Roper M6707-1-1 User's Manual
Contents
1. 7501 11 008 O RING lt 1 MN 3504 4 1 LP SEAL P 7501 14 804 O 5ING 1 5104 5 1 TEFLON RESIN SEAL i PC i 7301 18 128 O RING PC 7301 10 9803 O RING I 1 PC 5104 6 1 TEFLON CATALYST SEAL 3 PCS 7201 23 020 O RING 1 PC SE 27 2 CRITICAL MIXER DEMPLE BOTTOM 1 PC 5104 13 1 INJECTOR SEAL 1 NNNN 5203 2 COMPRESSION SPRING PES 5106 3 1 GUN BL CX SEM fo O 7 M 2 PES 5104 3 1 SECONDARY SEAL O L J V Lr C O 1 PC 5104 28 1 FLUSH VALVE SEAL 1 B 51105 1 PORTING GASKET 1 PE 5105 9 TRIGGER NUT SEAL Ogg PUN 9104 12 1 MIX HOUSING SEAL O gt OU v PC Sa XET i pe BI08 6 1 WASLHED 5110 8 1 CYLINDER GASKE t PC 4 1 GUN CL VIEN 1 PC PE 1 727 1 PACKING ENG MJ uere nB455 HEX KEY SET SUPER PRO GUN amp SUPER PRO GUN II SUPER PRO GUN Actuator Assembly 5106 01 01 See Figs 9 1 amp 9 2 for exploded schematic drawings 1 Install the 7301 3 020 O Ring onto the 5106 7 1 Actuator Piston and the two 5106 4 1 Cylinder Caps 2 Using 6706 3 1 Pro Gun Oil lightly coat the Inside of the 5106 1 01 Cylinder Body and the 5106 7 1 Actuator Piston 3 Install the 5106 5 1 Actuator Bushing into the 5106 7 1 Actuator Piston 4 Pushthe 5106 7 1 Actuator Piston into the 5106 1 01 Cylinder Body through the long end See Fig 1 1 Fig2. 7 2 SOCKET HD CAR CRE ES 1 SPEED CONTROL TESH E AING m BH i B BLADOE WEDGE ROTOR ASSY 3 ret 1 TO DUAD RUBBER R LL ATA gii d BLADES PACKAGE OF 1003 11 2 1 2 SEALED AALL HEAR ME 10 1 1005 1 BLADES PACKAGE CF 42 511151 4 MANDREL 3 2 SPADER WASHER 4 5114 1 5 SLIDE ADJ NUT T ATA 4 SLEEVE 87 1 OVINA WIDE SPA ap TA2 2 8 SOCKET CAP SCREW 21 MOTOR 22 1 CHOPPER AIR VALVE 01 511 121 DER DISCONNECT TNH 1 PLESH N FITTING SPEED CONTROL HDLUSIMG 27 7321 3 018 CANG 28 511 2041 1 SPEED CONTROL SEAL 20 SiTi i BREED CONTROL COVER SURAT THUMB KEW a 1 LOCH RUNG a 2 FITTIKG a 2 SOCKET CLIP PONT BCRREW 238 URETHANE TURING 14 QD 35 5112 151 i MOUNT BRACKET STU TM Tl 1 HEX BOLT 38 i INTERNAL STAR WASHER HEAVY DUTY 1 4 8 HEX HEAD a0 Tai 1 LOCK WASHER at CHOEUR QOHOT ag 1 LABEL 5 goon 1 POLY TUBING BLACK s i ROTOR HUB 141 28 5122 201 amp WEDZEIMEEAT E BLADE ay H CHOPPER BLADE 7122 1126 2 SOCKET QUE PONT EET 28 n FLAT HEAD SCREW 5111 261 CHOPPER CHUTE i a SOCKET BUTTON HEAD SCREW nz Tame 1 LOCK WA HER 5321 25 1 L TOF DEFLECTOR THA HYLOCK HEX n5 Tet BUTTON HEAD SCREW
3. 10 27 21 H PE SUPER PRO GUN MAGNUM VENUS PRODUCTS GH181 Gun Handle Assy 5105 00 01 DETS REW SUPER PRO GUN amp 29 SUPER PRO GUN II Fig 9 4 GH181 Gun Handle Assy 5105 00 01 rog da EG Wu W s PARTS LIST PARTNO misi 0100 2 1 B125 15 3 2106 12 2 8125 18 41 1 4 1 a tei 5106 7 1 sigi 5105 16 01 fi 4 01 125 14 4 EE 51 10 41 Hi 8408 41 14 1 12 1 E1D5 123 1 Tih Ties 7102 10 12 re e Tha eee 1 mh och mA MEA mb ms cho WI st REPAIR KITS DESCRIPTION PART DESCRIPTION GUN HANDLE 2 1 SUPER PRO GUN REPAR TANGER GUARD PLATE PROT PLATE BUSHING PIVOT PLATE SPA PORTING PLATE GASKET PORTING PLATE CTUNOER GASKET TRIGGER TRIGGER SPA TRIGGER STEM SPA SLOTTED SPRINT TOGGLE WASHER TRIER NUT SEAL TRIGGER TROER LOCK TRIGGER LOCK SCREW FRONT BCREW REAR SCREW SLOTTED FLAT HD SCREW SOCKET CUP POINT SET SCREW SLOTTED FLAT HD SCREW SLOTTED PAN HO SCARE COMPRESSION GPR IMG LIP SEAL LIS ENS FITTING BHE GUN ASSY DRAWING 30 SUPER PRO GUN amp SUPER PRO GUN II Fig 9 5 a 8 JL 14 L acr 2 A kas T e s 17 e 1 Um wd E 12 T d 4 h 13 T 46 4 4 7 Mu 24 i Or tee _ 14 i Tom Es S M Uwe i 4 5 F M 6
4. 25 26 Install the 5104 11 1 Actuating Stem into the 5104 2 1 Valve Rod NOTE Use removable strength thread locking compound on Actuating Stem threads Actuate the 5104 11 1 Valve Stem back and forth 3 or 4 times then snug both 5104 8 1 Packing Nuts with 9301 2 3 Packing Bit until firm Again actuate the Valve Stem back and forth 3 or 4 times Install the 5104 32 1 Plug and the 7301 15 125 O Ring in the port provided on the catalyst side of the 5104 1 1 Gun Block Install the 5104 32 1 Plug into the flush port on the resin side of the 5104 1 1 Gun Block See Fig 3 7 Install the 5104 27 1 Catalyst Fitting and the 7301 10 903 O Ring onto the 5104 1 1 Gun Block Install the 5104 9 1 Resin Fitting and the 7301 14 904 O Ring onto the 5104 1 1 Gun Block Insert the 5104 03 01 Injector Assembly and 5104 17 1 Distribution Ring into the 5104 20 1 Mix Housing 12 SUPER PRO GUN amp SUPER PRO GUN II 27 Position the 5104 12 1 Mix Housing Seal onto the backside of the 5104 20 1 Mix Housing See Fig 3 8 Fig 3 8 Mix Housing Distribution Ring Injector gt 2 This side This side Bm towards Mix Housing zi Gun Block 28 Using the two 7102 1 6 Socket Head Cap Screws mount the 5104 20 1 Mix Housing onto the 5104 1 1 Gun Block SUPER PRO GUN amp 13 SUPER PRO GUN II SUPER PRO GUN SuperCutter Assembly 5101 01 01 See Figs 9 13 9 20 for
