Poulan PO14542LT User's Manual
Contents
1. Headlight s not working if so equipped Battery will not charge Engine backfires when turning engine OFF Faulty operator safety presence control system Worn bent or loose blade Mower deck not level Buildup of grass leaves and trash under mower Bent blade mandrel Clogged mower deck vent holes from buildup of grass leaves and trash around mandrels aPpan gt Obstruction in clutch mechanism Worn damaged mower drive beit Frozen idler pulley Frozen blade mandrel ON Engine speed too slow Travel speed too fast Wet grass Mower deck not level Low uneven tire air pressure Worn bent or loose blade Buildup of grass leaves and trash under mower Mower drive belt wom Blades improperly installed Improper blades used Clogged mower deck vent holes from buildup of grass leaves and trash around mandrels e a a a aE o Switch is OFF Bulb s burned out Faulty light switch Loose or damaged wiring Blown fuse aPpon gt Bad battery cell s Poor cable connections Faulty regulator if so equipped Faulty alternator Pens 1 Engine throttle control not set at SLOW position for 30 seconds before stopping engine 28 at CORRECTION mep ROMP eRe Pes POOONATE YN gt Check wiring switches and connections If not corrected contact an authorized service center department Replace blade Tighten b2. Replace blade Tighten blade bolt Replace blade mandrel Tighten loose part s Replace damaged parts Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more 4 where fumes may reach an open flame or spark Allow the engine to cool before storing in any enclosure CAUTION Never store the tractor with A gasoline in the tank inside a building TRACTOR Remove mower from tractor for winter storage When mower is to be stored for a period of time clean it thor oughly remove all dirt grease leaves etc Store ina clean dry area e Clean entire tractor See CLEANING in the Customer Responsibilities section of this manual e Inspect and replace belts if necessary See belt re placement instructions in the Service and Adjustments section of this manual e Lubricate as shown in the Customer Responsibilities section of this manual Be sure that all nuts bolts and screws are securely fastened Inspect moving parts for damage breakage and wear Replace if necessary e Touch up all rusted or chipped paint surfaces sand lightly before painting BATTERY e Fully charge the battery for storage e After a period of time in storage battery may require recharging e To help prevent corrosion and power leakage during long periods of storage battery cables should be disconnected and battery cleaned thoroughly see TO CLEAN BATTERY
3. Slow down before turning e Never leave a running machine unattended Always turn off blades set parking brake stop engine and remove keys before dismounting gt Turn off blades when not mowing e Stop engine before removing grass catcher or unclogging chute e Mow only in daylight or good artificial light e Do not operate the machine while under the influence of alcohol or drugs e Watch for traffic when operating near or crossing roadways Use extra care when loading or unloading the machine into a trailer or truck I SLOPE OPERATION Slopes are a major factor related to loss of control and tipover accidents which can resultin severe injury or death All slopes require extra caution If you cannot back up the slope or if you feel uneasy on it do not mow it DO 2 Mow up and down slopes not across o Remove obstacles such as rocks tree limbs etc Watch for holes ruts or bumps Uneven terrain could overturn the machine Tall grass can hide obstacles e Useslowspeed Choose a low gear so that you will not have to stop or shift while on the slope Follow the manufacturers recommendations for wheel weights or counterweights to improve stability e Use extra care with grass catchers or other attachments These can change the stability of the machine e Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction e Avoid starting or stopping on a slop
4. TO LEVEL MOWER HOUSING in the Service and Adjustments section of this manual CHECK FOR PROPER POSITION OF ALL 18 BELTS 4 rs See the figures that are shown for replacing motion and 14 71 mower blade drive belts in the Service and Adjustments ee section of this manual Verify that the belts are routed ie correctly 6 8 3112 i CHECK BRAKE SYSTEM g FLAT WASHER ON 417 n VA LOCK WASHER A C 120 BOLT 4 Ki i FIG 3 After you learn how to operate your tractor check to see that the brake is properly adjusted See TO ADJUST BRAKE in the Service and Adjustments section of this manual ASSEMBLY y CHECKLIST BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTIONFROM THIS QUALITY PRODUCT PLEASE REVIEW THE FOLLOWING CHECKLIST All assembly instructions have been completed No remaining loose parts in carton Battery is properly prepared and charged Minimum 1 hour at 6 amps y Seat is adjusted comfortably and tightened securely Alltires are properly inflated For shipping purposes the tires were overinflated at the factory Z Be sure mower deck is properly leveled side to side front to rear for best cutting results Tires must be properly inflated for leveling Check mower and drive belts Be sure they are routed properly around pulleys and inside all belt keepers Check wi
5. ENGINE TO ADJUST THRO See Fig 29 The throttle contro has been preset at the facto adjustment should not be necessary Check adjustir described below before loosening cable if adjustment is necessary proceed as follows With engine not running move throttle control lever from slow to choke position Slowby move f choke to fast position e Check that holes A In governorco in governor plate line loosen clamp scraw anc move thrott are aligned Tig y TO ADJUST CARI The carburetor has be ment should not be necess ment may be requirad to compensate for differences infu temperature altitude or load If the carburetor does t adjustment see engine manual High speed stop is factory adjusted Do not adjust damage may result IMPORTANT NEVER TAMPER WITH THE ENGINE GOVERNOR WHICH IS FACTORY SET FOR PROPER ENGINE SPEED OVERSPEEDING THE ENGINE ABOVE THE FACTORY HIGH SPEED SETTING GAN BE DANGEROUS IF YOU THINK THE ENGINE GOVERNED HIGH SPEED NEEDS ADJUSTING CONTACT YOL NEAREST AUTHORIZED SERVICE CENTER DEPARTMENT WHICH HAS PROPER EQUIPMENT AND EXPERIENCE TO MAKE ANY NECESSARY ADJUSTMENTS GOVERNOR Lay nef GOVERNOR CONTROL LEVER CONTROL PLATE HOLES A
6. Lift seat pan to raised position and open battery box door Disconnect BLACK battery cable first then RED battery cable and carefully remove battery from tractor e Install new battery with terminals in same position as old battery First connect RED battery cable to positive terminal with hex bolt and keps nut as shown Tighten securely e Connect BLACK grounding cable to negative termi nal with remaining hex bolt and keps nut Tighten securely e Close battery box door BATTERY BOX DOOR FIG 26 POSITIVE RED NEGATIVE CABLE BLACK CABLE FIG 27 TO REPLACE HEADLIGHT BULB e Raise hood an bulb holder out of the hole in the backside of the grill e Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill e Close hood INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run poorly stop running or prevent it from starting e Check wiring See electrical wiring diagram in the Repair Parts section TO REPLACE FUSE Replace with 30 amp automotive type plug in fuse The fuse holder is located behind the dash TO REMOVE HOOD AND GRILL ASSEMBLY See Fig 28 Raise hood e Unsnap headlight wire connector e Standin front oftractor Grasp hood at sides titttoward engine and lift off of tractor e To replace reverse above procedure HEADLIGHT WIRE CONNECTOR SERVICE AND ADJUSTM 25
7. 1 2 Nut Lock Hex w Ins 3 8 16 Unc Bracket Gauge Wheel Lh Bracket Gauge Wheel Rh Screw Thdrol 5 16 18 x 3 4 Nut Keps 5 16 18 Unc Bolt Carr 5 16 Une x 1 2 Bolt Shoulder Wheel Gauge Blk Nut Centerlock 3 8 16 Unc Washer 3 8 x 7 8 x 14 Gauge Washer 17 32 x 15 16 x 12 Gauge Bracket Extruded Gauge Wheel Washer Felt Washer 13 32 x 1 3 8 x 3 Ga Washer Thrust 75 x 1 230 Mandrel Asm Service Includes Key Nos 8 10 12 15 31 and 33 Deck Serv Std Deck Order seperately gauge wheel components 111 121 NOTE All component dimensions given in U S inches 1 inch 25 4 mm enn A A LE REPAIR PARTS ASSEMBLY TRACTOR MODEL NUMBER HD14542B MOWER DECK HOW TO SET UP YOUR TRACTOR CHECK BATTERY See Fig 2 e Lift seat pan to raised position and open battery box door If this battery is put into service after month and year indicated on label label located between terminals charge battery for minimum of one hour at 6 10 amps See BATTERY in CUSTOMER RESPONSIBILITIES section of this manual for charging instructions BATTERY BOX DOOR TERMINAL FIG 2 INSTALL SEAT See Fig 3 Adjust seat before tightening adjustment bolt e Remove cardboard packing on seat pan e Place seat on seat pan and assemble shoulder bolt Tighten shoulder bolt securely e Assemble adjustment bolt lock washer and flat washer loosely Do not tighten e Lower seat into operating position and sit on seat e Sli
