Schwinn Motor Scooters 50CG06SV User's Manual
Contents
1. The fuse may have blown Check the fuse see Replacing the Fuse page 15 The engine may be overheated Allow it to cool before attempting to restart the scooter The battery may be discharged Use the kick starter see Starting the Scooter page 9 or charge or replace the battery see Replacing the Battery page 14 coo 0 tn BRWD Poor engine power or poor fuel economy 1 The air filter may be dirty see Cleaning or Replacing the Air Filter page 15 2 The spark plug may need to be adjusted or replaced see Replacing the Spark Plug page 15 3 The tires may be over inflated or under inflated Check tire pressure see Tire Maintenance page 11 Pacific Cycle Inc 4902 Hammersley Road Madison WI 53711 Reporting Safety Defects If you believe that your vehicle has a defect which could cause a crash or could cause injury or death you should immediately inform the National Highway Traffic Safety Administration NHTSA in addition to notifying Pacific Cycle Inc If NHTSA receives similar complaints it may open an investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in any individual problems between you your dealer or Pacific Cycle Inc To contact NHTSA you may either call the Auto Safety Hotline toll free at 1 800 424 9393 366 0123 in Washington DC area or write to NHTSA U S DEPART2. e If the electrical system is not working properly a fuse may have blown e Turn the ignition OFF P Using a Phillips screwdriver remove the screws from the battery door found in the floor board Set aside the hardware Open the battery door Locate and open the fuse case You will see two fuses one is in use and the other is a spare Inspect the fuse for broken wires e If you find a blown fuse remove it Insert a new fuse making sure it fits snugly into the socket A loose connection will cause electrical problems and possibly overheat the fuse contacts ALWAYS replace the fuse with a new fuse of the same amperage rating DO NOT replace it with a fuse of higher amperage rating Extensive damage to the electrical system could occur Close the fuse case and place the fuse and battery cables completely inside the battery compartment Make sure the terminal covers are in place Replace the battery door and secure it with the screws e f the new fuse blows out immediately contact your dealer for repairs E CLEANING OR REPLACING THE AIR FILTER Check the air filter after 600 miles 960 kilometers then again every 2 500 miles 4 000 kilometers or 6 months The air filter may become clogged with dirt and dust causing a decrease in engine power Keep the air filter clean for optimal scooter performance NOTE If you live in a coastal or arid area or drive on dirt or gravel roads you may need to clean or
3. CDI After Treatment System Catalyst Muffler X X X 18 Limited Warranty THE EXPRESS WARRANTIES AS CONTAINED HEREIN ARE EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE THERE ARE NO WARRANTIES THAT EXTEND BEYOND THE DESCRIPTION IN THIS LIMITED WARRANTY Pacific Cycle extends the following LIMITED WARRANTY to the original purchaser of the Schwinn scooter Warranty coverage is limited to the original purchaser for personal non commercial use only and is not assignable or transferable Limited Warranty If a part is defective in material or workmanship Pacific Cycle at its option will authorize the repair or replacement of the defective part for up to one year from the date of original purchase Exceptions Exclusions and Conditions Warranty does not cover wear and tear abuse misuse alteration or modification of the equipment improper maintenance or repair improper assembly accident personal injury or other damage resulting from use of the equipment or conditions or occurrences beyond the control of Pacific Cycle including damage from transportation fire flood or other Acts of God Pacific Cycle is not responsible for economic loss lost profits inconvenience loss or damage to personal property direct indirect or consequential damages Failure to follow the maintenance schedule voids all warranties The obligati
4. Access Plate ci ccccisccccctsossesssssececsseosiesscevseeestban 7 Automatic TransmilsslOD ca ineo ennt reno etta eret iota noo 7 Before nist sasis 8 Check the Fuel evel sissies iei tart aet Fette tito et aient etia 8 Check the Brakes irent teet reve beste egaa 8 Check the Turn Signals Brake Lights and Horn 8 Check the Tires ierit ettet pe en tune eene 8 Check the Rear View Mirrors eese 8 Starting the SCOOtEl T Esenas 8 AUTOMATIC CHOKE M 9 Kick Start m deiis 9 Electric Start sissies seats sas state siesnntosdsatevsdoesnsisndegh sraon saata a aAa iinne 9 Breaking In the Scooter erdt Dent teet Yon etna eth p 10 Riding CHE SCOOTER Cr 10 Entering Roadways wwsicsccessesicssessessesscecospacnetessrenssatvebecesseuesvarseosvess 10 Acceleration and Deceleration esee 10 dcs 10 PAPI G C 10 Routine Care and Maintenance eene 11 Mm M 11 Tire Maintenance E 11 Rear Drum Brake Adjustment sese 12 Check Rear Drum Brake Shoe Wear seen 12 Check Front Disc Brake Fluid Level eese 12 Check Front Disc Brake Pad Wear eee 12 Adding Engine Oil our tt rt et troi tient tetra ha oA 13 Changing Engine Oll 2 1 entretien 13
5. described earlier in this manual Maximum combined weight of rider and cargo must not exceed 225 Ibs 102 kg ALWAYS wear an approved Department of Transportation DOT motorcycle helmet when operating this scooter A WARNING GASOLINE ENGINES GIVE OFF CARBON MONOXIDE AN ODORLESS COLORLESS POISONOUS GAS BREATHING CARBON MONOXIDE CAN CAUSE NAUSEA FAINTING OR DEATH ALWAYS start and operate the scooter outdoors NEVER start or run the engine in an enclosed area even if the doors and or windows are open A WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Starting the Scooter continued ll AUTOMATIC CHOKE NOTE Your new scooter is equipped with an Automatic Choke There is no manual choke and no need to apply the throttle while starting E KICK START For the first 100 miles 160 kilometers it is recommended that you kick start the scooter or use the kick starter to prime the engine force fuel into the carburetor prior to using the electric starter This preserves battery life and reduces wear to the electrical starter during the break in period The center stand must be down in order to use the kick starter NOTE Do not attempt to sit on the seat and start the scooter with the center stand down Place the key in the ignition and turn it to the ON C position e Move the engine stop switc
