Quadra-Fire DV-40 User's Manual
Contents
1. MINIMUM 1 CLEARANCE Il MINIMUM 1 TM CLEARANCE FIG 16 Page 24 VERTICAL TERMINATIONS CATHEDRAL CEILING INSTALLATION Step 1 Follow installation Steps 1 and 2 under vertical termination section Step 2 Using the plumb bob mark the centerline of the venting system on the ceiling and drill a small hole through the ceiling and roof at this point From the roof locate the drill hole and mark the outline of the cathedral ceiling support box Step 3 Remove shingles or other roof covering as necessary to cut the rectangular hole for the support box Cut the hole 1 8 3mm larger than the support box outline Step 4 Lower the support box through the hole in the roof until the bottom of the box protrudes at least 2 51mm below the ceiling Figure 17 Align the support box both vertically and horizontally with a level Temporarily tack the support box in place through the inside walls and into the roof sheathing LEVEL e CATHEDRAL CEILING SUPPORT BOX e 2 INCHES us MINIMUM BELOW FINISHED CEILING CUT HOLE TO 1 8 INCH GREATER SIZE THAN PATTERN OF SUPPORT BOX AS IT IS PROJECTED ONTO ROOF LINE Step 5 Using tin snips cut the support box from the top corners down to the roofline and fold the resulting flaps over the roof sheathing Figure 18 Before nailing it to the roo2. 47 Pil t Troubleshooting cR 48 Warra lyy 51 DD MMC I DD Insert Page 2 DV 40 STEP SAFETY LABEL FOUND ON PULL OUT ON BACK OF STOVE 528 su SAAS z Jo s2uejsisse 204 5 eui oy 9sne3 UES 33196 uonuzeye 3ueunsnfpe DNINHVAM 215504 pue Bujuosied 02 uoqueo ui qnseJ Sunusa pue Apadoud jou Sju uomeaedo EyNINHIVAR S E 59UX2Igi UMUNU ust VIN BOE 44 BunuaA EIA UGE Ut VIN jemopis pyepues POZO HHA PIIA UIN uxms s pap 55 quea emd uosdugs Auo esp SNOLLOnHISNI DNILNSA SOA 01 aunber seop eouegdds sty 1900 2184 Wed pJepumis quay 09 21 21 SELSTTOA ONILWH WIRANG 1222 ISNV ydVNV 618 Y92 NVO WAMI eur you yi Aue Ji sapoo gSuppiooSe eq asnu
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4. 129 16 319mm 125 16 313mm ie J s E E amp amp gt F x Y E 5 2 Bm S E y Z 21 533mm 20 9 16 522mm J Page 6 1 2 UNPACKING THE STOVE Unbolt pallet using a 7 16 wrench to remove the four bolts from the underside of the pallet Between the firebox bottom and pallet is an accessories box containing logs nuggets touch up paint an allen key and instructions for installation of legs or pedestal Qro T9 525 DV 40 STEP LEG ADAPTER ASSEMBLY INSTRUCTIONS Remove door from unit and log box located between stove and pallet Install leg adapter front cover on front of stove as shown Fig 1 Remove pallet mounting bolts from underneath pallet and remove stove from pallet WITH FRONT DOOR REMOVED lay unit down on its front for easy access to bottom Fig 2 Secure leg adapters using 1 4 20 hex head bolts as shown making sure the bolts are tight NOTE The right and left logs are fastened to the stove Take special care while laying the stove 10 down to not jar and fracture the logs Secure legs onto the leg adapter pieces using bolts supplied making sure to offset leveling legs as shown Carefully stand st
5. DV 40 STEP TOP DIRECT VENT FREESTANDING GAS STOVE DV 40 STEP INSTALLATION OPERATION VENTING AND MAINTENANCE INSTRUCTIONS Listed By OMNFTest Laboratories Inc Report No 061 5045 CONGRATULATIONS You are now the proud owner of one of the finest gas stoves on the market the QUADRA FIRE WARNING If the information in this manual is not followed exactly a fire or explosion may result causing property damage personal injury or death FOR YOUR SAFETY DO NOT store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Extinguish any open flame Immediately call your gas supplier from a neighbor s phone Open windows Follow the gas supplier s instructions Do not try to light any appliance f you cannot reach your gas supplier call the fire department Do not touch any electric switch Installation and service must be performed by a qualified Do not use any telephone in your building installer service agency or the gas supplier This appliance may be installed in an aftermarket permanently located manufactured mobile home where not prohibited by local codes This appliance is only for use with the type of gas indicated on the rating plate This appliance is not convertible for use with other gases unless a certified kit is used ALADDIN HEARTH PRODUCTS Revised 04 19 1998 Part 250 4320 amp 842 3220 SAVE THESE INSTRUCTI
6. M CES 30 High Altt deOperatioM Pe c 31 Gas Conversion Instructions NG to LP 2 4000 000 32 Log Installation 35 LL 38 i 38 67 25 HE EIE 39 Pressure iios rio dic rn isa toni d eM tds 40 41 Vent SY SUSI cete 41 General Maintenancee ptt etr 41 Professional Maintenance ceto be n RR IR 41 Gl anirig the Burner TUDES uu 41 Glass cleaning 41 BIOWBI AD Mn A Med d dd lad 42 sericum T 43 Blower and Snap disc Replacement a anne eed 44 Accessories Replacement Parts uc ou abeo ted iar head ede pu teet m orta e tdm 45 Pilot Replacement Instructions oret o ded pao dus vates desque 46 Flame Troubleshootihig
7. Fan Burner On Off Switch Gas Pilot Thermocoup le Pilot Assembly Page 43 a A SNAP DISC REPLACEMENT Disconnect power from unit and turn off gas supply Remove four screws as shown in figure below and take off rear heatshield Remove all wires attached to snap disc Remove set screws holding snap disc in place Replace in reverse order REAR HEAT SHIELD SNAP DISC li Page 44 ACCESSORIES These may be ordered through your Quadra Fire dealer 812 2880 Thermostat manual 811 0520 Thermostat programable 844 0100 Thermostatic Remote Control REPLACEMENT PARTS 842 3200 Baffle 842 3230 Black door with gold trim ring 842 3210 Blower assembly 160 cfm 842 0380 Blower cord 6 foot 832 2970 Blower snap disc ceramic 125 degree 841 0670 DV40 Step Top log set 842 3270 L burner 842 3190 LP conversion kit 842 0380 LP Orifices Front 842 1100 LP Orifices Rear 842 0250 Millivolt generator thermopile 842 2500 NG conversion kit 842 3290 NG Orifices Front 842 3300 NG Orifices Rear 841 0370 Nuggets charred 842 3220 Owner s Manual 842 0360 Piezo igniter 842 2450 Pilot assembly NG 842 3420 Pilot Orifice NG 842 3430 Pilot Orifice LP 842 3330 Restrictor Strap 842 1660 Rocker switch high temperature 842 3250 Speed control with knob 842 1580 Thermocouple 842 3280 U burner 842 3240 Wire harness Page 45 1
8. SV Oad3unrov dnNVW aNvdoud 215 svo WunivN 4315 OFAC ECON YOO NYO 9661 22 VSI 88 L7Z SNY OL ONY VOvNYO 0 G3A0HddV 299005190 Er Ag 1166 VA HAOS N LOP 9315 I3GOMW 3 SAFETY NOTICES This stove should be installed only by a qualified installer It is approved for installation in a bedroom Bedroom installation in Canada requires that stove be hooked to a thermostat The stove must be electrically grounded in accordance with local codes or the latest edition of the National Electric Code If no local codes exist this stove should be installed following the current codes CAN CGA B149 1 essem meme Natural Gas Installation Code GSA G22 2 NO iae tete Canadian Electrical Code ANSI Z22231 et mee A National Fuel Gas Code ANSI 70 National Electrical Code Manufactured mobile home installation must conform to the manufactured home construction and safety standard UL307B Title 24 CFR Part 3280 or when such a standard is not applicable the standard for manufactured home installations ANSI A225 1 NFPA 501A The control compartment burner and circulating air passageways MUST be kept clean and clear to allow for adequate combustion and proper operation Provide adequate clearances around air openings and adequate accessibility clearance for service and oper
9. Black 991 High Wind Vertical Termination Cap The following high wind horizontal termination cap may be obtained from your local dealer HHW2 Aladdin High Wind Horizontal Termination Cap Page 12 SIMPSON DURA VENT PARTS LIST BASIC KITS The standard termination kit Kit 0970A includes the following 990B 1 each 90 Black Elbow 940 1 each Round Ceiling Support Wall Thimble 985 1 each High Wind Horizontal Termination Cap NOTE The above kit is not a complete termination system You will need to order the straight pipe lengths needed to complete the installation The black 45 elbow is not included in this kit The standard termination kit Kit 0971HW includes the following 990B 1 each 90 Black Elbow 940 1 each Round Ceiling Support Wall Thimble 985 1 each High Wind Horizontal Termination Cap 904B 1 each 24 Black Pipe 911B 1 each 11 14 5 8 Black Adjustable Pipe The vertical termination Kit Kit 973 includes the following 943 1 each Flashing 0 12 6 12 953 1 each Storm Collar 991 1 each High Wind Vertical Termination Cap NOTE The support box is not included in this kit CAUTION IF DURA VENT HORIZONTAL OR VERTICAL TERMINATION KITS DO NOT HAVE HIGH WIND TERMINATION CAPS THIS APPLIANCE WILL NOT WORK PROPERLY Page 13 CLEARANCES TO COMBUSTIBLES Minimum clearances to combustible materials from stove body A Left amp Right of Stove One Wall 9 225mm B Back wall to Pipe 8 200mm C Top o
