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Regency E21 User's Manual
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1. External Heat Shield e S and the Top Draft hood a a guides We Louver clamp Dee AOS AO A gt Z eet ZS SS LE KSC hood d d BA NS 7 Cable to pull on Va while pushing iN Insert into can Note Donotoperate unit if draft hood is not fastened in original position 8 U20 E21 Gas Insert Zero Clearance Kit INSTALLATION OPTIONAL OUTSIDE COMBUSTION AIR SUPPLY INSTALLATION A 4 100 mm dia aluminum flex pipe or equivalent may Rear Wall Panel be installed from the outside with a proper exterior on dh cover to the Zero Clearance cabinet Thereisan outside 7 Gig E ae hole provided on the rear wall of the kit This will provide oo i be adequate outside combustion air supply to the heater GAS SUPPLY LINE An authorized service person should install the gas line in accordance with all local building codes If codes permit flex gas line or coiled copper tubing may be used as gas supply line The suggested way to install the gas supply line is as follows run 1 2 9 5 mm NPT gas line to the left side of the framed opening See U20 E21 installation instructions for additional information Specifications Sai Min Inlet Input Gas Pressure Rating Front edge Natural Gas 4 5 w c 21 000 Btu hr of Z C Kit Propa
2. B Vent to bridge the gap between the fireplace and the masonry chimney To ensure proper flue sizing and operation it is recommended that the masonry chimney be lined with an approved aluminium chimney liner of the same diameter as the B Vent Make sure connection between B Vent and masonry is completely sealed Flue pipe exposed to cold air should be insulated in a chase If condensation occurs a trap should be installed at bottom of flue Use a maximum of two offsets four 45 elbows or two 90 elbows for example Slope horizontal pipe atleast 1 4 6 4 mm rise per foot of run Horizontal runs should not exceed the vertical rise Keep horizontal runs toa minimum See chart below NOTE Cold Climate Installation When this appliance is to be installed against a non insulated wall or in a chase fibreglass insulation should be installed around the body of the fireplace Note Thedraft hood must be installed parallel to the fireplace opening as shown below See Instructions in U20 E21 Installation Manual Install stove insert as per U20 E21 Installation Manual see also page 8 Minimum vertical distance in ft m from roof up to 2 4 lowest opening in top 20 111 ttt ttt tt CC 1 8 EE eH Min Vertical Distance OO A M WwW B OU O3 N N 0 6 fel Ar o3 t tt ttt ttt ttt ttt tt oo TTT 22 442 G42 812 1012 1242 1412 1642 1812 Roof pitch Variable Chimney Routes U20 E21 Gas Insert Zero C
3. 2mm Hearth Trim CLEARANCES TOCOMBUSTIBLES The clearances for the Zero Clearance Kit are 0 to combustibles back side and floor but when planning your installation review the clearances required for the Insert See below after it is installed in the Zero Clearance Kit Clearances to Combustibles for Insert Combustible Mantel Clearances 12 10 8 6 4 2 QO The minimum clearance from the side of the appliance to acombustible side wall is 9 inches 229mm See the Mantel Clearances chart Diagram 2 for the minimum 12 Mantel clearance from the bottom of the Top Faceplate toa I combustible mantel The minimum height from the Se E e bottom of the Top Faceplate to the ceiling is 36 inches 10 Z L s Diagram2 914mm See diagram 1 li Minimum Height to 8 4 Ceiling 36 6 12 4 Top Faceplate 2 0 y a y Bottom of Top Faceplate Side View The Zero Clearance Kit e must be installed on a fF Diagram 2 Mantel can be installed anywhere in the flat solid continuous lt Faceplate shaded area or higher Use the grid to determine surface e g wood 4 Zero height and depth of mantle metal concrete This Clearance B m may be the floor or Example a 6 deep mantle must be 9 above the raised upon a platform Combustible DOUOm of the top faceplate to enhance its visual Flooring impact i Note A non combustible mantel may b