6. loss of traction DO NOT continually engage the brakes for an extended period of time This causes excessive wear and can overheat the brakes causing brake failure which could result in serious injury or death In wet driving conditions be aware that normal stopping distances are increased E PARKING NOTE Always park on smooth level ground e Turn the ignition key to the OFF position Remove the key e Move the engine stop switch to the OFF XI position Dismount the scooter and engage the center stand DO NOT park on a slope or on soft surfaces The scooter could tip over DO NOT park near flammable materials Engage the steering lock to prevent theft see instructions on page 6 Routine Care and Maintenance A WARNING When performing routine maintenance on the scooter NEVER start or run the engine in an enclosed area even if the doors and or windows are open ALWAYS start and operate the scooter outdoors Allow the engine muffler and other hot parts to cool before touching Conduct cleaning and maintenance using the center stand see page 7 on a smooth flat hard surface A WARNING GASOLINE AND ITS VAPORS ARE EXTREMELY FLAMMABLE AND EXPLOSIVE AND CAN CAUSE SEVERE BURNS OR DEATH Keep gasoline away from open flames sparks pilot lights or other sources of ignition NEVER smoke while refueling the scooter Fill fuel tank outdoors or in a well ventilated area If fuel spills DO NOT
7. of 225 Ibs 102 kg Overloading can impair the stability and performance of the scooter possibly causing an accident NEVER use headphones or personal radios while riding the scooter ALWAYS keep both hands on the handlebars and both feet on the footrests of the scooter while moving ALWAYS wear shoes This scooter is designed to hold only the driver NEVER carry a passenger on the scooter ALWAYS observe local and state laws for operating gas powered vehicles on public roads NEVER exceed speed limits ALWAYS use turn signals to indicate your intention to turn Follow your state s driver safety guidelines for turn signal use ALWAYS keep a safe distance from other vehicles on the road ALWAYS drive at a speed that is appropriate for the terrain conditions and your experience NEVER attempt wheelies jumps or other stunts NEVER drive the scooter under the influence of alcohol or drugs ALWAYS inspect the scooter before riding to make sure it is in safe operating condition Refer to Before Every Ride on page 8 and Routine Care and Maintenance on page 11 NEVER leave the key in the ignition after riding the scooter Keep the key in a safe place to prevent unauthorized use of the scooter NEVER modify the scooter Modification of this scooter could lead to an accident resulting in SERIOUS INJURY OR DEATH Any modification to the scooter including the use of performance parts voids all warranties The exhaust s
8. replace the air filter more frequently Look on the left side of the scooter and locate the air filter cover Using a Phillips screwdriver remove the filter cover screws Fig 2 and set aside Remove the cover Fig 3 to expose the air filter Gently remove the air filter be careful not to tear it Shake the air filter vigorously to remove dust and debris NEVER use water to clean the air filter Inspect the air filter If it is damaged it must be replaced Contact your dealer to obtain a new filter e If the air filter is clean and reusable carefully press the air filter back into place Replace the cover and secure the filter cover screws NOTE Make sure the filter and cover fit together properly before tightening the screws Gaps may cause the engine to run improperly E REPLACING THE SPARK PLUG e If the scooter is hard to start it may be necessary to clean or replace O E the spark plug or adjust the electrode gap Replace it with an AZRTC spark plug only NOTE Correct gap for the spark plug is 0 024 to 032 0 6 to 0 8 mm Incorrect gap can cause damage to the scooter s engine Allow the engine to cool before changing the spark plug The spark plug can be accessed from the right side of the scooter gt ee ae N UIO s o Spark Plug C c Fig 4 Pull the spark plug cover off the spark plug Figs 5 and 6 Use a spark plug socket wrench to remove the spark p
9. start the scooter or use the kick starter to prime the engine force fuel into the carburetor prior to using the electric starter This preserves battery life and reduces wear to the electric starter during the break in period ALWAYS allow the engine to warm up for 2 to 3 minutes before driving Do not drive the scooter at a constant speed for long periods of time during the break in period Avoid overheating the engine Riding the Scooter E ENTERING ROADWAYS Apply the turn signal if needed Make sure there is no oncoming traffic ALWAYS be aware of other vehicles on public roads Many accidents are caused when drivers of cars do not see scooters who share the road Release the brake and gradually advance the throttle for smooth acceleration lil ACCELERATION AND DECELERATION Adjust speed by twisting the throttle Twist the throttle toward you to accelerate Twist the throttle away from you to decelerate NOTE Your new scooter has an automatic transmission so there is no clutch and no need to shift gears ALWAYS allow the engine to warm up thoroughly before hard acceleration or damage to the engine could occur E BRAKING 4 WARNING ALWAYS apply the front and rear brakes simultaneously to slow down or come to a stop BE CAUTIOUS when using the front brake Loss of front wheel traction can make both steering and braking ineffective Using the front brake on loose gravel or wet road conditions can result in
