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Regency G36D User's Manual

1. 9 WNWIUIN jueuieddeuoo p ej e uoissaJg 6 0 9M 8 5 eunsseuJd A 1VS 15913 43413 SHINOH GAYNLOVANNVI NI GATIVLSNI 38 AYN 00 5 13 gt oues ON ALLANODILA 31199 SVd AN 138V 1 SIHL SAOWSY LON OG This is a copy of the label that accompanies each G36D Zero Clearance Direct Vent Gas Fireplace We have printed a copy of the contents here for your review The safety label is located on the front inside base of the unit visible when the bottom louver is open there is a difference the label on the unit is improved Check the label on the unit and if the correct one NOTE UltraGlow units are constantly being LUNUWIUILU uoisseJg Ld 1 09 9 9J9pol N 3790 3413 NONOD 3NVdO ld 279 nV LNVNNOILONOG l3sVddV uonejueuuije p uoissaeJg LON Q9 9 9I9poIN 3 T3Od 34413 NONOD ZV9 LNVNNOILONO IlI3sVddv SZ L OM Ld1 Q9 9 I POW ANVdOUd 9 eJnsseJd Ajddns LON G9ED IPPOW SVO 216 1202 927 ON 2002 22 Z 750 2002 388 LZZ ISNV 4 sec pejueA LEW ZL Z VWOO NVO sepniniv UBIH 1v 104 seouerddy 4 520 03 peyser
2. KER 5 General Safety Information 5 Installation CHECKS duco oor aetate tas ta adea irent 5 596D Unit DIMENSIONS 6 Manufactured Mobile Home Additional Requirements 6 Locating Your Gas Stove uii eter ae Ro ER 6 e Irem TTE T Mantel Leg Clearances T Framing me eau tnos 7 Combustible Mantels 8 Unit Assembly Prior To Installation 9 Vening 9 Exterior Vent Termination Locations 10 i a 11 Rigid Pipe Venting Components List 12 Rigid Pipe Venting Systems 13 Horizontal or Vertical Terminations 13 Rigid Pipe Venting Arrangements Horizontal 5 14 Rigid Pipe Venting Arrangements Vertical Terminations 16 Vertical Termination mcm 18 Venting Arrangements Vertical Terminations 19 Unit Installation with Horizontal Termination 20 Unit Installation with Vertical Termination 21 Installation Procedures o 2
3. 918 36 niieupehU 37 gro VaVe P a 37 536D Assembly escena 38 G36D Burner Assembly 4 Log 39 G36D Flush Front Assembly 40 WARRANTY The Warranty Limited Lifetime 43 3 S493I1J 104 JOU s 4 526 SIUL enj esn 104 JON epeueg onbuqe J epeue ape 6v 8L6 pesn s yJ paleo e YUM 40 9 qnJeAuOO JOU S eouei dde 14 sepoo e20 pejiqiuoud zou ejqouJ peunjoejnueuu pejeoo Apueueuued ue ui paesu eq Aew pue Bune y uo jo ed eui esn 104 Ajuo si eouerdde siu epeue ui pJepuejs QON HIN OVZZ VSO NVO pue eyeg 17 1 sjonpoug Idd SAFETY LABEL 5 ey 4c L L WOyOg 20 Jenue uononJjsu 295 5 1 2 Z L c do Ajsadoid SI ay Jeu 72992 uA GZ CY ZZ TV3S
4. I 24 26 A E 22 24 l _ lt 20 O 22 ee _ 12 ft 3 7m z 5 ME 18 l 2 mu gt 5 18 T Lr 5 z 7 2 S Allowable E p u Harizontal 5 I Run E 14 12 10 m 7 5 0 EE Mi e uos Lax 8 EM 2 8 a re S amp 6 Minimum 20 0 5m 5 V3 E Maximum 8 ft 2 4m ES 58 _ 9 A 55 x 4 lt 38 BE 9 BE T NOTE If installing the 2 wiz minimum horizontal run a ON N gt lt see dia 2 for maximum I allowable vertical termination lt T y o y Diagram 1 Diagram 2 16 UltraGlow G36D Zero Clearance Direct Vent Gas Fireplace INSTALLATION The G36D is approved for a maximum 37 ft 11 3m straight vertical with Rigid Horizontal Feet Pipe vent systems for Propane and Natural Gas as per the diagram 3 0 2 4 6 8 ___ 1 LL _ _ The shaded area in the diagram 3 shows all allowable combinations of straight vertical and offset to vertical terminations with Rigid Pipe vent systems for Propane and Natural Gas Maximum two 45 elbows allowed didis e Vent must be supported at offsets e Firestops are required at each floo
5. will continue to operate Do not cut the ground terminal off under any circumstances Nut Star washer 8 Ground Lug for mobile home Pilot Assembly Lockwasher Thermopile Fan ground wire Gas Pilot Electrode Piezo as gt Tig S I T Valve E EE Remote Transmitter Optional Burner Thermostat Remote Receiver or Thermostat Millivolt Optional Caution Ensure that the wires do not touch any hot surfaces and are away from sharp edges CAUTION Label all wires prior to disconnection when servicing controls Wiring errors can cause improper and dangerous Openings for electrical connections 120 Volt Powel Millivolt Wires os NS 2916 gt A ooo 32 UltraGlow G36D Zero Clearance Direct Vent Gas Fireplace INSTALLATION INSTALLING THE OPTIONAL FAN 120 Volt AC power is needed for the fan switch Note A 120 Volt AC power cord can be and blower Athree wire power cord is provided to be plugged into the receptacle Unit must be grounded at all times Do 5 not cut the ground terminal off under any circumstances 1 Shut the power off 2 Open the bottom louver door 3 Slide the fan in towards the rear of the unit and slip it ove
6. THIS CONVERSION MUST BE DONE BY A QUALIFIED GAS FITTER IF INDOUBT DO NOT DO THIS CONVERSION 11 Remove the black protection cap by Each Kit contains one LPG hand from the high low knob Fig 1 Conversion Kit and one DC Sparker Kit LPG Conversion Kit Contains Qty Part Description 904 345 908 528 908 255 908 529 910 037 918 476 Burner Orifice 53 Red LPG label Label Converted to LPG 5 32 Allen Key LP Injector Pilot Orifice Instruction Sheet DC Sparker Kit Contains Qty Part 820 475 820 476 904 153 904 330 904 438 904 531 904 543 904 553 910 073 910 074 910 078 910 199 910 903 910 480 904 781 904 782 Description Bracket DC Sparker Bracket DC Sparker Washer 8 External Star Nut 8 32 Hex Plug Nylon 0 750 Hole Black Bushing Split Plastic 0 500 in Screw 8 32 x 3 4 Pan Head Screw 8 x 1 2 Type B Black Oxide Spark Generator Battery Holder Spark Generator Switch C W Wire Battery Size AA Energizer En91 Clip Wire Holder Wire Fan To Power Cord Ground 30 in Instruction Sheet Velcro Hook Black Velcro Hook Black Installation of LPG Conversion Kit 1 Shut off the gas supply 2 Remove the louvers and bay door if it is installed 3 Open the flush door and remove the door 4 Remove the logs and embers 5 Remove the 2 screws holding the Burner Assembly to the firebox base Push the Burner Assembly to the left and lift out
7. UltraGiovw FIREPLACE P RODUCTS www regency fire com Owners amp G36D Zero Clearance Direct Vent Gas Fireplace Installation Manual imam T qe ios nn oe pS MODELS G36D Natural ese G36D LP4 Propane WARNING Ifthe information in these instructions are not followed exactly a fire or explosion may result causing property damage personal injury FOR YOUR SAFETY or loss of life What to do if you smell gas FOR YOUR SAFETY not store or use gasoline or other flammable e Do not try to light any appliance vapors and liquids in the vicinity of this or any other appliance Installation e Do not touch any electrical switch and service must be performed by a qualified installer service agency or do not use any phone in your building the gas supplier e Immediately call your gas supplier from a neighbour s phone Follow the This appliance may be installed in an aftermarket permanently located gas supplier s instructions manufactured home USA only or mobile home where not prohibited by e If you cannot reach your gas supplier local codes This appliance is only for use with the type of gas indicated on call the fire department the rating plate This appliance is not convertible for use with other gases unless a certified kit is used Tested by Installer Please complete the details the back cover leave this manual with the homeowner
8. Before connecting the horizontal run of vent pipe to the vent termination slide the Wall Thimble Part 942 over the vent pipe Slide the appliance and vent assembly towards the wall carefully inserting the vent pipe into the vent cap assembly It is important that the vent pipe extends into the vent cap sufficient distance so as to result in a minimum pipe overlap of 1 1 4 inches Secure the connection between the vent pipe and the vent cap by attaching the two sheet metal strips extending from the vent cap assembly into the outer wall of the vent pipe Use the two sheet metal screws provided to connect the strips to the pipe section See Diagram 6 1 1 4 32mm here sheet metal screw nu wail thimble cover strap me wood screws gt Diagram 7 Diagram 6 Install wall thimble in the center of the 10 square and attach with wood screws Diagram 7 Top to Vinyl Standoff 1 2 UNIT INSTALLATION WITH VERTICAL TERMINATION Maintain the 1 1 2 clearances Sh air spaces to combustibles when passing through ceilings walls roofs enclosures attic rafter or other nearby combustible surfaces Do not pack air spaces with insulation Check the Venting sec
9. Remove the 2 screws push Burner Assembly to the left and lift out 6 Pull off the pilot cap to expose the pilot orifice 12 Insert a 5 32 or 4mm Allen wrench into the hexagonal key way of the screw Fig 2 rotate it counter clockwise until itis free and extract it 7 Unscrew the pilot orifice with the allen key and replace with the LP pilot orifice in the kit and replace pilot cap 13 Check that the screw is clean and if necessary remove dirt 8 Remove burner orifice with a 1 2 wrench and discard Use another wrench to hold on to the elbow behind the orifice 14 Flip the screw Fig 3 Burner Orifice 9 Reinstall new burner orifice LP stamped 53 and tighten 10 Turn control knob to the OFF position 24 UltraGlow G36D Zero Clearance Direct Vent Gas Fireplace INSTALLATION 15 Using the Allen wrench as shown in 24 Install the 3 4 nylon plug to cover up the Fig 4 rotate the screw clockwise until WARNING hole on the mounting bracket Also check that the pilot and main burner injectors are appropriate for the gas type 18 Reverse steps 5 to 2 19 Attach the label This unit has been converted to LPG near or on top of the serial decal 20 Replace yellow Natural Gas label with red Propane label 25 Connect the DC spark generator wires WARNING to the SIT Valve with the screw which is Do not overtighten the s
10. W S N pue vavNvo payed LON Q9 95 10 Ajajyes jo Ado edalvdH SOV Idadla SVO 93 1 V LOS VdAN ISNV Seniunuuulo2 pue JO 9Jl4 JO pJepuelg 1uaJJno JO O8ZE Hed NAD vc enm puepueis Ajejes pue pue suononujsul y eouepJoooe ui eq 4 41 uone jejsu peunjoejnue N J04 epeue 6 1 8 1 NYO 1u9uno 10 YSN 9U L EZZZ ISNV 1u94no 99 Jou JI Aue sepoo pue SUONONI SU 5 JOINJOeJNUEW BU YUM ur eq siu ONLLN3JA UltraGlow G36D Zero Clearance Direct Vent Gas Fireplace O For the State of Massachusetts installation and repair must be done by a plumber or gasfitter licensed in the Commonwealth of Massachusetts For the State of Massachusetts flexible connectors shall not exceed 36 inches in length For the State of Massachusetts the appliances individual manual shut off must be a t handle type valve INSTALLATION IMPORTANT MESSAGE SAVE THESE INSTRUCTIONS The G36D NG1 or G36D LP1 Direct Vent Fireplace must be installed in accordance
