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Siemens ISI EN 50295 User's Manual

1. Inscription of the inscription plates Actuators Standard 1 normally open max 11 letters 1 to 3 lines abbreviations contact 1 NO if not otherwise indicated Left position Right position F 1NO 1NO 1NC 1NC E 1NO 1NO 1NC 1NC D 1NO 1NO 1NC 1NC 1NO 1NO C 1NC 1NC BMC qe B 1NO 1NO 1NC 1NC A 1NO 1NO i 1NC 1NC 8 2 d S A to F are identification letters on the inside of the covers and bases 5 Installation orientation O vertical identific plates on the left O horizontal identification plates on top 6 Terminal on top resp on the right O no cable gland drill hole is not pressed out Pin 1 O terminal for by passed AS Interface cable O metric cable gland for inserted AS Interface cable 8 PINE O metric cable gland for inserted round cable Pins O M12 socket for free input or output E Pin 4 CJ AS Interface F adaptor only for housings with EMERGENCY STOP 7 Terminal on top resp on the left O no cable gland drill hole is not pressed out Pin 1 O terminal for by passed AS Interface cable pina O metric cable gland for inserted AS Interface cable 8 en O metric cable gland for inserted round cable 8 f O M12 socket for free input or ou E Pin 4 8 Lamps O incandescent lamp 24V if no option is
2. 33 0 S AS LT BIET Or o OU 9 cC TF e a g i 4 I E IBHi T Ex ra d Orr i gal 33 H ETE Pt T Mounting plate for wall mounting Mounting plate for standard rail mounting 3RK1 901 2EA00 3HK1 901 2DA00 Drilled holes and mounting possibilities as for the K60 compact module Drilled holes and mounting possibilities as for the application module NSAO0 00309 Distributor 3RK1 901 1NNOO 6 62 Siemens IK PI 2004 AS Interface Slaves I O modules for operation in the field Digital I O modules IP67 K45 Schematics Terminal assignment input pnp M8 socket Pin 1 Supply L Pin 4 Supply L 3 1 Pin 4 Input signal NSAO0 00196 Standard assignment Terminal assignment input pnp M12 socket Pin 1 Supply L Pin 2 Input signal bridged with Pin 4 Pin 3 Supply L Pin 4 Input signal bridged with Pin 2 Pin 5 Earth connection NSAO_00006a Standard assignment Terminal assignment input pnp M12 socket Y cable single cable Pin 1 Supply L Pin 2 Input signal 2 Pin 3 Supply L Pin 4 Input signal 1 Pin 5 Earth connection NSAO0 00008a Y assignment Terminal assignment output pnp M12 socket 24 V DC NSAO_00007a Standard assignment Pin 1 not assigned Pin 2 not assigned Pin 3 Sup
3. Design Order No Fieldbus Switching Motor Adjustment Brake interface function protection performance range output PROFIBUS Mechanical Thermistor 0 3 to 9 A 4 kW No 3RK1 303 2AS51 1AA0 2d 400 V AC 3RK1 303 2AS51 1AA3 Thermal 0 3 to3A 1 4kW No 3RK1 303 5BS41 1AA0 motor mogel 400VAC 3RK1 303 5BS41 1AA3 2 4 to 9 A 4 kW No 3RK1 303 5CS41 1AA0 400 V AC 3RK1 303 5CS41 1AA3 Electronic soft Full motor 0 3 to3A 1 1kW No 3RK1 303 6BS71 1AA0 piorection 400VAC 3RK1 303 6BS71 1AA3 2 4 to 12 A 5 5 kW No 3RK1 303 6DS71 1AA0 400 V AC 3RK1 303 6DS71 1AA3 electronic soft 0 6 to 4 A 1 5 kW 400VAC 3RK1 303 6ES81 3AA3 several speeds R255 AS Interface Mechanical Thermistor 0 3 to 9 A 4 kW No 3RK1 323 2AS51 1AA0 400 V AC 3RK1 323 2AS51 1AA3 Thermal 0 3to3A 1 14kW No 3RK1 323 5BS41 1AA0 motor model 400V AC 3RK1 323 5BS41 1AA3 2 4 to 9 A 4 kW No 3RK1 323 5CS41 1AA0 400 V AC 3RK1 323 5CS41 1AA3 Electronic soft Full motor 0 3 to3A 1 1kW No 3RK1 323 6BS71 1AA0 protecion 400 V AC 3RK1 323 6BS71 1AA3 2 4 to 12 A 5 5kW No 3RK1 323 6DS71 1AA0 400 V AC 3RK1 323 6DS71 1AA3 electronic soft 0 6 to 4 A 1 5 kW 400 V AC 3RK1 323 6ES81 3AA3 several speeds R255 Micro Starter Thermistor 0 3 to 9 A 4 kW No see Catalog M11 mechanical 6 116 Siemens IK PI 2004 AS Interface Slaves AS Interface motor starters and IP20 load feeders Overview TTE ae Te AS Interface load feeder module The AS Interface load feeder module serves as an additional in p
4. 750 Transmitter 3SF7 842 6JG00 750 Receiver 3SF7 842 6JG01 900 Transmitter 3SF7 842 6JH00 900 Receiver 3SF7 842 6JH01 1050 Transmitter 3SF7 842 6JJ00 1050 Receiver 3SF7 842 6JJ01 1200 Transmitter 3SF7 842 6JK00 1200 Receiver 3SF7 842 6JK01 1350 Transmitter 3SF7 842 6JL00 1350 Receiver 3SF7 842 6JL01 1500 Transmitter 3SF7 842 6JM00 1500 Receiver 3SF7 842 6JM01 1650 Transmitter 3SF7 842 6JN00 1650 Receiver 3SF7 842 6JN01 1800 Transmitter 3SF7 842 6JP00 1800 Receiver 3SF7 842 6JP01 2100 Transmitter 3SF7 842 6JR00 2100 Receiver 3SF7 842 6JR01 2400 Transmitter 3SF7 842 6JS00 2400 Receiver 3SF7 842 6JS01 2700 Transmitter 3SF7 842 6JT00 2700 Receiver 3SF7 842 6JTO1 3000 Transmitter 3SF7 842 6JU00 3000 Receiver 3SF7 842 6JU01 6 22 Siemens IK PI 2004 AS Interface AS Interface Safety at work AS Interface light curtains and light arrays for Category 4 ET Selection and Ordering data continued Design Order No SIGUARD Light Array Type 4 acc to IEC 61 496 1 2 Sensing range in m Function 18 Transmitter 3SF7 842 6SE00 18 Receiver 3SF7 842 6SE01 18 Transmitter 3SF7 842 6PG00 18 Receiver 3SF7 842 6PG01 18 Transmitter 3SF7 842 6MH00 18 Receiver 3SF7 842 6MH01 60 Transmitter 3SF7 842 6SE50 60 Receiver 3SF7 842 6SE51 60 Transmitter 3SF7 842 6PG50 60 Receiver 3SF7 842 6PG51 60 Transmitter 3SF7 842 6MH50 60 Receiver 3SF7 842 6MH51 Siemens IK PI 2004 6 23 AS Interface AS Interface Safety at work
5. Spring loaded connection Standard slave Spring loaded connection Standard slave Spring loaded connection A B slave 2 wire 2 and 3 wire 2 and 3 wire 3RK1 200 0CG00 0AA2 3RK1 200 0CG02 0AA2 3RK2 200 0CG02 0AA2 Total current input in mA lt 50 lt 270 lt 270 Inputs Sensor supply via AS Interface Voltage range in V Current carrying capacity for sensor supply in mA Connection of sensors Short circuit and overload withstand capability 20 to 30 2 wire system Short circuit and overload withstand capability 20 to 30 200 2 and 3 wire system Short circuit and overload withstand capability 20 to 30 200 2 and 3 wire system Switching level High in V 210 210 210 Input current Low High in mA S15 25 1 5 25 149 25 I O configuration 0 0 0 ID ID2 code O F O F A O Assignment of data bits Data bit DO IN1 IN1 IN1 Data bit D1 IN2 IN2 IN2 Data bit D2 IN3 IN3 INS Data bit D3 INA INA INA Connection Spring loaded terminal connection Spring loaded terminal connection Spring loaded terminal connection Conductor cross sections in mm Solid 2 x 0 25 1 5 Finely stranded with end sleeve 2 x 0 25 1 Finely stranded without end sleeve 2 x 0 25 1 5 AWG conductor connections solid or stranded AWG 2 x 24 16 Solid 2 x 0 25 1 5 Finely stranded with end sleeve 2 x 0 25 1 Finely stranded without end sleeve 2 x 0 25 1 5 AWG condu
6. Type BKS Lock no S1 BKS 7A BKS 7E BKS 7AE Type O M R black Lock no 73034 OMRBK7A OMRBK7E 1 Required when more than four inputs or more than four outputs are required for supplying the control devices Siemens IK PI 2004 6 131 AS Interface Slaves SIGNUM pushbuttons and indicator lights AS Interface customized enclosures and front panel modules Dimensional drawings N its NSD00236 120 45 i AS Interface front panel module 6 132 Siemens IK PI 2004 Ao Interface SIGNUM pushbuttons and AS Interface LED displays E Technical specifications AS Interface LED displays Type of display LED 7 segment Color of light Red or green Operating voltage in V DC 24 for AS Interface via AS i bus Power consumption for digit height e 13mm 30 mm Display with AS i bus 0 15 W per digit 0 3 W per digit 0 to 9 and A b uninsulated Addresses 1 address per display With AS Interface After the 15th addressing the display keeps the last address Housing Bay housing to DIN metal Mounting Screw bracket to DIN Degree of protection IP54 to the front with AS Interface IP65 Ambient temperature During operation in C During storage in C 0 to 50 25 to 70 EMC Acc to the specifications of the 89 336 EWG or EMVG guideline Em
7. For this reason standard power supplies must not be used for the supply of an AS Interface system AS Interface power supplies supply the electronics of the sys tem AS Interface master AS Interface modules and all con nected sensors Depending on the power requirements of the AS Interface system graduated power supplies from 2 4 to 7 A are available Please note that there are different power supplies for the sen Sors and actuators The power for the actuators outputs is usually not supplied by the AS Interface cable This must be done by a separate load power supply unit which must be connected via a separate cable e g black AS Interface flat cable It can also be used to implement corresponding emergency stop circuits If an auxiliary power supply is required in addition to the AS Interface voltage the very compact combination power supply unit with 1 x 30 V DC and 1 x 24 V DC can be used The following earth faults are recognized e AS i earth fault AS i earth fault Earth faults of sensors and actuators which are supplied by the AS Interface voltage One module for each AS Interface system is sufficient Siemens IK PI 2004 6 135 Power supply units IP20 E Technical specifications AS Interface power supply unit Single output IP20 Output current 2 4 A Output current 4 A Output current 3 3 A 3RX9 307 0AA00 3RX9 307 1AA00 4FD5 213 0AA10 1A Rated input voltage in V 115
8. Inputs outputs Yellow LED AS i voltage Green LED Connection Via screw terminal Via Combicon pin connector Addressing An integrated addressing socket can be used Note 1 The module has four floating inputs and four floating switching outputs For the input and output circuits an external additional supply of 20 to 30 V according to VDE 0106 PELV safety class III is required Note 2 To supply the output circuit an external supplementary supply AUX POWER of 20 to 30 V DC is necessary 6 90 Siemens IK PI 2004 The supplementary supply must comply with VDE 0106 PELV safety class III I O modules for operation in IP20 control cabinet Module F90 E Technical specifications continued 16 inputs Screw type terminals Transistor PNP 3RG9 002 0DE00 3RG9 004 0DE00 Combicon connection Slave type Standard slaves Operational voltage in accordance 26 5 to 31 6 with AS Interface specification in V Total current input in mA lt 70 Input connection PNP Inputs e Sensor supply via AS Interface e Voltage range in V e Connection of sensors Short circuit and overload proof 20 to 30 Mechanical contacts Signal 1 Un 20 to 30 V 2 8 mA Group signal Current carrying capacity lout lt 25 mA Output voltage Uo 20 to 30 V Watchdog Built in I O configuration 7 ID ID2 code F F Assignment of data bits Data bit DO Group signal G1 DO nputs 1 1 to 1 4 DO to D3 Data bit
9. e Earth fault in AS i Earth fault in sensors and actuators that are supplied from the AS Interface voltage In each case only one module is necessary for each AS Inter face network The earth fault is detected by the module indicated via a LED and signaled via two signaling outputs 1 no earth fault OK 2 earth fault fault The earth fault alarm is stored in the module The module can only be reset after the earth fault has been rec tified by switching off the AS Interface voltage via a reset button or via a high signal on the floating remote reset input The reset button can also be used for checking correct functioning of the module External auxiliary voltages are not monitored for earth faults by this module Note The earth fault detection module is a passive module with out an IC Therefore it does not require an individual address in the AS Interface network 1 AS i TAS AIAS i 9 4 AS i x n We zi L Alternatively Automatic test izt n p ae D mE A LM PN pm Output ske J5ke LU 3 R J Output Output ASifault iP 3m RRES RRES 1 m a lume a I I faul 7IL24 AN BEN LL Ee AE c A Wl Input Input XE BCK Gling anne TT OK rok 4 4 Input Input 9 FAULT Ni m eel 12 M24 FAULT FAULT OK l 11 M24 y 3 M24 M24 M24 10 M24 E 5L me
10. Electronics Electronics e Current carrying capacity 2 DC 12 13 in A e Current carrying capacity typ Max 0 18 Max 4 max 4 A per module in A Pin assignment outputs Ja 3 4 Output 4 Output 5 Earth connection 5 Earth connection Short circuit protection Built in Built in Inductive interference protec None Built in tion free wheeling diode e External voltage supply Via black AS Interface flat cable 24V DC e Watchdog Built in Built in O configuration 0 7 a ID ID2 code B B Assignment of data bits e Socket 3 and 4 e Socket 5 Socket 6 Socket 7 and 8 Not assigned closed Not assigned closed Not assigned closed Not assigned closed Not assigned closed Pin 4 OUT1 DO Pin 2 Not assigned closed Pin 4 OUT2 D1 Pin 2 Not assigned closed Not assigned closed Not assigned closed Pin 4 OUT1 DO Pin 2 Not assigned closed Pin 4 OUT2 D1 Pin 2 Not assigned closed Not assigned closed AS Interface certificate Yes Yes Yes Approvals UL CSA UL CSA UL CSA Degree of protection IP67 IP67 IP67 Earth connection PIN 5 of each M 12 socket is PIN 5 of each M 12 socket is connected to the grounding platein connected to the grounding plate in the mounting plate via a pin the mounting plate via a pin outputs only sockets 5 and 6 outputs only sockets 5 and 6 Ambient temperature in C 25 to 85 25 to 8
11. Humidity class Max 80 rel humidity Mechanical data Input connection e Output connection AS i Output connection AS i Output connection shield S Dimensions W x H x D in mm Mounting 0 8 to 2 5 mm 0 8 to 2 5 mm 0 8 to 2 5 mm 0 8 to 2 5 mm Spring loaded terminal connection Spring loaded terminal connection Spring loaded terminal connection Spring loaded terminal connection 150 x 135 x 107 Snap on mounting onto standard rail DIN EN 50 022 35 x 7 5 mm anann Siemens IK PI 2004 6 137 Power supply units IP20 E Technical specifications continued AS Interface power supply unit Single Output IP20 6EP1 354 1AL01 With integrated earth fault detection 3RX9 310 0AA00 Output current in A 7 2 4 Rated input voltage in V 120 to 230 AC 115 230 AC Input e Range selection Voltage range in V Overvoltage strength Mains buffering at Rated in ms Mains frequency rated value I range in Hz Built in input fuse in A Recommended circuit breakers IEC 898 in A With variable range input 93 to 264 AC 110 to 350 DC VDE 0160 Limiting curve W2 20 at 93 187 V 0 50 60 47 to 63 T 6 3 not accessible From 16 characteristic C or from 8 characteristic B With changeover switch 195 to 253 102 to 132 AC EN 61 000 4 1 20 T2 From 10 characteristic C Output e Stabilized floating DC volta
12. Quick stop function All AS Interface 24 V DC motor starters feature a quick stop function which can be switched on and off as required via a Switch integrated into the module The quick stop function al lows a connected motor to be shut down immediately via an ap plied sensor signal high The switch for the quick stop function is located alongside the input sockets and is protected by an M12 covering cap Brake The double direct starter and reversing starter versions feature an integrated permanently set brake function As soon as the output signal is set to O the motor is braked Connection of a drive roller with integrated DC motor to an AS Interface DC 24 V motor starter With the K60 AS Interface 24 V DC motor starters for the low end performance range up to 70 W it is now possible to connect 24 V DC motors and the associated sensors directly to the AS Interface quickly and easily Three different versions are available e Single direct on line starter without brake and reversible Start up via integrated buttons Buttons integrated into the module below the output sockets can be used to set the motor used The buttons are protected by an M12 covering cap Note concerning double and reversing starters f an input with the Quick stop function receives a High signal the correspond ing output e g Quick stop input 1 output 1 is switched off within the device the motor is braked The manual key funct
13. 2 Data input PIN5 Ground connection PIN1 Sensor supply L PIN3 Sensor supply L PIN4 Data input PIN1 Sensor supply L PIN3 Sensor supply L PIN4 Data input I O configuration 0 0 0 ID ID2 code O F O F O F Assignment of data bits Socket 1 PIN4 2 n PIN4 EM PIN4 sued Socket 2 PIN4 2 IN2 D1 PIN4 IN2 D1 PIN4 IN2 D1 Socket 3 PIN4 2 IN3 D2 PIN4 IN3 D2 PIN4 IN3 D2 Socket 4 PIN4 2 IN4 D3 PIN4 IN4 D3 PIN4 IN4 D3 Number of I O sockets 4 4 4 4 inputs 4 inputs 4 inputs AIB slave AIB slaves A B slaves Standard assignment Standard assignment Standard assignment M12 M8 screw connection M8 screw connection 3RK2 200 0CQ20 0AAS3 3RK2 200 0CT20 0AA3 3RK2 200 0CU20 0AAS3 Total current input in mA lt 270 lt 270 lt 270 Socket assignment inputs PIN1 Sensor supply L PIN3 Sensor supply L PIN4 2 Data input PIN5 Ground connection PIN1 Sensor supply L PIN3 Sensor supply L PIN4 Data input PIN1 Sensor supply L PIN3 Sensor supply L PIN4 Data input I O configuration 0 0 0 ID ID2 code A O AJO A O Assignment of data bits e Socket 1 PIN4 2 NEA PIN4 a PIN4 cen e Socket 2 PIN4 2 IN2 D1 PIN4 IN2 D1 PIN4 IN2 D1 Socket 3 PIN4 2 IN3 D2 PIN4 IN3 D2 PIN4 IN3 D2 e Socket 4 PIN4 2 INA D3 PIN4 IN4 D3 PIN4 IN4 D3 Number of I O sockets 4 4 4 2004 6 58 Siemens IK PI I O modules for operation in t
14. 2004 AS Interface Slaves I O modules for operation in the field Introduction Overview K60 K45 The AS Interface compact modules belong to a new generation The mounting plate accepts the AS Interface flat cables and al of AS Interface modules designed to a high degree of protec lows the module to be wall mounted or snapped onto a standard tion They include digital analog and pnewmatic compact mod rail ules m Two series of compact modules are available They comprise a top section which is the actual module and a e Series K60 base section which is the mounting plate The top section con tains all the electronics connections for sensors and actuators e Series K45 an addressing socket and status diagnostics LEDs Bl selection and Ordering data Seriese Type Current carry Slave Type Pin Connection Order No ing capacity assignment technique outputs K60 8 Inputs 2 Outputs 2A A B special M12 3RK2 400 1HQ00 0AA3 digital g Inputs Standard Yil 3RK1 200 0DQ00 0AA3 A B new 3RK2 200 0DQ00 0AA3 4 Inputs 4 Outputs 2A Standard 3RK1 400 1DQ00 0AA3 Standard 3RK1 400 1CQ00 0AA3 iA Yo 3RK1 400 1DQ01 0AA3 Standard 3RK1 400 1DQ03 0AA3 4 Inputs 3 Outputs 2A A B Y II 3RK2 400 1FQ03 0AA3 4 Inputs 2 Outputs Standarda 3RK1 400 1MQ00 0AA3 4 Inputs 3RK1 200 0CQ00 0AA3 2 x 2 Inputs 2 x 2 Outputs 1A Y 3RK1 400 1DQ0
15. AS Interface according to EN 50295 Introduction Transmission technology Configuration example System components Technical specifications A B technique AS Interface Safety at work Introduction AS Interface safety monitors AS Interface safe compact modules AS Interface position switches AS Interface cable operated switches AS Interface light curtains and light arrays for Category 4 AS Interface laser scanner LS4 AS Interface EMERGENCY STOP pushbuttons Accessories AS Interface Master Masters for SIMATIC S5 CP 2430 Masters for SIMATIC S7 CP 142 2 CP 243 2 CP 343 2 CP 343 2P Masters for SIMATIC C7 AS Interface network transitions DP AS Interface Link 20E DP AS Interface Link 65 AS Interface Slaves 1 0 modules for operation in the field Introduction Digital I O modules IP67 K60 Digital I O modules IP68 IP69K K60R Digital I O modules IP67 K45 Digital I O modules IP67 application modules Analog I O modules IP67 K60 Pneumatic I O modules 1 0 modules for operation in IP20 control cabinet Introduction SlimLine F90 module Flat module Special integrated solutions AS Interface Communication modules AS Interface Slaves continued Modules with special functions Counter modules Earth fault detection modules Overvoltage protection module AS Interface motor starters and IP65 67 load feeders AS Interface compact starters IP65 400 V AC AS Interface motor starters IP67
16. AS Interface laser scanner LS4 Overview The LS4 Laser Scanner is an optical distance sensor The device periodically transmits light pulses within an operating range of 190 If the pulses hit an obstruction or a person the light is reflected and then received and evaluated by the LS4 laser scanner The scanner calculates the precise coordinates of the obstruction seen from the light propagation time If the obstruction or the person is located within defined ranges a Stop function is executed Switch off is then performed via the safe interface within the system response time The Stop function is reset when the protective zone is free again depending on the operating mode either automatically or follow ing acknowledgement Accessories Accessories include a twistable mounting support suitable pre assembled connecting cables in diverse lengths as well as spare parts 6 24 Siemens IK PI 2004 AS Interface AS Interface Safety at work AS Interface laser scanner LS4 E Application Horizontal danger zone protection Route monitoring for driverless transport systems T R2 T HE Reliable detection of persons and objects in danger zones of Detection of persons and objects that approach the vehicle machines and plants The laser scanner offers a greater protection range than Flexible configuration of any protection and warning zones to a bumpers and therefore permits higher speeds great extent Ho
17. Digital I O modules IP67 K45 Design continued Mounting possibilities Standard rail mounting with 3RK1 901 2DA00 mounting plate Mounting horizontal and vertical fixing is possible on generally available shaped rails with screws on slides max M5 not included in the scope of supply on mounting plate 3RK1 901 2EA00 or 3RK1 901 2DA00 Addressing The addresses are assigned using an integrated addressing socket M12 sockets that are not required must be sealed with 3RK1 901 1KA00 blank plugs in order to guarantee the speci fied degree of protection Wall mounting with 3RK1 901 2EA00 mounting plate Siemens IK PI 2004 6 57 I O modules for operation in the field Digital I O modules IP67 K45 E Technical specifications Technical specifications common to all IP67 K45 digital I O modules Operational voltage in accordance 26 5 to 31 6 with AS Interface specification in V Polarity reversal protection U AS Built in Interface Input connection PNP Inputs Sensor supply via AS Interface Short circuit and overload with stand capability Approvals UL CSA marine certification or under application in the case of new products Degree of protection IP67 IP65 for M8 snap on con nection Ground connection Through PINS of the M12 socket and outgoing through a 2 8 mm tab connector no earth connec tion for M8 sockets e Sensors
18. Earth connection Outputs Current carrying capacity per 1 2 2 output in A DC 12 DC 13 typ Maximum summation current 4 4 4 per module in A Socket assignment outputs Se get GIA 4 Output 2 4 Output 2 4 Output 5 Ground connection 5 Ground connection 5 Ground connection I O configuration If y if ID ID2 code O F A 2 F F Siemens IK PI 2004 6 45 I O modules for operation in the field Digital I O modules IP67 K60 E Technical specifications continued 4 inputs 4 outputs 4 inputs 3 outputs 4 inputs 2 outputs 1A Standard slaves Standard assignment 3RK1 400 1DQ03 0AAS3 2A A B slaves Y Il assignment 3RK2 400 1FQ03 0AAS3 2A Standard slaves Y Il assignment 3RK1 400 1MQ00 0AAS3 Assignment of data bits Socket 1 PIN2 4 IN1 DO PIN4 IN1 DO PIN4 IN1 DO PIN2 IN2 D1 PIN2 IN2 D1 Socket 2 PIN2 4 IN2 D1 PIN4 IN2 D1 PIN4 IN2 D1 Socket 3 PIN2 4 IN3 D2 PIN4 IN F D2 PIN4 IN3 D2 PIN2 IN4 D3 PIN2 IN4 D3 Socket 4 PIN2 4 IN4 D3 PIN4 IN4 D3 PIN4 IN4 D3 Socket 5 PIN4 OUT1 DO PIN4 OUT1 DO PIN4 OUT1 DO PIN2 OUT2 D1 PIN2 OUT2 D1 Socket 6 PIN4 OUT2 D1 PIN4 OUT2 D1 PIN4 OUT2 D1 Socket 7 PIN4 OUT3 D2 PIN4 OUT3 D2 Unassigned sealed Socket 8 PIN4 OUT4 D3 Unassigned sealed Unassigned sealed Number of I O sockets 8 T 6 4 inputs 2 x 2 inputs 2 x 2 outputs
19. Inputs e Sensor supply via AS Interface Voltage range in V Current carrying capacity for sensor supply in mA Connection of sensors Short circuit and overload withstand capability 20 to 30 200 2 and 3 wire system Short circuit and overload withstand capability 20 to 30 200 2 and 3 wire system Short circuit and overload withstand capability 20 to 30 200 2 and 3 wire system Switching level High in V 210 210 210 Input current Low High in mA Solze SEN EI S1 5 25 Outputs Type of output Electronics Electronics Electronics Current carrying capacity 1 2 il per output in A DC 12 DC 13 typ Maximum summation current 4 4 4 per module in A Short circuit protection Built in Built in Built in e Inductive interference protection Built in Built in Built in free wheeling diode Polarity reversal protection Built in Built in Built in External 24 V DC supply voltage Terminal 13 L24 Terminal 19 2 M24 Terminal 13 L24 Terminal 19 2 M24 Sensor supply Terminal 13 U_s Terminal 19 U_s Actuator supply Terminal 14 L Terminals 20 to 24 M hh un mm AC 15 e DC 13 24V e DC 13 110 V e DC 13 230 V e Watchdog Built in Built in Built in O configuration if 7 Y ID ID2 code O F O F O F Assignment of data bits Data bit DO IN1 OUT1 IN1 OUT1 IN1 OUT1 Data bit D1 IN2 OUT2 IN2 OUT2 IN2 OUT2 Data b
20. O O00 O NSA0_00100 Pin 1 Supply L Pin 2 Signal input Pin 3 Supply L Pin 4 Signal input Pin 5 PE Connector pin assignment power connector X1 Power infeed plug of the starter X2 Load feeder socket of the starter X3 Power loop through connection socket of the starter X1 Pin 1 not assigned Pin2 Phase L2 Pin3 spare Pin 4 GND for brake optional Pin 5 DC 24 V for brake optional Pin 6 Phase L1 Pin 7 not assigned Pin 8 Phase L3 Center PE Pin 1 Pin 2 Pin 3 Pin 4 Pin 5 Phase L1 not assigned Phase L3 Brake output Brake input Pin 6 not assigned Pin7 Phase L2 Pin 8 not assigned Center PE Pin 1 not assigned Pin 2 Phase L2 Pin 3 spare Pin 4 DC 24 V for brake Pin 5 GND for brake 1 Pin 6 Phase L3 Pin 7 not assigned Pin 8 Pin 1 Phase L1 Center PE 1 Only for AS Interface compact starters with DC 24 V brake contact 3RK1 322 S AA1 AS Interface Slaves AS Interface motor starters and IP65 67 load feeders AS Interface motor starters IP67 24 V DC Overview DC motors are connected to the module via M12 plug in con nectors The sensors and the module electronics can be sup plied from the yellow AS Interface cable An auxiliary voltage DC 24 V is only required for supplying the outputs which can be provided via the black AS Interface cable
21. See Accessories Disassembly tool for spring loaded terminal connection See Accessories Siemens IK PI 2004 6 83 I O modules for ol eration in IP20 control cabinet E Technical specifications continued 4 inputs 4 outputs 4 inputs 4 outputs Spring loaded connection Standard slave Spring loaded connection Standard slave 2 and 3 wire 2 and 3 wire PNP transistor 1 A Relay 3RK1 402 3CG01 0AA2 3RK1 402 3CG00 0AA2 Total current input in mA lt 40 lt 270 Inputs e Sensor supply via AS Interface Voltage range in V Current carrying capacity for sensor supply in mA Connection of sensors Short circuit and overload withstand capability 20 to 30 200 2 and 3 wire system Short circuit and overload withstand capability 20 to 30 200 2 and 3 wire system Switching level High in V 210 210 Input current Low High in mA S 1 5 25 S15 25 Outputs Type of output Electronics Relay Current carrying capacity 1 per output in A DC 12 DC 13 typ e Maximum summation current 4 per module in A e Short circuit protection Built in External back up fuse 6 A gL gG Inductive interference protection Built in Not applicable free wheeling diode e Polarity reversal protection Built in Built in External 24 V DC supply voltage Sensor supply Terminal 13 U_s Terminal 19 U s Actuator supply Terminal 14 L Terminals 20 to 24 M Not applicable hh
22. e Shorter startup times due to easy configuration at the press of a button Flexible decentralized topologies can be constructed by using this communications processor in the ET 200M DP slave e Reduction of standstill or service times in the event of a fault through LED displays status of the AS Interface network connected slaves and their operational readiness monitoring of the AS Interface voltage level e Reduced costs for spare parts inventories because the CP can be used in both the SIMATIC S7 300 and in ET 200M deal for complex applications through the connection option of 62 slaves and integrated analog value processing Siemens IK PI 2004 6 37 Mas Masters f r SIMATIC S7 CP 343 2 E Technical specifications E Ordering data Order No AS Interface Specification V2 1 CP 343 2 6GK7 343 2AH00 0XA0 f communications processor Bus cycle time 5 ms for 31 slaves 10 ms for 62 slaves For connection of SIMATIC 87 300 and ET 200M to the AS Interface Interfaces without front connector modo ae address 16 byte I O and P bus S7 300 Front connector 6ES7 392 1AJ00 0AA0 AS Interface connection S7 300 front connector PEHpI wiiscrewgontacts with terminal CP 343 2 and CP 343 2 P manual Supply voltage 5 V DC through backplane bus including software FC aad 9 g E and examples Current consumption paper version through backplane bus Typ 200 mA at 5 V DC German 6GK7 343 2AH00 8A
23. 24 V DC ECOFAST motor and soft starter AS Interface motor starters and IP20 load feeders Load feeder modules IP20 AS Interface Direct Reverse Starter SIRIUS soft starters Communications capable contactors 55 to 250 kW Double relays and transformers SIGNUM pushbuttons and indicator lights AS Interface F Adapter for EMERGENCY STOP command devices AS Interface enclosure AS Interface customized enclosures and front panel modules AS Interface LED displays AS Interface for LOGO AS Interface signal columns AS Interface power supply units Introduction Power supply units IP20 Power supply units IP65 Transmission media AS Interface shaped cable System components and accessories Repeater Extender Addressing units Diagnostic units Miscellaneous accessories Documentation see Catalog ST 70 Products for Totally Integrated Automation and Micro Automation see Section 8 see Catalog LV 10 Controlgear for Industry Siemens IK PI 2004 AS Interface Introduction Transmission technology lin Overview Transmission method A significant feature of the AS Interface technology is the use of a common two wire cable for data transmission and distribution of auxiliary power to sensors actuators An AS Interface power supply unit which meets the require ments of the AS Interface transmission technology is used for this system The AS Interface shaped cable provides mechani cal coding and thus prevents p
24. E Overview a Application Master connection for SIMATIC S5 115U to 155U e Simple operation in the I O address area of the SIMATIC S5 115U 135U 155U No need for CP configuration Two AS Interface masters in one module Control of up to 2 x 31 AS Interface slaves according to AS Interface Specification V2 0 Up to 496 binary elements can be controlled when using bi directional slaves Monitoring of the supply voltage on the AS Interface shaped cable il Benefits get Designed for industry e Saving on slots and costs because two AS Interface masters are located on one module e Shorter startup times due to easy configuration at the press of a button Reduction of standstill or service times in the event of a fault through LED displays status of the AS Interface network connected slaves and their operational readiness monitoring of the AS Interface voltage level Master connection for SIMATIC S5 115U CP can be inserted at CP slots in the central controller and expansion unit SIMATIC S5 135 S5 155U For exclusive use of I O mode can be plugged into the I O slots in the central controller and expansion unit in cache mode CP can be inserted at CP slots in the central controller and expan sion unit Up to four CP 2430s can be used in the PLC depending on PLC configuration Design Two AS Interface masters in one module Occupies a slot in SIMATIC S5 For operation in the S5
25. L Y g 3RK1 901 0CA00 I O module Standard assignment IS S 3 3 Y cable single cable Pin 1 Supply L Pin 2 Input signal 2 Pin 3 Supply L Pin 4 Input signal 1 E Pin 5 Earth connection E E HO Mounting plate for wall mounting Y assignment 3RK1 901 0CAO00 m 60 ie Y cable Single cable Single cable sr ALTA E Gin O O EI 2 5 2 O EO O 3 E N o B 2 a 2 2 2 IN1 IN2 IN2 Left column plan view Right column plan view Pin 1 Supply L Pin 1 Supply L Y Pin 2 Input signal 2 Pin 2 y 1 0 Pin 3 Supply L Pin 3 Supply L aaa E 20 l Pin 4 Input signal 1 Pin 4 Input signal 2 Pin 5 Earth connection Pin 5 Earth connection Mounting plate for rail mounting Y I assignment 3RK1 901 0CBOO Siemens IK PI 2004 6 49 AS Interface Slaves I O modules for operation in the field Digital I O modules IP67 K60 E Schematics continued Terminal assignment output pnp M12 socket Single cable Pin 1 not assigned Pin 2 not assigned Pin 3 Supply L Pin 4 Output signal Pin 5 Earth connection NSA0_00007a Left column plan view Right column plan view Pin 1 Pin 1 Pin 2 Output signal 2 Pin 2 Pin 3 Supply L Pin 3 Supply L Pin 4 Output signal 1 Pin 4 Output signal 2 Pin 5 Earth connection Pin 5 Earth connection Standard assignment Y Il assignment Pin 1 Pin 2 Output signal 2 Pin 3 Supply L Pin 4 Ou
26. Siemens IK PI 2004 6 145 AS Interface System components and accessories Repeater Extender E Design E Ordering data Order No Repeaters Repeater for AS Interface 6GK1 210 0SA00 Slaves can be used on both sides of the repeater For extending the cable run incor porating FK E coupling module Both sides require an AS Interface power supply El taal igolsti fth AS i li Extender for AS Interface 6GK1 210 1SA00 e ectrical isolation of the two nterface lines For installation of the master at a Separate display of correct AS Interface voltage for each side Sanes ee FK E cou a Ing module Max two repeaters may be used in series max cable length s 300 m e Parallel connection of several repeaters is possible star configuration possible Installed in user module housing with FK E coupling module as bottom part 100m T 100m l 100m Power section J iecit Power S Repeater S S Repeater section P mus i t mE r e c E A ie i1 934 ET beo Lai section Repeater S oe if M 9 core 3 e Power section im Cy e o S el k x i 3 x o Repeater connection Extenders e Master can be placed at a distance of up to 100 m from the AS Interface segment itself e Slaves can be used only on side turned away from master e AS Interface power supply only required on side turned away from master e No electrical isolation of the two
27. be connected to the compact starter by means of a connecting cable via a socket underneath the transparent cover Spare inputs The compact starters are also equipped with two spare inputs The M12 socket is a Y connector The signal inputs are applied to PIN 2 and 4 In this manner it is possible for example to con nect an optical proximity switch that supplies a signal and the fouling alarm A T adapter can be used to split the signal inputs onto two M12 Sockets Compact starters modified in this way offer additional advantages At no extra cost it is possible to save AS i ad dresses reduce the space requirement and to build up logical groupings E Design Wiring and assembly All the connections are either of the plug in type or use the easy installation insulation piercing method The shaped cables for the 24 V auxiliary power supply which is used to control the contactors as well as the AS Interface data cable must simply be inserted in the mounting plate The com pact starter is then cradled in the mounting plate and screwed tight The compact starter and the mounting plate must be or dered separately The power for the main circuit is fed in via a power connector to be ordered separately see Accessories un der Selection and Ordering data Siemens IK PI 2004 6 105 AS Interface motor starters and IP65 67 load feeders AS Interface compact starters IP65 400 V AC E Design continued The load itse
28. e Sensors e Voltage range in V e Load rating for sensor supply in mA e Switching level High in V e Switching level Low in V e Socket assignment External voltage supply DC 24 V Max start up ramp time for DC motor in ms Short circuit and overload proof 3 wire 20 to 30 200 1 40 C 150 T 55 C 210 lt 5 PIN 1 Sensor supply L PIN 2 Data input PIN 3 Sensor supply L PIN 4 Data input Quickstop PIN 5 Earth connection Via black AS Interface flat cable 80 Max motor start up current 4 5 internally limited in A Outputs Type of output Electronics e Nominal load rating per outputin A 8 7 55 C 1x3 7 lt 55 C DISNUWESTSES 2x2 1 lt 55 C Max total current in A 4 Voltage drop without incoming 0 6 112 ine in V Short circuit protection Built in Inductive interference protection Built in free wheeling diode Watchdog Built in I O configuration I ID code F Assignment of data bits Socket 1 PIN4 IN1 DO Quickstop1 PIN2 IN2 D1 Socket 2 PIN4 INS D2 PIN4 INS D2 Quickstop2 PIN2 IN4 D3 PIN2 IN4 D3 Socket 3 PIN4 OUT1 DO PIN4 OUT1 DO PIN2 4 OUT1 DO D1 Socket 4 PIN4 OUT2 D1 AS Interface certificate Yes Approvals UL CSA Degree of protection IP67 Earth connection Yes Ambient temperature in C 25 to 55 Storage temperature in C 40 to 85 Number of I O so
