Ryobi 3404DI User's Manual
Contents
1. Press Specifications Press Equipment and Accessories Printing Speed 1 500 7 000 S P H Local conditions ink stock and printing quality required will affect the maximum printing speed 340 x 460 mm 13 39 x 18 11 90 x 100 mm 3 54 x 3 94 330 x 450 mm 12 99 x 17 72 Paper Thickness 0 06 0 3 mm 0 0024 0 012 Blanket Type Blanket Size 526 x 350 x 1 95 mm 20 71 x 13 78 x 0 077 Plate Material PEARLdry Plus waterless plate Number of Plates 28 per roll Plate Setting Auto plate advance mechanism Imaging Time 2 540 dpi 4 min 30 sec 1 270 dpi 2 min 20 sec S RYOBI RYOBI 3404DI RYOBI Program Inking A3 Size Portrait Format 4 Color Offset Press with e Image area ratio data calculation function Built in Direct Imaging e Cooling device for imaging unit and control unit e Ink roller temperature control system ink fountain rollers ink oscillating rollers e Automatic ink roller cleaning device e Automatic blanket cleaning device includes impression cylinder cleaning function e Plate cleaning device e Paper feed table motor drive e Delivery table motor drive e Powder spray device spraying time adjustable e Decurling device e Suction wheels e Delivery paper pull out device e Delivery jam detector Static eliminator e Double sheet detector mechanical electronic e Total counter e Machine counter e Preset repeat counter OK monitor e Centralized oiling system e Safety covers e2. Safety bars e Ink roller clean up attachments e Foot step Optional Accessories RYOBI PDS E printing density control system e Infrared dryer e Multi size paper pile board Laser Type FirePower multi beam lasers laser diode system Feeding System Universal feeder Feeder Pile Capacity 400 mm 15 75 Delivery Pile Capacity 400 mm 15 75 Registration System Push side guide front lay Infeed System Underswing gripper paper feed drum WINNER gt 4 G vod Number of Rollers 15 form rollers 4 per unit Gripper Margin 9 mm 0 354 Oiling System Automatic centralized oiling system Power 3 phase 200V 50 60Hz 43A or other voltages 60A when equipped with infrared dryer Power Consumption Press 13 5kW 17 5kW when equipped with infrared dryer LO E a RIP for RYOBI 3404DI SV770 Equipment and Accessories Recommended Room temperature 20 25 C Standard Equipment Operating Environment Relative humidity 50 60 Dimensions L x W x H 3 230 x 2 635 x 1 665 mm 10 7 x 8 8 x 5 6 e 17 inch color monitor e Cables including foot step and operation stand e Keyboard e 35 fonts e Mouse e 2 mode 3 5 inch floppy disk drive e CD ROM drive RIP for RYOBI 3404DI SV770 Specifications Software RIP Harlequin ScriptWorks Operating System Windows NT Server 4 0 CP Pentium III 933 MHz Hard Disk 36GB HDD RAID 18GB x 2 Weight 4 500 kg 9 950 Ibs including foot step and operation stand Plug in softwa
3. back side of the paper e Thanks to a simple yet precise underswing infeed system with cam closed type sheet grippers and an accurate front lay system the RYO BI 3404D 1 maintains stable registration accuracy e Mechanical and electronic double sheet detectors and multiple sensors monitor paper travel The OK monitor on the operation stand clearly indicates the source of the paper trouble so the operator can take quick action e Suction wheels and a decurling system come as standard equipment ensuring stable paper stacking in the delivery section Paper feed section Waterless Offset Printing Inks The RYO BI 3404D 1 uses waterless offset printing mmm inks These inks are available in standard process colors as well as in custom specialty colors designed for printing spot colors such as logos and corporate names User Friendly O perationT hanks to Automation Simple Straightforward C entralized Control from the Operation Stand All major operations for the RYO BI 3404D 1 are initiated and controlled from the operation stand Setting the number of printed sheets job data entry interruption and recall presetting the ink fountain keys and cleaning are all centrally controlled from the operator s position A large format 14 1 inch LCD ensures user friendly Operation Automatic Ink Fountain Key Presets Calculating the image area ratio for each color is done simultaneously with imaging Prese
