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Scag Power Equipment STWC User's Manual

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3. 4 Toinstall the new cutter blade put the flat washer onto A C A U TI O N cutter blade 7 11 BODY DECK AND UPHOLSTERY while it is hot Do not wash the engine use compressed air HEX NUT TORQUE TO 75 LB FT 1 After each use wash the mower and cutter deck Use cold water and automotive cleaners Do not use pressure cleaners SHAFT CUTTER 2 Do not spray electrical components 3 Usea mild soap solution or a vinyl rubber cleaner to clean the seat HEX HEAD BOLT NUT 4 Repair damaged metal surfaces using Scag touch up paint P N 48521 available from your authorized Scag dealer Wax the mower with an automotive paint wax for maximum paint protection SPINDLE ASSEMBLY CUTTER BLADE SPACER CUTTER WASHER Na HEX HEAD BOLT 39050160 Figure 7 10 Blade Replacement NOTE Be sure that the blade is installed with the lift wing toward the top 5 Install the spacer onto the blade bolt and insert the bolt into the cutter spindle shaft 6 Install the hex nut to the blade bolt at the top of the cutter spindle Secure the blades from rotating and torque to 75 ft Ibs See Figure 7 10 36 Section 8 SCAG NOTES 37 52A CUTTER DECK 55 14 53 56 AA 26 eom A 399 RS gt E D 38 Section 8 a gt 9 GRO act STC 2005 CD4852 Section 8 52A CUTTER DECK Ref Part Ref Part No No Description No No Description
4. RIGHT STEERING CONTROL SEAT BELT SL D HOUR METER STC 2005 CAI Rev 1 Figure 4 1 Controls and Instruments 12 Section 4 10 11 12 13 Hourmeter Figure 4 1 Indicates the number of hours the engine has been operated It operates whenever the ignition key switch is in the ON position It can be used to keep track of maintenance intervals and the amount of time required to perform various tasks Fuse Holders Figure 4 1 Two 20 amp fuses protect the mower s electrical system To replace fuses pull fuse out of the socket and install a new fuse Left Steering Control Figure 4 1 Used to control the mower s left wheel when traveling forward or reverse Right Steering Control Figure 4 1 Used to control the mower s right wheel when traveling forward or reverse Parking Brake Control Figure 4 1 Used to engage and disengage the parking brakes Pull the lever back to engage the parking brakes Push the lever forward to disengage the parking brakes Fuel Switching Valve Figure 4 1 Located on the left side of the machine Used to shut off fuel supply to the engine and change fuel supply between the fuel tanks Rotate the valve counter clockwise to supply fuel from the tank on the left side only Rotate the valve clockwise to supply fuel from the tank on the right side only Dump Valve Control Levers Figure 4 2 Located on the hydraulic pumps
5. Scag Power Equipment reserves the right to change or improve the design of any mower without assuming any obliga tion to modify any mower previously manufactured All other implied warranties are limited in duration to the two 2 year warranty period or ninety 90 days for mowers used for rental purpose Accordingly any such implied warranties including merchantability fitness for a particular purpose or otherwise are disclaimed in their entirety after the expiration of the appropriate two year or ninety day warranty period Scag s obligation under this warranty is strictly and exclusively limited to the repair or replacement of defective parts and Scag does not assume or authorize anyone to assume for them any other obligation Some states do not allow limitations on how long an implied warranty lasts so the above limitation may not apply to you Scag assumes no responsibility for incidental consequential or other damages including but not limited to expense for gasoline expense of delivering the mower to an Authorized Scag Service Dealer and expense of returning it to the owner mechanic s travel time telephone or telegram charges rental of a like product during the time warranty repairs are being performed travel loss or damage to personal property loss of revenue loss of use of the mower loss of time or inconve nience Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limita
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8. 5 481632 Anti Scalp Wheel 47 482879 Cutter Blade 21 6 04003 26 Bolt Carriage 3 8 16 x 4 48 422713 Pivot Idler Base 7 422478 Bracket Anti Scalp Wheel 49 48224 Bearing 8 04017 27 Bolt Serrated Flange 3 8 16 x 1 50 461174 Idler Arm Assy 9 04043 06 Flatwasher 5 8 Hardened 51 43575 Idler Pivot Short 10 04021 05 Locknut 3 8 16 Center Lock 52 423717 Belt Cover 61A 11 461296 Discharge Chute 53 48926 Hub Tapered 1 1 8 Bore 12 04001 11 Bolt Hex Head 5 16 18 x 1 1 2 Rear 54 482416 Pulley Idler 5 0 04001 12 Bolt Hex Head 5 16 18 x 1 3 4 Front 55 04001 14 Bolt Hex Head 1 4 20 x 1 13 04021 10 Nut Elastic Stop 5 16 18 56 482648 Pulley 5 95 Dia Tapered Bore 14 04020 09 Nut 5 8 11 UNC 57 423957 Turbo Baffle Bolt On 15 45944 Shaft Roller 58 451240 Push Arm Shaft 16 04001 41 Bolt Hex Head 5 8 11 x 9 1 2 59 461516 Push Arm Includes 64 60 62 17 48038 Roller Rear 60 04020 16 Nut 5 8 18 UNF 18 04001 154 Bolt Hex Head 5 16 18 x 4 3 4 61 04021 13 Nut Elastic Stop 5 8 11 19 04063 08 Key 1 4 x 1 4 x 2 62 48763 Rod End 5 8 Male RH Thread 20 482718 Spring Idler 63 04001 79 Bolt Hex Head 5 8 11 x 4 1 2 21 04043 04 Flatwasher 3 8 938 x 391 x 105 64 48114 04 Grease Fitting 90 Degree 22 04001 176 Bolt Hex Head 5 16 18 x 1 3 4 Grade 8 65 482652 Belt Cutter Deck Drive 61A 23 04019 03 Nut Serrated Flange 5 16 18 66 04001 09 Bolt Hex Head 5 16 18 x 1 24 04001 172 Bolt Hex Head 1 4 20
9. To steer right while traveling in reverse allow the right steering control lever to move forward The further the control is allowed to move forward the quicker the mower will turn right To stop the reverse travel allow the steering control levers to return to the neutral position Ifthe mower is to be parked place the handles in the neutral lock position and engage the parking brake 4 6 ENGAGING THE DECK DRIVE CUTTER BLADES 1 Set the throttle at about 3 4 speed Do not attempt to engage the deck drive at high speed as this shortens the electric clutch life use only moderate engine speed when engaging the deck drive 2 Engage the deck drive by pulling out on the yellow switch located on the instrument panel Figure 4 3 to the engage position NOTE A squealing noise may be heard when engaging or disengaging the deck drive It is caused by the electric clutch plates meshing as the mower comes up to speed This is normal PULL UP TO ENGAGE PUSH DOWN TO DISENGAGE STT99CES Figure 4 3 Cutter Engage Switch 3 To disengage the deck drive push the switch in to the disengage position 4 Always operate the engine at full throttle to properly maintain cutting speed If the engine starts to lug down reduce the forward speed and allow the engine to operate at maximum RPM 4 7 HILLSIDE OPERATION AWARNING DO NOT operate on steep slopes To check a slope attempt to back up it with the cutter deck
10. Uneven Cut on Flat Ground Wavy Lift worn from blade Section 5 Replace blade High Low Appearance Scalloped Cut or Blade upside down Mount with cutting edge toward ground Rough Contour Deck plugged grass accumulation Clean underside of deck Too much blade angle deck pitch Adjust pitch and level RYE NM COE A Ye YA WAY Ry qM Cu INS Deck mounted improperly See your authorized SCAG dealer Bent spindle area See your authorized SCAG dealer I Width of Deck S D sGB020 Uneven Cut on Uneven Ground Wavy Appearance High Low Scalloped Cut or Rough Contour y Ni zeg W lle A Geet ch N MY 2 a MCA L Width of Deck ae S e o o i SGB021 Sloping Ridge Across Dull blade Uneven ground Tire pressures not equal Sharpen blade May need to reduce ground speed raise cutting height and or change direction of cut Check and adjust tire pressure Width of Cutting Path Wheels uneven Check and adjust tire pressure Ki Mie VM Y A VA INIA ASA NN NNA 6 AVIAN AN Z WM AWA d I Width of Deck gt o 9 O o i SGBO023 Deck mounted incorrectly See your authorized SCAG dealer Deck not level side to side 20 Check for level and correct Section 5 TROUBLESHOOTING CONT D CONDITION CAUSE CURE Scalping Blades Low tire pressures Chec
11. tion or exclusion may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state GARANTIA LIMITADA EQUIPO COMERCIAL Toda pieza del cortac sped comercial Scag fabricada por Scag Power Equipment que seg n criterio razonable de Scag presente materiales o mano de obra defectuosos ser reparada o reemplazada por un distribuidor autorizado Scag sin cargo por las piezas ni mano de obra Esta garant a se limita al comprador original y no es transferible Para acceder a cualquier reclamo de garant a el distribuidor requerir el comprobante de compra Todo trabajo bajo garant a debe realizarlo un distribuidor autorizado Scag Con respecto a materiales o mano de obra defectuosos esta garant a se limita a los siguientes per odos especificados a partir de la fecha de compra original Los art culos desgastables incluyendo correas de transmisi n cuchillas mangueras hidr ulicas y llantas est n garantizados por noventa 90 d as Las bater as est n garantizadas por noventa 90 d as El bastidor y los componentes estructurales incluyendo el dep sito de aceite las conexiones y los enfriadores de aceite tienen una garant a de 2 a os piezas y mano de obra primer a o piezas solamente segundo a o Las plataformas de corte est n garantizadas contra grietas por un per odo de tres 3 a os Piezas y mano de obra primer a o piezas solamente seg
12. always wear adequate protective clothing including long pants Wearing safety glasses safety shoes and a helmet is advisable and is required by some local ordinances and insurance regulations 8 Operator hearing protection is recommended particularly for continuous operation of the mower Wear suitable hearing protection Prolonged exposure to loud noise can cause hearing impairment or loss 9 Keep the machine and attachments in good operating condition Keep all shields and safety devices in place If a shield safety device or decal is defective or damaged repair or replace it before operating the machine A WARNING This machine is equipped with an interlock system intended to protect the operator and others from injury This is accomplished by preventing the engine from starting unless the deck drive is disengaged the parking brake is on the steering control levers are in the neutral position and the operator is in the seat The system shuts off the engine if the operator leaves the seat with the deck drive engaged and or the steering control levers are not in the neutral postion and or the parking brake is not engaged Never operate equipment with the interlock system disconnected or malfunctioning 10 Be sure the interlock switches are functioning correctly 12 13 14 15 16 17 DO NOT add fuel to a running or hot engine Allow the engine to cool for several minutes before adding fuel Kee
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16. the grass 4 13 ADJUSTING CUTTING HEIGHT The mower deck can be adjusted from a height of 1 inch to 5 1 2 inches at 1 4 inch intervals To adjust the cutting height AWARNING DO NOT adjust the cutting height with the mower blades rotating Disengage the power to the cutter blades and then adjust cutting height 17 1 Disengage the power to the cutter blades 2 Push the cutting height adjustment foot pedal all the way forward using your right foot until it locks in place Figure 4 5 page 18 3 Insert the lanyard pin into the cutting height index at the desired cutting height Push forward on the deck lift foot lever hold in place and lift up on the deck release lever Figure 4 4 Slowly release the foot pedal A deck height decal is located on the cutting height index as an aid in adjusting the deck to the desired height Figure 4 5 DECK RELEASE LEVER A ASS AAC STC 2005 DRL Figure 4 4 Deck Release Lever HEIGHT ADJUSTMENT PEDAL STC 2005 ACH Figure 4 5 Adjusting Cutting Height 18 Section 4 4 14 TOWING optional hitch accessory 1 Never allow children or others in or on towed equipment 2 Tow only with a machine that has a hitch designed for towing Do not attach towed equipment except at the hitch point 3 Follow manufacturer s recommendations for weight limit for towed equipment 250lbs maximum towing weight 4 Never tow on slopes The weight of the towed equ
17. the machine Tighten the elastic stop nut to secure the cutter deck in the proper position Cutter Deck Pitch The pitch of the cutter deck should be equal between the front and rear of the cutter deck for proper cutting performance To check for proper deck pitch be sure that the mower is on a flat level surface and the tires are properly inflated Check the distance from the top of the cutter deck to the floor at the rear RH side of the cutter deck directly behind the cutter deck hanging chains Next check the distance from the top of the cutter deck to the floor at the front RH side of the cutter deck directly in front of the cutter deck hanging chains The measurement at the front of the cutter deck should be the same as the rear of the deck Make these measurements at the LH side of the cutter deck also If the measurement at the front of the deck is not the same the cutter deck pitch must be adjusted as follows 1 Loosen the lock nuts on both adjusting rods See Figure 6 4 2 Using an adjustable jaw pliers turn the adjusting rods on the non threaded portion of the rod until the deck is equal front to back on both the RH and the LH side of the cutter deck Tighten both lock nuts NOTE To prevent the cutter deck from teetering all four cutter deck hanging chains must have tension on them If all four chains do not have tension on them and the deck teeters you must readjust the cutter deck as outlined in the procedur