10. LOGS ARE EXTREMELY FRAGILE HANDLE WITH CARE NOTE Logs are numbered on the bottom for ease of identification 1 2 Remove cardboard box located between firebox and pallet if you have not already done so Carefully unpack center and top logs and other parts Loosen door set screw located next to handle in casting using allen key supplied NOTE The right and left main logs are shipped inside the firebox of the unit and need to be checked for damage that may have occurred during shipping 3 4 Place center log 23 on positioning pegs in center burner pan with the black char end facing forward See FIGURE 1 Empty nugget bags on a paper towel or other discardable surface and place nuggets randomly on top of the U burner Cover entire burner evenly with a single layer of nuggets See FIGURE 2 Place left top log 22 on peg of left main log and peg of center log See FIGURE 3 Place end of right top log 24 on top of left top log notch and front of log on the peg of right log bracket See FIGURE 4 Page 35 LOG INSTALLATION CONTINUED FIGURE 1 PLACE PEG HOLES IN LOG 423 OVER PEGS IN CENTER BURNER PAN If damage has occurred to right or left base log and replacement is necessary removal is illustrated in conversion instruction steps 5 7 FIGURE 2 DO NOT ALLOW NUGGETS ON BACKSIDE OF THIS PLATE DO NOT ALLOW LONG LENGTH OF NUGGETS TO BLOCK AIR GAP BETWEEN BURNER PAN AND
11. reduced at the rate of 4 for each 1000 feet above sea level Exception As permitted by the authority having jurisdiction To adjust stove for operation above 2000 feet the burner orifices may need to be changed The orifices are located beneath the log set so it is necessary to first remove the logs To do so please refer to the following detailed instructions to achieve optimum performance of your stove WARNING The following procedure should only be undertaken by a qualified and certified gas appliance installer CAUTION DISCONNECT ANY ELECTRICAL CORDS AND TURN OFF GAS SUPPLY TO UNIT BEFORE PROCEEDING CAUTION LOGS AHE EXTREMELY FRAGILE 1 Remove the right top log bracket using a Phillips screwdriver Screws are accessed through rectangular hole in bracket See FIG 4 pg 37 Peg in right log bracket 2 Remove the right and left side log retaining brackets one per side 3 Carefully lift logs vertically off alignment pegs and place in a safe area out of the way of traffic 4 Usea Phillips screwdriver to remove the top plate of center burner pan located in the middle of the U shaped burner 5 Remove the top plate of left burner pan 6 The right burner can now be lifted by prying up using a slotted screwdriver to snap burner out of pinch retainer After burner is lifted shift to the right to slide off the orifice receiver 7 The burner is removed using the same technique Slide the burner out of the
12. burner shutter clockwise see illustration in Figure A below looking periodically for increase in flame height Do not close shutter to the point that flames become dark yellow with black tips this will cause a deposit of carbon both in the firebox and possibly on the siding of your home If no noticeable change occurs to the flame continue to step 2 Burner shutter adjustment screw FIG A Page 47 Flame Troubleshooting cont 2 If vertically vented a restrictor strap is required to reduce the volume of combustion air which in turn will raise the flame height Restrictor Strap ___ NOTE This plate rests on damper shaft FIG B 3 If vented vertically with a horizontal run included determine if the rise to run is close to the venting graft maximum i e you are using the maximum horizontal for the amount of vertical If the vertical rise is much greater than the horizontal run the restrictor strap may be installed to slow combustion air If this method is used light the stove for the first time and watch for flame lift blue flame 1 30 seconds lifting off burner and hovering in the middle of the firebox If this is visible immediately shut the gas valve off and remove the restrictor strap Flame height can now be further adjusted by using shutter adjustment previously described in step 1 Tall Stringy Flame Single tall flame 1 If there is a singl
13. flex liner path should always be sloped up toward the termination cap TOP ADAPTER 3 SHEET METAL SCREWS FLASHING Pag Step 7 Step 8 e 28 FIG 24 If additional lengths of flex liner are needed to span the chimney height use a flex coupler to connect the pieces of flex liner together Connect the flex to the coupler by using four sheet metal screws for each side Figure 24 Secure the top adapter to the flashing Use three sheet metal screws through the side of the top adapter into the flange on the flashing Figure 25 Twist lock the high wind termination cap SDV 2991 on to the top adapter VERTICAL TERMINATIONS INSTALLATION INTO AN EXISTING MASONRY CHIMNEY CONT Step 9 Step 10 Step 11 Step 12 WARNING Attach the flex to the retro connector Use three sheet metal screws to attach the flex liner to the connector Figure 26 Mount the retro connector to the masonry wall using masonry bolts Redrill larger holes on connector as needed Be careful to insure that the connector is centered in the opening and the mounting holes line up with the masonry wall Slide wall thimble cover SDV 4940 over retro connector and secure with masonry bolts Figure 27 If you have a framed wall in front of the masonry use wood screws to mount wall thimble cover to framed wall over retro connector and 10 254mm square framed opening Figure 22 If needed add a section of direc
14. important to carefully measure the length of flex needed to reach from the appliance outlet to the termination cap If the flex length is too short a flex coupler will be needed to attach an additional length of flex liner to make up the difference If the flex length is too long the liner could sag below the appliance outlet which could result in an airflow restriction causing flow reversal or flame lift Page 10 FOR HORIZONTAL TERMINATIONS USE ONLY DURAVENT PART 985 OR ALADDIN HEARTH PRODUCTS PART HHW2 See in Figure 1 below FOR VERTICAL TERMINATIONS USE DURAVENT PART 4991 WALL THIMBLE HORIZONTAL VERTICAL TERMINATION TERMINATION Part 991 PART 985 Z STORM COLLAR OR FLASHING FIRESTOP HORIZONTAL TERMINATION LSS SUPPORT BOX Il PART HHW2 PIPE LENGTH APPLIANCE ADAPTER 90 ELBOW PIPE LENGTH M FIG 2 TERMINATION CAP Part 991 TERMINATION CAP TOP ADAPTER Part 991 LT Part 985K TOP ADAPTER FLASHING EXISTING METAL CHIMNEY SYSTEM 4 FLEX PIPE RETRO CONNECTOR RETRO CONNECTOR DIRECT VENT PIPE FIG 4 USA installations only FIG 3 USA installations only Page 11 SIMPSON DURA VENT PARTS LIST Simpson Dura Vent offers a complete line
15. roof rafters are in the way when the venting system is attached If this is the case you may want to adjust the location of the stove Simpson Dura Vent pipe is designed with special twist lock connections To connect the venting system to the stove flue outlet a twist lock adapter is built into the stove at the factory Assemble the desired combination of pipe and elbows to the adapter with pipe seams oriented towards the wall or floor as much out of view as possible Remember to include wall thickness in minimum clearances when figuring the measurements for your installation needs Prior to joining pipes apply a high temperature silicone sealant with a rating of 500 degrees Fahrenheit or greater to outside joint of vent pipe Twist lock procedure Four indentations located on the female ends of pipes and fittings are designed to slide straight onto the male ends of adjacent pipes and fittings by orienting the four pipe indentations so they match and slide into the four entry slots on the male ends Figure 5 Push the pipe sections completely together then twist lock one section clockwise approximately one quarter turn until the two sections are fully locked The female locking lugs will not be visible from the outside on the pipe or fittings They may be located by examining the inside of the female ends There is a 1 4 rise per foot minimum on horizontal run Horizontal runs of vent must be supported every 3 914mm Wall straps are av
16. running new gas line or if a gas line has been disconnected purging of the gas line may be necessary To purge gas line open the inlet pressure tap and allow gas to flow through while carefully monitoring for the odor of either natural gas or propane As soon as you smell the gas discontinue purging the line Insure that the room has plenty of ventilation and that no sparks or open flames are near the end of the gas line during the purging process Do not try to ignite the stove until any and all gas accumulation has been cleared from the room MANIFOLD PRESSURE TAP Out INLET PRESSURE TAP In CAUTION IN SOME AREAS GAS LINE PRESSURE MAY BE MORE THAN 1 2 PSIG 14 WC IF YOU BELIEVE THAT THIS MIGHT BE THE CASE IN YOUR LOCALITY CONTACT YOUR GAS SUPPLIER OR LOCAL UTILITY COMPANY LINE PRESSURE GREATER THAN 1 2 PSIG WILL DAMAGE THE STOVE VALVE YOU MUST INSTALL A REGULATOR UPSTREAM FROM THE STOVE IF LINE PRESSURE IS GREATER THAN 1 2 PSIG Page 30 HIGH ALTITUDE OPERATION In Canada this unit is approved from 0 to 4500 feet above sea level Installation of this stove at altitudes above 4500 feet is subject to field test of the individual installation and approval by the local authority having jurisdiction In the United States input ratings of this unit are based on sea level operation and shall not be changed for operation at elevations up to 2000 feet For operation at elevations above 2000 feet this stove shall be