4. C NTERTE US Ki ef ock He U20 E21 GAS INSERT ZERO CLEARANCE KIT KIT 530 936 PLEASE KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE WARNING Improper installation adjustment alteration service or maintenance can cause injury or property damage Refer to this manual Forassistance or additional information consult an authorized installer service agency or the gas supplier FOR YOUR SAFETY Do not store or use gasoline or other flammable vapours and liquids in the vicinity of this or any other appliance Installation and service must be performed by an authorized installer service agency or the gas supplier FOR YOUR SAFETY What to do if you smell gas Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbour s phone Follow the gas supplier s instructions If you cannotreach your gas supplier call the fire department Fireplace Products International Ltd Australian Heating Distributors 6988 Venture St Delta B C 10 46 James St Canada V4G 1H4 Guildford Western Australia 6055 Masport Head Office Australia Masport Head Office New Zealand 54 Boundary Rd Braeside 1 37 Mt Wellington Hwy Panmure P O Box 553 P O Box 14349 Mordialloc 3195 Auckland 6 Ph 03 9586 7777 Ph 9 570 9009 Fax 03 9586 2980 Fax 9 527 1294 908 037 01 15 04 TABLE OF CON
5. Left and Right Side panels to the Back panel one screw each side NOTE the Side flanges are on the outside Back flanges are on the inside Lift the Back Side Assembly onto the Base position as shown in the diagram The Back and Sides rest on the Base with the Base flanges on the outside Fasten the Back to the Base 3 screws and the Sides to the Base 2 screws for each side Attach the top assembly with the top flanges on the outside of the Sides and Back panels Do notinstall the Zero Clearance Top Louver until the U20 E21 Insert has been installed Right Side Panel Detail B Base Flange Top left rear corner Bottom left rear corner U20 E21 Gas Insert Zero Clearance Kit INSTALLATION VENTING 1 This fireplace must be vented with a 4 100mm diameter Class B vent The installation of the venting system must conform and be in accordance with the natural gas installation code CAN CGA B149 Canada ANSI Z223 1 U S A AG 601 Australia and NZS 5261 New Zealand Minimum chimney height from base of fireplace must be at least 12 feet 3 7m 2 Masonry Chimney Installation This application can be connected to a masonry chimney flue Make sure the masonry chimney is clean and in good working order When an existing masonry chimney is unlined and local experience indicates that gas condensation may be a problem or if local codes dictate an approved liner should be installed Use
6. TENTS U20 E21 GAS INSERT ZERO CLEARANCE KIT CONTENTS PAGE LISTINGS amp Code ale le EE 3 Sie ei lee E 3 General Information eege 4 AS ee EE E E 4 Clearances to combustibles ccccceccecseeeeeeeeeeseeeeeeeeeess 4 Locating Your Fireplace EE 5 FEANN a E E EE EE A EEE 5 PILA un Le EE 6 VOIO tte T Jeng MSAA EE 8 Optional Outside Combustion Air Supply Installation 9 Ga SU EE 9 Set lee UE 9 Faceplate amp Trim Installation A 10 Zero Clearance Top LOUVED stecker gess Eege 11 Finished Facing NOU EE 11 2 U20 E21 Gas Insert Zero Clearance Kit INSTALLATION LISTINGS AND CODE APPROVALS This gas component has been tested in accordance with National Safety Standards and has been certified by Warnock Hersey for installation and operation in the United States Canada Australia and New Zealand as described in these Installation and Operating Instructions Check with your local building code agency before you begin your installation to ensure compliance with local codes including the need for permits and follow up inspections If any problems are encountered regarding code approvals or if you wish clarification on any of the instructions contained here contact your local dealer Specif
