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SeaLand 3100 User's Manual

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1. ALL CERAMIC VACUUM TOILET 5 MANUAL VacuFlush 3000 3100 3300 3400 Series Toilets 3100 Series 3400 Series Wi 3000 a 3300 Series lt IMPORTANT NOTICE VacuFlush sanitation systems must be installed according to Dometic s recommended procedures Do not attempt installation without first contacting a VacuFlush Certified Dealer your nearest VacuFlush Parts Distributor or Dometic A WARNING 0 Dometic_ Seapand Dometic Sanitation Corporation This manual must be read and understood before adjustment maintenance or service 13128 State Rt 226 PO Box 38 is performed Modification of this product Big Prairie OH 44611 can result in property damage SeaLand Product Customer Service 1 800 321 9886 8 00 a m 5 00 p m ET TABLE OF CONTENTS Toilet Model Identification 2 Deodorants and Special Tissue 8 Important Information Before Operation 2 Marine Sanitation Regulations 8 Operating Instructions 3 Flush Mechanism Components 9 Flush Operation Timing Chart 4 Manual Flush Operations 10 Cleaning Toilet Bowl and Seal 4 Electrical Specifications 10 Winterizing 4 11 14 Clearing Discharge Lines 5 RV Wiring Diagrams
2. Ea eet HEAVY LINES REPRESENT 14 STRANDED COPPER WIRE ALL OTHER WIRE CAN BE 18 GA STRANDED COPPER WIRE CONTROL 14 lt 15 lt J4 16 lt 17 lt 18 lt MODULE M SERIES VACUUM PUMP AC CIRCUIT OPTION FUSE OR CIRCUIT BREAKER INPUT POWER SUPPLY 14 GA STANDARD COPPER WIRE ote 12 or 24 VDC 24 VDC 4 AMP VDC INPUT VDC INPUT BLK 1 HEAVY LINES FOR AC WIRING DETERMINE WIRE SIZE USING CHART BELOW 1 ALL OTHER WIRE 18 GAUGE STRANDED COPPER WIRE WIRE SIZE 1 MTUME WIRE Meme 2 CONDUCTOR 14 GA CABLE i 110 VAC 10 12 GAUGE 220 1 2HP 14 16 GAUGE rl 220 VAG 12 14 GAUGE M PUMP CIRCUIT BREAKERS M PUMP RECOMMENDED RELAYS 110 VAC 1 2HP 10 12 VDC COIL 110 VAC OR 220 VAC MOTOR TELEMECANIQUE P N LP1K1201JD 110 VAC 15 AMP 24 110 VAC OR 220 MOTOR TELEMECANIQUE P N LP1K1201BD i RELAY SWITCH vee 12 OR 24 VDC COIL WIRING OPTION FULL 220 VAC 11 22 220 VAC B z HIGH VACUUM ORG el 1 GRN rer STATUS PANEL sa 2e RED OPTIONS MOUNTED ON 1 BLK BAUM 2 t 3 RELAY OPTIONE 12 24 VDC COIL 110 VAC M PUMP 1 110 VA
3. Tank Full Shut Down Switches RV option only These Tank Full micro float switches shut down the vacuum generator when the waste holding tank is full We offer three styles to accommodate various installation requirements Sealing grommet style Item number 900101 MPT style Item number 900100 Vent style Item number 900102 NOTE Requires relay mounted on vacuum generator Vacuum Toilets FLUSH OKTO ADD WATER LUSH Se imar Gewiss Marine Flush Add Water Switches RV Flush Add Water Switch Vacuum Generators Vacuum Tank and Vacuum Pump RV Tank Full Shut Down Switches 7J Sealing MPT grommet style Vent style SANITATION SYSTEM COMPONENTS cont d TankWatch Level Indicator marine option only The TankWatch unit utilizes micro float switches which TankWatch activate an indicator panel The micro float switches are Panel and installed in the top of the holding tank The adjustable Probes probe assemblies are flexible polybutylene tubing and are designed to flex when tank contents move VacuStat Indicator Panel Continuously moni tors vacuum status for proper toilet operation Brushed metallic finish complements bathroom decor Item number 700112 12VDC Vacuum Status Panel optional A two light status panel indicates the system is OK to Flush or Do Not Flush The green OK to Flush light is illuminated when ther
4. TOILET OPERATION A A Corrective Action Return Mode Switch to NORMAL position With the flush valve fully open check the VALVE OPEN status light If the light is off then the Valve Open Limit Switch is out of alignment or defective or related wiring is defective With flush valve in the fully closed position check the VALVE CLOSED status light If the light is off then the Valve Closed Limit Switch is out of alignment or defective or related wiring is defective Check the HI VAC status light If the light is off the signal from the vac uum switch located on the vacuum generator or vacuum tank is absent and preventing the toilet from flushing in the NORMAL mode Check for loss of power to the vacuum generator or vacuum pump Check for loose or defective wiring between the vacuum switch and the toilet Replace control module SYMPTOM 1 Toilet will not flush and water will not enter toilet bowl Condition 5V status light is off on far right of control module 5V status light is on A A Corrective Action Check toilet fuse or circuit breaker at DC distribution panel Check for loose or defective wiring between control module and DC distribution panel Check for reverse polarity of input power to control module If all of above check OK replace control module Input power must be 10 volts or higher Check control module for error codes Check HI VAC status light If lig
