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Sega 999-1108 User's Manual

Contents

1. AKA AOC 4 6 4 ACCESSORIES wage iz A AA ater eds 7 9 5 ASSEMBLING AND INSTALLATION 10 18 6 PRECAUTIONS TO BE HEEDED WHEN MOVING THE MACHINE 19 7 CONTENTS OF GAME z O ORO kur BEA WO 20 24 8 EXPLANATION OF TEST AND DATA 25 52 8 1 SWITCH UNIT AND COIN METER 27 28 8 2 SYSTEM TEST 29 41 8 3 GAME TEST MODE AR OOO 42 52 9 CONTROL PANEL ASSY HANDLE MECHA 53 56 9 1 ADJUSTING REPLACING THE V R 53 56 9 2 GREASING 5 5 1 OOO 56 10 SPEED SHIFTER SHIFT 57 59 10 1 REMOVING THE 4 SPEED SHIFTER osa ea 57 58 10 52 REPLACING THE SWITCH 222 2 Eee 59 11 ACCELERATOR amp 11 01 1 600 00 111100018608 60 61 11 1 ADJUSTING AND REPLACING THE 60 61 MeZ GREASING ote EE R ee 61 12 7 COIN SELECTOR 59 62 66 13 REPLACING THE FLOURESCENT LAMP AND LAMPS oseese 67 68 14 PERIODIC INSPECTION 69 70 15 TROUBLESHOOTING ka 2 22 22 RAYA A AAA 71 72 10 2 Bus 73 76 16 1 REMOVING THE 74 75 16 2 COMPOSITION OF GAME 76 17 COMMUNICATION PLAY rasen ives 77 84 17 1 INSTALL
2. SETTIN SETTIN SETTIN N H R _ l RIN Olu 4 NH gt 9 SETTING SETTING COINS CREDIT SETTING COINS CREDIT SETTING COIN CREDIT COINS CREDITS COINS CREDITS COINS CREDITS SETTING COIN CREDITS 222 SETTING 5 1 CREDIT SETTING 1 CREDITS 2 2 2 SETTING CREDIT CREDITS CREDITS SETTING 1 CREDITS 20202 2 Z AJA nun 00 2 SETTING 1 CREDIT CREDITS CREDITS CREDITS CREDITS SETTING CREDITS Q O 2 COIN COI zzz U MU U 2 Z Z U U gt VJ KID BW N KIN ejej W N eju W N gt o lo IK R gt RK RA ND KH TW M blu A NIU wu IP WN KTR LU ND Re Re 5 4 36 Table 2 COIN CREDIT SETTING COIN CHUTE INDIVIDUAL TYPE SETTING 1 1 CREDIT SETTING 21 5 COINS NAME OF SETTING OR SEATS COIN CHUTE NAME OF SETTING EACH SEAT S COIN CHUTE 1 CREDIT SETTING 2 2 CREDITS SETTING 3 3 CREDITS SETTING 4 4 CREDITS SETTING 23 2 COINS 4 COINS 5 COINS 1 CREDIT 2 CREDITS 3 CREDITS SETTING 5 5 CREDITS SETTING 25 1 COIN 1 CREDIT SETTING 11 SETTING 12 SETTING 15 6 CREDITS 1 CREDIT 1 CREDIT 3 CR
3. SCREW 2 M3 X 70 w flat amp spring washers SAMURAI COMMUNICATION BD 837 13404 FLANGE NUT 8 M3 plastic washer used SAMURAI EXTEND SOUND BOARD ROM BD NCR 837 13629 834 14125 5 MAIN BD SEGA HIKARU 834 13821 01 BD TRAY FOR SEGA HIKARU 105 5380 FIG 16 2 ROM BD MAIN BD JUMPER SETTING JUMPER SETTING 1 1 1 1 2 2 1 2 76 17 COMMUNICATION PLAY For this game up to 8 machines can be connected to allow up to 8 players to play simultaneously In this instance connecting the communication cable and setting for the communication play are required 17 1 INSTALLATION PRECAUTIONS Before starting to work ensure that the Power SW is OFF Failure to observe this can cause electric shock or short circuit Use care so as not to damage wirings Damaged wiring can cause electric shock or short circuit Do not touch undesignated places Touching places not designated can cause electric shock or short circuit This work should be performed by the Location s Maintenance Man or Serviceman Performing work by non technical personnel can cause electric shock hazard When linking a number of machines be sure to supply sufficient power for the corresponding number of machines Be sure to secure per machine current as stated in this manual Failure to observe this can cause a fire and an electric shock accident Due to the length o
4. ASSY 4SPEED SHIFTER NCR 2150 D 2 2 ITEM NO O 101 102 103 104 105 106 107 201 202 203 204 205 206 207 208 209 210 301 302 NCR 2151 SPG 2152 SPG 2153 SPG 2154 SPG 2155 SPG 2156 SPG 2157 SPG 2158 SPG 2159 SPG 2160X SPG 2161 SPG 2162 SPG 2163 SPG 2164 SPG 2165 100 5252 100 5193 100 5242 509 5636 601 0460 280 5306 280 5307 000 F00406 000 P00410 W 000 P00420 W 000 P00510 W 050 H00600 060 500600 065 S010S0 Z FAS 000033 FAS 650008 FAS 450006 600 6445 45 600 6872 DESCRIPTION SHIFT KNOB STOPPER RUBBER FRONT BASE SLIDE COVER SLIDE PLATE REAR BASE RUBBER BLOCK 45 RUBBER BLOCK 65 INSULATOR SHEET SHAFT CASE SHAFT BOLT CENTERING BLOCK RUBBER CASE ROLLER BOLT ROLLER SUPPORT BEARING ROLLER 25 GROMMET 11 BEARING FAI 8 SW MICRO TYPE SS 5GL2T PLASTIC TIE BELT 100 MM SPACER FAI 6 X 30 SPACER FAI 8 X 55 M SCR FH M4 X 6 M SCR PH W FS M4 X 10 M SCR PH W FS M4 X 20 M SCR PH W FS 5 10 HEX NUT M6 SPR WSHR M6 STP RING BLK OZ S10 M SCR PH W FS M2 3 X 12 WAVE WSHR 12 7 18 1 X 2 5 SPR PIN WAVE STN 5 X 45 WIRE HARN SHIFT MECHA WIRE HARN EARTH SHIFT MECHA 98 11 ASSY SEAT NCR 2400 D 1 2 m ca O 2 Oj 24 O 2 2 m 9 lt FH O Sonic Lock Portion 0 9 11 ASSY SEAT NCR 2400 ITEM NO PART NO 1 NCR 2401 2 NCR 2402 3 NCR 2403
5. FIG 17 3 a 5 Activate the game test mode 8 3 6 Select and open the GAME ASSIGNMENTS screen Note that the screen looks different between the MASTER and SLAVE game machines 7 Perform the SEAT NUMBER setting in the GAME ASSIGNMENTS screen Set the machines sequentially to 1 No 2 No 3 and so on as applicable starting from the extreme left facing the monitor s front side Set every seat number correctly without duplication 83 GAME ASSIGNMENTS GAME MODE SINGLE NORMAL GAME MODE NETWORK NORMAL GAME DIFFICULTY NORMAL DEFALT VIEW DRIVER SPEED DISPLAY KM H gt SEAT NUMBER x EXIT SELECT WITH SERVICE BUTTON AND PRESS TEST BUTTON FIG 17 3 b Cause all of the machines to exit from the test mode After the test mode the screens proceed to and display the NETWORK CHECK When a network checking is finished the system displays am advertisement screen This means a successful completion of setting If any seat number is duplicated an error message appears on the screen Normally the NETWORK CHECK takes less than one minute If the screen does not proceed from the NETWORK CHECK screen some sorts of errors such as incorrect setting or incorrect connection or malfunctioning of the communication cable can be considered 17 4 CAUTIONS TO BE HEEDED DURING COMMUNICATION PLAY With a communication play the ADVERTISE SOUND and GAME DIFFICULTY items can be set only on the MASTER game machine New settings
6. zero only a single play is walle OMHERIDRIVERS 4 If there are some competitors and the time is counted out to 0 zero the TRACK SELECT screen appears Turn the handle counterclockwise and clockwise for moving around the items and 9 press gas pedal accelerator for PRESS START BUTTON TO CLOSE ENTRY selecting an item The track is decided by majority of the players S Next to the TRACK SELECT screen the CAR SELECT and TRANSMISSION SELECT screens appear in this order Again turn the handle counterclockwise and clockwise for moving around the items and press the gas pedal accelerator for selecting an item 6 On the NAME ENTRY screen too turn the handle counterclockwise screen and clockwise for moving around the items and press the gas pedal RI A RY accelerator for selecting a i character The number is counted down at the upper right corner of the SELECT screens and the NAME ENTRY screen while you are moving around the items When the time is counted out to 0 zero the system automatically selects the item car transmission wherever a player is at that time If a player selects any item on the current screen it disappears and the SELECT WITH WHEEL CONFIRM WITH PEDAL next screen appears even while the time is still counted down 7 When the number is counted out to 0 zero on the NAME ENTRY screen the race starts 23 Players compete with each
7. 0 305 4 595 0 M 0S 5M29S 0 305 5 595 0 0S 6M29S 0 OVER 6 305 0 0 2 2 3 3 4 4 5 3 6 PRESS SERVICE BUTTON TO ANOTHER PAGE PRESS TEST BUTTON TO EXIT CABINET TYPE Displays the type of the cabinet used It is automatically detected by the system NUMBER OF GAME Displays the total number of the games played PLAY TIME Displays the total operating hours PLAY TIME HISTOGRAM Displays the number of the games per playing period 50 BOOKKEEPING 2 2 DRIVER SELECT Steve Park 0 Rusty Wallace 0 Dale Earnhardt 0 Bobby Hamilton Terry Labonte 0 Mark Martin 0 Michael Waltrip 0 COURSE SELECT Talladega 0 Richmond 0 Watkins Glen TRANSMISSION SELECT AUTOMATIC 0 MANUAL 0 PRESS SERVICE BUTTON TO ANOTHER PAGE PRESS TEST BUTTON TO EXIT DRIVER SELECT Displays the number of selection times for the most frequently selected 7 players COURSE SELECT Displays the number of selection times by course TRANSMISSION SELECT Displays the number of selection times by transmission type 51 H BACKUP DATA CLEAR Press the service button to select the BACKUP DATA CLEAR item in the GAME TEST MENU screen and press the test button This screen enables to clear the BOOKKEEPING data and the ranking data BACKUP DATA CLEAR gt YES CLEAR NO CANCEL SELECT WITH SERVICE BUTTON AND PRESS TEST BUTTON Press the service button to move the gt mark t
8. 16 GAME BOARD A WARNING A CAUTION 2 IMPORTANT In order to prevent electric shock and short circuit hazards be sure to turn power off before performing work Be careful so as not to damage wirings Damaged wiring can cause fire electric shock and short circuit hazards Do not expose the Game BD etc without a good reason Failure to observe this can cause electric shock hazard or malfunctioning The electronic parts on the IC Board could be damaged due to human body s static electricity Before performing IC Board related work be sure to discharge physically accumulated statics by touching grounded metallic surfaces etc Put the Game Board in the Carton Box an accessory together with the Shield Case when requesting for the replacement or repair Transporting the Game Board in an undesignated status for replacement repair is unacceptable In this manual how to remove the Game Board is explained for convenience However this work should be performed by SEGA SERVICEMAN 13 16 1 REMOVING THE GAME BOARD 1 Turn power off Remove the 2 trusshead screws of back lid unlock it and detach it from the main cabinet 3 Disconnect the connectors of all the wires between ASSY MAIN BD STD and the main cabinet 4 Disconnect the connectors of all the wires between the shield case s filter board the ASSY MAIN BD STD and the main cabinet Remove the 2 wing bolts
9. Those who have experience in the maintenance of amusement equipment and vending machines etc and also participate in the servicing and control of the equipment through such routine work as equipment assembly and installation servicing and inspections replacement of units and consumables etc within the Amusement Facilities and or locations under the management of the Owner and Owner s Operators of the product Activities of Location s Maintenance Man Assembly amp installation servicing amp inspections and replacement of units amp consumables as regards amusement equipment vending machines etc Serviceman Those who participate in the designing manufacturing inspections and maintenance service of the equipment at an amusement equipment manufacturer Those who have technical expertise equivalent to that of technical high school graduates as re gards electricity electronics and or mechanical engineering and daily take part in the servicing control and repair of amusement equipment Serviceman s Activities Assembly installation and repair adjustments of electrical electronic and mechanical parts of amusement equipment and vending machines LISTED 3K92 8 AMUSEMENT MACHINE 1 HANDLING PRECAUTIONS When installing or inspecting the machine be very careful of the following points and pay attention to ensure that the player can enjoy the game safely Non compliance with the following points or in
10. C OUTPUT TEST Press the service button to select the OUTPUT TEST item in the GAME TEST MENU screen and press the test button The following OUTPUT TEST screen appears to test the output devices Periodically test the output devices the lights integrated with the START and VIEW CHANGE buttons and base shaker by using the screen OUTPUT TEST gt START BUTTON VIEW CHANGE BUTTON BASS SHAKER FRONT BASS SHAKER FRONT REAR PRESS TEST BUTTON TO EXIT Item is automatically changed or selected in turn Make sure that the corresponding output device can normally operate that is the light comes on or the base shaker vibrates After testing press the test button The GAME TEST MENU screen reappears 44 D FORCE FEEDBACK Press the service button to select the FORCE FEEDBACK item in the GAME TEST MENU screen and press the test button The following FORCE FEEDBACK screen appears to set the intensity of the force feedback against the steering wheel handle during playing FORCE FEEDBACK MIN 0 10 DEFAULT 9 FORCE 9 UP DOWN FORCE TEST FORCE 4 CENTER OFF RIGHT OFF LEFT OFF gt EXIT SELECT WITH SERVICE BUTTON AND PRESS TEST BUTTON FORCE Indicates the intensity of the force feedback The larger number the more intense force feedback FORCE TEST Tests the performance of the motor of the steering motor unit Intensity is fixed at 4 Press the service button to select the CENTER RIGHT an
11. 8 999 1071 DISPLAY MARQUEE 9 999 1079 PLATE BLANK w 1 10 999 1080 PLATE SHIFTER DIE CUT 11 999 1075 DECAL SEAT BACK REAR 12 999 1074 DECAL SEAT BACK TOP NOT SHOWN 999 1081 DECAL SIDE NUMBERS 2 8 NOT SHOWN 999 1082 DECAL PLATE 2 8 85 21 PARTS LIST 1 TOP ASSY NCR STD ITEM NO PART NO DESCRIPTION 1 999 1059 TUBE CROSS FRONT REAR YELLOW 2 999 1061 PLATE TUBE UPPER YELLOW 3 999 1060 S A SIDE TUBE YELLOW 4 999 1055 PAD RL 5 999 1056 PAD RR 6 NCRO 2501 REAR TUBE ASSY 7 NCRO 2052 HOLDER PIPE YELLOW NOT SHOWN 999 0167 LEG LEVELER 1 2 13 X 3 NOT SHOWN 999 0169 CASTER 160 2 1 2 86 2 UNIT ITEM NO 1 NOT SHOWN NOT SHOWN 101 104 es PART NO 999 1043 DYN 0402 421 8202 999 1044 999 0676 DESCRIPTION AC BRKT NOISE FILTER BASE STICKER EARTH MARK AC INLET PANEL TYPE SW ROCKER J8 V B 87 FRONT SIDE 3 FAN UNIT STR 1070 ITEM NO PART NO DESCRIPTION 1 105 5340 01 FAN BRKT LONG 101 260 0011 02 AXIAL FLOW FAN 100 50 60HZ 102 601 8543 ARD 201 000 P00312 W M SCR PH W FS M3 X 12 4 ASSY CONNECTOR PLATE NCR 1080 ITEM NO 1 2 101 201 NCR 1081 421 7515 211 5479 01 000 P00312 W DESCRIPTION CONNECTOR PLATE STICKER FIBER CABLE TX RX CONN OPT JOINT M SCR PH W FS M3 X 12 89 5 SW UNIT NCR 1150 ITEM NO PART NO DESCRIPTION 1 999 1045 SW 2 421 11297 STICKER
