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Premier Floors User's Manual
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1. 18 ENE RE EE N EE 20 H ader u A OE AK 24 Intermediate Floors 26 ROOTS eens ET NE ORE 28 HERE EE ee 32 dige AR EE ER 33 del SE RE OE GER s 35 Sh arwallsi se Ee NE LEER Og ee ts 36 EI 37 Load Valles 38 PBS SIPs Tips e Project must meet local code e Confirm your installation date at least two weeks prior to requesting on site assistance e Schedule a preconstruction meeting with your installation crew concrete plumbing electrical siding roofing etc e Inventory materials when you receive them e Check all SIPs for proper cuts and recesses e Double check SIPs sizes and compare to shop drawings before installation Engineered details take prescedence over PBS details PBS details regarding mastic and SIPs tape need to be followed Any changes required at the job site should be communicated with the technical representative e Make sure your foundation or floor is level and square e Fabricate and pre install dimensional or l joist spline material as specified e Review engineering for hold downs if applicable Make sure to drill the top and bottom plates for the vertical electrical chases in the wall panels Do not put plumbing inside SIPs Do not cut the skins OSB for extra electrical chases or plumbing Do not pick up the SIPs by the edge of the top skin Remove debris from sill plate before you place the SIP wall panel on it
2. 81 3 4 Cut your trimmer and cripple apply Premier Mastic and nail them together Slide the pieces into the panel recess Next install the panel that sits below the window Put your trimmer and cripple into 24 this panel Set the next panel into place over the bottom plate and tip it into its final position Top plate Insul Ream l header Furring Trimmer Measure the total depth of the header required and add any sheathing or plating to the top or bottom of the header to achieve this dimension Measure the maximum length the header can be and cut the header 1 8 short of this taking care to avoid the nails in the Insul Beam II as you cut Apply Premier Mastic to the insides of the opening and drop the Insul Beam II horizontally into place Do not nail the panel skins to this header yet Apply Premier Mastic to the top of the panel down the center of the Insul Beam II and inside both ends 25 Cut your panel top plate to be continuous over the opening and at least 1 past each end of the opening and 1 from any panel joint Install the top plate into the panel recess and over the header Nail the top plate to the Insul Beam II first with 2 16d nails 12 o c Nail the panel skins on either side of the header to the top plate first then down the sides of the panels along the Insul Beam Il Fur out both sides of the Insul Beam II with 7 16 sheathing to match the thickness of the panels
3. Premier Sales Professional and the Premier Detail manual for more information Ridge Cap Begin by trimming off 1 2 from the bottom of the ridge cap point Spray a high yield expanding foam into the bottom and along the sides of the ridge and set the ridge cap in place Adhere two strips of OSB to the top of the ridge using Premier Mastic and Panel Screws Vapor Retarder An appropriate vapor retarder must be installed on the interior of the roof panels Premier recommends using SIP tape on the panel joints and at the wall to roof connections Refer to Technical Bulletin 28 at www pbssips com for more information on this subject 31 Insul Lam Insul Lam is used as a non structural nail base in either a one or two layer system Tvvo Layer System Begin by installing the 2x dimensional lumber dam around the perimeter of the roof The height of the dam is determined by the depth of Insul Lam being installed In residential applications PBS recommends the use of a vapor retarder with either the one or two layer systems You will need to cut one 2 x 4 foam section and enough 2 x 8 foam sections from your shipment to ring the perimeter flush to your lumber dam Two layer system 8 screws per sheet min 2 perimeter course Once the 2 sections are in place layout the remaining 4 x 8 foam sheets Top Layer Apply the nail base top layer perpendicular to the foam layer so that joints ov