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12. with these instructions Carefully read all the instructions in this manual first Consult the authority having jurisdiction to determine the need for a permit prior to starting the installation It is the responsibility of the installer to ensure this fireplace is installed in compliance with manufacturer s instructions and all applicable codes BEFORE YOU START Safe installation and operation of this appliance requires common sense however we are required by the Canadian Safety Standards INSTALLATION AND REPAIR SHOULD BE DONE BY A QUALIFIED SERVICE PERSON THE APPLIANCE SHOULD BE INSPECTED BEFORE USE AND AT LEAST ANNUALLY BY A PROFESSIONAL SERVICE PERSON MORE FREQUENT CLEANING MAY BE REQUIRED DUE TO EXCESSIVE LINT FROM CARPETING BEDDING MATERIAL ETC IT IS IMPERATIVE THAT CONTROL COMPARTMENTS BURNERS AND CIRCULATING AIR PASSAGEWAYS OF THE APPLIANCE BE KEPT CLEAN DUE TO HIGH TEMPERATURES THE APPLIANCE SHOULD BE LOCATED OUT OF TRAFFIC AND AWAY FROM FURNITURE AND DRAPERIES WARNING FAILURE TO INSTALL THIS APPLIANCE CORRECTLY WILL VOID YOUR WARRANTY AND MAY CAUSE A SERIOUS HOUSE FIRE CHILDREN AND ADULTS SHOULD BE ALERTED TO THE HAZARDS OF HIGH SURFACE TEMPERATURES ESPECIALLYTHEFIREPLACE GLASS AND SHOULD STAY AWAY TO AVOID BURNS OR CLOTHING IGNITION YOUNG CHILDREN SHOULD BE CAREFULLY SUPERVISED WHEN THEY ARE IN THE SAME ROOM AS THE APPLIANCE CLOTHING OR OTHER FLAMMABLE MATERIAL SHOULD NOT B
13. 2240 Mobile Home Standard in Canada This appliance installation must comply with the manufacturer s installation instructions and local codes if any In the absence of local codes follow the current National Fuel Gas Code ANSI Z223 1 and the current National Electrical Code ANSI NFPA 70 in the U S A and the current CAN CGA B149 Gas Installation Code and the current Canadian Electrical Code CSA C22 1 in Canada Nailing Strip This UltraGlow Mobile Manufactured Home Listed appliance comes factory equipped with a means to secure the unit This UltraGlow Mobile Manufactured Home listed appliance comes equipped with a dedicated 8 ground lug to which an 18 gauge copper wire from the steel chassis ground must be attached D O o 2 duis Z 8 Mobile Home Ground NATIONAL We recommend that our products be INSTITUTE installed and serviced by professionals who are certified in the U S by the National Fireplace Institute NFI or in Canada by Wood Energy Technical Wood Energy CERTIFIED Training WETT M www nficertified org 2 UltraGlow G36D Zero Clearance Direct Vent Gas Fireplace TABLE OF CONTENTS SAFETY LABEL salet Lape assets cesta 4 INSTALLATION Important Message 5 Before YOU RE
14. Snorkel Termination 36 981 4DT ST36 4D36S SV4STC36 FPI 946 205 Vinyl Siding Shield for Riser Vent Terminal 946 506 P Vent Guard Optional 946 208 P Vent Guard Optional Riser Vent Terminal 510 994 Rigid Pipe Adaptor Must use with all Rigid Piping 946 523 P AstroCap Horizontal Cap 640 530 P Riser Vent Terminal 946 206 Vinyl Siding Standoff AstroCap 12 UltraGlow G36D Zero Clearance Direct Vent Gas Fireplace INSTALLATION RIGID PIPE VENTING SYSTEMS Horizontal or Vertical Terminations The minimum components required for a basic horizontal termination Flat Wall Installation Wall Thickness Vent Length Required Horizontal Termination Cap nenes inches 90 Elbow 4 5 1 2 Rigid Pipe Adaptor 7 _ 8 1 2 Wall Thimble Length of pipe to suit wall thickness see chart 10 1 1 2 12 9 14 1 2 11 14 5 8 Adj Pipe Wall thickness is measured from the back standoffs to the inside mounting surface of termination cap For siding other than vinyl furring strips may 15 23 1 2 17 24 Adj be used instead of the vinyl siding standoff to create a level surface to Corner Installation mount the vent terminal The Terminal must not be recessed into siding Measure the thickness including furring strips ne Vent gc If a Vinyl Siding Standoff is required it must be used with vinyl siding 3 1 4 6 3 4 11 14 5 8 Adj Pipe measure to outside surface of wall without siding and add 2 inches 7 3
15. attached to the inlet air collar of the termination cap Co linear DV Vertical Termination Cap 946 529 95555 ET Em A maximum of two certified joiner kits may be used per length 948 305 35 ft 0 Degree Elbow Inner Pipe Adapter Outer Pipe with Kit 946 563 SS Intake ty Pipe Length J Co Linear Flex Adapter Rigid Pipe Adaptor pat g 2 with Kit 946 563 UltraGlow G36D Zero Clearance Direct Vent Gas Fireplace INSTALLATION VENTING ARRANGEMENTS VERTICAL TERMINATIONS with Co linear Flex System for both Residential amp Manufactured Homes into Masonry Fireplaces 30 TT 30 30 z 3 2 2 5 S 2 3 5 e D gt a 2 I I e I o S S S 5 t E 5 gt gt gt olo fe E x t y 88 5 N ft lt P j S m S ITTTTTTT Horizontal Distance Feet Horizontal Distance Feet Horizontal Distance Feet The shaded area in the diagrams show the allowable vertical terminations UltraGlow G36D Zero Clearance Direct Vent Gas Fireplace 19 INSTALLATION UNIT INSTALLATION WITH HORIZONTAL TERMINATION Install the vent system according to the manufacturer s instructions included with the components 1 Set the unit in its desired location Che
16. ensure that there is a union by the valve otherwise removal will be almost impossible INSTALLING VALVE 1 Attach the valve to the valve bracket with the 4 m5x8 metric screws provided 2 Reconnectthe gas out flare fitting with an 11 16 wrench 3 Reconnect the gas out flare nut with a 13 16 wrench 4 Install piezo ignitor push button assembly and reconnect wire 5 Reconnectthe quick drop out thermocouple nut with a 9mm wrench 6 Reconnect the pilot tube nut with a 7 16 wrench 7 Scrape offthe old gasket from the floor ofthe firebox and from the valve tray assembly 8 Install a new gasket and reinstall the valve tray assembly Note Failure to install a new gasket may severely affect the appliance performance 9 Reinstall the 12 hold down screws 10 Hook up the 2 TP and 2 TH wires to the appropriate connections on the valve 11 Reinstall the bottom brick panel and the front log stand 12 Install burner assembly 13 Hook up the gas line and check for gas leaks with a soap and water solution or a gas leak detector Do not use open flame for leak testing 14 Fire up the unit temporarily 15 Check the manifold pressure 16 Reinstall the logs and base panels as needed 17 Close the door and replace the louvers 18 Fire up the unit again and check for proper flame appearance and glow on logs Verify proper operation after servicing UltraGlow G36D Zer
17. 0V wire 382 wall switch dice gt remote control or thermostat amp zi bed E 5 CAUTION Do not connect millivolt remote control wires to a 120V wire 3 Install 3AAA alkaline batteries in transmitter and 4 AA alkaline batteries in the receiver Install the receiver and its cover in the wall Switch the remote receiver to remote mode The remote control is now ready for operation Option 3 WALL THERMOSTAT A wall thermostat may be installed if desired connect the wires as per the wiring diagram Use the table below to determine the maximum wire length Note Preferable if the thermostat is installed on an interior wall UltraGlow offers an optional programmable thermostat or basic wall thermostat but any 250 750 millivolt rated non anticipator type thermostat that is CSA ULC or UL approved may be used CAUTION Do not connect millivolt wall thermostat wires to a 120V wire Thermostat Wire Table Recommended Maximum Lead Length Two Wire When Using Wall Thermostat CP 2 System 14 GA Max Length 16 GA 18 GA 20 Ft 20 GA 12 Ft 22 GA S S UltraGlow G36D Zero Clearance Direct Vent Gas Fireplace 31 INSTALLATION WIRING DIAGRAM This heater does not require a 120V A C supply for operation In case of a power failure the burner switch and the optional remote control thermostat
18. 2 AON tees 23 Gas Line _ 23 NS IM 23 Gas Pipe Pressure Testing 23 Conversion Kit 773 969 From NG LPG 24 Log Set 2118 27 Standard Flush DOOM sesciiscscderccsncscdecucessdsuartnucodeaeaseades 30 Option 1 Remote 31 Option 2 Wall SWICK 31 Option 3 Wall Thermostat 31 32 Installing The Optional 33 UltraGlow G36D Zero Clearance Direct Vent Gas Fireplace OPERATING INSTRUCTIONS 34 HS PUIG HONS E N 34 Lighting Procedure MER s 34 Shutdown Procedure 34 FS 34 Aeration Adjustment 34 Normal Operating Sounds Of Gas Appliances 35 Copy Of The Lighting Plate Instructions 35 Maintenance Instructions 35 MAINTENANCE Gold Plated or Brass Trim 36 Log Replacement 36 Thermopile Thermocouple 36 Glass 36
19. 4 16 1 4 17 24 Adj Pipe 7 1 4 8 3 4 6 12 Vertical 9 9 w Il Terminal 4 1 4 5 3 4 6 9 Storm pedir Part 953 Vinyl Siding Standoff Optional Alternate Flashing Part 950 S 08 Horizontal Ter 943 or 9435 9 PA mination Caps Ceiling Firestop Horizontal U S Part 963 Termination Cap POET 946 523 Terminal Part 640 530 P Wall Thimble Part 942 sella ay es Part 982 14 Pipe Length x Adj Pipe Length Part 981 36 9 11 14 5 8 0 Elbow Sy WARNING gt Do not combine venting components from 24 Pipe different venting systems Length However use of the the AstroCap and FPI Riser is acceptable with all systems lt gt Rigid Pipe Adaptor This product has been evaluated by Intertek Part 510 994 for using a Rigid Pipe Adaptor in conjunction with Dura Vent Direct Vent GS Selkirk Direct lt Temp Ameri Vent Direct venting and Security Secure Ventsystems Use of these systems with the Rigid Pipe adaptor is deemed acceptable and does not affect the Intertek WHI listing of components When using Rigid Vent piping other Simpson Dura Vent 3 screws must be used to secure rigid pipe to adaptor The FPI AstroCap and FPI Riser Vent terminal are certified for installations using FPI venting systems as well as Simpson Dura Vent Direct Vent GS American Metal Products Ameri Vent Direc
20. 4 Assemble the desired lengths of pipe and elbows Ensure that all pipes and elbow connections are in the fully twist locked position and sealed 5 Cuta hole in the roof centered on the small drilled hole placed in the roof in Step 2 The hole should be of sufficient size to meet the minimum requirements for clearance to combustibles of 1 1 2 Slip the flashing under the shingles shingles should overlap half the flashing as per Diagram 4 Diagram 4 The upper half of the flashing is installed under the roofing material and not nailed down until the chimney 15 installed This allows for small adjustments 6 Continue to assemble pipe lengths Note If an offset is necessary in the attic to avoid obstructions it is important to support the vent pipe every 3 feet to avoid excessive stress on the elbows and possible separation Wall straps are available for this purpose Diagram 2 Galvanized pipe is desirable above the roofline due to its higher corrosion resistance Continue to add pipe sections through the flashing until the height of the vent cap meets the minimum height requirements specified in Diagram 5 or local codes Note that for Diagram 5 Roof Pitch ene flat to 7 12 over 7 12 to 8 12 over 8 12 to 9 12 over 9 12 to 10 12 over 10 12 to 11 12 over 11 12 to 12 12 over 12 12 to 14 12 over 14 12 to 16 12 over 16 12 to 18 12 over 18 12 to 20 12 over 20 12 to 21 12 UltraGlo
