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Royal Pacific ROYAL PARTY 353794 User's Manual

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Contents

1. CODE PART QTY ROYAL PARTY 1 Lava Rock 1 v 2 Lava Rock Grid 1 v 3 Burner Main 1 v 4 Handle 1 v 5 Handle Bolt 2 Jv 6 Barbecue Hood 1 vA 7 M6x45 Bolt 4 v 8 Grease Cup Holder 1 v 9 Grease Cup 1 v 10 Body Spacer 4 v 11 Valves Manifold Assembly 1 v 12 Ignitor Pushbutton 1 vA 13 Knob 2 v 14 Hose amp Regulator 1 V 15 Left Leg 2 v 16 Wheel 2 Jv 17 Axle Pin 2 v 18 ST4 0 x 10 Screw 6 v 19 Screen 1 v 20 Leg Endcap 2 J 21 Bottom Shelf 1 vA 22 Right Leg 2 v 23 Leg Joint Bolt M5x35 4 v 24 M5 Nut 4 vA 25 M4x8 Screw 4 v 26 Control Panel 1 vA 27 Handlebar 1 v 28 M6x40 Bolt 14 v 29 Arch Post 2 v 30 Main Electrode 1 vA 31 Gas Collector Box 1 v 32 Barbecue Body 1 vA 33 Hinge Pin 2 v 34 R Clip 4 vA 35 Lower Hinge 2 v 36 M6x15 Bolt 8 v 37 Upper Hinge 2 vA 38 Gasket 8 v 39 M6 Nut 22 v 40 Burner Mounting Screw 2 v 41 Cooking Grill 1 v Pre Assembled Component 2 Parts List for Royal Party Specifications subject to change without prior notice 41 3 Assembly instructions TOOLS NEEDED FOR ASSEMBLY Medium size flat blade or Phillips crosspoint screwdriver adjustable spanner or metric spanner set a Body and Leg Assembly 1 Remove all loose articles from the inside of the barbecue body Mount the body 32 onto the top of the two arch
2. K oya een ET FEY Re Assembly and Operating Instructions for ROYAL Party Gas Barbecue Royal Party 353794 Drawings are not to scale Specifications subject to change without prior notice For outdoor use only Read instructions before using the appliance Failure to follow instructions could result in death serious bodily injury and or property loss Warning accessible parts may be very hot Keep young children away Do not move the appliance during use Turn off the gas supply at the gas bottle after use Any modification of the appliance misuse or failure to follow the instructions may be dangerous and will invalidate your warranty This does not affect your statutory WARNING rights e Retain these instructions for future reference e Leak test annually and whenever the gas bottle is removed or replaced FOR YOUR SAFETY FOR YOUR SAFETY If you smell gas 1 Do not store or use petrol or other flammable 1 Shut off gas to the appliance vapours or liquids in the vicinity of this or any 2 Extinguish any open flame other appliance 3 Open barbecue lid or hood 2 Agas bottle not connected for use shall not be 4 If odour continues discontinue use and contact stored in the vicinity of this or any other your local dealer appliance 1 Parts List Quantities vary according to model purchased Specifications subject to change without prior notice
3. g Flare Up Control Flare ups occur when meat is barbecued and its fat and juices fall upon the hot lava rock Smoke helps give food its barbecued flavour but avoid excessive flare up to prevent food being burned To control flare up it is advisable to trim away excess fat from meat and poultry before grilling The burner should always be placed on the low setting during cooking Flare ups can be extinguished by applying baking soda or salt directly onto the lava rocks Always protect your hands when handling anything near the cooking surface of the barbecue h End of Cooking Session After each cooking session turn the barbecue burner to the high position and burn for 5 minutes This procedure will burn off cooking residue thus making cleaning easier Make sure the hood is open during this process i Turning Off Your Barbecue When you have finished using your barbecue turn all the control valves fully clockwise to the Off position then switch off the gas at the bottle Wait until the barbecue is sufficiently cool before closing its hood 8 CARE MAINTENANCE Regularly clean your barbecue between uses and especially after extended periods of storage Ensure the barbecue and its components are sufficiently cool before cleaning Do not leave the barbecue exposed to outside weather conditions or stored in damp moist areas AND e Never douse the barbecue with water when its surfaces are hot e Never