29. output in A DC 12 DC 13 typ V Maximum summation current 2 per module in A Short circuit protection Built in Inductive interference protection Built in free wheeling diode External 24 V DC supply voltage Via M12 connector on the end face of the module Via FK E or PG E coupling module Watchdog Not available Built in Connection of AS Interface EMI EEMI I O configuration 8 ID code 0 1 0 Assignment of data bits Socket 1 Output DO PIN4 OUT1 DO Output DO PIN2 OUT2 D1 Socket 2 Output D1 PIN4 OUT2 D1 Output D1 Socket 3 Output D2 PIN4 OUT3 D2 Output D2 PIN2 OUT4 D3 Socket 4 Output D3 PIN4 OUTA D3 Output D3 AS Interface certificate Yes Approvals UL CSA ship building Degree of protection IP67 Ambient temperature in C 25 to 85 Storage temperature in C 40 to 85 Number of I O sockets 4 Display of outputs Yellow LED AS Interface display Green LED Red yellow green LED Green LED Diagnostics Without LED AS i LED Without LED green OK red no data communication flashing red yellow null address flashing red overload sensor Connection Via contact pin on the FK or Pg coupling module Via contact pin on the FK E or Pg E coupling module Note 1 To supply the output circuit an external supplementary supply AUX POWER of 20 to 30 V DC is necessary The supplementary supply must comply with VDE 0106 PELV Safety Class III Note
30. ro Input FOTS Quick stop for output 1 on off Output Plug brake Motor l Clockwise rotation Button 1 Counter clockwise manual Button 2 rotation operation for y y manual operation clockwise for clockwise rotation rotation Address 2nd possibility Connection to a maximum of two sensors with pollution indication Sensor signal Pollution signal Sensor signal Sensor 1 Pollution signal a Quick stop for opat output 1 on off Eon Input 2 4 Im Quick stop for ce N Oy output 1 on off Plug brake Output d Motor Clockwise rotation Button 1 Counter clockwise Button 2 s manual TO O manda operation rotation operano 4 X for clockwise rotation clockwise rotation O Address NSA0_00348 Siemens IK PI 2004 6 113 AS Interface motor starters and IP65 67 load feeders AS Interface motor starters IP67 24 V DC E Technical specifications Single direct on line starter Double direct on line starter Single reversing starter 4 inputs 1 output Quickstop function 3RK1 400 1NQ01 0AA4 4 inputs 2 outputs 3RK1 400 1MQ01 0AA4 4 inputs 1 output 3RK1 400 1MQ03 0AA4 Slave type Standard slaves Operational voltage in accordance 26 5 to 31 5 with AS Interface specification in V Total current input from AS Interface lt 270 in mA Input connection PNP Inputs e Sensor supply via AS Interface
31. ternal functions of the safety monitor The safety monitor offers OR logic AND logic timer functions buffer storage etc I Benefits Integration A failsafe PLC or special master is not required e Simple system structure due to standardized AS Interface technique e Safe and non safe data on the same bus Existing systems can be expanded quickly and easily e Safe signals can be combined in groups 6 8 Siemens IK PI 2004 For integration of the safety system into AS Interface the exist ing infrastructure such as the master and the power supply unit can continue to be used For the safety system the safety mon itor is integrated as a monitoring component and the safe station is integrated as the interface between the safe sensors and the System The safe sensors can be used as before The safety monitor is the core component of Safety at Work A safe application is configured with a PC via the safety monitor Various different application specific operating modes can be used These include the EMERGENCY STOP function tumbler two handed operation as well as selection of Stop category O or 1 In order to fully utilize the AS Interface diagnostic capability the monitor can also be operated with AS Interface addresses as an alternative Two versions of the monitor are available e Safety monitor with one two channel release circuit e Safety monitor with two two channel release circuits AS Interface AS Inter
32. 0CE00 0AA3 Flat module 4 input 4 outputs 200 mA for all I Os screw type terminals 3RK1 400 0CE00 0AA3 Slave type Standard slaves Watchdog Built in Operational voltage in accordance 26 5 to 31 6 O configuration 2 with AS Interface specification in V ID ID2 code FF Total current input in mA lt 270 Assignment of data bits Input connection PNP e Data bit DO IN1 OUT1 Inputs Data bit D1 IN2 OUT2 Sensor supply via AS Interface Short circuit and overload proof Data bit D2 INS OUTS Voltage range in V 20 to 30 Data bit D3 IN4 OUT4 Load rating for all inputs in mA 200 AS Interface certificate Yes Connection of SBRSEIS 2 and 3 wire system Degree of protection IP20 Switching level High in V 210 e Input current Low High in mA 15 25 Ambient temperature in C 25 to 70 Outputs Storage temperature in C 40 to 85 Type of output Electronics Displays inputs outputs e Current carrying capacity in mA 200 AS i voltage FAULT Green LED red LED DC 12 DC 13 Connection Via screw terminal SPOIEGIGHIE protection Pla Addressing Via an integrated addressing e Inductive interference protection Built in socket free wheeling diode e External voltage supply DC 24V Not required all inputs and outputs are sup plied via the AS Interface cable Selection and Ordering data Design Order No Flat module 3RK1 400 0CE00 0AA3 3RK1 400 OCE00 0AA3 4 input 4 out
33. 1 Programming ID code 1 e Function testing of slaves Read inputs and wire outputs of dig ital or anlog slaves AS Interface test Measurement of voltage measuring range O to 35 V and current consumption measuring range O to 100 mA of the AS Interface bus e Storage Complete plant configurations can be saved profiles of all slaves also extension in accordance with AS Interface specification 2 1 Detection of complete system configurations E Technical specifications AS Interface addressing and diagnostic unit 3RK1 904 2AB01 Power supply The standard power supply is provided by 4 IEC LR6 NEDA 15 batteries and guarantees that at least 2 500 addressing operations can be performed To save the batteries automatic switch off takes place approx 1 min after the last button operation Ambient conditions Operating temperature range in C Storage temperature range in C Relative humidity in 0 to 55 20 to 4 55 without batteries Max 75 condensation must be prevented Height above sea level in m Up to 2 000 Installation site Indoors only Mechanical design Degree of protection Units IP50 Connection sockets IP20 Dimensions in mm 84 x 195 x 35 Connection via M12 socket Siemens IK PI 2004 AS Interface System components and accessories Addressing units E Selection and Ordering data Design Order No AS Interface addressing and diagn
34. 1AA00 3AA0 Communications systems protocols products on CD ROM German English AS Interface Master Masters for SIMATIC S7 CP 243 2 E Overview 8 Application The CP 243 2 is the AS Interface master connection exclusively for the CPUs 22x of the innovated SIMATIC 87 200 generation By connecting to AS Interface the available digital inputs and outputs for S7 200 are significantly increased max 248 DI 186 DO on AS Interface per CP In addition the integrated analog value processing also makes analog values per CP max 31 analog slaves each with up to 4 channels available to the S7 200 at the AS Interface Up to two CP 243 2s can be operated simultaneously on the S7 200 E Design The CP 243 2 is connected to the S7 200 like an expansion module It features Two terminals for direct connection of the AS Interface cable e LEDs in the front panel for displaying the operating status and the operational readiness of all connected and activated slaves Two pushbuttons for displaying the status information of the slaves for switching the operating status and entering the existing ACTUAL configuration as the SETPOINT configuration B Function The CP 243 2 is the AS Interface master for the new generation The CP 243 2 supports all functions stipulated in the expanded of SIMATIC 87 200 The communications processor 6GK1 243 AS Interface Specification V2 1 Double address assignment 2AX01 0AX0 supports the expanded
35. 1BQ20 0AA3 2 x 1 input 1 output 0 2A X 3RK1 400 0GQ20 0AA3 4 outputs 1A Standard 3RK1 100 1CQ20 0AA3 3 outputs A B 3RK2 100 1EQ20 0AA3 2 outputs 2 inputs 2 new 2A 3RK2 400 1BQ20 0AA3 Accessories K45 mounting plate For wall mounting 3RK1 901 2EA00 For mounting onto standard rails 3RK1 901 2DA00 3RK1 901 2EA00 Distributor 3RK1 901 1NNOO For AS Interface flat cable Supplied inclusive of special mounting plate Seals 3RK1 902 0ARO0 are only necessary when a cable must end in the distributor and must be ordered separately 3RK1 901 1NNOO AS Interface sealing caps one set contains ten sealing caps For spare M12 sockets 3RK1 901 1KA00 3HK1 901 1KA00 For spare M8 sockets 3RK1 901 1PN00 3RK1 901 1PNOO Cable end piece 3RK1 901 1MN00 P For sealing open cable ends of the shaped AS Interface cable in IP67 P add one set contains ten cable end pieces 3RK1 901 1MNOO Sealing set 3RK1 902 0AR00 For K60 mounting plate and distributor Cannot be used for K45 mounting plate one set contains five straight and five shaped seals aL 3RK1 902 0ARO0 1 The typical current carrying capacity per output increases with Version E12 from 1 5 to 2 A available from approx 07 2003 2 Start of delivery approx end of 2003 Siemens IK PI 2004 AS Interface Slaves I O modules for operation in the field Digital I O modules IP67 K45 i Dimensional drawings
36. 2 PIN4 IN3 D2 Addr 2 PIN2 IN3 D2 Addr 2 PIN2 IN4 D3 Addr 2 PIN2 INA D3 Adar 2 Socket 8 PIN4 OUT2 D1 Addr 2 PIN4 IN4 D3 Addr 2 PIN4 INA D3 Adar 2 PIN2 IN4 D8 Addr 2 Number of I O sockets 8 8 8 Note odule requires two addresses Module requires two addresses Module requires two addresses 6 44 Siemens IK PI 2004 l O modules for operation in the field Digital I O modules IP67 K60 E Technical specifications continued 4 inputs 4 outputs 4 inputs 4 outputs 4 inputs 4 outputs 2A Standard slaves Y Il assignment 3RK1 400 1DQ00 0AAS3 2A Standard slaves Standard assignment 3RK1 400 1CQ00 0AA3 1A Standard slaves Y Il assignment 3RK1 400 1DQ00 0AAS3 Total current input in mA lt 270 lt 270 lt 270 Socket assignment inputs PIN 1 Sensor supply L PIN 2 Data input II PIN 3 Sensor supply L PIN 4 Data input PIN 5 Earth connection PIN 1 Sensor supply L PIN 2 Data input PIN 3 Sensor supply L PIN 4 Data input PIN 5 Earth connection PIN 1 Sensor supply L PIN 2 Data input Il PIN 3 Sensor supply L PIN 4 Data input PIN 5 Earth connection Outputs Current carrying capacity per 2 2 i output in A DC 12 DC 13 typ Maximum summation current 4 4 4 per module in A Socket assignment outputs c ee 2 4 Output 4 Output 2 4 Output 5 Ground conn
37. 2 and 3 wire Ambient temperature in C 25 to 85 voltage range IY St Se Storage temperature in C 40 to 85 Current carrying capacity 200 for all inputs Status indications Ty 40 C in mA e O display Yellow LED Switching level High in V 210 Display Uauy Green LED Input current Low High in mA 15 26 e AS Interface diagnostics display Dual LED green red Outputs Connection Using mounting plate for K45 Type of output Electronics compact module Short circuit protection Built in Note 1 All K45 compact modules are e Inductive interference protection Built in supplied with high grade steel free wheeling diode screws sockets e External 24 V DC supply voltage Over black AS Interface flat cable Note 2 To supply the output circuit an e Watchdog Built in external supplementary supply AUX POWER of 20 to 30 V DC is AS Interface certificate Available or under application necessary The supplementary in the case of new products supply must comply with VDE 1 for 3RK2 400 1BQ20 0AA3 Upin 16 5 V PISSED Safely eee lt 4 inputs 4 inputs 4 inputs Standard slaves Standard assignment M12 3RK1 200 0CQ20 0AA3 Standard slaves Standard assignment M8 screw connection 3RK1 200 0CT20 0AA3 Standard slave Standard assignment M8 screw connection 3RK1 200 0CU20 0AA3 Total current input in mA lt 270 lt 270 lt 270 Socket assignment inputs PIN1 Sensor supply L PIN3 Sensor supply L PIN4
38. 2 In the event of a commu 6 68 Siemens IK PI 2004 nications failure the relay outputs remain in the current switching state I O modules for operation in the field Digital I O modules IP67 application modules E Technical specifications continued FK coupling module FK E coupling module for 2 x AS Interface cable yellow for 1 x AS Interface cable yellow and Standard version Version with high grade 1 x AS Interface cable black Standard version steel components and Version with high grade steel components and Viton seals Viton seals 3RG9 010 0AA00 3RK1 901 1HA00 3RG9 030 0AA00 3RK1 901 1JA00 Operating voltage in accordance 26 5 to 31 6 with AS Interface specification in V Loading capability in A 22 Interface EMI EEMI Ambient temperature in C 40 to 85 Degree of protection IP67 with cover application module Connection technique Insulation piercing technique for AS Interface flat cable Mounting possibilities For wall and standard rail mounting Scope of delivery 1 x coupling module 4 x shaped seal 3 x terminating seal Viton 1 x coupling module 4 x shaped seal Viton 3 x terminating seal 1 x coupling module 4 x shaped seal 3 x terminating seal 1 x coupling module 4 x shaped seal Viton 3 x terminating seal Viton Special features Integrated high grade steel threaded bushings High grade steel threaded bushi
39. 3RK1 207 3BQ40 0AA3 Resistance For 4 wire sensors Ni 100 or Deactivated smoothing 0 to 600 mA function selectable 50 Hz line filter Voltage 2 inputs 10V 3RK1 207 2BQ40 0AA3 Deactivated smoothing function 50 Hz line filter 2 outputs 10Vor 3RK1 107 2BQ40 0AA3 For 2 wire actuators Oto 10V selectable Accessories Manual German 3RK1 701 2AB40 0AA0 K60 mounting plate Wall mounting 3RK1 901 0CA00 Mounting onto standard rails 3RK1 901 0CB00 S3RK1 901 OCA00 M12 sealing cap 3RK1 901 1KA00 3RK1 901 1KA00 3RK1 902 OAR00 Sealing kit 3RK1 902 0AR00 Additional information is available in the Internet under http mall ad siemens com The analog modules to the profile 7 1 7 2 can be ordered at this address 6 72 Siemens IK PI 2004 Schematics Pin assignment input module NSAO_00013a 3RK1 207 1BQ40 0AA3 Current input 4 wire sensor NSAO_00014b Bridge from Zn to M 3 can be set intenally via parameterisation 3RK1 207 1BQ40 0AA3 Current input 2 wire sensor NSAO_00017a 3RK1 207 2BQ40 0AA3 Voltage input 4 wire sensor NSAO_00018a 3RK1 207 3BQ40 0AA3 Thermo resistor 4 wire sensor Pin 1 Supply L DC 24 V Pin 2 Zn Pin 3 Supply M ground Pin 4 In Pin 5 Cable shield All pin assignments are shown without external sensor supply max 50 mA for both channels from Pin 1 and Pin 3 Pin 1 Supply L DC 24 V Pin 2 In Pin
40. 73 Pneumatic I O modules E Overview All pneumatic I O modules must now be ordered directly from the manufacturer Fa Kuhnke An order via Siemens is no longer possible Order informationen of Kuhnke GmbH Module groupe Module type Siemens Order No Kuhnke order code Ordering adress Pneumatic compact module K60 4 inputs 2 outputs monostable Exhaust air via sintered filter Exhaust air via plug in connector Exhaust air via sintered filter valve supply via U aux Exhaust air via plug in connector valve supply via U aux 3RK 1408 0MTOO 0CAO 3RK 1408 0MTO1 0CAO 3RK 1408 1MTO0 0CAO 3RK 1408 1MTO1 0CAO AirBox K F GE MO AirBox K S GE MO AirBox K F SW MO AirBox K S SW MO Pneumatic compact module K60 4 inputs 2 outputs bistable Exhaust air via sintered filter Exhaust air via plug in connector Exhaust air via sintered filter valve supply via U aux Exhaust air via plug in connector valve supply via U aux 3RK 1408 0CTOO 0CAO 3RK 1408 0CTO1 0CAO 3RK 1408 1CTOO OCAO 3RK 1408 1CTO1 0CAO AirBox K F GE BI AirBox K S GE BI AirBox K F SW BI AirBox K S SW BI Pneumatic application module 2 inputs 2 outputs monostable Exhaust air via sintered filter Exhaust air via plug in connector Exhaust air via plug in connector with stainless steel compo nents and Viton seals Exhaust air via sintered filter recessed hand operation 3RK 1408 0BTO0 0C
41. AS Interface position switches Selection and Ordering data continued Design Order No 3SF3 120 6GW00 0BA1 e Metal enclosure EN 50 041 40 mm wide slow action contact two NC Overtravel plunger Roller plunger Roller lever Angular roller lever Swivel lever e Metal enclosure EN 50 041 40 mm wide snap action contact one NC Overtravel plunger Roller plunger Roller lever Angular roller lever Swivel lever 3SF3 120 6CV00 0BA1 3SF3 120 6DV00 0BA1 3SF3 120 6EV00 0BA1 3SF3 120 6FV00 0BA1 3SF3 120 6GW00 0BA1 3SF3 120 1CV00 0BA1 3SF3 120 1DV00 0BA1 3SF3 120 1EV00 0BA1 3SF3 120 1FV00 0BA1 3SF3 120 1GW00 0BA1 3SF3 210 0DV00 0BA2 3SF3 100 0EV00 0BA2 AS Interface position switch standard with M12 connector M12 connector for connecting an additional position switch Direct connection of AS Interface to Safety at Work For use up to Category 4 acc to EN 954 1 IP65 Molded plastic enclosure EN 50 047 50 mm wide slow action contact 1 NC Overtravel plunger Roller plunger Roller lever Angular roller lever Swivel lever Molded plastic enclosure EN 50 047 50 mm wide snap action contact 1 NC Overtravel plunger Roller plunger Roller lever Angular roller lever Swivel lever Metal enclosure EN 50 041 56 mm wide slow action contact 1 NC Overtravel plunger Roller plunger Roller lever Angular roller lever Swivel lever Metal enclosure E
42. AS Interface shaped cable strands Indication of correct AS Interface voltage Installed in user module housing with FK E coupling module as bottom part 100 m 100m l 100 m No slaves Power section Power section il Extender T Repeater ff M oe oe Q m Q 1 z f 1 9 soa S S S G IK10 XX 20012 Extender connection 6 146 Siemens IK PI 2004 Before data transfer can take place with the master addresses must be assigned to all stations before the AS Interface network is created This can be performed offline using an addressing unit or e online using a master of the AS Interface system The addresses themselves are the values 1 to 31 or 1A to 31A and 1B to 31B for the extended specification A new slave that has not yet been addressed has the address O It is recognized also by the master as a new slave not yet addressed and is not integrated in the normal communication in this state The addresses are assigned as required i e it is of no conse quence whether the first slave has the address 21 or whether ad dress 1 is assigned to the first slave AS Interface System components and accessories Addressing units Overview IT Function Reading out the slave addresses 0 to 31 A B e Reading out the I O and ID codes of the slaves e Standard and expanded ID code 1 and ID code 2 e Standard and expanded addressing mode according to AS Interface Version 2
43. DC 3RK1 400 1KG01 0AA1 Mule p erface load feeder inputs 1 relay output 120 230 V AC 3RK1 402 3KG02 0AA1 1 For mounting the AS Interface load feeder module on the standard rail adaptor a carrier plug connector and power connector set are also required Additional information is available in the Internet under http www siemens de sanftstarter Siemens IK PI 2004 6 121 AS Interface Slaves SIGNUM pushbuttons and indicator lights AS Interface F Adapter for EMERGENCY STOP command devices E Overview E Design The F adapter has a safe AS Interface slave and is snapped onto the back of the EMERGENCY STOP device that is not in cluded in the scope of supply Connection is via the AS Interface shaped cable using the insu lation piercing method Addressing is via the AS Interface connections or via the built in addressing socket The AS Interface F adapter is used for connecting the EMERGENCY STOP devices of the SIGNUM 3SB3 series to AS Interface Selection and Ordering data Design Order No AS Interface F adaptor for EMERGENCY STOP actuator SIGNUM 3SB3 1 3SF5 402 1AA01 Front panel mounting 1 EMERGENCY STOP actuator is not included in the scope of supply For further details on the EMERGENCY STOP actuator see the Section Pushbutton Units and Indicator Lights in Catalog NS K 10 2001 Edition or Catalog LV 10 2004 Edition 6 122 Siemens IK PI 2004 AS Interface Slaves SIGNUM pus
44. ET 2009 M X e Fail safe modules for transmission of secure data through AS Interface shaped cables AS Interface Address programming device for setting the slave address C7 621 ASi S5 115U to 155U Links SS us IN G IK10 XX 20009 AS Interface master for SIMATIC 6 4 Siemens IK PI 2004 AS Interface Introduction Technical specifications m Technical specifications E More information Standard EN 50295 Topology Bus star or tree topology like electrical installation Please note the operating framework conditions in each case for the specified SIMATIC NET products Order No 6GK 6XV1 which you will find on the Internet page listed below Transmission medium Unshielded two wire cable 2 x 1 5 mm for data and auxiliary power Connection method Contacting of the AS Interface cable using the insulation displacement method Permissible cable length max 100 m w o repeater extender 500 m range with repeater extender parallel connection of repeaters Cycle time max 5 ms with full expansion 10 ms using A B method Number of stations max 31 slaves accord to Complete AS Interface Spec V2 0 62 slaves accord to Complete AS Interface Spec V2 1 A B method integrated analog value transmission Number of binary sensors actuators Max 124 1 124 O modules according to spec V2 0 Max 248 1 186 O modules according to spec V2 1
45. O modules IP67 application modules a Technical specifications continued 2 x 1 input 1 output PNP transistor 3RG9 001 0AJ00 Slave type Standard slaves Operational voltage in accordance 26 5 to 31 6 with AS Interface specification in V Total current input in mA lt 270 Input connection PNP Inputs e Sensor supply via AS Interface e Voltage range in V Short circuit and overload proof 20 to 30 e Load rating for all inputs in mA 200 e Connection of sensors 2 wire system e Switching level High in V 210 Input current Low High in mA 615 25 Outputs Type of output Electronics Current carrying capacity per 0 2 output in A DC 12 DC 13 typ Maximum summation current 0 2 per module in A External supply voltage Short circuit protection Inductive interference protection free wheeling diode External 24 V DC supply voltage Not required Built in Built in The outputs are supplied via the yellow AS Interface cable Watchdog Built in Connection of AS Interface EMI I O configuration 3 ID code F Assignment of data bits e Socket 1 Input DO and output D2 e Socket 2 e Socket 3 Input D1 and output D3 e Socket 4 AS Interface certificate Yes Approvals UL CSA ship building Degree of protection IP67 Ambient temperature in C 25 to 85 Storage temperature in C 40 to 85 Number of I O sockets 2 I O display Ye
46. This allows the savings in wiring outlay due to AS Interface to be implemented with even greater consistency For IP68 test conditions see Section Tests IP68 IP69K Cleaning with pressurized cleaning equipment as is frequently necessary in the food beverages and tobacco industries is problem free IPG9K NSAO 00338 Socket for bus connection and addressing ee trailing si arg E many Eu er a a Addressing is carried out using the same socket as for the bus nterface bus cable is routed in a round cable The module connection The connection of the module to the addressing unit permits direct connection to a round cable An adapter is notre 3RK 904 2ABO1 is carried out with a standard M12 cable quired e g 3RX1 642 A special addressing line 3RK1901 3RAO0 is required when using the older version of the addressing unit 3RK1 904 2ABOO Following mounting the module is connected to the addressing unit using the addressing line and then addressed The addressing line is subsequently removed and the module connected to the bus cable Siemens IK PI 2004 6 51 AS Interface Slaves l O modules for operation in the field Digital I O modules IP68 IP69K K60R Design continued Connection IP68 IP67 3RX1 672 5 m 3RX1 674 5 m 3RX1 641 0 5 m 3RX1 640 1 0m 3RX1 642 1 5 m areas 3RX1 586 3RX1 587 3RK1 901 1TROO 3RX1 536 5 m 3RX1 542 5 m NSAO_00
47. a 5 AC 15 3 e DC 1324 V 1 e DC 13 110 V 0 2 e DC 13 230 V 0 1 e Watchdog Built in Built in I O configuration t a ID ID2 code O F O F Assignment of data bits Data bit DO IN1 OUT1 IN1 OUT1 Data bit D1 IN2 OUT2 IN2 OUT2 Data bit D2 INS OUTS INS OUTS Data bit D3 IN4 OUT4 IN4 OUT4 Connection Spring loaded terminal connection Spring loaded terminal connection Conductor cross sections in mm Solid 2 x 0 25 1 5 Finely stranded with end sleeve 2 x 0 25 1 Finely stranded without end sleeve 2 x 0 25 1 5 AWG conductor connections solid or stranded AWG 2 x 24 16 Solid 2 x 0 25 1 5 Finely stranded with end sleeve 2 x 0 25 1 Finely stranded without end sleeve 2 x 0 25 1 5 AWG conductor connections solid or stranded AWG 2 x 24 16 Note 1 Disassembly tool for spring loaded terminal Disassembly tool for spring loaded terminal connection See Accessories connection See Accessories Note 2 The module has four floating inputs and four 6 84 Siemens IK PI 2004 floating switching outputs For the input and output circuits an external additional supply of 20 to 30 V according to VDE 0106 PELV Safety Class III is required I O modules for o eration in IP20 control cabinet n Technical specifications continued 4 inputs 3 outputs 4 inputs 3 outputs Screw type connection AIB slave 2 and 3 wire PNP transistor 2 A 3RK2 400 1FE00 0AA2 Spring load
48. are laid without obstructions in the special depressions x in the mounting plates The recognized advantages of the existing K60 compact modules are entirely mirrored in the considerably smaller K45 The second mounting plate has the drilled holes and the stan modules They have the same base area as the application mod dard rail mounting adapter of the application modules ules but the installed depth is only 2 3 of that of the application Installation of the flat cables has been simplified The yellow and modules and therefore matches the compact module family black AS Interface flat cable can be inserted in the mounting Despite these small dimensions all modules feature large en plates from the left or right depending on the position of the cod graving plates and the integrated addressing socket ing lug The polarity of the applied voltages cannot be reversed Two mounting plates are offered for the K45 compact modules The sensors actuators are connected via M12 sockets The 4l module can be ordered as an alternative with M 8 connection Sockets Design The yellow or black and yellow AS Interface flat cables are laid in the The top of the module is located onto the mounting plate appropriate cable guides of the mounting plate They can be inserted in any direction The top section is fixed to the mounting plate with just one screw Siemens IK PI 2004 AS Interface Slaves I O modules for operation in the field
49. can be set separately 160 ms to 10s adjustable or manual Protective zone supplement e For deactivated dust suppression 81 in mm For activated dust suppression in mm For protective zone size 81 3 5 mm For protective zone size 98 gt 3 5 mm e Additional for reflectors in mm Over 1 2 m behind the 0 protective zone line In the protective zone or up to 110 1 2 m behind the protective zone line Warning zone e Sensing range in m 0 to 15 e Luminance factor in Min 20 Object size in mm 150 x 150 Response time in ms Double evaluation 2 scans 85 Adjustable up to 16 scans 645 Number of warning zones Output 4 selectable via switch inputs Connection of AS Interface Contour measurement e Sensing range in m e Luminance factor in 96 Output Radial resolution in mm ateral resolution in 0 to 50 Min 20 RS 232 serial interface via infra red interface 5 0 36 Supply voltage Via AS Interface network in V Via AS Interface auxiliary voltage in V Via external supply in V Note 29 5 to 31 6 according to AS Interface specification Up to DC 30 24 DC 20 The power supply unit for the external supply voltage as well as the AS Interface power supply unit for supplying the AS Inter face components must feature safe mains isolation according to IEC 60742 and must bridge tem porary mains failures of up to 20 ms e g AS Interface power pack 3R
50. can therefore be connected to them A second slave can be mounted on enclosures for four and six command points Addressing is via the AS Interface connections or via the built in addressing socket An external supply voltage is not required For enclosures with EMERGENCY STOP the EMERGENCY STOP actuator can be wired conventionally or alternatively using the AS Interface F adaptor With conventional wiring interrogation can be performed via AS Interface In this case a second slave cannot be mounted on the enclosure for four command points In the case of conventional wiring of the EMERGENCY STOP up to three switch contacts can be selected for the EMERGENCY STOP if the EMERGENCY STOP is scanned via AS Interface two contacts are possible If the EMERGENCY STOP is wired via the F adaptor the safe module is mounted above or to the right The AS Interface cable is then looped through to supply the non safe command devices of the enclosure EMERGENCY STOP via an F adaptor is only possible for enclosures for three four or six command points The following methods can be used for connecting the AS Inter face cable Terminal for shaped AS Interface cable Contact is made with the cable using the insulation piercing method and it is routed externally past the enclosure Cable gland for the shaped AS Interface cable or round cable The cable is inserted into the enclosure Connection via M12 connectors
51. connection of standard sensors Oc eo 9 ME NEM EO 25 Standard sensor li e g inductive BERO og w Standard encoders e g position switches Example of a system configuration In practice this means The installation runs without problems because data and power are transported through a single com mon cable No specialist know how is required for installation and startup In addition the simple installation and clear struc turing of the wiring and special cable design not only consider ably reduce the risk of faults but also reduce service and main tenance costs AS Interface power section 3 TN 1 TEES e al E E e 953 25 Sel aa i Repeater SD e H z ld E AS Interface distributor without AS Interface chip e i SONAR BERO BranchiMmi2 i with int AS Interface Compact starter IP 65 G IK10 XX 20027 Siemens IK PI 2004 6 3 AS Interface Introduction System components E Overview System components e Network components such as repeaters extenders Many system components are available to implement communi The power supply unit for supplying power to the slaves cations The basic components of a system installation are modules for connecting standard sensors actuators e Master interfaces for central control units such as SIMATIC s5 Actuators and sensors with integrated ASIC slave and SIMATIC S7 distributed 1 Os
52. controller The example shows that the output image and input image are not consistent in the master and slave until six AS Interface cycles have elapsed The PLC cycle is not synchronous with the AS Interface cycle For this reason the time that must elapse be fore the output image and input image of the master and PLC are consistent is extended by one AS Interface cycle and one PLC cycle respectively Formula for the cycle time 4 6 5ms 4 5 ms 10 ms 2180 ms 6 88 Siemens IK PI 2004 Note 1 o The following function blocks FBs are available for sequence control e FB 21 E16 2433 for the AS Interface master CP2433 S5 95 U e FB 22 E16 2430 for the AS Interface master CP2430 85 115 U eFC 22 for S7 At least 30 ms must elapse between two function block calls for a module to ensure that the switching status of the inputs can be reliably read Note 2 1 Programming examples can be requested from out Technical Support Tel 49 91 31 74 38 33 or down loaded from the Internet Additional information is available from in the Internet under http www siemens de as interface I O modules for operation in IP20 control cabinet Module F90 m Technical specifications 4 inputs 4 outputs 1A screw type terminals 3RG9 002 0DB00 2A 1A Combicon connection 3RG9 004 0DB00 2A 3RG9 002 0DA00 3RG9 004 0DA00 Slave type Standard slaves Operational voltage in accordance 26 5
53. feeder looping through 9 pole 4 mm AWG 15 11 Max perm current via power connector dependent on cable cross section e T 60 C e T2 40 C 30 A 4 mm AWG 11 20 A 2 5 mm2 AWG 15 12 A 1 5 mm AWG 13 35 A 4 mm AWG 11 25 A 2 5 mm AWG 15 15 A 1 5 mm AWG 13 Short circuit strength of starter combination in kA 50 to type of co ordination 1 100 Electrical endurance of the circuit breaker component for a load l4 AC 3 See service life characteristics for 3RT10 contac gt 10 million operating cycles tors Siemens IK PI 2004 6 109 S AS Interface Slaves AS Interface motor starters and IP65 67 load feeders AS Interface compact starters IP65 400 V AC election and Ordering data Design Order No NSA00098 EDS compact starter Electronic direct on line starter with two spare digital inputs 3RK1 322 OO 12 0AA O ERS compact starter Electronic reversing starter with two spare digital inputs Three phase motor Setting range 4 pole at 400 V AC standard output P of the overcurrent release kW A 0 18 to 0 8 0 6 to 2 18 0 75 to 2 2 2 0 to 5 95 3RK1 322 OO 12 1AA O 0A 0B DS compact starter Electromechanical direct on line starter with two spare digital inputs 3RK1 322 OO S02 0AA O 1 li RS compact starter Electromechanical reversing starter with two spare digital inputs Three phase motor Setting range 4
54. feeder modules IP20 E Selection and Ordering data Design Order No AS Interface load feeder module For mounting onto standard rails For contactors sizes S00 and SO For mounting on 40 mm or 60 mm busbar systems and SIRIUS standard rail adapters the matching carrier is required see Accessories The AS Interface connectors for the data and auxiliary power cable yellow and black must be ordered separately see Accessories J Type Supply in V L i 2 inputs 24 DC 2 3RK1 400 1KG01 0AA1 3RK1 400 1KG01 0AA1 1 output 8RK1 400 1MGO1 0AA1 4 inputs 3RK1 400 1MG01 0AA1 2 outputs 2 inputs 120 230 AC 3 3RK1 402 3KG02 0AA1 1 relay output 3 inputs 3RK1 402 3LG02 0AA1 2 relay outputs Accessories Manual for AS Interface load feeder module German English 3RK1 701 2GB00 0AA0 e Italian French 3RK1 701 2HB00 0AA0 Carrier for AS Interface load feeder module With PE and N conductor connection for mounting on busbar adapter with 40 mm rail center line spacing Power connector set 3RK1 901 OEAOO is necessary 45 mm 3RK1 901 3AA00 54mm 3RK1 901 3BA00 With PE and N conductor connection for mounting on busbar adapter with 60 mm rail center line spacing Carrier with mounted power Power connector set 3RK1 901 OEAO0 is necessary connector coupling 45 mm 3RK1 901 3CA00 54mm 3RK1 901 3DA00 Without PE and N conductor connection for mounting on busbar adapter with 40 mm or 60 mm rail center line
55. marked an incandescent lamp 24 V will be used O incandescent lamp 30V O super bright LED LED color is same as the color of the actuating element signalling device JAPI Siemens IK PI 2004 Order form AS Interface front panel modules SIGNUM pushbuttons and indicator lights AS Interface customized enclosures and front panel modules Order form to Siemens AG A amp D CD GKA LZA Amberg fax 49 96 21 80 31 02 Date Order ID of purchaser order ID Order ID of supplier 1 Number of command points O four command points 2 Design of actuating elements O round molded plastic O square molded plastic CJ round metal 3 Name plates O without O with name plate including legend plate 12 5 mm x 27 mm glued in O with name plate including legend plate 27 mm x 27 mm glued in 4 Configuration Switchboard Ie ee d right left right 01s Ll 1s Ois Ll11s O16 L 16 O16 j016 Top view of front side of switchboard left right left right Ohis Ll11s 01s Ll1s O16 L 16 O16 L 16 NSDO 00057c 5 Lamps O incandescent lamp 30V O incandescent lamp 24V if no option is marked an incandescent lamp 24 V will be used O super bright LED LED color is same as the color of the actuating element signalling device Siemens IK PI 2004 6 127 SIGNUM sushbuttons and indicator lights AS Interface customized enclosures and front panel mo