5. switch down for a moment then release it Holding C3 oF the handle down will not prolong the flush cycle nor start FLUSH new flush cycle The handle must be allowed to return to the position and the vacuum must be allowed to recharge before another flush cycle can be initiated A full holding tank will also prevent the toilet from flushing Selecting Automatic Water Refill Levels The Water Level switch is located under the access cover Carefully lift up on the front of the cover to access the Water Level switch There are three water refill levels available The microprocessor controlled water valve will refill the toilet bowl according to your water level selection To reinstall the access cover set the cover on top of the ACCESS COVER toilet and press down This will lock the cover in place and prevent it from coming loose during travel LOW Level CONTROL SWITCHES Use this setting to conserve water This position reduces the chance of water splashing out of the bowl Low 002 High Service 007 Manual during rough travel If more water is needed for flushing lift up on the flush handle Water flow will stop after 7 nine seconds to prevent overflow WATER lt lt MODE MID Level Use this position to keep the toilet bowl clean especially when family and friends may be using the toilet If more water is needed for
6. 15 16 Maintenance Schedule 5 Marine Wiring Diagrams 17 21 Spare Parts 5 21 Ordering 5 Customer Service 22 Sanitation System Components 6 7 Warrant cee 24 WARNING MOTOR STARTS AUTOMATICALLY Turn off electrical power before servicing WARNING ELECTRICAL SYSTEM Turn off electrical power before servicing CAUTION System may contain vacuum after shut down Read and understand the complete contents of this manual before operating or servicing the sanitation system Failure to follow any precautions may result in damage to the sanitation system TOILET MODEL IDENTIFICATION The model identification label is located on the inside wall of the toilet under DOMETIC CORPORATION the tank access cover It will show the model number and serial number P O BOX 38 13128 STATE RT 226 800 321 9886 BIG PRAIRIE OH 44611 USA No 000 SERIAL NUMBER 000000 IMPORTANT INFORMATION BEFORE OPERATION 1 freshwater tank and add deodorant to holding tank through toilet bowl 2 Make sure all guests understand toilet operation and that the flushing instruction label is easy for guests to read This label See below is located under the seat and is easily seen when the seat is raised 3 Remember the vacuum pump starts automatically Shut
7. OO ee BLK 18 lt e RECEPTACLE amp PINS NOTES HEAVY LINES REPRESENT 14 GA STRANDED COPPER WIRE ALL OTHER WIRE CAN BE 18 GA STRANDED COPPER WIRE 18 MARINE WIRING DIAGRAMS MARINE VACUFLUSH STATUS PANEL TANKWATCH OPTION INPUT POWER SUPPLY FUSE OR GIRCUILBRE AKER 129 2 24 VDC 4 AMP 71 VDC INPUT 5 gt INPUT 2 lt 5 CONTROL MODULE 2 CONDUCTOR 14 GA CABLE OO TOILET SYSTEM CIRCUIT BREAKER 12 VDC 10 AMP EMPTY LOW FULL 24 5 FUSE OR CB 529 aa 14 54 VDC VACUUM GENERATOR VACUUM SOURCE HIGH ORG OR VACUUM TANK WIRING OPTIONS 7 VACUUM 15 lt 0 9 J4 77 1 5 16 lt 0 STATUS PANEL RED wiRincorrions 77771 2 LL 30 80 18 lt NOTES HEAVY LINES REPRESENT 14 STRANDED COPPER WIRE FOLDING ee gers T ALL OTHER WIRE CAN BE 18 GA STRANDED COPPER WIRE FUSE OR CIRCUIT BREAKER 12 VDC 7 8 AMP 24 VDC 4 AMP 1 45 2 lt OPTION VACUFLUSH STATUS PANEL CONTROL 12 VDC 10 AMP MODULE INPUT POWER SUPPLY 2400 S AMP 12 or 24 VDC 2 CONDUCTOR 14 GA CABLE VDC INPUT 6 VDC INPUT NC NIC P 0 1 2 11 TANK FULL SWITCH WIRING OPTION TANK FULL 14 lt 0 1 11 HIGH V
8. PA RI VA VT WV Northeast Marine Sanitation 69 Florida Street Farmingdale NY 11735 Tel 631 752 7606 800 352 4323 Fax 631 752 7615 888 283 7606 E mail info northeastsanitation com U S A Northwest AK ID MT OR WA WY Marine Sanitation Inc 1900 Northlake Way Suite 121 Seattle WA 98103 Tel 206 633 1110 800 624 9111 Fax 206 633 0317 E mail marinesan mindspring com U S A South Central AR KS LA MO MS NM OK TX AER Supply P O Box 349 2301 Nasa Road 1 Seabrook TX 77586 Tel 281 474 3276 800 767 7606 Fax 281 474 2714 E mail sales aersupply com product line You may also contact or have your local dealer contact the Parts Distributor nearest you for quick response to your replacement parts needs They carry a complete inventory for the SeaLand Fax 330 496 3097 U S A and Canada 330 496 3220 International U S A Southeast AL FL GA NC PR SC TN VI Environmental Marine 111 S W 23rd Street Suite A Fort Lauderdale FL 33315 954 522 2626 800 522 2656 Fax 954 522 5152 E mail info environmentalmarine com U S A Southwest AZ CO NV UT CA south Ardemco Marine Specialties 778 West 17th Street Costa Mesa CA 92627 Tel 949 722 7672 800 253 0115 Fax 949 642 9582 E mail info ardemco com U S A Upper Midwest IA MN NE ND SD WI PowerHouse Marine 518 Logan La Crosse WI 54603 Tel 608 784 9580 888 752 4539 Fax 608 784 8422 E mai
9. to front of vacuum control cable from floor flange adapter control module Do not assembly Turn off disconnect flush handle water to toilet and cable or base assembly disconnect flexible cable water line at rear of base assembly The toilet is completely disconnected 1 To access base assembly components remove decora tive screw caps and unscrew the bolts that hold china toilet to floor REMOTE FLUSH SWITCHES 3100 3400 toilets ADD WATER CONTROL MODULE Water Mode z Level Switch Switch E Vimar switch marine Gewiss switch marine RV flush switch FLUSH HANDLE 3000 3300 toilets under Access Cover Input for Flush 4 Switch Cable Input X p lt at i 58 o e for Vacuum Control Cable Switch BASE ASSEMBLY COMPONENTS under china toilet Water Valve Flush Ball Power Input for Flush Valve Cable Base Assembly Motor Cable Discharge Adapter 3006 3009 3106 3109 3309 3409 Motor Drive Arm Discharge Adapter 3048 3148 3348 3448 Open Limit Switch Closed Limit Base Assembly o Switch Cable Miley a Flexible Water Supply Hose 9 MANUAL FLUSH OPERATION In the event of an electrical failure the flush ball can be manually operated to clear the bowl We recommend using a long neck screwdriver or 7 16 in socket for the operation shown below NEVER PRY OPEN THE FLUSH BALL FROM INSIDE THE TOILE