4. Use mastic on all connections as shown in the PBS details Make sure that both of the wall SIPs skins are bearing on the floor Follow proper nailing requirements according to details and job specific engineering Plumb each SIP in each direction then secure with nails Fill all voids with expanding foam Do not apply interior or exterior materials over wet SIPs Storage amp Handling Your panels will usually arrive on a flatbed truck Depending on the site panels should be off loaded to a clean flat area with sufficient maneuvering room A fork lift will speed the off load process Panels do not come in any particular order This allows for minimized shipping costs by taking full advantage of the space available on the truck It is advisable to sort the panels as you off load them This process will require room to shift and stack the panels accordingly Sort and stack all of the panels by panel ID number and move them as close to their final location as possible Place at least three stickers a maximum of 4 on center o c under the panel stacks to ensure that the panels remain flat The stickers should be a minimum of 3 12 wide Weatherproof tarp EE N support stickers max 4 Inventory the panels as you off load them If one is missing or damaged call PBS immediately We will work to correct the problem as soon as possible Remember you are working with a wood product that m
5. it square to the base line Be exact Use a calculator or the largest ratio of a 3 4 5 triangle to do this Measure parallel to either of these reference lines for all other smaller dimensions that are within the structure Adjust or shift sill plates as required on the foundation system to match all the desired dimensions on the panel layout drawings Snap a chalk line on the foundation wall for the inside of the sill plate and begin setting your plates Use an appropriate sill sealer under the sill plates Level the plates as required 18 If the plates are not laid out to the exact desired dimensions and within 1 8 of level extensive panel modifications may be required later Dimensions for the foundation and sill plates and the walls that follow are usually the same as the exterior of the wall panel skins not the lumber plate that is inside them This is different from stick framing where the dimensions usually refer to the outside edge of the framing member 19 Walls Time should be spent to organize the job site Set out the panels in the order you are going to use them Get all your tools onto the floor deck including Foam scoop Marker e Flat dolly for moving panels around the deck A come along or truckers ratchet straps is not needed but may prove useful STEP 1 BOTTOM PLATE Wall panels are placed over a dimensional bottom plate that fits in the recess in the wall panel Refer to yo
6. luL CH ueds 9ued 9109 Ioupd 44 Load Chart 6 Point Load Design Values on Premier Wall SIPs 11 2 min 3 min bearing bearing width width Standard 2040 lbs 2450 lbs Detail Additional 4030 165 4678 lbs More information on be found in PBS Tec www pbssips com this chart can hnical Bulletin 2 Refer to PBS Detail 010 for cap plate detail www pbssips com 45 Load Chart 7 Allowable Header Loads plf ition 1 Panel is Continuous Over Opening No Splines Cond Continuous over opening woo sdissqd MMM OT4 un llng eoluyoa UI puno aq ues yeyo siy UO UONREUMUOIUI SION pauinbay si lquiesse Japesy pelssu 8u9s ue Jo lqissod JI pasn aq PINOUS uue g Insui 1eluaid Vepeay jaued e jo yoedeo y p x Speo u3isap y JO Suluado uo Jano pooe d s peol pajenuaguos e a1auM seses jle U Aoede usisap ay 104 A0 papinip peo leuunin sajeo pul x TOE x6Ct x6C9 x988 ovz 1 96 x6Ct x6C9 988 09 1 VE LOE 6CV 629 988 7 UTE G8 ViS 861 orc 1 TLE G8E VLS 862 09 1 ST xTT G8E 16 862 08v 1 xCVT x6CC G8 07 Ovc 1 xCVT 6CC G8E 07 092 7 CT e xCVT x6CC G8 xOT2 087 1 da Je da ca n 46 woo sdissqd MMM OT4 un llng 60140 UI puno aq ues yeyo siy UO UONREUUOIUI SION pauinbay si Ajquiasse Japesy pajesur
7. tes 669 689 ter 609 vis vee szo cre ote 0 tis oer tes g9s Ter tes ser voe 609 ver ote 52 ees 869 tes eso evs ter 699 ear vee oer sor ote 02 ger Seg Tys eta 609 Ter ees vor vee ser 296 ote ST ada oda ada ada oda ada 403 oda ada ada odxa ada u u ioH HdW OUT HdW OST Hd OvT Wu OET joy ween Pole PUIM 9A1 9949 18009 0 JSOOT 104 S u0Z uoZ puz sd speo7 IeM 54 55 REGIONAL FIELD OFFICES NORTHWEST 4609 7Oth Ave East Fife WA 98424 253 926 2020 800 275 7086 SOUTHWEST 3434 W Papago St Phoenix AZ 85009 602 269 7266 800 240 6691 TECHNICAL CENTER 17001 Fish Point Rd 101 Prior Lake MN 55372 800 469 8870 Contact us for more information Website www pbssips com Email info pbssips com
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9. between Premier Panels Splines should be cut flush or slightly short about 1 16 of the foam in the panel ends Parallel 3 16 beads of Premier Mastic are placed approximately 1 4 from each of the spline edges and along the foam to foam edges Premier Mastic is used on all wood to wood wood to foam and foam to foam interfaces Once panels are in place the splines are nailed with 8d nails 6 o c or according to your shop drawing nail pattern Lumber Connection Lumber spline PBS panels are designed to accept kiln dried lumber set into a standard 11 2 recess along the bottom top corners and window openings of the panels Simply cut the plates to length apply a 3 8 bead of Premier Mastic between plys of the dimensional spline and nail dimensional splines together Apply a 3 8 bead of Premier Mastic along the sides and center of the recess set the lumber into the recesses and nail off through the skins with 8d nails 6 o c or according to your shop drawings The lumber should remain flush with the edges of OSB If your lumber has swelled it may be necessary to chamfer and trim the piece so it will fit properly Always dry fit the dimensional lumber before applying Premier Mastic aii I Joist Connection LJoists These are mainly used in roof and floor connections Premier Mastic is applied to the outer edges of the flanges prior to placement in the panel recess Expandin
