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Ryobi BT3100-1 User's Manual

1. cccccceeeceeeeeeeeeeesceeeeeeeeeeeeaeeeees 4 H Carriage Bolt 5 16 18 x 3 4 in assesses 24 B Screw 1 4 20 x 1 2 in Pan Hd esee 4 I Upper Brace eraron iaa 2 Cy Lower Brace niiin sad Ale atige ide 4 Je Hex Nut 1 4220 seen ieceeh ii teeeet E di ieee edie 8 D Hex Nut 5 16 18 0 cece ceeeeeeeeeeeeeeeeeeesetaeeeeeees 32 K Washer 1 4 in ccccececeeeeeeeeeeeeeeeeseeneeeeseeeeeeeaeeeees 12 E Washer 5 16 in cccceeceeeeeeseeeeeeeeeeeeeeeessaeeseaes 32 L Bolt 1 4 20 x 3 4 in Hex Hd eececeeeeeeeseeeeeeee 4 F Leveling Foot cc cccceeessseeeeeeseeeeeeeseeeeeneeeeees 4 M Upper Side Brace ccccccecceeeeeeeeeeeseeeessteeeeneees 2 Gaboga A R A A rere reer 4 Page 11 FEATURES Your saw is designed to perform as a versatile accurate e front and rear guide rails with an easy to read scale on precision cutting tool that is easy to operate front rail It is equipped with the following features for convenience e a dust exhaust that can be adapted to a standard shop ease of use and high quality performance vacuum a combination saw blade e a bevel indicator to set the exact angle of the blade with locking lever e blade adjusting handle to set depth of cut e switch with lockable cover plate to help prevent unauthorized use e an adjustable and reversible sliding miter table e an adjustable miter fence with miter indicator e an adjustable accessory table A WARNING e an adjustab
2. 1 10 in 254 mm TABLE SAW OPERATOR S MANUAL BT3100 S RYOBI ation oper of of rugged trouble free performance ed and manufactured to Ryobi s high standards for dependability ease rly cared for it will give you years z oO 79 amp a D KE S 5 20 A nO Oo oO ca 5 TA a gt MEIE ra S S z oo gt Cc x ae qv og ox gt a SAVE THIS MANUAL FOR FUTURE REFERENCE TABLE OF CONTENTS Product Specifications c ccccesccseeeeeseeeeseeeeeeees 2 Rules for Safe Operation sseccsseessseeeeeeeeees 3 6 cts o a E A EA ie EA 7 Glossary of Terms For Woodworking s 0s0 8 Unpacking and Tools Needed 2 ccccceesseeeeeesees 9 Loose Pants List 1 53 s cetecccecceestasetensencdatecerezecsenes 10 11 Features orenen arinaa neinna tenanan aaae anpha aniani 12 14 Operating Components ccccscccceessteeeeeeessteeeeees 13 Power Switch ccccccccccceccesseessneaaeseeeeeeeeseeeseeeeaaes 13 Turn Your Saw ON aeea eerren eee araen Er NE 13 To Turn Your Saw Off ceeccccceesseseeeeesseeceeeeeeseaees 13 To Lock Your Saw Switch ccceeesceeeeeeteeeeesseeeees 13 ikete E A A E A 14 Assembly Se ess eS oe nnn 15 20 Assembly Leg Stand 0 ccccceeeeeeeeeeeeteeeeeeseneeeeeees 15 Assembly Storage Brackets c ccccsesssseeeesseeeeees 16 Mounting Leg Stand to the Table Saw Base
3. 16 To Install Front and Back Rails ceee 16 17 To Install Miter Table and Fence cceeeeeeees 17 To Install Accessory Table and Rip Fence 18 Removing Replacing the Throat Plate 0 5 18 Blade and Guard Assembly ccese ceeeeteeeeeseeeeees 19 To Check Saw Blade Installation ccccceeeeeees 20 To Install Blade Guard Assembly n 20 Operation sive ent 21 32 Basic Operation cccccececeeeeeeeeececeeeeeeeesetaeeeeneeeeeas 21 Causes of Kickback and Avoiding Kickback 21 GUTLING AGS mesae a E TEE aaa oes 21 Types OF Gus omean e iies dias add 22 Featherb0ard ccccccccecceeeeeeseeeeeeeecaeeeceeeeeeeeeeeeeeenenes 23 How To Make a Featherboard eeeeeeees 23 How To Mount a Featherboard 00e 23 Settings And Adjustment cccsceeeeeeeseeees 24 27 To Remove The Blade 2 eeeeceeeeeeeeeeeeeees 24 To Check Replace or Adjust The Riving Knife and Blade Guard Assembly 2 cceeceeseeees 25 To Adjust the Blade Depth eeeeeeeeeeeeeeees 26 To Adjust the Blade Angle cecceeeteeeeeeeeeees 26 To Set the Scale to the Blade ceeeeeeeee 26 To Lock the Miter Table oo eee eeeeeeeeeeeeeeees 27 Making Guts iach ie eee 27 32 To Make a Straight Cross Cut ccceeeereeees 27 To Make a Miter Cut eeccecceeceeeseeeeeeeeee
4. Let the blade build up to full speed before feeding the workpiece into the blade OPERATION TO MAKE NON THROUGH CUTS Non through cuts can be made with the grain ripping or across the grain crosscut The use of a non through cut is essential to cutting grooves rabbets and dadoes This is the only type cut that is made without the blade guard installed Make sure the blade guard assembly is reinstalled upon completion of this type of cut Read the appropriate section which describes the type of cut in addition to this section on non through or dado cuts For example if your non through cut is a straight cross cut read and understand the section on straight cross cuts before proceeding A WARNING Unplug the saw to avoid possible injury mM Remove the screw holding the throat plate in place Remove the throat plate E Raise the saw blade E Put the saw in angle mode by pushing the bevel locking lever to the right Turn the blade adjusting handle until the blade indicator shows a 30 angle Push the bevel locking lever securely to the left to lock the angle E With the box end of the small hex wrench loosen the two hex nuts at the base of the riving knife Do not remove hex nuts Remove the riving knife guard assembly Retighten the two hex nuts on the base Insert the throat plate E Lower the blade and insertthe throat plate then securely tighten the throat plate screw E Bring the blade back to 90 E R
5. A lift switch cover and press switch button Then lower switch cover To turn saw off Y press the switch button down Note To prevent unauthorized use remove the switch key as shown in figure 36 E Let the blade build up to full speed before moving the workpiece into the blade E Hold the workpiece firmly with both hands on the miter gauge and feed the workpiece into the blade E When the cut is made turn the saw off 07 Wait for the blade to come to a complete stop before removing the workpiece TO MAKE A MITER CUT See Figure 37 It is recommended you make test cuts on scrap wood A WARNING Make sure the blade guard assembly is installed and working properly to avoid serious personal injury E Remove the rip fence by lifting the locking handle E Loosen the adjusting clamp to set the desired angle of the miter fence Place the miter indicator on the miter fence to the desired angle on the miter table Retighten the clamp E Place a support the same height as saw table behind the saw for the cut work E Make sure the miter fence will not contact the blade while feeding the wood Make atrial pass of the miter table The miter fence should not contact the blade Loosen the adjusting clamp to move it away from the blade if needed E Make sure the woodis clear of the blade before turning on the saw E Let the blade build up to full speed before moving the workpiece into the blade E Hold the work firmly a
6. BLADE AND GUARD ASSEMBLY A WARNING Do notconnectto power supply until assembly is complete Failure to comply could result in accidental starting and possible serious injury TO CHECK SAW BLADE INSTALLATION E To check the saw blade first remove the screw holding the throat plate in place Remove the throat plate See Figures 16 and 17 E Make sure the bevel locking lever is securely pushed to the left Raise the blade arbor to its full height by turning the blade adjusting handle clockwise E Using the smaller hex wrench insert the flat open end into the flats on the arbor shaft as shown Insert the larger hex wrench over the hex nut and holding both wrenches firmly pull the larger wrench forward to the front of the machine to loosen and push to tighten Make sure the blade nut is securely tightened Do not overtighten Note Arbor shaft has left hand threads E Check all clearances for free blade rotation E See To Set the Scale to the Blade in the Operation Section In cutting operations the scale will be set to the side of the blade where the cut will be measured and made TO INSTALL BLADE GUARD ASSEMBLY E Move the bevel locking lever to the right for angle mode Slowly turn the blade adjustment handle to put the blade at 30 The handle will pop out slightly as it engages the clutch E Holding the blade adjusting handle with one hand use the other hand to push the bevel locking lever firmly to the left to lo
7. FOR MITER TABLE ASSEMBLY REFER TO FIGURE 59 Page 43 RYOBI 10 in 254 mm TABLE SAW MODEL NO BT3100 1 PARTS LIST FIGURE 58 The model number will be found on the data plate attached to the right side panel of the cabinet next to the saw s on board receptacle Always mention the model number in all correspondence regarding your TABLE SAW or when ordering repair parts SEE BACK PAGE FOR ORDERING INSTRUCTIONS Key Description Quan No Motor Assembly ccceeesececeeeeeeeeeeeeeeees 1 Spring Shim Hex Nut 5 8 18 Saw Table Front Cabinet Panel Rear Cabinet Panel Right Cabinet Panel Left Cabinet Panel Locker Bracket Clamper Bracket Dust Cover Miter Table Assembly nesnese 1 Clamp Plate Needle Roller 1 4 in X 3 4 in aesa 2 Riving Clamp Hex Nut 5 16 18 Front Rail Rear Rail Rail Holder Nut 5 16 Rail Clamp Bevel Gear Gear Rack Tilting Gear Clutch Screw 8 32 x 1 3 16 in Fil Hd 0 0 1 Hex Nut 3 4 16 Bevel Locking Lever Blade Adjusting Handle Washer Washer Washer Hex Bolt 5 16 18 x 1 1 8 in woe 2 Hex Bolt 5 16 18 X 3 4 in oe 4 Screw 10 24 x 5 8 in Pan Hd ee 8 Screw 10 24 x 5 8 in Pan Hd n se 3 Page 44 Description Screw 8 32 x 3 8 in Pan Hd nesse 4 Nylon Hex Nut 3 8 16 Set Screw 1 4 20 X 3 8 iN aaee 1 Roll Pin Roll Pin Name Plate Scale Label Cable Clamp Bevel Indicator Wire Nut Lock Nut 8 32 Hex C
8. all tools should be disconnected AVOID ACCIDENTAL STARTING Be sure switch is off when plugging in USE RECOMMENDED ACCESSORIES The use of improper accessories may cause risk of injury NEVER STAND ON TOOL Serious injury could occur if the tool is tipped or if the cutting tool is unintentionally contacted CHECK DAMAGED PARTS Before further use of the tool a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function Check for alignment of moving parts binding of moving parts breakage of parts mounting and any other conditions that may affect its operation A guard or other part that is damaged must be properly repaired or replaced by an authorized service center to avoid risk of personal injury USE THE RIGHT DIRECTION OF FEED Feed work into a blade or cutter against the direction of rotation of blade or cutter only NEVER LEAVE TOOL RUNNING UNATTENDED TURN POWER OFF Don tleave tool until it comes to a complete stop PROTECT YOUR LUNGS Wear a face or dust mask if the cutting operation is dusty PROTECT YOUR HEARING Wear hearing protection during extended periods of operation DON T ABUSE CORD Never yank cord to disconnect from receptacle Keep cord from heat oil and sharp edges USE OUTDOOR EXTENSION CORDS When tool is used outdoors use only extension cords with approved ground connection that are intended for use outdoors and
9. so marked ALWAYS KEEP THE BLADE GUARD AND RIVING KNIFE SPLITTER IN PLACE and in working order KEEP BLADES CLEAN AND SHARP Sharp blades minimize stalling and kickback KEEP HANDS AWAY FROM CUTTING AREA Keep hands away from blades Do not reach underneath work or around or over the blade while blade is rotating Do not attempt to remove cut material when blade is moving RULES FOR SAFE OPERATION BLADES COAST AFTER TURN OFF NEVER USE IN AN EXPLOSIVE ATMOSPHERE Normal sparking of the motor could ignite fumes INSPECT TOOL CORDS PERIODICALLY If damaged have repaired by a qualified service technician at an authorized service facility The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment grounding conductor If repair or replacement of the electric cord or plug is necessary do not connect the equipment grounding conductor to a live terminal Repair or replace a damaged or worn cord immediately Stay constantly aware of cord location and keep it well away from the rotating blade INSPECT EXTENSION CORDS PERIODICALLY and replace if damaged KEEP TOOL DRY CLEAN AND FREE FROM OIL AND GREASE Always use a clean cloth when cleaning Never use brake fluids gasoline petroleum based products or any solvents to clean tool STAY ALERT AND EXERCISE CONTROL Watch what you are doing and use common sense Do not operate tool when you are tired Do not rush DO NOT USE TO
