Scag Power Equipment Lawn Mower Accessory GC-STC User's Manual
Contents
1. 15 04012 04 Setscrew 5 16 18 x 3 8 16 04021 09 Nut Elastic Stop 3 8 16 17 04030 04 Lockwasher 3 8 18 04041 07 Flatwasher 3 8 391 x 938 x 105 19 04003 11 Bolt Carr 3 8 16 x 1 1 4 Grade 5 20 461530 Mounting Post Weldment Blower 21 423708 Belt Cover 22 04110 03 U Nut Note Some of the hardware is common hardware and you may purchase it locally Be sure that all bolts purchased locally are a grade 5 10 SCAG GC STC BUCKET SUPPORT COMPONENTS UPPER 11 GC STC BUCKET SUPPORT COMPONENTS UPPER Ref Part No Number Description 1 423302 Screen Catcher Hood 2 04090 02 Pop Rivet 3 16 x 652 3 04041 19 Flatwasher 3 16 196 x 469 x 048 4 04001 32 Bolt Hex Head 3 8 16 x 1 1 4 5 04041 01 Flatwasher 3 8 391 x 938 x 105 6 461408 Hood Assembly GC STT includes items 1 2 amp 3 and items 2 amp 15 on page 14 7 04001 117 Bolt Hex Head 7 16 14 x 1 3 4 8 423258 Hinge Upper LH 9 04021 09 Nut Elastic Stop 3 8 16 10 04040 11 Flatwasher 7 16 500 x 1 1 4 11 04001 46 Bolt Hex Head 3 8 16 x 2 1 4 12 04021 11 Nut Elastic Stop 7 16 14 13 04001 20 Bolt Hex Head 3 8 16 x 1 1 2 14 04001 135 Bolt Hex Head 3 8 16 x 1 3 4 Grade 8 15 451516 Support Weldment Bag Frame 16 04019 04 Nut Serrated Flange 3 8 16 17 04090 03 Rivot 3 16 x 402 POP 18 43546 Bushing Hopper Pivot 19 482304 Spring Hood Hinge 20 423436 Hinge Lower LH 21 43212 Spac2. 2 SCAG REAR OF CUTTER DECK FRONT OF CUTTER DECK VIEW FROM RIGHT SIDE OF CUTTER DECK mater FIGURE 2 CATCH PLATE ELASTIC STOP NUT BLOWER ASSEMBLY MOUNTING BRACKET LOCK v x Z PIN ELASTIC STOP NUTS AND LOCK WASHERS CARRIAGE BOLTS RIGHT SIDE OF CUTTER DECK SHOWN Note Some parts not shown for viewing purposes GC STC install art 3 FIGURE 3 3 9 Install the belt to the spindle pulley When replacing the belt see figure below BACK SIDE IDLER PULLEY BLOWER PULLEY FRONT SIDE SPINDLE IDLER PULLEY PULLEY 10 Install the new belt covers and secure See items number and number 21 on page 9 of the Blower Mounting Components secton in the Illustrated Parts List for proper installation 11 Install the hopper mounting brackets to the outside of the frame on the rear of the machine See Figure 4 Hopper E TT Mounting Brackets Figure 4 12 Attach the hood assembly to the machine by installing the mounting post into the hopper mounting brackets and secure with the ring pins See Figure 5 Figure 5 13 Install the hose from the blower assembly adapter to the hopper hood and secure using the 6 1 2 clamps 14 Install the bag assemblies 15 Using the weight support bar as a guide identify the four corresponding mounting holes and the existing hardware that wi
3. 342 Blower Housing Weldment includes item 29 31 04003 12 Bolt Carr 5 16 18 x 3 4 Gr 5 32 04063 06 Key 1 4 x 1 4 x 1 1 2 33 45491 Fan Weldment 34 48915 Bearing with Locking Collar 35 04021 10 Nut Elastic Stop 5 16 18 36 04040 04 Flatwasher 5 16 344 x 688 x 065 37 421319 Cover Blower Housing 38 48136 01 Clamp 6 1 2 Max Dia 39 48135 10 Hose 6 Dia 40 482298 Pulley 4 3 4 O D 1 Bore 41 04012 04 Set Screw 5 16 18 x 3 8 42 461343 Frame Weldment Blower Mount 43 481522 Spring Main Drive 44 43212 Spacer 45 04019 03 Nut Serr Flange 5 16 18 46 461341 Blower Housing Assembly Note Some of the hardware is common hardware and you may purchase it locally Be sure that all bolts purchased locally are a grade 5 SCAG GC STC BLOWER MOUNTING COMPONENTS 390S0203 A GC STC BLOWER MOUNTING COMPONENTS Ref Part No Number Description 1 482612 Belt Cover GC STC 2 04029 04 Wingnut Plastic 3 8 Small 3 482300 Cap Square Vinyl 4 04021 08 Nut Elastic Stop 1 4 20 5 461387 Adapter Blower GC STC includes item 7 6 04040 14 Flatwasher 1 4 312 x 750 x 065 7 48137 04 Rubber Strap 7 3 4 8 04001 59 Bolt Hex Head 1 4 20 x 1 1 4 9 481625 01 Knob W Stud 3 8 16 x 1 1 4 10 04064 15 Clevis Pin 5 16 x 1 1 2 11 04069 03 Pin Rue Cotter 5 16 Dia 12 04067 07 Pin Ring 1 2 x 2 1 4 13 481547 Lanyard 14 482248 Pulley 3 3 4 for 48 Deck 482587 Pulley 4 0 for 52 Deck
