Remeha Avanta Plus HPKI_K Maintenance and Cleaning Instructions
Contents
1. basis properties are marked as Insert the marking letter greases on the mineral oil acc Table 1 basis substance kind 3 1 In ISO TR 3498 1986 the letters XM are used instead of K 2 Minor requirements than on greases of type 2 Additional letter marks Greasing substances For greasing oils with detergent addition agents e g hydraulic oil HLPD For greasing oil used as mixture with water e g cooling lubricants that may be mixed with water e g cooling lubricant SE Greasing material added by solid greasing substances e g graphite molybdenum disulphide e g greasing oil CLPPF For greasing substances containing addition agents increasing the corrosion resistance of material and or extending its service life e g greasing oil DIN 51217 CL 100 L For cooling water mixed lubricants containing mineral oils e g cooling greasing substance SEM For cooling water mixed lubricants on the synthetic basis e g cooling greasing substance SES For greasing substances that contain agents eliminating frictions or abrasions or increasing the endurance resistance of materials e g greasing oil 1 CLP 100 V For greasing substances reduced by diluents Greasing oil DIN 51315 BB V Marking letter V shall be added by an abbreviation indicating dangerous materials in accordance with ordinance on dangerous materials Consistency mark NLGI Fulling penetration specified classes acc DIN 51813 accord2. EAT I Pos LUBRICATION Ash worm conveyor Multicyclone iB Cm II J af j s PS NW BIOMASS HEATI Maintenance Lubrication of bearings on the ash worm conveyor on multicyclone Placement Vis a vis the driving side Grease substance Roller bearings grease K2K 20 DIN 51502 Drop point 160 C 132 F at least Amount of grease substance 1 2 pump strokes for each greased place Maintenance period Quarterly Pos LUBRICATION Ash conveying rising worm screw Maintenance Lubrication of rising worm screw bearing Maintenance AR GR Lubrication of bearing on the ash worm conveyor on LT OOOO i j XK X X X X K X multicyclone A Placement wey Vis a vis the driving side Grease substance Roller bearings grease K2K 20 DIN 51502 Drop point 160 C 132 F at least Amount of grease substance 1 2 pump strokes for each greased place Pos GILLES OMASS HEATI LUBRICATION Grate ash removal Maintenance Lubrication of bearing on worm screw removing ash from grate Maintenance Lubrication of bearing on the ash worm conveyor on multicyclone Placement ea k Vis a vis the driving side Grease substance Roller bearings grease K2K 20 DIN 51502 Drop point 160 C 132 F at least G E S Amount of grease substance 1 2 pump strokes for each greased place OM A S 5 HEAT Pos B DMASS GILLES HEAT I AZ Maintenance
3. K UTSK l h kvs 15 428 _ 10 330 A 180 KW 7 714 Na 20 571 18 366 _ A 240 KW 10 285 N 25 714 12 755 300 KW 12 857 3 188 N 30 857 18 367 360 KW j 15 428 4 591 N 38 571 12 292 450 KW 110 19 285 3 073 47 142 18 366 550 KW 23 571 4 591 N 10 868 60 000 700 KW 182 30 000 _ 2 717 77 142 17 965 900 KW 182 4 491 38 571 13 210 NG 102 587 1200 KW 283 3 302 NO 51 293 p la me sl __ 137 142 14 273 1600 KW 363 68 571 171 428 12 493 2000 KW 485 85 714 3 123 Notices Gear motors Oil replacement periods inbuilt parts filling guantities venting screws filling openings oil condition considering Sensor cleaning Combustion temperature sensor take of carefully wipe install again carefully Examine fire extinguishers according the rule TRVB 118 Notice on maintenance contract Notice on protective clothing during cleaning works Notice on manipulation and disposal of used oil detergents Control battery replacement required GREASE 04 Grease for higher temperatures Hydraulics Replacement of hydraulic oil MAINTENANCE AND LUBRICATIONS PLAN Maintenance You have bought Gilles heating facility that means you have obtained solid eguipment reguiring mi