10. 5 the bevel rip cut and 6 the compound bevel miter cut All other cuts are combina tions of these basic six Operating procedures for making each kind of cut are given later in this section A WARNING Always make sure the blade guard and anti kickback pawls are in place and working properly when making these cuts to avoid possible injury Cross cuts are straight 90 cuts made across the grain of the workpiece The wood is fed into the cut at a 90 angle to the blade and the blade is vertical Rip cuts are made with the grain of the wood To avoid kickback while making a rip cut make sure one side of the wood rides firmly against the rip fence Miter cuts are made with the wood at any angle to the blade other than 90 The blade is vertical Miter cuts tend to creep away fromthe miter fence during cutting This canbe controlled by holding the workpiece securely against the miter fence A WARNING Always use a pushstick with small pieces of wood and also to finish the cut when ripping a long narrow piece of wood to prevent your hands from getting close to the blade Bevel cuts are made with an angled blade Bevel cross cuts are across the wood grain and bevel rip cuts are with the grain The rip fence must always be on the left side of the blade for bevel rip cuts Compound or bevel miter cuts are made with an angled blade on wood that is angled to the blade Be thoroughly familiar with making cross cut
11. PARTS LIST FOR FIGURE 64 DESCRIPTION Leveling Foot Hex Nut Stand Fastener Package Operator s Manual RYOBI OPERATOR S MANUAL 10 in 254 mm Table Saw Model BT3100 1 EXTENSION CORD CAUTION When using a power tool at a considerable distance from a power source be sure to use an extension cord that has the capacity to handle the current the tool will draw An undersized cord will cause a drop in line voltage resulting in overheating and loss of power Use the chart to determine the minimum wire size required in an extension cord Only round jacketed cords should be used When working with a tool outdoors use an extension cord that is designed for outside use This is indicated by the letters WA on the cord s jacket Before using any extension cord inspect it for loose or exposed wires and cut or worn insulation Ampere rating on tool data plate 0 2 0 2 1 3 4 3 5 5 0 5 1 7 0 7 1 12 0 12 1 16 0 Cord Length Wire Size A W G 25 16 16 16 16 14 14 50 16 16 16 14 14 12 100 16 16 14 12 10 CAUTION Keep the extension cord clear of the working area Position the cord so that it will not get caught on workpiece tools or other obstructions while you are working with a power tool Used on 12 gauge 20 amp circuit e SERVICE Now that you have purchased your tool should a need ever exist for repair parts or service simply contact your nearest Ryobi Authorized Service Center Be sure to provide all
12. behind each locking clamp E Loosen the screw on top of each locking clamp E Lift the locking clamp to the Up position E Push the clamp forward tight against the front rail to bring the clamp into alignment When the clamps are correctly positioned retighten the screws and the set screws E Push both front and rear miter locking clamps down to secure the sliding miter table Page 35 MAINTENANCE TO ADJUST THE FRONT AND REAR RAIL CLAMPS See Figure 49 The rail clamps are located below the rails and ensure tight attachment of the rail Following extended use the rail holder nut inside the rails may need adjusting mM Remove the miter table and accessory table E Remove the front and rear rails by loosening the rail clamps and sliding the rails off E Rotate each rail clamp to the left until it hits or comes in contact with the bottom of the saw table E Tighten rail holder nut until it is snug E Loosen rail holder nut one fourth 1 4 turn E Replace the rails and check the rail clamps TO ADJUST THE ACCESSORY TABLE See Figure 50 After extended use the accessory table may work loose causing the accessory table to be loose on the rails Follow the steps below when adjustments are required E Remove the hex nut on the lever using a 3 8 in nut driver E Remove the backup plate and spring plate Rotate the spring plate 180 and reinstall on the handle shaft E Reassemble all parts and tighten hex nut se
13. blade guard is in place Failure to do so may result in serious injury TO ADJUST THE BEVEL LOCKING LEVER See Figure 47 SOCKET The bevel locking lever may work loose and require adjust HEAD SCREW ing To adjust it use the following steps E Push the lever full left to the locked position E Remove the screw on the blade adjusting handle You will need a 3 16 in hex key for this procedure E Remove the blade adjusting handle and cam Pull out the cam Remove the set screw on the bevel locking lever BEVEL Remove the bevel locking lever from hex nut SPRING LOCKING LEVER Fig 47 Relocate bevel locking lever on the hex nut Replace set screw and tighten securely Replace the cam so that the lobe is against the tab as shown in Figure 47 Make sure the cam is seated in the lever E Reassemble the handle to the shaft and cam Check Ns whether the lever is now in the desired position Tighten FRONT RAIL screw securely TO ALIGN THE MITER LOCKING CLAMPS See Figure 48 HEX NUT A WARNING Before performing any adjustment make sure the tool is P Jayan LOCKING CLAMP unplugged from the power supply and the switch is in the off 7 position Failure to head this warning could result in serious personal injury Fig 48 The miter locking clamps are preset at the factory but may require adjusting after extended use or if damage occurs in shipping Adjust them with the following steps E Loosen the set screw
14. causing possible serious injury E Lower the blade E Remove the throat plate E Raise the saw blade by pushing the bevel locking lever to the left and rotating the blade adjustment handle clockwise E With blade guard up make sure the riving knife is placed at least 1 8 in from the outer points of the blade See Figure 29 Then make sure it is centered within the width of the blade See Figure 30 If either placement is wrong adjust with the following steps E Put the saw in angle mode by moving the bevel locking lever to the right Slowly turn the blade adjusting handle until the bevel indicator is at a 30 angle Lock the angle by holding the blade adjusting handle with one hand and returning the bevel locking lever to the left with the other E With the box end of the small hex key remove the two nuts at the base of the riving knife Remove the riving knife guard assembly E Rearrange the riving knife between the shims to achieve the correct centering A WARNING Properly align riving knife Improperly aligned riving knife can cause blade to bind which will increase risk of kickback E Adjustthe riving knife on the bolts front to back as needed to place the riving knife approximately 1 8 in from the blade s outer points Put the nuts back on and tighten E Bring the blade back to the desired angle and height Lower the blade insert the throat plate then securely tighten the throat plate screw RIVING KN
15. of the electric cord or plug is necessary do not connect the equipment grounding conductor to a live termi nal Check with a qualified electrician or service personnel if the grounding instructions are not completely understood or if in doubt as to whether the tool is properly grounded Repair or replace a damaged or worn cord immediately This tool is intended for use on a circuit that has an outlet like the one shown in Figure 1 It also has a grounding pin like the one shown SAW RECEPTACLE MOTOR CORD POWER CORD Page 7 GLOSSARY OF TERMS Anti Kickback Pawls Fingers Device which when properly installed and maintained is designed to stop the workpiece from being kicked back toward the front of the saw during a ripping operation Arbor The shaft on which a blade or cutting tool is mounted Bevel Cut A cutting operation made with an angled blade Compound Cut A cut with both a miter angle and a bevel angle Crosscut A cutting or shaping operation made across the grain of the workpiece Dado A non through cut which produces a square sided notch or trough in the workpiece Featherboard A device used to help control the workpiece by guiding it securely against the table or fence during any rip cut operation Freehand Performing a cut without using a fence miter gauge fixture hold down clamp or other proper device to keep the workpiece from twisting during the cut Gum A sticky sap based residue f
16. result in an accident causing possible serious personal injury ALWAYS USE BLADE GUARD RIVING KNIFE AND ANTI KICKBACK PAWLS on all through sawing op erations Through sawing operations are those in which the blade cuts completely through the workpiece as in ripping or crosscutting Keep the blade guard down the anti kickback pawls down and the riving knife in place over the blade ALWAYS SECURE WORK firmly against rip fence or miter fence ALWAYS USE A PUSH STICK FOR RIPPING NARROW STOCK A push stick is a device used to push a workpiece through the blade instead of using your hands Size and shape can vary but the push stick must always be nar rower than the workpiece to prevent the push stick from contacting the saw blade When ripping narrow stock always use a push stick so your hand does not come close to the saw blade Use a featherboard and push blocks for non through cuts NEVER perform any operation freehand which means using only your hands to support or guide the workpiece Always use either the rip fence or miter fence to position and guide the work NEVER stand or have any part of your body in line with the path of the saw blade NEVER reach behind over or within three inches of the blade or cutter with either hand for any reason MOVE THE RIP FENCE out of the way when crosscutting NEVER use rip fence as cutoff gage when crosscutting NEVER attempt to free a stalled saw blade without first turning the saw OFF an
17. stop is preset at the factory to stop the miter fence at exactly 0 However when sliding miter table adjustments are made these adjustments may cause the quick stop to need adjusting Check quick stop with miter scale set at 0 If adjustments are needed proceed with the following steps Loosen the eccentric screw holding the quick stop Place the quick stop against the miter fence with miter scale set at 0 See Figure 57 Adjust eccentric screw until it holds quick stop securely against miter fence QUICK STOP AND Retighten hex nut securing eccentric screw and quick ECCENTRIC SCREW stop Check your work If the quick stop is not at 0 repeat above steps E Push left rear of miter table snugly against miter base as shown by the arrow S in figure 56 and secure E Place a framing square firmly against the miter fence with the other side against the blade E Adjust left rear screw from underneath miter table until miter fence and blade are square with each other E Tighten hex nut securely E Adjust right rear screw from underneath miter table to remove excessive play E Tighten hex nut securely E Recheck your setups carefully Also make sure all screws MITER INDICATOR MITER FENCE hex nuts etc have been tightened securely ZERO ADJUSTING E If sliding miter table assembly is still not square with the DEGREES E Page 39 TROUBLE SHOOTING PROBLEM Excess vibration Rip fence does not move smoothly Rip fence does
18. to full speed before feeding the workpiece into the blade When the cut is made turn the saw off S Wait for the blade to come to a complete stop before removing the workpiece BLADE REAR RAIL RIP FENCE PUSH STICK MITER TABLE LOCKING HANDLE Fig 38 FRONT RAIL OPERATION TO MAKE A BEVEL CROSS CUT See Figure 39 It is recommended that you place the piece to be saved on the left side of the blade and that you make a test cut on scrap wood A WARNING Make sure the blade guard assembly is installed and working properly to avoid serious personal injury E Remove the rip fence by lifting the locking handle E Move the bevel locking lever to the right for Angle mode Turn the blade adjustment handle until the bevel indicator is at the desired angle Push the bevel locking lever securely to the left to lock the angle Set the blade to the correct depth for the workpiece Loosen the adjusting clamp on the miter fence Set the miter fence to 90 with either the quick stop or the miter scale Make sure the miter fence will not contact the blade as the wood feeds into the blade Make a trial pass of the miter table The end of the miter fence should not contact the blade Loosen the adjusting clamp to move it away from the blade if needed Place a support the same height as saw table behind the saw for the cut work Make sure the wood is clear of the blade before turning on the saw Let the blade build up to
