PYLE Audio 363 User's Manual
Contents
1. Sidekick SPEED BLOC SPEEDMATIC SPEEDTRONIC STAIR EASE The American Woodshop 8 design The Lumber Company amp design THE PROFESSIONAL EDGE THE PROFESSIONAL SELECT THIN LINE TIGER TIGER CUB TIGER SAW TORQBUSTER TORQ BUSTER TRU MATCH TWIN LITE UNIGUARDS Unifence UNIFEEDER Unihead Uniplane Unirip Unisaw Univise Versa Feeder VERSA PLANE WHISPER SERIES WOODWORKER S CHOICE Trademarks noted with and are registered in the United States Patent and Trademark Office and may also be registered in other countries Las Marcas Registradas con el signo de y son registradas por la Oficina de Registros y Patentes de los Estados Unidos y tambi n pueden estar registradas en otros paises Marques d pos es indiqu es par la lettre TM et sont d pos es au Bureau des brevets d invention et marques d pos es aux Etats Unis et pourraient tre d pos es aux autres pays PC7 2 0105 164 P Q Las siguientes son marcas registradas de POR PORTER CABLE DELTA Auto Set2. f Dress properly Do not wear loose clothing or jewelry Keep your hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts g If devices are provided for the connection of dust extraction and collection facilities ensure these are connected and properly used Use of these devices can reduce dust related hazards 4 Power tool use and care a Do not force the power tool Use the correct power tool for your application The correct power tool will do the job better and safer at the rate for which it was designed b Do not use the power tool if the switch does not turn it on and off Any power tool that cannot be controlled with the switch is dangerous and must be repaired c Disconnect the plug from the power source before making any adjustments changing accessories or storing power tools Such preventive safety measures reduce the risk of starting the power tool accidentally d Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool Power tools are dangerous in the hands of untrained users e Maintain power tools Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the power tools operation If damaged have the power tool repaired before use Many accidents are caused by poorly maintained power tools f Kee
3. Thumbwheel position 1 provides the slowest operating speed 1000 SFM while position 6 provides the fastest operating speed 1500 SFM The speed can be changed with the motor running or not running 10 TRACKING THE ABRASIVE BELT To prevent excessive wear on both the sander and belt NEVER allow the abrasive belt to rub on the sander frame To make sure that the belt is tracking correctly do the following TW Make sure that the trigger is in the OFF position before connecting the tool to the power circuit 1 Turn the tool over rest the tool on its front handle and grasp the rear handle with your left hand Rest your ring finger and little finger on the trigger Fig 3 2 Start the motor by squeezing the trigger 3 Turn the belt aligning screw A Fig 3 in either direction until the edge of the belt is even with the outer edge of the rear rubber covered pulley The edge of the belt will extend beyond the edge of the front pulley 4 Turn the motor OFF and allow the sander to come to a COMPLETE STOP before turning it right side up ATTACHING AND CARE OF DUST BAG Models 360 360VS 362 and 362VS Depress the dust bag spring clips A Fig 4 and place the dust bag spring A between the ridges on the spout B For most efficient operation empty the dust bag when it is half full To remove squeeze the dust bag spring clips A and pull the bag straight up Unzip the rear
4. obtained by contacting any Porter Cable e Delta Distributor Authorized Service Center or Porter Cable e Delta Factory Service Center If you do not have access to any of these call 888 848 5175 and you will be directed to the nearest Porter Cable e Delta Factory Service Center Las Estaciones de Servicio Autorizadas est n ubicadas en muchas grandes ciudades Llame al 800 487 8665 6 al 731 541 6042 para obtener asistencia a fin de localizar una Las piezas y los accesorios para los productos Porter Cable e Delta deben obtenerse poni ndose en contacto con cualquier distribuidor Porter Cable e Delta Centro de Servicio Autorizado o Centro de Servicio de Fabrica Porter Cable Delta Si no tiene acceso a ninguna de estas opciones llame al 888 848 5175 y le dirigir n al Centro de Servicio de F brica Porter Cable Delta m s cercano Des centres de service agr s sont situ s dans beaucoup de grandes villes Appelez au 800 487 8665 ou au 731 541 6042 pour obtenir de l aide pour en rep rer un Pour obtenir des pi ces et accessoires pour les produits Porter Cable e Delta s adresser a tout distributeur Porter Cable e Delta centre de service agr ou centre de service d usine Porter Cable e Delta Si vous n avez acc s a aucun de ces centres appeler le 888 848 5175 et on vous dirigera vers le centre de service d usine Porter Cable Delta le plus proche CANADIAN PORTER CABLE DELTA SERVICE CENTERS ALBERTA MANITOBA QU BEC 1699
