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Siemens TV Converter Box 611 User's Manual

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1. L_St L_St LR a e A 1 i Vy VA T I 1 1 4 1 i BT 4 y tt 4 a A LMA iz 2 1 x f 1 A 1FW609 1FW613 1FW616 1FW619 1FW623 1F W629 Figure 15 2 Geometry data for 1FW6 Built in torque motors Explanation of the abbreviations in Geometry data for 1FW6 Built in torque motors L St L Ro Dz Sr Da Mot De Sm De KSr Di Be Dz Si D Si 302 Length of stator Length of rotor Diameter of centering hole on stator External diameter of motor Diameter of hole for fixing screws on rotor Diameter of hole for fixing screws on stator Internal diameter of stator Diameter of centering hole on rotor Internal diameter of rotor 1FW6 Built in torque motors Configuration Manual 05 2009 65N1197 0AD00 0BP7 Installation drawings Dimension drawings 15 2 Explanation of installation drawings Note Siemens AG reserves the right to change the motor dimensions as part of design improvements without prior notification The dimension drawings provided in this documentation therefore may not necessarily be up to date Up to date dimension drawings can be requested at no charge 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 0AD00 0BP7 303 Install
2. 1FW6090 xxB15 1Jxx 1FW6090 xxB15 2Jxx Torque over speed Torque over speed 600 600 Ux max 648 V 460 V 460 V E 2 600 V 425 V ane 425 V 5 540 V 380 V gt 380 V 400 400 9 300 9 300 S S 200 200 100 100 0 7 0 i 0 50 100 150 200 250 300 350 0 100 200 300 400 500 600 Speed n in rev min Speed n in rev min Short circuit braking torque over speed Main cooler Pressure loss over volume flow rate 250 3 0 5 200 2 5 5 is gt c 2 0 a 150 1 5 2 100 1 0 g en d 0 5 0 0 0 0 50 100 150 200 250 300 350 0 2 4 6 8 10 12 14 16 18 Speed in rev min V in l min 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 0AD00 0BP7 211 Technical data and characteristics 14 2 Data sheets and diagrams 14 2 2 1FW6130 XXXXX XXXX Data sheet 1FW6130 xxB05 xxxx Table 14 5 1FW6130 xxB05 0Kxx 1FW6130 xxB05 1 Jxx Technical data Symbol 1FW6130 Boundary conditions DC link voltages Uzk Water cooling inlet temperature TvorL Rated temperature of winding TN Rated data Rated torque Mn Rated current In Maximum speed at rated torque NMAX MN Rated power dissipation Limit data Maximum torque Maximum current Imax Electric power of motor at Mmax Maximum speed at maximum torque No load speed NMAX
3. 611 D U 6FX8002 5YP O U2 LT 6FXL1002 5CALI 0 6 8002 7 Figure 4 1 Connection diagram of two torque motors connected in parallel tandem arrangement with SME9x 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 0AD00 0BP7 57 Coupled motors 4 1 Parallel operation of several motors z 5 B z z gt Sy gt Su 5 x 20 c gt gt gt ELE 5 S 9 9 22 2 2200 2 gt gt t3 meer Scc gt 00 B 2 ee 585 so EIS a uc MEC Nerve 2 2 S on on 5 amp c ac Ges ran v nni x gt B 5 gt xr 5 5 v 5 5 gt EO EO S S5 52 53 ra 2 225 S FIN coo gt ox 510 gt cO 2 E 52 52 oz On Fo 2 E m e T Q gt ai b 8 5 D e is e ss P 2 c x oc aa GD 9 5 P5 BE e F Figure 4 2 Connection diagram of two torque motors connected in parallel tandem arrangement where the PTC 130 C 58 and PTC 150 C are connected via the th
4. 72 5 1 11 Calculating the required infeed power ssssssssssssssseseeseneeemerenen enne erret 72 5 2 IS CI tes 73 5 3 Short time duty S2 and intermittent duty 53 78 ee epe ar eni de I 81 6 1 Motor aSS mbly aa Fabia 81 6 1 1 Procedure for installing the motor nenne 86 6 1 2 Godler c nnecli n air 90 6 1 3 Information on routing cables sossarnas nennen a en nere E 92 6 1 4 Checking the work carried out 93 6 1 5 2 1 ee aet ann LEHE DL 94 6 2 Protecting the motor 101 rn 103 7 1 Systemirequirerments 3 eie certet leta uini EL ELS 103 7 2 Encodersi E IEEE 108 7 3 Bearing Seice attt be niit meditatus 111 7 4 Braking concepts arena remain 112 Interfaces nti ad dete ee Eni e eU 115 8 1 Die Sree 115 8 2 Electric l conriections tti ec eU ee i eU cr ee Ee LEE e dus 144 8 2 1 Power Connection 145 8 2 2 Signal nee
5. 0 20 40 60 80 100 120 140 160 180 200 Speed n in rev min Short circuit braking torque over speed 0 20 40 60 80 100 120 140 160 180 Speed n in rev min 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 OAD00 OBP7 Torque M in Nm Ap in bar 14 2 Data sheets and diagrams 1FW6130 xxB15 2Jxx Torque over speed 1 400 1 200 1 000 800 600 400 200 0 50 100 150 200 250 300 Speed n in rev min Main cooler Pressure loss over volume flow rate 3 0 2 5 2 0 1 5 0 5 0 0 0 5 10 15 20 25 30 V in l min 219 Technical data and characteristics 14 2 Data sheets and diagrams 14 2 3 1FW6150 xxxxx xxxx Data sheet 1FW6150 xxB05 xxxx Table 14 9 1FW6150 xxB05 1Jxx 1FW6150 xxB05 4Fxx Technical data Symbol 1FW6150 Boundary conditions DC link voltages Uzk Water cooling inlet temperature TvorL Rated temperature of winding TN Rated data Rated torque Mn Rated current In Maximum speed at rated torque NMAX MN Rated power dissipation Limit data Maximum torque Maximum current Imax Electric power of motor at Mmax Maximum speed at maximum torque No load speed NMAX 0 Torque at n 1 rpm Mo Current at Mo and 1 rpm lo Thermal static torqu
6. Europe Africa Phone 49 180 5050 222 Fax 49 180 5050 223 0 14 min from German landlines mobile call charges may differ Internet http www siemens com automation support request America Telephone 1 423 262 2522 Fax 1 423 262 2200 E mail mailto techsupport sea siemens com Asia Pacific Telephone 86 1064 757 575 Fax 86 1064 747 474 E Mail mailto support asia automation siemens com Note For technical support telephone numbers for different countries go to http www automation siemens com partner Questions about this documentation Please send any questions about the technical documentation e g suggestions corrections to the following fax number or E Mail address Fax 49 0 9131 98 2176 E mail E mail to docu motioncontrol siemens com A fax form is available in the appendix of this document Internet address for products http www siemens com motioncontrol EC Declaration of Conformity The EC Declaration of Conformity to Low Voltage Directive 2006 95 EC is available at the following Internet address in the folder Drive Technology 1FW6 Built in torque motors 6 Configuration Manual 05 2009 65N1197 0AD00 0BP7 Preface http support automation siemens com WW llisapi dll func cslib csinfo amp lang de amp siteid csiu s amp objid 19183574 If you do not have access to the Internet contact your local Siemens office to obtain a copy of t
7. Jo ow enbJo 9 yydep GN f uonejje sui 20 eq BU Jo Ajoujueouoo 941 8 8 L 9 ge N mc G 9 975 uoisi28Jd 181009 82 uonisod G 822 p p SI pe am de ON 961 Ss Jo 68 BH bre 84 205 e ROLLS NS BH HE 84 205 jeixe jeuondo 5 UI Iv 19491 uonoeuuoo 18 009 pue uonoeuuoo BY uo uoneuuojur jeuonippe 104 EL 8 uidep gy xz ZL uidep 8H 8 1FW6190 xxB Figure 15 8 1FW6 Built in torque motors 309 Configuration Manual 05 2009 6SN1197 0AD00 0BP7 OL Ole XXMO OCXXX OETIMAL OLL 09L XX48 OLXXX OETOMAL wu SUO SUSUUID oLz 09 XXAT OTXXX 0EZIMAL OLL 09L XXQG OLXXX OETIMAL OL 09 XX48 OCXXX OETIMAL OLL 09 XXFZ OLRX 0EZIMAL OL 09 XXDG OTXXX OETIMAL 08 OEL XXJ8 20XXX 0EZ9MAl 091 022 XXMO SIXXX 0EZYIMAL 08 OEL XROIG ZOMRX 0EZIMAL 091 OL XXd7 G LXXX OETOMAL 08 OEL XXPZ LORX 0EZ9MAL 09L OL XX48 GLXXX OETIMAL 08 OEL
8. ATp Apu Parallel connection of main and precision motor cooler 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 OAD00 OBP7 Unit 10 kgm mH kW l min bar kW l min K bar 74 2 Data sheets and diagrams XxB07 8Fxx 25 8 0 139 1 3 2 8 4 8 8 5 0 4 0 302 1 8 2 4 0 4 233 Technical data and characteristics 14 2 Data sheets and diagrams Characteristics for 1FW6160 xxx07 xxxx 1FW6160 xxB07 1Jxx Torque over speed 1 200 1 000 800 600 Torque M in Nm 400 200 0 20 40 60 80 100 120 140 160 180 200 Speed n in rpm 1FW6160 xxB07 5Gxx Torque over speed 1 200 Ux U as 648 V 460 V 600 V 425 V 540 V 1380 V 1 000 800 600 Torque M in Nm 400 200 0 100 200 300 400 500 600 700 Speed n in rpm Short circuit braking torque over speed 350 300 250 200 H 150 100 Braking torque M in Nm 50 0 20 40 60 80 100 120 140 160 180 200 Speed n in rpm 234 Torque M in Nm Torque M in Nm Ap in bar 1 200 1 000 800 600 400 200 1 200 1 000 800 600 400 200 2 50 2 00 1 50 1 00 0 50 0 00 1FW6160 xxB07 2Jxx Torque over speed Us U max 648 V
9. Signal cable 2x PTC 1x KTY Single core power cables All dimensions in mm Figure 8 20 Electrical connection radial outward with sleeve and single core for 1FW616 1FW619 and 1FW623 70 mm core cross section 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 OAD00 OBP7 131 Interfaces 8 1 Overview Signal cable i Power cable 2xPTC 1xKTY 84 E U V W PE Terminal block Stator The diameter of the power cable depends on the winding variant All dimensions in mm Figure 8 21 Electrical connection tangential with sleeve for 1FW616 1FW619 and 1FW623 Signal cable 2xPTC 1xKTY 84 Power cable U V W PE Terminal block All dimensions in mm The diameter of the power cable depends on the winding variant Figure 8 22 Electrical connection axial with sleeve for 1FW629 1FW6 Built in torque motors 132 Configuration Manual 05 2009 65N1197 0AD00 0BP7 Interfaces 8 7 Overview Signal cable Single core power cables 2x PTC 1x KTY 15 6 35nm2 13 25 2 Connection block 26 58 Stator All dimensions in mm Figure 8 23 Electrical connection axial with sleeve and single core
10. Single PC 0 2 4 6 V in l min 8 10 12 14 16 18 20 250 255 Technical data and characteristics 14 2 Data sheets and diagrams Data sheet 1FW6190 xxB 10 xxxx Table 14 25 1FW6190 xxB10 1Jxx 1FW6190 xxB10 2Jxx 1FW6190 xxB10 5Gxx Technical data 1FW6190 Boundary conditions DC link voltages Water cooling inlet temperature Rated temperature of winding Rated data Rated torque Rated current Maximum speed at rated torque Rated power dissipation Limit data Maximum torque Maximum current Electric power of motor at Mmax Maximum speed at maximum torque No load speed Torque at n 1 rpm Current at Mo and n 7 1 rpm Thermal static torque Thermal stall current Physical constants Torque constant at 20 C Voltage constant Motor constant at 20 C Thermal time constant No of pole pairs Cogging torque Stator mass Rotor mass Rotor moment of inertia Phase resistance of winding at 20 C Phase inductance of winding Data for main motor cooler Maximum dissipated thermal power Recommended minimum volume flow Temperature increase of the coolant Pressure drop 256 Symbol Uzk TvonL TN Mmax Imax 0 Rstr 20 LsrR Qu Max VHMIN ATH Unit C C Nm rpm kW Nm kW rpm rpm Nm A Nm A Nm A V 1000 min Nm W 05 5 Nm kg kg 10 2 kgm Q mH
11. jeuondo BE 1 8405 BH 282 UI Iv uonejejsu 2 0 snw BY JO Ajoujueouoo 941 19431 uonoeuuoo 18 009 pue uonoeuuoo OY UO uoneuuojur 104 BH 282 4 84 05 zi udep 8H 8 1FW6160 xxB Figure 15 7 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 OAD00 OBP7 308 Installation drawings Dimension drawings 15 3 Installation drawings Dimension drawings oll 04 XXAZ 0LIXX 06L9MAl oll 091 XX48 018XX 06L9M43lL OL Ole XXMO0 02EXX 06L9MAL OLL 09L XX96 01L8XX 06L9M3L OL Ole XXAIZ 0ZIXX 06L9MAl oll 09L XX Z 0L8XX 06L 9M OL 09 XX48 0ZEXX 06L9MAL OLL 09L XX L 0L8XX 06L 9M OL 09 XRIG 0ZIXX 06L9MAL 08 OEL XX48 08XX 06L9M4l 091 022 XXMO SLEXX 06L9MAL 08 OEL XXQG Z0EXX 06L9MAL O9L 022 XXAI2 SL9XX 06L9MAl 08 OEL XXFZ L09 X 06L9MAl 091 OL XX48 GLEXX O6LOMAL 08 OEL XXFL 209X 06L9MAL 091 OL XXDG GLEXxX O6L9OMAL 09 OLL xx99 909XX 06L9M4 091 OL XX z SLgxx 06L 9M3L 09 OLL XX F Z 909XX 06L9M4 09 OLL XXFL GOIX 06L9MAL 7 15 1 IHN oy 7 IS 1 IHN 10404 lt Jo ow enbJo uy6u9
12. 0 50 100 150 200 250 300 350 400 450 Speed n rpm Short circuit braking torque over speed 0 20 40 60 80 100 120 140 160 180 Speed n in rpm Torque M in Nm Ap in bar 1FW6290 xxB07 0L xx Torque over speed 4 500 Uz 1 1000 648 V 460 V 3 500 600 V 425 V 540 V 380 V 3 000 2 500 4 B 2 000 1 1 500 1 1 000 500 0 0 50 100 150 200 250 300 350 Speed n in rpm Main cooler and precision cooler MC and PC Pressure drops over volume flow rate 2 50 2 00 4 1 50 4 1 00 MC and PC in parallel 0 50 Single MC Single PC 0 00 0 5 10 15 20 25 V in l min Configuration Manual 1FW6 Built in torque motors 05 2009 6S5N1197 0AD00 0BP7 Technical data and characteristics Data sheet 1FW6290 xxB 1 1 Table 14 41 1FW6290 xxB11 7Axx 1FW6290 xxB11 OLxx 1FW6290 xxB1 1 2Pxx Technical data 1FW6290 Boundary conditions DC link voltages Water cooling inlet temperature Rated temperature of winding Rated data Rated torque Rated current Maximum speed at rated torque Rated power dissipation Limit data Maximum torque Maximum current Electric power of motor at Mmax Maximum speed at maximum torque No load speed Torque at 1 rpm Current at Mo and n
13. Imax NMAX MMAX 0 20 LsrR Qu MAx VHMIN ATH Apu Unit C C Nm rpm kW Nm kW rpm rpm Nm A Nm A Nm A V 1000 min Nm W 05 5 Nm kg kg 10 2 kgm Q mH kW l min bar xxB07 1Jxx 600 35 130 1140 16 45 4 47 1840 31 19 4 19 93 1180 16 832 11 73 8 4463 18 7 180 49 5 9 41 4 17 4 84 3 3 73 37 3 3 36 6 1 7 9 0 8 xxB07 2Jxx 600 35 130 1120 22 73 4 61 1840 45 23 6 38 130 1180 24 832 16 51 7 3124 18 4 180 49 5 9 41 4 17 4 84 3 1 88 18 3 3 46 6 1 8 1 0 8 xxB07 5Gxx 600 35 130 1010 44 190 4 52 1840 100 36 9 110 290 1180 53 832 36 23 4 1415 18 6 180 49 5 9 41 4 17 4 84 3 0 379 3 7 3 39 6 1 7 9 0 8 273 Technical data and characteristics 14 2 Data sheets and diagrams Technical data 1FW6230 Data for precision motor cooler Maximum dissipated thermal power Recommended minimum volume flow Temperature increase of the coolant Pressure drop Symbol VP MIN ATP ApH Parallel connection of main and precision motor cooler Table 14 33 1FW6230 xxB07 8Fxx Technical data 1FW6230 Boundary conditions DC link voltages Water cooling inlet temperature Rated temperature of winding Rated data Rated torque Rated current Maximum speed at rated torque Rated power dissipation Limit data M
14. Imax NMAX MMAX 0 20 LsrR Qu MAx VHMIN ATH Apu Unit C C Nm rpm kW Nm kW rpm rpm Nm A Nm A Nm A V 1000 min Nm W 05 5 Nm kg kg 10 2 kgm Q mH kW l min bar xxB07 1Jxx 600 35 130 620 16 96 3 59 1000 31 16 7 53 170 653 17 462 12 37 2 2251 11 2 180 35 3 3 36 2 12 1 25 8 2 66 25 1 2 7 4 8 8 2 0 4 xxB07 2Jxx 600 35 130 594 25 170 3 61 1000 49 21 8 100 270 653 28 462 19 23 8 1441 11 1 180 35 3 3 36 2 12 1 25 8 1 09 10 3 2 71 4 8 8 2 0 4 xxB07 5Gxx 600 35 130 514 43 390 3 64 1000 98 35 2 230 540 653 56 462 38 11 9 720 4 11 1 180 35 3 3 36 2 12 1 25 8 0 276 2 6 2 73 4 8 8 3 0 4 231 Technical data and characteristics 14 2 Data sheets and diagrams Technical data 1FW6160 Data for precision motor cooler Maximum dissipated thermal power Recommended minimum volume flow Temperature increase of the coolant Pressure drop Symbol VP MIN ATP ApH Parallel connection of main and precision motor cooler Table 14 15 1FW6160 xxB07 8Fxx Technical data 1FW6160 Boundary conditions DC link voltages Water cooling inlet temperature Rated temperature of winding Rated data Rated torque Rated current Maximum speed at rated torque Rated power dissipation Limit data Maximum
15. Signal cable 2x PTC 1x KTY 54 All dimensions in mm Figure 8 14 Electrical connection axial with sleeve and single core for 1FW616 1FW619 and 1FW623 70 mm core cross section 1FW6 Built in torque motors 126 Configuration Manual 05 2009 65N1197 0AD00 0BP7 Interfaces 8 7 Overview Signal cable 2xPTC 1xKTY 84 Power cable U V W Stator Terminal block 43 All dimensions in mm The diameter of the power cable depends on the winding variant Figure 8 15 Electrical connection radial outward with sleeve for 1FW616 1FW619 and 1FW623 up to 6 mm core cross section Signal cable 2xPTC 1xKTY 84 Power cable U V W Terminal block 43 All dimensions in mm Stator 94 The diameter of the power cable depends on the winding variant Figure 8 16 Electrical connection radial outward with sleeve for 1F W616 1FW619 and 1FW623 as of 10 mm core cross section 127 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 0AD00 0BP7 Interfaces 8 7 Overview 66 Signal cable 2x PTC 1x KTY Single core power cables 1 TH
16. nee 145 8 2 3 Shielding grounding and equipotential 149 8 2 4 Requirements for the motor supply cables 150 8 3 Cooler connectors et et etim t Ree E dli uide 150 COMMISSIONING cs eve coni etapa adea SCR 163 9 1 Safety guidelines for commissioning ssssesseeeeneenenen ener 163 9 2 MH 166 9 2 1 CHECKS ak X 166 9 2 2 Commissioning single motors 168 9 2 3 Commissioning motors connected in parallel ssssseeee 182 9 2 4 Measuring the EMF voltages sssssseeneeeneenene ennemi 185 Operation TEE 187 1FW6 Built in torque motors Configuration Manual 05 2009 65N1197 0AD00 0BP7 Table of contents 10 1 Safety guidelines for operation 187 10 2 Dealing with 5 een ns nalen eda de aaa ieta 187 11 Maintenance and repairs 2 22 4 2 Aaaa RAN 189 11 1 Safety information for maintenance and nn mann 189 11 2 Safety guidelines for high voltage test
17. tetra ae Eee Er dade C dO pig 220 14 2 4 1EWOT160290000693000 bete etx iof at a dete bte cvanteds bte a dta cxt tea aede ae 228 14 2 5 TEWOT19020000 9000 rtu uu Fee Rt PE RR ER RR EORR FE REDE ra E cup b 249 14 2 6 1EW623050000 000 oe eese areae de dal de dade 270 14 2 7 31EW629020000 000 iuncto sect eier E edet te e eue vta 290 15 Installation drawings Dimension drawings eeseeeseeseseeseeeseeeeeeeeeennnennennnnnnennn nnne 301 15 1 Installation conditions for motors with cooling nn 301 15 2 Explanation of installation eene enne 302 15 3 Installation drawings Dimension 5 304 A P 313 A 1 Recommended manufacturers ssssssssssssesssseeee eene nn neret renes 313 A 1 1 Supply sources for connection components and accessories for heat exchanger units 313 A 1 2 Supply sources for cooling 5 81 5 eene nennen enne 314 A 1 3 Supply sources for anti corrosion agents sssssssssseeeneeeene nennen 315 A 1 4 Supply sources for braking elements ssssssssse eene eene mener 31
18. Warning hot surfaces D W026 Table 1 2 Prohibiting signs to BGV A8 DIN 4844 2 and what they indicate Sign Meaning No pacemakers D P011 Sign Meaning No metal implants D P016 No metal objects or watches D P020 No magnetic or electronic data media D P021 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 0AD00 0BP7 21 Description of the motor 2 1FW6 built in torque motor 2 1 Properties 2 1 1 Overview 1FW6 torque motors are designed as built in motors for use in low speed direct drives with a high torque output Built in torque motors are liquid cooled permanent magnet excited high pole number three phase synchronous motors with hollow shaft rotors The motors are provided as built in components which on delivery are secured together by means of transportation locks 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 OAD00 OBP7 23 Description of the motor 2 1 Properties and spacer film For a complete drive unit an additional bearing and rotary transducer are required The product range includes 7 frame sizes or external diameters each with at least 4 different axis lengths Each motor is available for at least two different speed ranges The stator and rotor are equipped with flanges at both ends with centering surfaces and tapped holes which allow them to be integrated in
19. UL approval C US Validity The torque motors described in this documentation have been approved by Underwriters Laboratories Inc USA UL Generally the approvals for the motor are listed on the rating plate As a rule these approvals are valid for the operating mode specified in the data sheets More detailed information on the conditions for the validity of an approval can be obtained from your local Siemens office The installation conditions according to Underwriters Laboratories Inc USA UL for short can be taken from the Conditons of Acceptability Direction of rotation 28 The rotor for the built in torque motor rotates clockwise if the built in torque motor is connected to phase sequence U V W You can see this when you look at the A flange of the motor B flange with cable outlet Clockwise rotation The rotor rotates clockwise phase sequence U V W Line of sight towards A flange A flange Figure 2 1 Line of sight for determining the direction of rotation 1FW6 Built in torque motors Configuration Manual 05 2009 65N1197 0AD00 0BP7 Description of the motor 2 3 Selection and ordering data 2 3 Selection and ordering data Table 2 7 Built in torque motors overview part 1 of 2 Order desig Rated torque Max torque Rated Max current Max speed at Max speed at Size Mn Mmax current In Imax rated torque2 max torque in Nm in Nm in A in A NMAX MN
20. enne eren nennen nnn nnns 29 2 4 Order designation as anh ean 34 2 4 1 Structure of the order designations 444usnsnneennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nn 34 2 4 2 Standard 1FW6 built in torque tans 35 2 4 3 Stators as individual components enne 36 2 4 4 Rotor as individual component uusss444242nnnnnnnennnnnnnnnnnnnnnennnnnnnnnnnnnanennnnennnnnnnannnnrnnen 37 2 4 5 Round sealing fing O ring ei ann ga ara 37 2 4 6 Cooling connection 38 2 4 7 Plug connector 38 2 4 8 Ordering Noles en en ef ee 38 2 4 9 Ordering examples neresna een de ti edis 39 2 5 Motor fatirig plate oor rentes ne een 40 3 Motor components of the built in motor and options 41 3 1 Overview of the motor construction nennen nennen 41 3 2 Thermal motor protection e eo eet nett 44 3 2 1 Description of the temperature sensors ssssssssssssssseesenee eene emeret 44 3 2 2 Evaluation of the temperature sensors for motor
21. Maximum speed at maximum torque No load speed NMAX 0 Torque at n 1 rpm Mo Current at Mo and n 1 rpm lo Thermal static torque Mo Thermal stall current lo Physical constants Torque constant at 20 C 20 Voltage constant Motor constant at 20 C 20 Thermal time constant No of pole pairs p Cogging torque Mcoc Stator mass ms Rotor mass m Rotor moment of inertia JL Phase resistance of winding at 20 C 20 Phase inductance of winding Lstr 204 Unit C C Nm rpm kW Nm kW rpm rpm Nm A Nm A Nm A V 1000 min Nm W 05 5 Nm kg kg 10 2 kgm Q mH xxB05 OF xx 600 35 130 113 5 6 140 2 19 179 9 5 6 55 46 310 119 5 9 84 1 4 1 20 8 1258 2 64 60 22 1 2 6 6 2 6 1 52 14 9 47 1 xxB05 OKxx 600 35 130 109 7 4 250 2 12 179 13 8 12 140 430 119 8 2 84 1 5 6 15 906 2 2 68 60 22 1 2 6 6 2 6 1 52 7 5 24 4 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 OAD00 OBP7 Technical data and characteristics Technical data 1FW6090 Data main motor cooler Maximum dissipated thermal power Recommended minimum volume flow rate Temperature increase of the coolant Pressure drop Characteristics for 1FW6090 xxx05 xxxx 1FW6090 xxB05 0Fxx Torque over speed 200 Symbol Qu MAx ATH 180 160 140 120 100 80 60 40 20 Torque
22. ZK amax 0 50 100 150 200 250 300 Speed n in rev min Short circuit braking torque over speed 0 50 100 150 200 250 Speed n in rev min 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 0AD00 0BP7 Torque M in Nm Ap in bar Unit bar 500 450 400 350 300 250 200 150 100 50 0 0 7 14 2 Data sheets and diagrams xxBO5 OKxx xxB05 1Jxx 8 5 8 6 0 1 0 1 1FW6130 xxB05 1Jxx Torque over speed 648 V 460 V _ 600 V 7425 540 V 380 V 0 50 100 150 200 250 300 350 400 450 500 Speed in rev min Main cooler Pressure loss over volume flow rate 12 V in l min 213 Technical data and characteristics 14 2 Data sheets and diagrams Data sheet 1FW6130 xxB07 xxxx Table 14 6 1FW6130 xxB07 0Kxx 1FW6130 xxB07 1Jxx Technical data Symbol 1FW6130 Boundary conditions DC link voltages Uzk Water cooling inlet temperature TvorL Rated temperature of winding TN Rated data Rated torque Mn Rated current In Maximum speed at rated torque NMAX MN Rated power dissipation Limit data Maximum torque Maximum current Imax Electric power of motor at Mmax Maximum speed at maximum torque No load speed
23. L LOXXX OETOMAL 09L OL XXDG GLXXX OETIMAL 09 OLL XXQ G GOXXX OETIMAL 09L OL XXDV GLXXX OETIMAL 09 OLL XXFZ 90XXX 0EZ9M4 L OLL O9L XXd 7 0 LXXX OETOMAL 09 OLL L GOXXX OETOMAL oy 7 15 1 83 IN oy 1 15 1 83 IN 10404 10305 Jojow enbJo uyBue 10103 10305 JoyouJ enbJo 2 0 eq jsnuJ eui JO Ajoujueouoo 941 18 009 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 OAD00 OBP7 jenuebue Jo exe jeuondo yOO q uonoeuuo uonoeuuoo 19009 pue uonoeuuoo eoujoeje eu uo 104 Installation drawings Dimension drawings 15 3 Installation drawings Dimension drawings 8 8 L 9 uidep GN uonisod Pepuewl 1 1 80 9 5 1 1 8H 1 1 8H 9 6 xz ZL uidep 8H 8 1FW6230 xxB Figure 15 9 310 Installation drawings Dimension drawings 15 3 Installation drawings Dimension drawings OL 08 XXdZ 0ZXXX 06Z9M4 oLz 0 XX 10 02XX0 06c9M4L 04 Ove LXXX O06C9MAL 04 0 XX10 G LXX0 06Z9M4L 0 1 0 XXY Z G XX0 06Z9M4 0 L 002 XXKA
24. VP MIN Parallel connection of main precision motor cooler Table 14 39 1FW6230 xxB20 0Wxx Technical data 1FW6230 Boundary conditions DC link voltages Water cooling inlet temperature Rated temperature of winding Rated data Rated torque Rated current Maximum speed at rated torque Rated power dissipation Limit data Maximum torque Maximum current Electric power of motor at Mmax Maximum speed at maximum torque No load speed Torque 1 rpm Current at Mo and 1 rpm Thermal static torque Thermal stall current Physical constants Torque constant at 20 C Voltage constant Motor constant at 20 C Thermal time constant No of pole pairs Cogging torque Stator mass Rotor mass 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 OAD00 OBP7 Symbol Uzk TvonRL TN MN IN NMAX MN Imax NMAX MMAX NMAX 0 Unit kW l min bar Unit C C Nm rpm kW Nm kW rpm rpm Nm A Nm A Nm A V 1000 min Nm W 95 S Nm kg kg 14 2 Data sheets and diagrams xxB20 5Gxx 20 8 xxB20 2Pxx 0 863 0 865 0 887 5 1 5 1 5 1 2 4 2 4 2 5 3 4 3 4 3 4 xxB20 OWxx 600 35 130 2890 120 190 10 7 5260 270 98 1 110 290 3360 140 2380 100 24 1 1457 34 6 180 49 17 108 3 47 1 287 Technical data and characteristics 14 2 Data sheets and diagra
25. 48 3 3 iere 49 3 3 1 iere 50 3 3 2 Coolant PEE 53 4 Coupled aide a EE E 55 41 Parallel operation of several motors enne emere 55 4 1 1 Power connection for parallel operation sss eene 56 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 OAD00 OBP7 9 Table of contents 10 10 4 1 2 JANUS nee innen 60 Configuring te motor 63 5 1 63 5 1 1 General mechanical nennen 65 5 1 2 Specification of the duty Oyen oaa E E T T nn 65 5 1 3 Torque time diagram su dieti DLE I TR 66 5 1 4 selecting the Motors ai 68 5 1 5 Uneven current load Z scan 2322 ee einen 69 5 1 6 Motor torque speed 69 5 1 7 Torques speed requirements hr RR eig ae ARR Rae eg iain 70 5 1 8 More than one torque motor on one 71 5 1 9 Checking the moments of inertia nennen ener nnne nnns 71 5 1 10 Selecting the drive system components for the power
26. 8 2 Electrical connections 8 2 144 Electrical connections Risk of death serious personal injury electrical shock and or material damage if direct drives are connected incorrectly Motors must be connected in accordance with the circuit diagram provided in this documentation and require a sinusoidal current injection They must not be connected directly to the three phase supply because this will damage them The motors are designed to be operated on drive systems that are supplied via power supply networks grounded with low resistance TN systems See also the documentation for the drive system Components in electrical devices may be under hazardous voltage There is an electrical shock hazard When the rotor is rotating a voltage is present at the motor terminals that increases proportionally with the speed At no load speed the amplitude value of the voltage at the motor terminals is the same as the voltage value of the converter DC link voltage All work involving the electrics must only be carried out by skilled personnel when the device is disconnected from the power supply and the motor is at a standstill Note the regulations for working on electrical installations In particular the following safety rules for working on electrical installations in accordance with EN 50110 1 BGV A3 must be observed e Disconnect the system e Protect against reconnection e Make sure that the equipment is de ene
27. All dimensions mm Figure 8 17 Electrical connection radial outward with sleeve and single core for 1F W616 1FW619 and 1FW623 25 mm core cross section 1FW6 Built in torque motors 128 Configuration Manual 05 2009 65N1197 0AD00 0BP7 Interfaces 8 7 Overview Single core power cables Signal cable 2x PTC 1x KTY 130 All dimensions in mm 26 1 UU Figure 8 18 Electrical connection radial outward with sleeve and single core for 1FW623 35 mm core cross section 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 OAD00 OBP7 129 Interfaces 8 7 Overview Signal cable 2x PTC 1x KTY Single core power cables All dimensions in mm Figure 8 19 Electrical connection radial outward with sleeve and single core 1FW616 and 1F W619 50 mm core cross section 1FW6 Built in torque motors 130 Configuration Manual 05 2009 6SN1197 OAD00 0BP7 Interfaces 8 7 Overview
28. RZ ZAAN N Ty SLR INE 222 EZ 2 189 je IH NSS S IF T 5 Ls 5j Figure 6 5 Rotary table with torque motor with cooling jacket Configuration Manua ROME 7 We LD Electrical connec Torque motor with cooling jacket Rotary table 1FW6 Built in torque motors 1 05 2009 6SN1197 OAD00 OBP7 Motor assembly 6 1 Motor assembly Cooler connection Electrical connection Part turn actuator Torque motor with integrated cooling Figure 6 6 Part turn actuator with torque motor with integrated cooling 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 0AD00 0BP7 97 Motor assembly 6 1 Motor assembly 1 Loosen transportation locks Transportation locks Z f L VY Figure 6 7 actuator 98 2 Motor built into machine construction Installing a torque motor with integrated cooling on the shaft extension of a part turn 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 OAD00 OBP7 Motor assembly 6 1 Motor assembly yeyoe enbJo Jojenjoe 2227227 SI ul Hed LT 7 227 A LLLA 5 Jeoujoe 3 NEL eti 00 ar FT lt lt 1 we f
29. ud M un MY jou andor 5 Bull H 5 8 Jo jepe jeixe jeuondo uonoeuuo 1 S92 ZL uidep 9IN 20 5 62 UI Suoisuauulp y 592 ZL uidep 9IN 1FW6150 xxB active component lengths 05 and 07 Figure 15 5 1FW6 Built in torque motors Configuration Manual 05 2009 6S5N1197 0AD00 0BP7 306 Installation drawings Dimension drawings 15 3 Installation drawings Dimension drawings eu esee q yooye Aljelsus jou seop siy Inq uo eu uou Aue jIj98J 0 ejqissod s 3 gH ue eu UI Suoisueuulp y eui 19431 uonoeuuoo IST Ol 22 51 0 0619 4 pue uonoeuuoo eoujoeje eui uo uoneuuojui J04 w 04 23 01 0 0619 41 p O eq eui JO 941 20315 3015 Bun Jo edoos ay ui 7 uonisod Bunur
30. 500 400 300 200 Braking torque M in Nm 100 0 20 40 60 80 100 140 160 180 Speed n in rev min 120 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 OAD00 OBP7 Torque M in Nm Ap in bar 14 2 Data sheets and diagrams 1FW6150 xxB15 4Fxx Torque over speed 2 500 U max 648 V 460 V 2 000 600 V 7425V 540 V 380 V 1 500 4 1 000 4 500 200 0 50 100 150 250 300 350 Speed n in rev min Main cooler Pressure loss over volume flow rate 5 0 4 5 4 0 3 5 3 0 2 5 2 0 1 5 1 0 0 5 0 0 0 5 10 15 20 25 V in l min 227 Technical data and characteristics 14 2 Data sheets and diagrams 14 2 4 Data sheet 1FW6160 xxB05 xxxx 1FW6160 XXXXX XXXX Table 14 13 1FW6160 xxB05 1Jxx 1FW6160 xxB05 2Jxx 1FW6160 xxB05 5Gxx Technical data Symbol Unit xxB05 1Jxx xxB05 2Jxx xxB05 5Gxx 1FW6160 Boundary conditions DC link voltages Uzk V 600 600 600 Water cooling inlet temperature TvorL C 35 35 35 Rated temperature of winding C 130 130 130 Rated data Rated torque Mn Nm 431 404 314 Rated current In A 16 24 36 Maximum speed at rated torque NMAX MN rpm 140 250 590 Rated power dissipation kW 2 84 2 85 2 88 Limit data Maximum torque 716 716 716 Maximum current Imax
31. Note The data used to determine the drive direction is only valid for 1FW6 motors If the positive direction of the drive and positive counting direction of the measuring system do not match the actual speed value must be inverted when carrying out commissioning using the software The control sense can also be checked by first parameterizing the drive and then manually moving it with the enable signals inhibited If the axis rotates in the positive direction the actual speed value must also count in the positive direction e Determining the drive direction For the defined direction of rotation of the 1FW6 motor refer to the section titled Technical features in the 1FW6 CM The direction of the 1FW6 motor is positive if the rotor is rotating clockwise when you look in the direction of the arrow e Determining the counting direction of the measuring system The counting direction of the measuring system can be determined by means of manual motion with enable signals inhibited In doing this you must observe any inversion parameters that have been set 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 OAD00 OBP7 167 Commissioning 9 2 Procedure 9 2 2 Commissioning single motors Entering the motor data Select the MLFB of the motor you are using from the commissioning tool list The motor data will be accepted automatically Data for motors that are not in the list must be entered manually For Siem
32. 0 50 100 150 200 250 Speed n in rev min Short circuit braking torque over speed 350 2 300 amp 250 5 5 200 S c 150 100 50 0 0 50 100 150 200 250 Speed in rev min 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 OAD00 OBP7 Torque M in Nm Ap in bar 700 600 500 400 300 200 100 1 2 1 0 0 8 0 6 0 4 0 2 0 0 14 2 Data sheets and diagrams 1FW6130 xxB07 1Jxx Torque over speed IU Us amax 648 V1460 V 600 V 1425 V 38 540 V 380 V 0 50 100 150 200 250 300 350 Speed n in rev min Main cooler Pressure loss over volume flow rate 0 2 4 6 8 10 12 14 V in l min 215 Technical data and characteristics 14 2 Data sheets and diagrams Data sheet 1FW6130 xxB10 xxxx Table 14 7 1FW6130 xxB10 1Jxx 1FW6130 xxB10 2Jxx Technical data Symbol 1FW6130 Boundary conditions DC link voltages Uzk Water cooling intake temperature TvorL Rated temperature of winding TN Rated data Rated torque Mn Rated current In Maximum speed at rated torque NMAX MN Rated power loss Limit data Maximum torque Maximum current Imax Electric power of motor at Mmax Maximum speed at maximum torque No load speed 0 Torque 1 rpm Current at Mo 1 rpm lo Thermal
33. 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 0AD00 0BP7 47 Motor components of the built in motor and options 3 2 Thermal motor protection 3 2 2 Evaluation of the temperature sensors for motor protection Temp S Temp S is used to reliably protect the motor against overheating If Temp S responds then the drive must be quickly shut down in order to prevent the drive converter from continuing to supply current to the stator additional thermal load The current load level setpoint s requested from the closed loop control causes this thermal load and this can destroy the stator There are two possibilities of evaluating Temp S Method 1 The SME9x module is evaluated via the drive converter In this case only PTC 130 C is evaluated An internal logic circuit of the SME9x module causes the drive converter to switch the drive into a no current condition if the overtemperature or fault continues max 2 seconds Note Please observe the following when parameterizing the machine data e MD1607 shutdown limit motor temperature must 155 i e it is not permissible that this parameter is changed e MD1602 pre alarm threshold and MD1603 timer motor temperature alarm can be adapted depending on the specific application However MD1602 pre alarm threshold should not be greater than the shutdown temperature of the PTC temperature sensor Method 2 Evaluation via the PLC and connec
34. 7 1 System requirements Encoder cable for an absolute encoder 6FXL1002 2CH00 1 0 00 Encoder cable for an incremental encoder 6FXI 1002 2CG00 1L1 00 rotary encoder 1 Thermistor motor protection device 3RN1013 1GW10 PTC 130 C 24 V __ 230 V Evaluation via PLC Option 6FX8 008 1BD71 2 Thermistor motor protection device 3RN1013 1GW10 150 C 24 V AC 230 V Evaluation via PLC Option ehe ul ne e KTY 84 evaluation via voltage proof multimeter U gt 1000 V Shield connecting plate m o i E To i i Power Module 1 a 1 1 i i Conductor assignment Q Signal connection Power connection gt 0 i open cable ends Color Connection i f gn ye PE S 147108 bk1 or 1 U B bk2 or 2 V 5 x bk3 or 3 Ww 5 S Conductor assignment signal connection Color Connection wh 182 KTY Temp S bn 1R1 KTY Temp gn 1TP1 130 C Terminal box Encoder system ye 1TP2 PTC 130 C provided by gy 2TP1 PTC 150 C customer pk 2TP2 PTC 150 C Power connection open cable ends If only the PTC 130 C is evaluated the stator must be in a no current condition afte
35. Response times of the controller and drive Operating and or ambient conditions not within the scope of the specification Parameterization programming cabling and installation errors Use of radio devices cellular phones in the immediate vicinity of the controller External influences damage 2 Exceptional temperatures as well as emissions of light noise particles or gas caused by for example Component malfunctions Software errors Operating and or ambient conditions not within the scope of the specification External influences damage 3 Hazardous shock voltages caused by for example Component malfunctions Influence of electrostatic charging Induction of voltages in moving motors Operating and or ambient conditions not within the scope of the specification Condensation conductive contamination External influences damage 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 OAD00 OBP7 13 General safety guidelines 1 1 Observing and complying with safety guidelines 4 Operational electrical magnetic and electromagnetic fields that can pose a risk to people with a pacemaker and or implants or metallic objects if they are too close 5 Release of environmentally hazardous materials and emissions during improper operation and or improper disposal of components For more information about residual risks of the power drive system components see
36. 6 1 Motor assembly Guides sleeve bearings Risk of compression when the rotor is lowered Take extreme care 3 Using the top part of the installation device lower the rotor as far as it will go into the lower part of the installation device 4 Install and secure the stator and rotor Tighten the screws to the specified torque 5 Remove the spacer film When the stator and rotor are correctly centered the spacer film can be easily removed by hand 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 0AD00 0BP7 89 Motor assembly 6 1 Motor assembly 6 1 2 Cooler connection For more information about connecting the cooler see Interfaces Installing the cooling connection adapter The components required for connecting the cooler for motors with integrated cooling can usually be installed with standard tools The cooling connection adapter is installed using three cylinder head screws The cooling ducts are sealed by means of O rings see the following diagrams The cylinderhead screws and O rings are supplied with the cooling connection adapter 1FW6 Built in torque motors 90 Configuration Manual 05 2009 6SN1197 OAD00 OBP7 Motor assembly 6 1 Motor assembly Fixing screw ISO 4762 M5x20 A2 Tightening torque 3 4 to 4 9 Nm Cooler connection optional Cooling connection adapter is not included in the scope of supply Cooler conne
37. No force introduction between the motor and motor encoder Bad encoder arrangement Encoder Hydraulic distributor Rotary table 24 n SN IN HHHTl 4 TT 11111 Bearing zum I MG PATA 1A Stator A LA HET NN Rotor WALD Large distance between the motor and motor encoder Lack of rigidity due to an excessively thin plate for securing the motor encoder Force introduction between the motor and motor encoder Figure 7 4 Installation diagram example 110 1FW6 Built in torque motors Configuration Manual 05 2009 65N1197 0AD00 0BP7 System integration 7 3 Bearings Note For more installation examples see Motor assembly 7 3 Bearings Selecting the bearing 1FW6 torque motors are built in motors for direct rotary or swivel axes To set up a complete drive unit a bearing between the stator and rotor is required in addition to the phase angle encoder system Your choice of bearing is governed by the following factors e Geometric requirements internal and external diameter Speed e Load magnitude direction e Rigidity accuracy pretension Service life The bearing is not included in the scope of supply WARNING Bearing currents and static charging of the rotor Depending on the design and pro
38. kW l min bar xxB10 1Jxx 600 35 130 1310 17 38 5 83 1980 31 20 7 14 88 1340 18 951 12 77 3 4676 18 5 180 42 6 7 55 5 20 3 67 8 4 19 42 2 4 38 6 7 9 4 0 8 10 2 600 35 130 1290 26 70 5 83 1980 47 25 7 39 130 1340 27 951 18 51 6 3118 18 5 180 42 6 7 55 5 20 3 67 8 1 86 18 8 4 38 6 7 9 4 0 8 xxB 10 5Gxx 600 35 130 1210 48 170 5 83 1980 95 38 7 100 260 1340 54 951 37 25 8 1559 18 5 180 42 6 7 55 5 20 3 67 8 0 466 4 7 4 38 6 7 9 4 0 8 1FW6 Built in torque motors Configuration Manual 05 2009 65N1197 0AD00 0BP7 Technical data and characteristics Technical data 1FW6190 Data for precision motor cooler Maximum dissipated thermal power Recommended minimum volume flow Temperature increase of the coolant Pressure drop Symbol VP MIN Parallel connection of main precision motor cooler Table 14 26 1FW6190 xxB10 8Fxx 1FW6190 xxB10 2Pxx Technical data 1FW6190 Boundary conditions DC link voltages Water cooling inlet temperature Rated temperature of winding Rated data Rated torque Rated current Maximum speed at rated torque Rated power dissipation Limit data Maximum torque Maximum current Electric power of motor at Mmax Maximum speed at maximum torque No load speed Torque at 1 rpm Current at Mo and n 1 rpm Thermal stati
39. 800 600 400 200 4 50 4 00 3 50 3 00 2 50 2 00 1 50 1 00 0 50 0 00 1FW6230 xxB07 2Jxx Torque over speed TM 648 V 1 460 V 6 540 V 380 V 0 20 40 60 Speed n in rpm 1FW6230 xxB07 8Fxx Torque over speed 100 120 140 160 0 50 Speed n in rpm 100 150 200 250 300 350 400 450 500 Main cooler and precision cooler MC and PC Pressure drops over volume flow rate MC and PC in parallel Single M Single P 0 5 10 V in l min 15 20 25 1FW6 Built in torque motors Configuration Manual 05 2009 6S5N1197 0AD00 0BP7 Technical data and characteristics Data sheet 1FW6230 xxB 10 xxxx 74 2 Data sheets and diagrams Table 14 34 1FW6230 xxB10 2Jxx 1FW6230 xxB10 5Gxx 1FW6230 xxB10 8F xx Technical data 1FW6230 Boundary conditions DC link voltages Water cooling inlet temperature Rated temperature of winding Rated data Rated torque Rated current Maximum speed at rated torque Rated power dissipation Limit data Maximum torque Maximum current Electric power of motor at Mmax Maximum speed at maximum torque No load speed Torque at 1 rpm Current at Mo and n 1 rpm Thermal static torque Thermal stall current Physical constants Torque constant at 20 C Voltag
40. 9 1 500 9 1 500 5 g 1000 1 000 500 500 5 0 50 100 150 200 250 300 350 50 100 150 200 250 300 350 400 450 500 Speed n in rpm Speed in rpm Short circuit braking torque over speed Main cooler and precision cooler MC and PC Pressure drops over volume flow rate 900 8 00 E z 800 7 00 c g o 6 00 600 a 5 00 500 g 400 400 300 3 00 and PC in parallel 2 00 and FC In parallel _ m 200 Single MC 100 1 00 Single PC 0 0 00 0 10 20 30 40 50 60 70 80 90 100 5 10 15 20 25 30 Speed in rpm V in l min 1FW6 Built in torque motors 280 Configuration Manual 05 2009 6SN1197 0AD00 OBP7 1FW6230 xxB10 2Jxx Torque over speed 1FW6230 xxB10 5Gxx Torque over speed Technical data and characteristics Data sheet 1FW6230 xxB 15 xxxx 74 2 Data sheets and diagrams Table 14 36 1FW6230 xxB 15 4 1FW6230 xxB15 5Gxx 1FW6230 xxB15 8Fxx Technical data 1FW6230 Boundary conditions DC link voltages Water cooling inlet temperature Rated temperature of winding Rated data Rated torque Rated current Maximum speed at rated torque Rated power dissipa
41. BI E 4001 200 0 0 50 100 150 200 250 300 350 400 450 Speed rev min Short circuit braking torque over speed 250 2 200 5 150 2 5 Sg o 100 c g m 50 0 0 50 100 150 200 250 Speed in rev min 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 OAD00 OBP7 Torque M in Nm Ap in bar 14 2 Data sheets and diagrams 1FW6150 xxB07 4Fxx Torque over speed 1 200 Ux U ds 1 000 4 c 648 V 460 V 600 1425 V 540 V 380 V 800 4 600 4 lt 400 4 200 4 0 0 100 200 300 400 500 600 700 Speed in rev min Main cooler Pressure loss over volume flow rate 2 5 2 0 1 5 1 0 0 5 0 0 0 2 4 6 8 10 12 14 16 18 V in l min 223 Technical data and characteristics 14 2 Data sheets and diagrams Data sheet 1FW6150 xxB 10 xxxx Table 14 11 1FW6150 xxB10 2Jxx 1FW6150 xxB10 4Fxx Technical data 1FW6150 Boundary conditions DC link voltages Water cooling inlet temperature Rated temperature of winding Rated data Rated torque Rated current Maximum speed at rated torque Rated power dissipation Limit data Maximum torque Maximum current Electric power of motor at Mmax Maximum speed at maximum torque No load speed Torque at n 1 rpm Current at Mo and n 7 1 rpm Thermal static torque Thermal stall current Physical constants Torque c