4. dy with a host of outstanding printing features Incorporating RYO BI s unrivaled offset printing know how it features a highly reliable robust design that yields high printing quality and promises along and productive service life Compact Design Based on a Unique Cylinder Arrangement The 3404D1 uses a satellite V shaped 5 cylinder system consisting of two sets of double diameter blanket cylinders and plate cylinders which rotate around a triple diameter impres sion cylinder Paper is tightly held by the impression cylinder grippers and rotated twice without a gripper change for precise 4 color printing T he large diameter of the impression cylinder reduces paper curling as well as damage to the printed material Thanks to this cylinder arrangement the RYO BI 3404D achieves a compact design that s about the Same size as a conventional 2 color press The triple diameter impression cylinder reduces paper curl Solid Reliable Design The 3404D 1 uses a bearer contact system to maintain constant plate pressure with each rotation of the cylinder Plus induction hardened ultra high precision helical gears and cylinders fitted with ultra high precision bearings ensure consistent stable printing quality over long periods of use Ultra high precision helical gears are used on the impression cylinder Paper Travel Sheets are fed one per rotation of the plate and blanket cylinders The paper is held by the
5. ickly to the next job and minimizing the amount of wasted paper generated at the start of printing RYOBI PDS E Printing Density Control System option The RYO BI PDS E Printing Density Control System is an option on the 3404D1 Color adjustments previously based on the experience and intuition of the operator can now be made using numerical values from solids densities calculated for each color This system allows the operator to easily match printing output to the OK sheet and keep quality consistent BERQQQUHREGERHEHR Set no of prints finished T Preset Inking Automatic ink supply to match image ihe RYOBI PDS E printing density control system option HF RYOBI Program Inking Flowchart No ink on rollers Start Inking qui Smart End Inking noe Ink on rollers returned Minimum amount of ink to even state supplied to rollers Production printing starts Printing starts vs ee 2 N ote M anual ink volume adjustment may become necessary depending on the printing conditions such as ink stock and print image especially when printing a much lighter image job after a heawy solid print job
6. igner The RYO BI 3404D 1 represents a new generation of digital offset printing presses that by utilizing prepress data can deliver full color printing for only as few prints as are needed quickly and with the high quality of offset printing The RYO BI 3404D1 is an A3 size portrait format four color offset press incorporating the advanced digital imaging system from Presstek Inc of the U S It offers high productivity with the capability to directly print received data user friendly operation thanks to extensive automation and the high print quality of offset printing These features are combined to flexibly meet the needs of the rapidly growing short run color printing market The RYO BI 3404D1 will generate tremendous business opportunities for today s printing companies as well as for color separators and service bureaus R OBI 3404 DI A3 Size Portrait Format 4 Color Offset Press with Built in Direct Imaging Photo RYOBI 3404D1 equipped with optional RYOBI PDS E An Ideal Work Flow for Digttalization The rapid transition of prepress operations to computer based digital processes and the spread of the Internet have made it possible to send original document data directly to the printer over ordinary telecommu nications networks By incorporating the RYO BI 3404D 1 into corporate network environments it can be positioned as a high performance output device System Flowchart W indows Internet PostScript
7. impression cylinder surface A Blanket cylinder 1 prints the first color During the second rotation blanket cylinder 3 prints the third color on the sheet Three Plate Cleaning Devices O nce imaging has been completed plate cleaning is carried out by three devices a dry cleaning device a wet cleaning device and a vacuum to remove residual silicone on the plate 11 Zone Divided Ink Fountains Ink fountains are divided into 11 zones each having its own motor The ink supply volume for each zone is remotely controlled from the operation stand Inking Mechanism Each inking unit consists of 15 rollers including 4 form rollers ensuring uniform inking Blanket cylinder 2 prints the second color The paper printed with the second color is not transferred to the delivery section but enters the second rotation while being held by the impression cylinder grippers W hen blanket cylinder 4 finishes printing the fourth color the sheet is delivered to the delivery pile Plate cleaning device wet cleaning Plate cleaning devices Inking section Mechanical Configuration 3 Plate cylinder 8 Underswing system 12 Suction wheel 4 Plate cleaning device 9 Paper feed drum 13 Infrared dryer option 5 Blanket cylinder Ink Roller Temperature Control System Roller temperature is maintained at an optimum level by circulating temperatu