10. Adding Transmission Oil eese 13 Changing Transmission Oil 1 eet 13 Battery Maintenance entia pep an rea en Yee auae enn 14 Inspecting the Battery Terminals eene 14 Replacing the Battery icit ri errare erre iePeR Reo Hu 14 Battery Disposal m 14 Replacing the FUse or orte referta i terere to ente vito 15 Cleaning or Replacing the Air Filter eee 15 Replacing the Spark Plug rhet ret retten 15 je nme 16 TROUDIESMOOUI NG er EE nis 16 Reporting Safety Defects i eite eriperet tpe ea ot aee rao de eaae bep 16 Professional Maintenance Schedule ees 17 Limited Warranty e eaaaSt 18 Emissions Performance Warranty sees 18 Introduction E KEEP THIS MANUAL WITH THE SCOOTER This manual should be kept with the vehicle and should remain with the scooter when resold or otherwise transferred to a new owner or operator This manual contains important safety information and instructions which should be read carefully and thoroughly before the rider operates the scooter E LICENSES REGISTRATION AND INSURANCE Although this scooter is equipped for legal operation in the United States prior to operation of this scooter you must consult your state and local government ordinances concerning driver s license requirements license plates and proper registrati
11. Damping Shock Not including mirrors Fuel Capacity svcsscsceccveyscedssseceseessiiecterserssoes 1 45 gal 5 5 liter Fuel Type intei Unleaded 90 Octane or Better All specifications are subject to change without notice Vehicle Record Write the Vehicle Identification Number VIN of your scooter here for future reference When speaking to your dealer you may need to provide the model number and the VIN found on the VIN badge located on the back side of the front fairing Find your model number on the Certificate of Origin that came with your scooter Model Number circle one 50CGOGRD 50CGO6SV VIN number f you experience problems are missing parts or need service or repairs for your scooter contact your local dealer Safety Precautions A WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Safety Precautions continued 4 WARNING SEVERE INJURY OR DEATH CAN RESULT IF YOU DO NOT FOLLOW THE INSTRUCTIONS IN THIS MANUAL DO NOT attempt to ride the scooter until you have read and understood the purpose and operation of all the controls described in this manual ALWAYS wear a Department of Transportation DOT approved motorcycle helmet when operating this scooter NEVER exceed maximum load capacity for the scooter Combined weight of the rider gear and any accessories must never exceed maximum load capacity
12. Dipstick Engine Oil Drain Plug Center Stand Rear View Mirror High Beam D Low Beam ZO Ww Rear Brake Lever Horn Button b Turn Signal Switch amp C LA 4 CONTROLS Rear View Mirror Engine Stop Switch Throttle Front Brake Lever Electric Starter Button Features continued Instrumentation Left Turn Signal Brake Master Cylinder Right Turn Signal Key and Ignition Switch Helmet Storage Hook VIN Badge Tail Light Right Turn Signal Left Turn Signal VIN Access Plate License Plate Bracket Air Filter Housing Kickstarter Transmission Oil Cap Transmission Drain Plug Rear Drum Brake Adjustment Nut INSTRUMENTATION Odometer Speedometer High Beam Indicator Left Turn Signal Indicator Right Turn Signal Indicator Fuel Gauge Description of Features E KEY IGNITION SWITCH STEERING LOCK AND SEAT LOCK e Your scooter comes with two keys Keep the spare key in a safe place in case one key is lost The key can be duplicated if necessary DO NOT use anything other than the Schwinn Campus key in the ignition The key turns the scooter on and off engages the steering lock and opens the seat storage compartment NOTE DO NOT turn the key in the ignition while the scooter is in motion Turn the key ONLY when the scooter is at a complete stop TO TURN THE POWER ON place the key in the ignition
13. Era LLEIRUATE Gas powered Scooter Model 50CGOGRD and 50CGO6SV 4 WARNING READ ALL WARNINGS AND ASSEMBLY USE INSTRUCTIONS KEEP THIS MANUAL WITH THE SCOOTER FOR FUTURE REFERENCE SEVERE INJURY OR DEATH can result if you do not follow the instructions in this manual Maximum loading 225 Ibs 102 kg ALWAYS wear a Department of Transportation DOT approved motorcycle helmet when operating this scooter This scooter is designed to hold only the driver NEVER carry a passenger on the scooter THIS SCOOTER HAS A 4 STROKE ENGINE AND REQUIRES UNLEADED 90 OCTANE OR HIGHER GASOLINE WITHOUT METHANOL ADDITIVES 3 motor scooters www schwinnscooters com Table of Contents llajirore sro e 1 SPECIICATIONS E 1 Misa dise PREUT 1 Safety dris lio e 1 3 rug p e 4 5 Description Of Features 4 cornetto etn tht ok ovsar idres 6 Key Ignition Switch and Steering Lock sees 6 Engine Stop Switch and Starter Button eese 6 Headlight and Turn Signal eee 6 Uncut 6 Helmet Storage Hook re rtt eunti tenant ertet eine 6 drlcllpe e EKEK N ENEs ESSA 7 Mies seee ieste eue iaeaea E eE 7 Camber Stand T 7 Luggage RACK T Q 7 VIN Badge and
14. MENT of TRANSPORTATION 400 7th Street SW NSA 11 Washington DC 20590 You can also obtain other information about motor vehicle safety from the Hotline Professional Maintenance Schedule Contact your dealer for all inspections repairs and major routine maintenance of the follwing items at the recommended intervals Failure to follow the maintenance schedule voids all warranties Initial 200 miles 600 miles At 2 500 miles 4 000 km At 5 000 miles 8 000 km Item 320 km 960 km or 6 months or 6 months Fuel Line X Fuel Filter X X Valve Gap X X X Oil Filter Screen Cap X X X Cooling Fan X X X Drive Belt Every 12 months Transmission Oil X Braking System X X Brake Fluid Every 24 months Wheels Rims X X X Tires X X X X Wheel Bearings X X X Steering Bearings X X X X Rear Shock Absorber X X X Chassis Fasteners X X X X Speedometer Cable X X X Throttle Grip and Cable X X X Turn Signal X X X Brake Light X X X Headlight X X X Nuts Bolts and Screws X X X EMISSION CONTROL DEVICES AND SYSTEMS Contact your dealer for all inspections repairs and major routine maintenance of the follwing items at the recommended intervals 600 miles At 2 500 miles 4 000 km At 5 000 miles 8 000 km Item 960 km or 6 months or 6 months Fuel System Carburetor Assembly X X X Intake System Air Filter Intake Manifold Ignition System Spark Plug Ignition Coil