42. Pressure drops over volume flow rate MC and PC in paralle Single MC Single PC 0 2 4 6 8 10 12 14 V in l min 1FW6 Built in torque motors Configuration Manual 05 2009 65N1197 0AD00 0BP7 Technical data and characteristics Data sheet 1FW6160 xxB07 xxxx 74 2 Data sheets and diagrams Table 14 14 1FW6160 xxB07 1Jxx 1FW6160 xxB07 2Jxx 1FW6160 xxB07 5Gxx Technical data 1FW6160 Boundary conditions DC link voltages Water cooling inlet temperature Rated temperature of winding Rated data Rated torque Rated current Maximum speed at rated torque Rated power dissipation Limit data Maximum torque Maximum current Electric power of motor at Mmax Maximum speed at maximum torque No load speed Torque at n 1 rpm Current at Mo and n 1 rpm Thermal static torque Thermal stall current Physical constants Torque constant at 20 C Voltage constant Motor constant at 20 C Thermal time constant No of pole pairs Cogging torque Stator mass Rotor mass Rotor moment of inertia Phase resistance of winding at 20 C Phase inductance of winding Data for main motor cooler Maximum dissipated thermal power Recommended minimum volume flow rate Temperature increase of the coolant Pressure drop 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 OAD00 OBP7 Symbol Uzk TVoRL TN Mn In NMAX MN
43. c Depending on the measuring system used proceed as follows 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 OAD00 OBP7 177 Commissioning 9 2 Procedure Incremental measuring system For an incremental measuring system including distance coded measuring systems as of FDD 06 07 07 Coarse synchronization is performed immediately by means of rotor position identification when enables are present If rotor position identification is not successful an appropriate fault message is output Ifthe causes of the fault are rectified and the fault message is acknowledged the system makes another attempt at identification Multiple zero marks with output cam or distance coded reference marks as of One zero mark FDD 06 07 07 Set MD 1017 setting up aid to Set MD 1017 setting up aid to 1 1 Reference axis on the NCK side Move the axis over the zero mark JOG mode No zero mark multiple zero marks without output cam or distance coded reference marks up to FDD 06 07 07 When the zero mark is traveled When the zero mark is traveled over over the commutation angle the commutation angle offset is offset is entered in MD 1016 No zero mark is selected and no entered in MD 1016 commutation angle offset is transferred Alarm 300799 is output save Alarm 300799 is output save boot boot files and perform an NCK files and perform an NCK reset reset Save the boot files and perform Save the boot file
44. in Nm mu FU 648 V 460 V 600 V 7425 V 540 V 380 V amax 200 0 50 100 150 250 Speed n in rev min Short circuit braking torque over speed 90 300 350 400 80 70 60 50 40 30 20 10 Braking torque in Nm 0 50 100 150 200 250 Speed in rev min 1FW6 Built in torque motors 300 Configuration Manual 05 2009 6SN1197 OAD00 OBP7 350 Torque M in Nm Ap in bar 14 2 Data sheets and diagrams Unit xxB05 OFxx xxB05 0Kxx kW 1 82 1 76 l min 3 4 3 4 K 7 7 7 5 bar 0 2 0 2 1FW6090 xxB05 0Kxx Torque over speed 200 180 Ux ax 648 V 460 V 160 600 V 7425 V 140 120 100 801 60 40 20 540 V 380 V 0 50 100 150 200 250 300 350 400 450 500 Speed n in rev min Main cooler Pressure loss over volume flow rate 0 40 0 35 0 30 7 0 25 0 20 0 157 0 10 0 05 0 00 V in l min 205 Technical data and characteristics 14 2 Data sheets and diagrams Data sheet 1FW6090 xxB07 xxxx Table 14 2 1FW6090 xxB07 0Kxx 1FW6090 xxB07 1 Jxx Technical data Symbol 1FW6090 Boundary conditions DC link voltages Uzk Water cooling inlet temperature TvorL Rated temperature of winding TN Rated data Rated torque Mn Rated current In Maximum speed at rated torque NMAX MN Rated power dissipation Limit data Maximum torque Maximum current Imax Electr
45. 1 rpm Thermal static torque Thermal stall current Physical constants Torque constant at 20 C Voltage constant Motor constant at 20 C Thermal time constant No of pole pairs Cogging torque Stator mass Rotor mass Rotor moment of inertia Phase resistance of winding at 20 C Phase inductance of winding Data for main motor cooler Maximum dissipated thermal power Recommended minimum volume flow Temperature increase of the coolant Pressure drop 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 OAD00 OBP7 Symbol Uzk TVoRL TN Mn In NMAX MN Imax NMAX MMAX 0 20 LsrR Qu MAx VHMIN ATH Unit C C Nm rpm kW Nm kW rpm rpm Nm A Nm A Nm A V 1000 min Nm W 95 S Nm kg kg 10 2 kgm Q mH kW l min bar xxB11 7Axx xxB11 OLxx 600 600 35 35 130 130 3320 3200 59 91 73 130 7 13 7 14 6280 6280 130 210 58 78 2 40 71 110 180 3490 3490 62 100 2470 2470 44 70 56 1 35 1 3393 2124 41 9 41 8 180 180 42 42 17 17 114 114 45 45 334 334 0 43 0 169 8 3 1 5 35 5 36 8 6 8 6 9 9 0 8 0 8 14 2 Data sheets and diagrams 600 35 130 3100 110 170 7 16 6280 270 93 2 93 230 3490 120 2470 90 27 4 1655 41 8 180 42 17 119 2 45 334 0 103 1 9 5 38 8 6 0 8 11 2 293 Technical data and characteristics 14 2 Data sheets
46. 15 2 600 35 130 2190 90 180 8 53 3950 190 72 5 100 270 2520 100 1780 72 25 3 1530 29 180 49 13 82 1 35 7 xxB15 5Gxx xxB15 8F xx 0 672 0 673 2 4 2 4 2 2 2 2 xxB 15 OWxx 600 35 130 2020 110 270 8 31 3950 270 91 2 150 380 2520 140 1780 100 18 1 1093 29 4 180 49 13 83 7 35 7 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 OAD00 OBP7 Technical data and characteristics Technical data 1FW6230 Rotor moment of inertia Phase resistance of winding at 20 C Phase inductance of winding Data for main motor cooler Maximum dissipated thermal power Recommended minimum volume flow Temperature increase of the coolant Pressure drop Data for precision motor cooler Maximum dissipated thermal power Recommended minimum volume flow Temperature increase of the coolant Pressure drop Symbol JL 20 LsrR Qu MAx VHMIN ATH ApH QP max VP MIN ATp Parallel connection of main and precision motor cooler 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 OAD00 OBP7 Unit 10 kgm mH kW l min bar kW l min K bar 74 2 Data sheets and diagrams 15 2 xxB15 0Wxx 173 173 0 182 0 0904 2 1 6 4 6 24 10 5 10 5 8 8 8 5 2 2 2 2 0 691 0 673 4 4 2 5 2 4 2 2 2 2 283 Technical data and characteristics 14 2 Data sheets and diagrams Characteristics
47. 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 OAD00 OBP7 85 Motor assembly 6 1 Motor assembly Table 6 3 Required strength classes and tightening torques for the stator and rotor Type series Screw Tightening torque strength class Ma in Nm 1FW6090 xxB05 xxxx to M5 8 8 4 5 1FW6090 xxB 15 xxxx 1FW6130 xxB05 xxxx to M5 8 8 5 2 1FW6130 xxB 15 xxxx 1FW6150 xxB05 xxxx to M6 8 8 9 1FW6150 xxB 15 xxxx 1FW6160 xxB05 xxxx to 8 8 8 21 6 1FW6160 xxB 15 xxxx 1FW6160 xxB20 xxxx M8 10 9 31 8 1FW6190 xxB05 xxxx to 8 8 8 21 6 1FW6190 xxB 15 xxxx 1FW6190 xxB20 xxxx M8 10 9 31 8 1FW6230 xxB05 xxxx to M8 8 8 21 6 1FW6230 xxB 15 xxxx 1FW6230 xxB20 xxxx M8 10 9 31 8 1FW6290 xxB07 xxxx to M10 8 8 43 1FW6290 xxB 15 xxxx 1FW6290 xxB20 xxxx M10 10 9 61 8 Note Underlying friction factor uges 0 1 With lower friction factors the tightening torques may have to be reduced Also note the maximum tightening torques of the screws used These may be lower than the values specified in the table above 6 1 1 Procedure for installing the motor Sequence for installing the motor If the components are installed in a different sequence this can endanger personnel and or destroy motor components 1FW6 Built in torque motors 86 Configuration Manual 05 2009 6SN1197 OAD00 OBP7 Motor assembly 6 1 Motor assembly 1 Preparing and cleaning the
48. 1FW6130 xxB05 0Kxx 12 1 4x2 5 73 18 1 1FW6130 xxB05 1Jxx 12 1 4x2 5 73 18 1 1FW6130 xxB07 0Kxx 12 1 4x2 5 73 18 1 1FW6130 xxB07 1Jxx 12 1 4x2 5 73 18 1 1FW6130 xxB10 1Jxx 12 1 4x2 5 73 18 1 1FW6 Built in torque motors 138 Configuration Manual 05 2009 6SN1197 0AD00 0BP7 Interfaces 8 1 Overview Motor type Max diameter No of cores x Min bending Height of sleeve Connector size d1 in mm 1 crosssection in radius R1 in C1 in mm mm mm 1 1FW6130 xxB 10 2Jxx 13 2 4x4 0 79 23 1 5 1FW6130 xxB 15 1Jxx 12 1 4x2 5 73 18 1 1FW6130 xxB 15 2Jxx 13 2 4x4 0 79 23 1 5 1FW6150 xxB05 1Jxx 12 1 4x2 5 73 25 1 1FW6150 xxB05 4F xx 19 4 4x10 0 116 27 1 5 1FW6150 xxB07 2Jxx 13 2 4x4 0 79 26 1 5 1FW6150 xxB07 4Fxx 19 4 4x10 0 116 27 1 5 1FW6150 xxB 10 2Jxx 13 2 4x4 0 79 26 1 5 1FW6150 xxB 10 4Fxx 19 4 4x10 0 116 27 1 5 1FW6150 xxB 15 2Jxx 13 2 4x4 0 79 26 1 5 1FW6150 xxB 15 4Fxx 19 4 4x10 0 116 27 1 5 1FW6160 xxB05 1Jxx 12 1 4x2 5 73 28 5 1 1FW6160 xxB05 2Jxx 13 2 4x4 0 79 29 5 1 5 1FW6160 xxB05 5Gxx 23 6 4x16 0 142 35 5 1 5 1FW6160 xxB07 1Jxx 12 1 4x2 5 73 28 5 1 1FW6160 xxB07 2Jxx 13 2 4x4 0 79 29 5 1 5 1FW6160 xxB07 5Gxx 23 6 4x16 0 142 35 5 1 5 1FW6160 xxB07 8Fxx 13 0 3x 1x25 M10 f 97 5 23 PE 1x25 1FW6160 xxB 10 1Jxx 12 1 4x2 5 73 28 5 1 1FW6160 xxB 10 2Jxx 13 2 4x4 0 79 29 5 1 5 1FW6160 xxB 10 5Gxx 23 6 4x16 0 142 35 5 1 5 1FW6160 xxB 10 8Fxx 13 0 3x 1x25 M10 f 97 5 23 PE 1x25 1FW6160 xxB 10 2
49. 23 6 13 0 17 7 13 2 23 6 13 0 17 7 20 0 23 6 13 0 17 7 20 0 12 1 13 2 23 6 12 1 13 2 23 6 13 0 13 2 23 6 13 0 15 6 No of cores x crosssection in mm 4x4 0 4x16 0 4x2 5 4x4 0 4x16 0 3x 1x25 M10 f PE 1x25 4x2 5 4x4 0 4x16 0 3x 1x25 M10 f PE 1x25 3x 1x50 M10 f PE 1x25 4x4 0 4x16 0 3x 1x25 M10 f 1x25 3x 1x50 M10 f 1x25 3x 1x70 M10 f PE 1x35 4x16 0 3x 1x25 M10 f PE 1x25 3x 1x50 M10 f PE 1x25 3x 1x70 M10 f PE 1x35 4x2 5 4x4 0 4x16 0 4x2 5 4x4 0 4x16 0 3x 1x25 M10 f 1x25 4x4 0 4x16 0 3x 1x25 M10 f 1x25 3x 1x35 M10 f PE 1x25 Min bending radius R1 in mm 1 79 142 73 79 142 97 5 73 79 142 97 5 133 79 142 97 5 133 150 0 142 97 5 133 150 0 73 79 142 73 79 142 97 5 79 142 97 5 117 0 Height of sleeve Connector size 2 C1 in mm 29 5 1 5 35 5 1 5 28 5 1 29 5 1 5 35 5 1 5 23 28 5 1 29 5 1 5 35 5 1 5 23 29 29 5 1 5 35 5 1 5 23 29 29 35 5 1 5 23 29 29 28 5 1 29 5 1 5 35 5 1 5 28 5 1 29 5 1 5 35 5 1 5 23 29 5 1 5 35 5 1 5 23 26 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 OAD00 OBP7 Interfaces Motor type 1FW6230 xxB 15 4Cxx 1FW6230 xxB 15 5Gxx 1FW6230 xxB 15 8Fxx 1FW623
50. 44 5 Stator 65 Power cable diameter depends on the winding variant Figure 8 7 Electrical connection axial with sleeve for 1F W615 A CY Power cable U V W PE el 2 Signal cable a 2xPTC 1xKTY 84 Stator Terminal block n Lt N ol 20 35 419 51 41 65 All dimensions in mm Power cable diameter depends on the winding variant Figure 8 8 Electrical connection radial outward with sleeve for 1F W615 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 OAD00 OBP7 121 Interfaces 8 1 Overview Stator 35 g Le Te block Signal cable 2xPTC 1xKTY 84 Power cable U V W PE Power cable diameter depends on the winding variant All dimensions in mm Figure 8 9 Electrical connection tangential with sleeve for 1F W615 Signal cable 2xPTC 1xKTY 84 Power cable U V W PE Terminal block Stator All dimensions in mm The diameter of the power cable depends on the winding variant Figure 8 10 Electrical connection axial with sleeve for 1F W616 1FW619 and 1F W623 1FW6 Built in torque motors 122 Configuration Manual 05 2009 65N1197 0AD00 0BP7 Interfaces 8 7 Overview Single core power cables 18 Signal cable 2
51. 460 V 600 V 425 V 540 V 380 V 0 50 100 150 200 250 300 350 Speed n in rpm 1FW6160 xxB07 8Fxx Torque over speed Pa U max 648 V 460 V mios Edid 54 V 380V 0 100 200 300 400 500 600 700 800 900 Speed n in rpm Main cooler and precision cooler MC and PC Pressure drops over volume flow rate and in parallel Single PC 0 2 4 6 8 10 12 14 16 18 V in l min 1FW6 Built in torque motors Configuration Manual 05 2009 65N1197 0AD00 0BP7 Technical data and characteristics Data sheet 1FW6160 xxB 10 xxxx 74 2 Data sheets and diagrams Table 14 16 1FW6160 xxB10 1Jxx 1FW6160 xxB10 2Jxx 1FW6160 xxB10 5Gxx Technical data 1FW6160 Boundary conditions DC link voltages Water cooling inlet temperature Rated temperature of winding Rated data Rated torque Rated current Maximum speed at rated torque Rated power dissipation Limit data Maximum torque Maximum current Electric power of motor at Mmax Maximum speed at maximum torque No load speed Torque 1 rpm Current at Mo and n 1 rpm Thermal static torque Thermal stall current Physical constants Torque constant at 20 C Voltage constant Motor constant at 20 C Thermal time constant No of pole pairs Cogging torque S
52. 9 08 9 09 9 12 11 11 1 External diameter of stators in mm 576 576 576 576 576 576 576 576 576 576 576 730 730 730 730 730 730 730 730 730 730 730 Internal diameter of rotors in mm 416 416 416 416 416 416 416 416 416 416 416 520 520 520 520 520 520 520 520 520 520 520 Length of stator in mm 160 160 210 210 210 210 220 260 260 260 270 140 140 160 180 180 200 220 220 240 260 280 Motor mass Moment of in kg inertia of rotor JL in 10 kgm 81 8 118 81 8 118 117 8 173 117 8 173 117 8 173 117 8 173 119 4 173 153 8 228 153 8 228 153 8 228 155 4 228 103 6 228 103 6 228 108 8 228 159 334 159 334 164 2 334 214 6 440 214 6 440 219 8 440 260 6 546 265 8 546 1 Water cooling with 35 C intake temperature 3 Motor mass not including mass of transportation locks 24 2 4 1 Order designation Structure of the order designations The order designation MLFB comprises a combination of digits and letters It is divided into three hyphenated blocks Also refer to the following diagrams The first block has 7 positions and designates the motor type 1FW6 and the stator size in mm Additional features are coded in the second and third blocks Please note that not every theoretical combination is possible 34 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 OAD00 OBP7 Description of the motor 2 4 Order designatio
53. Adaptation transformers that have been tailored to the system are available for operation on IT or TT line supply systems The power unit is selected depending on the motor current at torque Mo and a speed 1 rev min or according to the maximum motor current The motors should be set up as synchronous rotation motors SRM The encoder system used must be harmonized with the particular application The following SINUMERIK SIMODRIVE systems are suitable e SIMODRIVE 611 digital with High Performance or High Standard control modules in conjunction with SINUMERIK 840 D or SINUMERIK 810D e SIMODRIVE 611 universal HRS e SINUMERIK 810D CCU 3 1FW6 Built in torque motors Configuration Manual 05 2009 65N1197 0AD00 0BP7 System integration Accuracy Mechanics Control quality 7 1 System requirements Note In systems where direct drives are used on controlled infeeds electrical oscillations can occur with respect to ground potential These oscillations are among other things influenced by e The lengths of the cables e The rating of the infeed regenerative feedback module e The number of axes e The size of the motor e The winding design of the motor e The type of line supply e The place of installation The oscillations lead to increased voltage loads and may damage the main insulation We thus recommend using an HFD commutating reactor with damping resistance for damping the oscillations For specif
54. Before assembling the motor the assembly instructions provided in this documentation must be read carefully Installing torque motors involves carrying out work in the vicinity of unpacked rotors The resulting danger from strong magnetic fields is therefore particularly high You must read the Safety information section along with the safety information provided in this section Only remove the packaging for the built in torque motor when you are ready to assemble it At least two people are required to install the motor Use the installation equipment provided Never place metal on magnetic surfaces and vice versa Keep magnetizable objects and or permanent magnets away from magnetic surfaces Never use magnetizable tools If such tools are required however they must be held firmly with both hands and moved slowly toward the built in torque motor The motor must only be installed when it is disconnected from the power supply When installing individual components you must use special equipment and follow specific procedures WARNING The transportation locks must not be removed until the torque motor has been installed in the axes construction You must carry out the steps in the specified sequence see Procedure for installing the motor 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 0AD00 0BP7 81 Motor assembly 6 1 Motor assembly 82 WARNING The ma
55. C More than one motor can be operated on a single heat exchanger unit The heat exchanger units are not included in the scope of supply The cooling power is calculated from the sum of the power losses of the connected motors The pump power must be adjusted in accordance with the specified flow and pressure loss of the cooling circuit For a list of companies and addresses from whom you can obtain heat exchanger units see the appendix Dimensioning the heat exchanger unit 52 The power loss generated in the motor during continuous operation causes a heat flow most of which is dissipated via the coolant in the cooling system A smaller proportion of it is dissipated via the surrounding machine construction The cooling power of the heat exchanger unit in the cooling system must be designed in such a way that it can dissipate at least 85 90 of the generated power loss If several motors are operated simultaneously on one cooling system this value applies to the combined total power loss During continuous operation the motor can only be loaded to the extent that the effective continuous torque Mer does not exceed the rated torque Mn As a result therefore the effective power loss cannot exceed the rated power loss Pv My If the actual effective loss is impossible to predict or too complex to calculate the total combined continuous power loss table values of all the motors deployed can be used instead to calculate the
56. Configuration Manual 05 2009 6SN1197 OAD00 OBP7 147 Interfaces 8 2 Electrical connections Thermistor motor protection device 3RN1013 1GW10 Response threshold for resistance In any case the PTC 130 C must be evaluated of PTC at TP1 TP2 R 3800 Q 24V 24V The MOTION CONNECT cable has 4 signal cores 6FX7008 LILILILILI 1000 which means that in addition to the PTC 130 C either the PTC 150 C or the KTY 84 can be connected T Built in torque motor 230 V 230 V 1FW6 2TP1 pk 2TP2 PTC 150 80 gn 1TP1 O ye 1 2 PTC 130 C PTC 80 C Q Input O U hh bn 1R1 PLC O KTY 84 O 1R2 Output Pulse suppression V Temp Temp or interruption of motor current gt SIMODRIVE 611 digital SIMODRIVE 611 universal HR Conductor assignment a a Signal connection multimeter U gt 1000V Color Connection wh 182 KTY Temp Mae bn 1R1 KTY Temp e 84 Ensure proper polarity gn 1TP1 PTC 130 C wh gt Temp ye 1TP2 PTC 130 C bn gt Temp gy 2TP1 PTC 150 C PTC Characteristic to DIN VDE 0660 Part 303 DIN 44081 DIN 44082 pk 2TP2 PTC 150 C PLC Before commissioning the motor make sure that the shutdown circuit via the PLC functions properly If only the PTC 130 C is evaluated the stator mu
57. Danger from rotating rotor Never carry out work in the vicinity of rotating parts when the machine is switched on Keep persons away from rotating parts and areas where there is a danger of crushing Ensure that the rotors can rotate without hindrance Check the commutation setting before switching on the machine Note also the commissioning instructions issued for the drive system Limit the motor currents Set low values for speed limiting Monitor limit positions 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 OAD00 OBP7 163 Commissioning 9 1 Safety guidelines for commissioning WARNING The surface temperature of the motors may be more than 100 C 212 F Risk of burns Make sure that the cooling system if available is working properly Do not touch the motor during directly after use Display the Hot Surface Do Not Touch D W026 warning sign clearly in the vicinity of the motor Temperature sensitive parts electric cables electronic components may not be placed on hot surfaces CAUTION The motor may overheat without temperature protection and be destroyed Before switching on for the first time for testing check whether the temperature protection is effective WARNING During torque motor operation the rotor must not exceed a temperature of 120 C otherwise the permanent magnet may become demagnetized This must be en
58. TN Mmax Imax 0 Rstr 20 LsrR Qu Max VHMIN ATH Unit C C Nm rpm kW Nm kW rpm rpm Nm A Nm A Nm A V 1000 min Nm W 05 5 Nm kg kg 10 2 kgm Q mH kW l min bar xxB20 5Gxx 600 35 130 2570 51 73 10 5 3960 95 49 42 130 2690 54 1900 37 51 6 3118 27 6 180 42 13 96 6 39 6 132 0 836 9 3 7 85 12 8 8 9 2 8 xxB20 8F xx 600 35 130 2500 71 110 10 8 3960 130 61 1 68 190 2690 78 1900 53 36 1 2182 27 2 180 42 13 96 6 39 6 132 0 422 4 6 8 09 12 8 9 1 2 8 xxB20 2Pxx 600 35 130 2360 100 200 10 5 3960 210 81 5 120 300 2690 120 1900 83 22 9 1387 27 5 180 42 13 97 9 39 6 132 0 167 1 8 7 92 12 8 8 9 2 8 1FW6 Built in torque motors Configuration Manual 05 2009 65N1197 0AD00 0BP7 Technical data and characteristics Technical data 1FW6190 Data for precision motor cooler Maximum dissipated thermal power Recommended minimum volume flow Temperature increase of the coolant Pressure drop Symbol VP MIN Parallel connection of main precision motor cooler Table 14 30 1FW6190 xxB20 0Wxx Technical data 1FW6190 Boundary conditions DC link voltages Water cooling inlet temperature Rated temperature of winding Rated data Rated torque Rated current Maximum spe
59. We Part turn actuator with torque motor with cooling jacket Figure 6 8 1FW6 Built in torque motors 99 Configuration Manual 05 2009 6SN1197 OAD00 OBP7 Motor assembly 6 1 Motor assembly 100 Torque motor with integrated cooling Roller drive I ee Xj Ei NN _ KASSE T 5 38 TAZ VA NY 23 N N i PU een N uio RI rj 5 H H H H Kl H H H H m B 11 2 L1 Cooler connection Figure 6 9 Roller drive with low shaft deflection with torque motor with integrated cooling 1FW6 Built in torque motors Configuration Manual 05 2009 65N1197 0AD00 0BP7 Motor assembly 6 2 Protecting the motor components 6 2 Protecting the motor components Degree of protection The machine construction surrounding the motor must fulfill at least degree of protection IP54 to EN 60529 The degree of protection for built in motors is governed by the surrounding machine construction The better the motor installation space is protected against the ingress of foreign particles ferromagnetic particles the longer the service life In particular foreign particles in the air gap between the stator and rotor can destroy the motor during operation This also applies to corrosive chemicals e g coolants oil that could penetrate the motor com
60. t 0 4 s e Constant frictional torque in Nm Mr 100 The following must be determined e Suitable torque motor e Angular velocity w in rad s or speed n in rpm e Angular acceleration a in rad s or acceleration in rev s The shape of the traversing profile is not stipulated but the angle to be traversed and the duration are specified for this Provided that no restrictive requirements regarding angular acceleration and or angular velocity have been specified the most straightforward suitable traversing operation simply involves acceleration followed by deceleration 1FW6 Built in torque motors 74 Configuration Manual 05 2009 65N1197 0AD00 0BP7 Configuring the motor 5 2 Example s a t 0 t t t 1 2 1 Figure 5 8 Ideal traversing profile with angular acceleration a t angular velocity w t and angle t Table 5 1 Functions of the individual sections in the traversing profile Section Section Il ai t a au wi t at wi t attat Q t Qu t 2 a t2 a t1 t pmax The angular acceleration a t is constant across all sections The angular velocity w t increases to the maximum value linear and then decreases to standstill in the second section linear In sections and the rotation angle t traversed increases in accordance with parabolic functions This type of traversing profile allows the shortest positioning times
61. the values of the peak and continuous torques of the individual motors must be added together 1FW6 Built in torque motors Configuration Manual 05 2009 65N1197 0AD00 0BP7 Configuring the motor 5 1 Procedure 5 1 5 Uneven current load Ifthe load is uneven over a long period of time the motor must only be operated at no more than 70 of the rated torque see also in Technical data For exact configurations contact your local Siemens office NOTICE Not all of the three phases are necessarily evenly loaded in all motor operating modes Examples of uneven current load e Standstill with current feed of the motor e g for Compensation of a weight force Start up against a brake system damping and impact absorption elements e Low speeds over a long period n lt lt 1 rpm e Cyclic rotation path on rotor circumference lt pole width 5 1 6 Motor torque speed diagram Checking the torques and speeds At high speeds the maximum available motor torque is limited by the available DC link voltage If the speeds that occur in the motional sequence are greater than the maximum speed Specified for the motor type at the maximum torque Mmax you may have to check the torques and speeds using the motor torque speed diagram This diagram is included with the motor specifications M M 4 M max N MAX MMAX N MAX MN Figure 5 4 Motor torque speed diagram 1FW6 Built in torque moto
62. unused fixing screws The mounting surfaces must be free of oil and grease Note the maximum permissible depth of engagement of the fixing screws in the stator and rotor refer to the relevant installation drawing Minimum depth of engagement of the fixing screws in the stator 1 3 x d for 1FW609 to 1F W613 1 0 x d for 1F W615 and larger Minimum depth of engagement of the fixing screws in the rotor flange 1 0 x d in steel To secure the screws choose long clamping lengths Ik Ik d gt 5 if possible alternatively if Ik d gt 5 is not possible check pretensioning of the screws at regular intervals tighten with calibrated torque wrench Note the tightening torques specified in the table below Tighten the screws in such a way that the angle of rotation is controlled Using a calibrated torque wrench with the shortest possible bit insert however ensure that they are tightened in diagonally opposite 180 pairs Tighten all the screws to minimize the risk of them penetrating other materials Do not use any liquids for securing the screws Explanations Ik d Clamping length of the screw in mm Nominal diameter of the screw in mm e g M8 screw d 8 mm Screw material and tightening torques Screws of varying strength classes are required to secure the motor to the machine structure The table below shows the required strength classes and tightening torques for the stator and rotor fixing screws
63. 1 rpm lo Thermal static torque Mo Thermal stall current lo Physical constants Torque constant at 20 C 20 Voltage constant Motor constant at 20 C 20 Thermal time constant TH No of pole pairs p Cogging torque Mcoc Stator mass ms Rotor mass m Rotor moment of inertia JL Phase resistance of winding at 20 C Rs tr 20 Phase inductance of winding Lstr Data main motor cooler Maximum dissipated thermal power Recommended minimum volume flow rate VHMIN Temperature increase of the coolant ATH Pressure drop Apu 218 Unit C C Nm rpm kW Nm kW rpm rpm Nm A Nm A Nm A V 1000 min Nm W 05 5 Nm kg kg 10 2 kgm Q mH kW l min bar 15 1 600 35 130 744 18 78 6 81 1320 36 25 4 14 160 775 19 548 13 40 9 2475 9 69 60 33 3 9 24 7 13 5 19 1 4 27 13 9 5 67 9 8 8 3 0 6 15 2 600 35 130 714 26 150 6 81 1320 54 34 1 77 240 775 29 548 20 27 3 1650 9 69 60 33 3 9 24 7 13 5 19 1 1 9 6 2 5 67 9 8 8 3 0 6 1FW6 Built in torque motors Configuration Manual 05 2009 65N1197 0AD00 0BP7 Technical data and characteristics Characteristics for 1FW6130 xxx15 xxxx 1 400 1 200 1 000 800 600 Torque M in Nm 400 200 0 800 700 600 500 400 300 200 Braking torque M in Nm 100 1FW6130 xxB15 1Jxx Torque over speed
64. 1 500 4 1 000 500 4 14 2 Data sheets and diagrams 1FW6190 xxB10 2Jxx Torque over speed TN ZK 648 V 1460 V 600 V1425N 540 V 1380 V 0 20 40 60 80 100 120 140 160 Speed n in rpm 1FW6190 xxB10 8Fxx Torque over speed lU ZK tin 428 600 V742 540 V 38 V 0 50 100 150 200 250 300 350 400 450 Speed n in rpm 259 Technical data and characteristics 14 2 Data sheets and diagrams Short circuit braking torque over speed 700 600 x tn 500 5 400 g c 300 200 ra 100 0 0 10 20 30 40 50 60 70 80 90 100 Speed n in rpm 260 Ap in bar 5 00 4 50 4 00 3 50 3 00 2 50 2 00 1 50 1 00 0 50 0 00 Main cooler and precision cooler MC and PC Pressure losses over volume flow rate MC and PC in parallel MC individually PC individually 0 5 10 15 20 25 V in l min 1FW6 Built in torque motors Configuration Manual 05 2009 65N1197 0AD00 0BP7 Technical data and characteristics 74 2 Data sheets and diagrams Data sheet 1FW6190 xxB 15 xxxx Table 14 27 1FW6190 xxB15 2Jxx 1FW6190 xxB15 5Gxx 1FW6190 xxB15 8F xx Technical data Symbol Unit 15 2 15 56 15 8 1FW6190 Boundary conditions DC link voltages Uzk V 600 600 600 Wate
65. 1FW6160 xxB10 5Gxx Torque over speed 0 50 100 150 200 250 300 350 400 450 Speed n in rpm 1FW6160 xxB10 2Pxx Torque over speed 0 100 200 300 400 500 600 700 800 900 Speed n in rpm Torque M in Nm Torque M in Nm 1 600 1 400 1 200 1 000 800 600 400 200 1 600 1 400 1 200 1 000 800 600 400 200 1FW6160 xxB10 2Jxx Torque over speed I U max 648 V 7460 V 1425 540 V 380 V 0 50 100 150 200 250 Speed in rpm 1FW6160 xxB10 8Fxx Torque over speed 648V im 600V 425V 540 V 380 V 0 100 200 300 400 500 600 700 Speed n in rpm 1FW6 Built in torque motors Configuration Manual 05 2009 65N1197 0AD00 0BP7 Technical data and characteristics Short circuit braking torque over speed 74 2 Data sheets and diagrams Main cooler and precision cooler MC and PC Pressure losses over volume flow rate 500 4 50 450 4 00 400 3 50 4 en cM S 300 9 300 250 S 250 8 2 00 200 150 MC and llel Med 1 00 an parallel mo 100 i MC individually 50 0 50 PC individually 0 0 00 0 20 40 60 80 100 120 140 0 5 10 15 20 25 Speed in rpm 1FW6 Built in torque
66. 2 1 2 3 1FW6 Built in torque motors Configuration Manual 05 2009 65N1197 0AD00 0BP7 Technical data and characteristics Technical data 1FW6160 Rotor moment of inertia Phase resistance of winding at 20 C Phase inductance of winding Data for main motor cooler Maximum dissipated thermal power Recommended minimum volume flow Temperature increase of the coolant Pressure drop Data for precision motor cooler Maximum dissipated thermal power Recommended minimum volume flow Temperature increase of the coolant Pressure drop Symbol JL 20 LsrR Qu MAx VHMIN ATH ApH max ATp Parallel connection of main and precision motor cooler 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 OAD00 OBP7 Unit 10 kgm mH kW l min bar kW l min K bar 74 2 Data sheets and diagrams xxB20 OWxx 70 1 0 0817 0 9 6 6 11 4 8 4 2 3 0 712 4 7 2 2 2 3 247 Technical data and characteristics 14 2 Data sheets and diagrams Characteristics for 1FW6160 xxx20 xxxx 1FW6160 xxB20 5Gxx Torque over speed ZK amax 648 V 460 V 600 V 1425 V 540V 380V N a Torque M in Nm a 1 000 500 0 50 100 150 250 Speed inrpm 1FW6160 xxB20 2Pxx Torque over speed 3 500 Unc 1 U 3 000 648
67. 2 4 Order designation 2 4 6 Cooling connection adapter Directly driven hollow shaft motor as three phase synchronous motor 1FW6 xx0 1B A 00 OAAO 2 4 7 Plug connector 29 Cooling connection adapter fits for size 29 Spare part accessory code 16 Cooling connection adapter fits for sizes 16 19 and 23 B Cooling connection adapter for built in motor with integrated cooling not available for sizes 09 13 and 15 as these are the motors with cooling jacket combi connection for main and precision coolers internally interconnected axial and radial externally This is an option please order if required Connector size MLFB Connector type 1 5 Power connection Power connection 1 M17 6FX2003 0LA10 6FX2003 0LA00 6FX2003 0SU07 Signal connection 2 4 8 Ordering notes The complete built in motor stator rotor with transportation locks can be obtained with just one order designation MLFB Spare parts and accessories can be ordered by stating separate order designations see order examples Note Since the cable outlet cannot be changed retrospectively you must ensure that you state the correct order designation MLFB The cooling connection adapter is not included in the standard built in torque motor and has a separate MLFB see Order designation cooling connection adapter When selecting a motor refer to the Specifications of the motor supply cables tables in In
68. 230 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 OAD00 OBP7 29 Description of the motor 2 3 Selection and ordering data Order desig Size 1FW6160 xxB 10 2Pxx 1FW6160 xxB15 2Jxx 1FW6160 xxB15 5Gxx 1FW6160 xxB 15 8Fxx 1FW6160 xxB 15 2Pxx 1FW6160 xxB15 0Wxx 1FW6160 xxB20 5Gxx 1FW6160 xxB20 8Fxx 1FW6160 xxB20 2Pxx 1FW6160 xxB20 0Wxx 1FW6190 xxB05 1Jxx 1FW6190 xxB05 2Jxx 1FW6190 xxB05 5Gxx 1FW6190 xxB07 1Jxx 1FW6190 xxB07 2Jxx 1FW6190 xxB07 5Gxx 1FW6190 xxB07 8Fxx 1FW6190 xxB10 1Jxx 1FW6190 xxB10 2Jxx 1FW6190 xxB10 5Gxx 1FW6190 xxB 10 8Fxx 1FW6190 xxB 10 2Pxx 1FW6190 xxB15 2Jxx 1FW6190 xxB15 5Gxx 1FW6190 xxB 15 8Fxx 1FW6190 xxB 15 2Pxx 1FW6190 xxB 15 0Wxx 1FW6190 xxB20 5Gxx 1FW6190 xxB20 8Fxx 1FW6190 xxB20 2Pxx 1FW6190 xxB20 0Wxx 1FW6230 xxB05 1Jxx 1FW6230 xxB05 2Jxx 1FW6230 xxB05 5Gxx 1FW6230 xxB07 1Jxx 1FW6230 xxB07 2Jxx 1FW6230 xxB07 5Gxx 1FW6230 xxB07 8Fxx 30 Rated torque Max torque MN in Nm 622 1350 1280 1220 1120 961 1750 1690 1600 1460 633 605 509 905 879 791 704 1310 1290 1210 1130 955 1970 1890 1820 1670 1540 2570 2500 2360 2250 799 774 660 1140 1120 1010 923 Mmax in Nm 1430 2150 2150 2150 2150 2150 2860 2860 2860 2860 990 990 990 1390 1390 1390 1390 1980 1980 1980 1980 1980 2970 2970 2970 2970 2970 3960 3960 3960 3960 1320 1320 1320 1840 1840 1840 1840 Rated current In in
69. 32 1 10 7 35 8 2 53 21 5 2 64 5 2 xxB05 2Jxx 600 35 130 605 24 160 3 51 990 47 20 6 96 260 672 27 475 18 25 8 1559 11 9 180 42 3 4 32 1 10 7 35 8 1 12 9 6 2 64 5 2 xxB05 5Gxx 600 35 130 509 40 380 3 51 990 95 32 9 210 530 672 54 475 37 12 9 779 4 11 9 180 42 3 4 32 1 10 7 35 8 0 281 2 4 2 64 5 2 249 Technical data and characteristics 14 2 Data sheets and diagrams Technical data 1FW6190 Temperature increase of the coolant Pressure drop Data for precision motor cooler Maximum dissipated thermal power Recommended minimum volume flow rate Temperature increase of the coolant Pressure drop Symbol ATH QP Max VP MIN ATP Parallel connection of main precision motor cooler 250 Unit bar kW l min bar xxB05 1Jxx 7 3 0 5 0 284 1 8 2 3 0 5 xxB05 2Jxx 7 3 0 5 0 284 1 8 2 3 0 5 xxB05 5Gxx 7 3 0 5 0 284 1 8 2 3 0 5 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 OAD00 OBP7 Technical data and characteristics 74 2 Data sheets and diagrams Characteristics for 1FW6190 xxx05 xxxx 1FW6190 x
70. 50 V in l min 1FW6 Built in torque motors Configuration Manual 05 2009 65N1197 0AD00 0BP7 Technical data and characteristics Data sheet 1FW6290 xxB20 xxxx Table 14 43 1FW6290 xxB20 0Lxx 1FW6290 xxB20 2Pxx Technical data 1FW6290 Boundary conditions DC link voltages Water cooling inlet temperature Rated temperature of winding Rated data Rated torque Rated current Maximum speed at rated torque Rated power dissipation Limit data Maximum torque Maximum current Electric power of motor at Mmax Maximum speed at maximum torque No load speed Torque at n 1 rpm Current at Mo and n 1 rpm Thermal static torque Thermal stall current Physical constants Torque constant at 20 C Voltage constant Motor constant at 20 C Thermal time constant No of pole pairs Cogging torque Stator mass Rotor mass Rotor moment of inertia Phase resistance of winding at 20 C Phase inductance of winding Data for main motor cooler Maximum dissipated thermal power Recommended minimum volume flow Temperature increase of the coolant Pressure drop 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 OAD00 OBP7 Symbol Uzk TVoRL TN Mn In NMAX MN Imax NMAX MMAX 0 20 LsrR Qu MAx VHMIN ATH Apu Unit C C Nm rpm kW Nm kW rpm rpm Nm A Nm A Nm A V 1000 min Nm W 05 5 Nm kg kg
71. A 31 49 98 Electric power of motor at Mmax kW 15 1 20 33 1 Maximum speed at maximum torque rpm 84 150 320 No load speed NMAX 0 rpm 240 380 750 Torque 1 rpm Mo Nm 467 467 467 Current at Mo and n 1 rpm lo A 17 28 56 Thermal static torque Mo Nm 330 330 330 Thermal stall current lo A 12 19 38 Physical constants Torque constant at 20 C kt 20 Nm A 26 6 17 8 51 Voltage constant ke V 1000 min 1608 1029 514 5 Motor constant at 20 C km 20 Nm W 5 8 96 8 95 8 91 Thermal time constant 5 180 180 180 No of pole pairs p 35 35 35 Cogging torque Mcoc Nm 2 3 2 3 2 3 Stator mass ms kg 27 2 27 2 27 2 Rotor mass mL kg 9 1 9 1 9 1 Rotor moment of inertia JL 10 2 kgm 19 19 19 Phase resistance of winding at 20 C Rstr 20 Q 2 11 0 866 0 218 Phase inductance of winding LsrR mH 18 1 7 4 1 9 Data for main motor cooler Maximum dissipated thermal power Qu Max kW 2 13 2 14 2 16 Recommended minimum volume flow rate VHMIN l min 3 8 3 8 3 8 1FW6 Built in torque motors 228 Configuration Manual 05 2009 65N1197 0AD00 0BP7 Technical data and characteristics Technical data 1FW6160 Temperature increase of the coolant Pressure drop Data for precision motor cooler Maximum dissipated thermal power Recommended minimum volume flow rate Temperature increase of the coolant Pressure drop Symbol ATH VP MIN ATP Apr Parallel connection of main and precision moto
72. Cust ifi h of N ena oe un Internal diameter stator Outlet _ gt Inlet Cylinder head sccew __ ISO 4762 M5 x 20 A2 Tightening torque 3 4 to 4 9 Nm Figure 8 38 Cooler connection radial outward for 1FW616 1FW619 and 1FW623 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 0AD00 0BP7 157 Interfaces 8 3 Cooler connection Screw plug preassembled External diameter stator Internal diameter stator Customer specific reach of screw G3 8 12 mm Stator Outlet Cooling connection adapter Cylinder head screw ISO 4762 M5 x 30 A2 Tightening torque 3 4 to 4 9 Nm All dimensions in mm Figure 8 39 Cooler connection radial outward for 1FW629 1FW6 Built in torque motors 158 Configuration Manual 05 2009 6SN1197 0AD00 0BP7 Interfaces 8 3 Cooler connection __ __ Stator Motor side Connection side Main cooler S OUT Heat exchanger unit closed cooling circuit E IN Pmax 10 bar or air to water heat exchanger LI Precision cooler Main cooler x b Cooling connection adapter for connecting the main and precision coolers in parallel Design AXIAL RADIAL Figure 8 40 Cooling connection adapter for parallel connection of main cooler and precision cooler
73. Does the axis rotate with a positive speed setpoint in the required direction e No Change MD 32100 direction of rotation Is the angle of rotation OK specification 10 angle 10 10 Note the commutation angle offset of motor 2 MD 1016 motor 2 electrical degrees 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 0AD00 0BP7 183 Commissioning 9 2 Procedure 11 Deviation between motor 1 Point 4 and motor 2 Point 10 If 5 electrical degrees gt OK If gt 5 electrical degrees Check and correct the mechanical design For the reference dimensions for mounting dimensions L St and L Ro see the chapter titled Installation Dimension drawings in PHB 1FW6 Repeat commissioning starting from Point 2 of this description Note The following applies to the installation dimensions and the air gap For the observance of the electrical and system technical properties of the motor only the installation dimensions are decisive not the measurable air gap The air gap must be large enough so that the motor can rotate freely For information on running motors in parallel see the chapter titled Coupled motors in PHB 1FW6 12 Switch off and wait until the DC link has been discharged 13 Restore the parallel connection for the 2 torque motors Reconnect both of the motors to the power module 14 Switch on with the pulse and controller enables deactivated 15 Commission the torque motors
74. Electric power of motor at Mmax Maximum speed at maximum torque No load speed 0 Torque 1 rpm Current at Mo 1 rpm lo Thermal static torque Mo Thermal stall current lo Physical constants Torque constant at 20 C 20 Voltage constant Motor constant at 20 C 20 Thermal time constant TH No of pole pairs p Cogging torque Mcoc Stator mass ms Rotor mass m Rotor moment of inertia JL Phase resistance of winding at 20 C Rs tr 20 Phase inductance of winding Lstr Data main motor cooler Maximum dissipated thermal power Recommended minimum volume flow rate VHMIN Temperature increase of the coolant ATH Pressure drop Apu 208 Unit C C Nm rpm kW Nm kW rpm rpm Nm A Nm A Nm A V 1000 min Nm W 05 5 Nm kg kg 10 2 kgm Q mH kW l min bar 10 0 600 35 130 231 7 9 82 3 5 358 13 9 43 8 7 220 238 8 2 168 5 6 30 1812 4 17 60 22 2 4 12 1 5 1 3 09 12 4 47 5 2 91 5 4 7 7 0 4 10 1 600 35 130 216 14 270 3 5 358 26 15 3 170 430 238 16 168 11 15 906 2 4 17 60 22 2 4 12 1 5 1 3 09 3 09 11 9 2 91 5 4 7 7 0 4 1FW6 Built in torque motors Configuration Manual 05 2009 65N1197 0AD00 0BP7 Technical data and characteristics Characteristics for 1FW6090 xxx10 xxxx 400 350 300 250 200 T
75. Rstr see also Explanations of the formula abbreviations This equation can be used for every point in time in the duty cycle Selecting an infeed unit When you select an infeed unit for the DC link for highly dynamic direct drives it is generally sufficient to determine the peak infeed power that occurs in the duty cycle because the continuous power is usually much lower The peak infeed power is normally required when the motor accelerates to the maximum speed see operating point M in Motor torque speed diagram with the required operating point M1 If more than one axes is operated the infeed powers of the individual axes must be added together with the corresponding simultaneity conditions for the purpose of selecting the infeed unit 5 2 Example s Note The data used here may deviate from the values specified in Technical data This does not affect the configuration procedure however 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 OAD00 OBP7 73 Configuring the motor 5 2 Example s General conditions for positioning within a defined period e Moment of inertia in kgm2 J 5 1 kg 2 moving cylindrical mass m 30 kg with substitute radius r 0 583 m rotary axes of moving mass and motor are identical calculated from 1 ES Figure 5 7 Moments of inertia of moving cylindrical mass and torque motor e Rotation angle in or rad 120 2 3 T e Traversing time in s
76. Torque constant at 20 C Voltage constant Motor constant at 20 C Thermal time constant No of pole pairs Cogging torque Stator mass Rotor mass Rotor moment of inertia Phase resistance of winding at 20 C Phase inductance of winding Data main motor cooler Maximum dissipated thermal power Recommended minimum volume flow rate Temperature increase of the coolant Pressure drop 222 Symbol Uzk TvonL TN Mmax Imax 0 Rstr 20 LsrR Qu Max VHMIN ATH Unit C C Nm rpm kW Nm kW rpm rpm Nm A Nm A Nm A V 1000 min Nm W 05 5 Nm kg kg 10 2 kgm Q mH kW l min bar xxB07 2Jxx 600 35 130 470 25 260 3 28 994 66 32 130 370 504 27 356 19 18 5 1119 8 91 60 33 2 5 24 7 8 8 14 2 1 03 5 8 2 73 6 5 0 4 xxB07 4F xx 600 35 130 445 38 450 3 23 994 100 42 7 230 600 504 44 356 30 11 6 699 4 8 99 60 33 2 5 24 7 8 8 14 2 0 396 2 3 2 68 6 5 5 9 0 4 1FW6 Built in torque motors Configuration Manual 05 2009 65N1197 0AD00 0BP7 Technical data and characteristics Characteristics for 1FW6150 xxx07 xxxx 1FW6150 xxB07 2Jxx Torque over speed 1 200 1 Umax 648 V 460 V 1 009 600 V 425 V 2 540 V 380 V 800 9 600
77. V 1 460 V nN M N Torque Mi a 1 000 500 0 50 100 150 200 250 300 350 400 450 Speed n in rpm Short circuit braking torque over speed 1 000 900 800 700 600 500 400 300 200 100 Braking torque M in Nm 20 30 40 50 Speed n in rpm 60 70 80 90 100 248 Torque M in Nm Torque M in Nm Ap in bar 3 500 3 000 2 500 2 000 1 500 1 000 500 3 500 3 000 2 500 2 000 1 500 1 000 500 16 00 14 00 12 00 10 00 8 00 6 00 4 00 2 00 0 00 0 5 10 15 1FW6160 xxB20 8Fxx Torque over speed Us U max 648 V 1 460 600 V V 540V 380V 50 100 150 200 250 300 350 Speed in rpm 1FW6160 xxB20 0Wxx Torque over speed Us Uret 648 1460 600 V 1 v 540 V 380V_ 0 100 200 300 400 500 600 700 Speed n in rpm Main cooler and precision cooler MC and PC Pressure drops over volume flow rate MC and PC in parallel Sing le MC SinglePC 20 25 30 35 40 45 V in l min 1FW6 Built in torque motors Configuration Manual 05 2009 65N1197 0AD00 0BP7 Technical data and characteristics 14 2 5 Data
78. VHMIN ATH ATp Apu Parallel connection of main and precision motor cooler 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 OAD00 OBP7 Unit 10 kgm mH kW l min bar kW l min K bar 74 2 Data sheets and diagrams XxB07 8Fxx 84 3 0 197 1 9 3 4 6 1 8 0 8 0 367 2 1 2 5 0 8 275 Technical data and characteristics 14 2 Data sheets and diagrams Characteristics for 1FW6230 xxx07 xxxx 2 000 1 800 1 600 1 400 1 200 1 000 800 600 400 200 Torque M in Nm 2 000 1 800 1 600 1 400 1 200 1 000 800 600 400 200 Torque M in Nm 600 500 400 300 200 Braking torque M in Nm 100 0 276 1FW6230 xxB07 1Jxx Torque over speed Us U 648 V 460 V 600 V 1425 540 V 1380 V 9 0 20 40 60 80 100 120 Speed in rpm 1FW6230 xxB07 5Gxx Torque over speed U U 648 V 460 V 600V1425V 540 V 1380 V 0 50 100 150 200 250 300 350 Speed n in rpm Short circuit braking torque over speed 0 10 20 30 40 50 60 70 80 90 100 Speed n in rpm Torque M in Nm Torque M in Nm Ap in bar 2 000 1 800 1 600 1 400 1 200 1 000 800 600 400 200 2 000 1 800 1 600 1 400 1 200 1 000