5. of the bag and shake out the dust Every so often turn the bag inside out and brush the accumulated dust from the inside IN Nile LN Do not operate the sander without a dust bag or a dust collection hose 11 SELECTING AN ABRASIVE BELT The principle abrasive materials used on belts for machine sanding are aluminum oxide and silicon carbide Aluminum oxide is the softer of the two but is tougher and more suited for woods and soft non ferrous metals Silicon carbide is extremely hard and is best suited for surfacing stone marble and glass Abrasives are classed as open coated with grits spaced apart or closed coated with grits close together Closed coatings provide hard fast cutting action for hardwoods and dense metals while open coatings are more suited to soft materials and painted surfaces To obtain the best finish start with a COARSE grade of abrasive and change to MEDIUM and then to FINE as work progresses GENERAL SANDING INN SECURE THE WORKPIECE and maintain a FIRM GRIP on the sander Movement of the sanding belt against the workpiece will try to move the work backward and or the sander forward Verify that the switch is OFF before connecting the sander to the power circuit 1 Hold the sander off the work before starting the motor 2 Lower the sander to the work touching the rear part of the belt first Level the machine when moving it forward 3 Guide the machine
6. these chemicals work in a well ventilated area and work with approved safety equipment always wear MIOYO MA approved properly fitting face mask or respirator when using such tools GENERAL SAFETY RULES ONE Read all instructions Failure to follow all instructions listed below may result in electric shock fire and or serious nun The term power tool in all of the warnings listed below refers to your mains operated corded power tool or battery operated Cordless power tool SAVE THESE INSTRUCTIONS 1 Work area safety a Keep work area clean and well lit Cluttered or dark areas invite accidents b Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes c Keep children and bystanders away while operating a power tool Distractions can cause you to lose control 2 Electrical safety a Power tool plugs must match the outlet Never modify the plug in any way Do not use any adapter plugs with earthed grounded power tools Unmodified plugs and matching outlets will reduce risk of electric shock b Avoid body contact with earthed or grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is earthed or grounded c Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of elec
7. 58 1433 TEXAS Carrollton 75006 Dallas 1300 Interstate 35 N Suite 112 Phone 510 357 9762 Fax 510 357 7939 COLORADO Arvada 80003 Denver 8175 Sheridan Blvd Unit S Phone 303 487 1809 Fax 303 487 1868 FLORIDA Davie 33314 Miami 4343 South State Rd 7 441 Unit 107 Phone 954 321 6635 Fax 954 321 6638 Tampa 33609 4538 W Kennedy Boulevard Phone 813 877 9585 Fax 813 289 7948 Phone 410 799 9394 Fax 410 799 9398 MASSACHUSETTS Franklin 02038 Boston Franklin Industrial Park 101E Constitution Blvd Phone 508 520 8802 Fax 508 528 8089 MICHIGAN Madison Heights 48071 30475 Stephenson High Phone 248 597 5000 Fax 248 597 5004 Fax 718 423 9619 NORTH CAROLINA Charlotte 28270 9129 Monroe Road Suite 115 Phone 704 841 1176 Fax 704 708 4625 OHIO Columbus 43214 4560 Indianola Avenue Phone 614 263 0929 Fax 614 263 1238 Detroit way Phot ne 972 446 2996 Fax 972 446 8157 Hou ston 77043 4321 Sam Houston Parkway West Suite 180 Phot ne 713 983 9910 Fax 713 983 6645 WASHINGTON Aubl urn 98001 Seattle 3320 West Valley HWY North Building D Suite 111 Phot ne 253 333 8353 Fax 253 333 9613 Authorized Service Stations are located in many large cities Telephone 800 487 8665 or 731 541 6042 for assistance locating one Parts and accessories for Porter Cable Delta products should be