4. be expected c Lighting the Barbecue e Open the barbecue hood if applicable e Ensure all knobs are in the off position Open the gas control valve on the gas bottle or regulator e Push and turn the leftmost control knob to the high position Press the ignition button rapidly several times until left portion of the burner is lit If burner fails to ignite turn control knob to the off position and turn gas off at the bottle or regulator Wait five minutes then repeat the above steps After successful lighting of the left side ignite the remaining portion of the burner If the burner fails to ignite after following above procedure turn all the knobs to the off position Close the gas valve on the gas bottle Wait 5 minutes then repeat the above steps If the barbecue still fails to light please refer to the manual ignition instructions in section below e After ignition the burner should be burned at the high position for 3 5 minutes in order to preheat the barbecue This process should be done before every cooking session The hood where applicable should be open during preheating e After completion of preheating turn the burner to the low position for best cooking results d Manual Ignition Instructions e Insert lit match through the match lighting hole on the right side of the barbecue e Push and turn the rightmost control knob anti clockwise to the high position e After the right portion of th
5. Check to see that the collector box s top edge sits over the front edge of the burner Ensure the venturi tube openings fit directly over the gas valves injectors Lay the body 32 on its backside Insert the left legs 15 into the arch post 29 of the barbecue body The left legs are the shorter pair of legs Secure with M5x35 bolts 23 and M5 nuts 24 Repeat the assembly process for the right legs 22 Attach the bottom shelf 21 between the legs 15 22 using the M6x40 bolts 28 and M6 nuts 39 Slip the wheel axle pins 17 through the wheels 16 and into the left legs 15 and secure with R clips 84 Stand the barbecue upright b Barbecue Body Assembly 1 Thread the grease cup holder 8 through the hole in the bottom of the barbecue body The holder should hang freely from its eyelet Place the grease cup 9 into the grease cup holder Replace the lava rock grid 2 into the barbecue body Ensure it lies level within the body Empty the lava rock 1 onto the lava rock rack in a uniform layer 1 rock deep Place the cooking grill 41 into the barbecue body c Hood Assembly 1 Attach the upper hinges 37 and gaskets 38 to the hood 6 by using the M6x15 bolts 36 and M6 nuts 39 Attach the lower hinges 35 and gaskets 38 to the barbecue body 32 by using the M6x15 bolts 36 and M6 nuts 39 Connect the hinges of the hood 6 to the hinges of the barbecue body 32 usi
6. DER FOR THE BARBECUE TO OPERATE SAFELY AND EFFICIENTLY USE OF AN INCORRECT OR FAULTY REGULATOR IS DANGEROUS AND WILL INVALIDATE ANY WARRANTY Please consult your local gas dealer for the most suitable gas bottles and regulators 6 Installation a Selecting a Location This barbecue is for outdoor use only and should be placed in a well ventilated area Take care to ensure that it is not placed UNDER any combustible surface The sides of the barbecue should NEVER be closer than 1 metre from any combustible surface Keep this barbecue away from any flammable materials b Precautions Do not obstruct any ventilation openings in the barbecue body Position the gas supply bottle on level ground next to the barbecue and safely away from any source of heat Should you need to change the gas bottle confirm that the barbecue is switched off and that there are no sources of ignition cigarettes open flame sparks etc near before proceeding Inspect the gas hose to ensure it is free of any twisting or tension The hose should hang freely with no bends folds or kinks that could obstruct free flow of gas Apart from the connection point no part of the hose should touch any hot barbecue parts Always inspect the hose for cuts cracks or excessive wear before use If the hose is damaged it must be replaced with hose suitable for use with LPG and meet the national standards for the country of use The