21. 4 When the pilot stays lit turn the gas knob further counterclockwise to the ON position 5 Use the wall switch thermostat or remote control to turn on the unit 6 Rotate the flame height regulator to adjust the flame height higher or lower SHUTDOWN PROCEDURE 1 Use the wall switch thermostat or remote control to turn off the main burner 2 Turn the main gas control clockwise to the OFF position to turn off the pilot 3 Turn off all electric power to appliance if service is to be performed FIRST FIRE The first fire in your fireplace is part of the paint curing process To ensure that the paint is properly cured it is recommended that you burn your fireplace for at least four 4 hours the first time before you use it with the fan on When first operated the unit will release an odour caused by the curing of the paint the burning off of any oils remaining from manufacturing Smoke detectors in the house may go off at this time Open a few windows to ventilate the room for a couple of hours The glass panel may require cleaning after the unithas cooled down DO NOT ATTEMPT TO CLEAN THE GLASS WHILE IT IS HOT Note When the glass is cold and the appliance is lit it may cause condensation and fog the glass This condensation is normal and will disappear in a few minutes as the glass heats up DO NOT BURN THE APPLIANCE WITHOUT THE GLASS FRONT IN PLACE During the first few fires a white film ma
22. 45 45 Elbow Swivel Black 945BG N A N A SV4EB45 90 Elbow Galvinized 990 4DT EL90S 4D90LS N A 90 Elbow Black 990B 4DT EL90SB 4D90LBS SV4EBR90 1 90 Elbow Swivel Galvinized 990G N A N A SV4E90 1 90 Elbow Swivel Black 990BG N A N A SV4EB90 1 Ceiling Support 949 n a from FPI 4DT CS 4DFSP SVASD Cathedral Support Box 941 4DT CSS 4DRSB SVACSB Wall Support Band 988 4DT WS B 4DWS SVABM Offset Support 989 n a from 4DT OS N A SVASU Wall Thimble Black 942 4DT WT 4DWT SVARSM Wall Thimble Support Box Ceiling Support 940 N A N A SVAPF Firestop Spacer 963 4DT FS 4DFSP SVABF Trim Plate Black N A 4DT TP 4DFPB SVALA Brass Trim for Wall Thimble Ceiling Support 3951 N A N A ZN A Attic Insulation Shield 12 N A N A 4DAIS12 SVARSA Attic Insulation Shield Cold Climates 36 N A N A 4DAIS36 ZN A Basic Horizontal Termination Kit A 970 4DT HKA 4DHTK2 SV SHK Horizontal Termination Kit B 971 4DT HKB 4DHTK1 SV HK Vertical Termination Kit 978 4DT VKC 4DVTK SV FK High Wind Vertical Cap 991 N A N A High Wind Horizontal Cap 985 N A N A Horizontal Square Termination 984 4DT HHC 4DHC SV4CHC 1 Verical Termination Cap 980 4DT HVC 4DVC SV4CGV 1 Storm Collar 953 4DT SC 4DSC SV4FC Adjustable Flashing 0 12 6 12 943 4DT AF6 4DF SVAFA Adjustable Flashing 6 12 12 12 9435 4DT AF 12 4DF 12 SV4FB Vinyl Siding Standoff 950 4DT VS N A SV4VS Vinyl Siding Shield Plate N A 4DT VSP N A SV4VS Snorkel Termination 14 982 4DT ST14 40125 SV4STC14
23. ARANCES The clearances listed below are Minimum distances unless otherwise stated A major cause of chimney related fires is failure to maintain required clearances air space to combustible materials It is of the greatest importance that this fireplace and 6 Side Wall vent system be installed only in accordance G36D with these instructions Stove Mantel leg Clearance to Combustibles from Back 0 0mm e E Side 0 Omm Floor 0 Omm Allowable mantel leg NOTE The minimum floor clearance must projection be maintained from the top surface of the carpeting tile etc Maximum 1 1 2 projection at 2 minimum clearance Minimum Clearance from Top of Unit to Mantel Minimum 7 177mm Ceiling from top of unit 32 1016mm FRAMING AN D Side Wall Clearance FINISHING Flush Front 6 152mm 1 Determine the total thickness of facing Horizontal Vent Clearances material e g drywall plus ceramic tiles to Top d 64mm allow the finished surface to be flush with Side 38mm the front of the unit Total facing thickness Bottom 1 1 2 38mm can vary from 1 2 13mm to 1 1 4 32mm thick Vertical Vent Clearances 1 1 4 32mm Alcove Clearances Max Depth 36 914mm Min Width 48 1219mm s u or Min Height 72 1829mm Drywall Pp 6 1 52mm anqo see mantle clearance instructions in the OF oth
24. ARNING If you do not follow these instructions exactly a fire or explosion may result causing property damage personal injury or loss of life Improper installation adjustment alteration service or maintenance can cause injury or property damage Refer to the owner s information manual provided with this appliance For assistance or additional information consult a qualified installer service agency or gas supplier A This appliance has a pilot which must be lighted by hand When lighting the pilot follow these instructions exactly B BEFORE LIGHTING smell all around the appliance area for gas Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electric switch do not use any phone in your building Immediately call your gas supplier from a neighbours phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department C Use only your hand to push in or turn the gas control knob Never use tools If the knob will not push in or turn by hand don t try to repair it call a qualified service technician Force or attempted repair may result in a fire or explosion D Do not use this appliance if any part has been under water Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any ga
25. Access Plate NG LP Valve Assy Natural Gas Valve Assy Propane Valve Tray NG LP Valve 1 Natural Gas Valve S I T Propane Valve Bracket Pilot Bracket Pilot Assy S I T NG Pilot Assy S I T 3 Flame LP Pilot Holder Pilot Assembly Gasket Orifice 42 Natural Gas Orifice 53 Propane Orifice Gasket Firebox Base Deflector Left Deflector Right Burner Assy NG LP Rear Log Support Bracket Log Set Not available as a replacement part UltraGlow G36D Zero Clearance Direct Vent Gas Fireplace 39 PARTS LIST G36D FLUSH FRONT ASSEMBLY Part Description 131 510 934 Flush Glass Trim Set Brass 510 947 Flush Glass Set Steel 510 932 Flush Glass Trim Set Gold 132 904 196 Magnet 1 Round 133 780 069 Flush Louver Black 134 786 520 Assembly Bottom Black 135 940 334 P Glass Tempered 137 904 691 U Clip 139 936 155 Glass Gasket Tadpole 140 948 042 Spring Hinge Black Not available as a replacement part 131 P A 140 134 40 UltraGlow G36D Zero Clearance Direct Vent Gas Fireplace NOTES UltraGlow G36D Zero Clearance Direct Vent Gas Fireplace 41 NOTES 42 UltraGlow G36D Zero Clearance Direct Vent Gas Fireplace WARRANTY UltraGiowy FIREPLACE PRODUCTS UltraGlow products are designed with reliability and simplicity in mind In addition our
26. E PLACED ON OR NEAR THE APPLIANCE GENERAL SAFETY 1 2 3 4 5 6 7 8 9 INFORMATION The appliance installation must conform with local codes or in the absence of local codes with the current Canadian or National Gas Codes CAN1 B149 or ANSI 7223 1 Installation Codes The appliance when installed must be electrically grounded in accordance with local codes or in the absence of local codes with the current National Electrical Code ANSI NFPA 70 or CSA C22 1 Canadian Electrical Code See general construction and assembly instructions The appliance and vent should be enclosed This appliance must be connected to the specified vent and termination cap to the outside of the building envelope Never vent to another room or inside a building Make sure that the vent is fitted as per Venting instructions Inspect the venting system annually for blockage and any signs of deterioration Venting terminals shall not be recessed into a wall or siding Any safety glass removed for servicing must be replaced prior to operating the appliance To prevent injury do not allow anyone who is unfamiliar with the operation to use the fireplace Wear gloves and safety glasses for protection while doing required maintenance 10 Be aware of electrical wiring locations in walls and ceilings when cutting holes for termination 11 Under no circumstances should this appliance be modified Part
27. Homeowner Please keep these instructions for future reference 79 918 515 FPI FIREPLACE PRODUCTS INTERNATIONAL LTD 6988 Venture St Delta BC Canada 46 1H4 12 18 05 the New Owner Congratulations You are the owner of a state of the art Gas Fireplace by FIREPLACE PRODUCTS INTERNATIONAL The G36D is a hand crafted appliance and has been designed to provide you with all the warmth and charm of a wood fireplace at the flick of a switch The model G36D has been approved by Warnock Hersey for both safety and efficiency As it also bears our own mark it promises to provide you with economy comfort and security for many trouble free years to follow Please take a moment now to acquaint yourself with these instructions and the many features of your Regency Fireplace INFORMATION FOR MOBILE MANUFACTURED HOMES AFTER FIRST SALE This UltraGlow product has been tested and listed by Warnock Hersey as a Direct Vent Wall Furnace to the following standards VENTED GAS FIREPLACE HEATERS ANSI Z21 88 2002 CSA 2 33 2002 and GAS FIRED APPLIANCES FOR USE AT HIGH ATLITUDES 2 17 M91 This Direct Vent System Appliance must be installed in accordance with the manufacturer s installation instructions and the Manufactured Home Construction and Safety Standard Title 24 CFR Part 3280 or the current Standard of Fire Safety Criteria for Manufactured Home Installations Sites and Communities ANSI NFPA 501A and with CAN CSA
28. IST All Simpson Dura Vent components are available directly from FPI Description Simpson Dura Vent Selkirk Amerivent Security Direct VentGS Direct Temp Direct Vent Secure Vent 6 Pipe Length Galvanized 908 4DT 6 N A SV4L6 6 Pipe Length Black 908B 4DT 6B N A SV4LB6 7 Pipe Length Galvanized N A N A 4D7 7 Pipe Length Black N A N A 4D7B N A 9 Pipe Length Galvanized 907 4DT 9 N A 9 Pipe Length Black 907B 4DT 9B N A N A 12 Pipe Length Galvanized 906 4DT 12 4D12 SV4L12 12 Pipe Length Black 906B 4DT 12B 4D12B SV4LB12 18 Pipe Length Galvanized N A 4DT 18 N A SVALA 18 Pipe Length Black N A 4DT 18B N A SV4LA 24 Pipe Length Galvanized 904 4DT 24 4D2 SV4L24 24 Pipe Length Black 904B 4DT 24B 4D2B SV4LB24 36 Pipe Length Galvanized 903 4DT 36 4D3 SV4L36 36 Pipe Length Black 903B 4DT 36B 4D3B SV4LB36 48 Pipe Length Galvanized 902 4DT 48 4D4 SV4L48 48 Pipe Length Black 902B 4DT 48B 4D4B SV4LB48 Adjustable Length 11 14 Galv 911 4DT AJ N A N A Adjustable Length 11 14 Black 911B 4DT AJB N A N A Adjustable Length 17 24 Black 917B N A N A SV4LBA24 Adjustable Length 7 Galvinized N A N A 4D7A Adjustable Length 7 Black N A N A 4D7AB Adjustable Length 12 Galvinized N A N A 4D12A SV4LA12 Adjustable Length 12 Black N A N A 4D12AB SV4LBA12 45 Elbow Galvinized 945 4DT EL45 4D45L N A 45 Elbow Black 945B 4DT EL45B 4D45LB N A 45 Elbow Swivel Galvinized 945G N A N A SV4E
29. Stoves Combustible Mantels Framing and Finishing amp Hearth Requirement sections e Horizontal vent must be supported every 3 feet UltraGlow G36D Zero Clearance Direct Vent Gas Fireplace 15 INSTALLATION RIGID PIPE VENTING ARRANGEMENTS VERTICAL TERMINATIONS Propane amp Natural Gas Horizontal Feet The G36D is approved for a maximum 23 ft 7 0m vertical with a maximum 12 ft 3 7m horizontal offset 0 2 4 using two 90 elbows two 45 elbows equal one 90 elbow with Rigid Pipe vent systems Propane and Natural Gas as per diagram 1 38 The G36D is approved for a maximum 37 ft 11 3m straight vertical including a maximum 20 0 5m horizontal offset using two 90 elbow two 45 elbows equal one 90 elbow with Rigid Pipe vent systems for Propane and Natural Gas as per diagram 2 D e Vent must be supported at offsets e Maintain clearances as listed the Clearances section Sh e Firestops are required at each floor level and whenever passing through a wall Note Must use optional rigid pipe adaptor when using rigid vent systems Part 510 994 Note UltraGlow Direct Vent System Flex is only approved for horizontal terminations Horizontal Feet 30 0 2 4 6 8 10 12 14 m Hs ees S E S gr 28
