Royal Consumer Information Products U19035 User's Manual
Contents
1. 2 mm Overall width of fire 510 mm Minimum height of opening required 550 mm Minimum width of opening required 330 mm Forward projection from opening 120 mm with front amp fret 85 mm epth behind opening TYPE OF GAS G20 Only Supply Pressure 20 mbar 1 mbar Cold GAS INPUTS Gross Thermostat settings Max 6 6 kW 22500 Btu h Min 2 83 kW 9700 Btu h Pilot 0 26 kW 890 Btu h Main Injector Type Bray Cat 82 600 Pilot OP Oxy Pilot NG 9022 GAS CONNECTION 8mm O D Tube WEIGHT 13kg without front fret 18kg with front amp fret a ER a dg e gt ter tallation Reg Jirements and Regulations e appliance must be installed by a competent person in accordance with the current Gar ety Installation d Use Regulations 1994 as amended or the rules in force and in accordance with the manufacturers tructions failure to do so could lead to prosecution e following are the relevant Codes of Practice and British Standards The Building Regulations issued by the Department of the Environment The Building Standards Scotland Consolidation Regulations issued by the Scottish Development Department BS 8303 1986 BS 5440 Pt 1 1990 amp Pt 2 1989 BS 1251 1987 BS 5871 Pt 2 1991 amp Pt 3 1991 BS 6891 1988 BS 6461 Pt 1 1984 BS 715 1993 BS 1289 Pt 1 1986 BS 7566 Pts 1 4 1992 portant Notes eas of this appliance will become hot after prolonged running and it is recommended that for2. 82188 Issue 2 SLIMLINE DE LUXE THIS CAT lex APPLIANCE IS FOR USE ON NATURAL GAS G20 AT A SUPPLY PRESSURE OF 20 mbar IN GB amp IE HAND THESE INSTRUCTIONS TO THE USER DESCRIPTION This Royal Cozy Fires Decorative Fuel Effect gas fire has been developed to give a realistic coal burning appearance with the instant control convenience of gas and remote operation The appliance is switched ON and OFF from a push button situated on the right hand top corner of the surround and is controlled by a fully modulated thermostat Once the room temperature that has been selected has been reached the as input to the appliance is automatically reduced to low The fire has been constructed to enable it to be installed into applications where the warmth and comfort of an open fire and high radiant heat is reguired This appliance is intended for decorative purposes the coal bed uses ceramic simulated coals to give a realistic appearance and to allow secondary air to be entrained into the bed to ensure clean combustion An aerated single port steel burner is used running parallel across the front of the fire A Flame Supervision Device FSD fitted to ensure that should the pilot flame be extinguished for any reason including turning off the appliance the gas supply to the burner is cut off until a full lighting seguence is repeated A battery operated spark generator is used to ignite an Oxy pilot sensor O D S which will cause the appliance t
3. IMUM HEAT INPUT 6 6 kW 22500 Btu h Gross Royal Cozyfire are manufactured by CROSSLEE PLC sii Aber Fark Industrial Estate Flint Flintsnire CHE SEX Soares lel f622 203963 Fax Oi4cs 204475 Service GSA Ltd 01703 516611 Technicai Line 01455 cOO6ou REGISTRATION RECORD purchasers Name me a aha FE sun nn and Address nn mn nn gt gt 7 Supplier s Name a we a un Il aa Ana Una ee maa and Address MEN has user en Ph a i N rest EEF FF aa AN ON SS LL AA Installer s Name NN ae ana e KOS OO IR an Pa aa An and address oo YW UL o Date of Purchase Serial Number www _ ______ _ Please retain this section with any components which fail uder guarantee MAXIMUM HEAT INPUT 6 6 KW 22500 Btu h Gross Royal Cozyfire are manufactured by CROSSLEE PLC sii Aber Fark Industrial Estate Flint Flintsnire CHE SEX Soares Tel 014622 203963 Fax i0i4cs 204475 Service GSA Ltd 01702 5316611 Technical Line 014223 200600
4. PRE CAST FLUES l he restrictor is for use with 7 175mm diameter flues only The appliance is supplied without a Flue Restrictor fitted in position i e suitable for 5 or pre cast flues The restrictor plate is fitted prior to installing the firebox and is held in position with the two self tap screws provided See Fig 9 nue Lx 35 05mm fa ini ey Tea rl i eq The illustration shown is the recommended CROSSLEE Front amp Frei l Fig 4 5 If an alternative Front amp Fret is used it is important to maintain the equivaient ventilation shown i Fig 16 Minimum ventilatio area of 60 square cms al higher Pilot level Filter Minimum ventilation area al Pi low level e g Facia height a 50 square cms a Y tt A a TA ES a Identification and Short Parts List For spares coptact the manufacturer at the telephone number shown IDENT DESCRIPTION CROSSLEE No Thermo electric micro switch 32542 2 Spark Ignition micro switch 42543 3 Gas Protector Valve 42541 5 Control Knob 40232 6 Tharmoselector 42540 a Oxy Pilot Burner Assembly 42282 9 Spark Generator 42545 10 9 volt Battery PP3S 11 Venthox Assembly 42552 2 Outer Frame 42690 18 Side Cheek ge 19 Side Cheek L Y 20 Fibre Back Pane Lower 0102 078 00841 T 21 Fibre Back Pane Top 26 Front Simulated Coal 42769 27 Coa Suport L amp R Hana 42587 33 Brass Plated Trim 42548 3a ca
