Razor MX650 User's Manual
Contents
1. 1 Align fender with the hole in the fork and insert the bolt Tighten securely using a 10mm Wrench and 5mm Allen Wrench Attaching the Number Plate 1 Remove screw from front fork Align the number plate with the hole in the fork and tighten with a Philipscrew driver Need Help Visit our web site for replacement parts product support and a list of authorized service centers at www razor com or call toll free at 866 467 2967 Monday Friday 8 00 AM 5 00 PM Pacific Time 3 Inflating the Tires Tires are inflated when shipped but they invariably lose some pressure between the point of manufacturing and your purchase Using a bicycle style tire pump equipped for a Schrader type valve inflate the front tire to the PSI indicated on the sidewall of the tire Testing the Brakes To use the brakes squeeze the levers to increase the pressure on the brake The brake levers are fitted with a cable adjuster to compensate for cable stretch and or to fine tune the lever movement to brake engagement If brakes are not engaging properly follow instructions for adjusting the brakes outlined below Charging the Battery Your electric motorbike may not have a fully charged battery therefore it is a good idea to charge the battery prior to use e Initial charge time 18 hours e Recharge time up to 12 hours depending on the level of charge e Up to 40 minutes of continuous ride time e Average battery life 250 charge di2. A H5OO amp IMHESO OWNERS MANUAL Read and understand this entire manual before riding DO NOT RETURN TO STORE NOTE Manual illustrations are for demonstration purposes only lllustrations may not reflect exact appearance of actual product Specifications subject to change without notice Item Numbers Dirt Rocket MX500 15128190 Dirt Rocket MX650 15165070 CONTENTS Saio WM tet ales R 1 Before AAA A A AN 2 Assembly and SO t U py aia a 3 4 Repair and Mati as 5 8 Troubleshooting Guide oocooncncicicicincincinncnnonocnornornornornornooooos 9 10 SAFETY WARNINGS MX500 1 MADIOPATS concordar cta 10 Safety Reminders oo cecccccccecseesesseeseeseeseeseeseeseeseeseeseeseeseeseeseeseeseeses 13 Warranty INTO MATO tees eeseeeeseesceseeessestsseeteeeeseesens 13 A WARNING Riding an electric motorbike can be a hazardous activity Certain conditions may cause the equipment to fail without fault of the manufacturer Like other electric products the Dirt Rocket can and is intended to move and it is therefore possible to lose control fall off and or get into dangerous situations that no amount of care instruction or expertise can eliminate If such things occur you can be seriously injured or die even when using safety equipment and other precautions RIDE AT YOUR OWN RISK AND USE COMMON SENSE This manual contains many warnings and cautions concerning the consequences of failing to maintain inspect or p
3. Regularly check the spoke tension and retighten the spokes whenever loose If you have any doubt ask an experienced motorcycle or bicycle mechanic to inspect your spokes to determine if the spokes need tightening or adjusting Need Help Visit our web site for replacement parts product support and a list of authorized service centers at Www razor com or call toll free at 866 467 2967 Monday Friday 8 00 AM 5 00 PM Pacific Time 7 REPAIR AND MAINTENANCE A Chain and Sprocket The chain will typically have a loose spot and tight spot corresponding with a particular sprocket rotational position This is normal and common to all chain driven products due to run out tolerances of the freewheel and sprocket The chain should be adjusted to the ideal tension with chain in the tightest spot Proper chain alignment must be maintained The wheel must not be skewed If the chain is noisy or rough running check the lubrication tension and alignment of the sprockets in that order U Battery Care and Disposal Do not store the battery in temperatures above 75 F or below 10 F By Na SO A CONTAINS SEALED NON SPILLABLE LEAD BATTERIES BATTERIES MUST BE RECYCLED Disposal Your Razor product uses sealed lead acid batteries which must be recycled or disposed of in an environmentally sound manner Do not dispose of a lead acid battery in a fire The battery may explode or leak Do not dispose of a lead acid battery in your
4. regular household trash The incineration land filling or mixing of sealed lead acid batteries with household trash is prohibited by law in most areas Return exhausted batteries to a federal or state approved lead acid battery recycler or a local seller of automotive batteries If you live in Florida or Minnesota it is prohibited by law to throw away lead acid batteries in the municipal waste stream A Charger The charger supplied with the bike should be regularly examined for damage to the cord plug enclosure and other parts and in the event of such damage the Dirt Rocket must not be charged until it has been repaired or replaced Use ONLY with the recommended charger Replacement Parts For a complete selection of replacement parts visit www razor com U Repair Centers For a list of authorized Razor repair centers e Check online at www razor com e Call 866 467 2967 for the center nearest you A WARNING To avoid a pinch or injury keep fingers away from moving sprockets and chain A WARNING If a battery leak develops avoid contact with the leaking acid and place the damaged battery in a plastic bag Refer to the disposal instructions at left If acid comes into contact with skin or eyes flush with cool water for at least 15 minutes and contact a physician Sie Sa TROUBLESHOOTING GUIDE Problem Possible Cause Solution Motor bike does not run Undercharged battery Loose wires or c