4. POWER EQUIPMENT MODEL GC STC THIS MANUAL CONTAINS THE OPERATING INSTRUCTIONS AND SAFETY INFORMA TION FOR YOUR SCAG ACCESSORY READ ING THIS MANUAL WILL PROVIDE YOU WITH MAINTENANCE AND ADJUSTMENT PROCEDURES TO KEEP YOUR ACCESSORY PERFORMING TO MAXIMUM EFFICIENCY THE SPECIFIC MODELS THAT THIS BOOK COVERS ARE CONTAINED ON THE INSIDE COVER BEFORE OPERATING YOUR MA CHINE PLEASE READ ALL THE INFORMA TION ENCLOSED PART NUMBI ER 03125 A WARNING FAILURE TO FOLLOW SAFE OPERATING PRACTICES MAY RESULT IN SERIOUS INJURY Keep all safety shields in place Before performing any maintenance or service stop the machine and remove the spark plug wire mechanism becomes clogged stop the engine before cleaning Keep hands feet and clothing away from power driven parts Read this manual completely as well as the Operator s Manual that came with your mower Keep others off the tractor only one person at a time REMEMBER YOUR MOWER IS ONLY AS SAFE AS THE OPERATOR Hazard control and accident prevention are dependent upon the awareness concern prudence and proper training of the personnel involved in the op eration transport maintenance and storage of the equipment This manual covers the operating instructions and illustrated parts list for GC STC with a part number of 9015 1 1 INTRODUCTION This manual has been prepared to provide the information you need to correctly a
5. ag Assembly GC STC 15 423312 Retainer Seal 16 451516 Support Bag Frame 17 04003 02 Bolt Carr 1 4 20 x 3 4 18 04001 08 Bolt Hex Head 5 16 18 x 3 4 19 423198 Mount Bag Frame Tube 20 04003 12 Bolt Carr 5 16 18 x 3 4 21 423197 Tube Bag Support 22 04019 03 Nut Serr Flange 5 16 18 23 04040 15 Flatwasher 5 16 375 x 875 x 083 24 04021 10 Nut Elastic Stop 5 16 18 Note Some of the hardware is common hardware and you may purchase it locally Be sure that all bolts purchased locally are a grade 5 14 SCAG GC STC DECALS N WARNING A CAUT ION ia INSTALL BELT COVER BEFORE AO OPERATING MACHINE THROWN OBJECTS READ OPERATOR S MANUAL 01039 SHUT OFF ENGINE 481039 EN WAIT FOR MOWER BLADES AND GRASS CATCHER TO STOP BEFORE OPENING COVER OR REMOVING HOSE x READ INSTRUCTION MANUAL BEFORE OPERATING 482275 482275 481327 DANGER ROTATING BLADES AND BLOWER Stop engine before cleaning or removing DO NOT OPERATE MOWER UNLESS GRASS CATCHER OR DISCHARGE GUARD 15 INSTALLED 482293 482293 15 LIMITED WARRANTY COMMERCIAL ACCESSORY Any part ofthe Scag commercial accessory manufactured by Scag and found inthe reasonable judgment of Scag to be defective in material or workmanship will be repaired or replaced by an Authorized Scag Service Dealer without charge for parts and labor The Scag accessory including any defective part mu
6. also contact us through our website at www scag com Please indicate the complete model and number of your Scag product when ordering a replacement manual WARNING DO NOT OPERATE WITHOUT DISCHARGE CHUTE MULCHING KIT OR ENTIRE GRASS CATCHER INSTALLED 2 Before removing the grass bags disengage the mower stop the engine and wait for all movement to stop 3 ALWAYS turn the engine OFF remove the key and wait for all movement to stop before servicing or cleaning the mower or the grass catcher 4 not modify or alter any component of the grass catcher attachment or