8. 23B The transaxle should be in neutral when the gear shift lever is in the neutral N lock gate position The adjustment is preset at the factory however if adjustment is needed proceed as follows e Make sure transaxle is in neutral N e Loosen two locknuts on tie rod e Turn center rod until gearshift lever falls into neutral lock gate on fender console e Tighten locknuts securely ingen ninemsn ies GEARSHIFT LEVER NEUTRAL LOCK GATE FIG 23A LOCKNUTS CENTER ROD TRANSAXLE FIG 23B 23 TO REMOVE WHEEL FOR REPAIRS See Fig 24 e Block up axle securely Removeaxlecover retaining ring and washers to allow wheel removal rear wheel contains a square key Do not lose e Repair tire and reassemble e On rear wheels only align grooves in rear wheel hub and axle Insert square key e Replace washers and snap retaining ring securely in axle groove e Replace axle cover NOTE To seal tire punctures and prevent flat tires due to slow leaks tire sealant may be purchased from your local parts dealer Tire sealant also prevents tire dry rot and corrosion WASHERS RETAINING RING t S SQUARE KEY AXLE COVER REAR WHEEL ONLY SERVICE AND ADJUSTMENTS TO START ENGINE WITH A WEAK BATTERY See Fig 25 CAUTION lead acid batteries gener ate explosive gases Keep sparks flame and smoking materials away from bat teries Always we
9. ON HILLS CAUTION Do not drive up or down hills with slopes greater than 15 and do not drive across any slope e Choose the slowest speed before starting up or down hills e Avoid stopping or changing speed on hills e If slowing is necessary move throttle control lever to slower position e If stopping is absolutely necessary push clutch brake pedal quickly to brake position and engage parking brake e Move gearshift lever to 1st gear Be sure you have allowed room for tractor to roll slightly as you restart movement e Torestart movement slowly release parking brake and clutch brake pedal e Make all turns slowly TO TRANSPORT Raise attachment lift to highest position with attach ment lift control e When pushing or towing your tractor be sure gearshift lever is in neutral N position e Do not push or tow tractor at more than five 5 MPH NOTE To protect hood from damage when transporting your tractor on a truck or a trailer be sure hood is closed and secured to tractor Use an appropriate means of tying hood to tractor rope cord etc REPAIR PARTS TRACTOR MODEL NUMBER HD14542B STEERING ASSEMBLY KEY NO COnNRARONM PART NO 140044 154427 156483 157473 6266H 121748X 19272016 12000029 3366R 156438 10040600 154779 73901000 156546 57079 160395 126684X 165857 165851 154406 19131416 17490612 76020412 130465 155099 152927 140045 19133808 7810H 100711L
10. Parts bag contents not shown full size 2 Shoulder Bolts 2 Center lock Nuts 2 Gauge 2 Washers 17 32 Wheels x 15 16 x 12 Gauge 2 Washers 3 8 x 7 8 x 14 Gauge Steering Steering Wheel L Extension Insert Shaft CT Steering Wheel Adapter lt G 2 Keys Slope Sheet Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely Use the correct tools as necessary to insure proper tightness TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier Standard wrench sizes are listed 1 3 4 Socket w drive ratchet Utility knife 1 9 16 wrench Tire pressure gauge 2 1 2 wrenches When right or left hand is mentioned in this manual it means when you are in the operating position seated behind the steering wheel TO REMOVE TRACTOR FROM CARTON UNPACK CARTON Remove all accessible loose parts and parts cartons from carton See page 5 Cut from top to bottom along lines on all four corners of carton and lay panels flat Check for any additional loose parts or cartons and remove BEFORE ROLLING TRACTOR OFF SKID ATTACH STEERING WHEEL See Fig 1 ASSEMBLE EXTENSION SHAFT AND BOOT Slide extension shaft onto lower steering shaft Align mount
11. e If very dirty or damaged replace pre cleaner e Reinstall pre cleaner over cartridge e Reinstall cover and secure with knob s TO SERVICE CARTRIDGE Remove cartridge nut Carefully remove cartridge to prevent debris from en tering carburetor Clean base carefully to prevent debris from entering carburetor e Cleancartridge by tapping gently on flat surface ifvery dirty or damaged replace cartridge e Reinstall cartridge nut precleaner cover and secure with knob s IMPORTANT PETROLEUM SOLVENTS SUCH AS KEROSENE ARE NOT TO BE USED TO CLEAN THE CARTRIDGE THEY MAY CAUSE DETERIORATION OF THE CARTRIDGE DO NOT OIL CARTRIDGE DO NOT USE PRESSURIZED AIR TO CLEAN OR DRY CARTRIDGE COVER ae KNOB i CARTRIDGE COVER e CAR ZB PAPER CARTRIDGE FOAM PRE CLEANER BASE FIG 12 18 CLEAN AIR SCREEN See Fig 13 Air screen must be kept free of dirt and chaff to prevent engine damage from overheating Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers ENGINE COOLING FINS See Fig 14 Remove any dust dirt or oil from engine cooling fins to prevent engine damage from overheating s Remove screws from blower housing and lift housing and dipstick tube assembly off engine e Cover oil fill opening to prevent entry of dirt e Use compressed air or stiff bristle brush to thoroughly clean engine cooling fins e To reassemble reverse above procedure BL
12. mim Replace spark plug Clean rapiac Drain fuel tank gasoline and Check all wiring See To Adjust Carburetor in Service Adjustments section Contact an authorized service Clean replace air fiter Replace spark plug Recharge or replace battery Replace fuel filter Drain fuel tank and refill with fresh gasoline Check all wiring See To Adjust Carburetor in Service Adjustments section Contact an authorized service center depariment mens van UPR ANN snare Depress clutet brake pedal Disengage attachment clutch Recharge or replace battery Replace fuse Clean battery terminals Check ail wiring Check replacea ignition switch Check raplace solenoid or starter Contact an authorized service center depariment SSE URNS ERR RPL TOT Recharge or replace battery Clean battery terminals Check all wiring Check replace solenoid or starter Tne TNTS Set in Higher Cut position reduce speed Adjust throttle control Clean underside of mower housing Clean replace alr filter Check olf level change oil Clean and regap or change spark plug Replace fuel filter Drain fuel tank and refill with fresh gasoline Drain fuel tank anc carburetor refill tank with fresti gasoline and replace fuel fitar Connect and tighten spark plug wire ins See To Ad arburetor in section Contact an authorized service cenierdaparirnent ice Adjustments
13. switch When engine is running any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine e Depress clutch brake pedal into full BRAKE position and hold e Place parking brake lever in ENGAGED position and release pressure fromclutch brake pedal Pedal should remain in BRAKE position Make sure parking brake will hold tractor secure ATTACHMENT CLUTCH LEVER THROTTLE u a CHOKE ENGAGED POSITION CONTROL DISENGAGED POSITION PARKING BRAKE ENGAGED BRAKE POSITION POSITION GEAR SHIFT LEVER DISENGAGED CLUTCH BRAKE PEDAL POSITION DRIVE POSITION FIG 6 STOPPING See Fig 6 MOWER BLADES e Tostop mower blades move attachment clutch lever to DISENGAGED position GROUND DRIVE e To stop ground drive depress clutch brake pedal into full BRAKE position e Move gearshift lever to neutral N position ENGINE e Move throttle control to slow position NOTE Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine to backfire e Turn ignition key to OFF position and remove key Always remove key when leaving tractor to prevent unauthorized use e Never use choke to stop engine IMPORTANT LEAVING THE IGNITION SWITCH IN ANY POSITION OTHER THAN OFF WILL CAUSE THE BATTERY TO BE DISCHARGED DEAD The op