19. 4 mm 5 8 in 16 mm Cutting Depth at 0 3 9 16 in 90 5 mm j Cutting Depth at 45 2 1 2 in 63 5 mm Rating 120 Volts 60 Hz AC Only 15 Amperes Output Speed Net Weight Without Workstand Net Weight With Workstand Page 2 4 800 RPM 75 Ibs 34 1 kg 107 lbs 48 6 kg RULES FOR SAFE OPERATION The purpose of safety symbols is to attract your attention to possible dangers The safety symbols and the explanations with them deserve your careful attention and understanding The safety warnings do not by themselves eliminate any danger The instructions or warnings they give are not substitutes for proper accident prevention measures Symbol Meaning DANGER Indicates an imminently hazardous situation which if not avoided will result in death or serious injury WARNING Indicates a potentially hazardous situation which if not avoided could result in death or serious injury CAUTION Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices that may cause property damage Advises you of information or instructions vital to the operation or maintenance of the equipment IMPORTANT Servicing requires extreme care and knowledge and should A WARNING be performed only by a qualified service technician For service we suggest you return the tool to your nearest Ryobi AUTHORIZED SERVICE CENTER for repair
20. IFE BLADE RIVING KNIFE 1 8 INCH RIVING KNIFE MOUNTING HEX NUTS Page 25 THROAT PLATE Fig 28 OPERATION TO ADJUST THE BLADE DEPTH The blade depth should be set so that the outer points of the blade are higher than the workpiece by approximately 1 8 in to 1 4 in but the lowest points gullets are below the top surface See Figure 31 A WARNING Unplug the saw and make sure the blade guard assembly is installed and working properly to avoid serious personal injury E Push the bevel locking lever to the left for elevation mode E Raise the blade by turning the blade adjusting handle clockwise or lower it by turning the handle counter clockwise ANGLED BLADE TO ADJUST THE BLADE ANGLE BEVEL See Figure 32 LOCKING LEVER A WARNING Unplug the saw and make sure the blade guard assembly is installed and working properly to avoid serious personal injury E Unlock the bevel locking lever E Push the bevel locking lever to the right for angle mode E Angle the blade by turning the blade adjusting handle until the bevel indicator shows the correct angle E Return the bevel locking lever securely to the left to lock the angle while holding the blade adjusting handle in INDICATOR BLADE place ADJUSTING HANDLE TO SET THE SCALE TO THE BLADE The scale is usable from 0 24 in to the right side of the blade and 0 21 in on the left side of the blade The operator can select any des
21. It is recommended that you use only the RYOBI 10 in 254 mm Combination Blade which is for use with the BT3100 Table Saw You will get maximum performance with the following features e 36 precision ground micro grain carbide teeth e laser cut expansion slots e kerf width of 2 5 mm 02 e tensioning for 4 800 rpm This blade is provided with the saw Additional blade styles of the same high quality are available for specific operations such as ripping Your local RYOBI dealer can provide you with complete information A CAUTION Be sure to use only blades that are rated for at least 5 500 RPM and recommended for use on this saw LASER CUT BODY PRECISION GROUND MICRO GRAIN AND EXPANSION SLOTS CARBIDE TEETH BLADE ROTATION SPEED AND WIRING The no load speed of your table saw is approximately 4 800 A WARNING rpm The speed will not remain constant but will be less under a load The wiring in a shop is as important as the motor s horsepower rating A line intended for lights only WILL NOT PROPERLY CARRY A POWER TOOL MOTOR Wire that is heavy enough for a short distance will be too light for a greater distance A line that can support one power tool may not be able to support two or three tools To prevent possible electrical hazards have a qualified electrician check the line if you are not certain that it is properly wired Page 14 ASSEMBLY Assembly is best done in the area where the saw will be used When you
22. NG Never stand directly in line with the blade or allow hands to come closer than 3 inches to the blade Do not reach over or across the blade Failure to heed this warning can result in serious personal injury MAKING CUTS The blade provided with your saw is a high quality combina tion blade suitable for ripping and crosscut operations A WARNING All blades must be rated for at least 5 500 RPM to prevent possible injury TO MAKE A STRAIGHT CROSS CUT See Figure 35 A WARNING Never use rip fence as cutoff gauge when crosscutting A WARNING Make sure the blade guard assembly is installed and working properly to avoid serious personal injury It is recommended you make test cuts on scrap wood E Remove the rip fence by lifting the locking handle E Set the blade to the correct depth for the workpiece E Set the miter fence to 90 with the quick stop or the miter scale E Make sure the miter fence won t touch the blade while feeding the wood Make atrial pass of the miter table The miter fence should not contact the blade Loosen the adjusting clamp to move the fence if needed E Place asupport the same height as saw table behind the saw for the cut work Page 27 MITER SLIDE LOCK SLOTS FOR LOCKING MITER TABLE ADJUSTING SWITCH BUTTON IN ON POSITION SWITCH KEY OPERATION E Make sure the wood is clear of the blade before turning on the saw See Figure 35 E To turn saw on
23. OL IF SWITCH DOES NOT TURN IT ON AND OFF Have defective switches replaced by an authorized service center GUARD AGAINST KICKBACK Kickback occurs when the blade stalls rapidly and workpiece is driven back towards the operator It can pull your hand into the blade resulting in serious personal injury Stay out of blade path and turn switch off immediately if blade binds or stalls USE RIP FENCE Always use a fence or straight edge guide when ripping SUPPORT LARGE PANELS To minimize risk of blade pinching and kickback always support large panels BEFORE MAKING A CUT BE SURE ALL ADJUSTMENTS ARE SECURE USE ONLY CORRECT BLADES Do not use blades with incorrect size holes Never use blade washers or bolts that are defective or incorrect The maximum blade capacity of your saw is 10 in 254 mm AVOID CUTTING NAILS Inspect for and remove all nails from lumber before cutting NEVER TOUCH BLADE or other moving parts during use NEVER START A TOOL WHEN ANY ROTATING COMPONENTISIN CONTACT WITH THE WORKPIECE DO NOT OPERATE THIS TOOL WHILE UNDER THE INFLUENCE OF DRUGS ALCOHOL OR ANY MEDICATION GROUND ALL TOOLS If tool is equipped with three prong plug it should be plugged into a three hole electrical receptacle Page 5 WHEN SERVICING use only identical Ryobi replacement parts Use of any other parts may create a hazard or cause product damage REMOVE ALL FENCES AND AUXILIARY TABLES before transporting saw Failure to do so can
24. When servic ing use only identical Ryobi replacement parts Do not attempt to use the tool until you have read thor oughly and understand completely the operator s manual Pay close attention to the safety rules including Dangers Warnings and Cautions If you use this tool properly and only for what it is intended you will enjoy years of safe A WARNING reliable service Do not attempt to use the tool until you have read thoroughly and understand completely the operator s A WARNING manuals Pay close attention to the safety rules including Dangers Warnings and Cautions If you use this tool Observe all normal safety precautions related to avoiding properly and only for what it is intended you will enjoy electrical shock years of safe reliable service A WARNING The operation of any power tool can result in foreign objects being thrown into your eyes which can result in severe eye damage Before beginning tool operation always wear safety goggles or safety glasses with side shields and a full face shield when needed We recommend Wide Vision Safety Mask for use over eyeglasses or standard safety glasses with side shields Always wear eye protection which is marked to comply with ANSI Z87 1 Look for this symbol to point out important safety precautions It means attention Your safety is involved Page 3 RULES FOR SAFE OPERATION Safe operation of this power tool requires that you read and understand thi
25. ace a framing square G firmly against the miter fence H with the other side against the blade E E Check whether the miter fence and blade are square with each other With the framing square against the miter fence there should be no gap from the front to the rear of the blade E f a gap exists the miter fence may be out of square E Rotate the blade and recheck If there is a consistent gap between the front and rear of the blade the miter table needs aligning Follow the adjustment procedures that follow MAKING ADJUSTMENTS TO SLIDING MITER TABLE ASSEMBLY To Adjust the Miter Base See Figure 54 REMEMBER Checkall settings before loosening screws for the following procedures Once screws have been loosened these settings must be reset Eight screws are visible on the miter base B E Four screws K are onthe holder plates and secure these plates to the rails It is not necessary to loosen or adjust these screws for this adjustment procedure E Another pair of screws L is in the base at the rear Loosen these two screws L and the rear miter locking clamps M E The last pair of screws is located on the infeed side of the base Loosen the left screw N only E The right screw O will be used as a pivot point Note The front two miter locking clamps P and rail clamps should remain locked E Follow the steps in TO CHECK MITER BASE PARALLELISM adjust the miter base so that it is parallel to the blade R
26. aise the blade to the correct height by turning the blade adjusting handle counterclockwise E Feed the workpiece into the blade A WARNING Carefully check all setups and rotate the blade one full revolution to assure proper clearance before connecting saw to power source E Always use push blocks push sticks and featherboards when making non through cuts to avoid the risk of serious injury See Figure 42 CHT a lit C CLAMP BEVEL LOCKING LEVER Fig 42 PUSH BLOCK WARNING Never feed wood with your hands when making any non through cut such as rabbets or dadoes WARNING When making a non through cut the cutter is covered by the workpiece during most of the cut Be alert to the exposed cutter at the start and finish of every cut to avoid the risk of serious personal injury E When the cut is made turn the saw off 7 Wait for the blade to come to a complete stop before removing the workpiece E Lower the blade E Unplug your saw mM Remove the screw holding the throat plate in place Remove the throat plate E Raise the saw blade E Push the bevel locking lever to the right Rotate the blade adjusting handle until the bevel indicator shows a 30 angle Push the bevel locking lever securely to the left while holding the blade adjusting handle to lock the angle Reinstall the blade guard assembly E Retighten the nuts at the base of the riving knife Check riving knife alignment