5. Even with proper care a rechargeable battery does not last forever Average battery life is 1 to 2 years depending on use of product and conditions Replace only with a Razor replacement battery Refer to brake adjustment instructions on page 5 of this manual Motor bike runs sluggishly Riding conditions are too stressful Tires are not properly inflated Motor bike is overloaded Use only on solid flat clean and dry surfaces such as pavement or level ground The tires are inflated when shipped but they invariably will lose some pressure between the point of manufacturing and your purchase Refer to instructions on page 4 of this manual to properly inflate tires Make sure you do not overload the motor bike by allowing more than one rider at one time exceeding the maximum weight limit going up too steep a hill or towing objects behind the vehicle Sometimes the motor doesn t run but other times it does Loose wires or connectors Motor or electrical switch damage Check all wires around the motors and all connectors to make sure they are tight Contact your local Razor authorized service center for diagnosis and repair Vehicle does not stop when applying the brake Brakes are not adjusted properly Refer to instructions on page 5 of this manual to properly adjust brakes Vehicle makes loud noises or grinding sounds Chain is too dry Apply a lubricant such as 3 in 1 or Tri Flow to the chai
6. Up Time Razor recommends assembly by an adult Allow up to 30 minutes for assembly Allow up to 18 hours for initial charge see page 3 for charging information Charger ah SEDO have Y ages Port iede Plug Required Tools A WARNING DO NOT USE NON RAZOR PRODUCTS WITH YOUR RAZOR DIRT ROCKET The Dirt Rocket has been built to certain Razor design specifications The original equipment supplied at the time of sale was selected on the basis of its compatibility with the frame fork and all other parts Certain aftermarket products may or may not be compatible 2 5mm 5mm and 6mm 10mm 14mm and 17mm Screwdriver Spoke tightener Bicycle style tire pump key wrenches wrenches Included Included for Schrader valve tires Included Included with pressure gauge 19mm wrench Not Included Not Included Need Help Visit our web site for replacement parts product support and a list of authorized service centers at Www razor com or call toll free at 866 467 2967 Monday Friday 8 00 AM 5 00 PM Pacific Time 2 Attaching the Handlebars S A pro NI 1 Using a 6mm hexagonal 2 Place handlebars in handle 3 Insert bolts and tighten key wrench remove bolts bar clamp and adjust angle securely When properly from handlebar clamp parallel to the fork tightened the handlebars should not move forward or Note Handlebar clamps are back located in the plastic bag Q Attaching the Front Fender
7. ake rotor is dragging on the brake pads use your fingers to twist the caliper adjuster in either direction until rotor is cen tered between pads A WARNING Failing to properly adjust and tighten the nuts and bolts that affix the forks can cause you to lose control and fall A WARNING The brake is capable of causing the electric motorbike to skid the tire throwing an unsuspecting rider Practice in an open area free from obstacles until you are familiar with the brake function Avoid skidding to a stop as this can cause you to lose control or damage the rear tire REPAIR AND MAINTENANCE A Chain and Tire Replacement Tools required Phillips screwdriver and two 2 19mm wrenches 1 Loosen screw and remove chain guard A Install the new chain or wheel by slipping the chain around the axle Slide the axle into the slots on the frame Slide the chain tensioner down and maneuver the chain onto the rear sprocket and front sprocket Replacing the Fuse 3 Fuse boxes pa A 1 Remove the seat fairing to lo cate the 3 fuse boxes attached to the batteries loosen both axle nuts 5 Re attach the chain guard Test ride and check Readjust as needed Fuse checking cavity 2 Check all 3 fuses to see if the fuse s have burnt out If the fuse s is are damaged open the fuse cover 3 Push the chain tensioner down to loosen the chain and remove the chain from the wheel spro