5. guires that when a gas pipe is fed through a wall the pipe should be nclosed in a tight sleeve to protect against failure caused by movement and shall be constructed to prevent assage of gas either between the pipe and sleeve or sleeve and wall here a gas supply pipe enters the box in any of the positions stated the hole around the pipe should be ealed with a silicone sealant or similar to prevent ingress of air into the flue If a concealed gas supply is ot used and the supply is brought in across the front of the appliance a cut out n the Fire Front will be ecessary Permanent sealants e g fire cement etc should not be used as these would prevent removal of ve firebox if so reguired lismantling the fire prior to Installing will NN necessary to dismantle the burner from the firebox before installing if the cable fixing Kit is gt be used ixing to Back Panel The appliance can be installed by marking the fixing holes through the outer frame irilling and plugging and entering the screws through the clearance holes in the frame See Figs 8 18 amp 18A ixing with cable fixing kit Remove canopy fibre and outer frame as above undo the thermostat sensor racket fixing screws and battery heat shield undo the burner fixing screws lift and pull forward the burner issembly and tap taking care not to over stretch the electrical connections See Figs 9 9A 18 amp 18A mportant HE RESTRICTOR PLATE MUST NOT BE USED WITH 5 OR
6. he Appliance neck that the chimney conforms to the required specifications as previously stated Examine the condition 1d carry out any remedial work as necessary if the flue has been used for solid fuel it should be swept id a smoke test carried out to check that satisfactory smoke clearance has been established If all the smoke is not be drawn into the flue pre heat the flue with a blow torch or similar and re cteck If there is any vcertainty examine for the cause and if necessary seek expert advice as Supply EFORE COMMENCING WORK TURN OFF ANY APPLIANCES THAT ARE FED BY THE METER AND OLATE THE GAS SUPPLY BY TURNING OFF AT THE METER he gas connection to this appliance is made with 8mm o d rigid or semi rigid tube to a pressure test elbow tuated on the L H side of the burner as shown in Fig 10 It is advisable to provide a means of isolating ie gas supply to the appliance for servicing using he isolation cock supplied Provision is made i e knock jt blanks for entry into the box in both L amp R hand rear corners and at the L amp R hand sides although t ease of installation it is recommended that the gas feed is made from the left hand side Any pipe used nder the tray must be in rigid tube such as bundy suitable pieces of bundy are included in the fitting Kit assist the installer here a concealed gas supply is used the installer is reminded of the reguirements of BS 6891 1988 dealing ith enclosed pipes The Standard re
7. iance is automatically reduced to low The fire has been constructed to enable it to be installed into applications where the warmth and comfort of an open fire and high radiant heat is reguired This appliance is intended for decorative purposes the coal bed uses ceramic simulated coals to give a realistic appearance and to allow secondary air to be entrained into the bed to ensure clean combustion An aerated single port steel burner is used running parallel across the front of the fire A Flame Supervision Device FSD fitted to ensure that should the pilot fiame be extinguished for any reason including turning off the appliance the gas supply to the burner is cut off until a full lighting seguence is repeated A battery operated spark generator is used to ignite an Oxy pilot sensor O D S which will cause the appliance to shut off in the event of continued spillage occurring under hazardous or blocked flue conditions The fire bed consists of ceramic fibre components and coals all of which are removable for cleaning purposes when reguired It is important when relaying the coal bed and coals to follow these instructions correctly This appliance is suitable for installations into the following flues 7 minimum diameter flues CLASS 1 5 minimum diameter flues CLASS 2 Pre cast flues to BS 1289 Pt 1 1986 The installations must always be used in conjunction with a suitable hearth and surround TECHNICAL DATA Overall height of fire 60