79. a machine Standards and regulations The product complies with the standards relating to the Low Voltage Directive stated in the EC Declaration of Conformity 2 1 2 24 Benefits Features of the motors Extremely high power density High torque with a compact design and low unit volume Wide range of types High overload capability factor 1 6 to 2 2 the current input of the windings is adjusted in line with the power modules of the SIMODRIVE 611 drive system Low moment of inertia High degree of availability as there are no gearbox components in the mechanical drive transmission line which are subject to wear Water cooling to increase the rated power Directly flanged to the machine Cable outlet axial radial towards the outside or tangential for all frame sizes As a result of water cooling they fulfill high requirements regarding the thermal behavior within the machine assembly 1FW6 Built in torque motors Configuration Manual 05 2009 65N1197 0AD00 0BP7 Description of the motor 2 2 Technical features 2 1 3 Applications In conjunction with the SIMODRIVE 611 digital universal HR drive system the built in torque motors can be used as direct drive for the following machine applications e Rotary indexing machines rotary tables swivel axes e Rotary axes A axes in 5 axes machine tools e Rotary tables rotary indexing machines sub machine assemblies Turret indexing and drum indexing for si
80. and characteristics NMAX MMAX 0 Mo lo Mo Physical constants 20 20 1FW6 Built in torque motors 74 1 Explanations of the formula abbreviations Maximum speed up to which the motor can deliver the maximum torque Mmax No load speed max speed without load Torque for speed n 1 rpm at which the load and power loss are still evenly distributed across all three motor lines Current rms value of the motor at torque Mo and speed n 1 rpm Thermal static torque when the current is unevenly distributed across the three motor lines An uneven current load occurs in the following operating modes e Standstill e Operation with short cyclic rotations lt 1 pole pitch e Forn lt lt 1 rpm Since the saturation effect can be disregarded for the rated current the following applies approximately M 1 42 M Thermal stall current rms value of the motor at Mo The following applies I 1 42 Motor torque constants at a rotor temperature of 20 C refers to the lower linear range of the torque current characteristic Voltage constants for calculating the mutually induced line to line voltage Motor constant at a winding temperature of T 20 C The motor constant may be calculated for other temperatures kw T km 20 1 a T 20 C with temperature coefficient a 0 001 1 K for magnets kw T km 2o 1 0 001 T 20 C The
81. and diagrams Technical data 1FW6290 Data for precision motor cooler Maximum dissipated thermal power Recommended minimum volume flow Temperature increase of the coolant Pressure drop Symbol VP MIN ATP ApH Parallel connection of main and precision motor cooler 294 Unit kW l min bar 11 7 0 577 3 4 2 4 0 8 xxB11 OLxx 11 2 0 578 0 58 3 4 3 4 2 4 2 4 0 8 0 8 1FW6 Built in torque motors Configuration Manual 05 2009 6S5N1197 0AD00 0BP7 Technical data and characteristics Characteristics for 1FW6290 xxx1 1 xxxx 1FW6290 xxB11 7Axx Torque over speed 7 000 Us Ur 648 V 460 V 600 V 1425 V 540 V 380 V 6 000 5 000 4 000 3 000 Torque M in Nm 2 000 1 000 0 20 40 60 80 100 120 Speed n in rpm 1FW6290 xxB11 2Pxx Torque over speed 140 7 000 Ux 648 V 460 V 600 425 V 540 V 380 V 6 000 5 000 4 000 3 000 Torque M in Nm 2 000 1 000 200 100 150 250 Speed n in rpm Short circuit braking torque over speed 2 500 300 2 000 1 500 1 000 Braking torque M in Nm 500 0 50 100 200 Speed in rpm 150 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 0AD00 0BP7 250 Torque M in Nm Ap in bar 7 000 6 000 5 000 4 000 3 000 2 000 1 000 14 2 D
82. center of gravity is outside the rotary axes when the system is disconnected from the power supply A holding brake may also be required if e The bearing friction does not compensate or exceed the cogging torques and unexpected movements result e Unexpected movements of the drive can lead to damage e g a motor with a large mass also generates strong kinetic energy e Weight loaded drives must be shut down and de energized in any position 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 OAD00 OBP7 113 System integration 7 4 Braking concepts To prevent movements when the drive is switched on or off the holding brake response must be synchronized with the drive During commissioning refer to the documentation for the drive system being used 1FW6 Built in torque motors 114 Configuration Manual 05 2009 65N1197 0AD00 0BP7 Interfaces 8 1 Overview Electrical connection components Table 8 1 Overview of available motor types with respect to the position of the electrical connection MLFB Outgoing feeder Strain relief 1FW6090 0PBxx xxxx Axial Sleeve 1 FW6090 0QBxx xxxx Radial outward Sleeve 1FW6090 0NBxx Xxxx Tangential Sleeve 1FW6130 0PBxx xxxx Axial Sleeve 1FW6130 0QBxx xxxx Radial outward Sleeve 1FW6130 ONBxx xxxx Tangential Sleeve 1FW6150 0PBxx xxxx Axial Sleeve 1FW6150 0QB x xxxx Radial outward S
83. chal 10 0 V 1 00 13 Feb 2000 ii 90 33s 11 05 55 Figure 9 12 Determining the commutation angle offset by measuring the EMF and the standardized electrical rotor position via a DAC with a positive motor direction of rotation Definition of channels Ch1 to Ch4 Ch1 EMF phase U to neutral point Ch2 EMF phase V to neutral point Ch3 EMF phase W to neutral point Ch4 Standardized electrical rotor position via DAC measuring signal Note If you select the measuring signal Standardized electrical rotor position the SHIFT factor must be set to 8 and the offset value to 2 5 V When the drive is synchronized the difference between the EMF phase U and the electrical rotor position must not exceed 10 If the difference is greater than this value the position of the zero mark must be shifted using software via MD 1016 COMMUTATION ANGLE OFFSET 1FW6 Built in torque motors 186 Configuration Manual 05 2009 6SN1197 OAD00 0BP7 Operation 1 0 10 1 Safety guidelines for operation ADANGER Due to the high speeds and acceleration as well as the friction and self locking machine parts that are driven with torque motors pose a considerable risk of injury e g crushing Keep persons away from moving parts and areas where there is a danger of crushing A WARNING Improper operation can lead to serious material damage Operation is allowed only in locations with full weather protection The environm
84. connected in parallel e Perform all the steps described in the chapter titled Commissioning a single torque motor e Inthe Motor selection dialog box select the motor connected in parallel 2x1FW6 or enter the data for the non Siemens motor connected in parallel see Point 3 b in the chapter titled Commissioning a single torque motor 16 Compare the commutation angle offset between motor 1 and motor 2 Check the connection between the motor cable and the power section correct it if necessary and determine the commutation angle offset see Point 7 in the chapter titled Commissioning a single torque motor 1FW6 Built in torque motors 184 Configuration Manual 05 2009 65N1197 0AD00 0BP7 Commissioning 9 2 Procedure 9 2 4 Measuring the EMF voltages Procedure for fault messages If the torque motor was commissioned according to the relevant instructions and unexplained fault messages still occur then the individual EMF voltages of the torque motor must be checked using an oscilloscope If unexplained fault messages arise during parallel operation all EMF voltages of the torque motors being run in parallel must be checked individually Checking the phase sequence U V W If motors are connected in parallel tandem configuration the EMF_U of motor 1 must be in phase with the EMF_U of motor 2 The same applies to EMF_U and EMF_W It is essential that this is checked by measurement for motor 1 and motor 2 successiv
85. connection Figure 3 2 1FW6 motor components with integrated cooling Scope of delivery of the built in torque motor with integrated cooling e The rotor is secured in the stator by means of transportation locks and a spacer film e Stator with ready to connect dual cooling circuit one cable for the power connection and one cable for the signal connection with connector or open core ends e Transportation locks with spacers and screws e Motor rating plate attached additional motor rating plate not attached e Safety information Cooling method The stator in the built in torque motors is equipped with a liquid cooler for dissipating heat loss The cooling method used depends on the size external diameter of the motor see table below 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 0AD00 0BP7 43 Motor components of the built in motor and options 3 2 Thermal motor protection 3 2 3 2 1 Table 3 1 Cooling method Size Cooling jacket Integrated cooling 1FW609 x 1FW613 x 1FW615 X 1FW616 X 1FW619 X 1FW623 X 1FW629 X Thermal motor protection Description of the temperature sensors Temperature sensor Temp S 44 1FW6 stators are equipped with the two temperature monitoring circuits described below Temp S and Temp F to protect the stator against excessive thermal stressing and to monitor the temperature during commissioning and operation Two te
86. eene emere 191 11 3 Maintenance de ii n Ri testate ese 191 11 4 Test and replacement intervals of the cooling medium sseene nenn 192 12 Storage and transports 193 12 1 Packaging storage and transport 193 12 2 Safety note regarding lifting 5 sse enne nemen 194 13 Environmental compatibility sseeseeeseeeseeseseeeeeeeeennee nennen nennen enne ennt nennt nn nennen nn 195 13 1 Environmental compatibility during production sseee em 195 13 2 DISpOSsaliz iun et t Met leto Haie an 195 13 2 1 Guidelines for disposal en oe Ee dun ee den eda Ae De ede am 195 19 22 Disposing of 1EWO TOtOIS ica tM one Eee ae 196 13 23 Disposal of packaging u 2er Hrn nee HL Unc da ee dene dal 196 14 Technical data and 197 14 1 Explanations of the formula abbreviations sssssssssssseeeeeeeee eene 197 14 2 Data sheets and diagrams 32 0 v tete i a e aa e ERREUR 204 14 2 1 1FW609050000 000 sera deeds tian droite desse doce da e tee deno dades ded dene dae ted cer dado 204 14 2 2 1EWOT30950000C 000 acie nam Re Reb He MU dn n e a Re re 212 14 2 3 1EWO6195050000 3000
87. for 1F W629 35 mm core cross section 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 0AD00 0BP7 133 Interfaces 8 7 Overview Single core power cables Signal cable 2x PTC 1x KTY 20 70mm2 oQ N LO Stator All dimensions in mm Figure 8 24 Electrical connection axial with sleeve and single core for 1FW629 70 mm core cross section 1FW6 Built in torque motors 134 Configuration Manual 05 2009 65N1197 0AD00 0BP7 Interfaces 8 7 Overview Power cable U V W PE Signal cable 2xPTC 1xKTY 84 E Terminal block The diameter of the power cable depends on the winding variant All dimensions in mm Figure 8 25 Electrical connection radial outward with sleeve for 1FW629 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 0AD00 0BP7 135 Interfaces 8 7 Overview Single core power cables Connection block AS N Stator Signal cable 2x PTC 1x KTY 15 6 35mm2 13 25mn2 All dimensions in mm Figure 8 26 Electrical connection radial outward with sleeve and single core for 1F W629 35 mm core cross section 1FW6 Built in torque motors 136 Configuration Manual 05 2009 6SN
88. for the power connection and one cable for the signal connection with connector or open core ends e Transportation locks with spacers and screws O rings x 2 2 Motor rating plate attached additional motor rating plate not attached e Safety information Motors with integrated cooling 42 These motors are equipped with a ready to connect integrated dual circuit cooling system which provides considerable thermal insulation vis vis the mechanical axes construction The dual circuit cooling system comprises a main and precision cooler thermo sandwich principle An internal cooling circuit main cooler dissipates most of the winding losses Pv of the stator A thermal insulation layer between the stator and the mounting flanges of the stator prevents heat from flowing from the motor winding to the machine construction Any heat that does flow through the insulation layer is captured for the most part by a second heat sink precision cooler on the flange surfaces and dissipated This ensures that the temperature on the mounting surfaces of the stator remains suitably low under all permissible operating conditions 1FW6 Built in torque motors Configuration Manual 05 2009 65N1197 0AD00 0BP7 Motor components of the built in motor and options 3 1 Overview of the motor construction Rotor with permanent magnets Stator with integrated cooling Electrical connections Transportation locks Cooler
89. generated by the stator winding must be dissipated by a water cooling system For this purpose the machine manufacturer must connect the cooling duct to a cooling circuit in a heat exchanger unit For characteristic curves indicating a rise in temperature and drop in pressure of the cooling medium between the inlet and return flow circuit in the cooler as a function of the volume flow rate see Technical data and characteristics In certain operating statuses e g at high speeds or in S1 mode the rotor can heat up further due to iron loss The rated motor torques specified in the data sheets see Technical data and characteristics are valid during operation with water cooling with an inlet temperature of 35 C and a rotor flange temperature of max 60 C To ensure that these conditions are maintained additional measures may have to be taken to cool the rotor NOTICE If the heat from the rotor cannot be sufficiently dissipated via the flange this can cause the rotor to heat up excessively in the upper speed range in S1 mode which could demagnetize the magnets Note Depending on the load and operating mode the average temperature in the stator and rotor can reach 120 C Different temperature conditions in the stator and rotor can cause the motor components to expand The amount of heat transferred into the machine construction as well as the radial and axial thermal expansion of the motor must be taken into account
90. in the design 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 OAD00 OBP7 49 Motor components of the built in motor and options 3 3 Cooling Effects when water cooling is not used If water cooling is not used the motor can only be loaded in continuous operation depending on the size power loss emissions area convection and installation conditions in the machine with a significantly reduced continuous torque M lt lt Mn The max torque of the motor can be fully utilized here WARNING Without water cooling Significant reduction of continuous torque depending on the thermal connection to the surrounding construction and considerable rise in the temperature of the machine construction e This is why a water cooling system is essential e Inthe case of axes that are to be operated without water cooling the reduction of the continuous motor torque and the thermoelastic deformation of the machine construction warping through expansion must be taken into account in the drive configuration and design Note Motors with integrated cooling should not be operated without water cooling 3 3 1 Cooling circuits Cooling circuit requirements We recommend that the cooling circuits be designed as closed systems to prevent the growth of algae The maximum permissible pressure is 10 bar Note We do not recommend that the cooling circuits of machines are also u
91. in rpm in rpm 1FW6090 xxB05 0F xx 113 179 5 6 9 5 140 46 1FW6090 xxB05 0Kxx 109 179 7 4 13 250 140 1FW6090 xxB07 0Kxx 154 251 9 5 16 220 120 1FW6090 xxB07 1Jxx 142 251 13 26 430 270 1FW6090 xxB10 0Kxx 231 358 7 9 13 82 8 7 1FW6090 xxB 10 1Jxx 216 358 14 26 270 170 1FW6090 xxB 15 1Jxx 338 537 15 26 150 78 1FW6090 xxB 15 2Jxx 319 537 23 43 310 200 1FW6130 xxB05 0Kxx 241 439 9 18 130 47 1FW6130 xxB05 1Jxx 217 439 14 32 310 180 1FW6130 xxB07 0Kxx 344 614 10 20 96 21 1FW6130 xxB07 1Jxx 324 614 15 32 200 110 1FW6130 xxB 10 1Jxx 484 878 16 32 120 50 1FW6130 xxB 10 2Jxx 450 878 24 53 250 150 1FW6130 xxB 15 1Jxx 744 1320 18 36 78 14 1FW6130 xxB 15 2Jxx 714 1320 26 54 150 77 1FW6150 xxB05 1Jxx 338 710 17 44 230 110 1FW6150 xxB05 4Fxx 298 710 36 100 650 330 1FW6150 xxB07 2Jxx 470 994 25 66 260 130 1FW6150 xxB07 4Fxx 445 994 38 100 450 230 1FW6150 xxB 10 2Jxx 688 1420 26 66 170 76 1FW6150 xxB10 4Fxx 664 1420 40 100 300 150 1FW6150 xxB 15 2Jxx 1050 2130 26 66 100 32 1FW6150 xxB15 4Fxx 1030 2130 41 100 190 89 1FW6160 xxB05 1Jxx 431 716 16 31 140 84 1FW6160 xxB05 2Jxx 404 716 24 49 250 150 1FW6160 xxB05 5Gxx 314 716 36 98 590 320 1FW6160 xxB07 1Jxx 620 1000 16 31 96 53 1FW6160 xxB07 2Jxx 594 1000 25 49 170 100 1FW6160 xxB07 5Gxx 514 1000 43 98 390 230 1FW6160 xxB07 8Fxx 432 1000 51 140 610 330 1FW6160 xxB 10 1Jxx 903 1430 17 31 60 29 1FW6160 xxB 10 2Jxx 878 1430 26 49 110 65 1FW6160 xxB 10 5Gxx 804 1430 47 98 260 160 1FW6160 xxB10 8Fxx 732 1430 61 140 390
92. motors Configuration Manual 05 2009 6SN1197 OAD00 OBP7 100 Ap in bar 9 00 8 00 7 00 6 00 5 00 4 00 3 00 2 00 1 00 0 00 14 2 Data sheets and diagrams Main cooler and precision cooler MC and PC Pressure losses over volume flow rate MC and PC in parallel MC individually PC individually 0 5 10 15 20 25 30 35 V in l min 265 Technical data and characteristics 14 2 Data sheets and diagrams Data sheet 1FW6190 xxB20 xxxx Table 14 29 1FW6190 xxB20 5Gxx 1FW6190 xxB20 8Fxx 1FW6190 xxB20 2Pxx Technical data 1FW6190 Boundary conditions DC link voltages Water cooling inlet temperature Rated temperature of winding Rated data Rated torque Rated current Maximum speed at rated torque Rated power dissipation Limit data Maximum torque Maximum current Electric power of motor at Mmax Maximum speed at maximum torque No load speed Torque at n 1 rpm Current at Mo and n 7 1 rpm Thermal static torque Thermal stall current Physical constants Torque constant at 20 C Voltage constant Motor constant at 20 C Thermal time constant No of pole pairs Cogging torque Stator mass Rotor mass Rotor moment of inertia Phase resistance of winding at 20 C Phase inductance of winding Data for main motor cooler Maximum dissipated thermal power Recommended minimum volume flow Temperature increase of the coolant Pressure drop 266 Symbol Uzk TvonL
93. mounting surfaces for motor parts and the machine Deburr and round off the holes e g cooling inlet outlet holes inside the machine housing Carefully remove any machining residue e g chippings dirt foreign bodies etc Grease or oil the components For motors with cooling jacket grease the O rings and components Take into account compatibility with the O ring material fluoric rubber Viton Do not use any lubricants containing solid particles e g molybdenum disulfide or zinc sulfide 2 This point only applies to motors with cooling jacket Guide both O rings over the cooling jacket surface of the motor into the grooves provided Do not overstretch the O rings O rings maximum of up to 10 during installation otherwise installation and leak tightness problems may occur Do not twist the O rings Do not use any sharp objects Use special tools to help you position the components correctly Useinstallation devices whenever possible 3 If necessary insulate the power connections properly to prevent risk of induced voltage and ripple in the event of a phase short circuit when the motor rotates 4 The stator and rotor are installed via transportation locks at flange B flange with cable outlet with the delivery of the motor If this is the side to be secured remove the transportation locks here If the side to be secured is flange A flange without cable outlet loosen the trans
94. must be observed In particular special precautions must be taken in North America special motor protection The following must be taken into account when motors are operated in parallel on one axes e Only identical motors are suitable for parallel operation The phase angles of the EMFs of the parallel motors must be the same and the commutation angle must be set precisely e The markings notch and or locating hole on the stator rotor in the motor must be aligned The motors can be positioned in relation to each other as required here The machine manufacturer must attach a mechanical angular position adjustment device in the surrounding construction e g via an adapter flange with oblong holes for this purpose either on a stator or rotor An adjustment angle of 0 5 must be set mechanically to ensure that the phase angles of the parallel motors can be set accordingly 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 OAD00 OBP7 55 Coupled motors 4 1 Parallel operation of several motors caution If the angular position is set incorrectly this can result in a thermal overload of one of the two parallel motors during continuous operation at the rated load For this reason it may be necessary to reduce the torque depending on the load to prevent shutdown triggered by the PTCs Mechanical fine tuning should always be carried out Motor arrangements When two motors are oper
95. pole pairs Cogging torque Stator mass Rotor mass Rotor moment of inertia Phase resistance of winding at 20 C Phase inductance of winding Data for main motor cooler Maximum dissipated thermal power Recommended minimum volume flow Temperature increase of the coolant Pressure drop 286 Symbol Uzk TvonL TN Mmax Imax 0 Rstr 20 LsrR Qu Max VHMIN ATH Unit C C Nm rpm kW Nm kW rpm rpm Nm A Nm A Nm A V 1000 min Nm W 05 5 Nm kg kg 10 2 kgm Q mH kW l min bar xxB20 5Gxx 600 35 130 3230 51 56 10 7 5260 100 53 5 29 100 3360 53 2380 36 66 9 4044 34 6 180 49 17 106 7 47 1 228 0 892 10 5 13 8 8 3 4 xxB20 8F xx 600 35 130 3160 69 84 10 7 5260 130 63 7 47 140 3360 74 2380 50 48 2 2915 34 6 180 49 17 106 7 47 1 228 0 465 5 5 8 02 13 8 9 3 4 xxB20 2Pxx 600 35 130 3050 94 130 11 5260 190 79 4 74 200 3360 100 2380 72 33 7 2040 34 2 180 49 17 106 7 47 1 228 0 233 2 7 8 22 13 9 1 3 4 1FW6 Built in torque motors Configuration Manual 05 2009 65N1197 0AD00 0BP7 Technical data and characteristics Technical data 1FW6230 Data for precision motor cooler Maximum dissipated thermal power Recommended minimum volume flow Temperature increase of the coolant Pressure drop Symbol
96. sheets and diagrams Technical data 1FW6160 Data for precision motor cooler Maximum dissipated thermal power Recommended minimum volume flow Temperature increase of the coolant Pressure drop Symbol VP MIN ATP ApH Parallel connection of main and precision motor cooler Table 14 21 1FW6160 xxB20 0Wxx Technical data 1FW6160 Boundary conditions DC link voltages Water cooling inlet temperature Rated temperature of winding Rated data Rated torque Rated current Maximum speed at rated torque Rated power dissipation Limit data Maximum torque Maximum current Electric power of motor at Mmax Maximum speed at maximum torque No load speed Torque at n 1 rpm Current at Mo and n 7 1 rpm Thermal static torque Thermal stall current Physical constants Torque constant at 20 C Voltage constant Motor constant at 20 C Thermal time constant No of pole pairs Cogging torque Stator mass Rotor mass 246 Symbol Uzk TVoRL TN Mmax Imax PEL MAX NMAX MMAX NMAX 0 Unit kW l min bar Unit C C Nm rpm kW Nm kW rpm rpm Nm A Nm A Nm A V 1000 min Nm W 95 S Nm kg kg 20 56 0 694 4 7 2 1 2 3 xxB20 OWxx 600 35 130 1460 120 400 8 79 2860 280 97 7 240 540 1870 160 1320 110 11 9 720 4 20 4 180 35 9 3 91 7 33 7 xxB20 8F xx 0 712 4 7 2 2 2 3 20 2 0 694 4 7
97. specifications and the condition specifications contained in this documentation Any differences regarding approvals or country specific guidelines must be taken into account separately The products included in the scope of delivery are exclusively designed for installation in a machine Commissioning is prohibited until it has been established that the end product conforms with Directive 98 37 EC All safety instructions must be observed and given to the end user for his her information Risk of electric shock if a hazardous voltage is present on the stator when operated as a single component To ensure that the components have sufficient shock hazard protection voltage must only be applied to the motors once they have been installed 1FW6 Built in torque motors 16 Configuration Manual 05 2009 6SN1197 OAD00 OBP7 General safety guidelines 1 4 Danger from strong magnetic fields 1 4 Danger from strong magnetic fields Occurrence of magnetic fields Strong magnetic fields occur in components of the motor that contain permanent magnets The magnetic field strength of the motors results exclusively from the magnetic fields of the components with permanent magnets in the de energized state Electromagnetic fields also occur during operation Components with permanent magnets AA The permanent magnets of the 1FW6 torque motors are located in the rotor approx 800 Magneti
98. static torque Mo Thermal stall current lo Physical constants Torque constant at 20 C 20 Voltage constant Motor constant at 20 C 20 Thermal time constant TH No of pole pairs p Cogging torque Mcoc Stator mass ms Rotor mass m Rotor moment of inertia JL Phase resistance of winding at 20 C Rs tr 20 Phase inductance of winding Lstr Data main motor cooler Maximum dissipated thermal power Recommended minimum volume flow rate VHMIN Temperature increase of the coolant ATH Pressure drop Apu 216 Unit C C Nm rpm kW Nm kW rpm rpm Nm A Nm A Nm A V 1000 min Nm W 05 5 Nm kg kg 10 2 kgm Q mH kW l min bar 10 1 600 35 130 484 16 120 4 88 878 32 21 4 50 210 516 17 365 12 30 6 1850 7 63 60 33 2 6 16 2 12 7 3 84 11 7 4 06 8 3 0 4 10 2 600 35 130 450 24 250 4 98 878 53 30 6 150 350 516 28 365 19 18 6 1124 7 55 60 33 2 6 16 2 12 7 1 45 4 3 4 15 8 5 0 4 1FW6 Built in torque motors Configuration Manual 05 2009 65N1197 0AD00 0BP7 Technical data and characteristics Characteristics for 1FW6130 xxx10 xxxx 1FW6130 xxB10 1Jxx Torque over speed 1 000 900 800 700 600 500 400 Torque M in Nm 300 200 100 0 50 100 150 200 Speed n in rev min Short circuit b
99. the rotary axes axes cannot move unintentionally no self locking Hazards during lifting and transport Devices and tools that are badly designed unsuitable or damaged can result in personal injury and or material damage Lifting devices industrial trucks and load bearing equipment must comply with requirements IATA regulations must be observed when components are transported by air Storage areas for rotors must be specially identified with pictograms see Attaching warning and prohibiting signs Keep storage areas dry and ensure that they are not subject to heat or cold Note the warnings on the packaging Wear safety shoes and work gloves Take into account the maximum loads that personnel can lift and carry The motors and their components can weigh more than 13 kg Never store or transport built in torque motors or rotors when they are unpacked Only use undamaged original packaging Damaged packaging must be replaced immediately If rotors are not packaged properly they are not sufficiently protected against the sudden attractive forces that can occur in their immediate vicinity Dangerous movements of the rotor can also occur when it is stored or shifted Note If possible make sure that you retain the packaging for torque motors and rotors Original packaging can also be requested from your local Siemens office 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 0AD00 0BP7 19
100. time duty 78 Formula abbreviations 198 321 Index G Grounding 149 H Heat exchanger unit 52 High voltage test 191 Hoses for the cooling system 162 Hotline 6 Incorrect commutation 109 Inlet temperature 51 Intermittent duty 79 J Janus arrangement 60 K KTY 84 46 M Magnetic fields First aid in the case of accidents 19 Occurrence 17 Strength 18 Malfunctions Braking 112 Motor Disposal 195 Motor assembly 81 Degree of protection 101 Mounting system 85 Precautions 81 Routing cables 93 Screw material 85 Tightening torques 85 Motor type 26 Mounting system 85 O Order designation 34 322 P Packaging 193 196 Parallel operation 55 Power connection 145 PTC elements 44 PTC temperature resistance 45 R Radial forces 83 Residual risks 13 S Safety guidelines for disposal 196 Safety guidelines for installing the motor 81 Safety guidelines for operation 187 Safety guidelines regarding transport storage and packaging 193 Safety information 13 General 13 Safety information for maintenance and repairs 189 Safety instruction Disposal 195 Safety instructions Storage 15 Safety instructions for commissioning 163 Safety instructions for installing the motor 81 Safety notes for electrical connections 144 Service amp Support 6 Shielding 149 Short time duty 78 Storage 193 System integration 106 System requirements 106 T Techn
101. value Comment For converter output voltages Uamax see System requirements Maximum intake temperature of the water cooler for the main cooler and precision cooler if the motor is to be utilized up to its rated torque Mn For details of the dependency of the continuous motor current on intake temperature of the water cooler see the characteristic curve in Cooling Rated temperature of the motor winding Rated torque of the motor Rated motor current at the rated torque Mn Maximum speed up to which the motor can deliver the rated torque Mn Power loss of the motor at the rated point Mn nmax un at the rated temperature TN Maximum motor torque Maximum motor current at maximum torque Muax Maximum possible load duration see Short time duty 52 Electric power input of the motor at point Mmax nmax mmax at rated temperature TN Note The sum of the mechanical output Pmech and the power loss equals the electric power input of the motor Pa See also Calculating the required infeed power The electrical rated power of the motor at the rated point with M Mn and n can be calculated as follows Pmech n 2 Mn R130 lo Frictional and eddy current losses are taken into account by using the larger current lo in the calculation instead of In 198 1FW6 Built in torque motors Configuration Manual 05 2009 65N1197 0AD00 0BP7 Technical data
102. 0 0V 38 200 150 Torque M in Nm 100 50 0 0 50 100 150 200 250 300 350 400 450 Speed n in rev min Short circuit braking torque over speed 120 100 80 4 60 40 Braking torque M in Nm 204 0 50 100 150 200 250 300 350 400 450 Speed n in rev min 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 OAD00 OBP7 Torque M in Nm Ap in bar 14 2 Data sheets and diagrams 1FW6090 xxB07 1Jxx Torque over speed 300 Us Upa 250 648 V 460 V 600 V 1425 V 540 V 380 V 200 150 100 50 700 600 0 100 200 300 Speed n in rev min 400 500 Main cooler Pressure loss over volume flow rate 800 1 2 1 0 0 8 0 6 0 4 0 2 0 0 4 6 8 10 V in l min 12 207 Technical data and characteristics 14 2 Data sheets and diagrams Data sheet 1FW6090 xxB10 xxxx Table 14 3 FW6090 xxB10 0Kxx 1FW6090 xxB 10 1 Jxx Technical data Symbol 1FW6090 Boundary conditions DC link voltages Uzk Water cooling inlet temperature TvorL Rated temperature of winding TN Rated data Rated torque Mn Rated current In Maximum speed at rated torque NMAX MN Rated power dissipation Limit data Maximum torque Maximum current Imax
103. 0 8 31 3950 130 57 3 67 190 2520 74 1780 50 36 2 2186 29 4 180 49 13 82 1 35 7 173 0 362 4 1 6 24 10 5 8 5 2 2 281 Technical data and characteristics 14 2 Data sheets and diagrams Technical data 1FW6230 Data for precision motor cooler Maximum dissipated thermal power Recommended minimum volume flow Temperature increase of the coolant Pressure drop Symbol VP MIN ATP ApH Parallel connection of main and precision motor cooler Table 14 37 1FW6230 xxB15 2Pxx 1FW6230 xxB15 OWxx Technical data 1FW6230 Boundary conditions DC link voltages Water cooling inlet temperature Rated temperature of winding Rated data Rated torque Rated current Maximum speed at rated torque Rated power dissipation Limit data Maximum torque Maximum current Electric power of motor at Mmax Maximum speed at maximum torque No load speed Torque at n 1 rpm Current at Mo and n 7 1 rpm Thermal static torque Thermal stall current Physical constants Torque constant at 20 C Voltage constant Motor constant at 20 C Thermal time constant No of pole pairs Cogging torque Stator mass Rotor mass 282 Symbol Uzk TvonL TN Mmax Imax PEL MAX NMAX MMAX NMAX 0 Unit kW l min bar Unit C C Nm rpm kW Nm kW rpm rpm Nm A Nm A Nm A V 1000 min Nm W 95 S Nm kg kg 15 4 0 69 2 5 2 2
104. 0 Rated current In A 52 72 95 Maximum speed at rated torque NMAX MN rpm 110 170 260 Rated power dissipation 8 57 8 79 8 57 Limit data Maximum torque 2860 2860 2860 Maximum current Imax A 98 140 190 Electric power of motor at Mmax kW 46 9 59 2 74 2 Maximum speed at maximum torque rpm 68 110 160 No load speed 0 190 270 380 Torque 1 rpm 1870 1870 1870 Current at 1 rpm lo A 56 80 110 Thermal static torque Mo Nm 1320 1320 1320 Thermal stall current lo A 38 55 77 Physical constants Torque constant at 20 C 20 Nm A 34 23 8 17 Voltage constant V 1000 min 2058 1441 1029 Motor constant at 20 C km 20 Nm W 95 20 6 20 4 20 6 Thermal time constant trH S 180 180 180 No of pole pairs p 35 35 35 Cogging torque Mcoc Nm 9 3 9 3 9 3 Stator mass ms kg 90 6 90 6 91 7 Rotor mass mL kg 33 7 33 7 33 7 Rotor moment of inertia JL 10 2 kgm 70 1 70 1 70 1 Phase resistance of winding at 20 C Rstr 20 Q 0 65 0 327 0 163 Phase inductance of winding Lstr mH 7 2 3 5 1 8 Data for main motor cooler Maximum dissipated thermal power kW 6 43 6 6 6 43 Recommended minimum volume flow VHMIN l min 11 4 11 4 11 4 Temperature increase of the coolant ATH K 8 1 8 4 8 1 Pressure drop bar 2 3 2 3 2 3 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 0AD00 0BP7 245 Technical data and characteristics 14 2 Data
105. 0 Torque 1 rpm Current at Mo 1 rpm lo Thermal static torque Mo Thermal stall current lo Physical constants Torque constant at 20 C 20 Voltage constant Motor constant at 20 C 20 Thermal time constant TH No of pole pairs p Cogging torque Mcoc Stator mass ms Rotor mass m Rotor moment of inertia JL Phase resistance of winding at 20 C 20 Phase inductance of winding Lstr Data main motor cooler Maximum dissipated thermal power Recommended minimum volume flow rate VHMIN Temperature increase of the coolant ATH Pressure drop Apu 214 Unit C C Nm rpm kW Nm kW rpm rpm Nm A Nm A Nm A V 1000 min Nm W 05 5 Nm kg kg 10 2 kgm Q mH kW l min bar xxB07 OKxx 600 35 130 344 10 96 3 73 614 20 14 2 21 190 361 10 256 7 6 34 2056 6 11 60 33 1 8 11 9 6 3 8 92 7 41 21 3 1 5 2 8 6 0 2 xxB07 1Jxx 600 35 130 324 15 200 3 71 614 32 19 7 110 300 361 17 256 12 21 4 1295 6 13 60 33 1 8 11 9 6 3 8 92 2 92 8 3 3 09 5 2 8 5 0 2 1FW6 Built in torque motors Configuration Manual 05 2009 65N1197 0AD00 0BP7 Technical data and characteristics Characteristics for 1FW6130 xxx07 xxxx 1FW6130 xxB07 0Kxx Torque over speed amax 1425 1380 Torque M in Nm
106. 0 Torque at n 1 rpm Mo Current at Mo and 1 rpm lo Thermal static torque Mo Thermal stall current lo Physical constants Torque constant at 20 C 20 Voltage constant Motor constant at 20 C km 20 Thermal time constant No of pole pairs p Cogging torque Mcoc Stator mass ms Rotor mass m Rotor moment of inertia JL Phase resistance of winding at 20 C Rs tr 20 Phase inductance of winding Lstr Data main motor cooler Maximum dissipated thermal power QuH max Recommended minimum volume flow rate VHMIN 212 Unit C C Nm rpm kW Nm kW rpm rpm Nm A Nm A Nm A V 1000 min Nm W 05 5 Nm kg kg 10 kgm Q mH kW l min xxB05 OKxx 600 35 130 241 130 2 93 439 18 12 2 47 240 258 9 7 183 6 7 27 3 1650 4 93 60 33 1 3 8 7 4 5 6 37 7 34 19 2 2 43 4 1 XxB05 1Jxx 600 35 130 217 14 310 2 93 439 32 18 3 180 420 258 17 183 12 15 3 924 9 4 92 60 33 1 3 8 7 4 5 6 37 2 31 2 44 4 1 1FW6 Built in torque motors Configuration Manual 05 2009 65N1197 0AD00 0BP7 Technical data and characteristics Technical data Symbol 1FW6130 Temperature increase of the coolant ATH Pressure drop Characteristics for 1FW6130 xxx05 xxxx 500 450 400 350 300 250 Torque M in Nm 200 150 100 50 250 200 150 100 Braking torque M in Nm 50 1FW6130 xxB05 0Kxx Torque over speed
107. 0 359 0 359 0 359 2 2 2 2 5 2 5 2 5 0 6 0 6 0 6 XxB07 8Fxx 600 35 130 704 56 390 4 57 1390 130 46 3 220 540 941 78 666 53 12 6 763 8 14 6 180 42 4 7 41 2 14 6 253 Technical data and characteristics 14 2 Data sheets and diagrams Technical data 1FW6190 Rotor moment of inertia Phase resistance of winding at 20 C Phase inductance of winding Data for main motor cooler Maximum dissipated thermal power Recommended minimum volume flow Temperature increase of the coolant Pressure drop Data for precision motor cooler Maximum dissipated thermal power Recommended minimum volume flow Temperature increase of the coolant Pressure drop Symbol JL Rstr 20 LsrR Qu Max VHMIN ATH ApH QP max VP MIN ATP ApH Parallel connection of main and precision motor cooler 254 Unit 10 kgm mH kW l min bar kW l min bar xxB07 8F xx 48 6 0 179 1 6 3 43 5 9 8 3 0 6 0 370 2 6 0 6 1FW6 Built in torque motors Configuration Manual 05 2009 65N1197 0AD00 0BP7 Technical data and characteristics Characteristics for 1FW6190 xxx07 xxxx 1 600 1 400 1 200 1 000 800 Torque M in Nm 600 400 200 1 600 1 400 1 200 1 000 800 Torque M in Nm 600 400 200 500 450 400 350 300 250 200 150 100 50 Braking torque M in Nm 1FW6190 xxB07 1Jxx Torque over speed G 6 V7460 V
108. 0 V 425 V 540 V 7 380 V 0 20 40 60 80 100 Speed in rpm 1FW6190 xxB07 5Gxx Torque over speed 120 140 160 Us U 600 V 425 V 8V VvI380V 0 50 100 150 200 250 300 350 400 450 Speed rpm Short circuit braking torque over speed 0 20 40 60 80 Speed n in rpm 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 0AD00 0BP7 100 120 140 Torque M in Nm Torque M in Nm Ap in bar 1 600 1 400 1 200 4 1 000 4 800 4 600 4 400 200 4 1 600 1 400 1 1 200 4 1 000 1 800 4 600 4 400 200 4 3 50 3 00 2 50 2 00 1 50 0 50 0 00 14 2 Data sheets and diagrams 1FW6190 xxB07 2Jxx Torque over speed 648 600 540V 380V 7460 V 1425 50 100 1FW6190 xxB07 8Fxx Torque over speed 150 200 U ZK 600 V 648 V 12 540V 380V IU amax 1425 0 100 200 300 Speed in rpm 400 500 600 700 Main cooler and precision cooler MC and PC Pressure drops over volume flow rate MC and PC in parallel Single MC
109. 0 xxB 15 2Pxx 1FW6230 xxB 15 0Wxx 1FW6230 xxB20 5Gxx 1FW6230 xxB20 8Fxx 1FW6230 xxB20 2Pxx 1FW6230 xxB20 0Wxx 1FW6290 xxB07 5Gxx 1FW6290 xxB07 0Lxx 1FW6290 xxB07 2Pxx 1FW6290 xxB1 1 7Axx 1FW6290 xxB11 0Lxx 1FW6290 xxB1 1 2Pxx 1FW6290 xxB15 7Axx 1FW6290 xxB15 0Lxx 1FW6290 xxB15 2Pxx 1FW6290 xxB20 0Lxx 1FW6290 xxB20 2Pxx Max diameter d1 in mm 1 16 0 23 6 13 0 15 6 20 0 23 6 13 0 15 6 20 0 23 6 d 35 15 6 d 25 13 0 d 70 20 0 d 35 15 6 23 6 d 35 15 6 d 25 13 0 d 70 20 0 d 35 15 6 23 6 d 35 15 6 d 25 13 0 d 70 20 0 d 35 15 6 d 35 15 6 d 25 13 0 d 70 20 d 35 15 6 No of cores x crosssection in mm 4x6 0 4x16 0 3x 1x25 M10 f PE 1x25 3x 1x35 M10 f PE 1x25 3x 1x70 M10 f PE 1x35 4x16 0 3x 1x25 M10 f PE 1x25 3x 1x35 M10 f PE 1x25 3x 1x70 M10 f PE 1x35 4x16 0 3x 1x35 1x25 3x 1x70 1x35 4x16 0 3x 1x35 1x25 3x 1x70 1x35 4x16 0 3x 1x35 1x25 3x 1x70 1x35 3x 1x35 1x25 3x 1x70 1x35 1 Power cable fixed 2 Applies to motors with connector PE cable to be connected separately not included in scope of delivery 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 OAD00 OBP7 Min bending radius R1 in mm 1 96 142 97 5 117 0 150 0 142 97 5 117 0 150 0 142 R 35 133 R 25
110. 00 1 000 800 600 Braking torque M in Nm 400 200 0 50 100 150 Speed in rpm 200 250 300 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 0AD00 0BP7 Torque M in Nm Torque M in Nm Ap in bar 6 000 5 000 4 4 000 3 000 4 2 000 4 1 000 4 6 000 5 000 4 4 000 3 000 4 2 000 1 000 4 25 00 20 00 15 00 10 00 5 00 0 00 14 2 Data sheets and diagrams 1FW6230 xxB20 8Fxx Torque over speed 1 44 0 20 40 60 80 100 120 140 160 180 Speed in rpm 1FW6230 xxB20 0Wxx Torque over speed Uvex 648 V 460 V 600 V 425 V 540 V 80 V 0 50 100 150 200 250 300 350 Speed n in rpm Main cooler and precision cooler MC and PC Pressure drops over volume flow rate MC and in parallel Single M ingle PC 10 15 20 V in l min 35 40 45 50 289 Technical data and characteristics 14 2 Data sheets and diagrams 14 2 7 Data sheet 1FW6290 xxB07 xxxx 1FW6290 20000CXXxx Table 14 40 1FW6290 xxB07 5Gxx 1FW6290 xxB07 0Lxx 1FW6290 xxB07 2Pxx Technical data 1FW6290 Boundary conditions DC link voltages Water cooling inlet temperature Rated temperature of winding Rated da
111. 07 1Jxx 2 67 230 140 110 12 2 2 2 1FW6090 xxB 10 0Kxx 3 5 230 140 140 17 2 3 09 1FW6090 xxB 10 1Jxx 3 5 230 140 140 17 2 3 09 1FW6090 xxB 15 1Jxx 4 87 230 140 190 27 2 4 65 1FW6090 xxB 15 2Jxx 4 96 230 140 190 27 2 4 65 1FW6130 xxB05 0Kxx 2 93 310 220 90 13 2 6 37 1FW6130 xxB05 1Jxx 2 93 310 220 90 13 2 6 37 1FW6130 xxB07 0Kxx 3 73 310 220 110 18 2 8 92 1FW6130 xxB07 1Jxx 3 71 310 220 110 18 2 8 92 1FW6130 xxB 10 1Jxx 4 88 310 220 140 25 2 12 7 1FW6130 xxB 10 2Jxx 4 98 310 220 140 25 2 12 7 1FW6130 xxB 15 1Jxx 6 81 310 220 190 38 2 19 1 1FW6130 xxB 15 2Jxx 6 81 310 220 190 38 2 19 1 1FW6150 xxB05 1Jxx 2 57 385 265 110 21 7 10 1 1FW6150 xxB05 4Fxx 2 52 385 265 110 21 7 10 1 1FW6150 xxB07 2Jxx 3 28 385 265 130 33 5 14 2 1FW6150 xxB07 4Fxx 3 23 385 265 130 33 5 14 2 1FW6150 xxB 10 2Jxx 4 36 385 265 160 47 5 20 9 1FW6150 xxB 10 4Fxx 4 28 385 265 160 47 5 20 9 1FW6150 xxB 15 2Jxx 6 14 385 265 210 70 8 31 3 1FW6150 xxB15 4F xx 6 04 385 265 210 70 8 31 3 1FW6160 xxB05 1Jxx 2 84 440 280 110 36 3 19 1FW6160 xxB05 2Jxx 2 85 440 280 110 36 3 19 1FW6160 xxB05 5Gxx 2 88 440 280 110 36 3 19 1FW6160 xxB07 1Jxx 3 59 440 280 130 48 3 25 8 1FW6160 xxB07 2Jxx 3 61 440 280 130 48 3 25 8 1FW6160 xxB07 5Gxx 3 64 440 280 130 48 3 25 8 1FW6160 xxB07 8Fxx 3 73 440 280 130 48 3 25 8 1FW6160 xxB 10 1Jxx 4 72 440 280 160 66 3 36 1FW6160 xxB 10 2Jxx 4 74 440 280 160 66 3 36 1FW6160 xxB10 5Gxx 4 77 440 280 160 66 3 36 1FW6160 xxB 10 8F xx 4 9 440 280 160 66 3 36 1FW
112. 10 00 8 00 6 00 4 00 14 2 Data sheets and diagrams 1FW6190 xxB20 8Fxx Torque over speed U Zk amax 600 V 1 425 V 540 V 380 V 0 50 100 150 200 Speed n in rpm 1FW6190 xxB20 0Wxx Torque over speed 250 Un U max 648 V 460 V 600 V 1425 V 540 V 1380 V Speed n in rpm Main cooler and precision cooler MC and PC Pressure drops over volume flow rate 0 50 100 150 200 250 300 350 400 450 Single MC and PC in parallel SingePe 0 5 10 15 20 25 30 35 40 45 V in l min 50 269 Technical data and characteristics 14 2 Data sheets and diagrams 14 2 6 Data sheet 1FW6230 xxB05 xxxx 1 6230 Table 14 31 1FW6230 xxB05 1Jxx 1FW6230 xxB05 2Jxx 1FW6230 xxB05 5Gxx Technical data Symbol Unit XxB05 1Jxx xxB05 2Jxx xxB05 5Gxx 1FW6230 Boundary conditions DC link voltages Uzk V 600 600 600 Water cooling inlet temperature TvorL C 35 35 35 Rated temperature of winding C 130 130 130 Rated data Rated torque Mn Nm 799 774 660 Rated current In A 15 22 40 Maximum speed at rated torque NMAX MN rpm 69 110 290 Rated power dissipation kW 3 54 3 65 3 58 Limit data Maximum torque 1320 1320 1320 Maximum current Imax A 31 45 100 El
113. 10 2 kgm Q mH kW l min bar 14 2 Data sheets and diagrams xxB20 OLxx 600 35 130 5760 95 68 11 10900 210 91 9 38 100 6030 100 4260 70 60 7 3669 58 1 180 42 30 187 6 73 546 0 261 5 4 8 3 14 1 8 4 2 2 xxB20 2Pxx 600 35 130 5670 120 91 11 1 10900 270 10 7 51 130 6030 120 4260 90 47 3 2859 58 180 42 30 192 8 73 546 0 159 3 2 8 32 14 1 8 5 2 2 299 Technical data and characteristics 14 2 Data sheets and diagrams Technical data Symbol Unit xxB20 OLxx 20 2 1FW6290 Data for precision motor cooler Maximum dissipated thermal power kW 0 895 0 897 Recommended minimum volume flow VP MIN l min 5 9 5 9 Temperature increase of the coolant ATp K 2 2 2 2 Pressure drop bar 2 2 2 2 Parallel connection of main and precision motor cooler Characteristics for 1FW6290 xxx20 xxxx 1FW6290 xxB20 0L xx 1FW6290 xxB20 2Pxx Torque over speed Torque over speed 12 000 12 000 Us Ux Us 648 V 460 V 648 V 460 V E 10 000 600 V 425 V 10000 600 V 425 V 540 V 380 V 540 V 380 V 8 000 8 000 6 000 6 000 g g 4 000 t 4 000 2 000 2 000 0 0 0 20 40 60 80 100 120 0 20 40 60 80 100 120 140 160 Speed n in rpm Speed in rpm Short circuit braking torque over speed Main cooler and precision coo