18. 16 x 1 13 04003 12 Bolt Hex Head 5 16 18 x 3 4 14 04019 03 Nut Serr Flange 5 16 18 15 04001 32 Bolt Hex Head 3 8 16 x 1 1 4 16 04019 03 Nut Serr Flange 5 16 18 51 Section 8 STEERING COMPONENTS STC 2002 SSC 52 Section 8 STEERING COMPONENTS Ref Part No No 482340 461386 04001 32 04030 04 04041 07 04040 15 04060 01 422372 04021 09 10 482330 11 04020 14 12 482623 13 04020 17 14 482331 15 43477 16 04001 20 17 04001 12 18 43602 19 423599 20 04001 17 21 482452 22 04001 19 23 482099 24 04003 12 25 461525 461526 26 04019 03 27 04021 08 28 04001 18 29 43616 30 04021 10 31 48114 04 32 43559 33 49574 49573 34 04021 10 35 48100 06 36 04041 08 37 04050 02 38 423057 39 04017 16 40 04003 02 41 45918 42 481389 43 43477 OO Joo GQ N Description Grip Control Lever Handle Bar Includes item 1 Bolt Hex Head 3 8 16 x 1 1 4 Lock Washer 3 8 Flatwasher 3 8 391 x 938 x 105 Flatwasher 5 16 375 x 875 x 083 Roll Pin Spring 5 32 x 3 4 Bar Control Lever Nut Elastic Stop 3 8 16 Rod End 3 8 24 RH Female Nut 3 8 24 RH Thread Rod Pump Control Linkage Nut 3 8 24 UNF 2B LH Thread Rod End 3 8 24 LH Thread Pin Retainer Bolt Hex Head 3 8 16 x 1 1 2 Bolt Hex Head 5 16 18 x 1 3 4 Spacer Pump Dampener Plate Control Lever Bolt Hex Head 5 16 18 x 2 Gas Damper Bolt Hex Head 3 8 16 x 1 Block Clampin
19. Baffle is designed to deliver optimum airflow and superior cutting performance in any type of grass The Custom Cut Baffle can be raised or lowered to precisely tailor the deck s performance for the type of grass being cut The baffle can be set in three 3 different positions for optimum performance A 3 Position baffle is installed using the top set of holes on the front baffle welded inside the cutter deck See Figure 6 8 The Advantage cutter deck will deliver the best quality of cut in very tall wiry tough to cut grass 3 1 2 Position factory setting baffle is installed using the middle set of holes on the front baffle welded inside the cutter deck See Figure 6 9 For general purpose cutting place the Custom Cut Baffle in the 3 1 2 position This gives the best mix of cutting performance in all types of grass 4 Position baffle is installed using the bottom set of holes on the front baffle welded inside the cutter deck See Figure 6 10 Placing the baffle in the 4 setting will enhance fall cutting leaf pickup and reduce cutter deck blowout Section 6 To adjust the Custom Cut Baffle height 1 Place the cutter deck in the transport position 2 Remove the hardware securing the Custom Cut Baffle to the cutter deck See Figure 6 7 NOTE Hardware location used in the illustrations are for reference only Location of hardware may vary depending on cutter deck size MOUNTING HARDWARE MOUN
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24. down If the machine can back up the slope without the wheels slipping reduce speed and use extreme caution ALWAYS FOLLOW OSHA APPROVED OPERATION 1 This mower has been designed for good traction and stability under normal mowing conditions However caution must be used when traveling on slopes especially when the grass is wet Wet grass reduces traction and steering control The Roll Over Protection System is standard equipment for this machine See Section 2 5 page 7 of this manual for further details 2 To prevent tipping or loss of control do not start or stop suddenly avoid unnecessary turns and travel at reduced speed If tires loose traction disengage blades and proceed slowly off the slope 3 Avoid sudden starts when mowing uphill Sudden starts may cause the machine to tip backwards 4 Loss of traction may occur when traveling down hill Weight transfers to the front of the machine and may cause the drive wheels to slip causing loss of braking or steering 5 Keep tires properly inflated 4 8 PARKING THE MOWER 1 Park the machine on a flat level surface only Do not 16 Section 4 park the machine on an incline Place the steering control levers in the neutral position Disengage the cutter blades Slow the engine to idle speed Engage the parking brake Turn the ignition key to the OFF position and remove the key 4 9 AFTER OPERATION Wash the entire mower after each use Do not use
25. eise eer eee i e tee tyes 52 132 0cm 61 155 0cm Cutting Height Adjustment esee Foot Operated Lever Adjustment from Operator s Seat 1 00 to 5 5 in l A increments Cutter AA uqusqa iska kanaka 197 Thick Milled Edge Wear Resistant Marbain Blade Engagement uuu au S ua aaa Ee Electric Blade Engagement Clutch with Control Panel Switch Connected to the Cutter Deck through a Belt Discharge Opemmg umi gd Extra Wide Discharge Opening with Spring Loaded Discharge Chute and Turbo Baffle el Heavy duty 1 1 8 Top Dimension Spindle Shaft Cast Housing Taper Roller Bearing Low Maintenance with Top Access Grease Fitting and Grease Overfill Relief Poppet spindle EE Split Steel with Easily Removed Taper Hubs Cutter Deck Belts umi risa B section with Kevlar Cord Self adjusting Self tightening SA O PENRE RESET Scag Part Numbers 482530 KK Scag Part Numbers 482652 Electric Clutch Type iiec ettet tradet Rede Ogura Heavy Duty PTO Clutch Brake 3 6 HYDRAULIC SYSTEM Hydraulic Oil Filter eret tnnt 10 Micron Spin on Element Type Hydrauhc ReserVolmr u nete rette tee ent de Nylon 2 1 2 Quart Capacity 3 7 PRODUCTIVITY The following chart will aid you in determining how many acres your Scag mower will cut per day The chart is an estimate based on 8 hours per day cutting time at 7 MPH with a 2096 allowance for overlap and turns Cutting Width 52 61 Acres Per Day 23 27 11 SCAG Section 4 OPERA
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27. high pressure spray or direct the spray onto electrical components IMPORTANT Do not wash a hot or running engine Cold water will damage the engine Use compressed air to clean the engine if it is hot Keep the entire mower clean to inhibit serious heat damage to the engine or hydraulic oil circuit Check the drive belts for proper alignment and any signs of wear Correct and adjust if necessary ADANGER To avoid injury from burns allow the mower to cool before removing the fuel tank cap and refueling After the mower has cooled down fill the fuel tanks with fresh clean fuel at the end of every day of operation See Engine Owner s Manual for proper octane requirements Check the tire pressure Adjust pressure 1f necessary Section 4 4 10 REMOVING CLOGGED MATERIAL DANGER ROTATING BLADES NEVER PUT YOUR HANDS INTOTHE DISCHARGE CHUTE FOR ANY REASON Shut off the engine and remove the key and only then use a stick or similar object to remove material if clogging has occurred If the discharge chute becomes clogged shut off the engine and remove the ignition key Using a stick or similar item dislodge the clogged material Then resume normal mowing 4 11 MOVING MOWER WITH ENGINE STOPPED To free wheel or move the mower around without the engine running place the dump valve levers in the FREE WHEEL position Figure 4 2 page 13 Disengage the parking brake and move the mower by hand The dum
28. injury could result The parking brake linkage should be adjusted whenever the parking brake lever is placed in the ENGAGE position and the parking brake will not prevent the mower from moving If the following procedures do not allow you to engage the parking brake properly contact your Scag dealer for further brake adjustments 1 Position a floor jack under the rear of the machine Raise the machine and support it to prevent it from falling Block the caster wheels to prevent the machine from moving Remove the drive wheels Figure 6 1 Brake Adjustment LOOSEN HERE 2 With the brake in the engaged position check the distance between the lower nut on the brake actuator rod and the brake actuator lever on the LH side of the machine The distance should be 1 8 See Figure 6 2 3 Ifthe distance is not at the specified measurement loosen the jam nut at the clevis on the top of the brake actuator rod See Figure 6 2 4 Turn the bolt at the bottom of the brake actuator lever until the 1 8 measurement is achieved and tighten the jam nut at the clevis on the brake actuator rod See Figure 6 2 If the 1 8 measurement can not be achieved by adjusting the brake actuator rod Figure 6 2 Brake Rod Adjustment adjust the brake control rod Adjust by loosening the jam nuts at both ends of the brake control rod and turning the rod until the proper distance is achieved See Figure 6 1 390S0153 1 5 Repeat st
29. is pulled back the quicker the mower will turn left Section 4 To steer the mower right while traveling forward pull the right steering control lever back The further the lever is pulled back the quicker the mower will turn right NOTE Smooth operation of the steering levers will produce smooth mower operation While learning the operation of the steering controls keep the travel speed low IMPORTANT Do not travel forward over a curb The mower may hang up on the curb Raise the deck and travel backwards over the curb at a 45 degree angle see section 4 1 item 13 for cutter deck raising instructions Reverse Travel ACAUTION Disengage power to the mower before backing up Do not mow in reverse unless absolutely necessary and then only after observation of the entire area behind the mower ACAUTION Before backing up observe the rear for persons and obstructions Clear the area before backing up Possible injury or property damage could occur To travel in reverse pull levers inward out of the neutral lock position and pull both handles back Keep the travel speed low while traveling in reverse NOTE The mower may not travel straight in reverse Slight adjustments must be made using the steering controls To steer left while traveling in reverse allow the left steering control lever to move forward The further the control is allowed to move forward the quicker the mower will turn left
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31. o accesorios que seg n criterio razonable de Scag sean incompatibles con el cortac sped Scag o afecten la operaci n funcionamiento o durabilidad de ste Scag Power Equipment se reserva el derecho de modificar o mejorar el dise o de cualquier cortac sped sin tener por ello obligaci n alguna de modificar cualquier cortac sped fabricado con anterioridad Cualquier otra garant a impl cita se limita a un per odo de garant a de dos 2 a os o noventa 90 d as en el caso de cortac spedes destinados a alquiler Por consiguiente se rechaza en su totalidad cualquier garant a impl cita incluidas las garant as de comerciabilidad adecuaci n para un fin determinado o de otro tipo despu s de la finalizaci n del correspondiente per odo de garant a de dos a os o noventa d as La obligaci n de Scag en virtud de la presente garant a se limita estricta y exclusivamente a la reparaci n o el reemplazo de piezas defectuosas y Scag no asume ni autoriza a ning n otro a asumir en su lugar ninguna otra obligaci n La limitaci n antes mencionada no ser de aplicaci n en aquellos estados en los que no est permitida la limitaci n del per odo de validez de una garant a impl cita Scag no asume responsabilidad alguna por da os incidentales consecuentes ni de cualquier otro tipo incluyendo pero sin limitarse a gasto de gasolina gasto de entrega del cortac sped a un distribuidor autorizado Scag y gasto de su devoluci n al propietario t
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34. to themselves other people or property READ THIS OPERATOR S MANUAL BEFORE ATTEMPTING TO START YOUR MOWER A replacement manual is available from your authorized Scag Service Dealer or by contacting Scag Power Equipment Service Department at P O Box 152 Mayville WI 53050 or via the Internet at www scag com The manual for your machine can be downloaded by using the model and serial number or use the contact form to make your request Please indicate the complete model and serial number of your Scag product when requesting replacement manuals 2 2 SIGNAL WORDS This symbol means Attention Become Alert Your Safety is Involved The symbol is used with the following signal words to attract your attention to safety messages found on the decals on the machine and throughout this manual The message that follows the symbol contains important information about safety To avoid injury and possible death carefully read the message Be sure to fully understand the causes of possible injury or death Signal Word It is a distinctive word found on the safety decals on the machine and throughout this manual that alerts the viewer to the existence and relative degree of the hazard ADANGER The signal word DANGER denotes that an extremely hazardous situation exists on or near the machine that could result in high probability of death or irrepairable injury if proper precautions are not taken AWARNIN
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36. x 1 Grade 8 67 482245 Spring Discharge Chute 25 48100 15 Bushing 376 ID Oilite 68 423792 Baffle Weldment 61A 26 04030 03 Lockwasher 5 16 69 04003 23 Bolt Carriage 3 8 16 x 1 27 04040 15 Flatwasher 5 16 70 04041 07 Flatwasher 3 8 391 x 938 x 105 28 04001 136 Bolt 3 8 16 x 1 1 2 Grade 8 71 04001 51 Bolt Hex Head 3 8 16 x 3 3 4 29 04021 09 Nut Elastic Stop 3 8 16 72 482783 Pulley Idler 5 0 OD 30 04001 31 Bolt Hex Head 3 8 16 x 2 1 2 73 482295 Wheel Anti Scalp 31 04001 54 Bolt Hex Head 3 8 16 x 3 74 45944 Roller Shaft 32 04001 136 Bolt Hex Head 3 8 16 x 1 1 2 Grade 8 33 04110 03 U Nut 3 8 16 34 461663 Spindle Assembly 35 43589 Shaft Spindle 36 481024 Seal Upper 37 481022 Bearing Assembly 38 48114 04 Grease Fitting 39 48677 Valve Grease Relief 40 43644 Housing Spindle 41 43312 Spacer Outside 42 43296 Spacer Inside 41 SCAG Section 8 4 la 3 2 lt e Ki A x e 42 Section 8 CUTTER DECK CONTROLS Ref Part No No Description 1 482624 Rod Deck Lift Linkage 2 04020 28 Nut Jam 1 2 20 LH Thread 3 481766 Rod End 1 2 20 Female Thread 4 04050 10 Retaining Ring 1 2 External E 5 483062 Slide Deck Height Adjust 6 43487 Pin Deck Lift 7 423463 Bracket Cutting Height Adjustment 8 04001 22 Bolt Hex Head 3 8 16 x 2 3 4 9 43668 Bushing 502 OD 10 04021 09 Nut Elastic Stop 3 8 16 11 451703 Lever Deck L