5. FIT Filled Gun Head Assy SUPER PRO GUN amp SUPER PRO GUN II 37 p USED CN VETC 4 100 USED ON VFTC 4102 F USED ON 41 00 VFTC 4120 VFTC 4420 CH VFTC 4100 F ETOH Fig 9 12 SuperP ro FIT Gun Haad VF TUA KI CH SuperPro FIT Filled Gun Head Assy 4100 PARTS LIST OPTIONAL PARTS ASSEMBLIES mr PART NEL QTY DESCRIPTION TEM FART NO Ty DEBCRIPTICN 1 810844141 1 GLIN BLOCK an 18 1 4 CRITICAL MIX CEST RING 1 em 1 AE 70113008 4 RING EPR USE WITH ACETONE 4 5104 0 1 1 INJECTOR PLUNGER 104 0404 4 FLUSH VALVE ASSEMBLY 3 8104 15 1 INJECTOR BODY 1 1 FLUSH ELBOW ASSEMBLY B E1DA 54 1 PLUNGER RETAINER FE 5104 03 01 1 INJECTOR ASSEMBLY T a 1 SEAL i amp 104 12 1 1 MIX HOUSING SEAL B BIA z SREONDARY SEAL 10 8104 20 1 41 FLUSH VALVE SEAL 11 5404 24 4 i FLUSH VALVE SALIT BEAL 12 Ta 2 NYLONSEAL 13 51054 1 2 RELIEF SPACER 14 B r z RING 18 8104 20 01 1 FLLEDRESIN SEAL ASSY 18 Sih z HUT 17 S102 3 1 1 VALVEROD 18 Sie 1 CENTER SPACER 19 E104 14 4 i AGTLIATING STEM 20 51025 1 f FLUSH VALVE DUTTON 11 BD82288 4 1 FLUSH VALVE BOY 22 5104 22 4 4 FLUSH VALVE NFCK 23 5105 22 71 1 FLUSH SEAL BODY z rri 1 FEV TEEN 28 T D1 R 3 1 FITTING FL 1 HOSE C AMI 2T T300 5 128 1 O RING 28 TMS 20 RING an TOUT 1 RING n SHAA f COMPRESSIO
6. SUPER PRO GUN amp SUPER PRO GUN II E MAGNUM VENUS PRODUCTS Maintenance amp Repair Manual Corporate HQ amp Mfg Manufacturing Phone 727 573 2955 Phone 253 854 2660 800 448 6035 Fax 727 571 3636 Fax 253 854 1666 Email info magind com Email info venusmagnum com Web www magind com Web www venusmagnum com 2001 Magnum Venus Products Manual Part No 6707 1 1 Table of Contents KNOW YOUR GUN Repair Kits in Detail for Super Pro Gun amp Super Pro Gun ll CHAPTER 1 ASSEMBLY INSTRUCTIONS Assembly Instructions for Super Pro Gun II Actuator CHAPTER 2 ASSEMBLY INSTRUCTIONS Assembly Instructions for Super Pro Gun Handle CHAPTER 3 ASSEMBLY INSTRUCTIONS Assembly Instructions for Super Pro Gun Block CHAPTER 4 ASSEMBLY INSTRUCTIONS Assembly Instructions for Super Pro SuperCutter CHAPTER 5 DISASSEMBLY INSTRUCTIONS Disassembly Instructions for Super Pro Gun Actuator CHAPTER 6 DISASSEMBLY INSTRUCTIONS Disassembly Instructions for Super Pro Gun Il Handle CHAPTER 7 DISASSEMBLY INSTRUCTIONS Disassembly Instructions for Super Pro Gun Il Block CHAPTER 8 DISASSEMBLY INSTRUCTIONS Disassembly Instructions for Super Pro SuperCutter CHAPTER 9 ASSEMBLY DRAWINGS SUPER PRO GUN amp SUPER PRO GUN II SUPER PRO GUN Repair Kit NOTE To order the correct repair kit referto the gun handle before ordering parts 6702 02 01 REPAIR KIT SUPERPRO CHOPPER SATURATOR GUN 1 PE T300
7. 1 NOZZLE a 5107 8 00 CONVERGENCE NOZZLE VPS 1005 MER g L POLY ELBOW FITTING 9 1 CHFFUSER OPTIONAL PARTS AND ASSEMBLIES ITEM DESCRIPTION 11 TIETEN 1 POLY FLO FERRULE YAHUT 2 Protea L POLY FLO FERRULE 7701 8 86 1 POLF FLO NUT BPRA CHOP CONFIGURATION iun Li Ta U T 46 SUPER PRO GUN amp SUPER PRO GUN II Fig 9 21 MAGNUM VENUS PRODUCTS 151 Air Assist Nozzle Assy 5109 01 01 HO MEN ECM SUPER PRO GUN amp 47 SUPER PRO GUN II Fig 9 22 151 Air Assist Nozzla 5108 01 01 PARTS LIST PART 10 3 1 Br04 2 1 PEFFE rra Fann ote BTUS T U1 706 1 1 Dat D61089 01 5 sa a 1 DESCRIPTION 3 53 EXTENSION AR ASSIST RETAINER AR ASSET GAP FOR 1 NOZZLES CAIN IG DARING ADAPTER BOT SPA MIXER SPRAY 1H POLY ANTS1 AIR ASSET ASST ASSOCIATED PARTS AND SUB ASSEMBLIES ITEM PART ETT T 112 arr 1 1 DESCRIPTION AIR ASSIST FOR 2 NOZZLES 48 SUPER PRO GUN amp SUPER PRO GUN II SUPER PRO GUN amp SUPER PRO GUN II SUPER PRO GUN amp SUPER PRO GUN II MAGNUM VENUS PRODUCTS Corporate HQ amp Mfg Manufacturing Sales 5148 113th Ave 1862 lves Ave Clearwater FL 33760 USA Kent
8. 21 81304 24 1 1 PUL VALVE DOLI 22 104 22 1 1 FL LIE VALUE NECK 23 E104 23 1 1 FLUE SEAL BOOY 24 TTUM 8 1 1 ELBOW FITTING 25 TT 6 3 1 BARB EITTING 28 TT 1 2 1 1 HOSE CLAMP 27 7301 15 125 1 AIRIS 28 T300 14 004 1 O RING au 1 E TA 2 007 1 ANG Sulxl a J 1 COMPRESO SPUNI 20 2 2 1 COMPRESSION SPRING 33 21 1 PLUG M 7T402 1 8 2 SOCKET HEAD CAP SORE 1 1 RENN FIT TIG 3 E104 6 1 1 TERLON CATALYST SEAL E FO 30 8053 1 CL RING 40 D5d04 20 1 1 GUN BLOCX ARTT DRAWIHG 28151 Gun Block Assy 5104 00 01 ITEM PART H 4 4114 24 5104217 1 OESCRIFT MN 1 CONNECTOR FITTING 1 DISTRIBUTICH RING Chargeable Gun Block Assy 5104 00 02 ITEM PART 5104 27 a 5104 17 10 DESCRIPTION CATALYST FITTING I DIETRIERITICIM RING GB131 AbrasivaGun Block Assy 5104 00 03 ITEM DART 4114 24 46 510H 18 1 QTY DESCRITTKHN i CONNECTOR FITTING 1 FILLED RESIN DIST RING 36 arre mh DESCRIPTION M DIST RING U RING EPR USE WITH ACETONE FLUSH VALVE ASSEMBLY 081851 FLUSH FLBGW ASSEMBLY 06131 INJECTOA ASSEMBLY GRIST SUPER PRO GUN amp SUPER PRO GUN II Fig 9 11 22 USED ON VFTC MDO E USED ON VFTC 4100 CH A i 12 lt lt 5 ib Ju J3 MAGNUM VENUS PRODUCTS SuperPro 1 FIT Gun Head Assy superPro Il FIT Chargeable Gun Head Assy SuperPro Il
9. WA 98032 USA Phone 727 573 2955 Phone 253 854 2660 800 448 6035 Fax 727 571 3636 Fax 253 854 1666 Email info mvpind com Web www mvpind com 2003 Magnum Venus Products Manual Part No PRO MGS 22