114. 1197 OAD00 0BP7 Interfaces Signal cable 2x PTC 1x KTY 12 W I 4 p 15 6 35mm2 20 154 140 z 29 18 29 N ur OY 8 7 Overview Single core power cables Stator Connection bloc All dimensions in mm Figure 8 27 Electrical connection radial outward with sleeve and single core for 1FW629 70 mm core cross section 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 OAD00 OBP7 137 Interfaces 8 7 Overview __ Signal cable 2xPTC 1xKTY 84 Power cable U V W PE Terminal block The diameter of the power cable depends on the winding variant All dimensions in mm Figure 8 28 Electrical connection tangential with sleeve for 1FW629 Table 8 2 Specifications for the power cable on the stator Motor type Max diameter No of cores x Min bending Height of sleeve Connector size d1 in mm 1 crosssection in radius R1 in C1 in mm mm mm 1 1FW6090 xxB05 0F xx 12 1 4x2 5 73 18 1 1FW6090 xxB05 0Kxx 12 1 4x2 5 73 18 1 1FW6090 xxB07 0Kxx 12 1 4x2 5 73 18 1 1FW6090 xxB07 1Jxx 12 1 4x2 5 73 18 1 1FW6090 xxB 10 0Kxx 12 1 4x2 5 73 18 1 1FW6090 xxB10 1Jxx 12 1 4x2 5 73 18 1 1FW6090 xxB15 1Jxx 12 1 4x2 5 73 18 1 1FW6090 xxB15 2Jxx 13 2 4x4 0 79 23 1 5
115. 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 0AD00 0BP7 67 Configuring the motor 5 1 Procedure t 1 DNI M 0 dt SM If the individual torques are stable in each section the integral can be simplified to create a totals formula see also the following diagram hee M at M2 At At 2 At At At At At Figure 5 3 Motor torque time diagram 5 1 4 Selecting the motors You can choose a suitable torque motor using the values determined for the peak torque Mmmax and continuous torque You must take the following factors into account when selecting motors 68 e Regarding the maximum torque Mmax the motor should have a control reserve of approx 10 vis vis the required value Mmmax to prevent unwanted limiting effects if the control loops are overshot e The rated motor torque Mn must be at least as high as the continuous torque value Mer determined for the duty cycle e If certain general conditions e g machining torque or frictional torque are not known you are advised to plan for even larger reserves e naddition to the requirements resulting from the duty cycle mechanical installation conditions may influence your choice of motor For instance the same motor torque can often be generated in a long motor with a smaller diameter as well as in a short motor with a larger diameter e f more than one torque motor generates torque on one axes
116. 2020 120 1430 83 17 2 1041 23 3 180 42 10 79 1 30 xxB15 5Gxx xxB15 8Fxx 0 659 0 679 3 2 3 2 1 4 1 4 xxB 15 OWxx 600 35 130 1540 110 370 8 39 2970 270 91 5 210 500 2020 150 1430 100 13 5 818 4 23 1 180 42 10 79 1 30 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 OAD00 OBP7 Technical data and characteristics Technical data 1FW6190 Rotor moment of inertia Phase resistance of winding at 20 C Phase inductance of winding Data for main motor cooler Maximum dissipated thermal power Recommended minimum volume flow Temperature increase of the coolant Pressure drop Data for precision motor cooler Maximum dissipated thermal power Recommended minimum volume flow Temperature increase of the coolant Pressure drop Symbol JL 20 LsrR Qu MAx VHMIN ATH ATp Apu Parallel connection of main and precision motor cooler 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 OAD00 OBP7 Unit 10 kgm mH kW l min bar kW l min K bar 74 2 Data sheets and diagrams 15 2 xxB15 0Wxx 99 8 99 8 0 13 0 0822 1 4 0 9 6 17 6 3 8 8 8 8 10 10 2 1 4 1 4 0 665 0 679 3 2 3 2 3 3 1 1 4 1 4 263 Technical data and characteristics 14 2 Data sheets and diagrams Characteristics for 1FW6190 xxx15 xxxx 3 500 3 000 2 500 2 000 1 500 Torqu
117. 3 Storage and transport 12 2 Safety note regarding lifting devices 12 2 194 Danger of tilting Motors stators and rotors must not be stacked too high risk of death personal injury and or material damage Motors stators and rotors must not be stacked excessively packed or unpacked Motors and rotors must only be stored and transported horizontally Read the warnings and handling instructions on the packaging Safety note regarding lifting devices A WARNING Improper use of lifting devices can cause plastic deformation of the motor To lift the motor or stator rotor at least three lifting eyebolts are required These must be screwed into the tapped holes on the flat motor or stator rotor so that they are symmetrical with each other Motors or stators rotors must only be lifted horizontally The lifting ropes must be the same length The tightened lifting ropes must form an angle of at least 50 between the lifting rope and motor or stator rotor 1FW6 Built in torque motors Configuration Manual 05 2009 65N1197 0AD00 0BP7 Environmental compatibility 1 3 13 1 Environmental compatibility during production There is no need to transport hazardous materials e The packaging material is made primarily from cardboard e Energy consumption during production was optimized e Production has low emission levels 13 2 Disposal The product must be disposed of in the norma
118. 37 0 739 5 2 5 2 5 2 2 2 2 1 8 1 8 1 8 297 Technical data and characteristics 14 2 Data sheets and diagrams Characteristics for 1FW6290 xxx15 xxxx 9 000 8 000 7 000 6 000 5 000 4 000 3 000 Torque M in Nm 2 000 1 000 9 000 8 000 7 000 6 000 5 000 4 000 3 000 Torque M in Nm 2 000 1 000 3 000 2 500 2 000 1 500 1 000 Braking torque M in Nm 500 298 1FW6290 xxB15 7Axx Torque over speed 3 5 x V a 600 V 425 V 540 V 38 Zi a 648 0 10 20 30 40 50 60 70 80 90 100 Speed n in rpm 1FW6290 xxB15 2Pxx Torque over speed 0 20 40 60 80 100 120 140 160 180 200 Speed n in rpm Short circuit braking torque over speed 0 10 20 30 40 50 60 70 80 90 Speed n in rpm Torque M in Nm Ap in bar 9 000 8 000 7 000 6 000 5 000 4 000 3 000 2 000 1 000 12 00 10 00 8 00 6 00 4 00 2 00 0 00 1FW6290 xxB15 0L xx Torque over speed 0 20 40 60 80 100 120 140 160 Speed n in rpm Main cooler and precision cooler MC and PC Pressure drops over volume flow rate MC and PC in parallel Single MC Single PC 0 5 10 15 20 25 30 35 40 45
119. 5 made of solid non magnetizable material e g hard wood First aid in the case of accidents involving permanent magnets Stay calm Press the emergency stop switch and where necessary switch off the main switch if the machine is live e Administer FIRST AID Call for further help if required To free jammed body parts e g hands fingers feet pull apart components that are clamped together this use a hammer to drive a wedge into the separating rift Release the jammed body parts e f necessary call for an EMERGENCY DOCTOR CAUTION Magnetic fields can lead to a loss of data on magnetic or electronic data media and damage watches Keep all magnetic or electronic data media e g credit cards disks etc and watches away from the rotor lt 100 mm 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 OAD00 OBP7 19 General safety guidelines 1 5 Electrical shock hazard 1 5 Electrical shock hazard Electrical shock hazard When an installed torque motor rotates potentially dangerous voltages are induced at the cable ends of the motor Insulate terminals and leads in open cable ends or take measures to prevent torque motors that have been installed from rotating There is also a risk of compression Danger due to high leakage currents If high leakage currents are present more stringent requirements may apply to the PE co
120. 50 90 190 180 100 1FW6230 xxB 15 0Wxx 2020 3950 110 270 270 150 1FW6230 xxB20 5Gxx 3230 5260 51 100 56 29 1FW6230 xxB20 8Fxx 3160 5260 69 130 84 47 1FW6230 xxB20 2Pxx 3050 5260 94 190 130 74 1FW6230 xxB20 0Wxx 2890 5260 120 270 190 110 1FW6290 xxB07 5Gxx 2060 4000 52 110 110 59 1FW6290 xxB07 0Lxx 1910 4000 86 210 210 110 1FW6290 xxB07 2Pxx 1810 4000 100 270 270 150 1FW6290 xxB1 1 7 Axx 3320 6280 59 130 73 40 1FW6290 xxB11 OLxx 3200 6280 91 210 130 71 1FW6290 xxB1 1 2Pxx 3100 6280 110 270 170 93 1FW6290 xxB15 7Axx 4590 8570 61 130 53 28 1FW6290 xxB15 0Lxx 4480 8570 94 210 89 50 1FW6290 xxB15 2Pxx 4390 8570 110 270 120 67 1FW6290 xxB20 0Lxx 5760 10900 95 210 68 38 1FW6290 xxB20 2Pxx 5670 10900 120 270 91 51 1 Water cooling with 35 C intake temperature 2 Speed and current values at converter DC link voltage Uzk 600 V regulated converter output voltage rms value Uamax 425 V regulated 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 OAD00 OBP7 31 Description of the motor 2 3 Selection and ordering data Table 2 8 Built in torque motors overview part 2 of 2 Order desig size Rated power External Internal Length of Motor mass Moment of loss diameter of diameter of stator in kg inertia of rotor in kW stators rotors inmm JL in mm in mm in 102kgm 1FW6090 xxB05 0F xx 2 19 230 140 90 9 2 1 52 1FW6090 xxB05 0Kxx 2 12 230 140 90 9 2 1 52 1FW6090 xxB07 OKxx 2 69 230 140 110 12 2 2 2 1FW6090 xxB
121. 6 A 2 Fax form for suggestions corrections copy 317 A 3 List oLabbreviations 318 lp EE 321 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 OAD00 OBP7 11 General safety guidelines 1 Please observe all the relevant safety instructions to avoid personal and or material damage In particular you must observe the safety instructions and notes regarding the powerful permanent magnets installed in the rotor of the built in torque motor The rotor is secured in the stator by means of transportation locks and a spacer film The original packaging for the built in torque motor and the transportation locks incl the screws are required for storage transport purposes and should therefore be kept in a safe place This documentation should also be kept in a safe place and made available to the personnel responsible Residual risks of power drive systems When carrying out a risk assessment of the machine in accordance with the EU Machinery Directive the machine manufacturer must consider the following residual risks associated with the control and drive components of a power drive system PDS 1 Unintentional movements of driven machine components during commissioning operation maintenance and repairs caused by for example Hardware defects and or software errors in the sensors controllers actuators and connection technology
122. 600 35 130 1350 26 66 6 62 2150 49 28 2 34 130 1400 28 990 19 51 1 3087 17 6 180 35 69 8 25 5 53 1 2 01 21 7 4 97 8 9 8 1 1 4 15 56 600 35 130 1280 50 160 6 67 2150 98 42 6 97 250 1400 56 990 38 25 5 1544 17 6 180 35 69 8 25 5 53 1 0 506 5 4 5 01 8 9 8 1 1 4 15 8 600 35 130 1220 68 240 6 84 2150 140 54 6 150 360 1400 80 990 55 17 9 1081 17 3 180 35 69 8 25 5 53 1 0 254 27 5 14 8 9 8 3 1 4 1FW6 Built in torque motors Configuration Manual 05 2009 65N1197 0AD00 0BP7 Technical data and characteristics Technical data 1FW6160 Data for precision motor cooler Maximum dissipated thermal power Recommended minimum volume flow Temperature increase of the coolant Pressure drop Symbol VP MIN Parallel connection of main precision motor cooler Table 14 19 1FW6160 xxB 15 2Pxx 1FW6160 xxB15 0Wxx Technical data 1FW6160 Boundary conditions DC link voltages Water cooling inlet temperature Rated temperature of winding Rated data Rated torque Rated current Maximum speed at rated torque Rated power dissipation Limit data Maximum torque Maximum current Electric power of motor at Mmax Maximum speed at maximum torque No load speed Torque at n 1 rpm Current at Mo and n 7 1 rpm Thermal static torque Thermal stall current Physica
123. 6160 xxB 10 2Pxx 4 77 440 280 170 67 4 36 1FW6160 xxB 15 2Jxx 6 62 440 280 210 95 3 53 1 1FW6 Built in torque motors 32 Configuration Manual 05 2009 6SN1197 OAD00 OBP7 Description of the motor 2 3 Selection and ordering data Order desig size Rated power External Internal Length of Motor mass Moment of loss diameter of diameter of stator in kg inertia of rotor in kW stators rotors in mm JL in mm in mm in 10 2kgm2 1FW6160 xxB15 5Gxx 6 67 440 280 210 95 3 53 1 1FW6160 xxB15 8Fxx 6 84 440 280 210 95 3 53 1 1FW6160 xxB15 2Pxx 6 67 440 280 220 96 4 53 1 1FW6160 xxB 15 0Wxx 6 84 440 280 220 96 4 53 1 1FW6160 xxB20 5Gxx 8 57 440 280 260 124 3 70 1 1FW6160 xxB20 8Fxx 8 79 440 280 260 124 3 70 1 1FW6160 xxB20 2Pxx 8 57 440 280 270 125 4 70 1 1FW6160 xxB20 0Wxx 8 79 440 280 270 125 4 70 1 1FW6190 xxB05 1Jxx 3 51 502 342 110 42 8 35 8 1FW6190 xxB05 2Jxx 3 51 502 342 110 42 8 35 8 1FW6190 xxB05 5Gxx 3 51 502 342 110 42 8 35 8 1FW6190 xxB07 1Jxx 4 44 502 342 130 55 8 48 6 1FW6190 xxB07 2Jxx 4 44 502 342 130 55 8 48 6 1FW6190 xxB07 5Gxx 4 44 502 342 130 55 8 48 6 1FW6190 xxB07 8Fxx 4 57 502 342 130 55 8 48 6 1FW6190 xxB10 1Jxx 5 83 502 342 160 75 8 67 8 1FW6190 xxB10 2Jxx 5 83 502 342 160 75 8 67 8 1FW6190 xxB10 5Gxx 5 83 502 342 160 75 8 67 8 1FW6190 xxB10 8Fxx 6 502 342 160 75 8 67 8 1FW6190 xxB10 2Pxx 5 87 502 342 170 77 1 67 8 1FW6190 xxB15 2Jxx 8 14 502 342 210 107 8 99 8 1FW6190 xxB15 5Gxx 8 14 502 342 210 107 8 99 8 1FW6190 x
124. 7 42781 Haan Germany Phone 49 0 21 29 94 38 0 Fax 49 0 21 29 94 38 99 E mail info schimpke de www schimpke de 1FW6 Built in torque motors 314 Configuration Manual 05 2009 65N1197 0AD00 0BP7 Appendix A 7 Recommended manufacturers Hydac International GmbH Industriegebiet 66280 Sulzbach Saar Germany Phone 49 0 68 97 5 09 01 E mail info hydac com www hydac com Rittal GmbH amp Co KG Auf dem St tzelberg 35745 Herborn Germany Phone 49 0 27 72 505 0 Fax 49 0 27 72 5 05 23 19 E mail info rittal de www rittal de A 1 3 Supply sources for anti corrosion agents TYFOROP CHEMIE GmbH Anton R e Weg 7 D 20537 HAMBURG Germany Phone 49 0 40 61 21 69 Fax 49 0 40 61 52 99 E mail info tyfo de www tyfo de Clariant Produkte Deutschland GmbH Werk Gendorf Industrieparkstrasse 1 84508 Burgkirchen Germany Phone 49 0 8679 7 0 Fax 49 0 8679 7 4545 www clariant de 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 0AD00 0BP7 315 Appendix 7 Recommended manufacturers A 1 4 316 Supply sources for braking elements HEMA Maschinen und Apparateschutz GmbH Seligenst dter Stra e 82 63500 SELIGENSTADT Phone 49 0 61 82 7 73 0 Fax 49 0 61 82 7 73 35 E mail info hema schutz de www hema schutz de Chr Mayr GmbH Co KG Eichens
125. 91 5 8 1FW6 Built in torque motors Configuration Manual 05 2009 65N1197 0AD00 0BP7 Technical data and characteristics Technical data 1FW6290 Temperature increase of the coolant Pressure drop Data for precision motor cooler Maximum dissipated thermal power Recommended minimum volume flow Temperature increase of the coolant Pressure drop Symbol ATH Qp MAx VP MIN ATP Parallel connection of main and precision motor cooler 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 OAD00 OBP7 Unit bar kW l min bar 74 2 Data sheets and diagrams xxB07 5Gxx xxB07 OLxx 07 2 9 7 9 7 9 7 0 4 0 4 0 4 0 42 0 42 0 421 2 2 2 2 2 2 2 7 2 7 2 7 0 4 0 4 0 4 291 Technical data and characteristics 14 2 Data sheets and diagrams Characteristics for 1FW6290 xxx07 xxxx 4 500 4 000 Torque M in Nm Torque M in Nm Braking torque M in Nm 292 3 500 3 000 2 500 2 000 1 500 1 000 500 0 4 500 4 000 3 500 3 000 2 500 2 000 1 500 1 000 500 1 400 1 200 1 000 800 600 400 200 1FW6290 xxB07 5Gxx Torque over speed B X 5V ov O 0 20 40 60 80 100 120 140 160 180 200 Speed n in rpm 1FW6290 xxB07 2Pxx Torque over speed FU as 648 V 460 V 600 V 1425 V
126. 97 5 R 70 150 0 R 35 132 5 142 R 35 133 R 25 97 5 R 70 150 0 R 35 132 5 142 R 35 133 R 25 97 5 R 70 150 0 R 35 132 5 R 35 133 R 25 97 5 R 70 150 0 R 35 132 5 Height of sleeve C1 inmm 31 5 35 5 23 26 29 35 5 23 26 29 35 5 26 29 35 5 26 29 35 5 26 29 26 29 8 1 Overview Connector size 1 5 1 5 141 Interfaces 6 1 Overview Table 8 3 Specifications for the signal cable on the stator Motor type Diameter d2 of cores signal cores x Min bending Height of Connector in mm 1 crosssection no of cores radius R2 sleeve C2 size PE x cross section in mm mm 1 in mm 1FWEXXX XXXXX XXXX 12 6x0 5 1x 1 0 48 18 M17 1 Signal cable fixed 2 Applies to motors with connector 1FW6 Built in torque motors 142 Configuration Manual 05 2009 65N1197 0AD00 0BP7 Interfaces 8 7 Overview Power connector size 1 5 Pole pattern view of mating side Power connector size 1 0 Pole pattern view of mating side Electrical connector pin assignments Pe ___ 5 e w ___ Signal connector 17 Electrical connector pin assignments Pole pattern view of mating side 6 2TP2 150 C is not evaluated by the SME9x Figure 8 29 PIN assignments for the connectors 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 0AD00 0BP7 143 Interfaces
127. A 73 26 50 68 88 100 52 72 95 120 17 24 40 17 25 44 56 17 26 48 64 84 26 50 69 99 110 51 71 100 120 15 22 40 16 22 44 56 Max current Imax inA 190 49 98 140 190 280 98 140 190 280 31 47 95 31 47 95 130 31 47 95 130 210 47 95 130 210 270 95 130 210 270 31 45 100 31 45 100 130 Max speed at rated torque2 Max speed at max torque2 aN NMAX MMAX in rpm in rpm 600 330 66 34 160 97 240 150 360 220 560 320 110 68 170 110 260 160 400 240 97 54 160 96 380 210 63 33 110 64 250 150 390 220 38 14 70 39 170 100 260 150 450 250 40 17 100 62 160 97 270 160 370 210 73 42 110 68 200 120 260 160 69 34 110 59 290 160 45 19 73 38 190 110 290 160 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 OAD00 OBP7 Description of the motor 2 3 Selection and ordering data Order desig Rated torque Max torque Rated Max current speed at Max speed at Size Mn Mmax current In Imax rated torque max torque in Nm in Nm in A in A NMAX MN in rpm in rpm 1FW6230 xxB 10 2Jxx 1630 2630 23 45 46 21 1FW6230 xxB 10 5Gxx 1520 2630 48 100 130 74 1FW6230 xxB10 8Fxx 1450 2630 62 130 190 110 1FW6230 xxB10 2Pxx 1320 2630 80 190 290 160 1FW6230 xxB 15 4Cxx 2440 3950 32 63 43 19 1FW6230 xxB 15 5Gxx 2380 3950 49 100 80 44 1FW6230 xxB15 8Fxx 2310 3950 66 130 120 67 1FW6230 xxB15 2Pxx 2190 39
128. Check the cables to ensure that they are not damaged and are free of wear and tear Do not use electrical devices with damaged cables Make sure that the cable glands are secure Intervals between maintenance Since operating conditions differ greatly it is not possible to specify intervals between maintenance work Indications that maintenance work is required Dirt in the motor cabinet Distinctive changes in the behavior of the machine Unusual sounds emitted by the machine Problems with positioning accuracy Higher current consumption 11 4 Test and replacement intervals of the cooling medium Test and replacement intervals of the cooling medium The test and replacement intervals for the cooling medium should be agreed with the manufacturers of the anti corrosion agent and the cooling system 192 1FW6 Built in torque motors Configuration Manual 05 2009 65N1197 0AD00 0BP7 Storage and transport 1 2 12 1 Packaging storage and transport guidelines When packing unpacking and transporting torque motors or rotors take measures to minimize risks posed by strong magnetic fields from the rotors see also Danger from strong magnetic fields Risk of death injury and or material damage if the devices are packed stored transported incorrectly Personnel must be familiar with and observe the safety precautions regarding storage and transport When transporting machines or machine parts take measures to ensure that
129. DRIVE power module digital universal 42 A 64 A 4F SIMODRIVE power module digital universal 42 A 64 A or 56 A 112 A 5G SIMODRIVE power module digital universal 56 A 112 A SIMODRIVE power module digital universal 70 A 140 8F SIMODRIVE power module digital universal 70 A 140 A OL SIMODRIVE power module digital universal 100 A 100 A or 140 A 210 A 2P SIMODRIVE power module digital universal 140 A 210 A Connection type D Permanently connected power and signal cables pre assembled with connectors Length 0 5 m 1FW6 Built in torque motors Configuration Manual 05 2009 6S5N1197 0AD00 0BP7 Description of the motor 2 4 Order designation 2 4 4 Rotor as individual component 1FW6 xx0 8RA xx OAAO Directly driven hollow shaft motor as three phase synchronous motor Frame size external diameter of stator 09 230 mm 13 310 mm 15 385 mm 16 440 mm 19 502 mm 23 576 mm 29 730 mm Individual component Length of active part in cm 05 50 mm 07 70 mm 10 100 mm 11 110 mm 15 150 mm 20 200 mm 2 4 5 Round sealing ring ring 1FW6 xx0 A 00 OAAO Directly driven hollow shaft motor as three phase synchronous motor Size external diameter stator 09 230 mm 13 310 mm 15 385 mm Spare part accessory code 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 0AD00 0BP7 37 Description of the motor
130. E LIXXX 0629MAl ww SUOISUSWIP Iv 08 XX10 LXX0 06Z9M4L 08 XXVZ LI X0 0629MAl 06 09 XXdZ Z0XXX 06Z9M4 06 XX10 20 X0 0629MAl 9 19 06 Ort XXQG 20XX0 06Z9MAL jenus ue Jo exe od 1 is leu jdo ujBue 10404 y 5u 1oje1s enbJo uogoeuuo lenue N uoneunByuo SU 19JeJ uonoeuuoo Je ooo pue uonoeuuoo UO uoneuuojul uonejjejsui p o eq eui Ajoujueouoo 941 BH 225 S BU OEL BH 225 BU OEL 1 7 84 Y 08 xz GL uidep gH 0L 311 Configuration Manual 05 2009 6SN1197 OAD00 OBP7 Figure 15 10 1FW6290 xxB 1FW6 Built in torque motors Appendix A 1 Recommended manufacturers Information regarding third party products NOTICE This document contains recommendations relating to third party products This involves third party products whose fundamental suitability is familiar to us It goes without saying that equivalent products from other manufacturers may be used Our recommendations are to be seen as helpful information not as requirements or regulations We cannot accept any liability for the quality and properties features of third party products A 1 1 Supply sources for connection components and
131. H ue eu RTT Tenue eui oj 18431 uonoeuuoo 18 009 pue uonoeuuoo eu uo Jeuonppe 104 uonejjejsui 0 eq snw eui JO Ajoujueouoo 941 edoos y ui sun uonisod jenuebue Jo eipeJ jeixe jeuondo 5 1 BH 022 In 01 1FW6130 xxB Figure 15 4 1FW6 Built in torque motors 305 Configuration Manual 05 2009 6SN1197 OAD00 OBP7 Installation drawings Dimension drawings 15 3 Installation drawings Dimension drawings edoos y ui pepnjour SHUI el esee d uoneljejsul yoaye Ajje sus jou siy yng y uou Aue jrj984 0 a qissod si 3 ejou gH ue 3 eu 48 81 2 pue uonoeuuoo euj uo 104 Uonejjejsui eq Jsnw JOJBWEIP BU JO Ajoujueouoo 941 0 2OXX LOXXO OGT9MJI IG om J29XX GOXXO OGT9M4I art 31 _
132. Motor constant at 20 C Thermal time constant No of pole pairs Cogging torque Stator mass Rotor mass Rotor moment of inertia Phase resistance of winding at 20 C Phase inductance of winding Data main motor cooler Maximum dissipated thermal power Recommended minimum volume flow rate Temperature increase of the coolant Pressure drop 226 Symbol Uzk TvonL TN Mmax Imax 0 Rstr 20 LsrR Qu Max VHMIN ATH Unit C C Nm rpm kW Nm kW rpm rpm Nm A Nm A Nm A V 1000 min Nm W 05 5 Nm kg kg 10 2 kgm Q mH kW l min bar 15 2 600 35 130 1050 26 100 6 14 2130 66 42 4 32 170 1080 27 764 19 39 7 2398 14 60 33 5 4 51 9 18 9 31 3 1 93 12 3 5 11 9 5 7 7 0 8 15 4 600 35 130 1030 41 190 6 04 2130 100 54 5 89 280 1080 44 764 30 24 8 1499 14 1 60 33 5 4 51 9 18 9 31 3 0 742 4 8 5 03 9 5 7 6 0 8 1FW6 Built in torque motors Configuration Manual 05 2009 65N1197 0AD00 0BP7 Technical data and characteristics Characteristics for 1FW6150 xxx15 xxxx 1FW6150 xxB15 2Jxx Torque over speed 2 500 2 000 1 500 4 1 000 Torque M in Nm 500 0 20 40 60 80 100 120 140 160 180 200 Speed n in rev min Short circuit braking torque over speed 600
133. O 0 00000000 Nm A EMF_VOLTAGE noou pa ARMATURE_RESIS TANCE 0 000000000hm ARHATURE_IHBUCTANCE 1 000 mH MUTUR_INERTIA ULDODUDDUD ku Min STANDSTILL CURRENT n A pa MOTOR LIMIT CURRENT 0 00000000 A pa FIELD WEAKENING SPEED 0 00000000 rpm im MUTUR_MAX_ALLUWED_SPEED 0 000000 po CURACTAL_ADAPT_CURRENT_1 00000000 x im CURRCTRL ADAPT CURRENT 2 im REDUCE ARMATURE IMDUCTANCE m Figure 9 4 Entries for non Siemens motor data not yet defined 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 0AD00 0BP7 173 Commissioning 9 2 Procedure Example Enter the motor data for NonSiemens mot MPF DH JUG VERFAHR x AMPF Program aborted 700063 0000 SHM Irpr chrongur rolaben molai LN MOTO HUMINAL CURRENT MOTOR MAX CIIRRENT NUM POLE PAIRS TORQUE CURRENT RATIO EMP_VOL TAGE ARMATURE_RESISTANCE ARMATURE_INDUCTAMCE MUTUR_INERTLA MOTOA_ST ANDSTILL_CUNNENT MOTOR_LIMIT_CURRENT FIELD WEAKENING SPEED MUIUH MAX ALLUWED SPEED CURRCTRL ADAPT CURRENT 1 CURRCTRL ADAPT CURRENT 2 i REDUCE ARMATURE IHDUCTANCE LUHHCETHL ADAPT ENABLE Figure 9 5 Motor data entered for NonSiemens mot Abol 1FW6 Built in torque motors 174 Configuration Manual 05 2009 6SN1197 OAD00 OBP7 Commissioning 9 2 Procedure 4 Measuring system encoder dialog box Selection of the motor measuring system and entry o
134. PTC 80 C pk gn PTC 130 C PTC 80 C ye O U bn Temp plies wh Temp 7 Evaluation PTC 130 C PTC 80 C and KTY 84 V Note SIMODRIVE 611 digital PTC Characteristic to DIN VDE 0660 Part 303 DIN 44081 DIN 44082 SIMODRIVE 611 universal HR e Before commissioning the motor make sure that the shutdown circuit via the SME amp x functions properly Figure 8 30 Connection overview with SME9x SME9x The Sensor Module External SME9x is used for e Motor protection Evaluating the actual operating temperature e Connecting motor sensors close to the motor e Connecting the WMS angular measuring system close to the motor You will find additional information on the SME9x in the Equipment Manual Sensor Module External SME9x that you can order from your local Siemens office The circuits of Temp S and Temp F do not have safety isolation with respect to the power circuits according to the specifications for safety isolation in compliance with EN 61800 5 1 previously safety isolation according to EN 50178 VDE 0160 1FW6 Built in torque motors 146 Configuration Manual 05 2009 65N1197 0AD00 0BP7 Interfaces 8 2 Electrical connections Connecting a temperature sensor via the thermistor motor protection device Use a MOTION CONNECT cable to connect the signal cable from the terminal box Temp S If only one PTC is evaluated then Temp S 130 C must be us
135. Pxx 17 7 3x 1x50 M10 f 133 29 PE 1x25 1FW6160 xxB 15 2Jxx 13 2 4x4 0 79 29 5 1 5 1FW6160 xxB 15 5Gxx 23 6 4x16 0 142 35 5 1 5 1FW6160 xxB 15 8Fxx 13 0 3x 1x25 M10 f 97 5 23 PE 1x25 1FW6160 xxB 15 2Pxx 17 7 3x 1x50 M10 f 133 29 PE 1x25 1FW6160 xxB 15 0Wxx 20 0 3x 1x70 M10 f 150 0 29 PE 1x35 1FW6160 xxB20 5Gxx 23 6 4x16 0 142 35 5 1 5 1FW6160 xxB20 8Fxx 13 0 3x 1x25 M10 f 97 5 23 PE 1x25 1FW6160 xxB20 2Pxx 17 7 3x 1x50 M10 f 133 29 PE 1x25 1FW6160 xxB20 0Wxx 20 0 3x 1x70 M10 f 150 0 29 PE 1x35 1FW6190 xxB05 1Jxx 12 1 4x2 5 73 28 5 1 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 0AD00 0BP7 139 Interfaces 8 1 Overview Motor type 1FW6190 xxB05 2Jxx 1FW6190 xxB05 5Gxx 1FW6190 xxB07 1Jxx 1FW6190 xxB07 2Jxx 1FW6190 xxB07 5Gxx 1FW6190 xxB07 8Fxx 1FW6190 xxB10 1Jxx 1FW6190 xxB10 2Jxx 1FW6190 xxB10 5Gxx 1FW6190 xxB10 8Fxx 1FW6190 xxB10 2Pxx 1FW6190 xxB15 2Jxx 1FW6190 xxB15 5Gxx 1FW6190 xxB15 8Fxx 1FW6190 xxB15 2Pxx 1FW6190 xxB15 OWxx 1FW6190 xxB20 5Gxx 1FW6190 xxB20 8F xx 1FW6190 xxB20 2Pxx 1FW6190 xxB20 0Wxx 1FW6230 xxB05 1Jxx 1FW6230 xxB05 2Jxx 1FW6230 xxB05 5Gxx 1FW6230 xxB07 1Jxx 1FW6230 xxB07 2Jxx 1FW6230 xxB07 5Gxx 1FW6230 xxB07 8Fxx 1FW6230 xxB10 2Jxx 1FW6230 xxB10 5Gxx 1FW6230 xxB10 8Fxx 1FW6230 xxB10 2Pxx 140 Max diameter d1 in mm 1 13 2 23 6 12 1 13 2 23 6 13 0 12 1 13 2
136. SIMODRIVE 611 1FW6 built in torque motors Configuration Manual 05 2009 SIMODRIVE SIEMENS SIEMENS SIMODRIVE 611 Drive Technology 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 0AD00 0BP7 Preface General safety guidelines Description of the motor Motor components of the built in motor and options Coupled motors Configuring the motor Motor assembly System integration Interfaces Commissioning IN A IN Operation O Maintenance and repairs Storage and transport Environmental compatibility er Technical data and D characteristics Installation drawings Dimension 1 5 drawings Appendix A Legal information Warning notice system This manual contains notices you have to observe in order to ensure your personal safety as well as to prevent damage to property The notices referring to your personal safety are highlighted in the manual by a safety alert symbol notices referring only to property damage have no safety alert symbol These notices shown below are graded according to the degree of danger indicates that death or severe personal injury will result if proper precautions are not taken WARNING indicates that death or severe personal injury may result if proper precautions are not taken CAUTION with a safety alert symbol
137. The required constant angular acceleration or angular delay can be calculated from the defined end angle max and the corresponding time For the sake of simplicity momentary 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 0AD00 0BP7 75 Configuring the motor 5 2 Example s 76 transitional phases between acceleration deceleration and the resulting angle changes are not taken into account Since the areas below the curves for w t are the same in both sections the following applies 2 t 4 94 Quos ESL in or in rad ga 74 in rad s 2 2 The angular velocity wmax achieved at t12 be determined from the calculated angular acceleration t Oz O in rad s The speed n can be calculated from n wmax 2T Note 1 rad 180 57 296 1 rotation U 360 or 2 rad The following can be calculated with the values specified Angular acceleration a 52 36 rad s Angular velocity wmax 10 47 rad s Speed n 100 rpm The following applies for the required acceleration torque J Jm Since the moment of inertia Jm for the 1FW6 motor is not known at this stage of the configuration process Jm 0 kgm must be assumed for the time being Ma 5 1 kgm 52 36 rad s 267 Nm To accelerate the specified mass a torque Ma of 267 Nm is required Mm Mr Ma Mm 100 Nm 267 Nm 367 Nm In conjunction with the constant frictional torque Mr therefore th
138. W616 to 1F W629 e CW617N DIN EN 12165 Viton amp FPM gasket Calculating the thermal power that can be dissipated by the cooler V AT Average density of the coolant p Average specific heat capacity of the coolant Cp Temperature deviation vis a vis the inlet temperature AT Volume flow rate V Coolant intake temperature in kg m in J kg K in K in m3 s The intake temperatures must be selected in such a way that no condensation forms on the surface of the motor Condensation can lead to corrosion in the machine 2 TUmgeb 2 K The motors are designed in accordance with DIN EN 60034 1 for operation at coolant temperatures of up to 35 C rated value of the coolant intake temperature If the intake temperature is different the continuous motor current changes as shown below 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 OAD00 OBP7 51 Motor components of the built in motor and options 3 3 Cooling Influence of coolant inlet temperature Continuous motor current in of IN t t 0 10 20 303540 50 60 70 80 90 100 110 120 130 Inlet temperature of the main cooler in C Figure 3 3 Principal dependency of the continuous motor current on the intake temperature of water cooling in the main cooler when the rotor losses are disregarded Heat exchanger unit A heat exchanger unit must be used to ensure a coolant inlet temperature of 35
139. accessories for heat exchanger units Rectus GmbH Daimlerstrasse 7 D 71735 EBERDINGEN NUSSDORF Germany Phone 49 0 70 42 100 0 Fax 49 0 70 42 1 00 147 E mail info rectus de www rectus de Festo AG amp Co KG Ruiter Strasse 82 D 73734 ESSLINGEN BERKHEIM Germany Phone 49 0 1 80 3 03 11 11 Fax 49 0 7 11 3 47 26 28 E mail info_de festo com www festo com 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 OAD00 OBP7 313 Appendix A 7 Recommended manufacturers Serto GmbH Kasseler Strasse 64 D 34277 FULDABRUCK Germany Phone 49 0 5 61 5 80 04 0 Fax 49 0 5 61 5 80 04 44 E mail info serto de www serto com SMC Pneumatik GmbH Boschring 13 15 63329 EGELSBACH Phone 49 0 61 03 4 02 0 Fax 49 0 61 03 4 02 1 39 E mail info smc pneumatik de www smc pneumatik de A 1 2 Supply sources for cooling systems Pfannenberg GmbH Werner Witt Strasse 1 D 21035 HAMBURG Germany Phone 49 0 40 7 34 12 0 Fax 49 0 40 7 34 12 101 E mail sales support pfannenberg com www pfannenberg de BKW K lte W rme Versorgungstechnik GmbH Benzstrasse 2 D 72649 WOLFSCHLUGEN Germany Phone 49 0 70 22 5003 0 Fax 49 0 70 22 50 03 30 E mail info bkw kuema de www bkw kuema de Helmut Schimpke und Team Industriek hlanlagen GmbH Co KG Ginsterweg 25 2
140. ads here generally include axial forces and clamping forces between the bearing components Further procedure The moment of inertia of a suitable motor type can be used here initially If it transpires that the discrepancy between the assumed and actual moment of inertia is too great when further calculations are made you then have to carry out a further iterative step when selecting the motor To calculate the frictional torque use the relevant specifications issued by the bearing manufacturer 5 1 2 Specification of the duty cycle Significance of the duty cycle In addition to the frictional torque you must also take into account the duty cycle when selecting the motor The duty cycle contains information regarding the sequence of motion of the drive axes and the machining forces that occur in the process Motional sequence The motional sequence can be specified as a rotation angle time diagram angular velocity time diagram speed time diagram or angular acceleration time diagram The torques resulting from the motional sequence accelerating torque Ma are proportional with respect to the angular acceleration a and moment of inertia J and are in opposition to the acceleration M J a 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 0AD00 0BP7 65 Configuring the motor 5 1 Procedure Angle time diagrams and speed time diagrams can be converted to angular acceleration time diagrams a t in accordan
141. al block Notch Figure 4 4 Janus arrangement for motors with integrated cooling 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 OAD00 OBP7 61 Configuring the motor 5 5 1 Procedure Requirements Your choice of torque motor depends on the following factors Procedure The peak and continuous torque required for the application The required speed and angular acceleration The installation space available The required possible drive arrangement single parallel operation The required cooling method Selecting the motors is generally an iterative process because in particular with highly dynamic direct drives the moment of inertia of the motor type is a factor in determining the required torques 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 OAD00 OBP7 63 Configuring the motor 5 1 Procedure Define boundary conditions Start Moments of inertia of rotating masses Friction torques Gravity gradient torques Machining torques Drive layout single motor tandem or Janus arrangement Specify duty cycle Speed time diagram or Maximum speed and maximum angular acceleration Machining torque time diagram Calculate motor torque time diagram Determine required peak torque Determine required continuous torque Determine required static torque Select suitable motors According to peak torque According to continuous tor
142. alculations for detailed analyses and problem analyses Technical data subject to change Note System specific data refer to the combination of 1FW6 Built in torque motors with SIMODRIVE 611 digital universal drive systems Unless otherwise specified the following general conditions apply here e The DC link voltage is 600 V while the converter output voltage Uamax is 425 V e The motor is water cooled with the recommended minimum flow rate according to the data sheet and a water intake temperature Tvor of 35 C e The rated temperature of the motor winding Tw is 130 C e Voltages and currents are specified as rms values e Installation altitude of the motors up to 4000 m above sea level e The performance data for motors with integrated cooling has been determined using a cooling connection adapter 14 1 Explanations of the formula abbreviations Content of the data sheet The data specified on the data sheets is explained in the following section It is categorized as follows e Boundary conditions e Rated data e Limit data e Physical constants e Data for the motor cooler 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 OAD00 OBP7 197 Technical data and characteristics 14 1 Explanations of the formula abbreviations Boundary conditions Uzk TvorL Tn Rated data Mn NMAX MN Limit data Max Imax Converter DC link voltage direct voltage
143. ase of the coolant Pressure drop Symbol JL Rstr 20 LsrR Qu Max VHMIN ATH ApH QP max VP MIN ATP ApH Parallel connection of main and precision motor cooler 258 Unit 10 kgm mH kW l min bar kW l min bar 10 8 67 8 0 235 2 3 4 51 6 7 9 7 0 8 0 486 2 3 0 8 10 2 67 8 0 093 0 9 4 41 6 7 9 5 0 8 0 476 2 3 2 9 0 8 1FW6 Built in torque motors Configuration Manual 05 2009 65N1197 0AD00 0BP7 Technical data and characteristics Characteristics for 1FW6190 xxx10 xxxx 2 500 2 000 1 500 1 000 Torque M in Nm 500 2 500 2 000 1 500 1 000 Torque M in Nm 500 2 500 2 000 1 500 1 000 Torque M in Nm 500 1FW6190 xxB10 1Jxx Torque over speed 0 10 20 30 140 50 60 Speed in rpm 1FW6190 xxB10 5Gxx Torque over speed 70 80 90 100 ZK amax 0 50 100 150 Speed in rpm 1FW6190 xxB10 2Pxx Torque over speed 200 250 300 I U Ux amax 648 V 460 V 600V1425V 540 V 380 V 0 100 200 300 400 Speed rpm 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 OAD00 OBP7 500 600 700 Torque M in Nm Torque M in Nm 2 500 2 000 1 500 4 1 000 500 4 2 500 2 000 4
144. ata sheets and diagrams 1FW6290 xxB11 0L xx Torque over speed Ux max 648 V 460 V 600 425 V 540 V 1380 V 0 50 200 250 100 150 Speed n in rpm Main cooler and precision cooler MC and PC Pressure drops over volume flow rate MC and PC in parallel Single MC Single PC 25 30 35 10 V in l min 15 20 295 Technical data and characteristics 14 2 Data sheets and diagrams Data sheet 1FW6290 xxB15 xxxx Table 14 42 1FW6290 xxB15 7Axx 1FW6290 xxB15 OLxx 1FW6290 xxB15 2Pxx Technical data 1FW6290 Boundary conditions DC link voltages Water cooling inlet temperature Rated temperature of winding Rated data Rated torque Rated current Maximum speed at rated torque Rated power dissipation Limit data Maximum torque Maximum current Electric power of motor at Mmax Maximum speed at maximum torque No load speed Torque at n 1 rpm Current at Mo and n 1 rpm Thermal static torque Thermal stall current Physical constants Torque constant at 20 C Voltage constant Motor constant at 20 C Thermal time constant No of pole pairs Cogging torque Stator mass Rotor mass Rotor moment of inertia Phase resistance of winding at 20 C Phase inductance of winding Data for main motor cooler Maximum dissipated thermal power Recommended minimum volume flow Temperature increase of the coolant Pressure drop 296 S
145. ated in parallel they can be arranged as follows Tandem arrangement w py or The cable outlets of the motors are located on the same side When standard motors are used they both rotate in the same direction Janus arrangement The cable outlets of the motors are located on opposite sides When standard motors are used the stoker must be connected as described below in such a way that both motors rotate in the same direction Master and stoker The stoker refers to the second motor on an axes which does not rotate in the same direction as the first motor master with respect to the U V W phases To ensure that the stoker rotates in the same direction the V and W phases must be swapped when the stoker is connected 4 1 1 Power connection for parallel operation Table 4 1 Power connection when two torque motors are operated in parallel Converter Master Stoker Stoker Tandem arrangement Janus arrangement U2 U U U V2 V V W2 W W V 56 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 OAD00 OBP7 Coupled motors 4 1 Parallel operation of several motors SME92 1FN1910 0AA20 2AA0 611 D U Master Il Stoker 1 up to 10 mm2 conductor cross section 2 up to 16 mm2 conductor cross section
146. ation drawings Dimension drawings 15 3 Installation drawings Dimension drawings Installation drawings Dimension drawings 15 3 UI SUOISUSWIP IV X609M41 UIPIM 1015 5 m 94 eA1esqo esee d uoneljejsul yooye Ajje sus jou seop siy yng uo y Aq uou Aue jrj98J 0 a qissod si 3 ejou gH ue 1 eu Uonejjejsui z o eq eui Ajoujue2uoo 941 lenuejN SU 18484 Jejooo pue uonoeuuoo uo LONEW JOJUI 104 Alan jap Jo edoos y ui pepnjour sBuu s ojs M o 90 922 BH OF 02 203 9 61 jenuebue Jo jepe jeuondo 1FW6090 xxB Figure 15 3 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 OAD00 OBP7 304 Installation drawings Dimension drawings 15 3 Installation drawings Dimension drawings uonej ejsui esee d uonel ejsul yooye AjeJeueB jou yng uo eui Aq uou Aue jj98J 0 jq ssod s 3 g
147. aximum of 2 g l dissolved mineral salt and is largely free from nitrates and phosphates Manufacturer recommendations see appendix 1FW6 Built in torque motors 54 Configuration Manual 05 2009 65N1197 0AD00 0BP7 Coupled motors 4 4 1 Parallel operation of several motors Parallel operation of several motors on one axes Requirements Provided that certain prerequisites are fulfilled built in torque motors can be operated in parallel on a single axis and supplied by a joint power unit Drawings see the end of this section Note Only torque motors that are the same size and have the same current requirements same winding design can be connected in parallel The order designations MLFB of the motors must only differ with regard to the component position of the interfaces and connection type The direction of the cable outlets and the length of the cables are irrelevant in the case of an electrical parallel configuration To illustrate this a dummy MLFB is shown below in which the wildcards indicated by boxes represent the positions that can vary between the MLFBs the wildcards indicated by x represent the positions that must be the same in the MLFBs 1 FW6xxx xOxxx xxOx If you have any questions about configuring designing drive systems with torque motors in parallel operation contact your local Siemens office When more than one motor is operated in parallel on a single power unit the relevant national regulations
148. aximum torque Maximum current Electric power of motor at Mmax Maximum speed at maximum torque No load speed Torque at n 1 rpm Current at Mo and n 7 1 rpm Thermal static torque Thermal stall current Physical constants Torque constant at 20 C Voltage constant Motor constant at 20 C Thermal time constant No of pole pairs Cogging torque Stator mass Rotor mass 274 Symbol Uzk TvonL TN Mmax Imax PEL MAX NMAX MMAX NMAX 0 Unit kW l min bar Unit C C Nm rpm kW Nm kW rpm rpm Nm A Nm A Nm A V 1000 min Nm W 95 S Nm kg kg XxB07 1Jxx 0 362 2 1 24 0 8 xxB07 8F xx 600 35 130 923 56 290 4 53 1840 130 46 3 160 410 1180 74 832 50 16 9 1020 18 6 180 49 5 9 41 4 17 4 XXB07 2Jxx 0 373 2 1 2 5 0 8 xxB07 5Gxx 0 366 2 1 2 5 0 8 1FW6 Built in torque motors Configuration Manual 05 2009 65N1197 0AD00 0BP7 Technical data and characteristics Technical data 1FW6230 Rotor moment of inertia Phase resistance of winding at 20 C Phase inductance of winding Data for main motor cooler Maximum dissipated thermal power Recommended minimum volume flow Temperature increase of the coolant Pressure drop Data for precision motor cooler Maximum dissipated thermal power Recommended minimum volume flow Temperature increase of the coolant Pressure drop Symbol JL 20 LsrR Qu MAx
149. c flux density in mT approx 500 Distance in mm Figure 1 1 Schematic representation of the static magnetic field of a rotor as a function of distance 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 0AD00 0BP7 17 General safety guidelines 1 4 Danger from strong magnetic fields Danger from strong magnetic fields Strong magnetic fields can pose a risk to personnel and cause damage With regard to the effect of strong magnetic fields on people the work guideline BGV 11 Electromagnetic Fields applies in Germany This specifies all the requirements that must be observed in the workplace In other countries the relevant applicable national and local regulations and requirements must be taken into account People with active electrical component implants e g pacemakers insulin pumps metal implants and magnetic or electrically conducting foreign bodies are urgently advised to avoid direct contact with components containing permanent magnets This applies to e g any work connected with assembly maintenance or storage BGV B 11 specifies a limit value of 212 mT for static magnetic fields This must be observed for distances greater than 20 mm from a rotor The requirements of BGV B 11 must also be taken into account with regard to strong magnetic fields BGV B11 14 Personnel who are exposed to magnetic fields in their daily work must maintain a distance of at least 50 mm from a rotor Pers
150. c torque Thermal stall current Physical constants Torque constant at 20 C Voltage constant Motor constant at 20 C Thermal time constant No of pole pairs Cogging torque Stator mass Rotor mass 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 OAD00 OBP7 Symbol Uzk TvonRL TN MN IN NMAX MN Imax NMAX MMAX NMAX 0 Unit kW l min bar Unit C C Nm rpm kW Nm kW rpm rpm Nm A Nm A Nm A V 1000 min Nm W 95 S Nm kg kg 14 2 Data sheets and diagrams 10 1 0 472 2 3 2 9 0 8 10 8 600 35 130 1130 64 260 1980 130 49 9 150 380 1340 78 951 53 18 1091 18 2 180 42 6 7 55 5 20 3 XxB10 2Jxx 0 472 2 3 2 9 0 8 xxB 10 2Pxx 600 35 130 955 84 450 5 87 1980 210 69 9 250 590 1340 120 951 83 11 5 693 7 18 4 180 42 6 7 56 8 20 3 10 56 0 472 2 3 2 9 0 8 257 Technical data and characteristics 14 2 Data sheets and diagrams Technical data 1FW6190 Rotor moment of inertia Phase resistance of winding at 20 C Phase inductance of winding Data for main motor cooler Maximum dissipated thermal power Recommended minimum volume flow Temperature increase of the coolant Pressure drop Data for precision motor cooler Maximum dissipated thermal power Recommended minimum volume flow Temperature incre