56. not require an individual AS Interface address Connection Screw type terminal connection Spring loaded terminal connection Conductor cross sections in mm e Solid Finely stranded with end sleeve Finely stranded without end sleeves AWG conductors solid or stranded z 2 x 0 25 1 5 e 2 x 0 25 1 2 x 0 25 1 5 z AWG 2 x 24 16 Note If repeaters are used each AS Interface segment needs its own earth fault detection module number of AS Interface power supply units number of earth fault detection modules 1 UAux should be protected with a slow action 2 A fuse 2 For increasing the relay endurance with inductive loads a protective circuit with free wheeling diodes is recommended Siemens IK PI 2004 6 101 AS Interface Slaves Modules with special functions Earth fault detection modules Selection and Ordering data Design Order No Earth fault detection module with screw terminals 3RK1 408 8KE00 0AA2 with Cage Clamp terminals 3RK1 408 8KG00 0AA2 3RK1 408 8KE00 0AA2 Dimensional drawings 225 14 7 T Q CeO qe 2 58 R 1 LI CeO O ORE NSBO 01413 Standard terminal Removeable terminal A C A Cc Spring type terminal 84 3 107 6 84 108 Screw type terminal 81 104 83 106 6 102 Siemens IK PI 2004 Overvoltage protection
57. operations vertical there was no damage to the cores or litz wires or to the outer casing trailing chain equipped to 50 capacity JACE Siemens IK PI 2004 AS Interface System components and accessories Repeater Extender Overview Benefits get Designed for industry Repeaters Expansion of the range of applications and greater freedom in plant design by extending the AS Interface segment Reduction of standstill or service times in the event of a fault with separate display of the correct AS Interface voltage for each end Extenders Expansion of the range of applications and greater freedom in plant design by extending the AS Interface segment When the extender is used the master can be located at a distance of up to 100 m and a power supply is not required at the master end Application The repeater is used to extend the AS Interface segment by 100 m The extender is used to extend the distance between the master and the AS Interface segment with the AS Interface slaves to a max 100 m A considerably greater cable length than 300 m Repeaters for extending the AS Interface cable by 100 m can be achieved when the repeaters are connected in parallel max 300 m possible The maximum extension range is 500 m Repeaters can be cascaded Extenders for extending the distance max 100 m between the master and the AS Interface segment e Simple assembly technique e P67 module housing
58. per module in A e Short circuit protection Built in Inductive interference protection Built in free wheeling diode e External 24 V DC supply voltage Via M 12 plug 24 V DC via black flat Via M 12 plug 24 V DC via black flat cable cable e Watchdog Not available Built in Connection of AS Interface EMI EEMI EMI EEMI O configuration 3 ID code 0 l Assignment of data bits e Socket 1 Input DO PIN4 IN1 DO PIN2 IN2 D1 Socket 2 Input D1 PIN4 IN2 D1 e Socket 3 Output D2 PIN4 OUT1 D2 PIN2 OUT2 D3 e Socket 4 Output D3 PIN4 OUT2 D3 AS Interface certificate Yes Approvals UL CSA ship building Degree of protection IP67 Ambient temperature in C 25 to 85 Storage temperature in C 40 to 85 Number of I O sockets 4 I O display Yellow LED AS Interface display Green LED Red yellow green LED AS Interface diagnostics display Without LED AS i LED green OK red no data communication flashing red yellow null address flashing red overload sensor Connection Via contact pin on the FK or Pg coupling module Note 1 To supply the output circuit an external supplementary supply AUX POWER of 20 to 30 V DC is necessary The supplementary supply must comply with VDE 0106 PELV Safety Class III Note 2 In the event of a commu 6 66 Siemens IK PI 2004 nications failure the relay outputs remain in the current switching state I O modules fo r operation in the field Digital I
59. pole at 400 V AC standard output P of the overcurrent release kW A 0 06 0 14 to 0 20 0 06 0 18 to 0 25 0 09 0 22 to 0 32 0 10 0 28 to 0 40 0 12 0 35 to 0 50 0 18 0 45 to 0 63 0 21 0 55 to 0 80 0 25 0 70 to 1 0 0 37 0 9 to 1 25 0 55 1 1 to 1 6 0 75 1 4 to 2 0 0 90 1 8 to 2 5 1 1 2 210 3 2 1 5 2 8 to 4 0 1 9 3 5 to 5 0 2 2 4 5 to 6 3 3 0 5 5 to 8 0 4 0 7 0 to 10 5 5 9 0 to 12 Additional price Standard version Version with 24 V DC 3 A brake contactfor externally fed brakes Version with brake contact for 400 V AC 0 5 A infeed for brake rectifier Version with brake contact for DC side switching of the bakes with 500 V DC 0 2 A 6 110 Siemens IK PI 2004 3RK1 322 OO S02 1AA O 0B oc 0D OE OF 0G OH OJ OK 1A 1B 1C 1D 1E 1F 1G 1H 1J 1K 0 1 3 4 j n e AS Interface motor starters and IP65 67 load feeders AS Interface compact starters IP65 400 V AC Selection and Ordering data continued Design Order No Accessories for 24 V DC M 12 connectors M12 coupler plug 3RX1 667 For connecting actuators or sensors 5 pole M12 angular coupler plug 3RX1 668 6ES7 194 1KA01 0XA0 For connecting actuators or sensors 5 pole Y shaped coupler plug M12 For connecting two sebsors by means of individual cables 5 pole 6ES7 194 1KA01 0XA0 M12 sealing cap For sealing unused input and output sockets one packing contains ten sealing caps 3RX9 802 0AA00 Acc
60. temperature range Stationary in C 40 to 85 40 to 4105 30 to 90 50 to 90 Moving in C 25 to 85 30 to 105 20 to 90 50 to 90 Color of cores Brown blue Brown blue Brown blue Brown blue Flexibility Very Good Good Good Good Behavior in fire flammable flame retardant acc to flame retardant acc to flame retardant acc to IEC 60332 1 IEC 60332 1 IEC 60332 1 VDE 0482 T 265 2 1 VDE 0482 T 265 2 1 VDE 0482 T 265 2 1 UL 1581 sec 1061 cable UL 1581 sec 1061 cable flame flame UL 1581 sec 1060 CSA UL 1685 CSA FT4 FT1 Halogen free PVC free Yes No No Yes Silicone emission free Yes Yes Yes Yes Ozone and weather resistant Conditionally resisting Resisting Resisting Resisting Oil resistance Conditionally resisting Resisting Resisting Resisting Smallest permissible bending radius acc to DIN VDE 0298 Part 300 in mm Fixed in place 12 12 12 12 e Flexible 24 24 24 24 Siemens IK PI 2004 6 143 Transmission media AS Interface shaped cable E Technical specifications continued EPDM TPE TPE special version PUR rubber special PVC compound acc to UL Class 2 Polyurethane Bending response to DIN VDE No break after 30 000 No break after 30 000 No break after 30 000 No break after 30 000 0472 Part 603 movements to and fro movements to and fro movements to and fro movements to and fro UL approval No UL 758 AWM UL 758 AWM No UL 13 Class 2 UL 444 CMG CSA approval No C22 2 No 210 2 AWM C22 2 No 214 02
61. the right not illuminated K2 BK K2 RD K2 GN K2 WH illuminated BK2 RD BK2 YE BK2 GN BK2 BU BK2 CL Oo Switching sequence T I O II latching not illuminated K4 BK K4 RD K4 GN K4 WH illuminated BK4 RD BK4 YE BK4 GN BK4 BU BK4 CL Oo Switching sequence i I O II pushbutton con trol with resetting from the right and left not illuminated K5 BK K5 RD K5 GN K5 WH illuminated BK5 RD BK5 YE BK5 GN BK5 BU BK5 CL Switching sequence K6 BK K6 RD K6 GN K6 WH I O ll latches on the xp right pushbutton con trol on the left with resetting from the left Switching sequence K7 BK K7 RD K7 GN K7 WH T O ll latches on the NY left pushbutton control on the right with reset ting from the right 1 For more detailed information about individual actuating elements see Section Pushbuttons and Light Indicators SIGNUM 3SB3 Pushbuttons and Pressure Switches onward Siemens IK PI 2004 6 129 SIGNUM pushbuttons and indicator lights AS Interface customized enclosures and front panel modules Options for AS Interface housing and AS Interface front panel modules subject to a surcharge continued Code for design key removal position of locks O Il O and O and Il land II O and Il Locks subject to a surcharge Oo Switching sequence p O latching e Type RONIS flat Lock no SB30 RSB 1A RSB 1E RSB 1AE Type CES Lo
62. to 31 6 with AS Interface specification in V Total current input in mA lt 270 Input connection PNP Inputs e Sensor supply via AS Interface e Voltage range in V Load rating for sensor supply in mA Connection of sensors Short circuit and overload proof 20 to 30 200 2 and 3 wire system e Switching level High in V 210 Input current Low High in mA sises Outputs e Type of output Electronics e Current carrying capacity in A 1 2 1 2 DC 12 DC 13 typ Total current of all outputs in A 4 6 4 6 Short circuit protection Built in e Inductive interference protection Built in free wheeling diode External voltage supply 24 V DC Built in via terminal screws Built in via Combicon male connector Watchdog Built in I O configuration T ID ID2 code O F Assignment of data bits Data bit DO N1 OUT1 Data bit D1 N2 OUT2 Data bit D2 N3 OUT3 Data bit D3 N4 OUT4 AS Interface certificate Yes Approvals UL CSA ship building Degree of protection P20 Ambient temperature in C 25 to 470 Storage temperature in C 40 to 85 Displays Inputs outputs Yellow LEDs e AS I voltage Green LED Connection Via screw terminal Via Combicon pin connector Addressing An integrated addressing socket can be used Note To supply the output circuit an external supplementary supply AUX POWER of 20 to 30 V DC is necessary The supplementary supply must comply wit
63. 0 3RK1 901 3QM01 3RK1 901 3QM11 3RK1 901 3QA00 Cable clip for cable adapter compatible to 3RX9 806 0AACO 3RX9 807 0AA00 3RX9 808 0AACO 3RX9 816 0AA00 3RX9 817 0AA00 3RX9 818 0AACO one packing contains ten cable clips 3RK1 901 3QA00 P 3RK1 901 1MNOO at Cable end piece For sealing open cable ends of the AS Interface shaped cable in IP67 one packing contains ten cable end pieces 3RK1 901 1MNO00 Siemens IK PI 2004 6 151 AS Interface System components and accessories Miscellaneous accessories Selection and Ordering data continued Design Order No AS Interface cover 3RX9 800 0AA00 For FK and Pg coupling modules EMS electromechanical interface 3RX9 800 0AA00 4 way distributor 3RG9 001 0AD00 Passive without LED 3RG9 001 0AD00 Documentation Brochures Overview You can request the brochure About AS Interface An Overview for Beginners and Users free of charge in English and in German e by faxing to Fax No 49 911 978 33 21 supplying the refe rence code CD Z 735 and your address or on the Internet under the heading Documentation Additional information is available in the Internet under http www siemens de as interface 6 152 Siemens IK PI 2004
64. 0 mounting onto standard rails are required 6 64 Siemens IK PI 2004 I O modules for operation in the field Digital O modules IP67 application modules a Technical specifications 4 inputs 2 x 2 inputs 100 mA PNP transistor Standard assignment 200 mA NPN transistor Y Il assignment PNP transistor Y assignment 3RG9 001 0AA00 3RG9 001 0AGO00 3RK1 200 0CQ01 0AA3 3RG9 001 0AH00 Slave type Standard slaves Operational voltage in accordance 26 5 to 31 6 with AS Interface specification in V Total current input in mA lt 120 E1250 lt 290 lt 250 Input connection PNP PNP NPN PNP Inputs Sensor supply via AS Interface Short circuit and overload proof Voltage range in V 20 to 30 20 to 27 20 to 30 Current carrying capacity 100 200 for all inputs Ty 40 C in mA Connection of sensors 2 and 3 wire system 2 8 and 4 wire system e Switching level High in V 210 Input current Low High in mA S15 25 Connection of AS Interface EMI Watchdog O configuration ID code 1 Assignment of data bits e Socket 1 nput DO PIN4 IN1 DO Input DO and D1 PIN2 IN2 D1 Socket 2 nput D1 PIN4 IN2 D1 Socket 3 nput D2 PIN4 IN3 D2 PIN2 IN4 D3 e Socket 4 nput D3 PIN4 IN4 D3 Input D2 and D3 AS Interface certificate Yes Approvals UL CSA ship building Degree of protection P67 Ambient tempera
65. 0 950 SELV to EN 60 950 in preparation SELV to EN 60 950 Degree of protection IP20 Approvals CE UL marine CE UL CSA in preparation CE UL in preparation EMC Emitted interference EN 50 081 1 Noise immunity EN 50 082 2 Operational data e Ambient temperature range in C 25 to 55 45 to 455 Transport and storage 25 to 60 45 to 80 temperature range in C Humidity class Max 80 rel humidity Mechanical data Input connection Output connection AS i Output connection AS i Output connection shield S Output connection Ground Dimensions W x H x D in mm Mounting JAE Siemens IK PI 2004 Spring loaded terminal connection Spring loaded terminal connection Spring loaded terminal connection Spring loaded terminal connection annn 46 x 135 x 105 Snap on mounting onto standard rail DIN EN 50 022 35 x 7 5 mm 0 8 to 2 5 mm 0 8 to 2 5 mm 0 8 to 2 5 mm 0 8 to 2 5 mm 75 x 185 x 107 Spring loaded terminal connection 0 8 to 2 5 mm 75x 135x 103 Mounting onto standard rail Power supply units IP20 a Technical specifications continued AS Interface power supply unit Dual output IP20 Combi output IP20 2x30 VDC 1x24VDC 1x30V DC 3RX9 305 1AA00 SRX9 306 1AA00 Output current in A 4 4 5 4 Input voltage in V 115 230 AC selectable Input Range selection Input voltage range in V Overvoltage streng
66. 0 Receiver 3SF7 842 6BB01 225 Transmitter 3SF7 842 6BC00 225 Receiver 3SF7 842 6BC01 300 Transmitter 3SF7 842 6BD00 300 Receiver 3SF7 842 6BD01 450 Transmitter 3SF7 842 6BE00 450 Receiver 3SF7 842 6BE01 600 Transmitter 3SF7 842 6BF00 600 Receiver 3SF7 842 6BF01 750 Transmitter 3SF7 842 6BG00 750 Receiver 3SF7 842 6BG01 900 Transmitter 3SF7 842 6BH00 900 Receiver 3SF7 842 6BH01 1050 Transmitter 3SF7 842 6BJ00 1050 Receiver 3SF7 842 6BJ01 1200 Transmitter 3SF7 842 6BK00 1200 Receiver 3SF7 842 6BK01 1350 Transmitter 3SF7 842 6BL00 1350 Receiver 3SF7 842 6BL01 1500 Transmitter 3SF7 842 6BM00 1500 Receiver 3SF7 842 6BM01 1650 Transmitter 3SF7 842 6BNO00 1650 Receiver 3SF7 842 6BNO1 1800 Transmitter 3SF7 842 6BP00 1800 Receiver 3SF7 842 6BP01 SIGUARD Standard Light Curtain 30 mm resolution Type 4 acc to IEC 61 496 1 2 150 Transmitter 3SF7 842 6DB00 150 Receiver 3SF7 842 6DB01 225 Transmitter 3SF7 842 6DC00 225 Receiver 3SF7 842 6DC01 300 Transmitter 3SF7 842 6DD00 300 Receiver 3SF7 842 6DD01 450 Transmitter 3SF7 842 6DE00 450 Receiver 3SF7 842 6DE01 600 Transmitter 3SF7 842 6DF00 600 Receiver 3SF7 842 6DF01 750 Transmitter 3SF7 842 6DG00 750 Receiver 3SF7 842 6DG01 900 Transmitter 3SF7 842 6DH00 900 Receiver 3SF7 842 6DH01 1050 Transmitter 3SF7 842 6DJ00 1050 Receiver 3SF7 842 6DJ01 1200 Transmitter 3SF7 842 6DK00 1200 Receiver 3SF7 842 6DK01 1350 Transmitter 3SF7 842 6DL00 1350 Receiver 3SF7 842 6DL01 1500 Trans
67. 00 us while a high value must be applied for at least 1 ms This results in a Typical connections maximum frequency for the counter module independent of the controller of fECmax 1 1 3 ms 769 Hz for the counter module see diagram nsa00084 Uma NSA00084 Iced A L zso0us 6 In the event of non compliance with the time criterion shown in the adjacent diagram the counter value is rejected The counter is only active for the reset parameter P2 default By Setting P2 the counter is erased but incoming pulses are only registered when P2 has been reset Note A customer specific function block is required or must be programmed 6 98 Siemens IK PI 2004 Modules with special functions Counter modules a Technical specifications Counter modules With screw type terminal connection 3RK1 200 0CE03 0AA2 With Cage Clamp terminal connection 3RK1 200 0CG03 0AA2 Slave type Standard slaves Operational voltage in accordance 26 5 to 31 6 with AS Interface specification in V Total current input in mA lt 170 Input e Sensor supply via AS Interface Assignment Short circuit and overload proof Terminal 7 2 4 Terminal 9 Terminal 8 IN1 Voltage range in V 20 to 30 Current carrying capacity in mA 90 e Switching level Low High in V 10 Input current Low High in mA 210 I O configuration ID code AS Interface certificate Yes Approvals UL CS
68. 00 x 125 x 195 Snap on mounting onto standard rail DIN EN 50 022 35 x 15 mm and S7 rail 0 5 to 2 5 mm 0 5 to 2 5 mm 0 5 to 2 5 mm 0 5 to 2 5 mm Spring loaded terminal connection Spring loaded terminal connection Spring loaded terminal connection Spring loaded terminal connection 92 x 110 x 136 Snap on mounting onto standard rail DIN EN 50 022 35 x 7 5 mm anann Special function JAE Siemens IK PI 2004 Integrated 3RK1 408 8KE00 0AA2 earth fault detec tion module and isolation of the AS Interface voltage with corresponding circuit AS Interface Power Supply Units Power supply units IP20 E Selection and Ordering data Design Order No 3RX9 310 0AA00 3RX9 305 1AA00 AS Interface IP20 power supply unit Type Output current Rated input voltage Single output 24A 115 230 V AC 3RX9 307 0AA00 40 selectable 3RX9 307 1AA00 3 3 A 230 400 V AC 4FD5 213 0AA10 1A can be connected repositionable in parallel 7A 120 230 V AC 6EP1 354 1AL01 Single output 24A 115 230 V AC 3RX9 310 0AA00 with integrated earth fault selectable detection Dual output 4Al4A 3RX9 305 1AA00 Combi output 5 A 24 V 3RX9 306 1AA00 1x24 V DC 1x30 V DC 4 A AS i Siemens IK PI 2004 6 139 AS Interface Power Supply Units Power supply units IP20 EI Dimensional drawings NSA00120 Suitable for x mounting onto 8 EN 50022 35x standard mount
69. 02 4DA00 A Red pushbutton label O B White pushbutton label I 2 3SF5 802 4DB00 A Black pushbutton label O C Clear indicator lamp label without text 3 3SF5 803 4DA00 B Green pushbutton label I A Red pushbutton label O C Clear indicator lamp label without text 3 3SF5 803 4DC00 B White pushbutton label I A Black pushbutton label O C Black indicator lamp label II 3 3SF5 803 4DB00 B Black pushbutton label I A Red pushbutton label O Siemens IK PI 2004 6 123 SIGNUM bushbuttons and indicator lights AS Interface customized enclosures and front panel modules Overview Customized solutions for linking command devices to AS Interface permit the configuration of command devices to be selected as required In addition to the enclosures the AS Inter face front panel module provides a solution for SIGNUM 3SB3 Command Devices mounted in front panels AS Interface cable Terminal Front panel module NSDO 00053a AS Interface front panel module Terminal Shaped AS Interface cable Flexible lead approx 20 cm long Enclosure cover Enclosure part PCB NSDO 00058 AS Interface enclosure mel Siemens IK PI 2004 E Design AS Interface enclosure The enclosures with two three four and six command points are equipped with a 41 40 slave Up to four inputs switch contacts and four outputs lamp holders
70. 107 6 84 108 Screw type terminal 81 104 83 106 3RK1 200 0CE00 0AA2 SlimLine S22 5 eec 68 92 pino 4 3 wire IN3 INA sensor OUT NSA0_00328 D D NSBO 01412 3RK1 200 0CE02 0AA2 Standard terminal Removeable terminal Typical circuit diagram for SlimLine S45 A C A C Spring type terminal 84 3 107 6 84 108 Screw type terminal 81 104 83 106 Mechanical switches Sensor 3 L PNP SlimLine S45 AS i AS i Sensor 2 L PNP 9 T0 TT 2 Addressing socket AS i LED s for communication o AUPOWER up BOWELS o o available o on IN3 LED s for input 1 2 H rina INAEI LED s for input 3 4 LED s for outputs 1 2 D ADDR Leu El LED s for outputs 3 4 oO jour oun SHIP REC 1 14_ 15 167 17 18 AUXPOWER 24 V DC Consumer ODD p 2100229023824 NSAO0 00329 Siemens IK PI 2004 AS Interface Slaves I O modules for operation in IP20 control cabinet Module F90 Function Principle of operation of the 16E module 3RG9 002 0DE00 and 3RG9 004 0DE00 The 16 inputs are arranged in four groups of four inputs Only one group is permitted to be activated at a time The PLC activates each group in sequence and reads the four input sig nals into the process image of t
71. 115U an adapter casing is required e In I O mode 32 byte are used in the I O address space Display of the connected and activated slaves and their oper ational readiness Connection of the two AS Interface cables through connectors with terminal strip solder free connection with screw lock One pushbutton per master unit for switching the operating status and entering the existing configuration E Function Each of the AS Interface masters in the CP 2430 independently controls its own AS Interface segment with up to 31 AS Interface slaves This allows control of a maximum of 2 x 31 AS Interface slaves with a total of 248 binary sensors actuators 496 when bi directional slaves are used The front plate has separate status indicators for each master section and a common LED matrix display for the active slaves The module address page address and mode are set through encoding switches Two modes e Standard mode Only the data bits of the slaves in the I O address space of the PLC can be accessed in this operating mode No master calls can be executed e Extended mode Access to the master calls is provided through data handling blocks and the page interface in accordance with the AS Inter face Specification V2 0 e g writing parameters User interface There is a choice of three versions e O operation Only access to slave data in the I O address space no master calls O and page mode Access to sla
72. 120 6XX00 0BA1 Actuator e Standard Width length of enclosure 79 mm 3 3SX3 197 e With crosswise fixing Width length of enclosure 50mm gt 3SX3 206 Universal radius Width length of enclosure 80 mm 3SX3 203 AS Interface position switch with separate actuator and M12 connector M12 connector for connecting an additional position switch Direct connection of AS Interface to Safety at Work For use up to Category 4 acc to EN 954 1 IP65 Slow action contact one NC Molded plastic enclosure Side and front operation 52 mm wide e 30 N extraction force 3SF3257 6XX00 0BA2 3SF3 257 6XX00 0BA2 e 5 N extraction force 3SF3 257 6XX40 0BA2 e Automatic ejection 3SF3257 6XX30 0BA2 Actuator e Standard Width length of enclosure 27 mm 3SX3 218 Tmin 150 mm Universal radius Width length of enclosure 33 mm 3SX3 228 fmin 45 mm AS Interface position switch with separate actuator and tumbler Ji With direct connection of AS Interface to Safety at Work L For use up to Category 4 acc to EN 954 1 Lf IP65 Pg 13 5 Solenoid voltage 24 V DC Monitoring of actuator and solenoid position Plastic housing i l Locking force 1200 N locked by spring force 3SF3 760 6XX00 0BA1 e Locking force 1200 N locked by magnetic force 3SF3 750 6XX00 0BA1 3SF3 750 6XX00 0BA1 Actuator e Standard 3SX3252 e with crosswise fixing 3SX3253 radius amp 3SX3254 Metal housing R Locking force 1200 N locked by spring force 3SF3 860 6XX00 0
73. 2 0AA3 4 Outputs 2A Y II 3RK1100 1CQ00 0AA3 K45 4 Inputs Standard Standard M12 3RK1 200 0CQ20 0AA3 digital M8 Screw 3RK1 200 0CT20 0AA3 M8 Snap 3RK1 200 0CU20 0AA3 ABO M12 3RK2 200 0CQ20 0AA3 M8 Screw 3RK2 200 0CT20 0AA3 M8 Snap 3RK2 200 0CU20 0AA3 2 x 2 Inputs Y M12 3RK2 200 0CQ22 0AA3 2 Inputs 2 Outputs 2A Standard Standard 3RK1 400 1BQ20 0AA3 2 x 1 Input 1 Output 0 2A Y o 3RK1 400 0GQ20 0AA3 4 Outputs 1A Standarda 3RK1 100 1CQ20 0AA3 3 Outputs A B 3RK2 100 1EQ20 0AA3 2 Outputs 2 Inputs P 2A 3RK2 400 1BQ20 0AA3 Function and order no overview for digital compact modules 1 Start of delivery as of the end of 2003 Siemens IK PI 2004 6 41 Inter I O modules for operation in the field Introduction Function AS Interface compact modules features comprehensive diag nostic indication This supports diagnosis at a glance The status of a module is either displayed via two LEDs or one dual LED with continuous or flashing light LED States Compact modules of Series K60 have three LEDs for diagnostic indication Compact modules of Series K45 have one single and one dual LED two color LED for status and diagnostic indication Status description AUX PWR AS Interface jS Sensor overload with RESET of slaves Slave has address 0 No communication Master in STOP mode Slave not entered in the LPS Slave has wrong IO amp D code Slave in RESET state Module c
74. 2 outputs 4 outputs 4 outputs Spring loaded connection Standard slave Screw type connection Standard slave Spring loaded connection Standard slave 2 wire Relay PNP transistor 1 A PNP transistor 1 A 3RK1 402 0BG00 0AA2 3RK1 100 1CE00 0AA2 3RK1 100 1CG00 0AA2 Total current input in mA lt 50 lt 40 lt 40 Inputs Sensor supply via AS Interface Voltage range in V Current carrying capacity for sensor supply in mA Connection of sensors Short circuit and overload with stand capability 20 to 30 2 wire system e Switching level High in V 210 Input current Low High in mA 1 5 25 Outputs e Type of output Relay Electronics PNP Electronics PNP e Current carrying capacity per output in A DC 12 DC 13 typ e Maximum summation current per module in A e Short circuit protection e Inductive interference protection free wheeling diode e Polarity reversal protection External 24 V DC supply voltage changeover floating External back up fuse necessary Not applicable Not applicable Not applicable 1 2 Built in Built in Built in Via screw terminals Terminal 7 Terminal 10 2 M 1 2 Built in Built in Built in Via screw terminals Terminal 7 Terminal 10 2 M e hh 6 e ES AC 15 3 e DC 1324 V e DC 13 110V 0 2 e DC 13 230 V 0 1 e Watchdog Built in Built in Buil
75. 230 AC 115 230 AC 230 400 AC Input Single phase AC Single phase AC Single and two phase AC e Range selection With changeover switch With plug e Voltage range in V 195 to 253 102 to 132 AC 197 to 430 AC e Overvoltage strength e Mains buffering at J Rated in ms e Mains frequency rated value I range in Hz Built in input fuse in A Recommended m c b IEC898 in mains supply circuit in A EN 61 000 4 1 gt 20 50 60 47 to 63 V2 From 10 characteristic C T 5 not accessible From 10 characteristic C gt 20 at 230 V gt 60 at 400 V T 3 not accessible From 16 characteristic C Output Stabilized floating DC voltage acc to AS Interface specification e Voltage rating UaRatea in V Total tolerance in V Residual ripple in mVpp 0 10 kHz AS i AS i Spikes in mVpp 10 500 kHz AS i AS i Operational display Current rating Ta Rateg in A Yes 30 DC 29 5 to 31 6 DC 300 50 Green LED 2 4 power boost 2 8 4 power boost 4 5 Yes can be connected in parallel DC 3 3 power boost DC 4 Efficiency power loss e Efficiency at Usrated JaRatea in Approx 85 e Power loss at Unrated JaRated in W Approx 10 Approx 18 Approx 15 Protective and monitoring functions Output overvoltage protection No Current limitation in A gt 28 gt 5 e Short circuit protection Yes Safety e Primary secondary isolation e Safety class EN 60 950 IEC 950 SELV to EN 6
76. 2ABO0 when using the latest version of the addressing unit 3RK1 904 2AB01 the addressing is carried out with a standard M12 cable 3RX1 642 3RK1 901 0CA00 3RK1 901 0CB00 3RK1 901 1NR00 3RK1 901 1TROO 3RK1 901 3RA00 AS Interface Slaves I O modules for operation in the field Digital I O modules IP68 IP69K K60R Dimensional drawings fae NSAO0 00180 amp amp 152 152 o ep g o NSAO 00342 IE Hole 20 k a 60 L209 40 39 E I O module Mounting plate for mounting onto standard rail a 17 4 S I 3 8 E E Cover ring Wiring diagram 1 4 pole 1 ppm 2 3 1 03 4 4 10 1234 Mounting plate for wall mounting M12 T hub Siemens IK PI 2004 6 55 AS Interface Slaves I O modules for operation in the field Overview Large K60 compact modules well proven in industry are now The first mounting plate has the same hole pattern as the K60 complemented by the new K45 compact module series They compact module This means that K60 compact modules can round off the existing product spectrum at the lower end and be mounted flush in combination with K45 modules The flat form the basis of a future generation of small compact modules cables
77. 3 Supply M ground Pin 4 In Pin 5 Cable shield All pin assignments are shown without external sensor supply max 50 mA for both channels from Pin 1 and Pin 3 Pin 1 Supply L DC 24 V Pin 2 In Pin 3 Supply M ground Pin 4 In Pin 5 Cable shield All pin assignments are shown without external sensor supply max 50 mA for both channels from Pin 1 and Pin 3 Pin 1 Iconst Pin 2 IN Pin 3 Iconst Pin 4 IN Pin 5 Cable shield All pin assignments are shown without external sensor supply max 50 mA for both channels from Pin 1 and Pin 3 AS Interface Slaves 1 O modules for operation in the field Analog I O modules IP67 K60 Pin 1 Iconst Pin 2 In Pin 3 Iconst Pin 4 In Beige Pin 5 Cable shield All pin assignments are shown without external sensor supply max 50 mA for both channels from Pin 1 and Pin 3 NSAO 00015b 3RK1 207 3BQ40 0AA3 Thermo resistor 2 wire sensor Pin 1 I meas Pin 2 Supply L Pin 3 Imeas Pin 4 Supply L ground Pin 5 Cable shield NSAO_00019a 3RK1 207 3BQ40 0AA3 Thermo resistor 3 wire sensor All Pin assignments without external supply of the sensors Pin assignment output module Pin 5 Cable shield 3 NSAO0 00016 3RK1 107 1BQ40 0AA3 Current output Pin 5 Cable shield 3 NSA0 00020 3RK1 107 2BQ40 0AA3 Voltage output All Pin assignments without external supply of the sensors Siemens IK PI 2004 6
78. 300 like an expansion module It features Two terminals for direct connection of the AS Interface cable e LEDs in the frontplate for displaying the operating status and operational readiness of all connected and activated slaves Pushbuttons for displaying the status information of the slaves for switching the operating status and entering the existing ACTUAL configuration as the SETPOINT configuration a Mode of operation In I O mode the CP 343 2 P reserves 16 bytes in the analog address space of the SIMATIC 87 300 The I O data of the standard slaves or A slaves is stored here The I O data of the B slaves can be accessed using the read write data record function A and B slaves are slaves in accordance with the extended AS Interface specification V2 1 For the AS Interface master calls e g Write parameter read diagnostic values a Function Call FC is provided on the diskette that accompanies the manual All connected AS Interface slaves are configured at the press of a button No further configuration of the CP is necessary E Function The CP 343 2 P supports all functions stipulated in the ex panded AS Interface Specification V2 1 Double address assignment A B makes it possible to operate up to 62 digital or 31 analog slaves at the AS Interface Access to analog values is easy thanks to the integrated analog value processing The CP 343 2 P enables the AS Interface configuration to be read out w
79. 339 000o e000 3RX1 641 0 5 m 3RX1 640 1 0 m 3RX1 642 1 5 m max 1 5 m In the IP67 environment the proven standard components are connected using ribbon cables Branch lines are made into the IP68 environment via a round cable distributor 3RK1901 1NR00 The module is connected using a round cable with M12 Socket The module has an M12 bus connection for this instead of the previous addressing socket The AS Interface bus cable and the 24 V DC power supply are routed together in a 4 con uctor round cable This round cable must not have an earthing conductor The earthing connection is made via the mounting plate Qo Only cables with molded M12 plugs may be used in the IP68 en vironment This cable is available as a preassembled M12 cable plug socket e 3RX1641 0 5 m long e 3RX1640 1 0 m long 3RX1642 1 5 m long Freely assembled cables with an M12 cable socket and a free cable end can be used for the connection between the distribu tor and K60R module over longer distances where the free end is fitted with an M12 plug straight version 3RX1586 angled plug 3RX1587 and connected to the distributor This cable is available in two versions e 3RX1536 5 m long with M12 cable socket e 3RX1542 5 m long with M12 angled cable socket If more than one K60R module is to be connected to a branch line this can be distributed further using a T distributor 3RK1901 1TROO in degree of p
80. 4 outputs 1 amp 2 amps Standard slaves Y Il assignment 3RK1 200 0CQ00 0AAS Standard slaves Y assignment 3RK1 400 1DQ02 0AA3 Standard slaves Y Il assignment 3RK1 100 1CQ00 0AA3 Total current input in mA lt 270 lt 270 lt 270 Socket assignment inputs PIN 1 Sensor supply L PIN 1 Sensor supply L PIN 2 Data input II PIN 2 Data input II PIN 3 Sensor supply L PIN 3 Sensor supply L PIN 4 Data input PIN 4 Data input PIN 5 Earth connection PIN 5 Earth connection Outputs Current carrying capacity per 1 2 output in A DC 12 DC 13 typ Maximum summation current 4 4 per module in A e Socket assignment outputs D ee m 2 4 Output 2 4 Output 5 Ground connection 5 Ground connection I O configuration 0 y 8 ID ID2 code WF F F WP Assignment of data bits Socket 1 PIN4 IN1 DO PIN4 IN1 DO PIN2 IN2 D1 PIN2 IN2 D1 Socket 2 PIN4 IN2 D1 Unassigned sealed Socket 3 PIN4 IN3 D2 PIN4 IN3 D2 PIN2 IN4 D3 PIN2 IN4 D3 Socket 4 PIN4 INA D3 Unassigned sealed Socket 5 Unassigned sealed PIN4 OUT1 DO PIN4 OUT1 e PIN2 OUT2 D1 PIN2 OUT2 D1 e Socket 6 Unassigned sealed Unassigned sealed PIN4 OUT2 D1 e Socket 7 Unassigned sealed PIN4 OUT3 D2 PIN4 OUT3 D2 PIN2 OUT4 D3 PIN2 OUT4 D3 e Socket 8 Unassigned sealed Unassigned sealed PIN4 OUT4 D3 Number of I O sockets 4 4 4 6 46
81. 5 25 to 85 Storage temperature in C 40 to 85 40 to 85 40 to 85 Number of I O sockets 2 4 4 Status indication e I O display Yellow LED Yellow LED Yellow LED e Unuy Green LED e AS Interface diagnostics display Green red LED Green red LED Green red LED Connection via mounting plate for K45 compact via mounting plate for KGO compact via mounting plate for K60 compact module module module Addressing Front addressing socket Front addressing socket Front addressing socket 6 12 Siemens IK PI 2004 after the 15th addressing the module keeps the last address after the 15th addressing the module keeps the last address after the 15th addressing the module keeps the last address AS Interface AS Interface Safety at work AS Interface safe compact modules Selection and Ordering data Design Order No K45F safe compact module 1 3RK1 205 0BQ00 0AA3 ay 2FE e 7 M roe SE 3RK1 205 0BQ00 0AA3 K45 mounting plate 3RK1 901 2EA00 K60F safe compact module 1 e 2FE 2A 3RK1 405 0BQ00 0AA3 e 2FE 2A with UAux 3RK1 405 1BQ00 0AA3 K60 mounting plate 3RK1 901 0CA00 Input bridge for K45 K60F qc at Black version 3RK1 901 1AA00 Red version 3RK1 901 1AA01 3RK1 901 1AA00 AS Interface M12 sealing caps protected against manipulation 3RK1 901 1KA01 For spare M12 sockets one packing contains ten sealing caps 3RK1 901 1KA01 1 Modules supplied witho
82. 9 001 0AG00 3RG9 001 0CB00 3RG9 001 0CC00 454 3RK1 200 0CQ01 0AA3 3RK1 400 1BQ01 0AA3 3RK1 100 1CQ01 0AA3 22 28 2 80 4 i D CS D 1 NE 2 17 25 T PG coupling module 27 3RG9 220 0AA00 3RG9 001 0AB00 3RG9 001 0ACOO 3RG9 001 0ALOO Em 3RG9 001 0AMOO 2 S amp 4 me 5 20 L D PE FK E coupling module x 3RG9I 030 0AA00 YY E 3RG9 901 1NAO0 silk 3RG9 901 1JA00 lt 27 3RG9 001 0AH00 3RG9 001 0AJ00 NSA00046 1 F 29 6 PG E coupling module 3RG9 240 0AA00 6 70 Siemens IK PI 2004 E Overview The two channel modules in the K60 compact series collect or supply analog signals locally These modules are linked to a higher level programmable controller via an AS Interface master acc to Specification 2 1 The analog modules are grouped into five categories e Input module for two current sensors e Input module for two voltage sensors e Input module for two temperature sensors Output module for two current actuators Output module for two voltage actuators The input and output channels are galvanically isolated from the AS Interface network If sensors with a greater power consump tion are to be connected instead of the internal supply more power can be supplied via the auxiliary voltage The mod
83. A ship building Degree of protection IP20 Ambient temperature in C 25 to 470 Storage temperature in C 40 to 85 Displays AS i Green LED on red LED off status O K Green LED off red LED on no data traffic Green LED flashing red LED on null address Green LED off red LED flashing overload sensor Connection Screw terminals Cage Clamp terminals Conductor cross sections in mm e Solid Finely standed with end sleeve Finely stranded without end sleeves AWG conductors solid or stranded 2 x 0 25 1 5 2 x 0 25 1 2 x 0 25 1 5 AWG 2 x 24 16 Bl selection and Ordering data Design Order No 3RK1 200 0CG03 0AA2 Counter module 3RK1 200 0CE03 0AA2 3RK1 200 0CG03 0AA2 with screw terminals with Cage Clamp terminals Siemens IK PI 2004 6 99 Modules with special functions Earth fault detection modules E Overview HN Function Earth faults in control circuits should neither lead to uninten tional start up nor to dangerous motion of a machine and they must not hinder shutdown of the machine EN 60204 Part 1 or DIN VDE 0113 The AS Interface earth fault detection module has been devel oped to ensure that these requirements can be met more easily in the future This module from the SlimLine Series allows earth faults in AS Interface installations to be reliably detected and re ported The following earth faults are detected Earth fault in AS i