10. over the 5105 00 01 Gun Handle Assembly and fasten with the two 5105 12 1 Front Screws and the 5105 13 1 Rear Screws 12 If necessary adjust the 5105 8 1 Trigger Lock by pulling the 5105 16 1 Trigger to full out then flip the Trigger Lock up until it hits the smallest part of the 5105 11 1 Trigger Lock Screw Loosen the 7102 6 4 Socket Cup Point Set Screw and adjust the Trigger Lock Screw until it clears with minor interference The locking legs on the Trigger Lock Screw must be vertical The Trigger Lock should lock the trigger in both the open and closed position Once adjusted tighten the 7102 6 4 Socket Cup Point Set Screw 13 With the two 7102 8 8 Slotted Pan Head Screws mount the 5105 2 1 Trigger Guard SUPER PRO GUN II Handle Assembly 5110 7 1 See Figs 9 5 amp 9 6 for exploded schematic drawings 1 Carefully install the 5105 9 1 Trigger Nut Seal over the 5105 10 1 Trigger Nut 2 Coatthe 7304 4 1 Lip Seal with 6706 3 1 Pro Gun Oil and push it into the 5105 10 1 Trigger Nut 4 SUPER PRO GUN amp SUPER PRO GUN II Once in place the spring of the 7304 4 1 Lip Seal should be facing out 3 Screw the 5105 10 1 Trigger Nut into the 5110 7 1 Gun Handle and tighten Coat the 5110 4 1 trigger stem with 6706 3 1 Pro Gun Oil and install from the inside cavity of the 5110 7 1 Gun Handle through the 5105 10 1 trigger nut 4 Place the 5105 15 01 Pivot Plate into the s
11. 1 1 SUPER PRO GUN amp 1 SUPER PRO GUN II The Piston should be inserted bushing end first with the bushing on the top side of center Install the two 5106 4 1 Cylinder Caps Place the 5106 2 1 Actuator Seal over the 5106 1 01 Cylinder Body the Mounting screw holes line up Place the 5104 00 01 Gun Block Assembly onto the 5106 2 1 Actuator Seal NOTE The5104 11 1 Actuating Stem mustbe inserted into the 5106 5 1 Bushing located inthe 5106 7 1 Actuating Piston Secure the 5104 00 01 Gun Block Assembly onto the 5106 01 01 Gun Actuator with the four 5106 6 1 Mounting Screws and the 5106 3 1 Mounting Seals 2 SUPER PRO GUN amp SUPER PRO GUN II SUPER PRO GUN Handle Assembly 5105 00 01 See Figs 9 3 amp 9 4 for exploded schematic drawings 1 Carefully install the 5105 9 1 Trigger Nut Seal over the 5105 10 1 Trigger Nut 2 Coat the 7304 4 1 Lip Seal with 6706 3 1 Pro Gun Oil and push it into the 5105 10 1 Trigger Nut NOTE Once in place the spring of the 7304 4 1 Lip Seal should be facing out 3 Screw the 5105 10 1 Trigger Nut into the 5105 1 1 Gun Handle and tighten Coat the 5105 14 1 Trigger Stem with 6706 3 1 Pro Gun Oil and install from the inside cavity of the 5105 1 1 Gun Handle through the 5101 10 1 Trigger Nut 4 Place the 5105 15 01 Pivot Plate into the slot in the 5105 1 1 Gun Handle Assembly and push the 7203 4 9
12. 1 1 Base Plate 3 With a screw Driver remove the 7205 3 31 E Ring and slide the 5103 6 1 Rubber Roll off the 5403 5 01 Mandrel Assembly 24 SUPER PRO GUN amp SUPER PRO GUN II Rotor Disassembly 4 Loosen the two 7102 14 6 Socket Cup Point Set Screws and slide the 5103 03 01 8 Blade Rotor Assembly off of the 8402 1 1 Air Motor shaft NOTE Beverycarefulwhenhandlingthe Rotor Assembly as the blades are sharp and couldcauseinjury 5 Loosen the 7102 13 6 Socket Flat Head Screws used to secure the 5103 29 1 Wedge Inserts and remove the 9210 1 1 Chopper Blades from the 5103 03 01 8 Blade Wedge Rotor Assembly SUPER PRO GUN amp 25 SUPER PRO GUN II SUPER PRO GUN amp SUPER PRO GUN II Assembly Drawings Fig 9 1 B E 4 TX c UL 10 PARTS MUST ASSEMBLED 8 INSERTED THIS SIDE OF CYLINDER MAGNUM VENUS PRODUCTS Gun Actuator Assy VFTC 4200 REY BIAD SUPER PRO GUN amp 27 SUPER PRO GUN II Fig 9 2 Gun Actualor Assy VFTC 4200 PARTS LIST ITEM PART DEECRIETICN 1 51062121 1 CYLINDER BOGY SPA 2 fiig 2 CYLINDER 3 51 6 7 1 1 ACTUATOR PIETON 51065 1 1 ACTUATOR BUSHING 5 16621 1 ACTUATOR SEAL 5166234 4 MOUNTMS SEAL Sith 4 MOUNTING SCREW a F 34200 a O RING TUA 8 PLUG 10 7162 7 1 1 85 METRIC SET SCREW 11 WETERING 1 GUN ACTUATOR ABE OWE 28 SUPER PRO GUN amp SUPER PRO GUN II Fig 9 3 22 Om
13. 4 1 Trigger Stem SUPER PRO GUN amp 5 SUPER PRO GUN II The slotin the side of the 5110 1 1 Porting Plate mustline up with the slot inthe5110 7 1 Gun Handle Set the 5105 6 1 Toggle Washer into the washer seal seat of the 5110 1 1 Porting Plate large side down Setthe 5110 6 1 Cylinder Gasket over the screws matching the slots in the 5110 1 1 Porting Plate Carefully position the 5106 00 01 Gun Actuator Assembly over the 5110 7 1 Gun Handle Assembly and fasten with the two 5105 12 1 Front Screws and the 5105 13 1 Rear Screws If necessary adjust the 5105 8 1 Trigger Lock by pulling the 5105 16 1 Trigger to full out then flip the Trigger Lock up until it hits the smallest part of the 5110 8 1 Trigger Lock Screw Loosen the 7102 6 4 Socket Cup Point Set Screw and adjust the Trigger Lock Screw until it clears with minor interference The locking legs on the Trigger Lock Screw must be vertical The Trigger Lock should lock the trigger in both the open and closed position Once adjusted tighten the 7102 6 4 Socket Cup Point Set Screw With the two 7102 8 8 Slotted Pan Head Screws mount the 5105 2 1 Trigger Guard 6 SUPER PRO GUN amp SUPER PRO GUN II SUPER PRO GUN Gun Block Assembly 5104 00 01 See Figs 9 9 9 12 for exploded schematic drawings Flush Valve Assembly 1 2 3 Install the 7301 11 008 O Ring onto the 5104 25 1 Flush Valve Button