8. nt RIPping and film making off line or imaging on the press Plate transport from prepress section ww Platemaking and plate punching s Plate mounting ar Inking registration adjustments s Production run minutes Unmatched Versatility The RYO BI 3404D 1 is capable of flexibly handling a wide variety of paper types and inks and offers unmatched versatility It can handle many types of printing ranging from pamphlets and presentation materials to postcards W ide Variation of Paper The RYO BI 3404DI can accommodate a wide range of paper sizes and stocks to match the printing job from smaller than postcard size of 90 x 100 mm up to amaximum 340 x 460 mm and thicknesses from 0 06 mm onion skin to 0 3 mm card stock It is also flexible enough to handle a variety of paper qualities from regular printing papers to label stock and envelopes Simple Easy Paper Size Change to Match the Job Both the feeder table and the delivery table dolly are hoisted by motors A convenient paper size change button allows quick and easy resetting of paper guides for different stock size T hus paper sizes can be changed quickly and efficiently whenever the operator needs to start a new print job Push Side Guide and U nderswing Infeed System e The push side guide ensures accurate paper positioning on the feeder board Consistent registration accuracy is achieved even when printing on the
9. or PDF data RIP for RYOBI 3404DI SV770 Ethernet PostScript or PDF data Supports Both PostScript and PDF The RYO BI 3404DI supports both PostScript and PDF data in the Macintosh and W indows environments and achieves the fusion of prepress and press in a flexible open system In addition by using Ethernet to link the RYO BI 3404D1 to a digital front end system digital data received from the prepress side can be printed directly with impressively fast turnaround times Fi oe Bee oe i Preview screen DI file viewer RIP monitor and output control screens Bitmap data EPSON ink jet color printer Advanced RIP Raster Image Processor e The RIP for RYO BI 3404D1 SV770 utilizes Harlequin ScriptW orks PostScript Level 3 compatible which has a proven track record of performance and offers high speeds and reliability Its W indows NT Server operating system also has along established reputation for stability and functionality O ptimized bitmap data for printing is generated quickly based on PostScript or PDF data received from a Macintosh or W indows based computer Generated bitmap data can be previewed on the RIP or on the monitor screen at the operation stand allowing for quick and accurate verification of text and the print image An optional color printer plug in makes it possible to network with an EPSON ink jet color printer for proofing of layout and tex
10. re controlled water warm water and cold water inside the oscillating rollers and fountain rollers By minimizing fluctua tions in ink roller temperature consistent printing quality is maintained even during long print runs X mal Ink roller temperature control system Waterless Plate PEARLdry Plus The 3404D1 uses PEARLdry Plus a roll type waterless plate This plate uses laser action to form surfaces that are either adhesive or repellent to ink Each plate lasts for approximately 20 000 impressions and will accommodate both short runs as well as longer large lot production Note The number of available plate impressions depends on printing conditions such as the type of ink and paper stock used Dimensions 3 230 mm 10 7 Tt er TT EeNNN F b i ai FH E TE M Z g i i i 3 MWO oOo H Lii 720 mm 2 4 990 mm 3 3 IN r 1 913 nm 6 3 1 298 nm 4 3 1 665 nm 5 6 Get the Fast Speed of Digital with the High Quality of Offset Printing The RYOBI 3404Di a digital offset printing system that embodies the new fusion of prepress and press is destined to become the unchallenged leader in the short run color printing market of the 21st century The digitalization of prepress and the penetration of the Internet have brought about a dramatic increase in presses capable of accepting original document data submitted for printing directly from the client or des
11. re for EPSON ink jet printer Stylus color 3000 Stylus Pro 5000 7000 7500 9000 9500 Color printer must be prepared by the user Cc Memory 512MB e DI is a registered trademark of Presstek Inc Network 100Base TX 10Base T e Macintosh is a registered trademark of Apple Computer Inc Input Language PostScript PDF Ver 1 3 e Harlequin RIP is a registered trademark of Global Graphics Software Ltd e Windows and Windows NT are registered trademarks of Microsoft Corporation in the United States Pre installed Fonts and other countries CRT Monitor 17 inch color e Adobe Acrobat and PostScript are registered trademarks of Adobe Systems Incorporated e The names of all companies products software and fonts mentioned in this catalog are trademarks CD ROM Drive Max 24x speed and or registered trademarks of their respective holders Boppy IDSs OHNE Amade enon Design and specifications are subject to change without notice Specifications may differ slightly depending on the country R i Ob I RYOBI LIMITED GRAPHIC SYSTEMS DIVISION 800 2 UKAI CHO FUCHU SHI HIROSHIMA KEN 726 0002 JAPAN TEL 81 847 40 1600 FAX 81 847 40 1601 RYOBI home page http Awww ryobi group co jp RYOBI is the trademark of Ryobi Limited ENVIRONMENTAL Cat No 3404DI P10 May 02 E03 HBO5 Order No H5354 01 01 ISO 9001 CERTIFIED ISO 14001 CERTIFIED Printed in Japan High Printing Quality From an Offset Press RYO BI has packed the 3404D I s compact bo