12. And the coin 1 0000 CH2 0000 CH3 0000 CH4 0000 meter counts 5 0000 CH6 0000 CH7 0000 CH8 0000 SELECT WITH SERVICE BUTTON Analogue values are displayed AND between 0000 and FF00 PRESS TEST BUTTON Execute EXIT to return to the MENU screen 30 D SOUND TEST This is a sound output test Each speaker outputs the game s playing message in English SOUND TEST MAIN SPEAKER LEFT MAIN SPEAKER RIGHT OPTION SPEAKER LEFT OPTION SPEAKER RIGHT gt EXIT SELECT WITH SERVICE BUTTON AND PRESS TEST BUTTON MAIN SPEAKER LEFT Output from the front left speaker MAIN SPEAKER RIGHT Output from the front right speaker OPTION SPEAKER LEFT Output from the rear left speaker OPTION SPEAKER RIGHT Output from the rear right speaker Front speakers are located on the control panel Rear speakers are located on the seat s backrest Press the service button to move the gt mark to a desired item speaker and press the test button Make sure that the selected speaker outputs the playing message The playing message heard indicates that the speaker and related wires are normal Execute EXIT to return to the MENU screen 31 E C R T TEST In this test monitor adjustment can be performed Periodically check to see ifthe monitor adjustment is appropriate in this test This test consists of 2 screens Use SERVICE Button to change the screen displayed Press TEST Button to return to the MENU screen C R T
13. TEST PAGE 1 The first screen displays color bars The color adjustment can be checked Each of red green blue is the darkest at the leftmost end and becomes brighter towards the right hand end PRESS SERVICE BUTTON TO ANOTHER PAGE PRESS TEST BUTTON TO EXIT The second screen displays crosshatches In this page monitor size and deviation can be checked PRESS SERVICE BUTTON TO ANOTHER PAGET PRESS TEST BUTTON TO EXIT JE 32 F SYSTEM ASSIGNMENTS Set the CABINET TYPE and MONITOR TYPE to a correct value according to the cabinet you use If you fail to observe this an error message appears when connecting the power and when exiting from a test mode and eventually you cannot play the game Performs setting for the whole system Set each item in accordance with the cabinet Use the items except ADVETISE SOUND and COMMUNICATION MODE as they are at the time of shipment To change setting bring the arrow gt to the desired item with the SERVICE button and press the TEST button SYSTEM ASSIGNMENTS CABINET TYPE IPLAYER ADVERTISE SOUND ON MONITOR TYPE HORIZONTAL DISPLAY MODE AUTOSCAN SERVICE TYPE COMMON COMMUNICATION MODE MASTER gt EXIT SELECT WITH SERVICE BUTTON AND PRESS TEST BUTTON CABINET TYPE IPLAYER 8PLAYERS Always set to IPLAYER
14. 0000 SOCKET WRENCH M8 hexagon bolt RATCHET HANDLE KEY MASTER 11 1 SECURING IN PLACE ADJUSTER ADJUSTMENT Make sure that all of the adjusters are in contact with the floor If they are not the cabinet can move and cause an accident WARNING This product has 6 casters and 6 Adjusters FIG 5 3a When the installation position is determined cause the adjusters to come into contact with the floor directly make adjustments in a manner so that the casters will be raised approximately 5mm from the floor and make sure that the machine position is level CASTER 1 Transport the product to the installation position Be sure to provide adequate space allowing the player to get on and off Have all ofthe Adjusters make contact with the floor Adjust the Adjuster s height by using a wrench so that the machine position is kept level 2 5 o making adjustment fasten the Adjuster Nut upward and secure the height of Adjuster ADJUSTER FIG 5 3 b FIG 5 BOTTOM VIEW ADJUSTER CASTER 2 5 7 AS H SZARE X Approx 5mm FIG 5 3 b ADJUSTER N apWusTER 12 2 POWER SUPPLY AND EARTH CONNECTION Be sure to independently use the power supply socket outlet equipped with an Earth Leakage Breaker Using a power supply withou
15. 7A or higher 220 240V area Using cord rated lower than the specified rating can cause a fire and electric shock OPERATION AREA 2 8m D In order to prevent injury resulting from the falling down accident during game play be sure to secure the minimum area for operation Be sure to provide sufficient space so as to allow this product s ventilation fan to function efficiently To avoid machine malfunctioning and a fire do not place any obstacles near the ventilation opening N For the operation of this machine secure a minimum area of 2 0m W X WARNING SEGA shall not be held responsible for damage compensation for damage to a third party resulting from the failure to observe this instruction Gror For transporting the machine into the location s building the minimum necessary dimensions of the opening of doors etc are 1 4m W and 1 7m H IMPORTANT Electric current consumption 120 VAC 5 3 OPERATION PRECAUTIONS TO BE HEEDED BEFORE STARTING THE OPERATION To avoid injury and trouble be sure to constantly give careful attention to the behavior and manner of the visitors and players In order to avoid accidents check the following before starting the operation To ensure maximum safety for the players and the customers ensure that WARNING where the product is operated has sufficient lighting to allow any warnings to be read Operation under i
16. BD BASE ASSY SHIELD CASE NCR SHIELD CASE BRKT SW REGU FOR JVS VA PLASTIC TIE BELT 100 MM M SCR PH W FS M4 X 12 M SCR PH W FS M4 X 8 TAP SCR 1 FH 3 X 12 WIRE HARN JVS PWR 025CM 102 13 ASSY SHIELD CASE NCR NCR 4050 D 1 2 103 13 ASSY SHIELD CASE NCR NCR 4050 ITEM NO 101 102 201 202 203 PART NO 833 14033 839 1079 02 105 5378 105 5379 105 5381 421 9174 421 10023 AAB 421 10023 BBR 441 314033 601 10642 260 0064 280 5275 SR10 010 P00310 F 000 P00408 W 000 P00325 W D 2 2 DESCRIPTION GAME BD NCR FLT BD SEGA HIKARU NCR SHIELD CASE FOR SEGA HIKARU SHIELD CASE LID FOR SEGAHIKARU FLT BD BRKT FOR SEGA HIKARU 511 CAUTION ANTISTATIC STICKER BD SERIAL NUMBER AAB STICKER BD SERIAL NUMBER BBR STICKER 833 14033 CARTON BOX SEGA HIKARU FAN MOTOR DC12V CORD CLAMP SR10 S TITE SCR PH W F M3 X 10 M SCR PH W FS M4 X 8 M SCR PH W FS M3 X 25 104 D 1 2 ASSY AMP BD NCR 4100 poyensnjj se 68 8 1 868 241325 72 SNOLLAOd NAVIN HSV IS AHL NI OLA DNIHIM ON SI LVHL TANS AMV I ALON Ca 0960000 2 19 e 002 105 ASSY AMP BD NCR 4100 ITEM NO PART NO 1 NCR 4101 2 BY 4102 3 838 13578 4 838 13142 101 601 10369 102 998 0136 103 998 0137 104 999 1049 105 211 5305 106 280 5275 SR10 107 280 5009 01 108 280 0419 109 601 0460 201 000 P00445 W 202 011 0
17. SW UNIT NCR 3 999 1046 VR COVER 4 999 1050 COIN METER 101 509 5028 SW PB IM 102 220 5179 VOL CONT B 5K OHM 103 601 0042 KNOB 22 MM 104 601 0460 PLASTIC TIE BELT 100 MM 105 310 5029 F20 SUMITUBE F F 20MM 90 6 ASSY CTRL PNL ITEM NO PART NO 1 SPG 2001 2 SPG 2002 3 999 1070 4 999 1069 NOTSHOWN DYN 1209X NOT SHOWN SPG 2039 DESCRIPTION STEERING WHEEL STEERING EMBLEM PUSH BUTTON RECT VLT 57 2000 62 PUSH BUTTON SMALL RND 57 2000 35 HANDLE COLLAR SPACER RING 91 7 ASSY HANDLE MECHA NCR 2100 D 1 2 _ E E E 5 ho 2 WIG st 92 7 ASSY HANDLE MECHA NCR 2100 D 2 2 ITEM NO O JOU ARN PART NO SPG 2501 SPG 2502 SPG 2503 SPG 2504 SPG 2505 SPG 2506 SPG 2507 SPG 2108 SPG 2109 SPG 2453 ASK 3502 ASK 3503 DYN 1270 SLC 1130 SPG 2454 350 5448 01 100 5112 601 8966 601 6172 601 6959 601 9173 310 5029 F20 DESCRIPTION HANDLE BASE BASE LID HANDLE SHAFT PULLEY 20 S5M PULLEY 60 55 MOTOR BRKT VR BRKT STOPPER BOLT STOPPER RUBBER KEY 4 X4X40 MOTOR SPACER MOTOR COLLAR STOPPER KEY ADJUST RING MOTOR SHAFT COLLAR SERVO MOTOR 500W NEW BEARING 17 GEAR HOLDER GEAR 48 GEAR 64 TIMING BELT SUMITUBE F F 20MM 93 PEDAL UNIT NCR 2200 SCREW FASTENING TORQUE TO BE M8 X 18 Nem ITEM NO PART NO DESCRIPTION 1 SPG 2200 ASSY ACCEL BRAKE 2 FRI 2201 FOOT REST FRI 3 NCR 220
18. a part may not be obtainable even if the customer desires to purchase it Therefore ensure that the part is in safekeeping with you The Keys are inside the Coin AMPERP WRE Chute Door at the time of shipment from the factory 8 540 0009 01 1 TOOL AC Cable Power Cord WIRE HARN EARTH W LUG M6 CORD CLAMP 600 7228 1 TAIWAN 600 6664 02 1 280 5009 01 1 600 6695 1 USA For TAIWAN Used for securing the OUG RR Used for installation power cord 600 6619 1 HONG KONG see 4 of Section 5 see 4 of Section 5 Used for installation see 4 of Section 5 VOL CONT B 5K OHM SW MICRO TYPE 220 5373 509 5636 1 220 5484 Spare see Section 9 11 Spare refer to Section 10 FLEX TUBE 310 5050 220200 1 For communication play refer to Section 17 NUMBER STICKER for rear 421 11304 1 For communication play refer to Section 17 NUMBER STICKER for side 421 11305 1 For communication play refer to Section 17 1 4 6 ASSY FIBER CABLE 600 6275 0500 1 For communication play refer to Section 17 CONN 22 310 5051 22 2 For communication play refer to Section 17 CARTON BOX 601 10642 1 Used for transporting the Game Board Refer to Next Page HOW TO USE THE CARTON BOX When asking for the replacement or repair of the product s Game Boa
19. and accidents those who fall under the following categories are not allowed to play the game Those who need assistance such as the use of an apparatus when walking Those who have high blood pressure or a heart problem Those who have experienced muscle convulsion or loss of consciousness when playing video game etc Those who have a trouble in the neck and or spinal cord Intoxicated persons Pregnant women or those who are in the likelihood of pregnancy Persons susceptible to motion sickness Persons whose act runs counter to the product s warning displays A player who has never been adversely affected by light stimulus might experience dizziness or headache depending on his physical condition when playing the game Especially small children can be subject to those conditions Caution guardians of small children to keep watch on their children during play Instruct those who feel sick during play to have a medical examination To avoid injury resulting from falling down and electric shock due to spilled drinks instruct the player not to place heavy items or drinks on the product To avoid electric shock and short circuit do not allow customers to put hands and fingers or extraneous matter in the openings of the product or small openings in or around the doors To avoid falling down and injury resulting from falling down immediately stop the customer s leaning against or climbing on the product etc To avoid electric shock and sho
20. from the Accel amp Brake Unit FIG 11 1 055 SCREW 2 M4 X 8 chrome Loosen the screw which secure the Potentiobase and adjust the Volume value by moving the Base FIG 11 1 b 3 Secure the Potentiobase 4 Perform Volume setting in the Volume setting mode SCREW er COVER 512 w flat amp spring washers D S FIG 11 16 POTENTIOBASE 220 5484 220 5373 60 REPLACING THE VOLUME POTENTIOCOVER TRUSS SCREW 2 X 8 D Turn the power off Take out the 2 screws and remove the Potentiocover FIG 11 1 c Disconnect the connector of the Volume to be replaced 4 Remove the screw which secures the Potentiobase FIG 11 1 b 5 Remove the Potentiobase together with the Volume as is attached FIG 11 1 c Remove the Base and Gear to replace the Volume 0 Adjust the Volume the previous page after replacing FIG 11 1 POTENTIOBASEAQ 11 2 GREASING IMPORTANT Once every 3 months apply greasing to the Spring and Gear mesh portion For spray greasing use GREASE MATE PART No 090 0066 GREASING FIG 11 2 61 12 COIN SELECTOR HANDLING THE COIN JAM If the coin is not rejected when the REJECT button is pressed open the coin chute door and open the selector gate After removing the jammed coin put a normal coin in and check to see that the selector correctly functions CLEAN
21. read the following before using the product The following instructions are intended for the users operators and the personnel in charge of the operation of the product After carefully reading and sufficiently understanding the warning displays and cautions handle the product appropriately Be sure to keep this manual nearby the product elsewhere convenient for referring to it when necessary Herein explanations which require special attention are enclosed with dual lines Depending on the poten tially hazardous degrees the terms of WARNING CAUTION etc are used Be sure to understand the contents of the displays before reading the text Indicates that mishandling the Indicates that mishandling the product product by disregarding this by disregarding this caution will cause warning will cause a potentially a slight hazardous situation which can WARNING hazardous situation which can CAUTION result in personal injury and or material result in death or serious injury damage For the sage usage of the product the following pictographs are used Indicates HANDLE WITH CARE In order to protect the human body an equipment this display is attached to places where the Owner s Manual and or Service Manual should be referred to O Perform work in accordance with the instructions herein stated Instructions for work are explained by paying attention to the aspect of accident prevention Failing to perform work as per the instruc
22. shock a short circuit and a fire 9 1 ADJUSTING OR REPLACING THE V R In cases the Steering operability is poor and the adjustment of VOLUME SETTING in the TEST mode is ineffective the causes may be the Volume Gear s mesh failure and or Volume malfunctioning By using the following procedure adjust Volume gear mesh or replace the Volume In this product when the Steering Wheel is moved fully left right if the Volume shaft is rotating within the movable range the Volume is not feared to be damaged Secure the Volume in the manner the Volume shaft is oriented as shown and the gears are appropriately engaged when the steering wheel is in the centering position allowing the car to go straight forward ADJUSTING THE VOLUME Prepare a Phillips screwdriver and a wrench for M8 hexagonal nut MECH FRONT LID 1 Turn off power Referring to Chapter 6 uncouple the PTV and the main cabinet from each other However leave the wires connected Remove the 6 Trusshead screws and detach the Mech Front Lid from the main cabinet TRUSS SCREW 6 M4 X 8 PHOTO 9 1 53 4 The V R is the VR BASE white plastic made part Loosen the 2 screws which secure the VR BASE and adjust the angle and appropriateness of gear mesh by moving the VR BASE G Adjust to an appropriate mesh by securing the Steering Wheel in the direction allowing the car to advance straight forward and ensuring the D CUT FACE of
23. that fix the base a wooden plate ofthe ASSY MAIN BD STD WING BOLT 2 4 X 25 flat washer used 1 Disconnect all the connectors DE to the filter board BACK LID Unlock Disconnect the connector ASSY MAIN BD DX TRUSS SCREW 2 black 4 X 30 FIG 16 1 a 74 6 Draw out the ASSY MAIN BD STD from the main cabinet More than two workers must engage in this action Note that the ASSY MAIN BD STD is heavy and if a single worker draws out it alone he she may damage the wires by snagging or catching the wires on other parts NOTE If you remove the 3 screws and detach the shield case lid you can access to the game board This action is allowed however only for the Sega s service engineer To perform work safely Remove the 4 screws that fix the shield case use 2 or more workers onto the base a wooden plate and detach FIG 16 1b the former from the latter 8 Remove the 2 screws each and detach the shield case from the shield case brackets Wrap the shield case with protective shipping materials and contain it in a carton SCREW 4 box Send it for repairing M4 X 16 w flat amp spring washers SHIELD CASE LID SCREW 3 X 8 w flat amp spring washers 8 w flat amp spring washers FIG 16 75 16 2 COMPOSITION OF GAME BOARD GAME BD NCR 833 14033 SCREW 3 M3 X 50 w flat amp spring washers