151. ce with the following correlations dn t d e t a t t 9 dt 9 dt Example t t t Figure 5 1 Example of a duty cycle with a speed time diagram nit the resulting angular acceleration time diagram a t and a machining torque time diagram Mb t 5 1 3 Torque time diagram Required motor torque The required motor torque Mm is always the sum of the individual torques The sign in front of the torque specifications must always be taken into account Mm Mr Accelerating torque Mb Machining torque M Frictional torque 1FW6 Built in torque motors 66 Configuration Manual 05 2009 65N1197 0AD00 0BP7 Configuring the motor 5 1 Procedure Determining the required motor torque The frictional torque characteristic can be determined on the basis of the speed characteristic The totals formula can then be used to create the motor torque time diagram see diagram below from which the required peak torque Mmmax can be read directly Figure 5 2 Characteristic for individual torques and the resulting required motor torque Mm in a torque drive In addition to the peak torque Mmmax the required continuous torque Mer of the motor is also a crucial factor in determining how the motor is dimensioned The continuous torque Mer responsible for the temperature rise in the motor can be derived from the motor torque time diagram by means of quadratic averaging and must not exceed the rated torque Mn
152. ch you can take the technical data Power cable MOTION CONNECT 800 type 6FX8 Signal cable MOTION CONNECT 700 type 6FX7 8 3 Cooler connection Cooler connection for motors with a cooling jacket The cooler for motors with a cooling jacket is connected via the built in construction The cooling water cable cross sections depend on the cross sections of the cooling slots in the jacket These slots are sealed by means of the housing provided by the customer and the O rings In the case a built in torque motor with a cooling jacket the coolant must be supplied discharged via two holes cut by the user in the axes construction see following diagrams For information on the installation hole fit refer to the section titled Installation drawings Dimension drawings 1FW6 Built in torque motors 150 Configuration Manual 05 2009 6SN1197 OAD00 0BP7 Interfaces 8 3 Cooler connection To ensure optimized uniform cooling across all cooling slots the coolant infeed for torque motors 1FW609 and 1FW613 must be offset by 90 vis a vis the cable outlet for the electrical supply If a different location is selected for the coolant inlet outlet the coolant is not distributed evenly in the cooling slots The least favorable position for the coolant inlet outlet is at an angle of 90 counter clockwise because in this case the coolant can barely flow through the foremost or rearmost cooling slots The coolant infeed must be positioned direct
153. chine construction must be designed in such a way that both the rotor and the stator are each secured on one side only See Installation examples If they are secured on both sides this can result in significant material deformation in the machine construction due to thermal expansion which could destroy the motor Defective connecting cables can cause an electric shock and or material damage e g by fire When installing the motor make sure that the connection cables e are not damaged e are not under tension e cannot come into contact with any rotating parts Note the permissible bending radii see Interfaces The motor must not be held or pulled by the cables Electrical shock hazard When an installed torque motor rotates potentially dangerous voltages are induced at the cable ends of the motor Insulate terminals and leads in open cable ends or take measures to prevent torque motors that have been installed from rotating There is also a risk of compression WARNING Sharp edges can cause cuts and falling objects can injure feet Always wear work gloves and safety shoes 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 OAD00 OBP7 Motor assembly Radial and axial forces 1 F N a 2 i N F r 1 Rotor with permanent magnets 2 Stator Fa Axial attractive force Fr Radial attra
154. circuit braking torque over speed 180 160 140 5 120 5 100 2 80 60 5 m 40 20 0 0 50 100 150 200 250 300 350 Speed n in rev min 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 0AD00 0BP7 Torque M in Nm Ap in bar 14 2 Data sheets and diagrams Unit xxBO5 1Jxx xxB05 4Fxx K 6 8 6 7 bar 0 2 0 2 1FW6150 xxB05 4Fxx Torque over speed 800 700 600 500 400 300 200 100 0 0 100 200 300 400 500 600 700 800 900 1 000 Speed n in rev min Main cooler Pressure loss over volume flow rate 1 2 12 V in l min 221 Technical data and characteristics 14 2 Data sheets and diagrams Data sheet 1FW6150 xxB07 xxxx Table 14 10 1FW6150 xxB07 2Jxx 1FW6150 xxB07 4Fxx Technical data 1FW6150 Boundary conditions DC link voltages Water cooling inlet temperature Rated temperature of winding Rated data Rated torque Rated current Maximum speed at rated torque Rated power dissipation Limit data Maximum torque Maximum current Electric power of motor at Mmax Maximum speed at maximum torque No load speed Torque at n 1 rpm Current at Mo and n 1 rpm Thermal static torque Thermal stall current Physical constants
155. coder or in external devices Note the topics mentioned above NOTICE High leakage currents may damage other devices if the motor PE is not directly connected to the power unit Connect the motor PE to the power unit over a large surface area and without taking a circuitous route 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 OAD00 OBP7 149 Interfaces 6 3 Cooler connection NOTICE With 1FW6 built in torque motors featuring single core power cables without a PE cable a connection point is provided for the PE A separate PE cable must be connected to this to ensure a direct connection to the power unit 8 2 4 Requirements for the motor supply cables Motor supply cables The length of the power and signal cables from the motor to the converter must not exceed 50 m NOTICE The permissible acceleration rates of the cables must be carefully taken into consideration In particular this applies when the cables are routed via a tow chain To prevent wear and tear the cables fixed permanently to the motor should not be routed via a tow chain because they cannot be replaced if they are damaged Also refer to integrating into the system Data for the motor supply cables see Overview and catalog NC 60 Specification of the motor supply cables The built in torque motors are supplied with MOTION CONNECT cables according to Catalog NC 60 from whi
156. ct the motor Before the motor is selected message 300701 Commissioning required must appear see screenshot below a The torque motor appears in the list gt Select the motor a MPF DIF Slat up CHANT J08 Hel x A MPF Channel reset Program aborted 700063 Lannon selection lor FOD 4 7 Motori motor IUE TRE ei 2114 1460 rpm 34 0 Hm 30 0 R AEE1111 WX11 co0c 1400 rpm 150 0 Hm 43 0 A 1 2 amp 1 2817 S000 rpm 18 8 13 5 0 sonne 30080 rpm 13 8 n n AFE 12 AUN 11 ooon PITT 1200 rpm 2B km LFE1116 611 3000 29 740 rpm Mn 43 0 A Myonsiemens mot 2000 mater xm Matar No motor Figure 9 3 Selection of a motor for which data has already been defined b The torque motor does not appear in the list gt Select NonSiemens mot enter the relevant data in the Motor field Note If a lower identification current is required 4096 bit 5 should be used to hide alarm 300753 in MD 1012 1FW6 Built in torque motors 172 Configuration Manual 05 2009 65N1197 0AD00 0BP7 Commissioning 9 2 Procedure Stmbup CHANT JUG Hel Channel resect 700053 SHH vollen moles Feo HOTON NUMINAL CUHHENT MOTOR MAX CIRREMT p NUM PLE PAIRS 0 po TORQUE CURRENT RATI
157. ction optional Cooling connection plate is permanently attached to the stator All dimensions in mm Stator Figure 6 2 Installing the cooling connection adapter 1FW616 1FW619 1FW623 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 0AD00 0BP7 91 Motor assembly 6 1 Motor assembly Cooling connection adapter is not included in the scope of supply Cylinder head screw ISO 4762 M5x30 A2 Tightening torque 3 4 to 4 9 Nm Cooler connection optional Cooling connection plate is permanently attached to the stator Stator All dimensions in mm Figure 6 3 Installing the cooling connection adapter 1FW629 6 1 3 Information on routing cables The cables must be appropriately selected corresponding to the mechanical forces caused by higher rates of acceleration and higher speeds Further they must be suitable for the bending stresses that occur 1FW6 Built in torque motors 92 Configuration Manual 05 2009 65N1197 0AD00 0BP7 Motor assembly 6 1 Motor assembly The following should be observed when routing and connecting up motor supply cables e The minimum bending radii see Electrical connections for moving power cables must be observed see catalog NC 60 e The cables may not chafe anywhere e The cables should be permanently routed and fastened at 200 mm intervals e When PELV cables with open cable ends are connected the requirements of e
158. ction up to 10 mm Core cross section of 16 mm Figure 7 1 Integrating into the system by connecting the PTC 130 C and KTY 84 via SME91 angular position measuring system EnDat 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 0AD00 0BP7 103 System integration 7 1 System requirements Power module U2 V2 W2 PE g w a amp E Q E gt o Core assignment of power connection Color Connection Gn ye PE Bk1 or 1 U Bk2 or 2 V X411 Bk3 or 3 6FX 0 002 2CA31 Ww PTC 130 C KTY 84 nc angular position measuring system SME93 1910 20 6FXL1002 5CALILI 6FX8002 5YP 0 0 1 Core cross section up to 10 mm 2 Core cross section of 16 mm Figure 7 2 Integrating into the system by connecting the 130 C and KTY 84 5 93 angular position measuring system Incremental 104 Note For the connector sizes refer to the table Data of the power cable at the stator in the Chapter Interfaces Note Information on the SME9x is provided in the Equipment Manual Sensor Module External SME9x Note Refer to catalog NC 60 for order designations for cable extensions 1FW6 Built in torque motors Configuration Manual 05 2009 65N1197 0AD00 0BP7 System integration
159. ctive force Figure 6 1 Active forces when stators and rotors are installed Radial forces between the stator and rotor The following table shows the active radial forces in N per 0 1 mm centering error between the stator and rotor The longer the active component the greater the radial force 6 1 Motor assembly Table 6 1 Radial forces in N 0 1 mm with radial centering errors during installation Length of active Length of active Length of active Length of active Length of active Length of active component component component component component component 50 mm 70 mm 100 mm 110 mm 150 mm 200 mm 1FW609 240 330 470 710 1FW613 360 500 710 1070 1FW615 330 460 660 990 1FW616 290 410 590 880 1180 1FW619 350 490 710 1060 1410 1FW623 420 590 840 1260 1680 1FW629 600 940 1280 1630 Note You must note the radial forces between the stator and rotor as well as the maximum permissible concentricity error specified in the dimension drawings 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 0AD00 0BP7 83 Motor assembly 6 1 Motor assembly Example With torque motor 1FW6090 0Px010 xxxx active component length 100 mm the eccentricity is 0 2 mm for example The active radial force as a result of this centering error is therefore 0 2mm on 01 mm zn Axial forces between the stator and rotor Table 6 2 Axia
160. cuit braking torque over speed 350 300 300 250 200 150 100 Braking torque M in Nm 50 0 50 100 150 200 250 Speed in rev min 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 OAD00 OBP7 300 Torque M in Nm Ap in bar 1 600 1 400 4 1 200 1 000 800 600 400 200 3 0 2 5 2 0 1 5 1 0 0 5 0 0 0 0 50 100 150 200 250 300 350 400 450 500 74 2 Data sheets and diagrams 1FW6150 xxB10 4Fxx Torque over speed Speed n in rev min Main cooler Pressure loss over volume flow rate 0 2 4 6 8 10 12 14 16 18 20 V in l min 225 Technical data and characteristics 14 2 Data sheets and diagrams Data sheet 1FW6150 xxB15 xxxx Table 14 12 1FW6150 xxB15 2Jxx 1FW6150 xxB15 4Fxx Technical data 1FW6150 Boundary conditions DC link voltages Water cooling inlet temperature Rated temperature of winding Rated data Rated torque Rated current Maximum speed at rated torque Rated power dissipation Limit data Maximum torque Maximum current Electric power of motor at Mmax Maximum speed at maximum torque No load speed Torque at n 1 rpm Current at Mo and n 1 rpm Thermal static torque Thermal stall current Physical constants Torque constant at 20 C Voltage constant
161. depends on the winding variant All dimensions in mm Figure 8 3 Electrical connection tangential with sleeve for 1FW609 p ble U V W PE Signal cable 2xPTC 1xKTY 84 ower cable U V W PE Stator Terminal block All dimensions in mm The diameter of the power cable depends on the winding variant Figure 8 4 Electrical connection axial with sleeve for 1F W613 1FW6 Built in torque motors 118 Configuration Manual 05 2009 65N1197 0AD00 0BP7 Interfaces 8 7 Overview Power cable U V W Signal cable 2xPTC 1xKTY 84 Stator Terminal block The diameter of the power cable depends on the winding variant All dimensions in mm Figure 8 5 Electrical connection radial outward with sleeve for 1FW613 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 OAD00 OBP7 119 Interfaces 8 7 Overview Terminal block Signal cable 2xPTC 1xKTY 84 V W PE The diameter of the power cable depends on the winding variant All dimensions in mm Figure 8 6 Electrical connection tangential with sleeve for 1FW613 1FW6 Built in torque motors 120 Configuration Manual 05 2009 65N1197 0AD00 0BP7 Interfaces 8 1 Overview Power cable Signal cable U V W PE Terminal block 2xPTC 1xKTY 84 20
162. drop Symbol VP MIN ATP ApH Parallel connection of main and precision motor cooler Table 14 17 1FW6160 xxB10 8Fxx 1FW6160 xxB10 2Pxx Technical data 1FW6160 Boundary conditions DC link voltages Water cooling inlet temperature Rated temperature of winding Rated data Rated torque Rated current Maximum speed at rated torque Rated power dissipation Limit data Maximum torque Maximum current Electric power of motor at Mmax Maximum speed at maximum torque No load speed Torque at n 1 rpm Current at Mo and n 7 1 rpm Thermal static torque Thermal stall current Physical constants Torque constant at 20 C Voltage constant Motor constant at 20 C Thermal time constant No of pole pairs Cogging torque Stator mass Rotor mass 236 Symbol Uzk TvonL TN Mmax Imax PEL MAX NMAX MMAX NMAX 0 Unit kW l min bar Unit C C Nm rpm kW Nm kW rpm rpm Nm A Nm A Nm A V 1000 min Nm W 95 S Nm kg kg XxB10 1Jxx 0 382 2 5 2 2 0 8 xxB 10 8F xx 600 35 130 732 61 390 4 9 1430 140 49 8 230 540 933 80 660 55 11 9 720 4 13 7 180 35 4 7 49 17 3 XxB10 2Jxx 0 384 2 5 2 2 0 8 10 2 600 35 130 622 73 600 4 77 1430 190 64 6 330 750 933 110 660 77 8 51 514 5 13 8 180 35 4 7 50 1 17 3 xxB 10 5Gxx 0 387 2 5 2 2 0 8 1FW6 Built in torque motors Co
163. e among other things influenced by e The lengths of the cables e The rating of the infeed regenerative feedback module e The number of axes e The size of the motor e The winding design of the motor e The type of line supply e The place of installation The oscillations lead to increased voltage loads and may damage the main insulation We thus recommend using an HFD commutating reactor with damping resistance for damping the oscillations For specific details refer to the documentation of the drive system being used or contact your local Siemens office 5 1 11 Calculating the required infeed power Infeed power 72 The electrical infeed power of the motors can be determined from the mechanical power delivered and the resulting electrical losses Pren Py Mew 3 With M represents the motor torque in w represents the angular velocity in 1 5 and kr represents the torque constant of the motor in Nm A see also Explanations of the formula abbreviations 1FW6 Built in torque motors Configuration Manual 05 2009 65N1197 0AD00 0BP7 Configuring the motor 5 2 Example s The speed n in rpm can be converted to the angular velocity as follows Example converting the speed n 80 rpm to the angular velocity w 80 Amin 8 38 W 21 min 605 5 The value the rated temperature of the motor winding must be applied for the phase resistance
164. e M in Nm 1 000 500 3 500 3 000 2 500 2 000 1 500 Torque M in Nm 1 000 500 3 500 3 000 2 500 2 000 1 500 Torque M in Nm 1 000 500 264 1FW6190 xxB15 2Jxx Torque over speed 0 10 20 30 40 50 60 70 80 90 100 Speed n in rpm 1FW6190 xxB15 8Fxx Torque over speed ZK amax 0 50 100 450 20 250 300 Speed n in rpm 1FW6190 xxB15 OWxx Torque over speed 0 100 200 300 400 500 600 Speed n in rpm Torque M in Nm Torque M in Nm 3 500 3 000 2 500 2 000 1 500 1 000 500 3 500 3 000 2 500 2 000 1 500 1 000 500 1FW6190 xxB15 5Gxx Torque over speed 0 20 40 60 80 100 120 140 160 180 200 Speed in rpm 1FW6190 xxB15 2Pxx Torque over speed Ux Us na 648 V 1460 V 600 V 425 V 540 V 380 V 0 50 100 150 200 250 300 350 400 450 Speed n in rpm 1FW6 Built in torque motors Configuration Manual 05 2009 65N1197 0AD00 0BP7 Technical data and characteristics 1 000 900 800 700 600 500 400 300 200 100 Braking torque in Nm Short circuit braking torque over speed 0 10 20 30 40 50 60 70 80 90 Speed in rpm 1FW6 Built in torque
165. e Mo Thermal stall current lo Physical constants Torque constant at 20 C 20 Voltage constant Motor constant at 20 C km 20 Thermal time constant No of pole pairs p Cogging torque Mcoc Stator mass ms Rotor mass m Rotor moment of inertia JL Phase resistance of winding at 20 C Rs tr 20 Phase inductance of winding Lstr Data main motor cooler Maximum dissipated thermal power Recommended minimum volume flow rate VHMIN 220 Unit C C Nm rpm kW Nm kW rpm rpm Nm A Nm A Nm A V 1000 min Nm W 05 5 Nm kg kg 10 kgm Q mH kW l min 05 1 600 35 130 338 17 230 2 57 710 44 22 8 110 350 360 18 255 12 19 8 1199 7 2 60 33 1 8 17 9 3 8 10 1 1 82 9 4 2 13 4 5 5 4 600 35 130 298 36 650 2 52 710 100 39 4 330 830 360 44 255 30 8 26 499 6 7 26 60 33 1 8 17 9 3 8 10 1 0 31 1 6 2 1 4 5 1FW6 Built in torque motors Configuration Manual 05 2009 65N1197 0AD00 0BP7 Technical data and characteristics Technical data Symbol 1FW6150 Temperature increase of the coolant ATH Pressure drop Characteristics for 1FW6150 xxx05 xxxx 1FW6150 xxB05 1Jxx Torque over speed 800 Us U max 700 648 7 460V 600 V 425 V 5 600 540 V1380V 500 9 400 5 300 200 100 1 0 0 50 100 150 200 250 300 350 400 Speed n in rev min Short
166. e carried out as follows 1 Connect all winding and temperature sensor connectors with each other inspection voltage not to exceed 1000 VDC 60 s against PE connection 2 Connect all temperature sensor connectors to the PE connector and all winding connectors with each other the inspection voltage must not exceed 1000 VDC 60 s winding against PE connector Each insulation resistance must be at least 10 MO otherwise the motor insulation is defective 11 3 Maintenance Performing maintenance work on the motor WARNING Note the safety information provided in this documentation 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 OAD00 OBP7 191 Maintenance and repairs 11 4 Test and replacement intervals of the cooling medium Due to their principle of operation torque motors are free of wear To ensure that the motor functions properly and remains free of wear the following maintenance work needs to be carried out Regularly check that the rotary axes can move without hindrance Keep the air gap free of chippings and particles Regularly check the condition of the motor components Check the current consumption in the test cycle defined beforehand Ensure that the motor compartment remains free of contamination e g chippings oil etc Depending on the local level of contamination clean the machine to ensure that it functions properly and that heat loss is properly dissipated
167. e constant Motor constant at 20 C Thermal time constant No of pole pairs Cogging torque Stator mass Rotor mass Rotor moment of inertia Phase resistance of winding at 20 C Phase inductance of winding Data for main motor cooler Maximum dissipated thermal power Recommended minimum volume flow Temperature increase of the coolant Pressure drop 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 OAD00 OBP7 Symbol Uzk TVoRL TN Mn In NMAX MN Imax NMAX MMAX 0 20 LsrR Qu MAx VHMIN ATH Apu Unit C C Nm rpm kW Nm kW rpm rpm Nm A Nm A Nm A V 1000 min Nm W 05 5 Nm kg kg 10 2 kgm Q mH kW l min bar xxB10 2Jxx 600 35 130 1630 23 46 6 05 2630 45 27 1 21 93 1680 24 1190 16 73 8 4463 23 180 49 8 4 57 5 24 3 118 2 47 25 9 4 54 8 2 1 3 xxB10 5Gxx 600 35 130 1520 48 130 6 09 2630 100 42 74 210 1680 54 1190 37 32 7 1976 22 9 180 49 8 4 57 5 24 3 118 0 488 5 1 4 58 8 2 1 3 xxB10 8F xx 600 35 130 1450 62 190 5 95 2630 130 50 6 110 290 1680 74 1190 50 24 1 1457 23 2 180 49 8 4 57 5 24 3 118 0 259 2 8 4 47 8 1 1 3 277 Technical data and characteristics 14 2 Data sheets and diagrams Technical data 1FW6230 Data for precision motor cooler Maximum dissi
168. e motor torque Mm 367 Nm A suitable motor can be selected from the Built in torque motors overview table in accordance with the following criteria Max torque at least 367 Nm Max speed at max torque at least 100 rpm Suitable motors 1FW6090 0PA15 2JC2 diameter 230 mm length 190 mm 1FW6130 0PA05 1JC2 diameter 310 mm length 90 mm Moment of inertia of motor 1FW6090 0PA15 2JC2 J 0 0465 1FW6 Built in torque motors Configuration Manual 05 2009 65N1197 0AD00 0BP7 Configuring the motor Evaluation 5 2 Example s The accelerating torque can now be corrected as follows 5 1 kgm 0 0465 kgm 52 36 rad s 269 Nm As a result the total required motor torque Mm Ma increases to 369 Nm Moment of inertia of motor 1FW6130 0PA05 1JC2 J 0 0637 kgm The accelerating torque Ma can now be corrected as follows Ma 5 1 kgm 0 0637 kgm 52 36 rad s 270 Nm As a result the total required motor torque Mm Ma increases to 370 Nm Both motors are suitable for this positioning task The installation requirements govern which motor is better suited During positioning the motor generates a torque that far exceeds the rated torque Mn and the resulting power loss is much greater than the permissible continuous power loss Provided that positioning only takes a short time and the winding temperature remains below the shutdown limit this high load is permissible See P
169. e power supply Before carrying out work in the vicinity of rotating parts disconnect the machine from the power supply to prevent accidental rotation If work is carried out on the motor immediately after it has been in operation there is a risk of burns if you come into contact with hot surfaces The cooling water temperature can also increase after the motor has already been switched off To cool the motor down to the level of the inlet temperature Tvor the cooler must remain in operation for at least 30 minutes after the motor has been switched off If the cooler is switched off however it takes significantly longer for the motor to cool down This depends to a large extent on the installation situation 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 0AD00 0BP7 189 Maintenance and repairs 11 1 Safety information for maintenance and repairs 190 AA DANGER Risk of burns Risk of pressure surges Do not switch the cooler on ifthe motor was operated without a cooler beforehand The major build up of steam can cause burns or destroy the motor When you open the cooling circuit you risk burning yourself when the hot cooling water and steam escapes If the motor is operated with the cooler the cooling water in the cooling system heats up Do not open the motor cooling circuit until the motor has cooled down Risk of death serious personal injury and or material damage during dis
170. e when running multiple torque motors in parallel on one power module SINUMERIK SIMODRIVE example 182 If multiple torque motors are run in parallel on one power module the conditions laid down in the PHB 1FW6 section titled Running multiple motors in parallel must be met Torque motors connected in parallel are commissioned in a similar way to a single torque motor First only one torque motor motor 1 is connected to the power module and is commissioned as a single motor 1FW6 The commutation angle offset is determined automatically or by measurement and a note is made of this value Instead of motor 1 motor 2 is then connected and operated as a single motor Here too the commutation angle offset is determined automatically or by measurement and a note is made of this value If the difference between the commutation angle offset of motor 1 and motor 2 is less than 5 electrical degrees both motors can be connected in parallel to the power module and commissioned as a parallel connection of 2 torque motors e g 2 x 1FW6 Note In order to set the commutation it is essential that the rotor is first located in the 0 position In the delivery state this is the default setting see Setpoint mounting position on the installation dimension drawings If motor components are purchased separately the relevant setpoint mounting position must be set in each case If the specific installation conditions make this imp
171. easuring system with zero mark that can be evaluated or an absolute measuring system is required 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 OAD00 OBP7 165 Commissioning 9 2 Procedure Commissioning the cooling circuits Before the cooling circuits are charged they must be rinsed with the cooling medium NOTICE The maximum permissible pressure in the cooling circuit see Technical features must not be exceeded 9 2 Procedure 9 2 1 Checks Checks for commissioning in a current free state 166 Cooling circuit Make sure that the cooling circuit and the coolant meet the requirements outlined in the Cooling section of the 1FW6 Configuration Manual 1FW6 CM for built in torque motors and that the cooling circuit is functioning correctly Mechanical components e The axis must be able to rotate freely throughout the entire rotating range e nthe case of motors connected in parallel motor installation and the installation positions of the stator and rotor must comply with the installation drawings and specifications in the 1FW6 CM e A vertical axis large imbalance requires a fully functional counterweight this may or may not be provided e brake is provided it must be controlled correctly e If there is a limit on the travel range mechanical limit stops must be present and permanently attached at both ends of the rotating range e Moving cables must be cor
172. ect to each other is irrelevant Electrical parallel connection If the motors are operated on the same drive system electrical parallel connection the individual rotors must be precisely aligned with each other when they are mounted on the axes The individual stators must also be precisely aligned with each other when they are installed see Parallel operation of more than one motor 5 1 9 Checking the moments of inertia Once a suitable motor has been selected the moment of inertia of the rotating mass on the axis has been determined This value can be used to check the assumptions made regarding the duty cycle 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 0AD00 0BP7 71 Configuring the motor 5 1 Procedure Recalculating the duty cycle If the moment of inertia initially assumed deviates significantly from the actual moment of inertia the duty cycle may have to be recalculated 5 1 10 Selecting the drive system components for the power connection The drive system components for the power connection are selected on the basis of the peak and continuous currents that occur in the duty cycle If more than one motor is operated in parallel on a single power unit the total values of the peak and continuous currents must be taken into account Note In systems where direct drives are used on controlled infeeds electrical oscillations can occur with respect to ground potential These oscillations ar
173. ectric power of motor at Mmax kW 17 3 21 34 1 Maximum speed at maximum torque rpm 34 59 160 No load speed 0 130 190 410 Torque 1 rpm 841 841 841 Current at Mo and 1 rpm lo A 16 24 53 Thermal static torque Mo Nm 594 594 594 Thermal stall current lo A 11 16 36 Physical constants Torque constant at 20 C kt 20 Nm A 52 7 36 9 16 7 Voltage constant ke V 1000 min 3188 2231 1011 Motor constant at 20 C km 20 Nm W 5 15 14 8 14 9 Thermal time constant 5 180 180 180 No of pole pairs p 49 49 49 Cogging torque Mcoc Nm 4 2 4 2 4 2 Stator mass ms kg 31 9 31 9 31 9 Rotor mass mL kg 12 9 12 9 12 9 Rotor moment of inertia JL 10 2 kgm 62 2 62 2 62 2 Phase resistance of winding at 20 C Rstr 20 Q 2 95 1 49 0 299 Phase inductance of winding LsrR mH 26 9 13 2 2 7 Data for main motor cooler Maximum dissipated thermal power Qu Max kW 2 66 2 74 2 68 Recommended minimum volume flow rate VHMIN l min 4 8 4 8 4 8 1FW6 Built in torque motors 270 Configuration Manual 05 2009 65N1197 0AD00 0BP7 Technical data and characteristics Technical data 1FW6230 Temperature increase of the coolant Pressure drop Data for precision motor cooler Maximum dissipated thermal power Recommended minimum volume flow rate Temperature increase of the coolant Pressure drop Symbol ATH Qp MAx VP MIN ATP Parallel connection of main and precision mo
174. ed This should be connected to a thermistor motor protection tripping device The thermistor motor protection tripping device which is not included in the scope of supply must be designed for safety isolation The thermistor motor protection device 3RN1013 1GW10 is available for this purpose also refer to the diagram Connection overview with motor protection devices Up to two PTC triplets i e two stators can be evaluated per sensor input at the thermistor motor protection tripping device Temp F For reasons relating to safety isolation according to EN 61800 5 1 previously safe isolation according to EN 50178 VDE 0160 TEMP F may not be directly evaluated in SIMODRIVE converters For commissioning purposes evaluating the thermal utilization of the motor and optimizing the machine cycle Temp F can be evaluated using an external measuring device Ensure proper polarity The measuring device must have a suitable electric strength in order to protect the operator from dangerous voltages DC link voltage The measuring system cables and their connectors must comply with the EN 61800 5 1 regulations After the measurements are completed and with the drive shut down the Temp F connection cables in the control cabinet must be connected to suitable free terminals so that they are safe to touch while ensuring the required clearances and creepage distances are met in compliance with EN 61800 5 1 1FW6 Built in torque motors
175. ed at rated torque Rated power dissipation Limit data Maximum torque Maximum current Electric power of motor at Mmax Maximum speed at maximum torque No load speed Torque at n 1 rpm Current at Mo and n 7 1 rpm Thermal static torque Thermal stall current Physical constants Torque constant at 20 C Voltage constant Motor constant at 20 C Thermal time constant No of pole pairs Cogging torque Stator mass Rotor mass 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 OAD00 OBP7 Symbol NMAX MN Imax NMAX 0 Unit kW l min bar Unit C C Nm rpm kW Nm kW rpm rpm Nm A Nm A Nm A V 1000 min Nm W 95 S Nm kg kg 14 2 Data sheets and diagrams XxB20 5Gxx 20 8 xxB20 2Pxx 0 847 0 873 0 854 4 7 4 7 4 7 2 6 2 6 2 6 2 8 2 8 2 8 xxB20 OWxx 600 35 130 2250 120 260 10 8 3960 270 97 4 160 380 2690 150 1900 100 18 1091 27 2 180 42 13 97 9 39 6 267 Technical data and characteristics 14 2 Data sheets and diagrams Technical data 1FW6190 Rotor moment of inertia Phase resistance of winding at 20 C Phase inductance of winding Data for main motor cooler Maximum dissipated thermal power Recommended minimum volume flow Temperature increase of the coolant Pressure drop Data for precision motor cooler Maximum dissipated thermal p
176. egal specifications The applicable national local and machine specific safety regulations and requirements must also be taken into account In addition to the safety instructions included in this documentation the detailed specifications in the catalogs and offers also apply to the special motor versions Also observe the relevant operating instructions when working on the drive system 1FW6 Built in torque motors 14 Configuration Manual 05 2009 6SN1197 OAD00 OBP7 General safety guidelines 1 2 Handling direct drives and components 1 2 Handling direct drives and components There is danger of death serious bodily injury and or property damage when untrained personnel is allowed to handle direct drives and or their components Only personnel who are familiar with and who observe the safety guidelines are allowed to handle direct drives and their components Installation commissioning operation and maintenance may only be performed by qualified trained and instructed personnel The personnel must be thoroughly familiar with the content of this guide All work must be performed by at least two persons Note Make sure that the information about the sources of danger and the safety measures is available at all times Keep all the descriptions and safety guidelines concerning direct drives and their components if possible All descriptions and safety guidelines can also be requested from your local Sieme
177. ely as follows e Disconnect terminals 48 and 63 from the line infeed module and terminal 663 from the Control Unit e You must wait until the DC link has been discharged e Disconnect the power cable from the motor Disconnect the parallel connections between the motors e Form an artificial neutral point using 1 kohm resistors U Motor M O 1 1kQ EMF W EMF V EMF U Figure 9 11 Configuration for checking by measurement For a positive direction of rotation the phase sequence must be U VW The motor s direction of rotation is positive if the rotor turns clockwise clockwise phase sequence For a definition of the direction of rotation see the chapter titled Technical features in PHB 1FW6 Determining the commutation angle offset With incremental measuring systems once the RPI has been performed and with an oscilloscope connected the zero mark must first be traversed in order to synchronize the drive Only use the oscilloscope to take measurements once the DC link has been discharged and when synchronization has been performed With absolute measuring systems the drive is synchronized straightaway 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 0AD00 0BP7 185 Commissioning 9 2 Procedure Ch2 phase V T Ch3 phase W thi joo hz 00 0 Hiic oms A Chi J 280mV
178. ens motors you can request a data sheet containing converter set values from your relevant Siemens office Commissioning a single torque motor SINUMERIK SIMODRIVE example WARNING The pulse enable on the Control Unit terminal 663 must be switched off de energized for safety reasons before the drive is switched on 1FW6 Built in torque motors 168 Configuration Manual 05 2009 65N1197 0AD00 0BP7 Commissioning 9 2 Procedure 1 Configure the drive e Drive type Select SRM FDD synchronous rotation motor Insert module e Select the power section 5 AMPF DIH Stmbup CHANT 208 Hel VERFAHR X AMPF Chonnel ost Program aborted rer module 700063 0000 Delete Drive conliguralion module Slot Dive Active Dive Module PoworSect Cunen 1 1 Yes SLM 1 asiz 19 56 112A power rec z 4 Tee SHM bo xprichronous rotation motor Ezi 2 4 AHM IH5n molor SLM aynchronous lincar motos 5 HLA ahe inea dee analog drive PER OM v H B Iv H g v H 10 General Channel Divo Drivea HD contig Figure 9 1 Drive configuration for synchronous rotation motors 1FW6 torque motors 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 OAD00 OBP7 169 Commissioning 9 2 Procedure 2 Edit the axis specific machine data MD 700068 o
179. ent must be dry and protected against heat and cold Keep the motor compartment free from foreign bodies chips particles liquids oils screws tools etc Make sure that the cooling system for the torque motor functions properly 10 2 Dealing with faults Listen for noise If you hear anything unusual contact your local Siemens office If you experience any problems regarding accuracy with the workpiece make sure that the rotor can move without hindrance and check the current consumption of the motor Problems with accuracy may also have other causes e g machine design 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 OAD00 OBP7 187 Maintenance and repairs 1 1 11 1 Safety information for maintenance and repairs Risk of death serious personal injury and or material damage if maintenance and repair work is carried out by inexperienced personnel Make sure that maintenance personnel possess the knowledge ability and experience required to carry out their work safely All repairs to the motor must carried out at one of the Siemens service centers For addresses of Siemens service centers see http www automation siemens com partner index asp DANGER Risk of death serious personal injury and or material damage if work is carried out when the machine is switched on Before carrying out work in the vicinity of rotating parts switch off the machine disconnect it from th
180. equired to ensure that the products operate safely and without any problems The permissible ambient conditions must be adhered to The information in the relevant documentation must be observed All names identified by are registered trademarks of the Siemens AG The remaining trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owner Disclaimer of Liability We have reviewed the contents of this publication to ensure consistency with the hardware and software described Since variance cannot be precluded entirely we cannot guarantee full consistency However the information in this publication is reviewed regularly and any necessary corrections are included in subsequent editions Siemens AG Ordernumber 6SN1197 0AD00 0BP7 Copyright Siemens AG 2009 Industry Sector 05 2009 Technical data subject to change Postfach 48 48 90026 N RNBERG GERMANY Preface Information on the documentation Target group Benefits Standard scope At http www siemens com motioncontrol docu information is available on the following topics Ordering documentation Here you can find an up to date overview of publications e Downloading documentation Links to more information for downloading files from Service amp Support Researching documentation online Information on DOConCD and direct access to the publications in DOConWeb e Compil
181. erials used in the cooling system and the applicable boundary conditions are known When using a cooling connection adapter with motors featuring integrated cooling overly thin hoses should not be used directly following the cooling connection adapter in order to prevent pressure drops For a list of companies and addresses from whom you can obtain connectors and accessories for cooling systems see the appendix NOTICE We cannot guarantee the composition nature state or quality of non Siemens products Read the detailed text in Manufacturer recommendations in the appendix 1FW6 Built in torque motors Configuration Manual 05 2009 65N1197 0AD00 0BP7 Commissioning 9 9 1 Safety guidelines for commissioning ADANGER Risk of death serious personal injury and or material damage if a machine that does not fulfill the recognized safety requirements is commissioned Plants and machines with converter fed low voltage three phase motors must fulfill the protection requirements of the EMC Directive 2004 108 EC The plant engineer is responsible for ensuring that installation is carried out in an EMC compliant manner The signal and power cables must be shielded Refer to the EMC installation guideline order designation 6FC5297 GAD30 0AP7 issued by the converter manufacturer Unexpected movements of the motor may result in a risk of death serious personal and or material damage
182. eriodic duty S3 Periodic duty cycle S3 mode The motor can repeat a drive operation e g positioning where M is occasionally gt Mn for as long as necessary provided that sufficient zero current pauses for the windings exist between the load phases See also Periodic duty S3 The duty cycle comprises the load phase and the zero current cooling phase The cooling phases are crucial here during the pauses the effective torque of the duty cycle is reduced to the value of the rated torque Mw of the motor If the future duty cycle is either not known or cannot be estimated the motor can only be selected on the basis of the required maximum speed and peak torque This is why the maximum permissible continuous torque is also defined for the duty cycle This results in a very short cooling phase the length of which must not be undershot As an example let us take a highly simplified duty cycle comprising three time periods of lengths and Ats The following torques are generated in these periods M2 Each of these torques can be any value between Mmax and Mmax The effective torque Mer of this duty cycle in Nm can be calculated using the following formula Ue L At M2 At M2 At ff CE AL At At The cycle duration here At Ats should not exceed 10 of the thermal time constant The duty cycle is permissible provided that Mer is S Mn 1FW6 Built in torque motors Con
183. ermistor motor protection device 1FW6 Built in torque motors Configuration Manual 05 2009 65N1197 0AD00 0BP7 Coupled motors 4 1 Parallel operation of several motors DANGER Risk of electric shock Signal conductors left unassigned must be insulated The insulation must be able to withstand the rated voltage of the motor Note When connecting torque motors in parallel the power cables should be of equal length in order to ensure even current distribution 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 OAD00 OBP7 59 Coupled motors 4 1 Parallel operation of several motors 4 1 2 60 Janus arrangement Center hole STOKER Terminal block SININIS NIS SINISINISINIS Terminal block MASTER Figure 4 3 Janus arrangement for motors with a cooling jacket 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 OAD00 OBP7 Coupled motors 4 1 Parallel operation of several motors Notch Terminal block 2 E c t s LE a 5 o 8 5 a 5 2 amm o 8 E 2 o D LT t g m um ___ 5 a c 5 2 5 o c 0 lt gt 2 2 8 3 z Terminal block Center hole Termin
184. ersonal and or material damage Read the safety information provided in this documentation Demagnetizing the rotors Disposal companies who specialize in demagnetization use special disposal furnaces The interior of the disposal furnace is made of non magnetic material The secondary sections are placed inside a solid heat resistant container Such as a skeleton container which is made of non magnetic material and left in the furnace during the entire demagnetization procedure The temperature in the furnace must be at least 300 C over a holding time of at least 30 minutes Escaping gases must be collected and decontaminated without damaging the environment 13 2 3 Disposal of packaging The packaging and packing aids we use contain no problematic materials With the exception of wooden materials they can all be recycled and should always be disposed of for reuse Wooden materials should be burned Only recyclable plastics are used as packing aids e Code 02 PE HD polyethylene e Code 04 PE LD polyethylene Code 05 PP polypropylene e Code 04 PS polystyrene 1FW6 Built in torque motors 196 Configuration Manual 05 2009 6SN1197 OAD00 0BP7 Technical data and characteristics 1 4 The technical data and characteristics for the 1FW6 Built in torque motors are specified in this Chapter This data collection provides the motor data required for configuration and contains a number of additional data for more detailed c
185. estroyed if the cooling connection plate is removed 1FW6 Built in torque motors 154 Configuration Manual 05 2009 6SN1197 0AD00 0BP7 Interfaces 8 3 Cooler connection All dimensions in mm Cooling connection adapter u A Stator __ External diameter stator Outlet Customer specific reach of screw G1 4 12 mm Internal diameter stator OEC Screw plug preassembled Cylinder head screw ISO 4762 M5 x 30 A2 Tightening torque 3 4 to 4 9 Nm Figure 8 36 Cooler connection axial for 1FW616 1FW619 and 1FW623 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 0AD00 0BP7 155 Interfaces 8 3 Cooler connection Outlet Inlet External diameter stator Customer specific reach of screw 63 8 12 mm Internal diameter stator Stator Cooling connection Screw plug adapter preassembled ___ Oylinder head screw ISO 4762 M5 x 30 A2 Tightening torque 3 4 to 4 9 Nm All dimensions in mm Figure 8 37 Cooler connection axial for 1FW629 1FW6 Built in torque motors 156 Configuration Manual 05 2009 6SN1197 0AD00 0BP7 Interfaces 8 3 Cooler connection Cooling connection adapter TN All dimensions in mm P d Stator External diameter stator Screw plug preassembled