mower 5 Do not allow any passengers to ride on the grass catcher attachment or on the mower 3 1 ASSEMBLY INSTRUCTIONS NOTE Use the illustrated parts list as a part number reference when following the assembly instructions Remove all packaging materials Lay out the mounting hardware and the catcher assembly parts for easy access Prepare the work area making sure that it is a clean safe environment WARNING DO NOT OPERATE WITHOUT DISCHARGE CHUTE MULCHING KIT OR ENTIRE GRASS CATCHER INSTALLED Remove the discharge chute from the cutter deck See Figure 1 NOTE Do not discard the discharge chute or mounting hardware The discharge chute MUST be reinstalled anytime the grass catcher has been removed from the machine Remove the right side belt cover to gain access to the spindle assembly Remove the front u nut from the cutte
7. er 22 04021 05 Locknut 3 8 16 23 43277 Spacer 24 423259 Hinge Upper RH 25 423261 Hinge Lower RH 26 48135 10 Hose 6 Dia x 49 5 27 48136 01 Clamp 6 1 2 Max Dia 28 482269 Tube Filler GC STC 29 482268 Elbow GC STC 30 04001 10 Bolt Hex Head 5 16 18 x 1 1 4 31 04021 10 Nut Elastic Stop 5 16 18 32 04040 15 Flatwasher 5 16 375 x 875 x 083 33 04041 11 Flatwasher 3 8 406 x 1 1 2 x 179 34 04030 04 Lockwasher 3 8 Spring 35 482409 Latch 36 04010 25 Screw 10 32 x 3 4 37 04021 01 Nut Elastic Stop 10 32 38 04001 08 Bolt Hex Head 5 16 18 x 3 4 39 451517 Support Weldment Weights 40 461097 Weight Assembly Note Some of the hardware is common hardware and you may purchase it locally Be sure that all bolts purchased locally are a grade 5 12 SCAG GC STC BUCKET SUPPORT COMPONENTS LOWER STC 2002 BSC GC STC BUCKET SUPPORT COMPONENTS LOWER Part No Number Description 1 04090 02 Pop Rivet 3 16 x 652 2 482321 Seal Hood 3 423262 Tube Upright 4 04041 07 Flatwasher 3 8 391 x 938 x 105 5 04021 09 Nut Elastic Stop 3 8 16 6 04020 04 Nut 3 8 16 7 04021 05 Hex Lock Nut 3 8 16 8 04067 07 Pin Ring 1 2 x 2 1 4 9 04001 19 Bolt Hex Head 3 8 16 x 1 10 451514 Mounting Bracket Weldment R H 10A 451513 Mounting Bracket Weldment L H 11 04021 02 Lock Nut 1 4 20 Center 12 04001 46 Bolt Hex Head 3 8 16 x 2 1 4 13 04001 31 Bolt Hex Head 3 8 16 x 2 1 2 14 482567 B
8. ll need to be removed in order to secure the weight support bar to the front of the machine as shown See Figure 5 A 16 Install one 7 16 14 x 1 3 4 hex head bolt into each of the four mounting holes in the weight support bar and through the matching holes in the caster support weldment Secure this assembly to the front of the machine using the 7 16 5 x 1 1 4 x 083 flatwashers and the 7 16 14 elastic stop nuts Torque hardware to 59 ft lbs See Figure 5 A Figure 5 A 17 Operate and test 4 1 GRASS CATCHER REMOVAL INSTRUCTIONS 1 Prepare the work area making sure that it is a clean safe environment 2 Remove the bag assemblies from the grass catcher 3 Remove the rubber strap holding the adapter to the blower assembly See Figure 6 4 Remove the pin holding the blower assembly to the mounting bracket on the cutter deck and remove the blower assembly See Figure 6 ADAPTER BLOWER ASSEMBLY MOUNTING BRACKET RIGHT SIDE OF CUTTER DECK SHOWN Note Some parts not shown for viewing purposes GC STC removal art 1 Figure 6 5 Remove the two 2 pins holding the hood assembly to the mounting posts on the rear of the machine See Figure 7 REMOVE MOUNTING Figure 7 SCAG 6 Remove the hood assembly WARNING DO NOT WITHOUT DISCHARGE MULCHING KIT OR ENTIRE GRASS CATCHER INSTALLED 7 Re install the side discharge chute to the opening on