10. exterior walls such as a kitchen sink next to a window or washer and dryer unit next to an exterior wall This situation can be answered through the use of an island vent through the floor to the nearest interior wall Another possible solution is to use an Air Admittance Valve AAV AAV s are one way valves that allow air into the vent stack without requiring the vent stack to extend to the exterior of the building An example of an AAV can be found at www studor com Consult your local building code for proper design 35 Shearwalls A shearwall is a vertical bracing element that transfers the in plane forces imposed on a floor or roof diaphragm to the foundation Wood framed buildings use shearwalls as the vertical bracing element or lateral load resisting element almost exclusively The most common way to anchor panels is to measure and cut out an access plate in the panel wall adjacent to the tension post Allow enough room to maneuver the holdown and 2x blocking 36 Premier Panel R Values Type modified EPS core Core R Value R Value Thickness at 75 at 40 3 1 2 15 16 5 1 2 23 24 7 1 4 30 31 9 1 4 38 39 11 1 4 46 47 37 Axial Load Chart 1 Allowable Axial Loads plf for Premier Type S Spline SIPs yik un llng 891 ul puno aq ues yeyo siy UO UONeWUOJU Vd JO y 19224 JOU op speo1 jo 10192 May
11. flat side and tape these to the long wire below the crimp Have 8 10 of straight wire to slide into the electrical chase holes AS a general rule don t try to go horizontal between outlets or switches in the panels unless the distance is short and you have no other options Use the vertical chases to run the wire back into the floor or roof cavities Run the wires horizontally in these areas to access the vertical chases in the panels To gain access to chase intersections use a 4 to 4 1 8 hole saw Use a flat blade screw driver and pry out the plug Nail the plug to the wall for reinstallation R After pulling your wires secure the plug with Premier Mastic or expanding foam 4 Where walls terminate against a panel you can drill at the horizontal electrical chase height a long diagonal hole through the face of the stud diagonally into the electrical chase Electrical wires will stuff easily into this type of access 34 Plumbing Whether you are building a standard stick frame house or a panel home Premier does not recommend placing plumbing chases in the exterior walls This eliminates the possibility for condensation and frozen pipes Exterior ga rr panel wall 7 f J Vent stack to nearest Interior partition wall Loop vent located as high as possible Situations do arise in which it becomes necessary for a builder to consider options for chases in the
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13. of the panel to hold it in place while the plumbing process takes place Once the panel is plumb in both directions nail both sides of the spline seam and the sill plate with 8d nails at 6 o c You may have to brace the wall STEP 6 TOP PLATE Repeat the procedures for the remaining wall panels When you get to a corner or opening make sure to check the panel dimensions before standing the panel This panel may need to be trimmed to fit the location properly After all of the walls are up prior to setting your top plate check and plumb the alignment of each wall getting as close to square and plumb as possible If electrical chases are being utilized mark the vertical chases onto your dimensional lumber top plate Cut the top plate so that the ends of the top plate have a minimum 2 overlap with the wall panel seams Apply a 3 8 diameter bead of Premier Mastic down the center and along each edge of the wall panel recess Set the top plate and nail it off according to the engineering specs usually 8d nails 6 o c finish by drilling the electrical chase access with a minimum 1 1 2 auger bit Headers Depending on the engineering requirements of your windows and doors Premier s Insul Beam II can be used in place of double 2 x 12s in spans up to 16 Determine trimmer height depth of the header the top plate bottom plate height of panel height of trimmer 11 1 4 1 1 2 1 1 2 96
