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Saturday Knight LTD. KNIGHT 1030 User's Manual
Contents
1. Constant Velocity eed gal Degree Diaz iiti Diameter Each eqor Equiv Equivalent EID iso au Flanged Lock Nut Flat Washer Gauge Grade ee Hydraulic ID EG S Inside Diameter Il Oris uie ttt Illustration che Indicator IW ti e n de Keyway ntt EHE Left Hand Ef aderat tees Lock Nut Lock Washer Mtg APG ttm Mounting Hardware NG eI National Coarse ii eee ates National Fine neta National Pipe Thread E Outside Diameter POUS i tees 5 PD Pitch Diameter Power Takeoff shaft Quantity Reg Mach Regular Machine Right Hand ON uns Serial Number Spk or 5 or Sprkt Sprocket rl H Square rete Stainless Steel SSB Stainless Steel Bolt le Straight Standard Self Tapping Screw UASN Used After Serial Number UBSN ayy Used Before Serial Number ado With USING THIS SERVICE PARTS LISTING This listing uses a number ind
2. 170 245 1 2 7 1 2 175 107 7 8 4 171 092 3 8 2 1 4 170 320 1 2 8 172 170 504 7 8 x 8 grade8 UNF 173 715 3 8 x 2 1 2 170 257 1 2 X11 170 506 3 8 x 2 1 2 Full thread 170 128 VX 3 1 2 ie 3 8 X Soc usn seemed 170 380 5 8 1 171 087 1 8 grade 8 UNF 3 8 x 3 1 2 sisse 170 292 5 8 x 1 1 4 171 366 1 1 4 x 4 1 2 grade 8 3 8 X 170 877 5 8 170 153 HARDWARE PART NUMBER LISTING CONTINUED TRUSS HEAD BOLTS 6 32 X 3 4 eon edes 172 416 86 32 1 173 079 8 32 x 1 1 2 171 210 3110 32 x 3 4 171 604 1210 32 1 2 172 882 1 45 3 4 3 u ein 170 193 1 4 x 1 170 194 5 16 x 1 170 117 CARRIAGE BOLTS 1 4 x 2 1 2 171 394 Sect hehe ten 170 509 5 16 XE 2 1 2 inesse 171 395 3 8 x 3 1 2 171 283 3 8 x 4 1 2 170 191 3 8 X 5 170 495 3 8 6 1 2 uyanan qila 171 174 1 2 X 174 045 1 2 x 1 1 2 Grade 5 174 918 1 2 x 6 1 2 171 098 19 171 255 5 8 X 2 terni 175 110 5 8 X 2 1 2 p n 174 790 PLOW BOLTS 5 8 362 re EEA 174 767 ZERKS 1 8 nere 170 865 1 8 NPT 45 Deg 1 8 NPT 65 Deg 1 8 NPT 90 Deg 3 16
3. 31 102 562 13 170 042 3 471 779 19 102 563 13 170 056 11 13 17 171 782 25 102 564 13 170 086 5 171 799 27 29 102 565 13 170 110 5 171 809 11 102 566 17 170 112 15 19 171 815 11 102 567 17 170 122 25 171 823 11 102 568 17 170 124 3 171 824 11 102 569 17 170 125 3 171 825 11 13 17 103 508 25 170 131 15 19 171 826 11 15 103 509 25 170 132 15 19 171 827 11 13 15 17 19 130 484 3 170 142 5 171 828 11 132 128 5 170 171 17 171 829 11 13 17 132 967 13 170 171 13 171 830 11 13 17 133 464 17 19 170 171 5 13 15 17 19 171 831 1 133 552 5 170 220 27 29 171 832 11 13 17 134 155 7 170 236 15 19 171 833 11 13 17 134 464 15 19 170 263 5 171 850 13 15 134 670 5 170 318 3 171 860 3
4. 7 170 554 15 19 172 889 31 136 632 7 170 556 15 19 172 890 31 136 635 7 170 627 5 172 986 3 136 636 7 170 679 21 23 173 040 31 136 642 5 170 705 15 19 173 069 25 136 643 5 170 720 27 29 173 078 7 31 136 645 5 170 755 15 19 173 119 15 136 646 5 170 812 31 173 127 23 An asterisk at the end of a part number XXX XXX indicates that the is no longer used production for this application Superscript letters refer to footnotes and or illustration boxes 35 PART NUMBER INDEX 1 3 128 m ee 23 123 4141 eene 23 1735144 0i sa em 23 173 147 23 173 150 21 23 173 152 2 2 2 21 23 173 153 209224 21 23 173 223 31 173 224 31 173 254 29 173 256 Sad teks 29 1732256 c sse Goeth 5 173 257 Lo ees 5 173 258 5 173 250 bbs 31 173 260 3 173 261 ee 3 173 252 essei 3 173 264 Lee RS 5 173 266 5 173 267 25 173 268 25 173 269 25 173 272 25 143 273
5. Bronze Bushing Hub Wheel 8 Hole Assembly Hub Housing Assy BearingCup Inner Timken 3720 BearingCup Outer Timken 14276 Stud Wheel 5 8 Wheel Nut 5 8 Seal Lip Timken 415082 Bearing Cone Inner Timken 3780 Bearing Cone Outer Timken 14137A Washer Flat 7 8 Nut Castle 7 8 NF Cotter Pin 5 32 x 1 1 2 Cap Dust Wheel 20 x 8 8 Hole 1 5 neg offset Wheel 22 5 x 8 25 8 Hole 1 5 neg offset Wheel 16 1 14 1 5 neg offset An asterisk 7 at the end of a part number XXX XXX indicates that the part is no longer used in production for this application Superscript letters refer to footnotes and or illustration boxes 50 1 GEARCASE PARTS APRON DRIVE 1030 1040 TOW 030399 KNIGHT MANUFACTURING CORP 167 BRODHEAD WI 53520 OFFICE 608 897 2131 PARTS SERVICE 608 897 2125 FAX 608 897 2561 20 50 1 GEARCASE PARTS APRON DRIVE 1030 1040 TOW 030399 REF PARTNO QTY DESCRIPTION 136 626 1 Gearbox Assembly Superior 1 173 396 1 Housing 2 173 397 1 Housing 3 173 398 1 Adapter 4 Bolt 4 173 417 1 Adapter Pin 5 173 399 1 Shaft sleeve output 172 776 1 Key 3 8 x 2 3 4 6 173 400 1 Shaft input 7 173 401 1 Coupler 8 173 402 1 Worm Gear 50 1 ratio LH 9 173 403 1 Worm 50 1 LH 1 lead 10 170 534 2 Bearing Cone Timken 15101 11 170 535 2 Bearing Cup Timken 15245 12 173 406 2 Bearing Cone Timken LM104949 13 173 407 2 Bearing Cup Timken LM104911