14. the blade moves downward sharpen the heavy end until the blade is balanced CENTER HOLE 5 8 BOLT O7 BLADE OR PIN DN FIG 10 REPAIR PARTS TRACTOR MODEL NUMBER HD14542B CHASSIS AND ENCLOSURES KEY PART NO NO 1 165480 2 140356 3 17490612 4 19131216 5 155272 6 155923 8 155138 9 161937X011 10 72140608 11 155927 12 145660 13 155934X010 14 17490608 15 74180512 16 73510500 17 159639X428 18 126938X 20 156437 23 124028X 24 74780616 25 19131312 26 73800600 28 157373 29 140273X599 30 157583X428 31 136619 33 105476X428 34 105475X428 35 72110606 37 17490508 38 139886 39 139887 51 73800400 52 19091416 53 144697 54 161464 55 144696 57 74780412 58 150127 140 158418 145 156524 5479J DESCRIPTION Chassis Drawbar Stretch 94 Screw Thdrol 3 8 16 x 3 4 Ty Tt Washer 13 32 x 3 4 x 16 Ga Bumper Hood Dash Saddle Fender Shift Flat Clip Retainer Slide On Dash Private Label Bolt RdHd Sqnk 3 8 16 Unc x 1 Panel Asm Dash Lh Clip Tinnerman Grile P L Panel Dash Rh Screw Thdrol 3 8 16 x 1 2 Ty Tt Screw Mach Trhd 5 16 18 Une x 3 4 Nut Keps 5 16 18 Unc Hood Pnt Steel Private Label Bumper Hood Plate Mtg Battery Fuel Tank Bushing Snap Nyl Bik Fuel Line Bolt Fin Hex 3 8 16 Unc x 1 Gr 5 Washer 13 32 x 13 16 x 12 Ga Nut Lock Hex w Insert 3 8 16 UNC Grill Private Lable Bik Lens Grille Private label Fender Asm LT w Shift MS 428 Bracket Fender Footre
15. within 1 4 of each other e If adjustment is necessary make adjustment on one side of mower only e Toraise one side of mower tighten lift link adjustment nut on that side To lower one side of mower loosen lift link adjustment nut on that side NOTE Three full turns of adjustment nut will change mower height about 1 8 Recheck measurements after adjusting BOTTOM EDGE OF MOWER TO BOTTOM EDGE OF MOWER TO GROUND LIFT LINK ADJUSTMENT NUT FIG 17 21 FRONT TO BACK ADJUSTMENT See Figs 18 and 19 IMPORTANT DECK MUST BE LEVEL SIDE TO SIDE IF THE FOLLOWING FRONT TO BACK ADJUSTMENT IS NECESSARY BE SURE TO ADJUST BOTH FRONT LINKS ie SO MOWER WILL STAY LEVEL SIDE TO To obtain the best cutting results the mower housing should be adjusted so that the frontis approximately 1 8 to 4 2 lower than the rear when the mower is in its highest position Check adjustment on right side of tractor Measure dis tance D directly in front and behind the mandrel at bottom edge of mower housing as shown e Before making any necessary adjustments check that both front links are equalin length Both links should be approximately 10 3 8 e if links are not equal in length adjust one link to same length as other link To lower front of mower loosen nut E on both front links an equal number of turns When distance D is 1 8 to 1 2 lower at front than rear tighten nu
16. 0 X 1 00 144334 Sealant Tire 10 oz Tube NOTE All component dimensions given in U S inches 1 inch 25 4 mm 39 REPAIR PARTS TRACTOR MODEL NUMBER HD14542B SEAT ASSEMBLY KEY zZ CONnNMahoan O e PART NO 140116 140551 74760616 19131610 145006 73800600 124181X 17490616 19131614 155925 14121246X 121248X 72050412 SS DESCRIPTION Seat 2300 1316 Bik blk AYPPL Bracket Pivot Seat 8 720 Bolt Fin Hex 3 8 16 Une x 1 Washer Flat 13 32 x 1x 10 Ga Clip Push In Hinged Nut Crownlock 3 8 16 Unc Spring Seat Cprsn 2 250 Blk Zi Screw Thdrol 3 8 16 X 1 Ty tt Washer 13 32 X 1X 14 Ga Pan Seat Bracket Mounting Switch Bushing Snap Bik Nyi 50 id Bolt Rdhd Sht Nk 1 4 20x1 1 2 b 38 KEY PART NO NO 15 134300 16 121250X 17 123976X 148 124238X 21 153236 22 73680500 23 74780814 24 19171912 25 127018X 26 10040800 DESCRIPTION Spacer Split 28x 96 Yel Zinc Spring Cprsn 1 27 Bik Pnt Nut Lock 1 4 Lge Fig Gr 5 Zinc Cap Spring Seat Bolt Shoulder 5 16 18 Unc Blkz Nut Crown Lock 5 16 18 Bolt Fin Hex 1 2 13 X 7 8 Gr 5 Washer 17 32 X 1 3 16 X 12 Ga Bolt Shoulder 5 16 18 X 62 Washer Lock Hvy Hici Spr 1 2 NOTE All component dimensions given in U S inches 1inch 25 4 mm OPERATION WEAR YOUR SAFETY GLASSES FORESIGHT IS BETTER THANNO SIGHT HOWTO USE YOUR TRACTOR TO SET PARKING BRAKE See Fig 6 Yourtractor is equipped with an operator presence sensing
17. 145054 121749X 153720 121232X 6855M 73800500 74780520 167902 74780616 154780 154404 74781044 154429 19132012 74950612 DESCRIPTION Wheel Steering Ayp kelch Blk Axle Asm Fr Spindle Asm LH Spindle Asm RH Bearing Race Thrust Harden Washer 25 32 X 1 5 8 X 16 Ga Washer 27 32 X 1 1 4 X 16 Ga Ring Klip t5304 75 Bearing Col Strg Bik Link Drag Extended Stamped Washer Lock Hvy Hicl Spr 3 8 Bearing Axle Nut Lock Flange 5 8 11 Unc Shaft Asm Strg a Washer Thrust 515x 750x 033 Support Shaft Washer Shim 1 4 X 5 8 X 062 Screw Hex WSH HD Torx Shaft Asm Pittman Bracket Steering Bushing Link Drag Blk LR Gear Sector 22 Teeth Washer 13 32 X 7 8 X 16 Ga Screw Thdrol 3 8 16x3 4 Ty tt Pin Cotter 1 8 X 3 4 Cad ee Rod Tie Wire Form 19 75 Mech Bushing Steering Screw Cap Wheel Steer Ayp Washer 13 32 x 2 3 8 x 8 Ga Nut Lock Center 3 8 24 Unf Adapter Wheel Strg Boot Dash P L Steering Washer 25 32 X 1 1 4 X 16 Ga Extension Steering Cap Spindle Fr Top Bik Fitting Grease Nut Lock Hex W Ins 5 16 18 Unc P Bolt Fin Hex 5 16 18 Unc P Kit Steering Assembly Service Bolt Fin Hex 3 8 16unc x 1 Gr 5 Spacer Axle Bearing Arm Pittman Bolt Fin Hex 5 8 11 Une x 2 3 4 Brace Axle Washer 13 32 x 1 1 4 x 12 Ga Bolt Hex Nylon 3 8 16 x 3 4 NOTE All component dimensions given in U S Inches 1 inch 25 4 mm 37 REPAIR PARTS TRACTOR MODEL NUMBER HD14542B STEERING ASSEMBLY OPERATION B
18. 20 57 130801 59 140312 61 17490612 DESCRIPTION Transaxle Peerless 206 508B Order parts from transaxle manufacturer Spring Return Brake Pulley Transaxle Ring Retainer Strap Torque Screw Thd Roll 5 16 18 x 3 4 Rod Shift Fender Adjust Lt Pin Cotter Washer Shift Plate Bolt 1 4 28 UNF W Patch Gr 8 Washer Lock Hvy Helical Bolt Fin Hex 3 8 16 UNC x 1 Gr 5 Nut Knob Rod Brake Nut Spring Brake Rod Washer Pin Rod Parking Brake Cap Parking Brake Black Bracket Transaxle Bolt Shaft Assembly Foot Pedal Bearing Nylon Washer Roll Pin Pulley Idler Flat Bolt Spacer Split 395 x 59 Keeper Belt Idler Fool Proof Washer 13 32 x 13 16 x 12 Ga Pulley Idler V Groove Plastic Belicrank Clutch Grnd Drv Stl Retainer Belt Bolt Nut Crown Lock 3 8 16 UNC Nut Crown Lock 5 16 18 UNC Link Clutch Spring Clutch Return Bolt Fin Hex 3 8 16 x 1 1 4 V Belt Ground Drive Keeper Belt Center Span Screw Thd Roll 3 8 16 x 3 4 35 KEY NO 62 63 64 171 PART NO 8883R 140186 71170764 10040700 154778 134683 19132012 137057 121749X 12000001 123583X 121748X 2228M 165594 131486 123782X 19171216 166228 150360 139964X428 124346X 4497H 19091210 127285X 72110610 74490540 165850 19133210 166002 165589 165494 19292016 72140406 73680400 74780416 19091010 165623 166880 165492 165581 0 165849 17490608 DESCRIPTION Cover Pedal Pulley Engi
19. AL EQUIPMENT Spark Arrester DESCRIPTION Control Th ch LH Flag 23 5 Screw Hex Thd Cut 1 4 20x5 8 T Engine B amp S 287707 Order parts from engine manufacturer Muffler Exhaust LT B amp S 14HP IC OHV Gasket Eng Nipple Pipe 3 8 Npt X 3 Elbow Std 90 Degree 3 8 18 Npt Washer Lock Ext Tooth 3 8 Shield Browning Debris Guard Kit Spark Arrestor Flat Scrn Tank Fuel Front Cap Asm Fuel 40 KEY NO 33 35 PART NO 123487X 17490512 137040 124028X 17490412 19091416 10040500 71070512 17490620 128861 Y he S A nn NOR Sas EVES En 35 DESCRIPTION Clamp Hose Screw Thdrol 5 16 18 x 3 4 TYT Line Fuel 20 Oil Drain Plug Order From Engine Manufacturer Bushing Snap Nyl Bik Fuel Line Screw Thdrol 1 4 20 x 3 4 Washer 9 32 x 7 8 x 16 Ga Washer Lock Hvy Hicl Spr 5 16 Screw Hex Hd Cap 5 16 18 x 3 4 Screw Thdrol 3 8 16x1 1 4 TYTT Nut Flange 1 4 20 Starter Nut NOTE Allcomponent dimensions given in U S inches 1 inch 25 4 mm OPERATION These symbols may appear on your tractor or in literature supplied with the product Learn and understand their meaning GIA t i Se BATTERY CAUTION OR REVERSE FORWARD FAST SLOW WARNING Ca Wee EEE tea ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP LIGHT ES Fl ati FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT LOCKED ATTACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE CLUTCH ENGAGED rs ATTACHMENT IGNITION CLUTCH DISEN