27. amage to the tool A WARNING Always use push blocks push sticks or featherboards when making dado cuts to avoid the risk of serious injury A WARNING All blades must be rated for at least 5 500 RPM to prevent possible injury or damage to the tool Page 32 MAINTENANCE GENERAL MAINTENANCE A WARNING Always begin by disconnecting the power supply E Periodically check all clamps nuts bolts screws and belts for tightness and condition Make sure the throat plate is in good condition and in position E Check the blade guard assembly LUBRICATION This saw has been lubricated at the factory prior to shipment Following extended use you should inspect and lubricate the following areas to assure smooth operation LOCKER BRACKET ASSEMBLY See Figure 43 E Add dry lube between both bevel gears the backup washers and the locker bracket E Add dry lube between threaded hole in motor casting and threaded elevating shaft Recommended Lubricants Dry Silicone or Teflon Lubricant TILT ELEVATING MECHANISM See Figure 44 E Adddry lube between the handle shaft and the bore of the clamping bolt E Adddry lube between the face of the clamping bolt andthe face of the handle shaft E Add dry lube on the inner surfaces of the bevel locking lever which contacts the cam CLAMPING BOLT E Tomaintain the table surfaces fence and rails periodically apply paste wax to them and buff to provide smooth
28. and working properly to avoid serious personal injury E Raise the locking handle on the rip fence to allow the rails to move freely E Lift offthe sliding miter table assembly by raising the miter locking clamps to release the grippers mM Remove the accessory table by swinging out the lever and lifting the table up and out E Rotate the front rail clamps under the front rail to the left and slide the front rail to the side where the panel will rest Lock the rail clamps after positioning the front rail E Rotate the rear rail clamps under the rear rail to the left and position the rear rail to support the panel Align the rear rail with the front rail Lock the rail clamps after positioning the rear rail Page 30 SLIDING MITER ACCESSORY TABLE ASSEMBLY TABLE ACCESSORY TABLE MITER RAIL CLAMP LOCKING CLAMPS Place the accessory table onto the rails far enough from the blade to help support the panel and lock securely Place the sliding miter table assembly onto the rails and lock securely The miter table can be rotated 180 so the projecting base is at the back of the work surface so you won t run into it as you feed the panel into the blade Tables can be placed on either side of blade Position the rip fence the desired distance from the blade for the cut and securely lock the handle Place a support behind the saw for the cut work Make sure the panelis clear of the blade before turning on the saw
29. are with awrench You may find it helpful to use one wrench to hold the head of the bolt and one to tighten the hex nut A WARNING Do not connectto power supply until assembly is complete Failure to comply could result in accidental starting and possible serious injury HEX BOLT SAW BASE TO INSTALL FRONT AND BACK RAILS See Figures 11 and 12 E Position end plugs on both rails and secure in place by tapping with a block of wood or a rubber mallet FLAT E Loosenthefrontrail clamps one half turn from the tightened WASHER position Loosen the square rail holder nut one fourth 1 4 turn to allow the front rail to slide over it See Figures 11 and 12 LEG STAND a E Mount the front rail with the scale facing the outside HEX NUT toward the operator Page 16 ASSEMBLY E Check to make sure the rail clamps will securely clamp the rail before sliding the entire assembly into position If not tighten the square rail holder nut one fourth 1 4 turn and recheck E Slide the rail into position over both clamps and secure E Mountthe rear rail following the same clamping procedure as shown for the front rail Orient the rear rail as shown in Figure 12 TO INSTALL MITER TABLE AND FENCE See Figures13 and 14 E Install the sliding miter table assembly over the front and rear rails See Figure 13 Check that it slides easily on the rails Push both front miter locking clamps down evenly oneach side to secure Repeat fo
30. ay cause the risk of personal injury Instructions for safe use of accessories are included with the accessory DOUBLE CHECK ALL SETUPS Make sure blade is tight and not making contact with saw or workpiece before connecting to power supply SECURE THE SAW TO THE LEG STAND OR A WORK BENCH capable of supporting the load of the saw plus any workpiece This is necessary to avoid any risk of the saw tipping over MAKE SURE THE WORK AREA HAS AMPLE LIGHT ING to see the work and that no obstructions will interfere with safe operation BEFORE performing any work using the table saw ALWAYS TURN OFF SAW before disconnecting it to avoid accidental starting when reconnecting to power supply SAFETY AND INTERNATIONAL SYMBOLS and use to instruct other users If you loan someone this tool loan them these instructions also A WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to cause cancer birth defects or other reproductive harm Some examples of these chemicals are lead from lead based paints e crystalline silica from bricks and cement and other masonry products and e arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust ma
31. blade when set at exactly zero 0 on the miter table scale This is necessary in order to be able to use the scale on the miter table The miter table has adjustment screws for squaring miter fence to blade and maintaining 0 scale settings when miter base adjustments are required Note These checks and adjustments are being explained in step by step procedures however you should be aware that they depend upon each other Page 36 MAINTENANCE CHECKING SLIDING MITER TABLE ASSEMBLY To Check Miter Base Parallelism A WARNING Begin by unplugging your saw Failure to unplug saw could resultin accidental starting causing possible serious injury E Set saw up as if you were preparing to make a cut Tighten rail clamps miter locking clamps adjusting clamp etc E Slide miter table A to the front of miter base B as far as it will go Place a reference mark C near the end of the miter table as shown in figure 51 Note Front of miter base is on infeed side of saw E Place areference mark on one of the blade teeth D and TM rotate the blade E so that the reference mark on the MNT blade is at the front of the throat plate F E Place a framing square G against the blade and align with reference mark on miter table Measure the distance between the blade and the edge of miter table Note Place framing square between carbide teeth and measure from blade This step will insure framing square is square aga
32. ce Center Page 45 Description Miter Table Top Miter Fence Saw Gage Miter Indicator Miter Fence Holder Bolt 5 16 18 x 3 1 4 in Hex Hd oe 1 Adjusting Knob Screw 8 16 x 5 8 in Pan Hd neee 2 Spring Plate Miter Slide Lock Miter Base Guide Bar Holder Plate Screw 10 24 x 15 32 in Pan Hd 8 RYOBI 10 in 254 mm TABLE SAW MODEL NO BT3100 1 FIGURE 59 SLIDING MITER TABLE ASSEMBLY oS 2 32 Description Eccentric Screw 10 24 Quick Stop Eccentric Screw 8 32 Hex Nut Elastic Stop Slide A Hex Nut Elastic Stop Lock Washer Slide B Set Screw 10 24 x 1 4 in Hex Socket Miter Locking Clamp Roll Pin Guide Plate Non Eccentric Screw 10 24 Screw 10 24 x 1 2 in Pan Hd n e e 1 RYOBI 10 in 254 mm TABLE SAW MODEL NO BT3100 1 FIGURE 60 RIP FENCE ASSEMBLY Description Rip Fence Hex Nut 8 32 Screw 10 14 x 1 2 in Pan Hd eee 2 Scale Indicator Fence Roller Roll Pin Screw 10 24 x 1 in Pan Hd 0 ee 1 Clamper B Roller Holder Locking Handle Dowel Pin 1 4 in X 3 4 iN Loe 1 Rubber Plug Compression Spring Clamper A Roll Pin OnNoOaKRWNDY Screw 1 4 20 x 5 8 in Button Hd 2 Washer RYOBI 10 in 254 mm TABLE SAW MODEL NO BT3100 1 FIGURE 61 MOTOR ASSEMBLY N WN ES Rii SA O NEF WY AR EA 2 bo Key Description No Description Screw and Washer Field Pan Hd 2 Woodruf
33. ck the bevel angle E Raise the blade by turning the blade adjustment handle clockwise E Using the small hex wrench install the blade guard assembly by loosening the two attachment hex nuts enough to slide the riving knife down between the shims See Figure 19 Partially retighten the two attachment nuts Check the blade and riving knife alignment Make sure riving knife clears blade by 1 8 in See Figure 29 E Correctly align the blade and riving knife as shown repeating above step as needed Tighten attachment nuts securely If riving knife is not positioned correctly with blade up it could contact saw table when blade is lowered and restrict blade elevation Page 19 SMALL HEX WRENCH THROAT PLATE HEX WRENCH NOTE PLACE BLADE BETWEEN INNER AND OUTER BLADE WASHER SMALL shen HEX WRENCH SMALL SPACER TO A Om BLADE WASHER OUTER TO BLADE WASHER TIGHTEN ARBOR NUT RIVING KNIFE MOUNTING PLATE DO NOT REMOVE HEX NUTS ASSEMBLY Blade alignment with the riving knife can be adjusted for W different blade widths Refer to Settings and Adjustments in the Operations Section Before continuing read To Check Replace or Adjust the Riving Knife and Blade Guard Assembly on page 25 to make sure of proper riving knife alignment Check the blade guard assembly for clearances and free movement Reinstall the throat plate into the opening lower the blade and secure the attachment screw Tighten the scr
34. curely Note The spring plate offers two ends for use before requiring replacement TO ADJUST THE SLIDING MITER TABLE ASSEMBLY The sliding miter table assembly has been preset at the factory to be parallel to the blade However misalignment during shipping or requirements for very precise and accurate cuts may require realignment The square relationship between the blade and the miter fence as it travels the entire distance from the front to the rear of the miter table base during a cutis very important for making precise and accurate cuts To avoid unnecessary setups and adjustments we suggest that you check these setups carefully with a framing square and make practice cuts in scrap wood before making finish cuts in good workpieces Note Follow the general rule of measuring twice and cutting once Do not loosen any screws for the following adjustments until you have made checks and are sure adjustments are needed Once screws have been loosened these settings must be reset Two basic checks shouldbe made to determine if adjustments are necessary E The miter base must be parallel to the blade as the table slides fromthe frontto the rear of the miter table assembly WASHER PNE RAIL HOLDER NUT HEX MOUNTING BOLT ACCESSORY TABLE CAP SCREW 9 leven WASHER HANDLE ZD RETAINING SHAFT RING 1 SPRING PLATE l HEX NUT BACKUP PLATE Fig 50 E The miter fence must be square to the
35. d disconnecting the saw from the power source PROVIDE ADEQUATE SUPPORT to the rear and sides of the saw table for wide or long work pieces Use a sturdy outrigger support if a table extension more than 24 inches long is attached to the saw AVOID KICKBACKS work thrown back toward you by A Keeping blade sharp B Keeping rip fence parallel to the saw blade C Keeping riving knife anti kickback pawls and blade guard in place and operating D Not releasing the work before it is pushed all the way past the saw blade using a push stick E Not ripping work that is twisted or warped or does not have a straight edge to guide along the fence AVOID AWKWARD OPERATIONS AND HAND POSI TIONS where a sudden slip could cause your hand to move into the cutting tool RULES FOR SAFE OPERATION CHECK WITH A QUALIFIED ELECTRICIAN or service E SAVE THESE INSTRUCTIONS Refer to them frequently personnel if the grounding instructions are not completely understood or if in doubt as to whether the tool is properly grounded USE ONLY CORRECT ELECTRICAL DEVICES 3 wire extension cords that have 3 prong grounding plugs and 3 pole receptacles that accept the tool s plug DO NOT MODIFY the plug provided If it will not fit the outlet have the proper outlet installed by a qualified electrician USE ONLY RECOMMENDED ACCESSORIES listed in this manual or addendums Blades must be rated for at least 5 500 rpm Use of accessories that are not listed m