24. the Volume see 9 2 Steering wheel Failure of power on checking Reconnect the power and complete a handle is procedure power on checking procedure abnormal in its see Sec 5 force feedback It is not centered The volume is not centered Adjust the volume value in the test mode see Sec 8 Failure of the volume Replace the volume see 9 1 Steering wheel Aging of the force feedback Reset in the test mode see Sec 8 handle is week mechanism in its force feedback Shifter does not Failure of the switch Replace the switch see 10 2 operate normally Gas pedal The volume is not centered Adjust the volume value in the test mode accelletor and or see Sec 8 brake pedal do not operate normally Failure of the volume Replace the volume see 11 1 The Fluorescent The Fluorescent tube is burnt out Replace the Fluorescent tube lamp does not see Sec 13 light up Lights integrated The lamp is burnt out Replace the lamp see Sec 13 with the start button and the view change button do not come on Failure of the Communication cables are Reconnect the cables see 17 2 communication disconnected play Communication cables are wrongly Reconnect the cables correctly See 17 2 connected Communication play is wrongly set Reset correctly see 17 3 ERROR is Setting error in the test mode Reset correctly in the test mode according displayed to the product see Sec 8 72
25. the Volume shaft is oriented as shown 6 Tighten the 2 screws to secure the VR BASE VR BASE SCREW 2 M4 X 12 w flat amp spring washers FIG 9 1 7 Turn power Set the Center Value of the Volume in the TEST mode 9 In the TEST mode check to see if the Volume Value varies smoothly in accordance with the steering wheel operation 54 REPLACING THE VOLUME SCREW 2 M4 X 12 w flat amp spring washers 1 Disconnect the connector from the Volume Take out 2 screws to remove the Volume together with VR BASE from the HANDLE MECHA PHOTO 9 1b 3 Take 2 screws from the VR BASE reverse side to remove the Volume together with VR Bracket from the VR BASE 4 Remove the Volume from VR Bracket and replace TRUSS SCREW 2 M4 X 12 PHOTO 9 1c 55 5 After replacing the Volume engage the gears at the angular position shown and fix the VR Bracket SCREW 2 12 w flat amp spring washers FIG 9 1b VR 220 5484 220 5373 6 Turn on power 7 Set the Center Value of the Volume in the TEST mode In the TEST mode check to see if the Volume Value varies smoothly in accordance with the steering wheel operation 9 2 GREASING Be sure to use the designated grease Using undesignated grease can cau
26. the gas pedal accelerator for selecting an item The number is counted down at the upper right corner of the SELECT screens while you are moving around the items When the time is counted out to 0 zero the system automatically selects the item track car transmission wherever you are at that time If you select any item on the current screen it disappears and the next screen appears even while the time is still counted down TRACK SELECT screen CAR SELECT screen TRACK SELECT CAR SELEGT 0 LOR Be ES ai KASS Cress ieee ZB et PRE TALLADEGA 1 L SELECT WITH WHEEL amp CONFIRM WITH PEDAL SELECT WITH WHEEL amp CONFIRM WITH PEDAL 21 4 After you select a transmission the TRANSMISSION SELECT screen race starts If you press the view change button on the TRANSMISSION SELECT screen you can activate a time attack mode SELECT WITH WHEEL amp CONFIRM WITH PEDAL Rules with Time Attack Mode You drive a car alone to compete in the lap time You must cycle the course within a limited time If you succeed to cycle the course within a limited time the remaining time is added to the limited time of a next cycling If you clear the specified number of cycling times the game is finished If you fail to cycle the course within a limited time the game is over 5 You start last You must cycle the course within a limited time If you succeed to cycle the course within a limited time the rema
27. to any type of violent impact Vicinity of anti disaster facilities such as fire exits and fire extinguishers The operating ambient temperature range is from 5 to 40 Only in the case a projector is employed the temperature range is from 5 to 30 LIMITATIONS OF USAGE REQUIREMENTS WARNING sure to check the Electrical Specifications Ensure that this product is compatible with the location s power supply voltage and frequency requirements A plate describing Electrical Specifications is attached to the product Non compliance with the Electrical Specifications can cause a fire and electric shock This product requires the Breaker and Earth Mechanisms as part of the location facilities Using them in a manner not independent can cause a fire and electric shock Ensure that the indoor wiring for the power supply is rated at 15A or higher AC single phase 100 120V area and 7A or higher AC 220 240V area Non compliance with the Electrical Specifications can cause a fire and electric shock Be sure to independently use the power supply equipped with the Earth Leakage Breaker Using a power supply without the Earth Leakage Breaker can cause an outbreak of fire when earth leakage occurs Putting many loads on one electrical outlet can cause generation of heat and a fire resulting from overload When using an extension cord ensure that the cord is rated at 15A or higher 100 120V area and
28. 1 PEDAL BASE 201 030 000825 SB HEX BLT W S BLK M8 X 25 202 060 F00800 0B FLT WSHR BLK M8 203 050 H00800 HEX NUT M8 204 060 500800 SPR WSHR M8 205 060 F00800 FLT WSHR M8 94 9 ASSY ACCEL amp BRAKE SPG 2200 D 1 2 95 9 ASSY ACCEL amp BRAKE SPG 2200 D 2 2 ITEM NO JOU ARN 101 102 104 105 106 201 202 203 204 205 206 207 208 209 210 301 PART NO SPG 2201 SPG 2202 SPG 2203 SPG 2204 SPG 2205 SPG 2206 SPG 2207 SPG 2208 SPG 2209 SPG 2210 SPG 2211 SPG 2212 SPG 2213 SPG 2214 SPG 2215 SPG 2216 SPG 2217 SPG 2219 SPG 2220 SPG 2221 100 5263 220 5484 220 5373 601 7944 310 5029 F15 280 0419 028 A00304 P 020 000520 0Z 000 P00420 000 P00508 W 000 T00408 0C FAS 450005 000 P00405 FAS 000001 050 H00500 060 F00400 600 6840 DESCRIPTION BASE ACCEL PEDAL BRAKE PEDAL ACCEL SPRING BRAKE SPRING SHAFT ACCEL GEAR BRAKE GEAR NEUTRAL STOPPER VR PLATE ACCEL VR PLATE BRAKE AMPL GEAR GEAR SHAFT STOPPER RUBBER CUSHION COVER VR COVER GEAR STAY WSHR NEUTRAL STOPPER D BEARING 12 VOL CONT B 5K OHM VOL CONT B 5K GEAR 15 SUMITUBE FF 15MM HARNESS LUG SET SCR HEX SKT CUP P M3 X 4 HEX SKT H CAP SCR BLK M5 X 20 M SCR PH M4 X 2 SCR W FS 5 X 8 M SCR TH CRM M4 X 8 SPR PIN BLK OZ 6 X 10 M SCR PH M4 X 5 M SCR TH CRM M3 X 6 HEX NUT M5 FLT WSHR M4 WIRE HARN ACCEL amp BRAKE 96 ASSY 4SPEED SHIFTER NCR 2150 D 1 2
29. 2ND PRINTING MARCH 01 Standard Version Owner s Manual SEGA ENTERPRISES INC USA MANUAL NO 999 1108 Warranty Your new Sega Product is covered for a period of 90 days from the date of shipment This certifies that the Printed Circuit Boards Power Supplies and Monitor are to be free of defects in workman ship or materials under normal operating conditions This also certifies that all Interactive Control Assemblies are to be free from defects in workmanship and materials under normal operating condi tions No other product in this machine is hereby covered Sellers sole liability in the event a warranted part described above fails shall be at its option to replace or repair the defective part during the warranty period For Warranty claims contact your Sega Distributor Should the Seller determine by inspection that the product was caused by Accident Misuse Ne glect Alteration Improper Repair Installation or Testing the warranty offered will be null and void Under no circumstances is the Seller responsible for any loss of profits loss of use or other dam ages This shall be the exclusive written Warranty of the original purchaser expressed in lieu of all other warranties expressed or implied Under no circumstance shall it extend beyond the period of time listed above BEFORE USING THE PRODUCT BE SURE TO READ THE FOLLOWING maintain the safety ensure the safe usage of the product be sure to
30. 3512 203 011 00325 204 011 P00330 205 011 F00312 301 NCR 60016 302 NCR 60017 303 NCR 60018 304 NCR 60019 305 NCR 60020 306 60021 0 2 2 DESCRIPTION WOODEN AMP BD BASE FAN MOTOR BRACKET PWR AMP 2CH amp MIXER BASS AMP 50W X 2 STEREO PWR AMP 47 STEREO PWR AMP 47 CE RELAY JW2ASN DC5V RELAY SOCKET JW2 SFD AXIAL FLOW FAN AC100V 50 60HZ JMPR SCKT CORD CLAMP SR10 CORD CLAMP 21 HARNESS LUG PLASTIC TIE BELT 100 MM M SCR PH W FS M4 X 45 TAP SCRTH 3 5 X 12 TAP SCR TH 3 X 25 TAP SCR PH 3 X 30 TAP SCR 1 FH 3 X 12 WIRE HARN AMP AC IN WIRE HARN AMP 100 WIRE HARN AMP AUDIO WIRE HARN AMP TO AMP WIRE HARN AMP VR WIRE HARN AMP SPEAKER 106 D 1 2 15 ASSY ELEC NCR 4200 AAO 01 0B 99 1 8 8 dB PHSEI LES 198 SNOILYOd AAVW HSV 1S AHL NI OLA ON SI LVHL TANS 1 HLON 107 15 ASSY ELEC NCR 4200 ITEM NO PART NO 1 NCR 4201 2 NCR 4202 3 837 13844 4 838 13366 5 838 12912 01 7 421 7468 01 102 998 0135 103 117 5225 104 512 5046 15000 105 310 5029 K20 106 280 5009 01 108 601 0460 201 011 00316 202 011 T00325 203 000 P00516 W 204 000 P00416 W 205 011 03512 206 011 00312 D 2 2 DESCRIPTION WOODEN ELEC BASE C P BRKT VO CONTROL BD 2 FOR JVS FRI DRIVE BD SRT SERVO MOTOR DRIVE BDNEW STICKER C P W PIC POWER TRANSFORMER ER 501 FUSES 1 6 25 A
31. 4 NCR 2404 5 SRT 2402 6 999 1048 9 FRI 3309 12 STC 1608 13 STC 1609 15 DUT 2205 16 STC 1607 17 INY 1302 B 103 280 5297 104 130 5162 105 130 5172 106 280 5009 01 107 280 5275 SR10 108 601 6981 009 109 601 6563 225 201 030 000816 5 202 030 000850 5 203 050 00800 204 060 500800 205 068 852216 206 000 T00408 0B 207 000 P00410 W 208 000 T00516 0B 209 000 T00616 0B 210 000 P00408 S 211 060 F00400 212 050 U00400 213 030 000855 5 214 012 P00412 D 2 2 DESCRIPTION SEAT BACK COVER UPPER SEAT LOWER SEAT SEAT BASE SEAT FRAME TURTLE COVER CABLE BEAR BRKT SPEAKER NET L SPEAKER NET R SHAKER BASE REAR SP MOUNT BRKT MASK CUSHION SIDE SCRIVET 8 1K31 GULL BOX SPEAKER 8 8W BASS SHAKER CORD CLAMP 21 CORD CLAMP SR10 CABLE BEAR L 009 BUSH 2 4T HEX BLT W S M8 X 16 HEX BLT W S 8 X 50 HEX NUT 8 SPR WSHR M8 FLT WSHR 8 5 22 X 1 6 M SCR TH BLK M4 X 8 M SCR PH W FS M4 X 10 M SCR TH BLK 5 X 16 M SCR TH BLK M6 X 16 M SCR PH W S M4 X 8 FLT WSHR M4 U NUT M4 HEX BLT W S M8 X 55 TAP SCR 2 PH 4 X 12 100 D 1 2 12 ASSY MAIN BD STD SNOLLYOd HSVISHHLNI DNIHIM ON SI AAAS ALON GO 101 12 ASSY MAIN BD STD ITEM NO 1 2 3 101 104 201 202 204 301 NCR 4001 NCR 4050 105 5382 400 5397 01 601 0460 000 P00412 W 000 P00408 W 011 F00312 600 7159 025 D 2 2 DESCRIPTION WOODEN MAIN
32. 5251 32 01 1 LOW LAMP 390 5638 5P FIG 13a UE FIG 13 b When performing work prepare a step 67 SWITCH PLATE START BUTTON VIEW CHANGE BUTTON 1 Turn power off Remove the 4 Trusshead screws TRUSS SCREW 4 M4 X 8 chrome Remove the switch plate from the control panel carefully without damaging the wires PHOTO 13 a 4 On the rear side of the switch plate there is a metallic projection on the foot of each button Turn the projection to unlock and remove the wire connection part from the button body Unlock PHOTO 13 b 5 lamp is inside the wiring connecting portion Push and then turn the Lamp counterclockwise to remove LAMP 6 3V 390 5445 01 PHOTO 13 c 68 14 PERIODIC INSPECTION TABLE The items listed below require periodic check and maintenance to retain the performance of this machine and to ensure safe business operation When handling the controller the player will be in direct contact with it In order to always allow the player to enjoy the game be sure to clean it regularly Also it is advisable to provide wet tissue etc available for player use WARNING Be sure to check once a year to see if Power Cords damaged the plug is securely inserted dust is accumulated between the Socket Outlet and the Power Plug etc Using the product with dust as is accumulated can cause fire and electric shock hazards Periodically once a year requ
33. ADVERTISE SOUND ON OFF Setto ON or OFF that enables to output or not an advertise sound from the speak ers MONITOR TYPE HORIZONTAL VERTICAL Always set to HORIZONTAL DISPLAY MODE AUTOSCAN 31KHz 24KHz Always set to AUTOSCAN SERVICE TYPE COMMON INDIVIDUAL Always set to COMMON COMMUNICATION MODE MASTER SLAVE RELAY NO LINK Select from among MASTER SLAVE NO LINK and RELAY When performing setting for communication play be careful of the following points MASTER Set only one of the linked machine to MASTER for communication play SLAVE Set the other linked machines to SLAVE for communication play RELAY Set to RELAY when you want to use the machine as a monitor showing the communication play NO LINK Set to NO LINK when you operate the machine alone 33 COIN ASSIGNMENTS In this mode the setting of incremental credit increase as against coin insertion can be changed This test consists of 3 screens and the following is the first screen The setting done in the first screen will be stored when exited COIN ASSIGNMENTS COIN CHUTE TYPE COMMON COIN CREDIT SETTING 1 COIN CHUTE 1 1COIN ICREDIT COIN 2 1COIN ICREDIT MANUAL SETTING SEQUENCE SETTING gt EXIT SELECT WITH SERVICE BUTTON AND PRESS TEST BUTTON COIN CHUTE sets whether Coin Chute is used in common by all players or separately allocated to each player in case 2 or more Coin Chutes are i
34. AMPLE 2 Setting of 5 COINS 6 CREDITS 5 COINS 1 BONUS set to COIN TO CREDIT 1 BONUS ADDER gt COIN CHUTE 1 MULTIPLIER 1 When exiting from MANUAL SETTING if the identical coin rate is in the existing COIN CREDIT SETTING such existing mode other than what is set in the MANUAL SETTING is confirmed 35 TABLE I COIN CREDIT SETTING NAME OF SETTING FUNCTIONING OF COIN CHUTE 1 FUNCTIONING OF COIN CHUTE 2 SETTING 1 COIN 1 CREDIT COIN 1 CREDIT SETTING 2 COIN CREDITS COIN CREDIT SETTING 3 COIN CREDITS COIN CREDIT SETTING 4 COIN CREDITS COIN CREDIT SETTING 5 COIN CREDITS COIN CREDIT SETTING 6 COIN CREDITS COIN CREDITS SETTING 7 COIN CREDITS COIN CREDITS SETTING 8 COIN CREDITS COIN CREDITS SETT 9 COIN CREDITS COIN CREDITS SETT COIN CREDITS COIN CREDITS SETTIN COIN CREDITS COIN CREDITS SETTIN COINS CREDIT COINS CREDIT COIN CREDIT COINS CREDIT COIN CREDITS COINS CREDIT COIN CREDIT COIN CREDIT COINS CREDITS COINS CREDITS COIN CREDITS COIN CREDIT COINS CREDITS COINS CREDIT COINS CREDIT COIN CREDIT COINS CREDITS COINS CREDITS COINS CREDITS COIN CREDIT COI CREDITS COI CREDITS CREDITS CREDIT CREDIT CREDITS CREDIT CREDITS CREDITS CREDIT CREDITS CREDITS CREDIT CREDITS CREDITS CREDITS CREDITS CREDIT CREDITS CREDITS COIN CREDITS COIN 6 CREDITS SETTING FREE PLAY FREE PLAY Z 2
