Powermate PP0100381 Operation Manual
Contents
1. PPK0115108 __ Pump Casing 1 PPK0114277 _ Handle 1 2 PPK0113325 Suction Flange 1 27 0070095 Name Plate 1 3 PPK0113326 Check Valve 1 28 PPK0112576 Pipe Rubber Cover 4 4 PPK743119032 Bolt HH M6 x 20 3 PPK0120424 Hose Adapter 1 5_ PPK0148010 15A Plug Set 1 Note A Pramac America LLC will not provide engines as 6 PPK0118450 32A Plug Set 1 replacement parts Engines are covered through the engine 7 PPK0114992 Flange Bracket 1 manufacturer s warranty Consult the accompanying engine 8 PPK0112528 Volute Casing 1 manual or contact our service department for assistance 9 PPK0114993 Impeller 1 10 PPK0113944 _ Adjusting Washer 3 11 PPK0116054 Mechanical Seal 1 12 PPK890255031 Oring 1517 31 1 13 PPK889855042 Oring P42 1 14 PPK743119045 Bolt HH M8 x 20 2 15 PPK743119046 Bolt HH M8 x 22 2 16 PPK743119043 Bolt HH M8 x 16 2 17 PPK734532274 Screw SHC M5x40 4 18 PPK854255005 Seal Washer 4 19 PPK0340065 Gasket 2 20 PPK0340782 Hose Nipple 2 21 PPK0340781 Coupling 2 22 PPK0118193 Strainer 1 23 PPK940019032 Hose Band 3 24 PPK0118267 Base Set 1 25 Note A Engine Honda GX25 1 PARTS LIST PP0100364 PP0100364 REF PART NO DESCRIPTION QTYMMBREF PART NO DESCRIPTION QTY 1 PPK0112578 Pump Casing 26 PPK843822008 Spring Washer 4 2 PPK0112822 Suction Flange 27 PPK2. Powermat ENGINE PUMP High Performance Self Priming Engine Pump OPERATION MANUAL Common points for all series e Thank you for choosing a Powermate Engine Pump e This manual is prepared for your safety when operating pump Please read carefully and comprehend fully before use Wrong usage could cause injury or death e Please keep this manual handy for future reference Pramac America LLC P O Box 6001 Kearney NE 68848 1 800 445 1805 11 12 0070092 ISAFETY PRECAUTIONS PRECAUTIONS Read this Safety Precautions before operation Below information should not be neglected for proper use of this product Your understanding can prevent harm or danger to user or others Following information is very important for safety in handling this product Be sure to observe them Indicates an imminently hazardous situation which A DANGER if not avoided will result in death or serious injury Indicates a potentially hazardous situation which Z WARNING if not avoided could result in death or serious injury Indicates a potentially hazardous situation which if not avoided ZN CAUTION may result in minor or moderate injury or property damage IMPORTANT PROHIBITED ALERT Z DANGER T Avoid fire when refuel or maintenance Highly flammable Do not operate pump inside a room or under bad ventilation condition Harmful substances are in exhaust gas There is a dan
3. SAE 20 autumn winter oe Applied oil SAE 30 spring summer SAE10W 30 cold district below 10 C Trouble if you don t observe Engine failure will occur 5 Drain water after use Water inside may freeze at below 0 C in winter and may damage pump After use drain water from drain plug before storing Trouble if you don t observe Breakage of pump casing 6 Long storage Discharge fuel from fuel tank and carburetor completely Trouble if you don t observe Impossible to start engine in future Engine details refer Engine Operation Manual 7 Prevent water hammer Do not abruptly compress discharge hose during operation Trouble if you don t observe Breakage of pump casing VAN oF NU ate Do not touch muffler or any part of the engine It could cause burn Use this pump for clean water or agriculture water Not Suitable drinking water mud water seawater kerosene light oil heavy oil gasoline chemical acid alkaline etc Use correct type of suction hose Water temperature tolerance 5 to 45 C May cause breakage if use outside the mentioned range Please don t run pump without water inside the pump This will cause pump damage Please use suction hose for suction side Please purchase suitable hose to fit to connection dia and suitable length Gh Co Please firmly connect hose with coupling and hose band when you connect suction or d