20. AND TERMINALS in the Cus tomer Responsibilities section of this manual e After cleaning leave cables disconnected and place cables where they cannot come in contact with battery terminals e f battery is removed from tractor for storage do not store battery directly on concrete or damp surfaces 26 ENGINE FUEL SYSTEM IMPORTANT IT 1S IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR FUEL FILTER FUEL HOSE OR TANK DURING STORAGE ALSO EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS CALLED GASOHOL OR USING ETHANOL OR METHANOL CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE e Drain the fuel tank Start the engine and let it run until the fuel lines and carburetor are empty Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur Use fresh fuel next season NOTE Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during stor age Add stabilizer to gasoline in fuel tank or storage container Always follow the mix ratio found on stabilizer container Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor Do not drain the gas tank and carburetor if using fuel stabilizer ENGINE OIL Drain oil with engine warm and repla
21. EFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL See Fig 11 The engine in your tractor has been shipped from the factory already filled with summer weight oil e Check engine oil with tractor on level ground Remove oil fill cap dipstick and wipe clean reinsert the dipstick and screw cap tight wait for a few seconds remove and read oil level If necessary add oil until EULL mark on dipstick is reached Do not overfill e For cold weather operation you should change oil for easier starting See OIL VISCOSITY CHART in the Customer Responsibilities section of this manual To change engine oil see the Customer Responsibili ties section in this manual ADD GASOLINE e Fill fuel tank Use fresh clean regular unleaded gasoline with a minimum of 87 octane Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life Do not mix oil with gasoline Purchase fuel in quantities that can be used within 30 days to assure fuel freshness IMPORTANT WHEN OPERATING IN TEMPERATURES BELOW 32 F 0 C USE FRESH CLEAN WINTER GRADE GASOLINE TO HELP INSURE GOOD COLD WEATHER WARNING Experience indicates that alcohol blended fuels called gasohol or using ethanol or methanol can attract moisture which leads to separation and formation of acids during storage Acidic gas can damage the fuel system of an engine while in storage To avoid engine problems the fuel system should be emptied before
22. GAGED nm 4 KEEP AREA CLEAR SLOPE HAZARDS SEE SAFETY RULES SECTION o FREE WHEEL DANGER KEEP HANDS AND FEET AWAY Automatic Models only REPAIR PARTS TRACTOR MODEL NUMBER HD14542B DE KNOW YOUR TRACTOR CALS READ THIS OWNER S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR 5 Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments Save 7 this manual for future reference a a ATTACHMENT IGNITION LIGHT SWITCH CLUTCH LEVER SWITCH POSITION pe LIFT LEVER THROTTLE CHOKE 4 PEUNGER CONTROL Oe oe ATTACHMENT CLUTCH LIFT LEVER BRAKE PEDAL oO fe i MOWER HEIGHT Y Al ADJUSTMENT POSTITIONS Ltt mia IF a ii KEY PAR KEY PART r NO NO DESCRIPTION NO NO DESCRIPTION 1 158271 Decal Saddle Inst Oper Eng Sp P L 19 166221 Decal Replacement Engine GEAR SHIFT 2 158168 Decal Steering Wheel Insert 20 167376 Decal Dash Pnl LEVER 3 167374 Decal Hood RH 138311 Decal Handle Lft Height Adjust 4 167375 Decal Hood LH 168191 Manual Owner s English PARKING BRAKE 5 166265 Decal Fender Sd Lawn 168192 Manual Owner s Spanish 7 158166 Decal Fender Logo Available accessories not included with tractor 8 157141 Decal Caution Fender Eng Sp LBD48 42 Snow Blade 9 141897 Decal Clutch brake Eng Sp L
23. IL See Fig 11 Determine temperature range expected before oil change All oil must meet API service classification SF SG or SH e Be sure tractor is on level surface Oil will drain more freely when warm e Catch oil in a suitable container e Remove oil fill cap dipstick Be careful not to allow dirt to enter the engine when changing oil e Remove drain plug e After oil has drained completely replace oil drain plug and tighten securely e Refill engine with oil through oil fill dipstick tube Pour slowly Do not overfill For approximate capacity see PRODUCT SPECIFICATIONS on page 3 of this manual Use gauge on oil fill cap dipstick for checking level Be sure dipstick cap is tightened securely for accurate reading Keep oil at FULL line on dipstick OIL FILL CAPAIPSTSICK OIL DRAIN CUSTOMER RESPONSIBILITIES AIR FILTER See Fig 12 Your ehgine will not run properly using a dirty air filter Clean the foam pre cleaner after every 25 hours of opera tion or every season Service paper cartridge every 100 hours of operation or every season whichever occurs first Service air cleaner more often under dusty conditions e Remove knob s and cover TO SERVICE PRE CLEANER e Slide foam pre cleaner off cartridge e Wash it in liquid detergent and water e Squeeze it dry in a clean cloth e Saturate it in engine oil Wrap it in clean absorbent cloth and squeeze to remove excess oil
24. OER SERVICE DATES Check Tire Pressure m4 Check Operator Presence and Interlock Systems S RR Check for Loose Fasteners amp A Sharpen Replace Mower Blades Lubrication Chart Check Battery Level Bo ora Clean Battery and Terminals Check Transaxie Cooling Adjust Blade Belt s Tension Adjust Motion Drive Belt s Tension Check Engine Oil Level Y iw Change Engine Oil ros v Clean Air Filter Clean Air Screen Inspect Muffler Spark Arrester Replace Oil Filter If equipped Clean Engine Cooling Fins mZz O2m Replace Spark Plug Replace Air Filter Paper Cartridge Replace Fuel Filter Vi T f2 v v 7A VA Change more often when operating under a heavy load or in high ambient temperatures 5 If equipped with adjustable system 2 Service more often when operating in dirty or dusty conditions 3 If equipped with oil filter change oil every 50 hours 4 Replace blades more often when mowing in sandy soil GENERAL RECOMMENDATIONS The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence To receive full value from the warranty operatormust maintain tractor as instructed in this manual Some adjustments will need to be made periodically to properly maintain your tractor All adjustments in the Service and Adjustments section of t
25. OWER HOUSING SCREWS DIPSTICK TUBE ASSEMBLY FIG 13 REPAIR PARTS TRACTOR MODEL NUMBER HD145425 ELECTRICAL KEY PART NO NO DESCRIPTION 1 144925 Baitery 12 Volt 25 Amp 2 74760412 Bolt Hex Hd 1 4 20unc X 3 4 8 156417 Case Battery Mech Hinge 16 153664 Switch Interlock Push in Washer Lock 1 4 Nut Jam Hex 1 4 20 Unc 19 10090400 20 73350400 21 166181 Harness Light Asm w 4152J 22 4152J Bulb Light 1156 24 4799S Cable Starter 6ga 11 Red 25 146147 Cable Battery 6 Ga Red w 16 wire 26 166180 Fuse Amp 15 27 73510400 Nut Keps Hex 1 4 20 Unc 28 4207J Cable Ground 6ga 12 black 29 121305X Switch Plunger Nc Gray 30 140301 Switch Ign 4 Pos W L P L 31 124211X Nut Ignition 32 141226 Cover Sw Key 33 122147X Key Ign Molded Generic 40 166145 Harness Ign 41 71110408 Bolt Fin Hex 1 4 20uncx 1 2 42 131563 Cover Terminal Red 43 145673 Solenoid 44 73640400 Nut Keps Blk Fin Hex 1 4 20 Uric x 1 2 48 140844 Adapter Ammeter Rectangular 52 141940 Protection Loop 70 166659 Harness Eng B amp S NOTE All component dimensions given in U S inches 1 inch 25 4 mm 31 REPAIR PARTS TRACTOR MODEL NUMBER HD1 4542B CUSTOMER RESPONSIBILITIES MUFFLER ELECTRICAL inspect and replace corroded muffler and spark arrester if equipped as it could create a fire hazard and or damage SPARK PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation whiche
26. PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE CUSTOMER RESPONSIBILITIES e Read and observe the safety rules Followa regular schedule in maintaining caring for and using your tractor e Follow the instructions under Customer Responsibili ties and Storage sections of this owner s manual PRODUCT SPECIFICATIONS HORSEPOWER 14 5 GASOLINE CAPACITY 2 GALLONS AND TYPE UNLEADED REGULAR OIL TYPE API SF SG SH SAE 30 above 32 F SAE 5W 30 below 32 F 3 0 PINTS OIL CAPACITY SPARK PLUG CHAMPION RJ19LM GAP 030 INTAKE 005 007 EXHAUST 009 011 VALVE CLEARANCE GROUND SPEED MPH FORWARD ist 14 2nd 1 4 3rd 2 2 4th 3 3 5th 4 4 6th 49 REVERSE 1 4 TIRE PRESSURE FRONT 14 PSI REAR 12 PSI CHARGING SYSTEM 3 AMPS BATTERY 5 AMPS HEADLIGHTS BATTERY AMP HR 25 MIN CCA 190 CASE SIZE UIR BLADE BOLT TORQUE 27 35 FT LBS WARNING This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest covered brush covered or grass cov ered land unless the engine s exhaust system is equipped with a spark arrester meeting applicable local or state laws if any If a spark arrester is used it should be maintained in effective working order by the operator A spark arrester for the muffler is available through your nearest authorized s