35. ATION PRECAUTIONS 77 78 17 2 CONNECTING THE COMMUNICATION CABLE 78 82 17 3 SETTING FOR COMMUNICATION 83 84 18 DESIGN RELATED 2 85 19 PARTS LIST eee bi Bette WA O 86 108 20 WIRE COLOR CODE TABLE 109 21 WIRING DIAGRAM OO EE EO 110 112 SPECIFICATIONS Installation Space 1 360 mm W X 2 610 mm D 53 5 in X 102 8 in Height 2 230 mm 87 8 in Weight 450 kg 992 1 Ibs Power maximum current 625 W 6 70 A AC 120V 60 Hz AREA 675 W 4 00 A AC 220V 50 Hz AREA 640 W 3 80 A AC 220V 60 Hz 675 W 3 60 A AC 240V 50 Hz AREA For TAIWAN Power current 750 W 9 20 A MAX 350 W 3 80 A MIN 50 TYPE PROJECTION DISPLAY MONITOR INTRODUCTION OF THE OWNERS MANUAL This Owner s Manual is intended to provide detailed descriptions together with all the necessary information covering the general operation of electronic assemblies electromechanicals servicing control spare parts etc as regards the product EA SPORTS NASCAR ARCADE DX TYPE This manual is intended for the owners personnel and managers in charge of operation of the product Operate the product after carefully reading and sufficiently understanding the instructions If the product fails to function satisfactorily non technical personnel shoul
36. EDITS 1 CREDIT 1 CREDIT 1 CREDIT 2 CREDITS 3 CREDITS 5 CREDITS 2 COIN 3 COIN 2 CREDITS 3 CREDITS 4COINS 4CREDITS 5 COINS 6 CREDITS FREE PLAY SETTING 17 SETTING 18 SETTING 19 SETTING 27 Table 3 MANUAL SETTING COIN TO CREDIT 1 COIN 1 CREDIT 2 COINS 1 CREDIT 3 COINS 1 CREDIT 4 COINS 1 CREDIT 5 COINS 1 CREDIT 6 COINS 1 CREDIT 7 COINS 1 CREDIT 8 COINS 1 CREDIT 9 COINS 1 CREDIT BONUS ADDER NO BONUS ADDER 2 COINS GIVE 1 EXTRA COIN 3 COINS GIVE 1 EXTRA COIN 4 COINS GIVE 1 EXTRA COIN 5 COINS GIVE 1 EXTRA COIN 6 COINS GIVE 1 EXTRA COIN 7 COINS GIVE 1 EXTRA COIN 8 COINS GIVE 1 EXTRA COIN 9 COINS GIVE 1 EXTRA COIN COIN CHUTE 1 2 1 COIN COUNTS AS 1 COIN MULTIPLIER 1 COIN COUNTS AS 2 COINS 1 COIN COUNTS AS 3 COINS 1 COIN COUNTS AS 4 _ COINS 1 COIN COUNTS AS 5 COINS 1 COIN COUNTS AS 6 COINS 1 COIN COUNTS AS 7 COINS 1 COIN COUNTS AS 8 COINS 1 COIN COUNTS AS 9 COINS 37 SEQUENCE SETTING When SEQUENCE SETTING is selected in either first or second screen the SEQUENCE SETTING Mode the third screen appears In this mode number of credits required for starting game can be set COIN ASSIGNMENTS SEQUENCE SETTING SEQUENCEI CREDIT SEQUENCE2 CREDIT SEQUENCE3 CREDIT SEQUENCE4 CREDIT SEQUENCES CREDIT SEQUENCE6 CREDIT SEQUENCE7 CREDIT SEQ
37. EST This allows for checking the functioning ofthe RAM on the Game BD In this test IC s are checked in every row During the test CHECKING is displayed at the right hand side of the screen BAD is indicated for irregular RAMs if any Upon finishing the test PRESS TEST BUTTON TO EXIT is displayed on the lower center of the monitor Press TEST Button to return to the MENU screen RAM TEST 1 15 IC16 IC17S IC18S GOOD IC22 IC23 1 245 IC25S GOOD IC28 IC29S GOOD IC41 GOOD 1 42 GOOD 44 1 455 46 1 475 GOOD 1 915 1 925 GOOD IC98 GOOD OPTIONAL SOUND BOARD IC2 GOOD OPTIONAL COMMUNICATION BOARD IC7 IC8 IC9 1 10 GOOD PRESS TEST BUTTON TO EXIT 29 C JVS TEST In this test Functioning of the I O Board connected to Game Board is displayed and INPUT TEST can be performed JVS TEST INPUT TEST gt EXIT NODE 1 1 NAME SEGA ENTERPRISES LTD 837 13741 VO CONTROL BD2 Ver0 15 99 06 CMD VER 1 1 JVS VER 2 0 COM VER 1 0 SWITCH 2PLAYERS 12BITS COIN 2SLOTS ANALOG SCH DRIVER OUT 22CH SELECT WITH SERVICE BUTTON AND PRESS TEST BUTTON Execute EXIT to return to the MENU screen When INPUT TEST is selected and executed the following screen appears JVS TEST gt DISPLAY CONFIG EXIT NODE 1 1 SWITCH gt With a switch input from the SYSTEM control panel etc this changes into 1 PLAYER2 COIN SLOTI 0000 SLOT2 8000 With a coin switch input this ANALOG accumulates
38. ING THE COIN SELECTOR Remove and clean smears by using a soft cloth dipped in water or diluted chemical detergent and then squeezed dry Never apply machine oil etc to the Coin Selector After cleaning the Coin Selector insert a regular coin in the normal working status and ensure that the Selector correctly functions FIG 12a The coin selector should be cleaned once every 3 months When cleaning follow the procedure below Turn the power for the machine OFF Open the coin chute door Open the gate and dust off by using a soft brush made of wool etc Remove and clean smears by using a soft cloth dipped in water or diluted chemical detergent and then squeezed dry Remove the CRADLE When removing the retaining ring E ring be very careful so as not to bend the rotary shaft Remove stain from the rotary shaft and shaft receiving portions by wiping off with a soft cloth etc After wiping off as per 5 above further apply a dry cloth etc to cause the coin selector to dry completely Insert a coin while keeping the COIN INSERTION TEST REEE Once every month when performing the a and Coin SW Test simultaneously check the rejected A A following COIN METER the Meter count satisfactorily Does the coin drop into the Cashbox correctly EB 15 the coin rejected when inserted while A ke
39. If the problem can not be solved yet check the CONTROL s moves 8 2 C 8 3 B 8 3 D E 9 10 11 MONITOR In the MONITOR ADJUSTMENT mode check to see if the adjustment is appropriately made IC BOARD 1 MEMORY TEST 2 In the SOUND TEST mode check the sound related ROMs DATA CHECK Check such data as game play time and histogram to adjust the difficulty level etc 26 8 1 SWITCH UNIT AND COIN METER Never touch places other than those specified Touching places not specified can cause electric shock and short circuit hazards WARNING requirements of the installation location Ifthe COIN METER and the game board are electrically disconnected game IMPORTANT play is not possible A cover is provided on the bass shaker output adjustment volume in order to prevent the BASE SHAKER against being carelessly adjusted Gror Adjust to the optimum sound volume by considering the environmental SWITCH UNIT Open the coin chute door and the switch unit shown will appear The functioning of each SW is as follows The sound volumes of the front and rear speakers are adjusted as indicated by the illustration on the switch unit at the factory before shipping This adjustment aims to attain the best output balance between the front and rear speakers Remember that carelessly changing this adjustment may cause the best balance to be lost TEST BUTTON SERVICE BUTTON SERVICE FRONT S
40. M CLEAR This enables you to clear the BOOKKEEPING data coin and credit related data and TOTAL TIME data in the SYSTEM MENU screen NOTE The same screen appears also in the GAME TEST MENU screen to clear the operating data BACKUP DATA CLEAR YES CLEAR gt NO CANCEL SELECT WITH SERVICE BUTTON AND PRESS TEST BUTTON Press the service button to move the gt mark to YES CLEAR item and press the test button When the system completes clearing a COMPLETED message appears on the screen Press the test button again to return to the SYSTEM MENU screen Press the service button to move the gt mark to NO CANCEL item and press the test button The system does not execute clearing but returns to the SYSTEM MENU screen J ROMBD TEST This screen enables to check the ROM on the ROM board When the system completes checking successfully or unsuccessfully respectively GOOD or BAD message appears on the screen For the program ROM IC 35 and IC36 GOOD or BAD message does not appear ROMBD TEST SEGA ENTERPRISES LTD NO TYPE RESULT BYTE WORD 1 35 6 128M GOOD 128M GOOD PRESS TEST BUTTON TO EXIT Press TEST Button to return to MENU mode 40 K CLOCK SETTING The ranking data appears during advertising It is automatically updated weekly therefore correctly set the clock
41. PEAKER REAR SPEAKER INTIAL POSITION BASE SHAKER Output Adjustment Volume SOUND VOLUME FIG 8 1 a SWITCH UNIT 27 TEST BUTTON For the handling of the test button refer to the following pages TEST SERVICE BUTTON Gives credits without registering on the coin meter SERVICE SOUND VOLUME Adjusts the sound volume of the left and right speakers on the control panel FRONT SPEAKER SOUND VOLUME Adjusts the sound volume of the left and right speakers on the seat backrest REAR SPEAKER BASE SHAKER Output Adjustment Volume Adjusts the vibration output of the base shakers each on BASS SHEAKER the seat backrest and the control panel Loc COIN METER Open the Cashbox Door by using the key to COIN METER have the Coin Meter appear underneath the Cashbox FIG 8 1b COINMETER 28 8 2 SYSTEM TEST MODE A SYSTEM TEST MODE MENU Press TEST Button to enter the TEST MODE and the following Menu screen will be displayed SYSTEM MENU Press SERVICE Button to move the XXXXXXXXX VERSION arrow gt to the desired item and select with TEST Button RAM TEST JVS TEST SOUND TEST Bring the arrow to EXIT and press C R T TEST TEST Button to return to the GAME SYSTEM ASSIGNMENTS Mode COIN ASSIGNMENTS BOOKKEEPING BACKUP DATA CLEAR ROMBD TEST CLOCK SETTING GAME TEST MODE gt EXIT SELECT WITH SERVICE BUTTON AND PRESS TEST BUTTON B RAM T
42. SLOW BLOW 2 3A SLOW BLOW 1 15A SLOW BLOW C P 15000MA CE UL SUMITUBE F K 20MM CORD CLAMP 21 PLASTIC TIE BELT 100 MM TAP SCR TH 3 X 16 TAP SCR TH 3 X 25 M SCR PH W FS 5 16 M SCR PH W FS M4 X 16 TAP SCRTH 3 5 X 12 TAP SCR 1 FH 3 X 12 108 22 WIRE COLOR CODE TABLE THE WIRE COLOR CODE is as follow A PINK B SKY BLUE BROWN D PURPLE E LIGHT GREEN Wires other than those of any of the above 5 single colors will be displayed by 2 alphanumeric characters RED BLUE YELLOW GREEN WHITE ORANGE BLACK GRAY O JU 5 gt If the right hand side numeral of the code is 0 then the wire will be of a single color shown by the left hand side numeral see the above Note 1 Ifthe right hand side alphanumeric is not 0 that particular wire has a spiral color code The left hand side character shows the base color and the right hand side one the spiral color lt Example gt Sl WHITE RED RED WHITE Note 2 The character following the wire color code indicates the size of the wire U AWGI6 K AWGI8 L AWG20 None AWG22 109 VISIT OUR WEBSITE SegaService com ZAJ http www seuser vice com non fra seu mailing list Sega Enterprises Inc USA Service Department phone 415 701 6580 415 701 6594 Best viewed 200 600 Search criteria SERVICE Dari s Office what s New Game Manuals Bulie tina technical servi customer servi corporate info plugins Non fr
43. TEM TEST MODE does not clear the BOOKKEEPING data in the GAME TEST mode Entering the TEST mode clears fractional number of coins less than one credit and BONUS ADDER data When the 2 or more machines are linked for communication play be careful to enter the test mode If one of the machines linked enters the test mode all others display the NETWORK CHECK screen 25 TABLE 8 EXPLANATION OF TEST MODE ITEMS DESCRIPTION REFERENCE SECTIONS INSTALLATION OF MACHINE When the machine is installed perform the following 1 Check to see that each setting is as per standard setting made at the time of shipment 2 In the INPUT TEST mode check such input devices as each SW V R etc 3 Inthe OUTPUT TEST mode check such output devices as lamps motors etc 4 In the SELF TEST mode check ICs on the IC Board 8 2 F G 8 3 F 8 2 C 8 3B 8 3 C MEMORY Choose MEMORY TEST in the MENU mode to allow the MEMORY test to be performed In this test PROGRAM RAMs ROMs and ICs on the IC Board are checked PERIODIC SERVICING Periodically perform the following 1 MEMORY TEST 2 Ascertain each setting 3 In the INPUT TEST mode test the CONTROL device 4 In the OUTPUT TEST mode check such output devices as lamps motors etc 8 2 B J 8 2 F G 8 3 F 8 2 C 8 3 B 8 3 C CONTROL SYSTEM In the INPUT TEST mode check such input devices as each SW V R etc Adjust or replace each SW and VR
44. TER SIZE XXXX GAP x STATUS XXXX CHECKING NETWORK FIG 5 5 b NETWORK check screen 15 4 ASSEMBLING CHECK In the TEST MODE ascertain that the assembly has been made correctly and IC BD is satisfactory refer to Section 8 In the test mode perform the following test 1 MEMORY TEST RAM TEST 1 15 1 16 IC17S IC18S GOOD 1 22 1 23 1 245 1 255 GOOD 1 28 IC29S GOOD IC41 GOOD 1C42 GOOD 1C44 1 455 1 46 IC47S GOOD 1 915 1 925 GOOD 1C98 GOOD OPTIONAL SOUND BOARD IC2 GOOD OPTIONAL COMMUNICATION BOARD IC7 IC8 IC9 IC10 GOOD PRESS TEST BUTTON TO EXIT 2 C R T TEST C R T TEST PAGE 1 PRESS SERVICE BUTTON TO ANOTHER PAGE PRESS TEST BUTTON TO EXIT HHHHHHHHHHHHHHHHHH LL PRESS SERVICE BUTTON TO ANOTHER PAGE PRESS TEST BUTTON TO EXIT 16 Selecting the RAM TEST on the system test mode menu screen causes the on board memory to be tested automatically The game board is satisfactory if the display beside each IC No shows GOOD In the system test mode menu selecting C R T TEST allows the screen on which the monitor is tested to be displayed Although the monitor adjustments have been made at the time of shipment from the factory color deviation etc may occur due to the effect caused by geomagnetism t
45. The Circuit Protector functioned due to the momentary overload After eliminating the cause of overload reinstate the Unit s Circuit Protector see sec 5 Refer to the following Reset the circuit protector on the ASSY ELEC see PHOTO 15 a b The color on PTV Image adjustment is inappropriate Adjust appropriately screen is incorrect Color deviation on Affected by peripheral machines or Perform convergence adjustment monitor screen the building s steel frames Change installation direction or position Move the machine which causes the problem No sound is emitted Sound volume adjustment is not Adjust sound volume see Sec 8 appropriate Board and Amplifier Perform the sound test and confirm malfunctioning see Sec 8 CIRCUIT PROTECTOR CIRCUIT PROTECTOR en Functions due to the activation of bimetal To restore the function wait for approximately one minute or longer until the bimetal cools off Press the Button FIG 15 71 TABLE 15 b PROBLEMS CAUSE COUNTERMEASURES BASE SHAKER Incorrect volume adjustment Adjust the SWITCH UNIT s volume does not react see 8 1 Failure ofthe AMP or BASE SHAKER Perform the OUTPUT TEST see 8 3 Operability ofthe Deviation of the volume value Adjust the volume value in the Test mode Steering wheel see 8 3 handle is poor Volume gear engagement fault Adjust the engagement of the gear see 9 2 Volume malfunctioning Replace