14. 9 SUPER PRO GUN II Press firmly tap with a hammer until the seal assembly bottoms out in the 5104 1 1 Gun Block then gently remove the Seal Alignment Tool Hold the 9301 4 2 Resin Seal Alignment Tool firmly with a pair of pliers Insert the tapered end of the 9301 4 2 Resin Seal Alignment Tool into the 5104 1 1 Gun Block through the resin fitting port on the back of the Gun Block Gently press and move the Seal Alignment Tool around until the holes in the 5104 5 1 Teflon Resin Seal align with the resin port in the 5104 1 1 Gun Block See Fig 3 5 Fig 3 5 10 SUPER PRO GUN amp SUPER PRO GUN II 18 Install the 5104 2 1 Valve Rod through the resin side of the gun Use the 9301 5 1 Seal Installation Tool to center the Valve Rod in the 5104 1 1 Gun Block NOTE Make sure thatthe Valve Rod is correctly aligned the larger hole goes on the resin side while the smaller hole goes on the catalystside See Fig 3 6 NOTE The middle hole into which the actuating stem will be inserted must also be correctly aligned One end ofthe hole has a reliefinthe threads which should facedown See Fig 3 6 Fig 3 6 Aclualing slem screws inla side wilh thread relied Make sure small hole goes om the calalysl side 19 Install and hand tighten the 5104 8 1 Packing Nut onto the resin side of the 5401 1 1 Gun Block SUPER PRO GUN amp 11 SUPER PRO GUN II 20 21 22 23 24
15. DNO 1 DRAWING FIT ROWING CLITTER REPAIR PART NO DERCHIPTION APN RGIS ROWO CUTTER RTT 42 SUPER PRO GUN amp SUPER PRO GUN II Fig 9 17 MAGNUM VENUS PRODUCTS RC1S1 Roving Cutter Assy 5103 01 01 DAET REJ SUPER PRO GUN amp 43 SUPER PRO GUN II Fig 9 18 RC151 Roving Cutler Assy 5103 01 01 PARTS LIST ASSOCIATED PARTS ASSEMBLIES m PATRICK ITEM PART NC OT DESCRIPTION 8B 8703 5 1 60 DURO RUBBER 1 B1CO 1 1 1 ask PLATE 10 8108 6 01 1 MANDREL SPA z BIO 1 1 1 CHOPPER COVER 15 8103 7 07 1 ELEEVE WYBEARING 3 L AR STUD 14 51031 1 GUIDE BLOCK 4 5103 14 4 1 COVER NUT 14 08 1 1 3 GUE 5 1 SNAP Fic DIA 1 2 25 SEE 1 SPEED CONTROL ASSY G L SNAP RIMS OLA 18 44 6703 0341 1 B BLADE WEDGE ROTOR ASSY T 7102 2 20 z SOCKET CAF SCREW 8210 1 10 1 BLADES PACKAGE 7701 B TEE 3 3 1 ERING 478 8210 1 1410 0 1 BLADES PACKAGE OF 00 9 E 2103 5 1 1 TO OURO RUBBER ROLL 5103 24 1 1 CHOPPER CHUTE i g262 2 1 i SEALED BALL BEARING 12 ETEG 5 1 1 MANDHEL 13 ETC 18 1 2 SPACER WASHES EtCG 4 1 SLIDE 16 510 7 1 1 SLEEVE 47 S11 ROVING GUIDE SFA SOCKET HD CAP SCREW REPAIR KIT 21 402 1 1 1 AR MOTOR PARTNO DEBCRIFTION 22 EtCG 1 1 1 CHOPPER AIR VALUE 24 L Pr HAN FIT TIME 25 SW03 19 1 1 SPEED CONTROL HOUTIGE zr T301 3
16. DU i 13 1 z 4 e 32 a x f 7 1 i 5 E 4 5 f eas i 17 Ce 28 27 4 n i fi 37 C 0 eel USED ON 5104 06 21 4 8 4 USED Of 81048 0073 43 v LT 18 35 dd x ode dB 45 MAGNUM VENUS PRODUCTS USED QM 5104 00 02 GB131 Gun Block Assy 5104 00 01 Chargeable Gun Block Assy 5104 00 02 58157 Abrasive Gun Block Assy 5104 00 03 BEY G SUPER PRO GUN amp 35 SUPER PRO GUNII Fig 9 10 Common Assembly Parts GB181 Gun Block Assy 5104 00 01 Cha le Gun Block Assy 5104 00 02 OPTIONAL PARTS AND ASSEMBLIES 38151 Gun Black 5104 00 03 PARTS LIST IEM ITEM DESCRIPTION XN fl 1 B104 1 1 I GUN BLOCK 4n 5104 01 01 7 EPH 1 MEX HOUSING 41 SIHI 4 E104 18 1 1 INJECTOR PLUNGER 22 BHJ 5 EAD4 15 1 1 BOOY eair E 1 PLUNGER RETAINER T E104 13 1 1 IMJECTOR SEAL 6104 1221 1 MEX HOLISINKS SEAL 8 2 SEAL 10 1 28 1 1 FLUSH VALVE SEAL 11 E104 21 1 1 FLUSH VALVE SPLIT SEAL 42 TMM 3M 2 NYLON SEAL 13 81044 1 RELIEF SPACER 4 8104 7 1 ISAS ANG 18 2104 29401 1 RESIN SEAL ASSY B 8304 5 1 2 AT 2 1 1 VALVE A E D4 10 1 1 CENTER SPACER 19 11 1 1 ACTUA TIMA STEM 1 1 ALUSH VALVE BUTTON
17. F 20 L 24 it I Hi 4 E NOTE ITEM 31 PN 5118 3 1 25 2 POSITION GUN PLATE IS HOT USED WITH GELCOAT GUN HANDLE ASSEMBLIES SUPER PRO GUN Il 2222 MAGNUM VENUS PRODUCTS GH251 Chopper Gun Handle Assy 5110 01 01 GH251 Gelcoat Gun Handle Assy 5110 01 02 SUPER PRO GUN amp SUPER PRO GUN II Gelcoat Gun Handle Assy 31 5110 01 03 31 USED ON 6110 0 0 5110 01 02 2B 25 D5110 Di i REY B GMI Fig 9 6 Common Assembly Parts For GH251 Chopper Gun Handle Assy 5110 01 01 GH281 Gelcoat Gun Handle Assy 5110 01 02 Retro Gelcoat Gun Handle Assy 8110 01 03 PART DESSRETICH L 511E 7 1 1 x POSITION GUN HANDLE 2 5106 4 1 1 TRIGGER GUARD 511 2 1 1 z POSITION GUN SLIDE VALVE 4 B S 1 PIVOT PLATE 4 8108 15 2 1 PIVOT PLATE BUSHING 64 10 6 1 1 GUN GASKET 51101 1 1 2 POSITION GUN PORTING PLATE 3 110 1 1 2 POSITION GUN CYL NDER GASKET 5105 1 6 1 1 TRIGGER 13 5116 4 1 1 POSITION GUN TRIGGER STEM 7203 48 2 SLOTTED SERING PIN 15 HICE 6 1 1 TOILE WASHER 18 TS 1 TRIGGER NUT SEAL 17 5105 10 1 1 TRIGGER HUT 18 5155 81 1 TRIGGER LOCK 1B iiti 1 TRIGGER LOCK SCREW 5406 12 41 z FRONT 21 5405 13 41 2 REAR amp CREW zz T102 10 8 1 SLOTTED FLAT HO SCREW 28 TRH 1 SOCKET GUF POINT SET SCREW 7102 10 12 1 SLOTTED FLAT SCREW 25 7128 SLOTTEO HD SCREW E Bc 2 1 1 COMPRESSION SP