10. valves in Vacuum Every three years Pump or Vacuum Generator Duckbill Valve Kit Replace flush ball seal and flush Every three years ball if needed SPARE PARTS The following parts should be kept available at all times Description Flush Ball Seal Part Number Quantity see parts list Flush Ball Seal Flush Ball Where Used All ceramic toilet Flush Ball see parts list Water Valve see parts list Vacuum Breaker Kit Vacuum Switch Kit see parts list see parts list Vacuum generating system 1 5 inch Duckbill Valve Kit 2 ea per kit ORDERING PARTS Dometic is ready to assist you in the event service is required Before calling please have the following information available Your cooperation in having this information ready is appreciated and allows us to better meet your needs Please refer to the Parts Distributor list in the Customer Service section page 22 1 2 Toilet Model Number Serial Number see parts list 3 Part Number Description and Quantity see parts list insert 5 SANITATION SYSTEM COMPONENTS Vacuum Toilet VacuFlush all ceramic vacuum toilets with Flush and Forget technology operate differently compared to other toilets The vacuum system uses a small amount of water a little more than a pint or 5 liter per flush in addition to simple vacuum The toilet is connected to a pressurized freshwater system Fresh water i
11. you This warranty gives you specific legal rights and you may have other rights which vary from state to state To obtain warranty service first contact your local dealer from whom you purchased this product SeaLand VacuFlush and Flush and Forget are registered trademarks of Dometic Corporation M Dometic Seajand Dometic is a customer driven world leading provider of innovative leisure products for the caravan motorhome and marine markets Dometic offers a complete range of air conditioners refrigerators awnings cookers sanitation systems lighting windows doors and other equipment that makes leisure life more comfortable away from home Dometic also provides refrigerators for specific use in hotel rooms offices and for storage of medical products and wine Dometic s products are sold in almost 100 countries and are produced mainly in Dometic s own production facilities around the world Dometic has more than 4 400 employees 600344321 7 06 Dometic Sanitation Corporation 13128 State Rt 226 PO Box 38 Big Prairie OH 44611 SeaLand Product Customer Service 1 800 321 9886 8 00 a m 5 00 p m ET Email sealand dometicusa com www DometicSanitation com Registered Trademark of Dometic Corporation Dometic Corporation
12. ACUUM ii 15 lt 11 VACUUM GENERATOR OPTION dt 1 1 VACUUM SWITCH VACUUM PUMP l l RED BLK 19 64 ots 17 lt 11 No Connection 18 lt 0 bode on 11 VACUUM TANK amp 11 VACUUM PUMP OPTION L gt L 3 RED BLK os 1 A A IMPORTANT ORANGE WIRE ON PIN 15 OF CONTROL MODULE MUST BE CONNECTED TO THE A TERMINAL OF THE VACUUM SWITCH REGARDLESS OF WHICH VACUUM SOURCE IS USED NOTES HEAVY LINES REPRESENT 14 GA STRANDED COPPER WIRE ALL OTHER WIRE CAN BE 18 GA STRANDED COPPER WIRE 19 MARINE WIRING DIAGRAMS VACUUM GENERATOR VACUUM TANK AND PUMP OPTION INPUT POWER SUPPLY 12 or 24 VDC VDC VDC INPUT VACUUM GENERATOR FUSE OR 1 CIRCUIT BREAKER VACUUM 12 VDC 10 AMP SWITCH 24 5 AMP FUSE OR CIRCUIT BREAKER 12 VDC 7 8 AMP 24 VDC 4 AMP 2 CONDUCTOR 14 CABLE TANK FULL SWITCH WIRING OPTION 777 _ akril HIGH VACUUM 4 24 a 11 STATUS PANEL 1 gt WIRING OPTIONS OPTION VACUUM TANK VACUUM PUMP 13 CIRCUIT BREAKER 1 12 VDC 10 AMP 24VDC 5AMP 1 VACUUM PUMP vacUUM swiTcH MOUNTED
13. C LINE i 110 VAC NEUTRAL par I raps eee 25 LE 220 VACUUM SWITCH 1 MOUNTED ON 1 VACUUM TANK 20 15 lt 4 16 lt 17 lt 18 lt CONTROL MODULE MARINE WIRING DIAGRAMS M SERIES VACUUM PUMP DC CIRCUIT OPTION FUSE OR CIRCUIT BREAKER INPUT POWER SUPPLY 14 STANDARD COPPER WIRE 12 24 VDC 24 VDC 4 AMP 71 VDC INPUT VDC INPUT _ 1 lt J5 2 lt HEAVY LINES FOR DC WIRING DETERMINE WIRE SIZE USING CHART BELOW CONTROL ALL OTHER WIRE CAN BE 18 GAUGE STRANDED COPPER WIRE MODULE M PUMP WIRE SIZE 2 CONDUCTOR 14 CABLE 12 VDC 1 2 6 8 GAUGE 12 3 4 GAUGE 24 1 2 8 10 GAUGE 24 VDC 6 8 GAUGE DC M PUMP CIRCUIT BREAKERS DC M PUMP SOLENOIDS 12 VDC 1 2 50 12VDC SEALAND P N 345831 12 VDC 3 4HP 75 AMP 24VDC SEALAND P N 346900 TANK FULL SWITCH a 24 VG 25 AVE WIRING OPTION 777 TANK FULL dese HIGH VACUUM 5 SOLENOID OPTION C pee 16 lt 12 OR 24 VDC DC STATUS PANEL 2 WIRING OPTIONS 1 23 18 lt VACUUM SWITCH MOUNTED ON VACUUM TANK SOLENOID PIN NUMBER LOCATION ow 3 DIMENSIONS 15 394mm 22 23 3 8 inch 594mm gt 14 3 4 inch 584mm 5 33 1 2 inch 20 a 851mm a 17