8. all risk associated with aggressive riding activities Maintain a hold on the handlebars at all times Never carry passengers or allow more than one person at a time to ride the electric motor bike Never use near steps or swimming pools Keep your fingers and other body parts away from the drive chain steering system wheels and all other moving components Never use headphones or a cell phone when riding Never hitch a ride with another product Do not ride the Dirt Rocket in wet or icy weather and never immerse the electric motorbike in water as the electrical and drive components could be damaged by water or create other possibly unsafe conditions The Dirt Rocket is intended for use on flat level ground without loose debris such as rocks or gravel Wet slick bumpy uneven or rough surfaces may impair traction and contribute to possible accidents Do not ride the electric motorbike in mud ice puddles or water Avoid excessive speeds that can be associated with downhill rides Never risk damaging surfaces such as carpet or flooring by use of an electric motorbike indoors Do not ride at night or when visibility is limited PROPER RIDING ATTIRE Always wear proper protective equipment such as an approved safety helmet with chin strap securely buckled elbow pads and kneepads A helmet may be legally required by local law or regulation in your area A long sleeved shirt long pants and gloves are recommended Always wear
9. arts Tire Inflation There should not be any unusual rattles or sounds from Periodically inspect the tires for excess wear and replace as loose parts or broken components If you are not sure ask required and regularly check the tire pressure and re inflate an experienced mechanic to check as necessary If you get a flat tire the inner tube can be patched or a new tube can be purchased from Razor or an authorized repair center Brake Check the brake for proper function When you squeeze the E Safety Gear lever the brake should provide positive braking action Always wear proper protective equipment such as an approved safety helmet elbow pads and kneepads Always wear shoes never ride barefooted or in sandals and keep Frame Fork and Handlebars shoelaces tied and out of the way of the wheels motor and Check for cracks or broken connections Although broken drive system frames are rare it is possible for an aggressive rider to run into a curb or wall and wreck and bend or break a frame Get in the habit of inspecting yours regularly DO NOT RETURN TO STORE Do not use this product for the first time until you have inflated the tires to the correct PSI and charged the battery for at least 12 hours Failure to follow these instructions may damage your product and void your warranty WARRANTY gt TEE E Teie Razor Limited Warranty For your records save your original sales receipt with this manual and The manu
10. athletic shoes lace up shoes with rubber soles never ride barefooted or in sandals and keep shoelaces tied and out of the way of the wheels motor and drive system USING THE CHARGER The charger supplied with the electric motorbike should be regularly examined for damage to the cord plug enclosure and other parts and in the event of such damage the bike must not be charged until the charger has been repaired or replaced Use only with the recommended charger Use caution when charging The charger is not a toy Charger should be operated by an adult Do not operate near flammable materials Unplug charger and disconnect from bike when not in use Always disconnect from the charger prior to wiping down and cleaning your electric motorbike with liquid FAILURE TO USE COMMON SENSE AND HEED THE ABOVE WARNINGS INCREASES RISK OF SERIOUS INJURY USE WITH APPROPRIATE CAUTION AND SERIOUS ATTENTION TO SAFE OPERATION BEFORE YOU BEGIN Remove contents from box Remove the foam separators that protect the components from damage during shipping Inspect the contents of the box for scratches in the paint dents or kinked cables that may have occurred during shipping Because the Dirt Rocket is 95 percent assembled and packed at the factory there should not be any problems even if the box has a few scars or dents MAKE SURE POWER SWITCH IS TURNED OFF BEFORE CONDUCTING ANY MAINTENANCE PROCEDURES Estimated Assembly and Set
11. cket and motor sprocket Push and remove the wheel downward Note Your hands will get greasy doing this Amperage number 3 Remove any fuse that is damaged or burnt out and replace with a new one of equal amperage Note Amperage is located on top of fuse Note the arrangement of the hardware sequence Right Side Throttle Nut Washer Spacer Left Side Brake Nut Washer Spacer A WARNING To prevent shock please follow the instructions accordingly and do not skip any steps A Close the fuse cover and reattach the seat fairing UChecking Spoke Tension Spoke Flange Spoke Nipple 1 Verify the spoke tension by shaking each spoke with your fingers Spoke should not be loose from hub Look for any play between where the spoke flanges attach to the hub Try to turn the nipple us ing your fingers You should not be able to spin any nipple by hand If one or more spokes is loose all spokes must be checked and need to be tightened with a spoke wrench 2 Start with spoke closest to the tire valve stem and tighten each nipple in sequence exactly 1 4 to 1 2 turn A single 1 4 to 1 2 turn may not be enough to bring the spokes into proper tension Continue tightening all spokes no more than 1 2 turn in sequence until all spokes are tight Note More than a 1 2 turn each can cause the wheel to become distorted and wobbly thus perma nently damaging the wheel A WARNING