8. ilation area ul at low level e g Facia height is 50 sg cms Front Simulated Coal j 4 Position for taper Battery ontrol Knob C L amp R Hand Coal Support Shelves mu q e O pm ame o TP Isolation Cock Fig 1 Pressure Test Point REGISTRATION RECORD G ppllers Name u a an a and Address A A m Installer s Name ET ad en ai ae ab mean ea Aan Ma em me nana ee ng ea aa Haa Date of Purchase ww Serial Number rhii MAXIMUM HEAT INPUT 6 6 kW 22500 Btu h Gross Royal Cozyfire are manufactured by CROSSLEE plc Aber Park Industrial Estate Flint Flintshire CH6 5EX Spares 01422 203963 Fax 01422 204475 Service GSA Ltd 01703 516611 82226 Issue 1 n 9 Cozy FIRES SLIMLINE DE LUXE ROYAL SOVEREIGN THIS CAT lek APPLIANCE IS FOR USE ON NATURAL GAS G20 AT A SUPPLY PRESSURE OF 20 mbar IN GB amp IE G C No 32 179 O1 HAND THESE INSTRUGC ONS TO THE USER DESCRIPTION This Royal Cozy Fires Decorative Fuel Effect gas fire has been developed to give a realistic coal burning appearance with the instant control convenience of gas and remote operation The appliance is switched ON and OFF from a push button situated on the right hand top corner of the surround and is controlled by a fully moduiating thermoselector thermostat Once the room temperature that is selected has been reached the gas input to the appl
9. irebed for Cleaning Allow the appliance to cool for 1 hour before handling any components Remove the coals lift off the simulated coal front remove the two Tee shaped burner inserts together with the coal support shelf Take out the lower fibre back and side cheeks Once the fibre components have been removed from the firebed check that no debris has fallen in or lodged on the burner slot If any debris is present it may be easily removed by using a small piece of thin cardboard to ease out any foreign matter E pela to Sabado nn TH a Any nn ua or debris left on the coals may be removed y using a so r Dy Careful use of a vacuum cleaner Any sooty deposi can be cleaned of using a non fluffy cloth y SO SEDOSIE On sre REF OO IO probe It is very important that the coals and the coal bed components are laid as shown no extra coals or material may be used If any of the items become lost or damaged replacements must be obtained before further use of the appliance Relaying the Coal Bed Fit the coal support shelf and simulated coal front Fig 1 Referring to figures 1 2 3 and 4 lay the coals as follows 1 Place 3 medium round between the simulated coal fron and the support shelf with 1 triangular coal placed on either side of this row Fig 2 2 Place 2 medium round between the centre gaps of the coal support shelf with 1 medium small coal placed at each side Fig 3 3 Place the 8 small between the gaps formed in the previous coal lay
10. liance in GB only For IE ventilation is reguired Hi a AU cross sectional area of 100 sq cms and should be checked regularly to ensure that it is free rom obstruction The appliance has a naked flame a fireguard conforming to BS 6539 or BS 6778 should be used for the protection of the very young elderly and infirm Combustible materials should not be put on or left in the hearth nor shouid the coai bed be used to burn rubbish or other materials Care must be taken on the selection of wall coverings within close proximity of the fire as some vinyl and embossed materials may become discoloured by convected heat Soft furnishings must be kept clear from the radiant heat of the fire and from impinging the hearth area The hearth must not be covered by any combustible materials such as carpets etc This fire will run for 4 4 hours on one therm of gas with the gas control on the high setting rec One type of fire front and fret suggested is shown on Page 4 this has a perforated fret to allow air to be drawn into the coal bed for combustion and over the controls for cooling purposes If other fronts and frets are to be used they must have a minimum open area in the fret of 50 sg cms and 60 sg cms in the front See Page 4 This appliance is fitted with an Oxy pilot which in the event of the flue being blocked or hazardous conditions exist which cause the appliance to spill products of combustion will shut OFF the gas supply If when