4. provided in accessory and attach hose properly Z CAUTION Installation of strainer at the end of suction hose is necessary 2 Long storage N Priming port Discharge fuel in fuel tank and carburetor completely D Unused fuel in tank if kept more than 30days may E S 5 Fill pump with water before use As pump is self priming type fill water fully from priming port into pump before running Insufficient water can cause damage to pump i cause engine failure Please refer Engine Operation Manual Running without filling water can damage Z CAUTION mechanical seal Do not smoke as fuel is highly inflammable Z CAUTION Unused fuel must not remain in the tank for long term storage Unused fuel may cause future engine failure TROUBLESHOOTING GUIDE SOLUTION PROBLEM POSSIBLE CAUSE SOLUTION l Remove obstacle in impeller Old fuel gt Replace to new fuel If there is no Please don t remove impeller improvement repair engine p en ae Rusting inside engine D Refer to Engine Operation Manual or hard to pu Repair E S Burn out of engine gt Repair SOLUTION Stick impeller Z Dismantle amp clean the impeller Cheeksuctioniplpe 7 SOLUTION O Obstacles at impell
5. 846007008 Washer 4 3 PPKO112665 Check Valve 4 PPK0118078 Plug and O Ring Note A Pramac America LLC will not provide engines as replacement parts Engines are covered through the engine 5 PPK0114027 Flange Bracket manufacturer s warranty Consult the accompanying engine 6 PPK0115169 Volute Casing manual or contact our service department for assistance 7 PPK0115168 Impeller 8 PPK0111359 Delivery Flange 9 PPKO110541 Flange Packing 10 PPKO117086 Base Set 11 PPKO110466 Adjusting Washer 12 Note A Engine Honda GX120 13 PPK0115159 Mechanical Seal 14 0070105 Name Plate 15 PPK0115014 Oring 1517 42 5 16 PPKO112792 Oring P54 17 PPK743119045 Bolt M8 x20 18 PPK743119047 Bolt M8x25 19 PPK743119051 Bolt M8 x 35 20 PPK743119046 Bolt M8 x 22 21 PPK734532076 Socket bolt M8 x 60 22 PPK827419008 Nut M8 23 PPK854255008 Seal Washer 24 PPK0110515 Cushion Rubber 25 PPK735719148 Bolt M8 x 20 Alalah lolal alala lwl w l CUSTOMER SERVICE S Call our toll free number 1 800 445 1805 7 a m to 5 p m C S T or www powermate com to obtain warranty service information or order replacement parts or accessories Please have the following information available 1 Model Number 2 Serial Number 3 Date and where purchased 4 Rep
6. ark plug Imperfect revolution of engine gt Refer to Engine Operation Manual Please clean plug with cloth if Plug gap should be 0 6 0 7mm Damage of mechanical seal NOTE gt Replace mechanical seal Repair spark plug is wet or stained Adjust gap to be within this range Wrong suction hose used Use suction hose correctly eNew spark plug may be required if engine cannot start even after you clean plug or adjust gap of plug Repair Check amp repair the plug soLuTion Clean air cleaner A CAUTION Refer to Engine Operation Manual There are many different types of spark plugs Please check and select correct plugs according to Engine Operation Manual Adjust engine oil to suitable level VVVVY a a PANOTE Function of oil alert oil sensor is working 4 stroke engine This function protects engine If volume of engine In case of water leakage between engine and pump g oil is not suitable level engine does nor start usually the cause is damaged mechanical seal Even if you check above points Possibility of damage inner parts of Carburetor is choked Spark Plug is wet Air cleaner dirty Engine does Too much engine oil not start 4 cycle engine Insufficient engine oil still engine does not start engine Repair Vv For assistance and repair repel A CAUTION please ask your nearest service center for after sales servi
7. ce v Oil leakage from muffler or T gt Felei CII SPECIFICATIONS Model PP0100381 PP0100364 Connection Dia 25 mm 1 50mm 2 Connection Thread Outer Pipe Thread NPT Thread 5 Total Head 106 ft 32 30m 95 ft 29m Delivery Volume 30 USG min 115 L min 158 USG min 600 L min Max Suction Head 26 ft 8 m HONDA GX25 HONDA GX120 Model Forced Air cooled 4 stroke Gasoline Engine H Exhaust Volume 25 cc 118 cc S Rated Power 2 1 kW 2 9PS 3600 rpm W Output Max Power 0 72 kW 1 0 PS 7000 rpm 2 6 kW 3 5 PS 4000 rpm Fuel Automotive Unleaded Gasoline Fuel Tank Capacity 0 15 USG 0 58 L 0 53 USG 2 0 L Starting Method Recoil Starter Coutinuous Operating Time Approx 1hr full tank Approx 2hrs full tank Standard Accessories 1 Strainer 2 Hose Couplings 3 Hose Bands 32 1 Engine Tool Set Net Weight 12 1 Ibs 5 5 kg 50 7 Ibs 23 kg For the purpose of improvement specifications are subject to changes without notice PERFORMANCE CURVE ft 120 PPO100 a PP0100381 TOTAL HEAD 0 20 40 60 80 100 120 140 160 180 DELIVERY VOLUME USG min Performance ratings are guaranteed minimum not inflated maximum PARTS LIST PP0100381 PART NO