186. f the encoder data a Incremental encoder xyxirem dala Aa Coarse zpnchronization with al with zero m LAD track D iribrer ences Hall sensors 0 Incremcental w lhout zero mark Rolo quixiliin ID o n perl al xir Year of enc marks G4000 Figure 9 6 Entries for an incremental measuring system with rotor position identification Enter the encoder data You can select from the following in the Rotary measuring system field e Incremental with zero mark An incremental measuring system with 1 zero mark in the traversing range is present e Incremental without zero mark An incremental measuring system without a zero mark in the traversing range is present Speed actual value inversion to be performed Yes No Coarse synchronization with field e Rotor position identification Yes only for incremental measuring systems Confirm the data transfer by pressing OK gt Press Save boot file and NCK reset 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 0AD00 0BP7 175 Commissioning 9 2 Procedure b Absolute encoder EnDat An absolute measuring system EnDat interface is present dala SAW Rotary measuring zyetem 0 Incremental with zero mark derbe Incremental without zero mark Speal wale of marks 22700 Figure 9 7 En
187. figuration Manual 05 2009 6SN1197 0AD00 0BP7 77 Configuring the motor 5 3 Short time duty 52 and intermittent duty 53 5 3 Short time duty S2 and intermittent duty S3 Short time duty S2 Example 78 In the case of short time duty S2 the load time is so short that the final thermal state is not reached The subsequent zero current break is so long that the motor practically cools down completely CAUTION An excessive load can lead to the destruction of the motor The load may not exceed the value Imax specified in the data sheets The motor may only be operated for a limited time t lt tmax with a current In Im S Imax The time tmax can be calculated using the following logarithmic formula V to In o with v Im IN and the thermal time constant tru The thermal time constants the maximum currents and the rated currents of the motors can be taken from the data sheets Note The above equation applies with the prerequisite that the starting temperature of the motor is the same as the intake temperature of the water cooling system Tvort in accordance with the data sheet Motor 1FW6190 xxx15 2Jxx is to be operated from a cold state at maximum current Imax 47 A In 26 A this results in v 3 268 e 1805 3 268 n tax 1805 2328 1 tx 66 S The motor can be operated for a maximum of 66 s at maximum current 1FW6 Built in torque mot
188. for 1FW616 1FW619 1FW623 and 1FW629 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 0AD00 0BP7 159 Interfaces 8 3 Cooler connection Radial cooler connection N N N e 34 90 Fixing screw ET 150 4762 M5x20 A2 JB Tightening torque r 56 3 4 t0 4 9 2 0 It is up to the customer to decide whether he requires a radial or axial cooler connection O rings and locking securing screws are included in the scope of supply Figure 8 41 Cooling connection adapter 1 W616 1FW619 1FW623 1FW6 Built in torque motors 160 Configuration Manual 05 2009 6SN1197 OAD00 0BP7 Interfaces 8 3 Cooler connection V Radial cooler connection 70 ylinder head screw ISO 4762 M5x30 A2 Tightening torque 3 4 to 4 9 Nm It is up to the customer to decide whether he requires a radial or axial cooler connection O rings and locking securing screws are included in the scope of supply Figure 8 42 Cooling connection adapter 1FW629 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 0AD00 0BP7 161 Interfaces 6 3 Cooler connection Hoses for the cooling system 162 The hoses for the cooling system must be highly resistant to the coolant flexible and abrasion proof The hoses for the cooling system should not be chosen until all the mat
189. for IFW6230 xxx15 xxxx 4 500 4 000 3 500 3 000 2 500 2 000 1 500 Torque M in Nm 1 000 500 4 500 4 000 3 500 3 000 2 500 2 000 1 500 Torque M in Nm 1 000 500 4 500 4 000 3 500 3 000 2 500 2 000 1 500 Torque M in Nm 1 000 500 284 1FW6230 xxB15 4Cxx Torque over speed 648 600 540 0 10 20 30 40 50 Speed n in rpm 1FW6230 xxB15 8Fxx Torque over speed 60 70 80 90 100 ax U 600 425 1460 V 1380 V 0 50 100 150 200 250 Speed n in rpm 1FW6230 xxB15 0Wxx Torque over speed Ux 1460 1425 V V1380 Speed n in rpm 0 50 100 150 200 250 300 350 400 450 Torque M in Nm Torque M in Nm 4 500 4 000 3 500 3 000 2 500 2 000 1 500 1 000 500 4 500 4 000 3 500 3 000 2 500 2 000 1 500 1 000 500 1FW6230 xxB15 5Gxx Torque over speed Uy Usa 648 V 460 V 600 V 425 V 40 V 380 V 5 0 20 40 60 80 Speed in rpm 1FW6230 xxB15 2Pxx Torque over speed 100 120 140 160 U amax ZK 648 jen V 600 V 1425 V 540 V 380 V 0 50 100 150 Speed
190. hanical braking via braking elements The braking capacity must be dimensioned as highly as possible so that the rotating masses can be reliably braked at maximum kinetic energy Drawback Depending on the speed the relatively long response time of the brake controller may mean that the rotating mass continues to rotate for a while without being braked We recommend that all three measures be implemented together Measures 2 and 3 are used as an additional protection here in case measure 1 fails The short circuiting of the stator works at high speeds to begin with and then the mechanical brake takes effect at lower speeds A list of recommended braking element manufacturers is provided in the appendix Deploying a holding brake Due to cogging torques torque motors can be pulled into a preferable magnetic operating position if the motor is no longer supplied with power from the drive If the drive is already at a standstill this can cause unexpected movements in up to a half magnetic pole pitch in both directions To prevent any damage to the workpiece and or tool it may be advisable to use a holding brake Due to the lack of a mechanical self locking system a holding brake should be installed for inclined or horizontal drives without weight compensation so that the drive can be shut down and de energized in any position WARNING For inclined and horizontal axes the load may be reduced in an uncontrolled manner if the
191. he EC Declaration of Conformity 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 OAD00 OBP7 Table of contents dici 5 1 General safety guidelines 2 ene FEEDER e Ee a ga se Age co au dun 13 1 1 Observing and complying with safety guidelines sseee 14 1 2 Handling direct drives and components sssssssssseseeeneenene nennen 15 1 3 Use for the intended 16 1 4 Danger from strong magnetic fields ssssssssseeseenenenene eene 17 1 5 Electrical shiock hazardi iind 20 1 6 Attaching warning Signs 0 repetere hate etude pne 20 1 7 Pictograms supplied for 1 nennen enne nnn neret ennn 21 2 Description of the Motori fei eiiim iei iet garen eae armen heul 23 2 1 PFOperlies c a edis ee etant ate d ae su ctv uf nt d e dedu aad erate cutie eoe ccc 23 2 1 1 RE e eden d 23 2 1 2 x sinc petendum c en cer Sor per errr M MOM I Eee Eee 24 2 1 3 Applications 2 2 e Tue sk enced ei eoe TE edd LEI Ran eod Tu dod ded LH in 25 2 2 Technical feat res 5 1i pe need ceder ed edad nee iuh Handeln 25 2 3 Selection and ordering data aea EEE EEA
192. he rotating mass before it comes into contact with the damping elements the following measures should be taken to support mechanical braking systems 1 Electrical braking via the energy in the DC link The DC link must be equipped with capacitor modules that store sufficient energy to reliably brake the rotating masses in the event of a power failure Braking resistors that prevent the voltage in the DC link from exceeding the maximum permissible value must also be installed Drawback This measure is ineffective if the Control Unit fails It may also be ineffective if the encoder system fails See also the documentation for the drive system 2 Electrical braking via armature short circuiting of the stator If the drive system does not feature a suitable function the motor connection terminals are disconnected from the drive system and short circuited in the event of a fault with a contactor that closes automatically See also the documentation for the drive system Drawback The braking torque depends on the speed and may not be sufficient to bring the rotating masses to a standstill 1FW6 Built in torque motors 112 Configuration Manual 05 2009 65N1197 0AD00 0BP7 System integration 7 4 Braking concepts Note If armature short circuiting braking is used without braking resistors special contactors are required because the currents can be very high The release timing for the drive system must be taken into account 3 Mec
193. he stator is positioned and screwed into its mount In this case observe the specified torques and mounting technology specifications At this point the transportation locks and spacer film can be removed Part turn actuator with torque motor with cooling jacket The construction shown is ideal for moderate load forces and medium precision requirements e g woodworking packaging systems tool changers For roller drives this construction is only suitable for short axes with low deflection Roller drive with low shaft deflection with torque motor with integrated cooling The construction shown is ideal for roller drives with high concentricity requirements and low positioning accuracy A rotary encoder with a moderate angular resolution is sufficient here The encoder must be decoupled from the thermal expansion of the shaft by means of a suitable interface 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 OAD00 OBP7 Motor assembly 6 1 Motor assembly Cooler connection EL MESS nn SSIIS Torque motor with integrated cooling Rotary table NN S gt 1 Electrical connection Figure 6 4 Rotary table with torque motor with integrated cooling 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 0AD00 0BP7 95 Motor assembly 6 1 Motor assembly 96 PH 7 E ISSN N
194. ic details refer to the documentation of the drive system being used or contact your local Siemens office The accuracy of a direct drive with torque motor is governed by the e Mechanical design of the machine e Control technology used Resolution and measuring accuracy of the encoder The potential machining accuracy of a drive system with torque motor is influenced by the e Mechanical rigidity and noise immunity of the drive system e Running smoothness The running smoothness in the axial and radial direction depends on the bearing version and its accuracy The requirements here can be fulfilled by means of a suitable axes design The control quality of a direct drive with torque motor is governed by the e Rigidity of the drive system dynamic quality of the housing and machine construction bearing encoder installation e The precision when mounting and adjusting the encoder system 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 OAD00 OBP7 107 System integration 7 2 Encoders Quantification of the angular signal and speed signal the number of encoder lines and their multiplication in the encoder evaluation of the converter for each axes rotation and the measuring accuracy of the encoder are crucial here e Sampling time of the current speed and position controller 7 2 Encoders Encoder system The encoder system has a range of different functions e Actual speed value encoder for clo
195. ic power of motor at Mmax Maximum speed at maximum torque No load speed 0 Torque 1 rpm Current at Mo 1 rpm lo Thermal static torque Mo Thermal stall current lo Physical constants Torque constant at 20 C 20 Voltage constant Motor constant at 20 C 20 Thermal time constant TH No of pole pairs p Cogging torque Mcoc Stator mass ms Rotor mass m Rotor moment of inertia JL Phase resistance of winding at 20 C Rs tr 20 Phase inductance of winding Lstr Data main motor cooler Maximum dissipated thermal power Recommended minimum volume flow rate VHMIN Temperature increase of the coolant ATH Pressure drop Apu 206 Unit C C Nm rpm kW Nm kW rpm rpm Nm A Nm A Nm A V 1000 min Nm W 05 5 Nm kg kg 10 2 kgm Q mH kW l min bar xxB07 OKxx 600 35 130 154 9 5 220 2 69 251 16 10 3 120 390 166 10 118 7 1 16 6 1007 3 33 60 22 1 7 8 6 3 6 2 2 5 98 21 2 2 24 4 1 7 8 0 2 xxB07 1Jxx 600 35 130 142 13 430 2 67 251 26 14 1 270 620 166 16 118 11 10 5 634 3 3 34 60 22 1 7 8 6 3 6 2 2 2 36 8 4 2 22 4 1 7 8 0 2 1FW6 Built in torque motors Configuration Manual 05 2009 65N1197 0AD00 0BP7 Technical data and characteristics Characteristics for 1FW6090 xxx07 xxxx 1FW6090 xxB07 0Kxx Torque over speed 300 25
196. ical data 1FW609 204 1FW613 212 1FW615 220 1FW616 228 1FW619 249 1FW623 270 1FW629 290 Technical Support 6 Temperature sensor 26 Temperature sensor connection via SME9x 145 Temp F 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 OAD00 OBP7 Index Connection 147 Evaluation 49 Temp S Connection 147 Evaluation 48 Third party products 313 Tightening torques 85 Torque ripple 26 Transport 193 W Winding insulation 26 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 0AD00 0BP7 323 Siemens AG Subject to change Industry Sector Siemens AG 2009 Drive Technologies Motion Control Systems Postfach 3180 91050 ERLANGEN GERMANY www siemens com motioncontrol
197. iguration Manual 05 2009 6SN1197 OAD00 OBP7 87 Motor assembly 6 1 Motor assembly 8 Remove the spacer film When the stator and rotor are correctly centered the spacer film can be easily removed by hand Keep spacer film safe for subsequent transport packaging and storage of the motor 9 Make sure that the rotor can move without hindrance Make sure that the spacer film and all other foreign bodies are removed from the air gap 10 Connect the coolant ducts 11 Connect the power and signal cables If the motors are delivered as separate components a special installation device must be used Danger of compression when the stator and rotor are centered and installed Do not install or center the stator and rotor manually Example centering and installing motors with a cooling jacket 1 Insert the spacer film in the stator in such a way that approx 1 4 of the spacer film is still visible Spacer film Stator located Rotor located centrally in the centrally in the receptacle in the receptacle in the lower part of the upper part of the installation device installation device 2 Carefully lower the rotor using the top part of the installation device and fit it into the lower part of the installation device in such a way that the rotor can be aligned centrically over the sleeve bearing and shaft in the stator 1FW6 Built in torque motors 88 Configuration Manual 05 2009 65N1197 0AD00 0BP7 Motor assembly
198. iles and perform an NCK reset Save the boot files and perform an NCK reset Configuration Manual 05 2009 6SN1197 OAD00 OBP7 179 Commissioning 9 2 Procedure Distance coded measuring system see also the incremental measuring system This measuring system is supported by the SIMODRIVE 611D as of FDD 6 07 07 For earlier software releases multiple zero marks must be selected on an incremental basis Note For non Siemens motors a rotor position identification routine to determine the commutation angle offset cannot be guaranteed Depending on the motor design the following may be used for both measuring systems e The process based on saturation e The process based on motion e Foran absolute measuring system determination of the commutation angle offset by measurement At the end of commissioning the commutation angle offset must be measured in order to check it 8 Check and set the rotor position identification 180 To check the rotor position identification you can use a test function to determine the difference between the calculated rotor position angle and that actually used by the closed loop control Proceed as follows e Start the test function several times and calculate the difference Start Set MD 1736 rotor position identification test to 1 Difference MD 1737 rotor position identification difference sthe spread of the measured values lower than 10 electrical degrees No I
199. indicates that minor personal injury can result if proper precautions are not taken CAUTION without a safety alert symbol indicates that property damage can result if proper precautions are not taken NOTICE indicates that an unintended result or situation can occur if the corresponding information is not taken into account If more than one degree of danger is present the warning notice representing the highest degree of danger will be used A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property damage Qualified Personnel The product system described in this documentation may be operated only by personnel qualified for the specific task in accordance with the relevant documentation for the specific task in particular its warning notices and safety instructions Qualified personnel are those who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper use of Siemens products Trademarks Note the following WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation If products and components from other manufacturers are used these must be recommended or approved by Siemens Proper transport storage installation assembly commissioning operation and maintenance are r
200. ing documentation individually on the basis of Siemens content with the My Documentation Manager see http www siemens com mdm The My Documentation Manager offers you a range of features for creating your own machine documentation e Training and FAQs Information on the range of training courses and FAQs frequently asked questions are available via the page navigation This manual is aimed at planning project and design engineers as well as electricians fitters and service personnel This configuration manual enables the target group to comply with the rules and guidelines that apply when torque motors are configured It helps you select products and functions This documentation describes the functionality of the standard version Extensions or changes made by the machine manufacturer are documented by the machine manufacturer Other functions not described in this documentation might be able to be executed in the drive system This does not however represent an obligation to supply such functions with a new delivery or when servicing For reasons of clarity this documentation does not contain all the detailed information about all types of the product and cannot cover every conceivable case of installation operation or maintenance 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 OAD00 OBP7 5 Preface Technical Support If you have any technical questions please contact our hotline
201. ipui SBE 00E 1 0 BH 592 BH 592 ZL uidep xez 9 jeyus ue 2 Jo jeixe jeuondo yoo q uonoeuuo ZL uidep 2 9IN 381 SBE xez 9 8H S 1FW6150 xxB active component lengths 10 and 15 Figure 15 6 1FW6 Built in torque motors 307 Configuration Manual 05 2009 6SN1197 0AD00 0BP7 Installation drawings Dimension drawings 15 3 Installation drawings Dimension drawings OL 072 xxM0 029XX 09L9MAl OL 072 XAL 029XX 09L9MALl OL 09 XX48 0ZEXX 09L9MAL OL 09 XXIG 0ZIXX 09L9MAL 09 022 xxMO SLIXX 0O9L9MAL 09 0 XAL SLIXX 09L9MAL 09 OL XX48 GLEXX O9LOMAL O9L OL XXOIG GLIXX 09L9MAL 09 OL XXP7 GLEXX O9LOMAL oy 1 15 1 84 IN ujBue 10305 Jojow enbJo OLL 04 XXdZ 01L EXX 09LOMAL OLL 09L XX48 01 9XX 09L9M4 OLL 09L XXOIG 0LEXX 09LYMAL OLL 09L XXFZ OLEXX 09LYMAL OLL 09 XXFL OLERX 09LYMAL 08 OEL XX38 08XX 09 9M4l 08 OEL XX9DG ZOEXX O9LOMAL 08 OEL XXf2 208XX 09 9M43l 08 OEL XXFL LOIXX 09L9MAL 09 OLL XXDG GOEXX O9LIMAL 09 OLL xxfZ 909XX 09 9M4 L 09 OLL XXPL GOEXX 09LOMAL oy 1 IS 1 84 IN u16ue 103215 Jo ow enbJo 8 udep 8 J8Jooo uoisi28Jd 19 009 k uonisod Bununoui _ Jo
202. is replaced make sure that the commutation setting is correct The procedures involved here must only be carried out by trained personnel Note To ensure a high control loop dynamic response high kv factor rapid overshoot free positioning and smooth running measuring systems that emit a minimum of approx 10 000 pulses revolution are recommended Note To protect against contamination the housing for the encoder on the axes construction of the built in torque motor must fulfill degree of protection IP54 to EN 60529 The permissible mechanical speed and limit frequency of the encoder and Control Unit must be taken into account Refer to the appropriate documentation issued by the manufacturer when configuring installing and adjusting the encoder Note The encoder pulse numbers must be able to be divided by 10 or 16 in order to be able to use the zero mark monitoring function of the drive system 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 0AD00 0BP7 109 System integration 7 2 Encoders Good encoder arrangement Hydraulic distributor Rotary table EC Bearing N Stator a 7 N FEN HET Pr 21111111 IN M Rotor j IT VITITITTITTI Hy Encoder LL Small distance between the motor and motor encoder Motor encoder securely attached
203. ise if the torque motor is connected in phase sequence U V W Also refer to Direction of rotation in Chapter Technical features 8 2 2 Signal connection No direct connection of the temperature monitoring circuits The temperature monitoring circuits represent a risk of electrical shock A direct connection of the temperature monitoring circuits Temp F and Temp S at the encoder connectors X411 X412 of the SIMODRIVE control module does not satisfy the regulations for protective separation in accordance with EN 61800 5 1 A connection of the temperature monitoring circuits Temp F and Temp S at the encoder connectors X411 X412 of the SIMODRIVE control module is therefore not permitted without the use of a suitable protection module e g SME9x Temperature sensor connection via SME9x A connector is used to connect the signal cable to the SME9x Sensor Module External whose output is connected at the converter For more information see the system integration images contained in the chapter titled System requirements as well as the connection overview below 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 0AD00 0BP7 145 Interfaces 8 2 Electrical connections It is no longer necessary to use the thermistor motor protection device 3RN1013 1GW10 to connect the PTC sensors and the external measuring device to evaluate the KTY 84 sensor Built in torque motor 1FW6 gy PTC 150
204. ith an absolute measuring system e g RCN 727 from Heidenhain The procedure can be applied for vertical and horizontal axes whose load cannot be reduced in an uncontrolled manner when the machine is disconnected from the power supply In this case the axes must be able to be freely moved and not be braked static friction lt 10 of the rated motor torque In the worst case scenario the rotor can move in the range of 5 degrees when this procedure is used WARNING For inclined and horizontal axes the load may be reduced in an uncontrolled manner if the center of gravity is outside the rotary axes when the system is disconnected from the power supply At certain times the axes angle cannot be monitored Inductance based technique The inductance based technique of the drive system SIMODRIVE 611 digital can be used from software release VSA 05 01 10 of the drive system SIMODRIVE 611 universal from software release 5 1 and for the new control modules from VSA 2 06 xx xx This technique does not require the rotor to move which means that it can also be used for axes that are locked e g using a brake Axes that are not locked can rotate however Depending on the actual mechanical design this technique can result in a higher noise level when the axes is powered up during the identification routine Note The inductance based technique requires fine synchronization for precise operation i e either a m
205. l constants Torque constant at 20 C Voltage constant Motor constant at 20 C Thermal time constant No of pole pairs Cogging torque Stator mass Rotor mass 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 OAD00 OBP7 Symbol Uzk TvonRL TN MN IN NMAX MN Imax NMAX MMAX NMAX 0 Unit kW l min bar Unit C C Nm rpm kW Nm kW rpm rpm Nm A Nm A Nm A V 1000 min Nm W 95 S Nm kg kg 14 2 Data sheets and diagrams xxB15 2Jxx 0 536 3 6 2 1 1 4 15 2 600 35 130 1120 88 360 6 67 2150 190 69 5 220 500 1400 110 990 TT 12 8 771 8 17 6 180 35 70 9 25 5 15 56 0 54 3 6 2 2 1 4 xxB 15 0Wxx 600 35 130 961 100 560 6 84 2150 280 92 8 320 720 1400 160 990 110 8 94 540 3 17 3 180 35 70 9 25 5 15 8 0 554 3 6 2 2 1 4 241 Technical data and characteristics 14 2 Data sheets and diagrams Technical data 1FW6160 Rotor moment of inertia Phase resistance of winding at 20 C Phase inductance of winding Data for main motor cooler Maximum dissipated thermal power Recommended minimum volume flow Temperature increase of the coolant Pressure drop Data for precision motor cooler Maximum dissipated thermal power Recommended minimum volume flow Temperature increase of the coolant Pressure d
206. l forces in N between the stator and rotor during installation 1FW609 1FW613 1FW615 1FW616 1FW619 1FW623 1FW629 Axial forces in 80 120 150 210 250 300 450 N NOTICE The attractive forces between the stator and rotor are approximately four to five times greater when the rotor is about to be inserted in the stator Requirements of the installation device The installation device is designed to ensure that the stator and rotor are aligned centrically during the entire installation procedure The active axial forces must be taken into account during installation The installation device must be adapted by the customer in line with the machine construction It must be sufficiently rigid so that it is not warped by the strong attractive forces between the stator and rotor Radial forces must be taken into account when the installation device is dimensioned The installation device must not have any loose parts WARNING The stator and rotor must not come into contact with each other during centering and installation The stator and rotor cannot be separated The motor can no longer be used This is why an installation device must be used 1FW6 Built in torque motors 84 Configuration Manual 05 2009 6SN1197 0AD00 0BP7 Motor assembly Mounting system 6 1 Motor assembly The following must be taken into account when the torque motor is mounted Only use new
207. l recycling process in compliance with national and local regulations 13 2 1 Guidelines for disposal DANGER Death serious bodily injury and or property damage may result from improper disposal of direct drives or their components especially components with permanent magnets Direct drives or their components must be disposed of properly Main constituents of a proper disposal procedure e Complete demagnetization of the components that contain permanent magnets e Components that are to be recycled should be separated into Electronics scrap e g encoder electronics sensor modules Electrical scrap e g laminated cores motor windings cables Iron to be recycled Aluminum Insulating materials e No mixing with solvents cold cleaning agents or remains of paint for example 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 0AD00 0BP7 195 Environmental compatibility 13 2 Disposal 13 2 2 Disposing of 1FW6 rotors Disposing of and demagnetizing 1FW6 rotors The magnetized rotors must be subject to a special thermal disposal procedure so that they do not pose any risk during or after disposal For this reason they must be disposed of by a specialist disposal company Once the motor has been dismantled the rotors must be packaged individually in the undamaged original packaging in accordance with the relevant guidelines Due to the strong magnetic fields unpacked rotors can cause p
208. lectrical separation to EN 61800 5 1 must be taken into account 6 1 4 Checking the work carried out Checking the installation work Once installation has been carried out make sure that the rotor can move without hindrance Before doing so remove all tools and objects from the area of the rotor and air gap AXDANGER Electrical shock hazard Before the motor is rotated the power connections must be properly connected and insulated e The mounted rotary axes must always be able to move without hindrance Examples of axes that cannot necessarily be checked by hand Large axes with a high friction torque Blocking in a current free state Uneven weight forces Risk if axes moves in an uncontrolled manner Take care when removing a block or releasing a brake when the motor when is disconnected from the power supply and in an uncontrolled state e All supply cables must be routed and secured in such a way that they cannot be bent damaged or pressed against rotating parts e Coolant supply ducts must be easily accessible and the coolant must be allowed to flow freely 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 OAD00 OBP7 93 Motor assembly 6 1 Motor assembly 6 1 5 94 Installation examples Note The examples provided below are not necessarily complete nor are they suitable for all applications Note that the rotor and stator are secured on one side on
209. leeve 1FW6150 0NBxx xxxx Tangential Sleeve 1FW6160 OWBxx xxxx Axial Sleeve 1FW6160 0VBxx xxxx Radial outward Sleeve 1FW6160 0TBxx xxxx Tangential Sleeve 1FW6190 OWBxx xxxx Axial Sleeve 1FW6190 OVBxx xxxx Radial outward Sleeve 1FW6190 0TB xx xxxx Tangential Sleeve 1FW6230 0WBxx Xxxx Axial Sleeve 1FW6230 0VBxx xxxx Radial outward Sleeve 1FW6230 0TB x xxxx Tangential Sleeve 1FW6290 0WBxx Xxxx Axial Sleeve 1FW6290 0VBxx xxxx Radial outward Sleeve 1FW6290 0TB xx xxxx Tangential Sleeve 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 OAD00 OBP7 115 Interfaces 8 1 Overview Dimensions of the electrical connections Signal cable 2xPTC 1xKTY 84 Power cable U V W PE Stator The diameter of the power cable depends All dimensions in mm on the winding variant Figure 8 1 Electrical connection axial with sleeve for 1F W609 1FW6 Built in torque motors 116 Configuration Manual 05 2009 65N1197 0AD00 0BP7 Interfaces 8 7 Overview Signal cable 2xPTC 1xKTY 84 Power cable U V W Terminal block Stator The diameter of the power cable depends on the winding variant Figure 8 2 Electrical connection radial outward with sleeve for 1F W609 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 OAD00 OBP7 117 Interfaces 8 1 Overview Stator The diameter of the power cable
210. ler MC and PC Pressure drops over volume flow rate 4 000 16 00 3 500 14 00 g 3 000 12 00 2 500 S 1000 3 5 2 000 3 8 00 2 1 500 6 00 5 1 000 4 00 and PC in parallel a Single MC 500 2 00 Single PC 0 0 00 0 20 40 60 80 100 120 140 160 0 10 20 30 40 50 60 Speed n in rpm V in l min 1FW6 Built in torque motors 300 Configuration Manual 05 2009 6SN1197 0AD00 0BP7 Installation drawings Dimension drawings 1 5 15 1 Installation conditions for motors with cooling jacket Design information for installation hole and O ring e Provide insertion inclines Minimum length Z at 15 3 mm at 20 2 mm edges rounded and polished Debur and round inside holes cooling water connections e Surface quality of the opposite sealing surfaces Rmax 16 um Rz lt 10 um Ra lt 1 6 um e Note the installation hole fit H8 If the play is too great the O ring does not provide sufficient sealing or the permissible gap is too large Rounded and polished Deburred and rounded Figure 15 1 Design information for installation hole and O ring 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 0AD00 0BP7 301 Installation drawings Dimension drawings 15 2 Explanation of installation drawings 15 2 Explanation of installation drawings Installation dimensions The following design related dimensions must be taken into account
211. ly above the exit point of the electrical cable outlets on 1FW615 torque motors N E Inlet Water cooling __ Outlet un N Customer housing 7 Outgoing feeder position Stator All dimensions in mm ED Locating hole rotor Figure 8 32 Cooler connection for 1FW609 and 1FW613 example 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 OAD00 OBP7 151 Interfaces 6 3 Cooler connection Customer housing Outgoing feeder exit point Ya Outlet Water cooling w NC Inlet All dimensions in mm Locating hole rotor Figure 8 33 Cooler connection for 1FW615 example Cooler connection for motors with integrated cooling For built in torque motors with integrated cooling no alterations need to be made on the machine construction for connecting the cooler Precision and main coolers can be connected directly via fittings 1 8 pipe thread DIN 2999 whereby each cooling circuit can be supplied and switched separately Note In a series connection the coolant must flow through the precision cooler first and then the main cooler Suitable connectors are required for connecting the hoses The connectors can generally be installed using standard tools A cooling connection adapter is available for connecting precision and main coolers in parallel in a single heat exchanger unit This need
212. m speed at maximum torque No load speed 0 Torque 1 rpm Current at Mo 1 rpm lo Thermal static torque Mo Thermal stall current lo Physical constants Torque constant at 20 C 20 Voltage constant Motor constant at 20 C 20 Thermal time constant TH No of pole pairs p Cogging torque Mcoc Stator mass ms Rotor mass m Rotor moment of inertia JL Phase resistance of winding at 20 C Rs tr 20 Phase inductance of winding Lstr Data main motor cooler Maximum dissipated thermal power Recommended minimum volume flow rate VHMIN Temperature increase of the coolant ATH Pressure drop Apu 210 Unit C C Nm rpm kW Nm kW rpm rpm Nm A Nm A Nm A V 1000 min Nm W 05 5 Nm kg kg 10 2 kgm Q mH kW l min bar 15 1 600 35 130 338 15 150 4 87 537 26 17 1 78 290 357 16 252 11 22 5 1359 5 3 60 22 3 6 19 5 7 7 4 65 4 3 17 7 4 05 8 3 0 6 15 2 600 35 130 319 23 310 4 96 537 43 24 1 200 470 357 26 252 18 13 7 831 3 5 25 60 22 3 6 19 5 7 7 4 65 1 64 6 6 4 13 8 5 0 6 1FW6 Built in torque motors Configuration Manual 05 2009 65N1197 0AD00 0BP7 Technical data and characteristics 74 2 Data sheets and diagrams Characteristics for 1FW6090 xxx15 xxxx
213. mantling work When dismantling the motor refer to the notes provided in Procedure for installing the motor WARN ING Sharp edges can cause cuts and falling objects can injure feet Always wear work gloves and safety shoes 1FW6 Built in torque motors Configuration Manual 05 2009 65N1197 0AD00 0BP7 Maintenance and repairs 11 2 Safety guidelines for high voltage test 11 2 Safety guidelines for high voltage test Guidelines for inspecting the insulation resistance high voltage test WARNING An insulation resistance inspection under high voltage conditions can damage the motor insulation If insulation resistance inspections need to be carried out on a machine plant with direct drives or directly on the motors e g installation inspection preventative maintenance troubleshooting only inspection devices that comply with EN 61557 1 EN 61557 2 and EN 61010 1 or the relevant IEC standards can be used The inspection may only be carried out with a maximum direct voltage of 1000 V for a maximum time of 60 s The test voltage should be measured with respect to ground or the motor enclosure If a higher DC or AC voltage is necessary for the purposes of inspecting the machine system you must arrange the inspection with your local Siemens office Please follow the operating instructions for the test device Inspections of the insulation resistance on individual motors must always b
214. motors Configuration Manual 05 2009 6SN1197 OAD00 OBP7 V in l min 239 Technical data and characteristics 14 2 Data sheets and diagrams Data sheet 1FW6160 xxB15 xxxx Table 14 18 1FW6160 xxB15 2Jxx 1FW6160 xxB15 5Gxx 1FW6160 xxB15 8F xx Technical data 1FW6160 Boundary conditions DC link voltages Water cooling inlet temperature Rated temperature of winding Rated data Rated torque Rated current Maximum speed at rated torque Rated power dissipation Limit data Maximum torque Maximum current Electric power of motor at Mmax Maximum speed at maximum torque No load speed Torque at n 1 rpm Current at Mo and n 1 rpm Thermal static torque Thermal stall current Physical constants Torque constant at 20 C Voltage constant Motor constant at 20 C Thermal time constant No of pole pairs Cogging torque Stator mass Rotor mass Rotor moment of inertia Phase resistance of winding at 20 C Phase inductance of winding Data for main motor cooler Maximum dissipated thermal power Recommended minimum volume flow Temperature increase of the coolant Pressure drop 240 Symbol Uzk TvonL TN Mmax Imax 0 Rstr 20 LsrR Qu Max VHMIN ATH Unit C C Nm rpm kW Nm kW rpm rpm Nm A Nm A Nm A V 1000 min Nm W 05 5 Nm kg kg 10 2 kgm Q mH kW l min bar 15 2
215. mperature shutdown circuits consisting of PTC thermistor detectors PTC elements are provided for monitoring the motor winding e 1xPTC 130 C element per phase winding U V and W i e switching threshold at 130 C and e 1x PTC 150 C element per phase winding U V and W i e switching threshold at 150 C The PTC elements of the two temperature shutdown circuits are each connected in series with a triplet The characteristics of the PTC elements comply with DIN VDE 0660 Part 303 DIN 44081 and DIN 44082 also refer to the subsequent table The cable connection is also monitored with PTCs 80 C on the housing A PTC 80 C is connected to the PTC 130 C triplet and a PTC 80 C is connected to the PTC 150 C triplet in series Function Each PTC element has a quasi switching characteristic i e in the vicinity of the rated response temperature switching threshold the resistance changes suddenly step function As a result of the low thermal capacity and the good thermal contact between the PTC element and the motor winding the sensors and therefore also the system quickly respond to inadmissibly high stator temperatures 1FW6 Built in torque motors Configuration Manual 05 2009 65N1197 0AD00 0BP7 Motor components of the built in motor and options 3 2 Thermal motor protection Table 3 2 Technical data for the PTC thermistor triplet PTC triplet Name Description Type PTC triplet acc
216. ms Technical data 1FW6230 Rotor moment of inertia Phase resistance of winding at 20 C Phase inductance of winding Data for main motor cooler Maximum dissipated thermal power Recommended minimum volume flow Temperature increase of the coolant Pressure drop Data for precision motor cooler Maximum dissipated thermal power Recommended minimum volume flow Temperature increase of the coolant Pressure drop Symbol JL Rstr 20 LsrR Qu Max VHMIN ATH ApH QP max VP MIN ATP ApH Parallel connection of main and precision motor cooler 288 Unit 10 kgm mH kW l min bar kW l min bar xxB20 OWxx 228 0 116 1 4 8 02 13 8 9 3 4 0 865 5 1 2 4 3 4 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 OAD00 OBP7 Technical data and characteristics Characteristics for 1FW6230 xxx20 xxxx 1FW6230 xxB20 5Gxx Torque over speed 6 000 Ux U ZK 5 000 4 000 3 000 Torque M in Nm 2 000 1 000 100 40 60 80 120 Speed n in rpm 1FW6230 xxB20 2Pxx Torque over speed 100 150 6 000 Ux 1 Us 648 V 460 V 600 V 425 V 540 V 380 V 5 000 4 000 3 000 Torque M in Nm 2 000 1 000 0 50 200 250 Speed rpm Short circuit braking torque over speed 1 800 1 600 1 400 1 2
217. n 2 4 2 Standard 1FW6 built in torque motors 1FW6 x0 0x B xx xx x2 Direct driven hollow shaft motor as three phase synchronous motor Frame size external diameter of stator 09 230 mm 13 310 mm 15 385 mm 16 440 mm 19 502 mm 23 576 mm 29 730 mm Built in motor pre assembled Component position of the interfaces Cooling jacket and axial cable outlet Cooling jacket and radial cable outlet to the outside Cooling jacket and tangential cable outlet Integrated cooling and axial cable outlet Integrated cooling and radial cable outlet to the outside Integrated cooling and tangential cable outlet P Q N W V T Length of active part in cm 50 mm 70 mm 100 mm 110 mm 150 mm 200 mm Current demand note on converter OF SIMODRIVE power module digital universal 5 A 10 A OK SIMODRIVE power module digital universal 9 A 18 A 1J SIMODRIVE power module digital universal 18 A 36 A 2 SIMODRIVE power module digital universal 28 A 56 A 4C SIMODRIVE power module digital universal 42 A 64 A 4F SIMODRIVE power module digital universal 42 A 64 A or 56 A 112 A 5G SIMODRIVE power module digital universal 56 A 112 A SIMODRIVE power module digital universal 70 A 140 A 8F SIMODRIVE power module digital universal 70 A 140 A OL SIMODRIVE power module digital universal 100 A 100 A or 140 A 210 A 2P SIMODRIVE power module digital universal 140 A 210 A Connection ty
218. n cooler MC and PC Pressure drops over volume flow rate MC and PC in parallel Single MC Single PC 0 2 4 6 8 10 12 14 16 18 V in l min 1FW6 Built in torque motors Configuration Manual 05 2009 65N1197 0AD00 0BP7 Technical data and characteristics Data sheet 1FW6230 xxB07 xxxx 74 2 Data sheets and diagrams Table 14 32 1FW6230 xxB07 1Jxx 1FW6230 xxB07 2Jxx 1FW6230 xxB07 5Gxx Technical data 1FW6230 Boundary conditions DC link voltages Water cooling inlet temperature Rated temperature of winding Rated data Rated torque Rated current Maximum speed at rated torque Rated power dissipation Limit data Maximum torque Maximum current Electric power of motor at Mmax Maximum speed at maximum torque No load speed Torque at n 1 rpm Current at Mo and n 1 rpm Thermal static torque Thermal stall current Physical constants Torque constant at 20 C Voltage constant Motor constant at 20 C Thermal time constant No of pole pairs Cogging torque Stator mass Rotor mass Rotor moment of inertia Phase resistance of winding at 20 C Phase inductance of winding Data for main motor cooler Maximum dissipated thermal power Recommended minimum volume flow Temperature increase of the coolant Pressure drop 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 OAD00 OBP7 Symbol Uzk TVoRL TN Mn In NMAX MN
219. n identification with an absolute measuring system 9 Rotate the axis and check that it is functioning correctly Does the axis rotate with a positive speed setpoint in the required direction e Change MD 32100 direction of rotation Is the angle of rotation OK specification 10 gt angle 10 10 Set or carry out referencing adjustment Incremental measuring system Referencing see Commissioning Manual 840D 611D chapter titled Axis reference point approach e Absolute measuring system Adjustment see Commissioning Manual 840D 611D chapter titled Assigning parameters for absolute measuring systems EnDat interface Set the software limit switches see Commissioning Manual 840D 611D chapter titled Axis monitoring under keyword Monitoring positions using software limit switches 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 0AD00 0BP7 181 Commissioning 9 2 Procedure 11 Optimize the axis controller settings Note Automatic controller settings for torque motors do not provide adequate results as the measuring system mounting plays a significant role in the closed loop control characteristics e Current and speed controllers see Commissioning Manual 840D 611D chapter titled Drive optimization e Position controllers see Commissioning Manual 840D 611D chapter titled Drive optimization 9 2 3 Commissioning motors connected in parallel Commissioning procedur
220. n in rpm 200 250 300 350 1FW6 Built in torque motors Configuration Manual 05 2009 6S5N1197 0AD00 0BP7 Technical data and characteristics Short circuit braking torque over speed 1 400 1 200 1 000 800 600 400 Braking torque M in Nm 200 0 10 20 30 40 50 60 70 80 Speed n in rpm 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 OAD00 OBP7 90 Ap in bar 14 00 12 00 10 00 14 2 Data sheets and diagrams Main cooler and precision cooler MC and PC Pressure losses over volume flow rate MC individually PC individually MC and PC in parallel 0 5 10 15 20 25 30 35 V in l min 40 285 Technical data and characteristics 14 2 Data sheets and diagrams Data sheet 1FW6230 xxB20 xxxx Table 14 38 1FW6230 xxB20 5Gxx 1FW6230 xxB20 8Fxx 1FW6230 xxB20 2Pxx Technical data 1FW6230 Boundary conditions DC link voltages Water cooling inlet temperature Rated temperature of winding Rated data Rated torque Rated current Maximum speed at rated torque Rated power dissipation Limit data Maximum torque Maximum current Electric power of motor at Mmax Maximum speed at maximum torque No load speed Torque at n 1 rpm Current at Mo and n 7 1 rpm Thermal static torque Thermal stall current Physical constants Torque constant at 20 C Voltage constant Motor constant at 20 C Thermal time constant No of