30. ashlight down the Vent Remove any bird nests or other foreign material 3 Check for evidences of excessive condensation such as waterdroplets forming in the inner liner and subsequently dripping out the joints Continuous condensation can cause corrosion of caps pipe and fittings It may be caused by having excessive lateral runs too many elbows and exterior portions of the system being exposed to cold weather 4 Inspect joints to verify that no pipe sections or fittings have been disturbed and consequently loosened Also check mechanical supports such as Wall Straps or plumbers tape for rigidity GOLD PLATED OR BRASS TRIM The 24 carat gold plated or brass finish on the trim requires little maintenance and need only be cleaned with a damp cloth DO NOT use abrasive materials or chemical cleaners as they may harm the finish and void the warranty Clean any fingerprints off before turning the unit on If the top louvers start to discolour check the door gasket seal and replace if necessary LOG REPLACEMENT The unit should never be used with broken logs Turn off the gas valve and allow the unit to cool before opening door and carefully remove the logs The pilot light generates enough heat to burn someone If for any reason a log should need replacement you must use the proper replacement log The position of these logs must be as shown in the diagrams under Log Installation Note Improperpositioningoflog
31. bustible building materials can be laid directly on top of the standoffs You must maintain clearance from the vent to combustible materials for flex see section Clearances 6 Use steel studs for framing where the 1 1 2 38mm clearance from the vent to combustible material cannot be maintained e g front top header UNIT ASSEMBLY PRIOR TO INSTALLATION The Top Facing Support the Side Nailing Strips and the 2 Top Standoffs must be correctly positioned and attached to the top before unit is slipped into position Top Standoff Assembly The top standoffs are shipped in a flat position and must be folded into shape and attached 1 Remove the standoffs from the fireplace top 2 Take each standoff and bend into the correct shape Bend up at the bend lines until the screw holes in the standoff and the pre punched screw holes on the fireplace top line up 3 Attach the standoff securely to the top with 2 screws per standoff on opposite corners Top Standoff flat shipping position 1 Standoff after bending here Top Facing Support and Side Nailing Strips Determine the total thickness of facing material e g drywall plus ceramic tiles to allow the finished surface to be flush with the front of the unit Total facing thickness can vary from 1 2 13mm to 1 1 4 32mm thick The Top Facing Support amp Side Nailing Strips can be mounted in 3 different positions depending on the thickness
32. ck to determine if wall studs or roof rafters are in the way when the venting system is attached If this is the case you may want to adjust the location of the unit Rough in the gas preferably on the right side of the unit and the electrical junction block is on the left side on the left 2 DirectVent pipe and fittings are designed with special twist lock connections to connect the venting system to the appliance flue outlet twist lock appliance adaptor is an available option that must be used in conjunction with the Simpson Dura Vent Direct Vent GS system 3 Puta bead ofsilicone inside the outer section of the adapter and a bead of Mill Pac on the inner collar Slip the adapter over the existing inner and outer flue collar and fasten to the outer collar only with the 3 supplied screws drilling pilot holes will make this easier Level the fireplace and fasten it to the framing using nails or screws through the nailing strips 4 Assemble the desired combination of pipe and elbows to the appliance adaptor and twist lock for a solid connection Note a Twist lock procedure Four indentations located on the female ends of pipes and fittings are designed to slide straight onto the male ends of adjacent pipes and fittings by orienting the four pipe indentations so they match and slide in to the four entry slots on the male ends Diagram 1 Push the pipe sections completely together then twist lock one section clockwis
33. crew Installation of the DC Sparker provided in the kit Recommended to grip the wrench by the short side 21 Locate the Piezo Ignitor situated at the side of valve 16 Verify that if the conversion is from NG to LPG the screw must be re assembled with the red o ring visible Fig 5 LPG Configuration Red o ring visible 9 22 Remove the Piezo Ignitor by unscrewing the nut at the back of the mounting bracket 26 Locate the ground lug at the receptical box left of the unit Ignitor Wire 17 Re assemble the black protection cap Piezo Fig 6 Ignitor 23 Disconnect the ignitor wire from the Piezo Ignitor and connect it to the D C Sparker 27 Connect one end of the supplied green ground wire to the lug with the nut and washer from the kit DC Sparker Ground wire from kit Ignitor Wire UltraGlow G36D Zero Clearance Direct Vent Gas Fireplace 25 INSTALLATION 28 Install the 1 2 bushing to the heat 32 Mount the heat shield to the DC Sparker shield Secure into place with the velcro which is provided in the kit 29 Run the other end of the ground wire and DC spark generator wires through the bushing on the heat shield 33 Find a location which is not too hot and is easy to reach for changing the battery Note It should be kept away from the chain Heat Shield Chain 30 Plug the DC spark generator wires to the DC Sparker 34 Tie up the loose wi
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35. e cleaned with a gas fireplace glass cleaner The glass should be cleaned when it starts looking cloudy 3 The heater is finished in a heat resistant paintand should only be refinished with heat resistant paint UltraGlow uses StoveBright Paint Metallic Black 6309 35 MAINTENANCE 4 Makea periodic check of burner for proper position and condition Visually check the flame of the burner periodically making sure the flames are steady not lifting or floating If there is a problem call a qualified service person 5 The appliance and venting system must be inspected before use and atleast annually by aqualified field service person to ensure that the flow of combustion and ventilation air is not obstructed Note Never operate the appliance without the glass properly secured in place 6 Donotusethis appliance ifany parthas been under water Immediately call a qualified service technician to inspect the appliance andtoreplace any partofthe control system and any gas control which has been under water 7 Verify operation after servicing General Vent Maintenance Conduct an inspection of the venting system semi annually Recommended areas to inspect as follows 1 Check the Venting System for corrosion in areas that are exposed to the elements These will appear as rust spots or streaks and in extreme cases holes These components should be replaced immediately 2 Remove the Cap and shine a fl
36. e approximately one quarter turn until the two sections are fully locked The female locking lugs will not be visible from the outside on the Black Pipe or fittings They may be located by examining the inside of the female ends Mill Pac 2 Silicone Diagram 1 js Male Locking Lugs Ic er Note Apply sealant Mill Pac to inner pipe and high temperature silicone sealant to outer pipe on every twist lock joint Female Jf Locking b Horizontal runs of vent must be supported every three feet Wall straps are available for this purpose 5 Mark the wall for a 10 x 10 square hole The center of the square hole should line up with the centerline of the horizontal pipe Cut and frame the 10 inch square hole in the exterior wall where the vent will be terminated If the wall being penetrated is constructed of non combustible material i e masonry block or concrete a 7 178mm dia 7 1 2 191mm dia for flex hole is acceptable center of hole Note With Dura Vent the minimum height is achieved by installing L P a 90 elbow directly to 5 D HO the rigid pipe NOS adaptor 22 8 Diagram 2 S N I 17 432mm Note a The horizo
37. e some examples All are normal operating sounds and should not be considered as defects in your appliance Burner Tray The burner tray is positioned directly under the burnertube s andlogs and is made ofa different gauge material from the rest of the firebox and body Therefore the varying thicknesses of steel will expand and contract at slightly different rates which can cause ticking and cracking sounds You should also be aware that as there are temperature changes within the unit these sounds will likely re occur Again this is normal for steel fireboxes Pilot Flame While the pilot flame is on it can make a very slight whisper sound Gas Control Valve As the gas control valve turns ON and OFF a dull clicking sound may be audible this is normal operation of a gas regulator or valve Unit Body Firebox Different types and thicknesses of steel will expand and contract at different rates resulting in some cracking and ticking sounds will be heard throughout the cycling process MAINTENANCE INSTRUCTIONS 1 Alwaysturn offthe gas valve before cleaning For relighting refer to lighting instructions Keep the burner and control compartment clean by brushing and vacuuming at least once a year When cleaning the logs use a soft clean paint brush as the logs are fragile and easily damaged 2 Clean appliance and door with a damp cloth never when unit is hot Never use an abrasive cleaner The glass should b
38. er Combustible Mantels section facing Top of unit WARNING Fire hazard is an extreme risk if these clearances are not adhered to It is of greatest importance that this fireplace and vent system be installed only in accordance with these instructions Install Side Nailing Strips Top Facing Support and Top Standoffs before unit is slipped into position See the Unit Aseembly Prior to Installation section for assembly details 2 Frame in the enclosure for the unit with framing material The framed opening is 37 1 4 high x 36 1 4 wide x 17 3 8 deep 946mm high x 921mm wide x 441mm deep 4 100mm Dia Inner 6 7 8 175mm Dia Outer 17 1 8 435mm including standoffs 36 14 921mm 68 1727 Minimum Height to Combustible Material A Framing Dimensions 36 1 4 37 1 4 17 3 8 46 1 2 921mm 946mm 441mm 1181mm D is Minimum heightto combustible materials including the Minimum 2 1 2 64mm Top clearance to the Horizontal Vent 3 For exterior walls insulate the enclosure to the same degree as the rest of the house apply vapour barrier and drywall as per local installation codes Do not insulate the fireplace itself 4 The top of the unit must not be closer than 32 813mm to the ceiling Heat Wave The HeatWave Duc