8. ducts used for consumer business or commercial applications For warranty service the customer must provide dated proof of purchase and must notify the Company within the warranty period For warranty service Call toll free 800 445 1805 or write to Pramac America LLC Product Services P O Box 6001 Kearney NE 68848 Exclusions And Limitations The company makes no other warranty of any kind express or implied Implied warranties including warranties of merchantability and of fitness for a particular purpose are hereby disclaimed The warranty service described above is the exclusive remedy under this warranty Liability for incidental and consequential damages is excluded to the extent permitted by law This warranty gives you specific legal rights and you may also have other rights which vary from state to state Some states do not allow a disclaimer of implied warranties or the exclu sion or limitation of incidental and consequential damages so the above disclaimers and exclusions may not apply to you
9. elivery hose to pump LABEL M Replace name plate if damaged peeled Le please order from service center BEFORE USE N Check accessories provided List of accessories provided are printed on the pump manual Fuel Engine oil 4 stroke engine needs engine oil There is no engine oil in the engine Before starting engine engine oil must be filled If you start engine without engine oil engine will burn out and it is difficult to repair Warranty does not cover such claim Please use Non Lead Gasoline for Automobile Z N WARNING Inflammable Avoid fire when refuel or maintenance Before starting engine please check if engine oil is filled to required level Without engine oil or shortage of engine oil can cause troubles for engine Please read carefully Engine Operation Manual for engine oil instructions Inflammable Do not operate near open fire N CAUTION Any fuel spillage must be cleaned completely Check engine oil before operation Check and refuel periodically Please read Engine Operation Manual for instructions Stop engine operation when refuel engine oil Engine oil can be very hot after operation 3 How to install Coupling HOW TO USE o ooo N CAUTION Different accessories are suitable for different models 1 Ensure pump is fully filled up with water Please check connection diameter and install correct part
10. er In case of no suction or small delivery the Air leakage from suction side gt Check piping at suction side so ution cause is usually due to air leakage at Output power down from engin gt Check amp Repair engine rae side n such case Damage of mechanical seal gt Replace mechanical seal Repair Remove suction hose Suction lift is high D Make suction lift lower Start engine with water inside the pump Not enough Suction pipe is too long or P Shorten suction pipe or enlarge Press the palm of your hand to cover the delivery volume Smaller in diameter diameter suction hole and wait 30 seconds If you Leakage of water from delivery feel suction on your palm the pump is hose or pipe D Check and stop leakage of water working fine but hose connection needs Dismantle amp clean the impeller correction Holes Flat hose Suction hose Obstacles at impeller gt SOLUTION Please check if rubber packing is on hole not bent hose Wearing out of impeller T Replace the impeller Repair eeu Seek if there is any hole on i 2 Air goes in from suction side p gt Check piping at suction side SOLUTION Confirm installing packing Insufficient priming water Pour more water into pump casing for Bee priming Refer BEFORE USE 5 Fill inside pump casing pump with water before use SOLUTION Pump does not gt prime water Drain plug is not tighten gt ac E refer Confirm spark plug Confirm gap between if wet or stained sp
