RuggedCom RMC40 User's Manual
Contents
1. cccssssssssssssessssssssseceseeeseesseesssssssasssaseasseeesesseers 11 3 3 Fiber Optical Port Specifications a uia aa 12 3 4 Networking Standards Supported cccccccsssssscsscseeeeeceeeseseseseseseasaeeseeseeesesseeeeeeees 12 3 5 Operational Specifications Lunasssn one det 13 3 6 Mechanical Specifications a seas ra ations ieatadaniandaintias 14 Type Test Specifications ia enes 15 4 1 Operating Ervironm nuisuaasssteadaenasaaieu RE Asa b Ea ae 16 4 2 Agency Approvals caras subo do liar a a tienes 16 LE Te ql PARRA RR RR AR ad et fant tena acta tata 16 3 O 2006 RuggedCom Inc All rights reserved Rev101 1 Product Overview 1 1 Functional Overview The Rugged MediaConverter is an industrially hardened fiber optical media converter specifically designed to operate in harsh environments such as those found in electric utility substations and factory floors The RMC40 provides industrial strength Ethernet copper to fiber media conversion providing copper based 10BaseT or 100BaseTx clients 100BaseFX fiber optical connectivity Specifically tested to the same standards as mission critical protective relaying equipment i e ANSI IEEE C37 90 and IEC 60255 and the newly issued IEC 61850 3 Communications Systems and Networks in Substations standard the RuggedMC is ideally suited for substation or industrial environments The reliability of the Rugged MediaConverter family exceeds that of commercial media converters by2. Should this device require service see the Warranty and Service section of this installation guide Important The RuggedMC should be installed in a restricted access location where access can only be gained by service personnel or users who have been instructed about the reasons for the restrictions applied to the location and about any precautions that shall be taken and access is through the use of a tool or lock and key or other means of security and is controlled by the authority responsible for the location Trademarks Ethernet is a trademark of Xerox Corporation Rugged MediaConverter and RuggedMC is a registered trademark of RuggedCom Inc O 2006 RuggedCom Inc All rights reserved Rev101 Table of Contents 1 2 w 5 Produet OVERVIGW AEE E Ra col o Arad seed UR ACER UA doar 4 1 1 Functional ENE ae eld 4 1 2 Feature Highlights ecin an E a 4 1 3 RuggedMCTM Front Panel Description onenrronnrnvrnonrronsrnersrnernrsrnvrsrnerersrnenersenereesenennn 5 1 4 RuggedMC TM Side and Bottom View 2 cicesccssesssccteneretessssseeceneseeseueseneeehenecentennenneentes 6 petter 7 2 1 DIN Rail MOUNTING aan nd dad nal tae 7 2 2 Panel MOUntiNg EEE ERE NN 8 2 3 Power Supply Wiring and Grounding inesndummsmmeitemrkese ibn Sands ad in aa 9 2 4 RJ45 Ports Signal Description erre 10 SPONSE n E nts po Rins a 11 3 1 Power Supply SPECIGA ONS ae O GEN 11 3 2 Twisted Pair Port Specifications
3. FDA CDRH 21 CFR Chapter 1 Subchapter J Compliant EN60825 1 1994 A11 1996 IEC EN A2 2001 Compliant 5 Warranty RuggedCom warrants this product for a period of five 5 years from date of purchase For warranty details visit http www ruggedcom com or contact your customer service representative Should this product require warranty or service contact the factory at RuggedCom Inc 30 Whitmore Road Woodbridge Ontario Canada L4L 724 Phone 905 856 5288 Fax 905 856 1995 O 2006 RuggedCom Inc All rights reserved Rev101
4. equipped for simple plug and play operation Although transient suppression circuitry is present on all RJ45 ports they cannot protect the port from high amplitude high energy transients that can potentially damage the RMC40TM and its link partners In general RuggedCom strongly recommends limiting connections used by the RJ45 ports to those that are less than 3m in length or limited to environments sufficiently protected from such transients 1 2 3 4 5 6 7 8 Fig 2 3 1 RJ45 Port Pins NOTE For substation applications it is not recommended to use these ports to interface to field devices across distances which could produce high levels of ground potential rise GPR i e greater than 