8. ALLING AND REMOVING THE ABRASIVE BELT IE htc DISCONNECT TOOL FROM POWER SOURCE e Place the sander on its left side 2 Pull the lever A out toward the rear of the tool to retract the idler pulley and release tension on the abrasive belt 3 Remove the old belt 4 Install the new belt with the arrow printed on the inside of the belt on the top and pointing TOWARD the idler pulley B NOTE Some sanding belts are bi directional and will not have arrows printed on them You can install them to run in either direction 5 Engage the front pulley by pushing the lever A back to its original position OPERATION TO START AND STOP BELT SANDERS 1 Make sure that the switch is OFF and the power circuit voltage is the same as the voltage shown on the specification plate Connect the tool to the power circuit 2 Squeeze the trigger A Fig 2 to start the motor Release the trigger to stop the motor 3 To allow the motor to run without constantly holding the trigger press the trigger switch A push the lock button B Fig 2 and release the trigger switch 4 To release the lock button squeeze the trigger and release VARIABLE SPEED CONTROL Models 360VS and 362VS Only Models 360VS and 362VS have Variable Speed Control The operating speed is adjustable between 1000 SFM surface feet per minute and 1500 SFM Adjust the speed by turning the thumbwheel C Fig 2
9. Dublin Avenue Winnipeg Manitoba R3H 0H2 Phone 204 633 9259 Fax 204 632 1976 ONTARIO 505 Southgate Drive Guelph Ontario N1H 6M7 Phone 519 767 4132 Fax 519 767 4131 1515 Ave St Jean Baptiste Suite 160 Qu bec P Q G2E 5E2 Phone 418 877 7112 Fax 418 877 7123 1447 Begin St Laurent M HAR 1V8 Phone 514 336 8772 Fax 514 336 3505 ER CABLE e DELTA S A Les Bay 6 2520 23rd St N E Calgary Alberta T2E 8L2 Phone 403 735 6166 Fax 403 735 6144 BRITISH COLUMBIA 8520 Baxter Place Burnaby B C V5A 478 Phone 604 420 0102 Fax 604 420 3522 The following are trademarks of PORTER CABLE e DELTA marques suivantes sont des marques de fabriquant de la BAMMER B O S S Builder s Saw Contractor s Saw Contractor s Saw II Delta DELTACRAFT DELTAGRAM Delta Series 2000 DURATRONIC Emc FLEX Flying Chips FRAME SAW Grip Vac Homecraft INNOVATION THAT WORKS Jet Lock JETSTREAM kickstand LASERLOC MICRO SET Micro Set MIDI LATHE MORTEN NETWORK OMNIJIG POCKET CUTTER PORTA BAND PORTA PLANE PORTER CABLE amp design PORTER CABLE PROFESSIONAL POWER TOOLS PORTER CABLE REDEFINING PERFORMANCE Posi Matic Q 3 amp design QUICKSAND 3 design QUICKSET QUICKSET 11 QUICKSET PLUS RIPTIDE amp design SAFE GUARD II SAFE LOC Sanding Center SANDTRAP amp design SAW BOSS Sawbuck
10. ESPANOL PAGINA 17 FRANCAISE PAGE 33 Instruction manual Belt Sanders MODEL 360 3 x 24 MODEL 362 4 x 24 MODEL 360VS 3 x 24 MODEL 362VS 4 x 24 7 a aa g MODEL 361 i 3 x 24 1 MODEL 363 4 x 24 Ne IMPORTANT To learn more about Porter Cable Please make certain that the person who is visit our website at to use this equipment carefully reads and http rt bl understands these instructions before ad starting operations The Model and Serial No plate is located on the main housing of the tool Record these numbers in the PORTER CABLE spaces below and retain for future reference Model No PROFESSIONAL POWER TOOLS Type Serial No Copyright O 2005 Porter Cable Corporation Part No 899713 03 08 05 TABLE OF CONTENTS IMPORTANT SAFETY INSTRUCTIONS 00 2 SAFETY GUIDELINES 0000 cece cence eee 3 GENERAL SAFETY RULES 00 000 eee eeee 4 ADDITIONAL SPECIFIC SAFETY RULES 6 ADDITIONAL SAFETY RULES FOR PAINT REMOVAL 8 CARTON CONTENTS 0000 0 00 c cece e eee ee 9 FUNCTIONAL DESCRIPTION 00000 0 cee eeee 9 ASSEMBLY 0 00 cece eee eee eee eee eee 10 OPERATION 0 0 cece cece eee eee eee eens 10 TROUBLESHOOTING 00 ccc cece eee eee 14 MAINTENANCE 0000 cece eee eee eee ee 15 SE
11. L section of this manual Your sander is an excellent tool for removing old paint and varnish from flat surfaces However two problems are common 1 sanding material that loads the abrasive and 2 friction heat caused by working too long in one place To overcome the loading problem use a coarse grit open coat abrasive belt and a single stroke action Overheating can be avoided by using a fairly quick stroke and moving to another area quickly A piece of felt about 1 4 thick can be inserted under the shoe for fast spot sanding and for working on stubborn areas of paint and varnish SPECIAL SANDING PROCEDURES Generally the operator should sand with a back and forth motion Some materials and some types of operations however require a different technique In rough sanding use the tool at an angle In spot sanding use the tool with only the front pulley touching the surface especially useful in smoothing excess glue from wood joints On metals slate marble or plastic materials sanding can be done in all different directions because of a lack of grain DOORS AND MILL WORK When sanding doors cabinet frames sash storm windows and screens take care to avoid working into the cross grain where one member meets another Notice that the right edge of the belt is visible on the sander Work carefully along the edge where the rail meets the stile If the joint is slightly uneven use a fine abrasive and very light sanding pressure to sm