39. ht side of the burner Push the back of the log against the 2 brackets with the notch on the bottom right side of the log fitting into the right side of the grate UltraGlow G36D Zero Clearance Direct Vent Gas Fireplace 27 INSTALLATION 6 Position Log 02 54 across the cutouts in Logs 02 51 and 02 53 The 8 PlaceLog02 52 between Logs 02 51 and 02 75 and on the indentation notch in the bottom right end fitting against the 5th grate tab on Log 02 54 The bottom right end sits behind the rear grate tab Photo shows rear grate tab Log 02 51 was removed to show the positioning of Log 02 52 Rear Grate Tab 5th Grate Tab 9 Sit Log 02 50 on the front left side of the burner Push the back of the log against the 2 front brackets with the notch on the bottom of 7 Place the bottom left front edge of Log 02 55 against the rear bracket the log fitting into the first grate tab on the burner tray and rest the log on the cutout on Log 02 53 Rear Bracket Cutouts Notch 28 UltraGlow G36D Zero Clearance Direct Vent Gas Fireplace INSTALLATION 10 Place the embers on the front of the burner tray in the places shown 11 Test fire to ensure proper light off make sure flame flows smoothly on the photos below from one end of burner to the other If there is any flame hesitation check that area for any blockage of the burner ports 12 Install flush glass as per instructions in manual Place embers in the
40. ight to inspect product the field which is claimed to be defective All claims must be submitted to FPI by authorized selling dealers It is essential that all submitted claims provide all of the necessary information including customer name purchase date serial type of unit problem and part or parts requested without this information the warranty will be invalid Exclusions This Warranty does not extend to or include paint door or glass gasketing or trim At no time will FPI be liable for any consequential damages which exceed the purchase price of the unit FPI has no obligation to enhance or modify any unit once manufactured ie as products evolve field modifications or upgrades will not be performed FPI will not be liable for travel costs for service work Installation and environmental problems are not the responsibility of the manufacturer and therefore are not covered under the terms of this warranty policy Any unit which shows signs of neglect or misuse is not covered under the terms of this warranty policy The warranty will not extend to any part which has been tampered with or altered in any way or in our judgment has been subject to misuse improper installation negligence or accident spillage or downdrafts caused by environmental or geographical conditions inadequate ventilation excessive offsets negative air pressure caused by mechanical systems such as furnaces fans clothes dryer etc Freight damage to s
41. ing and Finishing amp Combustible Mantels sections e Horizontal vent must be supported every 3 feet e Firestops are required at each floor level and whenever passing through a wall 14 UltraGlow G36D Zero Clearance Direct Vent Gas Fireplace INSTALLATION RIGID PIPE VENTING ARRANGEMENTS HORIZONTAL TERMINATIONS UltraGlow DIRECT VENT SYSTEM FLEX Propane amp Natural Gas The diagram below shows examples of horizontal termination arrangements using two 90 elbows two 45 elbows equal one 90 elbow Note 1 Amaximum of two 90 elbows are permitted 2 Aminimum of 6 ft 1 8m vertical from base of unit is required if two 90 elbows are used 3 Minimum distance between elbows is 2 ft 0 6m 4 Determine the permitted range of horizontal termination arrangements by using chart in the Rigid Pepi Venting Arrangements Vertical Termination section and deducting 3 ft 0 9m from the maximum horizontal distance for the second 90 elbow If length is increased length A must be decreased by a corresponding amount All Rigid Pipe Systems 4 inner diameter 6 5 8 outer diameter UltraGlow Flex Vent 4 inner diameter 6 7 8 inner diameter A vent guard should be used whenever the termination is lower than the specified minimum or as per local codes Minimum 6 ft 1 8m Maximum 13 ft 3 9m e Maintain clearances to combustibles as listed in the Clearances Locating Your Gas
42. internal Quality Assurance Team carefully inspects each unit thoroughly before it leaves our door UltraGlow is pleased to extend this one year warranty to the original purchaser of a UltraGlow product This warranty is not transferable The Warranty One Year Covered under the agreement are the following components Combustion chamber heat exchanger burner tubes logs embers glass thermal breakage and all gold plating against defective manufacture The above will be covered for parts and labour for one year Electrical components such as blowers fan motor switches wiring thermodiscs remote control thermopiles thermocouples pilot assemblies and gas valves are covered for one year from the date of purchase Conditions Any part or parts of this unit which in our judgement show evidence of such defects will be repaired or replaced at FPI s option through an accredited distributor or agent provided that the defective part be returned to the distributor or agent Transportation Prepaid if requested Itis the general practice of FPI to charge for larger higher priced replacement parts and issue credit once the replaced component has been returned to FPI and evaluated for manufacturer defect The authorized selling dealer is responsible for all in field service work carried out on your FPI product FPI will not be liable for results or costs of workmanship from unauthorized service persons or dealers At all times reserves the r
43. itude Burner Inlet Orifice Sizes 42 Max Input Rating 26 000 Btu h Min Input Rating 13 100 Btu h Supply Pressure 5 0 w c Manifold Pressure High 3 8 0 2 w c Log Set Ceramic fibre 7 per set Vent System Simpson Dura Vent Direct Vent System or UltraGlow Direct Vent System Flex G36D LP1 System Data For 0 to 4500 feet altitude Burner Inlet Orifice Sizes 53 Max Input Rating 26 000 Btu h Min Input Rating 13 800 Btu h Supply Pressure 12 0 w c Manifold Pressure High 11 0 2 w c Log Set Ceramic fibre 7 per set Vent System Simpson Dura Vent Direct Vent System or UltraGlow Direct Vent System Flex HIGH ELEVATION This unit is approved in Canada for altitude O to 4500 ft CAN1 2 17 M91 with the orifice supplied GAS LINE INSTALLATION The gas line can be brought through either the right or the left side of the appliance The gas valve is situated on the right hand side of the unit and the gas inlet is on the right hand side of the valve Note Ifthe gas line is being installed from the left side be sure to leave room to accommodate servicing of the fan The gas line connection may be made of rigid pipe copper pipe or an approved flex connector If you are using rigid pipe ensure thatthe valve can be removed for servicing Since some municipalities have additional local codes it is always bestto consult with your local auth
44. l d Option 2 Wall Switch e Option 3 Wall Thermostat f Installating the Optional Fan 9 Final check Before leaving this unit with the customer the installer must ensure that the appliance is firing correctly and operation fully explained to customer UltraGlow G36D Zero Clearance Direct Vent Gas Fireplace INSTALLATION This includes 1 Clocking the appliance to ensure the correct firing rate rate noted on label 26 000 Btu h after burning appliance for 15 minutes 2 Ifrequired adjusting the primary airto ensure that the flame does not carbon First allow the unit to burn for 15 20 min to stabilize CAUTION Any alteration to the product that causes sooting or carboning that results in damage is not the responsibility of the manufacturer LOCATING YOUR GAS STOVE 1 When selecting a location for your fireplace ensure that the clearances outlined on this page are met 2 Provide adequate clearances for servicing 3 The appliance must be installed on a flat solid continuous surface e g wood metal concrete This may be the floor or raised up on a platform to enhance its visual impact If the appliance is going to be installed on carpeting combustible linoleum tile or other combustible material other than wood flooring the appliance must be installed on a metal or wood panel extending the full width and depth of the appliance 4 The G36D Direct Vent Gas Fireplace can be installed in a
45. l rigidity for mounting the termination Note To make si the installation more aesthetically pleasing we amp recommend framing outasquaretomount 2 the terminal to 1 Note If installing termination on a siding covered wall furring strips must be used to ensure that the termination 15 not recessed into the siding 2 Levelthefireplace and fasten the framing using nails or screws through the nailing strips 3 Assemble the vent assembly by applying Mill Pac to the 4 100mm inner collar of the termination and slipping the 4 100mm liner over it at least 1 3 8 35mm Fasten with the 3 screws drilling pilotholes will make this easier Apply Mill Pac or high temperature silicone to the 6 7 8 175mm flex pipe and slip it over the 6 7 8 outer collar of the vent terminal at least 1 3 8 35mm and fasten with the 3 screws NOTE Horizontal sections must be supported at intervals not exceeding 3 feet 0 9 meter Flame picture and performance will be affected by sags in the liner 4 dia flue pipe with spring spacer 4 Separate the 2 halves of the wall thimble and securely fasten the one with the tabs to the outside wall making sure that the tabs are on top and bottom Fasten the other thimble half to the inside wall The thimble halves slip inside each other and can be adjusted for2x4or2x6 walls The liners must slip over the collars a minimum of 1 3 8 5 Slip the asse
46. l to or less than 1 2 psig 3 45 kPa Disconnect piping from valve at pressures over 1 2 psig The manifold pressure is controlled by a regulator built into the gas control and should be checked at the pressure test point Note To properly check gas pressure both inletand manifold pressures should be checked using the valve pressure ports on the valve 1 Make sure the valve is in the OFF position 2 Loosen the IN and or OUT pressure tap s turning counterclockwise with a 1 8 wide flat screwdriver 3 Attach manometer to IN and or OUT pressure tap s using a 5 16 ID hose 4 Light the pilot and turn the valve to ON position 5 The pressure check should be carried out with the unit burning and the setting should be within the limits specified on the safety label 6 When finished reading manometer turn off the gas valve disconnect the hose and tighten the screw clockwise with a 1 8 flat screwdriver Note Screw should be snug but do not over tighten 1 VALVE DESCRIPTION 1 Gas on off knob 2 Manual high low adjustment 3 Pilot Adjustment 4 Thermocouple Connection option 5 Outlet Pressure Tap 6 Inlet Pressure Tap 7 Pilot Outlet 8 Main Gas Outlet 9 Alternative TC Connection B Point 8 UltraGlow G36D Zero Clearance Direct Vent Gas Fireplace 23 INSTALLATION CONVERSION KIT 773 969 FROM NG TO LPG FOR G36D 1 USING SIT 820 NOVA GAS VALVE