14. on the pitch of the roof drill your hole for the picking eye or place the center of the two lifting plates 3 from the center of the panel toward the ridge end for every pitch change after 4 12 For example On a 7 12 roof the lifting hole will be 9 from the panel center This will allow the panel to arrive on the ridge at almost the proper pitch which will help the panel installation If you use the picking eye be sure to fill the hole with expanding foam sealant prior to installing roofing felt If the roof panel has installed lumber the placement of the lifting eye or plates may need to be adjusted During the install it is recommended that you alternate the placement of the panels on either side of the ridge beam Start with two panels on one side of the ridge then four on the other side To help prevent the ridge beam from bowing alternate this sequence for the balance of the roof To make placement of adjacent panels easier do not fasten the last screw tightly at the ridge or eave of the leading panel edge as it It may become difficult to place the next panel due to compression from the last screw In some wall roof connections as shown on the previous page the electrician can run the wires in the void created by the beveled block Once the wires are in place spray expanding foam in the void or use an EPS wedge infill 30 Valley Connections Premier Panels can be used in hips and valleys Consult with your
15. por 90 t ySMOJ Cc 20 90 y Ieu SMOJ 90 doe eu xoq pg y 1euxoqpg xoq pg vieu pg 9T L sd 20 9 SMO1 g 90 90 9 eu 90 9 z eu xog pg 9 leu xoq pg xoq pg eu xoq pg 9T L gM Suwed ssouoIyL s ul d d y 31d seulids iE RH A 10108 ajeld dol aso ad L Jeous joueg s uawyoeny 51 Load Chart 11 Premier SIPs Maximum Allowable Diaphragm Loads smaJos 810 pausisap Ajjeloads suajs s SUIpIINg 1 Z Let 80 IEUS one y1pIm oy1ugrey joued wnwxew ay T OETT s y ul 9 sayoul ja sayoul y SES i Z teu pg i Z 118u pg i sad 116 sayoul 9 57 sayoul sia sayoul y rs Y i C leu pg i C leu pg i Sad OTS sayaul y lleu pg sayoul Z leu pg s uoul 9T L Scy s y ul 9 eu pg Seoul eu pg Seoul CT 7 9T Z Suroeds sJ9u9 se4 gulseds s 9U49 5ey Sur eds siaue se4 d woyog dot Aluo do s3ulof leued suoddns jeued aysa 1e us slulor 9UEd 7 sjuowyoeny 52 Wind Speed vs Load Chart 12 Pressure Chart 1 of 2 woo sdissqd mmm GT un llng eoruyoa ul PUNOJ aq ued Peya SIL UO uoneuuojul SON einssaid 6 97 gec 181 T ST pum uSls q 39N E OG EF get ev 996 912 OSC EOE 822 8C Gre YST 09 DG Gi scr O e OTe 696 69 VYE Dec ETC 812 072 08T SS De 00
16. 7 CTE GOW ESE COC BEE Cec LTC ELE YET SLT 03 6 Ly cl TOS OV OVE 692 666 OBC BOC 69 TEC 69 St sor TOV 6c Ce Lee Ove Gee Le VOG E OC 922 sor Of L Gy 068 082 vee BCE Lec 876 TAC opt Lac 670 Dot se 116 69 GLE OTE 922 OTE 9C 181 VES TTC Lt 0 Eti EYE 69 Y9E 906 922 VOE 292 181 etc VOC T ST 42 LT EYE 69 O GE 262 OCC 062 THe 181 VET 961 TST oz G6E 906 C TEE ELT 922 Gle STE L 8T C est TST ST adx3 9dx3 gdxa ada 9da ada ada odx3 gda ada 9dx3 adx3 u Hd OCT Hd OTT 00T HdIAI 06 3004 URSIN Pole PUJM JS DOS 0 JS00T 104 5 9u0Z uoZ pu sd speo7 lem 53 Wind Speed vs Load Chart 12 Pressure Chart 2 of 2 Wo0 sd ssgd MMM GT un llng IB21uU9al ul PUNOJ aq ueo yeya SIL UO uoneuuojul gunss9ud Tes ver 19 9 TE ese d k ztor 9 8 oes vez cso vrs 989 ses gz ves cte ose 09 see oes vro giz 699 ros sig ves ver res cos ove ss 616 vvs 879 cor reg eer vos evs oer cus eer Zoe 08 696 828 909 erz vro cur 699 099 r v zos eer vee sr tre gos oes eer zo eer ees ve oor oes Tir vve Ot 026 var gos ote rto crr vae ces see res ger ce se 868 ver
17. O REMIER BUILDING SYSTEMS STRONGER STRAIGHTER GREENER Introduction Premier Building System s SIPs Installation Guide has been divided into convenient sections covering most aspects of PBS SIPs installation Designed for carpenters framers contractors and do it yourselfers the instructions and detailed illustrations will give you the basics of building with PBS SIPs at just a glance Premier s SIPs installation techniques are based on Premier Building Systems continuing program of independent third party testing and more than 30 years of fabrication installation and innovation If you have questions about anything covered in this installation guide please call us and ask to speak with a technical representative A listing of Premier s office phone numbers appears in the back of this guide O REMIER BUILDING SYSTEMS STRONGER STRAIGHTER GREENER Table of Contents PBS SIPS TipS 32e rm ED Ee RE NE SEE der 4 Storage amp Handling 6 Checklist of Tools 7 Spline Connection 8 Lumber Connection 9 I Joist Connection 10 Panel Basics Assembly 11 REN 12 Field Fabrication 12 Fabrication Rake Gable Walls 14 F OOTS AA AE EE PRE 15 Sill