2500V during line to ground fault conditions 2006 RuggedCom Inc All rights reserved Rev101 3 Specifications 3 1 Power Supply Specifications 24 VDC 18 VDC 36 VDC gn 15A 48 VDC 36 VDC 72 VDC 3 AT HI 88 300 VDC 1 88 VDC 300 VDC 3 15A T HI 120 240 VAC 85 VAC 264 VAC Notes 1 This is the same power supply for both AC and DC 2 T Denotes time delay fuse CAUTION For continued protection against risk of fire replace only with same type and rating of fuse 3 2 Twisted Pair Port Specifications Speed 10 100 Mbps Auto negotiating Duplex FDX HDX Auto negotiating Cable Type gt Category 5 Shielded Unshielded Wiring Standard TIA EIA T568A B Auto Crossover Auto polarity
5. Max Distance 100m Connector RJ45 Isolation 1 5kV RMS 1 minute 11 O 2006 RuggedCom Inc All rights reserved Rev101 3 3 Fiber Optical Port Specifications 100BaseFX MM ST 1310 50 125 15 7 33 5 11 2 17 100BaseFX MM SC 1310 50 125 16 11 33 11 2 17 100BaseFX MM LC 1310 50 125 19 14 32 14 2 15 100BaseFX MM MTRJ 1310 50 125 16 11 33 5 11 2 17 100BaseFX SM SC 1310 9 125 13 5 31 4 20 20 100BaseFX SM LC 1310 9 125 15 8 31 5 15 16 5 Notes 1 Maximum segment length is greatly dependent on factors such as fiber quality and number of patches and splices Please consult RuggedCom sales associates when determining maximum segment distances 2 To convert from average to peak add 3 dBm To convert from peak to average subtract 3 dBm 3 4 Networking Standards Supported 802 3 10BaseT IEEE 802 3u 100BaseTX 100BaseFX IEEE 802 3x FDX Flow Control 12 O 2006 RuggedCom Inc All rights reserved Rev101 3 5 Operational Specifications Conversion Type Cut Through High speed non blocking Mac Address Table Length 2048 Frame Buffer Memory 1Mbit 13 O 2006 RuggedCom Inc All rights reserved Rev101 3 6 Mechanical Specifications 4 30 x 2 40 x 3 30 inches Length x Width x Height lol 110 x 61 x 84 mm Weight 1 5 Ib 0 68 Kg Enclosure 18 gauge Galvanized Steel 14 O 2006 RuggedCom Inc All rights re
6. if the power source is AC IN DC AC Neutral is connected to the negative terminal if the power source is DC or to the Neutral terminal if the power source is AC Surge Ground is connected to the Chassis Ground via a braided cable or other appropriate grounding wire Surge Ground is used as the ground conductor for all surge and transient suppression circuitry internal to the RuggedMCTM Chassis Ground is connected to the Safety Ground terminal for AC inputs or the equipment ground bus for DC inputs Note Surge Ground must be disconnected from Chassis Ground during HIPOT dielectric strength testing For 125 250VDC rated equipment An appropriately rated 300VDC circuit breaker must be installed within 3 meters of unit For 110 230VAC rated equipment An appropriately rated 250VAC circuit breaker must be installed within 3 meters of the unit A circuit breaker is not required for 48 or 24VDC rated equipment For multiple supplies separate circuit breakers must be installed Equipment must be installed according to the applicable country wiring codes O 2006 RuggedCom Inc All rights reserved Rev101 2 4 RJ45 Ports Signal Description The RJ45 port accepts standard category 5 unshielded twisted pair UTP or screened twisted pair STP cable with RJ45 male connectors Fig 2 3 1 shows the RJ45 port pin configuration Both RJ45 Ethernet ports on the RMC40 are auto crossover auto polarity auto crossover MDI MDIX
7. RuggedMC RMC40 Installation Guide RuggedCom Inc 30 Whitmore Road Woodbridge Ontario Canada L4L 7Z4 Web http www ruggedcom com Tel 905 856 5288 Fax 905 856 1995 Toll Free 888 264 0006 Federal Communications Commission Radio Frequency Interference Statement This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference on his own expense Warning Changes or modifications not expressly approved by RuggedCom Inc could void the user s authority to operate the equipment Caution This product contains a laser system and is classified as a CLASS 1 LASER PRODUCT Caution Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure This product contains no user serviceable parts Attempted service by unauthorized personnel shall render all warranties null and void