6. SKHD HEX 14 173 150 1 Bushing 72 NPT to 1 8 NPT 15 170 679 1 Plug Pipe 1 8 Vented An asterisk at the end of a part number indicates that the part is no longer used in production for this application Superscript letters XXX XXX refer to footnotes and or illustration boxes HYDRAULIC END GATE 1030 1040 TOW 030399 KNIGHT MANUFACTURING CORP 167 BRODHEAD WI 53520 OFFICE 608 897 2131 PARTS SERVICE 608 897 2125 FAX 608 897 2561 24 HYDRAULIC END GATE 1030 1040 TOW 030399 REF PARTNO QTY DESCRIPTION 1 103 508 1 Hydraulic End Gate Weldment 1030 only 103 509 1 Hydraulic End Gate Weldment 7040 only 2 136 690 2 Rubber Side Belt Mtg Hrd x 74 Bolt Nut EA 1030 only 136 688 2 Rubber Side Belt Mtg Hrd x 74 Bolt Nut 4 EA 1040 only 3 136 982 2 Side Belt Retainer 1030 only 136 687 2 Side Belt Retainer 1040 only 4 136 685 1 Rubber Lower Belt Mtg Hrd 74 x 7 Bolt Nut 77 EA 5 136 686 1 Lower Belt Retainer 6 173 272 1 Cylinder 2 10 Tie Rod 5 Kit 170075 173 274 2 Pin Clevis 1 dia 173 275 2 Pin Hair 173 276 2 Rod Clevis 173 376 2 Cap Rod 173 374 2 Clevis Base 7 173 273 1 Cylinder 2 10 Tie Rod Sea Kit 170075 173 274 2 Pin Clevis 1 dia 173 275 2 Pin Hair 173 276 2 Rod Clevis 173 376 2 Cap Rod 173 374 2 Clevis Base 8 136 619 2 Pivot Bushing 9 173 299 2 Pivot Bolt 74 9 x 4 grade 5 10 173 293 2 Washer Flat
7. 14 173 408 1 Seal Lip 1 15 173 409 2 Seal Lip 2 16 173 410 1 Dust Cover 17 173 411 1 Ring Snap 1 External 18 171 124 1 Ring Snap 7 Internal 19 173 413 1 Key 4 x 2 11 16 20 173 414 1 Key x 1 3 4 21 173 415 1 Key 4 x 15 16 22 173 153 4 Bolt 16 x 2 1 4 SHCS 23 173 416 10 Bolt 16 x 1 72 SHCS 24 173 152 8 Plug Hex 25 173 150 1 Bushing NPT to ve NPT 26 170 679 1 Plug Pipe 1 8 Vented An asterisk at the end of a part number XXX XXX indicates that the part is no longer used in production for this application Superscript letters refer to footnotes and or illustration boxes RIGHT ANGLE GEARCASE PARTS BEATER DRIVE 1030 1040 TOW 030399 KNIGHT MANUFACTURING CORP PO 167 BRODHEAD WI 53520 OFFICE 608 897 2131 PARTS SERVICE 608 897 2125 FAX 608 897 2561 22 RIGHT ANGLE GEARCASE PARTS BEATER DRIVE 1030 1040 TOW R030399 REF PARTNO DESCRIPTION 136 625 1 Gearbox Assembly Complete 1 173 392 1 Housing 2 173 393 1 Housing 3 173 394 1 Shaft Pinion input 4 173 395 1 Shaft Cross output 5 173 127 1 Gear Bevel Pinion 17 Tooth 6 173 128 1 Gear Bevel Cross 23 Tooth 7 170 545 4 Bearing Cone Timken 14137A 8 170 546 4 Bearing Cup Timken 14276 9 173 141 2 Seal Lip 1 3 8 10 173 144 4 Ring Snap 1 3 8 External 11 173 147 2 Key 5 16 1 2 lg 12 173 153 9 Bolt 3 8 16 x 2 1 4 SHCS 13 173 152 2 Plug 7
8. 1 11 173 069 2 Nut Hex Lock 78 12 171 030 2 Adapter 90 Swivel 13 173 269 1 Hydraulic Hose x 120 1030 only 170 465 1 Hydraulic Hose 74 x 127 1040 only 14 172 042 1 Hydraulic Hose 74 x 111 1030 only 170 465 1 Hydraulic Hose 74 x 127 1040 only 15 173 268 1 Swivel Tee Fitting NPTM FM 16 172 807 1 Adapter Tee Fitting 35 male to female 17 171 471 1 Hydraulic Hose 74 x 226 18 173 285 1 Hydraulic Hose x 234 19 173 267 1 Adapter 90 NPTF M 20 171 782 1 Clamp Tube 9 16 Double Mtg Hrd 5 16 x 1 Bolt FIn 21 170 122 4 Flat Washer Spacer 1 SAE Flat 1030 only An asterisk at the end of a part number indicates that the part is no longer used in production for this application Superscript letters refer to footnotes and or illustration boxes 540 RPM DRIVE PTO 1 3 8 SIX TOOTH SPLINE 1030 1040 TOW 99 KNIGHT MANUFACTURING CORP 167 BRODHEAD WI 53520 OFFICE 608 897 2131 PARTS SERVICE 608 897 2125 FAX 608 897 2561 26 540 RPM DRIVE PTO 1 3 8 SIX TOOTH SPLINE REF Qm N PART NO 171 530 171 531 172 018 172 019 170 720 171 001 171 532 170 220 171 799 171 533 171 534 170 220 171 002 171 550 170 720 172 018 172 019 1030 1040 TOW R030399 QTY DESCRIPTION 2 3 l Weasler 14R Driveline with Guard 1 3 8 6 s