47. mbled liner and termination assembly through the thimble making sure the termination cap faces up there are markings on the cap that show which way is up This will position the termination cap with proper down slope for draining water Fasten the cap to the outer wall with the 4 supplied screws 6 Pull the centre 4 100mm liner and outer 6 7 8 175mm liner out enough to slip over the flue collars of the fireplace You may wish to cut the liner shorter to make it more workable Do not bend liner more than 90 7 Apply Mill Pac over the fireplace inner collar and slip the 4 100mm liner down over it and attach with 3 supplied screws 8 Do the same with the 6 7 8 175mm liner 9 Apply a bead of silicone between the thimble and termination and around the outer edge of the terminal at the wall in order to keep the water out IMPORTANT Do not locate termination hood where excessive snow or ice buildup may occur Be sure to check vent termination area after snow falls and clear to prevent accidental blockage of venting system When using snow blowers make sure snow 15 not directed towards vent termination area P Termination Cap 6 7 8 dia air intake Screws 4 per connection Screws 2 pio Me B 3 per connection 10 Outer Diameter 22 UltraGlow G36D Zero Clearance Direct Vent Gas Fireplace INSTALLATION G36D NG1 System Data For 0 to 4500 feet alt
48. neuluuJe E9I9A uoneulu9 120205 e9nJeA opisu UltraGlow G36D Zero Clearance Direct Vent Gas Fireplace 10 INSTALLATION VENTING UltraGlow Direct Vent System Flex Horizontal Terminations Only These venting systems in combination with the G36D Direct Vent Gas Fireplace have been tested and listed as a direct vent heater system by Warnock Hersey The location of the termination cap must conform to the requirements in the Vent Terminal Locations diagram in the Exterior Vent Termination Locations section UltraGlow Direct Vent Flex Termination Kit Part 946 515 includes all the parts needed to install the G36D with a maximum total run of 4 feet 1 6 7 8 dia flexible liner 4 ft length 2 4 dia flexible liner 4 ft length 3 spring spacers 4 4 thimble 2 5 AstroCap termination 1 Wall Thimble m required In tube of Mill Pac 8 plated screws 8 Canada only 9 screws 8 x 1 1 2 Drill Point Stainless Steel 4 S AstroCap A Ed Termination Ca 4 dia flue pipe E Part 946 523 P patent 6 7 8 173mm CER N spring spacer dia Flue pipe Notes 1 Liner sections should be continuous without any joints or seams 2 Only Flex pipe purchased from Regency may be used for Flex installations UltraGlow G36D Zero Clearance Direct Vent Gas Fireplace 11 INSTALLATION RIGID PIPE VENTING COMPONENTS L
49. norkel Termination Refer to Diagram 4 Do not attempt to enclose the Snorkel within the wall or any other type of enclosure 7 eii Dura Vent Snorkel PDA SS NS id 9 NOT Min 12 305mm NS UN E WONG VERUM Diagram 4 Gravel NOTE For Snorkel terminations in ABOVE grade installations follow national or local code requirements 6 The arrow on the vent cap should be pointing up Insure that the 1 1 2 clearances to combustible materials are maintained Diagram 4 Install the termination cap 20 UltraGlow G36D Zero Clearance Direct Vent Gas Fireplace INSTALLATION Siding QU sealant to all four sides bolt Horizontal lt Note 7 8 fold strap 9 HOT lt 4 screws Vinyl siding standoff Wall Thimble Diagram 5 The four wood screws provided should be replaced with appropriate fasteners for stucco brick concrete or other types of sidings If installing termination on a siding covered wall a vinyl siding standoff or furring strips must be used to ensure that the termination is not recessed into the siding
50. nt as per instructions in the Standard Flush Door section Remove the 4 glass clips from each corner Slide in the new replacement glass Push the 4 glass clips back onto the frame The glass must have gasketing around it Flush Door 36 UltraGlow G36D Zero Clearance Direct Vent Gas Fireplace REMOVING VALVE 1 Shut off the gas supply 2 Remove louvers 3 Open and remove the flush door 4 Remove logs 5 Remove the burner assembly by removing the two Phillips head screws 6 Remove the burner assembly by sliding left and out 7 Remove the rear log stand by removing the 2 screws Screws Rear Log Stand 8 Lift out the bottom base panel 9 Disconnect the inlet gas line 10 Disconnect the 2 TP wires and the 2 TH wires from the valve 11 Remove the 12 Phillips head screws securing the valve tray assembly in place screws Valve Tray Assembly 12 Lift the entire assembly out 13 Undo the pilot tube from the valve with a 7 16 wrench 14 Undo the quick drop out thermocouple nut on the valve with a 9mm metric wrench 15 Remove the Piezo ignitor wire and push button assembly 16 Undo the gas out flare nut with a 13 16 wrench 17 Undo the gas out flare fitting with an 11 16 wrench 18 Remove the 4 Phillips head screws from the sides of the valve bracket and remove valve Hint If you are using black pipe
51. ntal run of vent must be level or have a 1 4 inch rise for every 1 foot of run towards the termination Never allow the vent to run downward This could cause high temperatures and may present the possibility of a fire b The location of the horizontal vent termination on an exterior wall must meet alllocal and national building codes and must not be blocked or obstructed For External Vent Terminal Locations see diagramin the Exterior Vent Termination Locations section c Snorkel Terminations For installations requiring a vertical rise on the exterior of the building 14 i inch and 36 inch tall Snorkel Terminations a are available as well as the standard Riser Vent Follow the same installation procedures as used for standard Horizontal Termination NEVER install the snorkel upside down Dura Vent Snorkel Min 12 305mm Diagram 3 Riser Vent Termination ieee 159mm Note Riser Vent is only for use in above grade terminations Diagram 3a Diagrams 3 amp 4 As specified in CGA B149 Installation Code Local codes or regulations may require different clearances Below Grade Installation If the Snorkel Termination must be installed below grade i e basement application proper drainage must be provided to prevent water from entering the S
52. o Clearance Direct Vent Gas Fireplace 37 PARTS LIST 20 21 23 24 38 Part 948 253 510 026 948 045 948 115 430 129 910 429 910 428 910 430 904 687 510 033 510 064 780 011 780 013 Description Door Handle Hinge Bracket Left Right Chain Spring Receptacle Box Mount Box Receptacle Duplex Receptacle Cover Receptacle Clamp Connector Top Nailing Strip Side Nailing Strip Standoff Top Standoff Side Back DOORS amp LOUVERS PLEASE REFER SEPARATE SECTION G36D MAIN ASSEMBLY 2n 28 29 30 34 35 42 50 331 917 910 331 P 510 994 101 690 022 918 515 290 969 Description Outer Flue Collar Inner Flue Collar Assy Flue Mounting Plate Gasket for Flue Collar Firebox Tray Thermodisc Bracket Wire Harness Valve to Burner Fan amp Speed Control Assy 120 Volts Optional Fan Motor Optional Rigid Pipe Adaptor Cover Plate Outer Box Side Manual Conversion Kit NG to LP Not available as a replacement part UltraGlow G36D Zero Clearance Direct Vent Gas Fireplace PARTS LIST Part 52 910 190 53 780 021 786 574 P 786 576 P 56 57 910 378 910 380 58 65 66 910 038 910 039 67 68 W840470 904 430 904 345 936 170 69 75 76 79 786 525 83 85 780 930 86 Pilot Deflector G36D BURNER ASSEMBLY amp LOG SET Description Piezo Ignitor amp Nut Gasket Valve
53. of the facing material Screw Position Facing Material Depth 1 2 118 1 1 4 13mm 22mm 32mm For C screw position the top facing support is reversed 1 Mount Top Facing Support using the 3 supplied screws into the three pre punched screw holes on the top front of the unit Use hole positions A B or C depending on your facing depth Top Facing Support Side lt Strip Top Facing Support Screw holes for Top Facing Support 0 Screw holes for Side Nailing Strip Screw Position For a facing material depth of 1 1 4 32mm the top facing support must be reversed Top Facing Support is reversed for hole position 2 Use the same screw hole position for the Side Nailing Strips as was used for the Top Facing Support Attach each side nailing strip using 3 screws VENTING INTRODUCTION The G36D uses the balanced flue technology Co Axial system The inner liner vents products of combustion to the outside while the outer liner draws outside combustion air into the combustion chamber thereby eliminating the need to use heated room air for combustion and losing warm room air up the chimney Note These flue pipes must not be connected to any other appliance The gas appliance and vent system must be vented directly to the outside of the building and never be attached to a chimney serving a se
54. orities and the CAN CGA B149 installation code For USA installations follow local codes and or the current National Fuel Gas Code ANSI 2231 When using copper flex connectors use only approved fittings Always provide a union so that gas lines can be easily disconnected for servicing Flare nuts for copper lines and flex connectors are usually considered to meet this requirement Important Always check for gas leaks witha soap and water solution or gas leak detector Do not use open flame for leak testing PILOT ADJUSTMENT Periodically check the pilot flames Correct flame pattern has three strong blue flames 1 flowing around the thermopile 1 around the thermocouple and 1 flowing across the burner it does not have to be touching the burner Note Ifyouhaveanincorrect pattern contact your Regency dealer for further instructions Pilot Ignitor Thermocouple Thermopile OO OO OO Burner Incorrect flame pattern will have small probably yellow flames not coming into proper contact with the rear burner or thermopile or thermocouple Pilot Ignitor Thermocoup Thermopile 0 OO OO Burner GAS PIPE PRESSURE TESTING The appliance must be isolated from the gas supply piping system by closing its individual manual shut off valve during any pressure testing of the gas supply piping system at test pressures equa
55. parate solid fuel or gas burning appliance Each direct vent gas appliance must use it s own separate vent system Common vent systems are prohibited UltraGlow G36D Zero Clearance Direct Vent Gas Fireplace INSTALLATION EXTERIOR VENT TERMINATION LOCATIONS seo eEuONeN VdAN L 2222 ISNV 99 U SeoueJeej Aew JO sepoo 201 peuroeds sy pej Je1sur eq jeus e ejqisseooe s uoneuriuue U JJ JO e uo uedo s uoojeq Jo yOEp uoJod epueJeA pue Apwe ejBuis ow si YOIUM pared JO x ewepis e AjJOSJIP JOU EUS JUBA V 9 ON uiu Jo 4210 epueJeA sapun N 9 uoneuruuJe de30J4JSV UUM 19UJO9 78 Uw deo uoneuiuue KyuedoJd oiqnd uo e JO x eMoepis W 9 uiu ded