11. nopy 42625 35 Main injector 41200 Set of Coais 40658 WM AA A EL Be 1 y A dt Jd Te It may be advantageous to chamfer the edges of the opening to increase the depth available thickness of the quired to ensure E Fig 8A the appliance Fig 7 L amp R Hand Coal Support Shelves i Fig 9A ES j 1 fixing g BA INS AN N 4h Front e Simulated Coa a Position for tap Battery etim nen um 4 9 VN Ju i lock nut I gt j a g crew lIILL A LS Lu Knob 8 Y Y T9 an Bes Isolation Cock Pressure Test Point Fig 10 solderless nipple dios area must be non combustible mu and flat to ensure a seal around the 150 appliance Typical Chairbrick Layout to BS 8303 Components 615 550 590 Depth A is to be a minimum of 150mm from the knee to the front face of the surround to satisfy the debris collection reguirement d Depth B is normally 70mm If no chairbrick is fittea the minimum distance required between gt the rear of the opening and the front face of the surround is 21mm installation Using a 5 diameter metal Fluebox When the metal fluebox is to be built in as a false chimney breast using the timber studwork with a plaster board fac ng the metal flue box should be enveloped with insulation material suck as rockwoo or similar to prevent build up of heat within the st
12. o shut off in the event of continued spillage occurring under hazardous or blocked flue conditions The fire bed consists of ceramic fibre components and coals all of which are removable for cleaning purposes when reguired It iS important when relaying the coal bed and coals to follow the instructions correctly TECHNICAL DATA TYPE OF GAS G20 only SETTING PRESSURE 20mbar 1 mbar cold GAS INPUTS Gross Max 6 6 KW 22500 Btu h Min 2 83 KW py Btu h Pilot 0 26 kW 890 Btu h IMPORTANT NOTES This appliance is intended for decorative purposes it is designed and manufactured to the requirements oi the BS 5258 Pt 16 1991 and is for use on Natural Gas Only All gas appliance installations must be carried out by a competent person in accordance with the Gas Safety installation amp Use Regulations 1994 as amended or the rules in force and in accordance with tns Manufacturers Installation instructions Failure to comply could lead to prosecution The chimney or flue unless new must be swept before installation It is recommended that the appliance is serviced annually by a competent person and that the flue is checked for satisfactory clearance of products and there is no excessive build up of soot The curing effect of heating the coals will cause an initial odour which although not harmful may reguire additional ventilation until the odour has disappeared Additional purpose built ventilatior is not reguired for this app
13. onal area of 13000sq mm and a minimum effective height of metres See Figs 5 amp 6 mportant iny of the above flues must not be restricted by dampers register plates or incorrect fiue terminals The lue must only service a single appliance and not have any branches or traps which may impede the natural Iraught Any flue damper plate or restrictors shall be removed or fixed in the fully opened positions he front and base of the fire opening must be flat and square to ensure a good seal with the appliance his is to ensure that there is no reduction in draught through the fire which may cause a spillage to occur learance to Side timber surrounds etc Ainimum clearance required to any combustible material to the side of the appliance must be 150mm Fig 1 Iearance to Shelves Minimum clearance to the underside of a 150mm deep combustible shelf from the hearth must be 790mm Add 12 5mm to this clearance for every 25mm increase in depth of shelf Fig 1 ontents Check List ire Box Assembly c w Burner Assembly Coal Pack including Brass Trim held in place by magnets Coal Pack A 5 Medium Fibre Backs Upper amp Lower Coal Pack B 8 Small L amp R Hand Side Cheeks Coal Pack C 2 Triangular Simulated Coal Front Coal Pack D 2 Med Small Coal Support Shelf Fitting Kit Screws amp Wall Plugs Cable Kit Isolation Elbow Bundy Installation and Servicing Instructions Users Instructions stallation of t