18. Slotted Spring Pin located on the back side of the 5105 16 1 Trigger into the hole in the 5105 14 1 Trigger Stem Line up the 5105 15 2 Pivot Plate Bushing to the lower pivot hole in the Gun Handle insert the 7102 10 12 Slotted Flat Head Screw and tighten NOTE When installing the Trigger Assembly the 5105 8 1 Trigger Lock mustbe in the down position SUPER PRO GUN amp 3 SUPER PRO GUN II 5 Set the 9203 2 1 Compression Spring into the spring seat located in the upper cavity of the 5105 1 1 Gun Handle 6 Place the small pinhole in the 5105 3 1 Slide Valve over the pin through the 5105 14 1 Trigger Stem and push down compressing the spring into the handle cavity 7 Place the 5105 4 1 Porting Plate Gasket over the screws matching the slot to the slot in the 5105 1 1 Gun Handle 8 Lightly lubricate the flat side of the 5105 5 1 Porting Plate with 6706 3 1 Pro Gun Oil and push it over the 5105 3 1 Slide Valve keeping the Slide Valve connected to the 7203 4 9 Slotted Spring Pin in the 5105 14 1 Trigger Stem NOTE Theslotinthe side of the 5105 5 1 Porting Plate mustline up with the slot inthe5105 1 1 Gun Handle 9 Setthe 5105 6 1 Toggle Washer into the washer seal seat of the 5105 5 1 Porting Plate large side down 10 Setthe 5105 7 1 Cylinder Gasket over the screws matching the slots in the 5105 5 1 Porting Plate 11 Carefully position the 5106 00 01 Gun Actuator Assembly
19. exploded schematic drawings NOTE Thesharpedge of the Chopper Blades shouldbe slightly dulled by stropping them on cardboard priorto installation into Rotor Assembly This intentional dulling of the blades by the whetting process will avoid slicing and nicking of the Rubber Roll and will assure longer life of both Blades and Rubber Roll SeeFig 4 1 Fig 4 1 14 SUPER PRO GUN amp SUPER PRO GUN II Rotor Assembly 1 Insert 9210 1 1 Chopper Blades between the 5103 28 1 Rotor Hub and 5103 29 1 Wedge Insert The back edge of the Blade must be bottomed against the Rotor Hub See Fig 4 2 Fig 4 2 2 Align the edges of the blade with the end of the 5103 28 1 Rotor Hub Tighten the 7102 13 6 Socket Flat Head Screw in the 5103 29 1 Wedge Insert to secure the blades in place 3 Wipe a small amount of grease on the 8402 1 1 Air Motor shaft 4 Slide the 5103 03 01 Wedge Rotor Assembly onto the 8402 1 1 Air Motor shaft so the 7102 14 6 Set Screws in the 5103 28 1 Rotor Hub ride on the flat of the chopper motor shaft NOTE The rotor mustbe positioned on the Air Motor shaft so it aligns with the Rubber Roll See Fig 4 3 SUPER PRO GUN amp 15 SUPER PRO GUN II Fig 4 3 Rubber Roll Assembly 5 Press the 5103 6 1 Rubber Roll onto the 5103 5 01 Mandrel Assembly Secure the Rubber Roll by inserting the 7205 3 31 E Ring into the groove in the Mandrel See Fig 4 4 Insert the Ma
20. with the catalyst seal components into the catalyst port of the 5104 1 1 Gun Block See Fig 3 2 8 SUPER PRO GUN amp SUPER PRO GUN II Before inserting the SealAlignment Tool align the holes in the 5401 6 1 Teflon Catalyst Seal with the holes inthe5104 1 1 Gun Block as closely aspossible 7 Press firmly or tap with a hammer until the seal assembly bottoms out in the 5104 1 1 Gun Block then gently remove the Seal Installation Tool 8 Hold the 9301 4 1 Catalyst Seal Alignment Tool firmly with a pair of pliers 9 Insert the tapered end of the 9301 4 1 Catalyst Seal Alignment Tool into the 5104 1 1 Gun Block through the catalyst fitting port on the back of the Gun Block 10 Gently press and move the Seal Alignment Tool around until the holes in the 5104 6 1 Teflon Catalyst Seal align with the catalyst port in the 5104 1 1 Gun Block See Fig 3 3 11 Install and hand tighten the 5104 8 1 Packing Nut 12 Install the resin seal components into the 9301 5 1 Seal Installation Tool in the following order 5104 7 1 Packing Ring 5104 5 1 Teflon Resin Seal and the 5104 4 1 Relief Spacer See Fig 3 4 13 Insert the Seal Installation Tool into the resin port of the 5104 1 1 Gun Block See Fig 3 4 NOTE Before inserting the SealAlignment Tool align the holes inthe 5401 5 1 Teflon Resin Seal with the holes inthe 5401 1 1 Gun Block as closely aspossible SUPER PRO GUN amp
21. 018 1 ORANG zB S103 20 1 1 SPEED CONTROL SEAL 29 BC 25 1 1 SPEED CONTROL COVER E ETLO 17 1 1 THUMSESGREW A1 4 0 4 1 a z FITTING 7102 14148 2 SOCKET POINT SET SCREW 34 ceri Mt URETHANE TUBING 14 CO 35 BID 15 1 L MOUNT 521 7 1 1 ECGENTRIC TT 7101 7 1 HEX HD BOLT 2 1 1 HTERMAL STAR WASHER HEAVY DUTY 34 1 L HEX HEAD 40 202 4 8 1 LOCK WASHER 41 8103 18 01 L CHOPPER CONDIT 42 7121 i LABEL 43 1 Sr POLY TUBING BLACK 45 SiCG 2B 1 1 ROTORA HUS E ELADIE 48 WEDGE INSERT B Bil 1 H CHOPPER BLADE 48 102 171 6 z SOCKET CUP POINT SET SCREW Lu TIGZ 13 5 SOCKET FLAT HEAD SZREW 50 231 1 CHOPPER CHUTE Fi TO2 18 6 2 SOCKET BUTTON HEAD SCREW T202 B 10 1 LOCH WASHER 51 1 TOP DEFLECTOR 7204 11 10 1 NYLOCK HEX ALT 55 FAC 18 28 1 SOCKET BUTTON HEAD SCREW 03 21 1 1 JOPBAWING CUTTER ASSY SUPER PRO GUN amp SUPER PRO GUN II 44 Fig 9 19 MAGNUM VENUS PRODUCTS SuperFIT Chopper Gun Assy SUPER PRO GUN amp 45 SUPER PRO GUN II FIT CCK MVP ATOR PGA REW Fig 9 20 Common Assembly Parts For SuperflT Chopper Gun Assy FIT CCK MVP PARTS LIST ITEM PARTHO DEECRFTION 1 1 CHOPPER GUN HANDLE ASSY z VETC A2O0 GUN ACTUATOR ASTY 3 VFTCAMD 1 GUN MEAD ASSY 4 1 SUPERFIT ROVING CUTTER ASSY 5