15. Safety Helmet Council of America the American National Standard Institute ANSI or the Snell Memorial Foundation Your helmet must fit snugly on your head and have no cracks frayed straps or broken fasteners E WEAR EYE AND FACE PROTECTION e ALWAYS wear approved protective eye wear when operating the scooter ll WEAR PROTECTIVE CLOTHING ALWAYS wear shoes when driving the scooter Wear long sleeves and pants to cover arms and legs for protection Avoid loose clothing that could get caught in the scooter Use gloves designed for use on motorcycles They will offer protection to your hands and allow the full use of all controls E STAY VISIBLE ON THE ROAD ALWAYS be aware of other vehicles on public roads Many accidents are caused when drivers of cars do not see scooters who share the road Wear bright or reflective clothing to increase your visibility to other motorists ALWAYS use turn signals to indicate your intention to turn Follow your state s driver safety guidelines for turn signal use e Stay out of the blind spots of other drivers For safety and increased visibility the headlight is always on when operating the scooter Use the low beam whenever there is oncoming traffic Features Headlight Seat Luggage Rack Seat Lock left side Fuel Cap and Storage Compartment under seat Muffler Battery Fuse Compartment Engine Oil Cap and
16. and push the switch to the RIGHT gt when turning right The center position is OFF Description of Features continued ll THROTTLE RIGHT HANDLEBAR GRIP ACCELERATE Twist the throttle toward you e DECELERATE Twist the throttle away from you or loosen your grip and the throttle will automatically return to the idle position ll HELMET STORAGE HOOK Use the hook to store your helmet when not in use Maximum weight for the helmet storage hook 6 6 Ibs 3 kg E BRAKES FRONT BRAKE LEVER The FRONT brake lever is attached to the RIGHT handlebar REAR BRAKE LEVER The REAR brake lever is attached to the LEFT handlebar For more information about using the brakes see Riding the Scooter page 10 To adjust brakes see Front and Rear Brake Adjustment on page 12 ll KICK STARTER Use the kick starter to start the scooter or prime the engine in the following situations If the scooter has been driven less than 100 miles 160 kilometers In cold or wet weather If the fuel tank has run completely dry and more fuel has been added If the scooter has been stored for more than two weeks If the scooter fails to start using the electric starter button If the battery is discharged The kick starter can be used to prime the fuel system prior to using the electric start button See Starting the Scooter pages 8 and 9 for detailed instructions on using the kick starter ll CENTER STAND Always use the cen
17. and turn to the ON C position Refer to Starting the Scooter on pages 8 and 9 for detailed instructions The key cannot be removed in the ON Q position Do not leave the key in the ON position if the scooter is not running The battery will drain e TO TURN THE POWER OFF turn the key to the OFF position The key can be removed in the OFF Xi position e TO ENGAGE THE STEERING LOCK turn the handlebars all the way to the left Turn the key to the OFF position to turn the power off Push the key in and turn to the LOCK E position Remove the key Test the lock by trying to turn the handlebars to the left and the right If properly locked the handlebars will not move To help prevent theft ALWAYS lock the scooter when left unattended TO ACCESS THE STORAGE COMPARTMENT UNDER THE SEAT insert the ignition key into the lock on the left side of the seat TO CLOSE THE SEAT PRESS DOWN FIRMLY TO LOCK Remove the key A WARNING Storage area under the seat is 0 64 cubic feet 18 liters NEVER exceed maximum load capacity for the scooter Combined weight of the rider gear and any accessories must never exceed maximum load capacity of 225 Ibs 102 kg Overloading can impair the stability and performance of the scooter possibly causing an accident Do not carry oil fuel or pressurized items in the storage compartment as they could overheat and explode causing serious injury or death Do not place fragile val
18. arge during long periods of storage When storing your scooter for periods longer than 2 4 weeks maintain the battery by using a low amperage battery maintenance charger designed specifically for motorcycle and scooter batteries E INSPECTING THE BATTERY TERMINALS Negative Positive ALWAYS turn the scooter off and remove the key before inspecting Terminal Terminal the battery bose use Periodically check the battery for leakage or corrosion Using a Phillips Box screwdriver remove the screws from the battery door in the floor board Set aside the hardware Open the battery door e Visually inspect the battery its cables and terminals for damage e If you see corrosion on the battery terminals they will need to be cleaned e NEVER pick up the battery by its cables or connectors e Pull the terminal covers back to expose both battery terminals Using a Phillips screwdriver or wrench disconnect the negative black cable from the battery terminal first then disconnect the positive red cable from the battery terminal Fig 1 When removing the cables from the battery make sure they do not come in contact with each other e Lift the battery up and out of the compartment Handle the battery carefully e Gently clean the posts with a wire brush e Wipe the posts clean with a damp cloth a dry cloth may cause static electricity e Lower the battery into the compartment e Reconnect the positive red cable to the positive te