56. pop up when released stop and immediately call your service technician or gas supplier If the pilot will not stay lit after several tries turn the gas control knob to OFF and call your service technician or gas supplier EN 5 Turn gas control knob counterclock wise to ON 6 Use rocker switch to operate main burner FOR ALL PROPANE UNITS AND UNITS EQUIPPED WITH ELECTRIC SPARK BOXES 1 Push in gas control knob slightly and turn to PILOT position 2 Push in control knob all the way and hold in until the pilot lights up Continue to hold the control knob in for about 20 seconds after the pilot is lit Release knob 5 Gas Inlet gt ie C 3 Push in gas control knob slightly and turn to ON position 4 Turn ON the flame switch TO TURN OFF GAS APPLIANCE 1 Turn off the flame switch 2 Push in the gas control knob slightly and turn clockwise to OFF Do not force 3 Turn off all electric power to the appliance if service is to be performed You may shut off the pilot during prolonged non use periods to conserve fuel DO NOT REMOVE THIS INSTRUCTION PLATE UltraGlow G36D Zero Clearance Direct Vent Gas Fireplace NORMAL OPERATING SOUNDS OF GAS APPLIANCES It is possible that you will hear some sounds from your gas appliance Thisis perfectly normal due to the fact that there are various gauges and types of steel used within your appliance Listed below ar
57. ppliance with the glass removed 5 Verify that the venting and cap are unobstructed 6 Ensure that the brick panels are installed 7 Verify log placement If the pilot cannot be seen when lighting the unit the logs have been incorrectly positioned 8 The unit should never be turned off and on again without a minimum of a 60 second wait Inlet Pressure Outlet SS Tap Shut Off Pilot Hi Lo Adjustment LIGHTING PROCEDURE IMPORTANT ignite reignite the pilot you must first release the ten sion springs below the door Only when the pilot holds without pressure being applied to the control knob reapply the tension springs to the door The unit must not be operated with the tension springs unattached IMPORTANT Gas cock knob cannot be turned from PILOT to OFF unless it is partially depressed 1 Turn burner OFF using ON OFF switch 2 Turn gas control knob so indicator points to OFF position and allow 5 minutes for any gas in the combustion chamber to escape 3 Turn gas control knob counterclockwise so indicator points to the PILOT position Depress the gas control knob fully Depress the igniter button several times until the pilot lights After approximately one minute release the gas control knob The pilotflame should continue to burn If the pilot does not remain lit repeat operation allowing a longer period before releasing gas control knob
58. r level and whenever passing through a wall e Maintain clearances to combustibles as listed in the Clearances section T a a T 5 g a 5 E gt lt N 2 co 2 E 2 0 Yy y Diagram 3 UltraGlow G36D Zero Clearance Direct Vent Gas Fireplace 17 INSTALLATION VERTICAL TERMINATION WITH CO LINEAR FLEX SYSTEM THE APPLIANCE MUST NOT BE CONNECTED TO A CHIMNEY FLUE SERVING A SEPARATE SOLID FUEL BURNING APPLIANCE This appliance is designed to be attached to two 3 76mm co linear aluminium flex running the full length of the chimney See the Venting Arrangements on next page for minimum and maximum heights Required Parts Part Description 946 529 Co linear DV Vertical Termination Cap 948 305 3 Flex 35 ft 946 563 Co Axial to Co Linear Adapter Kit which contains the following Co linear Flex Adapter Outer Pipe Inner Pipe Adapter 510 994 Rigid Pipe Adaptor Alternate Approved Caps 980 Vertical Termination Cap 991 High Wind Cap 923GK 3 Co linear Adapter with flashing FPI Cabinet and or Flat Wall Mantles may be used in these applications ensuring that clearances to combustibles are maintained 510 994 Masonry chimneys may take various contours which the flexible liner will accommodate However keep the flexible liner as straight as possible avoid unnecessary bending The Air Intake pipe must be
59. r the two mounting studs Ensure that the fan blades do not rub against the valve tubing Electrical Receptacle installed at rough in stage so that the power is available A three wire power cord can be used If the left spring was unhooked in step 3 hook it back into the bracket Take care not to clip any wires Attach the adhesive backed wire holder clip Part 910 199 onto the stove base 5 g Push Fan down on mounting pins Plug fan power cord into rear receptacle Optional If you require extra space to slide the fan to the back the left spring can be unhooked from the bracket 4 Plug the fan to the receptacle as shown in the wiring diagram below Power Neutral Wall Junction Box Switched Ground To Remove the Fan 1 Shut the power off 2 Reverse the above instructions Note The bearings are lubricated for life Do not lubricate them Make sure you vacuum the fan area on aregular basis UltraGlow G36D Zero Clearance Direct Vent Gas Fireplace 33 OPERATING INSTRUCTIONS OPERATING INSTRUCTIONS 1 Read and understand these instructions before operating this appliance 2 Check to see that all wiring is correct and enclosed to prevent possible shock 3 Check to ensure there are no gas leaks 4 Make sure the glass in the door frame is properly positioned Never operate the a
60. re with the wire clip 31 Connect the ground wire to the DC Sparker mounting bracket 35 Check for gas leaks 36 Check inlet and outlet pressures 37 Check operation of flame control 38 Check for proper flame appearance and glow on logs 26 UltraGlow G36D Zero Clearance Direct Vent Gas Fireplace INSTALLATION LOG SET INSTALLATION Read the instructions below carefully and refer to the diagrams If logs are broken do not use the unit until they are replaced Broken logs can interfere with the pilot operation The gas log kit Part 780 930 contains the following pieces 02 75 Rear Log b 02 55 Middle Left Log 02 50 Front Left Log d 02 53 Center Left Log e 02 51 Front Bottom Log f 02 54 Center Right Log 9 02 52 Middle Right Log h Embers 902 156 i Vermiculite 902 179 02 75 02 55 02 52 Bracket Bracket Notch Notch 02 50 02 53 02 51 02 54 5 Position Log 02 53 across the cutouts in Logs 02 75 and 02 51 with the notch on the left side of the log fitting into the 2nd grate tab molded into the rear of each log 1 Carefully remove the logs from the box and unwrap them The logs are fragile handle with care do not force into position 2 Sprinkle the vermiculite all over the top of the base brick panel 3 Place Log 02 75 on the rear log support pins with the flat side to the back 2nd Grate Tab Gout Support Pins 4 Place Log 02 51 on the front rig
61. recessed position orframed out into the room as B C D See Diagram A Flat on Wall B Flat on Wall Corner C Recessed into Wall Alcove D Corner Diagram 1 5 This appliance is Listed for bedroom installations when used with a Listed Millivolt Thermostat Some areas may have further requirements check local codes before installation 6 The G36D Direct Vent Gas Fireplace is approved for alcove installations which meet the clearances listed on this page 7 Werecommendthatyou plan your installation on paper using exact measurements for clearances and floor protection before actually installing this appliance Have a qualified inspector dealer or installer review your plans before installation For vent terminations see the Exterior Vent Termination Locations section Note MANUFACTURED MOBILE HOME ADDITIONAL REQUIREMENTS 1 Ensure that structural members are not cut or weakened during installation 2 Ensure proper grounding using the 8 ground lug provided Refer to the Wiring Diagram section G36D UNIT DIMENSIONS 33 838mm 36 914mm 36 914mm c CN N zi CN 17 432mm UltraGlow G36D Zero Clearance Direct Vent Gas Fireplace INSTALLATION MANTEL LEG CLEARANCES Combustible mantel leg clearances as per diagram below CLE
62. s control which has been under water E This appliance needs fresh air for safe operation and must be installed so there are provisions for adequate combustion and ventilation air CAUTION Hot while in operation Do not touch Severe Burns may result Due to high surface temperatures keep children clothing and furniture gasoline and other liquids having flammable vapors away Keep burner and control compartment clean See installation and operating instructions accompanying appliance LIGHTING INSTRUCTIONS STOP Read the safety information above on this label FOR UNITS NOT EQUIPPED WITH ELECTRIC SPARK BOXES 1 Push in gas control knob slightly and turn clockwise w to OFF Knobcannot be turned from PILOT to OFF unless knob is pushed in slightly Do not force PILOT BURNER OFF VEILLEUSE TY THERMOPILE x3 ELEMENT THERMO ELECTRIQUE 2 Wait five 5 minutes to clear out any gas If you then smell gas STOP Follow step B in the Safety Information above on this label If you don t smell gas go to the next step 3 Turn knob on gas control counterclockwise to PILOT 4 Push in control knob all the way and hold in Continually push and release the black button on spark igniter until pilot lights Continue to hold the control knob in for about 1 2 minute after the pilot is lit Release knob and it will pop back up Pilot should remain lit If it goes out repeat steps 1 to 4 If knob does not
63. s that have to be removed for servicing should be replaced prior to operating this appliance 12 Installation and any repairs to this appliance should be done by a qualified service person A professional service person should be called to inspect this appliance annually Make it a practice to have all of your gas appliances checked annually 13 Do not slam shut or strike the glass door 14 Under no circumstances should any solid fuels wood paper cardboard coal etc be used in this appliance 15 The appliance area must be kept clear and free of combustible materials gases and other flammable vapours and liquids Emissions from burning wood or gas could contain chemicals known to the State of California to cause cancer birth defects or other reproductive harm INSTALLATION CHECKLIST 1 Checkallclearances to combustibles Refer to the following sections a Locating Your Gas Stove b Clearances c Mantel Leg Clearances d Combustible Mantels e Framing and Finishing f Hearth Requirement 2 Assemble Top Standoffs and Top Facing Support and Side Nailing Strips Refer tothe UnitAseembly Prior to Installation section NOTE must be done before installing unit into fireplace 3 Install vent Refer to the Venting section 4 Install standard and optional features Refer to the following sections where applicable a Log Set Installation b Standard Flush Door c Option 1 Remote Contro