17. this switch on and off while watching the flame area of stove to verify correct lighting through the nugget bed If ignition is noisy or is delayed momentarily the nuggets in that area may need to be rearranged 3 Allow flame to burn for at least 20 minutes or until orange halo in the flame disapears It is recommended that the stove be cycled by turning stove on for twenty minutes and then turned off to cool for five minutes Then turn the stove back on and burn until the steam and or odor are no longer present If odor persists turn the gas supply to the stove off and call your local dealer or authorized service agent The blower system has an on off thermally operated snap disc that will turn the blower on automatically when the proper temperature is reached and turns the blower off when the temperature cools You may also turn the blower on or off manually and adjust the volume It will still be necessary for the snap disc to be up to temp The blower controls are located on a box at the right rear top of stove SHUTTER ADJUSTMENT 1 Remove left side panel prior to lighting stove 2 Light stove and let unit burn for approximately 20 minutes to allow logs to cure While logs are curing you may notice a bright orange flame this is normal When this flame turns to yellow or disappears the shutter adjustment can take place 3 The shutter is pre set at the factory so shutter adjustment may not be necessary If flame height adjustment is r
18. 0 11 PILOT REPLACEMENT INSTRUCTIONS If log set is installed remove the top logs center log ember nuggets and left base log If log set is not installed remove only left base log Remove six 8 32 screws that hold the center burner pan in place Lift burner pan out of firebox and set aside Remove two 318 32 screws that hold pilot assembly plate to the pilot tower Disconnect igniter wire from piezo Using a 5 32 allen wrench loosen the two back screws on the valve body which hold the valve cover in place Remove three 48 32 screws at the top of valve cover set valve cover aside Disconnect thermopile wires from the TH TP and TP terminals on the valve body with a standard screwdriver With a 3 8 wrench disconnect thermocouple from bottom of valve body With a 7 16 wrench remove pilot line from the valve body For easier access to the pilot assembly remove blower from unit by disconnecting wires then loosen two mouonting screws with 2 Phillips screwdriver Blower will now drop down and slide towards back of the appliance for removal set blower aside Straighten pilot supply line tubing and thermocouple wire and push pilot assembly up through firebox bottom Remove pilot assembly from firebox Install new pilot assembly igniter towards the back of appliance and fasten down with two 48 32 screws Reassemble appliance in reverse order When reconecting pilot supply line to the valve body do not over tighten fitt
19. 0 and 21 Step 5 Pullthe flex pipe down through the ceiling support box until it protrudes approximately 3 76mm Connect the flex pipe to the retro connector SDV 909B and attach with sheet metal screws Step 6 Push the flex pipe back up into the ceiling support box center the retro connector and attach it to the support box with sheet metal screws Step 7 The connection between the appliance and the retro connector may be completed with sections of direct vent pipe HIGHWIND gt TERMINATIONCAP FIG 19 FIG 20 FIG 21 SHEET AL SCREWS FLEX PIPE Page 26 Step 1 Step 3 Step 4 VERTICAL TERMINATIONS INSTALLATION INTO AN EXISTING MASONRY CHIMNEY Before cutting any holes assemble the desired sections of direct vent pipe to determine the center of the masonry penetration TINI GN 4 MASONRY BOLTS NOT INCLUDED Secure the flashing SDV 705C to the top of the masonry chimney using a bead of non hardening sealant adhesive If the flashing is larger than the top of the chimney cut and fold flashing as needed to fit chimney Figure 23 To determine the length of flex needed measure from 3 76mm above the top of the flashing down to the level of the opening Add the distance from the center of the chimney out through the wall Cut a piece of 4 102mm flex to this length extended to its nominal length Be sure to leave 2 3 51mm 76mm of fle
20. AY SHOdV DNIAVH U3HLO ONY 3NTIOSVO JIM AYAV SUMUNUN ONY 1072 LON OQ NOLLVE3dO NI STHM 3ONVITddV SIKL SNOLLOGHLSNI 9NILVU3dO NOLLVTTVISNI 336 NV319 LN3NIHVdNO2 TOHINOD ONY u3Nuna 4333 SUALI YN HLA 350 8042108 51 H3LY3H 39 1434 SYO OSIN3A SHL SNOLLOPHISNI 9NILVH3dO 9 MOLLVTTVISNI 5 33 LOVJONVIN NI ATNO ISN F TIVISNI TaN 01105 HLM FSN 804 LON H31V3H SVO G31N3 fuessa39u 92140 jo 10 S J umo 93S 0007 Jo sn W019 0 0002 0 W VSN U pue 0057 0 18 ur peddinbs s eaustidde siu HO JAMOA tue A 954 D SOYUQ BYU 10044 8215 SOYLIO 58 58 26 5 HALA 000 22 8818 2012 indino HOLE 000 22 00092 jdu 318 18 HLA ndino HNLLE 000 0 Hn nig OM OM 404 ansseig sep yaju unu IM ULL St aunssaig Adding ser 24 einssag piopueye YM a n 104 526 PINEN YLA SN 404 914315 ON 3315 0 lt 1 ds vits ON aaus ovaa SV 15380
21. BURNER FIGURE 3 LOG 22 PEG HOLES IN LEFT TOP LOG PEG IN CENTER LOG PEG IN LEFT BASE LOG Page 36 LOG INSTALLATION CONTINUED FIGURE 4 RIGHT TOP LOG 24 PEG HOLE PEG IN RIGHT LOG BRACKET NOTCH FOR RIGHT TOP LOG FINISHED LOG SET CAUTION Light appliance with door open to insure there is no hesitation or delay of flame transfer through nugget bed If ignition is noisy or delayed momentarily the nuggets in that area may need to be rearranged Close door and continue with flame adjustment See Shutter Adjustment on following page Page 37 FIRST FIRE NOTE Never operate this stove with the door open Before first firing the stove read the owner s manual to familiarize yourself with the stove s features controls and cautions for operation Remove all labels from glass before operating this stove for the first time Plug power cord into a properly installed outlet for blower operation During your first fire in the stove you may notice an odor and steam coming from the stove This is normal it is the high temperature paint finishing the curing process Open doors and windows in your home or structure for ventilation 1 Follow the procedure under lighting instructions on page 39 of this manual also located on the back of the stove 2 After a flame has been established for 2 minutes turn off the burner switch located at the top right of appliance Turn
22. ONS www aladdinhearth com aladdin aladdinhearth com 401 N Wynne Street Colville WA 99114 TABLE OF CONTENTS PAGE Sae Ebr c t 3 Safely NOUCES pden te peret t arr 4 Specifications ANG Listing uhan Em 5 DIMENSIONS a paui Das E UN 6 Unpacking Ahe stovet ideia E E ea 7 Thermostat RC In Ra Eds 9 Planning VOUT ANStAN AMON TET RE 10 simpson DuraVent Parts St rro ier operae 12 Clearances to combustibles ack ated at 14 Hearth regulrerments cete Ettore dederit UN rte 14 Venting ET 15 Venting qi 16 suia ect Hr D 17 Horizontal InstallatlQni ERR Mad leen beta a aeu LEM Rad uu td aa e 18 Terminations mem 22 Cathedral Ceiling Installation 25 Class Metal Chimney Installation 4 0 042441 4 10 00 26 Existing Masonry Chimney Installation iret ted 27 Gas ine
23. S NATURAL GAS PROPANE Manifold pressure 3 5 WC 10 0 WC Minimum inlet gas supply pressure 4 5 WC 11 0 WC Maximum inlet gas supply pressure 7 0 WC 14 0 WC BTU input rating high 40 000 BTUH 40 000 BTUH BTU output rating high 34 000 BTUH 34 000 BTUH BTU input rating low 26 000 BTUH 27 000 BTUH BTU output rating low 22 100 BTUH 23 000 BTUH Steady State Efficiency 8596 8596 Maximum vent blower off LISTINGS The Quadra Fire DV 40 Step is listed to ANSI Z21 88 CSA 2 331998 CAN CGA 2 17 91 UL307b by Omni Test Laboratories Inc Beaverton Oregon Page 5 DIMENSIONS Y p I 23 3 16 589mm 21 1 2 546mm 24 5 8 625mm 12 9 16 319mm 12 5 16 313mm aa L C J Q J 3 7 E 8 _ 8 to 4 N da IE OG b 20 839 N Y V zs I FUE Li 24 7 8 632mm 20 5 8 524mm X J 23 3 16 589mm 21 1 2 546mm 24 5 8 25mm
24. ailable for this purpose See Parts List pg 12 FEMALE LOCKING LUGS FIG 5 MALE LOCKING LUGS Page 18 HORIZONTAL INSTALLATION coNr Step 3 With the adapter and pipe attached to the stove slide the stove into its correct location maintaining minimum clearance to combustibles and mark the wall for a 10 x 10 254mm x 254mm square hole The center of the square hole should line up with the centerline of the horizontal pipe as shown in Figure 6 Cut and frame the hole in the exterior wall where the vent will be terminated If the wall being penetrated is constructed of noncombustible material i e masonry block or concrete a 7 178mm diameter hole is acceptable NOTE 1 The horizontal run of vent must be level or have a 4 6mm rise for every 1 305mm of run towards the termination Never allow the vent to run downward This could cause high temperatures and may present the possibility of a fire 2 The location of the horizontal vent termination on an exterior wall must meet all local and national building codes and must not be easily blocked or obstructed 3 For installations requiring a vertical rise on the exterior of the building 14 356mm and 36 914mm tall snorkel terminations are available Follow the same installation procedures as used for standard horizontal terminations If the snorkel termination must be installed below grade i e basement application proper drainage must be prov