9. 3 8 x 4 Bolt amp LN Hub Wheel 8 Hole Assy Hub Housing Assy Bearing Cup Inner Timken 382 A Stud Wheel 5 8 Bearing Cup Outer Timken LM501310 Wheel Nut 5 8 Nut Castle 1 NF Seal Lip C R 29968 Inner Bearing Cone Timken 387 AS Outer Bearing Cone Timken LM501349 Cap Hub Washer Spindle Pin Cotter 1 4 x 2 Wheel 16 x 16 1 8 Hole 3 8 Positive Offset Wheel 20 x 8 8 Hole 3 8 Positive Offset Wheel 22 1 2 x 8 1 4 8 Hole 3 8 Positive Offset Wheel 22 1 2 x 11 1 4 8 Hole 3 8 Positive Offset An asterisk at the end of a part number indicates that the is no longer used in production for this application Superscript letters refer to footnotes and or illustration boxes UNDERCARRIAGE ASSEMBLY TANDEM AXLE 1030 only 1030 1040 TOW 030399 UNDERCARRIAGE ASSY PARTS are used on unit Serial Number 1030 213 and after KNIGHT MANUFACTURING CORP 167 BRODHEAD WI 53520 OFFICE 608 897 2131 PARTS SERVICE 608 897 2125 FAX 608 897 2561 12 1030 1040 TOW 030399 UNDERCARRIAGE ASSEMBLY TANDEM AXLE 7030 only UNDERCARRIAGE ASSY PARTS are used on unit Serial Number 1030 213 and after REF PART NO 1 171 850 2 132 967 3 171 414 4 102 565 5 102 563 6 136 989 7 170 171 4 102 564 5 102 562 6 136 989 7 170 171 8 174 587 9 174 582 10 174 583 11 171 825 12 174 586 13 171 827 14 174
10. is generally not included with parts If you need any hardware check the size the length and the grade Fig B then check the hardware list in this manual for the part numbers All hex head bolts are grade 5 and nuts are grade B unless otherwise stated The hardware listing also includes listings for zerks cotter pins set screws and roller chain links The illustrations in this manual are meant to be used only as a guide for identifying parts and locating their relative positions BOLT GRADES C 69 WN 7 GRADE GRADE GRADE BOLT HEAD GRADE MARKING 0072 KNIGHT MANUFACTURING CORP 1501 West 7th Ave Brodhead WI 53520 0167 701 Cherry Ave Greeley Co 80632 APRON 8 DRIVE SYSTEM 1030 1040 TOW R 030399 KNIGHT MANUFACTURING CORP 167 BRODHEAD WI 53520 OFFICE 608 897 2131 PARTS SERVICE 608 897 2125 FAX 608 897 2561 APRON amp DRIVE SYSTEM 1030 1040 030399 DESCRIPTION 1 173 262 1 Flow Control Valve 2 300053 1 Flow Control Mount Kit 136 699 2 Mount Bracket Blank 102 374 1 SMV Socket Assy 172 986 2 x 2 Cap Screw 170 124 2 Lock Washer 170 125 2 Nut 3 173 294 2 Hydraulic Hose x 60 4 170 859 2 Service Tee Fitting 72 5 173 295 2 Hydraulic Hose 72 x 100 6 173 293 2 Hydraulic Hose x 189 1030 only 173 289 2 Hydraulic Hose x 210 1040 only 7 173 290 1 Line Check Fitting 7 JIC x 7 FM 8 173 261 1 Re
11. or illustration boxes UNDERCARRIAGE ASSEMBLY TANDEM AXLE 1040 only 1030 1040 TOW 030399 UNDERCARRIAGE ASSY PARTS are used on unit Serial Number 1040 277 and after KNIGHT MANUFACTURING CORP 167 BRODHEAD WI 53520 OFFICE 608 897 2131 PARTS SERVICE 608 897 2125 FAX 608 897 2561 16 1030 1040 TOW 030399 UNDERCARRIAGE ASSEMBLY TANDEM AXLE 1040 only UNDERCARRIAGE ASSY PARTS are used on unit Serial Number 1040 277 and after REF PARTNO QTY 1 133 464 2 171 414 3 102 569 4 102 567 5 136 989 6 170 171 3 102 568 4 102 566 5 136 989 6 170 171 7 174 587 8 174 582 9 174 583 10 171 825 11 174 586 12 171 827 13 174 585 14 174 584 15 171 829 16 171 832 17 171 833 18 170 056 19 171 830 20 172 144 20 172 285 20 174 581 DESCRIPTION A AR A m m OO OO N N N N N N Bogie Pin 1 1 4 x 26 Pin Roll 5 16 x 2 12 LH Oscillating Axle Assembly LH Oscillating Axle Weldment Spindle 2 x 14 1 8 Bronze Bushing RH Oscillating Axle Assembly RH Oscillating Axle Weldment Spindle 2 x 14 1 8 Bronze Bushing Hub Wheel 8 Hole Assembly Hub Housing Assy BearingCup Inner Timken LM506810 BearingCup Outer Timken LM501310 Stud Wheel 5 8 Wheel Nut 5 8 Seal Lip C R 25091 Bearing Cone Inner Timken LM506849 Bearing Cone Outer Timken LM501349 Washer Flat 1 Nut Castle 1 NF Cotter Pin
12. x 2 Full thread 5 16 Ack x uu aan aussi oa 170 027 1 2 x 1 3 4 171 774 3 4 2 d 171 768 5 16 x 1 1 4 1 2 2 171 802 3 4 2 Grade 8 ids 171 877 5 16 x 1 1 2 1 2 x 2 1 4 ss 172 387 3 4 x 2 1 4 wate 171 275 5 16 x 1 3 4 1 2 x 2 1 2 Full thread 2171 099 3 4 x 2 1 2 170 374 5116 2 I ku 1 2 2 1 2 170 885 3 4 x 2 1 2 Grade 8 175 055 5 16 x 2 1 2 1 2 x 2 3 4 2172 007 170 014 5 16 3c 1 2 3 170 168 3 4 3 1 2 170 195 172 170 167 3 4 x 3 1 2 Grade 8 171 899 170 439 1 2 3 1 2 Grade 8 172 950 3 4 x 4 1 2 170 846 3 8 x 3 4 Stainless steel 174 788 Ge 173 111 3 4 x6 171 116 3 8 XC 718 2 u 170 268 1 2 x 4 Full thread a 1712509 3 4X 8 1 assets 173 509 3 8 x 7 8 soc hd capscrew 172 044 1 2 x 4 1 2 Grade 8 171 573 eene 170 054 1 2 x 5 171 412 7 8 x 2 1 4 172 892 3 8 x 1 1 A4 usse 170 005 1 2 6 sss 173 506 7 8 x 3 172 002 3 8 x 1 1 4 Stainless steel 174 917 1 2 x 6 Grade 8 174 944 7 8 X 3 1 2 173 020 3 8 3c 4941 2 senrima risg 170 368 1 2 x 6 1 2 173 711 7 8 4 173 299 3 8 2 sco