84. A0 through AS Interface from the Max 100 mA AS interface shaped cables e English 6GK7 343 2AH00 8BAO Power loss 2W French 6GK7 343 2AH00 8CAO Perm environmental conditions Spanish 6GK7 343 2AH00 8DAO0 Operating temperature 0 C to 60 C Italian 6GK7 343 2AH00 8EA0 Transport storage temperature 40 C to 70 C Electronic manuals 6GK1 975 1AA00 3AA0 Relative humidity max 95 at 25 C Communication systems logs Design products on CD ROM Miaelule rornat l S7 300 design German English e Dimensions W x H x D in mm 40 x 125 x 120 e Weight Approx 190 g e Space required 1 slot 6 38 Siemens IK PI 2004 AS Interface Master Masters for SIMATIC S7 CP 343 2 P E Overview T Application The CP 343 2 P is the AS Interface master for PLC SIMATIC S7 300 and the distributed I O device ET 200M The communi cations processor offers the following functions e Supports configuration of the AS Interface network with STEP 7 V5 2 and higher e Connection of up to 62 AS Interface slaves and integrated an alog value transmission according to expanded AS Interface Specification V2 1 e Supports all AS Interface master functions according to ex panded AS Interface Specification V2 1 Display of errors incl AS Interface voltage errors configura tion errors through LEDs in the frontplate Compact housing in the design of the SIMATIC S7 300 E Benefits get Designed for Industry Improved plant
85. AO 3RK 1408 0BTO1 0CAO 3RK 1408 0BTO3 0CAO 3RK 1408 0BTO2 0CAO AirBox 1 F GE MO AirBox 1 S GE MO AirBox 1 S GE MO VA AirBox 1 F GE MO GH Pneumatic application module 2x2inputs 2 outputs monostable 6 74 Siemens IK PI 2004 Exhaust air via sintered filter recessed hand operation valve supply via U aux Exhaust air via sintered filter Exhaust air via plug in con nector Exhaust air via sintered filter valve supply via U aux Exhaust air via plug in connector valve supply via U aux 3RK 1408 1BT02 0CAO 3RK 1408 0MTO2 0CAO 3RK 1408 0MTO3 0CAO 3RK 1408 1BT00 0CAO 3RK 1408 1BT01 OCAO AirBox 32 F SW MO GH AirBox 32 F GE MO AirBox 32 S GE MO AirBox 32 F SW MO AirBox 32 S SW MO Kuhnke GmbH L tjenburger Str 101 D 23714 Malente Tel x49 4523 402 386 Fax x49 4523 402 481 E mail salesQkuhnke de Contact person Mr P hls AS Interface Slaves I O modules for operation in IP20 control cabinet Introduction Overview EEE Hergun eea a mil wh Fe inar cura ow e e e SIEMENS gc AE 4A l CE ne e n Mpe ema Tre AS EER 1 SlimLine S22 5 S45 Module F90 For AS Interface applications in the switchgear cabinet various module series are available for different requirements e SlimLine 822 5 e SlimLine S45 e Module F90 Flat module All modules of these series can be directly snapped onto s
86. AS Interface specification A B makes it possible to operate up to 62 digital or 31 analog V2 1 and has the following functions slaves at the AS Interface e Connection of up to 62 AS Interface slaves and integrated an Access to analog values is just as easy as access to digital val alog value transmission according to expanded AS Interface ues thanks to the integrated analog value processing Specification V2 1 The CP 243 2 occupies one digital input byte status byte one e Supports all AS Interface master functions according to ex digital output byte control byte and 8 analog input and 8 analog panded AS Interface Specification V2 1 output words in the process image of the S7 200 This means e Display of operating status and operational readiness of the that the CP 243 2 occupies two slots The operating mode of the connected slaves through LEDs in the frontplate CP 243 2 can be set with the status and control byte through the e Display of errors incl AS Interface voltage errors configura 2PPlication program tion errors through LEDs in the frontplate Depending on the operating mode the CP 243 2 either stores e Compact housing in the design of the innovative SIMATIC the I O data of the AS Interface slaves or diagnostic values in the S7 200 generation analog address space of the S7 200 or enables master calls e g readdressing of slaves Bi Benefits All connected AS Interface slaves are configured at the press of a b
87. Access procedure Cyclical master slave polling method cyclical acceptance by host PLC PC Error correction Identification and repetition of faulty messages Additional information is available in the Internet under http www siemens de simatic net ik info Siemens IK PI 2004 6 5 AS Interface A B technique Overview Previously 31 nodes Slave 1 oe Slave 31 o e 5 Q e eee sss med mem D E 253 CEN with A B slaves max 62 nodes Slave 1A Slave 1B Slave 31A Slave 31B oe oe oe G e e e amp e Q m m o mA Q E O e 1 1 Mixed operation also permissible Slave 1 Slave 2A Slave 2B Slave 31 Q e e e e e e e e 5 e e e e m 9 eec 9 um mE NEED a NNI 9 LI gt pap ours c X eel e erl 5 4 E zu e The A B technique concept The AS Interface specification 2 1 allows a doubling of network stations from 31 to 62 The 31 addresses that can be assigned in an AS Interface network can be split into two mutually inde pendent sub addresses e g in 1A and 1B If this is utilized for all 31 slaves up to 62 slaves can be con nected within an AS Interface network The so called A B slaves can each have up to four inputs and three outputs Another new feature of the new AS Interface specification V2 1 is integrated analog
88. BA1 Locking force 1200 N locked by magnetic force amp 3SF3 850 6XX00 0BA1 a Locking force 2000 N locked by spring force 3SF3 840 6XX00 0BA1 l Locking force 2000 N locked by magnetic force 3SF3 830 6XX00 0BA1 Actuator e Standard length 79 mm 3SX3 197 SAE a G90 SAKOO ORA for left approach direction length 132 mm 3SX3 207 with crosswise fixing length 50 mm amp 3SX3 206 Universal radius length 80 mm 3SX3 203 e Forced opening IEC 60947 5 1 Appendix K 1 1 Accessories technical data contact travel circuit diagrams and dimensional drawings for the specified basic switch can be found in the Catalog LV 10 Edition 2004 Section AS Interface Safety Systems Siemens IK PI 2004 JAFA AS Interface AS Interface Safety at work AS Interface cable operated switches Overview E Application SIGUARD cable operated switches are used for monitoring or for EMERGENCY STOP facilities on particulary endangered sys tem sections As the effective range of a cable operated switch is limited by the length of the cord large systems can also be protected Specifications Switches with latching for implementation in EMERGENCY STOP equipment correspond to the EN 418 standard Function The safety contacts of the AS Interface cable operated switch are positively driven The AS Interface cable operated switches are ready to operate after pretensioning of the pull wire or the rope When the ro
89. D1 Group signal G2 D1 nputs 2 1 to 2 4 DO to D3 Data bit D2 Group signal G3 D2 nputs 3 1 to 3 4 DO to D3 Data bit D3 Group signal G4 D3 nputs 4 1 to 4 4 DO to D3 AS Interface certificate Yes Approvals UL CSA ship building Degree of protection P20 Ambient temperature in C 25 to 70 Storage temperature in C 40 to 85 Displays Inputs outputs Yellow LED Connection Via screw terminal Via Combicon pin connector Addressing An integrated addressing socket can be used Note 1 The module has four input groups Each input group has four inputs and one group signal for power supply of the inputs The input groups are activated separately whereby the relevant group signal is set by the control Then the switching states of the associated inputs are read in Note 2 Function block required Note 3 To supply the output circuit an external supplementary supply AUX POWER of 20 to 30 V DC is necessary The supplementary supply must comply with VDE 0106 PELV safety class III Siemens IK PI 2004 6 91 n I O modules for operation in IP20 control cabinet Module F90 Bl Selection and Ordering data Design Order No F90 module CN Standard slave ub E Type Connection Inputs Outputs l I 4 inputs 4 outputs Screw type terminals 2 and 3 wire PNP transistor 3RG9 002 0DB00 2 PNP transistor 1A TIRZEIRTZTSE
90. Inputs 2 Outputs Standard 3RK1 400 1MQ00 0AA3 4 Inputs 3RK1 200 0CQ00 0AA3 2 x 2 Inputs 1A Yi 3RK1 400 1DQ02 0AA3 2 x 2 Outputs 4 Outputs 2A Y II 3RK1100 1CQ00 0AA3 Accessories K60 mounting plate To fit all K60 compact modules Wall mounting 3RK1 901 0CA00 Mounting onto standard rails 3RK1 901 0CB00 3RK1 901 OCA00 sa AS Interface M12 sealing caps 3RK1 901 1KA00 T For spare M12 sockets 1 one packing contains ten sealing caps 3RK1 901 1KA00 Distributor 3RK1 901 1NNOO For AS Interface flat cable Supplied with a special mounting plate Seals 3RK1 902 OARO0 are only necessary when a cable must end in the distributor and they must be ordered separately 3RK1 901 1NNOO Sealing kit 3RK1 902 0AR00 For K60 mounting plate and distributor Cannot be used for K45 mounting plate one set contains five straight and five shaped seals 3RK1 902 0AR00 6 48 Siemens IK PI 2004 AS Interface Slaves I O modules for operation in the field Digital I O modules IP67 K60 E Dimensional drawings E Schematics Terminal assignment input pnp M12 socket H31 60 r 29 d 274 oo ZA o pj Pin 1 Supply L N Pin 2 Input signal bridged with Pin 4 22 ES t E Pin 3 Supply L Dre k Pin 4 Input signal bridged with Pin 2 oo amp ru Pin 5 Earth connection NSAO_00006a o A Eral S gt 8 8 Side view with 2 mounting plate
91. LED e Output current rating la rated in A 2 4 power boost 2 8 2 4 Efficiency power loss e Efficiency at Ua rated la rated in Approx 85 gt 81 e Power loss at Us rated la rate in W Approx 10 17 Protection and monitoring functions Output overvoltage protection No e Current limitation in A gt 28 From approx 2 9 e Short circuit protection Yes Stabilized current approx 2 9 A Safety e Primary secondary isolation e Safety class e Degree of protection Yes SELV to EN 60 950 Class to IEC 536 IP65 Yes SELV to EN 60 950 Class to IEC 536 IP65 e Approvals CE UL CSA in preparation CE UL ship building EMC Emitted interference EN 50 081 1 EN 50 081 1 EN 55 022 CI B Noise immunity EN 50 082 2 EN 50 082 2 Operational data Ambient temperature range in C 45 to 455 25 to 55 Transport and storage 45 to 60 25 to 85 temperature range in C Humidity class Max 80 rel humidity F to DIN 40 040 Mechanical data Input connection Output connection AS i Output connection AS i Output connection Ground Dimensions W x H x D in mm Mounting Amphenol device socket AS i AS i via yellow AS Interface cable FK line adapter 105 x 155 x 117 Mounting onto standard rails DIN EN 50 022 35 x 7 5 Circular connector 0 5 to 2 5 mm 500 mm 3 wire conductor AWG 14 500 mm 3 wire conductor AWG 14 500 mm 3 wire conductor AWG 14 224 x 80x 57 Wall mounti
92. N 50 041 56 mm wide snap action contact 1 NC Overtravel plunger Roller plunger Roller lever Angular roller lever Swivel lever E Forced opening IEC 60947 5 1 Appendix K 6 16 Siemens IK PI 2004 3SF3 210 0CV00 0BA2 3SF3 210 0DV00 0BA2 3SF3 210 0EV00 0BA2 3SF3 210 0FV00 0BA2 3SF3 210 0GV00 0BA2 3SF3 210 1CV00 0BA2 3SF3 210 1DV00 0BA2 3SF3 210 1EV00 0BA2 3SF3 210 1FV00 0BA2 3SF3 210 1GV00 0BA2 3SF3 100 0CV00 0BA2 3SF3 100 0DV00 0BA2 3SF3 100 0EV00 0BA2 3SF3 100 0FV00 0BA2 3SF3 100 0GW00 0BA2 3SF3 100 1CV00 0BA2 3SF3 100 1DV00 0BA2 3SF3 100 1EV00 0BA2 3SF3 100 1FV00 0BA2 3SF3 100 1GW00 0BA2 a Inter IILS Iaw AS Interface Safety at work AS Interface position switches ET Selection and Ordering data continued Design Order No AS Interface position switch with separate actuator With direct connection of AS Interface to Safety at Work For use up to Category 2 acc to EN 954 1 IP65 Slow action contact 2 NC i Molded plastic enclosure side operation fixing acc to EN 50 047 3SF3 200 6XX03 0BA1 a Molded plastic enclosure front operation fixing acc to EN 50 047 amp 3SF3 200 6XX04 0BA1 a e Molded plastic enclosure side and front operation 52 mm wide amp 80 N extraction force C 3SF3 243 0XX00 0BA1 5 N extraction force 3SF3243 0XX40 0BA1 Automatic ejection 3SF3 243 0XX30 0BA1 e Metal enclosure fixing acc to EN 50 041 3SF3
93. No Certificate berwachtes No No No VDE reg No 9971 Gutachten UG by VDE 300 V 500 V Stationary 40 to 70 C Transport 25 to 70 C Moving 15 to 70 C Approved for marine and offshore applications up to 300 V 500 V Germanischer Lloyd Lloyds Register of Shipping ABS Europe LTD Bureau Veritas Det Norske Veritas E Selection and Ordering data 3 Bog ese NSAO_00125a AS i brown Design Order No AS Interface shaped cable Material Color Quantity Rubber Yellow AS Interface 100 m roller 3RX9 010 0AA00 1 km drum 3RX9 012 0AA00 Black 24 V DC 100 m roller 3RX9 020 0AA00 1 km drum 3RX9 022 0AA00 TPE Yellow AS Interface 100 m roller 3RX9 013 0AA00 1 km drum 3RX9 014 0AA00 Black 24 V DC 100 m roller 3RX9 023 0AA00 1 km drum 3RX9 024 0AA00 TPE Yellow AS Interface 100 m roller 3RX9 017 0AA00 Special design according to UL Class2 Black 24 V DC 100 m roller 3RX9 027 0AA00 PUR Yellow AS Interface 100 m roller 3RX9 015 0AA00 1 km drum 3RX9 016 0AA00 Black 24 V DC 100 m roller 3RX9 025 0AA00 1 km drum 3RX9 026 0AA00 1 Notes about the trailing capability of the AS i cable with a PUR outer casing To determine the trailing capability the AS i cable was tested in IGUS trailing chains of Types 10 2 048 and 20 2 55 The trailing chain was fitted with 3 AS i cables and various different round cables for this purpose After 3 million bending
94. PNP transistor 3RG9 002 0DAO00 3RG9 002 0DBOO 2 and 3 wire EN 3RG9 002 0DC00 PNP transistor floating Combicon 2 and 3 wire PNP transistor 3RG9 004 0DB00 PNP transistor 1A PNP transistor 3RG9 004 0DA00 2 and 3 wire al 3RG9 004 0DC00 PNP transistor floating 16 inputs Screw type terminals PNP transistor 3RG9 002 0DE00 Combicon 3RG9 004 0DE00 Accessories Dimensional drawings NSA00074 Combicon connector set For 41 40 modules with Combicon connection One set comprises 4 x 5 pin connector for connecting e Standard sensors actuators 2 x 4 pin connector for AS Interface and external auxiliary voltage Schematics Terminal assignment 070 0 70 SIEMENS C o o Oo ome 5 6 7 8 9 3RX9 810 0AA00 10 11 12 13 14 129 4 Lt S SRR SRE Uni INT OUT IN2 our2 NSA00075 AS i ouT3 N3 ouT4 IN4 SAHE Aw ee TORRE 15 16 17 18 19 20 21 22 23 24 25 26 27 28 3RG9 002 0D 00 3RG9 004 0D 00 EC ECC TETTE PEE UA G1 na n2 11 3111 4 6212 1 12 2 12 3 12 4 15 16 17 18 19 20 21 22 23 24 25 26 27 28 AS 3RG9I 002 ODE00 3RG9 004 ODE00 6 92 Siemens IK PI 2004 NSAO0 00076 I O modules for operatio n in IP20 control cabinet Flat module E Technical Specifications Flat module 4 input 4 outputs 200 mA for all I Os screw type terminals 3RK1 400
95. Siemens IK PI 2004 9 1 I O modules for operation in the field Digital I O modules IP67 K60 a Technical specifications continued K60 mounting plate Hub For wall mounting 3RK1 901 0CA00 For rail mounting 3RK1 901 0CB00 3RK1 901 1NNOO Ambient temperature in C 40 to 85 40 to 85 40 to 85 Protection IP67 with K60 compact module screwed on IP67 with K60 compact module Screwed on IP65 with upper part screwed on Connection technique For shaped AS Interface cable contacted through the insulation piercing terminals integral to the compact module For shaped AS Interface cable contacted through the insulation piercing terminals integral to the compact module For yellow or black shaped AS Interface cable contacted through the insulation piercing terminals integral to the upper part Mounting Wall mounting e Standard rail mounting e Standard mounting rail wall On shaped bracket the corre mounting sponding slide rings are re On shaped bracket the corre quired sponding slide rings are re Hole spacing is compatible to quired K45 mounting plate for wall Hole spacing also compatible to mounting coupling module FK FK E application module Note Additional seals are only Additional seals are only Distributors can be used for the necessary when the flat cables terminate inside the module 3RK1 902 0ARO00 necessary when the flat cable
96. Siemens IK PI 2004 AS Interface Slaves I O modules for operation in IP20 control cabinet amp Overview o Design SlimLine modules of Series 22 5 and S45 The AS Interface module series for the SlimLine control cabinet to the degree of protection IP20 creates space in the control cabinet or in the distributed on site control box The emphasis of this module series is on its slim design The modules are 22 5 mm or 45 mm in width Via screw type or Cage Clamp terminals standard sensors actuators and the AS Interface cable can be connected Integrated adapters allow the modules to be mounted on stan dard rails Deinstallation from the standard rail is quick and easy without the need for tools The modules can also be screwed in place by an additional accessory All modules have LEDs on the front which indicate the status of the module An addressing socket built into the front allows addresses to be assigned in the installed state Apart from the digital input and output modules modules with special functions are also available in 822 5 format These in clude Counter module Earth fault detection module For further information on these modules see the Section AS Interface Modules with Special Functions Removable terminals The removable terminal is the innovative connection technique from Siemens for AS Interface SlimLine modules of the S22 5 and S45 Series The complete terminal block can be quickl
97. X9 307 0AAO00 Inputs Restart Reset Zone pair switchover Signal definition in V High logical 1 Low logical 0 AS Interface address programming Connection of a command device for with restart lockout operating mode and or device resets dynamically monitored 24 V DC opto decoupled Selection of zone pairs via 4 control cables with internal monitoring one zone pair one protective zone and one warning zone 24 V DC opto decoupled 16 to 30 3 Connection of a generally available AS Interface address programmer RS232 interfaces for each infrared interface For device parameterization and zone function Optical system Angular zone in Angular resolution in L ateral tolerance in Without mounting system with reference to the rear panel of the housing With mounting system with ref erence to the mounting surface e Scan rate Laser protection class According to standard 190 0 36 t 0 18 0 22 25 scans s or 40 ms scan EN 60825 1 Class 1 safe for eyes Wave length in nm 905 Beam divergence in mrad 2 Time base in s 100 Degree of protection IP65 Ambient temperature in C Operation O to 50 Storage 20 to 60 Housing insulation class Protection class 2 Humidity Acc to DIN 40040 Table 10 Code Letter E medium dry Dimensions W x H x D in mm 140 x 168 x 165 Control cable X3 Length
98. ace in use Test mode Statistics mode Telegram memory 256 000 AS Interface telegrams Rated operating current in mA Approx 70 from AS Interface Rated insulation voltage in V 500 EMC According to EN50081 2 EN61000 6 2 Ambient temperature in C Oto 55 Storage temperature in C 25 to 70 Requirements IBM compatible PC 80486 or better Operating system Windows 95 98 Windows ME Windows 2000 Windows XP Windows NT Selection and Ordering data Design Order No AS Interface Analyzer New 3RK1 904 3AB00 For testing actuator sensor interface systems For servicing in installations and networks with AS Interface systems Scope of delivery One AS Interface Analyzer One RS 232 cable for connection to the PC Diagnostics software CD ROM Accessories AS Interface M12 branch 3RX9 801 0AA00 Transition from AS Interface shaped cable to standard round cable Insulation piercing method for connection of AS Interface cable M12 socket for connection of standard round cable IP67 degree of protection M12 cable plug 3RX1 672 Cable PUR Length 5 m Color black Jal Siemens IK PI 2004 Int ace System components and accessories Miscellaneous accessories Selection and Ordering data Design Order No 3RX9 801 0AA00 AS Interface M12 branch Transition from AS Interface shaped cable to standard round cable Insulation piercing method for connection of AS Interface cable M12 socket for c
99. ae A w LI n i iT i Em H See H H E m j 4 B amp a H t m a m j m H m a a m 7 m i wu LE n m This mode provides a fast overview of the existing AS Interface System The error rates per slave are displayed in a traffic signal function green yellow red The slave configuration and the currently transmitted data are displayed in a clear manner The expanded statistics provides information on the numerical data of the transmitted telegrams Siemens IK PI 2004 6 149 no AC Intar AS Inter System components and accessories a Function continued Trace modus Test report S EE The telegram display in the style of a classical bus monitor is in dispensable for complex troubleshooting Comprehensive trig ger functions as well as recording and viewing filters are avail able here The mode is rounded off by external trigger inputs and trigger outputs to permit even the most difficult faults to be found The recorded data of the online statistics can be simply output and documented in a test report This provides proof of the state of the installation for approvals or for servicing Technical specifications AS Interface Analyser 3RK1 904 3AB00 Interfaces AS Interface RS 232 for connection to the PC Trigger input 24 V Trigger output TTL Displays LEDs Power supply OK Power RS 232 interf
100. anded with end sleeve 2 x 0 25 1 Finely stranded without end sleeve 2 x 0 25 1 5 AWG conductor connections solid or stranded AWG 2 x 24 16 Note Disassembly tool for spring loaded terminal connection See Accessories Siemens IK PI 2004 6 85 Ao Interrace slaves l O modules for operation in IP20 control cabinet E Selection and Ordering data Design Order No SlimLine S22 5 SlimLine S22 5 module Inputs PNP transistor Type Connection Slave Inputs Outputs terminals type 4 inputs Screw type Standard 2 wire 3RK1 200 0CE00 0AA2 2 and 3 wire 3RK1 200 0CE02 0AA2 A B slave 2 and 3 wire 3RK2 200 0CE02 0AA2 3RK1 200 0CE00 0AA2 Cage Clamp Standard 2 wire 3RK1 200 0CG00 0AA2 2 and 3 wire 3RK1 200 0CG02 0AA2 A B slave 2 and 3 wire 3RK2 200 0CG02 0AA2 2 inputs 2 outputs Screw type Standard 2 wire PNP transistor 3RK1 400 0BE00 0AA2 2A Relay 3RK1 402 0BE00 0AA2 Cage Clamp Standard 2 wire PNP transistor 3RK1 400 0BG00 0AA2 2A Relay 3RK1 402 0BG00 0AA2 4 outputs Screw type Standard PNP transistor SRK1 100 1CE00 0AA2 1A Cage Clamp Standard PNP transistor SRK1 100 1CG00 0AA2 1A SlimLine S45 SlimLine S45 module Inputs PNP transistor Type Connection Slave Inputs Outputs terminals type 4 inputs 4 outputs Screw type Standard 2 and 3 wire PNP transistor 3RK1 400 1CE00 0AA2 1A PNP tran
101. anish 6GK7 243 2AX00 8DAO Transport storage temperature 40 C to 70 C Italian 6GK7 243 2AX00 8EA0 Relative humidity Max 95 at 25 C Design Module format S7 22x expansion module Dimensions W x H x D in mm 71 2 x 80 x 62 H 16 mm with holes for wall mounting Weight Approx 250 g Space required 1 slot 6 36 Siemens IK PI 2004 AS Interface Master Masters for SIMATIC S7 CP 343 2 E Overview T Application The CP 343 2 is the AS Interface master connection for SIMATIC S7 300 and ET 200M Connection to the AS Interface allows ac cess to max 248 DI 186 DO per CP The integrated analog value processing also supports evalua tion of very simple analog signals per CP at max 31 analog slaves each with four channels E Design The CP 343 2 is connected to the S7 300 like an expansion module It features e Two terminals for direct connection of the AS Interface cable e LEDs in the frontplate for displaying the operating status and the operational readiness of all connected and activated slaves e Pushbuttons for displaying the status information of the slaves for switching the operating status and entering the existing ACTUAL configuration as the SETPOINT configuration HN Function The CP 343 2 supports all functions stipulated in the expanded AS Interface Specification V2 1 Double address assignment A B makes it possible to operate up to 62 digital or 31 analog The CP 343 2 is the AS Inte
102. aster calls tical and horizontal mounting 180 version for vertical mounting from AMP Order No 530843 2 90 version for horizontal mounting from AMP Order No 650118 1 If the inputs are loaded with more than 200 mA the module will not respond to master calls Siemens IK PI 2004 6 95 Special integrated solutions AS Interface communication modules E Technical specifications 4 inputs 4 outputs 4 inputs I O supply via AS Interface cable max 200 mA Printed circuit board with solder pins protected by housing 3RK1 400 0CD00 0AA3 I O supply via external auxiliary voltage 24 V PELV Printed circuit board with solder pins protected by housing 3RK1 400 0CD01 OAAS3 Printed circuit board for horizon tal mounting 3RG9 005 0SA00 Supply of outputs via external auxiliary voltage 24 V PELV Printed circuit board with gold plated direct connector for 30 pin male multi point connector for easy mounting with a direct connector 3RK1 400 1CD00 0AA2 3RK1 200 0CDOO 0AA2 Slave type Standard slaves Standard slaves Standard slaves Standard slaves Standard slaves Operating voltage in accordance 26 5 to 31 6 26 5 to 31 6 26 5 to 31 6 26 5 to 31 6 26 5 to 31 6 with AS Interface specification in V Total current input in mA lt 270 lt 25 sun lt 270 270 Input connection PNP PNP PNP PNP PNP Inputs e Sensor supp
103. can be selected Infra red disturbance suppression Two techniques for selection Standard high suppression d scan extremely high degree of suppression Cross section in mm 55 52 Length in mm 234 to 3084 depending on height of protective zone Air humidity in 15 to 95 Operating temperature in C 0 to 55 Storage temperature in C 25 to 70 Supply voltage in V 26 5 to 31 6 according to AS Interface specification ID code receiver B O code receiver O four data bits as outputs Slave address receiver Active bus component programmed by the user in the range 1 to 31 delivery status bus address 0 supply voltage from the AS Interface network Slave address transmitter Passive bus component no bus address supply voltage from the AS Interface network Cycle time in ms 5 according to AS Interface specification AS Interface profile Safe slave Electrical connection M 12 plug Pin 1 ASI Pin 3 ASI 1 From interruption of the protective zone to the cut out command on AS Interface 6 20 Siemens IK PI 2004 AC b o AS inte Aw il AS Interfac fet at work e Sa AS Interface light curtains and light arrays for Category 4 E Selection and Ordering data Design Order No SIGUARD Standard Light Curtain 14 mm resolution Type 4 acc to IEC 61 496 1 2 Height of light curtain in mm Function 150 Transmitter 3SF7 842 6BB00 15
104. cations E Ordering data Order No Bus cycle time 5 ms with 31 slaves Configuration AS Interface PROFIBUS Using pushbutton on front plate The CP 142 2 occupies 16 byte inputs and 16 byte outputs in the PROFIBUS configuration of the ET 200X AS Interface Specification With BM 141 BM 142 With BM 147 and FC ASI 3422 V2 0 Only I O transmission All functions Connection of the AS Interface cable Through M12 connector on the front plate Address range 16 input bytes 16 output bytes Supply voltage Through backplane bus 24V DC From the AS Interface shaped According to the AS Interface cable Specification V2 0 Power loss 2W Current consumption Through backplane bus Through AS Interface from the AS Interface shaped cables Typ 50 mA at 24 V DC According to the AS Interface specification V 2 0 Perm environmental conditions Operating temperature Transport storage temperature Relative humidity 0 C to 55 C 40 C to 70 C 95 at 25 C Design ET 200X design Module format Expansion module Dimensions W x H x D in mm 87 x 110 x 63 Weight Approx 310 g Space required 1 slot Degree of protection IP66 67 6 34 Siemens IK PI 2004 CP 142 2 6GK7 142 2AH00 0XA0 communications processor For connecting SIMATIC ET 200X to AS Interface CP 142 2 manual German 6GK7 142 2AH00 8AA0 Electronic manuals 6GK1 975
105. ck no SSG 10 CES 1A CES 1E CES 1AE Lock no LSG 1 CESL 1A CESL 1AE Type IKON Lock no 360012 K1 Z J 1A Z J 1AE Type BKS Lock no 1 BKS 1A BKS 1E BKS 1AE Lock no E1 for VW BKS A 1A BKS A 1AE Lock no E2 for VW BKS E 1A BKS E 1AE Lock no E7 for VW BKS C 1A BKS C 1AE Lock no E9 for VW BKS B 1A BKS B 1AE Type O M R black Lock no 73034 OMRBK1A OMRBKIE OMR BK 1AE O Switching sequence O I pushbutton con I trol with resetting from the right Type RONIS flat Lock no SB30 RSB 2A Type CES Lock no SSG 10 CES 2A Lock no LSG 1 CESL 2A Type IKON Lock no 360012 K1 Z J 2A Type BKS Lock no S1 BKS 2A e Type O M R black Lock no 73034 OMRBK2A Switching sequence T I O II latching Type RONIS flat Lock no SB30 RSB 4A RSB 4E RSB 4D RSB 4ED RSB 4EAD Type CES Lock no SSG 10 CES 4A CES 4E CES 4D CES 4ED CES 4EAD Type IKON Lock no 360012 K1 Z J 4A Z J 4E Z J 4D Z J 4ED Z J 4EAD Type BKS Lock no S1 BKS 4A BKS 4E BKS 4D BKS 4ED BKS 4EAD e Type O M R black Lock no 73034 OMR BK 4A OMR BK 4ED OMR BK 4EAD 1 Required when more than four inputs or more than four outputs are required for supplying the control devices JAEn Siemens IK PI 2004 gt interTat SIGNUM pushbutt
106. ckets 3 3 Note James Siemens IK PI 2004 Max switching frequency when activating e g a 10 W DC motor UaAux 28 8 V duty cycle 50 96 TUmax C 55 Max switching frequency h 1500 Max switching frequency when activating e g a 10 W DC motor Uaux 28 8 V duty cycle 50 96 O MU es CS BS Max switching frequency h 1500 Max switching frequency when activating e g a 10 W DC motor Uanux 28 8 V duty cycle 50 96 O IU sd CE SS Max switching frequency h 1000 AS Interface Slaves AS Interface motor starters and IP65 67 load feeders AS Interface motor starters IP67 24 V DC E Selection and Ordering data Order No Design ru Single direct on line starter 3RK1 400 1NQ01 0AA4 e 4 inputs eats 1 output ET Quickstop function E i Dual direct on line starter 3RK1 400 1MQ01 0AA4 ge 4 inputs EM 2 outputs T m Quickstop function D x Single reversing starter 3RK1 400 1MQ03 0AA4 3RK1 400 1MQ01 0AA4 EU Quickstop function 1 Modules supplied without mounting plate Dimensional drawings NSAO0 00113a NSAO_00115a IAN 3RK1901 0CA00 mounting plate 3RK1901 OCA00 mounting plate 3RK1 400 1NQ01 0AA4 3RK1 400 1MQ03 0AA4 NSAO_00114a S3RK1901 0CA00 mounting plate 3RK1 400 1MQ01 0AA4 Siemens IK PI 2004 6 115 AS Interface Slaves AS Interface motor starters and IP65 67 load feeders ECOFAST motor and soft starte
107. coded actuator It is not possible to bypass it manually or using a tool Position switch from left to right Standard Standard with M12 connector with tumbler It is also possible now to directly connect SIGUARD position Switches via the standard AS Interface with safety oriented com munication In this case the safety functions no longer have to be conventionally wired up Position switches convert the mechanical positions of moving machine components into electrical signals Selection and Ordering data Design Order No AS Interface position switch standard Via AS Interface F adaptor With direct connection of AS Interface to Safety at Work For use up to Category 2 acc to EN 954 1 IP65 Molded plastic enclosure EN 50 047 31 mm wide slow action contact two NC a Overtravel plunger 3SF3 200 6CV00 0BA1 j Roller plunger 3SF3 200 6DV00 0BA1 Roller lever 3SF3 200 6EV00 0BA1 Angular roller lever 3SF3 200 6FV00 0BA1 o Swivel lever 3SF3 200 6GV00 0BA1 Molded plastic enclosure EN 50 047 31 mm wide snap action contact one NC 3SF3 200 6EV00 0BA1 Overtravel plunger 9 3SF3200 1CV00 0BA1 Roller plunger 9 3SF3200 1DV00 0BA1 Roller lever 3SF3 200 1EV00 0BA1 Angular roller lever amp 3SF3 200 1FV00 0BA1 Swivel lever 3SF3 200 1GV00 0BA1 Forced opening IEC 60947 5 1 Appendix K Siemens IK PI 2004 6 15 n AS Interface Safety at work
108. ctor connections solid or stranded AWG 2 x 24 16 Solid 2 x 0 25 1 5 Finely stranded with end sleeve 2 x 0 251 Finely stranded without end sleeve 2 x 0 25 1 5 AWG conductor connections solid or stranded AWG 2 x 24 16 Note Disassembly tool for spring loaded terminal connection See Accessories Disassembly tool for spring loaded terminal connection See Accessories Disassembly tool for spring loaded terminal connection See Accessories Siemens IK PI 2004 6 79 I O modules for ol eration in IP20 control cabinet E Technical specifications continued 2 inputs 2 outputs 2 inputs 2 outputs 2 inputs 2 outputs Screw type connection Standard slave 2 wire PNP transistor 2 A 3RK1 400 0BE00 0AA2 Screw type connection Standard slave 2 wire Relay 3RK1 402 0BE00 0AA2 Spring loaded connection Standard slave 2 wire PNP transistor 2 A 3RK1 400 0BG00 0AA2 Total current input in mA lt 50 lt 50 lt 50 Inputs Sensor supply via AS Interface Voltage range in V Current carrying capacity for sensor supply in mA Connection of sensors Short circuit and overload with stand capability 20 to 30 2 wire system Short circuit and overload with stand capability 20 to 30 2 wire system Short circuit and overload with stand capability 20 to 30 2 wire system Switching level High in V 210 210 210 Inp
109. d assignment 2 safe inputs 3RK1 205 0BQ00 0AA3 K60F safe compact module PNP transistor Standard assignment 2 safe inputs 2 standard outputs 3RK1 405 0BQ00 0AA3 K60F safe compact module PNP transistor Standard assignment 2 safe inputs 2 standard outputs with Up 3RK1 405 0BQ00 0AA3 AS Interface chip SAP 4 SAP 4 SAP 4 Operational voltage 26 5 to 31 5 26 5 to 31 5 26 5 to 31 5 in accordance with AS Interface specification in V Total current input in mA lt 45 lt 270 lt 270 Input connection PNP PNP PNP Inputs e Sensor supply via AS Interface e Sensors e Voltage range in V e Current carrying capacity for all inputs T lt 40 C in mA e Switching level High in V Mechanical switching contact Contact open closed Mechanical switching contact Contact open closed Mechanical switching contact Contact open closed e Input current Low High in mA peak 2 5 lpeak 25 llpeak 25 Pin assignment inputs Pin1 and 2 Terminal switching Pin1 and 2 Terminal switching Pint and 2 Terminal switching contact contact contact Pin3 and 4 Pin8 and 4 Pin8 and 4 Terminal switching contact Pin5 Not assigned Terminal switching contact Pin5 2 Not assigned Terminal switching contact Pin5 2 Not assigned Siemens IK PI 2004 6 11 AS Interface Safety at work AS Interface safe compact modules m Technical specifications continued Outputs e Type of output
110. documentation and support for servicing thanks to documentation of the AS Interface configuration in the STEP 7 project Diagnosis of the AS Interface network is supported e Shorter startup times due to easy configuration at the press of a button Flexible decentralized topologies can be constructed by using this communications processor in the ET 200M DP slave Reduction of standstill or service times in the event of a fault through LED displays status of the AS Interface network connected slaves and their operational readiness monitoring of the AS Interface voltage level Reduced costs for spare parts inventories because the CP can be used in both the SIMATIC S7 300 and in ET 200M deal for complex applications through the connection option of 62 slaves and integrated analog value processing The CP 343 2 P is the AS Interface master connection for SIMATIC 87 300 and ET 200M Connection to the AS Interface allows access to max 248 DI 186 DO per CP The integrated analog value processing also supports evalua tion of very simple analog signals per CP at max 31 analog slaves each with four channels The CP 343 2 P functionality is identical to that of the CP 342 2 An old S7 user program can therefore be used with the new CP without any limitations Also the AS Interface configuration can be downloaded or uploaded with the STEP 7 hardware con figuration a Design The CP 343 2 P is connected to the S7
111. dules Options for AS Interface housing and AS Interface front panel modules subject to a surcharge Code for design color of controls black red yellow green blue white clear Actuating elements and signalling devices 1 subject ot a surcharge Blank plug for 22 5 mm 2 BV BK z E Pushbutton with flat button D BK DRD D YE D GN D BU D WH D CL Illuminated pushbutton with flat DL RD DL YE DL GN DL BU DL WH DL CL button Pushbutton with protruding button DH BK DH RD DH YE DH GN DH BU DH WH Illuminated pushbutton with DHL RD DHL YE DHL GN DHL BU DHL CL protruding button Pushbutton with protruding DHF BK DHF RD DHF YE DHF GN DHF BU DHF WH mounting ring Pushbutton with protruding DFZ BK DFZ RD DFZ YE DFZ GN DFZ BU DFZ WH mounting ring castellated Pressure switch with flat pushbutton DS BK DS RD DS YE DS GN DS BU DS WH lluminated pressure switch with flat DLS RD DL YE DLS GN DLS BU DLS WH DLS CL pushbutton ushroom head pushbutton P30 BK P30 RD P30 YE P30 GN 30 mm 2 lluminated mushroom head PL30 YE PL30 GN PL30 WH pushbutton 30 mm ushroom head pushbutton P BK PRD PYE P GN 40 mm 2 lluminated mushroom head PL RD PISYE PL GN pushbutton 40 mm 2 Pushbutton with protruding button DHR BK DHR RD atches after pushing in by turning it to the right unlatches by turing it to the left EMERGENCY STOP mushroo