19. cted and replaced by a QUALIFIED MECHANIC while the notches are still visible The brake pads must be replaced before the pads reach the minimum allowed thickness of 0 072 1 85 mm The minimum allowed thickness for the disc rotor is 0 118 3 0 mm WARNING Never allow the front disc brake notches to wear away completely Never allow the rear drum brake pad indicator to reach the minus sign Even if working properly the brakes should be inspected by your dealer at the intervals listed in the Professional Maintenance Schedule on page 17 e REAR DRU A to replace b shoe FRONT DISC BRAKE d B Routine Care and Maintenance continued A CAUTION Always allow the engine to cool before performing any routine maintenance When hot scooter parts can cause severe burns E ADDING ENGINE OIL Oil should be checked every 300 miles 480 kilometers m e Stop on smooth level ground turn the ignition OFF and remove the key l e Use the center stand to park the scooter and allow the engine to cool i e Unscrew the dipstick Fig 1 found on the right side of the scooter see ADD FULL DO NOT overfill photo on page 4 Wipe the dipstick clean with a cloth and dip it back into the oil reservoir do not screw it back in e Pull the dipstick out and read the oil level Oil level should fall within the diamond pattern Fig 1 e If oil level reaches the ADD point Fig 1 ad
20. d oil Use enough multi weight SAE 15 40 lubricating oil to keep the level between between FULL and ADD IMPORTANT DO NOT overfill Replace the dipstick and tighten firmly by hand E CHANGING THE ENGINE OIL Change the engine oil after the first 200 miles 320 kilometers and every 2 500 miles 4 000 kilometers or six 6 months whichever comes first Locate the drain plug found under the crank case refer to photo on page 4 Place an oil pan under the drain plug Use a wrench to unscrew the plug and allow the oil to drain out Replace the plug and tighten firmly using the wrench DO NOT overtighten Unscrew the dipstick Fig 1 found on the right side of the scooter see photo on page 4 Use a funnel to pour 0 8 qt 0 75 liter multi weight SAE 15 40 lubricating oil into the engine oil reservoir Re check the oil level with the dipstick Replace the dipstick and tighten firmly by hand Consult your local authorities for instructions on the proper disposal of used oil E ADDING TRANSMISSION OIL Inspect the rear drive area for signs of oil leakage If you suspect the level is low you may need to add transmission oil Using a wrench unscrew the transmission oil cap found on top of rear drive assembly beside the rear wheel refer to photo on page 5 There is no gauge or dip stick to measure the transmission oil level The transmission oil is full when the fluid level is even with the bottom edge of the fil
21. h to the ON Q position NOTE The scooter will not start when the engine stop switch is in the OFF X position e Stand to the left of the scooter Grasp the handlebar grip with your left hand and the luggage rack with your right hand Pull either brake lever NOTE The scooter will not start unless one brake is applied while starting Extend the kick starter foot peg e Kick down on the kick starter quickly then allow it to spring back into position Repeat this procedure until the engine starts NOTE You are forcing fuel up into the carburetor with each kick It may take many kicks to start the engine for the first time When the engine starts apply enough throttle to idle the engine for 20 to 30 seconds NOTE DO NOT open the throttle while kick starting Open the throttle only after the engine has started NOTE To prolong engine life allow the engine to reach normal operating temperature before driving This usually takes about 2 to 3 minutes Retract the kick starter foot peg to its original position before driving e Grasp both handlebar grips and push the scooter forward to retract the center stand under the scooter Mount the scooter Use the kick starter to start the scooter or prime the engine in the following situations If the scooter has been driven less than 100 miles 160 kilometers In cold or wet weather If the fuel tank has run completely dry and more fuel has been added If the scooter ha
22. hten the nut too much the rear wheel will drag even if the brake is not applied Make sure the brake adjustment nut is in the correct position after adjusting The curved side of the nut must rest snugly against the pivot pin Fig 2a Check brake operation E CHECK REAR DRUM BRAKE SHOE WEAR As the drum brake shoe linings wear freeplay in the brake lever will increase Each time the brake adjustment nut is tightened to decrease freeplay in the brake lever the brake wear indicator will move to a position closer to the minus sign Fig 3 The indicator should never reach the minus sign Brake shoes should be inspected and replaced by a QUALIFIED MECHANIC before the indicator reaches the minus sign The brake shoe must be replaced before the lining reaches the minimum allowed thickness of 0 06 1 5 mm The brake drum must never measure larger than 3 892 99 0 mm in diameter il CHECK FRONT DISC BRAKE FLUID LEVEL Locate the front disc brake master cylinder on the right handlebar Fig 4 If the fluid level in the window is at or below the low level mark take the scooter to your dealer for service il CHECK FRONT DISC BRAKE PAD WEAR As the disc brake pads wear the depth of the notches in the disc brake pads will decrease Fig 5 NOTE The disc rotor has been removed for clarity in Fig 5 The disc rotor is shown in place in Fig 5a Never allow the notches to wear away completely Brake pads should be inspe