22. 1 3 007 O RING b 5104 21 1 SPLIT SEAL i 1 PC 7301 11 08 O RING lt 1 PE 7304 4 1 LIP SEAL 1 RC 7301 14 904 O RING 7901 15 125 O RNG 1 8 04 5 1 TEFLON RESIN SEAL FN 10 090 O REING PC 5104 61 TEFLON CATALYST SEAL 3 PES T301 3 20 O AING 8102 22 2 CRITICAL MIXER I pm ro EUN ATurbulent Mixer is notused 7 F 5154 13 1 INJECTOR 5 MPLE IN BOTTOM in FIT configurations 4 PCS S106 3 1 GUN BLOCK SEAL _ u FF C i k aps 51D4 3 SECONDARY SEAL F ee K PE 3 S1D4 26 1 FLUSH VALVE UC 1 ir E 5108 4 71 PORTING GASKET 5105 01 TRIGGER NUT SEAL F7 V 1 04 12 71 MIX HOUSING SEA ul Ot w it x _ Pc 5105 6 1 WASHER 5105 7 CYLINDER GASKET fr _ 2PCS dd 5104 7 1 PACKING RING 1434 1 n 1 Pr NN MIN 3203 2 1 COMPRESSION SPRING paaga HEX KEY SUPER PRO GUN amp SUPER PRO GUN II SUPER PRO GUN II Repair Kit NOTE The Super Pro Gun Ilis identified by either the blue handle or on earlier versions bythe 2 stamped onthe handle side amp 702 013 01 REPAIR KIT SUPERPRO CHOPPER SATURATOR GUN 730 1 3 4207 O RING 1 5104 71 1 SPLIT SEAL
23. 304 4 1 Lip Seal from the 5105 10 1 Trigger Nut NOTE Discard all parts to be replaced by repair kit All remaining parts should be thoroughly cleaned inspected for damage and replacedif necessary SUPER PRO GUN II Handle Disassembly 5110 7 1 See Figs 9 5 amp 9 6 for exploded schematic drawings f Remove and discard the 5110 6 1 Cylinder Gasket and the 5105 6 1 Toggle Washer from the 5110 1 1 Porting Plate Remove the 5110 1 1 Porting Plate from the 5110 7 1 Gun Handle Remove the 5110 5 1 Handle Gasket and the 5110 2 1 Slide Valve NOTE Fortwostage tigger chopper gun handleonly Removethe5110 3 1 Detent Plate Remove the 9203 2 1 Compression Spring from the 5110 7 1 Gun Handle Discard the Gun Handle Gasket and Compression Spring 4 Remove the two 7102 8 8 Slotted Pan HD Mach Screws to remove the 5105 2 1 Trigger Guard 5 Remove 7102 10 12 Slotted Flat Head Screw and slide the 5105 15 01 Pivot Plate out from under the 5110 4 1 Trigger Stem 6 Remove the 5105 10 1 Trigger Nut from the 5110 7 1 Gun Handle 7 Remove and discard the 5105 9 1 Trigger Nut Seal and the 7304 4 1 Lip Seal from the 5105 10 1 Trigger Nut NOTE Discard all parts to be replaced by repair kit All remaining parts should be thoroughly cleaned inspectedfor damage andreplacedif necessary SUPER PRO GUN amp 21 SUPER PRO GUN II SUPER PRO GUN Gun Block Disassembly 5104 00 01 See Fi
24. Install the 7301 3 007 O Ring onto the 5104 23 1 Flush Seal Body Install the 9203 2 3 Compression Spring into the 5104 24 1 Flush Valve Body Smear 6706 2 1 White Grease onto the 5104 25 1 Flush Valve Button and the 5104 23 1 Flush Seal Body Thread the Flush Valve Button through the 9203 2 3 Compression Spring located in the 5104 24 1 Flush Valve Body and screw and tighten the Flush Seal Bogy Install the 5104 26 1 Flush Valve Seal onto the 5104 24 1 Flush Valve Body and thread through the 5104 22 1 Flush Valve Neck Install the 5104 02 01 Flush Elbow Assembly onto the 5104 22 1 Flush Valve Neck Install the 5104 21 1 Flush Valve Split Seal onto the 5104 24 1 Flush Valve Body SUPER PRO GUN amp 7 SUPER PRO GUN II Gun Block Assembly 1 Check for and remove debris burrs in 5104 1 1 Gun Block 2 Install the two 5104 3 1 Secondary Seals in the 5104 1 1 Gun Block See Fig 3 1 Fig 3 1 3 Install the 5104 10 1 Center Spacer into the center area of the 5104 1 1 Gun Block 4 Insert the 9301 5 1 Seal Installation Tool through the side of the gun block to align the 5104 10 1 Center Spacer with the 5104 3 1 Secondary Seals 5 Install the catalyst seal components onto the 9301 5 1 Seal Installation Tool in the following order 5104 7 1 Packing Ring 5104 6 1 Teflon Catalyst Seal and the 5104 4 1 Relief Spacer See Fig 3 2 6 Insert the Seal Installation Tool
25. N SPRING a 920322 1 COMPRESSION SPARING ET 1 GUA MEAD PLUG 36 TD LE z HEAD CAF SCREW af VPG 1088 1 REEH FITTING aA 5106 1 1 TEFLON CATALYST SEAL 3B 1 O RING VTCHOROWG SUPERPRO FIT GUN BLOCK ASSY DWG SuparPro Il FIT Gun Head Assy VFTC 4100 ff ITEM PARTNO _ DESCRIPTION E 44 4114 2 1 1 CONNECTOR FITT fi n a 8104 17 1 1 DSSTRIBUTION AING SuperPra Il FIT Chargeable Gun Haad Assy VFTC S100 CH ITEM PART QTY DEEZRITIOM 45 5104 Z7 1 1 CATALYST FITTING 3 51 4 17 1 1 DESTRIBUTION RING Bunerf ro Il FIT Filled Gun Head Assy VFTC 4100 F ITEM BART DESCRITTIOMI m 4114 21 1 CONNECTOR FITTING 48 5104 18 1 1 FILLED RESIN DIET AING 38 SUPER PRO GUN amp SUPER PRO GUN II Fig 9 13 AB 5 These wedge rotors will not fit on the old style classic pro gun choppers 58605 1 They are for SuperPro and SuperProll chopper configurations Please use the following part numbers for rotors 77730 1 6 blade or 77731 1 8blade MAGNUM VENUS PRODUCTS 6 BLADE WEDGE ROTOR ASSY RC151 5103 04 01 TEA 300m AB 3 MAGNUM VENUS PRODUCTS B Blade Wedge Rotor Assy RC181 5103 03 01 SUPER PRO GUN amp 39 SUPER PRO GUN II Fig 9 14 B Blada Wedge Rotor Assy 5104 03 01 PARTS LIST TEM PARTNO QTY DESCAIPTEN 1 ETD3 25 1 L ROTOR HLE B BLADE 2 8103 22 41 WEDGE I