112. e supplied via the AS Interface data line The inputs and outputs must be wired via integrated Cage Clamp terminals which are connected to a common potential AS Interface load feeder modules IP20 3RA5 fuseless load feeder with connection to an AS Interface The 3RA5 fuseless load feeder consisting of AS Interface load feeder module circuit breaker and contactor together with all necessary connectors AS Interface auxiliary power and 5 pole power connector is supplied completely assembled wired and tested This saves the user valuable time required for installation wiring and servicing Also available are direct online starters and reversing starters with SIRIUS switchgear of sizes SOO up to 10 A and size SO de termined by the power connector for up to 16 A The complete feeder units are available with AS Interface load feeder modules with electronic outputs for an auxiliary voltage of DC 24 V Load feeder units of this kind are used for instance to control standard three phase motors The load feeders can be installed in central switchgear cubicles or in distributed onsite switch gear boxes They are particularly suitable for machines and plants where the degree of automation is high and special im portance is attached to availability E Design The AS Interface load feeder module is snapped onto a match ing support for switching devices A 5 pole power supply con nector can optionally be fitted between
113. e 30 28 26 to 6 4 2 NSA00083 of 5 S 2s ol le 6 a 37 8 22 a 9 3 3RG9 005 0SA00 Siemens IK PI 2004 6 97 AS Interface Slaves Modules with special functions Counter modules E Overview This module is used to transfer hexadecimal coded counter val ues LSB D0 MSB D3 to a higher level controller Each valid count pulse on terminal 8 causes the counter value to be incre BS Ose mented The module counts from O up to 15 and then starts again at O The control system then loads the current value and ER Terminal 4 Bus connection ASi determines the number of pulses between two host calls by gen ni UE erating the difference The total number of counter pulses is de ADDR MD aes Mee termined by summation of these differences 5 To ensure that valid values are transferred no more than 15 count values must be applied to terminal 8 between two host or ASI master calls The maximum permissible transfer frequency Ini is calculated as follows from these times D Terminal 7 Sensor supply ftmax 15 Tmax Li Terminal 8 Counter input Terminal 9 Sensor supply Tmax Maximum possible transfer time from slave to host EEE NSAO_00085 Another restriction on the maximum frequency is the required M pulse shape To ensure that the counter loads a pulse as valid a low value must be applied to the input for at least 3
114. e performed in the installed state via an addressing socket inte grated in the compact module K60 compact modules with up to four digital inputs and outputs These compact modules contain the communications electron ics and the standard M12 connections for inputs and outputs Up to four sensors and four actuators can be connected to the compact module easily and reliably via standard M12 plugs The mounting plate and compact module are connected to gether with a single screw which simultaneously causes contact to be made with the AS Interface cable using the insulation pen etration technique K60 compact modules with up to eight digital inputs This module has eight digital inputs which can be connected via M12 plugs The module requires two AS Interface addresses for processing all eight inputs The addresses can be assigned here in the same manner as for a compact module via a double addressing Socket a Design The compact modules are mounted on the mounting plate in just two work stages The AS Interface flat cable is laid on the mounting plate The module is located and fixed with a screw K60 compact module Contact is made with the AS Interface cable by the insulation piercing terminals integrated in the top section when the screw is screwed down Addressing is performed via an integrated addressing socket M12 sockets that are not required must be sealed with 3RK1 901 1KA00 sealing caps in order to guarant
115. e short circuit and overload proof if UA is connected to 0 the outputs will be overload and short circuit proof maximum summation current 200 mA If the switching outputs are overloaded the module will not respond to master calls 6 94 Siemens IK PI 2004 AS Interface communication module for circuit board mounting 3RG9 005 0SA00 i INT OUT1 0 ore I2 OUT2 QX e 0 N3 lt OUT3 X E 0 n4 OUT4 X 0 ASI ASI 7 NSAO0 00080a The 41 40 module for PCB mounting can be used to scan up to four mechanical contacts or to activate up to four LEDs whereby the power is supplied for the inputs and outputs from the auxil iary supply 24 V PELV If is connected to UA and NC is connected to UA the outputs will not be short circuit and overload proof if UA is connected to 0 the outputs will be overload and short circuit proof maximum summation current 200 mA If the switching outputs are overloaded the module will not respond to master calls AS Inter Special i AS Interface communication modules E Overview continued AS Interface communication module for circuit board mounting 3RK1400 1CD00 0AA2 AS Interface communication module for circuit board mounting 3RK1200 0CD00 0AA2 Connection Connection pad Connec
116. ection 5 Ground connection 5 Ground connection I O configuration 7 7 Y ID ID2 code F F O F F F Assignment of data bits Socket 1 PIN4 IN1 DO PIN2 4 IN1 DO PIN4 IN1 DO PIN2 IN2 D1 PIN2 IN2 D1 Socket 2 PIN4 IN2 D1 PIN2 4 IN2 D1 PIN4 IN2 D1 Socket 3 PIN4 IN3 D2 PIN2 4 IN3 D2 PIN4 IN3 D2 PIN2 IN4 D3 PIN2 IN4 D3 Socket 4 PIN4 IN4 D3 PIN2 4 INA D3 PIN4 IN4 D3 Socket 5 PIN4 OUT1 DO PIN4 OUT1 DO PIN4 OUT1 DO PIN2 OUT2 D1 PIN2 OUT2 D1 Socket 6 PIN4 OUT2 D1 PIN4 OUT2 D1 PIN4 OUT2 D1 Socket 7 PIN4 OUT3 D2 PIN4 OUT3 D2 PIN4 OUT3 D2 PIN2 OUTA D3 PIN2 OUTA D3 Socket 8 PIN4 OUTA D3 PIN4 OUT4 D3 PIN4 OUTA D3 Number of I O sockets 8 8 4 inputs 4 outputs 4 inputs 3 outputs 4 inputs 2 outputs 1A Standard slaves Standard assignment 3RK1 400 1DQ03 0AA3 2A A B slaves Y Il assignment 3RK2 400 1FQ03 0AAS3 2A Standard slaves Y Il assignment 3RK1 400 1MQ00 0AA3 Total current input in mA lt 270 lt 270 lt 270 Socket assignment inputs PIN 1 Sensor supply L PIN 2 Data input PIN 3 Sensor supply L PIN 4 Data input PIN 5 Earth connection PIN 1 Sensor supply L PIN 2 Data input II PIN 3 Sensor supply L PIN 4 Data input PIN 5 Earth connection PIN 1 Sensor supply L PIN 2 Data input Il PIN 3 Sensor supply L PIN 4 Data input PIN 5
117. ed connection A B slave 2 and 3 wire PNP transistor 2 A 3RK2 400 1FG00 0AA2 Total current input in mA lt 270 lt 270 Inputs Sensor supply via AS Interface Voltage range in V Current carrying capacity for sensor supply in mA Connection of sensors Short circuit and overload withstand capability 20 to 30 200 2 and 3 wire system Short circuit and overload withstand capability 20 to 30 200 2 and 3 wire system e Switching level High in V 210 210 Input current Low High in mA S 1 5 25 15 25 Outputs Type of output Electronics Electronics Current carrying capacity 2 2 per output in A DC 12 DC 13 typ Maximum summation current 4 4 per module in A Short circuit protection Built in Built in Inductive interference protection Built in Built in free wheeling diode Polarity reversal protection Built in Built in External 24 V DC supply voltage Terminal 13 L24 Terminal 19 M24 Terminal 13 L24 Terminal 19 M24 hh AC 15 DC 1324 V Es e DC 13 110 V DC 13 230 V m Watchdog Built in Built in I O configuration I 7 ID ID2 code AJO AJO Assignment of data bits Data bit DO IN1 OUT1 IN1 OUT1 Data bit D1 IN2 OUT2 IN2 OUT2 Data bit D2 INS OUTS INS OUTS Data bit D3 INA INA Connection Via screw terminal Spring loaded terminal connection Conductor cross sections in mm Solid 2 x 0 25 1 5 Finely str
118. ed to be used during CPU Stop in the higher level PLC Double direct starter with brake with adjustable quick stop function 1st possibility Connection to a maximum of four sensors without pollution indication Sensor signal Sensor signal Sensor signal Sensor 1 Sensor signal Sensor2 4 Ha Fi n Quick stop for Input 1 Cy output 1 on off Sensor 3 4j H xi Ha Quick stop for Sensor 4 Input 2 un 2 HOJ output 2 on off Sr gt T Short circuit brake Output 1 Output 2 y Ud Motor 2 Button 1 O Q Button 2 manual Y Y manual operation Motor 1 operation ne VN P OH Address 2nd possibility Connection to a maximum of two sensors with pollution indication Sensor signal Sensor signal Pollution signal _ Quick stop for output 1 on off i Input 2 7 i O Quick stop for Plu Bake s output 2 on off Output 1 Output 2 xu rum Motor 2 Button 1 O Q Button 2 manual 4 amp manual operation Motor 1 operation Ot PS Single reversing starter with brake with adjustable quick stop function 1st possibility Connection to a maximum of four sensors without pollution indication Sensor signal Sensor signal Sensor signal Sensor 1 Sensor signal Sensor 2 d I Quick stop for Sensor 3 Input 1 A ro output 1 on off
119. ee the speci fied degree of protection The compact module with eight digital inputs requires two AS Interface addresses The addresses are assigned using a double addressing socket integrated into the module K60 mounting plate The K60 mounting plate is used for mounting digital and analog K60 compact modules They have cable connectors for the yellow and black AS Interface flat cable If the yellow and black AS Interface cables are completely routed through the module no additional seals are necessary Additional seals are only necessary when both leads or only one lead ends inside the module In this case additional seals straight and shaped must be inserted in the mounting plate The seals are not included in the scope of supply and must be ordered separately 3RK1 902 OAROO see Selection and Ordering data Siemens IK PI 2004 6 43 I O modules for operation in the field Digital I O modules IP67 K60 E Technical specifications Technical specifications common to all IP67 K60 digital I O modules Operational voltage in accordance with AS Interface specification in V 26 5 to 31 6 Input connection PNP Inputs e Sensor supply via AS Interface Short circuit and overload Degree of protection IP67 Ground connection PIN 5 of each M12 socket is connected with the grounding sheet in the mounting plate through a pin withstand capability Ambi
120. en LED FAULT display Red LED Note To supply the output circuit an external supplementary supply AUX POWER of 20 to 30 V DC is necessary The supplementary supply must comply with VDE 0106 PELV Safety Class Ill I O modules for operation in IP20 control cabinet E Technical specifications continued SlimLine S22 5 4 inputs 4 inputs 4 inputs new Screw type connection Standard slave Screw type connection Standard slave Screw type connection A B slave 2 wire 2 and 3 wire 2 and 3 wire 3RK1 200 0CE00 0AA2 3RK1 200 0CE02 0AA2 3RK2 200 0CE02 0AA2 Total current input in mA 50 x 270 x 270 Inputs Sensor supply via AS Interface Voltage range in V Current carrying capacity for sensor supply in mA Connection of sensors Short circuit and overload withstand capability 20 to 30 2 wire system Short circuit and overload withstand capability 20 to 30 200 2 and 3 wire system Short circuit and overload withstand capability 20 to 30 200 2 and 3 wire system Switching level High in V 210 210 210 Input current Low High in mA S15 25 615 25 615 25 I O configuration 0 0 0 ID ID2 code O F O F A O Assignment of data bits Data bit DO IN 1 IN1 IN1 Data bit D1 IN2 IN2 IN2 Data bit D2 IN3 IN3 IN3 Data bit D3 IN4 IN4 IN4 Connection Via screw terminal Via screw terminal Via screw terminal 4 inputs 4 inputs 4 inputs new
121. ent temperature in C 25 to 85 e Sensors 2 and 3 wire Storage temperature in C 40 to 85 Voltage range in V 20 to 30 Status indications e Current carrying capacity f 200 O display Yellow LED or al inputs Tu un vi in mA e Display Up Kereenillisis Switching level High in V 210 e AS Interface diagnostics display Green red LED Input current Low High in mA 2157206 Connection Using mounting plate for K60 Outputs compact module Type of output Electronics Note 1 All K60 compact modules are Short circuit protection Built in supplied with high grade steel e Inductive interference protection Built in screws sockets free wheeling diode Note 2 To supply the output circuit e External 24 V DC supply voltage Over black AS Interface flat cable an external supplementary Watchdog Built in supply AUX POWER of 20 to 30 V DC is necessary AS Interface certificate Available or under application The supplementary supply must in the case of new products comply with VDE 0106 PELV Approvals UL CSA marine certification Safety Class Ill or under application in the case of new products 8 inputs 2 outputs 8 inputs 8 inputs new 2A A B slave Standard slaves A B slaves Special assignment Y Il assignment Y Il assignment 3RK2 400 1HQ00 0AAS3 3RK1 200 0DQ00 0AA3 3RK2 200 0DQ00 0AA3 Total current input in mA lt 300 lt 270 lt 270 Socket assignment inputs PIN 1 Sensor supply L PIN 2 Data input II PIN 3 Sensor su
122. er The inputs and outputs of the binary AS Interface slaves are read and written in this operating mode Analog value transmission The AS Interface masters according to the Complete AS Interface Specification V2 1 support integrated analog value processing This means that data exchange with analog AS Interface slaves according to analog profile 7 3 or 7 4 is just as easy as with digital slaves Command interface In addition to the I O data exchange with binary and analog AS Interface slaves the AS Interface masters offer a range of addi tional functions through the command interface This means that from user programs slave addresses can be assigned parameter values can be transferred and diagnostic information can be read out E Design Process or field communication AS Interface is used wherever individual actuators and sensors are physically distributed throughout the machine e g in a bot tling plant or on a production line AS Interface replaces complicated wiring harnesses and con nects binary and analog actuators and sensors such as proxim ity switches valves or indicator lights to a controller e g SI MATIC or PC Connection via AS Interface cable e AS Interface cable SSS d AS Interface distributor without AS Interface chip AS Interface power section E eum H4 Operator panel e uth AS rface chip z with AS Interface chip for
123. erated in one AS Interface segment 6 6 Siemens IK PI 2004 Communication cycle Standard slaves are polled in every cycle max cycle time 5 ms If only an A or B slave is installed at an address this slave is also polled in every cycle max cycle time 5 ms If an A B slave pair is installed at an address slave A is polled in one cycle slave B in the next max cycle time 10 ms If only standard and or A slaves are installed in a network the cycle time is the same as for standard masters max cycle time 5 ms E Benefits get Designed for Industry ower costs for masters and power supply units Enhanced decentralization in installations with numerous widely distributed signals Existing AS Interface systems can be expanded further AS Interface A B technique E Selection and Ordering data Design Order No Master according to Specification 2 1 CP 243 2 Master for SIMATIC S7 200 CP 343 2 Master for SIMATIC S7 300 CP 343 2 P master for SIMATIC S7 300 configuration with STEP 7 DP AS Interface Link 20E Gateway for transition from AS Interface to PROFIBUS DP 6GK7 243 2AX01 0XA0 6GK7 343 2AH00 0XA0 6GK7 343 2AH10 0XA0 6GK1 415 2AA01 A B slaves iuo B pg 3 la fal 3RK2 200 0CQ20 0AA3 K45 compact module e 4 inputs M12 connection M8 screw type connection M8 snap on connection e 2 x 2 inputs 3 outputs 2 outputs 2 input
124. erminals NSA0_00364 Step 1 Release latch using a screwdriver 4 NSAO 00365 Step 2 Pull terminal forwards ic NSAO_00366a Step 3 Lift off termina Locking removable terminals CLICK NSAO 00367a Push terminal backwards until latch snaps into place Customer benefits Quick replacement of the basic unit minimizes service costs and reduces downtimes Mistakes are avoided during replacement thanks to coding of the terminals Preassembly is possible without the device e Safety to finger touch during replacement The ease of connection with screw type and Cage Clamp ter minals is fully retained Technical specifications Technical specifications common to all SlimLine modules Operational voltage in accordance 26 5 to 31 6 with AS Interface specification in V Input connection PNP Available or under application in the case of new products AS Interface certificate Approvals UL CSA ship building or under application in the case of new products Degree of protection IP20 Ambient temperature in C 25 to 70 Storage temperature in C 40 to 85 6 78 Siemens IK PI 2004 Status indications e I O display Yellow LED AS i display Gre
125. essories for AS Interface compact starter Han Q 8 0 AT i at av err 3RK1 902 OCA00 z 3RK1 902 0CC00 a 3RK1 902 0AH00 Connector set for power infeed 9 pole Comprising 1 connector housing with Pg 16 cable gland Female insert 9 pole Female contacts Suitable for cable 4 x 2 5 mm 6 x 2 5 mm Suitable for cable 4 x 4 mm 6 x 4 mm 3RK1 902 0CA00 3RK1 902 0CB00 Connector set for power loop through connection 9 pole Comprising 1 connector housing with Pg 16 cable gland 1 male insert 9 pole 6 male contacts Suitable for cable 4 x 2 5 mm 6 x 2 5 mm e Suitable for cable 4 x 4 mm 6 x 4 mm 3RK1 902 0CCO0 3RK1 902 0CD00 Connector set for motor connection 1 5 mm 9 pole Comprising 1 connector housing with Pg 16 cable gland 1 male insert 9 pole 8 male contacts 1 5 mm 3RK1 902 0CE00 Blank plug for 9 pole power socket X3 One set contains one unit One set contains ten units 3RK1 902 0CK00 3RK1 902 0CJ00 Power connection cable 9 pole 6x4mm 0 12 m long 4x 4 mm 0 12 m long 3RK1 902 0CHOO 3RK1 902 0CG00 Motor connection cable 4 x 1 5 mm With power connector 9 pole e Length 3m e Length 5m e Length 10m 3RK1 902 0CMOO 3RK1 902 0CP00 3RK1 902 0CQ00 Motor connection cable 6 x 1 5 mm With power connector 9 pole Length 3m 3RK1 902 0CNOO e Length 5m 3RK1 902 0CROO Length 10m 3RK1 902 0CS00 Crimping tool For ma
126. face Safety at work AS Interface safety monitors Overview a Function Safety monitor with enlarged functions Logical OR operation In this logical operation up to six elements can be OR gated Until now only two elements could be OR gated Logical AND operation In addition to the standard AND gating in the main path of an enabling circuit an AND operation can be inserted into an OR operation More than two elements can be gated in this AND Buffer Temporary shutdowns are stored in a buffer for the purpose of diagnostics Number of devices The number of devices that the safety monitor can process has been increased from 32 to 48 Applications that are larger and more complex can now be simulated in the safety monitor Timer functions Timers are offered with the functions Delayed switching on Delayed switching off and Pulse Compatibility Any configurations that have been previously created can be loaded into the new safety monitor without changes E Technical specifications Safety monitor 3RK1 105 Rated operational current e J AC 12 e AC 15 e IJDC 12 e IJDC 13 Response time Ambient temperature in C Storage temperature in C up to 250 V 2 A 115 V 2A 230 V 2A up to 24V 3A 24V 1A 115V 0 1A 230 V 0 05 A 40 ms 0 to 60 40 to 85 Siemens IK PI 2004 J AS Interface AS Interface Safety at work AS Interface safety monito
127. ge Yes acc to AS Interface specification e Voltage rating UaRatea in V 30 DC Total tolerance 29 5 to 31 6 DC Residual ripple in mVpp 300 0 10 kHz AS i AS i Spikes in mVpp 150 10 500 kHz AS i AS i Operational display Green LED Current rating la Rated in A 7 2 4 power boost 2 8 Efficiency power loss Efficiency at Usrated laRatea I gt 85 e Power loss at Uanateq laRatea iN W lt 37 10 Protective and monitoring functions e Overvoltage protection of outputs Yes No Current limitation in A From approx 7 4 gt 2 8 e Short circuit protection Stabilized current characteristic approx 7 4 A Yes Safety e Primary secondary isolation SELV to EN 60 950 e Safety class EN 60 950 IEC 950 Class to IEC 536 Degree of protection IP20 to EN 60 529 IP20 Approvals CE UL cUL CE UL CSA in preparation EMC Emitted interference EN 50 081 1 EN 55 022 CI B EN 50 081 1 Noise immunity EN 50 082 2 Operational data e Ambient temperature range in C Oto 55 25 to 55 Transport and storage 25 to 85 25 to 60 temperature range in C Humidity class F to DIN 40 040 Max 80 rel humidity Mechanical data Input connection Output connection AS i Output connection AS i Output connection shield S Dimensions W x H x D in mm Mounting 1 terminal each for 0 5 to 2 5 mm 3 terminals for 0 5 to 2 5 mm 3 terminals for 0 5 to 2 5 mm 2 terminals for 0 5 to 2 5 mm 2
128. h VDE 0106 PELV safety class III Siemens IK PI 2004 6 89 I O modules for operation in IP20 control cabinet Module F90 m Technical specifications continued 4 inputs 4 outputs 2 A floating screw type terminals 3RG9 002 0DC00 Combicon connection 3RG9 004 0DC00 Slave type Standard slaves Operational voltage in accordance 26 5 to 31 6 with AS Interface specification in V Total current input in mA lt 30 Input connection PNP Inputs e Sensor supply via AS Interface e Voltage range in V Short circuit and overload proof 20 to 30 e Load rating for all inputs in mA 200 e Connection of sensors 2 and 3 wire system e Switching level High in V 210 Input current Low High in mA S32 Outputs Type of output Electronics Current carrying capacity in A 2 DC 12 DC 13 typ Total current of all outputs in A 6 Short circuit protection Built in Inductive interference protection Built in free wheeling diode External voltage supply 24 V DC Via screw terminal Via Combicon pin connector Watchdog Built in I O configuration y ID ID2 code O F Assignment of data bits Data bit DO N1 OUT1 Data bit D1 N2 OUT2 Data bit D2 N3 OUT3 Data bit D3 N4 OUT4 AS Interface certificate Yes Approvals UL CSA ship building Degree of protection P20 Ambient temperature in C 25 to 70 Storage temperature in C 40 to 85 Displays
129. h in V Input current Low High in mA Pin assignments for inputs Short circuit and overload proof 2 and 3 wire 20 to 30 200 210 1 5 26 PIN 1 Sensor supply L PIN 2 Data input PIN 3 Sensor supply L PIN 4 Data input I PIN 5 Ground connection Outputs Type of output Current carrying capacity DC 12 13 typically max 4 A per module in A Maximum summation current per module in A Pin assignments for outputs Short circuit protection Inductive interference protection External voltage supply Electronics 2 4 OPEN 4 Output 5 Earth connection built in built in Shared round cable connection DC 24V with AS Interface connection via M12 socket connector Watchdog built in O configuration 7 ID ID2 code O F Assignment of data bits Socket 1 data bit DO PIN2 4 IN1 DO Socket 2 data bit D1 PIN2 4 IN2 D1 Socket 3 data bit D2 PIN2 4 IN3 D2 Socket 4 data bit D3 PIN2 4 INA D3 Socket 5 data bit DO PIN4 OUT1 DO Socket 6 data bit D1 PIN4 OUT2 D1 Socket 7 data bit D2 PIN4 OUT3 D2 Socket 8 data bit D3 PIN4 OUT4 D3 Approvals UL CSA ship building Degree of protection IP68 IP69K with mounting plate 3RK1 901 OCA00 IP68 test conditions see Section Overview Tests IP68 IP69K The degree of protection is only achieved if all M12 connections are tightened with the correct torque I O s
130. hbuttons and indicator lights AS Interface enclosure Overview E Design Terminal Shaped AS Interface cable Flexible lead approx 20 cm long ay k Enclosure part L PNW NTEN NSDO 00058 With AS Interface enclosures command devices of the SIGNUM The enclosures without EMERGENCY STOP feature one 41 40 3SB3 installed in a distributed configuration can be quickly con application module an F adapter is mounted on EMERGENCY nected to AS Interface STOP enclosures The contact blocks and lampholders of the command devices as well as the AS Interface slave are soldered onto a carrier circuit board and screwed onto the command device In the case of EMERGENCY STOP enclosures two normally closed contact blocks are mounted in the enclosure which are wired to the F adapter Addressing is via the AS Interface connections or via the built in addressing socket An external supply voltage does not have to be connected E Selection and Ordering data Design Order No AS Interface enclosure with standard arrangement of components Arrangement of components Number of com A B C Code letters for command points mand points A EMERGENCY STOP mushroom pushbutton via 1 3SF5 801 3AA08 AS Interface adapter yellow bonnet A EMERGENCY STOP mushroom pushbutton via 1 3SF5 801 3AB08 AS Interface adapter yellow bonnet with protective collar B Green pushbutton label I 2 3SF5 8
131. he field Digital I O modules IP67 K45 E Technical specifications continued 2x2 inputs 2 inputs 2 outputs 2 x 1 input 1 output Current carrying capacity Current carrying capacity of outputs 2 A of outputs 0 2 A A B slaves Standard slave Standard slaves Y assignment Standard assignment Standard assignment M12 M12 M12 3RK2 200 0CQ22 0AA3 3RK1 400 1BQ20 0AA3 3RK1 400 0GQ20 0AAS3 Total current input in mA lt 270 lt 270 lt 270 Polarity reversal protection U Aux Not applicable Through coding U Aux not required Socket assignment inputs PIN1 Sensor supply L PIN3 Sensor supply L PIN4 2 Data input PIN5 Ground connection PIN1 Sensor supply L PIN2 Data input PIN3 Sensor supply L PIN4 Data input PIN5 Earth connection PIN1 Sensor supply L PIN2 Output PIN3 Sensor supply L PIN4 Data input PINS Earth connection Outputs Current carrying capacity per 2 1 0 2 output in A DC 12 DC 13 typ Maximum summation current B 02 per module in A I O configuration 0 3 3 ID ID2 code AJO O F F F Assignment of data bits Socket 1 PIN4 IN1 DO PIN4 2 IN1 DO PIN4 IN1 DO PIN2 IN2 D1 PIN2 OUT3 D2 Socket 2 PIN4 2 IN2 D1 Socket 3 PIN4 OUT3 D2 Socket 4 PIN4 INS D2 PIN4 OUT4 D3 PIN4 IN2 D1 PIN2 IN4 D3 PIN2 OUT3 D3 Number of I O sockets 2 4 2 1 The typical current carrying capacity pe
132. he inputs in each case The user program assigns the input information to the appropriate groups i e the output process image of the PLC must corre spond to the set output of the module otherwise input information will be read in from the wrong group When a fault occurs in AS i transmission it can take up to three AS i cycles 15 ms until the output image of the slave corre sponds to the output image of the master and therefore of the PLC It can also take three cycles to transfer the input image of the slave If messages to a particular slave are faulty over more than three consecutive AS i cycles the slave outputs a Config error to the master The input image in the master is set to zeroes and the fault bit is set in the PLC Example Response of the output image and the input image in the master and in the slave to faulty AS Interface transfer AS PLC Master Module Note Inter 8 face z cycle PIQ PII QI QI ll 1000__xxxx 1 1000 xxxx 0111 xxxx ox xxx faultin MC or SR 2 1000 xxxx 0111 o xx xx xxx faultin MC or SR 3 1000 xxx 0111 EBE 1000 EEE invalid because of switchover time in modu 4 1000 xxxx 0111 xxxx 1000 EEEE faultin MC or SR 5 1000 xxxx 0111 xxxx 1000 EEEE faultin MC or SR 6 1000 xxxx 011 EEEE 1000 EEEE no faultin MC or SR 1000 EEEE 0111 Legend Ql Output image Il Input image MC Master call PIQ Process image of the outputs PII Process image of the inputs SR Slave response PLC Programmable logic
133. i face face face face i A i B I H i i 1 i protected range i Lg i E iron JUS pe ae a eet ne NS a TRANI E RIPE TR NEUE a a A es IE Nd ee Ue aa Equipotential bondin MSA0 Z00092 n quip g Protection approx 0 5m to the left Protection approx 5m to the right system earth OVP Overvoltage protection Siemens IK PI 2004 6 103 AS Interface Slaves Modules with special functions Overvoltage protection module E Technical specifications Overvoltage protection module 3RK1 901 1GA00 Overvoltage protection for AS i for AUX power Rated discharge current for curve form 8 20 Core to PE in kA 10 10 Core to core in kA 0 5 0 5 e Protective level Up at sn Core to PE in kV 1 8 X 1 8 Core to core in V lt 100 lt 70 e Protective level Up at 1 kV us Core to PE in V lt 700 lt 600 Core to core in V 50 lt 40 Mechanical data degree of protection IP67 with coupling module Dimensions H x W x D in mm 80 x 45 x 25 Temperature range Ambient temperature in C 25 to 85 e Storage temperature in C 40 to 85 Selection and Ordering data Design Order No Overvoltage protection module 3RK1 901 1GA00 3RK1 901 1GA00 E Dimensional drawings mo 113 i LE a 45 all 25 ls OYE i i vr JaA Siemens IK PI 2004 AS Interface Slaves AS Interface motor star
134. in A B technology permit up to 62 stations to be con nected to an AS Interface network Application module Comparison type K45 Order No 3RG9 001 0AAO00 Design 4 inputs 100 mA Order No 3RK1 200 0CQ20 0AA3 Design 4 inputs 200 mA 3RG9 001 0AGO00 4 inputs 200 mA 3RK1 200 0CQ20 0AA3 4 inputs 200 mA 3RG9 001 OAHOO 2 x 2 inputs 3RK2 200 0CQ22 0AA3 2 x 2 inputs A B slave 3RG9 001 0ACOO 2 inputs 2 outputs Relay outputs 3RK1 400 1BQ20 0AA3 2 inputs 2 outputs Electronic outputs 3RG9 001 0CCO00 2 inputs 2 outputs Electronic outputs 3RK1 400 1BQ20 0AA3 2 inputs 2 outputs Electronic outputs 3RG9 001 0AMOO 2 inputs 2 outputs Electronic outputs Uaux via M12 plug 3RK1 400 1BQ20 0AA3 2 inputs 2 outputs Electronic outputs Uaux via black flat cable 3RG9 001 0AJ00 2 x 1 input 1 output I O supply via AS Interface cable 3RK1 400 0GQ20 0AA3 2 x 1 input 1 output O supply via AS Interface cable 3RG9 001 0ABOO 4 outputs 3RK1 100 1CQ20 0AA3 4 outputs Relay outputs Electronic outputs 3RG9 001 0ALOO 4 outputs 3RK1 100 1CQ20 0AA3 4 outputs Uaux via M12 plug Uaux via black flat cable 3RG9 001 0CBOO 4 outputs 3RK1 100 1CQ20 0AA3 4 outputs Electronic outputs Electronic outputs Note When using the K45 module instead of coupling modules 3RG9 010 OAA00 and SRG9 030 0AA00 the K45 mounting plates 3RK1 901 2EA00 wall mounting or 3RK1 901 2DA0
135. in m Note Max 50 for cable cross section of 0 5 mm shielded Shield must be connected to PE at the cabinet end only Transmitter Infrared laser diode A 905 nm Dimension spacing in mm Middle of the scan plane to bottom edge of housing Rear edge of housing to axis of rotating mirror 48 75 101 Housing e 84 AS Interface rucksack Cast aluminum plastic Plastic steel connection plate Vibration stress over three axes acc to IEC 60068 Part 2 6 10 to 150 Hz max 5g Continuous shock over three axes acc to IEC 60068 Part 2 29 10 g 16 ms Overcurrent protection 1 25 A fuse medium slow Rotating mirror drive Brushless DC motor Supply current in mA Typ 350 Rotating mirror bearings Maintenance free ball bearings Siemens IK PI 2004 6 27 ne dh d AS Interf AS Interface Safety at work AS Interface laser scanner LS4 m Technical specifications continued LS4 4 AS Interface laser scanner 3SF7 834 6DD00 LS4 4 AS Interface laser scanner 3SF7 834 6DD00 AS Interface Assignment PIN1 PIN2 PIN3 ID code B e X1 M12 plug for device AS i AS i e O code O four data bits as outputs connection Slave address Programmed by the user in the e X2 M12 connector for external 24VDC 24VOut Mass range 1 to 31 delivery status 0 power supply supply Cycle time according to 5 e X3 M12 socket for protec
136. inal discharge current is the peak value of a peak cur rent with an 8 20 microsecond waveform for which the overvolt age protection module is rated in accordance with a specific test program With the 8 20 waveform 100 of the value is reached after 8 microseconds and 50 of the value is reached after 20 micro seconds Protection level Up The protection level of an overvoltage protection module is the highest instantaneous voltage value at the terminals which is determined from individual tests The protection level characterizes the capability of an overvolt age protection module to limit overvoltages to a residual level Accessories An FK E or PG E coupling module is required to connect the AS Interface cable and the auxiliary voltage supply cable NSAO 00093 Application Device with earth connection Earthing of the protective modules and of the devices to be protected must be carried out via a common grounding point equipotential bonding If devices with total insulation are to be Application example Application OVP Overvoltage protection Device without earth connection Earthing of the mounting plate Mounting plate protected their mounting brackets must also be connected into the grounding points Zone1 Zone 2 Zone 1 i AS AS AS i OVP Inter Inter Inter Inter OVP
137. ing rail 105 1 Z max 110 3RX9 307 0AA00 3RX9 310 0AA00 jok VOLTAGE SELECTOR bed S SIEMENS Tu SITOP ESAE 6EP1 354 1AL01 ES xi a g E 3 200 ME SU 2 zZ 3RX9 307 1AA00 6EP1 354 1AL01 NSA00122 3RX9 305 1AA00 3RX9 306 1AA00 6 140 Siemens IK PI 2004 Power supply units IP65 a Technical specifications AS Interface IP65 power supply unit Rated input voltage 230 V AC 3RX9 311 0AA00 Rated input voltage 24 V DC 6EP1 632 1AL01 Output current in A 2 4 2 4 Rated input voltage in V 230 AC 24 DC Input e Rated input voltage Ue rateg in V 230 AC 24 DC Range selection Changeover contact internal Input voltage range in V 195 to 253 20 4 to 28 8 DC Overvoltage resistance EN 61 000 4 1 35 V DC for max 500 ms e Mains buffering at le rated in ms gt 20 gt 10 e Mains frequency rated value I range 50 60 47 to 63 in Hz Input current rating le ratea in A 0 5 3 6 Built in input fuse in A T 2 not accessible T 6 3 not accessible Output e Stabilized floating DC voltage acc to AS Interface specification e Rated output voltage Ua ratea in V Total tolerance Yes 30 DC AS Interface 29 5 to 31 6 V DC Yes 30 DC AS Interface 29 5 to 31 6 V DC Residual ripple in mVpp 300 300 Spikes in mVpp lt 50 50 Operational display Green LED Green
138. ion quick stop function Double direct on line starter with brake and reversible quick stop function Reversing starter with brake and reversible quick stop func tion Single direct starter without brake with adjustable quick stop function 1st possibility Connection to a maximum of four sensors without pollution indication Sensor signal Sensor signal Sensor 1 Sensor si Sensor 2 aHaj 1 795 Quick stop f Input 14 LA E i Opao Sensor 3 4 Input 2 4 eui Sensor4 2 i Brake ian TO 777 7 with coasting n Motor Button 0 manual 4 operation O Address 2nd possibility Connection to a maximum of two sensors with pollution indication Sensor signal Pollution signal Sensor signal Pollution signal Input 1 1 Quick stop for output Input 2 on off 2 i T Brake hig O TS with coasting Motor Button manual x operation CHE Address Applications Key 1 2 for local operation is only permitted to be used during CPU Stop in the higher level PLC Note for single direct on line starters If an inpu stop function receives a High signal the corresponding output with the Quick e g Quick stop input 1 output 1 is switched off within the de vice the motor coasts down without braking The manual key function Key 1 for local operation is only permitt
139. ion anionic and non ionic emul sifiers paraffinic low aromatic mineral oil boric acid alkanola mines corrosion inhibitors oil content 40 96 Test in oil bath Oil Excellence 416 with changing oil tempera ture 130 cycles from 15 to 55 C two months Cleaning with high pressure cleaner according to IP69K 80 to 100 bar distance 10 to 15 cm time per side 30 s water temperature 80 C In order to simulate demands which are as realistic as possible the modules have been artificially aged prior to the tests by 15 temperature cycles of 25 85 C The modules were connected by 3RX1 cables during the tests Unused connections were closed by sealing caps 3RK1901 1KA00 Note Sealing caps and M12 connections must be tightened with the correct torque Interfa I O modules for operation in the field Digital I O modules IP68 IP69K K60R a Technical specifications 4 inputs 4 outputs IP68 IP69K Standard assignment 3RK1 400 1CR00 0AAS3 4 inputs 4 outputs IP68 IP69K Standard assignment 3RK1 400 1CR00 0AAS3 AS Interface certificate Yes Slave type Standard slaves Operational voltage in accordance 26 5 to 31 6 with AS Interface specification in V Total current input in mA x 270 Input connection PNP Inputs Sensor supply via AS Interface Sensors Voltage range in V Current carrying capacity for all in puts T 40 C in mA e Switching level Hig