46. The ranking data is updated every week The lights integrated with the two buttons on the control panel are off The right and left speakers on the control panel output an advertise sound The right and left speakers on the seat backrest and the bass shaker do not output an advertise sound You can activate or deactivate an advertise sound output function on the test mode screen Fluorescent lamps are lit Emits sounds Image output on the monitor Coin Inlet FIG 7a 20 HOW TO PLAY Operation of a single machine allows a Single Play Operation of interconnected machines allows a Communication Play VIEW CHANGE BUTTON STEERING WHEEL START BUTTON A HANDLE 4 SPEED SHIFTER SHIFT LEVER A lt IN 0 ae aa 4 2 Ne BRAKE PEDAL 74 GAS ACCELLETOR PEDAL SEAT LOCK LEVER Single Play FIG 7b 1 Sit down on the seat You can slide the seat back and forth Facing the screen you can find the seat lock lever on the seat s right bottom Pull it to unlock and slide the seat 2 Insert coins and then the corresponding credit number appears the screen s bottom left When you insert the coins enough for one play the credit number disappears and a SELECT screen appears 3 TRACK SELECT CAR SELECT and TRANSMISSION SELECT screens appear in this order Turn the handle counterclockwise and clockwise for moving around the items and press
47. UENCES CREDIT gt EXIT SEGA ENTERPRISES LTD DESCRIPTION OF SEQUENCE SEQ1 CREDIT TO I PLAYER START SEQ2 NOT USED SEQ3 NOT USED SEQ4 NOT USED SEQ5 NOT USED SEQ6 NOT USED SEQ7 NOT USED SEQ8 NOT USED SELECT WITH SERVICE BUTTON AND PRESS TEST BUTTON SEQUENCEI Credit number enough to start the game Each sequence can be set between 1 5 SEQUENCE 2 to 8 are not used On the screen however the credit number is changeable Select EXIT to return to the first screen 38 H BOOKKEEPING This allows such data as operating time No of coins inserted No of credits to be checked etc This test consists of 2 screens Pressing SERVICE Button causes screen to be changed Press TEST Button to return to the MENU screen On the first screen such data as total time coin and credit are displayed BOOKKEEPING PAGE 1 TOTAL TIME 55 27 135 COINI 16 SERVICE1 COIN2 4 SERVICE2 CREDIT 10 TOTAL COIN 20 COIN CREDIT 10 SERVICE CREDIT 5 TOTAL CREDIT 15 PRESS SERVICE BUTTON TO ANOTHER PAGE PRESS TEST BUTTON TO EXIT Total Time is displayed as X X H X XM X 5 and no date will be displayed after exceeding 24 hours On the second screen each sequence displays the frequency of functioning BOOKKEEPING PAGE 2 PLAYERI 1 SEQ2 SEQ3 SEQ4 SEQ5 SEQ6 SEQ7 SEQ8 oooocoror PRESS SERVICE BUTTON TO ANOTHER PAGE PRESS TEST BUTTON TO EXIT 39 I BACKUP RA
48. UMBER 1 gt EXIT NORMAL DRIVER SELECT WITH SERVICE BUTTON AND PRESS TEST BUTTON Press the service button to move the gt mark to a targeted item to select Then press the test button to change the setting on the right After setting select the EXIT and press the test button The GAME TEST MENU screen reappears e GAME MODE SINGLE Set the GAME MODE to the SINGLE when you play alone There are two settings available NORMAL and SPECIAL The latter features moving from course to course in the race NORMAL This is a standard setting Selection of the extra course is explained only after you have totally played 1 000 times and at the end of each advanced course game Beginner Talladega Intermediate Richmond Advanced Watkins Glen Extra SPECIAL You select any course to start and then move from course to course as indicated below Naturally it takes a long time to clear all the games Beginner 4 cycles gt Intermediate 8 cycles Extra 10 cycles lt Advanced 3 cycles GAME MODE NETWORK Set the GAME MODE to the NETWORK when you play a communication play There are two settings available NORMAL and SPECIAL The latter features more cycling than the former NORMAL This is a standard setting No of Cycling Beginner Talladega Intermediate Richmond Advanced Watkins Glen Extra SPECIAL The SPECIAL features more cycling than the NORMAL Naturally it takes a long
49. amed A total of EMAS 1 people have accessed this page since June Sth If you have any questions or comments about this Home Page please E Mail to davidson seu sega com OR dave cantrelle seu sega com gt sega Enterprise ine USA All rights reserved THIS WES SITE BY You will need the following items to view this page in its entirety SEGA ENTERPRISES INC USA 45133 Industrial Drive Fremont CA 94538 415 701 6580 phone 415 701 6594 fax
50. app Ph 847 593 6161 ext 107 tom happ happcontrols com Fx 847 956 2091 Happ Controls 106 Garlisch Drive Elk Grove IL 60007 Visit our website http www happcontrols com 42 06414 48 0405 00 FOR 6 28 42 0405 05 FOR 51 00 COM 40 42 1044 00 81 00 4 25 1 PLAY 91 13 18 00 42402884 17 48 0888 06 51 00 PUSH TO REJECT 42035140 ern 42 7201 00 43 1002 00 5 43 100 3 00 42153240 42 7355 00 48486511 48 1000 00 ro 8025 42 50 78 00 51 00 42 3114 00 42 7087 00 3831 49 05 41 0021 00 42 61 78 00 42 8174 10 Guardian Hasp 30 2400 200 OPTIONAL DOLLAR BILL ACCEPTOR THE COIN DOOR ASSEMBLY USED ON NASCAR DX TYPE COMES EQUIPPED TO ACCEPT A DOLLAR BILL ACCEPTOR ALL NEEDED WIRING CONNECTIONS ARE CONVIENENTLY LOCATED INSIDE THE GAME FOR THIS APPLICATION THE COIN DOOR CAN ACCCOMMODATE THE FOLLOWING VALIDATOR S FORWARD MOST Mars 2000 series HOLE POSITION 42 1155 00 MARS VALIDATOR 1 2 5 300 The frame and cashbox enclosure on this coindoor has been modified to accomodate a Mars 2000 series upstacker A 2000 series stacker can be added by simply remov ing the cut out plate This one entry door can be ordered through Happ Controls or one of Happ Controls authorized distributors The part number is 40 6000 10EX The Mars stacker can be obtained through an autherized Mars distibutor Note Your game may have eit
51. appropriate handling running counter to the cautionary matters herein stated can cause personal injury or damage to the machine without turning power off can cause an electric shock or short circuit In the case work should be performed in the status of power on this manual always WARNING states to that effect To avoid electric shock or short circuit do not plug in or unplug quickly To avoid electric shock do not plug in or unplug with a wet hand Do not expose Power Cords and Earth Wires on the surface floor passage etc If exposed the Power Cords and Earth Wires are susceptible to damage Damaged cords and wires can cause electric shock or short circuit To avoid causing a fire or electric shock do not put things on or damage Power Cords When or after installing the product do not unnecessarily pull the power cord If damaged the power cord can cause a fire or electric shock In case the power cord is damaged ask for replacement through where the product was purchased from or the office herein stated Using the cord as is damaged can cause fire electric shock or leakage Be sure to perform grounding appropriately Inappropriate grounding can cause an electric shock Be sure to use fuses meeting specified rating Using fuses exceeding the specified rating can cause a fire or electric shock Completely make connector connections for IC BD and others Insufficient insertion can cause an electric shock Specification cha
52. by the MASTER game machine become effective to all the interconnected game machines If any setting is inadequate or if the communication cables are improperly connected the system keeps displaying the network checking screen or an error message If this is the case you cannot play the game During communication play if communication is interrupted due to some cause the game is discontinued and the NETWORK CHECK screen is displayed If one of the linked machines enters the test mode all others display the NETWORK CHECK screen Machine s operation when linked for communication play alters comparing to that of when independently operated Be careful of this point As described above some setting items must be set only on the MASTER game machine They cannot be set on any SLAVE game machines or if set will not become effective When any game machine is in a test mode a network checking screen appears on the other game machines interconnected for a communication play While a guest is using any one of the interconnected game machines therefore do not activate a test mode even on the unused game machine 84 18 DESIGN RELATED PARTS ITEM NO PART NO DESCRIPTION 1 999 1062 PANEL DISPLAY POP NOT SHOWN 999 1072 DECAL CABINET LEFT SIDE 6 COL 3 999 1073 DECAL CABINET RIGHT SIDE 6 COL 4 999 1077 DECAL SEAT RIGHT SIDE NOT SHOWN 999 1076 DECAL SEAT LEFT SIDE 6 999 1063 DECAL CONTROL PANEL 7 999 1078 PLASTIC SEAT BACK STICKER
53. d LEFT items in turn and press the test button Make sure that each item can change its indication from OFF to ON as you press the test button and eventually the motor can operate to make the handle turn to right or left or fixed at a center position for a straight ahead direction as selected by you EXIT Returns to the GAME TEST MENU screen 45 E INPUT ASSIGNMENTS Press the service button to select the INPUT ASSIGNMENTS item in the GAME TEST MENU screen and press the test button The following INPUT ASSIGNMENTS screen appears to select the input device INPUT ASSIGNMENTS STEERING 0 DEFAULT 0 GAS PEDAL 0 DEFAULT 0 BRAKE PEDAL DEFAULT 0 DEFAULT SETTING gt EXIT SELECT WITH SERVICE BUTTON AND PRESS TEST BUTTON Press the service button to move the gt mark to a targeted input device to select and press the test button Then the assignments screen of the selected input device appears Selecting the DEFAULT SETTING recovers to the standard factory settings After testing select the EXIT and press the test button The GAME TEST MENU screen reappears Ea STEER ASSIGNMENTS This screen enables to set the volume value of the steering wheel handle In other words this screen sets the volume value of the steering wheel s center position for a straight ahead direction Reset the volume value on this screen when the operability of the steering wheel is undesirable Also newly set the volume valu
54. d under no circumstances touch the internal system Please contact where the product was purchased from Use of this product is unlikely to cause physical injuries or damages to property However where special attention is required this is indicated by a thick line the word IMPORTANT and its sign in this manual Indicates that mishandling the product by disregarding this display can cause the product s intrinsic performance not to be obtained resulting in malfunctioning IMPORTANT SEGA ENTERPRISES INC U S A CUSTOMER SERVICE 45133 Industrial Drive Fremont California 94538 U S A Phone 415 701 6580 Fax 415 701 6594 DEFINITION OF LOCATION MAINTENANCE MAN AND SERVICEMAN WARNING Non technical personnel who do not have technical knowledge and expertise should refrain from performing such work that this manual requires the location s maintenance man or a serviceman to carry out or work which is not explained in this manual Failing to comply with this instruction can cause a severe accident such as electric shock Ensure that parts replacement servicing amp inspections and troubleshooting are performed by the location s maintenance man or the serviceman It is instructed herein that particularly hazardous work should be performed by the serviceman who has technical expertise and knowledge The location s maintenance man and serviceman are herein defined as follows Location s Maintenance Man
55. damage wirings Damaged wiring can cause electric WARNING shock or short circuit Do not touch undesignated places Touching places not designated can cause electric shock or short circuit This work should be performed by the Location s Maintenance Man or Serviceman Performing work by non technical personnel can cause electric shock hazard When performing work such as parts replacement other than those specified in this manual be sure to contact where you purchased the product from Confirm the work procedures and obtain precautions from where you purchased the product from prior to performing work Inappropriate parts replacement and or installation with erroneous adjustment can cause an overload or the parts to come into contact resulting in an electric shock a short circuit and a fire If Accel and Brake operation is not satisfactory adjustment of Volume installation position or Volume replacement is needed Also be sure to apply greasing to the gear mesh portion once every 3 months 11 1 ADJUSTING AND REPLACING THE The appropriate value for both ACCEL Volume and Brake Volume is under 30H when released and over when stepped on Check Volume values in the TEST mode Since work is performed inside the energized cabinet be very careful so as not to touch undesignated places Touching places not specified can cause electric shock or short circuit 1 Take out the 2 truss screws and remove the Front Cover
56. e has two connectors Use them to wire the communication cables between one game machine to the next thereby you can interconnect all the game boards For this wiring prepare in advance some standard accessories flexible tube 2 of connector 22 communication cable and 2 sets of number sticker 1 Turn off power and disconnect the plug From the viewpoint of protecting disconnect the power cord Remove the 4 trusshead screws to detach TRUSS SCREW 4 black the connector box from the main cabinet 16 CONNECTOR BO PHOTO 17 2 78 4 Remove the 2 screws to detach the hole lid from the connector box Depending on the number and arrangement of the interconnected game machines you may remove either or both of the 2 hole lids Fig 17 2a Connect the Communication cable SCREW 2 black n X 8 w flat amp spring washers A Ba LID TRUSS SCREW 4 black M4 X 16 FIG 17 2a 79 Attach CONNECTOR 22 to the both ends of FLEX TUBE First disassemble CONNECTOR 22 Fig 17 2 b 6 First pass the plastic nut through the flex tube Otherwise the following work can not be performed and therefore be very careful of this point 7 Install the holder and then the insert to the end of the flex tube by turning them as in bolts and nuts Fig 17 2 c Tighten the plastic nut to the connector At this time pass the communication cable through the flex tube ahead of time so as to a
57. e on this screen whenever you have adjusted or replaced the volume TEER ASSIGNMENT 5 First fix the steering wheel to a center MIN 40 MAX 40 DEFAULT 0 STEERING 10 0 A CENTER RIGHT LEFT gt EXIT SELECT WITH SERVICE BUTTON AND PRESS TEST BUTTON 46 position for a straight ahead direction Check the 0 for a position on the screen If it is not on the mark above the CENTER press the service button to move the gt mark to the RIGHT or LEFT and press the test button so that the 0 is positioned just on the mark After testing select the EXIT and press the test button The INPUT ASSIGNMENTS screen reappears Eb GAS ASSIGNMENTS This screen enables to set the volume value of the gas pedal accelerator The MIN indicates the volume value when the pedal is not stepped on and the MAX when stepped on Reset the volume value on this screen when the operability of the gas pedal is undesirable Also newly set the volume value on this screen whenever you have adjusted or replaced the volume GAS ASSIGNMENTS Check the 0 for a position on the screen If MIN 40 MAX 40 DEFAULT 0 it is not on the A marks above the MIN and GAS 0 MAX press the service button to move the gt mark to the UP or DOWN and press the test button so that the 0 is positioned just on the A marks UP After testing select the EXIT and press the DOWN test button The INPUT ASSIGNMENTS screen r