12. RVICE aren iia dto lr did an di ta 15 ACCESSORIES l a aaae 16 WARRANTY aoaea 16 ESPANOL caia dada d era awed outers datos 17 FRAN AISE 0 0 0 00000 0c eee eee 33 SERVICE CENTER LOCATIONS ceeeeeeee back cover IMPORTANT SAFETY INSTRUCTIONS EMT Read and understand all warnings and operating instructions before using any tool or equipment When using tools or equipment basic safety precautions should always be followed to reduce the risk of personal injury Improper operation maintenance or modification of tools or equipment could result in serious injury and property damage There are certain applications for which tools and equipment are designed Porter Cable strongly recommends that this product NOT be modified and or used for any application other than for which it was designed If you have any questions relative to its application DO NOT use the product until you have written Porter Cable and we have advised you Online contact form at www porter cable com Postal Mail Technical Service Manager Porter Cable Corporation 4825 Highway 45 North Jackson TN 38305 Information regarding the safe and proper operation of this tool is available from the following sources Power Tool Institute 1300 Sumner Avenue Cleveland OH 44115 2851 www powertoolinstitute org National Safety Council 1121 Spring Lake Drive Itasca IL 60143 3201 American National Standards Institute 25 West 43rd Street 4
13. e may be required This warranty does not apply to repair or replacement required due to misuse abuse normal wear and tear or repairs attempted or made by other than our Service Centers or Authorized Service Stations ANY IMPLIED WARRANTY INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WILL LAST ONLY FOR ONE 1 YEAR FROM THE DATE OF PURCHASE To obtain information on warranty performance please write to PORTER CABLE CORPORATION 4825 Highway 45 North Jackson Tennessee 38305 Attention Product Service THE FOREGOING OBLIGATION IS PORTER CABLE S SOLE LIABILITY UNDER THIS OR ANY IMPLIED WARRANTY AND UNDER NO CIRCUMSTANCES SHALL PORTER CABLE BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES Some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you This warranty gives you specific legal rights and you may also have other legal rights which vary from state to state 16 PORTER CABLE DELTA SERVICE CENTERS CENTROS DE SERVICIO DE PORTER CABLE DELTA CENTRE DE SERVICE PORTER CABLE DELTA Parts and Repair Service for Porter Cable Delta Power Tools are Available at These Locations Obtenga Refaccion de Partes o Servicio para su Herramienta en los Siguientes Centros de Porter Cable Delta Locations o vous trouverez les pi ces de rechange
14. enters are fully guaranteed against defective material and workmanship We cannot guarantee repairs made or attempted by others Should you have any questions about your tool feel free to write us at any time In any communications please give all information shown on the nameplate of your tool model number type serial number etc 15 ACCESSORIES A complete line of accessories is available from your Porter CableeDelta Supplier Porter CableeDelta Factory Service Centers and Porter Cable Authorized Service Stations Please visit our Web Site www porter cable com for a catalog or for the name of your nearest supplier Since accessories other than those offered by Porter CableeDelta have not been tested with this product use of such accessories could be hazardous For safest operation only Porter CableeDelta recommended accessories should be used with this product WARRANTY PORTER CABLE LIMITED ONE YEAR WARRANTY Porter Cable warrants its Professional Power Tools for a period of one year from the date of original purchase We will repair or replace at our option any part or parts of the product and accessories covered under this warranty which after examination proves to be defective in workmanship or material during the warranty period For repair or replacement return the complete tool or accessory transportation prepaid to your nearest Porter Cable Service Center or Authorized Service Station Proof of purchas