37. 1 461651 Cutter Deck Advantage 37 481022 Bearing Assembly 2 43063 Spacer 38 48114 04 Grease Fitting 3 04019 04 Nut 3 8 16 Serrated Flange 39 48677 Valve Grease Relief 4 481625 01 Wing Nut 3 8 16 40 43644 Housing Spindle 5 481632 Anti Scalp Wheel 41 43312 Spacer Outside 6 04003 26 Bolt Carriage 3 8 16 x 4 42 43296 Spacer Inside 7 422478 Bracket Anti Scalp Wheel 43 481025 Seal Lower 8 04017 27 Bolt Serrated Flange 3 8 16 x 1 44 43297 Bushing Bottom 9 04043 06 Flatwasher 5 8 Hardened 45 481035 Nut Special 1 1 16 18 10 04021 05 Locknut 3 8 16 Center Lock 46 43590 Spacer Spindle 11 461295 Discharge Chute 47 482878 Cutter Blade 18 12 04001 11 Bolt Hex Head 5 16 18 x 1 1 2 Rear 48 482783 Pulley Idler 5 Dia 04001 12 Bolt Hex Head 5 16 18 x 1 3 4 Front 49 48224 Bearing 13 04021 10 Nut Elastic Stop 5 16 18 50 461632 Idler Arm Assy 14 04020 09 Nut 5 8 11 UNC 51 43503 Idler Pivot 15 45944 Shaft Roller 52 423606 Belt Cover LH 52A 16 04001 41 Bolt Hex Head 5 8 11 x 9 1 2 423607 Belt Cover RH 52A 17 48038 Roller Rear 53 48926 Hub Tapered 1 1 8 Bore 18 04001 154 Bolt Hex Head 5 16 18 x 4 3 4 54 482416 Pulley Idler 5 0 19 04063 08 Key 1 4 x 1 4 x 2 55 04001 172 Bolt Hex Head 1 4 20 x 1 Grade 8 20 482797 Spring Idler 56 482647 Pulley 5 35 21 04043 04 Flatwasher 3 8 57 423956 Turbo Baffle Bolt On 22 04001 176 Bolt Hex Head 5 16 18 x 1 3 4 Grade 8 58 451240 Push Arm Shaft 23 04019 03
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39. 125 Bore 26 04021 10 Nut Elastic Stop 5 16 18 Key 27 424112 Mounting Bracket Hour Meter 28 04010 11 Screw 10 32 x 1 5 Phillips Head 29 482543 Adaptor Wiring Harness 30 04063 23 Key 1 4 x 1 4 x 3 1 4 31 04041 28 Flatwasher 7 16 469 x 1 3 4 x 1 4 32 04030 05 Lockwasher 7 16 33 04102 03 Bolt Hex Head 7 16 20 x 2 1 4 UNF 61A Only 34 04010 12 Screw 1110 32 x 3 4 35 04001 08 Bolt Hex Head 5 16 18 x 3 4 36 04030 03 Lockwasher 5 16 37 04040 15 Flatwasher 5 16 375 x 875 x 083 38 423909 Backing Plate 39 481716 Rubber Pad Clutch Stop 40 422534 Plate Backing 41 482032 Throttle Control Kohler amp Kawasaki Qty 1 59 SCAG Section HYDRAULIC PUMP ASSEMBLY 3 PORT A SIDE PORT B 10 SIDE 60 Section 8 HYDRAULIC PUMP ASSEMBLY Ref Part No No Description 1 HG 70516 Housing Kit 2 HG 70573 End Cap Kit 3 HG 50641 Straight Headless Pin 4 HG 50969 Hex Flange Bolt M8 1 25 x 60mm 5 HG 51232 Housing O Ring 6 HG 2513027 Charge Pump Kit 7 HG 50273 Gerotor Assembly 8 HG 9004101 1340 O Ring 9 HG 50095 Socket Head Screw M6 x 1 0 20mm 10 HG 2513030 Bypass Valve Kit 11 HG 70521 Pumpshaft Kit 12 HG 50315 Ball Bearing 17 x 40 x 12 13 HG 51161 Lip Seal 14 HG 50329 Retaining Ring 15 HG 50951 Spacer 16 HG 70331 Cylinder Block Kit 17 HG 2003014 Block Spring 18 HG 2003017 Block Thrust Washer 19 HG 51444 Valve Plate 20 HG 2003087 Swash Plate 21 HG 50551 Ball Thrust Bearing 2
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41. 2 HG 2003005 Trunnion Arm 23 HG 2000015 Slot Guide 24 HG 2510062 Check Valve Kit 024 Orfice port A on Left Hand Pump port B on Right Hand Pump 25 HG 70403 Charge Relief Kit 26 HG 2513043 Trunnion Seal with Retainer 27 HG 9005110 4400 Straight Thread Plug 28 HG 50408 Straight Headless Pin 29 HG 70525 Overhaul Seal Kit 30 HG 70589 System Check Relief Kit port B on Left Hand Pump port A on Right Hand Pump Common hardware which should be purchased locally All bolts Grade 5 plated all other fasteners zinc plated 61 SCAG Section 8 REPLACEMENT DECALS AND INFORMATION PLATES DANGER NWARNING ROTATING BLADES AND BELTS SPINNING BLADE x Keep honds reat e e SS clear PROUDLY AA MADE x Keep oLL guords i m Shut oft engine D disengage blode KEEP CLEAR clutch before servicing T S enger EE EE operat in eh CONTACT CAN NJURE DO NOT OPERATE UNLESS GRASS 482285 CATCHER MULCHING KIT OR DISCHARGE CHUTE IS INSTALLED 2 MANUFACTURED UNDER ONE OR MORE E FOLLOWING PATENTS me GN p 885 903 4 920 733 4 967 543 4 4 991 382 4 998 948 5 042 239 5 118 617 5 133 176 5 826 416 5 832 708 5 865 018 6 192 666 SEE OPERATOR S OIL MANUAL PATENTS PENDING 481425 4 FORWARD R Heavy Duty Commercial 481971 F REVERSE 482100 Operation on slopes can be hazardous See your Scag dealer for available RoLL Over Protective Syste
42. 21OO AS V IVd UVATIANDAS Ad NOIOVWAOANI VIA NOIOV IHdO HG SANODDONALSNI SVT dNHLLNOO JIVONVW 4ALSH OMLS OTHCON lt gt IRAK d380d rooz
43. 2644 Pump BDP 10A 419 R H 31 48136 13 Clamp 2 482266 01 Elbow 90 Degree 9 16 O Ring x 3 8 Hose 32 48058 Fuel Hose 1 4 ID 3 48572 02 Fitting 1 2 JIC x 5 8 O Ring 33 423912 Bracket Fuel Valve 4 48811 Hose 3 8 Pushlock Specify length 34 48059 01 Clamp Fuel Hose 1 4 Hose ID 5 482573 Bushing 35 482212 Valve Fuel Shutoff 6 482574 Fitting 36 48136 13 Clamp 69 Max 25 Min Dia 7 482266 01 Elbow 90 Degree 9 16 O Ring x 3 8 Hose 37 482800 02 Fitting 9 16 O Ring x 3 8 Hose 8 48136 13 Hose Clamp 69 Dia 38 04019 03 Nut Serr Flange 5 16 18 9 482548 Hose Assembly 39 04041 07 Flatwasher 3 8 391 x 938 x 105 10 04060 06 Roll Pin 40 48462 01 Oil Filter 11 48572 04 Fitting 1 2 JIC x 1 2 O Ring 41 482798 Filter Head Assembly 12 48603 06 O Ring 42 482800 01 Fitting 3 4 O Ring x 3 8 Hose 13 04001 20 Bolt Hex Head 3 8 16 x 1 1 2 43 48604 03 Plug 9 16 18 O Ring 14 04017 07 Bolt Hex Head 1 4 20 x 1 1 4 44 482557 Hose Filter Inlet 15 04030 02 Lockwasher 45 461718 Fuel Tank RH 16 04021 09 Nut Elastic Stop 3 8 16 46 482547 Cap Fuel Tank incl item 53 17 422969 Control Lever 47 48309 Tank Bushing 18 04001 08 Bolt Hex Head 5 16 18 x 3 4 48 48939 Elbow 90 Degree 19 04030 03 Lockwasher 5 16 49 461698 Fuel Tank LH 20 04040 15 Flatwasher 5 16 375 x 875 x 083 50 48811 Hose 3 8 Pushlock 15 Long 21 481164 Cap Hydraulic Tank 51 482708 Cooler Transmission 22 481507 Insert Filler Neck 52 04010 10 Screw 1 4 20 x 2 23 4
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45. 46631 have a Limited Warranty for three years Parts and labor Ist year Parts only 2nd and 3rd year Any Scag product used for rental purposes is covered by a 90 day warranty The Scag mower including any defective part must be returned to an Authorized Scag Service Dealer within the warranty period The expense of delivering the mower to the dealer for warranty work and the expense of returning it to the owner after repair will be paid for by the owner Scag s responsibility is limited to making the required repairs and no claim of breach of warranty shall be cause for cancellation or rescission of the contract of sale of any Scag mower This warranty does not cover any mower that has been subject to misuse neglect negligence or accident or that has been operated in any way contrary to the operating instructions as specified in the Operator s Manual The warranty does not apply to any damage to the mower that is the result of improper maintenance or to any mower or parts that have not been assembled or installed as specified in the Operator s Manual and Assembly Manual The warranty does not cover any mower that has been altered or modified changing performance or durability In addition the warranty does not extend to repairs made necessary by normal wear or by the use of parts or accessories which in the reasonable judgment of Scag are either incompatible with the Scag mower or adversely affect its operation performance or durability
46. 7 16 23 482616 Armrest Cover 53 04001 06 Bolt Hex Head 1 4 20 x 5 8 482618 Armrest RH 54 451580 Support Weldment Oil Cooler 24 482616 Armrest Cover 55 04003 04 Bolt Carriage 5 16 18 x 1 482617 Armrest LH 56 423912 Bracket Fuel Valve 25 482937 Seat Track Set 57 424412 Bracket Hour Meter 26 423557 Footplate 58 04001 32 Bolt Hex Head 3 8 16 x 1 1 4 27 04021 09 Nut Elastic Stop 3 8 16 59 04030 04 Lock Washer 3 8 Spring 28 04001 19 Bolt Hex Head 3 8 16 x 1 60 04110 03 U Nut 3 8 16 29 48566 Cable Seat Stop 30 451666 Weldment Caster Support 61A 451470 Weldment Caster Support 52A 45 SCAG Section 8 STWC ROLL OVER PROTECTION SYSTEM 46 Section SCAG STWC ROLL OVER PROTECTION SYSTEM Ref Part No No Description 1 461816 STC ROPS 2 04001 145 Bolt Hex Head 1 2 13 x 3 1 2 3 04021 19 Nut Center Lock 1 2 13 4 483150 Seat Belt 5 04040 13 Flatwasher 1 2 562 x 1 375 x 109 47 Section 8 SCA E DRIVE SYSTEM COMPONENTS STC 2005 DSC 48 Section 8 DRIVE SYSTEM COMPONENTS Ref Part No No Description 1 04021 09 Nut Elastic Stop 3 8 16 2 04019 04 Nut Serrated Flange 3 8 16 3 483087 Spring Pump Idler 4 43286 Spacer 5 04001 22 Bolt Hex Head 3 8 16 x 2 3 4 6 461603 Idler Arm Assy Pump Drive 7 04063 14 Key 5 x 5 x 25mm 8 483084 Belt Transmission 9 481048 Pulley 3 Dia Idler 10 04043 04 Flatwasher 3 8 391 x 938 x 105 11 482744 Pulley 5 75 OD Taper
47. 8829 Control Block 53 482774 Gasket Gas Tank Cap 24 421203 Clamp Plate 54 Fuel Filter 25 461479 Hydraulic Tank Assembly w fittings 55 482605 Hose Assembly 26 48603 06 O Ring 56 04001 11 Bolt Hec Head 5 16 18 x 1 1 2 27 482277 Tee Fitting O Ring to Barb 57 482802 Nipple Oil Filter 1 0 12 UNF 2A x 1 1 4 28 48136 13 Clamp 69 Max 25 Min Dia 58 04001 17 Bolt Hex Head 5 16 18 x 2 29 482571 Bushing 59 48603 02 O Ring 3 4 Available through the individual engine manufacturer 57 SCAG Section 8 ELECTRICAL SYSTEM 58 Section 8 ELECTRICAL SYSTEM Ref Part No No Description 1 483072 Hourmeter 2 48298 Fuse 20 amp 3 48017 02 Key Ignition 4 48017 04 Nut Hex 5 8 32 5 48017 03 Lockwasher 5 8 Internal 6 461660 Electric PTO Clutch GT3 5 7 48798 Switch Ignition 8 481687 Switch PTO 9 48788 Relay 10 04031 01 Lock Washer 10 External Tooth 11 04020 01 Nut Hex 10 32 12 481637 Switch N O 13 461768 Panel Instrument 14 481544 Choke Control Kohler Qty 1 482032 Choke amp Throttle Control Kawasaki Qty 2 15 48030 09 Clamp 16 481638 Switch Seat 17 483029 Module Interlock 18 04010 01 Screw 10 32 x 5 Phillips Head 19 Battery Not Available Through Scag 20 04001 44 Bolt Hex Head 1 4 20 x 5 21 04020 02 Nut Hex 1 4 20 22 48029 15 Cable Battery Black negative 23 48029 12 Cable Battery Red positive 24 483053 Wiring Harness Main 25 483081 Pulley 5 45 OD x 1
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51. ARRANTY When ordering parts always give the model and serial number of your tractor The serial number plate is located where shown in Figure 1 1 SERIAL NUMBER PLATE LOCATION STC 2001 SPL 1 Figure 1 1 Tractor Serial Number Plate Location USE ONLY SCAG APPROVED ATTACHMENTS AND ACCESSORIES Attachments and accessories manufactured by companies other than Scag Power Equipment are not approved for use on this machine Scag approved attachments and accessories GC STC p n 9038 GC STC CS p n 9040 Mulch Plate p n 9260 9261 Hurricane Mulch p n 9265 9266 STC Hitch p n 9241 STC Lights p n 9274 Tiger Striper p n 9269 Blade Buddy p n 9212 AWARNING For pictorial clarity some illustrations and figures in this manual may show shields guards or plates open or removed Under no circumstances should your mower be operated without these devices in place All information is based upon product information available at the time of approval for printing Scag Power Equipment reserves the right to make changes at any time without notice and without incurring any obligation 1 2 DIRECTION REFERENCE The Right and Left Front and Rear of the machine are referenced from the operator s right and left when seated in the normal operating position and facing the forward travel direction 1 3 SERVICING THE ENGINE AND DRIVE TRAIN COMPONENTS The detail s
52. Bore 12 482085 Hub Tapered 15mm Bore 13 04001 45 Bolt 3 8 16 x 2 14 43503 Pivot Idler 15 48224 Bearing 16 04001 172 Bolt Hex Head 1 4 20 x 1 Grade 8 17 04001 31 Bolt Hex Head 3 8 16 x 2 1 2 18 04001 20 Bolt Hex Head 3 8 16 x 1 1 2 19 483081 Pulley 5 75 Dia 1 1 8 Bore 20 421203 Clamp Plate 21 04017 05 Hex Head Capscrew 1 4 20 x 3 4 22 422969 Control Lever Pump 23 04017 05 Hex Head Capscrew 1 4 20 x 3 4 24 04030 02 Lockwasher 1 4 25 48829 Block Pump Control 26 04060 06 Roll Pin 27 04001 136 Bolt Hex Head 3 8 16 x 1 1 2 Grade 8 28 04019 04 Nut Serr Flange 3 8 16 29 04001 136 Bolt Hex Head 3 8 16 x 1 1 2 Grade 8 30 424137 Bracket 31 04001 19 Bolt Hex Head 3 8 16 x 1 32 482416 Pulley 5 Dia Idler 49 SCAG Section 8 ENGINE AND ATTACHING PARTS SC 2004 EAPKA 50 Section 8 ENGINE AND ATTACHING PARTS Ref Part No No Description 1 482900 Engine 27HP Kohler 482827 Engine 25HP Kawasaki 2 423770 Bumper Rear 3 41031 Weight Rear Shield 61A Only 424107 Shield Rear 52A Only 4 04019 04 Nut Serr Flange 3 8 16 5 482510 Extension Oil Drain 4 Kohler 482349 Extension Oil Drain 2 3 Kawasaki 6 04003 23 Bolt Carr 3 8 16 x 1 7 04001 32 Bolt Hex Head 3 8 16 x 1 1 4 8 482907 Muffler Kohler 482697 Muffler Kawasaki 9 423572 Bracket Muffler 10 423555 Plate Skid 11 04001 11 Bolt Hex Head 5 16 18 x 1 1 2 12 04001 19 Bolt Hex Head 3 8