36. ed for use with this tool When using a listed accessory unplug the saw motor cord and use the receptacle and BT3100 1 main power switch to operate the accessory POWER SWITCH Your table saw is equipped with a power switch that has a built in locking feature This feature is intended to prevent unauthorized and possible hazardous use by children and others TO TURN YOUR SAW ON 1 With the switch key inserted into the switch lift the switch button to turn on A TO TURN YOUR SAW OFF 1 Press the switch button down to turn off 9 TO LOCK YOUR SAW 1 Press the switch button down 2 Remove the switch key from the switch and store in a safe secure location WARNING Always remove the switch key when the tool is not in use and keep it in a safe place In the event of a power failure turn the switch off S and remove the key This action will prevent the tool from accidentally starting when power returns A WARNING ALWAYS make sure your workpiece is notin contact with the blade before operating the switch to start the tool Failure to heed this warning may cause the workpiece to be kicked back toward the operator and result in serious personal injury A WARNING To reduce the risk of accidental starting ALWAYS make sure the switch is in the off 0 position before plugging tool into the power source al SWITCH nc BUTTON Fp POSITION SWITCH KEY Page 13 FEATURES BLADES
37. eeeeeeeees 28 To Make a Straight Rip Cut 0 eeeeeeeeeeeeeees 28 To Make a Bevel Cross Cut siseses 29 To Make a Bevel Rip Cut ceseeeseeeeeeeteeeeeees 29 To Make a Compound Miter Cut ceeceeees 30 To Make a Large Panel Cut cccceeseceeeeeees 30 To Make Non Through Cuts 0 cccccceeseeeeees 31 To Make Dado Cuts c ccccceeeeeeeeeeeeteeeeeteeeteees 32 E Maintenance ceceeeeceeeeeneeeeeeeeeneeeeeeesneeeeeeeeene 33 39 General Maintenance cccceeeeeseeceeeeeeseeeeneneees 33 Lubrication Locker Bracket Assembly s 33 Tilt Elevating Mechanism essees 33 To Set Blade to 0 or 45 Degrees seeren 34 To Check Alignment of the Rip Fence to the Blade ceescceceseeeeeseececeeeeeeeeseeeeeeesaaeeseaees 34 35 To Adjust the Bevel Locking Lever sesen 35 To Align the Miter Locking Clamps csseeee 35 To Adjust the Front and Rear Rail Clamps 36 To Adjust the Accessory Table 36 To Adjust the Sliding Miter Table Assembly 36 Checking Sliding Miter Table Assembly 37 38 Making Adjustments to Sliding Miter Fence Table ASSOMDIy a e e A EN 38 39 E Troubleshooting cccccseseeeeeeeseeeeeeeenseeeeeeeeneees 40 41 E Exploded View and Parts List seeee 43 51 E Parts Ordering Service ccssseceesetessseeeeeeeeees 52 PRODUCT SPECIFICATIONS Blade Diameter Blade Arbor 10 in 25
38. esigned E USE RIGHT TOOL Don t force tool or attachmenttodo M a job it was not designed for Don t use it for a purpose not intended E E MAKE SURE YOUR EXTENSION CORD IS IN GOOD CONDITION When using an extension cord be sureto W use one heavy enough to carry the current your product will draw An undersized cord will cause a drop in line voltage resulting in loss of power and overheating A wire a gage size A W G of at least 14 is recommended for an extension cord 25 feet or less in length If in doubt use the next heavier gage The smaller the gage number the heavier the cord E DRESS PROPERLY Do not wear loose clothing gloves neckties or jewelry They can get caught and draw you into moving parts Rubber gloves and nonskid footwear are recommended when working outdoors Also wear protective hair covering to contain long hair E E ALWAYS WEAR SAFETY GLASSES WITH SIDE SHIELDS Everyday eyeglasses have only impact resistant lenses they are NOT safety glasses Page 4 SECURE WORK Use clamps or a vise to hold work when practical It s safer than using your hand and frees both hands to operate tool DON T OVERREACH Keep proper footing and balance at all times MAINTAIN TOOLS WITH CARE Keep tools sharp and clean for better and safer performance Follow instructions for lubricating and changing accessories DISCONNECT TOOLS When notin use before servicing or when changing attachments blades bits cutters etc
39. etighten the left front screw N Clamp the rear miter locking clamps M Fig 54 Retighten the two rear screws L Page 38 MAINTENANCE HEX NUT MITER TABLE A WARNING Begin by unplugging your saw Failure to unplug saw could resultin accidental starting causing possible serious injury TO ADJUST THE MITER FENCE E Set the miter fence H at 0 as shown in figure 53 Miter indicator I should be set precisely on 0 and secured in place with adjusting clamp J E There are four slides located under the sliding miter table These slides let the miter table move on the base Three ECCENTRIC LIP OF BASE slides are mounted on eccentric screws that can be SCREW SLIDE adjusted by loosening the hex nuts on top of the miter table See Figure 55 E Loosen the rear hex nuts Q on top of sliding miter table for this adjustment procedure Note The front screws R are only needed to remove excessive play in the slides due to wear from extended use They are not needed for this procedure The right front hex nut is anon eccentric pivot and should never be loosened Adjust the right rear eccentric screw from the lower side of the miter table so that maximum play exists between the slide and miter base blade repeat the above procedures as needed Make sure that slides remain square to miter base edge to prevent cocking which will result in excessive play in miter table TO ADJUST QUICK STOP The quick
40. ew securely REPLACING THE THROAT PLATE THROAT PLATE Page 20 OPERATION BASIC OPERATION OF THE TABLE SAW A table saw can be used for straight line cutting operations such as cross cutting ripping mitering beveling and com pound cutting Itcan make dado or molding cuts with optional accessories The 3 prong plug must be plugged into a matching outlet that is properly installed and grounded according to all local codes and ordinances Improper connection of the equip ment can result in electric shock Check with an electrician or service personnel if you are unsure about proper grounding Do not modify the plug if it will not fit the outlet have the correct outlet installed by a qualified electrician Refer to the Electrical page of this manual Note This table saw is designed to cut wood and wood composition products only CAUSES OF KICKBACK Kickback can occur when the blade stalls or binds kicking the workpiece back toward you with great force and speed If your hands are near the sawblade they may be jerked loose from the workpiece and may contact the blade Obvi ously kickback can cause serious injury and it is well worth using precautions to avoid the risks Kickback can be caused by any action that pinches the blade in the wood such as the following Making a cut with incorrect blade depth Sawing into knots or nails in the workpiece Twisting the wood while making a cut Failing to support work Forcin
41. f Key 3 16 in n se 1 Field Assembly Ball Bearing 6003 Motor Housing Bearing Plate Brush Cover Arbor Pulley Brush Assembly Retaining Ring Brush Holder Assembly Ball Bearing 6002 Screw and Washer Pan Hd ee 4 Ball Bearing 6200ZZ Set Screw Hex Motor Bracket Strain Relief Bushing o ON OA RA OO N oO Motor Pulley Cable Clamp Armature Assembly Power Cord a awit po Bearing Bushing Connector RYOBI 10 in 254 mm TABLE SAW MODEL NO BT3100 1 FIGURE 62 BLADE GUARD ASSEMBLY Description Description Screw and Washer Anti Kickback Fingers Spacer Cap Torsion Spring Riving Knife Assembly Push Nut Warning Label Dowel Pin Hand Warning Label Description 3 32 in Hex Key Large Wrench 1 8 in Hex Key Small Wrench 5 32 in Hex Key Saw Blade 3 16 in Hex Key os e6ed RYOBI 10 in 254 mm TABLE SAW MODEL NO BT3100 1 The model number will be found on the data plate attached to the right side panel of the cabinet next to the saw s on board receptacle Always mention the model number in all correspondence regarding your TABLE SAW or when ordering repair parts LS 9bed RYOBI 10 in 254 mm TABLE SAW MODEL NO BT3100 1 The model number will be found on the data plate attached to the right side panel of the cabinet next to the saw s on board receptacle Always mention the model number in all correspondence regarding your TABLE SAW or when ordering repair parts
42. full speed before moving the miter table to feed the workpiece into the blade Hold the work with both hands and push the miter table to feed the work into the blade When the cut is made turn the saw off S Wait for the blade to come to a complete stop before removing the workpiece TO MAKE A BEVEL RIP CUT See Figure 40 It is recommended you make test cuts on scrap wood A WARNING The rip fence must be on the left side of the blade to avoid trapping the wood and causing kickback Placement of the rip fence to the right of the blade will result in kickback and the risk of serious personal injury A WARNING Make sure the blade guard assembly is installed and working properly to reduce the risk of serious personal injury Page 29 MITER FENCE ADJUSTING CLAMP QUICK STOP MITER TABLE BEVEL LOCKING LEVER Remove miter fence sliding miter table and accessory table Position the rip fence the desired distance from the left side of the blade and lock down the handle Adjust the bevel angle to the desired setting Set the blade to the correct depth If ripping a piece larger than 36 in long place a support the same height as the table surface behind the saw for the cut work Turn the power switch to the on position Position the workpiece flat on the table with the edge flush against the rip fence Let the blade build up to full speed before feeding the workpiece into the blade Using a push stic
43. functioning To prevent work from slipping during cutting operation DO NOT wax the working face of the miter fence E Protectthe blade by cleaning out sawdust from underneath the table and inthe blade teeth Use a resin solvent on the blade teeth E Clean plastic parts only with a soft damp cloth DO NOT use any aerosol or petroleum solvents THREADED HOLE BEVEL GEAR LOCKER BRACKET BACKUP WASHER CAM SURFACE we HANDLE a BEVEL LOCKING LEVER SPRING BLADE ADJUSTING HANDLE Page 33 MAINTENANCE A WARNING Before performing any adjustment make sure the tool is unplugged from the power supply and the switch is in the off 7 position Failure to head this warning could result in serious personal injury TO SET BLADE AT 0 OR 45 See Figure 45 The angle settings of your saw have been set at the factory and unless damaged in shipping should not require setting during assembly After extensive use it may need to be checked E Push the bevel locking lever to the right Turn the blade adjusting handle to angle the blade Use a combination INDICATOR BEVEL square to check squareness between the blade and saw LOCKING LEVER ADJUSTING HANDLE table E If the blade is not perfectly vertical 0 loosen the lock nut on the 0 stop bolt inside the cabinet position the blade adjust the stop bolt then retighten lock nut See Figure 45 insert If the bevel indicator is not at zero adjust it with t
44. g a cut Cutting warped or wet lumber Using the wrong blade for the type of cut Not following correct operating procedures Misusing the saw Failing to use the anti kickback pawls Cutting with a dull gummed up or improperly set blade AVOIDING KICKBACK E Always use the correct blade depth setting The top of the blade teeth should clear the workpiece by 1 8 in to 1 4 in E Inspect the work for knots or nails before beginning a cut Knock out any loose knots with ahammer Never saw into a loose knot or nail E Always use the rip fence when rip cutting and the miter gage when cross cutting This helps prevent twisting the wood in the cut Always use clean sharp and properly set blades Never make cuts with dull blades To avoid pinching the blade support the work properly before beginning a cut When making a cut use steady even pressure Never force cuts Do not cut wet or warped lumber Always hold your workpiece firmly with both hands or with pushsticks Keep your body in a balanced position to be ready to resist kickback should it occur Never stand directly in line with the blade E Use the right type of blade for the cut being made E Use the blade guard assembly for all through cuts CUTTING AIDS See Figure 21 Pushsticks are devices used for safely pushing a workpiece through the blade instead of using your hands They can be made in various sizes and shapes from scrap wood to use in a specific projec