221. n torque motors Configuration Manual 05 2009 6SN1197 0AD00 0BP7 261 Technical data and characteristics 14 2 Data sheets and diagrams Technical data 1FW6190 Data for precision motor cooler Maximum dissipated thermal power Recommended minimum volume flow Temperature increase of the coolant Pressure drop Symbol VP MIN ATP ApH Parallel connection of main and precision motor cooler Table 14 28 1FW6190 xxB15 2Pxx 1FW6190 xxB15 OWxx Technical data 1FW6190 Boundary conditions DC link voltages Water cooling inlet temperature Rated temperature of winding Rated data Rated torque Rated current Maximum speed at rated torque Rated power dissipation Limit data Maximum torque Maximum current Electric power of motor at Mmax Maximum speed at maximum torque No load speed Torque at n 1 rpm Current at Mo and n 7 1 rpm Thermal static torque Thermal stall current Physical constants Torque constant at 20 C Voltage constant Motor constant at 20 C Thermal time constant No of pole pairs Cogging torque Stator mass Rotor mass 262 Symbol Uzk TvonL TN Mmax Imax PEL MAX NMAX MMAX NMAX 0 Unit kW l min bar Unit C C Nm rpm kW Nm kW rpm rpm Nm A Nm A Nm A V 1000 min Nm W 95 S Nm kg kg xxB15 2Jxx 0 659 3 2 1 4 xxB 15 2Pxx 600 35 130 1670 99 270 8 21 2970 210 75 8 160 390
222. ncrease MD 1019 e g by 1096 and repeat the measurements If the values are OK after having repeated the measurements then the commutation angle offset can be re determined as follows e Foran incremental measuring system 8 Incremental one or more zero marks with output cam or distance coded reference marks as of FDD 06 07 07 as Point 7 Determine the commutation angle offset b Incremental no zero mark or several zero marks Press Save boot file and NCK reset e Foran absolute measuring system Switch off the drive NCK reset With pulse or controller enable deactivated Set MD 1017 to 1 switch on the drive Activate pulse and controller enables gt The angular offset is entered in MD 1016 automatically gt Alarm 300799 is output gt Save boot file perform an reset 1FW6 Built in torque motors Configuration Manual 05 2009 65N1197 0AD00 0BP7 Commissioning 9 2 Procedure Example for rotor position identification see screenshot below 3 PF DIR JUG Hel x AMPF Program aborted TUT 700068 9900 El renchrongus mobo DHA SHH n CTEL MO SPEEDCTRL CYCLE TIME MONITOR _ TIME m NODE ENABLE PEMSD MUDE ENABLE a COMMUTATION_ANGLE_OFFSET LEM AERA PUSSSISTAHCE ce di ean obtained via d 3B Gunmal deed usd Drive Figure 9 10 Result of rotor positio
223. nductor Warning signs may also be required on the PDS You can find more detailed information in the standard EN 61800 5 1 Protective measures against residual voltages There is a shock hazard danger due to the residual voltages at the motor terminals When the power supply voltage is switched out active parts of the motor can have a charge of more than 60 UC In addition at open circuit cable ends e g when a connector is withdrawn even after the power has been disconnected a voltage or more than 60 V can be present for 1 s This is the reason that you must apply the appropriate measures to provide protection against residual voltages 1 6 Attaching warning signs All danger areas must be identified by well visible warning and prohibiting signs pictograms in the immediate vicinity of the danger The associated texts must be available in the language of the country in which the product is used 1FW6 Built in torque motors 20 Configuration Manual 05 2009 6SN1197 OAD00 OBP7 General safety guidelines 1 7 Pictograms supplied for 1FW6 1 7 Pictograms supplied for 1FW6 To indicate dangers the following durable adhesive stickers are supplied Table 1 1 Warning signs to BGV A8 DIN 4844 2 and what they indicate Sign Meaning Warning strong magnetic field D W013 Sign Meaning Warning hand injuries D W027 gt gt Pb Warning hazardous electric voltage D WO008
224. nfiguration Manual 05 2009 65N1197 0AD00 0BP7 Technical data and characteristics Technical data 1FW6160 Rotor moment of inertia Phase resistance of winding at 20 C Phase inductance of winding Data for main motor cooler Maximum dissipated thermal power Recommended minimum volume flow Temperature increase of the coolant Pressure drop Data for precision motor cooler Maximum dissipated thermal power Recommended minimum volume flow Temperature increase of the coolant Pressure drop Symbol JL 20 LsrR Qu MAx VHMIN ATH ApH QP max VP MIN ATp Parallel connection of main and precision motor cooler 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 OAD00 OBP7 Unit 10 kgm mH kW l min bar kW l min K bar 74 2 Data sheets and diagrams xxB10 8Fxx xxB10 2Pxx 36 36 0 182 0 0906 1 8 0 9 3 68 3 59 6 4 6 4 8 3 8 1 0 8 0 8 0 397 0 387 2 5 2 5 2 3 2 2 0 8 0 8 237 Technical data and characteristics 14 2 Data sheets and diagrams Characteristics for 1FW6160 xxx10 xxxx 1 600 1 400 1 200 1 000 800 Torque M in Nm 600 400 200 1 600 1 400 1 200 1 000 800 Torque M in Nm 600 400 200 1 600 1 400 1 200 1 000 800 600 Torque M in Nm 400 200 0 238 1FW6160 xxB10 1Jxx Torque over speed 0 20 40 60 80 100 120 140 Speed n in rpm
225. ngle spindle and multi spindle machines e Dynamic tool magazines e Rotating spindles in milling machines e Roller and cylinder drives e Infeed and handling axes WARNING The motors cannot be operated directly on the supply system but may only be operated with a suitable drive system Note Note that when 1FW6 direct motors torque motors are used in fork heads for machine tools or robots a license for US patent US5584621 and the associated international patent protection may be required 2 2 Technical features Note The values specified in the following table only apply in conjunction with the system prerequisites described in System integration 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 OAD00 OBP7 25 Description of the motor 2 2 Technical features Table 2 1 Standardversion of the 1FW6 torque motor Technical feature Version Motor type Synchronous motor with permanent magnet rotor multi pole no of rotor poles 44 to 98 Design Individual components stator rotor Degree of protection to EN 60034 5 and EN 60529 Motor IP23 The final degree of protection minimum degree of protection IP54 of the built in motor must be realized by the machine manufacturer Cooling method Water cooling Jacket cooling size 1F W609 1FW613 1F W615 Integrated cooling size 1F W616 1FW619 1F W623 1F W629 Pressure in the cooling circui
226. ns office 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 OAD00 OBP7 15 General safety guidelines 1 3 Use for the intended purpose 1 3 Use for the intended purpose There is a risk of death serious personal injury and or serious material damage when direct drives or their components are used for a purpose for which they were not intended The motors are designed for industrial or commercial machines It is prohibited to use them in areas where there is a risk of explosion Ex zone unless they are designed expressly for this purpose observe the separately enclosed additional instructions where applicable If increased demands e g touch protection are made in special cases for use in non commercial systems these conditions must be ensured on the machine side during installation Direct drives and their components may only be used for the applications specified by the manufacturer Please contact your Siemens branch responsible if you have any questions on this matter The motors must be protected from dirt and contact with aggressive substances Special versions and design variants whose specifications vary from the motors described herein are subject to consultation with your Siemens branch The motors are designed for an ambient temperature range of 5 C to 40 C Any alternative requirements specified on the rating plate must be noted The on site conditions must comply with the rating plate
227. nts placed on the cooling medium The cooling medium must be pre cleaned or filtered in order to prevent the cooling circuit from becoming blocked The formation of ice is not permitted Note The maximum permissible size for particles in the cooling medium is 100 um 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 OAD00 OBP7 53 Motor components of the built in motor and options 3 3 Cooling Requirements placed on the water The water used as the basis of the cooling medium must fulfill the following minimum requirements e Concentration of chloride lt 100 mg l e Concentration of sulfate c lt 100 mg l e 6 5 lt pH value lt 9 5 Please check further requirements with the manufacturer of the anti corrosion agent Requirements placed on the anti corrosion agent The anti corrosion agent must fulfill the following requirements e The basis is ethylene glycol also called ethanediol e The water and anti corrosion agent do not segregate e The freezing point of the water used is reduced to at least 5 C e The anti corrosion agent used must be compatible with the fittings and cooling system hoses used as well as the materials of the motor cooler Check these requirements especially in regard to material compatibility with the cooling unit manufacturer and the manufacturer of the anti corrosion agent Suitable mixture e 25 30 ethylene glycol ethanediol e The water used contains a m
228. ny Communaut Europ enne European Community Digital to analog converter Deutsches Institut fur Normung German standards organization DRIVE CLiQ European Union Electromotive force Electromagnetic compatibility Europ ische Norm European standard European Economic Community Frequently asked questions High frequency damping Hardware International Air Transport Association International Electrotechnical Commission Incremental angular position measuring system incremental encoder International Protection Proportional gain Temperature sensor with progressive almost linear characteristic Maschinenlesbare Fabrikatebezeichnung order designation Line infeed Numerical control Numerical control kernel NC kernel with block preparation travel range etc Protective earth Protective extra low voltage Power drive system Concentration of hydrogen ions in a liquid Programmable logic controller Temperature sensor with positive temperature coefficients and quasi switching characteristic Rotor position identification pole position identification procedure for determining the commutation angle offset Continuous operation mode Short time operation mode Intermittent operation mode Sensor Module External 1FW6 Built in torque motors Configuration Manual 05 2009 65N1197 0AD00 0BP7 Appendix A 3 List of abbreviations SW Software Temp F Circuit for monitoring the temperature the motor winding Tem
229. of motor at Mmax Maximum speed at maximum torque No load speed Torque at n 1 rpm Current at Mo and n 7 1 rpm Thermal static torque Thermal stall current Physical constants Torque constant at 20 C Voltage constant Motor constant at 20 C Thermal time constant No of pole pairs Cogging torque Stator mass Rotor mass Rotor moment of inertia Phase resistance of winding at 20 C Phase inductance of winding Data for main motor cooler Maximum dissipated thermal power Recommended minimum volume flow Temperature increase of the coolant Pressure drop 252 Symbol Uzk TvonL TN Mmax Imax 0 Rstr 20 LsrR Qu Max VHMIN ATH Unit C C Nm rpm kW Nm kW rpm rpm Nm A Nm A Nm A V 1000 min Nm W 05 5 Nm kg kg 10 2 kgm Q mH kW l min bar xxB07 1Jxx 600 35 130 905 17 63 4 44 1390 31 18 2 33 130 941 18 666 12 54 1 3274 14 8 180 42 4 7 41 2 14 6 48 6 3 19 29 8 3 33 5 9 8 1 0 6 xxB07 2Jxx 600 35 130 879 25 110 4 44 1390 47 22 7 64 190 941 27 666 18 36 1 2182 14 8 180 42 4 7 41 2 14 6 48 6 1 42 13 2 3 33 5 9 8 1 0 6 xxB07 5Gxx 600 35 130 791 44 250 4 44 1390 95 35 4 150 380 941 54 666 37 18 1091 14 8 180 42 4 7 41 2 14 6 48 6 0 355 3 3 3 33 5 9 8 1 0 6 1FW6 Built in torque motors C
230. olant between the inlet and return 202 flow circuit of the precision cooler 1FW6 Built in torque motors Configuration Manual 05 2009 65N1197 0AD00 0BP7 Technical data and characteristics 14 1 Explanations of the formula abbreviations Speed torque diagram The circle on the torque axes shown in the following diagram represents The motors described are multi pin and have a sufficiently large thermal time constant This means that the torque Mo can be generated even at very low speeds The torque speed diagrams for the motors can be found in Technical data and characteristics M n MAX MAX Voltage limit characteristic M l n N N MAXMN n rev min TAX MMAX NMax MN Figure 14 5 Description of a torque speed diagram example 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 0AD00 0BP7 203 Technical data and characteristics 14 2 Data sheets and diagrams 14 2 Data sheets and diagrams 14 2 1 1FWEOIO XXXXX XXXX Data sheet 1FW6090 xxB05 xxxx Table 14 1 1FW6090 xxB05 0Fxx 1FW6090 xxB05 0Kxx Technical data Symbol 1FW6090 Boundary conditions DC link voltages Uzk Water cooling intake temperature TvorL Rated temperature of winding TN Rated data Rated torque Mn Rated current In Maximum speed at rated torque NMAX MN Rated power loss Limit data Maximum torque Maximum current Imax Electric power of motor at Mmax
231. on the values for the resistance and the minimum resistance change when warm Factor 4 must be used instead of factor 3 Note The PTC thermistors do not have a linear characteristic and are therefore not suitable to determine the instantaneous temperature The temperature sensor circuit comprises a temperature sensor KTY 84 For torque motors with integrated cooling there is a KTY 84 temperature sensor between two phase windings For torque motors with cooling jacket there is a KTY 84 temperature sensor in a phase winding Function The KTY 84 has a progressive characteristic that is approximately linear temperature resistance Like the PTC elements in the Temp S circuit it also has a low thermal capacity and good thermal contact with the motor winding Temp F is used to monitor the temperature WARNING It is not permissible to evaluate the Temp F to protect the motor The temperature is measured using Temp F only between two phase windings or in one phase winding If an overtemperature occurs in a phase winding that is not monitored then this cannot be immediately displayed or evaluated Further the Temp F has a slow characteristic and is not sufficient for fast tripping The individual phase windings have different current load levels and therefore different thermal loads if the motor is stationary or only slowly rotates but at the same time is generating a torque 1FW6 Built in
232. onfiguration Manual 05 2009 65N1197 0AD00 0BP7 Technical data and characteristics Technical data 1FW6190 Data for precision motor cooler Maximum dissipated thermal power Recommended minimum volume flow Temperature increase of the coolant Pressure drop Symbol VP MIN Parallel connection of main and precision motor cooler Table 14 24 1FW6190 xxB07 8Fxx Technical data 1FW6190 Boundary conditions DC link voltages Water cooling inlet temperature Rated temperature of winding Rated data Rated torque Rated current Maximum speed at rated torque Rated power dissipation Limit data Maximum torque Maximum current Electric power of motor at Mmax Maximum speed at maximum torque No load speed Torque at 1 rpm Current at Mo and n 1 rpm Thermal static torque Thermal stall current Physical constants Torque constant at 20 C Voltage constant Motor constant at 20 C Thermal time constant No of pole pairs Cogging torque Stator mass Rotor mass 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 OAD00 OBP7 Symbol Uzk TvonRL TN MN IN NMAX MN Imax NMAX MMAX NMAX 0 Unit kW l min bar Unit C C Nm rpm kW Nm kW rpm rpm Nm A Nm A Nm A V 1000 min Nm W 95 S Nm kg kg 14 2 Data sheets and diagrams 07 1 xxB07 2Jxx xxB07 5Gxx
233. onnel with pacemakers must maintain a distance of at least 500 mm from a rotor Humans have no sensory organs for picking up strong magnetic fields and have no experience with them as a rule Therefore the magnetic forces of attraction emanating from strong magnetic fields are often underestimated The magnetic forces of attraction may be several KN in the vicinity of the motor components containing permanent magnets within a distance of less than 100 mm Example Magnetic attractive forces are equivalent to a mass of several hundred kilos which can trap a part of the body hands fingers feet etc 1FW6 Built in torque motors 18 Configuration Manual 05 2009 6SN1197 OAD00 OBP7 General safety guidelines 1 4 Danger from strong magnetic fields Strong attractive forces on magnetizable materials lead to a great danger of crushing in the vicinity of components with permanent magnets distance less than 100 mm Do not underestimate the strength of the attractive forces Do not carry any objects made of magnetizable materials e g watches steel or iron tools and or permanent magnets close to the motor or close to a component with permanent magnets For the event of accidents when working with permanent magnets the following objects must be on hand to free clamped body parts hands fingers feet etc e ahammer about 3 kg made of solid non magnetizable material e two pointed wedges wedge angle approx 10 to 1
234. onstant at 20 C Voltage constant Motor constant at 20 C Thermal time constant No of pole pairs Cogging torque Stator mass Rotor mass Rotor moment of inertia Phase resistance of winding at 20 C Phase inductance of winding Data main motor cooler Maximum dissipated thermal power Recommended minimum volume flow rate Temperature increase of the coolant Pressure drop 224 Symbol Uzk TvonL TN Mmax Imax 0 Rstr 20 LsrR Qu Max VHMIN ATH Unit C C Nm rpm kW Nm kW rpm rpm Nm A Nm A Nm A V 1000 min Nm W 05 5 Nm kg kg 10 2 kgm Q mH kW l min bar 10 2 600 35 130 688 26 170 4 36 1420 66 36 2 76 260 720 27 509 19 26 4 1599 11 1 60 33 3 6 34 9 12 6 20 9 1 37 8 2 3 62 7 5 6 9 0 5 10 4 600 35 130 664 40 300 4 28 1420 100 47 3 150 420 720 44 509 30 16 5 999 1 11 1 60 33 3 6 34 9 12 6 20 9 0 526 3 2 3 56 7 5 6 8 0 5 1FW6 Built in torque motors Configuration Manual 05 2009 65N1197 0AD00 0BP7 Technical data and characteristics Characteristics for 1FW6150 xxx10 xxxx 1FW6150 xxB10 2Jxx Torque over speed 1 600 1 400 1 200 amax 1 000 800 Torque M in Nm 600 400 200 0 50 100 150 200 250 Speed n in rev min Short cir
235. oo Ficha rpeziimche MU RATED UUIVAL MA HATED YE X40 JERK ENABLE Saga N A JERK MOD p 170 JUG Hel MPF DIR ERFAHR X MPF Achse DHA SHH BiU re Figure 9 2 Minimum selection of axis machine data for torque motors 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 0AD00 0BP7 Commissioning 9 2 Procedure caution It is essential that the following checks are carried out before the pulse and controller enables are activated Make sure that the encoder parameters have been assigned correctly particularly if the speed actual value needs to be inverted Rotate the motor manually to check that the speed actual value has the correct sign and that the position actual value is incremented or decremented accordingly Please note that parameters also have to be assigned for the speed actual value inversion on the NCK side axis specific machine data MD 32110 ENC_FEEDBACK_POL 0 1 When initially testing the motion based process of rotor position identification you should reduce the current for safety reasons to 10 for example MD 1105 10 The current reduction does not have any effect on the process it only becomes active once identification is complete 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 OAD00 OBP7 171 Commissioning 9 2 Procedure 3 Sele
236. or use in fixed weather protected locations Table 2 2 Climatic ambient conditions Lower air temperature limit 5 C Upper air temperature limit 40 C deviates from 3K5 Lower relative humidity limit 5 Upper relative humidity limit 85 Rate of temperature fluctuations lt 0 5 K min Condensation Not permissible Formation of ice Not permissible Long term storage Class 1K3 and class 121 have a different upper relative humidity Transport Class 2K2 Fixed location Class 3K3 Storage transport and operation permissible only in locations that are fully protected against the weather in halls or rooms Table 2 3 Biological ambient conditions Long term storage Class 1B1 Transport Class 2B1 Fixed location Class 3B1 Table 2 4 Chemical ambient conditions Long term storage Class 1C1 Transport Class 2C1 Fixed location Class 3C2 Operating site in the immediate vicinity of industrial plants with chemical emissions Table 2 5 Mechanically active ambient conditions Long term storage Class 152 Transport Class 252 Fixed location Class 351 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 OAD00 OBP7 27 Description of the motor 2 2 Technical features Table 2 6 Mechanical ambient conditions Long term storage Class 1M2 Transport Class 2M2 Fixed location Class 3M3
237. or winding with integrated fan 1FW6 Built in torque motors 200 Configuration Manual 05 2009 6SN1197 OAD00 0BP7 Technical data and characteristics Data main motor cooler VH MIN ATH ATinK 74 1 Explanations of the formula abbreviations Maximum heat loss dissipated via the main cooler when the motor is utilized up to the rated torque Mn and at rated temperature Tn Recommended minimum volume flow rate in the main cooler to achieve the rated torque Mn The temperature increase of the coolant between the inlet and return flow circuit of the main cooler at operating point Qu max and VH m n can be estimated using the following formula max Ho LL ge Cp Average water density 1000 kg m Average specific thermal capacity of water cp 4 18 103 J kg Temperature deviation from intake temperature in K Volume flow in m s Cooling medium temperature increase at recommended minimum volume flow rate according to data sheet te V in l min Figure 14 2 Sample characteristic Temperature increase of the coolant between the inlet and return Apu 1FW6 Built in torque motors flow circuit of the main cooler Coolant pressure drop between the inlet and return flow circuit of the main cooler with volume flow VH min The main and precision coolers for motors with integrated cooling are connected in parallel The volume flow rates of the main and precision cooler
238. orque M in Nm 100 50 180 160 140 120 100 80 60 40 Braking torque M in Nm 20 Q 150 1FW6090 xxB10 0Kxx Torque over speed 0 50 100 150 200 250 Speed n in rev min Short circuit braking torque over speed 0 50 100 150 200 250 Speed in rev min 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 OAD00 OBP7 Torque M in Nm Ap in bar 400 350 300 250 200 9 150 100 50 0 1 8 1 6 1 4 1 2 1 0 0 8 0 6 0 4 0 2 0 0 14 2 Data sheets and diagrams 1FW6090 xxB10 1Jxx Torque over speed 0 50 100 150 200 250 300 350 400 450 500 Speed n in rev min Main cooler Pressure loss over volume flow rate 0 2 4 6 8 10 12 14 V in l min 209 Technical data and characteristics 14 2 Data sheets and diagrams Data sheet 1FW6090 xxB15 xxxx Table 14 4 1FW6090 xxB15 1Jxx 1FW6090 xxB15 2Jxx Technical data Symbol 1FW6090 Boundary conditions DC link voltages Uzk Water cooling inlet temperature TvorL Rated temperature of winding TN Rated data Rated torque Mn Rated current In Maximum speed at rated torque NMAX MN Rated power dissipation Limit data Maximum torque Maximum current Imax Electric power of motor at Mmax Maximu
239. ors Configuration Manual 05 2009 65N1197 0AD00 0BP7 Configuring the motor 5 3 Short time duty 52 and intermittent duty 53 Intermittent duty S3 With intermittent duty S3 periods of load time Ats with constant current alternate with periods of downtime Ats with no current feed The motor heats up during the load time and then cools down again while at standstill After a sufficient number of duty cycles with cycle duration Ats Ats the temperature characteristic oscillates between a constant maximum value To and a constant minimum value Tu see figure below Lt 5 O 0 Time t TET I 2 T E 0 At At Time t Als ie Figure 5 9 Current and temperature characteristic for intermittent duty 53 For currents In lt Im lt Imax the rms continuous current may not exceed the rated current 1 At A At lu At N Spiel Spiel ler At In this respect the cycle duration should not exceed 10 of the thermal time constant tru If a longer cycle duration is necessary please contact your local Siemens office Example When the thermal time constant 180 s this results in the following maximum permissible cycle duration tspie 0 1 1805 18 s 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 0AD00 0BP7 79 Motor assembly 6 6 1 Motor assembly Important information about motor assembly
240. ossible or extremely difficult to achieve other 0 rotor positions can also be used to set the commutation The 0 rotor position repeats itself every 360 number of pole pairs The number of pole pairs p can be found on the relevant data sheets 1FW6 Built in torque motors Configuration Manual 05 2009 65N1197 0AD00 0BP7 Commissioning 9 2 Procedure 1 Disconnect the parallel connection Only connect motor 1 to the power module 2 Commission motor 1 as a single motor e Observe the information provided in the section titled Commissioning checks performed in a current free state e Perform commissioning up to and including Point 8 as per the section titled Commissioning a single torque motor SINUMERIK example 3 Traverse the axis and check that it is functioning correctly 4 Note the commutation angle offset of motor 1 MD 1016 motor 1 electrical degrees 5 Switch off and wait until the DC link has been discharged 6 Instead of motor 1 connect motor 2 to the power module NOTICE For a Janus configuration interchange phases U and V see PHB 1FW6 chapter titled Power connection for parallel operation 7 Switch on with the pulse and controller enables deactivated 8 Determine the commutation angle offset of motor 2 e Foran incremental measuring system or e Foran absolute measuring system switch drive off NCK reset 9 Rotate the axis and check that it is functioning correctly
241. over speed 2 500 Us U max 2 000 1 500 4 1 000 500 0 50 100 150 200 250 300 Speed n in rpm 1FW6160 xxB15 2Pxx Torque over speed 2 500 Us amax 648 V 460 V 2 000 600 1 425 540 V 1380 V 1 500 4 1 000 500 8 0 100 200 300 400 500 600 Speed n in rpm 243 Technical data and characteristics 14 2 Data sheets and diagrams Short circuit braking torque over speed 800 700 600 500 400 300 Braking torque M in Nm 200 100 0 20 40 60 80 100 120 140 Speed n in rpm 244 Ap in bar 9 00 8 00 7 00 6 00 5 00 4 00 3 00 2 00 1 00 0 00 Main cooler and precision cooler MC and PC Pressure losses over volume flow rate MC and PC in parallel MC individually PC individually 0 5 10 15 20 25 30 35 V in l min 1FW6 Built in torque motors Configuration Manual 05 2009 65N1197 0AD00 0BP7 Technical data and characteristics 74 2 Data sheets and diagrams Data sheet 1FW6160 xxB20 xxxx Table 14 20 1FW6160 xxB20 5Gxx 1FW6160 xxB20 8Fxx 1FW6160 xxB20 2Pxx Technical data Symbol Unit 20 56 xxB20 8Fxx 20 2 1FW6160 Boundary conditions DC link voltages Uzk V 600 600 600 Water cooling inlet temperature TvorL C 35 35 35 Rated temperature of winding TN C 130 130 130 Rated data Rated torque Mn Nm 1750 1690 160
242. ower Recommended minimum volume flow Temperature increase of the coolant Pressure drop Symbol JL Rstr 20 LsrR Qu Max VHMIN ATH ApH QP max VP MIN ATP ApH Parallel connection of main and precision motor cooler 268 Unit 10 kgm mH kW l min bar kW l min bar xxB20 OWxx 132 0 106 1 1 8 09 12 8 9 1 2 8 0 873 4 7 2 6 2 8 1FW6 Built in torque motors Configuration Manual 05 2009 65N1197 0AD00 0BP7 Technical data and characteristics Characteristics for 1FW6190 xxx20 xxxx 1 400 1 200 1 000 800 600 400 Braking torque M in Nm 200 1FW6 Built in torque motors 1FW6190 xxB20 5Gxx Torque over speed Speed in rpm Configuration Manual 05 2009 6SN1197 OAD00 OBP7 Ux 648 V 460 V 600 V 1425 V 540 V 380 V 4 i 0 20 40 100 120 140 160 Speed n in rpm 1FW6190 xxB20 2Pxx Torque over speed Ur aman 648 V 460 V 600 V 425 V 540 V 380 V 0 50 100 200 250 300 350 Speed in rpm Short circuit braking torque over speed 0 20 80 100 120 Torque M in Nm Torque M in Nm Ap in bar 4 500 4 000 3 500 3 000 2 500 2 000 1 500 1 000 500 4 500 4 000 3 500 3 000 2 500 2 000 1 500 1 000 500 16 00 14 00 12 00
243. p S Temperature monitoring circuit for shutting down the drive in the event of overtemperature TN Terre Neutral TM Torque motor UL Underwriters Laboratories VDE Association of Electrical Engineering Electronics and Information Technology in Germany 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 0AD00 0BP7 319 Index A Abbreviations 319 Accidents First aid 19 Anti corrosion protection 54 Approvals 28 Axial forces 84 B Bearings 111 Braking 112 Braking concepts 112 Characteristics for 1FW6090 xxx05 xxxx 205 Characteristics for 1FW6090 xxx07 xxxx 207 Characteristics for 1FW6090 xxx10 xxxx 209 Characteristics for 1FW6090 xxx15 xxxx 211 Characteristics for 1FW6130 xxx05 xxxx 213 Characteristics for 1FW6130 xxx07 xxxx 215 Characteristics for 1FW6130 xxx10 xxxx 217 Characteristics for 1FW6130 xxx15 xxxx 219 Characteristics for 1FW6150 xxx05 xxxx 221 Characteristics for 1FW6150 xxx07 xxxx 223 Characteristics for 1FW6150 xxx10 xxxx 225 Characteristics for 1FW6150 xxx15 xxxx 227 Characteristics for 1FW6160 xxx05 xxxx 230 Characteristics for 1FW6160 xxx07 xxxx 234 Characteristics for 1FW6160 xxx10 xxxx 238 Characteristics for 1FW6160 xxx15 xxxx 243 Characteristics for 1FW6160 xxx20 xxxx 248 Characteristics for 1FW6190 xxx05 xxxx 251 Characteristics for 1FW6190 xxx07 xxxx 255 Characteristics for 1FW6190 xxx10 xxxx 259 Characteristics for 1FW6190 xxx15 xxxx 264 Characteri
244. partment Corrosive chemicals can damage the magnetic bonds of the rotor Liquids can compromise the insulation resistance of the stator The thermal properties of the motor are influenced by the ingress of liquids and foreign particles WARNING Contamination in the motor compartment can cause the motor to stop functioning or cause wear and tear 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 0AD00 0BP7 101 System integration 7 1 System requirements Components The drive system that feeds a motor comprises an infeed module a power module and a control module For the SIMODRIVE 611 drive system the control module is integrated in the power module In order to operate several motors simultaneously on a single drive system additional power modules and or Control Units can be combined with an appropriately dimensioned infeed module Note The order designations for the power cables in the figures below do not apply to motors with single cores Core assignment of power connection Power module Color Connection Gn ye PE 1 or 1 U X411 7 6FXO002 2EQ10 E is M j or 1 AM PTC 130 C 1 He ai er U2 V2 W2 SME91 1FN1910 0AA20 1AA0 angular position Shield connecting plate 6FXL1002 5CALILI 6FX8002 5YP 0 Core cross se
245. pated thermal power Recommended minimum volume flow Temperature increase of the coolant Pressure drop Symbol VP MIN ATP ApH Parallel connection of main and precision motor cooler Table 14 35 1FW6230 xxB10 2Pxx Technical data 1FW6230 Boundary conditions DC link voltages Water cooling inlet temperature Rated temperature of winding Rated data Rated torque Rated current Maximum speed at rated torque Rated power dissipation Limit data Maximum torque Maximum current Electric power of motor at Mmax Maximum speed at maximum torque No load speed Torque at n 1 rpm Current at Mo and n 7 1 rpm Thermal static torque Thermal stall current Physical constants Torque constant at 20 C Voltage constant Motor constant at 20 C Thermal time constant No of pole pairs Cogging torque Stator mass Rotor mass 278 Symbol Uzk TvonL TN Mmax Imax PEL MAX NMAX MMAX NMAX 0 Unit kW l min bar Unit C C Nm rpm kW Nm kW rpm rpm Nm A Nm A Nm A V 1000 min Nm W 95 S Nm kg kg 10 2 xxB10 5Gxx xxB10 8Fxx 0 490 0 493 0 482 2 9 2 9 2 9 24 24 24 1 3 1 3 1 3 10 2 600 35 130 1320 80 290 6 1 2630 190 65 4 160 410 1680 100 1190 72 16 9 1020 22 9 180 49 8 4 57 5 24 3 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 OAD00 OBP7 Technical data and characte
246. pe B Permanently connected power cables single cores and signal cables with open core ends Length 1 m C Permanently connected power and signal cables with open core ends Length 2 m D Permanently connected power and signal cables pre assembled with connectors Length 0 5 m 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 0AD00 0BP7 35 Description of the motor 2 4 Order designation 2 4 3 36 Stators as individual components 1FW6 xx0 8 x xx xx x2 Direct driven hollow shaft motor as three phase synchronous motor Frame size external diameter of stator 09 230 mm 13 310 mm 15 385 mm 16 440 mm 19 502 mm 23 576 mm 29 730 mm Individual component Component position of the interfaces P Cooling jacket and axial cable outlet Q Cooling jacket and radial cable outlet to the outside N Cooling jacket and tangential cable outlet W Integrated cooling and axial cable outlet V Integrated cooling and radial cable outlet to the outside T Integrated cooling and tangential cable outlet Length of active part in cm 50 mm 70 mm 100 mm 110 mm 150 mm 200 mm Current demand note on converter OF SIMODRIVE power module digital universal 5 A 10 A OK SIMODRIVE power module digital universal 9 A 18 A 1J SIMODRIVE power module digital universal 18 A 36 A 2J SIMODRIVE power module digital universal 28 A 56 A 4C SIMO
247. perties of the bearing the rotor may become statically charged Measures must be taken to prevent this e g insulated bearing design or grounding Note Radial forces are generated between the stator and rotor These must be taken into account when you select the bearing see also Motor assembly 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 0AD00 0BP7 111 System integration 7 4 Braking concepts 7 4 Braking concepts WARNING Malfunctions on a rotating machine axes can lead to the drive coasting to a stop in an uncontrolled manner Measures must be taken to brake the drive at its maximum possible kinetic energy in the event of a fault The design of mechanical braking systems depends on the maximum kinetic energy that is the maximum moment of inertia of the rotating mass and its maximum speed Possible malfunctions Malfunctions can occur e g for Power failure e Encoder failure encoder monitoring responds e Higher level control failure e g NCU bus failure Control Unit failure e Drive fault e NC fault Below are a number of options showing how rotating masses can be braked in the event of a malfunction Braking concepts In the case of rotating axes that are restricted to a rotation angle of 360 damping and impact absorption elements at the limits of the rotation range offer reliable protection To dissipate the kinetic energy of t
248. portation locks at flange B If transportation locks have been removed or loosened the motor must only be moved with caution Keep transportation locks safe as they may be needed for future maintenance work or in the event of removing the motor Do not center and install the stator and rotor as individual components by hand due to a risk of crushing Use a special installation device for this purpose Please refer to the description of the installation device in this chapter 5 This point only applies to motors with cooling jacket Insert the motor with the free flange face forwards into the prepared locating hole of the machine housing In this case the O rings must not be forced out of the slot and damaged Ensure that the motor does not become canted in the installation space during the installation procedure If the motor does however become slightly canted this can be corrected by gently hitting the flange with a rubber mallet 6 Screw the flange face of the stator to the machine housing and the flange face of the rotor to the adjustable axle In this case observe the specified torques and the mounting technology specifications listed in this chapter If the stator and rotor on opposite flange faces are screwed to the machine construction a special mounting device is required 7 This point no longer applies to stators and rotors as individual components Fully remove existing transportation locks 1FW6 Built in torque motors Conf
249. que According to static torque Maximum specified speed greater than maximum speed at peak torque Does the M n diagram for the motor meet the requirements Does the moment of inertia J of the motor itions meet the boundary conditions Modify motor selection Larger motor or Motor with a different winding Select drive system components for power Calculate infeed power connection Motor data According to peak motor current Motor torque time diagram According to continuous motor current End 1FW6 Built in torque motors 64 Configuration Manual 05 2009 65N1197 0AD00 0BP7 Configuring the motor 5 1 Procedure 5 1 1 General mechanical conditions Moment of inertia The kinetic energy generated by a rotating body is directly proportional to its moment of inertia J in kgm The moment of inertia takes into account the rotating mass and its spatial distribution across the entire volume of the body with respect to the rotary axes The rotating mass comprises the mass of the rotating mechanical structure e g tool and holder and the mass of the rotor Frictional torque The frictional torque M is in opposition to the direction in which the rotor rotates It can be approximately calculated from a combination of the constant adhesion component and sliding friction component Mre Both components also depend on the bearing used and its load Depending on the mechanical design lo
250. r a maximum of 1 second after the shutdown signal Figure 7 3 Integrating into the system by connecting the PTC sensors via a thermistor motor protection device 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 0AD00 0BP7 105 System integration 7 1 System requirements Permissible voltages Requirements Drive systems 106 The SIMODRIVE 611 drive system is dimensioned for direct operation on TN line supply systems The following table shows the permissible rated voltages of TN line supply systems that apply to the motors Table 7 1 Permissible rated voltages of TN line supply systems resulting DC link voltages and converter output voltages Permissible line Resulting DC link voltage Uzk Drive output voltage rms value supply voltage Uamax 400 V 600 V controlled 425 V controlled 540 V uncontrolled 380 V uncontrolled 480 V 648 V uncontrolled 460 V uncontrolled In combination with the drive system SIMODRIVE 611 the motors are generally approved for operation on TN and TT networks with grounded neutral and for IT networks A protective device should be provided for operation on IT networks which switches off the drive system in the case of a ground fault In operation with a grounded external conductor an isolating transformer with grounded neutral secondary side must be connected between the supply and the drive system to protect the motor insulation from excessive stress
251. r cooler 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 OAD00 OBP7 Unit bar kW l min bar 74 2 Data sheets and diagrams 05 1 xxB05 2Jxx xxB05 5Gxx 8 8 8 1 0 3 0 3 0 3 0 23 0 231 0 233 1 5 1 5 1 5 2 3 2 3 2 3 0 3 0 3 0 3 229 Technical data and characteristics 14 2 Data sheets and diagrams Characteristics for 1FW6160 xxx05 xxxx 1FW6160 xxB05 1Jxx Torque over speed 800 700 600 500 400 Torque M in Nm 9 300 200 100 0 50 100 150 200 250 300 Speed in rpm 1FW6160 xxB05 5Gxx Torque over speed 800 Ux U max 648 V 46 600 V 425 V 540 V 380V 700 600 500 400 Torque M in Nm 300 200 100 0 O 100 200 300 400 500 600 700 800 900 Speed n in rpm Short circuit braking torque over speed 250 200 150 100 Braking torque M in Nm 50 0 50 100 150 200 250 300 Speed n in rpm 230 Torque M in Nm Ap in bar 1FW6160 xxB05 2Jxx Torque over speed 800 700 600 500 400 300 200 100 1 80 1 60 1 40 1 20 1 00 0 80 0 60 0 40 0 20 0 00 0 50 100 150 200 250 300 350 400 450 Speed in rpm Main cooler and precision cooler MC and PC
252. r cooling inlet temperature TvorL C 35 35 35 Rated temperature of winding TN C 130 130 130 Rated data Rated torque Mn Nm 1970 1890 1820 Rated current In A 26 50 69 Maximum speed at rated torque NMAX MN rpm 40 100 160 Rated power dissipation 8 14 8 14 8 39 Limit data Maximum torque 2970 2970 2970 Maximum current Imax A 47 95 130 Electric power of motor at Mmax kW 30 1 44 1 55 6 Maximum speed at maximum torque rpm 17 62 97 No load speed 0 88 180 250 Torque 1 rpm Mo Nm 2020 2020 2020 Current at Mo and n 1 rpm lo A 27 54 78 Thermal static torque Mo Nm 1430 1430 1430 Thermal stall current lo A 18 37 53 Physical constants Torque constant at 20 C 20 Nm A 77 3 38 7 27 1 Voltage constant 1000 4676 2338 1637 Motor constant at 20 C km 20 Nm W 95 23 4 23 4 23 1 Thermal time constant trH S 180 180 180 No of pole pairs p 42 42 42 Cogging torque Mcoc Nm 10 10 10 Stator mass ms kg 77 8 77 8 77 8 Rotor mass mL kg 30 30 30 Rotor moment of inertia JL 10 2 kgm 99 8 99 8 99 8 Phase resistance of winding at 20 C Rstr 20 Q 2 6 0 651 0 329 Phase inductance of winding Lstr mH 28 7 3 4 Data for main motor cooler Maximum dissipated thermal power kW 6 11 6 11 6 3 Recommended minimum volume flow VHMIN l min 8 8 8 8 8 8 Temperature increase of the coolant ATH K 9 9 9 9 10 2 Pressure drop 1 4 1 4 1 4 1FW6 Built i
253. raking torque over speed 500 250 450 400 350 300 250 200 150 100 Braking torque M Nm 50 0 50 100 150 200 Speed n in rev min 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 OAD00 OBP7 250 Torque M in Nm Ap in bar 14 2 Data sheets and diagrams 1FW6130 xxB10 2Jxx Torque over speed 1 000 900 800 700 600 500 1 400 j 300 200 100 0 50 100 150 200 250 300 350 400 Speed n in rev min Main cooler Pressure loss over volume flow rate 1 8 1 6 1 4 1 2 1 0 0 8 0 6 0 4 0 2 0 0 0 2 4 6 8 10 12 14 16 18 V in l min 217 Technical data and characteristics 14 2 Data sheets and diagrams Data sheet 1FW6130 xxB15 xxxx Table 14 8 1FW6130 xxB15 1Jxx 1FW6130 xxB15 2Jxx Technical data Symbol 1FW6130 Boundary conditions DC link voltages Uzk Water cooling inlet temperature TvorL Rated temperature of winding TN Rated data Rated torque Mn Rated current In Maximum speed at rated torque NMAX MN Rated power dissipation Limit data Maximum torque Maximum current Imax Electric power of motor at Mmax Maximum speed at maximum torque No load speed 0 Torque 1 rpm Current at Mo
254. rating plate 2 5 Motor rating plate Note A motor rating plate is attached to each stator A second rating plate which the customer can attach to the machine in which the motor is installed is also included in the delivery The motor rating plates must be used for their intended purpose only When a motor rating plate is removed from the motor or machine it must be rendered unusable If stators and rotors are separated you must ensure that they can be correctly assigned to each other at a later stage Data on the motor rating plate No of phases Maximum speed at rated torque Motor type Order designation MLFB SIEMENS Convertermetor Maximum permissible rms value of TENYDIGDENUROQE AUN motor terminal voltage Rated curren Rated Approvals confor torque mity marks Heat class Maximum permissible ambient temperature Serial number Degree of at rated current KWJJ protection Week and year of production Figure 2 2 1FW6 motor rating plate diagram Note The data on the motor rating plate only applies in conjunction with the corresponding rotor 1FW6 Built in torque motors 40 Configuration Manual 05 2009 65N1197 0AD00 0BP7 Motor components of the built in motor and options 3 3 1 Overview of the motor construction Motor components The built in torque motor contains the following components Stator this comprises an iron core and a 3 phase winding The winding is encaps
255. rectly laid in a tow chain Measuring system e Incremental measuring system Grid spacing inc rotation Number of zero marks OR 1FW6 Built in torque motors Configuration Manual 05 2009 65N1197 0AD00 0BP7 Commissioning 9 2 Procedure e Absolute EnDat measuring system Grid spacing inc rotation Determine positive drive direction of rotation The positive counting direction of the measuring system must be determined It may be necessary to invert the direction of rotation Wiring e The connection to the phase sequence U V W clockwise rotating field must be correctly configured on the power unit e The PE must be connected e The shielding must be installed e The temperature sensors should be evaluated as outlined in the section titled Thermal motor protection in the1FW6 CM The signal connection is shown in the sections titled System integration and Interfaces Measuring system cable Make sure that the measuring system cable is correctly connected refer to the section titled System integration in the1FW6 CM Additional checks to be carried out for commissioning purposes e Make sure that the temperature sensor evaluation function is working properly e Determining the control direction The control direction of an axis is correct if the positive direction of the drive clockwise rotating field with phase sequence U V W matches the positive counting direction of the measuring system