14. ound between the simulated coal front and the support shelf with 1 triangular coal placed on either side of this row Fig 11 _ Place 2 medium round between the centre gaps of the coal support shelf with 1 medium small coal placed at each side Fig 12 Place the 8 small between the gaps formed in the previous coal layout Fig 13 hecking Operation of Fire urn on the gas supply at the meter and to the appiance at the isolating cock Purge the air to the appliance epress the control button situated on the top right corner of the surround Check that the electrode is sparking etween the tip of the thermocouple and the electrode continue until a pilot ignition is esatblished hold r a further 10 15 seconds release and the main burner will light check that the flame picture is satisfactory otate the thermoselector and ensure the flame varies between low and high Lift the control button to the FF position and ensure that both the pilot and main burner extinguish a o Fig 18 Fig 18A Fig 18A a a as REGISTRATION RECORD purchasers NAME sa eI A a in ea nan and Address ee ww mn I cc T Supplier s Name ana and Address tn m A EFE RN RS EE an mn Fu mi ae ab nb A SS SSS AT Installer s Name na RH aa E and address oo ENDE MEM nn m m mm Date of Purchase Serial Number nn Please retain this section with any components which fail uder guarantee MAX
15. out Fig 4 Cleaning the Front of the Appliance The fire must be turned off and allowed to cool The paintwork should be cleaned with a soft cloth or soapy water The brass trim has a clear lacquer coating to preserve the polished finish DO NOT USE ABRASIVES OR METAL POLISH Spares and Service For spares and service contact your local supplier installer or direct to the manufacturer stating that the appliance is a Slimline De Luxe and quote the serial number from the data label located on the fascia panel If the fire fails to light and no spark is heard in the first instance a replacement battery should be obtained and fitted To replace battery remove heatshield from the spark generator and slide battery forward Ensure negative connection is uppermost on the replacement and slide into the connector receptacles Refit the heatshield Advantage should be taken of regular servicing and inspection of gas appliances to ensure their continued safe operation Short Parts List Description Crosslee Part Number Coal Support Shelves 42587 Front Simulated Coal 42769 Coals 0102 078 01361 Complete Fibre Back 0102 078 00841 The illustration shown is the racommended CROSSLEE Front and Fret If an alternative front and fre is used it is important to retain an equivalent ventilation to that indicated Minimum ventilation area of 60 sq cms at hiaher leve E m a TK y ii WS 3 Control Krab ds Minimum vent
16. pliance in GB only for Ireland IE ventilation required with a minimal cross sectional area of 100 sq cms and should be checked regularly to ensure rat it is free from obstruction the base must be clear of debris before be sealed The flue should be checked and that there is no excessive build up he chimney or flue unless new must be swept and the area at nstallation any external ventilation or underfloor air supply must nnually when the appliance is serviced for spillage smoke test f soot and debris ire Surround and Openi equirements hack that the chimney and flue structure are sound and conform to the following flue requirements i A conventional brick or stone chimney with a minimum effective cross sectional dimension of 225 x 225mm lined flue with a minimum diameter of 175mm having a chairbrick and throat forming lintel conforming BS 1251 or a builders opening measuring 540mm high x 400mm wide with a depth of 210mm minimum or debris collection If a chairbrick is fitted a minimum depth requirement for the fire is shown in Fig 2 vith a minimum effective height of 3 metres for the flue A twin walled metal flue box manufactured to BS 715 with a twin walled 125mm diameter flue and a minimum ffective height of 3 metres See Figs 3 amp 4 A pre cast flue conforming to the requirements of BS 1289 Pt 1 1986 and BS 1289 1975 including properly onstructed pre cast flues with a cross secti
17. ructure the top surface must have a minimum of 25mm of insulation material under ai conditions Fig 3 tt is important that both the back panel and the appliance are sealed to the metal fluebox to ma any leakage of the flue products or reduction of flue draught 7 t et L This hatched area must be a non combustible 1 air gap 7N pa Y material and flat to ensure a seal around the m insulated 4 j d N IL appliance MUN A pito we Pc 33 YN gt 21590 E 850 450 Li A 525 y d Se m Care must be taken to ensure the flue spigot of the appliance does not impede the flue outlet of the metal flue box The area beneath the metal flue box must be a non combustible x material 25mm thick E Surround thickness w ue outlet cepth is mai ed re Cast Flue Installations Ensure that the flue outlet does not protrude into the flue CA 3 615 d ri Fig 6 Sensi 5 i vr gt Fig 5 The hatched area must be a non combustible material and flat to ensure a seal around the appliance su Fig 9 Restrictor Fixing Woles und Back panel lt eZ aly A Fi a 8 a za g Wire Bond N 2 screw eyes fixed to the 4 of the opening with plu 5 TT em AS MU N N 4 Ff 160 301 4 Knockout Holes NI screws to secure Lp ag 4 D nstallaing the Appliance in Position Nhen the gas supply pipe has been laid to the position required the