26. NSERT HILADE 3 5103 8 1 a CHOPPER BLADE 4 762 115 2 SOCKET HO CUP POINT BET SCREW 5 10211 6 4 SOCKET PLAT HLAD SCREW CS be 1 BLADE WEDGE ROTOR ASE RC 181 DWG ASSOCIATED PARTS AND ASSEMSLIES ITEM BARTNO QTY DESCAMPTES Stith 1 BLADES PACKAGE OF 1060 36 8303254600 1 BLADES PACKAGE OF 1000 8 Blade Wadge Rotor Assy RC1S1 5103 04 01 PARTS LIST ITEM NO DESECFUF T OMS 1 5102528021 1 ROTOR 81 z IOS ai 2 WEDGE INSERT f BLADE 3 7102 1858 3 SOCKET FLAT HEAD SCREW 4 T102 11 B z SOCKET CUT SET SCREW 5 510384 8 CHOPPER BLADE WEDGE ROTOR ASSY RG181 DWG ASSOCIATED PARTS ASSEMBLIES ITEM PARTNO QTY DESCRIPTION 5 8210 1106 1 BLADES PACKAGE OF 700 sn 5108 4000 1 BLADES FACKAGENN 11001 40 SUPER PRO GUN amp SUPER PRO GUN II Fig 9 15 MAGNUM VENUS PRODUCTS SuperPro FIT Roving Cutter Assy VRC 1000 ARLES SUPER PRO GUN amp 41 SUPER PRO GUN II Fig 9 16 Super ro Il FIT Roving Cutler Assy VRC 1000 PARTS LIST TEM PARTHO OW DENCRETN OPTIONAL PARTS AND ASSEMBLIES 4 PLATE ITEM QTY GEScRIFTION 2 SY L CHOPPER DOVER E pte 1 DURO RUBBER ROLL 5 SELAN 1 AIR STUD EPA 18 zpi i MANDREL SEA 5103371484 1 DOVER NUT 1 Etfa 74 1 SILEEVE WOREARING 5 TAAA ENAP FUNG DIA 1 0 15 1 GUIDE BLOCH 1 RING DIA 18
27. RING z T31 1 LIP SEAL D5130 01 1 1 281 GUN HANDLE ASSY DRAWING GH2S1 Chopper Gun Handle Assy 5110 01 01 ITEM PART or DESCREFTION 34 5110 1 1 2 POSITION GUN DETENT PLATE 28 TION ead 1 STRAIGHT POLY FITTING GH281 Gun Handle Assy 5110 01 02 ITEM FARTNO QTY DESCRIPTION 20 i 1 STRAIGHT POLY Retro Gelcoat Gun Handle Assy 5110 01 03 ITEM PART HO DESIR PION 2B T IOI B 14 1 STRAIGHT POLY PARTS AND ASSEMBLIES PARTNO DESCRIPTION 5105 15 01 1 PIVOT FLATE SPA 11 6105 16 01 1 TRIGGER SPA 12 5110 44 1 2 POSITION GUN TRIGGER ST EM EPA 701 6 5 1 POLY FLO FERRULE 23 TAG q POLY FLO NUT E FRO Ti 1 POL Y FLO NUT Vir FERAULE 32 SUPER PRO GUN amp SUPER PRO GUN II Fig 9 7 8 F 23 zu 1 1 F 2 12 18 p 4 af z TL 18 4 10 4 jah Koc hi 1H AC 4 sg 201 1 3 i 25 MAGNUM VENUS PRODUCTS SuperPra FIT Chopper Gun Handle Assy SUPER PRO GUN amp 33 SUPER PRO GUN II ow F T zu l zB 24 n a 21 NFTC 4300 VFTC AXWFUWA REV 3 201 Fig 9 8 SuperPro 11 FIT Chopper Gun Handle Assy 4300 IT EN mom EG OPP uU h ta v 2 BSSSURRE ERS OPTIONAL PARTS AND ASSEMBLIES 11 12 33 54 ND aur 5110 7 1 1 5105 2 71 1 m
28. Resin Seal Flush Valve Disassembly Procedures 1 Remove and discard the 5104 21 1 Flush Valve Split Seal from the 5104 24 1 Flush Valve Body 2 Remove the 5104 02 01 Flush Elbow Assembly from 5104 22 1 Flush Valve Neck 3 Remove the 5104 22 1 Flush Valve Neck and 5104 26 1 Flush Valve Seal from the 5104 24 1 Flush Valve Body Discard the 5104 26 1 Flush Valve Seal 4 Remove the 5104 23 1 Flush Seal Body from the 5104 25 1 Flush Valve Button 5 Remove the 9203 2 3 Compression Spring from the 5104 24 1 Flush Valve Body 6 Remove and discard the 7301 3 007 O Ring from the 5104 23 1 Flush Seal Body 7 Remove and discard the 7301 11 008 O Ring from the 5104 25 1 Flush Valve Button NOTE Discardall parts to be replaced by repair kit All remaining parts should be thoroughly cleaned inspected for damage and replacedif necessary SUPER PRO GUN amp 23 SUPER PRO GUN II SUPER PRO GUN SuperCutter Disassembly 5103 00 01 See Figs 9 13 9 20 for exploded schematic drawings 1 Unscrew the 5103 14 1 Cover Nut and remove the 5103 13 1 Chopper Cover from the 5103 00 01 Roving Cutter Basic Assembly The remainder of the disassembly covered in this manual pertains to the rubber roll and the rotor Rubber Roll Disassembly 2 the Rubber Roll Assembly loosen the 7102 2 20 Socket Cap Screw enough to slide the 5103 4 1 Slide Adjust Nut from the slot in the 5301
29. gs 9 9 9 12 for exploded schematic drawings 1 Remove the four 5106 6 1 Mounting Screws and the four 5106 3 1 Mounting Seals to remove the 5104 00 01 Gun Block Assembly from the 5106 00 01 Gun Actuator Assembly Remove the two 7102 1 6 Socket Head Cap Screws to remove the 5104 20 1 Mix Housing from the Gun Block Assembly Remove the 5104 12 1 Mix Housing Seal and the 5104 17 1 Distribution Ring from the 5104 20 1 Mix Housing Remove the 5104 03 01 Injector Assembly from the Gun Block Assembly Remove the 5104 32 1 Plug from the 5104 1 1 Gun Block Remove the 5104 32 1 Plug and the 7301 15 125 O Ring from the 5104 1 1 Gun Block Remove the 5104 9 1 Resin Fitting and the 7301 14 904 O Ring from the 5104 1 1 Gun Block Remove the 7701 3 6 Catalyst Fitting and 7301 10 903 O Ring from the 5104 1 1 Gun Block Remove 5104 11 1 Actuating Stem from the 5104 2 1 Valve Rod Remove both 5104 8 1 Packing Nuts from the 5104 1 1 Gun Block Gently tap the 5104 2 1 Valve Rod from Gun Block using the 9301 5 1 Seal Installation Tool Remove 5104 10 1 Center Spacer 22 SUPER PRO GUN amp SUPER PRO GUN II 13 Using the 9301 5 1 Seal Installation Tool force the Seal Assembly out of the Gun Block NOTE Seal Assembly consists of two5104 7 1 Packing Rings two 5104 4 1 Relief Spacers two 5104 3 1 Secondary Seals One 5104 6 1 Teflon Catalyst Seal andone 5104 5 1 Teflon