23. l hole Using a funnel pour enough multi weight SAE 85 90 oil into the transmission oil reservoir to top off Replace the transmission oil cap and tighten firmly with a wrench DO NOT overtighten E CHANGING TRANSMISSION OIL Change the transmission oil after the first 200 miles 320 kilometers and every 2 500 miles 4 000 kilometers or six 6 months whichever comes first Locate the drain plug found on the left side of the scooter near the rear wheel underneath the rear drive assembly refer to photo on page 5 Place an oil pan under the drain plug Use a wrench to open the plug and allow the remaining oil to drain out Replace the plug and tighten firmly with a wrench DO NOT overtighten Locate the oil cap found on top of rear drive assembly beside the rear wheel refer to photo on page 5 Use a funnel to pour 4 1 oz 120 cc multi weight SAE 85 90 oil into the transmission oil reservoir Replace the transmission oil cap and tighten firmly with a wrench DO NOT overtighten Consult your local authorities for instructions on the proper disposal of used oil 13 14 Routine Care and Maintenance continued ll BATTERY MAINTENANCE The battery is sealed and does not require electrolyte replacement To help preserve the life of the battery use the kick starter method to start your scooter for short trips see page 9 The battery charge is maintained with current from the alternator Batteries disch
24. lug from the cylinder Fig 7 Insert the new spark plug into the cylinder and tighten firmly by hand Use the spark plug socket wrench and tighten another 1 2 to 3 4 turn Replace the spark plug cover securely over the spark plug Spark Plug a V o MO SparkPlug i N Socket 15 Routine Care and Maintenance continued E CLEANING Keep your scooter clean so it will look good and perform well Before washing remove the contents of the storage compartment 4 WARNING DO NOT allow water to come in contact with the ignition battery fuse compartment or other electrical parts DO NOT use high pressure washers as they can cause damage to the scooter s body mechanical and electrical parts Hand wash with mild soap and water using a soft rag or mitt DO NOT use a brush that could scratch the finish DO NOT use abrasive cleansers Rinse thoroughly with clean water DO NOT allow water to come in contact with any electrical components Dry with a chamois or soft absorbent cloth Troubleshooting Scooter will not start Make sure you have fuel in the fuel tank Make sure you are squeezing one brake lever while starting the scooter The scooter will not start if a brake is not applied Make sure the engine stop switch is in the ON Q position Make sure the key is in the ignition and turned to the ON Q position The spark plug may need replacing see Replacing the Spark Plug page 15
25. on Before operating this scooter consult your agent concerning proper insurance coverage in your state Specifications dare uet E E E T 4 Stroke Air Cooled Gas Mileage nee 117 mpg 50 km liter DISPACEMEME c 49 5 cc Driving Range iie terrere 170 miles 275 km mi t 1 Engine Oll ricetta Multi weight SAE 15W 40 SEAMS Electric and Kick Engine Oil Capacity et 0 8 qt 0 75 liter TransmisslOP iioi iohannes teet inta Automatic CVT Maximum Speed on Flat 29 8 mph 48 km h Transmission Oil Multi weight SAE 85 90 Seat Storage oreste eerie 0 64 cu ft 18 liter Transmission Oil Capacity 4 1 oz 0 12 liter Luggage Rack Load Capacity 10 Ibs 4 5 kg Front and Rear Tires ete 3 50 10 Helmet Storage Hook Load Capacity 6 6 Ibs 3 kg Tire Pressure siet etes 26 psi Front 29 psi Rear Kao pi e 68 3 in 1736 mm Frorit Brake reete ert ete or ERE ORTA PERAE BrE UE Disc WA pier 25 4 in 645 mm Rear Brake ierra E Pesei ehe EN Drum sio n tam E T 43 1 in 1095 mm Brake Fluid ene Type 3 Type 4 DOT Dry Weight ertet treten 161 9 Ib 73 4 kg Brake Fluid Capacity sess 35 ml 1 2 oz Suspension FFOT ioi eeoc cornea eure Fee eh eors asse Telescopic Estimate for 180 Ib load on level ground SUSPENSION REAP 24 cete eno ti rrr etienne
26. on of Pacific Cycle under this warranty is limited solely to the repair or replacement of parts covered by this warranty Any modification to the scooter including the use of performance parts voids all warranties All other costs including shipping for warranty repairs are the obligation of the owner Pacific Cycle is not responsible for any damage incurred during transport Any questions should be directed to Customer Service and must include model number date of purchase name of store where purchased and original sales receipt or proof of purchase This warranty gives you specific legal rights You may have other rights which may vary from state to state Emissions Performance Warranty For a period of five years from the date of purchase Pacific Cycle Inc warrants to the purchaser and each subsequent purchaser of the scooter that the vehicle is designed built and equipped to conform at the time of sale with all United States emissions standards and that it is free from defects in materials and workmanship Failure resulting from owner abuse and or lack of proper maintenance are not covered by this warranty Maintenance replacement or repair of the emission control devices and systems may be performed by any automotive repair establishment or individual using any certified part The owner may bring a claim under the emissions performance warranty through an authorized Schwinn Motor Scooters dealer The owner of the scooter may obtain further inf