9. r deck bracket See Figure 1 NOTE Retain the original belt cover This cover MUST be reinstalled anytime the complete catcher system is removed REMOVE DISCHARGE CHUTE AND HARDWARE REMOVE U NUT NOTE There are two 2 pulleys supplied with this kit Small pulley 3 3 4 O D is for 48 deck Large Pulley 4 0 O D is for 52 deck 4 e T 8 ES Install the grass catcher pulley onto the spindle assembly Apply loctite to both pulley setscrews and tighten See Figure 1 Install the blower mounting bracket to the deck using carriage bolts p n 04003 11 lockwashers and nuts Do not fully tighten the hardware at this time See Figure 2 Page 3 Install the catch plate p n 423297 to the blower assembly using carraige bolts p n 04003 12 facing upward Secure with lockwashers and elastic stop nuts Do not fully tighten the hardware at this time See Figure 3 Page 3 Install the blower assembly to the mounting bracket and secure with the mounting pin See Figure 3 Page 3 Align the blower assembly with the discharge opening of the cutter deck Tighten the hardware for the mounting bracket Then tighten the hardware for the catch plate INSTALL PULLEY ON RH SPINDLE SHAFT ON TOP OF EXISTING SPINDLE DRIVE PULLEY REMOVE EXISTING RT SIDE BELT COVER RIGHT SIDE OF CUTTER DECK SHOWN Note Some parts not shown for viewing purposes Figure 1 GC STC install art FIGURE 1
10. ries which in the reasonable judgment of Scag are either incompatible with the Scag mower or adversely affect its operation performance or durability This warranty does not cover engines and electric starters which are warranted separately by their manufacturer Scag Power Equipment reserves the right to change or improve the design of any accessory without assuming any obligation to modify any accessory previously manufactured All other implied warranties are limited in duration to the 90 day warranty period Accordingly any such implied warranties including merchantability fitness for a particular purpose or otherwise are disclaimed in their entirety after the expiration of the appropriate ninety day warranty period Scagis obligation under this warranty is strictly and exclusively limited to the repair or replacement of defective parts and Scag does notassume or authorize anyone to assume for them any other obligation Some states do not allow limitations on how long an implied warranty lasts so the above limitation may not apply to you Scag assumes no responsibility for incidental consequential or other damages including but not limited to expense for gasoline oil expense of delivering the machine to an Authorized Scag Service Dealer and expense of returning it back to the owner mechanicis travel time telephone or telegram charges rental of a like product during the time warranty repairs are being performed travel loss or damage
11. ssemble operate and maintain this grass catcher Read it carefully and keep it for future reference The replacement of any part on this product by other than the manufacturer s authorized replacement part may adversely affect the performance durability or safety of this product USE OF OTHER THAN ORIGINAL SCAG REPLACEMENT PARTS WILL VOID THE WARRANTY If additional information or service is needed that is not outlined in this manual please contact your Scag Power Equipment dealer Scag dealers are trained in the latest service methods and carry a full line of Scag replacement parts When ordering parts always provide the complete model number of your catcher All information provided in this manual is based upon information available at the time of printing Scag Power Equipment reserves the right to make changes at any time without notice or obligation 1 2 DIRECTION REFERENCE The Right and Left Front and Rear of the machine are referenced from the normal operating position SCAG 2 1 SAFETY AND OPERATING INSTRUCTIONS Note To avoid personal injury it is imperative that all safety instructions be observed 1 Read this operator s manual and the operator s manual that is supplied with the machine this attachment is used on A replacement manual is available from your authorized Scag Service Dealer or by contacting Scag Power Equipment Service Department at P O Box 152 Mayville WI 53050 You may