58. eappears gt EXIT SELECT WITH SERVICE BUTTON AND PRESS TEST BUTTON Ec BRAKE ASSIGNMENTS This screen enables to set the volume value of the brake pedal The MIN indicates the volume value when the pedal is not stepped on and the MAX when stepped on Reset the volume value on this screen when the operability of the brake pedal is undesirable Also newly set the volume value on this screen whenever you have adjusted or replaced the volume BRAKE ASSIGNMENTS Check the 0 for a position screen If MIN 40 MAX 40 DEFAULT 0 it is not on the A marks above the MIN and BRARED MAX press the service button to move the gt mark to the UP or DOWN and press the test button so that the 0 is positioned just on the A marks UP After testing select the EXIT and press the DOWN test button The INPUT ASSIGNMENTS screen reappears gt EXIT PP SELECT WITH SERVICE BUTTON AND PRESS TEST BUTTON 47 F GAME ASSIGNMENTS Press the service button to select the GAME ASSIGNMENTS item in the GAME TEST MENU screen and press the test button The following GAME ASSIGNMENTS screen appears to set the game mode game difficulty etc Note that the GAME MODE and GAME DIFFICULTY items are displayed only when you have set the COMMUNICATION MODE to MASTER or NO LINK See Chapter 9 2 F GAME ASSIGNMENTS GAME MODE SINGLE NORMAL GAME MODE NETWORK NORMAL GAME DIFFICULTY DEFALT VIEW SPEED DISPLAY KM H SEAT N
59. electric shock Specification changes removal of equipment conversion and addition not designated by SEGA are not allowed parts of the product include warning labels for safety covers for personal protection etc It is very hazardous to operate the product by removing parts and or modifying the circuits Should doors lids and protective parts be damaged or lost refrain from operating the product and contact where the product was purchased from or the office herein stated SEGA shall not be held responsible for any accidents compensation for damage to a third party resulting from the specifications not designated by SEGA Ensure that the product meets the requirements of appropriate Electrical Specifications Before installing the product check for Electrical Specifications SEGA products have a nameplate on which Electrical Specifications are described Ensure that the product is compatible with the power supply voltage and frequency requirements of the location Using any Electrical Specifications different from the designated Specifications can cause a fire and electric shock Install and operate the product in places where appropriate lighting is available allowing warning labels to be clearly read ensure safety for the customers labels and printed instructions describing potentially hazardous situation are applied to places where accidents can be caused Ensure that where the product is operated has sufficient lighting a
60. eping the Reject Button pressed down FIG 12 62 59 WELLS GARDNER ELECTRONICS CORPORATION 2701 N KILDARE CHICAGO IL 60639 1 800 336 6630 WWW WGEC COM WGD15 2110 01 OVER UNDER MINI DOOR 2 ENTRIES WITH BILL VALIDATOR BOTTOM DOOR amp SPECIAL ENCLOSURE HINGE SCREW 4 890 1003 00 CLAMP SCREW 890 1017 00 SCREW TRILOBULAR 890 1019 00 890 1300 00 0514 00 025X3711 001 025X3712 001 0509 162 0547 00 00 4016 008 107 co w S o 3 011 7 00 lt go ojo w 21 00 1 16 co w 09 16 77 005 6 16 007 00 1206 02 105 01 106 00 1107 00 110 00 116 16 1125 00 002 07 002 08 1002 09 002 11 91 0604 16 91 0614 16 002 01 1002 021 1002 10 co x R w gt R mn co win 5219 colo R co lt R co co co PI M u a of p gt o afs jojn gt cof gt METAL CASHBOX LAMP WEDGE BASE 6 VOLT Tom H
61. est the place of contact herein stated or the Distributor etc where the product was purchased from as regards the internal cleaning Using the product with dust as is accumulated in the interior without cleaning can cause a fire or accident Note that cleaning the interior parts can be performed on a pay basis TABLE 16 CABINET Check Adjusters contact with surface Interval Daily Reference CONTOROL PANEL Cleaning As necessary Inspection of SW VR Monthly Greasing to the gear mesh portion Trimonthly 4 SPEED SHIFTER Inspection of W Monthly ACCEL amp BRAKE Check VOLUME VALUE Monthly Gear and Spring portion greasing Trimonthly COIN CHUTE DOOR Check COIN SW Monthly Coin insertion test Monthly Cleaning of COIN SELECTOR Trimonthly PROJECTOR SCREEN cleaning Weekly Check adjustments Monthly or when moving SEAT Greasing to the seat rail Trimonthly GAME BD MEMORY TEST Monthly Check settings Monthly INTERIOR Cleaning POWER SUPPLY PLUG Inspection and cleaning Annually See above Cabinet surfaces Cleaning CLEANING THE CABINET SURFACES When the cabinet surfaces are badly soiled remove stains with a soft cloth dipped in water or diluted with water chemical detergent and squeezed dry To avoid damaging surface finish do not use such solvents as thi
62. f the communication cable the distance in between the machines is limited However to avoid accidents be sure to secure space in excess of 70 cm between the machines To perform work safely and avoid serious accident such as the cabinet s falling down do not perform work in places where step like grade differences a ditch or slope exist WARNING To perform work safely be sure to secure the space corresponding to number of machines to be linked Failure to observe this can cause accident CAUTION The optic fiber cable is used for the communication linkage Excessive bending may damage the communication cable Be very careful in this regard IMPORTANT Since 2 or more machines are to be linked sufficient power corresponding to the number of machines used need to be supplied Note that as a standard the per machine capacity should be 15A for the 100 120V area and 7A for the 220 240V area 77 DISTANCE BETWEEN MACHINES Be sure to secure space in excess of 70cm between machines FIG 17 1 17 2 CONNECTING THE COMMUNICATION CABLE To enable the game machines to serve in a communication play you must interconnect their game boards with the communication cables optical fiber cables As for a wiring of the communication cables within the main cabinet between the game board and the connector plate Sega has completed it before shipping Each connector plat
63. gon Bolts SHIFT COVER 4 SPEED SHIFTER TRUSS SCREW 6 blac HEXAGON BOLT 4 M4 X 12 8 X 20 w spring washer PHOTO 10 1a PHOTO 10 1b 57 4 Pull up the 4 speed shifter upright Be careful not to let the wires caught on some sections or not to let the parts hit against each other 5 Disconnect the connectors from each other Uncouple the 4 speed shifter When replacing it to an original position be careful about the installation direction The side with the wires must face the PTV When replacing it to an original position be careful about the installation direction PHOTO 10 1c 58 10 2 REPLACING THE SWITCH In case 4 speed Shifter operability is poor malfunction of or damage to the Microswitch of Mechanism can be considered The 4 speed Shifter has 3 Microswitches Be sure to check which Switch malfunctions prior to performing work 1 Remove 4 speed Shifter as per procedure 10 1 Disconnect the wiring connected to the Microswitch Take out 2 screws to replace the Microswitch 4 Check to ensure that the Switch goes ON and OFF in consistency with the operation 509 5636 10 2 SCREW 2 M2 3 X 10 w flat amp spring washers 29 11 ACCELERATOR amp BRAKE Before starting to work ensure that the Power SW is OFF Failure to observe this can cause electric shock or short circuit Use care so as not to
64. he location building s steel frames and other game machines in the periphery By watching the test mode screen make judgment as to whether an adjustment is needed If it is necessary adjust the monitor by referring to Section 13 3 SOUND TEST SOUND TEST MAIN SPEAKER LEFT MAIN SPEAKER RIGHT OPTION SPEAKER LEFT OPTION SPEAKER RIGHT gt EXIT SELECT WITH SERVICE BUTTON AND PRESS TEST BUTTON 4 INPUT TEST INPUT TEST STEERING WHEEL GAS PEDAL BRAKE PEDAL GEAR POSITION START BUTTON VIEW CHANGE BUTTON SERVICE SWITCH TEST SWITCH PRESS TEST AND SERVICE BUTTON TO EXIT JVS TEST gt DISPLAY CONFIG EXIT NODE 1 1 SWITCH SYSTEM PLAYERI PLAYER2 COIN SLOT1 0000 SLOT2 8000 ANALOG CH1 0000 2 0000 CH3 0000 4 0000 5 0000 CH6 0000 CH7 0000 8 0000 SELECT WITH SERVICE BUTTON AND PRESS TEST BUTTON 17 In the system test mode selecting SOUND TEST causes the screen on which sound related BD and wiring connections are tested to be displayed Check if the sound is satisfactorily emitted from each speaker and the sound volume is appropriate Selecting the INPUT TEST on the game test mode menu screen causes the screen on which each switch is tested to be displayed Press each switch For the coin switch test insert a coin from the coin inlet with the coin chute door open If the display beside each switch indicates ON the switch and wiring connections are satisfact
65. he power cords and the grounding cables Sec 5 4 3 Put the number stickers on the game machines Facing the PTV screens put the stickers 1 2 3 on the game machines from left to right Fig 17 2g NCR 1002 B Bottom end of the number sticker STICKER BASE SIDE L must be on this white line NCR 2502 Be NUMBER PLATE The number sticker must be positioned between these upper and bottom lines 421 11304 421 11305 FIG 17 26 82 17 3 SETTING FOR COMMUNICATION PLAY During communication play if the test mode is not finished within 3 minutes on all the linked machines the NETWORK CHECK cannot be performed causing NETWORK ERROR Change the game setting for each seat in a manner so as to meet communication play If the setting is not correct communication play cannot be played SETTING FOR COMMUNICATION PLAY 1 Turn the linked machines power on Cause all of the machines to enter the test mode 3 Select the SYSTEM ASSIGNMENTS 4 Perform the COMMUNICATION MODE setting in the SYSTEM ASSIGNMENTS screen Set one of the machines to MASTER and all others to SLAVE Set to RELAY for exclusive use of LIVE Monitor SYSTEM ASSIGNMENTS CABINET TYPE IPLAYER ADVERTISE SOUND ON MONITOR TYPE HORIZONTAL DISPLAY MODE AUTOSCAN SERVICE TYPE COMMON gt COMMUNICATION MODE MASTER EXIT SELECT WITH SERVICE BUTTON AND PRESS TEST BUTTON
66. her Happ Controls Coin Door Assembly or the Wells Gardner Coin Door Assembly not shown Happ part number Security Locking Bar Bracket Set Part No 999 0966 Modified Cash Box For use when DBA installed Part No 999 1106 Plastic Cash Box Full Size Part No 999 1177 65 Coin door shown with optional dollar bill validator inserted 66 13 REPLACING THE FLUORESCENT LAMP AND LAMPS When performing work be sure to turn power off Working with power on can cause electric shock and short circuit hazards WARNING The Fluorescent Lamp when it gets hot can cause burn Be very careful when replacing the Fluorescent Lamp Be sure to use lamps of the designated rating Using lamps of undesignated rating can cause a fire or malfunctioning To perform work safely and securely be sure to prepare a step which is in a secure and stable condition Performing work without using the step can CAUTION cause violent falling down accidents Be careful when handling the plastic made parts Failure to observe this may cause injury due to damage or fragments resulting from damage INSIDE THE BILLBOARD Remove the billboard holder slide up the billboard plate and replace the fluorescent tube NS CEN T__TRUSS SCREW 3 black 8 BILLBOARD HOLDER 1 BILLBOARD PLATE To slide FLUORESCENT LAMP 32W 390
67. in the CLOCK SETING screen YEAR MONTH DAY HOUR and MINUTE are set for SEGA HIKARU BD Select the desired item with SERVICE Button and press TEST Button to increase the value Bring the arrow to EXIT and press TEST Button to return to MENU Mode CLOCK SETTING 2000 7 7 7 7 7 FRI YEAR MONTH DAY HOUR MINUTE SECOND gt EXIT CANCEL 2000 7 7 7 7 FRI SELECT WITH SERVICE BUTTON AND PRESS TEST BUTTON L GAME TEST MODE Enters the TEST Mode of the game connected to SEGA HIKARU BD The TEST Mode includes INPUT Test GAME ASSIGNMENTS such as game difficulty etc Refer to 9 3 for details 41 8 3 GAME TEST MODE A GAME MENU Press the service button to move the gt mark to GAME TEST MODE item and press the test button Then the following GAME TEST MODE screen appears SYSTEM MENU VERSION GAME TEST MENU 1 INPUT TEST JVS TEST SOUND TEST OUTPUT TEST FORCE FEEDBACK C R T TEST INPUT ASSIGNMENTS SYSTEM ASSIGNMENTS GAME ASSIGNMENTS COIN ASSIGNMENTS BOOKKEEPING BOOKKEEPING BACKUP DATA CLEAR BACKUP DATA CLEAR CKU ROMBD TEST CLOCK SETTING gt GAME TEST MODE EXIT gt EXIT SELECT WITH SERVICE BUTTON AND SELECT WITH SERVICE BUTTON PRESS TEST BUTTON AND PRESS TEST BUTTON Press the service button to move the gt mark to any desired item and press the test button Then the selected item s screen appears In the screen use the service button and the test butt
68. ining time is added to the limited time next cycling 6 If you succeed to overtake the preceding cars and thereby reach a target position the bonus time is added to the limited time The target position is eventually carried up 7 If you clear the specified number of E cycling times the game is finished If you fail to cycle the course within a limited time the game is over The handle gives a force feedback when your car touches the course walls or other cars or is off the course If you press the view change button you can change the viewpoint After pressing the button its integrated light flashes for several seconds 0 When the game is finished or over the system automatically opens the TRACK SELECT screen only if playable credits remain at that time 22 Communication Play Starting playing procedures of a communication play are different from those of a single play 1 When a player inserts the coins enough for one play an entry screen appears At the same time the start button flashes 2 A player who wants a communication play must insert the coins enough for one communication play into the separate coin chute slot A player who wants a single play must press the start button immediately when an entry screen appears 3 When an entry screen appears the system starts counting down the time If there are no competitors and the time is counted out to 0 ASE