14. LY 12 OR 24 VDG BAD ME VDC INPUT aD 1 lt 5 INPUT 2 lt 5 CONDUCTOR 18 CABLE CONDUCTOR 14 CABLE EASE ASSEMBLY CABLE m COMMON gt 5 RN 151 CLOSED WHT WHT WHT FLUSH WHT 2 lt 0 1 gt 6 PUR 152 OPEN BRN BRN ADD WATER BRN WATER VALVE 4 GRN g CRN WATER VALVE RD gt 9 RED 1 5 7 ae e gt 10 2 B CONDUCTOR 18 GA CABLE SWITCH WIRING 75 TANK FULL SEE VACUUM SWITCH WIRING HI VACUUM 15 lt eer a gt 18 OTES HEAVY LINES REPRESENT 14GA STRANDED COPPER WIRE ALL OTHER WIRE CAN BE 18GA STRANDED COPPER WIRE ADD WATER OK TO FLUSH a 5 2 12 GEWISS FLUSH SWITCH OPTION 3100 3400 series marine toilets DONOT FLUSH 17 MARINE WIRING DIAGRAMS VIMAR FLUSH SWITCH OPTION CONTROL MODULE FUSE OR CIRCUIT BREAKER 12 7 8 ai aoe 24 4 AMP VDC INPUT 1 VDC INPUT ens 2 lt S CONDUGTOR 18 CABLE 2 CONDUCTOR 14 GA CABLE ee COMMON a COMMON COMMO
15. N BLK r iz 181 oo BLK p T FLUSH 152 OPEN oo BRN ERN ADD WATER BRN 13 WATER VALVE foen WATER VALVE GRN CRN gt WATER VALVE 2 RED gt 1 7 CONDUCTOR 18 GA CABLE FLUSH AS gt 7 2 a B CONDUCTOR 18 CABLE SWITCH WIRING 74 TANK FULL te SEE VACUUM SWITCH WIRING e VACUUM 15 lt 1 SRN 16 lt 00 Ri 17 lt o E 18 lt NOTES HEAVY LINES REPRESENT 14GA STRANDED COPPER WIRE ALL OTHER WIRE CAN BE 18GA STRANDED COPPER WIRE OK TO FLUSH 2 ADD WATER FLUSH VIMAR FLUSH SWITCH OPTION 3100 3400 marine toilets DO NOT FLUSH MARINE VACUSTAT PANEL OPTION FUSE OR CIRCUIT BREAKER INPUT POWER SUPPLY INDE TEAB 12 24 VDC 24 VDC 4 AMP 7 VDC INPUT ki 1 BLK 5 VDC INPUT 2 lt CONTROL OPTION A MODULE VACUSTAT PANEL INTERFACE CIRCUIT 2 CONDUCTOR 14 GA CABLE Connection RED 1 TO FLUSH GRN 2_ x l TANK FULL SWITCH a WIRING OPTION TANK FULL 14 lt 1 VACUUM SOURCE eines WIRING OPTIONS HIGH VACUUM 15 lt OPTION A VIMAR PANEL PLUGS amp 1 SOCKETS J4 DO NOT FLUSH L ESE E EE NEA 1 1 GRN 16 lt 0 OK TO FLUSH 1 3 RED 47 lt 1
16. OPPER WIRE RV VACUFLUSH STATUS PANEL OPTION FUSE OR CIRCUIT BREAKER 12 VOC 7 8 AMP VACUFLUSH STATUS PANEL INPUT POWER SUPPLY 12 VDC VDC INPUT INPUT CONTROL MODULE 2 CONDUCTOR 14 CABLE VGRV12 P N 317761012 NOTES P N 317762012 HEAVY LINES REPRESENT 14GA STRANDED COPPER WIRE P N 317763012 ALL OTHER WIRE CAN BE 18GA STRANDED COPPER WIRE TANK FULL FLOAT SWITCH 16 MARINE WIRING DIAGRAMS MARINE VACUFLUSH TOILET FLUSH HANDLE 3000 3300 SERIES FUSE OR CIRCUIT BREAKER CONTROL MODULE INPUT POWER SUPPLY 12 VDC 7 8 12 VDC OR 24 VDC 24 VDC 4 AMP INPUT 2 1 VDC INPUT 2 2 CONDUCTOR 14 CABLE SEE TANK FULL SWITCH WIRING TANK FULL SEE VACUUM SWITCH WIRING HI VACUUM SLUSH LEVER ASSEMBLY CABLE 16 lt 44 wat COMMON SEE STATUS PANEL OPTIONS 71 17 lt 1 12 RED FLUSH ra F 18 lt 13 ADD WATER tty Pe ave ett 5 CONDUCTOR 18 GA CABLE NOTES HEAVY LINES REPRESENT 14GA STRANDED COPPER WIRE ALL OTHER WIRE CAN BE 18GA STRANDED COPPER WIRE MARINE VACUFLUSH TOILET GEWISS FLUSH SWITCH 3100 3400 SERIES CONTROL MODULE FUSE OR CIRCUIT BREAKER 12 7 8 AMP INPUT POWER SUPP
17. T BOWL Damage to the flush ball and bowl seals may result 1 Remove PC board access cover Place Mode Switch in the Manual Override posi tion This disconnects flush valve motor brake from electrical circuit Manual Override position 2 Locate hole on left side of china toilet This al lows access to the flush valve motor drive arm 3 Insert screwdriver or Turn screwdriver or 7 16 in socket through access hole and onto hex head socket wrench counter clockwise This will open flush ball and allow bowl contents to clear After bowl is clear turn screwdriver or socket wrench clockwise to return flush ball to original position NOTES Water will not enter the toilet bow during manual flush operation Place Mode Switch the Normal position before returning to automatic operation TOILET SYSTEM ELECTRICAL SPECIFICATIONS 12VDC Maximum standby current amps 080 Maximum operating current amps 6 5 Flush motor locked rotor current amps 14 5 Maximum voltage 15 Minimum voltage 10 Input power wire size 14 ga All other wires size 18 ga Fuse size amps 8 NOTES Standby current includes flush panel status light 7 25 30 20 14 ga 18 ga Operating current does not include vacuum pump or other sanitation system components 10 TROUBLESHOOTING A volt ohmmeter VOM and the appropriate Toilet Wiring Diagram may be required for this section Caution Port
18. defective If all of above appear normal then the leak is most likely the rotor shaft O rings Replace the rotor shaft 14 RV WIRING DIAGRAMS RV VACUFLUSH TOILET FLUSH HANDLE 3000 3300 SERIES CONTROL MODULE FUSE OR CIRCUIT BREAKER INPUT POWER SUPPLY 12 VDC 12 7 8 AMP VDC INPUT BE 1 lt INPUT 2 lt e 2 14 CABLE BASE ASSEMBLY CABLE J6 gt gt eo gt e gt gt e gt e gt ORG gt gt e gt WATER VALVE 14 lt VGRV TANK FULL FLOAT SWITCH WIRING 9 1 15 lt 16 lt FLUSH LEVER ASSEMBLY CABLE SEE STATUS PANEL OPTIONS 17 lt 1 L 18 lt J4 11 12 RED FLUSH 13 lee J1 5 18 CABLE NOTES HEAVY LINES REPRESENT 14GA STRANDED COPPER WIRE ALL OTHER WIRE CAN BE 18GA STRANDED COPPER WIRE RV VACUFLUSH TOILET REMOTE FLUSH SWITCH 3100 3400 SERIES CONTROL MODULE INPUT POWER SUPPLY 12 VDC FUSE OR CIRCUIT BREAKER 12 VDC 7 8 4 VDC INPUT le VDC INPUT 2 14 GA TINNED BASE ASSEMBLY CABLE gt CENCE TR STRANDED COPPER WIRE 5 RECOMMENDED