18. al work iscomplete Make sure 1 gt Premier Mastic is used in all connections 28 ON THE GROUND Prior to lifting install as many of your dimensional lumber splines and lHoist splines as possible along the connecting sides of each roof panel Premier splines should be installed as panels are installed The dimensional lumber at the ridge and eaves should be installed after the panels are set in place If panels are perpendicular to the ridge Ridge Bevel block Cut a bevel block out of dimensional lumber to the same pitch as the roof and fasten the full length of the ridge The roof panel must bear at least 1 1 2 on the beveled block Next tack SIP Tape that is 18 wide on top of the ridge beam Be sure that the release paper is facing up towards the underside of the roof panels LIFTING PANELS Use either a picking eye or strap method to lift your roof panels A lifting apparatus can be fashioned from a 4 eye made from 3 4 steel rod The shaft should be at least 14 long The nut should be tack welded to a minimum 4 diameter washer made of 1 2 thick steel 29 Use a lifting plate that is 12 x12 x3 16 with a 4x5 grid of holes to attach screws through and into the OSB skin of the panels The plate should have a U welded to it to fasten the lifting device to A minimum of two plates should be used to lift each panel Determine the center of each panel Depending
19. ay swell after prolonged exposure to moisture Keep all panels and accessories protected from the elements prior to installation If splines swell installation may be hampered Checklist of Tools e One or two 29 oz caulking guns e Hand saw e Pry bars e Sledge hammers e Mineral spirits String line e Lifting eyebolts Lifting plates e Framers square e Loose 8d and 16d sinker nails Dunnage for supporting panels e Expanding foam e Fall arrest gear for roofs if applicable e Chalk line e Levels 4 or longer Two 5 6 3 4 bar clamps e Paint scrapers e Ladders step amp extension Come along with 2 trucking ratchet straps or A device similar to Jimmy s Strapjack Panel Puller for pulling panels together e 1 2 drill motor for 1 1 2 diameter electrical chase holes e 11 2 x 12 auger bit e 10r23 8 drill motors e Chain saw with 14 16 bar and chain saw guide for site fabrication e One or two circular saws e Power planer e Foam Scoop and or Avalon hot knife e Bits for panel screws e Nail gun or 1 2 crown staple gun e Reciprocating saw Spline Connection Depending on the load requirements and application Premier Panels are joined together in one of three fashions Premier spline Type S panel lumber spline double 2x or 3x Type L panel or engineered I joists Type I panel Premier splines This is the most common connection
20. derside of the screw heads flush with the OSB do not break the skin of the panel Always check the fastening or engineering schedule on your shop drawings 21 Z Premier Mastic Check the panel dimensions against the floor layout Apply a 3 8 diameter bead of Premier Mastic along the sides and down the center of the bottom plate Slide the panel into position Lift the panel over the bottom plate by using either manpower or mechanical means After the panel is standing check for proper placement Next plumb the wall section in both directions and fasten it to the plate and the adjacent panel with the specified fasteners If necessary brace the wall before moving to the next panel STEP 4 ADJACENT PANEL Move the next panel into position and apply Premier Mastic in the same manner as with the first panel On this panel you will run an additional 3 8 diameter bead of mastic down the center of the foam to foam interface Place splines on the floor and run the Mastic down one side and up the other approximately 1 4 from the edge on the spline 22 BL 4 Set the splines into the grooves of the fixed standing panel Bring your connecting panel into position over the bottom plate tilted slightly away from the fixed panel Butt the skins together at the bottom and scissor the walls together using a sharp motion STEP 5 FASTENING Plumb the panel in both directions It may be necessary to tack the bottom
21. erlap You will need to remove 1 1 2 of foam along the edges of your perimeter course so the OSB overlaps your lumber dam Once an Insul Lam top sheet is in position fasten the assembly to the deck with Premier Panel Screws following the spacing and frequency determined by engineering Penetrate the structural deck to a depth of at least 1 Along the perimeter 32 fasten the OSB into the 2x lumber with 8d nails 6 o c or according to the engineers requirements Where vapor retarders are required they should be applied before the installation of the Insul Lam panels Roof cladding and or finish materials should be installed according to the manufacturer s specifications and recommendations Electrical GENERAL GUIDELINES Never cut long grooves in the skin of a panel Long grooves in the skin can seriously compromise the structural integrity of your panels When necessary you may cut 4 access holes and use a long remodelers flex bit with a catch hook to run wires where a chase may not exist Use vertical chases and interior walls whenever possible for most of your wiring needs Use a remodeler s box that has flanges so the box can be fastened directly to the panel skin 33 Push or pull all wires through a chase simultaneously With an electrician s pliers fold and crimp the longest wire back on itself about 1 Wrap electrical tape around that end Stagger remaining wires flat side to