15. er handles with both hands to prevent loss of control Do not operate belt sander without all guards and covers securely in place Wear eye and hearing protection Always use safety glasses Everyday eyeglasses are NOT safety glasses USE CERTIFIED SAFETY EQUIPMENT Eye protection equipment should comply with ANSI Z87 1 standards Hearing equipment should comply with ANSI S3 19 standards Use of this tool can generate and disburse dust or other airborne particles including wood dust crystalline silica dust and asbestos dust Direct particles away from face and body Always operate tool in well ventilated area and provide for proper dust removal Use dust collection system wherever possible Exposure to the dust may cause serious and permanent respiratory or other injury including silicosis a serious lung disease cancer and death Avoid breathing the dust and avoid prolonged contact with dust Allowing dust to get into your mouth or eyes or lay on your skin may promote absorption of harmful material Always use properly fitting NIOSH OSHA approved respiratory protection appropriate for the dust exposure and wash exposed areas with soap and water SAVE THESE INSTRUCTIONS SYMBOL DEFINITION V volts A amperes Hz hertz W watts kW kilowatts F farads uF microfarads l litres g grams kg kilograms bar bars Pa pascals h hours min minutes s seconds No aia no load speed min or amin oaaae Revolution
16. floor New York NY 10036 www ansi org ANSI 01 1Safety Requirements for Woodworking Machines and the U S Department of Labor regulations www osha gov SAVE THESE INSTRUCTIONS 2 SAFETY GUIDELINES DEFINITIONS It is important for you to read and understand this manual The information it contains relates to protecting YOUR SAFETY and PREVENTING PROBLEMS The symbols below are used to help you recognize this information indicates an imminently hazardous situation which if not ADANGER avoided will result in death or serious injury indicates a potentially hazardous situation which if not AWARNING avoided could result in death or serious injury indicates a potentially hazardous situation which if not OSAMA avoided may result in minor or moderate injury used without the safety alert symbol indicates potentially CAUTION hazardous situation which if not avoided may result in property damage CALIFORNIA PROPOSITION 65 Some dust created by power sanding sawing grinding drilling AE and other Gansiniction aetivites os chemicals a to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are O lead from lead based paints O crystalline silica from bricks and cement and other masonry products O arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to
17. ion This table is based on limiting line voltage drop to 5 volts 10 volts for 230 volts at 150 of rated amperes If an extension cord is to be used outdoors it must be marked with the suffix W A or W following the cord type designation For example SUTW A to indicate it is acceptable for outdoor use RECOMMENDED EXTENSION CORD SIZES FOR USE WITH PORTABLE ELECTRIC TOOLS Length of Cord in Feet 115V 25 Ft 50Ft 100 Ft 150 Ft 200Ft 250 Ft 300Ft 400 Ft 500 Ft 230V 50 Ft 100Ft 200 Ft 300 Ft 400Ft 500 Ft 600 Ft 800 Ft 1000 Ft 0 2 18 18 18 16 16 14 14 12 12 2 3 18 18 16 14 14 12 12 10 10 3 4 18 18 16 14 12 12 10 10 8 4 5 18 18 14 12 12 10 10 8 8 g 5 6 18 16 14 12 10 10 8 8 6 6 8 18 16 12 10 10 8 6 6 6 lt 8 10 18 14 12 10 8 8 6 6 4 5 10 12 16 14 10 8 8 6 6 4 4 2 12 14 16 12 10 8 6 6 6 4 2 S 14 16 16 12 10 8 6 6 4 4 2 16 18 14 12 8 8 6 4 4 2 2 18 20 14 12 8 6 6 4 4 2 2 SAVE THESE INSTRUCTIONS CARTON CONTENTS Carton contents include the sander a dust bag an instruction manual and a parts list FUNCTIONAL DESCRIPTION FOREWORD Porter Cable Belt Sanders are designed for smoothing rough boards removing old paint and varnish fine surfacing wood metal plastics and other materials ASSEMBLY NOTE This tool is shipped completely assembled No assembly time or tools are required INST