4. Lubrication of the bearing between the suction casing and the motor for suction blowers Place On the suction blowers placed on the backside of boiler Grease substance Roller bearings grease K2K 20 DIN 51502 Drop point 160 C 132 F at least Amount of grease substance 1 2 pump strokes for each greased place Maintenance period Quarterly Pos CLEANING Cleaning of heat exchanger Maitenance Cleaning of heat exchanger Placement Front side od heat exchanger Procedure Remvoe the condensed water by pressure vessel of heat exchanger Maitenance period DU Half a year BIOMASS HEAT I Pos CLEANING Compressor Maintenance Compressor Placement In the heating room near the switch box Procedure Empty the condensed water vessel on the compressor Maitenance period UZ Half a year Pos ILLES DMASS HEAT G CLEANING Maintenance Cleaning Place Heating room Procedure Cleaning of all motors and blowers e Maintenance period UZ J Half a year Pos GILLES BIOMASS HEAT I 1 zaj kr ej a i eH teh LE kpk a CLEANING Underpressure tube Maintenance Cleaning of the underpressure tube Placement Underpressure switch Procedure Pull the hose from the underpressure switch connector and clean it by suction WARNING do not blow through it you could damage the undepressure switch connector Or pull out the hose from the underpressure s
5. MAINTENANCE Ash container ko I Tes e Li 4 TI JE Ji GILLES BIOMASS HEATING MAINTENANCE 01 MAINTENANCE Igniter GILLES BIOMASS HEATING MAINTENANCE 02 CLEANING Multicyclone 3 Ke a F Y m WE m cats I GILLES BIOMASS HEATING 7 MAINTENANCE 03 a MAINTENANCE Ash removal from rost im zza i yf EZ U h LH Nr i 1 GILLE BIOMASS HEAT SU MAINTENANCE 04 WEEE ra U he s i Lits AE is f p oh Eai RES ET ETA mm MAINTENANCE Cleaning of the combustion chamber GILLES BIOMASS HEATING MAINTENANCE 05a MAINTENANCE Cleaning of combustion chamber GILLES BIOMASS HEATING 7 MAINTENANCE 05c NO da al a MAINTENANCE Cleanins of burnine grate GILLES BIOMASS HEATI MAINTENANCE 06a U j re MAINTENANCE Cleaning of burning grate 7 j i BT s i GILLES BIOMASS HEATING MAINTENANCE 06c MAINTENANCE Cleaing of heat exchanger MAINTENANCE 07 GILLES BIOMASS HEATING MAINTENANCE Cleaning of suction blowers GILLES BIOMASS HEATING 7 MAINTENANCE 08 MAINTENANCE Cleaning of flue gas tube G L L E S m MAINTENANCE 09 BIOMASS HEATING CLEANING Compressor Maintenance Compressor Placement In the heating room near the switch box Procedure Empty the condensed w
6. ater vessel on the compressor Maitenance period UZ Half a year Pos ILLES DMASS HEAT G CLEANING Maintenance Cleaning Place Heating room Procedure Cleaning of all motors and blowers e Maintenance period UZ Half a year Pos GILLES BIOMASS HEATI ZA A CLEANING Hydraulic aggregate Maintenance Hydraulic aggregate Placement In the heating room near the heating boiler Procedure 1 Check up the oil level 2 Check up the equipment pressure 3 Check up the operational temperature 4 Check up the sealing of cylinder and hoses GILLES BIOMASS HEAT I e Maintenance period UZ Once a month Pos LUBRICATION Silo discharge GILLES MAS S HEAT I Maintenance Replacement of gear smear in the silo discharging system Emptying of silo is necessary When working in silo observe the safety rules for works in silo room The permission for works is imperatively required Placement Beneath the tapered part of silo room Grease substance Smear for gears Amount of grease substance See the Operation instruction to discharge systems Maintenance period Every 2 years Pos LUBRICATIONCross feed worm screw GILLES MASS NEAT e Maitenance Lubrication of the flange bearings of cross feed worm screw Placement Behind the gear motor on the motor side Grease substance Roller bearings grease K2K 20 DIN 51502 Drop point 160 C 132 F at lea
7. defect mainten 9 x U O xX Cleaning Chimney Sweeper By oneself utput Course Combustion T C Maintenace Gilles Heating facility EC EE Only qualified skilled personal may carry out the maintenance works while observing all the operation instructions and any currently valid rules The use of this check list way scope and periods of maintenance works shall be specified and adapted to the local prevailing conditions Pos Description Maintenance period Performance LE pm ss nasa so Ash rising worm screw in case of an automatic ash removal Pe olo Worm screw remove ash from grate in case of an automatic ash removal Unscrew and clean the igniter and igniter tube AN Cleaning of the complete combustion chamber UTSK under ale feeding sb Cleaning of the complete combustion chamber UTSK front pa ofo feeding ET Cleaning of the complete combustion chamber UTSK pa ofo stepping grate Cleaning of the complete combustion chamber UTSK Pa oo compact 6a Cleaning of the combustion grate UT SK underfeeding ef 010 bb Cleaning of the combustion surface UTSK front feeding ef 010 Cleaning of the combustion surface UTSK stepping grate Pe o o 6d Cleaning of the combustion grate UTSK compact a 0 O Cleaning of the heat exchanger flue gas duct R e o T Emptying of condensed water when heat exchanger is e Jojo cleaned EJ Emptying of condensed water vessel on comp