7. e burner is lit light the remaining portion of the burner e f burner fails to ignite contact your local dealer for assistance e After ignition the burner should be burned at the high position for 3 5 minutes in order to preheat the barbecue This process should be done before every cooking session The hood where applicable should be open during preheating e After completion of preheating turn the burner to the low position for best cooking results e Grill Cooking The burner heats up the lava rock underneath the grill which in turn heats the food on the grill The natural food juices produced during cooking fall onto the hot lava rock below and vaporise The subsequent rising smoke bastes the food as it travels upwards imparting that unique barbecued flavour More even cooking of food will be achieved by using the BBQ with the hood down This should only be done with the burners on low f Roasting Hood Cooking Barbecues equipped with a roasting hood give the option of cooking with hood closed to form an oven for roasting food such as joints of meat whole chickens etc When the hood is closed a large amount of heat is trapped inside the barbecue Thus it is IMPORTANT to make sure that the burner is turned to the low position to prevent burning of the food and damaging the barbecue Avoid lifting the hood unnecessarily as heat is lost every time the hood is opened DO NOT ALLOW YOUR BARBECUE TO OVERHEAT
8. e hot soapy water and a cloth or nylon bristled brush only Remove cooking surfaces and burners before full cleaning Do not immerse the gas controls or manifold in water Check burner operation after carefully refitting into body e Fixings All screws and bolts etc should be checked and tightened on a regular basis f Storage Store your barbecue in a cool dry place Cover the burners with aluminium foil in order to prevent insects or other debris from collecting in burner holes If the barbecue is to be stored indoors the gas bottle must be disconnected and left outside The gas bottle should always be stored outside in a dry well ventilated area away from any sources of heat or ignition Do not let children tamper with the bottle 9 Technical Specifications CE Heat Burner Injector Gas Approval Input Controls Size Pressure ane Butane oya 0359 28mbar 359BR239 PKW 2 089mm Propane Party 37mbar Gas Consumption 446g hr Countries of Use l428 30 37 BE CY CZ EE FR GR IE IS IT LV LT LU PT SK ES CH GB kso CY CZ DK EE Fl GR LV LT LU MT NL NO SK SI SE TR s o AT DE HU SK CH lsP PL Specifications are subject to change without prior notice
9. er the barbecue until completely cooled A Leak test annually and whenever the gas bottle is removed or replaced A Do not store flammable materials near this barbecue A Do not use aerosols near this barbecue A Failure to follow this manual s instructions could result in serious injury or damage A If you have any queries regarding these instructions contact your local dealer 5 Gas and Regulator This barbecue can use either propane or butane LPG bottled gas Propane bottles normally red coloured will supply gas all year round even on cold winter days A spanner may be required to change gas bottles Butane bottles normally blue will supply sufficient gas in summer but performance of the barbecue may be affected once the gas temperature starts to fall below 10 C The bottle should never be stood on the trolley base and placed directly under the barbecue Gas bottles should never be stored or used laid on their side Never store gas bottles indoors For optimal performance we suggest the following Model Butane Minimum Propane Minimum Bottle Size Bottle Size Royal Party 7kg 5kg Patio Gas Suitable regulators for butane must have an outlet pressure of 28mbar For propane the regulator must have an outlet pressure of 37mbar The appliance is supplied fitted with a 27mm propane clip on regulator suitable for use with Calor Patio Gas TM YOU MUST HAVE THE PROPER REGULATOR AND BOTTLE IN OR
10. handle hot parts with unprotected hands In order to extend the life and maintain the condition of your barbecue we strongly recommend that the unit be covered when left outside for any length of time especially during the winter months a Cooking Grill Clean with hot soapy water To remove any food residue use a mild cream cleaner on a non abrasive pad Rinse well and dry thoroughly b Burner Maintenance In normal usage burning off the residue after cooking will keep the burner clean The burner should be removed and cleaned annually or whenever heavy build up is found to ensure that there are no signs of blockage debris insects in either the burner portholes or the venturi tubes Use a pipe cleaner to clear obstructions A wire brush can be used to remove corrosion from the burner surfaces When refitting the burner be careful to check that the venturi tubes of the burner fit over the valve outlets c Lava Rock if applicable It is not necessary to remove and wash the lava rock in order to keep it clean Burning off the residue after each cooking should be sufficient Heavily impregnated lava rock should be turned over so that the dirty side faces the burners in order to burn off any residue d Barbecue Body Regularly remove excess grease or fat from the barbecue body with a soft plastic or wooden scraper It is not necessary to remove all the grease from the body If you need to clean fully us