27. Poulan ee a OWNER S MANUAL MODEL NO HD14542B 14 5 HP 42 Inch Lawn Tractor Assembly Operation Customer Responsibilities Service and Adjustments Storage e Troubleshooting Repair Parts For Parts and Service contact our authorized distributor call 1 800 849 1297 For Technical Assistance call 1 800 829 5886 Poulan 168191 Rev 1 2 10 99 SV PRINTED IN U S A SAFETY RULES yn Safe Operation Practices for Ride On Mowers IMPORTANT THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH L GENERAL OPERATION e Read understand and follow all instructions in the manual and on the machine before starting e Only allow responsible adults who are familiar with the instructions to operate the machine e Clear the area of objects such as rocks toys wire etc which could be picked up and thrown by the blade e Besure the areais clear of other people before mowing Stop machine if anyone enters the area e Never carry passengers Donotmowin reverse unless absolutely necessary Always look down and behind before and while backing e Be aware of the mower discharge direction and do not point it at anyone Do not operate the mower without either the entire grass catcher or the guard in place e
28. SB42 42 Snow Blower 10 165352 Decal HP Engine LCOS Wheel Weights 11 160396 Decal V Belt Sch C42 Grass Catcher 16 158169 Decal Mulch Bag Poulan LAO Tire Chains 17 145005 Decal Btry Dngr Psn P L Sym MK420 Mulch Kit w Blades FIG 5 Our tractors conform to the safety standards of the American National Standards Institute WHEELS AND TIRES vey Bane ATTACHMENT CLUTCH LEVER Used to engage the GEAR SHIFT LEVER Selects the speed and direction of NO NO DESCRIPTION mower blades or other attachments mounted to your tractor 1 59192 Cap Valve Ti tractor ATTACHMENT LIFT LEVER Used to raise and lower the 2 85130 Sem vane LIGHT SWITCH Turns the headlights on and off mower deck or other attachments mounted to your tractor 3 106222X Tire F Ts 15 X 6 0 6 Service LIFT LEVER PLUNGER Used to release attachment lift 4 59904 Tube Front Service ltem Oniy THROITLE CHO SE CONTROL Used for starting and Sver when changing its position 5 106732X427 Rim Asm 6 front White Service controlling engine speed i 6 278H Fitting Grease Front Wheel Only CLUTCH BRAKE PEDAL Used for declutching and IGNITION SWITCH Used for starting and stopping the 7 9040H Bearing Flange Front Wheel Only braking the tractor and starting the engine engine 8 106108X427 Rim Asm 8 rear White Service i 9 106268X Tire R Ts 18 x 9 5 8 C Service PARKING BRAKE Locks clutch brake pedal into the 10 7152J Tube Rear Service Item Only brake position 11 104757X Cap Axle Bik 1 5
29. TOR ae a eos LINE TWIN CYL ENGINES gp t 1 TO INSTALL MOWER See Fig 15 O FR SAME Doe s800RPM O JENARGING SYSTEM DISCONNECTED e Raise attachment lift lever to its highest position L Ere ER E aes roceereees wl Y ii e Slide mower under tractor with discharge guard to right L PEE RENSE ie ee DOSE E side of tractor r RPE LIGHTING SYSTEM OUTPUT DIODE I ALTERNATOR o Lower lift lever to its lowest position ers Od OD eats e Install mower in reverse order of removal instructions NOTE 14 VOLYS AG MIN 3600 APM LIGHTS OFF EQUIPPED WITH A SPECIAL A ALTERNATOR SYSTEM Lm c er THE LIGHTS ARE NOT i F CONNECTED TO THE Pr _ BATTERY BUT HAVE THEIR E OWN ELECTRICAL SOURCE ey BECAUSE OF THIS THE HEADLIGHTS BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE f SPEED AT IDLE THE LIGHTS aa FI IGNITION SWITCH WEEDIN Gs Te ENGINE IS NON REMOVABLE pE position incur MAKE WILL BECOME THEIR BRIGHTEST CONNECTIONS CONNECTIONS OFF G M L NONE eee NONE WIRING INSULATED CLIPS NOTE IF WIRING INSULATED CLIPS WERE REMOVED FOR HUN Bit NONE SERVICING OF UNIT THEY SHOULD BE REPLACED TO START B L S NONE PROPERLY SECURE YOUR WIRING i j 20 29 TROUBLESHOOTING POINTS PROBLEM Engine continues to run when operator leaves seat with attachment clutch engaged Poor cut uneven Mower blades will not rotate Poor grass discharge
30. achment are the responsibility of the purchaser Transportation charges for any parts submitted for replacement under this warranty must be paid by the purchaser unless such return is requested by Frigidaire Home Products 3 Battery Warranty On products equipped with a Battery we will replace without charge to you any battery which we find to be defective in manufacture during the first ninety 90 days of ownership After ninety 90 days we will exchange the Battery charging you 1 12 of the price of a new Battery for each full month from the date of the original sale Battery must be maintained in accordance with the instructions furnished 4 The Warranty period for any products used for rental or commercial purposes is limited to 90 days from the date of original purchase 5 This Warranty applies only to products which have been properly assembled adjusted operated and maintained in accordance with the instructions furnished This Warranty does not apply to any product which has been subjected to alteration misuse abuse improper assembly or installation delivery damage or to normal wear of the product 6 Exclusions Excluded from this Warranty are belts blades blade adapters normal wear normal adjustments standard hardware and normal maintenance 7 Inthe event you have a claim under this Warranty you must return the product to an authorized service dealer Should you have any unanswered questions concerning this Warranty plea
31. ake operating arm and nut A on brake rod e if distance is other than 1 1 2 loosen jam nut and turn nut A until distance becomes 1 1 2 Retighten jam nut against nut A gt Roadtesttractor for proper stopping distance as stated above Readjust if necessary If stopping distance is still greater than six 6 feet in highest gear further maintenance is necessary Contact your nearest au thorized service center department 22 WITH PARKING BRAKE ENGAGED NUT A JAM NUT FIG 21 TO REPLACE MOTION DRIVE BELT See Fig 22 Park the tractor on level surface Engage parking brake For assistance there is a belt installation guide decal on bottom side of left footrest e Remove mower See TO REMOVE MOWER in this section of this manual e Remove belt from stationary idler and clutching idler e Pull belt slack toward rear of tractor Remove belt upwards from transaxle pulley by deflecting belt keep ers e Pull belt toward front of tractor and remove downwards from around engine pulley Install new belt by reversing above procedure ENGINE PULLEY CLUTCHING IDLER STATIONARY IDLER TRANSAXLE PULLEY PROBLEM Out of fuel Engine not CHOKED properly Engine flooded Bad spark plug Dirty air filter Dirty fuel filter Water in fuel Wil not start NOOPON Loose or damaged wiring Carburetor out of adjus
32. ar eye protection when around batteries if your battery i is too weak to start the engine it shouid be recharged See BATTERY inthe CUSTOMER RESPON SIBILITIES section of this manual If jumper cables are used for emergency starting follow this procedure IMPORTANT YOUR TRACTOR IS EQUIPPED WITHA 12 VOLT NEGATIVE GROUNDED SYSTEM THE OTHER VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE GROUNDED SYSTEM DO NOT USE YOUR TRACTOR BATTERY TO START OTHER VEHICLES TO ATTACH JUMPER CABLES e Connect each end of the RED cable to the POSITIVE terminal of each battery taking care not to short against chassis e Connect one end of the BLACK cable to the NEGA TIVE terminal of fully charged battery e Connect the other end of the BLACK cable to good CHASSIS GROUND away from fuel tank and battery TO REMOVE CABLES REVERSE ORDER BLACK cable first from chassis and then from the fully charged battery e RED cable last from both batteries POSITIVE TERMINAL NEGATIVE TERMINAL CHARGED BATTERY POSITIVE TERMINAL NEGATIVE TERMINAL FIG 25 REPLACING BATTERY See Figs 26 and 27 CAUTION Do not short battery termi nals by allowing a wrench or any other object to contact both terminals at the same time Before connecting battery remove metal bracelets wristwatch bands rings etc Positive terminal must be connected first to prevent sparking from acciden tal grounding gt