25. ard and will void the warranty Be sure to follow these installation instructions for venting and clearance to combustible requirements which may vary from one installation to another Do not extend the venting system in excess of the distance prescribed in these manufacturer s installation instructions INSTALLATION PRECAUTIONS The Quadra Fire DV40 Step is an engineered product that has been designed and tested The warranty will be voided and serious fire health or other safety hazards may result from any of the following actions installation of any damaged venting component unauthorized modification of the venting system installation of any component part not approved by Aladdin Hearth Products or installation other than as instructed by these instructions Consult your local building codes before beginning this installation Any vertical termination greater than 10 ten feet needs a restrictor strap placed in the top of the 4 four inch exhaust outlet of the appliance Any horizontal termination with greater than 10 ten feet of vertical rise requires this same restrictor strap See Pg 45 Restrictor strap part 4842 3330 WARNING Always maintain the required clearances air space to nearby combustibles to avoid creating a fire hazard Do not fill air space with insulation Minimum clearance between vent pipes and combustible surfaces is 1 25mm except where stated otherwise Be sure to check the vent termination clearance req
26. ation NEVER obstruct the openings of the stove or the vent termination on the exterior of the building NEVER vent the stove to other rooms or buildings this stove must be vented ONLY to the outside During installation be sure to maintain minimum clearances to combustibles as shown on page 14 Always contact your local building department or fire department prior to installing this stove If required obtain a permit before installing and have the completed installation inspected Failure to do this could jeopardize your homeowner s insurance The area around the stove MUST be kept free from combustible materials gasoline and other flammable vapors and liquids This stove is hot during operation and should be located out of heavy traffic areas and away from furniture and draperies Clothing or other flammable material should not be placed on or near the stove Children and adults should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition Children should not be left unsupervised in the room when this stove is in operation Never place anything on or near the heater the thermostat or remote control can turn the stove on at any time If any part of this stove has been under water DO NOT USE it Immediately call a qualified service technician to inspect the stove and to replace any part of the control system or any gas control which has been under water This stove should NOT be modifi
27. ce regulator vent outlet 72 1 8m minimum Clearance above grades veranda porch deck or balcony 12 305mm minimum Clearance to window or door that may be opened 12 305mm minimum on top and sides and 24 below Clearance to permanently closed window 12 305mm recommended to prevent condensation on window Clearance under veranda porch deck or balcony 18 457mm minimum if fully open on a minimum two sides beneath the floor Vertical clearance to ventilated soffit located above the terminal within a horizontal distance of 24 610mm from the centerline of the terminal 18 457mm minimum Clearance to unventilated soffit 12 305mm minimum Clearance to inside corner 9 229mm minimum Clearance to a mechanical air supply inlet 72 1 8m minimum Clearance to outside corner 6 152mm minimum A vent shall not terminate directly above a sidewalk or paved driveway which is located between two single family dwelling and serves both dwellings not pictured A vent shall not terminate within 36 914mm of the property line not pictured For USA installations follow current National Fuel Gas Code ANSI Z223 1 Page 17 HORIZONTAL INSTALLATION NOTE RESTRICTOR STRAP IS REQUIRED IF HORIZONTAL VENTING CONFIGURATION HAS 10 OR GREATER OF VERTICAL RISE AND NOT MORE THAN ONE 90 DEGREE ELBOW Step 1 Step 2 Note NOTE Set the gas stove in its desired location Check to determine if wall studs or
28. ceed 9 9 2 97m Example 2 Ifthe vertical dimension from the top of the stove is 21 6 4m the horizontal run to the outer wall flange must not exceed 7 3 2 21m Note The maximum horizontal vent run is 15 4 57m when the vertical vent rise is 10 3 05m The minimum horizontal vent run is 11 279mm Minimum wall thickness is 4 102mm Maximum wall thickness is 20 508mm VENTING GRAPH 80 28 26 VERTICAL DISTANCE FROM APPLIANCE 22 TOP TO THE 90 ELBOW 20 18 16 14 12 10 8 6 a 10 14 a 6 10 mi TOTAL HORIZONTAL RUN TO OUTSIDE OF EXTERIOR WALL EXCLUDING ELBOWS Page 15 VENTING INSTRUCTIONS PLEASE NOTE In order to comply with applicable codes and product warranties only Simpson Dura Vent venting components may be used DO NOT USE FIELD FABRICATED VENTING COMPONENTS The Quadra Fire DV40 Step is approved to be vented either through the side wall or vertically through the roof You may vent through a Class A or masonry chimney if a Simpson Dura Vent adapter is used for USA installations only Only Simpson Dura Vent components labeled and listed in this section may be used IMPORTANT Read all these instructions carefully before starting the installation Failure to follow instructions may create a fire or other safety haz
29. d thermopile connections at the valve and tighten or reconnect if needed Check thermopile connections for grounding Check that thermopile lead nut is snug Do not over tighten 5 burner still will not ignite you may have a bad valve call your dealer or authorized service person Check the pilot and burner flames periodically When properly adjusted the pilot flame should look like the illustration on the following page Call your dealer or authorized service person to have the pilot properly adjusted Page 49 FLAMES Thermopile Pilot Hood Millivolt N m PILOT ASSEMBLY SHOWING FLAME PROPERLY ADJUSTED Page 50 GAS STOVE LIMITED LIFETIME WARRANTY Aladdin Hearth Products warrants this gas heating appliance to the original purchaser for the lifetime of the appliance to be free from defects in material and workmanship This warranty gives you specific legal rights you may have other rights which may vary from state to state This limited Lifetime Warranty covers items such as but not limited to combustion chambers burners gas logs and gold plating All parts to be replaced must be returned to an authorized Aladdin Hearth Products dealer at purchaser s expense for inspection and approval by Aladdin Hearth Products prior to repair or replacement No repair or replacement costs wil
30. e flame that is tall and stringy and the other flames look acceptable 1 3 nuggets can be placed on top of the flame origin This will increase glow at this point and cause the flame to turn semi transparent If nuggets are added to the rear left of the firebox make sure that the pilot flame is not blocked from lighting the burner Many tall flames 1 If the appearances of the majority of the flames are tall and stringy the entire burner needs more primary air This can be accomplished by turning the shutter adjustment counter clockwise See Figure A on previous page Page 48 A PILOT TROUBLESHOOTING Pilot won t light 1 Make sure valve setting is in the pilot position 2 Check for spark at igniter spark 1 Check the wiring between the piezo and the igniter Wire may be looped and be sparking to stove body If so move wiring Check tightness of piezo mounting nut If this does not remedy the problem you may have a faulty piezo or cracked ceramic on the electrode 2 Call your Quadra Fire dealer b If there is a spark 1 Try to light the pilot with a match use caution when doing this First open door and smell for gas then toss lit match below pilot Watch for blue flame The flame should either light or flutter a Ifthe flame flutters but does not light the pilot there is probably air in the line Hold match or lighter flame to pilot hood then bleed the line until gas comes through b Ifthe match fla
31. ec Release knob and it will pop back up Pilot should remain lit If it goes out repeat steps 5 through 9 If the knob does not up when released stop and immediately call your service technician or gas supplier If the pilot will not stay lit after several tries turn the gas control knob to OFF and call your service technician or gas supplier Turn gas control knob to ON GENERATOR Turn burner switch at back top right of appliance on if thermostat is to be used leave switch in off position and set thermostat to desired setting Turn on all electric power to the appliance Set thermostat to desired setting if applicable turn off the switch on the back of stove PILOT THERMOCOUPLE HOOD TO TURN OFF GAS TO APPLIANCE 1 Set the thermostat to lowest setting 2 Turn off all electric power to the appliance if service is to be performed 3 Push in gas control knob slightly and turn clockwise 0 off position Do not force VOIR L ENVERS DE L ETIQUETTE POUR LES INSTRUCTIONS EN FRANCAIS Page 39 PRESSURE TESTING This appliance must be disconnected from the gas supply piping system if any testing is done to the system that exceeds the test pressure of 1 2 PSIG If the test pressure is less than or equal to 1 2 PSIG then this appliance must be isolated from the piping system by closing its individual shutoff valve The gas valve is supplied with pressure test ports for checking input and o