140. it D2 IN3 OUT3 IN3 OUT3 IN3 OUT3 Data bit D3 IN4 OUT4 IN4 OUT4 IN4 OUT4 Connection Via screw terminal Via screw terminal Via screw terminal Note The module has four floating inputs 6 82 Siemens IK PI 2004 and four floating switching outputs For the input and output circuits an external additional supply of 20 to 30 V according to VDE 0106 PELV Safety Class Ill is required I O modules for operation in IP20 control cabinet n Technical specifications continued 4 inputs 4 outputs 4 inputs 4 outputs 4 inputs 4 outputs Screw type connection Standard slave 2 and 3 wire Spring loaded connection Standard slave 2 and 3 wire Spring loaded connection Standard slave 2 and 3 wire Relay PNP transistor 1 A PNP transistor 2 A 3RK1 402 3CE00 0AA2 3RK1 400 1CG00 0AA2 3RK1 400 1CG01 0AA2 Total current input in mA lt 270 lt 270 lt 270 Inputs Sensor supply via AS Interface Voltage range in V Current carrying capacity for sensor supply in mA Connection of sensors Short circuit and overload withstand capability 20 to 30 200 2 and 3 wire system Short circuit and overload withstand capability 20 to 30 200 2 and 3 wire system Short circuit and overload withstand capability 20 to 30 200 2 and 3 wire system Switching level High in V 210 210 210 Input current Low High in mA 615 25 615 25 S1 5 25 Outputs Type of output Relay Electronics Elec
141. ith STEP 7 V5 2 and higher Siemens IK PI 2004 6 39 Mas Masters for SIMATIC S7 CP 343 2 P E Technical specifications E Ordering data Order No AS Interface Specification V2 1 CP 343 2 P 6GK7 343 2AH10 0XA0 Bus cycle time 5 ms for 31 slaves communications processor 10 ms for 62 slaves For connection of SIMATIC S7 300 and ET 200M to the AS Interface Interfaces without front connector e Assignment of analog address 16 byte I O and P bus S7 300 CP 343 2 and CP 343 2 P manual space in the PLC including software FC AS Interface connection 7 300 front connector and examples with terminal paper version Supply voltage 5 V DC through backplane bus German 6GK7 343 2AH00 8AA0 Current consumption English 6GK7 343 2AH00 8BAO Through backplane bus typical 200 mA at 5 V DC French 6GK7 343 2AH00 8CA0 Through AS Interface from the 100 mA AS Interface shaped cables max Spanish 6GK7 343 2AH00 8DAO Power loss 2W talian 6GK7 343 2AH00 8EA0 Perm environmental conditions Electronic manuals 6GK1 975 1AA00 3AA0 Operating temperature 0 C to 60 C Communication systems logs Transport storage temperature 40 C to 70 C products Relative humidity max 95 at 25 C Sema esos Design Module format S7 300 design Dimensions W x H x D in mm 40 x 125 x 120 Weight Approx 190 g Space required 1 slot Configuration software Optional STEP 7 V5 2 or later 6 40 Siemens IK PI
142. itted interference Basic technical standard EN 50 081 2 July 1993 Edition Product standard EN 55 011 Group 1 2 Class A March 1991 Edition Limit value curve identical to EN 55 022 Noise immunity Additional information is available in the Internet under http www siemens de bediensysteme Function block program examples and GSD files can be downloaded from the Internet Selection and Ordering data Basic technical standard EN 50 082 2 March 1995 Edition Design Order No Numerical LED displays for installation P with AS Interface with additional electrically isolated digital inputs Number of places 4 SSF4 102 2D Character height positions Color 13 mm 4 places Red 3SF4 102 1B Green 3SF4 102 2B 30 mm 4 places Red 3SF4 102 1D Green 3SF4 102 2D 1 Function block example programs which are included with every delivery are available for connecting to the PLC S5 S7 300 S7 400 Siemens IK PI 2004 6 133 AS Interface for LOGO m Overview Each LOGO now connectable to the AS Interface system new SIEMENS With the AS Interface for LOGO an intelligent slave can be inte grated into the AS Interface system Modular integration permits different basic units to be integrated into the system whenever the functionality is required The functionality can also be quickly and easily adapted to changing requirements by replacing the basic unit The interface provides four inpu
143. k the status of the device Input signals Device status Meaning DIO Ready 0 Device not ready error Manual mode Device has neen switched to manual mode locally switch back to automatic mode using hand held unit Overload short circuit tripping The circuit breaker recloses once a cooling off period has elapsed FAULT signal Defective coil Contact welded Output driver defective contactor must be tested Simultaneous activation of clockwise and counterclockwise rotation user programme must be checked 1 Device is ready automatic mode DI1 Running 0 Contactor OFF 1 Contactor ON DI2 Special information 1 O No input signal IN1 1 Input signal IN1 DI3 Special information 2 O No input signal IN2 1 Input signal IN2 Outputs Output signals Device status Meaning DOO Run forward 0 Clockwise rotation OFF 1 Clockwise rotation ON DOO Run reserve 0 Counterclockwise rotation OFF 1 Counterclockwise rotation ON DO2 Special command 1 O Open brake contact 1 Close brake contact DO3 Special command 2 0 E 1 m Siemens IK PI 2004 6 107 AS Interface motor starters and IP65 67 load feeders AS Interface compact starters IP65 400 V AC n Function continued Diagnosis of the electronic compact starter by means of the user programme The input and output signals of the EDS2E and ERS2E electro mechanical compac
144. ld pue 3 Terminal Designation 1 AS i connection 2 Connection for system earth 3 Connection for system earth for test function 4 As i connection 5 Remote reset input R RES 6 Remote reset ground Y External voltage supply for signaling outputs L24 8 Signaling output O K 9 Signaling output FAULT earth fault signaling 10 External voltage supply for signaling outputs M 24 11 Negative connection for signaling output M 24 12 Negative connection for signaling output M 24 Typical connections Jetty Siemens IK PI 2004 Modules with special functions Earth fault detection modules E Technical specifications Earth fault detection module With screw type terminal connection 3RK1 408 8KE00 0AA2 With Cage Clamp terminal connection 3RK1 408 8KG00 0AA2 Total current input in mA lt 40 Polarity reversal protection Built in Earth fault 10 Uas i Ugnp lt 90 Uasi Low signal range lin inmA Sis High signal range eU IN in V 210 pin mA 26 Current carrying capacity DC 12inA 1 max 2 per module DC 13 in A 500 24 V2 DC 13 in mA 200 48 V Operating cycles DC 12 2 x 106 Rated operating voltage range in V 24 to 48 DC Degree of protection IP20 Dimensions H x W x D in mm 102 x 22 5 x 92 Rated temperature in C 25 Ambient temperature in C 25 to 70 Storage temperature in C 40 to 85 Addressing The module does
145. le using the insulation piercing method The module is addressed via the AS Interface terminals or via the built in addressing socket Bl selection and Ordering data Design Order No AS Interface enclosure equipped as required 1 Two command points Three command points Four command points e Six command points 3SF5 802 4AZ 3SF5 803 4AZ 3SF5 804 4AZ 3SF5 806 4AZ AS Interface front panel module equipped as required 2 Four command points 1 Ordering example for AS Interface enclosure with four command points 3SF5 804 4AZ KOY Equipment according to order supplement for AS Interface enclosure lt For form for order supplement see section Options 2 Ordering example for AS Interface front panel module 3SF5 874 4AZ KOY Equipment according to order supplement for AS Interface front panel module lt For form to complete order supplement see section Options 3SF5 874 4AZ ET Options To order customized AS Interface solutions for SIGNUM 3SB3 control devices please fill out the corresponding enclosed order form and enclose it with the order Enter the desired options into the order form such as type of actuating elements switch contacts lampholders or accesso ries labels or the like The codes that are to be entered in the form can be obtained from the list of options that are subject to a surcharge The price of the device is calculated from the basic price of the respective ve
146. le and female contacts 1 5 to 2 5 mm For male and female contacts 1 5 to 4 mm 3RK1 902 0AH00 3RK1 902 0CTOO Disassembling tool for disassembling male and female contacts in 9 pole inserts 3RK1 902 0AJ00 Siemens IK PI 2004 6 111 fi AS Interf ce motor starters and IP65 67 load feeders AS Interface compact starters IP65 400 V AC Selection and Ordering data continued Design Order No Miscellaneous accessories B T 3RK1 902 0AP00 3RK1 902 0AMOCO M Manual for AS Interface compact starters German English French Italian 3RK1 702 2GB10 2AA0 3RK1 702 2HB10 2AA0 Mounting plate for compact starters To receive the shaped cable for AS Interface and auxiliary power 3RK1 902 0AP00 Seal set for mounting plate For sealing the housing at the end of a spur line 1 set 5 straight seals 5 shaped seals 3RK1 902 0AR00 Hand held terminal for start up with 0 5 m connecting cable and plug Dimensional drawings n 2 ry 4 9 ES S N Y ES E e 2 54 25 be 8 126 9 g 190 2 3RK1 322 S AA S Tt Tt e 948 a ql wo e N o r1 Ub N 33 a39 5 9 at NSAO_00102 120 i 3RK1 902 0APOO 6 112 Siemens IK PI 2004 Schematics 3RK1 902 0AMOO Connector pin assignment digital inputs Y assignment
147. lf and any other compact starters are supplied us ing the same connection technique All the supply and data ca bles can thus be laid through the system like a bus Whereas the controlgear is switched via the outputs by the 24 V auxiliary power supply the inputs are supplied by the AS Interface data cable This principle of separate auxiliary power supplies facili tates selective emergency stop concepts Function Display characteristics Under normal operation the LEDs on the compact starters indi cate the following device states LED States Addressing The addressing of the AS Interface compact starter can still be used even if itis fully wired because the module is disconnected from the AS Interface network as soon as the addressing con nector is inserted Status description AS Interface Off auxPwR swe hl fee Control signal applied No auxiliary power Auxiliary power on No power for slave electronics Station address 0 NSAO 00322 AS Interface communication absent LED States AS Interface communication o k Status description READY RUN on Ton FAULT On OVERLOAD Main circuit on Rotary coding switch in position Tripping REMOTE Continued ope ration when programmed in the user program Main circuit off Rotary coding switch in position Tripping LOCAL Direct shut off Rotary coding switch in position Trippi
148. llow LED AS Interface voltage display Green LED Diagnostics Without LED Connection Via contact pin on the FK or Pg coupling module Note The black AS Interface cable is not required 4 fold distributor passive without LED 3RG9 001 0AD00 Function The passive 4V application mod ule is used for connecting the intelligent I O to the AS Interface Operating voltage in V 26 5 to 31 6 DC AS Interface Voltage range in V 20 to 30 DC Current load for all total in A 2 Socket assignment 1 AS i 3 ASA Connection 4 x M12 socket for connecting AS Interface Sensors actuators Degree of protection IP67 Ambient temperature in C 25 to 85 Non operating temperature in C 40 to 85 Number of M12 sockets 4 Connection Via contact pin on the FK or Pg coupling module Siemens IK PI 2004 6 67 I O modules for operation in the field Digital I O modules IP67 application modules E Technical specifications continued 4 outputs Relay PNP transistor NPN transistor PNP transistor 3RG9 001 0ABO0 39 001 0AL00 3RK1 100 1CQ01 0AA3 3RG9 001 0CBOO Slave type Standard slaves Operational voltage in accordance 26 5 to 31 6 with AS Interface specification in V Total current input in mA lt 60 lt 50 lt 60 Output connection PNP NPN PNP Outputs e Type of output Relay Electronics e Current carrying capacity per 1 DC 12 0 5 DC 1324 1
149. ls 6GK1 975 1AA00 3AA0 Communications systems protocols products on CD ROM German English AS Interface Master Masters for SIMATIC S7 CP 142 2 E Overview E Design e Master connection for the distributed I O system ET 200X at AS Interface through 12 pin connector e Simple operation in the I O address area of SIMATIC ET 200X e No need to configure CP for AS Interface e Addressing of up to 31 AS Interface slaves according to the AS Interface Specification V2 0 e Monitoring of the supply voltage on the AS Interface shaped cable e Considerable increase in the number of inputs outputs of the ET 200X E Benefits get Designed for industry n connection with the BM 147 the ET 200X enables PLC func tionality in degree of protection IP65 Can also be used in a rugged industrial environment without additional casing due to the high degree of protection IP67 More flexible and extended application options of the ET 200X thanks to considerable increase in available inputs outputs e Shorter startup times due to easy configuration at the press of a button Reduction of standstill or service times in the event of a fault through LED displays status of the AS Interface network connected slaves and their operational readiness monitoring of the AS Interface voltage level Ef Application The CP 142 2 enables the connection of the distributed I O sys tem ET 200X to AS Interface This module can be used t
150. ltage Us in V DC 24 PELV must be earthed For electronics and inputs acknowledgements of switchgear status via AS Interface data cable in V DC 26 5 to 31 6 in compliance with AS Interface specification I O configuration hex 7 ID code hex D E Power consumption of AS Interface in mA Max 100 Current input UA in mA Approx 100 Watchdog Built in shutdown of outputs in case of AS Interface fault Diagnostics Via AS Interface Checkback signal from circuit breaker and contactor s via positively driven auxiliary contacts and separate inputs Via LED at the housing Auxiliary voltage applied AS Interface communication OK AS Interface communication faulty Station address 0 module not addressed Via LED at the hand held terminal ON or clockwise rotation or anti clockwise rotation Main circuit Rated operational voltage 500 V AC to DIN VDE 0106 Part 101 AC 600 V to CSA and UL Safety separation between main and auxiliary up to 400 V circuit to DIN VDE 0106 Part 101 Rated output 5 5 kW 2 2 kW Permissible operating duties Uninterrupted duty temporary duty periodic duty intermittent periodic duty 50 rel ON time at 80 operations h at 5 5 kW Permissible operating frequency for a starting lt 80 1 h lt 600 1 h time t 0 1 s and a rel ON period tgp 50 Trip class Class 10 Conductor cross section for power connector incoming supply
151. ly Via AS Interface Via Unix Via Upux Via AS Interface Via AS Interface cable cable e Switching voltage V 20 to 30 20 to 30 20 to 30 20 to 30 20 to 30 e Switching current in mA 3 3 3 Outputs Type of output Electronics Electronics Electronics Electronics Load voltage in V 20 to 30 19 to 30 19 to 30 U aux 0 8 V Short circuit protection Built in Built in Built in Built in e Inductive interference protection Built in free wheel free wheeling diode ing diode e External 24 V DC supply voltage Via solder pins Via solder pins Via solder pins Via circuit board contacts Summation current for all inputs 200 200 200 200 200 and outputs in mA I O configuration 7 m y 0 ID ID2 code O F O F O F O F O F Assignment of data bits Data bit DO IN1 OUT1 IN1 OUT1 IN1 OUT1 IN1 OUT1 IN1 Data bit D1 IN2 OUT2 IN2 OUT2 IN2 OUT2 IN2 OUT2 IN2 Data bit D2 INS OUTS IN3 OUT3 IN3 OUT3 IN3 OUT3 INS Data bit D3 IN4 OUT4 IN4 OUTA4 IN4 OUTA4 IN4 OUTA4 INA Approvals UL CSA UL CSA UL CSA ship building ship building ship building Degree of protection Enclosure IP20 Enclosure IP20 IPOO IPOO IPOO Connection pins Connection pins IPOO IPOO Ambient temperature in C 25 to 70 25 to 70 25 to 70 25 t0 70 25 to 70 Storage temperature in C 40 to 80 40 to 80 40 to 80 40 to 85 40 to 85 Display Not available Not available Not available AS i green AS i green Fault red Fault red I O yellow inputs
152. m Dun pushbutton acc to EN P mm latches automatically Unlatches by turning itto the let _ PR 40 RD z e With RONIS lock lock no SB30 _ PRS30RD a 2 e With CES lock lock no SB102 PRS10RD E E Ki E e With BKS lock lock no S1 2 x PRSS1RD m With O M R lock lock no 73037 PRS 73 RD E Light indicator LRD LYE LGN L BU L WH LCL Push pull button 2 e 2 30 mm DZ30BK DZ30RD z z e 30 mm can be illuminated DZB30 RD DZB30 YE DZB30 GN DZB30 BU DZB30 CL e 40 mm DZ BK DZ RD E z 3 e 40 mm can be illuminated _ DZB RD DZB YE DZB GN DZB BU P DZB CL 1 For more detailed information about individual actuating elements see Section Pushbuttons and Light Indicators SIGNUM SSB3 Pushbuttons and Pressure Switches onward 2 Cannot be used with front panel module Jap Siemens IK PI 2004 AS Inter oushbuttons and AS Interface customized enclosures SIGNUM and front panel modules Options for AS Interface housing and AS Interface front panel modules subject to a surcharge continued Code for design color of controls black red yellow green blue white clear Knob subject to a surcharge O Switching sequence M O latching not illuminated K1BK K1 RD K1 GN K1 WH illuminated BK1 RD BK1 YE BK1 GN BK1 BU BK1 CL oj Switching sequence V O I pushbutton control with resetting from
153. mitter 3SF7 842 6DM00 1500 Receiver 3SF7 842 6DM01 1650 Transmitter 3SF7 842 6DNOO 1650 Receiver 3SF7 842 6DN01 1800 Transmitter 3SF7 842 6DP00 1800 Receiver 3SF7 842 6DP01 Siemens IK PI 2004 6 21 AS Interface AS Interface Safety at work AS Interface light curtains and light arrays for Category 4 ET Selection and Ordering data continued Design Order No SIGUARD Standard Light Curtain 50 mm resolution Type 4 acc to IEC 61 496 1 2 Height of light curtain in mm Function 450 Transmitter 3SF7 842 6EE00 450 Receiver 3SF7 842 6EE01 600 Transmitter 3SF7 842 6EF00 600 Receiver 3SF7 842 6EF01 750 Transmitter 3SF7 842 6EG00 750 Receiver 3SF7 842 6EG01 900 Transmitter 3SF7 842 6EH00 900 Receiver 3SF7 842 6EH01 1050 Transmitter 3SF7 842 6EJ00 1050 Receiver 3SF7 842 6EJ01 1200 Transmitter 3SF7 842 6EK00 1200 Receiver 3SF7 842 6EK01 1350 Transmitter 3SF7 842 6EL00 1350 Receiver 3SF7 842 6EL01 1500 Transmitter 3SF7 842 6EMOO 1500 Receiver 3SF7 842 6EM01 1650 Transmitter 3SF7 842 6EN00 1650 Receiver 3SF7 842 6EN01 1800 Transmitter 3SF7 842 6EP00 1800 Receiver 3SF7 842 6EP01 2100 Transmitter 3SF7 842 6ER00 2100 Receiver 3SF7 842 6ER01 2400 Transmitter 3SF7 842 6ES00 2400 Receiver 3SF7 842 6ES01 2700 Transmitter 3SF7 842 6ET00 2700 Receiver 3SF7 842 6ET01 3000 Transmitter 3SF7 842 6EU00 3000 Receiver 3SF7 842 6EU01 SIGUARD Standard Light Curtain 90 mm resolution Type 4 acc to IEC 61 496 1 2
154. module E Overview The AS Interface overvoltage protection module protects down stream AS Interface devices or individual sections of the instal lation in AS Interface networks from conducted overvoltage caused by switching procedures and distant lightning strikes The installation site of the overvoltage protection module repre sents the transition from Zone 1 to 2 3 within the lightning protec tion zone concept Direct lightning strikes must be overcome by means of additional protective measures at the transitions from lightning protection Zone OA to 1 The AS Interface overvoltage protection module enables the AS Interface to be integrated into the overall overvoltage protection concept of a plant or machine The module has the same design connection and degree of protection IP67 as the previous AS Interface application mod ules Itis a passive module without an AS i IC and therefore does not require its own address on the AS Interface network It is connected to an AS Interface system via the FK E or PG E coupling module The EEMS interface can be used to protect the AS Interface cable and the auxiliary voltage cable against over voltage Overvoltages are diverted via a ground cable with a yel low green oil proof outer casing This cable is permanently inte grated into the module and must be connected to system earth with a low resistance connection Installation guidelines Nominal discharge current is The nom
155. n 3 of Socket 1 is connected to Pin 1 of Socket 2 and Pin 4 of Socket 1 is connected to Pin 2 of Socket 2 If both socket pairs are assigned the inputs are linked 6 14 Siemens IK PI 2004 Pin 3 Pin 5 Ground Pin 1 and Pin 2 unused Pin 4 Output 2 Pin 3 Pin 5 Ground Pin 1 and Pin 2 unused Pin 3 of Socket 1 is connected to Pin 1 of Socket 2 and Pin 4 of Socket 1 is connected to Pin 2 of Socket 2 If both socket pairs are assigned the inputs are linked AS Interface AS Interface Safety at work AS Interface position switches Overview a Application Position switch with separate actuator The position switches with separate actuator are used in appli cations in which the position of doors covers or guards has to be monitored for safety reasons The position switch can only be switched using the associated coded actuator It is not possible to bypass it manually or using a tool Position switch with tumbler The position switches with tumblers are special safety devices that prevent the inadvertent or intentional opening of protective doors guards or other covers when a dangerous state exists e g for coastdown movements of the switched off machine The safety switch with tumbler has two main tasks Enabling the machine when the protective device is closed and locked Disabling the machine when the protective device is open The position switch can only be switched using the associated
156. n V triggering of the contactor coils via auxiliary power Current carrying capacity l in A 0 5 DC 13 DC 14 3 AC 15 0 1 DC 13 at 220 V Summation current thermal Aj in A 2 3 Polarity reversal protection Built in Not required Short circuit protection Built in No Inductive interference protection Built in Not required free wheeling diode Watchdog Built in shutdown of outputs in case of AS Interface fault Diagnostics Via LED at the housing Output activated AS Interface communication OK AS Interface communication faulty Station address 0 module not addressed Auxiliary voltage applied AS Interface communication OK AS Interface communication faulty Station address 0 module not addressed Conductor cross sections Plug connector for AS Interface and auxiliary power in mm 0 5 to 0 75 flexible Cage Clamp for I O wiring in mm 0 8 to 2 5 flexible without end sleeve 2 Power connector 5 pole in mm 0 5 to 2 5 AWG 28 to 12 PE N conductor wiring on carrier 2 5 flexible in mm AWG 13 Addressing After the 15th addressing the module keeps the last address The technical specifications for the load feeders is the same as that specified for the individual devices The high short circuit strength of l 50 kA also applies JAB Siemens IK PI 2004 AS Interface Slaves AS Interface motor starters and IP20 load feeders AS Interface load
157. n be AS Interface cable can AS Interface cable can used for the following be inserted from any be inserted from any purposes direction direction e Configuration of network structures branch function e Isolation of cable segments isolating function e Sealing cable ends inside the module sealing function If one or both cables terminate in the module seals are required straight and shaped that can be inserted in the lower part of the distribu tor These seals are not included in the scope of supply and must be ordered separately 3RK1 902 0AR00 If both cables are routed into and out of the mod ule additional seals are not required 6 60 Siemens IK PI 2004 n i I O modules for operation in the field Digital I O modules IP67 K45 E Selection and Ordering data Design Order No Digital I O modules IP67 K45 PNP transistor Current loading capacity of inputs 200 mA Modules supplied without mounting plate Type Current load Slave Pin Connection ing capacity type assign technique of outputs ments 4 inputs Standard Standard M12 3RK1 200 0CQ20 0AA3 M8 screws 3RK1 200 0CT20 0AA3 M8 snap on 3RK1 200 0CU20 0AA3 AB M12 3RK2 200 0CQ20 0AA3 M8 screws 3RK2 200 0CT20 0AA3 M8 snap on 3RK2 200 0CU20 0AA3 3RK1 400 0GQ20 0AA3 2 x 2 inputs se A B x M12 3RK2 200 0CQ22 0AA3 2 inputs 2 outputs 2A Standard Standard 3RK1 400
158. n the case of enclosures with EMERGENCY STOP via the AS Interface F adaptor the cable is connected using the terminals mounted on the F adaptor for the shaped AS Interface cable The cable is routed externally past the enclosure NSAO0 00346 Terminal for AS Inter Pg screwed gland for Pg screwed gland for face cable AS Interface cable round cable AS Interface cable is The AS Interface cable Round cable is laid in routed externally along is laid in the module the module side Typical connections If not all the inputs and outputs of the slave built into an enclo sure are used the spare inputs and outputs can be routed to the outside via an M12 socket at the top and bottom of the enclo sure The pin assignment required for the M12 socket must then be specified on the order supplement see section Options AS Interface front panel module The front panel module has one 41 40 slave four SIGNUM 3SB3 command devices as well as the necessary mounting accesso ries The rear of the module is plugged onto a group of four command devices that are arranged in a vertical or horizontal row and screwed in place The command devices must be mounted in a AS Interface Slaves SIGNUM pushbuttons and indicator lights AS Interface customized enclosures and front panel modules E Design continued grid pattern of 30 mm x 45 mm The shaped AS Interface cable is connected via a connection terminal on the rear of the modu
159. nal external infeed AUX POWER of 20 to 30 V DC is required for the supply of the output circuits The additional Controller infeed must comply with VDE 0106 PELV protection class Earth fault detection AS i earth faults in control circuits must not result in unintended E ize startup or dangerous movements of the machine nor must they Ground 4 prevent the machine from stopping EN 60 204 Part 1 or ili g DIN VDE 0113 Asi mm inal To fulfill these requirements the AS Interface earth fault detec Smoothing A tion module or power supplies with earth fault detection are used These modules permit earth faults in AS Interface systems Noi to be safely detected and signaled ote The GROUND must always be connected to the system earth in the shortest possible way General design of the AS Interface power supplies Note The ground connection to the system earth must always be as Short as possible AS Interface power supplies are part of the necessary and most important components of an AS Interface system AS Interface power supplies generate a stabilized DC voltage of 30 V DC with a high constancy and low residual ripple They work in the same way as primary switched mode regulators Data and power are always transmitted simultaneously via the AS Interface two wire cable For this reason AS Interface power supplies must also ensure data decoupling in addition to supply ing the AS Interface system
160. nd received light pulse The propagation time of the light pulse is a direct measurement of the target distance The operating range of the scanner 190 is subdivided into angle segments of 0 36 6 26 Siemens IK PI 2004 Only personal protection fields are shown The device has 4 switchable protection and warning field pairs LS4Soft operating software The SIGUARD LS4 laser scanner must be parameterised using the associated LS4Soft software The personal protection and warning fields required are set in this manner Also configuration parameters such as automatic manual start response time and restart time can be parameterised i Additional information is available in the Internet under http www siemens de laserscanner AS Interface Safety at work AS Interface laser scanner LS4 E Technical specifications LS4 4 AS Interface laser scanner 3SF7 834 6DD00 LS4 4 AS Interface laser scanner 3SF7 834 6DD00 Protective zone e Sensing range in m e Luminance factor in e Object size diameter in mm e Response time Double evaluation 2 scans in ms Adjustable up to 16 scans in ms Number Safety category Output Start up Restart Oto4 Min 1 8 70 cylindrical test object 85 645 4 selectable via switch inputs Category 3 according to EN 954 1 Type 3 according to IEC 61496 1 or EN 61496 3 Safe AS Interface connection Start up testing and start up disable
161. new connection technique has been specially developed for the AS Interface Overview The network stations are interconnected via the the AS Interface cable This two core cable has a trapezoidal profile which pre vents polarity reversal Connection is made with the cable using the insulation penetra tion technique Blade contacts penetrate the AS Interface shaped cable and make reliable contact with the two cores Cutting and stripping of cores is not necessary This technique allows AS Interface stations e g I O modules intelligent de vices to be connected in the shortest possible time Devices can also be replaced in an instant The AS Interface cable is offered in various materials rubber TPE PUR to suit applications in a wide range of environmental conditions e g in an atmosphere saturated with oil particles It is also possible to use a round cable for special applications In the case of AS Interface data and a 24 V DC auxiliary supply voltage can be connected for the sensors e g BERO proximity switches and actuators e g LEDs via the yellow AS Interface cable For 24 V DC actuators e g solenoid valves that have a high current requirement or that are integrated into EMERGENCY STOP circuits the black AS Interface cable must be used Technical specifications EPDM TPE TPE special version PUR rubber special PVC compound acc to UL Class 2 Polyurethane Operating
162. ng Special function Accessories 1 The counterpart is not included in the scope of supply see accessories 6 pole connector for input voltage 6ES5 760 2CA11 and AS Interface coupling module PG 3RG9 220 0AA00 must be ordered separately Siemens IK PI 2004 Rb AS Interface Power Supply Units Power supply units IP65 Selection and Ordering data Design Order No AS Interface power supply unit IP65 Type Output current Rated input voltage inA in V Single output 24 230 AC 3RX9 311 0AA00 Single output 24 DC 6EP1 632 1AL01 3RX9 311 0AAO00 GEP1 632 1AL01 Dimensional drawings e a C z Mains connection e A a E d E Suitable for ime a mounting onto d fr lt EN 50022 35x LUE 5 standard Poweron ASi ASi mt mounting rail AS nteface _ e m t 2 AS Interface os 8 ET connection AECDEFEH 3 pem cell le 10541 148 2 3RX9 311 0AA00 NSA0_00118 oe ee il P30 RD LC E mo Bs Cg H shield BK ODE i 2 6EP1632 1ALO1 TREE mo I 163 6 175 224 500 gt 6EP1 632 1AL01 6 142 Siemens IK PI 2004 AS Interface Transmission media AS Interface shaped cable The actuator sensor interface the networking system for the low est field level is characterized by easy assembly and installa tion A
163. ng REMOTE Remote shut off when programmed in the user program L Main circuit off test finished Main circuit off test running Main circuit on Main circuit off e g through Failure of two phases Drawn motor connector Supply voltage drop 18 V Simultaneous control of clockwise and anti clockwise rotation Main circuit on with conduction NSAO0 00323 2 2096 I Unit ready to operate Jel Siemens IK PI 2004 AS Interface motor starters an AS Interface compact starters IP65 400 V AC YT IP65 67 load feeders E Function continued Diagnosis of the electronic compact starter with the user programme The input and output signals of the DS2E and RS2E electronic compact starters can be evaluated in the user programme Output DO2 is only controlled in those variants with a brake con tact The I O assignment corresponds to the AS Interface motor starter profile 7D Inputs Note The brake contact is controlled via the bus separately from the main circuit This makes it possible to switch the motor and brake independently In the user programme it must be ensured that dangerous plant states cannot occur e g unintentional free wheeling or blocking of the motor This also applies to local shut down e g in response to an overload tripping operation Input signal DIO can be used to chec
164. ngs Note Cable baskets are connected electrically in parallel and are suitable for single T and double T junctions PG coupling module PG E coupling module 3RG9 220 0AA00 3RG9 240 0AA00 Operational voltage in accordance 26 5 to 31 6 with AS Interface specification in V Loading capability in A 4 Interface EMI EEMI Ambient temperature in C 25 to 85 Degree of protection IP67 with cover application module Connection technique Via screw terminals to AS Interface cable with top section of module Via screw terminals to AS Interface cable and UA via male contact connection to top section of module Mounting possibilities For wall and standard rail mounting Supply includes 1 x PG coupling module 4 x nuts 2 x cable gland PG11 3 x locking bolts External cable diameter in mm 6 to 10 Conductor cross section in mm 11025 Screwed cable gland Pg11 Note When using AS Interface flat cables shaped PG gaskets are required 3RX9 805 0AA00 Siemens IK PI 2004 6 69 jac ww Digital I O modules IP67 application modules Dimensional drawings Application modules Coupling modules 45 25 gt 6 a j Bul 7 o4 H o D o o 2 s D o S cx 8s Pd 8 2 3 2 i a E Eel 27 d 20 L 3RG9 001 0AA00 FK coupling module 3RG9 001 0AD00 3RG9 010 0AA00 3RG
165. nterface network as soon as the addressing connector is inserted The adaressing socket is located underneath the item code plate on the front of the load feeder module The LEDs for diag nosing the AS Interface load feeder module are also situated there The following states are displayed 24 V DC auxiliary voltage present or output outputs set 230 V AC version AS Interface communication o k AS Interface communication fault e Station address 0 module not addressed Siemens IK PI 2004 6 117 AS Interface motor starters and IP20 load feeders AS Interface load feeder modules IP20 E Technical specifications Load feeders modules IP20 21 10 41 20 21 10R 31 20R 3RK1 400 1KG01 0AA1 3RK1 400 1MG01 0AA1 3RK1402 3KG02 0AA1 3RK1 402 3LG02 0AA1 O configuration hex 3 n 3 7 ID code hex F F F F Supply voltage for electronics and inputs in V checkbacks from the auxiliary contacts of the controlgear via AS Interface data cable 26 5 to 31 6 in accordance with AS Interface specification Power consumption of AS Interface 8 to 12 in mA Temperature range e Operating temperature 7 in C Oto 455 e Storage temperature in C 40 to 85 Degree of protection IP20 Inputs Polarity reversal protection Built in Max input current in mA 6 Max permissible cable length 0 4 between IN and an input in m Outputs External supply voltage for outputs 24 DC Max 230 AC i
166. o activate up to 31 AS Interface slaves and if bi directional slaves are implemented up to 248 binary components Up to 6 CP 142 2 can be operated on the ET 200X 16 byte inputs and 16 byte outputs are used in the address space of the ET 200X Operating statuses displayed by LEDs in the frontplate Display of the connected and activated slaves and their oper ational readiness by LEDs One pushbutton for switching the operating status entering the existing configuration and switching the display Connection of the AS Interface cable to M12 connector Monitoring of the supply voltage on the AS Interface cable a Function The CP 142 2 can be used in two operating modes e Standard mode with BM 141 BM 142 BM 147 A maximum of all 124 input and output bits of the AS Interface slaves can be addressed e Extended mode with BM 147 A function call facilitates master calls in accordance with the AS Interface Specification V2 0 e g writing parameters Calls are described in the manual The manual also contains program examples PROFIBUS ET 200X with CP 142 2 E EN AS Interface AS Interface shaped cable G IK10 XX 20013 System configuration Parameter assignment The CP 142 2 is parameterized with STEP 7 basic package as of V2 1 Separate configuration for AS Interface is not necessary Siemens IK PI 2004 6 33 AS Interface Master Masters for SIMATIC S7 CP 142 2 E Technical specifi
167. ockets which are not required must be covered with sealing caps 3RK1 901 1KA00 Earth connection PINS of each M12 socket is connected to the grounding plate in the mounting plate via a pin Ambient temperature in C 25 to 85 Storage temperature in C 40 to 85 Number of I O sockets 8 Status indications e O indication Yellow LED e Indication Ujelp Green LED AS Interface diagnostics indication Green red LED Conductor via mounting plate for K60 compact module Note 1 All K60 compact modules are supplied with stainless steel screws sockets Note 2 To supply the output circuit an external supplementary supply AUX POWER of 20 to 30 V DC is necessary The supplementary supply must comply with VDE 0106 PELV safety class III Siemens IK PI 2004 6 53 I O modules for operation in the field Digital I O modules IP68 IP69K K60R E Technical specifications continued IP67 round cable distributor AS i U4 4 Ribbon cable for 4x M12 passive without LED 3RK1 901 1NROO Function Connection of KGOR modules to AS Interface ribbon cable in IP 67 environment Operating voltage in V 26 5 to 31 6 DC AS Interface Voltage range in V 20 to 30 DC Total current carrying capacity for 4 all distributors in A Socket assignment 12 AS i 2 Uny 3 AST 4 Uy Conductor 4 x M12 socket for connection to AS Interface sensors actuato