33. ce with clean engine oil See ENGINE in the Customer Responsibilities section of this manual CYLINDER S e Remove spark plug s e Pour one ounce of oil through spark plug hole s into cylinder s e Turnignition key to START position fora few seconds to distribute oil e Replace with new spark plug s OTHER e Do not store gasoline from one season to another e Replace your gasoline can if your can starts to rust Rust and or dirt in your gasoline will cause problems if possible store your tractor indoors and cover it to give protection from dust and dirt e Cover your tractor with a suitable protective cover that does not retain moisture Do not use plastic Plastic cannot breathe which allows condensation to form and will cause your tractor to rust IMPORTANT NEVER COVER TRACTOR WHILE ENGINE AND EXHAUST AREAS ARE STILL WARM emt A AEE CLA EE CECE SERVICE AND ADJUSTMENTS TO ADJUST STEERING WHEEL ALIGNMENT if steering wheel crossbars are not horizontal left to right when wheels are positioned straight forward remove steer ing wheel and reassemble per instructions in the Assembly section of this manual FRONT WHEEL TOE IN CAMBER The front wheel toe in and camber are not adjustable on your tractor If damage has occurred to affect the front wheel toe in or camber contact your nearest authorized service center department TRANSAXLE SHIFTER LINKAGE AND AD JUSTMENT See Figs 23A and
34. de seat until a comfortable position is reached which allows you to press clutch brake pedal all the way ASSEMBLE GAUGE WHEELS TO MOWER DECK See Fig 4 The gauge wheels are designed to keep the mower deck in proper position when operating mower Be sure they are properly adjusted to ensure optimum mower performance Assemble gauge wheels with tractor on a flat level surface e Adjust mower to desired cutting height See TO AD JUST MOWER CUTTING HEIGHT in the Operation section of this manual e With mower in desired height of cut position gauge wheels should be assembled so they are slightly off the ground Install gauge wheel in appropriate hole with shoulder bolt 17 32 washer 3 8 washer and 3 8 16 locknut and tighten securely e Repeat for opposite side installing gauge wheel in same adjustment hole WHEEL MOUNTING BRACKET 3 8 16 LOCKNUT 3 8 WASHER GAUGE WHEEL LA _ 1782 WASHER OO SHOULDER BOLT Sa FIG 4 CHECK TIRE PRESSURE The tires on your tractor were overinflated at the factory for shipping purposes Correct tire pressure is important for best cutting performance 23 24 down e Reduce tire pressure to PSI shown in PRODUCT bd Get off seat without moving its adjusted position SPECIFICATIONS on page 3 of this manual Raise seat and tighten adjustment bolt securely CHECK DECK LEVELNESS For best cutting results mower housing should be properly leveled See
35. e If tires lose traction disengage the blades and proceed slowly straight down the slope DO NOT e Donotturnon slopes unless necessary andthen turn slowly and gradually downhill if possible e Do not mow near drop offs ditches or embankments The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch or if an edge caves in Do not mow on wet grass Reduced traction could cause sliding e Donot try to stabilize the machine by putting your foot on the ground e Do notuse grass catcher on steep slopes iil CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the machine and the mowing activity Never assume that children will remain where you last saw them Keep children out of the mowing area and under the watchful care of another responsible adult e Be alert and turn machine off if children enter the area e Before and when backing look behind and down for small children e Never carry children They may fall off and be seriously injured or interfere with safe machine operation e Never allow children to operate the machine e Use extra care when approaching blind corners shrubs trees or other objects that may obscure vision IV SERVICE Use extracare in handling gasoline and other fuels They are flammable and vapors are explosive Use only an approved container Never remove gas cap or add f
36. er Mower Vented Pulley Mandrel 42 Nut 9 16 Top Lock Fing Bolt Rdhd 3 8 16uncex1 3 4 Gr5 Fastner Christmas Tree Pulley Idler Flat 3 060 Washer 13 32 x 13 16 x 16 Ga Nut Crownlock 3 8 16 UNC Rod Pivot W nibs Rod Clutch Secondary W nibs Guard Mandrel LH Black Spring Retainer 1 Zinc cad Screw Hex Thd Cut Washer Hardened Smaller Roller Asm Cam Follower 42 dec Bolt Shidr 10 24 Zine Gr 5 42 Nut Lock 10 24 Une 43 KEY PART NO NO 52 139888 53 131845 54 133943 55 155046 56 122052X 58 140086 59 141043 67 162132 68 144200 71 142427 72 131870 73 127847 74 121748X 75 12000029 76 128903 77 127845 78 160570 79 127498 80 153701 81 73350600 85 72140620 92 73800600 111 155197 112 155198 113 17490512 114 73510500 115 72110504 116 4898H 117 105455X 118 73930600 119 19121414 120 19171512 121 143723 128 153390 132 19132203 141 6266H 130794 164962 DESCRIPTION Bolt Shoulder 5 16 18 Une Bikz Arm Asm Pad Brake Washer Hardened Arm Idler 42 mower LT YT Spacer Retainer Pm Mower Spring Torsion Brakes 42 Guard TUV idler Knob Rd 7 16 14 V Belt Mower Rod Clutch Primary 38 42 Spring Return Arm Clutch Secondary Washer 25 32 X 1 5 8 X 16 Ga Ring Klip t5304 75 Bolt Shoulder 3 8 16 Unc 1 44 Keeper Spring 4 000 Lever Asm Clutch Primary P L Bushing 747 Od X 794 Lg Brass Spring Clutch Mower Nut Hex Jam 3 8 16 Unc Trunnion Adj Washer Sintered Keeper Belt Idler Bolt Rdhd Sqnk 3 8 16 x 2
37. eration of any tractor can result in foreign objects thrown into the eyes which can result in severe eye damage Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs We recommend a wide vision safety mask over spectacles or standard safety glasses 11 NOTE Under certain conditions when tractor is standing idle with the engine running hot engine exhaust gases may cause browning of grass To eliminate this possibility always stop engine when stopping tractor on grass areas A TO USE THROTTLE CONTROL See Fig 6 Always operate engine at full throttle e Operating engine at less than full throttle reduces the battery charging rate e Full throttle offers the best bagging and mower perfor mance TO MOVE FORWARD AND BACKWARD See Fig 6 The direction and speed of movement is controlled by the gearshift lever e Start tractor with clutch brake pedal depressed and gearshift lever in neutral N position e Move gearshift lever to desired position e Slowly release clutch brake pedal to start movement IMPORTANT BRING TRACTOR TO A COMPLETE STOP BEFORE SHIFTING OR CHANGING GEARS FAILURE TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR TRANSAXLE TO ADJUST MOWER CUTTING HEIGHT See Fig 5 The position of the attachment lift lever determines the cutting height e Grasp lift lever e Press plunger with thumb and move lever to desired position The cu
38. ervice center department See RE PAIR PARTS section of this manual in the state of California the above is required by law Section 4442 of the California Public Resources Code Other states may have similar laws Federal laws apply on federal lands TABLE OF CONTENTS SAFETY RULES MAINTENANCE SCHEDULE PRODUCT SPECIFICATIONS SERVICE AND ADJUSTMENTS 20 25 CUSTOMER RESPONSIBILITIES STORAGE oa cesversvicsnnnsessasivbiniiarervesntiaonweuunnenanasbibes WARRANTY ie TROUBLESHOOTING 27 28 ASSEMBLY REPAIR PARTS TRACT 30 43 OPERATION PARTS ORDERING SERVICE BACK COVER LIMITED WARRANTY The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materials and workmanship For a period of two 2 years from date of purchase by the original consumer purchaser we will repair or replace at our option without charge for parts or labor incurred in replacing parts any part which we find to be defective due to materials or workmanship This Warranty is subject to the following limitations and exclusions 1 This warranty does not apply to the engine other than FHP manufactured transaxle transmission components battery except as noted below or components parts thereof Please refer to the applicable manufacturer s warranty on these items 2 Transportation charges for the movement of any power equipment unit or att