19. e SERVICE position temporarily then returning it to the NORMAL position CLEARING DISCHARGE LINES Sanitation hoses should be cleared if toilet will not be needed for an extended period of time more than two weeks Fill toilet bowl with water and add 4 oz 120 ml of biodegradable laundry detergent should NOT contain bleach 1 5 6 Turn off water supply to toilet dure will minimize any remaining water in the sanitation hoses Turn off power to the vacuum pump Completely pump out holding tank 2 Flush toilet holding pedal down for about two minutes Close flush ball 3 4 Flush the toilet without water allowing the vacuum pump to shut off after the flush Repeat three times This proce If system will be subjected to freezing temperatures please follow above procedure then winterize system as described in this manual MAINTENANCE SCHEDULE Maintenance intervals and normal parts replacement vary widely depending on numerous factors such as frequency of system use quality of flushing water etc The following chart is intended strictly as a general guide in keeping the sanitation system 100 ready for any conditions of use Maintenance Procedure Toilet flush ball seal cleaning Recommended Date of Service Monthly Parts Required ROUTINE MAINTENANCE SeaLand Bowl and Seal Cleaner Tighten toilet seat mounting hardware Monthly or as needed N A MAJOR SYSTEM MAINTENANCE Replace duckbill
20. e is adequate vacuum pressure available and when the holding tank is less than full number 710012 VacuFlush Status Panel optional Includes two light status panel indicating the system is OK to Flush or Do Not Flush and circuit breaker to shut down system at night Item number 500012 12 VDC or 500024 24 VDC Vacuum Generator Shut down Relay standard on RVs marine option This relay can automatically shut down power to the VacuFlush toilet system to prevent overfil 255 ling of the holding tank Item number 310289 12 VDC Vacuum 310290 24 VDC Staite Panel Vacuum Tester optional This tool assists in identifying the location of vacuum leaks The vacuum tester consists of a vacuum gauge and a cone shaped plug Inserting the plug in the inlet of the vacuum tank or vacuum generator isolates the toilet from the system In this way a vacuum leak can easily be located in either system Item number 530002 In Line Vent Filter marine option only The SaniGard vent filter has special odor removing filter materials to help keep your vehicle smelling clean and pleasant Heavier than air malodors accumulate in the holding tank This vent filter has a special type of activated filter media to remove these odors before they offend Each cartridge is good for an entire season and is easily replaced for a fresh start Replacement cartridges are available Holding Tanks marine option only not shown S
21. eaLand holding tanks are made of super strong 3 8 10mm thick polyethylene 50 thicker than most other holding tanks Each features solid one piece construction with no seams for unmatched durability A deodorant ad ditive is recommended to keep the holding tank odor free See Deodorants and Special Tissue section for further information page 8 VacuFlush Status Panel Vacuum Tester SaniGard Holding Tank Vent Filter Vent Filter MARINE SANITATION REGULATIONS All boats with fixed toilets in U S waters and in the waters of some other countries are required to be equipped with an operable marine sanitation device MSD The VacuFlush vacuum sanitation system when installed in a boat is a holding tank or Type system as defined by the U S Coast Guard systems are designed to permit operation of the toilet without the direct discharge of untreated waste after every flush This means onboard toilet facilities can be used when the boat is near swimmers beaches or shellfish beds Type systems can be discharged at marina dockside pump out stations or if in coastal waters a minimum of three miles offshore Overboard discharge capability must remain secured while within the three mile limit The overboard discharge pump is activated M FLUSH MECHANISM COMPONENTS 2 Remove access cover 3 Lift china toilet Lift up control module Dis straight up and set it connect power cable and down close
22. erves the right to replace or repair any part of this product that proves upon inspection by Dometic to be defective in material or workmanship All labor and transportation costs or charges incidental to warranty service are to be borne by the purchaser user EXCLUSIONS INNO EVENT SHALL DOMETIC BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES FOR DAMAGES RESULTING FROM IMPROPER INSTALLATION OR FOR DAMAGES CAUSED BY NEGLECT ABUSE ALTERA TION OR USE OF UNAUTHORIZED COMPONENTS THIS INCLUDES FAILURES WHICH MAY RESULT FROM NOT FOLLOWING THE WINTERIZATION OR CLEANING PROCEDURES AS DESCRIBED IN THIS MANUAL ALL IMPLIED WARRANTIES INCLUDINGANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FORANY PARTICULAR PURPOSE ARE LIMITED TOA PERIOD OF ONE 1 YEAR FROM DATE OF PURCHASE IMPLIED WARRANTIES No person is authorized to change add to or create any warranty or obligation other than that set forth herein Implied warranties including those of merchantability and fitness for a particular purpose are limited to one 1 year from the date of purchase for products used for personal family or household like purposes and ninety 90 days from the date of purchase for products placed in commercial or business use OTHER RIGHTS Some states do not allow limitations on the duration of an implied warranty and some states do not allow exclusions or limitations regarding incidental or consequential damages so the above limitations may not apply to