13. 0 136 546 3 170 345 7 171 913 31 136 561 5 170 366 31 171 915 31 136 574 5 170 367 31 171 941 30 136 575 5 170 386 30 172 018 27 29 136 582 3 170 397 30 172 019 27 29 136 592 5 170 410 7 172 022 29 136 607 7 170 448 3 172 042 25 136 611 5 170 465 25 172 144 11 13 17 136 615 5 170 490 31 172 171 31 136 619 25 170 499 5 7 172 229 1 136 622 3 170 500 3 172 270 11 136 623 7 170 504 3 172 284 15 19 136 624 7 170 534 21 172 285 11 13 17 136 625 5 23 170 535 21 172 602 31 136 626 3 21 170 545 19 23 172 776 21 136 628 EUM 7 170 546 15 19 23 172 807 25 136 629 7 170 550 15 19 172 828 5 136 630 5 170 553 15 19 172 868 31 136 631
14. 0 125 170 069 171 386 170 301 170 119 170 137 173 521 170 127 170 007 170 047 170 022 170 244 170 062 170 239 170 046 170 138 170 004 170 042 170 036 170 040 170 011 170 031 170 037 170 066 170 017 170 185 170 035 170 015 171 776 171 093 173 298 173 022 174 928 174 927 170 122 171 021 1 1 4 170 130 175 006 170928 175 005 HEX HEAD BOLTS 3 8 x 4 1 2 5 8 x 1 3 4 Full thread 170 030 Bolt Size 3 8 x 5 5 8 X 2 1 4 x 3 4 3 8 x 5 1 2 5 8 x 2 Full thread iie 3 8 x 5 1 2 Full thread 170 593 5 8 2 1 4 scies cedes ote 3 8 6 174 304 5 8 x 2 1 2 Full thread 170 129 1 4 x 1 1 2 3 8 x 6 1 2 171 291 5 8 x 2 1 2 1 4 x2 5 8 x 2 3 4 1 4 x 2 Grade 8 175 073 TIVE KG isses 170 032 5 8 Xx 1 4 x 2 3 4 171 203 TING 1 1 4 se 170 354 5 8 x 3 1 2 1 4 X 3 171 403 7 16 1 1 4 Grade 8 174 216 5 8 x 4 1 2 1 4 x 3 1 2 173 640 5 8 x 5 munhu atas lass 173 505 1 2 X 34 171 252 5 8 5 1 2 172 X 170 149 5 8 7 1 2 5 16 x 3 4 170 262 1 2 1 1 4 22 000 170 373 5 8 9 1 2 5 16 3 4 Stainless steel 174 787 1 2 1 1 2 sees 170 002 3 4
15. 1 1 N N gt gt Floor Panel left side 1030 only Floor Panel left side 1040 only Mtg Hrd 5 16 1 Bolt Fin Fw 12ea Floor Panel right side 1030 only Floor Panel right side 1040 only Mtg Hrd x 1 Bolt Fin Fw 12 Center Hold Down Assy 1030 only Mtg Hrd 5 16 Fw 8ea Center Hold Down Assy 1040 only Mtg Hrd 5 16 Fw Fin 10ea Front End Belt Mtg Hrd 74 x 74 bolt Fw Nut Plastic Side Rail 1030 only Mtg Hrd x 2 Bolt Fin 5 16 Fw 6ea Plastic Side Rail 1040 only Mtg Hrd 3 x 2 Bolt Fin 5 16 Fw An asterisk at the end of a part number indicates that the part is no longer used in production for this application Superscript letters refer to footnotes and or illustration boxes UNDERCARRIAGE ASSEMBLY SINGLE AXLE 1030 only 1030 1040 TOW 030399 KNIGHT MANUFACTURING CORP PO BOX 167 BRODHEAD WI 53520 OFFICE 608 897 2131 PARTS SERVICE 608 897 2125 FAX 608 897 2561 10 UNDERCARRIAGE ASSEMBLY SINGLE AXLE 1030 only 1030 1040 TOW 030399 REF PARTNO QTY DESCRIPTION 1 172 270 2 171 815 3 171 823 4 171 824 5 171 826 6 171 825 7 171 827 8 171 833 9 171 831 10 171 828 11 171 829 12 171 830 13 171 832 14 170 056 15 171 809 15 172 144 15 172 285 15 172 229 PO Aa N N Spindle 3 x 16 Mtg Hrd
16. 1 2 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 3 Beater Assembly Paddle LH Plug RH Plug Bearing 19 Mtg Hrd 7 x 1 Bolt Lw Nut 4ea Deflector right side Mtg Hrd 5 16 x 34 Bolt Lw Nut Deflector left side Mtg Hrd 5 16 x 4 Bolt Lw Nut Top Beater Panel right side 3 8 x 1 1 4 Bolt Lw Nut 3 ea Fw 6 ea Top Beater Panel left side 3 8 x 1 1 4 Bolt Lw Nut 3 ea Fw 6 ea Decal Danger shield missing Sprocket 60 B 21 Sprocket 60 B 15 Key 38754 x 2 Retaining Ring 13 external Tightener Block Mtg Hrd x 2 Bolt Lw Nut 1ea Fw 2ea Roller Chain 60 1 82 P Top Beater Shield Mtg Hrd 5 16 Bolt Fin 2ea Shield Latch Mtg Hrd 5 16 1 Bolt Fw Fin Latch Spring Decal SMV Mount with 173 355 3M Super 90 adhesive Plastic SMV Mount Rivet An asterisk at the end of a part number indicates that the part is no longer used in production for this application Superscript letters XXX XXX refer to footnotes and or illustration boxes PLASTIC FLOOR AND SIDE RAILS 1030 1040 TOW 030399 KNIGHT MANUFACTURING CORP BOX 167 BRODHEAD WI 53520 OFFICE 608 897 2131 PARTS SERVICE 608 897 2125 FAX 608 897 2561 REF 1 PLASTIC FLOOR AND SIDE RAILS 1030 1040 TOW 030399 PARTNO QTY DESCRIPTION 136 624 136 656 136 623 136 657 102 460 102 462 136 706 136 635 136 636