8. having no rotating mechanical parts i e no cooling fans utilizing high temperature solid state components and incorporating the necessary transient and surge suppression circuitry required for substation and harsh industrial environments 1 2 Feature Highlights Utility Grade i e substation hardened per ANSI IEEE C37 90 IEC 60255 and the new IEC 61850 3 2002 IEC 61000 6 5 standards Operating temperature 40 to 85 C no fan Radiated RF Immunity 35V m per ANSI IEEE C37 90 2 Power supply options 24 10 36VDC 48 36 72 or HI 88 300VDC 85 264VAC 2 10 100BaseTx RJ45 style auto negotiating Ethernet ports Choice of one of the following 1 100BaseFX 100Mbps SC style connector multimode or single mode transceiver 2 100BaseFX 100Mbps MTRJ multimode or LC single mode style transceivers Full Duplex operation on all ports no collisions Non blocking low latency switching with IEEE 802 3x flow control protocol results in high speed reliable communications 2006 RuggedCom Inc All rights reserved Rev101 1 3 RuggedMC Front Panel Description Fig 1 3 1 RuggedMC Front Panel Detail Dual LC Style 100BaseFX fiber optic connector shown RJ45 Lk Act RJ45 100 Fiber Lk Act Power LED Solid Yellow Link Established Blinking Yellow Tx Rx Activity Solid Yellow 100Mbps Operation Off 10Mbps Operation Solid Yellow Link Established Blinking Yellow Tx Rx Activ
9. ity Solid Green Power On 5 2006 RuggedCom Inc All rights reserved Rev101 1 4 RuggedMC Side and Bottom View Fig 1 4 1 RuggedMCTM Side and Bottom View O 2006 RuggedCom Inc All rights reserved Rev101 2 Installation 2 1 DIN Rail Mounting Rugged MediaConverter Din Rail Mounting Side View Front Yiew Release Action Fig 2 1 1 RuggedMCTM DIN Rail Mounting 2006 RuggedCom Inc All rights reserved Rev101 2 2 Panel Mounting With the use of an optional panel mount adapter the RuggeMC series of media converters can be panel mounted The drawing shown in Figure 2 2 1 shows an example of an RMC unit panel mounted using the optional panel mount adapter The panel mount adapter can be secured to a panel with three screws The RuggedMCTM product is easily mounted onto the panel mount adapter via the two metal clips on either side of the unit and a single screw located on the bottom RUGGEDCOM RMC 10 MM Lk OO Act Figure 2 2 1 RuggedMC panel mounted using optional panel mount mounting adapter 2006 RuggedCom Inc All rights reserved Rev101 2 3 Power Supply Wiring and Grounding Fig 2 2 1 RuggedMCTM Power Supply Inputs The RuggedMC power supply inputs are identical and are connected as follows 1 2 3 Notes Ao L DC AC Hot is connected to the positive terminal if the power source is DC or to the Hot terminal
10. served Rev101 4 Type Test Specifications Dielectric Withstand 2 KV rms for 1 minute ANSI IEEE C37 90 1989 IEC 60255 5 Section 6 High Voltage Impulse 5 kV peak IEC 60255 5 Section 8 Insulation Resistance 500 VDC for 1 minute IEC 60255 5 Section 6 High Frequency Disturbance ANSI IEEE C37 90 1 Oscillatory 2A G AIMhator as IEC 60255 22 1 IEC 61000 4 5 IEC Surge 4kV 2kV Level 4 IEC 61000 4 4 IEC Fast Transient 2kV 1kV Level 4 ANSI IEEE Fast Transient 4kV ANSI IEEE C37 90 1 IEC Radiated RFI Immunity 10 Vim IEC 61000 4 3 MENE 35 Vim ANSIIEEE C37 90 2 Immunity ESD 15 KV air discharge IEC 61000 4 2 Electrostatic Discharge 8 kV contact Level 4 E IEC 60068 2 1 Temperature Dry Cold 40 C Test Ad 16 hrs 40 C 7 IEC 60068 2 2 Temperature Dry Heat 85 C Test Bd 16 hrs 85 C 95 IEC 60068 2 30 Humidity Non condensing Test Db 6 cycles 55 C 95 Humidity 15 2006 RuggedCom Inc All rights reserved Rev101 4 1 Operating Environment Ambient Operati Ambient Temperature as measured Tem aie 9 40 to 85 C from a 30cm radius surrounding the p center of the RuggedMC enclosure Ambient Relative Humidity 5 to 95 Non condensing Ambient Storage a Temperature ey 4 2 Agency Approvals CSA CE CSA C22 2 No 60950 UL 60950 EN 60950 Approved EN 61000 6 2 FCC FCC Part 15 Class A Approved CISPR EN55022 Class A Approved
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