 1 Wear Hearing Protection Avoid Prolonged Exposure To Vibration Declaration of Conf
7. ormity CE Sioux Tools Inc 117 Levi Drive Murphy NC 28906 U S A declare under our sole responsibility that the product Model 5202 Micro Polisher Serial Number to which this declaration relates is in conformity with the following standard s or other normative document s EN792 Draft EN292 Parts 1 amp 2 ISO 8662 Part 1 Pneurop PN8NTC1 following the provisions of 89 392 EEC as amended by 91 368 EEC amp 93 44 EEC Directives Cade Gerald E Seebeck President Name and signature or equivalent marking of authorized person Printed in Japan Page No3 JOux o L 1 e sor Spinco tS e ro LT e somo Pinion Gear pe sorz spacer OOO e eeso Barsena o sosa L o Ca ssr L Ca 00802 Ronen oar 67061 o ring oooO 5202 Micro Polisher 24 3 _ 2s amp 25 Z HA a 27 KE 28 O SZ 29 n j o n E ens froen o sm mer S son on Ooo o oson Waring tabard Name Plate Screw 2 Order Quantity As Needed Page No 19
8. remove tool from service then shut off the air supply to the tool and write or have written a warning note and attach it to the tool If tool is to be used with a balancer or other suspension device ensure that the tool is firmly attached to the suspension support device When operating the tool always keep the body and articularly the hands away from the working attachment ixed to the tool The tool is not electrically insulated Never use the too if there is any chance of coming into contact with live electricity Always when using the tool adopt a firm footing and or position and grip the tool sufficiently only to overcome any reaction forces that may result from the tool doing work Do not overgrip Use only correct spare parts for maintenance and repair Do not improvise or make temporary repairs Major servicing and repairs should only be carried out by persons trained to do so Do not lock tape wire etc the On Off valve in On position The throttle trigger lever etc must always be free to return to the Off position when released Always shut off the air supply to the tool and press the On Off valve to exhaust the air from the feed hose before fitting removing or adjusting the working attachment fitted to the tool Before using the tool make sure that a local regional or country legal requirements when installing using or maintaining the tool
9. rmed safely If practical and possible try to clear unnecessary obstructions before starting work Always use air hose and couplings with minimum work ing pressure ratings at least 1 1 2 times the maximum working pressure rating of the tool shut off device has been fitted to the supply line and the position is known and easily accessible so that the air supply to the tool can be shut off in an emergency l Check hose and fittings regularly for wear Take care against entanglement of the moving parts of the tool with clothing hair ties cleaning rags rings jewelry watches bracelets etc This could cause the body or parts of the body to be drawn towards and in contact with the moving parts of the tool and could be very dangerous Itis expected that users will adopt safe working practices and observe all All Pipe And Fittings Should Be 1 2 Or Larger Compressor with Sufficient Capacity To Maintain Recommended Working Pressure At Each Tool Outlet Low Spot To Trap Water Easy To Reach And Air Too Operate Shut Off Valve dA Ay Regulator Set At Recommended Working Air Pressure Filter Lubricator Recommended Air Supply System Figure 1 Page No 1 Foreseen Use Of The Tool 5202 The 5202 Micro Polisher is an ideal tool for the industrial and automotive tool room By using a variety of accessories rated to be run at a speed of at least 5 500 rpm the polisher can
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