17. 1 4 x 2 Cap Dust Wheel 20 x 8 8 Hole 3 8 Pos offset Wheel 22 5 x 8 25 8 Hole 3 8 Pos offset Wheel 16 1 x 14 3 8 Pos offset An asterisk at the end of a part number indicates that the part is no longer used in production for this application Superscript letters refer to footnotes and or illustration boxes UNDERCARRIAGE ASSEMBLY TANDEM AXLE 7040 only 1030 1040 TOW 030399 UNDERCARRIAGE ASSY PARTS are used on unit Serial Number 1040 276 and before KNIGHT MANUFACTURING CORP BOX 167 BRODHEAD WI 53520 OFFICE 608 897 2131 PARTS SERVICE 608 897 2125 FAX 608 897 2561 18 1030 1040 TOW 030399 UNDERCARRIAGE ASSEMBLY TANDEM AXLE 1040 only UNDERCARRIAGE ASSY PARTS are used on unit Serial Number 1040 276 and before REF PARTNO QTY 1 133 464 2 171 414 3 101 629 4 101 627 5 134 464 6 170 171 3 101 630 4 101 628 5 134 464 6 170 171 7 170 755 8 170 705 9 170 553 10 170 546 11 171 826 12 171 827 13 170 556 14 170 554 15 170 545 16 170 131 17 170 132 18 170 236 19 170 550 20 170 112 20 172 284 20 171 779 DESCRIPTION A A A 32 Am a om OO 00 AID A N Bogie Pin 1 1 4 x 26 Pin Roll 5 16 x 2 4 LH Oscillating Axle Assembly LH Oscillating Axle Weldment Spindle 2 x 14 1 8 Bronze Bushing RH Oscillating Axle Assembly RH Oscillating Axle Weldment Spindle 2 x 14 1 8
18. 170 984 30 102 233 15 136 676 5 170 985 30 102 282 15 136 678 7 170 987 30 102 283 15 136 681 7 171 001 27 29 102 374 3 136 682 5 171 002 27 29 102 447 5 136 685 25 171 030 25 102 448 3 136 686 25 171 124 21 102 449 3 136 687 25 171 409 5 102 450 3 136 688 25 171 414 13 15 17 19 102 453 5 136 690 25 171 471 25 102 454 5 136 695 7 171 530 27 102 455 5 136 699 3 171 531 27 102 460 7 136 706 7 171 532 27 29 102 461 5 136 982 25 171 533 27 29 102 462 7 136 989 13 17 171 534 27 29 102 463 7 170 000 5 7 171 550 27 29 102 466 7 170 023 5 171 561 3 102 467 7 170 028 5 171 602 31 102 520 3 170 040 3 171 712
19. 25 173 274 25 173 275 25 173 216 25026 05 25 113 285 25 173 280 cest 3 173 290 3 173 292 7 173 293 3 25 173 294 3 173 295 c bs ao on 3 173 299 25 173 348 31 173 350 31 1735351 een 31 173 352 31 173 355 7 173 3560 5 1735368 eodera 5 179 369 5 173 370 5 173 371 5 l usus z 25 173 374 25 173 376 25 173 391 eee es 7 179 392 23 173 393 23 173 3942 23 13 395 voee 23 173 390 v 21 179 397 Jis rey ots 21 173 398 i i sess 21 173 399 21 173 400 21 173 401 21 173 402 Liceo e 21 173 403 21 173 406 21 173 407 aeu 21 173 4082 Lk ys 21 173 409 21 173 410 etse 21 173 4401 21 173 13 cose 21 1030 1040 TOW KNIGHT MANUFACTURING CORP PO BOX 167 BRODHEAD WI 53520 OFFICE 608 897 2131 PARTS SERVICE 608 897 2125 FAX 608 897 2561 36
20. 561 14 1030 1040 030399 UNDERCARRIAGE ASSEMBLY TANDEM AXLE 7030 only UNDERCARRIAGE ASSY PARTS are used on unit Serial Number 1030 212 and before REF PART NO 1 171 850 2 132 967 3 171 414 4 102 283 5 102 233 6 134 464 7 170 171 4 102 282 5 102 232 6 134 464 7 170 171 8 170 755 9 170 705 10 170 553 11 170 546 12 171 826 13 171 827 14 170 556 15 170 554 16 170 545 17 170 131 18 170 132 19 170 236 20 170 550 21 170 112 21 172 284 21 173 119 DESCRIPTION Cap Plastic 3 Dia Bogie Pin 1 1 4 x 22 5 8 Pin Roll 5 16 x 2 LH Oscillating Axle Assembly LH Oscillating Axle Weldment Spindle 2 72 x 14 1 8 Bronze Bushing RH Oscillating Axle Assembly RH Oscillating Axle Weldment Spindle 2 72 x 14 1 8 Bronze Bushing Hub Wheel 8 Hole Assembly Hub Housing Assy BearingCup Inner Timken 3720 BearingCup Outer Timken 14276 Stud Wheel 5 8 Wheel Nut 5 8 Seal Lip Timken 415082 Bearing Cone Inner Timken 3780 Bearing Cone Outer Timken 14137A Washer Flat 7 8 Nut Castle 7 8 NF Cotter Pin 5 32 x 1 1 2 Cap Dust Wheel 20 x 8 8 Hole 1 5 neg offset Wheel 22 5 x 8 25 8 Hole 1 5 neg offset Wheel 16 1 x 11 1 5 neg offset An asterisk at the end of a part number indicates that the part is no longer used in production for this application Superscript letters refer to footnotes and
21. 585 15 174 584 16 171 829 17 171 832 18 171 833 19 170 056 20 171 830 21 172 144 21 172 285 21 174 580 QTY f HA A gt OH 00 N N N DYNA AD DA DESCRIPTION Cap Plastic 3 Dia Bogie Pin 1 1 4 x 22 5 8 Pin Roll 5 16 x 2 78 LH Oscillating Axle Assembly LH Oscillating Axle Weldment Spindle 2 x 14 Bronze Bushing RH Oscillating Axle Assembly RH Oscillating Axle Weldment Spindle 2 x 14 Bronze Bushing Hub Wheel 8 Hole Assembly Hub Housing 55 BearingCup Inner Timken LM506810 BearingCup Outer Timken LM501310 Stud Wheel 5 8 Wheel Nut 5 8 Seal Lip C R 25091 Bearing Cone Inner Timken LM506849 Bearing Cone Outer Timken LM501349 Washer Flat 1 Nut Castle 1 NF Cotter Pin 1 4 x 2 Cap Dust Wheel 20 x 8 8 Hole 3 8 Pos offset Wheel 22 5 x 8 25 8 Hole 3 8 Pos offset Wheel 16 1 x 11 3 8 Pos offset An asterisk at the end of a part number indicates that the part is no longer used in production for this application Superscript letters refer to footnotes and or illustration boxes UNDERCARRIAGE ASSEMBLY TANDEM AXLE 1030 only 1030 1040 TOW 030399 UNDERCARRIAGE ASSY PARTS are used on unit Serial Number 1030 212 and before KNIGHT MANUFACTURING CORP 167 BRODHEAD WI 53520 OFFICE 608 897 2131 PARTS SERVICE 608 897 2125 FAX 608 897 2