23. flushing raising the flush handle will provide up to six seconds of refill time HIGH Level Use this position if the MID level does not provide a clean toilet bowl This position is not recommended while underway If more water is still desirable for flushing raising the flush handle will provide up to three seconds of additional water refill time Mode Switch The Mode switch is located on the right side of the control module It switches between three function settings NORMAL Use this setting for flushing the toilet SERVICE Use this position for cleaning the toilet bowl and flush ball seal The flush ball will open automatically and remain open in this position Lifting up the flush handle provides water MANUAL OVERRIDE Use this position to flush the toilet manually in the event of power or battery failure This switch disconnects the electronic brake in the flush valve motor and allows manual flushing via the override access hole in the side of the vitreous china base Note The control module allows 15 seconds of water for cleaning If more water is required return the switch to the NORMAL position then back to the SERVICE position A safety circuit in the control module monitors flush ball operation If foreign objects or low voltage prevent the flush ball from closing this circuit prevents personal injury or damage to the flush valve motor If this condition occurs reset the control module by placing the Mode switch into th
24. gt COMMON CONTHOU PANEL COMMON 7 BIK gt gt 0 COMMON lt is GN LS1 CLOSED WHT wT FLUSH w Peet gt 2 ox 152 2 BRN ADD WATER ise gt 7 gt 218 WATER VALVE GRN T WHT WATER VALVE YALE gt 8 gt VALVE OKTO FLUSH RED gt 9 gt ge VL 7 CONDUCTOR 18 GA CABLE MOTOR TN 10 gt 2 lt DO NOT FLUSH La BLK RED 2020 7 CONDUCTOR 18 GACABLE TANK FULL WIRING 99 TANK FULL lt 14 VACUUM SWITCH WIRING HI VACUUM ORG 15 lt FLUSH GRN 1 lt 16 lt DO NOTFLUSH PED ies ROCKER SWITCH BACK VIEW lt 18 e HEAVY LINES REPRESENT 14 GA STRANDED COPPER WIRE ALL OTHER WIRE BE 18 STRANDED COPPER WIRE Ready to Add Water Flush REMOTE FLUSH SWITCH 3100 3400 series RV toilets 15 RV WIRING DIAGRAMS cont d RV VACUSTAT PANEL OPTION FUSE OR CIRCUIT BREAKER INPUT POWER SUPPLY 12 VDC 12 VDC 7 8 AMP VDC INPUT VACUSTAT PANEL CONTROL MODULE 2 CONDUCTOR 14 CABLE VGRV12 VDC INPUT P N 317761012 NOTES P N 317762012 HEAVY LINES REPRESENT 14GA STRANDED COPPER WIRE P N 317763012 ALL OTHER WIRE CAN BE 18GA STRANDED C
25. ht is off vacuum is low preventing the toilet from flushing Check HOLD TANK FULL status light If light is on black water holding tank is full preventing toilet from flushing Put Mode Switch in SERVICE position If flush valve opens go to next step If the flush valve does not open go to Symptom 2 Put the Mode Switch in NORMAL position and push flush handle down while observing FLUSH status light The FLUSH status light must come on when the handle is pressed and go off when the handle is released If the FLUSH status light did not follow com mands of handle then flush switch or related wiring is defective SYMPTOM 2 Flush valve will not open when the Mode Switch is in the SERVICE position or when the flush handle is pushed while in the NORMAL position Procedure Check the voltage output to the flush valve motor at jack 6 pins 9 and 10 on the control module as follows Corrective Action Pull the control module out as far as the control cables will allow Locate jack 6 at the bottom of the control module Remove the purple wire from pin 6 With DC voltmeter test leads across pins 9 10 flip the Mode Switch between the NORMAL and SERVICE positions If voltage is present for about two seconds in the SERVICE position the flush valve motor or related wiring is defective If voltage is not present replace the control module 12 TROUBLESHOOTING SYMPTOM 3 Flush
26. inch 432mm Z Overall 14 1 4 inch height an seat lid up P LEE 19 inch 483mm 17 4 4 inch incl gt 438mm 279mm 27 17 7 8 inch 3 gt Seat height discharge centerline gt 394mm Models 3006 3106 le 111 4 57 18 2 23 3 8 inch 286mm 470mm 594mm Back wall to discharge centerline Models 3309 3348 3409 3448 19 3 4 inch 502mm 17 14 inch 438mm er 3100 and 3400 series toilets operate aie ac with wall mounted flush switch and 279mm 2 77 27 Models 3009 3048 do not include flush handle on toilet _ Back wall to 470mm 3109 31 48 China toilet dimensions may vary 3 8 inch 10mm 21 CUSTOMER SERVICE There is a strong worldwide network to assist in servicing and maintaining your sanitation system For the Authorized Service Center near you please call from 8 00 a m to 5 00 p m ET Monday through Friday You may also write us at Dometic Corp P O Box 38 Big Prairie Ohio 44611 Telephone 1 800 321 9886 U S A and Canada 330 496 3211 International U S A MASTER SANITATION DISTRIBUTORS U S A North Central IL IN KY OH Midwest Marine Supply 24300 Jefferson Ave St Clair Shores MI 48080 Tel 586 778 8950 800 860 1540 Fax 586 778 6108 E mail midwestmarine yahoo com U S A Northeast CT DE DC MA MD ME NH NY