7. e installed ata lower heightif the framing is made of metal studs NOTE The specified 0 inch floor clearance means that covered with a non combustible board the top surface ofthe flooring material i e carpeting tile etc must not extend above the bottom edge of the 4 Note Ensure the paint that is used on the mantel and the Hearth Trim facing is heat resistant or the paint may discolour 4 U20 E21 Gas Insert Zero Clearance Kit INSTALLATION LOCATING YOUR U20 E21 FIREPLACE Due to high temperatures the Insert should be located out of traffic and away from furniture and draperies Provide aminimum of 48 1220mm front clearance to the unit This appliance is Listed for bedroom installations when used with a Listed Millivolt Thermostat Some areas may have further requirements check local codes before installation This appliance is Listed for Alcove installations maintain minimum a Cross Corner Alcove clearances as follows minimum ceiling height of 53 1 2 a minimum width of 48 and a maximum depth of 36 GE This unit is not approved for installation into a mobile home FRAMING c Flat on wall d Island e Flush with Wall f Flat on Wall Corner 1 The trim kit allows for 1 2 13 mm of finish facing material The kit may be installed directly on and or against standard combustible building ma terials 2 Frame in the Zero Clearance box for the Kit with framing material The framed open
8. ications 2 7 8 15 1 8 73mm 3884mm d ka 3 3 2 5 76mm 76mm 64mm ve lt gt lt a gt CS _ N s CH PRI LD Y N Eb OOXQN e an ae Lee i i e m lt lt 18 457mm d 28 1 4 718mm 25mm 8 d G 14 1 8 359MM We recommend that our products be installed and serviced by professionals who are certified in the U S by NFI National Fireplace Institute or Technical Training Tec www nficertified org i in Canada by WETT 30 1 4 768mm Wood Energy Bn U20 E21 Gas Insert Zero Clearance Kit 3 INSTALLATION GENERAL INFORMATION PARTS This kit consists of factory built parts that require minimal Included with Kit assembly to form the Zero Clearance box for the U20 E21 1 Mam Body Assembly 5 pieces Gas Insert The Zero Clearance box can then be fixed into a 1 Faceplate Top Insulation framed combustible construction and a standard B vent 1 Zero Clearance Top Louver Assembly installed on the assembly for the required venting The insert can be installed later The faceplate will normally Sold Separately Rq Required overlap on top of the finished wall Using Kit 530 936 you Gol 402 918 Faceplate 40 1 4 W x 26 1 4 H can convert the U20 E21 Gas Insert models into highly 1020mm W x 665mm H efficient heat producing Zero Clearance Fireplaces c w faceplate trim Ra 1 582 926 4 10
9. ing forthe assembled kit is 29 3 4 756mm high x 30 25 768mm wide x 16 5 419mm 17 432mm including drywall deep See diagram below 3 For exterior walls vapour barrier and insulate the Zero Clearance box to the same degree as the rest of the house oraccording to local installation codes 4 The appliance may be enclosed above the standoffs on the cabinet but the clearances stated on the b vent chimney must be maintained 16 5 419mm Side View Top View A E 7 30 1 4 768mm hi Drywall ea S lt lw Facing 30 1 4 768mm Fra 29 3 4 756mm Min Inside Front View 2 x4 gt ming Finished floor Drywall can be installed to the top of the top front standoff assembly Fron EEN K Es D rywa l l Top Standoff Top View Zero Ae Clearance Kit 2x4 Framing Drywall U20 E21 Gas Insert Zero Clearance Kit INSTALLATION KIT ASSEMBLY Parts 1 Top Assembly 2 Base Assembly 3 Back Panel 4 Left Side Panel 5 Right Side Panel 6 Gas Line Cover Plate Left Side Panel Gas line cover plate Back Panel 1 2 3 Kit Assembly Lay the Base Assembly on a flat surface Attach the
10. learance Kit INSTALLATION INSERT INSTALLATION Insert the U20 E21 Zero Clearance box into desired location and frame according to the instructions on page 5 1 5 Slide the gas insertin all the way back using the draft hood guides Draft hood must be in original position and replace the screw holding the draft hood 2 Run required gas and electrical connections to the 6 Make the final gas and electrical connections as per Zero Clearance box both are located onthe lefthand the Insert Instruction manual Use the gas line cover side of the U20 E21 Insert See Gas Supply Line on plate that is included with the Zero Clearance box page 9 and Electrical Supply on page 9 7 Assemble the Faceplate and Trim and the 4 Hearth 3 Remove the screw holding the draft hood slide plate Trim to the U20 E21 zero clearance box as per the on the U20 E21 unit and remove instructions on page 10 4 Attach the draft hood slide plate to the flue collar 8 Attachthe Top louver assembly tothe Zero Clearance assembly with three sheet metal screws Kit by placing the louver clamps into the square hole onthe louver holding brackets as per the instructions NOTE ensure that when the draft hood slide plate on page 11 is screwed in that it is the same height as the draft hood guides or it will not slide into position Top External ri Heat Shield ZA pe AS ee Flue Collar me Assembly sits Assembly between the CH gt