45. g as discussed on page 28 Set the rip fence to allow approximately a 1 4 in finger to be cut in the stock Feed the stock only to the mark previously made at 6 inches Turn the saw OFF and allow the blade to completely stop rotating before removing the stock Reset the rip fence and cut spaced rips into the workpiece to allow approximately 1 4 in fingers and 1 8 in spaces between the fingers HOW TO MOUNT A FEATHERBOARD Remove the adjusting clamp knob bolt and washer from the Miter Fence Holder Place the bolt through one of the holes 3 8 INCH DIAMETER in the featherboard Positioning the featherboard will depend on the placement of the bolt and the position of the sliding miter table on the rails Place the washer on the bolt and attach the adjusting clamp knob loosely Position the featherboard with the hex head of the bolt in the miter table slot but do not tighten Completely lower the saw blade Position the rip fence to the desired adjustment for the cut to be performed and lock Place the workpiece against the fence and over the saw blade area Adjust the featherboard to apply resistance to the workpiece just forward of the blade Securely tighten the adjusting clamp knob to secure the featherboard in place Attach a C clamp to further secure the featherboard to the edge of the Sliding Miter Table A WARNING DO NOT locate the featherboard to the rear of the workpiece Kickback can result from the featherboard pinching
46. gainst the miter fence with both hands keeping well clear of the blade and push the miter table to feed the work into the blade TO MAKE A STRAIGHT RIP CUT See Figure 38 It is recommended you make a test cut on scrap wood A WARNING Make sure the blade guard assembly is installed and working properly to avoid serious personal injury E Remove the miter fence Position accessory table and sliding miter table to provide the support necessary for the cut being performed Securely lock the rip fence with the locking handle E Don t leave one side of saw unsupported E Position the rip fence the desired distance from the blade for the cut and securely lock the handle Adjust the scale to zero at the cutting edge of the blade Page 28 BLADE GUARD ASSEMBLY MITER FENCE Place a support the same height as saw table behind the saw for the cut work Make sure the wood is clear of the blade before turning on the saw Use a push block or push stick to move the wood through the cut past the blade Never push a small piece of wood into the blade with your hand always use a push stick The use of push blocks push sticks and featherboards are necessary when making non through cuts Stand to the side of the wood as it contacts the blade to reduce the chance of injury should kickback occur Never stand directly in the line of cut Make sure the wood is clear of the blade before turning on the saw Let the blade build up
47. he two screws above the slot beside the blade adjusting handle E Turn the blade adjusting handle until the bottom of the blade has moved completely to the left side of the slot Lock the angle by pushing the bevel locking lever to the left E Ifthe blade is not an exact 45 loosen the lock nut on the 45 stop bolt inside the cabinet position the blade adjust the stop bolt then retighten lock nut See Figure 45 insert E Make atest cut TO CHECK THE ALIGNMENT OF THE RIP FENCE TO THE BLADE See Figure 46 SCREWS LocKNUT 0 STOP BOLT A WARNING Before performing any adjustment make sure the tool is unplugged from the power supply and the switch is in the off 0 position Failure to head this warning could result in serious personal injury E Raise the locking handle to permit the rip fence to be moved E Place a framing square beside the blade and move the rip fence up to the square Take the dimension on the rip scale E Move the fence back and turn the framing square 180 to LOCKING check the other side HANDLE E If the two dimensions are not the same loosen the two screws on the fence and align it E Retighten the two screws Page 34 MAINTENANCE E Make two or three test cuts on scrap wood Ifthe cuts are BLADE not true repeat the process ADJUSTING HANDLE A WARNING Before plugging the saw back in to make test cuts make q SET SCREW sure the switch is in the off S position and the
48. inst blade from the front to back of blade E Remove framing square and slide miter table to the rear of miter base as far as it will go See Figure 52 E Rotate the blade so the reference mark on the blade is at the rear of the throat plate Measuring from the same mark on the blade at the rear will eliminate the effect of blade wobble E Place framing square against the blade and align with the same reference mark on the miter table Measure the distance between the blade and the edge of the miter table at the rear E Compare whether the front and rear measurements are the same Ifthey are the same proceed with checking the miter fence alignment If not this indicates the miter base needs aligning Miter base must then be adjusted before checking miter fence alignment See TO ADJUST THE MITER BASE section that follows Page 37 MAINTENANCE To Check Miter Fence Alignment See Figure 53 The miter fence must be perpendicular to the blade when set at zero degrees A WARNING Begin by unplugging your saw Failure to unplug saw could resultin accidental starting causing possible serious injury E Set the miter fence H at 0 as shown in figure 53 Miter indicator 1 should be set precisely on 0 and secured in place with adjusting clamp J Note The quick stop is not necessary for this checking procedure However you may want to check and adjust it to 0 at this time See Quick Stop section that follows E Pl
49. install on either side of the rip fence The pan head screw 8 32 x 1 2 in goes on the outside of the front block The scale indicator and hex nut 8 32 go immediately behind the front lip of the front block E To install the rip fence place the rear lip on the rear rail and pull slightly toward the front of the unit Lower front end onto the guide surfaces on top of the front rail Check for a smooth gliding action Swing the locking handle down to automatically align and secure the fence REMOVING REPLACING THE THROAT PLATE See Figure 16 A WARNING Make sure the switch is off and the plug is out of the outlet Failure to do so could result in accidental starting result ing in serious personal injury A WARNING Drop blade below saw table when reinstalling the throat plate Failure to heed this warning could result in serious personal injury E Toremove the throat plate first remove the screw holding the throat plate with a phillips screwdriver and lift the front end Pull throat plate out toward the front of the saw E To reinstall the throat plate drop blade below saw table and place throat plate in the opening Push throat plate toward the rear of saw base to engage the spring clip Securely tighten throat plate screw ACCESSORY a M Mee REAR RAIL FIT LIP OF TABLE INTO REAR RAIL UNLOCK MOUNTING HOLE FRONT SCREW BLOCK REAR LIP RIP FENCE REAR RAIL FRONT LIP Fig 15 ASSEMBLY
50. ions The miter fence is easily adjusted to cut wood at an angle by loosening the adjusting clamp setting the fence to the miter scale and retightening the clamp The sliding miter table which rests on a base mounted on the rails can be repositioned along the rails for wide work It can be reversed so the projecting base is in the back It can also be moved from the right side to the left side as needed With the miter fence removed the miter table offers additional support for other operations such as ripping Your saw includes a rip fence and an accessory table The accessory table can be moved from the right side of the saw to the left side as needed The rip fence is used to position work that will be cut lengthwise A scale on the front rail shows the distance between the rip fence and the blade The riving knife is a metal device directly behind and above the blade It is used to help keep the cut wood from binding together and causing possible kickback It is very important to use the riving knife for all through sawing operations The anti kickback pawls are toothed plates mounted on the riving knife Their teeth point away from the work in case the work should be pulled back toward the operator Then the teeth dig into the wood to help prevent or reduce the possibility of kickback Your Ryobi BT3100 1 table saw features a receptacle on the right side of the cabinet that permits use of accessories Use only accessories that are list
51. ired dimension within those ranges Use the following steps to set the scale to the blade and scale indicator Begin with the blade at a zero angle straight up See Figure 33 E Loosen the rip fence by raising the locking handle E Using a framing square set the rip fence 2 in from the blade tip edge a E E Loosen both front and rear rails by lifting the front and rear rail clamps See Figure 32 E Adjust the front rail until the 2 in mark is placed at the scale indicator Align the rear rail to the front rail E Tighten the rails and check the dimension and the rip fence in both directions A WARNING SCALE FRONT RAIL INDICATOR MARK SCALE Blades coast after turn off Possible serious injury can occur if hands come in contact with blade Fig 33 Page 26 OPERATION TO LOCK MITER TABLE See Figure 34 The miter table slides to let the operator slide the workpiece across the saw A miter slide lock is mounted on the front of the miter table to lock itin place The miter slide lock is placed inaslot onthe base to align the miter table with the front edge of the saw table The sliding miter table should be locked for any cut in which the operator prefers a fixed table E Tolockthe miter table with the base projecting to the front place miter slide lock in the back slot on the base E To lock the miter table with the base projecting to the back place miter slide lock in the front slot on the base A WARNI
52. k and or push blocks slowly feed the workpiece toward the blade Stand slightly to the side of the wood as it contacts the blade to reduce the chance of injury should kickback occur OPERATION E Once the blade has made contact with the workpiece use the hand closest to the rip fence to guide it Make sure the edge of the workpiece remains in solid contact with both the rip fence and the surface of the table If ripping a narrow piece use a push stick to move the piece through the cut and past the blade E When the cut is made turn the saw off S Wait for the blade to come to a complete stop before removing the workpiece E After the blade has stopped completely remove the cutoff stock E Grasp the workpiece from the lead end the end fed into the blade first and carefully remove it from the table TO MAKE A COMPOUND MITER CUT This cut is made with both the miter fence and the blade angled Set the miter fence and the blade angle with the procedures given earlier The miter fence must be on the left side of the blade It is highly recommended that you test the cut with a piece of scrap wood Become thoroughly familiar with bevel cross cuts and miter cuts before attempting to perform a com pound miter cut TO MAKE A LARGE PANEL CUT See Figure 41 Make sure the saw is properly secured to a work surface so it will not tip over under the weight of a large panel A WARNING Make sure the blade guard assembly is installed
53. le rip fence with scale indicator These features provide ease of cutting with all types of wood Before attempting to use your table saw familiarize e an adjustable riving knife splitter and blade guard with yourself with all operating features and safety anti kickback pawls requirements GETTING TO KNOW YOUR SAW BLADE GUARD ASSEMBLY RIVING KNIFE REAR RAIL AW BLADE RIP FENCE SCALE SIDING ANTI KICKBACK PAWLS INDICATOR MITER TABLE THROAT ADJUSTING CLAMP FRONT RAIL MITER FENCE RIP FENCE QUICK STOP LOCKING HANDLE MITER A SWITCH FENCE HOLDER AIA BLADE END PLUG 4 ADJUSTING HANDLE MITER SCALE BEVEL LOCKING LEVER MITER LOCKING CLAMPS BEVEL P INDICATOR STORAGE SLIDE LOCK BEVEL SCALE BRACKETS iiei LEVELING FOOT TABLE BASE LEG STAND Page 12 FEATURES A WARNING Although some of the illustrations in this manual are shown with the blade guard removed for clarity do not operate the saw without the blade guard unless specifically instructed to do so OPERATING COMPONENTS The upper portion of the blade projects up through the table surrounded by an insert called the throat plate To cut wood at a bevel the blade must be tilted using the blade adjust ment handle scale and bevel indicator found on the front of the cabinet Inside the cabinet adjustable positive stops are provided for 0 and 45 The sliding miter table assembly is used for all crosscutting operat