27. ions of this section will require that power be applied to the toilet Keep hands away from the flush ball motor drive arm and rotor shaft to prevent personal injury during testing and troubleshooting The control module uses a microprocessor to provide all the automatic and timing functions The control module is on the right side under the access cover on the top of the toilet The control module has input and output status lights that can be used in troubleshooting the toilet The program in the microprocessor monitors the input and output signals during a normal flush cycle If the inputs or outputs do not follow the commands of the program then the microprocessor may go into a standby mode and flash an error code The microprocessor is reset by placing the Mode switch in the SERVICE position temporarily then returning the switch to the NORMAL position A Safety circuit in the control module monitors flush ball operation If foreign objects or low voltage prevent the flush ball from closing this circuit prevents personal injury or damage to the flush valve motor If this condition occurs reset the control module by placing the Mode switch into the SERVICE position temporarily then returning it to the NORMAL position Status Light Function 1 Low Level Water Level Switch Low position 2 High Level Water Level Switch in High position 3 Valve Closed Flush valve Closed Limit Switch engaged 4 Valve Open Flush val
28. l dave powerhousemarine com U S A Northern California Fox Marine 6545 Caballero Buena Park CA 90620 Tel 800 826 2873 Fax 714 690 1511 E mail foxmarco pacificsupplyco com 22 ey CANADA MASTER SANITATION DISTRIBUTORS Canada East Eastern Marine Systems Inc 12 A Leslie Street Toronto Ontario M4M 3H7 Tel 416 465 1668 888 764 1111 Fax 416 465 2098 E mail info eastmar com Canada West Western Marine Company 1494 Powell Street Vancouver V5L 585 604 253 7721 800 663 0600 Fax 604 253 2656 800 663 6790 E mail sales westernmarine com ______ INTERNATIONAL SEALAND SANITATION SYSTEM DISTRIBUTORS Call 1 800 321 9886 email us at sealand dometicusa com or visit www dometic com for the distributor nearest you THIS PAGE IS INTENTIONALLY LEFT BLANK 23 MANUFACTURER S ONE YEAR LIMITED WARRANTY Dometic Corporation warrants to the original purchaser only that this VacuFlush vacuum discharge toilet if used for personal family or household like purposes and if installed according to Dometic s recommended procedures is free from defects in material and workmanship for a period of one 1 year from the date of purchase If this Dometic product is placed in commercial or business use it will be warranted to the original purchaser only to be free of defects in material and workmanship for a period of ninety 90 days from the date of purchase Dometic res
29. off the toilet system before servicing and do not leave the boat with toilet system breaker on 4 Never use drain openers alcohol solvents etc in the system 5 If the system does not function properly refer to the Troubleshooting section of this manual and repair as necessary If problem persists contact your local SeaLand dealer or see the Customer Service section of this manual 2 To flush press flush handle down Water will flow into bowl for two seconds then 1 To add water to bowl before flush ball will open Toilet will not flush 3 Do not dispose of sanitary using if necessary raise flush again until OK to Flush light is on napkins or other non dissolving handle until desired water items in toilet such as facial tissue or paper towels These items can cause plugging of the sanitation system level is reached Water flow will stop automatically after a period of time OPERATING INSTRUCTIONS 1 N w A Adding More Water To Toilet Bowl FLUSH HANDLE REMOTE STATUS Raise flush handle or press Add Water switch until desired SWITCH PANEL water level is attained To prevent toilet overflow the control ADD WATER module limits the amount of water that can be added AP Soe Flushing The Toilet OFF When the vacuum status panel s green OK to Flush light is ae on and the red Do Not Flush light is off press the handle or Flush
30. s the key to an odor free bathroom compartment Most VacuFlush toilets are equipped with an integral vacuum breaker which prevents the possible contamination of the freshwater supply Flush Add Water Switches 3100 3400 models only Wall mounted push button switches provide electronic operation of flushing and adding water to the toilet bowl Models include two light vacuum status panel indicating the toilet is OK to Flush or Do Not Flush Models vary Vacuum Generator The vacuum generator combines the vacuum tank and vacuum pump in one unit It greatly reduces installation time and eliminates the hose run between the tank and pump Their compact size makes them especially well suited to smaller installation spaces Vacuum Tank The vacuum tank stores vacuum energy System vacuum level is monitored by a vacuum switch located on the vacuum tank When this switch senses a drop in vacuum in the system it automatically signals the pump to energize and bring the vacuum to operating level This process is normally completed in less than one minute Vacuum Pump The vacuum pump is an electric straight through bellows type It is manufactured of long lasting polypropylene and draws only 4 to 6 amps of current at 12 VDC This unique pump design is both an efficient air and liquid pump that handles solids without a problem It has two duckbill valves on each side of the pump chamber to maintain vacuum and prevent backflow of waste