22. es e Aq papinip peo leuunin Juasaidau Speo elxy VN 068 068 068 068 068 Y Y TT VN 6822 oozy OOct oozy Y T 6 VN 96ve vety lvv GCEV 1167 D TL VN VN 8566 6166 croy OSCV T T S VN VN VN A EGGS OOGE T T ve But AT CT OT 8 ss uy luL 4 usl H 9Ued HEM 9109 9UEd 38 yik un ling jeoluyoe ul puno aq ueo yeyo siy UO UONRBUMOIUI ajua9 UO paoeds ale s xz Vd JO 109449 ies 10U OP speo7 jo 10192 Majes e Aq papinip peo aiewnjn uasaidai speol elxy Allowable Axial Loads plf for Premier Type L Lumber SIPs Axial Load Chart 2 EEEE Ogle 0516 1917 Dag oost Y Y TT oscr OLVS OLVS OLVS OLVS OLVS t T6 VN Sest 1819 9989 TIT9 0989 D TL VN VN TTev 84Ct 6889 6178S aZ T S VN VN OSES V6OE 6066 6217 C T DE But 9T T OT 8 ss uy luL Y 3usl H leued HEM 9109 9UEd 39 Transverse Load Chart 3 ueds Jooy WNWIKEIN ueds J00 4 WNUWIXEN Y Y T TE ST DT SSIUAUL 4 ueds joueg uonseusq 2109 9UEd Premier SIPs Type S Spline Transverse Load Chart psf 40 wo9 sdissqd mmm suoneolldde Jooy 10 TZ un ling 891 9 0 Jojou woo sdissqd mum 8T4 Ufang eoruyoa UI aq ues yeyo siy UO UONEUUOJUI SON sjaued y 0 Jejno puadiad Sumoo YSIUL 9T
23. g foam is applied on both sides of the web to ensure a proper seal with the panel 10 Panel Basics Assembly When assembling wall panels whenever possible use a scissor like motion to place the panels To do this push the bottom corner so that the skins touch While holding the top of the panel out about 24 brace your foot on the bottom of the panel then push the top into place Be sure to watch your fingers If you have difficulty getting the panels together use either trucking straps bar clamps or dunnage and a sledge hammer with enough force to bring the panels together Jimmy s Strapjack Panel Puller can also be used to pull the panels together 11 Fasteners Typically an 8d nail 6 o c is used to connect panels to top and bottom plates at spline connections and for dimensional plating Staples are permitted provided they meet the following criteria Minimum length 1 5 14 gauge G 6 0 c 16 gauge Big Blues Y O 4 o c Field Fabrication Field fabrication will be necessary on the site if you ordered stock panels Even on factory fabricated panels slight field modifications may be necessary to allow for panel growth or variations in the actual field dimensions Modifications are not difficult Common construction tools will suffice for most projects with the only additional recommended tool being a foam scoop hot knife a
24. gua ue JO lqissod JI pasn aq p noys uue g Insui 1elualid pe q jaued e jo yoedeo y p x Speo u3isap y 10 Buluado uo Jano pooe d s peo pajenuaguos e a1auM S SB jle U Load Chart 8 Allowable Header Loads plf muous Not Conti ition 2 Panel is Over Opening Splines Cond SIPs wall panel spline minimum 6 from edge Aoedeo usisap ay 104 Aq papinip peo s b lpul x xOG 89 088 968 Ovc 1 OGE 89 088 968 09 1 bZ 096 896 086 869 8 7 xI87 206 dr 09 orc 1 T8Z COE dr 0S 09 1 AST 62 voz 88 GOL 08 1 EST 962 282 069 0vz 1 SZT O6T GET oSv 09 1 TT t gt 66 9ST eve 08 1 2 NY A i d y I T ET 47 Insul Beam II ier Prem Load Chart 9 Header Loads plf GLST 008T OOTZ OCG OSTE O0CT 00 9 0 2 7 GLST 0081 0012 0262 OSTE 0029 092 7 C SEST OOST OOTC OCG OSTE O0CY 0029 08r 1 882 006 OSOT O9CT G GT OOTZ OSTE Ovc 1 882 006 OGOT O9CT G ST OOTC OSTE 09 1 T 882 006 OSOT O9CT G GT OOTZ OSTE 08v 1 8 Z 9 Ki T uono lj q SPNIS I9UWUI IJ J ueds 1 pe H JO ON 48 D N IA 1 aq 1SNUI santoedeo usisap PNJS JUL 910N wo09 sdissqd MM SdIS INEM 584 u SISpeay Buloddns Joy OS un
25. ice like the Jimmy s Strapjack Panel Puller to help pull panels together as needed you can also try using blocks of wood and a sledgehammer After all the panels are in place install the rims using Premier Mastic Refer to PBS details for the location of the sealant on the rim Check for proper Panel Screw placement and spacing Tighten all screws Make sure to nail off the tops and bottoms of all the floor panel connections as well as the entire perimeter of the floor panels 17 Sill Plates Check your bottom plates to see if they are all the same dimension in width Install all of the sill plates level 1 8 square within a 1 4 of being square on the longest diagonal and to the exact dimensions of the layouts on the shop drawings When placement of the wall panels is directly on top of a concrete foundation remember that because the panel skins cannot bear directly on the concrete a capillary break and solid bearing is required One of the best methods to provide a capillary break is to use a treated sill plate that is either equal to the total thickness of the panel or slightly wider Take your time and do a good job when you lay out the sill plates Time spent now will save you time throughout the rest of your project When you lay out the sill plates always use the longest building line to establish the base line Use this base line to establish the largest perpendicular building line available and make