168. olarity reversal penetration terminals are used for simple contacting E Benefits get Designed for industry Cabinets that were previously overflowing with complicated con trol line wiring and marshalling distributors can now be replaced by AS Interface The AS Interface cable can be connected at any point thanks to specially developed wiring and connection using the insulation displacement method This concept gives you tremendous flexibility and considerably cuts costs 6 2 Siemens IK PI 2004 The AS Interface is a single master system Communications processors CPs are available for SIMATIC systems which control process or field communication as masters The system expansion now allows double the quantity of slaves max 62 to be operated on AS Interface The analog values are now also preprocessed in the master For direct connection of AS Interface to PROFIBUS DP DP AS Interface Link 20E is available Using this DP AS Interface link the AS Interface can be used as a subnet for PROFIBUS DP The AS Interface is an open standard Leading manufacturers of actuators and sensors support AS Interface worldwide Interested companies can obtain the electrical and mechanical specifications from the AS Interface Association on request AS Interface Introduction Configuration examples E Function Operating modes In general the master interfaces distinguish between the follow ing operating modes I O data transf
169. ompletely without voltage Usu failure Normal operation and NSAO 00318 UA applied LED diagnostic indication of the K60 compact module LED States Status description avuxpwr s FauLT Sensor overload with RESET of slaves Slave has address 0 No communication Master in STOP mode Slave not entered in the LPS Slave has wrong IO amp D code Slave in RESET state Module completely without voltage NSAO 00313 Usu failure Normal operation and U applied LED diagnostic indication of the K45 compact module 6 42 Siemens IK PI 2004 AS Interface Slaves l O modules for operation in the field Digital I O modules IP67 K60 E Overview The digital AS Interface compact modules of Series K60 are characterized by optimized handling and greater user friendli ness as compared with the application modules They enable the user to reduce the installation and start up times for AS Interface by up to 40 AS Interface modules of the K60 compact series comprise two sections ethe mounting plate and e the compact module The AS Interface shaped cables and the compact module are connected to the mounting plate Two mounting plates are of fered for wall mounting and mounting onto standard mounting rails AS Interface modules of the compact series feature a connec tion for protective earth conductors Addressing can also b
170. onnection of standard round cable IP67 degree of protection 3RX9 801 0AA00 D 3RK1 901 1KA00 AS Interface M12 sealing caps For spare M12 sockets one packing contains ten sealing caps 3RK1 901 1KA00 3RK1 901 1KA01 AS Interface M12 sealing caps protected against manipulation For spare M12 sockets one packing contains ten sealing caps 3RK1 901 1KA01 3RK1 901 1PNOO AS Interface M8 sealing caps For spare M8 sockets one packing contains ten sealing caps 3RK1 901 1PN00 3RX9 805 0AA00 AS Interface Pg 11 seal For AS Interface shaped cable For inserting in Pg 11 cable glands one packing contains ten seals 3RX9 805 0AA00 3RX9 806 0AA00 Cable adapter for flat cable Pg connection of AS Interface cable to Pg cable glands with insulation piercing method e Continues via standard cable For Pg 9 screwed gland For Pg 11 screwed gland For Pg 13 5 screwed gland Continues via pins For Pg 9 screwed gland For Pg 11 screwed gland For Pg 13 5 screwed gland 3RX9 808 0AA00 3RX9 806 0AA00 3RX9 807 0AA00 3RX9 818 0AA00 3RX9 816 0AA00 3RX9 817 0AA00 l 3RK1 901 3QM00 Cable adapter for flat cable Connection of AS Interface cable to metric cable gland with insulation piercing method Continues via standard cable For M16 cable gland For M20 cable gland Continues via pins For M16 cable gland For M20 cable gland 3RK1 901 3QM00 3RK1 901 3QM1
171. ons and indicator lights AS Interface customized enclosures and front panel modules Options for AS Interface housing and AS Interface front panel modules subject to a surcharge continued Code for design key removal position of locks O Il Oand O and Il and Il O and Il Locks subject to a surcharge Oo Switching sequence T I O II pushbutton control with resetting from the right and left Type RONIS flat Lock no SB30 RSB 5A Type CES Lock no SSG 10 CES 5A Type IKON Lock no 360012 K1 Z J 5A Type BKS Lock no S1 BKS 5A e Type O M R black Lock no 73034 OMRBK5A Oo Switching sequence I O ll latches on the xL right pushbutton control on the left with resetting from the left Type RONIS flat Lock no SB30 RSB 6A RSB 6D RSB 6AD Type CES Lock no SSG 10 CES 6A CES 6D CES 6AD Type IKON Lock no 360012 K1 Z J 6A Z J 6D Z J 6AD Type BKS Lock no S1 BKS 6A BKS 6D BKS 6AD e Type O M R black Lock no 73034 OMRBK6A OMRBK6D OMR BK 6AD Oo Switching sequence T O ll latches on the VY left pushbutton control on the right with resetting from the right e Type RONIS flat Lock no SB30 RSB 7A RSB 7E RSB 7AE Type CES Lock no SSG 10 CES 7A CES 7E CES 7AE Type IKON Lock no 360012 K1 Z J 7A Z J 7E Z J 7AE
172. ormation 1 0 No input signal IN1 1 Input signal IN1 DI3 Special information 2 O No input signal IN2 1 Input signal IN2 Outputs Output signals Device status Meaning DOO Run forward 0 Clockwise rotation OFF 1 Clockwise rotation ON DO1 Run reserve 0 Counterclockwise rotation OFF 1 Counterclockwise rotation ON DO2 Special command 1 0 Open brake contact 1 Close brake contact DO3 Special command 2 0 Remote Reset OFF 1 Remote Reset ON R 1 8 Siemens IK PI 2004 Technical specifications AS Interface motor starters and IP65 67 load feeders AS Interface compact starters IP65 400 V AC DS RS EDS ERS Degree of protection IP65 with covered connecting elements and cover flap Material Thermoplastic glass fibre reinforced Color Anthracite RAL 7016 Cover flap Latching sealable Dimensions W x H x D in mm 120 x 265 x 134 Temperature range Operating temperature in C e Storage temperature in C 25 to 55 derating must be observed See manual 40 to 70 Permissible service position Please note According to DIN 43 602 start up command I to the right or top NSAO0 00104 DoD 90 m 90 Shock resistance Rectangular pulse g ms 2 unlimited 10 5 or 5 10 Sine pulse g ms 2 unlimited 8 10 or 15 5 External voltage supply For output supply contactor activation Rated operational vo
173. ostics unit For active AS Interface modules intelligent sensors and actuators According to AS Interface Version 2 1 Including expanded addressing mode Scope of supply One addressing unit One operator s guide English German French Italian Spanish One addressing cable 1 5 m with jack plug 3RK1 904 2ABO1 3RK1 904 2AB01 Accessories FK E coupling module with integrated addressing socket For addressing application modules 3RK1 901 1MA00 Addressing cable with M12 female connector 3RX1 642 For addressing light curtains or KGOR modules 1 5m Addressing cable with jack plug 2 Z231A 1 5m Already included in scope of supply of the addressing unit 3RK1 904 2ABO1 1 Not included in scope of supply of addressing unit 3RK1 904 OABO1 2 Ordering is only possible via the following address Gossen Metrawatt GmbH Thomas Mann Str 16 20 90471 Nuremberg Germany Tel 49 911 8602 111 Fax 49 911 8602 777 e mail info gmc instruments com JREI 8 Siemens IK PI 2004 AS Interface System components and accessories Diagnostic units m Overview ET Function SIEMENS AS Iniarace Analser The AS Interface Analyzer is used to test AS Interface networks Troubleshooting is made systematic and permanent monitoring is made easier Faults during installation e g loose contacts or EMC problems with extreme loads can be detected by this analyzer The easily used software pe
174. pe is pretensioned it must be released before the cable operated switch can be returned to the original state It is also possible to connect AS Interface cable operated Switches via the standard AS Interface with safety oriented com munication In this case the safety functions no longer have to be conven tionally wired up Selection and Ordering data Design Order No AS Interface cable operated switch With direct connection of AS Interface to Safety at Work Metal housing with dust protection Implementable up to Category 4 to EN 954 1 IP65 Latching to EN 418 Pushbutton release 2 NC contacts For cable lengths up to 10 m 3SF2 120 1BF00 0BA1 with adjustment window For cable lengths up to 25 m E 3SF2 150 1BF00 0BA1 with adjustment window l e a 5 For cable lengths up to 50 m 3SF2 140 1BF00 0BA1 oO Forced opening IEC 60 947 5 1 Appendix K 1 Accessories technical specifications contact travel circuit diagrams and dimensional drawings are given for the specified basic switch in Catalog LV 10 Section AS Interface Safety Systems 6 18 Siemens IK PI 2004 AS Interface AS Interface Safety at work AS Interface light curtains and light arrays for Category 4 m Overview E Benefits e Double scan function e Cascading of host and guest devices Two transmission channels E Design A SIGUARD Light Curtain or light array comprises a transmitter and a receiver
175. ply L Pin 4 Output signal Pin 5 Earth connection Siemens IK PI 2004 6 63 A e T m wf mo amp d 5 Y AC AS Interface Slaves l O modules for operation in the field Digital I O modules IP67 application modules E Overview The AS Interface application modules are the first module gen eration for AS Interface The K45 and K60 modules of the com pact series are further developed and enhanced modules We recommend that in the future the application modules will be replaced with the K45 compact modules For existing systems and as replacement parts the application modules will how ever still be available Additional information is available in the Internet under http mall ad siemens com Application module decoding table K45 Advantages of the K45 compact modules The K45 compact modules offer further advantages over the functionality of the application modules An integrated addressing socket allows the module to be ad dressed while built in Time savings on installing the module Hinging method means they are mounted with just one screw Comprehensive diagnostics thanks to a LED on the module display of null address no communication with master over load etc Insertion of the AS Interface flat cable regardless of the posi tion of the protruding lug More compact dimensions Versions with M12 and M8 connection sockets permit direct connection of all sensors Modules
176. pply L PIN 4 Data input PIN 5 Earth connection PIN 1 Sensor supply L PIN 2 Data input II PIN 3 Sensor supply L PIN 4 Data input PIN 5 Earth connection PIN 1 Sensor supply L PIN 2 Data input II PIN 3 Sensor supply L PIN 4 Data input PIN 5 Earth connection Outputs Current carrying capacity per 2 output in A DC 12 DC 13 typ Maximum summation current 4 per module in A Socket assignment outputs eec 4 Output 5 Ground connection I O configuration 0 Adar 1 7 Addr 2 0 0 ID ID2 code AJE Addr 1 and 2 Wir A E Assignment of data bits Socket 1 PIN4 IN1 DO Addr 1 PIN4 IN1 DO Adar 1 PIN4 IN1 DO Adar 1 PIN2 IN2 D1 Addr 1 PIN2 IN2 D1 Adar 1 PIN2 IN2 D1 Adar 1 Socket 2 PIN4 IN2 D1 Addr 1 PIN4 IN2 D1 Adar 1 PIN4 IN2 D1 Adar 1 Socket 3 PIN4 IN3 D2 Addr 1 PIN4 IN3 D2 Adar 1 PIN4 IN3 D2 Adar 1 PIN2 IN4 D8 Addr 1 PIN2 IN4 D3 Adar 1 PIN2 INA D3 Adar 1 e Socket 4 PIN4 IN4 D8 Addr 1 PIN4 IN4 D3 Adar 1 PIN4 INA D3 Adar 1 e Socket 5 PIN4 IN1 DO Addr 2 PIN4 IN1 DO Addr 2 PIN4 IN1 DO Adar 2 PIN2 IN2 D1 Addr 2 PIN2 IN2 D1 Adar 2 PIN2 IN2 D1 Adar 2 Socket 6 PIN4 IN2 D1 Addr 2 PIN4 IN2 D1 Addr 2 PIN4 IN2 D1 Addr 2 Socket 7 PIN4 OUT1 DO Addr 2 PIN4 IN3 D2 Addr
177. puts 200 mA for all I O screw terminals Dimensional drawings lt 47 5 gt 16 5 ne OUTS IN3 loUT2 M4 NSA0_00077a c3 g Integrated address socket Siemens IK PI 2004 6 93 AS Interface Slaves Special integrated solutions AS Interface communication modules E Overview AS Interface communication module for circuit board mounting 3RK1 400 0CD00 0AA3 NC o N1 OUT1 K 0 N2 4 OUT2 X 0 N3 OUT3 K 0 INA I OUT4 K 0 pom PROG o o AS 2 NSAO_00078a The 41 40 module for PCB mounting can be used to scan up to four mechanical contacts or to activate up to four LEDs whereby the power is supplied from the AS i system yellow AS Interface cable Note If the switching outputs are overloaded the module will not respond to master calls Up to 15 addressing procedures are permitted per module AS Interface communication module for circuit board mounting 3RK1 400 0CD01 0AA3 NSA0 00079a The 41 40 module for PCB mounting can be used to scan up to four mechanical contacts or to activate up to four LEDs whereby the power is supplied for the inputs and outputs from the auxil iary supply 24 V PELV If is connected to UA and NC is connected to UA the outputs will not b
178. r Overview conditions of the machine or installation are taken into account Distributed motor starters are available for PROFIBUS DP and AS Interface The starters can be installed in the vicinity of the motor or mounted onto the motor The following are available e Single units for geographically distributed motors and e Isolated solutions ET 200X for drives installed close together The functionality in the ECOFAST system ranges from direct on line starters to reversing starters and soft starters through to frequency converters ET 200X Brake contacts are available as an option for the starters Two resp four integrated digital contacts enable sensors to be scanned locally All starters are equipped throughout with standardized inter faces for data and power in accordance with the ECOFAST specification DESINA compatible HanBrid for PROFIBUS DP resp insulation displacement method for AS Interface Han Q8 for the power supply Han 10e for motor connection Distributed motor starters are used for switching and protecting loads locally Versions with graded functional scope and with The starters can be connected using T pieces for data and different installation possibilities ensure that both the functional power to prevent interruption requirements of the process and the constructional boundary Selection and Ordering data
179. r output increases with Version E12 rom 1 5 to 2 A available from approx 07 2003 4 outputs 3 outputs 2 outputs 2 inputs Current carrying capacity of outputs 1 A Current carrying capacity of outputs 1 A Current carrying capacity of outputs 2 A Standard slaves A B slaves A B slave Standard assignment Standard assignment Standard assignment M12 M12 M12 3RK1 100 1CQ20 0AA3 3RK2 100 1EQ20 0AAS3 3RK2 400 1BQ20 0AA3 Total current input in mA lt 45 lt 45 x 270 Polarity reversal protection U Aux Through coding Through coding Through coding Socket assignment inputs PIN1 Sensor supply L PIN2 Data input PIN3 Sensor supply L PIN4 Data input PIN5 Earth connection Outputs e Current carrying capacity per out 1 il 2 put in A DC 12 DC 13 typ Maximum summation current per 3 3 3 module in A I O configuration 8 8 B ID ID2 code O F A O A O Assignment of data bits Socket 1 PIN4 OUT1 DO PIN4 OUT1 DO PIN4 2 IN3 D2 Socket 2 PIN4 OUT2 D1 PIN4 OUT2 D1 PIN4 2 INA D3 Socket 3 PIN4 OUT3 D2 PIN4 OUT3 D2 PIN4 OUT1 DO Socket 4 PIN4 OUT4 D3 Not available PIN4 OUT2 D1 Number of I O sockets 4 3 4 Siemens IK PI 2004 6 59 i I O modules for operation in the field Digital I O modules IP67 K45 E Technical specifications continued K45 mounting plate Hub Cable end piece For wall mounting Fo
180. r standard rail mounting 3RK1 901 2EA00 3RK1 901 2DA00 3RK1 901 1NNOO 3RK1 901 1MNOO Ambient temperature in C 40 to 85 40 to 85 40 to 85 40 to 85 Degree of protection IP67 with K45 compact IP67 with K45 compact IP65 with upper part IP67 with shaped AS module screwed on module screwed on screwed on Interface cable inserted Connection technique For shaped AS Interface For shaped AS Interface For yellow or black Heavy gauge threaded cable contacted through cable contacted through shaped AS Interface joint connector with inte the insulation piercing ter the insulation piercing ter cable contacted through grated seal seal shaped minals integral to the com minals integral to the com the insulation piercing ter for AS Interface cable pact module pact module minals integral to the upper part Mounting Wall mounting e Standard mounting e Standard mounting Cable end piece can be On shaped bracket rail wall mounting rail wall mounting fixed for example to a the corresponding slide On shaped bracket On shaped bracket Moli by means of rings are required the corresponding slide the correspondingslide integral ring Hole spacing compati rings are required rings are required ble with K60 mounting Hole spacing compati e Hole spacing compati plate ble to coupling module ble to coupling module FK FK E application FK FK E application module module Note The yellow and black The yellow and black Distributors ca
181. rface master for PLC SIMATIC slaves at the AS Interface Access to analog values is easy 7 300 and the distributed I O device ET 200M The communi X thanks to the integrated analog value processing cations processor offers the following functions All connected AS Interface slaves are configured at the press of e Connection of up to 62 AS Interface slaves and integrated an a button No further configuration of the CP is necessary alog value transmission according to expanded AS Interface Specification V2 1 Mode of e Supports all AS Interface master functions according to ex nes oranes on panded AS Interface Specification V2 1 In I O mode the CP 343 2 reserves 16 bytes in the analog ad Display of operating status and operational readiness of the dress space of the SIMATIC S7 300 The I O data of the standard connected slaves through LEDs in the frontplate Slaves or A slaves is stored here The I O data of the B slaves can be accessed using the read write data record function Display of errors incl AS Interface voltage errors configura tion errors through LEDs in the frontplate A and B slaves are slaves in accordance with the extended e Compact housing in the design of the SIMATIC S7 300 AS Interface specification V2 1 For the AS Interface master calls e g Write parameter read diagnostic values a Function Call FC is provided on the diskette that accompanies the E Benefits manual get Designed for industry
182. rizontal danger zone protection with several zones to be protected Collision protection for shifting units Safe detection of persons in various danger zones by switching Protection of persons who are in the path of the vehicle over pr tection Zonos Objects in the path of the vehicle are detected early damage to Better availability when specifically securing only live zones the vehicle or load is therefore prevented Further applications All types of hazardous area protection Room protection and access protection Projecting object monitoring protection of machines and persons Non safety related measurement or recognition tasks e g distance position or contour recognition Siemens IK PI 2004 6 25 AS Interface AS Interface Safety at work AS Interface laser scanner LS4 Function Function principle Protection and warning field pairs Bundled light pulses are created via a laser diode with coupled transmission optics These are diverted by a rotating mirror in such a way that within 40 ms a light pulse is triggered in all angle segments scan rate 25 scans s If the light pulse hits an object or a person the light is reflected and acquired and evaluated by the scanner Measuring pulse propagation time 5 185 The SIGUARD LS4 laser scanner operates by measuring the pulse propagation time When extremely short light pulses are emitted a time difference occurs between the transmitted a
183. rmits checking of the quality of com plete networks without having detailed technical knowledge of the AS Interface The AS Interface Analyzer additionally permits documentation for commissioning and implemented services through the simple generation of test reports for the recordings made Detailed diagnostics is made possible for advanced AS Interface users by means of trigger functions m Benefits e Simple and convenient operation permits diagnostics of AS Interface networks without specialists e Fast troubleshooting is made possible by the intuitive display in statistics mode Test reports provide proof of the state and quality of the instal lation for servicing and approval Reports facilitate remote diagnostics by the technical assis tance department Advanced trigger functions permit exact analysis Process data can be monitored online Connection Ai irimlar uil Hiig oria As a passive station the AS Interface Analyzer listens to the communication on the AS Interface network At the same time the analyzer is powered from the AS Interface cable This bus monitor interprets the physical signals and records the communication The obtained data are transferred to a PC usually a notebook via an RS232 interface and evaluated there using the supplied diagnostics software Online statistics i X X XX Xx 0 tas irn nni I Tow ortnm mnn mi LL i u
184. rotection IP68 6 52 Siemens IK PI 2004 The following conditions must be observed The design guide lines for the AS Interface are applicable The maximum permis sible current is limited to 4 A for all M12 connection cables The cross section of these cables is only 0 34 mm The M12 connection cables mentioned max length 5 m can be used for the branch lines to connect the KGOR modules The voltage drop resulting from the ohmic resistance approx 0 11 Q m must be taken into account The total maximum load for all four connec tions of the round cable distributor 3RK1901 1NROO is 4 A In applications with only round cables the AS Interface bus ca ble and the 24 V DC power supply can be routed together up to 20 m when using a round cable 4 x 1 5 mm With longer cables routing is made using two separate cables of 2 x 1 5 mm each A round cable distributor 3RK1901 1NR00 is not required for such applications Distribution to the KGOR modules is then made using a terminal box and the M12 cables referred to IP68 IP69K tests K6OR modules are tested as follows e Extra testing compared to IP67 90 min under 1 8 m water IP67 30 min under 1 m water e Salt water test five months immersed in salt water 20 cm deep at room temperature e Test with particularly creeping oil five months completely un der oil at room temperature Jest with drilling emulsion five months at room temperature components of drilling emuls
185. rs Degree of protection IP67 Ambient temperature in C 25 to 85 Storage temperature in C 40 to 85 Number of M 12 sockets 4 Connection via contact pins on FCI coupling module in scope of delivery M12 T distributor SRK1 901 1TROO Function for connecting several K60R to one M12 spur line Voltage range in V 20 to 30 DC Current carrying capacity in A 4 at T 40 C Conductor M12 Degree of protection IP68 Ambient temperature in C 25 to 85 Storage temperature in C 25 to 85 Number of M 12 sockets 1 x M12 connector 2 x M12 sockets Selection and Ordering data Design Order No 4 inputs 4 outputs IP68 IP69K Standard assignment Current carrying capacity 200 mA inputs 2 A outputs Standard slave Delivery of modules is without mounting plate 3RK1 400 1CR00 0AA3 Accessories TU 3RK1 901 0CA00 Mounting plate K60 appropriate for all K60 and KGOR compact modules Wall mounting Onto standard rails wo Round cable distributor IP67 _ amp 4 way AS i Ua D Ribbon cable to 4 x M12 P p m e 3RK1 901 1NROO 3RK1 901 3RAO0 6 54 Siemens IK PI 2004 Current carrying capacity 4 A Passive without LED Scope of delivery including coupling module M12 T distributor IP68 1x M12 plug 2 x M12 socket Addressing cable M12 for addressing K60R modules only required for addressing unit 3RK1 904
186. rs E Selection and Ordering data Design Order No Safety monitor Safety monitor One enabling circuit 3RK1 105 1AE04 0CAO Two enabling circuits 3RK1 105 1BE04 0CAO Safety monitor with extended functionality One enabling circuit 3RK1105 1AE04 2CA0 3RK1105 1BE04 2CA0 3RK1 802 2FB06 0GA0 3RK1 901 5AA00 Two enabling circuits Configuration software Cable set Dimensional drawings rut A au Tj K4 SRNT nsa0_xx_00356 gr g nsa xx 00357 Safety monitor with one release circuit 6 10 Siemens IK PI 2004 Safety monitor with two release circuits AS Interface AS Interface Safety at work AS Interface safe compact modules Overview The compact module product family will be supplemented with Technical specifications safe modules e The K45F safe compact module is equipped with two safe in puts For operation up to category 2 acc to EN 954 1 each in put can be separately assigned If category 4 is required a two channel input is available on the module e The K60F safe compact module has in addition to the two safe inputs also two standard outputs K45F safe compact module PNP transistor Standar
187. rsion and the additional prices for the comple ments refer to price list The additional prices include all components which depend on the selected configuration options i e type of actuating ele ments contacts lampholders and accessories such as labels lamps connections sockets a second slave etc Siemens IK PI 2004 6 125 P S nterrace S aves SIGNUM pushbuttons and indicator lights AS Interface customized enclosures and front panel modules Order form for AS Interface housing Order form to Siemens AG A amp D CD GKA LZA Amberg fax 49 96 21 80 31 02 Date Order ID of purchaser order ID Order ID of supplier 1 Size of housing O two command points O three command points O four command points O six command points 2 EMERGENCY STOP actuator only possible at point A O without EMERGENCY STOP CJ with non interrogated EMERGENCY STOP only possible with 3 4 and 6 points O with interrogated EMERGENCY STOP only possible with 3 4 and 6 points O with safe AS Interface adaptor 3 Yellow area for EMERGENCY STOP only fill out if available O without yellow stripes O with yellow stripes without inscription at point A O with yellow stripes with inscription at point A state inscription under point 4 4 Inscription and configuration
188. s Schematics NSCO 00631a X1 M 12 connector AS Interface x2 x3 xi X2 M 12 connector optional auxiliary voltage X3 M 12 socket protection field change over ra X4 Addressing socket AS Interface Optical interface Jis 166 192 iem NSC 00610 Assembly system Siemens IK PI 2004 3 45 AS Interface AS Interface Safety at work AS Interface EMERGENCY STOP pushbuttons E Overview It is also possible now to connect EMERGENCY STOP devices via the standard AS Interface with safety oriented communica tion This only applies to EMERGENCY STOP devices of the SIGNUM 3SB3 command devices for front panel installation and for installation in an enclosure Selection and Ordering data Design Order No AS Interface EMERGENCY STOP housing Two NC contacts AS Interface F adaptor e Yellow cover 3SF5 801 3AA08 E 4 Yellow cover with protective collar 3SF5 801 3AB08 n 3SF5 801 3AA08 AS Interface EMERGENCY STOP front plate 3SF5 402 1AA01 AS Interface F adaptor For AS Interface EMERGENCY STOP Front panel mounting EMERGENCY STOP actuator is not included P 3SF5 402 1AA01 Accessories Safety Integrated manual German E20001 A110 M103 English E20001 A110 M103 X 7600 1 See Catalog LV 10 Section Pushbuttons and Indicator Lamps 6 30 Siemens IK PI 2004 AS Interface Master Masters for SIMATIC S5 CP 2430
189. s terminate inside the module 8RK1 902 0ARO00 Standard rail adapter can be ordered separately as spare parts 3RX1 660 0B following purposes Configuration of network struc tures branch function Isolation of cable segments isolating function e Sealing cable ends inside the module sealing function If one or both cables terminate in the module seals are required straight and shaped that can be inserted in the lower part of the distributor These seals are not included in the scope of supply and must be ordered separately 3RK1 902 0AROO0 If both cables are routed into and out of the module additional seals are not required Siemens IK PI 2004 6 47 It l O modules for operation in the field Digital I O modules IP67 K60 E Selection and Ordering data Design Order No Digital I O modules IP67 K60 PNP transistor Current loading capacity of inputs 200 mA Connection type M12 Modules supplied without mounting plate Type Current loading Slave type Pin capacity of outputs assignments 8 Inputs 2 Outputs 2A A B special 3RK2 400 1HQ00 0AA3 8 Inputs Standard Y II 3RK1 200 0DQ00 0AA3 3RK1 400 1DQ00 0AA3 A B 3RK2 200 0DQ00 0AA3 4 Inputs 4 Outputs 2A Standard 3RK1 400 1DQ00 0AA3 Standard 3RK1 400 1CQ00 0AA3 1A Y II 3RK1 400 1DQ01 0AA3 Standard 3RK1 400 1DQ03 0AA3 4 Inputs 3 Outputs 2A A B Y II 3RK2 400 1FQ03 0AA3 4
190. s 1 3RK2 200 0CQ20 0AA3 3RK2 200 0CT20 0AA3 3RK2 200 0CU20 0AA3 3RK2 200 0CQ22 0AA3 3RK2 100 1EQ20 0AA3 3RK2 400 1BQ20 0AA3 eo ee so lad aia 3RK2 400 1HQ00 0AA3 K60 compact module e 8 inputs 2 outputs e 8 inputs e 4 inputs 3 outputs 3RK2 400 1HQ00 0AA3 3RK2 200 0DQ00 0AA3 3RK2 400 1FQ03 0AA3 Slimline 22 5 4 inputs Screw type terminals 1 Cage Clamp terminals 3RK2 200 0CE02 0AA2 3RK2 200 0CG02 0AA2 3RK2 400 1FE00 0AA2 Slimline S45 e 4 inputs 3 outputs Screw terminals Cage Clamp terminals 1 Start of delivery approx end of 2003 Siemens IK PI 2004 3RK2 400 1FE00 0AA2 3RK2 400 1FG00 0AA2 6 7 AS Interface AS Interface Safety at work Introduction Overview Security monitor LLARA Standard PLC goaded Standard master a ba ie E 7 E qauaud n E a A Secure slave A with EMERGENCY OFF E Standard slave Power section E e oe a e A 9 5 s x iy ay PEERS 9 4 a e 9 a e e zi a 5 f DarrszRREZEHSRRRERRSRGORERRGRZGRRRRRRRRRRRRRGRRRRGRBRaszrascraal amp S Signal evaluation of secure slave security monitor 5 Master information through regular I O transfer 9 Safety included Integration of the safety signals in the plant diagnostics con The Safety at Work concept supports the direct integration of components with relevance for safety such as emergency stop Switches protecti
191. setting via the AS Interface after overload tripping The ERS compact starter is designed for direct on line starting in reversing mode The electronic overload protection and the shutdown response in the event of overload can be adjusted di rectly at the device Version with brake contact All compact starters are available optionally with a separately activated brake contact for electrically operated motor brakes For externally fed motor brakes 24 V DC is supplied jointly with the load voltage via the power connector on X1 It is looped through via X3 for supplying the next compact starter on X1 The 24 V DC supply for the brakes is only bridged in those de vices equipped with a brake contact At the project planning stage it is important to ensure that these starters are located alongside each other All compact starters with a brake contact for 500 V DC can be equipped with a 400 V AC brake contact Hand held terminal The hand held terminal enables the compact starter to be oper ated locally and autonomously providing that the auxiliary volt age supply is connected Thus assuming that the automation level is functioning correctly local switching operations can be carried out in addition to normal manual operations in the event of a programmable controller bus system failure emergency mode or during test runs before commissioning e g for testing the direction of rotation of the motor The hand held terminal can
192. sistor SRK1 400 1CE01 0AA2 2A 3RK1 400 1CE00 0AA2 2 and 3 wire PNP transistor 3RK1 402 3CE01 0AA2 floating 1A floating 2 and 3 wire Relay 3RK1 402 3CE00 0AA2 Cage Clamp Standard 2 and 3 wire PNP transistor 3RK1 400 1CG00 0AA2 1A PNP transistor SRK1 400 1CG01 0AA2 2A 2 and 3 wire PNP transistor 3RK1 402 3CG01 0AA2 floating 1 A floating 2 and 3 wire Relay 3RK1 402 3CG00 0AA2 4 inputs 3 outputs Screw type A B slaves 2 and3 wire PNP transistor 3RK2 400 1FE00 0AA2 2A Cage Clamp A B slaves 2 and 3 wire PNP transistor 3RK2 400 1FG00 0AA2 2A Accessories Sealable cap 3RP1 902 For protection against unauthorized addressing Plug in lugs 3RP1 903 For screw mounting SlimLine opening tool 8WA2 807 For all units with Cage Clamp terminals up to max 1 5 mm conductor cross section partly insulated 6 86 Siemens IK PI 2004 AS Int Ce I O modules for operation in IP20 control cabinet Dimensional drawings E Schematics F m Typical circuit diagram for SlimLine S22 5 36 BE BRS 2 wire AS i I i 6 e sensor I I AS i N1 N2 ES AS i P es 5 Addressing inaf socket Z LED s for communication ice I ER oO mo oN iL O N2 Es i LED s for inputs 1 4 LI jr N3 uu O N4 ze NSBO 01413 e Ge 9 NS oe Standard terminal Removeable terminal 8 e A C A C z er iry qs z Spring type terminal 84 3
193. spacing 45 mm 3RK1 901 3EA00 54mm 3RK1 901 3FA00 for mounting on SIRIUS adapter 3RA19 22 1A for rail mounting 3RK1 901 3GA00 45 mm Power connector set SRK1 901 0EA00 T 5 pole 2 5 mm p one set contains five connectors and five couplings 3RK1 901 0EA00 AS Interface connectors for data and auxiliary power cable d With insulation piercing terminals for 2 x 0 5 to 0 75 mm standard stranded conductors one packing contains five connectors 3RK1 901 0NAO0 e Yellow 3RK1 901 0NA00 3RK1 901 OPA00 Black 3RK1 901 0PA00 1 Complete feeders with AS Interface load feeder module See Catalog LV 10 Section Load Feeders and Soft Starters 2 Without connectors for data and auxiliary power yellow and black 3 With one connector each for data and auxiliary power yellow and red 4 Busbar accessories See Catalog LV 10 Section Load Feeders and Soft Starters and Distribution Systems Busbar Systems and Switchgear Siemens IK PI 2004 6 119 AS Interface Slaves AS Interface motor starters and IP20 load feeders AS Interface load feeder modules IP20 Schematics Typical control circuits NSA00097 X31 1 X31 2 X31 3 X4 1 X412 IN1 IN2 IN M N OUT1 AS Interface load feeder module with 2 inputs and 1 output as direct on line starter NSA00095 3l 1 X3 2 X31 3 X3 4 X3 5 X3 e X3 7 X3 8 IN1 IN2 IN3 IN4 IN M N OUT1 OUT2 AS Interface load feeder module
194. t in O configuration 3 8 8 ID ID2 code O F O F O F Assignment of data bits Data bit DO IN1 OUT1 OUT1 Data bit D1 IN2 OUT2 OUT2 Data bit D2 OUT1 OUT3 OUT3 Data bit D3 OUT2 OUT4 OUT4 Connection Spring loaded terminal connection Screw terminals Spring loaded terminal connection Conductor cross sections in mm Solid 2 x 0 25 1 5 Finely stranded with end sleeve 2 x 0 25 1 Finely stranded without end sleeve 2 x 0 25 1 5 AWG conductor connections solid or stranded AWG 2 x 24 16 Solid 2 x 0 25 1 5 Finely stranded with end sleeve 2 x 0 251 Finely stranded without end sleeve 2 x 0 25 1 5 AWG conductor connections solid or stranded AWG 2 x 24 16 Note Disassembly tool for spring loaded terminal connection See Accessories Disassembly tool for spring loaded terminal connection See Accessories Siemens IK PI 2004 6 81 I O modules for ol eration in IP20 control cabinet E Technical specifications continued SlimLine S45 4 inputs 4 outputs 4 inputs 4 outputs 4 inputs 4 outputs Screw type connection Standard slave 2 and 3 wire PNP transistor 1 A 3RK1 400 1CE00 0AA2 Screw type connection Standard slave 2 and 3 wire PNP transistor 2 A 3RK1 400 1CE01 0AA2 Screw type connection Standard slave 2 and 3 wire floating PNP transistor 1 A floating 3RK1 402 3CE01 0AA2 Total current input in mA lt 270 lt 270 lt 40
195. t starters can be evaluated in the user pro gramme Output DO2 is only controlled in those variants with a brake con tact The I O assignment corresponds to the AS Interface motor starter profile 7E Inputs Note The brake contact is controlled via the bus separately from the main circuit This makes it possible to switch the motor and brake independently In the user programme it must be ensured that dangerous plant states cannot occur e g unintentional free wheeling or blocking of the motor This also applies to local shut down e g in response to an overload tripping operation Input signal DIO can be used to check the status of the device Input signals Device status Meaning DIO Ready 0 Device not ready error Manual mode Device has been switched to manual mode locally switch back to auto matic mode using hand held unit Tripped signal Rotary coding switch in position Tripping LOCAL Direct shut off Tripping REMOTE Remote shut off or continued operation when pro grammed in the user programme FAULT signal No current flowing Failure of two phases Drawn motor connector Supply voltage drop lt 18 V Current imbalance limit exceeded Fault in main circuit of the device Hardware fault Reset after rectification 1 Device is ready automatic mode DI1 Running 0 No current flowing 1 Current is flowing DI2 Special inf