22. KNIGHT TOW BOX SPREADERS PARTS MANUAL MODEL 1030 amp 1040 TABLE OF CONTENTS Using This 0 1 Apron amp Drive System 2 3 Beater amp Drive System 4 5 Upper Beater Option 6 7 Plastic Floor 8 9 Undercarriage single axle 1030 only 10 11 Undercarriage tandem axle 1030 only 12 15 Undercarriage tandem axle 1040 16 19 50 1 Gearcase Apron drive 20 21 Right Angle Gearcase parts Beater drive 22 23 Hydraulic End Gate 24 25 PTO 540 RPM 1 3 8 6 spline 26 27 1000 RPM 1 3 8 21 spline 28 29 30 Decals and Paint 31 U Joint Repair 32 Hardware Listing 33 34 Part Number 35 37 Catalog P N 005759 Unit Serial Number _ Operator Instruction Manual For This Unit Is 005739 ADOCUMENTWMANUALS PARTSMANMO30 TOW WPD Rev 030399 ABBREVIATIONS ASSY Assembly AIR nls As Required Bolt Bearing BSN eate tette dete Before Serial Number Bim c BR Bottom Carriage Bolt uM Cotter GV E lech teal
23. RT NO QTY DESCRIPTION 1 102 461 1 Front Shield Assembly Mtg Hrd x 74 Bolt Fw Ln 1 2 134 670 1 Input Shaft 1 3 8 13 72 3 171 409 1 Key sq x 124 4 170 000 3 Bearing 1 Roller Mtg Hrd 1 2 x 1 Bolt Lw Nut 4ea 5 136 630 1 Sprocket 60 B 24 540 rpm 132 128 1 Sprocket 60 B 13 1000 rpm 6 170 499 2 Ring Snap 1 external 7 172 828 1 Roller Chain 60 1 130 p 540 rpm 173 356 1 Roller Chain 60 1 123 p 1000 rpm 8 170 086 1 Wood Tightener Block Mtg Hrd x 4 Bolt Lw Nut 1ea Fw 2ea 9 173 258 1 Shear Pin Sprocket Assembly 170 142 1 Retaining Ring 2 external 173 257 1 Sprocket with Bushing 60 B 27 173 256 1 Hub 170 263 1 Shear Bolt 5 16 x 1 grade 5 170 028 1 Lock Nut 5 16 10 102 454 1 Front Transfer Shaft Bearing Mtg Hrd 1 Bolt Lw Nut 2ea 170 171 2 Bronze Bushing 170 023 1 Zerk Straight 11 136 561 1 Thrust Washer 12 173 370 1 Collar Shaft Weld on 1 1 4 173 264 1 Lock Collar 1 1 4 13 102 455 2 Transfer Shaft Bearing Mtg Hrd x 1 Bolt Lw Nut 2ea 170 171 1 Bronze Bushing 170 023 1 Zerk Straight 14 136 611 1 Transfer Shaft 1 1 4 x 168 5 8 long 1030 only 136 665 1 Transfer Shaft 1 1 4 x 192 5 8 long 1040 only 15 170 627 2 Key 5 16 sq x 1 16 173 368 1 Snap Ring 1 1 4 internal 17 136 642 1 Clutch Jaw 5 16 keyway 18 136 643 1 Clutch Jaw Splined 170 023 1 Zerk Straight 19 173 369 1 Bushing Bronze 173 266 1 Bushing Garloc
24. Repair Kit Yoke Tube and Slip Sleeve Assy Safety Decal Cross and Bearing Kit Spring Lock Yoke Assy Spring Slide Lock Repair Kit An asterisk 7 at the end of a part number indicates that the part is no longer used in production for this application Superscript letters refer to footnotes and or illustration boxes JACKSTAND REF PART NO 170 984 170 386 171 860 170 987 170 397 171 941 170 985 n N QTY h gt L l DESCRIPTION Jackstand Assy Crank Assy Crank Pin Includes C Washer Pin And Chain Assy Thrust Bearing Kit Inner Tube Assembly Includes Nut amp Screw Mount Tube 1030 1040 TOW 030399 KNIGHT MANUFACTURING CORP 167 BRODHEAD WI 53520 OFFICE 608 897 2131 PARTS SERVICE 608 897 2125 FAX 608 897 2561 30 DECALS AND PAINT 1030 1040 TOW 030399 Decals PART NO QTY DESCRIPTION 173 348 1 Complete Decal Set 1030 tow 173 350 1 Complete Decal Set 1040 tow 170 490 1 Important Reduce Engine Speed Before Engaging PTO 170 868 2 Apron Tension 171 602 2 Red Reflector 2 x 6 171 712 1 Retighten Set Screws 171 913 1 Danger Do Not Operate Unless Shields In Place 171 915 1 Danger Shield Missing 172 171 1 Caution Read Operators Manual 172 602 2 Danger Rotating Driveline 172 868 3 KNIGHT 172 889 2 Danger Beater Entanglement 172 890 2 Danger Crushing Under Endgate 173 040 1 Caution Oper