26. in7 Buuead Z T T JO winululw e anbal sjauedg uo puos ueds OM WuNWIUIW e S ueds y JUSJenIba 10 Z4 1 ae S XZ Qioedeo UB s9p eu 10 Aq papinip peo leuunin SIPU y 02 28 0TT GET EST LOT x88T IC O8T 1 EG 69 011 GET xEGT 91 887 1C da 191 x88T 1C 09 1 ve CT PT CT y ueds joueq uolno lJ q av T TT P T 6 SS UyOIUL 9109 loued 43 Transverse Load Chart 5 09 sdissqd mm suone2idde 100 104 TZ u ling eo1uyoa 0 19 94 woo sdissad MMAM T UNS Ng EO UU99 u aq UBD yeyo siy UO UOREUUOJUI 210 D SI UEd au 0 uuoop 5141 91 2 UMA pate Jaro ulys do 9T 2 e 10 ups do wnwuiw v e aney pinoys s aued J00 4 00 y paoeds aie s ullds 1510 8 Z T T JO uinulluluu e anbal Slaued Uollpuo ueds OM WNWIUIW e S ueds y 40018 WEEN Ayoeded u3isap v 104 Aq paplMp peo pulnin s p lpul y G T tG 17 1S 89 Ll G8 6 xEOT ET 8TE O8T 1 89 Ll G8 6 EOT xEVT x8TE 2 7 t T TT EOT 852 096 7 Premier SIPs Type 1 I Joist Transverse Load Chart psf 081 1 Otz 1 D TL 09 1 AT DT uonoeued ss uy
27. keeping the sheathing flush with the top of the top plate Intermediate Floors PLATFORM FRAMING In typical platform framing the rim is placed on top of the panel flush to the exterior and the joists are placed on top of the panel Floor joists can be either engineered wood or dimensional lumber For more information refer to the Floor section of this guide and the PBS detail section of our website at www pbssips com 26 Opteraleiter DE retve guises part BO Make sure Promler Mastic is used in allconneotions Another option Once the top plate is in you may now also hang joists directly from the wall panel Use a joist hanger with a nailable top flange The flange should bear at least 1 5 2 is best on to the top plate Nail the top flange following the fastening schedule specified by the engineer As always consult with your engineer of record concerning your specific design requirements 27 Roofs Upon receiving your roof panels count them and check the sizes In most cases roof panels are not fabricated at the factory because roofs tend to vary from the shop drawings If they have been factory fabricated double check for accuracy Also check the edge treatment You may have to plane your lumber or I joists to fit the recesses If the panels aren t being installed immediately cover the panels and lumber until ready for installation Bevel block placed afer all electric
28. onnections section for proper mastic placement Before placing the panels on the floor support beams tack a dry line spaced 1 2 3 4 out from the entire length of the support beam Use temporary bracing to help hold these beams in place When setting the panels make sure the beam stays straight by checking your string line Start by placing your first panel on a corner Use Premier Panel Screws as shown on the shop drawings or described by the engineer of record to attach the first panel to the supporting beams Do not tighten the screws on the edges of the panels until your rim board is in place Also leave the last two screws on the leading edge loose until you have set your next panel Once the next panel is in place screw the previous one tight and repeat the process Install blocking for point loads per engineered plans as shown above to the right 16 8d NAILS 6 O C Z OR EQUIVALENT U N O PREMIER SPLINE OR OTHER PANEL J CONNECTION AS REQUIRED BY DESIGN FULL BEARING PREMIER SPLINE 2 BLOCKING OR OTHER PANEL REQUIRED UNDER CONNECTION AS POINT LOADS REQUIRED BY DESIGN CONTINUOUS RIM BETWEEN SUPPORT MEMBERS PANEL TIP gt Stagger your panel placement with two panels on one side of the beam four panels on the other side and four back on the first side of the beam This will help your beam stay straight Assemble floor panels using a scissor action Use the truck ratchet straps or a dev
29. roof pitch factor Continue on to the ridge or highest point After all rake walls are erected small adjustments can be made to make the plane of the rake flat either plane off the high spots on the rake panel skins and re cut the foam or just raise the plate slightly to get a straight line along the rake gable Recesses can be melted out of the foam when the foam cutter is placed perpendicular to the skin and the depth gauge is set to 1 1 2 Make sure to blow out the loose foam with an air nozzle or scrape the recess out before installing splines ALL FLOOR WALL AND ROOF PANELS CAN BE FIELD CUT USING THE PRINCIPLES DESCRIBED HEREIN DIRECT ANY QUESTIONS TO YOUR SALES PROFESSIONAL OR THE PREMIER LOCATION NEAREST YOU Floors Before placing panels pre assemble the dimensional lumber or I joists and install them into the edge recesses along the leading edge of the panel Use 5 bar clamps if necessary to help pull twisted lumber flush to the panel edges Nail both sides of the panel 6 o c Premier splines can be installed as you set each floor panel They should be placed on the trailing edge of the installed panel The Premier splines should be placed into the recesses as the panels are being installed Apply Premier Mastic as described in the connection section 15 Use only one nail into each 4 spline to hold it in place Do not nail off the spline until the next panel is in place Refer back to the c