11. ger of gas poisoning In case of operating pump in a well or in a hollow the person operating the pump must not enter the small space as there is danger of gas poisoning Do not use pump on slope Fuel spillage at tank cap or carburetor may cause fire Do not put any obstacle around engine muffler It may cause fire or breakage penen S Read carefully and understand fully before use EO Keep children away from pump when in operation k Do not overhaul or repair except by person who is trained to do so AN ON 1 1 Application PRIMING As this pump is designed for agricultural use PHYS do not use with muddy water Trouble if you don t observe Could damage mechanical seal 2 Priming As this pump is self priming type fill water fully into priming port before running Trouble if you don t observe Impossible to start pumping and may damage mechanical seal DRAIN PLUG 3 Connection of suction hose If pump does not work after filling water into priming port it is likely due to poor connection of suction hose In such case check hose connection again before starting pump Trouble if you don t observe Impossible to pump 4 Engine oil 4 Fill engine oil into oiling port shown in PRIMING OIL PLUG illustration at the bottom of engine aly Change oil every 8 hours for the first 20 hours L Zz and every 50 hours thereafter eS
12. lacement numbers if you are ordering part Pramac America LLC P O Box 6001 Kearney NE 68848 Attention Warranty Service Department www powermate com MEA WARRANTY Warranty Coverage Pramac America LLC the Company warrants to the original retail customer in North America that it will repair or replace free of charge any parts found by the Company or its authorized service representative to be defec tive in material or workmanship This warranty covers the cost of replacement parts and labor for defects in material or workmanship Not Covered Transportation charges for sending the product to the Company or its authorized service representative for warranty service or for shipping repaired or replacement products back to the customer these charges must be borne by the customer Engine is covered exclusively by a separate warranty from the engine manufacturer included with the engine Manual Damages caused by abuse or accident and the effects of corrosion erosion and normal wear and tear Warranty is voided if the customer fails to install maintain and operate the product in accordance with the instructions and recommendations of the Company set forth in the owner s manual or if the product is used as rental equipment The Company will not pay for repairs or adjustments to the product or for any costs or labor performed without the Company s prior authorization Warranty Period One 1 year from the date of purchase on pro
13. s i a 2 Ensure strainer at the end of suction hose is in water If any mud or sand is at the bottom of water suspend hose avoiding the bottom p 3 Ensure no obstacle is at delivery hose side ie toe E Bees E E Beware of water hammering i Cea RRS eee eee Do not allow any vehicle to run over J the delivery hose Do not close the gt Collapse of delivery hose delivery valve abruptly because N CAUTION Water hammer may occur 9X This may result in heavy damage to L Go not cose delie n r the pump Valve abruptly PNOY For engine manual and notes please refer Engine Operation Manual enclosed Please install coupling in order of gt gt If you install coupling packing not in ZA CAUTION above order air leakage may result affecting water suction efficiency Do not change pump diameter by altering suction hose 4 Make sure suction hose is connected properly ATTENTION AFTER USE In case of no self priming after filling pump with water and engine is started check suction hose connection carefully again 1 Drain water after use Most cases of no self priming are caused by improper hose connection Water inside may freeze at below 0 C in winter and may damage pump After use drain water from drain plug before storing Use suction hose for suction side Use couplings hose band as N CAUTION
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