39. flat washer securing blade e Install new or resharpened blade with trailing edge up towards deck as shown IMPORTANT TO ENSURE PROPER ASSEMBLY CENTER HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL ASSEMBLY e Reassemble hex bolt lock washer and flat washer in exact order as shown Tighten bolt securely 27 35 Ft Lbs torque IMPORTANT BLADE BOLT IS GRADE 8 HEAT TREATED 16 MANDREL TRAILING EDGE ASSEMBLY FLAT WASHER HEX BOLT 3 GRADE 8 Soe OY Lock wasHER A GRADE 8 HEAT TREATED BOLT CAN BE IDENTIFIED BY SIX LINES ON THE BOLT HEAD FIG 9 TO SHARPEN BLADE See Fig 10 NOTE We donot recommend sharpening blade but if you do be sure the blade is balanced Care should be taken to keep the blade balanced An unbalanced blade will cause excessive vibration and even tual damage to mower and engine e The blade can be sharpened with a file or on a grinding wheel Do not attempt to sharpen while on the mower e To check blade balance you will need a 5 8 diameter steel bolt pin ora cone balancer When using a cone eral follow the instructions supplied with bal ancer NOTE Do not use a nail for balancing blade The lobes of the center hole may appear to be centered but are not e Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground If blade is balanced it should remain in a horizontal position If either end of
40. his manual should be checked at least once each season e Once a year you should replace the spark plug clean or replace air filter and check blades and belts for wear A new spark plug and clean air filter assure proper air fuel mixture and help your engine run better and last longer BEFORE EACH USE e Check engine oil level e Check brake operation e Check tire pressure e Check operator presence and interlock systems for proper operation e Check for loose fasteners 6 Not required if equipped with maintenance free battery 7 Tighten front axle pivot bott to 35 fillos maximum Do not overtighten LUBRICATION CHART SPINDLE ZERK SPINDLE ZERK FRONT WHEEL FRONT WHEEL BEARING ZERK BEARING ZERK ATTACHMENT CLUTCH PIVOT S SAE 30 OR 10W30 MOTOR OIL GENERAL PURPOSE GREASE REFER TO CUSTOMER RESPONSIBILITIES ENGINE SECTION IMPORTANT DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS VISCOUS LUBRI CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF LUBRICATING BEARINGS IF YOU FEEL THEY MUST BE LUBRICATED USE ONLY A DRY POW DERED GRAPHITE TYPE LUBRICANT SPARINGLY CUSTOMER RESPONSIBILITIES TRACTOR Always observe safety rules when performing any mainte nance g BRAKE OPERATION if tractor requires more than six 6 feet stopping distance at high speed in highest gear then brake must be adjusted See TO ADJUST BRAKE
41. in the Service and Adjust ments section of this manual TIRES e Maintain proper air pressure in all tires See PROD UCT SPECIFICATIONS on page 3 of this manual e Keep tires free of gasoline oil or insect control chemi cals which can harm rubber e Avoid stumps stones deep ruts sharp objects and other hazards that may cause tire damage NOTE To seal tire punctures and prevent flat tires due to slow leaks tire sealant may be purchased from your local parts dealer Tire sealant also prevents tire dry rot and corrosion OPERATOR PRESENCE SYSTEM Be sure operator presence and interlock systems are working properly If your tractor does not function as described repair the problem immediately e The engine should not start unless the clutch brake pedalis fully depressed and attachement clutch control is in the disengaged position e When the engine is running any attempt by the opera tor to leave the seat without first setting the parking brake should shut off the engine e When the engine is running and the attachment clutch is engaged any attempt by the operator to leave the seat should shut off the engine e Theattachmentclutch should never operate unless the operator is in the seat BLADE CARE For best results mower blades must be kept sharp Re place bent or damaged blades BLADE REMOVAL See Fig 9 e Raise mower to highest position to allow access to blades e Remove hex bolt lock washer and
42. ing holes in extension and lower shafts and install 5 16 hex bolt and locknut Tighten securely IMPORTANT TIGHTEN BOLT AND NUT SECURELY TO 18 22 FT LBS TORQUE Place tabs of steering boot over tab slots in dash and push down to secure INSTALL STEERING WHEEL Position front wheels of the tractor so they are pointing straight forward Slide steering wheel adapter onto steering shaft exten sion Position steering wheel so cross bars are horizontal left to right and slide inside boot and onto adapter Assemble large flat washer 3 8 lock washer 3 8 hex bolt and tighten securely Snap steering wheel insert into center of steering wheel Remove protective materials from tractor hood and grill IMPORTANT CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR 1S TO ROLL OFF SKID STEERING WHEEL z INSERT oR 3 8 HEX BOLT 3 8 LOCK WASHER LARGE FLAT WASHER STEERING BOOT TABS ADAPTER mmm 8 D fe EXTENSION SHAFT 5 16 HEX BOLT 5 16 LOCKNUT Peer ear LOWER STEERING SHAFT FIG 1 TO ROLL TRACTOR OFF SKID See Opera tion section for location and function of con trols Press lift lever plunger and raise attachment lift lever to its highest position Release parking brake by depressing clutch brake pedal Place freewheel control in freewheeling position to disengage transmission See TO TRANSPORT in the Operation section of this ma
43. l moving parts have completely stopped i Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug T xa ziti m 5 FUSE 30 AMP i YOUR TRACTOR IS TRACTOR CLUTCH LEVER plea ili i TO REMOVE MOWER See Fig 15 Sien nob A eer Ore Mower will be easier to remove from the right side of tractor ON SPRING i SOLENOID Place attachment clutch in DISENGAGED position SUSPENSION EN iets i Move attachmentlift lever forward to lower mower to its ARMS PULLEY lowest position PEDAL UP WHITE e Roll belt off engine pulley e Disconnect clutch rod from clutch lever by removing SEAT SWITCH retainer spring IGNITION an T NOT OCCUPIED e Disconnect anti sway bar from chassis bracket by C O i ea removing retainer spring f RETAINER i i aee Disconnect suspension arms from rear deck brackets b A TOTH SIDES ___Black i is by removing retainer springs ASS ae an Disconnect front links from deck by removing retainer ATCLUTCH OFF J GROUNDING springs Q HOUR pace RETAINER O ie eae e Raise lift lever to raise suspension arms Slide mower SPRING METER out from under tractor OPTIONAL IMPORTANT IF AN ATTACHMENT OTHER THAN THE ANTI SWAY BAR RETAINER _ BLACK IGNITION Ln LUC KOMETE MO EMRIN RAe MUS TEE REUOVED oe oe m peon H LH t BOTH SIDES 4 F 29 FROM TRAC
44. lade bolt Level mower deck Clean underside of mower housing Replace blade mandrel Clean around mandrels to open vent holes Remove obstruction Replace mower drive belt Replace idler pulley Replace blade mandrel Place throttle contro in FAST position Shift to slower speed Allow grass to dry before mowing Level mower deck Check tires for proper air pressure Replace sharpen blade Tighten blade bolt Clean underside of mower housing Replace mower drive belt Reinstall blades sharp edge down Replace with blades listed in this manual Clean around mandrels to open vent holes Turn switch ON Replace bulb s Check replace light switch Check wiring and connections Replace fuse Replace battery Check clean all connections Replace regulator Replace alternator Move throttle control to SLOW position and allow to idle for 30 seconds before stopping engine SERVICE AND ADJUSTMENTS TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway Make sure tires are properly inflated See PRODUCT SPECIFICATIONS on page 3 of this manual if tires are over or underinflated you will not properly adjust your mower SIDE TO SIDE ADJUSTMENT See Figs 16 and 17 e Raise mower to its highest position Atthe midpoint of both sides of mower measure height from bottom edge of mowerto ground Distance A on both sides of mower should be the same or
45. ne Bolt Hex Head Fin 7 16 20 x 4 Grade 5 Washer Keeper Belt Engine Faol Proof Guide Mower Drive Bell RE Washer 13 32 x 1 1 4 x 12 Spacer Axle Washer 25 32 x 1 1 4 x 16 Gia E Ring Key Square 2 0 x 1845 4 Washer 25 32 x 1 5 8 x 16 Key Woodruff 9 3 16 x 3 4 Shaft Asm Cross Taper DAPR 18 Arm Shift Spring Torsion Washer 17 32 x 3 4 x 16 Ga Link Transaxle PMST 18 Zins Nut Nylock Console Shift LT Nut Self Thding Wsh He 1 4 Retainer Spring 1 Washer 9 32 x 3 4 x 10 Gauge Strap Torque Lh Lt Bolt Rdhd Sqneck 3 8 16 x 1 25 Bolt Hex Fighd 5 16 18 Gr 5 Bushing Bellerank Grd Drive Washer 13 32 x 2 x 10 Ga Washer Srrted 5 161D x 1 125 Bracket Shift Mount Hub Tapered Flange Shift Lt Washer 29 82 x 1 1 4 x 16 Ga Bolt Rdhd Sank 1 4 x 3 4 Gr amp Nut Crownlock 1 4 20 Une Bolt Hex Fin 1 4 20 Une x 1 Gr Washer 5 8 x 281 x 10 Ga Bracket Pivot Lever Screw 5 16 18 x 5 8 Bolt Shoulder 5 16 18 x 561 Plate Fastening Lt Keeper Belt Transaxle Gear Screw Thdrol 3 8 16 x 1 2 Ty Tt a NOTE All cornponent dimensions give in U S inches 1 inch 25 4 mm REPAIR PARTS TRACTOR MODEL NUMBER HD14542B DRIVE ON se x CUSTOMER RESPONSIBILITIES MAINTENANCE SCHEDULE FILL IN DATES AS YOU COMPLETE Check Brake Operation 2 SA O EN REGULAR SERVICE EEE wv CA A CAVA BAERS S A ATAS oO is Coro k E EA e 5 O amp Cr x fe