12. facturer warranties this product to be free of manufacturing write the serial number below defects for a period of 90 days from date of purchase This Limited Warranty does not cover normal wear and tear tires tubes or cables or any damage failure or loss caused by improper assembly maintenance or storage or use of the Razor Dirt Rocket Item Numbers MX500 15128190 This Limited Warranty will be void if the product is ever MX650 15165070 e used in a manner other than for recreation e modified in any way e rented The manufacturer is not liable for incidental or consequential loss or damage due directly or indirectly to the use of this product Razor does not offer an extended warranty If you have purchased an extended warranty it must be honored by the store at which it was purchased Need Help Visit our web site for replacement parts product support and a list of authorized service centers at www razor com or call toll free at 866 467 2967 Monday Friday 8 00 AM 5 00 PM Pacific Time Printed in China for Razor USA LLC PO Box 3610 Cerritos CA 90703 Copyright 2003 2008 Razor USA LLC All rights reserved RAZOR and the Razor Logo Design are among the registered trademarks of Razor USA LLC in the United States and or select foreign countries 10 2008
13. iate to fit or maintain control of the Dirt Rocket Do not touch the brakes or electric motor on your electric motorbike when in use as they can become very hot Refer to the section on safety for additional warnings ACCEPTABLE RIDING PRACTICES AND CONDITIONS Always check and obey any local laws or regulations which may affect the locations where the Dirt Rocket may be used Ride defensively Watch out for potential obstacles that could catch your wheel or force you to swerve suddenly or lose control Be careful to avoid pedestrians skaters skateboards scooters bikes children or animals who may enter your path and respect the rights and property of others The Dirt Rocket is meant to be used only in controlled environments free of potential traffic hazards and not on public streets or sidewalks Do not ride your electric motorbike in any areas where pedestrian or product traffic is present Do not activate the speed control on the hand grip unless you are on the electric motorbike and in a safe outdoor environment suitable for riding These bikes were manufactured for performance and durability but are not impervious to damage Jumping or other aggressive riding can over stress and damage any product including the electric motorbike and the rider assumes all risks associated with high stress activity Be careful and know your limitations Risk of injury increases as the degree of riding difficulty increases The rider assumes
14. n MX500 MX650 PARTS availability Specifications subject to change without notice 01 Handlebar grip right left 10 02 Twist grip throttle 11 02 1 Sleeve 12 03 Front brake lever assembly right 13 04 Handlebar 14 05 Rear brake lever assembly left 15 06 Front fork 07 Front fender 16 08 Handlebar clamp upper lower 17 09 Front wheel complete 18 Need Help Visit our web site for replacement parts product support and a list of authorized service centers Caliper brake Shock Control module Battery 3 12V 12Ah Fuse MX500 motor 36V 500W MX650 motor 36V 650W Kickstand Rear wheel complete Chain 02 02 02 1 KN a 19 20 21 22 23 ma Ul Keep your MX500 MIX650 running for years with genuine Razor parts Visit our web site or e mail us for more information on spare part Chain guard Battery cover left right On Off switch Charger port Seat fairing 23 1 Seat cushion 23 2 Front cover left 23 3 Front cover right 23 4 Mock gas tank 23 5 Rear fender at www razor com or call toll free at 866 467 2967 Monday Friday 8 00 AM 5 00 PM Pacific Time 10 SB 1918 CALIFORNIA DECLARATION YOUR INSURANCE POLICIES MAY NOT PROVIDE COVERAGE FOR ACCIDENTS INVOLVING THE USE OF THIS SCOOTER ELECTRIC VEHICLE TO DETERMINE IF COVERAGE IS PROVIDED YOU SHOULD CONTACT YOUR INSURANCE COMPANY OR AGENT SAFETY REMINDERS e PRE RIDE CHECKLIST Loose P