32. ed under any circumstances Any parts removed for servicing must be replaced before operating this stove Installation and repair should only be done by a qualified service technician The stove and its venting system should be inspected and cleaned annually by a qualified service technician More frequent cleaning may be necessary due to excess lint and dust from carpeting bedding material etc Be sure to turn off gas valve and pilot before cleaning this stove Install at least one smoke detector on each floor of your home to ensure your safety They should be located away from the gas stove and close to the sleeping areas Follow the smoke detector manufacturer s placement and installation instructions and be sure to maintain regularly Your local fire department may provide assistance in selecting smoke dete edes the Consumer Product Safety Commission Washington D C 20207 additional Safety Notices on next Page 4 SAFETY NOTICES CONT WARNING Do not operate appliance with the glass front removed cracked or broken Replacement of the glass should be done by a licensed or qualified service person WARNING Improper installation adjustment alteration service or maintenance can cause injury or property damage Refer to this manual for correct installation and operational procedures For assistance or additional information consult a qualified installer service agency or the gas supplier SPECIFICATION
33. enose pliers or other means as shown in figure B FIG B Install the conversion orifice Reinstall the pilot target hex fitting and tighten it until the index marks align with each other as shown in figure C FIG C Reinstall left burner pan top plate Reverse steps 8 amp 9 Reinstall center burner pan top plate Reinstall rear burner by slipping burner end over orifice receiver and snapping into pinch brackets Reinstall 0 burner by slipping through shutter ring and over orifice receiver and snapping into pinch bracket Orifice sizes for the pilot are as follows NG 026 023 LP 026 016 Log replacement 22 23 Reinstall in reverse order of steps 5 7 Install nuggets and top logs as instructed on page 35 37 of this manual Page 34 CONVERSION INSTRUCTIONS CONT Lighting and pressure testing 24 25 26 Apply gas to system and re light appliance according to lighting instructions With the main burner test the new pressure regulator assembly for leaks using soap bubbles or a gas leak detector Re light the main burner in both the HI and LO positions and verify proper burner ignition and operation INSTALLER NOTICE These instructions must be left with appliance LOG INSTALLATION WARNING Proper installation of this log set and nuggets are critical to the safety performance and aesthetics of this appliance Follow each step accurately CAUTION
34. equired turn the adjustment screw clockwise to close shutter and obtain a yellow flame For a blue flame with more glow turn the adjustment screw counter clockwise to open the shutter 4 Wait five minutes to allow for flame to settle If the flame is not satisfactory repeat the procedure in step 3 5 When the desired flame is acquired replace the side panel CAUTION DO NOT CLOSE THE SHUTTER TO THE POINT THAT THE FLAMES ARE TALL AND STRINGY THIS COULD RESULT IN THE FORMATION OF SOOT BOTH INSIDE THE FIREBOX AND ON THE OUTSIDE OF YOUR HOME Page 38 LIGHTING INSTRUCTIONS LOCATED ON PULL UP AT LEFT REAR OF STOVE FOR YOUR SAFETY READ BEFORE LIGHTING WARNING If you do not follow these instructions exactly a fire or explosion may result causing property damage personal injury or loss of life This appliance has a pilot that must be lighted by hand When lighting the pilot follow these instructions exactly B BEFORE LIGHTING smell all around the appliance area for gas Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electric switch do not use any phone in your building immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department C Use only your hand to push in or turn the gas c
35. f run a bead of non hardening mastic around the top edges of the support box to make a seal between it and the roof Clean out any combustible material from inside the support box FIG 18 Step 6 Complete the cathedral ceiling installation by following the same procedures outlines in steps 4 through 8 for vertical terminations Page 25 VERTICAL TERMINATIONS INSTALLATION INTO A CLASS A METAL CHIMNEY NOTE Have the existing installation inspected by a qualified chimney sweep or professional installer prior to converting to direct vent The existing chimney system must be in serviceable condition and functionally sound and clean Step 1 Remove existing chimney cap Step 2 Measure the distance from the top of the chimney to the bottom of the ceiling support box add 3 76mm to this measurement and cut a section of 4 102mm flex pipe to that length the flex should be extended to its nominal length Step 3 Connect the end of the flex pipe section to the underside of the top adapter SDV 985K 986K or 987K using three sheet metal screws Figure 19 Step 4 Passthe flex pipe down through the center of the chimney system and center the top adapter on the top of the chimney pipe Drill four 1 8 3 3mm diameter holes through the top adapter and into the chimney top Insure that you are drilling into the metal on the chimney Twist lock the high wind termination cap SDV 991 onto the top adapter Figures 2
36. f centered on the small drill hole placed in the roof in step 2 The hole should be of sufficient size to meet the minimum requirements for clearance to combustibles as specified Continue to assemble lengths of pipe and elbows necessary to reach from the ceiling support box up through the roof line Galvanized pipe and elbows may be utilized in the attic as well as above the roofline The galvanized finish is desirable above the roofline due to its higher corrosion resistance If an offset is necessary in the attic to avoid obstructions it is important to support the vent pipe every 3 914mm to avoid excessive stress on the elbows and possible separation Wall straps are available for this purpose Figure 12 Whenever possible use 45 elbows instead of 90 elbows The 45 elbow offers less restriction to the flow of flue gases and intake air Slip the flashing over the pipe section s protruding through the roof Secure the base of the flashing to the roof with roofing nails Insure the roofing material overlaps the top edge of the flashing as shown in Figure 14 Verify that you have atleast the minimum clearance to combustibles at the roofline See page 17 FIG 14 SHINGLES OVERLAP TOP EDGE OF FLASHING Page 23 VERTICAL TERMINATIONS USING GS SERIES PIPE CONT Step 7 Step 8 NOTE Continue to assemble pipe sections until the height of the vent cap H Figure 15 meets the minimum code requi
37. f unit from Stove Top 24 600mm D Corner clearance 1 25mm E Alcove Each Side 12 300mm Max Depth 36 915mm n corner installations one inch is the clearance to combustibles However on the valve side of stove 6 inches may be required to allow safe access to controls HEARTH REQUIREMENTS The floor area beneath the stove must be stable level and strong enough to support the stove without a tipping hazard The Leg Model requires a non combustible hearth pad The Pedestal Model does not require a non combustible hearth pad when placed over wood flooring ceramic tile brick hearths or high pressure laminate flooring applied directly over the sub flooring material Neither model may be installed over carpet or combustible tile vinyl tile without a non combustible panel extending the full width and depth of the appliance Page 14 HOW TO USE VENT GRAPH 1 Measure the distance from the top of stove to the center of the 90 elbow On the graph below draw a horizontal line from that measurement on the vertical axis across until it intersects with the slanted line 2 From the point of this intersection draw a vertical line to the bottom of the graph 3 Thepointat which this line meets the bottom line of the graph is the maximum length of the horizontal run Example 1 Ifthe vertical dimension from the top of the stove to the center of the 90 elbow is 7 2 13m the horizontal run to the outer wall flange must not ex
38. ided to prevent water from entering the snorkel termination Do not backfill around snorkel termination NOTE With proper vertical rise refer to Venting Graph on page 15 up to four 90 degree elbows may be used Minimum vertical rise in a horizontal venting installation is 2 two feet See Venting Graph page 15 CENTER OF HOLE CENTER LINE Note USE THE FOLLOWING HORIZONTAL TERMINATION CAPS ONLY 1 Simpson DuraVentPart 985 OR 2 Aladdin Hearth Products Part HHW2 Page 19 Step 4 NOTE 1 2 HORIZONTAL INSTALLATION coNr Position the horizontal vent termination in the center of the 10 254mm square hole and attach to the exterior wall with the four wood screws provided Before attaching the Vent Termination to the exterior wall run a bead of non hardening mastic around its outside edges so as to make a seal between it and the wall The arrow on the vent cap should be pointing up Insure that proper clearances to combustible materials are maintained Figure 7 The four wood screws provided should be replaced with appropriate fasteners to stucco brick concrete or other types of sidings For buildings with vinyl siding a vinyl siding standoff Simpson Dura Vent part 950 should be installed between the vent cap and the exterior wall Figure 8 Attach the vinyl siding standoff to the horizontal vent termination Remove vinyl siding under termination cap The vinyl siding standoff prevents excess