54. maged or worn cord immediately A CAUTION Keep the cord away from the cutting area and position the cord so that it will not be caught on lumber tools or other objects during cutting COVER OF GROUNDED OUTLET BOX GROUNDING PIN ELECTRICAL CONNECTION Your Ryobi Table Saw is powered by a precision built electric motor It should be connected to a power supply that is 120 volts 60Hz AC only normal household current Do not operate this tool on direct current DC A substantial voltage drop will cause a loss of power and the motor will overheat If the saw does not operate when plugged into an outlet double check the power supply GROUNDING INSTRUCTIONS In the event of a malfunction or breakdown grounding provides a path of least resistance for electric current to reduce the risk of electric shock This tool is equipped with an electric cord having an equipment grounding conductor and a grounding plug The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances Do not modify the plug provided If it will not fit the outlet have the proper outlet installed by a qualified electrician Improper connection of the equipment grounding conductor can result in a risk of electric shock The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment grounding conductor If repair or replacement
55. not lock at rear Cutting binds or burns work Wood edges away from rip fence when ripping Sliding miter table assembly does not move smoothly CAUSE Blade is out of balance Blade is damaged Saw is not mounted securely Work surface is uneven Blade is warped Rip fence not mounted correctly Rails are dirty or sticky Clamp screw is out of adjustment See page 34 Clamp screw is out of adjustment See page 34 Blade is dull Blade is heeling Work is fed too fast Rip fence is misaligned Riving knife is misaligned Wood is warped Rip fence is misaligned Blade not properly sharpened or set Miter base or slides improperly adjusted Page 40 SOLUTION Replace blade Replace blade Tighten all hardware Reposition on flat surface Adjust legs of table saw stand Check Saw Blade Installation on page 20 Replace blade if neces sary Remount the rip fence Clean and wax rails Adjust clamp screw counterclockwise Adjust clamp screw clockwise Replace or sharpen blade Align miter base Slow the feed rate Align the rip fence Adjust the riving knife with shims provided Replace the wood Always cut with convex side to table surface Check and adjust the rip fence Sharpen or set blade See page 36 for Adjustments to Sliding Miter Table Assembly TROUBLE SHOOTING PROBLEM Saw does not make accurate 90 or 45 degree cuts Blade adjusting handle is hard
56. o assemble the table saw plug in the power cord or turn the switch on until the missing parts are obtained and are installed correctly Call 1 800 525 2579 for assistance if any parts are missing or damaged The saw is factory set for accurate cutting After assem bling it check for accuracy If shipping has influenced the settings refer to specific procedures explained in the opera tion and maintenance sections of this manual A WARNING If any parts are missing do not operate this tool until the missing parts are replaced Failure to do so could result in possible serious personal injury TOOLS NEEDED SOCKET WRENCH WITH 7 16 in SOCKET 2 PHILLIPS ADJUSTABLE WRENCH SCREWDRIVER C FLAT BLADE SCREWDRIVER C8 Sea COMBINATION SQUARE FRAMING SQUARE Page 9 LOOSE PARTS LIST Description Description Rip Scale Indicator End Plug Adjusting Clamp Rip Fence Miter Fence With Miter Indicator and Locator Sliding Miter Table Pin Pivot Accessory Table 3 32 in Hex Key Included Blade Guard With Riving Knife 1 8 in Hex Key Included and Anti Kickback Pawls 5 32 in Hex Key Included Large Wrench 3 16 in Hex Key Included Small Wrench Instructional Video Not Shown Rear Rail Operator s Manual Not Shown Front Rail Warranty Registration Card Not Shown LOOSE PARTS LIST The following items are included with your table saw leg stand Fig 4 A Storage Bracket
57. om the bottom of each leg with the bolts pointing up Cap with the remaining flat washers and hex nuts but do not tighten Move the leg set to desired location Adjust the leveling feet with a wrench then tighten the top hex nut LEVELING FOOT O Page 15 ASSEMBLY ASSEMBLING STORAGE BRACKETS See Figure 9 E Take storage brackets from loose parts E Take the following hardware from the leg stand hardware bag 4 screws 1 4 20 x 1 2 in Pan Hd 4 hex nuts 1 4 20 4 washers 1 4 in Secure storage brackets to upper braces of leg stand as shown in figures 8 and 9 MOUNTING THE LEG STAND ON THE TABLE SAW BASE See Figure 10 E Take the following from a small hardware bag 4 hex bolts 1 4 20 x 3 4 in 4 hex nuts 1 4 20 LOWER BRACE 8 flat washers 1 4 in Note This hardware was in the bag with hardware for assembling the leg stand and leveling feet LEG STAND ASSEMBLED STORAGE BRACKET S UPPER BRACE A WARNING Do not lift the saw without help The saw base weighs approximately 75 lbs Hold it close to your body Keep your knees bent and lift with your legs not your back Ignoring these precautions can result in back injury E Place the leg stand on the table saw base Align the holes in the table with the holes in the end braces E Place a flat washer ona bolt andinsert through hole Add aflat washer anda hex nut Hand tighten See Figure 10 E Repeat for three remaining holes Tighten all hardw
58. one Disc Spring Data Plate Bolt 1 4 20 x 1 in Hex Bolt 1 4 20 x 2 in Hex Hex Nut 1 4 20 Screw 10 24 x 5 16 in Pan Hd 2 Plug Socket Box A Plug Socket Box B Screw 8 16 x 3 4 in Pan Hd assesses 4 Locker Support Set Screw 10 24 x 3 8 in nesen 4 Cap Screw Screw 10 24 x 1 2 in Pan Hd Throat Plate Screw 10 24 x 5 8 in eeeeeeeeeeeeeeeeeeeeeeee 4 Cap Screw 1 4 in Spacer 1 2 in Spacer Blade Washer Screw 8 32 x 3 4 in Pan Hd aese 1 Screw 10 24 x 1 in Pan Hd ee 4 End Plug F1 front left End Plug F2 front right End Plug R1 right rear End Plug R2 left rear RYOBI 10 in 254 mm TABLE SAW MODEL NO BT3100 1 PARTS LIST FIGURE 58 CONT D Key Key No Description Description Rip Fence Assembly Blade Guard Assembly Washer Accessory Table Assembly Grounding Label Screws Throat Plate Hang Tag Back Up Plate Accessory Table Screw 10 24 x 3 4 in Flat Hd n 2 Handle Shaft Bolt Holder Handle Rear Switch Cover Spring Plate Switch Key Retaining Ring Screw 8 16 x 3 8 in Pan Hd eee 4 Hex Nut 1 4 20 Item 96 includes parts 42 78 100 through 106 and 111 A WARNING Improper electrical repair of the table saw can result in damage to the drive system possibly causing electrical shock or electrocution Any repairs requiring disassembly of your tool require safety testing and should only be performed by a Ryobi Authorized Servi
59. pertinent facts when you call or visit Please call 1 800 525 2579 for your nearest Ryobi Authorized Service Center You can also check our web site at www ryobitools com for a complete list of Authorized Service Centers e MODEL NO The model and serial numbers of your tool will be found on the data plate attached to the tool Please record the serial number in the space provided below MODEL NUMBER BT3100 1 SERIAL NUMBER RYOBI TECHNOLOGIES INC 1428 Pearman Dairy Road Anderson SC 29625 Post Office Box 1207 Anderson SC 29622 1207 Phone 1 800 525 2579 www ryobitools com 983000 232 11 04
60. r both rear miter locking clamps Note DO NOT force miter locking clamps fully down Tighten only to flat seated position E Toinstall the miter fence holder to the miter fence loosen the attachment bolt by turning the adjusting clamp the knob on top counterclockwise Make sure the adjusting clamp is loose enough so the bolt has enough clearance to slide in the table slot Slide the tabs into the grooves in the miter fence See Figure 14 E Mount the miter fence to the miter table by installing the locator pin below the miter fence into hole A or B Hole A is closest to the blade At the same time place the attachment bolt in the slot Secure the adjusting clamp but do not tighten E Adjust the miter indicator to the scale Securely tighten the adjusting clamp END PLUG FRONT RAIL RAIL CLAMP HANDWHEEL ADJUSTING BEVEL HANDLE LOCKING LEVER Fig 11 REAR RAIL END PLUG HOLDER NUT TABLE BASE Fig 13 ADJUSTING ATTACHMENT CLAMP MITER FENCE HOLDER MITER FENCE INDICATOR HOLE B QUICK STOP Fig 14 Page 17 ASSEMBLY TO INSTALL ACCESSORY TABLE AND RIP FENCE E Place the accessory table on the front and back rails fitting the lips into the top slot of the rear rail Position the slot on the underside of the accessory table onto the front rail and tighten the lever securely E Remove the scale indicator assembly from the plastic bag and
61. r than the saw blade which helps keep the kerf open and prevent kickback Revolutions Per Minute RPM The number of turns completed by a spinning object in one minute Saw Blade Path The area over under behind or in front of the blade As it applies to the workpiece that area which willbe orhas been cut by the blade Set The distance that the tip of the sawblade tooth is bent or set outward from the face of the blade Throw Back Throwing of a workpiece in a manner similar to a kickback Usually associated with a cause other than the kerf closing such as a workpiece being dropped onto the blade or being placed inadvertently in contact with the blade Through Sawing Any cutting operation where the blade extends completely through the thickness of the workpiece Trailing End The workpiece end last cut by the blade in a ripping operation Workpiece The item on which the cutting operation is being done The surfaces of a workpiece are commonly referred to as faces ends and edges Page 8 UNPACKING Your Model BT3100 1 Table Saw is shipped complete in one carton and includes two table extensions arip fence a miter fence with adjusting clamp a blade guard rails and leg stand Separate all parts from packing materials and check each one with the illustration and the list of Loose Parts to make sure all items are accounted for before discarding any packing material If any parts are missing do not attempt t
62. remove the table saw base loose parts and hardware from the packing materials check all items with the loose parts list and drawing If you are unsure about the description of any part refer to the drawing If any parts are missing delay assembling until you have obtained the missing part s ASSEMBLING LEG STAND a See Figures 8 and 9 E Take the following hardware from the leg stand hardware bag 24 carriage bolts 5 16 18 x 3 4 in 4 leveling feet 32 flat washers 5 16 in 32 hex nuts 5 16 18 7 Note Remaining hardware from this bag is used for mount ing leg stand on the table saw base and mounting storage brackets to upper brace E Take 4 legs and 8 braces from loose parts Place an upper side brace inside two of the legs withthe g legs wide end up Upper side braces have two large holes in each end Make sure the two posts on the leg align with the small holes on the brace UPPER BRACE CARRIAGE STORAGE BRACKET S LOWER BRACE Align the two large holes on the brace and the legs Insert the carriage bolts Add flat washers and hex nuts and hand tighten Repeat for the other upper brace These are the front and back sets For the side sets install a upper brace on two legs Add hardware and finger tighten Repeat for the other upper brace Use the same steps to install the lower braces Tighten all hex nuts with a wrench Place a hex nut and flat washer on each leveling foot Install the leveling feet fr