69. itialization Do not touch the product until the system completes an initialization and the advertising screen appears During an initialization the handle steering wheel turns counterclockwise and clockwise and stops at the original center position for a straight ahead direction This corrects the volume value inside the control panel Do not touch the handle or play the game before an initialization is completed that is the handle automatically stops at the center position Failure to observe this may affect the handle s operability and the handle s force feedback force feedback against crashing during playing the game If the handle s operability or force feedback is abnormal disconnect and reconnect the power for initializing the system again When you disconnect the power the system saves the data for the credit number ranking and latest game s score Assume that the credits effective for playing a game remain when you disconnect the power In this case when you will reconnect the power a game startup screen will appear with the start button flashing If several machines are interconnected or networked for a communication play the system checks the network A network checking screen as illustrated below appears before an advertising screen appears Usually checking the network takes 1 to 3 minutes If the system detects a problem related with the network it keeps displaying the network checking screen or an error message MODE MAS
70. llow the following work to be performed easily Fig 17 2 d Install the flex tube into the CONNECTOR BOX HOLE Insert the connector into the CONNECTOR BOX HOLE put the seal washer through and fasten the metal nut Fig 17 2 e PLASTIC NUT CONNECTOR SEAL WASHER PLASTIC NUT METAL NUT FLEX TUBE FLEX TUBE FIG 17 2b FIG 17 2 c FIG 17 2d SEAL WASHER METAL NUT CONNECTOR BOX COMMUNICATION CABLE FIG 17 2e 80 SP 2P Wire the communication cables A wiring method connecting which connector to which connector varies depending on the number of the game machines to interconnect Wire exactly according to the illustration below For the number other than in the illustration always connect the TX of one game machine to the RX of the other and thereby make a loop of the communication cable finally Fig 17 2f SEAT NUMBER 6 SEAT NUMBER 5 SEAT NUMBER 5 SEAT NUMBER 2 SEAT NUMBER 4 SEAT NUMBER 5 SEAT NUMBER 2 SEAT NUMBER 2 SEAT NUMBER 1 6P JETLIL IL JL SEAT NUMBER 1 FIG 17 2 f 81 9 Fix the connector box onto the main cabinet Use the 4 trusshead screws that you removed previously 10 Arrange the game machines See Chapter 6 for the precautions in transportation Keep space between the game machines as wide as possible Contact the adjusters of all the game machines to the floor Sec 5 3 2 Connect t
71. llowing the warnings to be read If any label is peeled off apply it again imme diately Please place an order with where the product was purchased from or the office herein stated When handling the Monitor be very careful Applies only to the product w monitor Some of the monitor TV parts are subject to high tension voltage Even after running off power some portions are still subject to high tension voltage sometimes Monitor repair and replacement should be performed only be those technical personnel who have knowledge of electricity and technical expertise Be sure to adjust the monitor projector properly Applies only to the product w monitor Do not operate the product leaving on screen flickering or blurring as it is Using the product with the monitor not properly adjusted may cause dizziness or a headache to an operator a player or the custom ers When transporting or reselling this product be sure to attach this manual to the product In the case where commercially available monitors and printers are used in this product only the contents relating to this product are explained herein Some commercially available equipment has functions and reactions not stated in this manual Read this manual together with the specific Instruc tion Manual of such equipment e Descriptions herein contained may be subject to improvement changes without notice e The contents described herein are fully prepared with due care However should an
72. ncorporated COMMON This setting is for common use by plural players INDIVIDUAL As each player uses an independent coin chute setting to INDIVIDUAL causes COIN CHUTE 2 to be disappeared O COIN CREDT SETTING is set when using one of the existing 26 settings or FREE PLAY The selected coin rates in the COIN CREDIT SETTING are displayed below COIN CHUTE 1 and COIN CHUTE 2 If you wish to set a coin rate rather than to select from the existing setting select MANUAL SETTING The display next to COIN CREDIT SETTING indicates MANUAL not n in this case 34 O MANUAL SETTING When MANUAL SETTING is selected in the first screen the following second screen appears COIN ASSIGNMENTS MANUAL SETTING COIN TO CREDIT 1 BONUS ADDER 0 COIN CHUTE 1 MULTIPLIER COINCOUNT AS 1 CON 1 2 3 4 5 6 7 8 9 CREDIT 1 2 3 4 5 6 7 8 9 COIN CHUTE 42 MULTIPLIER COINCOUNT AS COIN 1 2 3 4 5 6 7 8 9 CREDIT 1 2 3 45 6 7 8 9 SEQUENCE SETTING gt EXIT SELECT WITH SERVICE BUTTON AND PRESS TEST BUTTON COIN TO CREDIT determines how many coins are needed for one credit 1 9 O BONUS ADDER determines how many coins should be inserted to obtain one SERVICE COIN O COIN CHUTE 1 MULTIPLIER COIN CHUTE 2 MULTIPLIER sets how many tokens one Coin represents inserted in each COIN CHUTE SETTING EXAMPLE 1 Setting of 2 COINS CREDIT set to COIN TO CREDIT 2 BONUS ADDER 0 COIN CHUTE 1 MULTIPLIER 1 SETTING EX
73. nges removal of equipment conversion and or addition not designated by SEGA are not permitted Failure to observe this may cause a fire or an electric shock Non compliance with this instruction can have a bad influence upon physical conditions of the players or the lookers on or result in injury during play SEGA shall not be held responsible for damage compensation for damage to a third party caused by specification changes not designated by SEGA Be sure to perform periodic maintenance inspections herein stated A Before performing work be sure to turn power off Performing the work Gror For the IC board circuit inspections only the logic tester is allowed The use of a multiple purpose tester is not permitted so be careful in this regard IMPORTANT 2 PRECAUTIONS CONCERNING INSTALLATION LOCATION WARNING This product is an indoor game machine Do not install it outside Even indoors avoid installing in places mentioned below so as not to cause a fire electric shock injury and or malfunctioning Places subject to rain or water leakage or places subject to high humidity in the proximity of an indoor swimming pool and or shower etc Places subject to direct sunlight or places subject to high temperatures in the proximity of heating units etc Places filled with inflammable gas or vicinity of highly inflammable volatile chemicals or hazardous matter Dusty places Sloped surfaces Places subject
74. nner benzine etc other than ethyl alcohol or abrasives bleaching agent and chemical dustcloth 69 As necessary See below SEAT Greasing to Seat Rail Portion 2027 2358 Move the Seat to the rearmost portion and apply spray greasing to the portion shown at the right once every 3 months by using NOK KLUBER L60 or GREASE MATE SEGA PART No 090 0066 After greasing move the Seat a few times forward and backward so as to allow the grease to be applied all over uniformly Be sure to wipe grease which attaches to the surfaces of the PROTECT RUBBER on the Seat Rail or any excess grease FIG 14 70 15 TROUBLESHOOTING order to prevent electric shock and short circuit be sure to turn power off before performing work WARNING Be careful so as not to damage wirings Damaged wiring can cause electric shock or short circuit After removing the cause of the functioning of the Circuit Protector reinstate the Circuit Protector Depending on the cause of the functioning using the Circuit Protector as is without removing the cause can cause generation of heat and fire hazard In case a problem occurs first check wiring connector connections TABLE 15a PROBLEMS CAUSE COUNTERMEASURES With Main SW ON Power is not supplied Securely insert the power plug into the no activation plug socket Power supply voltage is not correct Make sure that power supply voltage is correct
75. nsert the fork to places other than designated when using a Forklift to transport the machine Failure to observe this could cause falling down and injury resulting from falling down A When moving the machine be sure to unplug the power plug Moving the WARNING and cause injury due to fragments resulting from damage Do not use the handle or lever to move the product Failure to observe this may cause the parts to be deformed or damaged Do not push the plastic made parts Failure to observe this may damage parts CAUTION When transporting the product in places with steps disassemble into each unit before transporting Inclining the product in an as is assembled condition or placing the cabinet in places with steps can damage the unit s joining portions IMPORTANT To protect surface do not directly apply a rope to the surfaces of product Use protective materials to the places the rope is applied to 19 7 CONTENTS OF GAME The following explanations apply to the case the product is functioning satisfactorily Should there be any moves different from the following contents some sort of faults may have occurred Immediately look into the cause of the fault and eliminate the cause thereof to ensure satisfactory operation Advertising Plying for Hire Performance The billboard s fluorescent light is always on when the power is connected The monitor displays the demonstration images and ranking data
76. nsufficient lighting can cause bodily contact with each other hitting accident and or trouble between customers It is suggested to ensure a space allowing the players who feel sick while playing the game to take a rest Ensure that all of the Adjusters are in contact with the floor Do not put any heavy item on this product Placing any heavy item on the product can cause a falling down accident or parts damage WARNING Do not climb on the product Climbing on the product can cause falling down accidents To check the top portion of the product use a step To avoid electric shock check to see if door amp cover parts are damaged omitted To avoid electric shock short circuit and or parts damage do not put the following items on or in the periphery of the product Flower vases flowerpots cups water tanks cosmetics and receptacles containers vessels containing chemicals and water To avoid injury be sure to provide sufficient space by considering the potentially crowded situation at the installation location Insufficient installation space can CAUTION cause making bodily contact with each other hitting accidents and or trouble between customers PRECAUTIONS TO BE HEEDED DURING OPERATION PAYING ATTENTION TO CUSTOMERS To avoid injury and trouble be sure to constantly give careful attention to the behavior and manner of the visitors and players To avoid injury
77. o YES CLEAR item and press the test button When the system completes clearing a COMPLETED message appears on the screen Press the test button again to return to the GAME TEST MENU screen Press the service button to move the gt mark to NO CANCEL item and press the test button The system does not execute clearing but returns to the GAME TEST MENU screen 32 9 CONTROL PANEL STEERING MOTOR UNIT Before starting to work ensure that the Power SW is OFF Failure to observe this can cause electric shock or short circuit WARNING Use care so as not to damage wirings Damaged wiring can cause electric gt shock or short circuit Do not touch undesignated places Touching places not designated can cause electric shock or short circuit This work should be performed by the Location s Maintenance Man or Serviceman Performing work by non technical personnel can cause electric shock hazard Do not insert hand into the mechanism so as not to cause hand and fingers pinched in Failure to observe this can cause a serious injury such as a fracture When performing work such as parts replacement other than those specified in this manual be sure to contact where you purchased the product from and confirm the work procedures and obtain precautions prior to performing work Inappropriate parts replacement and or installing with erroneous adjustment can cause an overload or the parts to come into contact resulting in an electric
78. o damage wirings Damaged wiring can cause electric shock and short circuit hazards This work should be performed by the Location s Maintenance Man or Serviceman Performing work by non technical personnel can cause a severe accident such as electric shock Failing to comply with this instruction can cause a severe accident such as electric shock to the player during operation Provide sufficient space so that assembling can be performed Performing work in places with narrow space or low ceiling may cause an accident and assembly work to be difficult To perform work safely and avoid serious accident such as the cabinet s falling down do not perform work in places where step like grade differences a ditch or slope exist To perform work safely and securely be sure to prepare a step which is in a secure and stable condition Performing work without using the step can cause violent falling down accidents 10 When carrying out the assembling and installation follow the following 6 item sequence 1 SECURING IN PLACE ADJUSTER ADJUSTMENT POWER SUPPLY CONNECTION TURNING POWER ON ll ASSEMBLING CHECK The master key accessories in addition to the tools such as a Phillips type screwdriver wrench socket wrench and Ratchet Handle are required for the assembly work Phillips type screwdriver WRENCH for M16 hexagon bolt