25. ate At Correct PTO Speed 173 078 4 Danger Shield Missing 173 223 2 1030 1030 only 173 224 2 1040 1040 only 173 259 2 Logo Knight Head in Shield 173 351 1 Caution Do Not Use As On Control 173 352 1 Fast Slow Paint 170 366 Yellow Paint 12 oz Aerosol 170 367 Red Paint 12 oz Aerosol 170 812 Yellow Paint Quart 170 813 Yellow Paint Gallon 170 814 Red Paint Quart 170 815 Red Paint Gallon An asterisk at the end of a part number XXX XXX indicates that the part is no longer used in production for this application Superscript letters XXX XXX refer to footnotes and or illustration boxes UNIVERSAL JOINT REPAIR PROCEDURE 1030 1040 TOW 030399 DISASSEMBLY PROCEDURE 1 2 ASSEMBLY PROCEDURE 32 DURING REASSEMBLY BE SURE THAT THERE IS NO DIRT ON THE TRUNNIONS OF THE CROSS OR IN THE BUSHINGS Remove the four snap rings as shown in Figure 1 Position the joint in an open vise with each ear of one yoke supported by a vise jaw Figure 2 With a soft hammer or mallet strike the top ear of the unsupported yoke as indicated by the arrow in Figure 2 This will drive the top bushing outward approximately 3 8 of an inch Grip the loosened bushing in the vise as shown in Fig 3 Drive the yoke off the bushing by striking the yoke ear with a mallet in the direction of the arrow Fig 3 This same procedure should be followed to remove the bushing that is directly opposite the on
26. drive 1 1 4 28 1 4 28 45 Deg 1 4 28 90 Deg 1 4 1 4 NPT 45 Deg ROLLER CHAIN CONNECTOR LINKS 170 088 170 094 170 089 170 095 171 102 170 090 170 821 171 969 170 092 140 170 093 PAAOH 173 552 160 ates Ns 170 888 170 795 171 418 171 419 171 420 171 421 COTTER PINS 1710 1 2 eres 170 992 9 92 X 9I4 170 364 VEX T oci acere 170 045 1 8 3 451 2 tts 170 382 2 2 1 112 tts 170 236 5 92 X 9 o e SS 170 135 3 16 3c4 1 4 nct 170 991 SING Ki i oeste 170 115 WAX 11 2 tenes 170 521 1A X ENT 170 056 SET SCREWS 5 163c5 16 nee 170 248 5 1635c1 2 ns 170 254 3 8 x 1 4 170 856 3 8 x 3 8 170 151 112 5 8 170 249 1 2 x 1 1 4 half dog point 171 085 PART NUMBER INDEX 1030 1040 TOW 101 446 5 136 656 7 170 813 31 101 449 5 136 657 7 170 814 31 101 627 19 136 661 5 170 859 3 101 628 19 136 665 5 170 865 3 101 629 19 136 666 5 170 868 31 101 630 19 136 673 7 170 893 7 102 232 15 136 674 7
27. e in Step 4 After this the yoke itself may be removed To remove the remaining two bushings support the cross as shown in Figure 4 Make certain that the vise jaws are covered with brass protectors By striking the yoke ear as indicated by the arrow in Figure 4 the remaining bushings can be removed by repeating the procedure called for in Step 4 amp Figure 3 Start one bushing in the yoke ear and position the center cross through the yoke Drive the first bushing down flush with the outside surface of the ear as shown in Fig 5 Support the underside of the ear so as not to spring the yoke Clamp the ear in the vise as shown in Figure 6 Use a punch of the same diameter as the bushing drive the bushing past the snap ring groove and insert a snap ring Position the cross and drive in the opposite bushing as described in Steps 1 amp 2 and Insert a snap ring Assemble the second yoke in the same manner To insure proper seating and to eliminate any possible tightness strike the forged surfaces of the yoke ears with a mallet This will insure a free flexing joint Lubricate with a good grade of multipurpose grease HARDWARE PART NUMBER LISTING All hex head bolts up to and including 1 2 dia are grade 5 unless otherwise specified All fasteners are NC thread unless otherwise specified ISzE Lock Nuts Jam Nuts Flat Washer Lock Washer 172 418 174 188 172 417 HEX NUTS AND WASHERS 171 606 174 073 171 525 17
28. entation system to specify the parts of an assembly Any number which is indented to the right indicates that it is a compo nent of the item to the upper left Example Part no Qty Description 102 AAA Assembly A 102 BBB Sub Assembly B Component of A 140 xxx Sub Component of B 140 xxx Sub Component of B 102 CCC Sub Assembly C Component of A etc Using this system the subassemblies and their components are included if an Assembly is ordered Similarly the components of a subassemblies are included if a subassembly is ordered The quantity Qty associated with an assembly represents the number of times an assembly could be shown in the drawing The subassembly quantity however is the number of times a subassembly is used to build one assembly Similarly the component quantity refers to the number of times a given compo nent is found in one subassembly SERIAL NUMBER LOCATION FIGURE A MODEL AND SERIAL NUMBER INFORMATION is located near the front left hand corner Fig A The model number serial number and part number should be known when asking service personnel for parts If you cannot find the part you need be as descriptive as possible when placing an order Sprockets give the bore size number of teeth and size of keyway Roller chain give the size of chain stamped on the side of each link and number of links Shafting give the diameter length and quantity and size of keyways Hardware