18. the fire is relit the seguence is repeated the appliance must be turned OFF and not used until expert advice has been obtained Clearance to Side Minimum clearance reauired to any combustible material to the side of the appliance must be 150mm Clearance to Shelves Minimum clearance to the underside of a 150mm deep combustible shelf from the hearth must be 790mm add 12 5mm to this dimension for every 25mm increase in the depth of the shelf To light the appliance Press down the control button at the right top corner of the surround a spark will be heard and the gas will light at the pilot positioned at the centre of the front simulated coal if a spark is not heard check battery Hold for a period of 10 15 seconds and release the main burner will light The appliance may be lit by a taper by placing the lit taper over the coal front at the approximate centre position and pressing the control button See Fig 1 The thermoselector situated behind the ashpan cover fret is set to a position which maintains the room at the des red comfort level i e the higher the control the higher the mean temperature of the room adjustments to this control will take time for the effect in the room to be apparent To turn off the appliance and pilot lift the control button IMPORTANT After turning OFF or if the pilot and the appliance goes out for any reason wait for three minutes before attempting to relight Dismantling the F
19. the protection the very young elderly and infirm a fireguard conforming to BS 6539 or BS 6778 is used ie type of front and fret recommended is shown in the instruction Fig 16 it has a perforated fret to allow to be drawn into the coal bed for combustion and over the controls for cooling purposes If other fronts id frets are to be used they must have a minimum open area in the fret of 50 sq cms and 60 sg cms the front to surrounding soft furnishings or decor e g many are should be taken to prevent any damage being caused f located too close to the appliance Clearances bossed vinyl wall coverings may become discoloured i quired for combustible shelves are shown in Fig 1 are should be taken to ensure when the appliance is installed into a pre cast flue the chimney breast is ied to prevent the plaster etc cracking through excessive temperatures ed to project forward of the opening a minimum of 350mm depth and 150mm d must be of a minimum thickness of 12mm with a perimeter height of 50mm oximity to the radiant surfaces See hearth must always be provid ther side of the fire opening an nis is to ensure combustible materials carpets etc are not in close pr ig 1 he area under the firebox must have a minimum non combustible thickness of 25mm nam a back panel will be required this will also need a minimum fire resistance rating Class 100 C dditional purpose built ventilation is not required for this ap
20. ventbox should be fitted and sealed o the chimney correctly this is to prvent any seepage of flue products or to prevent any ingress of air into he flue from anywhere other than the flue outlet of the fire The easier method of installation is through the voles provided in the front face of the vent box this method will require drilling into the back panel of the surround See Fig 8 Where it is undesirable to deface or damage the back panel a cable fixing kit is provided vhich can be fastened to the inner walls of the opening and the back of the box See Figs 9 amp 9A Jefore offering the appliance into the opening the hearth should be protected from damage or scratches hat may occur during installation E Vhen the burner has been removed to facilitate the cable fixing kit reassemble in reverse order to the instruction in page 5 taking care to fit the push button assembly correctly and ensure the electrical connections are n place complete the gas connection Refit the fibre components previously removed refit the outer frame anopy and thermostat sensor box it the battery lote The complete installation should be tested for Gas soundness it the brass plated trim in position using the magnets located on the surround and remove the plastic coating om the finish aying the Coal Bed it the coal support shelf and simulated coal front Fig 10 teferring to figures 10 11 12 and 13 lay the coals as follows Place 3 medium r
Download Pdf Manuals
Related Search