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56. Figure 7 9 Blade Sharpening 2 Check the balance of the blade If the blades are out of balance vibration and premature wear can occur See your authorized Scag dealer for blade balancing or special tools if you choose to balance your own blades C Blade Replacement AWARNING Always wear proper hand and eye protection when working with cutter blades 4 Ifa blade cutting edge is dull or nicked it should be sharpened Remove the blades for sharpening See Blade Replacement NOTE Keep the blades sharp Cutting with dull blades not only yields a poor mowing job but slows the cutting speed of the mower and causes extra wear on the engine and the blade drive 35 1 Remove the ignition key before replacing the blades 2 Raise the mower deck to the highest position Place the lanyard pin in the highest cutting height positon to prevent the cutter deck from falling SCAG Section 7 3 Secure the cutter blades to prevent them fromrotating 7 10 TIRES Use the optional Blade Buddy tool P N 9212 to assist in securing the cutter blades remove the nut from the Check the tire pressures after every 8 hours of operation blade attaching bolt Remove the cutter blade bolt i or daily and spacer from the spindle shaft Figure 7 10 Caster Wheels certet 25 PSI NOTE Drive Wh ls eee horn resa 12 PSI The front of the machine will have to be raised slightly to remove the blade bolt from the cutter spindle
57. G The signal word WARNING denotes that a hazard exists on or near the machine that can result in injury or death if proper precautions are not taken ACAUTION The signal word CAUTION is a reminder of safety practices on or near the machine that could result in personal injury if proper precautions are not taken Your safety and the safety of others depends significantly upon your knowledge and understanding of all correct operating practices and procedures of this machine 2 3 BEFORE OPERATION CONSIDERATIONS E NEVER allow children to operate this riding mower Do not allow adults to operate this machine without proper instructions N DO NOT mow when children and or others are present Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator Be alert and turn machine off if a child enters the area pa Clear the area to be mowed of objects that could be picked up and thrown by the cutter blades gt DO NOT carry passengers eh DO NOT operate the machine under the influence of alcohol or drugs Section 2 2 3 BEFORE OPERATION CONSIDERATIONS CONT D 6 Ifthe operator s or mechanic s cannot read English or Spanish it is the owner s responsibility to explain this material to them 7 DO NOT wear loose fitting clothing Loose clothing jewelry or long hair could get tangled in moving parts Do not operate the machine wearing shorts
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59. In case of internal contact DO NOT give fluids that would induce vomiting 34 Section 7 A Charging the Battery Refer to the battery charger s manual for specific instructions Under normal conditions the engine s alternator will have no problem keeping a charge on the battery If the battery has been completely discharged for a long period of time the alternator may not be able to recharge the battery and a battery charger will be required DO NOT charge a frozen battery It may explode and cause injury Let the battery warm before attaching a charger Whenever possible remove the battery from the mower before charging and make sure the electrolyte covers the plates in all cells A WARNING BATTERIES PRODUCE EXPLOSIVE GASES Charge the battery in a well ventilated space so gases produced while charging can dissipate Charging rates between 3 and 50 amperes are satisfactory if excessive gassing or spewing of electrolyte does not occur or the battery does not feel excessively hot over 125 F If spewing or gassing occurs or the temperature exceeds 125 F the charging rate must be reduced or temporarily stopped to permit cooling B Jump Starting 1 The booster battery must be a 12 volt type If a vehicle is used for jump starting it must have a negative ground system 2 When connecting the jumper cables connect the positive cable to the positive battery post then connect the negative cable to the n
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62. NTS Ref Part Ref Part No No Description No No Description 1 461740 Main Frame Assembly w decals 31 481559 Cap Grease 2 04001 73 Bolt Hex Head 5 16 18 x 3 3 4 32 04021 20 Nut Elastic Stop 1 0 14 3 482938 Back Cover 33 48668 Bearing Set 4 04019 04 Nut Serr Flange 3 8 16 34 482028 01 Plug 1 4 28 5 451461 Plate Seat Mounting 35 481025 Seal 2 0 OD x 1 625 ID 6 482939 Cushion Cover 36 04021 07 Nut Elastic Stop 1 2 13 7 43462 Pin Retainer Spring 37 451658 Yoke Front Caster Wheel 8 481389 Spring 38 04001 167 Bolt Hex Head 1 2 13 x 9 1 2 9 bs Battery not available through Scag 39 43583 Sleeve 10 423571 Battery Cover 40 482504 Caster Wheel Assembly Incl 41 thru 45 11 482553 Battery Hold Down Pad 41 482619 Tire 13 x 6 5 Smooth 12 04003 12 Bolt Carr 5 16 18 x 3 4 42 482622 Seal 13 423556 Battery Box 43 482620 Rim Includes Item 45 14 04060 01 Roll Pin Spring 5 32 x 3 4 44 482621 Roller Bearing 15 04019 03 Nut Serr Flange 5 16 18 45 48114 04 Fitting Grease 16 04001 19 Bolt Hex Head 3 8 16 x 1 46 423575 Mounting Bracket Oil Tank 17 482552 Pad Rubber 47 423764 Mounting Bracket Fuel Tank 18 04001 59 Bolt Hex Head 1 4 20 x 1 1 4 48 482633 Seat Pan 19 04019 02 Nut Serr Flange 1 4 20 49 43584 Spacer Caster Wheel 20 451462 Seat Base Support 50 04001 28 Bolt Hex Head 7 16 14 x 1 1 4 21 04021 10 Nut Elastic Stop 5 16 18 51 04021 11 Nut Elastic Stop 7 16 14 22 482840 Seat Assembly w adj rails 52 04030 05 Lockwasher
63. Nut Serrated Flange 5 16 18 59 461516 Push Arm Includes 64 60 62 24 04001 51 Bolt Hex Head 3 8 16 x 3 3 4 60 04020 16 Nut 5 8 18 UNF 25 48100 15 Bushing 376 ID Oilite 61 04021 13 Nut Elastic Stop 5 8 11 26 04030 03 Lockwasher 5 16 62 48763 Rod End 5 8 Male RH Thread 27 04040 15 Flatwasher 5 16 63 04001 79 Bolt Hex Head 5 8 11 x 4 1 2 28 04001 136 Bolt 3 8 16 x 1 1 2 Grade 8 64 48114 04 Grease Fitting 90 Degree 29 04021 09 Nut Elastic Stop 3 8 16 65 482530 Belt Cutter Deck Drive 52A 30 04001 31 Bolt Hex Head 3 8 16 x 2 1 2 66 04001 09 Bolt Hex Head 5 16 18 x 1 31 04001 62 Bolt Hex Head 3 8 16 x 3 25 67 482245 Spring Discharge Chute 32 04001 136 Bolt Hex Head 3 8 16 x 1 1 2 Grade 8 68 423803 Baffle Weldment 52A 33 04110 03 U Nut 3 8 16 69 04003 23 Bolt Carriage 3 8 16 x 1 34 461663 Spindle Assembly 70 04021 22 Nut Elastic Stop 5 16 18 Grade 8 35 43589 Shaft Spindle 71 04041 07 Flatwasher 3 8 391 x 938 x 105 36 481024 Seal Upper 39 SCAG Section 8 61A CUTTER DECK 55 14 53 56 65 338 RS STC 2003 CD61 40 Section 8 61A CUTTER DECK Ref Part Ref Part No No Description No No Description 1 461656 Cutter Deck Advantage 43 481025 Seal Lower 2 04003 04 Bolt Carr 5 16 18 x 1 44 43297 Bushing Bottom 3 04019 04 Nut 3 8 16 Serrated Flange 45 481035 Nut Special 1 1 16 18 4 481625 01 Wing Nut 3 8 16 46 43590 Spacer Spindle
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65. ORTANT N CAUTION 482290 Avoid injury From Operation on slopes burns hut off can be hazardous engine before See your Scag IMPORTANT ADJUSTMENT PROCEDURES removing fuel dealer for tank cap 482291 dealen Lo oLL oven READ OPERATOR S MANUAL FOR MORE DETAILS Check tire pressure Drive tires 12 psi p p 482291 Protective Sustems Caster tires 25 psi L 482834 JJ NEUTRAL ADJUSTMENT gt Loosen jam nuts 482834 TE B 7 70 START DRIVE PROCEDURE Rotate turnbuckle S ee S prore ES With an operator in the seat engine running control o gog Lever in neutral and the parking brake disengaged Move control handles P to neutral Lock position adjust control Linkage Loosen jam nuts If wheel Start engine NWARNING rotates forward adjust turnbuckle CW If wheel Release parking brake rotates rearward adjust turnbuckle CCW Adjust until it Forward maenas with drive wheel stops turning Tighten jam nuts Repeat z y NI procedure until proper Neutral Adjustment is obtained ARN NG TRACKING ADJUSTMENT If the machine pulls to the right adjust LH control Linkage CW to slow Left wheel If the machine pulls to the Left adjust RH control Linkage CW to slow right la lt gt J Y 9 AVOID SERIOUS INJURY O
66. POWER EQUIPMENT lt gt MODEL STWC THIS MANUAL CONTAINS THE OPERATING INSTRUCTIONS AND SAFETY INFORMA TION FOR YOUR SCAG MOWER READING THIS MANUAL CAN PROVIDE YOU WITH ASSISTANCE IN MAINTENANCE AND AD JUSTMENT PROCEDURES TO KEEP YOUR MOWER PERFORMING TO MAXIMUM EFFI CIENCY THE SPECIFIC MODELS THAT THIS BOOK COVERS ARE CONTAINED ON THE INSIDE COVER BEFORE OPERATING YOUR MACHINE PLEASE READ ALL THE INFOR MATION ENCLOSED O 2004 PART NO 03163 SCAG POWER EQUIPMENT PRINTED 10 04 DIVISION OF METALCRAFT OF MAYVILLE INC PRINTED IN USA AWARNING FAILURE TO FOLLOW SAFE OPERATING PRACTICES MAY RESULT IN SERIOUS INJURY Keep all shields in place especially the grass discharge chute Before performing any maintenance or service stop the machine and remove the spark plug wire and ignition key f a mechanism becomes clogged stop the engine before cleaning Keep hands feet and clothing away from power driven parts Read this manual completely as well as other manuals that came with your mower Keep others off the tractor only one person at a time REMEMBER YOUR MOWER IS ONLY AS SAFE AS THE OPERATOR Hazard control and accident prevention are dependent upon the awareness concern prudence and proper training of the personnel involved in the operation transport maintenance and storage of the equipment This manual covers the operating instructions and illustrated parts list fo
67. PTER HARNESS WHITE TO MAGNETO RED WYEL STRIPE FUEL SOLENOID YELLOW RECTIFIER GRN WWHT sae SOLENOID RED 20 AMP FUSES MAIN HARNESS EE BRAKE KOHLER ADAPTER HARNESS INTERLOCK IER K a SWITCH WHITE Sone PLUG 5 H z EE A 0 sonon B i 222 L H NEUTRAL SWITCH ORANGE BROWN SEAT GROUND O 5 SWITCH a vs ie ee A MODULE PLUG i STARTER I STARTER ENGINE SOLENOID ADAPTER NEG POS STWC Electrical Schematic HOURMETER HARNESS R H NEUTRAL SWITCH 64 LIMITED WARRANTY COMMERCIAL EQUIPMENT Any part of the Scag commercial mower manufactured by Scag Power Equipment and found in the reasonable judgment of Scag to be defective in materials or workmanship will be repaired or replaced by an Authorized Scag Service Dealer without charge for parts and labor This warranty is limited to the original purchaser and is not transferable Proof of purchase will be required by the dealer to substantiate any warranty claims All warranty work must be performed by an Authorized Scag Service Dealer This warranty is limited to the following specified periods from the date of the original retail purchase for defects in materials or workmanship Wear items including drive belts blades hydraulic hoses and tires are warranted for ninety 90
68. R DEATH SERIOUS INJURY M EE Meet TIN n Read the Operator s Manual CE DEATH MA FREE WH OPERATION o Operate only on slopes you can back up MACHINE ROLLOVER To move machine without running the engine rotate o f machine stops going uphill VE to follow these both dump valves Located at the LH side of the pumps ps going up Instruct lone could result p e SL pump Stop blades and back down slowly in serious ale or death CCW 1 2 turn to freewheel positions Return dump Ree Ue ME pri do GR valves to original position to operate the mower oDo not mow when children or Avold sharp and or quick turns ighten to 7 10 ft lbs others are around Do not exceed the machine Never carry children even with Nine im Gost bale ad HYDRAULIC FLUID LEVEI IMPORTANT blades off o noi machine tips i i oLook down and behind before podes ii pis S pda ee Do not overfill Room and while backin Always keep ROPS fully extended white ul IS coo ul for hot fluid expansion A ABS ot ume the seat belt Level should be 3 below top must be allowed or oKeep safety devices guards Drive with extra cane f FILL k FILL with i 1 shields switches etc in place IF equiped with seat platform o ILler neck Fl wit resulting expansion may and working P SE SAE 20W50 motor oil only cause Leaks in the e Remove objects that could be 256304500 system thrown by the blades Le Trained operators only 483023 Ke 482709 y 483023 482709 2005 STC amp STWC Safety Decals Rev 1 SCAG S
69. Section 7 3 Never remove the gas cap or add fuel with the engine running Allow the engine to cool before fueling 4 Never fuel the machine indoors or in an enclosed trailer 5 Never store the machine or fuel container where there is an open flame spark or pilot light such as on a water heater or other appliances 6 Never fill containers inside a vehicle or on a truck or trailer bed with a plastic liner Always place containers on the ground away from your vehicle before filling 7 Remove the machine from the truck or trailer and fuel on the ground If this is not possible then refuel the machine with a portable container rather than from a gasoline dispenser nozzle 8 Keep the nozzle in contact with the rim of fuel tank or container opening at all times until fueling is complete Do not use a nozzle lock open device 9 Iffuel is spilled on clothing change clothing immediately and wash affected skin 10 Replace gas cap and tighten securely STC2001KFF Figure 7 6 Engine Fuel Filter Location 7 6 ENGINE AIR CLEANER A Cleaning and or Replacing Air Cleaner Element For any air cleaner the operating environment dictates the air cleaner service periods Inspect and clean the air cleaner element after every 100 hours of operation or bi weekly whichever occurs first and replace the element if required NOTE In extremely dusty conditions it may be necessary to check the element once or twice daily to prev