18. lls and any other surfaces where paint or dust is clinging DO NOT SWEEP DRY DUST OR VACUUM Use a high phosphate detergent or trisodium TSP to wash and mop areas At the end of each work session put the paint chips and debris in a double plastic bag close it with tape or twist ties and dispose properly Such preventive safety measures reduce the risk of exposure Remove protective clothing and work shoes in the work area to avoid carrying dust into the rest of the dwelling Wash work clothes separately Wipe shoes off with a wet rag then wash that rag with the work clothes Wash hair and body thoroughly with soap and water SAVE THESE INSTRUCTIONS MOTOR Many Porter Cable tools will operate on either D C or single phase 25 to 60 cycle A C current and voltage within plus or minus 5 percent of that shown on the specification plate on the tool Several models however are designed for A C current only Refer to the specification plate on your tool for proper voltage and current rating ZALLA Do not operate your tool on a current on which the voltage is not within correct limits Do not operate tools rated A C only on D C current To do so may seriously damage the tool EXTENSION CORD SELECTION If an extension cord is used make sure the conductor size is large enough to prevent excessive voltage drop which will cause loss of power and possible motor damage A table of recommended extension cord sizes will be found in this sect
19. n cessaires ainsi qu un service d entretien ARIZONA Tempe 85282 Phoenix 2400 West Southern Avenue Suite 105 Phone 602 437 1200 Fax 602 437 2200 CALIFORNIA Ontario 91761 Los Angeles 3949A East Guasti Road Phone 909 390 5555 Fax 909 390 5554 San Diego 92111 7638 Clairemont Blvd Phone 858 277 9595 Fax 858 277 9696 San Leandro 94577 Oakland 3039 Teagarden Street GEORGIA Forest Park 30297 Atlanta 5442 Frontage Road Suite 112 Phone 404 608 0006 Fax 404 608 1123 ILLINOIS Addison 60101 Chicago 400 South Rohlwing Rd Phone 630 424 8805 Fax 630 424 8895 Woodridge 60517 Chicago 2033 West 75th Street Phone 630 910 9200 Fax 630 910 0360 MARYLAND Elkridge 21075 Baltimore 7397 102 Washington Blvd MINNESOTA Minneapolis 55429 5522 Lakeland Avenue North Phone 763 561 9080 Fax 763 561 0653 MISSOURI North Kansas City 64116 1141 Swift Avenue Phone 816 221 2070 Fax 816 221 2897 St Louis 63119 7574 Watson Road Phone 314 968 8950 Fax 314 968 2790 NEW YORK Flushing 11365 1595 N Y C 175 25 Horace Harding Expwy Phone 718 225 2040 Cleveland 44125 8001 Sweet Valley Drive Unit 19 Phone 216 447 9030 Fax 216 447 3097 OREGON Portland 97230 4916 NE 122 nd Ave Phone 503 252 0107 Fax 503 252 2123 PENNSYLVANIA Willow Grove 19090 Philadelphia 520 North York Road Phone 215 658 1430 Fax 215 6
20. n lubricated with a sufficient amount of high grade lubricant for the life of the unit under normal operating conditions No further lubrication is necessary BRUSH INSPECTION If applicable For your continued safety and electrical protection brush inspection and replacement on this tool should ONLY be performed by an AUTHORIZED PORTER CABLE SERVICE STATION or a PORTER CABLEeDELTA FACTORY SERVICE CENTER At approximately 100 hours of use take or send your tool to your nearest authorized Porter Cable Service Station to be thoroughly cleaned and inspected Have worn parts replaced and lubricated with fresh lubricant Have new brushes installed and test the tool for performance Any loss of power before the above maintenance check may indicate the need for immediate servicing of your tool DO NOT CONTINUE TO OPERATE TOOL UNDER THIS CONDITION If proper operating voltage is present return your tool to the service station for immediate service SERVICE REPLACEMENT PARTS When servicing use only identical replacement parts For a service parts list or to learn more about Porter Cable visit our website at www porter cable com SERVICE AND REPAIRS All quality tools will eventually require servicing or replacement of parts due to wear from normal use For assistance with your tool visit our website at www porter cable com for a list of service centers or call the Customer Care Department at 1 800 487 8665 All repairs made by our service c
21. nd can do a thorough job in a fraction of the time required by hand sanding Do not rush the job Give every surface a thorough sanding with each grade of abrasive before changing to finer grits Always use the abrasive material and grit size recommended for the particular job SANDING METAL Use the Belt Sander to obtain a grained satin finish on metal A special graphite pad is available to replace the steel shoe on the bottom of the sander The softness of this pad aids in blending the graining The pad is the proper length for sanders using a 3 x 24 belt For sanders using shorter belt lengths cut the pad so that it is the same length as the steel shoe Replace the steel shoe with the graphite pad TROUBLESHOOTING For assistance with your tool visit our website at www porter cable com for a list of service centers or call the Porter Cable help line at 1 800 487 8665 14 MAINTENANCE KEEP TOOL CLEAN Periodically blow out all air passages with dry compressed air All plastic parts should be cleaned with a soft damp cloth NEVER use solvents to clean plastic parts They could possibly dissolve or otherwise damage the material 7N GOINNE Wear ANSI Z87 1 safety glasses while using compressed air FAILURE TO START Should your tool fail to start check to make sure the prongs on the cord plug are making good contact in the outlet Also check for blown fuses or open circuit breakers in the line LUBRICATION This tool has bee