8. erature may be 50 C over the room temperature at maximum and must not exceed 90 C Check up it once a week at least Quality of grease Roller bearing grease K2K 20 DIN 51502 drop point 160 C 132 F at least Quantity of grease The conveying parts are equipped with various driving devices and bearings depending on their dimensions and fuel quantities delivered therefore the specified quantities and stroke specifications are only informative Lubricated places The remarked lubricated places must be lubricated ca once a month every 200 operation hours Use pressure oilers for greasing substances 1 2 pump strokes for each lubricated point Lubrication greases Type of lubrication grease Consistency class Lower temperature K G OG M NLGI of field of use e Data for field of use for synthetic oil additional letters according to oil type HC E PG S A za M S KF 2 K 2 O Additional letter marks nr D E F L M S P V ee C to U ere e Data for upper e Data for usage possibililies temperature of field of use 23 Type of grease Symbol Greases for roller bearings sliding bearings and For greases surfaces according DIN on the mineral oil basis 51825 Greases for closed gears GO according DIN 51826 Greases for open gears toothings adhesive greasing materials without bitumen te M bearings and sealings Greases on the synthetic For greases on the basis upon their basic synthetic oil
9. ing units DIN ISO 2137 445 to 475 400 to 430 355 to 385 310 to 340 265 to 295 220 to 250 175 to 205 130 to 160 85 to 115 1 1 unit 0 1 mm 2 resting penetration 1 2 3 Additional letter marks Action against water Upper temperature acc DIN 51807 Part used 1 Evaluation steps DIN 51807 0 40 or 1 40 2 40 or 3 40 0 40 or 1 40 2 40 or 3 40 0 90 or 1 90 2 90 or 3 90 0 90 or 1 90 2 90 or 3 90 60 C 80 C 100 C 120 C 140 C 160 C 180 C 200 C 220 C over 220 C 1 The upper temperature used for permanent greasing is identical with the highest testing temperature used for tests according to DIN 51806 Part 2 at present the Draft and or according to DIN 51821 Part 2 if the test procedures are performed 2 0 means no change 1 means minor change 2 means mean change 3 means great change according agreement C D E F G H K M N P R S T U Additional number marks Lower temperature used Additional marks for synthetic oils ee ee EFG ET HE Semen PH taesarpownacaaa st sos Ka Care Use a soft wet cloth for removing impurities from boiler facings and operational parts For damping the cloth use only soft cleaning agents in order to prevent surface scrapping Do not use diluents alcohol or cleaning spirit in any case Operation and maitenance logbook gt Date Time hours Validation In out operation
10. n the motor side Lubrication of the worm screw bearing 8 Lubrication of elbow discharge system bearings co Replacement of gear oil in angle gear 0D Horizontal discharging replacement of gear smears EG EEE 1 Lubrication of the cross feeder worm screw bearing on the side of motor O 2 Lubrication ofthe worm screwbearing D a p re aggregate 8 4 Ovindors andhoses 8
11. nimum maintenance Nevertheless you should pay attention to the following instructions on maintenance in order to assure a long operational life of your eguipment Attention An imperative reguirement Before starting cleaning and lubricating the eguipment its operation must be stopped and the main current supply switched off and assured against an unintentional or unwitting switching on Only trained and authorised skilled personal is competent to carry out maintenance works Regular and sound maintenances and operation are the best presuppositions of high efficiency and reliability of the eguipment Only original spare parts used for replacement assure a due performance of the complete facility and assure a claim for guarantee Namely in case of works in silo there is highly important to observe duly all the operation instructions and safety rules as the works in silo are considered as dangerous works imperatively reguiring permission for these works Grease lubrication Places not adeguately protected against penetration of water and dirty particles must be greased because the grease substance functions as sealing substance In addition the greases can better damp stroke impacts on bearings The bearings are filled with grease upon the installation so they are prepared for operation The used grease should be suitable for the temperature range from 30 C to 90 C Use the pressure oiler for greasing The storage temp