30. ting which is just about the right tolerance to get the framing member into the panel After your foam is scooped out clean the leftover foam along the sides by placing the foam cutter parallel with the skin The depth gauge can rest on the panel edge Use a paint scraper or speed square to take off any excess foam that may inhibit lumber placement Use Premier Mastic as required and follow the appropriate details outlined in this manual or the PBS detail section of our website at www pbssips com 13 Field Fabrication Rake Gable Walls Rake Gable Walls are easily calculated and laid out on the panels First establish the short side dimension Next mark this measurement on both edges Draw a line horizontally across the panel The rise across the panel will be determined by your roof pitch If your panel is 4 wide multiply the roof pitch by 4 to get your rise in inches on the other side of the panel For example a 6 12 pitch will gain 24 4 x 6 24 An 8 12 pitch has a rise of 32 4 x 8 32 and so on Again square across the panel skins prior to making your cut Flipping the panel is easier if you layout and cut your panels on a sawhorse Recess the foam to the appropriate depth 14 Use the long point of one panel to establish the short point of the next adjoining panel Add a small amount to this measurement to allow for the required 1 8 gap as determined by the
31. ur panel layout drawings for the location of the bottom plate The plate will be measured 1 2 in from the outside edge of your floor Snap a chalk line on the floor equal to the plate width 1 2 to represent the inside edge of the bottom plate Panel skins should run flush to the floor edge Apply double 3 8 lines of Premier Mastic 1 from the edge of the plate and nail it off with 3 16d nails per floor joist or 12 o c to floor system below or as required by code Electrical chase 20 STEP 2 LAYOUT TRANSFER Using a black marker transfer the panel layouts to the bottom plate Include all window and door openings as well as the vertical electrical chases in each wall panel If electrical chases are being utilized drill the chase holes as you set each panel using a minimum 1 1 2 bit Do not drill all the chase holes down the entire wall because as panel joints grow you will be off center as you get to the end of the wall STEP 3 PANEL TILT Determine the best place to start the installation and get your panels to that area Most of the time it is best to start in a building corner The corners are locked together using Premier Panel Screws secured through the panel spaced 2 o c maximum Normally you will use a screw two inches longer than the wall thickness Install the screws into the panel close to the lumber plate Use a drill to finish tightening and the panels will cinch together Set the un
32. vailable for purchase for quick and easy recessing of the foam core When performing field modifications to panels wait to make measurements and modifications until the previous panel has been placed into its final position When cutting wall panels make sure you have the correct panel and that it is PROPERLY ORIENTED horizontal electrical chases are at the bottom of the panel Remember to take an extra 1 8 off the desired dimension We recommend using a pencil to mark your lines on the panel skin as chalk lines tend to blow off when the saw blade approaches 12 Metal straight edges can be helpful For fast accurate cuts that are close to a panel edge use ripping guides for circular saws If you are using a circular saw lay out one face and then square it across the panel skins to transfer your mark to the opposite skin before making your cut Use the maximum depth of cut setting on your saw and make a nice straight cut Flip the panel over to layout that side and make a similar cut The remaining foam between the panel skins can be cut using a reciprocating saw or hand saw When using a reciprocating saw use a dull blade it will follow the kerf cut in the panel cutting the foam without slicing the wood Scrape off any excess foam between the skins with a metal straight edge such as a speed square Adjust your foam cutter to the depth of the installed member Foam cutters will melt foam back further than the set
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