22. nsils and air ducts Such preventive safety measures reduce the risk of exposure Place drop cloths in the work area to catch any paint chips or peelings Wear protective clothing such as extra work shirts overalls and hats Such preventive safety measures reduce the risk of exposure Work in one room at a time Furnishings should be removed or placed in the center of the room and covered Work areas should be sealed off from the rest of the dwelling by sealing doorways with drop cloths Children pregnant or potentially pregnant women and nursing mothers should not be present in the work area until the work is done and all cleanup is complete Such preventive safety measures reduce the risk of injury Wear a dust respirator or a dual filter dust and fume respirator mask which has been approved by the Occupational Safety and Health Administration OSHA the National Institute of Safety and Health NIOSH or the United States Bureau of Mines These masks and replaceable filters are readily available at major hardware stores Be sure the mask fits Beards and facial hair may keep the masks from sealing properly Change filters often DISPOSABLE PAPER MASKS ARE NOT ADEQUATE Keep food and drink out of the work area Wash hands arms and face and rinse mouth before eating or drinking Do not smoke or chew gum or tobacco in the work area Clean up all removed paint and dust by wet mopping the floors Use a wet cloth to clean all walls si
23. ooth it before making finishing runs For lengthy work on walls or other vertical surfaces balance the tool with a length of sash cord two small pulleys a light wood frame and a weight that is the same as or slightly less than the weight of the sander The frame consists of two pieces leaning against a wall with a third piece nailed to their top ends The two pulleys are located so that the weight on one end of the cord will be out of the way but will balance the sander fastened to the other end When starting vertical work angle the sander so you can see that the belt makes contact with the material As the belt touches level the machine and make the stroke away and to the left This movement will offset the tendency to cut heavily into the work at the start of the stroke GOOD SANDING TECHNIQUE Getting to know the sander is most important in obtaining smooth results with a minimum of labor Operators will quickly learn how to start a stroke with a sweeping motion to produce the best results Use a long even stroke without additional pressure on the tool Overlap each stroke and vary the length of movement so the results will be even Always lift the tool from the work before starting and stopping the motor 13 BE CAREFUL when sanding at the end of a board Keep the tool level and flat on the work surface Don t let the front of the tool drop Fig 6 If this happens it will round the edge Your sander will work very fast a
24. over the work in overlapping strokes Allow the sander to do the work 4 Avoid applying excessive pressure The weight of the machine is usually sufficient for a fast smooth finish A slight increase in pressure may speed removal of material but too much pressure will slow the motor and decrease removal 5 Work back and forth over a fairly wide area to obtain an even surface 6 Do not let the tool tilt The edge of the belt can make a deep cuts into the surface 7 Do not pause in any one spot during the sanding operation The belt will eat into the work and make the surface uneven 8 Lift the tool from the work before turning the motor off 9 Always be sure that the motor has completely stopped before putting the tool down FAST SANDING ON ROUGH WORK To smooth a rough surface quickly use a coarse grit abrasive belt With the belt positioned diagonally across the grain move the tool in the direction of the grain Fig 5 Overlap the strokes and cover the entire surface working from both sides of the board angle left and then angle right Smooth the surface by guiding the sander back and forth with the grain Change the belt to a medium grit and follow the same procedure Finish by thoroughly working the grain lengthwise Change again to a fine grit and repeat Always finish sanding with the grain 12 REMOVING OLD PAINT AND VARNISH ACAUTION Read and follow ADDITIONAL SAFETY RULES FOR PAINT REMOVA