11. length of the hose shall not exceed 1 5m N B The date on U K orange hose is the date of manufacture not the expiry date c Fixing the Regulator to the Gas Bottle Confirm all barbecue control knobs are in the off position Connect the regulator to the gas bottle according to your regulator and bottle dealer s instructions d Leak Testing To be performed in a well ventilated area Confirm all control knobs are in the off position Open the gas control valve on the bottle or regulator Check for leaks by brushing a solution of 2 water and 12 soap over all gas system joints including all valve connections hose connections and regulator connections NEVER USE AN OPEN FLAME to test for leaks at anytime If bubbles form over any of the joints there is a leak Turn off the gas supply and retighten all joints Repeat test If bubbles form again do not use the barbecue Please contact your local dealer for assistance Leak test annually and whenever the gas bottle is removed or replaced 7 Operation a Warning e Before proceeding make certain that you understand the IMPORTANT INFORMATION section of this manual b Preparation Before Cooking To prevent foods from sticking to the cooking grill please use a long handled brush to apply a light coat of cooking or vegetable oil before each barbecuing session Note When cooking for the first time paint colours may change slightly as a result This is normal and should
12. ng the hinge pins 33 and R clips 34 Attach the handle 4 to the hood 6 using the handle bolts 5 d Front Screen 1 Attach the front screen 19 to front legs using the screw 18 4 Important Information Please read these instructions carefully before assembly and use A Retain these instructions for future reference A For outdoors use only do not use indoors Do not use below ground level A For use with LPG bottled gas only A regulator of 28mbar must be used for butane or 37mbar for propane A Remove plastic wrap from lava rock and basket before lighting A Do not use within 1m of any flammable structure or surface A LP gas cylinders should not be placed directly underneath the barbecue A LP gas cylinders must not be stored or used in the horizontal position A leak would be very serious and liquid could enter the gas line A Open the barbecue hood before lighting A Do not move the barbecue while alight A This barbecue must not be left unattended when lit A On models with hoods the hood handle can become very hot Grip only the centre of the handle Use of a cooking glove is advised A Use caution when opening barbecues with hoods as hot steam inside is released upon opening A Parts of this barbecue become very hot care must be taken when children elderly people and animals are present A Always turn off the gas bottle when the barbecue is not in use A Never cov
13. posts 29 by threading M6x45 bolts 7 through the corners of the barbecue body through the body spacers 10 and into the arch posts Secure with M6 nuts 39 Attach the valves assembly 11 to the control panel 26 using the M4x8 screws 25 Push knobs 13 onto the valve stems Mount the control panel onto the left arch post using the M6x40 bolts 28 and M6 nuts 39 to secure into place To fix the control panel to the right arch post use the M6x40 bolts 28 and M6 nuts 39 to simultaneously secure the handlebar 27 Attach the right side of the handle bar to the right arch post using the M6x40 bolts and M6 nuts Remove the retaining nut from the pushbutton ignitor 12 insert the ignitor into the control panel and secure by replacing the retaining nut Unscrew the outermost nut on the wired end of the main electrode 30 Place the collector box 31 into the barbecue by feeding the wire of the electrode through the small hole in the front bottom of the barbecue body Insert the electrode white colored into the hole and secure by screwing the nut back onto the electrode s wired end Attach the end of the wire onto the lead on the back of the pushbutton ignition Slide the venturi tubes of the main burner 3 through the openings in the bottom of the barbecue body and mount the burner by screwing the mounting screws 40 through the bottom of the barbecue body and into the burners mounting brackets

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