196. tan dard rails or fixed with screws AS Interface modules to the degree of protection IP20 have ter minals for direct connection to the AS Interface cables and therefore do not require a base unit 3X Grag Big Flat module Series Range Mounting on 35 mm Wall mounting using Other standard rails to push in lugs possibilities DIN EN 50 022 Order No 3RP1 903 SlimLine 822 5 4 40 21 20 electronic relay outputs e Counter Earth fault detection module SlimLine S45 e 41 40 electronic relay outputs e 41 40 with floating I O e 41 30 A B modules Module F90 e 41 40 screw terminals e 41 40 connected via Combicon connector e 16l Flat module e 41 40 screw terminals Integrated tags encapsulated and embedded for screw fixing PCB 1 For further information about these modules see Section Actuator Sensor Interface Modules with special functions Counter modules Siemens IK PI 2004 6 75 Ao Interrace slaves I O modules for operation in IP20 control cabinet Introduction T Function Addressing All modules of the Slimline S22 5 S45 and F90 series as well as the flat module can be addressed via an integrated addressing Socket also in the mounted state An addressing unit is therefore necessary AS Interface addressing and diagnostics unit 3RK1 904 2AB01 LED diagnostics indication SlimLine Series AS Interface modules of the SlimLine Series have in addi
197. ters and IP65 67 load feeders AS Interface compact starters IP65 400 V AC E Overview The AS Interface compact starter is a load feeder with degree of protection IP65 which is fully prewired inside for switching and protecting any three phase loads up to 5 5 kW at 400 500 V AC electromechanical compact starter or up to 2 2 kW electronic compact starter mostly 3 phase standard motors in direct on line and reversing operation It consists either of an electrome chanical controlgear combination or an electronic overload relay and circuit breaker unit The overload or short circuit protection is located below a sealable transparent cover and is therefore available for diagnosis Two LEDs are provided to the left of the cover for diagnostic purposes for the AS Interface and the aux iliary power Live parts cannot be touched even when the cover is open The control elements are activated via the integrated outputs The status of the device is scanned via the inputs e g check backs from the auxiliary contacts of the circuit breaker and con tactor s A further input is used to detect the operating state of the optional hand held terminal The three power connectors are used to feed and loop through to the load supply voltage power bus and to connect to the load itself Prefabricated power sup ply lines can be used to connect compact starters which are di rectly adjacent to each other The maximum number of starters that can be s
198. th e Mains buffering at J Rated in ms Mains frequency rated value range in Hz Built in input fuse in A Recommended m c b IEC898 in mains supply circuit in A Single phase AC With changeover switch 195 to 253 102 to 132 AC EN 61 000 4 1 gt 20 50 60 47 to 63 T 5 not accessible From 16 characteristic C Output e Stabilized floating DC voltage Yes acc to AS Interface specification e Voltage rating UaRatea in V 2 x 30 DC 30 DC 24 DC Total tolerance 29 5 to 31 6 DC 29 5 to 31 6 DC 24 DC 2 Residual ripple in mVpp 300 0 10 kHz AS i AS i Spikes in mVpp 50 10 500 kHz AS i AS i Operational display Green LED e Current rating Ta Rateq in A 2x4 4 5 Efficiency power loss e Efficiency at Usratea JaRated in Approx 85 e Power loss at UaRated TaRatea in W Approx 36 Protective and monitoring functions e Overvoltage protection of outputs No Current limitation in A gt 4 power boost 4 5 gt 4 gt 5 power boost 4 5 5 5 Short circuit protection Yes Safety Primary secondary isolation Safety class EN 60 950 IEC 950 SELV to EN 60 950 SELV to EN 60 950 in preparation Degree of protection IP20 Approvals CE UL CSA CE UL CSA in preparation EMC Emitted interference EN 50 081 1 Noise immunity EN 50 082 2 Operational data e Ambient temperature range in C 45 to 55 Transport and storage 45 to 460 temperature range in C
199. that must be mounted opposite each other Depending on the resolution and length a specific number of transmit and receive diodes are arranged in a vertical row The infra red LEDs of the transmitter send short light pulses that are received by the receive diodes SIGUARD Light Curtains Resolution 14 30 and 50 mm e Length 150 mm to 3 m e Cascading of master and slave devices to create larger height or length of protective zone or for angular arrangement SIGUARD Light Arrays 2 3 or 4 beam for access protection Standards e EN 61 496 1 2 IEC 61 496 1 2 requirements for non contact protection systems Il MN L3 E a er y 1 The light curtains and light arrays of Category 4 acc to EN 954 1 offer active optical protection for persons at machines They EN 999 incl calculation of safety clearances can be connected to AS Interface directly and safely as an op EN 954 1 safety of machines safety related parts of controls tion SIGUARD light curtains and light arrays are active opto electronic protective devices AOPD comply with Type 4 acc to EN 61496 1 2 e are EU prototype tested protect the operating personel working on or near dangerous machines operate contact free are free of wear in comparison to mechanical systems e g safety mats For further details see the manual Safety Integrated and the operating instructions for the respecti
200. the load feeder module and the support If this connector is used all the load feeder connections are of the plug in type The unit can thus be replaced very easily if nec essary If this connector is used the current is limited to 16A Several versions of the controlgear support are available the choice depends on the width of the controlgear combination 45 mm or 54 mm and on the busbar system which is used bus bar center line spacing 40 mm or 60 mm Depending on the variant the N and or PE conductors or neither conductor is brought out as well The connecting cables of the loads can thus be prefabricated beforehand and laid directly to the AS Inter face load feeder module via the optional power supply connec tor then installed at this module without any additional wiring The loads for example a three phase standard motor can be exchanged easily in this way Each AS Interface bus station must be assigned a unique ad dress at the commissioning stage at the latest In the case of the AS Interface load feeder module this can be achieved either via the master by plugging in the connectors which are connected to the data line one at a time only one station in the network is allowed to respond to the default address O or by allocating in dividual addresses by means of the addressing device and line This addressing method can still be used even if the compact starter is fully wired as the module is disconnected from the AS I
201. tion Connection pad ASi 27 29 ASi 27 29 ASi 28 30 ASi 28 30 Sensor 17 18 23 24 Sensor 17 18 23 24 Sensor 13 14 19 20 Sensor 13 14 19 20 IN1 21 IN1 21 IN2 22 IN2 22 IN3 15 IN3 15 INA 16 INA 16 U pux L244 2 4 Unused 1 2 8 4 5 6 7 8 9 U aux M24 158 10 11 12 25 26 OUT1 9 1 Note For pad numbering see the Section Dimensional Drawings on n Via the 4l module for PCB mounting up to four mechanical OUT3 5 switches or 3 wire sensors can be connected whereby the in OUTA 6 puts are supplied from the AS Interface cable OUT 7 8 Itis mounted easily via a Card edge board to board connector i This can be ordered for example from the company AMP for ver Unused 11 12 25 26 1 Note For pad numbering see the Section Dimensional Drawings Via the 41 40 module for PCB mounting up to four mechanical Switches or 3 wire sensors to IEC 947 5 2 can be connected or indicator lamps can be controlled whereby the short circuit proof electronic switching outputs are supplied from an auxiliary voltage 24 V PELV It is mounted easily via a Card edge board to board connec tor This can be ordered for example from the company AMP for vertical and horizontal mounting 180 version for vertical mounting from AMP Order No 530843 2 90 version for horizontal mounting from AMP Order No 650118 1 If the inputs are loaded with more than 200 mA the module will not respond to m
202. tion to status indicators for inputs and outputs two LEDs for indicating the status of the module LED States Status description AUX PWR AS Interface A A f S Sensor overload with RESET of slaves Slave has address 0 No communication Master in STOP mode Slave not entered in the LPS Slave has wrong IO amp D code Slave in RESET state Module completely without voltage U failure Normal operation and UA applied NSAO 00318 1 No LED for 3RK1 400 0BEO0 0AA2 3RK1 402 0BE00 0AA2 and 3RK1 100 OCE00 0AA2 F90 module 161 All modules of this series have in addition to status indicators for inputs and outputs one LED to indicate the status of the AS In terface voltage LED States Status description e AS Interface On Off T AS Interface voltage not applied AS Interface voltage applied NSAO 00319 Flat module and F90 module 41 40 The flat module and F90 module with four inputs and four out puts have a dual LED for diagnostics functions LED States Status description Q avuxpwr s FauLT Sensor overload with RESET of slaves Slave has address 0 No communication Master in STOP mode Slave not entered in the LPS Slave has wrong IO amp D code Slave in RESET state Module completely without voltage Usu failure Normal operation and U applied NSAO_00313 6 76
203. tions to be implemented up to category 4 in accordance with EN 954 1 Software The safety related applications can be configured using the configuration software and then transferred into the monitor Moreover the software can also be used for online diagnostics cept Approved up to category 4 acc to EN 954 1 e Safety at Work is certified by the German Technical Inspec torate TUV E Application Integrated safety systems using AS Interface can be used in ap plications for which EMERGENCY STOP pushbuttons protective door locks Stop category 0 and 1 two handed operation and light arrays are currently installed EI Design The safety system is constructed in the same manner as the now familiar installation of AS Interface The family of safe AS Interface products comprises the safety monitor that monitors the safe stations The spectrum of safe sta tions comprises the safe modules and the safety related sensors with an integrated interface E Function Following a master call the safe stations transmit their informa tion like the standard stations to the master The safety monitor monitors this transfer from the safe stations to the master and switches e to the EMERGENCY STOP status in the case of faults in safe stations or e to the safe status in the case of a wire break The safety monitor is configured using software The configura tion comprises the input signals of the safe stations and the in
204. tive SF pair 1 SFpair2 SF pair 3 AS Interface specification in ms zone changeover Profiles Safe slave e X4 AS Interface addressing AS i AS i Electrical connection socket X1 M 12 plug AS Interface Assignment PIN 4 PIN 5 X2 M 12 plug 24 V external X1 M12 plug for device Assi t of data bits DO D3 Protecti ty te Sl tale adel ep a tae X2 M12 connector for external Start PE Code sequence i Reset Protective zone occupied 0 power supply X3 M12 ket tecti ir4 24 Assignment of the diagnostic PO Alarm according to LS4 duds Shangeoven a i shpa o parameter bits programming P1 2 SF coding e X4 AS Interface addressing see assignment of SF coding socket P3 LS4 RESET via PC AS Interface master call Assignment of SF coding P2 P1 SF 0 0 1 0 i 2 1 0 3 1 il 4 Selection and Ordering data Design Order No AS Interface LS4 4 laser scanner 3SF7 834 6DD00 Including LS4soft Software LL SIEMENS Accessories Mounting system 3RG7 838 1AA Adapter plate 3RG7 838 1AB PC cable connector 3RG7 838 1DC Including plug 9 pole and optical interface 6 28 Siemens IK PI 2004 AS Interface AS Interface Safety at work AS Interface laser scanner LS4 amp Dimensional drawings Seil 122 ral IS 52 i i NSCO 00630 um Lt i f wo o Sge 3 Gul i wo EE 95 A i 165 499 I 168 LS4 laser scanner I Schematic
205. tput signal 1 Pin 5 Earth connection NSAO 00009a Y assignment 6 50 Siemens IK PI 2004 AS Interface Slaves l O modules for operation in the field Digital I O modules IP68 IP69K K60R E Overview O Design Mounting The same mounting plates are used as for the K60 modules The K60R is connected using a 4 conductor round cable with an M12 connection instead of using ribbon cables The mounting plate therefore only serves for the KGOR as a mounting point and grounding connection Addressing Modules with the degree of protection IP67 cannot be used in environments with permanently high humidity with drilling emul sions and cutting oils or for cleaning with high pressure clean ers For these applications the extension for the K60 compact modules the KGOR module with degree of protection IP68 IP69K is the solution The K60R modules are connected via a round cable with a M12 cable plug instead of the AS Interface ribbon cable The AS Interface bus cable and 24 V DC auxiliary power are routed in a common round cable The degree of protection IP68 permits many new areas of appli cations for which the previous field modules with degree of pro tection IP67 could not be used The K60R with degree of protec tion IP68 makes it possible to use the module for applications Such as bottling plants or machine tools on site in areas sub jected to permanently high humidity
206. tronics Current carrying capacity 3l 2 per output in A DC 12 DC 13 typ Maximum summation current 4 4 per module in A e Short circuit protection External back up fuse 6 A gL gG Built in No internal fusible link Inductive interference protection Not applicable free wheeling diode e Polarity reversal protection Built in Built in External 24 V DC supply voltage Not applicable Terminal 13 L24 Terminal 19 M24 Terminal 13 2 L24 Terminal 19 M24 e lh 5 AC 15 3 e DC 13 24V 1 e DC 13 110 V 0 2 e DC 13 230 V 0 1 e Watchdog Built in Built in Built in I O configuration 7 7 u ID ID2 code O F O F O F Assignment of data bits Data bit DO IN1 OUT1 IN1 OUT1 IN1 OUT1 Data bit D1 IN2 OUT2 IN2 OUT2 IN2 OUT2 Data bit D2 INS OUTS IN3 OUT3 INS OUTS Data bit D3 IN4 OUT4 IN4 OUT4 IN4 OUT4 Connection Via screw terminal Spring loaded terminal connection Spring loaded terminal connection Conductor cross sections in mm Solid 2 x 0 25 1 5 Finely stranded with end sleeve 2 x 0 25 1 Finely stranded without end sleeve 2 x 0 25 1 5 AWG conductor connections solid or stranded AWG 2 x 24 16 Solid 2 x 0 25 1 5 Finely stranded with end sleeve 2 x 0 25 1 Finely stranded without end sleeve 2 x 0 25 1 5 AWG conductor connections solid or stranded AWG 2 x 24 16 Note Disassembly tool for spring loaded terminal connection
207. ts and four outputs for the sys tem These Os however are not actually implemented in hard ware they only exist virtually via the interface on the bus Technical specifications Supply voltage in V 24 V DC Inputs outputs 4 4 virtual inputs outputs Bus connection AS Interface according to specification Ambient temperature in C Oto 55 Degree of protection IP20 Mounting onto standard mounting rail Dimensions W x H x D in mm 36 x 90 x 58 Display of LEDs LEDs Status green OK red No data traffic red yellow flash Zero address Selection and Ordering data Design Order No AS Interface connection for LOGO 3RK1 400 0CE10 0AA2 6 134 Siemens IK PI 2004 3RK1 400 0CE10 0AA2 AS Interface Power Supply Units Introduction Overview If so called double masters are used the dual power supply unit with 2 x 30 V can be used Hed Ay Performance characteristics N Input e high efficiency Be filter m low residual ripple ERE short circuit proof and stable at no load overvoltage protection at input small dimensions Top switch Em e low weight e simple and fast assembly TK isolation All AS Interface power supplies have an AS Interface certificate Power supplies with UL CSA and ship construction approba Optocoupler tion are available for worldwide use A Note An additio
208. ture in C 25 to 85 Storage temperature in C 40 to 85 Number of I O sockets 4 2 I O display Yellow LED AS Interface display Green LED Red yellow green LED Green LED AS Interface diagnostics display Not available AS i LED Not available green OK red no data communication flashing red yellow null address flashing red overload sensor Connection Via contact pin on the FK or Pg coupling module Siemens IK PI 2004 6 65 I O modules for operation in the field Digital I O modules IP67 application modules E Technical specifications continued 2 inputs 2 outputs Relay PNP transistor NPN transistor 3RG9 001 0ACOO 3RG9 001 0CC00 3RG9 001 0AM00 3RK1 400 1BQ01 0AA3 Slave type Standard slaves Operational voltage in accordance 26 5 to 31 6 with AS Interface specification in V Total current input in mA lt 140 lt 270 lt 270 lt 290 Input connection PNP NPN Inputs e Sensor supply via AS Interface Short circuit and overload proof e Sensors 2 and 3 wire e Voltage range in V 20 to 30 20 to 27 e Current carrying capacity 100 200 for all inputs Ty 40 C in mA Connection of sensors 2 and 3 wire system Switching level High in V 210 Input current Low High in mA 615 25 Outputs Type of output Relay Electronics Current carrying capacity per 1 DC 12 2 1 output in A DC 12 DC 13 typ 0 5 DC 13 24 V Maximum summation current 2
209. ules complete with their technical specifications and detailed operating instructions are presented in the manual in considerable detail This is supplemented with function block examples AS Interface Slaves I O modules for operation in the field Analog I O modules IP67 K60 Function One user program cycle with system function call AS Interface master Seven AS Interface cycles max 5 ms each Analog module NSAO_00352a Note The integrated standard function blocks SFC58 SFC59 can be used for access to the values Data transfer in accordance with the 7 3 7 4 analog profile simplified In the case of the 7 3 7 4 analog profile at least seven AS Inter face cycles are executed until data transfer is complete For this purpose a master with the expanded specification V2 1 must be used In the case of input modules the complete analog value is then available in the AS Interface master Preprocessing takes place in the master The user program fetches the analog value as one value into the user program on the next system function call The analog value is therefore updated extremely quickly This procedure takes place in reverse order in the case of output modules E Technical specifications Slave type Analog Slave O configuration 7 Profile ES ID code 3 Numerical format S7 AS Interface certificate In preparation Operational
210. upplied via a power supply cable is limited by the maximum permissible total current up to max 4 mm 35 A see Technical specifications DS RS compact starters electromechanical The electromechanical compact starters consist of a conven tional switchgear combination with a SIRIUS circuit breaker for protection against short circuits and overloading and SIRIUS contactor s for normal switching The advantages of the electro mechanical starters are the reliable isolation during disconnec tion and tripping the integrated fuseless protection against short circuits and the favourable price What is more direct cur rents can also be switched with the electromechanical starters Planning information In the case of temperature critical applica tions we recommend operation in the lower setting range of the circuit breaker EDS ERS compact starters electronic The electronic compact starters EDS direct starter and ERS reversing starter consist of an electronic overload relay and an electronic circuit breaker unit The advantages of these electronic compact starters are the broad limits within which the overload protection can be ad justed the power range up to 2 2 kW at 400 500 V AC is covered with just 2 versions the fact that the electronic contact elements in the power section are non wearing current detection used for monitoring the energy connector emergency operation in the event of an overload as well as remote re
211. ut current Low High in mA 615 25 615 25 S1 5 25 Outputs Type of output PNP transistor Relay PNP transistor Current carrying capacity 2 2 per output in A DC 12 DC 13 typ Maximum summation current 4 4 per module in A e Short circuit protection Built in External back up fuse Built in Inductive interference protection Built in Not applicable Built in free wheeling diode e Polarity reversal protection Not built in Not applicable Not built in e External 24 V DC supply voltage Via terminals Not applicable Via terminals Terminal 7 Terminal 7 Terminal 10 Terminal 10 e lin sas 6 RT AC 15 3 e DC 1324 V 1 DC 13 110 V 0 2 e DC 13 230 V 0 1 e Watchdog Built in Built in Built in I O configuration 3 3 3 ID ID2 code O F O F O F Assignment of data bits Data bit DO IN1 IN1 IN1 Data bit D1 IN2 IN2 IN2 Data bit D2 OUT1 OUT1 OUT1 Data bit D3 OUT2 OUT2 OUT2 Connection Screw terminals Screw terminals Spring loaded terminal connection Conductor cross sections in mm Solid 2 x 0 25 1 5 Finely stranded with end sleeve 2 x 0 25 1 Finely stranded without end sleeve 2 x 0 25 1 5 AWG conductor connections solid or stranded AWG 2 x 24 16 Note 6 80 Siemens IK PI 2004 Disassembly tool for spring loaded terminal connection See accessories I O modules for operation in IP20 control cabinet n Technical specifications continued 2 inputs
212. ut mounting plate Dimensional drawings 31 5 m 60 E I oo oo Y oo 724 5 152 oo a Side view with mounting plate 3RK1 901 0CA00 o NSAO 00026 Mounting plate 3RK1901 2EA00 K60F safe module K45F safe module Siemens IK PI 2004 6 13 AS Interf 2A avo AS Interface Safety at work AS Interface safe compact modules Schematics Logical assignments K45F Safe Compact Module G NSAQ0 XX 00355 K60F Safe Compact Module 4 5 1 o o 3 2 NSA_00358 Socket Assignment data sheet function Socket Assignment data sheet function 1 Pin 1 and Pin 2 affects bits DO and D1 Channel 1 1 Pin1 and Pin 2 affects bits DO and D1 Channel 1 Pin 3 and Pin 4 affects bits D2 and D3 Channel 2 Pin 3 and Pin 4 affects bits D2 and D3 Channel 2 Pin 5 not assigned Pin 5 unused 2 Pin 1 and Pin 2 affects bits D2 and D3 Channel 2 2 Pin 1 and Pin 2 affects bits D2 and D3 Channel 2 Pin 5 not assigned Pin 5 unused Unused 3 4 7 and Not assigned factory sealed 8 Unused 5 Pin 4 Output 1 If only one single channel switch will be connected to the mod ule this must be connected to Channel 1 The second channel must be bridged This can be performed with the M12 connector 3RK1901 1AA00 on Socket 2 Pi
213. ut output module for the conventional busbar and standard mounting rail adapters It enables the control circuit of a load feeder to be completely prewired The series has been opti mized for use in conjunction with the SIRIUS load feeders sizes S00 and SO The connection to the higher level automation sys tem is made via the interface between the AS Interface and the load feeder module An unshielded standard litz wire can be used as the data line and for the 24 V DC load power supply The connection to the AS Interface load feeder module is made by means of two insulation piercing connectors Four different AS Interface load feeder modules are available The versions differ in the number of inputs and outputs as well as in the type of outputs The units with electronic outputs are de signed for 24 V DC whereas units with relay outputs are de signed for voltages of up to 230 V AC They enable direct on line and reversing starters double direct on line starters and starter combinations to be wired for pole changing The status signals from the circuit breakers and the contactor s can be interro gated separately at the inputs The outputs are used to control the contactor coils directly Since the outputs already have overvoltage protection inte grated additional measures are not required for the contactors The outputs are fed by a separate auxiliary power supply which facilitates a selective emergency stop concept The inputs ar
214. utton No further configuration of the CP is necessary get Designed for Industry More flexible and extended application options of the SIMATIC 87 200 due to the considerable increase in the available digital and analog inputs outputs e Shorter startup times due to easy configuration at the press of a button n the event of a fault shorter standstill and service times due to LED indication of e Status of the CPs connected slaves and their operational readiness monitoring of the AS Interface voltage level Siemens IK PI 2004 6 35 AS Interface Master Masters for SIMATIC S7 CP 243 2 E Technical specifications E Ordering data Order No AS Interface Specification V2 1 CP 243 2 6GK7 243 2AX01 0XA0 communications processor For connection of SIMATIC S7 200 2nd generation to AS Interface with bus connector Manual for CP 243 2 Including AS Interface Interfaces Address space used in the PLC Corresponding to 2 I O modules 8 DI 8 DO and 8 Al 8 AO AS Interface connection Terminal Current consumption Via AS Interface Max 100 mA fundamentals and diskette Through backplane bus Typ 220 mA at 5 V DC with program examples B ETAN paper version ower loss E T us German 6GK7 243 2AX00 8AA0 Perm environmental conditions g English 6GK7 243 2AX00 8BAO Operating temperature Horizontal mounting 0 C to 55 C French 6GK7 243 2AX00 8CA0 Vertical mounting 0 C to 45 C Sp
215. value transfer In this case integrated means that no special function blocks are required in order to access the analog values Accessing data is therefore just as easy in the case of analog values as it is with digital values In tegrated analog value transfer can be used with analog slaves that support Proifiles 7 3 and 7 4 Slave type Number of slaves Number of inputs Number of outputs AS Interface standard Standard slave Up to 31 31x4 124 31x4 124 AS Interface version 2 1 AJB slave Up to 62 62 x 4 248 62 x3 186 AS Interface master To operate A B slaves in an AS Interface network master mod ules working according to the specification 2 1 must also be used The A B technique is supported by the SIMATIC S7 masters and the DP AS Interface links from Siemens To masters that do not support specification 2 1 only standard and A slaves can be connected The sub address of A B slaves is set to A by default Masters and slaves that are already working to the new specifi cation are identified accordingly in the catalog Addressing A B slaves A B slaves can be addressed like standard slaves via all com mercial AS Interface addressing units conforming to specifica tion 2 1 AS Interface addressing units that do not conform to the new specification 2 1 can readdress A B slaves only as A slaves As far as addressing is concerned an analog slave is like a stan dard slave Up to 31 analog slaves can therefore be op
216. ve cover switches or safety light barriers in the AS Interface network These are fully compatible with the familiar AS Interface components masters slaves power supply units repeaters etc in accordance with EN 50295 and are operated in conjunction with them on the yellow AS i cable The signals from the safety sensors are evaluated by a safety monitor This not only monitors the switching signals of the safety sensors but also continuously checks that data is being trans ferred correctly The safety monitor has one or two release cir cuits in a two channel configuration which can be used to bring the machine or installation into a safe state Sensors and moni tors can be connected at any point on the AS Interface network It is also possible to use several monitors in the same network A failsafe controller or a special master is not necessary The master handles safety slaves in the same manner as all other slaves and only receives the safety data for information pur poses They can therefore be used to expand any existing AS Interface network Safety at Work guarantees a maximum response time of 40 ms This is the time between application of the signal to the input of the safe slave and switching off the output at the safety monitor Tested safety The system has been tested and approved by the German Technical Inspectorate TUV The transmission technique for signals with relevance for safety is designed to allow applica
217. ve data in the I O address space and master calls through page access Page mode Access to slave data and master calls through page access Siemens IK PI 2004 6 31 AS Interface Master Masters for SIMATIC S5 CP 2430 E Technical specifications E Ordering data Order No Bus cycle time 5 ms with 31 slaves AS Interface Specification V2 0 Interfaces O address space used i n the PLC AS Interface connection 32 byte in I O operation 2 x 4 pin socket for connector with terminal clamp Supply voltage 5 V DC through backplane bus Current consumption Through backplane bus From the AS Interface shaped cable Typ 700 mA at 5 V DC Max 100 mA per AS Interface segment Power loss 7 9W Perm environmental conditions Operating temperature Transport storage temperature Relative humidity max 0 C to 60 C 40 C to 70 C 95 at 25 C Design Module format Dimensions W x H x D in mm Weight Space required 6 32 Siemens IK PI 2004 Double height Eurocard format 160 x 233 4 x 20 32 400g 1 slot CP 2430 6GK1 243 0SA20 communications processor For connecting SIMATIC S5 115U 135U 155U to AS Interface including connector Manual for AS Interface Including CP 2413 CP 2430 CP2433 Manual Introduction and Fundamentals including software FB60 and examples German 6GK1 971 2SA01 0AA0 Electronic manua
218. ve devices Siemens IK PI 2004 6 19 AS Interface Safet at work AS Interface light curtains and light arrays for Category 4 E Technical specifications Technical specifications common to all AS Interface light curtains and light arrays Safety classification Type 4 according to IEC 61496 1 2 or EN 61496 1 self monitoring Height of protective zone in mm 150 to 1800 for series with 14 and 30 mm resolution 450 to 3000 for series with 50 mm resolution 750 to 3000 for series with 90 mm resolution Width of protective zone sensing range in m 0 3 to 6 for series with 14 mm resolution 0 8 to 18 for series with 30 50 and 90 mm resolution as well as for light arrays 0 6 to 60 for light arrays Detection capability 14 mm 30 mm 50 mm or 90 mm or complete persons with 2 3 or 4 beams Response time of the safety equipment in ms 12 to 44 d scan 15 to 83 for 14 mm resolution 12 to 25 d scan 15 to 44 for 30 mm resolution 22 d scan 38 for 50 mm resolution 18 d scan 25 for 90 mm resolution Response time of the complete system Response time 3SF7842 response time of AS Interface safety monitor max 40 ms Degree of protection IP65 Supply current in mA Max 130 transmitter Max 140 receiver Operating mode Protection mode without restart lockout Transmitter receiver synchronization Optical synchronization two transmission channels
219. voltage in accordance 26 5 to 31 6 Approvals UL CSA ship building with AS Interface specification in V z Degree of protection IP67 Total current consumption of the 150 n FEES module including the connection Ambient temperature in C 20 to 60 of sensors actuators in mA Storage temperature in C 40 to 4 85 Current drawn with two sensors Max 46 AUX PWR display Uaux Green LED connected in mA without Ua infeed AS i display Green LED Additional supply of sensors 24 to 30 FAULT display Red LED via Upyx in V Connection Mounting plate for K60 compact Current drawn from Upy on Max 500 module connection of 2 sensors not short circuit proof in mA Current drawn on connection of 2 current voltage actuators in mA Max 30 max 24 Siemens IK PI 2004 6 71 Ne I AS nterf race e SI aves I O modules for operation in the field Analog I O modules IP67 K60 E Selection and Ordering data Design Order No Analog I O modules IP67 K60 Bm Active channels 1 and 2 Analog profile 7 3 l The modules are supplied without a mounting plate r Measurement Type Measurement output variable output range Ea Current 2 inputs 4 to 20 mA or 3RK1 207 1BQ40 0AA3 Hi g Deactivated smoothing 20 mA xm function selectable 50 Hz line filter 3RK1 207 1BQ40 0AA3 2 outputs 4 to 20 mA or 3RK1 107 1BQ40 0AA3 For 2 wire actuators 20 mA or O to 20 mA selectable Thermal resistance 2 inputs Pt 100 or
220. with 4 inputs and 2 outputs as dual direct on line starter 6 120 Siemens IK PI 2004 8 S z 2 X3 2 X3 3 X3 5 X3 6 X3 7 X3 8 IN1 IN2 IN3 IN M N OUT1 OUT2 AS Interface load feeder module with 4 inputs and 2 outputs or 3 inputs and 2 outputs as reversing starter When using SIRIUS contactors we recommend that the posi tively driven auxiliary NC contacts are used for feedback of the Switching status AS Interface Slaves AS Interface motor starters and IP20 load feeders SIRIUS soft starters Overview The SIRIUS electronic soft starters are suitable for controlled soft The advantages of a soft starter are starting and running down of three phase asynchronous motors e Reduction of mechanical loading throughout the drive Reduction of the starting torque not only protects the motor but f also increases the availability of the installation Reduction of the loading on the power supply system With just a few actions and accessories motor feeders can be fitted with these soft starters for communications capability Bl selection and Ordering data Design Order No SIRIUS Soft Starter Rated operating voltage for unit U at 400 V ambient temperature 40 C Rated power of motors 3 kW 3RW3 014 1CBL14 4 kW 3RW3 016 1CBL14 Rated control supply voltage UC 24V 0 UC 110 to 230 V 1 AS Interface load feeder module SIRIUS Soft Starter e 2 inputs 1 output 24 V
221. y and easily dismantled and reassembled It is not necessary to dis connect the terminals during this process Note e The devices will be converted from 2004 and will be available under the same order number Before the terminal block is removed the device must be dis connected from the supply Features Removeable terminal blocks gt Contact NSAO0 00363 Well proven terminal system The complete ease of handling for connecting wires is retained in the design of the new removable terminals The familiar con ductor cross sections can continue to be used Variable connection techniques All modules are available with screw type or Cage Clamp ter minals Coding The terminal blocks cannot be mistakenly interchanged thanks to coding EN50178 e Secured against detachment and vibration The terminal blocks are latched into the housing The terminal blocks can be removed using a screwdriver VDEO100T410 IEC 4 41 Inadvertent removal is therefore not possible e Safety against finger touch Even in the removed state the contacts of the modules are safe against finger touch according to DIN 61140 IEC 60529 e Labeling All terminal connections are labelled on the terminal block which makes preassembly possible Siemens IK PI 2004 6 77 ir e Ar A071N1 I O modules fo r operation in IP20 control cabinet E Design continued Releasing removable t
222. yellow L24 green LED status displays AS i Fault Status On Off O K On On No data traffic Flashing On Null address On Flashing Overload sensor 6 96 Siemens IK PI 2004 AS Interface Slaves Special integrated solutions AS Interface communication modules E Selection and Ordering data Design Order No 4 inputs 4 outputs O supply via AS Interface cable max 200 mA 3RK1 400 0CD00 0AA3 Printed circuit board with solder pins protected by a housing e O supply via external auxiliary voltage 24 V PELV Printed circuit board with solder pins protected by a housing 3RK1 400 0CD01 0AA3 Printed circuit board with solder pins for horizontal mounting 3RG9 005 0SA00 Outputs supplied via external auxiliary voltage 24 V PELV 3RK1 400 1CD00 0AA2 Printed circuit board with gold plated direct connector for 30 pole plug 3RK1 400 0CDO00 0AA3 connector for easy installation with direct connector 4 inputs 3RK1 200 0CD00 0AA2 Printed circuit board with gold plated direct connector for 30 pole plug connector for easy installation with direct connector PEERED T 3RG9 005 0SA00 Dimensional drawings NSAO00081 NSAO 00343 4o em Connector gold plated for edge socket connector e g from AMP 1 0100317 5 30 pole 3RK1 400 0CD00 0AA3 3RK1 400 1CD00 0AA2 3RK1 400 0CD01 0AA3 3RK1 200 0CD00 0AA2 Pad numbering rear side 29 27 25 to 5 3 1 Pad numbering rear sid

Siemens ISI EN 50295 User's Manual

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