39. ing NOTE Pilot supply line is flexible be sure when routing pilot assembly lines and wires not to interfere with blower placement Page 46 FLAME TROUBLESHOOTING NOTE It is important to understand that the flame and glow in this appliance was designed to resemble a matured wood flame The amount of charcoal nuggets and glowing ember limit the amount of flame height attainable This appliance will not have the typical tall yellow gas unit flames Avg flame height 3 5 This stove will take 20 30 minutes for the flame to establish itself Caution This appliance is only approved for the following termination caps DuraVent part 985 High wind Horizontal HTl Aladdin part HHW2 High wind Horizontal and DuraVent part 991 High wind vertical Other caps cannot be substituted Caution A restrictor strap HTl Aladdin Part 4842 3330 included with appliance is required for vertical installations Low flame height will result if restrictor strap is not installed for vertical applications See Figure B on following page NOTE This unit was not designed to have flames exiting holes in the right base log The burner should have a low blue flame with only heat exiting log causing parameter of holes to glow Low Flames correct flame height is 3 5 Twenty to thirty minutes of burning is required for this unit to equalize temperature therefore attaining correct flame height and color If flame after this time is inadequate 1 Turn
40. ir intake and the flue gas exhaust venting system The types of installation are Horizontal Termination Figure 1 Pg 11 Vertical Termination Figure 2 Pg 11 Into a Class A Metal Chimney Figure Pg 11 Into a Masonry Chimney Figure 4 Pg 11 USA installations only Note Certain limitations as to vent and vertical termination configuration apply and must be strictly adhered to When planning your installation it will be necessary to select the proper length of vent pipe for your particular requirements The vent graph on page 15 will show the relationship between vertical and horizontal side wall venting and will help to determine the various vent lengths permitted It is also important to note the wall thickness Select the amount of vertical rise desired for vertical to horizontal type installations To determine the length of your pipe required for vertical installations measure the distance from the application flue outlet to the ceiling the ceiling thickness the vertical rise in an attic or second story and allow for sufficient vent height above the roofline For two story applications fire stops are required at each floor level If an offset is needed in the attic additional pipe and elbows will be required When determining the position of the stove be sure to adhere to minimum clearance to combustibles to the appliance itself See page 14 When installing this appliance into an existing masonry chimney it is
41. ive heat from possibly melting the vinyl siding material Vent terminal shall not be recessed into a wall or siding VINYL V SIDING W APPLY SEALANT ALL FOUR SIDES SCREWS Ca L IG BOLT HORIZONTAL 4 TERMINATION TO VINYL STANDOFF C VINYL SIDING STANDOFF Part 985 N or HHW2 Remove siding from beneath Standoff Page 20 Step 5 Step 6 HORIZONTAL INSTALLATION coNr Before connecting the horizontal run of vent pipe to the vent termination slide the black decorative wall thimble cover over the vent pipe Slide the stove and vent assembly towards the wall carefully inserting the vent pipe into the vent cap assembly It is important that the vent pipe extend into the vent cap sufficient distance so as to result in a minimum pipe overlap of 114 32mm Secure the connection between the vent pipe and the vent cap by attaching the two sheet metal strips extending from the vent cap assembly into the outer wall of the vent pipe Use the two sheet metal screws provided to connect the strips to the pipe section Bend any remaining portion of the sheet metal strip back towards the vent cap so it will be concealed by the decorative wall thimble cover Figure 9 Note attachment from the vent pipe to the vent cap must be siliconed Step 7 Slide
42. l be honored without approval of Aladdin Hearth Products This new Quadra Fire product must be installed by a competent authorized service contractor It must be installed and operated at all times in accordance with the Installation Operation and Maintenance Instructions furnished with this product as well as any applicable local and national codes Any alteration willful abuse accident or misuse of the product shall void this warranty Any installation construction transportation or other related costs or expenses arising from defective part s repair replacement etc will not be covered by this warranty nor will Aladdin Hearth Products assume responsibility for them Further Aladdin Hearth Products will not be responsible for any incidental indirect or consequential damages except as provided by law All electrical components such as but not limited to blowers wiring thermodisc switches and gas valves are covered by Aladdin s one year warranty program Aladdin Hearth Products will not be responsible for any alteration to the unit which causes sooting that results in damage to the interior of the building in which this appliance is installed This warranty is void if the stove has been operated in atmospheres contaminated by chlorine fluorine or other damaging chemicals or the stove is subjected to prolonged periods of dampness or condensation This limited Lifetime Warranty does not extend to or include paint or ceramic ins
43. me does not flutter make sure the gas is turned on and be sure you are pushing the knob in all the way If this still doesn t help you may be dealing with a bad valve a blocked pilot orifice or a kinked pilot line 3 Call your dealer or authorized service person Pilot goes out when knob is released 1 Wait five minutes and try again If the pilot still goes out try again and hold the knob in longer 2 Ifthe problem persists look to see that the pilot flame is contacting thermopile and thermocouple see picture on following page If flame is not contacting thermopile and thermocouple pilot adjustment screw can be turned counter clockwise to increase pilot flame If flames do not increase chances are the inlet pressure is low The inlet pressure cannot be checked accurately unless burner is lit Turn off gas supply valve and disconnect from appliance Quickly turn on and listen for ample gas supply If volume is good call your dealer or authorized service person Pilot lights but burner won t ignite 1 Make sure the knob is turned to the on position 2 Turn the thermostat up Make sure burner switch is in the OFF position 3 is no thermostat flip the manual switch on the control panel of the stove If the burner does not light short out the thermostat screws on the face of valve marked TH and TPTH If the burner lights you may have a problem in the wiring of the stove and it should be checked 4 Check the thermostat an
44. ng a Phillips screwdriver Screws are accessed through rectangular hole in bracket See Fig 4 Pg 37 Labeled Peg in right log bracket Remove the right and left side log retaining brackets one per side Top of log and firebox side Carefully lift logs vertically off alignment pegs and place in a safe area out of the way of traffic Use a Phillips screwdriver to remove the top plate of the center burner pan located in the middle of the shaped burner Remove the top plate of left burner pan The right burner can now be lifted by prying it up using a slotted screwdriver to snap the burner out of pinch retainer After burner is lifted shift to the right to slide it off the orifice receiver The U burner is removed using the same technique Slide the burner out of the shutter ring You now have access to the orifices Using a 3 8 socket remove orifice spuds and replace with the orifices in question CAUTION The orifices placement is critical for the correct performance of the appliance Natural Gas Propane Front 39 54 Rear 49 56 NOTE Logs and burners will be reinstalled following pilot orifice replacement Page 33 CONVERSION INSTRUCTIONS CONT Pilot Tower Orifice Replacement 13 14 15 16 17 18 19 20 21 Loosen CCW rotation and remove pilot target hex fitting with a 7 16 end wrench as shown in figure A FIG A Remove the currently installed orifice with a pair of needl
45. of component parts for installation in both horizontal and vertical applications Many items are offered in decorative black as well as a galvanized finish The galvanized pipe and fittings are used for concealed locations such as attics or spaces where corrosion is a factor such as above the roofline Decorative brass and chrome trim kits are available for both wall thimbles and ceiling support boxes Snorkel terminations are available for applications which may require a vertical rise on the building exterior The following components have been approved for use with the Quadra Fire DV40 Step NUMBER DESCRIPTION 705C Flashing masonry chimney 902 48 Pipe Length 902B 48 Pipe Length Black 903 36 Pipe Length 903B 36 Pipe Length Black 904 24 Pipe Length 904B 24 Pipe Length Black 906 12 Pipe Length 906B 12 Pipe Length Black 907B 9 Pipe Length Black 908B 6 Pipe Length Black 909B Retro Connector 911B 11 14 5 8 Pipe Adjustable Black 940 Round Support Box Wall Thimble 941 Cathedral Ceiling Support Box 943 Flashing 0 12 to 6 12 Roof Pitch 943S Flashing 7 12 to 12 12 Roof Pitch 945 45 Elbow 945B 45 Elbow Black 950 Vinyl Siding Standoff 953 Storm Collar 963 Ceiling Firestop 981 Snorkel Termination 36 982 Snorkel Termination 147 983 Vertical Termination 985 High Wind Horizontal Termination Cap 985K Top Adapter 986K Top Adapter 987K Top Adapter 988 Wall Strap 990 90 Elbow 990B 90 Elbow