70. TING HARDWARE Figure 6 7 Custom Cut Baffle 3 Move the Custom Cut Baffle to desired position See Figures 6 9 through 6 11 for position 4 Reinstall the mounting hardware as shown See Figures 6 10 though 6 11 Torque hardware to 39ft Ibs TOP SET OF HOLES FOR 3 SETTING T CARRIAGE BOLT gt lt lt ASA N ELASTIC STOP NUT Figure 6 8 3 Custom Cut Baffle Position FLATWASHER 27 MIDDLE SET OF HOLES FOR 3 1 2 SETTING ELASTIC STOP NUT FLATWASHER Figure 6 9 3 1 2 Custom Cut Baffle Position BOTTOM SET OF HOLES FOR 4 SETTING Tr lt lt Ge o de S ri x b af ly AN q SS i J Y CARRIAGE BOLT FLATWASHER ELASTIC STOP NUT Figure 6 10 4 Custom Cut Baffle Position Section 7 MAINTENANCE 7 1 MAINTENANCE CHART RECOMMENDED SERVICE INTERVALS Break In First 10 8 500 Procedure Check all hardware for tightness Comments Check hydraulic oil level See paragraph 7 3 Check all belts for proper alignment See paragraph 7 8 First 8 Change engine oil and filter See paragraph 7 4 x Check hydraulic hoses for leaks Check engine oillevel Use extreme caution when checking the hydraulic hoses See paragraph 2 5 See paragraph 7 4 Clean mower See paragraph 7 11 Check condition of blades See paragraph 7 9 Apply grease to fittings See paragraph 7 2 Check tire pressure See paragr
71. TING INSTRUCTIONS ACAUTION Do not attempt to operate this mower unless you have read this manual purpose of all controls and instruments before you operate this mower 4 1 CONTROLS AND INSTRUMENT IDENTIFICATION Before operating the mower familiarize yourself with all mower and engine controls Knowing the location function and operation of these controls is important for safe and efficient operation of the mower Learn the location and 2 Ignition Switch Figure 4 1 Used to start the engine and has three positions OFF ON and START Mower Deck Switch Figure 4 1 Used to engage and disengage the mower drive system Pulling up on the switch will engage the deck drive Pushing down on the switch will disengage the deck drive Engine Choke Control Figure 4 1 Used to start a cold engine Engine Throttle Control Figure 4 1 Used to control the engine speed Pushing the lever forward increases engine speed Pulling the lever back decreases engine speed Full backward position is the IDLE position Full forward is the cutting position DECK LIFT CUTTING HEIGHT LEFT STEERING ADJUSTMENT CONTROL PARKING idi DUE lg EEN EEN ENGINE THROTTLE CONTROL HRRBHR HHH EE RELEASE LEVER IGNITION SWITCH ENGINE CHOKE CONTROL FUEL SWITCHING VALVE e
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73. aph 7 10 Check battery electrolyte level clean battery posts and cables See paragraph 7 7 Check belts for proper alignment Apply grease to fittings See paragraph 7 8 See paragraph 7 2 Change engine oil See paragraph 7 4 Clean air cleaner element See paragraph 7 6 Perform these maintenance procedures more frequently under extreme dusty or dirty conditions 28 Section 7 SCAG MAINTENANCE CHART RECOMMENDED SERVICE INTERVALS CONT D Break In 8 40 Procedure Comments First 10 Apply grease to fittings See paragraph 7 2 Check hardware for tightness Change engine oil filter See paragraph 7 4 Check hydraulic oil level See paragraph 7 3 Replace engine fuel filter See paragraph 7 5 Drain hydraulic system and See paragraph 7 3 replace hydraulic oil Use SAE 20W50 Motor Oil Replace hydraulic oil filter See paragraph 7 3 Adjust electric PTO clutch See Scag Dealer 7 2 LUBRICATION GREASE FITTING LUBRICATION CHART SEE FIGURE 7 1 LUBRICATION NO OF LOCATION INTERVAL LUBRICANT PLACES Caster Wheel Pivot 500 Hours Yearly Chassis Grease Caster Wheel Bearings 100 Hours Bi Weekly Chassis Grease Brake Actuator 200 Hours Monthly Chassis Grease Cutter Deck Bellcranks 100 Hours Bi Weekly Chassis Grease Cutter Deck Pusharms 100 Hours Bi Weekly Chassis Grease Control Pivot 100 Hours Bi Weekly Chassis Grease Cutter Deck Spindle 40 Hour
74. atch 12 422346 Slide Cutting Height 13 04014 03 Screw Cap 5 16 18 x 3 FHHS 14 422381 Guide Short 15 04003 04 Bolt Carriage 5 16 18 x 1 16 422380 Guide Long 17 481598 Spring Helper 18 04021 05 Nut 3 8 16 Center Lock 19 04040 09 Flatwasher 5 8 656 x 1 312 x 095 20 04019 04 Nut 3 8 16 Serr Flange 21 04001 32 Bolt Hex Head 3 8 16 x 1 1 4 22 43611 Swivel Joint LH 23 04061 07 Cotter Pin 3 16 x 1 24 04019 04 Nut Serr Flange 3 8 16 25 04001 20 Bolt Hex Head 3 8 16 x 1 1 2 26 04019 04 Nut Serr Flange 3 8 16 27 04021 09 Nut Elastic Stop 3 8 16 28 48540 Chain 29 48114 04 Grease Fitting 1 4 28 Self Tap 30 04021 09 Nut Elastic Stop 3 8 16 31 04041 07 Flatwasher 3 8 391 x 938 x 105 32 04004 45 Stud 1 2 13 x 20 33 04067 09 Pin 481547 Lanyard 34 04020 09 Nut 5 8 11 UNC 35 43612 Swivel Joint RH 36 04001 155 Bolt Hex Head 1 2 13 x 5 37 481765 Rod End 1 2 20 Female RH Thread 38 04001 77 Bolt Hex Head 3 8 16 x 3 1 2 39 43572 Spacer 40 04021 02 Lock Nut 1 4 20 41 43630 Spacer 42 04020 27 Nut 1 2 20 UNF 2B 43 04021 10 Nut Elastic Stop 5 16 18 44 45904 Lift Bellcrank Weldment LH Rear 45905 Lift Bellcrank Weldment RH Rear 04041 14 Flatwasher 1 0 1 062 x 1 5 x 048 04050 08 Retaining Ring 1 ext 45 04062 04 Hair Pin Cotter 177 x 3 1 4 43 SHEET METAL COMPONENTS 44 Section 8 STWC 2005 SMC Section 8 SHEET METAL COMPONE
75. days Batteries are covered for ninety 90 days Frame and structural components including oil reservoir fittings and oil coolers are warranted for 2 years Parts and labor Ist year Parts only 2nd year Cutter decks are warranted against cracking for a period of three 3 years Parts and labor Ist year Parts only 2nd and 3rd year The repair or replacement of the cutter deck will be at the option of Scag Power Equipment We reserve the right to request components for evaluation This warranty does not cover any mower that has been subject to misuse neglect negligence or accident or that has been operated in any way contrary to the operating instructions as specified in the Operator s Manual Engines and electric starters are covered by the engine manufacturer s warranty period Major drive system components are warranted for two 2 years by Scag Power Equipment Parts and labor 1st year Parts only 2nd year Two year warranty exclude fittings hoses drive belts The repair or replacement of the hydraulic pump or hydraulic motor will be at the option of Scag Power Equipment This warranty does not cover any mower that has been subject to misuse neglect negligence or accident or that has been operated in any way contrary to the operating instructions as specified in the Operator s Manual Electric clutches have a Limited Warranty for 2 year Parts and labor Ist year Parts only 2nd year Cutter Spindle Assemblies
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79. e Wheel Motof deterret tht De rete Two Parker Cast Iron High Torque Motors steermg Travel Controls Twin Lever Fingertip Steering Control with Individual Control to Each Wheel with Gas Spring Dampers Parkirig Brake ene eee ette tete tetra eene ter ehh Lever Actuated Linkage to Brakes on Both Drive Wheel Axles Wheels 2 Front Caster u eee iia 13 X 6 Four Ply w tapered roller bearing pivots A O eege 23 X 9 50 X 12 52 Four Ply Pneumatic Tubeless Radius Edge E 24 X 12 X 12 61 Four Ply Pneumatic Tubeless Radius Edge Puel TANKS A S asam aE pi Dual 4 5 Gallon Seamless Polyethylene Tanks with large opening E AE EN EEE E E EE EE EA Fuel Cap and molded cup holder in the right side fuel tank Tire Pressure Pront Caster oe tree tee iste erred A 25 PSI Du e Hr 12PSI E Padded Thick Cushion with Extra Spring Support 10 Section 3 SCAG 3 3 TRACTOR CONT D NOTE Travel Speed The machine will travel at 10 mph for A S 0 10 MPH transport purposes For best cutting EE 0 5 MPH performance the forward travel speed should be adjusted depending upon the 3 4 CUTTER DECK cutting conditions KE Floating Adjustable Anti scalping Hybrid Design Combines Out front and Belly mount Designs We Le TEE Tri plate deck construction top of deck consists of three steel plates totaling nearly 1 2 of steel 7 gauge 3 16 deck skirt True Cutting Width
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81. ead 1 2 13 x 3 3 4 Bolt Hex Head 1 2 13 x 2 1 2 Nut 1 2 13 Center Lock Wheel Motor Ross Key Woodruff 5 16 x 1 Wheel Hub Assembly Brake Band Assembly Bushing Self Align Nut Hex Castle 1 0 20 UNEF Cotter Pin 9 64 x 1 1 2 Lug Nut 1 2 20 52 Wheel Assembly 23 x 9 5 12 61 Wheel Assembly 24 x 12 12 52 Rim 61 Rim w Stem 52 Tire 23 x 9 5 12 Tire 24 x 12 12 Brake Rod Stud 3 8 24 x 8 125 Nut 3 8 24 UNF Plate Weldment Motor Backing Clevis Pin 3 8 x 1 93 Pin Rue Cotter 3 8 Dia Brake Linkage LH Brake Linkage RH Grease Fitting 1 4 28 Nut 3 8 24 UNF Retaining Ring 625 Ext Nut Elastic Stop 5 16 18 Flatwasher 3 8 391 x 938 x 105 Bolt Hex Head 3 8 16 x 2 1 2 Bolt Hex Head 3 8 24 x 3 3 4 Cotter Pin 3 32 x 3 4 Bolt Hex Head 3 8 16 x 1 1 2 Brake Shaft Nut Elastic Stop 3 8 16 Rod End 3 8 24 LH Thread Clevis Pin 3 8 x 1 06 Clevis 3 8 24 Grip Brake Lever Nut Serr Flange 3 8 16 Brake Lever includes item 36 Bolt Hex Head 3 8 16 x 2 3 4 Nut 3 8 24 UNF 2B LH Thread Lever Brake Shaft Weldment Pivot Pin Pivot Bolt Serr Flange 1 2 20 x 4 563 55 SCAG Section 8 FUEL AND HYDRAULIC SYSTEM 35 32 54 48 47 49 STWC 2005 FHS 56 Section 8 FUEL AND HYDRAULIC SYSTEM Ref Part Ref Part No No Description No No Description 1 482643 Pump BDP 10A 316 L H 30 482572 Elbow 0 38 Hose 48
82. ection 3 SPECIFICATIONS 3 1 ENGINE General KE Heavy Duty Industrial Commercial Gasoline Br DEE Kohler Horsepower o oec HE CI eae is 27 hp Spec Scag Model STWC61A 27CV 25 hp Spec FH721V Scag Model STWC52A 25K A Type 4 Cycle Gasoline Twin Cylinder Horizontal Shaft S unh I E 2 with Cast Iron Sleeves eoru Mechanical Type with Variable Speed Control Set At 3600 RPM Idle Special menie on tete uqa eh 1900 RPM Fuel Pup Group eorr pete ao Mechanical Fuel Pump with In Line Fuel Filter lupe Non Leaded Gasoline with a Minimum Octane Rating of 87 Oi Pump Group sities ais Re ie mec Positive Displacement Gerotor Oil Pump virg Electric Starting with Solenoid Shift Starter Belts e Kevlar cord Self adjusting Self tightening Pump Drive Belt dert tte erre ree PH Scag Part Number 482716 3 2 ELECTRICAL BANET EE 12 Volt Charping SyStem eene AE ro Ra DOC ten Alternator Charging Output uti is 12 Volt 15 Amp System Polarity EE Negative Ground icum E 12 Volt Electric Ring Gear Type Key and Solenoid Operated Interlock ET UE Seat Neutral Control Mower Engagement BBC Parking Brake Instr mernt EE Key Switch Throttle Lever Manual Choke PTO Switch Fuses and Safety Start module USCS ERR Two 2 20 Amp 3 3 TRACTOR DrIVe EE Hydraulic Drive with Two Variable Displacement Pumps and Two Cast iron High Torque Motors Hydrostatic Pumps au eese eene Two Hydro Gear BDP 10A Pumps with Dump Valves for movement without running the engine Driv
83. ed or malfunctioning Do not disengage or bypass any switch injury to yourself and others or property damage could result 4 3 INITIAL RUN IN PROCEDURES First Day of Use or Approximately 10 Hours Check all belts for proper alignment and wear at 2 4 and 8 hours Change the engine oil and oil filter after the first 8 hours of operation See Section 7 4 Check hydraulic oil level in reservoir See Section 3 3 4 Check for loose hardware Tighten as needed 5 Check interlock system for proper operation See Section 4 2 6 Check tire pressure Adjust pressure if necessary See Section 7 10 4 4 STARTING THE ENGINE N CAUTION DO NOT USE STARTING FLUIDS Use of starting fluids in the air intake system may be potentially explosive or cause a runaway engine condition that could result in engine damage and or personal injury Be sure the fuel shutoff valve located behind the operator s seat by the left fuel tank is completely open See Section 7 5 2 Sitin the operator s seat fasten seat belt and place the steering control levers in the neutral position 3 Engage the parking brake 4 Ifthe engine is cold choke the engine as needed 5 Move the engine throttle control to about half engine speed 14 Section 4 Turn the ignition key to the START position and release the key as soon as the engine starts Do not hold the key in the START position for more than 15 seconds at a time Allow a
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85. egative battery post Section 7 7 8 DRIVE BELTS All drive belts are spring loaded and self tensioning however after the first 2 4 8 and 10 hours of operation the belts should be checked for proper alignment and wear Thereafter check the belts after every 40 hours of operation or weekly whichever occurs first NOTE If you experience frequent belt wear or breakage see your authorized Scag Dealer for belt adjustment 7 9 CUTTER BLADES A Blade Inspection 1 Remove the ignition key before servicing the blades 2 Raise the mower deck to the highest position Place the lanyard pin in the highest cutting height positon to prevent the cutter deck from falling AWARNING Always wear proper hand and eye protection when working with cutter blades 3 Check the cutter blades for straightness If the cutter blades appear bent they will need to be replaced AWARNING Do not attempt to straighten a bent blade and never weld a broken or cracked blade Always replace it with a new blade to assure safety B Blade Sharpening NOTE If possible use a file to sharpen the blade a wheel grinder may burn the blade Using NOTE DO NOT sharpen the blades beyond 1 3 of the width of the blade 1 Sharpen the cutting edge at the same bevel as the original See Figure 7 9 Sharpen only the top of the cutting edge to maintain sharpness Angle Blade Back X Must NOT Exceed 1 3 Blade Width SGB033