27. or gear shift Before Every Ride If you find any damaged or worn parts DO NOT use the scooter Contact your dealer for repairs ll CHECK THE FUEL LEVEL e Check the fuel gauge Add fuel if necessary E CHECK THE BRAKES Apply the front and rear brakes to make sure they are working correctly Refer to Front and Rear Brake Adjustment on page 12 ill CHECK THE TURN SIGNALS BRAKE LIGHTS AND HORN e Turn the ignition key to the ON Q position to provide power to the scooter Move the turn signal to the LEFT lt 2 and RIGHT C positions and make sure turn the signal lights and the turn indicator lights on the speedometer are functioning properly Apply the front brake and make sure the brake light is functioning properly Repeat this test for the rear brake Push the horn button b to make sure horn is functioning properly ill CHECK THE TIRES Make sure the tires are inflated to the proper pressures the front tire should be inflated to 26 PSI and the rear tire should be inflated to 29 PSI Make sure there are no cuts punctures or excessively worn tread on the tires Refer to Tire Maintenance on page 11 for details il CHECK THE REAR VIEW MIRRORS Make sure the mirrors are clean secured and adjusted properly so you can have a clear view of vehicles behind the scooter Starting the Scooter A WARNING DO NOT attempt to ride the scooter until you have read and understood the purpose and operation of all the controls
28. ormation concerning the emission performance warranty or may report violations of the terms of the emission performance warranty by contacting the Director Field Operations and Support Division 6406 Environmental Protection Agency 405 M Street SW Washington D C 20460 Attention Warranty Claim Scooter Noise Regulation TAMPERING WITH THE NOISE CONTROL SYSTEM IS PROHIBITED Federal law prohibits the following acts or the causing thereof 1 The removal or rendering inoperative by any person other than for purposes of maintenance repair or replacement of any device or element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchase or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW These acts include tampering with the following systems i e modification removal etc Exhaust system Intake System Muffler Catalyst e Air Filter Case Air Filter Element Manufactured for Pacific Cycle Inc A Division of Dorel Industries o Pacific Cycle Inc 4902 Hammersley Road Madison WI 53711 2006 Pacific Cycle Inc Made in China Printed March 2006 Schwinn is a registered trade mark of Pacific Cycle Inc www schwinnscooters com motor scooters
29. rminal Reconnect the negative black cable to the negative terminal When re connecting the cables to the battery make sure they do not come in contact with each other e Replace the terminal covers e Replace the battery door and secure it with the screws E REPLACING THE BATTERY e The scooter battery will need to be replaced if The battery has completely discharged The battery has leaked The battery casing is cracked or damaged e Contact your dealer to purchase a new battery Use of an unauthorized battery will void the warranty e Follow the instructions above for accessing and removing the battery e Lower the new battery into the compartment e Reconnect the positive red cable to the positive terminal Reconnect the negative black cable to the negative terminal e Replace the battery door and secure it with the screws E BATTERY DISPOSAL NEVER throw the battery away in the trash or burn it in a fire In most areas it is illegal to 96V burn lead acid batteries or put them in a landfill Take the exhausted battery to an approved lead acid battery recycle center such as an p i auto parts store or battery retailer i Call your waste collection service to find out if they offer disposal of lead acid batteries Do not dispose of the battery or battery acid in any unapproved place Follow your state guidelines for proper disposal procedure Routine Care and Maintenance continued ll REPLACING THE FUSE
30. s been stored for more than two weeks If the scooter fails to start using the electric starter button If the battery is discharged lll ELECTRIC START Retract the center stand and sit on the seat with both feet on ground e Place the key in the ignition and turn it to the ON C position e Move the engine stop switch to the ON position NOTE The scooter will not start when the engine stop switch is in the OFF Xj position Pull either brake lever NOTE The scooter will not start unless one brake is applied while starting e Press the electric starter button for no more than five 5 seconds until the engine starts Release the button as soon as the engine starts NOTE DO NOT press the electric starter button continuously for more than five seconds Damage to the starter could occur e If engine doesn t start wait ten 10 seconds and repeat the starting procedure e If repeated attempts fail use the kick starter to start the scooter or prime the engine See Kick Start section above When the engine starts apply enough throttle to idle the engine for 20 to 30 seconds NOTE DO NOT open the throttle while starting Open the throttle only after the engine has started NOTE To prolong engine life allow the engine to reach normal operating temperature before driving This usually takes about 2 to 3 minutes 10 Breaking In the Scooter For the first 100 miles 160 kilometers it is recommended that you kick
31. start engine until the spilled fuel has evaporated and vapors have dissipated Make sure the fuel lines tank and cap do not have cracks or leaks NEVER start or operate the scooter near gasoline paint thinner or any other flammable liquids Vapors could ignite causing a fire or explosion If you swallow gasoline DO NOT INDUCE VOMITING If you inhale gasoline vapor and feel ill or spill gasoline into your eyes see a physician immediately If you spill gasoline on your skin or clothing change clothing and wash your skin with soap and water ll REFUELING THIS SCOOTER HAS A 4 STROKE ENGINE AND REQUIRES UNLEADED 90 OCTANE OR HIGHER GASOLINE WITHOUT METHANOL ADDITIVES e Turn the engine OFF Xj and allow the engine to cool at least two 2 minutes before removing the fuel cap The fuel cap is located under the seat Unlock the storage compartment by inserting the ignition key into the lock on the left side of the seat Turn the key to the right clockwise to unlock Lift the seat Use UNLEADED 90 octane or higher gasoline without Methanol additives only The tank holds 1 45 gallons 5 5 liters of fuel DO NOT overfill the fuel tank Fill tank to about 1 5 inches below the top of the tank to allow for fuel expansion Wipe up spills immediately Gasoline may damage paint and plastic parts Do not start the engine until the spilled fuel evaporates and the vapors have dissipated NEVER add anything to the gasoline in