12. ressor R no O Cleaning of all the motors and blowers da 010 Lubrication of worm screw bearing on the motor side gR Jolo PET Pal Jofo Lubrication of elbow discharge system bearings ef 0 10 Horizontal discharging replacement of gear smears ggo O Lubrication of the cross feeder worm screw bearing on the wao Jofo side of motor Lubrication of the worm screw bearing a 0 O KI Hydraulic aggregate o z joo Maintenance Gilles heating facility ate CC NZ Multicyclone ash removing worm screw 2 Ash rising worm screw in case of an automatic ash removal 3 Worm screw remove ash from grate in case of an automatic ash removal Bearing of star feeder 1 EA ES Ka KE 2 3 1 Emptying of condensed water when heat exchanger is cleaned Emptying of condensed water vessel on compressor 3 Cleaning of all the motors and blowers Cleaning of the underpressure pipes Mai Cleaning of the combustion surface UTSK front feeding 5 3 olean EE sb Clean 5e Clean 5d Clean 6a Cleaning of the combustion grate UTSK undereedng 6b Clean 66 Clean 6d Clean 7 oiean pa KM aintenance of hydraulic aggregate 4 5 oO 5 M oc Cleaning of the complete combustion chamber UTSK stepping grate oo 5d Cleaning of the complete combustion chamber UTSK compact D 6 es 4 Oo R O Lubrication of worm screw bearing o
13. st Amount of grease substance 1 2 pump strokes for each greased place Maintenance period Quarterly Pos LUBRICATION Cross feed worm screw GILLES OMASS HEATI Maitenance Lubrication of the flange bearings of cross feed worm screw Placement Vis a vis the driving side Grease substance Roller bearings grease K2K 20 DIN 51502 Drop point 160 C 132 F at least Amount of grease substance 1 2 pump strokes for each greased place Maintenance period Quarterly Pos MAINTENANCE Hydraulic push rods Maintenance hydraulic aggregate 5 Check up of the oil level 6 Check up of the device pressure 7 Check up fo the operational temperature Place Hydraulic room Maintenance period Once a month GILLES BIOMASS HEA T Pos MAITENANCE Hydraulic push rods G L L FE S U Maintenance of hydraulic aggregate MASS HEAT Check up of the cylinder and hoses tightness Placement Hydraulic space Maitenance period Once a month Pos LUBRICATION PLAN conveyor view from above Uraufsicht se D side view 2 WA Maintenance i SertenansiCht je 0 Lubrication of the worm screw flange bearing on the side of motor Placement Behind the gear motor Grease substance Roller bearings grease K2K 20 DIN 51502 Drop point 160 C 132 F at least Amount of grease substance 1 2 pump strokes for each greased point UZ Maintenance period Ouarterly GILLES OMASS H
14. witch connector and measuring unit in switch box and flush the hose Maintenance period 19 Half a year GILLES OMASS HEAT I i 4 CLEANING Hydraulic aggregate Maintenance Hydraulic aggregate Placement In the heating room near the heating boiler Procedure 8 Check up the oil level 9 Check up the equipment pressure 10 Check up the operational temperature 11 Check up the sealing of cylinder and hoses Maintenance period UZ Once a month Pos GILLES BIOMASS HEATI LUBRICATION Elbow discharge Maitenance Lubrication of the flange bearings of elbow discharging worm screw Placement Behind the gear motor Grease substance Roller bearings grease K2K 20 DIN 51502 Drop point 160 C 132 F at least Amount of grease substance G E S e 1 2 pump strokes for each greased place Maintenance period BIOMASS HE A TI Quarterly Pos LUBRICATION Elbow discharge GILLES OM A S HEAT I U Maintenance Replacement of the gear oil in the elbow discharge system Emptying of silo is necessary When working in silo observe the safety rules for works in silo room The permission for works is imperatively required Placement Beneath the discharge plate in silo room Grease subsatnce Gear oil Amount of grease substance See the Operation instruction to gears Maintenance period Every 5 years Pos H Gilles production and trade Endurance of heating boilers HP
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