86. ent engine damage 1 Release the two latches securing the air cleaner cover to the air cleaner assembly and remove the cover Set aside 2 Remove the air cleaner and inspect 3 Clean or replace the air cleaner and foam pre cleaner as recommended by the engine manufacturer 7 7 BATTERY AWARNING Battery posts terminals and related acces sories contain lead and lead compounds chemicals known to the State of California to cause cancer and reproductive harm Wash hands after handling AWARNING Lead acid batteries produce flammable and explosive gases To avoid personal injury when checking testing or charging batteries DO NOT use smoking materials near batteries Keep arcs sparks and flames away from batteries Provide proper ventilation and wear safety glasses AWARNING Electric storage battery fluid contains sulfuric acid which is POISON and can cause SEVERE CHEMICAL BURNS Avoid contact of fluid with eyes skin or clothing Use proper protective gear when handling batteries DO NOT tip any battery beyond 45 angle in any direction If fluid contact does occur follow first aid suggestions below BATTERY ELECTROLYTE FIRST AID EXTERNAL CONTACT Flush with water EYES Flush with water for at least 15 minutes and get medical attention immediately INTERNAL Drink large quantities of water Follow with Milk Of Magnesia beaten egg or vegetable oil Get medical attention immediately
87. ep IA the machine creeps forward or backward the neutral adjustment must be made as described on page 23 2 If at full speed the mower pulls left it is an indication that the right wheel is turning faster than the left wheel To adjust this condition proceed as follows A Stop the machine and place the steering control levers in the neutral position Loosen the lock nuts securing the ball joints at each end of the RH steering control rod Rotate the control rod to shorten the rod and tighten the lock nuts This will cause the control rod to stroke the RH pump less slowing down the RH wheel See Figure 6 3 NOTE If after making the adjustment as outlined in step 2A the machine creeps forward or backward the neutral adjustment must be made as described on page 23 6 3 THROTTLE CONTROL AND CHOKE ADJUSTMENTS These adjustments must be performed by your Scag dealer to ensure proper and efficient running of the engine Should either the throttle or choke controls need adjustment contact your authorized Scag service center 6 4 BELT ADJUSTMENT AWARNING Before removing any guards shut the engine off and remove the ignition key All drive belts and cutter deck belts are spring loaded and self tensioning The belts should be checked periodically for proper alignment and wear 6 5 BELT ALIGNMENT Belt alignment is important for proper performance of your Scag mower If you experience frequent belt wear or brea
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89. eps 2 4 on the RH side of the machine 6 Replace the drive wheels and test the brake 22 Section 6 SCAG 6 2 TRAVEL ADJUSTMENTS 3 Run the engine at full operating speed and check if the machine creeps forward or backwards Neutral or tracking adjustments will need to be made if 4 Adjust the RH wheel by loosening the jam nuts on the steering control rod and turning the rod until the drive wheel turns in the forward direction Turn the rod back until the drive wheel stops moving Turn the rod back an additional 1 2 turn See Figure 6 3 A The steering control levers are in the neutral position and the machine creeps forward or backward See Neutral Adjustment B The steering control levers are in the full forward position and the mower pulls to one side or the other when traveling in a forward direction Tracking Adjustment See Page 23 6 Actuate the steering control levers forward and reverse several times and return them to the neutral position 5 Tighten the jam nuts and repeat for the LH wheel Neutral Adjustment 7 Check that the drive wheels remained in neutral and 1 Be sure the dump valve levers are in the run position ee readjust if necessary and the steering control levers are in the neutral lock position 8 Check that the steering control levers hit the stop before the pumps reach full stroke Adjust as needed 2 With an operator in the seat start the engine and disengage the parkin
90. ervicing and repair of the engine hydraulic pumps and gearboxes are not covered in this manual only routine maintenance and general service instructions are provided For service of these components during the limited warranty period it is important to contact your Scag dealer or find a local authorized servicing agent of the component manufacturer Any unauthorized work done on these components during the warranty period may void your warranty ISO Symbols CE Mark Parking Brake Off Stop Transmission Spinning Blade Ma 480718 Spring Tension on Idler Falling Hazard a Continuously Variable Linear lt Lu Pinch Point Cutting Element Engage E Ps E Cutting Element Basic symbol Hourmeter Elapsed Operating Hours Cutting Element Disengage Thown Object Hazard Read Operator s Manual Keep Bystanders Away Section 2 SAFETY INFORMATION 2 1 INTRODUCTION Your mower is only as safe as the operator Carelessness or operator error may result in serious bodily injury or death Hazard control and accident prevention are dependent upon the awareness concern prudence and proper training of the personnel involved in the operation transport maintenance and storage of the equipment Make sure every operator is properly trained and thoroughly familiar with all of the controls before operating the mower The owner user can prevent and is responsible for accidents or injuries occuring
91. es above All measurements should be taken from the top edge of the deck as the Advantage decks have an uneven bottom edge Section 6 Cutter Deck Height The cutter deck height adjustment is made to ensure that the cutter deck is cutting at the height indicated on the cutting height index gauge To check for proper deck height be sure that the mower is on a flat level surface and the tires are properly inflated Place the cutter deck in the transport position Loosen the jam nuts on both ends of the deck height control rod See Figure 6 5 LOOSEN HERE y CONTROL ROD STC 2005 CDHA Figure 6 5 Cutter Deck Height Adjustment Turn the control rod See Figure 6 6 until there is a 1 4 space between the rear deck stop and the top of the cutter deck See Figure 6 6 Tighten the jam nuts on the control rod STC2001CDS Figure 6 6 Cutter Deck Stop 26 3 Check the cutter deck cutting height by placing the lanyard pin in the 3 position on the cutting height index Release the deck from the transport positon and allow the deck to move to the 3 cutting height position Check the measurement from the floor to the cutter blade tip If the measurement is not at 3 an adjustment can be made using the deck height control rod See Figure 6 5 NOTE If an adjustment had to be made be sure that the cutter deck can easily be locked into the transport position Custom Cut Baffle Adjustment The Custom Cut
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93. g Bolt Carriage 5 16 18 x 3 4 Control Plate LH Includes Decal Control Plate RH Includes Decal Nut Serr Flange 5 16 18 Nut Elastic Stop 1 4 20 Bolt Hex Head 3 8 16 x 3 4 Shaft Steering Control Nut Elastic Stop 5 16 18 Grease Fitting 1 4 28 Self Tap Spacer Control Control Lever Assy RH Includes 31 amp 35 Control Lever Assy LH Includes 31 amp 35 Nut Elastic Stop 5 16 18 Bushing Flatwasher 1 1 4 x 49 64 x 16 Ga Retaining Ring 3 4 Ext Bracket Switch Actuator Bolt Hex Serr Flange 5 16 18 x 3 4 Bolt Carr 1 4 20 x 3 4 Bracket Control Return Spring Pin Retainer 53 SCAG Section BRAKE COMPONENTS K 15 14 13 12 STC 2002 BSC 54 Section 8 BRAKE COMPONENTS Ref Part No No 04019 04 48807 04001 08 04001 163 04001 52 04021 19 482639 04063 25 461438 10 481601 11 482061 12 48680 13 04061 06 14 04028 02 15 482413 481850 482414 481851 482194 481852 16 04004 46 17 04020 14 18 423279 19 04064 16 20 04069 01 21 461471 461472 22 48114 04 23 04020 25 24 04050 01 25 04021 10 26 04041 07 27 04001 31 28 04001 166 29 04061 02 30 04001 20 31 451463 32 04021 09 33 48544 34 04064 02 35 48343 04 36 482102 37 04019 04 38 461509 39 04001 22 40 04020 17 41 422483 42 45974 43 43495 44 04008 01 O OO O Q G N Description Nut Serr Flange 3 8 16 Spring Bolt Hex Head 5 16 18 x 3 4 Bolt Hex H
94. g brake do E P m UD LEV NIE VA nm V LEFT STEERING CONTROL ROD RIGHT STEERING CONTROL ROD LOOSEN HERE ADJUST ADJUST STC2002SCRA HERE O Q HERE Figure 6 3 Steering Control Rods Adjustment 23 Section 6 Tracking Adjustment ACAUTION Stop the engine and remove the key from the ignition before making any adjustments Wait for all moving parts to come to a complete stop before beginning work ACAUTION The engine and drive unit can get hot during operation causing burn injuries Allow engine and drive components to cool before making any adjustments NOTE Before proceeding with this adjustment be sure that the caster wheels turn freely and that the tire pressure in the drive wheels is correct If the tire pressure is not correct the machine will pull to the side with the lower pressure 1 If at full speed the mower pulls right it is an indication that the left wheel is turning faster than the right wheel To adjust this condition proceed as follows A Stop the machine and place the steering control levers in the neutral position Loosen the lock nuts securing the ball joints at each end of the LH steering control rod Rotate the control rod to shorten the rod and tighten the lock nuts This will cause the control rod to stroke the LH pump less slowing down the LH wheel See Figure 6 3 NOTE If after making the adjustment as outlined in st
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96. gine Operator s Manual furnished with this mower B Changing Engine Crankcase Oil After the first 5 hours of operation change the engine crankcase oil and replace the oil filter Thereafter change the engine crankcase oil after every 100 hours of operation or bi weekly whichever occurs first Refer to the Engine Operator s Manual furnished with this mower for instructions 32 Section 7 ENGINE OIL FILLER ENGINE OIL DRAIN PLUG STC99KEOP Figure 7 5 Kohler amp Kawasaki Engine Oil Fill Dipstick Filter and Drain Plug Locations C Changing Engine Oil Filter After the first 5 hours of operation replace the engine oil filter Thereafter replace the oil filter after every 200 hours of operation or every month whichever occurs first Refer to Engine Operator s Manual for instructions 7 5 ENGINE FUEL SYSTEM AADANGER To avoid injury from burns allow the mower to cool before removing the fuel tank cap and refueling A Filling the Fuel Tank Fill the fuel tank at the beginning of each operating day to within 1 inch below the filler neck Do not overfill Use clean fresh unleaded gasoline with a minimum octane rating of 87 To avoid personal injury or property damage use extreme care in handling gasoline Gasoline is extremely flammable and the vapors are explosive 1 Extinguish all cigarettes cigars pipes and other sources of ignition 2 Use only an approved gasoline container
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100. ing machine is in safe working condition Check blade mounting bolts frequently to be sure they are tight 16 DO NOT store fuel near flames or drain indoors 5 Donotchange the engine governor settings or 17 Charge batteries in an open well ventilated area overspeed the engine See the engine operator s away from spark and flames Unplug charger before manual for information on engine settings connecting or disconnecting from battery Wear protective clothing and use insulated tools Section 2 SCAG 2 7 SAFETY AND INSTRUCTIONAL DECALS DANGER I y SPINNING BLADE ARN ING le INSTALL BELT COVER BEFOR EEP CLEAR KO OPERATING MACHI L SE E READ OPERATOR S MANUAL 481039 1 dE 481039 482285 FORWARD NWARNING ROTATING BLADES AND BELTS REVERS X Keep hands feet amp clothing clear X Keep all guards in place 481568 X Shut off engine amp disengage blade clutch before servicing X Use caution in directing discharge f gt X Read instruction manual before operating DO NOT OPERATE UNLESS GRASS CATCHER MULCHING KIT OR CAUT l ON DISCHARGE CHUTE IS INSTALLED Avoid WK From burns hut off 482286 ngine befor removing fuel tank cap 482290 IMP
101. ipment may cause loss of traction and loss of control 5 Travel slowly and allow extra distance to stop 6 Zero turning with a trailer attached could cause damage to the trailer or mower Section 5 TROUBLESHOOTING CUTTING CONDITIONS CONDITION CAUSE CURE Stringers Occasional Blades of Uncut DN d Rei 27 WT ON YALA NWA NA Ak Kin AK Mai 4 mid of Deck b O v o SGB020 es lt gt lt Streaking Strips of Uncut Grass in Cutting Path E Width of Deck y s 9 S EE D e SGB018 Streaking Strips of Uncut Grass Between Cutting Paths Low engine RPM Run engine at full RPM Ground speed too fast Slow speed to adjust for conditions Wet grass Cut grass after it has dried out Dull blades incorrect sharpening Sharpen blades Deck plugged grass accumulation Clean underside of deck Belts slipping Dull worn blades Adjust belt tension Sharpen blades Incorrect blade sharpening Sharpen blades Low engine RPM Run engine at full RPM Beltslipping Adjust belt tension Deck plugged grass accumulation Clean underside of deck Ground speed too fast Slow speed to adjust for conditions Wet grass Cut grass after it has dried out Bent blades Not enough overlapping between rows 19 Replace blades Increase the overlap of each pass TROUBLESHOOTING CONT D CONDITION
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103. ives Mow only in daylight or good artificial light NEVER raise the deck with the blades engaged 13 14 15 16 17 18 Take all possible precautions when leaving the machine unattended such as disengaging the mower lowering the attachments setting the parking brake stopping the engine and removing the key Disengage power to the attachments when transporting or when not in use The machine and attachments should be stopped and inspected for damage after striking a foreign object and damage should be repaired before restarting and operating the machine ACAUTION DO NOT touch the engine or the muffler while the engine is running or immediately after stopping These areas may be hot enough to cause a burn AWARNING DO NOT run the engine inside a building or a confined area without proper ventilation Exhaust fumes are hazardous and could cause death Keep hands and feet away from cutter blades and moving parts Contact can injure Use care when loading or unloading the machine onto a trailer or truck Use care when approaching blind corners shrubs trees or other objects that may obscure vision 2 5 ROLL OVER PROTECTION SYSTEM AWARNING Seat belt must be securely fastened during operation Failure to do so could cause serious injury or loss of life ion 2 This mower has been designed for good traction and stability under normal mowing conditions However caution m