32. ter stand on level ground To extend the center stand and park the scooter grasp the left handlebar grip and the luggage rack with your right hand Place your right foot on the foot peg of the center stand and push straight down The rear wheel will raise slightly as the scooter comes to rest on the center stand To retract the center stand grasp both handlebar grips and push the scooter forward NOTE Be sure your feet and legs are clear of the center stand The center stand has a strong spring and will retract under the scooter very quickly E LUGGAGE RACK 4 WARNING Maximum load for the luggage rack is 10 Ibs 4 5 kg NEVER exceed maximum load capacity for the scooter Combined weight of the rider gear and any accessories must never exceed maximum load capacity of 225 Ibs 102 kg Overloading can impair the stability and performance of the scooter possibly causing an accident Evenly distribute the load on the luggage rack and secure with straps Do not attach anything to the handlebars fenders or footrests E VIN BADGE AND ACCESS PLATE You will need your Vehicle Identification Number when registering your scooter with your local government or contacting your dealer The VIN appears in two places on the VIN badge located on the back side of the front fairing and under the VIN access plate E AUTOMATIC TRANSMISSION Your new scooter has an automatic transmission that does not require the use of a clutch
33. the fuel tank Replace the fuel cap securely To close the seat press down firmly to lock Remove the key E TIRE MAINTENANCE A WARNING Always maintain proper tire inflation pressure Failure to do so may cause tire damage or unstable handling which could result in serious injury or death To check the tire pressure remove the cap from the valve stem and set aside Use a tire pressure gauge to measure the air pressure in the tires The correct pressure for the front tire is 26 PSI and for the rear tire is 29 PSI Inspect the rims If the rims are cracked or bent do not ride the scooter They must be replaced Check the tires for wear and damage If you notice cuts punctures or excessively worn tread the tire needs to be replaced Contact your dealer for replacement parts and service 12 Routine Care and Maintenance continued E REAR DRUM BRAKE ADJUSTMENT Test the rear brake lever free play Apply light pressure to the left brake lever until you feel the brake engage There should be very little free play between the at rest position of the brake lever and the applied position of the brake lever Acceptable free play is between 3 8 and 3 4 Fig gt 1 Keep the brake cable adjusted to maintain Between acceptable free play 4 3 8 and 3 4 Usea wrench to adjust the brake adjustment nut on the rear wheel Fig 2 Tighten as necessary until the correct freeplay is established NOTE If you tig
34. uable or heat sensitive items in the storage compartment The storage compartment is not waterproof The FUEL CAP is under the seat See Refueling on page 11 for detailed instructions E ENGINE STOP SWITCH AND STARTER BUTTON RIGHT HANDLEBAR e ON Move the switch to the ON C position to allow the engine to start The engine will not start in the OFF D position e OFF 13 Move the switch to the OFF Il position to shut down power to the electrical system Use this feature only when other attempts to stop the scooter have failed For example if the throttle is stuck or malfunctioning or if the scooter falls over ELECTRIC STARTER BUTTON With one brake lever pulled press the starter button to start the scooter with battery power Refer to Starting the Scooter pages 8 and 9 for detailed instructions NOTE The scooter can also be started with the kick starter Refer to Starting the Scooter on pages 8 and 9 for instructions E HEADLIGHT AND TURN SIGNAL LEFT HANDLEBAR For safety and increased visibility the headlight is always on when operating the scooter Use the low beam whenever there is oncoming traffic e LOW BEAM 0 Use the low beam when traveling in traffic and during the day e HIGH BEAM EO Use the high beam to see further at night Do not use the high beam when traveling behind another vehicle or if there is oncoming traffic e TURN SIGNAL C Push the switch to the LEFT amp when turning left
35. ystem can become very hot and cause burns Allow the muffler and other hot parts to cool before touching 4 WARNING GASOLINE AND ITS VAPORS ARE EXTREMELY FLAMMABLE AND EXPLOSIVE AND CAN CAUSE SEVERE BURNS OR DEATH ALWAYS fill the fuel tank outdoors NEVER fill the fuel tank indoors If gas spills DO NOT start the engine until all the spilled gas has evaporated and vapors have dissipated Keep gasoline away from open flames sparks pilot lights or other sources of ignition NEVER smoke while refueling the scooter Make sure the fuel lines tank and cap do not have cracks or leaks Make sure the fuel cap is securely in place before starting the engine NEVER start or operate the scooter near any open containers of gasoline paint thinner or any other flammable liquids Vapors could ignite causing a fire or explosion 4 WARNING GASOLINE ENGINES GIVE OFF CARBON MONOXIDE AN ODORLESS COLORLESS POISONOUS GAS BREATHING CARBON MONOXIDE CAN CAUSE NAUSEA FAINTING OR DEATH ALWAYS start and operate the scooter outdoors NEVER start or operate the engine in an enclosed area even if the doors and or windows are open Safety Precautions continued E WEAR A DEPARTMENT OF TRANSPORTATION DOT APPROVED MOTORCYCLE HELMET Most serious motorcycle injuries and fatalities are due to head injuries ALWAYS wear a Department of Transportation DOT approved motorcycle helmet when riding the scooter Look for labels from the
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