29. k 20 173 371 1 Spring Compression 4 1 4 Long 173 266 1 Spring Compression 6 12 Long 21 136 661 1 Spring Stop Plate 22 136 625 1 Gearcase right angle Mtg Hrd x 1 1 2 Bolt Fw Lw 4ea 23 136 682 1 Plastic Trash Guard 24 102 447 1 Beater Assembly 101 449 1 Plug Beater RH Splined 101 446 1 Plug Beater LH 136 574 5 LH Paddle 136 575 5 RH Paddle 25 136 676 1 Gearbox Shield Mtg Hrd x 4 Pan Head Bolt Lw Nut 2ea hinge 26 136 646 2 Belt Hinge 27 136 645 4 Hinge Backer Plate 28 133 552 1 Spring Handle 29 170 110 2 Spring 30 136 615 1 Transfer Shaft Shield 162 long 1030 only Mtg Hrd 5 16 x 1 Bolt Fw Fin 136 666 1 Transfer Shaft Shield 185 long 1040 only Mtg Hrd 5 16 1 Bolt Fw Fin 31 102 453 1 Shield Transfer Shaft Shear Sprocket Mtg x 5 Bolt Ln 32 136 592 1 Stub Shaft Shield used with no upper beater option A Use before Serial Number 1030 168 1040 198 UPPER BEATER PARTS 1030 1040 TOW R030399 KNIGHT MANUFACTURING CORP BOX 167 BRODHEAD WI 53520 OFFICE 608 897 2131 PARTS SERVICE 608 897 2125 FAX 608 897 2561 UPPER BEATER PARTS 1030 1040 TOW 030399 REF PARTNO QTY DESCRIPTION 1 102 463 136 678 136 673 136 674 2 170 000 3 136 631 4 136 632 5 102 466 6 102 467 7 173 078 8 136 629 9 136 628 10 170 410 11 170 499 12 134 155 13 173 292 14 136 695 15 136 681 16 170 345 17 170 893 18 136 607 19 173 391 1 2 1
30. lief Valve Mtg Hrd 5 16 x 2 1 2 Bolt Lw 4ea 9 173 260 1 Motor 10 cu in 4 Bolt 1 sft Mtg Hrd 3 8 x 1 socket head cap screw 4ea 10 136 626 1 Gearbox 50 1 LH Mtg Hrd 1 2 x 1 7 Bolt amp Lw 11 136 622 1 Torque Mount Plate Mtg Hrd x 1 7 Bolt Lw Nut 1ea Fw 2ea 12 102 449 1 Apron Bearing Assy Mtg Hrd 7 x 1 7 Bolt Lw Nut 4ea 170 318 1 Bronze Bushing 170 865 1 Zerk Straight 13 102 448 1 Apron Drive Shaft Assy 14 102 450 1 Apron Bearing Assy right Mtg Hrd 72 x 1 72 Bolt Lw Nut 4ea 170 318 2 Bronze Bushing 170 865 1 Zerk Straight 15 170 448 230 T Bar Link 1030 only 272 T Bar Link 1040 only 16 103 520 19 Apron Slat 1030 only 22 Apron Slat Assy 1040 only 17 136 582 1 Apron Idler Shaft 18 130 484 2 Idler Sprocket 19 136 546 2 Spacer 20 171 561 2 Hose Clamp Mtg Hrd 5 16 x 3 4 Bolt Fin 21 170 504 2 Apron Bolt 72 x 8 7 22 170 500 2 Spring 5 8 ID x 2 23 170 040 2 Flat Washer 72 24 170 042 2 Lock Nut An asterisk at the end of a part number indicates that the part is no longer used in production for this application Superscript letters XXX XXX refer to footnotes and or illustration boxes 3 BEATER 8 DRIVE SYSTEM 1030 1040 TOW 030399 KNIGHT MANUFACTURING CORP 167 BRODHEAD WI 53520 OFFICE 608 897 2131 PARTS SERVICE 608 897 2125 FAX 608 897 2561 BEATER DRIVE SYSTEM 1030 1040 TOW 030399 REF PA
31. pline Joint and Shaft Half with Guard Spring Slide Lock Yoke Spring Slide Lock Repair Kit Cross and Bearing Kit Yoke and Shaft Assy Outer Guard Nylon Repair Kit Safety Decal Joint and Tube Half with Guard Inner Guard Nylon Repair Kit Yoke Tube and Slip Sleeve Assy Safety Decal Cross and Bearing Kit Spring Lock Yoke Assy Spring Slide Lock Repair Kit An asterisk at the end of a part number indicates that the part is no longer used in production for this application Superscript letters refer to footnotes and or illustration boxes 1000 RPM PTO 1 3 8 TWENTY SPLINE 1030 1040 TOW 030399 KNIGHT MANUFACTURING CORP BOX 167 BRODHEAD WI 53520 _ OFFICE 608 897 2131 PARTS SERVICE 608 897 2125 FAX 608 897 2561 28 1000 RPM PTO 1 3 8 TWENTY ONE SPLINE 1030 1040 TOW 030399 REF PART NO 173 254 1 173 255 2 172 022 3 172 019 4 170 720 5 171 001 6 171 532 7 170 220 8 171 799 9 171 533 10 171 534 11 170 220 12 171 002 13 171 550 14 170 720 15 172 018 16 172 019 QTY DESCRIPTION Weasler 14R Driveline with Guard 1 3 8 21 spline Joint and Shaft Half with Guard Spring Slide Lock Yoke Spring Slide Lock Repair Kit one kit per PTO half Cross and Bearing Kit Yoke and Shaft Assy Outer Guard Nylon Repair Kit Safety Decal Joint and Tube Half with Guard Inner Guard Nylon
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