11. m with the ON OFF switch to the top trim See diagram 2 Connect the right side trim to the top trim Place the trim on the assembled faceplate panels aligning the wire connections from the switches with the notch on the left side panel Connect the fan switch wires by taking the black and red wires with the male ends in the grey harness and connect them with the 2 wire connectors from the fan speed control Connect the ON OFF switch wires by taking the black and red wires with the female ends and connect them to the ON OFF switch Install these wires in the clips on the left faceplate to ensure they don t touch the insert See diagram 3 The power cord should be run behind the faceplate panel from the U20 E21 to electrical outlet box Place top insulation in behind the top faceplate as in the diagram Pressed securely into place Bee Faceplate Assembly Diagram 1 Top Insulation Hearth Trim Use this hole to attach to the faceplate s Trim Assembly Diagram 2 ON OFF Switch Wires to Fan Speed On Off Switch Switch Rear View Self adhesive Wire Clip Wires to Fan Switch Connectors POWER CORD 3ft Diagram 3 U20 E21 Gas Insert Zero Clearance Kit INSTALLATION 10 Attach the brass trim to the faceplate by drilling a Diagram 4 1 8 8mm hole through the faceplate using the hole in the trim as a guide Fasten the trim to the faceplate panels using
12. ne 11 w c 21 000 Btu hr s 2 74 kP 22 mj h a mi 4 102mm 4 gt SEN E A A N J eg Ill sl REN l h lt gt 2 3 4 70mm ELECTRICAL SUPPLY Provide 120 VAC 60 Hz in Australia and New Zealand 240 VAC Top View 50 Hz receptacle within 24 610mm of the left side of the appliance X not inside the Zero Clearance Cabinet Plug the cord on the D lt N appliance into the receptacle K d WH Q tove Insert Faceplate U20 E21 Gas Insert Zero Clearance Kit 9 INSTALLATION 1 2 3 4 5 6 1 8 9 10 FACEPLATE amp TRIM INSTALLATION Lay the faceplate panels flat facedown on something soft so they don t scratch a Take the top faceplate and align the holes in it with the holes in the side panels Using the screws provided attach from the top of the panel holes in the top panel are slightly larger than the holes in the side panel to facilitate easier installation See diagram 1 b 4 102mm Hearth Trim Attach the Hearth Trim to the bottom of the faceplate side panels with the screws provided See diagram 1 Hint Don t tighten the screws down completely at this point do a trial fit to the unit Make any necessary adjustments and when it fits properly then tighten down the screws Using the trim clips provided join the left side tri
13. the plated screws 10 x1 2 See diagram 4 detail B 11 Attach the faceplate panels to the insert body using the 4remaining black screws See diagram 4 detail A These screws will also fasten the insert to the Zero Clearance sides 12 Push the logo plate into the two holes in the bottom left corner of the faceplate Note This faceplate and Hearth Trim Assembly replaces the standard Assembly as shown in the U20 E21 Installation Manual Detail A ZERO CLEARANCE TOP LOUVER FINISHED FACING NOTES Attach the Top louver assembly to the Zero Clearance box by placing the louver clamps into the square hole on the louver holding brackets Install finished facing surface of 1 2 138mm thickness on framing Drywall 1 2 13 mm thick can extend flush with the appliance on all three sides of the front face The height at which the mantle must be installed above the top louver depends on the depth of the mantle If the mantle is to be painted use a heat resistant paint to prevent discolouration Top Zero Clearance Louver U20 E21 Gas Insert Zero Clearance Kit 11 Printed in Canada
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