31. valve will not close Condition Procedure Corrective Action Mode Switch is in SERVICE e Return switch to the Normal position position Foreign object prevents the flush Reset the control circuit by putting the Mode Switch in the SERVICE valve from closing and the safety position temporarily then returning to the NORMAL position If the circuit locked flush valve in open flush valve did not close go to next step position Check for error code at NOT If showing error follow the instructions the Error Code Corrective FLUSH status light Procedures section Check the voltage output to Pull the control module out as far as the control cables will allow the flush valve motor at jack 6 Locate jack 6 at the bottom of the control module pins 9 and 10 on the control Remove the green wire from pin 5 module as follows With DC voltmeter test leads across pins 9 and 10 flip the Mode Switch between the SERVICE and NORMAL positions If voltage is present for about two seconds in the NORMAL position the flush valve motor or related wiring is defective If voltage is not present replace the control module SYMPTOM 4 Water will not enter toilet bowl during a flush and when the flush handle is raised in the Add Water position Procedure Corrective Action Place the Water Level switch If the WATER VALVE status light comes the water valve filter in the LOW position Check screen may be plugged
32. ve Open Limit Switch engaged 5 Service Mode Mode Switch in Service position 6 Flush Flush Switch on control panel engaged 7 Add Water Add Water Switch on control panel engaged 8 High Vac Switch High vacuum in system allows toilet to flush 9 Holding Tank Full Full holding tank prevents toilet from flushing 10 OK to Flush Signal to OK TO FLUSH light on control panel 11 Do Not Flush Signal to DO NOT FLUSH light on control panel 12 Water Valve Electric water valve energized 13 5V Input power present ERROR CODES Status Light No of Flashes Pause Condition 10 OK to Flush 1 5 Mode Switch in SERVICE position 11 Do Not Flush 1 2 sec VALVE OPEN Limit Switch problem 11 Do Not Flush 2 2 sec VALVE CLOSED Limit Switch problem 11 Do Not Flush 3 2 sec Insufficient vacuum in system 11 Do Not Flush 4 2 sec Flush valve motor relay failure CONTROL MODULE STATUS LIGHTS L WATER VALVE ep 12 Le 13 Lep 10 Lep3 154 SERVICE MODE D5 FLUSH D6 D7 VAC SWITCH Leps HOLD TANK FULL D9 OK TO FLUSH DO NOT FLUSH VALVE OPEN HI LEVEL 1202 VALVE CLOSED LO LEVEL D1 ADD WATER 11 TROUBLESHOOTING ERROR CODE CORRECTIVE PROCEDURES Condition Mode Switch in SERVICE position Valve Open Limit Switch problem Valve Closed Limit Switch problem Insufficient vacuum in system Flush valve motor relay failure
33. ve ball and seals SYMPTOM 9 Water will not shut off and overflows the toilet Procedure Corrective Action Check the WATER VALVE status If the light is on when not flushing the toilet adding water replace light the control module If the light responds correctly go to next step Dirt or debris lodged in the water valve seal Remove the toilet from the floor disassamble and clean water valve Replace water valve SYMPTOM 10 Water is leaking from under the toilet Procedure Remove the toilet from the Water hoses and fittings water valve assembly floor and inspect the following e China toilet bow with both water and electrical power applied Upper base seal place a container under the base Flush valve ball rotor shaft shaft assembly to catch any water during Base assembly the inspection procedure SYMPTOM 11 System leaks vacuum but water remains in toilet bowl Procedure Corrective Action Remove the toilet from the floor If the vacuum leaks stops go to the next step If the vacuum leak and insert a plug or vacuum tester continues the leak is in the discharge plumbing and not the toilet into the discharge port of the floor Inspect the O ring around the bottom of the base Replace if defec flange or discharge adapter tive Inspect the inside surface of the discharge adapter floor flange for grooves or scratches that may interfere with the O ring seal Replace if
34. with debris or the water valve or its related the WATER VALVE status wiring is defective light while pressing the flush handle down If the WATER VALVE status light remains off replace the control module If voltage is not present replace the control module SYMPTOM 5 Water will not enter toilet bowl when the flush handle is raised in the Add Water position Procedure A Corrective Action Flush the toilet then place If the LO LEVEL status light comes on replace the control module the Water Level switch in the If the LO LEVEL status light does not come on the flush switch LOW position Then check its related wiring is defective the LO LEVEL status light while raising the flush handle SYMPTOM 6 Water Level switch has no effect on water level in the Low or High position Corrective Action Replace control module SYMPTOM 7 Flush valve will not open when Mode Switch is in the Service position but opens during a normal flush cycle Corrective Action Replace control module 13 TROUBLESHOOTING SYMPTOM 8 Water will not stay in bowl and system loses vacuum Condition Procedure Corrective Action Put Mode Switch in Service Clean underside of flush valve ball seal of dirt and debris position Worn or damaged flush valve ball Remove toilet from floor and remove base assembly from toilet and and seal replace flush val

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