15. onnectors Charge the battery A new battery should have been charged for at least 18 hours before using the motor bike for the first time and up to 12 hours after each subsequent use Check all connectors Make sure the charger connector is tightly plugged into the charging port and that the charger is plugged into the wall Make sure power flow to the wall outlet is on Check all wires and connectors to make sure they are tight Motor bike was running but suddenly stopped Burned out fuse Motor or electrical switch damage The fuse will burn out and automatically shut off the power if the motor is overloaded An excessive overload such as too heavy a rider or too steep a hill could cause the motor to overheat Replace the fuse with a new one of equal amperage Correct the conditions that caused the fuse to burn out and avoid repeatedly burning out fuse Contact your local Razor authorized service center for diagnosis and repair Short run time less than 15 minutes per charge Undercharged battery Battery is old and will not accept full charge Brakes are not adjusted properly Charge the battery A new battery should have been charged for at least 18 hours before using the motor bike for the first time and up to 12 hours after each subsequent use Check all wires and connectors Make sure the battery connector is tightly plugged into the charger connector and that the charger is plugged into the wall
16. roperly use your electric motorbike Because any incident can result in serious injury or even death we do not repeat the warning of possible serious injury or death each time such a possibility is mentioned APPROPRIATE RIDER USE AND PARENTAL SUPERVISION This manual contains important safety information It is your responsibility to review this information and make sure that all riders understand all warnings cautions instructions and safety topics and assure that young riders are able to safely and responsibly use this product Razor USA recommends that you periodically review and reinforce the information in this manual with younger riders and that you inspect and maintain your children s product to insure their safety The recommended rider age 14 for the MX500 and 16 for the MX650 is only an estimate and can be affected by the rider s size weight or skills Any rider unable to fit comfortably on the Dirt Rocket should not attempt to ride it A parent s decision to allow his or her child to ride this product should be based on the child s maturity skill and ability to follow rules Keep this product away from small children and remember that this product is intended for use only by persons who are at a minimum completely comfortable and competent while operating the product DO NOT EXCEED THE WEIGHT LIMIT OF 175 pounds for the MX500 and 220 pounds for the MX650 Rider weight does not necessarily mean a person s size is appropr
17. scharge cycles Charger 2 Plug the charger plug into a wall outlet If the lights on the charger do not light up check the power to the outlet If nec essary try a different outlet 1 Turn OFF power switch before charging Plug charger into the charger port on the electric motor bike Note The pressurized air supplies found at gasoline stations are designed to inflate high volume automobile tires If you decide to use such an air supply to inflate your tires first make sure the pressure gauge is working then use very short bursts to inflate to the correct PSI If you inadvertently over inflate the tire release the excess pressure immediately A WARNING Always disconnect your electric motorbike from the charger before cleaning with liquid Note If your charger does not look like the one illustrated your unit has been supplied with an alternative charger The specifications and charging procedure would not change The charger has a small window with one LED or two LEDs to indicate the charge status Refer to the illustration on the charger unit for the actual charging and charged status indications for your model charger Chargers have built in over charge protection to prevent battery from being over charged Charger will get warm during use This is normal for some chargers and is no cause for concern If your charger does not get warm during use it does not mean that itis no
18. t working properly Be sure to properly align the groove on the charger input plug with the corresponding socket on the case otherwise no charging action will occur 1 Position wheel in front fork and slide disk brake into caliper 3 With a 14mm and 17mm wrench tighten the front wheel Screws 2 Slide axle through fork spacer and wheel hub When axle passes through the other side of the wheel hub add the other spacer and slide though the fork Secure with washer and nut Note Front axle is installed with the spacer between the fork and wheel for all Dirt Rockets Note If your model has one short spacer it goes on the side of the hub with the disc brake Check the Razor web site for any updates on the latest repair and maintenance procedures Turn power switch OFF before conducting any maintenance procedures Adjusting the Brakes Tools required 5mm L wrench 1 To adjust the play thread the brake lever adjuster in or out 1 4 to 1 2 turn until the desired brake adjustment is attained Most adjustments are complete at this step If brake still needs further adjustment proceed to step 2 for rear brake 5 O 2 Ifthe brake has too much slack loosen the rear anchor bolt with a 5mm L wrench and pull the brake wire tighter The distance of the brake wire between the end of the cable and the anchor bolt should be between 37mm and 44 mm 3 Ifthe br
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