104. k and adjust pressures Hitting Dirt or Cutting Very Close to Ground speed too fast Slow speed to adjust for conditions the Ground Cutting too low May need to reduce ground speed raise cutting height change direction of cut and or change pitch and level Rough terrain May need to reduce ground speed raise cutting height and or change direction of cut Ground speed too fast Slow speed to adjust for conditions Width of Deck 3 Wet grass o D o S f ScBo22 Step Cut Ridge Blades not mounted evenly Cut grass after it has dried out Adjust pitch and level in Center of nd pan Bent blade Replace blade Internal spindle failure See your authorized SCAG dealer Mounting of spindle incorrect Ge of Deck 3 e er o SGro24 Slope Cut Sloping Bent spindle mounting area See your authorized SCAG dealer See your authorized SCAG dealer Ridges Across Width of Cutting Path Internalspindle failure See your authorized SCAG dealer Bent deck housing a E n d Z SE Ka S A ANN SAO ER iom of SE H Ss o E O SGB025 21 See your authorized SCAG dealer SCAG Section 6 ADJUSTMENTS SE If this procedure does not achieve proper brake 6 1 PARKING BRAKE ADJUSTMENT adjustment please contact your authorized Scag dealer AWARNING Do not operate the mower if the parking brake is not operable Possible severe
105. kage see your authorized Scag service center for belt adjustment 24 Section 6 6 6 CUTTER DECK ADJUSTMENTS Cutter deck level pitch and height are set at the factory However if these adjustments should ever need to be made the following procedures will aid in obtaining the proper cutter deck adjustment NOTE Before proceeding with the cutter deck adjustments be sure that all tires are properly inflated Cutter Deck Level The cutter deck should be level from side to side for proper cutting performance To check for level be sure that the mower is on a flat level surface the tires are properly inflated and the cutter deck is set at the most common cutting height that you will use On the RH side of the machine check the distance from the top of the cutter deck to the floor Next check the distance from the top of the cutter deck to the floor on the LH side of the machine Both measurements should be the same If the two measurements are different the cutter deck level must be adjusted as follows 1 On the front LH side of the cutter deck locate the cutter deck adjusting bolt See Figure 6 4 CUTTER DECK ADJUSTING BOLT STC2001CDA LOCK NUT Figure 6 4 Cutter Deck Adjustment 25 2 Loosen the elastic stop nut and move the bolt up or down in the slot to adjust the cutter deck until the distance from the top of the cutter deck to the floor is the same as the measurement on the RH side of
106. l worn or damaged decals Figure 2 2 STWC With Roll Over Protection System 11 Use jack stands to support components when required 2 6 MAINTENANCE CONSIDERATIONS amp STORAGE B Carefully release pressure from components with stored energy 1 Never make adjustments to the machine with the engine running unless specifically instructed to do so If the engine is running keep hands feet and clothing away from moving parts WARNING Hydraulic fluid is under high pressure Keep body and hands away from pinholes or nozzles 2 Disengage drives lower implement set parking that eject hydraulic fluid under high pressure brake stop engine and remove key or disconnect If you need service on your hydraulic system spark plug wire to prevent accidental starting of the please see your authorized Scag dealer If engine when servicing or adjusting the machine hydraulic fluid is injected into the skin it must Wait for all movement to stop before adjusting be surgically removed within a few hours by a cleaning or repairing doctor or gangrene may result 3 Disconnect battery or remove spark plug wire before making any repairs Disconnect the negative terminal first and the positive last Reconnect the 13 Let the engine cool before storing positive first and the negative last 14 DO NOT store the machine near an open flame 4 Keep all nuts bolts and screws tight to ensure the 15 Shut off fuel while storing or transport
107. low the fluid to drain into the container and properly discard it HYDRAULIC OIL DRAIN PLUG HYDRAULIC OIL FILTER STC2001HODP Figure 7 3 Hydraulic Oil Filter and Drain Plug 3 Re install the drain plug into the tee fitting and be sure itis tight NOTE Before refilling the hydraulic oil reservoir the hydraulic oil filter should be changed as outlined in section C Changing Hydraulic Oil Filter Element on the next page 4 Fill the reservoir to 3 1 4 inches from the top of the filler neck with SAE 20W50 motor oil 5 Replace the reservoir fill cap Start the engine and drive forward and backward for two minutes Check the oil level in the reservoir If necessary add oil to the reservoir C Changing Hydraulic Oil Filter Element The hydraulic oil filter should be changed after every 500 hours of operation or annually whichever occurs first 1 Remove the oil filter element Figure 7 3 Page 31 and properly discard it Fill the new filter with clean SAE 20W50 engine oil and install the filter Hand tighten only 2 Run the engine at idle speed with the speed control lever in neutral for five minutes 3 Check the oil level in the hydraulic tank It must be 3 1 4 inches from the top of the filler neck If necessary add SAE 20W50 motor oil 7 4 ENGINE OIL A Checking Engine Crankcase Oil Level The engine oil level should be checked after every 8 hours of operation or daily as instructed in the En
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109. ments 6 4 Belt Adjustment 6 5 Belt Alignment 6 6 Cutter Deck Adjustments Section 7 Maintenance 7 1 Maintenance Chart 72 Lubrication Fitting Points 73 Hydraulic System 74 Engine Oil 7 5 Engine Fuel System 7 6 Engine Air Cleaner 7 Battery 7 8 Drive Belts 7 9 Cutter Blades 7 10 Tires 7 11 Body Deck and Upholstery Section 8 Replacement Parts STWCS52A Cutter Deck STWC61A Cutter Deck Cutter Deck Controls Sheet Metal Components STWC Roll Over Protection System Drive System Components Engine and Attaching Parts Kohler Steering Components Brake Components Fuel and Hydraulic System Electrical System Hydraulic Pump BDP 10A Replacement Decals Electrical Schematic Kohler amp Kawasaki Warranty Statement Section 1 GENERAL INFORMATION 1 1 INTRODUCTION Your mower was built to the highest standards in the industry However the prolonged life and maximum efficiency of your mower depends on you following the operating maintenance and adjustment instructions in this manual If additional information or service is needed contact your Scag Power Equipment Dealer We encourage you to contact your dealer for repairs All Scag dealers are informed of the latest methods to service this equipment and provide prompt and efficient service in the field or at their service shop They carry a full line of Scag service parts USE OF OTHER THAN ORIGINAL SCAG REPLACEMENT PARTS WILL VOID THE W
110. ms 482834 INSTALL BELT COVER BEFORE OPERATING MACHINE READ OPERATOR S MANUAL CUTTING CUTTING MOWER DECK HEIGHT HE I GHT PUSH IN TO O m START m 4 2wi nli lo TO ENGAGE SCAG m4 1 48 CHOKE FAST 3 3 4 m au 1 2 E 10 3 mm m2 3 4wm 2 1 4 LH RH m 2 m TANK TANK FUEL VALVE su a mI 1 4 11 BOTTOM ROW TOP ROW OF HOLES OF HOLES 482566 12 482549 18 STWC 2005 RDP1 62 Section 8 SCAG REPLACEMENT DECALS AND INFORMATION PLATES Ref Part No No Description 1 482285 Decal Danger Spinning Blades 2 482286 Decal Warning Rotating Blades 3 481954 Decal 52A 481955 Decal 61A 4 481425 Decal Oil 5 483044 Decal Patents 6 482100 Decal Traction Contro 7 481971 Decal Heavy Duty Commercial 8 48404 Decal Metalcraft Made in USA 9 481039 Decal Belt Cover 10 482982 Decal Instrument Pane 11 482835 Decal Fuel Valve Position 12 482566 Decal Cutting Height Bottom Row of Holes 13 482906 Decal Wildcat 14 482709 Decal Seat Support 15 482905 Decal Rear Bumper 16 482166 Decal Front Footplate 17 482165 Decal Discharge Chute 18 482549 Decal Cutting Height Top Row of Holes 19 482834 Decal ROPS IMPORTANT ADJUSTMENT PROCEDURES READ OPERATOR S MANUAL FOR MORE DETAILS Check tire pressure Drive tires 12 psi Caster tlres 25 psi NEUTRAL ADJUSTMENT Loosen Jam nuts em o Rotate turnbuckle With an operator In the seat engi
111. ne running control Lever In neutral and the parking brake disengaged adjust control Linkage Loosen jam nuts If wheel rotates forward adjust turnbuckle CW IF wheel rotates rearward adjust turnbuckle CCW Adjust until driye wheel stops turning Tighten jam nuts Repeat procedure until proper Neutral Adjustment is obtained TRACKING ADJUSTMENT If the machine pulls to the right adjust LH control Linkage CW to slow Left wheel If the machine pulls to the Left adjust RH control Linkage CW to slow right Wheel ReadJust neutral IF necessary FREE WHEEL OPERATION To move machine without running the engine rotate both dump valves Located at the LH side of the pumps CCW 1 2 turn to freewheel positions Return dump 3 valves to original position to operate the mower Fighten to 7 10 ft Lbs HYDRAULIC FLUID LEVEL IMPORTANT Check hydraulic fluid Level While fluid Is cool Fluid Do not overfill Room Level et erer below top must be alboan or o er neck wi tl SAE 2050 motor oll only ting expansion mdy O cause Leaks in the 482166 16 482905 N WARNING DO NOT OPERATE WITHOUT DISCHARGE CHUTE MULCHING KIT OR ENTIRE GRASS CATCHER INSTALLED 482165 17 SC 2004 RDP2 63 SCAG Section 8 ELECTRICAL SCHEMATIC PTO SWITCH KEY SWITCH or ien EE S Y H o o m m gt x am ama aay ana 1H 3dlHLS LHWM NH9 AdIHLS w18 M NO KAWASAKI ADA
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126. p valve levers must be returned to the DRIVE position and torqued to 7 10 ft lbs to drive the mower 4 12 RECOMMENDATIONS FOR MOWING 1 Do not mow with dull blades A dull blade will tear grass resulting in poor lawn appearance and require extra power 2 The discharge chute must not be removed and must be kept in the lowest position to deflect grass clippings and thrown objects downward Direct the side discharge away from sidewalks or streets to minimize cleanup of clippings When mowing close to obstacles direct the discharge away from the obstacles to reduce the chance of property damage by thrown objects AWARNING DO NOT OPERATE WITHOUT DISCHARGE CHUTE MULCHING KIT OR ENTIRE GRASS CATCHER INSTALLED 3 Cut grass when it is dry and not too tall Do not cut grass too short cut off 1 3 or less of existing grass for best appearance Mow frequently 4 Keep mower and discharge chute clean 5 When mowing wet or tall grass mow the grass twice Raise the mower to the highest setting for the first pass and then make a second pass to the desired height 6 Use a slow travel speed for trimming purposes 7 Operate the engine at full throttle for best cutting Mowing with a lower RPM causes the mower to tear the grass The engine is designed to be operated at full speed 8 Use the alternate stripe pattern for best lawn appearance Vary the direction of the stripe each time the grass is mowed to avoid wear patterns in
127. p flammable objects cigarettes matches etc open flames and sparks away from the fuel tank and fuel container Equipment must comply with the latest requirements per SAE J137 and or ANSI ASAE S279 when driven on public roads NOTE If the mower is driven on public roads it must comply with state and local ordinances as well as SAE J137 and or ANSI ASAE S279 requirements Contact your local authorities for regulations and equipment requirements DO NOT operate without the side discharge chute installed and in the down position or with an optional grass catcher or mulch plate completely installed Check the blade mounting bolts at frequent intervals for proper tightness Make sure all hydraulic fluid connections are tight and all hydraulic hoses and lines are in good condition before starting the machine 2 4 OPERATION CONSIDERATIONS Know the function of all controls and how to stop quickly Reduce speed and exercise extreme caution on slopes and in sharp turns to prevent tipping or loss of control Be especially cautious when changing directions on slopes AWARNING 11 Fuel is flammable handle it with care Fill the fuel tank outdoors Never fill it indoors Use a funnel or spout to prevent spillage Clean up any spillage before starting the engine DO NOT operate on steep slopes To check a slope attempt to back up it with the cutter deck down If the machine can back up the slope without the wheels