12. t Advanced Digital TechnologyTo Boost Productivity High Speed High Precision Imaging Thanks to Advanced On Press Imaging Technology e FirePower multi beam lasers developed by Presstek loosen the silicone layer on the surface of the plate directly forming the screen dots T he RYO BI 3404D1 is equipped with two imaging heads Both imaging heads contain six laser modules each of which emits four laser beams A total of 24 laser beams burn the image onto the two plate Surfaces two colors on each plate cylinder e The two imaging heads burn the plates for the four colors simultaneously in precise register Select from Either 1 270 or 2 540 dpi Imaging Resolutions You can select 1 270 dpi or 2 540 dpi resolu tion depending on turnaround times and quality of printing demanded The laser spot size can be formed in two sizes 28 um at 1 270 dpi and 21 um at 2 540 dpi The 2 540 dpi setting enables output equivalent to 200 lines per inch Spot sizes were measured on the PEARLdry Plus plate after imaging was completed Laser module Faster ProcessingT hanks to Shorter Make ReadyT imes The RYO BI 3404D 1 carries out high speed imaging for four plates simultaneously thanks to a high speed plate cylinder rotation of 18 000 rph This allows four color imaging in approx 4 min 30 sec at 2 540 dpi and approx 2 min 20 sec at 1 270 dpi Printing operations are fully automatic from plate advancing and imaging to preset
13. ting the ink fountain keys and running a test print Even at 2 540 dpi make ready time is short approx 9 min from plate advance to start of test print dramatically increasing productivity From prepress directly to the press direct imaging technology from Presstek incorporated into the RYO BI 3404D1 makes it possible to completely eliminate the need for analog intermediate processes such as film output and image exposure onto the plate The RYO BI 3404D raises productivity even with frequent job changes and is the ideal system for short run color printing jobs that demand quick turnarounds Fully Automatic Plate Advance and Take U p Mechanism After four roll type plates are set inside the plate cylinder gaps one in each cylinder gap the plates are advanced automatically and simultaneously Auto Plate Advance Mecha Auto plate advance mechanism Productivity Comparison A3 sheet 4 color 500 sheet job CTFilm CTPlate 3404DI Imaging nism W ith single button operation new printing plates are positioned automatically and used plates are wound onto take up spools Each roll contains 28 plates Shortened DryingTimes with an Infrared Dryer option The delivery section can be equipped with an infrared dryer to shorten drying time for printed materials an especially effective option for jobs with short turnaround times Also the use Of powder sprays can be reduced for a cleaner working environme
14. tting the ink fountain key is done automatically from the Operation stand based on this data This allows easy control of the ink fountain key opening volume dramatically reducing the time and effort involved in making color adjustments The RYO BI 3404D1 comes The RYO BI 3404DI is loaded with automated processes from plate advance and imaging to making color adjustments operations that once required high levels of experience and skill Its user friendliness ensures that even operators with little experience can achieve quality printing in a short period of time Convenient Auto Print Function The RYO BI 3404D1 features a convenient Auto Print function Printing operations start just by selecting the Auto Print command on the operation stand s monitor screen Plate advancing imaging printing and blanket cleaning are all carried out at a click of a button Automatic Cleaning Devices standard with an automated cleaning system for both ink rollers and blankets including an impres sion cylinder cleaning function This reduces the cleaning time required when switching Jobs thus lessening the workload for the operator RYOBI Program Inking RYO BI Program Inking automatically supplies ink to the ink rollers to match the image from the very start of printing After the set number of prints is finished the ink on the rollers is auto matically restored to an even state allowing the operator to proceed qu
Download Pdf Manuals
Related Search