256. required cooling power 1FW6 Built in torque motors Configuration Manual 05 2009 65N1197 0AD00 0BP7 Motor components of the built in motor and options 3 3 Cooling In this case the resulting discrepancy vis a vis the actual effective power loss may mean that the cooling system is overdimensioned The cooling system must be sufficiently powerful to ensure the required coolant pressure even at the maximum volume flow rate 3 3 2 Coolant Provision of the cooling medium The customer must provide the cooling medium Only water with anti corrosion agent should be used as the cooling medium WARNING Oil must not be used as a coolant because it is incompatible with materials used in motors with a cooling jacket and may cause O rings to corrode In motors with integrated cooling oil can corrode the hoses of the cooling system inside the motor Reason for the use of water with an anti corrosion agent The use of untreated water may lead to considerable damage and malfunctions due to water hardness deposits the formation of algae and slime as well as corrosion for example e Worsening of the heat transfer e Higher pressure losses due to reductions in cross sectional area e Blockage of nozzles valves heat exchangers and cooling ducts For this reason water as a cooling medium must contain an anti corrosion agent that reliably prevents deposits and corrosion even under extreme conditions General requireme
257. rgized e Ground and short circuit e Cover or enclose adjacent components that are still live Only work on electrical devices when they are de energized The protective conductor should be the first thing to be connected and the last to be disconnected All PELV circuits must meet the requirements of electrical separation in accordance with EN 61800 5 1 WARNING The connection block on the motor for the motor supply cables power and signal cables must never be removed This could destroy the motor 1FW6 Built in torque motors Configuration Manual 05 2009 65N1197 0AD00 0BP7 Interfaces 8 2 Electrical connections The cables for the power connection are brought out at the front of the stator B side The open cable ends must be connected in a terminal box which must be provided by the machine manufacturer Sufficient installation space must be provided in the axes construction Standard MOTION CONNECT cables which are available with the standard range of accessories for the drive system can be used from this EMC compliant terminal box minimum degree of protection IP54 8 2 1 Power connection Connection assignment Table 8 4 Power connection for torque motor Converter Torque motor stator U2 U V2 V w2 W For information on the power connection refer also to the system integration images contained in the chapter titled System requirements The rotor turns clockw
258. ristics Technical data 1FW6230 Rotor moment of inertia Phase resistance of winding at 20 C Phase inductance of winding Data for main motor cooler Maximum dissipated thermal power Recommended minimum volume flow Temperature increase of the coolant Pressure drop Data for precision motor cooler Maximum dissipated thermal power Recommended minimum volume flow Temperature increase of the coolant Pressure drop Symbol JL 20 LsrR Qu MAx VHMIN ATH ATp Apu Parallel connection of main and precision motor cooler 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 OAD00 OBP7 Unit 10 kgm mH kW l min bar kW l min K bar 74 2 Data sheets and diagrams xxB10 2Pxx 118 0 13 1 4 4 58 8 8 3 1 3 0 494 2 9 2 5 1 3 279 Technical data and characteristics 14 2 Data sheets and diagrams Characteristics for 1FW6230 xxx10 xxxx 3 000 3 000 Us Uai Us U ine 648 V 460 V 2500 600 V 425 V 2500 5 540 V 380 V 5 2 000 2 000 gt gt 9 1 500 1 500 S Eg E 1 000 1 000 500 500 0 0 0 20 40 60 80 100 120 50 100 150 200 250 Speed in rpm Speed n in rpm 1FW6230 xxB10 8Fxx 1FW6230 xxB10 2Pxx Torque over speed Torque over speed 3 000 3 000 amax Ux U 648 V 460 V 1460 E 2 500 600 V 425 V mn 600 V 425 V 380 V 1380 V 2 000 2 000 gt gt
259. rmal time constant of the motor winding This is derived from the temperature characteristic in the winding with a sudden load and constant current See diagram below When the time tra has elapsed the motor winding reaches approximately 63 of its final temperature Tcrenz if thermal protection was not active prior to this Configuration Manual 05 2009 6SN1197 0AD00 0BP7 199 Technical data and characteristics 14 1 Explanations of the formula abbreviations D m 2 N const Temperature T lt 2 a N t Time t TH Figure 14 1 Thermal time constant P Number of pole pairs of the motor Mcoc Cogging torque This is the torque generated by the interaction between the laminated core and permanent magnets at the air gap in stators that have been disconnected from the power supply ms Mass of the stator without fixing screws connectors connection cables and coolant m Mass of the rotor without fixing screws JL Rotor moment of inertia Rstr 20 Phase resistance of the winding at a winding temperature of 20 C The value of the phase resistance is required for calculating the power loss among other things You can convert Roo to other phase resistances using the following formula Rstr T Rstr 20 1 a T 20 C with temperature coefficient 0 00393 1 K for copper For Rstr 130 the following applies Rstr 130 RsrR20 1 4323 LsrR Phase inductance of the stat
260. rop Symbol JL Rstr 20 LsrR Qu Max VHMIN ATH ApH QP max VP MIN ATP ApH Parallel connection of main and precision motor cooler 242 Unit 10 kgm mH kW l min bar kW l min bar xxB15 2Pxx xxB15 0Wxx 53 1 53 1 0 127 0 0636 1 4 0 7 5 01 5 14 8 9 8 9 8 1 8 3 1 4 1 4 0 54 0 554 3 6 3 6 2 2 2 2 1 4 1 4 1FW6 Built in torque motors Configuration Manual 05 2009 65N1197 0AD00 0BP7 Technical data and characteristics Characteristics for 1FW6160 xxx15 xxxx 2 500 2 000 1 500 1 000 Torque M in Nm 500 2 500 2 000 1 500 1 000 Torque M in Nm 500 2 500 2 000 1 500 1 000 Torque M in Nm 500 0 1FW6160 xxB15 2Jxx Torque over speed Us I m 648 V 1460 V 600v1425V 0 V 380 V 5 0 20 40 60 80 100 120 140 160 Speed in rpm 1FW6160 xxB15 8Fxx Torque over speed 0 50 100 150 200 250 300 350 400 450 Speed in rpm 1FW6160 xxB15 0Wxx Torque over speed U a 648 V 460 V 600 1 425 380 V 0 100 200 300 400 500 600 700 800 900 Speed in rpm 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 0AD00 0BP7 Torque M in Nm Torque M in Nm 14 2 Data sheets and diagrams 1FW6160 xxB15 5Gxx Torque
261. rs Configuration Manual 05 2009 6SN1197 0AD00 0BP7 69 Configuring the motor 5 1 Procedure Determining the motor torque speed diagram If a motor torque speed diagram is not available the relevant values can be determined with sufficient accuracy using the specifications for the maximum torque the rated torque Mn and the associated speeds and as Shown in Motor torque speed diagram This diagram must be compared with the motor torque time diagram and the speed time diagram see diagram below To do so it is normally sufficient to locate the critical points in the torque time diagram at which the maximum speed is exceeded at the peak torque For these points the motor torque in this example M1 can be read from the motor torque time diagram and checked to determine whether it lies below the characteristic in the motor torque speed diagram Mm MmMAX NMAX Figure 5 5 Motor torque time diagram and associated speed time diagram 5 1 7 Torque speed requirements Fulfilling the torque speed requirements 70 If the selected torque motor cannot fulfill the torque speed requirements the following solutions are available Override Provided that no special requirements regarding precision have been specified for the high speed range e g rapid traverse without machining the maximum speed can be overridden In this case the converter output voltages and in t
262. s and perform an an NCK reset NCK reset Figure 9 8 Incremental measuring system 1FW6 Built in torque motors 178 Configuration Manual 05 2009 65N1197 0AD00 0BP7 Commissioning 9 2 Procedure Absolute measuring system For an absolute measuring system Motion based RPI process MD1075 can be set to 3 gt More accurate RPI result Figure 9 9 Absolute measuring system 1FW6 Built in torque motors If the EnDat serial number read by the measuring system is not the same as the value in MD1025 MD1017 is set to 1 automatically No none of the RPI processes delivers a useable result General conditions for motion based rotor position identification met Inductance based RPI process MD1075 must be set to 1 For 1FW6 and non Siemens motors the default value for MD1075 is 1 The commutation angle offset must be determined by measurement and entered in MD1016 manually When the enables are present rotor position identification is carried out immediately If rotor position identification is not successful an appropriate fault message is output If Set MD1017 to 1 the causes of the fault are rectified and the fault message is acknowledged the system makes another attempt at identification The commutation angle offset is entered in MD1016 automatically The EnDat serial number is read out by the measuring system and entered in MD1025 automatically Alarm 300799 is output save boot f
263. s are combined to create the total volume flow rate the pressure drop in the main cooler Apu is the same as that in the precision cooler Apr Configuration Manual 05 2009 6SN1197 OAD00 OBP7 201 Technical data and characteristics 14 1 Explanations of the formula abbreviations Ap in bar Pressure drop at recommended minimum volume flow rate according to data sheet V in I min Figure 14 3 Sample characteristic Pressure losses in the main cooler over volume flow rate Data precision motor cooler Qp max ATp ATinK Maximum heat loss dissipated via the precision cooler when the motor is utilized up to the rated torque Mn and at the rated temperature Tn Recommended minimum volume flow rate in the precision cooler to achieve a minimum temperature increase on the mounting surface of the stator vis a vis TvoR The temperature increase of the coolant between the intake and return flow circuit of the precision cooler at operating point Qp max Vp min can be estimated using the following formula Qp max AT P Cp Average water density 1000 kg m3 Average specific thermal capacity of water cp 4 18 103 J kg Temperature deviation from intake temperature ATp inK Volume flow in m s Cooling medium temperature increase at recommended minimum volume flow rate according to data sheet V in l min Figure 14 4 Sample characteristic Temperature increase of the co
264. s to be ordered separately as it is not included in the scope of delivery To minimize pressure loss you are advised to connect the precision and main cooler in parallel immediately upstream of the cooler connections The cooling connection adapter can be connected via a 1 4 pipe thread DIN 2999 either axially or radially outward The pressure losses of the individual cooling components and the piping must be checked beforehand and compared with the capacity of the heat exchanger unit 1FW6 Built in torque motors 152 Configuration Manual 05 2009 65N1197 0AD00 0BP7 Interfaces 4 x G1 8 depth 8__ Internal diameter stator Precision cooler ___ Main cooler HF N M5 depth 6 Stator Figure 8 34 Cooling connection plate for 1FW616 1FW619 and 1FW623 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 0AD00 0BP7 8 3 Cooler connection All dimensions in mm 153 Interfaces 8 3 Cooler connection Internal diameter stator Main cooler 3 x M5 depth 6 e B Stator al 18 72 la 104 _ 118 All dimensions in mm Precision cooler 2 x G1 8 depth 12 Main cooler 2 x G1 4 depth 12 Figure 8 35 Cooling connection plate for 1F W629 WARNING The cooling connection plate is permanently mounted The motor may be d
265. sed loop speed control e Position encoder for closed loop position control e Rotor position encoder commutation The encoder system is not included in the scope of supply Due to the wide range of different applications it is impossible to provide a comprehensive list of suitable encoders Example of absolute phase angle encoder with EnDat RCN series Heidenhain Examples of incremental single phase encoders 1 Vpp RON ERA ROD series Heidenhain NOTICE We cannot guarantee the composition nature state or quality of non Siemens products Read the detailed text in Manufacturer recommendations in the appendix If an automatic motion based or inductance based rotor position identification system SIMODRIVE 611 digital from software release 6 3 and SIMODRIVE 611 universal HR from software release 6 1 cannot be used refer to Chapter Commissioning then an absolute encoder with EnDat interface is required for operation Requirements regarding the encoder Your choice of encoder depends on the general application and converter specific conditions The encoder resolution depends on requirements regarding accuracy and noise immunity Refer also to the documentation for the drive system used 1FW6 Built in torque motors 108 Configuration Manual 05 2009 6SN1197 OAD00 0BP7 System integration 7 2 Encoders A WARNING Incorrect commutation can result in uncontrolled motor movements When the encoder
266. sed to cool the motors Due to accumulated dirt and long term deposits blockage may result This especially applies to cooling lubricating medium circuits If the cooling circuits of the machines are also used to cool the motors then they must fulfill all of the requirements listed here Also note the demands on the cooling medium as well as the maximum standstill times of cooling circuits according to the specifications of the cooling medium manufacturer 1FW6 Built in torque motors 50 Configuration Manual 05 2009 6SN1197 OAD00 OBP7 Motor components of the built in motor and options Materials used in the cooling circuits of torque motors Table 3 4 3 3 Cooling Materials in the cooling circuits of torque motors not including the material used for the connections Cooling jacket for 1FW609 1FW613 and 1FW615 1FW609 1FW613 EN AW 5083 EN 573 3 e Viton amp FPM gasket 1FW615 S355J2G3 EN 10025 e Viton amp FPM gasket Integrated cooling main cooler for 1FW616 to 1FW629 e X6CrNiTi18 10 EN 10088 e SF Cu DIN 17671 e CW617N DIN EN 12165 e Viton FPM gasket e Silicon hose e Ag 102 EN 1045 welding flux EN 1045 FH10 Integrated cooling precision cooler for 1FW616 to 1FW629 X6CrNiTi18 10 EN 10088 e SF Cu DIN 17671 e CW617N DIN EN 12165 Viton FPM gasket e Silicon hose Cooling connection adapter for 1F
267. sheet 1FW6190 xxB05 xxxx 1FW6190 20000 XXxx 14 2 Data sheets and diagrams Table 14 22 1FW6190 xxB05 1Jxx 1FW6190 xxB05 2Jxx 1FW6190 xxB05 5Gxx Technical data 1FW6190 Boundary conditions DC link voltages Water cooling inlet temperature Rated temperature of winding Rated data Rated torque Rated current Maximum speed at rated torque Rated power dissipation Limit data Maximum torque Maximum current Electric power of motor at Mmax Maximum speed at maximum torque No load speed Torque at n 1 rpm Current at Mo and n 7 1 rpm Thermal static torque Thermal stall current Physical constants Torque constant at 20 C Voltage constant Motor constant at 20 C Thermal time constant No of pole pairs Cogging torque Stator mass Rotor mass Rotor moment of inertia Phase resistance of winding at 20 C Phase inductance of winding Data for main motor cooler Maximum dissipated thermal power Recommended minimum volume flow rate 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 OAD00 OBP7 Symbol Uzk TvonRL TN Mmax Imax NMAX MMAX NMAX 0 20 LsrR Qu max VH MIN Unit C C Nm rpm kW Nm kW rpm rpm Nm A Nm A Nm A V 1000 min Nm W 05 5 Nm kg kg 10 Q mH kW l min XxB05 1Jxx 600 35 130 633 17 97 3 51 990 31 16 3 54 180 672 18 475 12 38 7 2338 11 9 180 42 3 4
268. st be in a no current condition after a maximum of 1 second after the shutdown signal Figure 8 31 Connection overview with the thermistor motor protection devices 1FW6 Built in torque motors 148 Configuration Manual 05 2009 65N1197 0AD00 0BP7 Interfaces 8 2 Electrical connections 8 2 3 Shielding grounding and equipotential bonding Rules Correct installation and connection of the cable shields and protective conductors is very important not only for personal safety but also for the effect on emissivity and noise immunity Therefore the following must be carefully observed e All cable shields must be connected to the respective housing using clamps or suitable terminal or screwed connectors e Connecting only a few shield conductors or combining shield conductors in one cable is not permitted e We recommend that the shield connections of the drive system are used to connect the shield of the power cable to the power module e Refer to the EMC installation guidelinelines order number 6FC5297 GAD30 0AP issued by the converter manufacturer 2 yum Risk of electric shock Open cables lead to voltages due to capacitive coupling Open or unused cables especially electric cables which can be touched must be insulated The insulation must be able to withstand the rated voltage NOTICE Unshielded or incorrectly shielded cables can lead to faults in the drive particularly the en
269. stics for 1FW6190 xxx20 xxxx 269 Characteristics for 1FW6230 xxx05 xxxx 272 Characteristics for 1FW6230 xxx07 xxxx 276 Characteristics for 1FW6230 xxx10 xxxx 280 Characteristics for 1FW6230 xxx15 xxxx 284 Characteristics for 1FW6230 xxx20 xxxx 289 Characteristics for 1FW6290 xxx07 xxxx 292 Characteristics for 1FW6290 xxx1 1 xxxx 295 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 OAD00 OBP7 Characteristics for 1FW6290 xxx15 xxxx 298 Characteristics for 1FW6290 xxx20 xxxx 300 Connecting a temperature sensor with the thermistor motor protection device 147 Coolant intake temperature 51 Cooler connection method 150 Cooling 26 49 Cooling circuits 50 Maintenance 192 Cooling medium Anti corrosion agent properties 54 General properties 53 Provision 53 Water properties 54 Cooling method 26 D Degree of protection 26 101 Design 26 Dimension drawing 1FW6090 xxB general 304 Dimension drawing 1FW6130 xxB general 305 Dimension drawing 1FW6150 xxB general 306 Dimension drawing 1FW6160 xxB general 308 Dimension drawing 1FW6190 xxB general 309 Dimension drawing 1FW6230 xxB general 310 Dimension drawing 1FW6290 xxB general 311 Disposal 195 Documentation Storage 15 Drive systems 106 E EC Declaration of Conformity 7 Encoder system 108 Environmental compatibility 195 Evaluation Temp F Temp S 48 F Form of operation Intermittent duty 79 Short
270. sured during initial commissioning by carrying out the appropriate checks Special attention should be paid here to non uniform current loads during standstill or operation with short cyclic rotation because this can generate extremely high localized temperatures Commutation setting Risk of death serious personal injury and or material damage if the safety guidelines and instructions are not observed Note the safety information provided in this documentation For 1FW6 torque motors the commutation setting required for synchronous motors can be made via the software based automatic rotor position identification procedure 1FW6 Built in torque motors 164 Configuration Manual 05 2009 65N1197 0AD00 0BP7 Commissioning 9 1 Safety guidelines for commissioning The following two methods can be used for all 1FW6 torque motor sizes Movement based procedure e Inductance based procedure Motion based technique The motion based technique of the drive system SIMODRIVE 611 digital can be used from software release VSA 05 03 24 for Performance and High Performance or High Standard control modules from VSA 2 06 03 xx drive system SIMODRIVE 611 universal from software release 6 1 and for the new control module from VSA 2 06 xx xx This technique can also be used as commissioning support when determining the angular commutation offset for the first time or checking the angular commutation offset in conjunction w
271. t Max 10 bar static Cooler connection Motors with a cooling jacket Must be connected by customer Motors with integrated cooling Connection with without cooling connection adapter see Installing the motor Temperature sensor 2 x PTC thermistor triplet with response threshold 130 150 C to DIN 44081 44082 and 1 x KTY84 thermistor to EN 60034 11 in the stator Insulation of stator winding according to EN 60034 1 Temperature class 155 F Magnet material Rare earth material Connection electrical Cable outlet Axial radial outward tangential not in the case of motors with single cores Connection type Permanently connected power and signal cables with open core ends Length 2m Permanently connected power cables with single cores and signal cables with open core ends Length 1m Permanently connected power and signal cables pre assembled with connectors not in the case of motors with single cores Length 0 5 m Motor supply cables For the specifications of the motor supply cables see Interfaces Torque ripple lt 1 5 Mo 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 OAD00 OBP7 Description of the motor 2 2 Technical features Ambient conditions for long term storage transport and use in fixed locations Based on DIN EN 60721 3 1 for long term storage DIN EN 60721 3 2 for transport and DIN EN 60721 3 3 f
272. ta Rated torque Rated current Maximum speed at rated torque Rated power dissipation Limit data Maximum torque Maximum current Electric power of motor at Mmax Maximum speed at maximum torque No load speed Torque at n 1 rpm Current at Mo and n 1 rpm Thermal static torque Thermal stall current Physical constants Torque constant at 20 C Voltage constant Motor constant at 20 C Thermal time constant No of pole pairs Cogging torque Stator mass Rotor mass Rotor moment of inertia Phase resistance of winding at 20 C Phase inductance of winding Data for main motor cooler Maximum dissipated thermal power Recommended minimum volume flow 290 Symbol Uzk TvonL TN Mmax Imax PEL MAX NMAX MMAX NMAX 0 20 LsrR QH Max VH MIN Unit C C Nm rpm kW Nm kW rpm rpm Nm A Nm A Nm A V 1000 min Nm W 05 5 Nm kg kg 10 kgm Q mH kW l min xxB07 5Gxx 600 35 130 2060 52 110 5 19 4000 110 47 7 59 160 2220 56 1570 39 39 8 2405 31 2 180 42 11 72 6 31 228 0 389 6 4 3 9 5 8 xxB07 OLxx 600 35 130 1910 86 210 5 19 4000 210 70 6 110 280 2220 100 1570 70 22 4 1352 31 2 180 42 11 72 6 31 228 0 123 3 9 5 8 xxB07 2Pxx 600 35 130 1810 100 270 5 2 4000 270 85 4 150 360 2220 120 1570 90 17 4 1053 31 2 180 42 11 77 8 31 228 0 0747 1 2 3
273. tator mass Rotor mass Rotor moment of inertia Phase resistance of winding at 20 C Phase inductance of winding Data for main motor cooler Maximum dissipated thermal power Recommended minimum volume flow Temperature increase of the coolant Pressure drop 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 OAD00 OBP7 Symbol Uzk TVoRL TN Mn In NMAX MN Imax NMAX MMAX 0 20 LsrR Qu MAx VHMIN ATH Unit C C Nm rpm kW Nm kW rpm rpm Nm A Nm A Nm A V 1000 min Nm W 05 5 Nm kg kg 10 2 kgm Q mH kW l min bar 10 1 600 35 130 903 17 60 4 72 1430 31 19 29 120 933 17 660 12 53 2 3216 13 9 180 35 4 7 49 17 3 36 3 49 35 5 3 54 6 4 0 8 10 2 600 35 130 878 26 110 4 74 1430 49 24 4 65 190 933 28 660 19 34 2058 13 9 180 35 4 7 49 17 3 36 1 44 14 5 3 56 6 4 0 8 10 56 600 35 130 804 47 260 4 77 1430 98 38 1 160 380 933 56 660 38 17 1029 13 8 180 35 4 7 49 17 3 36 0 362 3 6 3 59 6 4 8 1 0 8 235 Technical data and characteristics 14 2 Data sheets and diagrams Technical data 1FW6160 Data for precision motor cooler Maximum dissipated thermal power Recommended minimum volume flow Temperature increase of the coolant Pressure
274. terfaces 38 1FW6 Built in torque motors Configuration Manual 05 2009 65N1197 0AD00 0BP7 Description of the motor 2 4 Order designation Note If for design reasons only individual components can be installed stator and rotor separately these can be ordered and shipped separately AA DANGER Due to the risk of compression caused by the attractive forces of the rotor an installation device must be provided by the customer when the stator and rotor are installed separately 2 4 9 Ordering examples Example 1 Stator and rotor preassembled with transportation locks cooling jacket axial cable outlet for SIMODRIVE 611 digital universal HR drive system power module 18 A 36 A MLFB 1FW6090 0PB15 1JC2 Example 2 Stator and rotor preassembled with transportation locks integrated cooling radial cable outlet towards the outside for SIMODRIVE 611 digital universal HR drive system power module 18 A 36 A MLFB 1FW6190 0VBO07 1JC2 Example 3 Cooling connection adapter axial radial for sizes 1FW616 1FW619 and 1FW623 MLFB 1FW6160 1BA00 0AA0 Example 4 Individual component stator as spare part MLFB 1FW6190 8VB07 1JD2 Individual component rotor as spare part MLFB 1FW6190 8RA07 0AAO0 Individual component round sealing ring as spare part MLFB 1FW6090 1EA00 0AAO0 for size 1FW609 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 OAD00 OBP7 39 Description of the motor 2 5 Motor
275. the relevant chapters in the technical user documentation It may be dangerous for people to remain in the immediate proximity of the product especially for those with pacemakers implants or similar due to electric magnetic and electromagnetic fields EMF occurring as a consequence of operation The machine system operator and the people present near the product must observe the relevant guidelines and standards These are for example in the European Economic Area EEA the Electromagnetic Fields Directive 2004 40 EC and the standards EN 12198 1 to 12198 3 and in the Federal Republic of Germany the Employer s Liability Insurance Association Regulations for the Prevention of Industrial Accidents BGV 11 with the relevant rule BGR 11 Electromagnetic Fields Then a risk assessment must be carried out for every workplace activities for reducing dangers and exposure for people decided upon and implemented as well as determining and observing exposure and danger areas 1 1 Observing and complying with safety guidelines There is a danger of death severe physical injury and or damage to property if the safety instructions are not observed and complied with It is essential that you observe the safety instructions in this documentation This includes the special safety instructions in the individual sections Observe all warning and information plates Make sure that your end product satisfies all relevant standards and l
276. the machine construction Depending on the machine construction the stator can be secured on the same side as the rotor or on the opposite side Table 6 4 Explanations for the following installation examples Image title Rotary table with torque motor with integrated cooling Description The construction shown is ideal for precision applications and tilting tables with strong machining forces The phase angle encoder is integrated in the bearing Rotary table with torque motor with cooling jacket The construction shown is ideal for precision applications dividing units applications with holding operation and tilting tables with an integrated brake It is compact and therefore easy to integrate Part turn actuator with torque motor with integrated cooling The construction shown is ideal for robots robot systems and tool changers The phase angle encoder is sufficiently decoupled from the heat source motor winding Installing a torque motor with integrated cooling on the shaft extension of a part turn actuator 1 The stator and rotor are installed via transportation locks on flange B flange with cable outlet with the delivery of the motor The spacer film can be found between the stator and rotor The transportation locks are loosened and the rotor is attached to the shaft extension with its mount In this case observe the specified torques and mounting technology specifications 2 T
277. tion Limit data Maximum torque Maximum current Electric power of motor at Mmax Maximum speed at maximum torque No load speed Torque at 1 rpm Current at Mo and n 1 rpm Thermal static torque Thermal stall current Physical constants Torque constant at 20 C Voltage constant Motor constant at 20 C Thermal time constant No of pole pairs Cogging torque Stator mass Rotor mass Rotor moment of inertia Phase resistance of winding at 20 C Phase inductance of winding Data for main motor cooler Maximum dissipated thermal power Recommended minimum volume flow Temperature increase of the coolant Pressure drop 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 OAD00 OBP7 Symbol Uzk TVoRL TN Mn In NMAX MN Imax NMAX MMAX 0 20 LsrR Qu MAx VHMIN ATH Apu Unit C C Nm rpm kW Nm rpm rpm Nm A Nm A Nm A V 1000 min Nm W 05 5 Nm kg kg 10 2 kgm Q mH kW l min K bar xxB15 4Cxx 600 35 130 2440 32 43 8 51 3950 63 38 19 87 2520 33 1780 23 79 1 4782 29 1 180 49 13 82 1 35 7 173 1 77 19 7 6 39 10 5 8 7 2 2 xxB15 5Gxx 600 35 130 2380 49 80 8 29 3950 100 47 4 44 140 2520 53 1780 36 50 2 3033 29 4 180 49 13 82 1 35 7 173 0 695 7 9 6 23 10 5 8 5 2 2 xxB15 8F xx 600 35 130 2310 66 12
278. tion via the thermistor motor protection device e Only one PTC is evaluated e g if the drive system only has one evaluation channel In this case PTC 130 C must be evaluated The drive control reaction time may not exceed 1 second from the response of the PTC element Temp S to the disconnection of the power supply pulse inhibit in the drive control e Both PTCs are evaluated In this particular case the PTC 130 C is used to output an alarm message If the temperature continues to increase then the PTC 150 C responds when its response temperature is reached after this the stator must be immediately brought into a no current condition For the parameterization please contact your local Siemens office 1FW6 Built in torque motors 48 Configuration Manual 05 2009 65N1197 0AD00 0BP7 Motor components of the built in motor and options Temp F 3 3 3 3 Cooling Temp F supplies an analog signal that is proportional to the temperature and for a symmetrical current load of the three phase windings provides information about the average motor temperature Note The temperature sensor Temp F only senses the winding temperature between two phases or in one phase in the stator However the phases in the synchronous motor are loaded to different degrees depending on the particular operating mode so that in the worst case the phases that have not been measured have the higher temperatures Cooling The heat loss
279. to DIN 44082 M180 Response temperature 130 C 5K rated response temperature 150 C 5K PTC resistance 20 C at the triplet from 20 C up to Snat 20K lt 3 250 750 refer to the characteristic Minimum triplet resistance when hot at nar 5 at 5 at 15 lt 3 550 1650 refer to the characteristic 3 1330 3990 refer to the characteristic 3 4000 Q 12000 refer to the characteristic Connected via the SME9x module Connect the signal cable with connector to the SME9x module Connection via a thermistor motor protection device alternatively Signal cable Connect conductor bk3 or gn and conductor bk4 or ye to an external tripping device 3RN1013 1GW10 and evaluate via the PLC Application It is mandatory that a PTC triplet is connected in order to protect the motor against overtemperature At the very least the Temp S must be connected with the rated response temperature of 130 C Typical characteristic 9 of a PTC temperature sensor Temp S comprises 3 PTC temperature sensors connected in series 1 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 0AD00 0BP7 45 Motor components of the built in motor and options 3 2 Thermal motor protection Temp F 46 Note As a result of the additional PTC to monitor the power connecti
280. tor cooler 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 OAD00 OBP7 Unit bar kW l min bar 74 2 Data sheets and diagrams 05 1 05 2 05 5 8 8 2 8 1 0 5 0 5 0 5 0 287 0 295 0 29 1 6 1 6 1 6 2 6 2 6 2 6 0 5 0 5 0 5 271 Technical data and characteristics 14 2 Data sheets and diagrams Characteristics for 1FW6230 xxx05 xxx 1 400 1 200 1 000 800 600 Torque M in Nm 400 200 1 400 1 200 1 000 800 600 Torque M in Nm 400 200 400 350 300 250 200 150 Braking torque M in Nm 100 50 272 1FW6230 xxB05 1Jxx Torque over speed Ux uU 648 V 1460 V 6 EN 540 V 380 V 0 20 40 60 80 100 120 140 160 Speed n in rpm 1FW6230 xxB05 5Gxx Torque over speed 0 50 100 150 200 250 300 350 400 450 500 Speed n in rpm Short circuit braking torque over speed 0 20 40 60 80 100 120 140 Speed n in rpm Torque M in Nm Ap in bar 1 400 1 200 1 000 800 600 400 200 3 00 2 50 2 00 1 50 1 00 0 50 0 00 1FW6230 xxB05 2Jxx Torque over speed U max 1460V 1425 V 1380 V 0 50 100 150 200 250 Speed in rpm Main cooler and precisio
281. torque Maximum current Electric power of motor at Mmax Maximum speed at maximum torque No load speed Torque at n 1 rpm Current at Mo and n 7 1 rpm Thermal static torque Thermal stall current Physical constants Torque constant at 20 C Voltage constant Motor constant at 20 C Thermal time constant No of pole pairs Cogging torque Stator mass Rotor mass 232 Symbol Uzk TvonL TN Mmax Imax PEL MAX NMAX MMAX NMAX 0 Unit kW l min bar Unit C C Nm rpm kW Nm kW rpm rpm Nm A Nm A Nm A V 1000 min Nm W 95 S Nm kg kg XxB07 1Jxx 0 291 1 8 2 3 0 4 xxB07 8F xx 600 35 130 432 51 610 3 73 1000 140 46 7 330 770 653 80 462 55 8 34 504 3 11 180 35 3 3 36 2 12 1 XxXB07 2Jxx xxB07 5Gxx 0 292 0 294 1 8 1 8 2 3 2 3 0 4 0 4 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 OAD00 OBP7 Technical data and characteristics Technical data 1FW6160 Rotor moment of inertia Phase resistance of winding at 20 C Phase inductance of winding Data for main motor cooler Maximum dissipated thermal power Recommended minimum volume flow Temperature increase of the coolant Pressure drop Data for precision motor cooler Maximum dissipated thermal power Recommended minimum volume flow Temperature increase of the coolant Pressure drop Symbol JL 20 LsrR Qu MAx VHMIN ATH
282. torque motors Configuration Manual 05 2009 6SN1197 OAD00 OBP7 Motor components of the built in motor and options 3 2 Thermal motor protection Table 3 3 Technical data of the KTY 84 PTC thermistor Name Description Type KTY 84 Transfer range 40 300 C Resistance when cold 20 C approx 580 Resistance when hot 100 C approx 1000 Connected via the SME9x module Connect the signal cable with connector to the SME9x module Connection via multimeter with A multimeter V gt 1000 V can also be used for evaluation a high voltage strength alternatively Application Temperature monitoring to determine the motor utilization Temperature characteristic 3000 2500 2000 1500 Resistance 1000 eer IT st 2 mA ent 500 0 40 20 0 20 40 60 80 100 120 140 160 180 200 220 240 260 280 300 320 Temperature C Electrical shock hazard Signal cable Conductor wh and conductor bn may not be directly evaluated via the drive converter for reasons associated with safety isolation according to EN 61800 5 1 previously safe isolation according to VDE 0160 EN 50178 NOTICE When connecting temperature sensors with open cable ends please pay attention to how the core colors are assigned described in the section dealing with connections
283. tra e 1 87665 MAUERSTETTEN Phone 49 0 8341 804 0 Fax 49 0 8341 804 4 21 E mail info mayr de www mayr de 1FW6 Built in torque motors Configuration Manual 05 2009 6S5N1197 0AD00 0BP7 Appendix A 2 Fax form for suggestions corrections copy template 2 Fax form for suggestions corrections copy template Should you come across any printing errors when reading this publication please notify us on this sheet We would also be grateful for any suggestions and recommendations for improvement To From SIEMENS AG Name I DT MC MS1 Address of your Company Dept P O Box 3180 Street D 91050 Erlangen Federal Repub lic of Germany Postalcode Location Fax 49 0 9131 98 2176 documentation Phone mailto docu motioncontrol siemens com http www siemens com automation service amp support Fax Suggestions and or corrections 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 OAD00 OBP7 317 Appendix A 3 List of abbreviations A 3 318 List of abbreviations abs WMS BGR BGV CE DAC DIN DQ EU EMF EMC EN EEC FAQ HFD HW IATA IEC Incr WMS IP Kv factor KTY MLFB LI NC NCK PE PELV PDS ph value PLC PTC RLI 51 52 53 SME Absolute angular position measuring system absolute encoder Health and safety at work regulations in Germany Binding national health and safety at work regulations in Germa
284. tries for an absolute measuring system EnDat The following entries must be made Speed actual value inversion to be performed Yes No Enter No of enc marks for the measuring system In the Linear measuring system field Select Absolute EnDat interface Confirm the data transfer by pressing OK gt Press Save boot file and NCK reset 176 1FW6 Built in torque motors Configuration Manual 05 2009 6S5N1197 0AD00 0BP7 Commissioning 9 2 Procedure 5 Fixed temperature If the temperature monitoring function is not to be evaluated by means of the SME9x and the drive but externally via the 3RN1013 1GW10 thermistor motor protection instead monitoring must be deactivated by specifying a fixed temperature gt 0 e MD 1608 80 for example monitoring off e MD 1608 0 for example monitoring on 6 Reduce the maximum motor current for safety reasons e MD1105 maximum motor current enter 20 for example Torque drives can achieve significantly higher rates of acceleration and speeds than conventional drives The slewing range must always be kept clear in order to avoid any potential danger for man or machine 7 Determine the commutation angle offset The commutation angle offset is determined as follows a Select the identification process using MD 1075 Other machine data may be adapted for the rotor position identification b Save the boot files and perform an NCK reset
285. ulated to ensure that the heat loss can be dissipated more effectively The motor is designed for water cooling main cooler The cooler has a different design for each of the different sizes external diameter Rotor this is the reaction part of the motor It comprises a cylindrical hollow steel shaft with permanent magnets around its circumference e Cooling connection adapter optional this can be ordered for motors with integrated cooling whereby the main and precision cooler are operated in parallel on one heat exchanger unit Motors with a cooling jacket The cooling jacket surface of the motor contains circular grooves which in conjunction with a surrounding construction provided by the machine manufacturer create a closed liquid cooling circuit The coolant inlet return flow circuit must be provided by the machine manufacturer in the surrounding construction 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 OAD00 OBP7 41 Motor components of the built in motor and options 3 1 Overview of the motor construction Rotor with Stator with permanent magnets cooling jacket Transportation locks a Electrical connections Figure 3 1 1FW6 motor components with a cooling jacket Scope of delivery of the built in torque motor with a cooling jacket The rotor is secured in the stator by means of transportation locks and a spacer film e Stator with a cooling jacket one cable
286. urn the motor currents are 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 0AD00 0BP7 Configuring the motor 5 1 Procedure no longer purely sinusoidal As a result the torque generated by the motor is no longer uniform but instead has ripple The extent to which the maximum speed can be overridden depends on the permissible following error and positioning error in the controller as well as the motor type e Motor with different winding Several winding variants are available for some motor sizes Windings with lower inductance allow higher speeds with the same motor size and maximum torque One drawback here however is the higher motor current Larger motor type If the first two solutions are not feasible a motor with a higher peak torque must be used to ensure that sufficient torque reserves are available for the required torque in the upper speed range see figure below M Motor with sufficient torque M4 2 Motor with insufficient torque Max EROR E c m mPccELcxr cuoc NMAX MMAX NMAX MN Figure 5 6 Motor torque speed diagram with the required operating point M1 5 1 8 More than one torque motor on one axes If the torque motors on the same axes are operated on separate drive systems with separate angular position measuring systems the rotation angle related alignment of the individual stators with respect to each other and the individual rotors with resp
287. x PTC 1x KTY 54 F All dimensions in mm Figure 8 11 Electrical connection axial with sleeve and single core for 1FW616 1FW619 and 1FW623 25 mm core cross section 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 OAD00 OBP7 123 Interfaces 8 7 Overview Single core power cables 26 Signal cable 2x PTC 1x KTY All dimensions in mm Figure 8 12 Electrical connection axial with sleeve and single core for 1F W623 35 mm core cross section 1FW6 Built in torque motors 124 Configuration Manual 05 2009 65N1197 0AD00 0BP7 Interfaces 8 7 Overview B Single core power cables Signal cable 2x PTC 1x KTY 54 All dimensions in mm Figure 8 13 Electrical connection axial with sleeve and single core for 1F W616 and 1FW619 50 mm core cross section 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 OAD00 OBP7 125 Interfaces 8 7 Overview 5 8 B Single core power cables
288. xB05 1Jxx 1FW6190 xxB05 2Jxx Torque over speed Torque over speed 1 200 1 200 U I U max 1 000 648 V 460 V 1 000 5 w 800 800 gt gt 9 600 9 600 z 400 400 4 200 200 0 0 20 40 60 80 100 120 140 160 180 200 0 0 50 100 150 200 250 300 Speed in rpm Speed in rpm 1FW6190 xxB05 5Gxx Torque over speed 1 200 Us amax 1 000 648 V 1 460 V E 600 V 425 V gt 540 V 380 V 800 gt 9 600 g 9 400 200 0 0 100 200 300 400 500 600 Speed in rpm Short circuit braking torque over speed Main cooler and precision cooler MC and PC Pressure drops over volume flow rate 350 3 00 300 2 50 a 250 _ gt c 2 00 a 200 5 5 1 50 150 1 00 100 and PC in parallel en 0 50 Single MC 50 Single PC 0 0 00 0 20 40 60 80 100 120 140 160 180 200 0 2 4 6 8 10 12 14 16 18 Speed in rpm V in l min 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 0AD00 0BP7 251 Technical data and characteristics 14 2 Data sheets and diagrams Data sheet 1FW6190 xxB07 xxxx Table 14 23 1FW6190 xxB07 1Jxx 1FW6190 xxB07 2Jxx 1FW6190 xxB07 5Gxx Technical data 1FW6190 Boundary conditions DC link voltages Water cooling inlet temperature Rated temperature of winding Rated data Rated torque Rated current Maximum speed at rated torque Rated power dissipation Limit data Maximum torque Maximum current Electric power
289. xB15 8Fxx 8 39 502 342 210 107 8 99 8 1FW6190 xxB15 2Pxx 8 21 502 342 220 109 1 99 8 1FW6190 xxB 15 0Wxx 8 39 502 342 220 109 1 99 8 1FW6190 xxB20 5Gxx 10 5 502 342 260 136 2 132 1FW6190 xxB20 8Fxx 10 8 502 342 260 136 2 132 1FW6190 xxB20 2Pxx 10 5 502 342 270 137 5 132 1FW6190 xxB20 0Wxx 10 8 502 342 270 137 5 132 1FW6230 xxB05 1Jxx 3 54 576 416 110 44 8 62 2 1FW6230 xxB05 2Jxx 3 65 576 416 110 44 8 62 2 1FW6230 xxB05 5Gxx 3 58 576 416 110 44 8 62 2 1FW6230 xxB07 1Jxx 4 47 576 416 130 58 8 84 3 1FW6230 xxB07 2Jxx 4 61 576 416 130 58 8 84 3 1FW6230 xxB07 5Gxx 4 52 576 416 130 58 8 84 3 1FW6230 xxB07 8Fxx 4 53 576 416 130 58 8 84 3 1FW6230 xxB10 2Jxx 6 05 576 416 160 81 8 118 1FW6230 xxB 10 5Gxx 6 09 576 416 160 81 8 118 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 OAD00 OBP7 33 Description of the motor 2 4 Order designation Order desig size 1FW6230 xxB 10 8F xx 1FW6230 xxB 10 2Pxx 1FW6230 xxB15 4Cxx 1FW6230 xxB15 5Gxx 1FW6230 xxB 15 8Fxx 1FW6230 xxB 15 2Pxx 1FW6230 xxB 15 0Wxx 1FW6230 xxB20 5Gxx 1FW6230 xxB20 8Fxx 1FW6230 xxB20 2Pxx 1FW6230 xxB20 0Wxx 1FW6290 xxB07 5Gxx 1FW6290 xxB07 0Lxx 1FW6290 xxB07 2Pxx 1FW6290 xxB 11 7Axx 1FW6290 xxB 11 OLxx 1FW6290 xxB 11 2Pxx 1FW6290 xxB 15 7Axx 1FW6290 xxB 15 0Lxx 1FW6290 xxB 15 2Pxx 1FW6290 xxB20 0Lxx 1FW6290 xxB20 2Pxx Rated power loss in kW 5 95 6 1 8 51 8 29 8 31 8 53 8 31 10 7 10 7 11 10 7 5 19 5 19 5 2 7 13 7 14 7 16
290. ymbol Uzk TvonL TN Mmax Imax 0 Rstr 20 LsrR Qu Max VHMIN ATH Unit C C Nm rpm kW Nm kW rpm rpm Nm A Nm A Nm A V 1000 min Nm W 05 5 Nm kg kg 10 2 kgm Q mH kW l min bar 15 7 600 35 130 4590 61 53 9 08 8570 130 65 2 28 85 4760 64 3370 44 75 4533 50 6 180 42 24 155 6 59 440 0 526 10 4 6 82 12 8 7 7 1 8 xxB 15 OLxx 600 35 130 4480 94 89 9 09 8570 210 85 2 50 130 4760 100 3370 70 47 9 2896 50 5 180 42 24 155 6 59 440 0 215 4 2 6 83 12 8 7 7 1 8 15 2 600 35 130 4390 110 120 9 12 8570 270 101 67 170 4760 120 3370 90 37 3 2257 50 5 180 42 24 160 8 59 440 0 131 2 6 6 85 12 8 7 7 1 8 1FW6 Built in torque motors Configuration Manual 05 2009 65N1197 0AD00 0BP7 Technical data and characteristics Technical data 1FW6290 Data for precision motor cooler Maximum dissipated thermal power Recommended minimum volume flow Temperature increase of the coolant Pressure drop Symbol VP MIN ATP Apu Parallel connection of main and precision motor cooler 1FW6 Built in torque motors Configuration Manual 05 2009 6SN1197 OAD00 OBP7 Unit kW l min bar 74 2 Data sheets and diagrams 15 7 xxB15 OLxx xxB15 2Pxx 0 736 0 7

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