25. p cutting tools sharp and clean Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control g Use the power tool accessories and tool bits etc in accordance with these instructions and in the manner intended for the particular type of power tool taking into account the working conditions and the work to be performed Use of the power tool for operations different from those intended could result in a hazardous situation 5 Service a Have your power tool serviced by a qualified repair person using only identical replacement parts This will ensure that the safety of the power tool is maintained ADDITIONAL SPECIFIC SAFETY RULES 1 Hold power tools by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring or its own cord Contact with a live wire will make exposed metal parts of the tool live and shock the operator Use proper safety equipment Wear safety goggles for eye protection wear hearing protection and wear a protective mask to minimize breathing in the fine dust created while sanding Always disconnect the sander cord plug from the power circuit before changing abrasive sheets Such preventive safety measures reduce the risk of starting the power tool accidentally Sanding of lead based paint is not recommended Lead based paint should only be removed by a professional Always maintain a firm grip on the belt sand
26. s or reciprocations per minute SS ON o A direct current ey OM AC EE alternating current 2 ENG lio two phase alternating current 2N UW iii two phase alternating current with neutral 3 ENS ed three phase alternating current 3N ONG A three phase alternating current with neutral E Oe a rated current of the appropriate fuse link in amperes x TEA eee eer eee time lag miniature fuse link where X is the symbol for the time current characteristic as given in IEC 60127 a earar protective earth iii class II tool IPXX IP symbol SAVE THESE INSTRUCTIONS ADDITIONAL SAFETY RULES FOR PAINT REMOVAL AWARNING Extreme care should be taken when removing paint The peelings residue and vapors of paint may contain lead which is poisonous Exposure to even low levels of lead can cause irreversible brain and nervous system damage Young and unborn children are particularly vulnerable Before beginning any paint removal process you should determine whether the paint you are removing contains lead This can be done by your local health department or by a professional who uses a paint analyzer to check for lead Lead based paint should only be removed by a professional Persons removing paint should follow these guidelines 1 10 Keep the work area well ventilated Open the windows and put an exhaust fan in one of them Be sure the fan is moving air from inside to outside Remove or cover any carpets rugs furniture clothing cooking ute
27. tric shock d Do not abuse the cord Never use the cord for carrying pulling or unplugging the power tool Keep cord away from heat oil sharp edges or moving parts Damaged or entangled cords increase the risk of electric shock e When operating a power tool outdoors use an extension cord suitable for outdoor use Use of a cord suitable for outdoor use reduces the risk of electric shock 3 Personal safety a Stay alert watch what you are doing and use common sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury b Use safety equipment Always wear eye protection Safety equipment such as dust mask non skid safety shoes hard hat or hearing protection used for appropriate conditions will reduce personal injuries c Avoid accidental starting Ensure the switch is in the off position before plugging in Carrying power tools with your finger on the switch or plugging in power tools that have the switch on invites accidents GENERAL SAFETY RULES continuea d Remove any adjusting key or wrench before turning the power tool on A wrench or a key left attached to a rotating part of the power tool may result in personal injury e Do not overreach Keep proper footing and balance at all times This enables better control of the power tool in unexpected situations
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