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130. r STWC52A 25KA with a serial number of A8700001 to A8799999 STWC61A 27CV with a serial number of A5600001 to A5699999 SMWC 52A with a serial number of A5500001 to A5599999 SMWC 61A with a serial number of A5700001 to A5799999 Always use the entire serial number listed on the serial number tag when referring to this product SCA is POWER EQUIPMENT TABLE OF CONTENTS SUBJECT Section 1 General Information 1 1 Introduction 1 2 Directional Reference 13 Servicing the Engine and Drive Train Components 1 3 Symbols Section 2 Safety Information 2 Introduction 2 2 Signal Words 2 3 Before Operation Considerations 2 4 Operation Considerations 2 5 Roll Over Protection System Optional 2 6 Maintenance Considerations 2 7 Safety and Instructional Decals Section 3 Specifications Section 4 Operating Instructions 4 Controls and Instrument Identification 4 2 Safety Interlock System 4 3 Initial Run In Procedures 4 4 Starting the Engine 4 5 Ground Travel and Steering 4 6 Engaging the Deck Drive 4 7 Hillside Operation 4 8 Parking the Mower 4 90 After Operation 4 10 Removing Clogged Material 4 11 Moving Mower with Engine Stopped 4 12 Recommendations for Mowing 4 13 Adjusting Cutting Height 4 14 Section 5 Troubleshooting Cutting Conditions SUBJECT TABLE OF CONTENTS CONT D Section 6 Adjustments 6 1 Parking Brake Adjustment 6 2 Travel Adjustments 63 Throttle Control and Choke Adjust
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134. rs first IMPORTANT If the oil level is consistently low check for leaks and correct immediately 1 Wipe dirt and contaminants from around the reservoir cap Remove the cap from the hydraulic oil reservoir 2 Visually check the level of hydraulic oil Hydraulic oil must be at least 3 inches from top of the filler neck If the level cannot be determined visually use a clean tape measure to check the level If the fluid is low add 20W50 motor oil DO NOT overfill overfilling the oil reservoir may cause oil seepage 3 Clean the fill cap and install it onto the reservoir P d HYDRAULIC OIL RESERVOIR STC2002HOR Figure 7 2 Hydraulic Oil Reservoir B Changing Hydraulic Oil The hydraulic oil should be changed after every 500 hours or annually whichever occurs first The oil should also be changed if the color of the fluid has become black or milky A black color and or a rancid odor usually indicates possible overheating of the oil and a milky color usually indicates water in the hydraulic oil IMPORTANT The hydraulic oil should be changed if you notice the presence of water or a rancid odor to the hydraulic oil 1 Park the mower on a level surface and stop the engine 2 Placeasuitable container under the hydraulic oil filter Tilt the seat forward Remove the fill cap from the reservoir and the drain plug from the bottom of the drain tee fitting on the front side of the filter base See Figure 7 3 Al
135. s Weekly Lithium MP White Grease 2125 Brake Handle 200 Hours Monthly Chassis Grease Lu N N FY NY WY PROCEDURE Remove grease cap part number 481559 Remove plug part number 482028 01 and install grease zerk Apply grease to the fitting until new grease appears at the top of the caster extension Remove the grease zerk and reinstall the plug Reinstall the grease cap Special tool part number 47007 is recommended for use in the installation of the grease cap Compatible Greases Mobilix 2 found at Mobil Service Stations Ronex MP found at Exxon Service Stations Super Lube MEP 2 amp Super Stay M 2 found at Conoco Stations Shell Alvania 2 found at Shell Service Stations Lidok EP 2 found at industrial shops 29 SCA E Section 7 GREASE FITTING LUBRICATION Lubricant Interval Lithium MP White Grease 2125 40 Hours Weekly Chassis Grease 100 Hours Bi monthly Chassis Grease 200 Hours Monthly Chassis Grease 721 500 Hours Yearly Figure 7 1 Lubrication Fitting Points 30 Section 7 7 3 HYDRAULIC SYSTEM A Checking Hydraulic Oil Level The hydraulic oil level should be checked after the first 10 hours of operation Thereafter check the oil after every 200 hours of machine operation or monthly whichever occu
136. slipping reduce speed and use extreme caution ALWAYS FOLLOW OSHA APPROVED OPERATION SCAG SS 2 4 OPERATION CONSIDERATIONS CONT D 10 11 12 To prevent tipping or loss of control start and stop smoothly avoid unnecessary turns and travel at reduced speed When using any attachment never direct the discharge of material toward bystanders or allow anyone near the machine while in operation Before attempting to start the engine with the operator in the seat disengage power to the cutter deck place the steering control levers in the neutral position and engage the parking brake If the mower discharge ever plugs shut off the engine remove the ignition key and wait for all movement to stop before removing the obstruction A WARNING DO NOT use your hand to dislodge the clogged discharge chute Use a stick or other device to remove clogged material Be alert for holes rocks roots and other hidden hazards in the terrain Keep away from any dropoff Beware of overhead obstructions low limbs etc underground obstacles sprinklers pipes tree roots etc Cautiously enter a new area Be alert for hidden hazards Disengage power to cutter deck before backing up Do not mow in reverse unless absolutely necessary and then only after observation of the entire area behind the mower DO NOT turn sharply Use care when backing up Disengage power to cutter deck before crossing roads walks or gravel dr
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138. t least 60 seconds between each cranking attempt to prevent overheating of the starter motor Prolonged cranking can damage the starter motor and shorten battery life Allow engine to warm before operating the mower 4 5 GROUND TRAVEL AND STEERING IMPORTANT If you are not familiar with the operation of a machine with lever steering and or hydrostatic transmissions the steering and ground speed operations should be learned and practiced in an open area away from buildings fences or obstructions Practice until you are comfortable with the handling of the machine before attempting to mow Learn the operation on flat ground before operating on slopes IMPORTANT Start practicing with a slow engine speed and slow forward travel Learn to feather the steering controls to obtain a smooth operating action Forward Travel To travel forward with the mower disengage the parking brake pull levers inward out of the neutral lock position and slowly push the steering control levers forward an equal distance The further the steering control levers are pushed forward the greater the forward speed will be To increase the speed push the steering control levers further forward and to decrease the speed pull the steering control levers back To stop the forward travel pull the steering control levers back to the neutral position To steer the mower left while traveling forward pull the left steering lever back The further the lever
139. the buckle is damaged or cracked See Figure 2 1 INSPECT BUCKLE amp LATCH T INSPECT WEBBING Figure 2 1 Seat Belt Inspection AWARNING Reduce speed when turning operating on slopes slick or wet surfaces Allow extra distance to stop Stay off of slopes too steep for safe operation To check a slope attemp to back up it with the cutter deck down If the machine can not back up the slope without the wheels slipping do not operate the machine on this slope ALWAYS travel up or down the slope whenever possible Never across the slope DO NOT mow near drop offs ditches or embankments The machine could suddenly roll over if a wheel goes over the edge or if the edge caves in Operate the machine smoothly no sudden turns starts or stops on a slope NEVER tow on slopes The weight of the towed equipment may cause loss of traction and loss of control DO NOT permit untrained personnel to operate the machine Section 2 6 To reduce fire hazard keep the cutting units drives muffler and engine free of grass leaves excessive grease oil and dirt 7 Park the machine on level ground and engage the parking brake 8 NEVER allow untrained personnel to service the machine 9 Use care when checking blades Wrap the blade s or wear gloves and use caution when servicing blades Only replace blades NEVER straighten or weld blades 10 Keep all parts in good working condition Replace al
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142. uier producto Scag que se utilice para alquiler est cubierto por una garant a de 90 d as El cortac sped Scag incluida cualquier pieza defectuosa debe ser llevado a un distribuidor autorizado de Scag dentro del per odo de garant a Los gastos incurridos en la entrega del cortac sped al distribuidor para que se realice el trabajo bajo garant a as como los gastos de devoluci n del cortac sped al propietario despu s de la reparaci n estar n a cargo del propietario La responsabilidad de Scag se limita a la realizaci n de las reparaciones requeridas y ninguna reclamaci n por incumplimiento de las obligaciones de garant a ser causa de cancelaci n o revocaci n del contrato de venta del cortac sped Scag Esta garant a no cubre ning n cortac sped que haya sido sometido a uso indebido descuido negligencia o accidente o que se haya operado de manera distinta a la especificada en el manual del operador La garant a no ser de aplicaci n en ning n caso de da o ocasionado al cortac sped como consecuencia de mantenimiento inadecuado o a cualquier cortac sped o piezas que no se hayan ensamblado o instalado de acuerdo con las especificaciones del manual del operador o el manual de montaje La garant a no cubre ning n cortac sped que haya sufrido alteraciones o modificaciones que hayan afectado su funcionamiento o durabilidad Asimismo la garant a no se extiende a reparaciones necesarias por el desgaste normal o por el uso de piezas
143. undo y tercer a o La reparaci n o el reemplazo de la plataforma de corte estar n sujetos a discreci n de Scag Power Equipment Nos reservamos el derecho de solicitar componentes para su evaluaci n Esta garant a no cubre ning n cortac sped que haya sido sometido a uso indebido descuido negligencia o accidente o que se haya operado de manera distinta a la especificada en el manual del operador Los motores el ctricos y los arrancadores est n cubiertos por el per odo de garant a del fabricante del motor Los componentes principales del sistema de transmisi n est n garantizados por Scag Power Equipment por dos 2 a os Piezas y mano de obra primer a o piezas solamente segundo a o La garant a de dos a os no incluye las conexiones las mangueras ni las correas de transmisi n La reparaci n o el reemplazo de la bomba hidr ulica o el motor hidr ulico estar n sujetos a discreci n de Scag Power Equipment Esta garant a no cubre ning n cortac sped que haya sido sometido a uso indebido descuido negligencia o accidente o que se haya operado de manera distinta a la especificada en el manual del operador Los embragues el ctricos tienen una Garant a limitada de 2 a os Piezas y mano de obra primer a o piezas solamente segundo a o Los ensambles del eje de la plataforma de corte 46631 tienen una Garant a limitada de 3 a os Piezas y mano de obra primer a o piezas solamente segundo y tercer a o Cualq
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145. used to free wheel the mower Rotating the levers clockwise until they stop allows the unit to move under hydraulic power The levers must be in this position and torqued to 10ft lbs during operation of the mower Rotating the levers counter clockwise 1 2 turns allows the mower to be moved by hand free wheeling Deck Lift Foot Lever Figure 4 1 Used to raise and lower the cutter deck Cutting Height Adjustment Figure 4 1 Used to set the cutter deck at the desired cutting height 13 DUMP VALVE CONTROL LEVERS STC 2001 DVC Figure 4 2 Dump Valve Control 14 Deck Release Lever Figure 4 1 Used to lock the cutter deck in the transport position Push the foot pedal forward and lift up on the release lever to release the cutter deck for normal mowing 15 Seat Belt Figure 4 1 Used to secure the operator Seat belt must be worn at all times during operation 4 2 SAFETY INTERLOCK SYSTEM The mower is equipped with a safety interlock system that prevents the engine from starting unless the deck drive is disengaged the parking brake is engaged the steering control levers are in the neutral position and the operator is in the seat The interlock system shuts off the engine if the operator leaves the seat with the steering control levers not in the neutral position and or the cutter blades engaged and or the parking brake not engaged AWARNING Never operate the mower with the interlock system disconnect
146. ust be used when traveling on slopes especially when the grass is wet Do not mow on wet grass Wet grass reduces traction and steering control Any or all parts of the Roll Over Protection System MUST NOT be removed Failure to adhere to this guideline could result in injury or death The potential exposure of this seat belt to severe enviromental conditions make it crucial to inspect the seat belt system regularly It is recommended that the seat belt be inspected on a daily basis for signs of damage Any seat belt system that shows cuts fraying extreme or unusual wear significant discoloration due to UV exposure dirt or stiffness abrasion to the seat belt webbing or damage to the buckle latch plate hardware or any other obvious problem should be replaced immediately AWARNING Failure to properly inspect and maintain the seat belt can cause serious injury or loss of life 1 Check the full length of the seat belt webbing for cuts wear fraying dirt and stiffness See Figure 2 1 2 Check the seat belt webbing in areas exposed to ultra violet rays from the sun or extreme dust or dirt If the original color of the webbing in these areas is extremely faded and or is packed with dirt the physical strength of this webbing may have deteriorated If this condition exists replace the seat belt system 3 Check the buckle and latch for proper operation and determine if the latch plate is exessively worn deformed or of

Scag Power Equipment STWC User's Manual

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