30. itai 1 5106 15 1 1 5105 52 1 841254 1 5110 1 1 1 5110 6 1 1 2105 18 41 1 5110 4 1 1 7203 49 2 ETDE dH 1 1 5105 541 1 5105 10 1 1 5105 8 1 1 5110 1 1 5105 12 1 2 5105 13 1 2 T402 50 8 1 Tita 4 10 42 1 7T102 0 8 2 amp 265 2 1 4 T304 4 1 1 PHM 1 5110 31 VETC OU DNWG 1 PART NO ay 5105 15 01 5125 16 01 THE TSt THe h LES CHIPTICM 2 POSTION GUA HANDLE TRIGGER GUARD POSITION GUA SLIDE PROT PLATE PROT PLATE BUSHING HANDLE GASKET z POSITION GUN PORTING PLATE 2 POSITION GUN CYLINDER GASKET THIGGER 2 POSITION GUN TRIGGER SLOTTED SPRING PIN TOGGLE WASH R TRIGGER NUT SEAL TAGGER NUT TRIGGER LOCK TRIGGER LOCK SCREW FRONT SCREW REAR SCREW SLOTTED FLAT HD SCREW SOCKET CUP POINT SET SCREW SLOTTED FLAT HO SCREW SLOTTED FAN HO SCREW COMPRESSION SPRING LIP SEAL FITTIMG z PORTION GUN DETEHT PLATE SUPERPRO FIT CHOPPER GUN HANDLE ASSET DWG DESCRIPTION 4 1 k ENVOT PLATE SPA S M TRIGGER SPA X es 2 POSITION GUN TRIGGER STEM SPA X Td POLY FLO FERRULE iu BOLY FLO NUT en PULY FLO NUT W FERRULE 34 SUPER PRO GUN amp SUPER PRO GUN II Fig 9 9 49 29 USED OM 5104 00 03 X y OR 40 10 fl 28 W 3 igh i k gt m d UE US 2 34 42 Y s USED OM 5104 00 01 USED OH 5104 00 02 TA 25 4 F gs 41 26 14 s D 4 gt 12 es 14 k x 3
31. lot in the 5110 7 1 Gun Handle Assembly and push the 7203 4 10 Slotted Spring Pin located on the backside of the 5105 16 1 Trigger into the hole in the 5110 4 1 Trigger Stem Line up the 5105 15 2 Pivot Plate Bushing to the lower pivot hole in the Gun Handle insert the 7102 10 12 Slotted Flat Head Screw and tighten NOTE When installing the Trigger Assembly the 5105 8 1 Trigger Lock mustbe in the down position You may find iteasier to assemble the gun handle by placing the flats atthe back ofthe 5110 7 1 Gun Handle ina vise This will supportthe rear screws 5105 13 1 from pushing down during assembly 5 Set the 9203 2 1 Compression Spring into the spring seat located in the upper cavity of the 5110 7 1 Gun Handle NOTE For2 stage chopper only Set the 5110 3 1 two position gun detent plate over the 9203 2 1 Compression Spring The elevated shoulder of the 5110 3 1 two position detent plate faces up 6 Place the small pinhole in the 5110 2 1 Slide Valve over the pin through the 5110 4 1 Trigger Stem and push down compressing the spring into the handle cavity 7 Place the 5110 5 1 Gun Handle Gasket over the screws matching the slot to the slot in the 5110 7 1 Gun Handle 8 Lightly lubricate the topside of the 5110 1 1 Porting Plate with 6706 3 1 Pro Gun Oil and push it over the 5110 2 1 Slide Valve keeping the Slide Valve connected to the 7203 4 9 Slotted Spring Pin in the 5110
32. ndrel Rubber Roll Assembly into the top of the T Slot on the 5103 1 1 Base Plate Align the 5103 4 1 Slide Adjust Nut with the T Slot See Fig 4 5 16 SUPER PRO GUN amp SUPER PRO GUN II 7 Slide Rubber Roll Assembly toward the 5103 03 01 Wedge Rotor Assembly and tighten the 7102 2 20 Socket Head Cap Screw Rubber Roll Adjustment 1 Slightly loosen the 7102 2 20 Socket Head Cap Screw just enough so the Rubber Roll Assembly will slide in the T Slot See Fig 4 6 Fig 4 6 2 Apply slight pressure of the Rubber Roll Assembly to the 5103 03 01 Wedge Rotor Assembly and tighten the 7102 2 20 Socket Head Cap Screw NOTE When making this adjustment Rubber Roll mustnot be in contact with ChopperBlade SUPER PRO GUN amp 17 SUPER PRO GUN II Idler Adjustment 1 Slightly loosen the 7102 2 20 Socket Head Cap Screw just enough so the Assembly will slide in the T Slot See Fig 4 7 Fig 4 7 2 Slide the 5103 7 01 Sleeve w Bearing until it just makes contact with the 5106 6 1 Rubber Roll NOTE Proper adjustmenthas Idler Assembly touching the Rubber Roll but still able torotate with minimum effort 18 SUPER PRO GUN amp SUPER PRO GUN II SUPER PRO GUN Actuator Disassembly 5106 01 01 See Figs 9 1 amp 9 2 for exploded schematic drawings 1 Unscrew the two 5105 13 1 Rear Screws and the two 5105 12 1 Front Screws to remove the 5106 00 01 Cylinder Body Assembly fr
33. om the 5105 00 01 Gun Handle Assembly 2 Remove the two 5106 4 1 Cylinder Caps from the 5106 1 1 Cylinder Body Remove and discard the two 7301 3 020 O Rings from the 5106 4 1 Cylinder Caps 3 Push the 5106 7 1 Actuator Piston out of the back of the 5106 1 1 Cylinder Body Remove and discard the 7301 3 020 O Ring from the Actuator Piston NOTE Discard all parts to be replaced by repair kit All remaining parts should be thoroughly cleaned inspected for damage and replacedif necessary SUPER PRO GUN amp 19 SUPER PRO GUN II SUPER PRO GUN Handle Disassembly 5105 00 01 See Figs 9 3 amp 9 4 for exploded schematic drawings 1 Remove and discard the 5105 7 1 Cylinder Gasket and the 5105 6 1 Toggle Washer from the 5105 5 1 Porting Plate Remove the 5105 5 1 Porting Plate from the 5105 1 1 Gun Handle Remove the 5105 4 1 Porting Plate Gasket 5105 3 1 Slide Valve and the 9203 2 1 Compression Spring from the 5105 1 1 Gun Handle Discard the Porting Plate Gasket and Compression Spring Remove the two 7102 8 8 Slotted Pan HD Mach Screws to remove the 5105 2 1 Trigger Guard Remove 7102 10 12 Slotted Flat Head Screw and slide the 5105 16 01 Trigger Assembly out from under the 5105 14 1 Trigger Stem Remove the 5105 10 1 Trigger Nut from the 5105 1 1 Gun Handle 20 SUPER PRO GUN amp SUPER PRO GUN II Remove and discard the 5105 9 1 Trigger Nut Seal and the 7
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