46. ontrol knob Never use tools If the knob will not push in or turn by hand don t try to repair it call a qualified service technician Force or attempted repair may result in a fire or explosion D Do not use this appliance if any part has been under water Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water LIGHTING INSTRUCTIONS STOP Read the safety information above on this label Set the thermostat to the lowest setting if applicable and turn off the switch at the back top right of the appliance Unplug the power cord Open the door of the appliance using the allen key to loosen set screw in casting behind door handle Wait five 5 minutes to clear out any gas Then smell for gas including near the floor you smell gas STOP Follow B of the safety information above you don t smell gas go to the next step Push gas control Knob in and turn to pilot position NOTE Knob cannot be turned from PILOT to OFF unless knob is pushed in slightly Do not force Press down on the gas control knob in pilot position and simultaneously press piezo igniter that is attached to the valve This may take many repetitions for lighting The pilot should be visible through the door in the lower left corner of the firebox After the pilot is lit continue holding control knob down for approximately 30 s
47. ostat OPTIONAL THERMOSTATS Manual Thermostat Part 44812 2880 Anticipator Setting 1 2 Programable Thermostat Part 4811 0520 RECOMMENDED MAXIMUM LEAD LENGTH TWO WIRE WHEN USING WALL THERMOSTAT SWITCH Wire Size Maximum Length 16 gauge 65 feet 18 gauge 40 feet 20 gauge 25 feet 22 gauge 18 feet Thermostat Connection Connect the thermostat wires to the outside terminals labled and located on the valve Turn off the manual switch located on the control panel REMOTE CONTROL A remote control or a wall switch may be wired to the thermostat terminals Contact your Quadra Fire dealer or service person for details see page 45 for part number BLOWER POWER CORD The blower cord is located at the rear of the stove and needs to be routed to a three prong outlet with correct polarity Be sure that the stove is electrically grounded in accordance with local codes with a current version of CSA C22 2 3 M1988 Canada or in the absence of local codes with the National Electric Code ANSI NFPA 70 1987 WARNING Do not cut the grounding terminal off under any circumstances Do not route the power cord under the body of the stove due to high temperatures Page 9 PLANNING YOUR INSTALLATION There are four types of direct vent system installations approved for use with the DV40 Step It is very important to maintain a balance between the combustion a
48. ove up and place in desired location Use leveling bolts on legs to stabilize and level stove Check to insure upper baffle and log set are in their proper locations Replace door on stove Leg adapter cover Leg adapters Leveling leg DV40 STEP PEDESTAL INSTALLATION INSTRUCTIONS Ie OS Remove log box located between stove and pallet Remove door from unit Remove pallet mounting bolts from underneath pallet and remove stove from pallet WITH FRONT DOOR REMOVED lay unit down on it s front for easy access to bottom Fig 1 NOTE The right and left logs are fastened to the stove Take special care while laying the 2 Q0 4 0 stove down to not jar and fracture the logs Slide pedestal assembly on to unit Line up unit with holes in pedestal adapter and secure with 1 4 20 bolts supplied Carefully stand stove up and place in desired location Tip unit back and slide oak strips onto front of pedestal as shown Fig 2 Repeat step for rear of pedestal Check to insure upper baffle and log set are in their proper locations Replace door on stove Pedestal assembly Page 8 THERMOSTAT INSTALLATION If desired a thermostat may be installed to regulate the Quadra Fire DV 40 Step It is important to use a thermostat designed for millivolt operation Do not connect this stove to a thermostat serving any other appliance Bedroom installation in Canada requires this stove to be hooked to a therm
49. rements described in code requirements as outlined in the current CAN CGA BI49 Installation Codes in Canada the National Fuel Gas Code 54 ANSI Z223 1 in USA or local codes Note that for steep roof pitches the vent height must be increased In high wind conditions nearby trees adjoining rooflines steep pitched roofs and other similar factors can result in poor draft or down drafting In these cases increasing the vent height may solve this problem Twist lock the vent cap and seal For multi story vertical installations a ceiling firestop SDV part 963 is required at the second floor and any subsequent floors Figure 16 The opening should be framed to 10 x 10 254mm x 254mm inside dimensions in the same manner as shown in Figure 13 Any occupied areas above the first floor including closets and storage spaces which the vertical vent passed through must be enclosed The enclosure may be framed and sheetrocked with standard construction materials however refer to these installation instructions for the minimum allowable clearance between the outside of the vent pipe and the combustible surfaces of the enclosure Do not fill any of the required air space with insulation CEILING FIRESTOP pots FIG 15 MINIMUM 1 CLEARANCE L js MINIMUM 1 5 CLEARANCE
50. rner compartment especially around orifice and primary air openings 5 Relight pilot Check to insure flames are touching millivolt generator see diagram at right 6 Reinstall logs See page 33 35 37 for log installation instructions 7 Close front door and lock it in place with the allen screw 8 Recheck pilot and main burner to insure they are operating correctly GLASS CLEANING WARNING DO NOT CLEAN GLASS WHEN HOT 1 Turn off pilot 2 Loosen set screw in casting by latch and open door 3 Using Kel Kem glass cleaner spray the glass surface and wipe with soft cloth or clean paper towel until surface is dry 4 Close door and tighten allen screw to prevent opening of the door while in operation 5 Relight pilot and check main burner s operation NOTE f you observe a white film on the door glass use a hard water deposit glass cleaner or contact your dealer The use of Kel Kem glass cleaner will reduce the mineral deposits NOTE Do not use abrasive materials or chemical cleaners CARE AND CLEANING OF GOLD DOOR TRIM WARNING You must clean all the fingerprints and oils from the gold surface before firing the appliance for the first time Use a glass cleaner or vinegar and a towel to remove the oils If not cleaned properly before lighting your first fire the oils can cause permanent markings on the gold plating After
51. shutter ring You now have access to the orifices 8 Using a 3 8 socket remove orifice spuds and replace with correct high altitude orifices CAUTION The orifices placement is critical for the correct performance of the appliance Stock Orifices Natural Gas Propane Front 39 54 Rear 49 56 9 Reinstall burner pans burners and base logs in reverse order Page 31 GAS CONVERSION INSTRUCTIONS FOR LP AND NG WARNING The installation of this conversion kit must only be undertaken by a qualified and certified gas appliance installer CAUTION DISCONNECT ANY ELECTRICAL CORDS AND TURN OFF GAS SUPPLY TO UNIT BEFORE PROCEEDING Valve Regulator Tower 1 Turn control knob to the OFF position and shut off the gas supply to the valve 2 Using a Torx T20 or slotted screwdriver remove the three pressure regulator mounting screws pressure regulator tower B and diaphragm C You may wish to retain these items for converting back to original gas if necessary 3 Insure that the rubber gasket D is properly positioned and install the new HI LO pressure regulator assembly to the valve using the new screws E supplied with the kit Tighten screws securely Reference torque 25 4 Install the enclosed identification label F to the valve body where it can be seen Page 32 CONVERSION INSTRUCTIONS CONT Burner Orifice Replacement 5 11 12 Remove the right top log bracket usi
52. t vent pipe to the retro connector in order to extend through the opening in the wall thimble COVer The connection between the appliance and the retro connector may be completed with sections of direct vent pipe Move the appliance into the desired location 6 DIAMETER OPENING IN MASONRY WALL 3 MASONRY BOLTS NOT INCLUDED FIG 26 IF ANY OTHER APPLIANCES HAVE BEEN PREVIOUSLY ATTACHED TO THIS MASONARY FLUE OR AN OPEN FIREPLACE ETC ALL OPENINGS INTO FLUE SHOULD BE SEALED PROPERLY IT IS VERY IMPORTANT THAT THERE IS ONLY ONE APPLIANCE ON A VENT SYSTEM AND THAT THERE ARE NO AIR LEAKS INTO THE MASONRY CHIMNEY ITSELF OTHER THAN THE VENT APPLIANCE VENTING FIG 27 Page 29 4 MASONRY BOLTS NOT INCLUDED GAS LINE CONNECTION Gas line connection can be made near the lower rear of the stove 3 8 gas hookup You must supply a shutoff valve installed in a visible location within 3 914 mm of the stove Before hooking up the stove to the gas supply be sure that the stove you are installing is designed for the type of gas being supplied to it There is a serial number and listing label on the rear of the stove that will indicate which type of gas it is designed to utilize There is a 3 8 gas hookup located on the valve We recommend connecting the stove with an approved flex gas line as shown below If flex gas lines are not approved in your area you can connect a hard pipe to the gas hookup After