12. st be returned to an Authorized Scag Service Dealer within the warranty period The expense of delivering the accessory to the dealer for warranty work and the expense of returning it back to the owner after repair or replacement will be paid for by the owner Scagis responsibility in respect to claims is limited to making the required repairs or replacements andno claim of breach of warranty shall cause for cancellation or rescission of the contract of sale of any Scag machine Proof of purchase will be required by the dealer to substantiate any warranty claim All warranty work must be performed by an Authorized Scag Service Dealer This warranty is limited to 90 days from the date of original retail purchase for any Scag accessory that is used for commercial purposes or any other income producing purpose including rental use This warranty does not cover any accessory that has been subject to misuse neglect negligence or accident or that has been operated in any way contrary to the operating instructions as specified in the Operator s Manual The warranty does not apply to any damage to the accessory that is the result of improper maintenance or to any accessory or parts that have not been assembled or installed as specified in the Operator s Manual The warranty does not cover any accessory that has been altered or modified In addition the warranty does not extend to repairs made necessary by normal wear or by the use of parts or accesso
13. the cutter deck Replace the two outside mounting bolts on the discharge chute with the clevis pins p n 04064 15 and rue cotter pins p n 04069 03 See Figure 8 CLEVIS PIN P N 04064 15 DISCHARGE CHUTE fS P N 04064 15 cr d CLEVIS PIN RUE COTTER PIN P N 04069 03 GC STC removal art 3 Figure 8 NOTES GC STC BLOWER HOUSING ASSEMBLY 390S0200 5 BLOWER HOUSING ASSEMBLY Ref Part Number Description 5 1 04067 07 Pin Ring 2 1 4 Long 2 481547 Lanyard Deck Height Pin 3 04019 02 Nut Serr Flange 1 4 20 4 04001 59 Bolt Hex Head 1 4 20 x 1 1 4 5 04001 01 Bolt Hex Head 1 4 20 x 3 4 6 423298 Belt Cover Rear 7 481428 Grip Blower Lever 8 482300 Cap Square 9 04024 02 Nut Push 3 8 Thread 10 04021 05 Lock Nut 3 8 16 11 04041 07 Flatwasher 3 8 391 x 938 x 105 12 43277 Spacer 13 482299 Pulley Idler 4 Dia 14 04021 09 Nut Elastic Stop 3 8 16 15 04030 04 Lockwasher 3 8 16 16 423296 Plate Catch Mounting 17 04003 05 Bolt Carr 3 8 16 x 1 1 2 18 04001 46 Bolt Hex Head 3 8 16 x 2 1 4 19 04001 62 Bolt Hex Head 3 8 16 x 3 1 4 20 04001 45 Bolt Hex Head 3 8 16 x 2 21 461519 Idler Arm Weldment 22 482278 Belt GC STC 23 482079 Pulley 4 O D 24 04043 04 Washer 3 8 Hardened 25 43575 Pivot Idler 26 481039 Decal Belt Cover 27 04019 04 Nut Serr Flange 3 8 16 28 04001 136 Bolt Hex Head 3 8 16 x 1 1 2 Gr 8 29 482293 Decal Danger 30 461
14. to personal property loss of revenue loss of use of the mower loss of time or inconvenience Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state 2003 SCAG POWER EQUIPMENT PART NO 03125 DIVISION OF METALCRAFT OF MAYVILLE INC PRINTED 6 2002 WWW SCAG COM PRINTED IN USA
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