79. on similarly to in the SYSTEM MENU screens After testing select the EXIT and press the test button The SYSTEM MENU screen reappears Again select the EXIT and press the test button The SYSTEM MENU screen disappears and a playing mode screen appears 42 B INPUT TEST Press the service button to select the INPUT TEST item in the GAME TEST MENU screen and press the test button The following INPUT TEST screen appears Periodically test the input devices by using the screen INPUT TEST STEERING WHEEL GAS PEDAL BRAKE PEDAL GEAR POSITION START BUTTON VIEW CHANGE BUTTON SERVICE SWITCH TEST SWITCH PRESS TEST AND SERVICE BUTTON TO EXIT Each of STEERING WHEEL GAS PEDAL and BRAKE PEDAL indicates an analog value Make sure that the value can smoothly change as you operate the input device If not smoothly readjust the volume or replace it with a new one See Chapter 10 and 12 e GEAR POSITION indicates 1 2 3 or 4 Make sure that the value can change as you operate the 4 speed shifter If not replace the switch with a new one See Chapter 11 e Make sure that each of the rest of the input devices can change its indication from OFF to ON as you operate the device e After testing press the test button and the service button simultaneously The GAME TEST MENU screen reappears VIEW CHANGE BUTTON STEERING WHEEL START BUTTON GEAR POSITION BRAKE PEDAL GAS PEDAL FIG 8 3b 43
80. oor earth terminal The AC Unit earth terminal has a Bolt and Nut combination Take off the Nut pass the end of earth wire through the Bolt and fasten the Nut Note that the Earth Wire is incorporated in the Power Cord for the Areas of AC 120V USA and AC 220 240V and therefore this procedure is not necessary Connect the Earth Wire to the Earth Terminal FIG 5 4b Earth Wire Connection 3 Firmly insert the power plug into the socket outlet Insert the opposite side of Power Cord plug to the AC Unit s connector INLET 4 Perform wiring for the Power Cord and Earth Wire Install protective covering for the Power Cord and Earth Wire Wiring Cover FIG 5 4 Connecting Power Cord and Earth Wire In case the Power Plug is apt to come out of place secure the Power Cord to the periphery of the AC Unit with the Cord Clamp an accessory HOW TO USE THE CORD CLAMP 14 TURNING POWER ON Connect the power by turning on the AC unit s main switch Then the billboard s fluorescent light comes on The monitor displays a system power on message and then an advertising screen a plying for hire screen appears At the same time the right and left speakers on the control panel output an advertise sound The sound is inaudible however when you have disabled its function Before an advertising screen appears the system automatically conducts an in
81. ory 5 OUTPUT TEST OUTPUT TEST gt START BUTTON VIEW CHANGE BUTTON BASS SHAKER FRONT BASS SHAKER FRONT REAR PRESS TEST BUTTON TO EXIT Select OUTPUT TEST from the Menu screen in the Game Test Mode to cause the screen on which output unit such as lamps and wiring connections are tested to appear Ensure that the output unit functions satisfactorily Perform the above inspections also at the time of monthly inspection 18 6 PRECAUTIONS TO BE HEEDED WHEN MOVING THE MACHINE machine with the plug as is inserted can damage the power cord and cause fire and electric shock hazards When moving the machine on the floor retract the Adjusters and ensure that Casters make contact with the floor During transportation pay careful attention so that Casters do not tread power cords and earth wires Damaging the power cords can cause electric shock and short circuit hazards When lifting the cabinet be sure to hold the grip portions or bottom part Lifting the cabinet by holding other portions can damage parts and installation portions due to the empty weight of the cabinet and cause personal injury When transporting the product in places with step like differences in grade disassemble into each unit before transporting Lifting up the product in an attempt to cross the step like differences in an as is assembled condition may damage the unit s joining portions and cause a personal injury resulting from damage Do not i
82. other in the position The top player can add the time remained after a cycling to the limited time of a next cycling 9 When the top player clears the specified number of cycling times the game is finished If a player fails to cycle the course within a limited time the game is over 24 8 EXPLANATION OF TEST AND DATA DISPLAY By operating the switch unit periodically perform the tests and data check When installing the machine initially or collecting cash or when the machine does not function correctly perform checking in accordance with the explanations given in this section The following shows tests and modes that should be utilized as applicable SEGA HIKARU GAME BOARD is used for the product The system of this game board allows another game to be played by replacing the ROM Board Case mounted on the SEGA HIKARU CASE As such the Test Mode of this system consists of the System Test Mode for the system to execute SELF TEST COIN ASSIGNMENTS etc used in common for the machines employing the SEGA HIKARU BOARD and the Game Test Mode for the specific product to execute Input Output test for the operation equipment difficulty setting etc The contents of settings changed in the TEST mode are stored when the test mode is finished from EXIT in the menu mode If the power is turned off before the TEST mode is finished the contents of setting change become ineffective Executing BACKUP DATA CLEAR the SYS
83. rd SEGA HIKARU be sure to put the Game Board together with the Shield Case in a Carton Box Otherwise the request is not acceptable Put the Shield Case in the Carton Box by paying attention to the correct direction as per the following instructions and as shown by the instructions printed on the Carton Box Handling in an erroneous manner can damage the Game Board Remove the Shield Case Brackets from the Shield Case and put the Shield Case in the Carton Box SHIELD CASE BRACKETS The shape depends on the type of product CHECK SIDE Display Wrap the Shield Case with the packing material and put it in the Carton Box as shown Putting it upside down or packing otherwise in the manner not shown can damage the Game Board and parts 5 ASSEMBLING AND INSTALLATION WARNING CAUTION Perform assembly work by following the procedure herein stated Failing to comply with the instructions can cause electric shock hazard Perform assembling as per this manual Since this is a complex machine erroneous assembling can cause an electric shock machine damage and or not functioning as per specified performance When assembling be sure to use plural persons Depending on the assembly work there are some cases in which working by one person alone can cause personal injury or parts damage Ensure that connectors are accurately connected Incomplete connections can cause electric shock hazard Be careful so as not t
84. rt circuit do not allow the customers to unplug the power plug without a justifiable reason WARNING A Caution lookers on so as not to touch the operating unit while WARNING in play Failure to observe this may cause bodily contact with the player and trouble between the customers Caution the player so as not to hold a child in her his lap to play Failure to observe this may cause the child to be caught between the Control Panel and the player and fall down Be careful not to let anyone insert a part of his her body into the void at the rear of the seat It may be caught between the seat and the roll bar and eventually he she may be seriously injured Immediately stop such violent acts as hitting and kicking the product Such violent acts can cause parts damage or falling down resulting in injury due to fragments and falling down Instruct the Player to adjust the seat before playing the game Playing the game in a forcible posture can cause a contingent accident CAUTION 4 ACCESSORIES When transporting the machine make sure that the following parts are supplied TABLE 4 ACCESSORIES DESCRIPTION OWNERS MANUAL KEY MASTER KEY Part No Qty 420 6588 01 1 220 5576 2 2 Note For opening closing For the CASHBOX DOOR the doors Figures If Part No has no description the Number has not been registered or can not be registered Such
85. se parts damage IMPORTANT Do not apply greasing to undesignated places Failure to observe this can cause malfunctioning or quality deterioration of parts VOLUME GEAR MESH PORTION Apply greasing to gear mesh portions once every 3 months Use GREASE MATE SEGA PART NO 090 0066 PHOTO 9 2 56 10 4 SPEED SHIFTER SHIFT LEVER Before starting to work ensure that the Power SW is OFF Failure to observe this can cause electric shock or short circuit Use care so as not to damage wirings Damaged wiring can cause electric WARNING shock or short circuit Do not touch undesignated places Touching places not designated can cause electric shock or short circuit This work should be performed by the Location s Maintenance Man or Serviceman Performing work by non technical personnel can cause electric shock hazard When performing work such as parts replacement other than those specified in this manual be sure to contact where you purchased the product from Confirm the work procedures and obtain precautions from where you purchased the product from prior to performing work Inappropriate parts replacement and or installation with erroneous adjustment can cause an overload or the parts to come into contact resulting in an electric shock a short circuit and a fire 10 1 REMOVING THE 4 SPEED SHIFTER 1 Turn off power Remove the 6 Trusshead screws and remove the shift cover 3 Remove the 6 Hexa
86. t an Earth Leakage Breaker can cause a fire when electric leakage occurs Ensure that the accurately grounded indoor earth terminal and the earth wire cable are available except in the case where a power cord plug with earth is used This product is equipped with the earth terminal Connect the earth terminal and the indoor earth terminal with the prepared cable If the grounding work is not performed appropriately customers can be subjected to an electric shock and the product s functioning may not be stable Ensure that the power cord and earth wire are not exposed on the surface passage etc If exposed they can be caught and are susceptible to damage If damaged the cord and wire can cause electric shock and short circuit accidents Ensure that the wiring position is not in the customer s passage way or the wiring has protective covering After wiring power cord on the floor be sure to protect the power cord Exposed power cord is susceptible to damage and causes an electric shock accident WARNING The AC Unit is mounted on the right side of the machine The AC Unit has Main SW Circuit Protector Earth Terminal and the Inlet which connects the Power Cord 1 Ensure that the SW is OFF TE MAINSW Main SW off 9 FIG 5 4 AC unit Cable Power Cord ID 13 Connect one end of the earth wire to the AC Unit earth terminal and the other end to the ind
87. time to clear all the games It is therefore employed in an event Beginner Talladega Intermediate Richmond Advanced Watkins Glen Extra GAME DIFFICULTY Sets the game s difficulty level You can set it to VERY EASY DEFAULT VIEW SPEED DISPLAY SEAT NUMBER EASY NORMAL HARD or VERY HARD Sets the viewpoint when a game is started You can set it to DRIVER or REAR Sets the unit used to display the speed You can set it to KM H MPH Sets the number of the cabinets interconnected for a communication play Arrange them and facing the screen set their SEAT NUMBER to 1 2 3 from left to right If you have set the COMMUNICATION MODE to the RELAY a live relay monitor set the SEAT NUMBER to the NO DEFINED 49 G BOOKKEEPING Press the service button to select the BOOKKEEPING item in the GAME TEST MENU screen and press the test button The following BOOKKEEPING screens 1 2 amp 2 2 appear to display the operation data Press the service button to migrate between the 1 2 and 2 2 screens After setting select the EXIT and press the test button The GAME TEST MENU screen reappears BOOKKEEPING 1 2 CABINET TYPE XXXX NUMBER OF GAMES 0 PLAY TIME OD 05 OM 05 LONGEST PLAY TIME OM 05 SHORTEST PLAY TIME 05 PLAY TIME HISTOGRAM 0S 1M59S 0 M 0S 2M29S 0 305 2 595 0 05 3 295 0 M30S 3M59S 0 0S 4M29S
88. tions can cause accidents In the case where only those who have techni cal expertise should perform the work to avoid hazardous situation the instructions herein state that the serviceman should perform such work O Besure to turn off power before working on the machine prevent electric shock be sure to turn off power before starting the work in which the worker touches the interior of the product If the work is to be performed in the power on status the Instruction Manual herein always states to that effect O Besure to ground the Earth Terminal this however is not required in the case where a power cord with earth is used This product is equipped with the Earth Terminal When installing the product Connect the Earth Termi to the accurately grounded indoor earth terminal by using an earth wire Unless the product is grounded appropriately the user can be subject to electric shock After performing repair etc for the Control equipment ensure that the Earth Wire is firmly connected to the Control equipment O Ensure that the Power Supply used is equipped with an Earth Leakage Breaker This product does not incorporate the Earth Leakage Breaker Using a power supply which is not equipped with the Earth Leakage Breaker can cause a fire when earth leakage occurs O Besure to use fuses which meet the specified rating only for the machines which use fuses Using fuses exceeding the specified rating can cause a fire and
89. y question arise or errors be found please contact SEGA INSPECTIONS IMMEDIATELY AFTER TRANSPORTING THE PRODUCT TO THE LOCATION Normally at the time of shipment SEGA products are in a status allowing for usage immediately after transporting to the location Nevertheless an irregular situation may occur during transportation Before turning on power check the following points to ensure that the product has been transported in a satisfac tory status Are there any dented portions or defects cuts etc on the external surfaces of the cabinet Are Casters and Adjusters damaged Do the power supply voltage and frequency requirements meet with those of the location Are all wiring connectors correctly and securely connected Unless connected in the correct direction connector connections can not be made accurately Do not insert connectors forcibly Do power cords have cuts and dents O Do the fuses used meet specified rating Is the Circuit Protector in an energized status L Are all accessories available O Can all Doors and Lids be opened with the Accessory keys Can Doors Lids be firmly closed TABLE OF CONTENTS BEFORE USING THE PRODUCT BE SURE TO READ THE FOLLOWING TABLE OF CONTENTS INTRODUCTION OF THE OWNER S MANUAL 2 HANDLING PRECAUTIONS sei fling cient ass AI 1 2 PRECAUTIONS CONCERNING INSTALLATION LOCATION 93 3 OPERATION

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