53. the decorative wall thimble up to the wall surface and attach with screws provided Figure 10 Apply decorative brass or chrome trim if desired M WOOD SCREWS x FOLD gt STRAP HERE X T es SHEET METAL SCREW FIG 9 FIG 10 Page 21 VERTICAL TERMINATIONS USING GS SERIES PIPE Step 1 NOTE NOTE Step 2 Step 3 Check the installation instructions for required 2 inch clearances air space to combustibles when passing through ceilings walls roofs enclosures attic rafters or other nearby combustible surfaces See page 24 FIG 16 Do not pack air space with insulation Check the instructions below for maximum vertical rise of the venting system and any maximum horizontal offset limitations Figure 11 All offsets fall within the set parameters of the vent graph located on page 15 Maximum vertical rise allowable is 30 900 mm Figure 12 All vertical installations require the installation of Restrictor strap found in the log box See Figure A below FIG 11 5 A FIG 12 CONNECTED TO WALL STRAP E EN SS WALL STRAP __ 0 Z dn ELBOWS v Maximum number of 45 degree elbows permitted for a vertical installation is eight provided their installation does not decrease maximum
54. the gold plating is cured the oils will not affect the finish and little maintenance is required just wipe clean as needed WARNING DO NOT USE ABRASIVE CLEANERS ON GLASS OR GOLD SURFACES Page 41 BLOWER CLEANING AND OR REPLACEMENT Cleaning is recommended at least once yearly or as needed 1 Disconnect power and turn off gas supply Unplug blower at molex connector see below Remove two screws on back plate of blower compartment 2 3 4 Slide blower compartment away from stove 5 Vacuum or brush off dust and lint from fan blades For Replacement Follow instructions above for removal of blower Re install new blower 1 Key two fingers on the blower compartment into slots on stove back Connect the molex connector See A in figure below 2 3 Rotate the compartment up 4 Insert and tighten the two screws 5 Reconnect power and turn on gas supply Note Take care not to lose the rubber on blower compartment fingers If rubber is removed vibration can occur during blower operation Close up of molex connection Blower compartment fingers Page 42 SCHEMATICS Conuection fiir Uniuersal Temp Switch Bushing B Strain Relief S Ln cC Bushing Ground B 110 VAC 2 Pin Push in Connector Fan Speed Control
55. uirements from decks windows soffits gas regulators air supply inlets and public walkways as specified in these installation instructions and local building codes Refer to page 18 for horizontal installation instructions The gas stove and vent system must be vented directly to the outside of the building and never be attached to a chimney serving a separate solid fuel or gas burning appliance This direct vent gas stove must use its own separate vent system Common vent systems are prohibited SAFETY PRECAUTIONS FOR THE INSTALLER Wear gloves and safety glasses for protection when installing this stove Exercise extreme electrical caution when using ladders or on rooftops Be aware of electrical wiring locations in walls and ceilings Page 16 VENTING NOTE THIS STOVE IS A DIRECT VENT HEATER ALL COMBUSTION AIR MUST COME DIRECTLY FROM THE OUTSIDE OF THE BUILDING THE VENT PIPE FOR THIS UNIT CONSISTS OF AN INNER AND AN OUTER PIPE THE INNER PIPE CARRIES THE STOVE EXHAUST OUT OF THE SYSTEM AND THE OUTER PIPE BRINGS FRESH COMBUSTION AIR INTO THE STOVE c z lt x Clearance to non mechanical air supply inlet to building or the combustion air inlet to any other stove 12 305mm minimum Clearance above paved sidewalk or a paved driveway located on public property 84 2 1m minimum Not to be installed above a meter regulator assembly within 36 914mm horizontally from the centerline of the regulator Clearance to servi
56. ulating materials It does not cover installation or operational related problems such as overfiring or negative air pressures caused by mechanical systems such as furnaces fans clothes dryers etc This limited Lifetime Warranty does not apply to hearth components or other accessories used in conjunction with the installation of this product not manufactured by Aladdin Hearth Products This limited Lifetime Warranty is effective on all gas stoves sold after September 1 1996 and supersedes any and all warranties currently in existence IMPORTANT This warranty is not valid unless the warranty registration card has been properly completed in full and returned within 10 days from the date of purchase to Aladdin Hearth Products 401 North Wynne Street Colville WA 99114 2153 Proof of purchase is required to secure warranty FOR YOUR RECORDS Date of Purchase Model Authorized Dealer Serial Copyright Aladdin Hearth Products September 1997 842 3220
57. utput pressures These are located just above the on off knob and can be found at the rear of the appliance Pressure can be checked by turning the captured screw counterclockwise two or three turns and then placing the manometer tubing over the test port The inlet pressure should be checked with the burner lit BE SURE TO CLOSE CAPTURED SCREWS AFTER TESTING BY TURNING THEM CLOCKWISE DO NOT OVERTIGHTEN SCREWS NOTE to make flame and heat output adjustments turn the HI LO knob located on the center of the valve as seen below Turn counterclockwise for a higher flame and clockwise for a lower flame NOTICE Inlet and Manifold Pressures can only be taken with the burner lit INO A NI Y OVON ice test valve Inlet Pressure s 8 OUTPUT SIDE valve Manifold Pressure o 40 MAINTENANCE CLEANING AND INSPECTION OF VENTING SYSTEM At least once yearly preferably before the heating season have the insert and venting system cleaned and inspected by a qualified service person This will insure proper and safe operation throughout the year CLEANING THE BURNER TUBES PILOT HOOD 1 Turn off pilot light MILLIVOLT GENERATOR 2 Loosen set screw in casting by latch and open door 3 Remove logs and glowing charcoals Ex p See Burner orifice Replacement Pg 33 4 Vacuum bu
58. vertical rise as specified by Vent graph pg 15 Set the gas stove in its desired location Drop a plumb bob down from the ceiling to the position of the stove flue exit and mark the location where the vent will penetrate the ceiling Drill a small hole at this point Next drop a plumb bob from the roof to the hole previously drilled in the ceiling and mark the spot where the vent will penetrate the roof Determine if ceiling joists roof rafters or other framing will obstruct the venting system You may wish to relocate the stove or to offset as shown in Figure 12 to avoid cutting loadbearing members To install the round support box wall thimble in a flat ceiling cut a 10 254mm square hole in the ceiling centered on the hole drilled in Step 2 Frame the hole as shown in Figure 13 CEILING Pd JOISTS FRAMING a ERK Placement of Restrictor pes Strap Part 4842 3330 NOTE This plate rests on damper shaft FIG A FIG 13 N Page 22 1 ve Love WOOD SCREWS VERTICAL TERMINATIONS USING GS SERIES PIPE CONT Step 4 Step 5 NOTE Step 6 Assemble the desired lengths of GS pipe and elbows necessary to reach from the stove up through the round support box Insure that all pipe and elbow connections are in their fully twist locked position Be sure to seal the outer pipe with appropriate sealant high temperature silicone Cut a hole in the roo
59. x above the existing chimney to allow for connection to the termination kit Page 27 Step 2 the center point of the penetration has been determined cut a 6 152mm diameter hole in the masonry If the hole is too large the retro connector might not mount properly if the hole is too small the appliance might starve for intake air If there is a frame wall in front of the masonry wall cut and frame a 10 254mm square opening in the wall centered around the 6 152mm masonry opening If there is sheet rock only no studs in front of the masonry the 10 254mm opening is still needed but does not need to be framed This allows the retro connector to mount directly on the masonry and provide the correct clearances to combustibles see Figure 22 SEALANT ADHESIVE FIG 23 VERTICAL TERMINATIONS INSTALLATION INTO AN EXISTING MASONRY CHIMNEY CONT Step 5 Step 6 Connect the flex liner to the top adapter using three sheet metal screws see Figure 20 Feed the flex liner through the flashing into the chimney Carefully feed the flex liner down the chimney to the bottom and out the opening in the masonry wall forming an angle to line up the flex liner with the vent opening on the appliance WARNING Do not let the flex liner sag below the level at which it will connect to the appliance or connector This could allow hot gas to become trapped and potentially become a fire hazard The
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