64. se 3 locations on the burner tray Do not block the burner holes in this area adjacent to the Log 02 54 UltraGlow G36D Zero Clearance Direct Vent Gas Fireplace 29 INSTALLATION STANDARD FLUSH DOOR The standard flush door comes with a black frame To install the frame simply hook the top door flange onto the top of the unit and swing the door towards the unit diagram 1 Diagram 1 Hook top of door onto top flange Flush Door Be careful that the glass gasket does not roll up there must be a gap between the gasket and the door lip to ensure that the door sits securely on the unit Diagram 2 Use the hook to pull the spring out until you can put the hook into the slot on the bottom door bracket Repeat for 2nd spring See diagram 3 Pull hook forward and up into slot on door bracket Diagram 3 To remove the flush door reverse the above steps Optional Flush Trim Attach the round magnets to the back of the top trim piece and to the bottom trim piece then attach trim to the top and bottom of Flush door Flush Louvers 1 Install each top by clipping the louver lip onto the top louver brackets ensuring that each individual louver is centered from side to side 2 The bottom louver has a hinge that is attached 2 screws per hinge to the lip on bottom of the unit 3 Open the bottom louver Pull the Burner ON OFF control box from inside the bot
65. smaycreate carbon build up and willseverely alter the unit s performance which is not covered under warranty THERMOPILE THERMOCOUPLE 1 Open the bottom louvers 2 Loosen the thermocouple or thermopile with a 7 16 wrench 3 Disconnect thermocouple by loosening nut from the valve with a 9mm wrench Disconnect thermopile by loosening 2 screws marked TP on the valve 4 Drop the thermocouple or thermopile down from the bracket and pull it out of the unit 5 Reinstall the new ones in reverse order GLASS GASKET If the glass gasket requires replacement use a tadpole glass gasket for the Flush Front Part 936 155 DOOR GLASS Your UltraGlow fireplace is supplied with high temperature 5 mm tempered glass that will withstand the highest heat that your unit will produce If your glass requires cleaning we recommend using an approved glass cleaner available at all authorized dealers Do not use abrasive materials Do not clean the glass when hot Inthe eventthat you break your glass by impact purchase your replacement from an authorized UltraGlow dealer only and follow our step by step instructions for replacement WARNING Do notoperate the appliance with the glass panels removed cracked or broken Replacement of the glass panels should be done by a licensed or qualified service person Caution Wear gloves when removing damaged or broken glass Flush Glass Replacement Remove the flush door fro
66. t Kit has different clearance and framing requirements check the HeatWave manual for details UltraGlow G36D Zero Clearance Direct Vent Gas Fireplace INSTALLATION COMBUSTIBLE MANTELS Because of the extreme heat this fireplace emits the mantel clearances are critical Combustible mantel clearances from top of unit are shown in the diagram below Note A non combustible mantel may be installed at a lower height if the framing is made of metal studs covered with a non combustible board Mantel Clearances with Flush Glass 12 10 8 6 4 2 0 12 Mantel Drywall 7 1 2 Mantel es 14 3 1 2 8 Mantel FY Side View These drawings are to scale at 1 6 one inch 6 inches Mantel can be installed anywhere in shaded area or higher using the above scale Note Ensure the paint that is used on the mantel and the facing is heat resistant the paint may discolour 8 UltraGlow G36D Zero Clearance Direct Vent Gas Fireplace INSTALLATION Top Header 10 dia hole through wall for Flex or for DuraVent 32 1 2 37 40 1 2 lt gt 3 1 2 4 Opening for gas connection 17 1 8 Note 40 1 2 1029mm is the minimum height for both flex termination or Simpson Dura Vent venting 5 The unit does not have to be completely enclosed in a chase The clearance on top of the unit is 0 to the standoffs so com
67. t Vent and Selkirk Direct Temp AstroCap is the proprietary trademark of FPI Fireplace Products International Ltd Dura Vent and Direct Vent GS are registered and or proprietary trademarks of Simpson Dura Vent Co Inc UltraGlow G36D Zero Clearance Direct Vent Gas Fireplace 13 INSTALLATION RIGID PIPE VENTING ARRANGEMENTS HORIZONTAL TERMINATIONS UltraGlow DIRECT VENT SYSTEM FLEX Propane amp Natural Gas The diagram shows all allowable combinations of vertical runs with horizontal terminations using one 90 elbow two 45 elbows equal one 90 elbow Note Must use optional rigid pipe adaptor Part 510 994 when using rigid vent systems Horizontal Feet 6 0 2 4 8 10 12 EN ET All Rigid Pipe Systems i 4 inner diameter 16 6 5 8 outer diameter I N Po UltraGlow Flex Vent 4 inner diameter 4 6 7 8 inner diameter 12 S A vent guard should be used whenever the termination is lower 4 than the specified minimum or as per local codes LL 10 E D I 2 E Note UltraGlow Direct Vent System N Flex is only approved for 2 a horizontal terminations 4 40 1 2 2 __ 1029mm Minimum __ Height Requirement 0 y e Maintain clearances to combustibles as listed the Clearances Mantel Leg Clearances Fram
68. tion for the maximum vertical rise of the venting system and the maximum horizontal offset limitations 3 Z v Setthe gas appliance in its desired location Drop a plumb bob down from the ceiling to the position of the appliance flue exit and mark the location where the vent will penetrate the ceiling Drill a small hole at his point Next drop a plumb bob from the roof to the hole previously drilled in the ceiling and mark the spot where the vent will penetrate the roof Determine if ceilingjoists roof rafters or other framing Diagram 1 plumber s will obstruct tape the venting connected system YOU to wall strap may wish to relocate the wall x 45 appliance strap Elbows or to offset as shown in Diagram 2 to 5 ig avoid cutting Firestop load bearing Spacer J i Silicone E members m Diagram 2 1 Male Female Locking Lugs J Locking Lugs Note Applysealant Mill Pac to inner pipe and high temperature silicone seal ant to outer pipe on every twist lock joint 3 A Firestop spacer must be installed in the floor or ceiling of every level To install the Firestop spacer in a flat ceiling or wall cuta 10 inch square hole Frame the hole as shown in Diagram 3 and install the firestop firestop spacer Diagram 3
69. tom of the fireplace and position the slots in the bracket over the 2 screws on the left side of the bottom louver Push down to lock into place Tighten the screws Top Louvers Top Louver Louver Hinge Note Top and bottom louvers are different Dy Incorrect Gasket View from Rear Gasket Glass eerie Correct up filling ap Door Glass Gasket gap Installation Diagram 2 30 UltraGlow G36D Zero Clearance Direct Vent Gas Fireplace INSTALLATION Option 1 REMOTE CONTROL Use the UltraGlow Remote Control Kit approved for this unit Use of other systems may void your warranty The remote control kit comes with a hand held transmitter a receiver and a wall mounting plate 1 Choose a convenient location on the wall to install the receiver and the receptacle box protection from extreme heat is very important Run wires from the fireplace to that location Use the Thermostat Wire Table 2 Connect the two wires to the gas valve See diagram below To thermopile Option 2 WALL SWITCH 1 Runthe wire through the right or left side inlet opening Be careful not to damage wire Note We recommend a maximum of 15 of wire but if you wish to go with a longer run use the Thermostat Wire Table 2 Connectthe wire to the wall switch and install into the receptacle box CAUTION Do not connect millivolt wall switch wire to a 12
70. toves and replacement parts is not covered by warranty and is subject to a claim against the freight carrier by the dealer FPI will not be liable for acts of God or acts of terrorism which cause malfunction of the appliance Performance problems due to operator error will not be covered by this warranty policy Products made or provided by other manufacturers and used in conjunction with the operation of this appliance without prior authorization from FPI may nullify your warranty on this product Simpson Dura Vent venting components are covered by Simpson Dura Vent Inc warranty Any alteration to the unit which causes sooting or carboning that results in damage to the interior exterior facia is not the responsibility of FPI UltraGlow G36D Zero Clearance Direct Vent Gas Fireplace 43 Register your UltraGlow online at http www regency fire com n 1 D Installer Please complete the following information Dealer Name amp Address Installer Phone Date Installed Serial No
71. w G36D Zero Clearance Direct Vent Gas Fireplace 21 INSTALLATION steep roof pitches the vertical height must be increased A poor draft or down drafting can result from high wind conditions near big trees or adjoining roof lines in these cases increasing the vent height may solve the problem 7 Ensure vent is vertical and secure the base of the flashing to the roof with roofing rails slide storm collar over the pipe section and seal with a mastic 8 Install the vertical termination cap by twist locking it Note Any closets storage spaces which the vent passes through must be enclosed Offset Chart GS 6 152mm Nominal Diameter ID Offset inches mm Pipe Length L inches mm Height inches gy 4 I y Offset INSTALLATION PROCEDURES for UltraGlow Direct Vent System Flex 1 Locate the unit in the framing rough in the gas preferably on the right side of the unit and the electrical Junction block is on the left side on the left Locate the centerline of the termination and mark wall accordingly Cut a 10 254mm hole in the wall inside dimension Note A 1 1 2 38mm clearance around the liner must be maintained except that only a 1 25mm clearance is needed at the termination end We recommend framing a 10 254mm x 10 254mm inside dimensions hole to give structura
72. y develop on the glass front as part of the curing process The glass should be cleaned or the film will bake on and become very difficult to remove Use a non abrasive cleaner and NEVER clean the glass while it is hot AERATION ADJUSTMENT The air shutter can be adjusted by moving the adjusting wire up or down The wire is accessed through the bottom louver opening Open the air shutter for a blue flame or close for a yellower flame The burner aeration is factory set but may need adjusting due to either the local gas supply or altitude Minimum Air Shutter Opening 3 16 Natural Gas 1 2 Propane CAUTION Carbon will be produced if air shutter is closed too much Note Any damage due to carboning resulting from improperly setting theaeration controls is NOT covered under warranty Note Aeration Adjustment should only be performed by an authorized Regency Installer at the time of installation or service Adjustment Wire push to close or pull to open aeration cap Closed Tall yellow Open Short Blue 34 UltraGlow G36D Zero Clearance Direct Vent Gas Fireplace OPERATING INSTRUCTIONS COPY OF THE LIGHTING PLATE INSTRUCTIONS FOR YOUR SAFETY READ BEFORE LIGHTING This appliance must be installed in accordance with local codes if any if none follow the National Fuel Gas Code ANSI 2223 1 54 or Natural Gas and Propane Installation Codes CSA B149 1 Australia AG601 New Zealand NZS 5261 W

Regency G36D User's Manual

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