63. rom wood products Heel Misalignment of the blade Kerf The amount of material removed by the blade in a through cut or the slot produced by the blade in a non through or partial cut Kickback An uncontrolled grabbing and throwing of the workpiece back toward the front of the saw Associated with the workpiece closing the kerf and pinching the blade or otherwise placing tension on the blade Leading End The end of the workpiece which during a rip type operation is pushed into the cutting tool first Miter Cut A cutting operation made with the wood at any angle other than 90 degrees Molding Acut which produces a special shape in the workpiece used for joining or decoration Non Through Cuts Any cutting operation where the blade does not extend completely through the thickness of the workpiece Push Block A device used to feed the workpiece through the saw except during narrow ripping type operations where a push stick should be used It also helps keep the operator s hands well away from the blade Push Stick A device used to feed the workpiece through the saw to help keep the operator s hands well away from the blade Rabbet A notch in the edge of a workpiece Resin A sticky sap base substance that has hardened Ripping Or Rip Cut A cutting or shaping operation made along the length or with the grain of the workpiece Riving Knife Also known as a spreader or splitter A metal piece slightly thinne
64. s rip cuts bevel cuts and miter cuts before trying a compound miter cut Cross Cut Rip Cut EANA Miter Cut Bevel Cross Cut Bevel Rip Cut One Ne Compound Bevel Miter Cut Fig 22 WARNING All blades and cutting accessories must be rated for at least 5 500 rpm to prevent possible injury Page 22 OPERATION FEATHERBOARD A featherboard is a device used to help control the workpiece by guiding it securely against the table or fence Featherboards are especially useful when ripping small workpieces and for completing non through cuts The end is angled with a number of short kerfs to give a friction hold on the workpiece Lock it in place on the table with a C clamp Test that it could resist kickback A WARNING Place the featherboard against the uncut portion of the workpiece to avoid kickback that could cause serious personal injury HOW TO MAKE A FEATHERBOARD See Figure 24 The featherboard is an excellent project for your BT3100 Select a solid piece of lumber approximately 3 4 in thick 3 5 8 in wide and 18 inches long Mark the center of the width on one end of the stock Miter one half of the width to 30 and miter the other half of the same end to 45 See page 28 for information on miter cuts Mark the board from the point at 6 in 8in 10 in and 12 in Drill a 3 8 in hole at the 8 in 10 in and 12 in marks as indicated in figure 24 Prepare the saw for rippin
65. s operator s manual and all labels affixed to the tool Safety is a combination of common sense staying alert and knowing how your table saw works E READ ALL INSTRUCTIONS E KNOW YOUR POWER TOOL Read the operator s W manual carefully Learn the saw s applications and limitations as well as the specific potential hazards related to this tool E GUARD AGAINST ELECTRICAL SHOCK BY PREVENTING BODY CONTACT WITH GROUNDED SURFACES For example pipes radiators ranges refrigerator enclosures E KEEP GUARDS IN PLACE and in working order Never operate the tool with any guard or cover removed Make sure all guards are operating properly before each use E E REMOVE ADJUSTING KEYS AND WRENCHES Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on E KEEP WORK AREA CLEAN Cluttered areas and benches invite accidents DO NOT leave tools or pieces of wood on the saw while it is in operation E AVOID DANGEROUS ENVIRONMENT Don tuse power tools in damp or wet locations or expose to rain Keep work area well lit KEEP CHILDREN AND VISITORS AWAY All visitors should wear safety glasses and be kept a safe distance from work area Do notlet visitors contact tool or extension a cord while operating E MAKE WORKSHOP CHILDPROOF with padlocks or master switches or by removing starter keys E DON T FORCE TOOL It will do the job better and safer at the feed rate for which it was d
66. sks that are specially designed to filter out microscopic particles This operator s manual describes safety and international symbols and pictographs that may appear on this product Read the operator s manual for complete safety assembly operating and maintenance and repair information MEANING Do not expose to rain or use in damp locations NO HANDS SYMBOL Failure to keep your hands away from the blade will result in serious personal injury SAVE THESE INSTRUCTIONS Page 6 ELECTRICAL EXTENSION CORDS Use only 3 wire extension cords that have 3 prong ground ing plugs and 3 pole receptacles that accept the tool s plug When using a power tool at a considerable distance from the power source use an extension cord heavy enough to carry the current that the tool will draw An undersized extension cord will cause a drop in line voltage resulting in a loss of power and causing the motor to overheat Use the chart provided below to determine the minimum wire size required in an extension cord Only round jacketed cords listed by Underwriter s Laboratories UL should be used Length of Extension Cord Wire Size A W G Up to 25 feet 14 26 50 feet 12 When working with the tool outdoors use an extension cord that is designed for outside use This is indicated by the letters WA on the cord s jacket Before using an extension cord inspect it for loose or exposed wires and cut or worn insulation Repair or replace a da
67. t The stick must be narrower than the workpiece with a 90 notch in one end and shaping for a grip on the other end A pushblock has a handle fastened by recessed screws from the underside Use it on non through cuts A CAUTION Be sure the screw is recessed to avoid damaging the saw or workpiece PUSHSTICKS a PUSHBLOCKS WARNING Never stand directly in line with the blade or allow hands to come closer than 3 inches to the blade Do not reach over or across the blade Failure to heed this warning can result in serious personal injury CUTTING TIPS Dado and rabbet cuts are non through cuts which can be either rip cuts or cross cuts Carefully read and understand all sections of this owner s manual before attempting any operation A WARNING All blades and dado sets must be rated for at least 5 500 RPM to prevent possible injury Page 21 OPERATION E The kerf the cut made by the blade in the wood will be wider than the blade to avoid overheating or binding Make allowance for the kerf when measuring wood E Make sure the kerf is made on the waste side of the measuring line E Cut the wood with the finish side up E Knock out any loose knots with a hammer before making the cut E Always provide proper support for the wood as it comes out of the saw TYPES OF CUTS See Figure 22 There are six basic cuts 1 the cross cut 2 the rip cut 3 the miter cut 4 the bevel cross cut
68. the flats on the arbor Tighten the nut with a counterclockwise turn Note Use care not to cross thread arbor nut Do not overtighten E Rotate the blade by hand to make sure it is turning freely E Check the riving knife and adjust if needed See next procedure E Lower the blade insert the throat plate then securely tighten the throat plate screw THROAT LOCKING LEVER ADJUSTING HANDLE Fig 25 NOTE PLACE BLADE BETWEEN INNER AND OUTER BLADE WASHER LARGE HEX SMALL HEX WRENCH WRENCH SMALL SPACER TO LOOSEN ARBOR LARGE SPACER INNER BLADE WASHER OUTER To BLADE WASHER TIGHTEN ARBOR NUT TO ANGLE BLADE TO LOWER BLADE PUSH BEVEL PUSH BEVEL LOCKING LOCKING LEVER LEFT AND LEVER RIGHT ROTATE BLADE ADJUSTING HANDLE COUNTERCLOCKWISE 4 a 2 RAISE BLADE PUSH BEVEL TO LOCK BLADE ANGLE LOCKING LEVER LEFT AND PUSH BEVEL LOCKING ROTATE BLADE ADJUSTING LEVER LEFT HANDLE CLOCKWISE Fig 27 Page 24 OPERATION TO CHECK REPLACE OR ADJUST THE RIVING KNIFE AND BLADE GUARD ASSEMBLY The riving knife is mounted between several shims that can be relocated as needed to center the knife behind the blade It is held in place by two bolts and hex nuts at its base The bolts are set in slots that permit front to back adjustment A WARNING Failure to turn the table saw off remove the switch key and unplug the saw before servicing or working on itcould result in accidental starting
69. the workpiece and binding the blade in the saw kerf if positioned improperly Failure to heed this warning can result in serious personal injury Ny CT hg CB BEVEL LOCKING LEVER C CLAMP PUSH BLOCK Fig 23 Page 23 OPERATION SETTINGS AND ADJUSTMENTS TO REMOVE THE BLADE See Figures 25 27 Use the two wrenches supplied with the saw in this proce dure to replace the blade A WARNING Unplug your saw and make sure the blade guard assembly is installed and working properly to avoid serious personal injury E Raise the blade guard E Remove the screw from the throat plate then remove the throat plate E Push the bevel locking lever to the left for elevation mode E Raise the blade to its full height by turning the blade adjusting handle clockwise E Place the open end of the small hex wrench into the slot beside the blade The wrench will fit over two flats on the arbor blade shaft See Figure 26 E Fitthe large hex wrench onto the arbor nut Turn clockwise and remove the nut taking care not to drag your knuckles across the blade Note The arbor nut has left hand threads E Remove the outer blade washer from the arbor and then remove the blade Make sure that inner blade washer and both spacers are tight against arbor shoulder E Replace with a new blade Make sure the blade teeth are pointing forward toward incoming work E Put the outer blade washer and arbor nut back on aligning with
70. to turn Saw does not start Blade makes poor cuts Blade does not lower when turning blade adjusting handle Motor labors in rip cut CAUSE Positive stops inside cabinet need adjusting Bevel Cuts Miter gage is misaligned Miter Cuts Gears or Screw Post inside cabinet are clogged with sawdust Motor cord or wall cord is not plugged in Circuit fuse is blown Circuit breaker is tripped Cord or switch is damaged Blade is dull or dirty Blade is wrong type for cut being made Blade is mounted backwards Back side of riving knife has come in contact with saw table Locking lever is not at full left position Blade not proper for rip cut Page 41 SOLUTION Adjust positive stops Adjust the miter gage Clean the gears or screw post Plug in motor cord or wall cord Replace circuit fuse Reset circuit breaker Have the cord or switch replaced at a RYOBI AUTHORIZED SERVICE CENTER Clean sharpen or replace blade Replace with correct type Remount blade Realign and adjust the riving knife Move locking lever to left Change blade rip blade typically has fewer teeth such as Ryobi 4650324 24 tooth carbide rip blade NOTES Page 42 RYOBI 10 in 254 mm TABLE SAW MODEL NO BT3100 1 FIGURE 58 10 in 254 mm TABLE SAW FOR MOTOR ASSEMBLY REFER TO FIGURE 61 FOR RIP FENCE ASSEMBLY REFER TO FIGURE 60 FOR BLADE GUARD ASSEMBLY REFER TO FIGURE 62
71. to the blade and adjust shims if necessary See page 25 E Move the bevel locking lever to the right and rotate the blade back to 90 Push the lever to the left to lock the angle E Lower the blade insert the throat plate then securely tighten the throat plate screw Page 31 OPERATION T A O MAKE DADO CUTS dado is a non through cut and typically refers to a channel cut both with the grain and across the grain The Ryobi part number for the 6 in dado set is 4650306 Unplug your saw A WARNING Unplug the saw to avoid possible injury Remove the blade guard assembly See page 25 Retighten the two hex nuts on base assembly Remove the blade Remove the appropriate spacers on the blade arbor to get the correct width for the dado blade Reinstall the inner blade washer Mount the dado blade using the instructions with the dado set Reinstall the outer blade washer and arbor nut Make sure the arbor nut is fully engaged and the arbor extends at least one full thread past a securely tightened arbor nut E When mounting dado blades make sure both the inner blade washer and outer blade washer are used E Replace the throat plate with optional Dado Throat Plate 4070331 When ordering parts always give the model number Call 1 800 525 2579 for assistance A WARNING Always put all spacers in proper location when changing back to saw blade Failure to do so may result in possible injury and d

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