46. nual Roll tractor forward off skid Remove banding holding discharge guard up against tractor H ij i REPAIR PARTS TRACTOR MODEL NUMBER HD14542B MOWER DECK KEY PART NO NO 1 164961 2 72140506 3 138017 4 138440 5 4939M 6 130832 8 850857 9 10030600 10 140296 11 138498 12 129895 13 137645 14 128774 15 110485X 16 140329 17 72110610 18 72140505 19 132827 20 159770 21 73680500 22 134753 23 131267 24 105304X 25 123713X 26 110452X 27 130968 28 19111016 29 131491 30 157722 31 129963 32 153535 33 137266 34 72110614 35 133835 36 131494 37 19131316 40 73680600 41 133551 43 140083 44 140088 45 4497H 46 137729 48 133944 49 155066 50 131340 54 69180 DESCRIPTION Mower Housing Bolt Rdhd Sqnk 5 16 18unc X3 4 Bracket Asm Fr Sway Bar 38 42 Bracket Asm Deck 42 sway Bar Retainer Spring Arm Suspension Rear Bolt 3 8 24 X 1 1 4 Washer Lock Hvy 3 8 Washer Hard Blade Mower Vented Blade High Perf 42 Bearing Ball Shaft Asm W lower Bearing Housing Mandrel Vented Bearing Ball Mandrel Stripper Mower Vented Bolt Rdhd Sqnk 3 8 16 X 1 1 4 Bolt Rdhd Sqnk 5 16 18 X 5 8 Bolt Shoulder Baffle Vortex 42 Nut Crownlock 5 16 18 UNC Stiffener Bracket 42 deck Bracket Deflector Mower 42 Cap Sleeve 80x 112 Blk Mower Spring Torsion Deflector 2 52 Nut Push Phos amp Oil Shield Deflector Mower 42 Blk Washer 11 32 X 5 8 X 16 Ga Rod Hinge 42 6 75 Wig Screw Thdrol Washer Head Washer Spac
47. porting adjusting or making repairs A WARNING amp The engine exhaust from this product con tains chemicals known to the State of Califor nia to cause cancer birth defects or other reproductive harm SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION ONLY RIDE UP AND DOWN HILL NOT ACROSS HILL SIGHTING GUIDE Op LINES E 47 ross the face Make turns gradu ing or loss of control Exercise extreme caution when changing direction on slopes smd e C Mait VH Q an 2 N heen te Q Q nt O Ee oJ G a kej g ippi Operate your Tractor up never ac greater than 15 ally to prevent t SERVICE NOTES secessionist NESE 46 CONGRATULATIONS on your purchase of a new tractor it has been designed engineered and manufactured to give you the best possible dependability and performance Should you experience any problem you cannot easily remedy please contact your nearest authorized service center depariment We have competent well trained tech nicians and the proper tools to service or repair this tractor Please read and retain this manual The instructions wil enable you to assemble and maintain your tractor prope rly Always observe the SAFETY RULES MODEL NUMBER HD14542B SERIAL NUMBER DATE OF PURCHASE THE MODEL AND SERIAL NUMBERS WILL BE FOUND ON A PLATE UNDER THE SEAT YOU SHOULD RECORD BOTH SERIAL NUMBER AND DATE OF
48. ring See that all connections are still secure and wires are properly clamped WHILE LEARNING HOW TO USE YOUR TRACTOR PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS Engine oil is at proper level Y Fuel tank is filled with fresh clean regular unleaded gasoline Y Become familiar with all controls their location and function Operate them before you start the engine y Be sure brake system is in safe operating condition REPAIR PARTS TRACTOR MODEL NUMBER HD14542B LIFT KEY Tai Sa zZ BvVo anogawons O PART NO 159460 159471 105767X 12000002 19211621 120183X 109413X 124526X 139865 139866 4939M DESCRIPTION Wire Asm Inner W Plunger Shaft Asm Lit Pin Groove E ring Truare 5133 62 Washer Pltd 21 32 X 1 X21 Ga Bearing Nylon Grip Handle Bicycle Button Plunger Black Link Lift LH Link Lift RH Retainer Spring 4i KEY PART NO NO DESCRIPTION 15 127218 Link Front 16 73350800 Nut Jam Hex 1 2 13 Unc 17 130171 Trunnion Bik Zinc 18 73680800 Nut Crownlock 1 2 13unc 19 139868 Arm Suspension Rear 20 163552 Retainer Spring 31 140302 Bearing Pvt Lift Spherical 32 73540600 Nut Crownlock 3 8 24 NOTE All component dimensions given in U S inches 1 inch 25 4 mm REPAIR PARTS TRACTOR MODEL NUMBER HD14542B ENGINE KEY PART NO 4 NO 140310 17720410 137352 165291 13280324 13200300 11050600 159880 137180 161911 140527 OPTION
49. se contact Frigidaire Home Products In Canada contact Outdoor Pruducts Customer Service Dept Frigidai p 250 Bobby Jones Expressway Pagare pom te roducts Augusta GA 30909 USA Mississauga Ontario LST 1K6 giving the model number serial number and date of purchase of your product and the name and address of the authorized dealer from whom it was purchased THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED WARRAN TIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WARRANTIES Some areas do not allow the limitation of consequential damages or limitations of how long an implied Warranty may last so the above limitations or exclusions may not apply to you This Warranty gives you specific legal rights and you may have other rights which vary from locale to locale This is a limited Warranty within the meaning of that term as defined in the Magnuson Moss Act of 1975 SERVICE NOTES 45 econ cine ttt STA ES SERVICE NOTES 44 CONTENTS OF HARDWARE PACK Parts Bag contents shown full size 1 1 Hex Bolt 3 8 16 x 1 1 Lockwasher 3 8 1 Locknut 5 16 18 ON sy 1 Hex Bolt 5 16 18 x 1 1 4 a 1 Hex Bolt 1 2 13 x 1 1 Shoulder Bott 5 16 18 P Hex Bot eee 1 Lock Washer 1 2 1 Washer 17 32 x 1 3 16 x 12 Gauge Parts packed separately in carton Steering Wheel Parts Bag
50. so that clippings will discharge away from shrubs fences driveways etc After one or two rounds mow in the opposite direction making left hand turns until finished See Fig 8 If grass is extremely tall it should be mowed twice to reduce load and possible fire hazard from dried clip pings Make first cut relatively high the second to the desired height Do not mow grass when it is wet Wet grass will plug mower and leave undesirable clumps Allow grass to dry before mowing 14 Always operate engine at full throttle when mowing to assure better mowing performance and proper dis charge of material Regulate ground speed by select ing a low enough gear to give the mower cutting performance as well as the quality of cut desired When operating attachments select a ground speed that will suit the terrain and give best performance of the attachment being used FIG amp REPAIR PARTS TRACTOR MODEL NUMBER HD14542B DRIVE KEY PART NO NO 2 146682 3 123666X 4 12000028 5 121520X 6 17490512 8 165619 10 76020416 11 105701X 13 74550412 14 10040400 18 74780616 19 73800600 21 106933X 22 130804 24 73350600 25 106888X 26 19131316 27 76020412 28 145204 29 71673 30 130807 32 74760512 34 155071 35 120183X 36 19211616 37 1572H 38 131494 39 74760644 40 4470J 41 165838 42 19131312 47 127783 48 154407 49 123205X 50 74760624 51 73680600 52 73680500 53 105710X 55 105709X 56 747606
51. st Pnt Lh Ms 428 Footrest Pnt Rh Ms 428 Bolt RdHd Sht Sqnk 3 8 16 x 3 4 Screw Thdrol 5 16 18 x 1 2 Tyt Bracket Asm Pvt Lh Mwr Rear Bracket Asm Pvt Rh Mwr Rear Nut Lock Hex W ins 1 4 20 Washer 9 32 x 7 8 x 16 Ga Bracket Grille LH Screw hex Wshd 8 18 x 7 8 Bracket Grille RH Bolt Fin Hex 1 4 20 x 75 Air Duct Private Label Bracket Suspension Front Rad Pivot Chassis Hood Plug Btn Bik O NOTE All component dimensions given in U S inches 1 inch 25 4 mm 33 REPAIR PARTS TRACTOR MODEL NUMBER HD14542B CHASSIS AND ENCLOSURES 32 CUSTOMER RESPONSIBILITIES BATTERY Your tractor has a battery charging system which is suffi cient for normal use However periodic charging of the battery with an automotive charger will extend its life Keep battery and terminals clean e Keep battery bolts tight e Keep small vent holes open e Recharge at 6 10 amperes for 1 hour NOTE The original equipment battery on your tractor is maintenance free Do not attempt to open or remove caps or covers Adding or checking level of electrolyte is not necessary TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to leak power Open battery box door e Disconnect BLACK battery cable first then RED bat tery cable and remove battery from tractor e Rinse the battery with plain water and dry a Clean terminals and battery cable ends with
52. stor age of 30 days or longer Drain the gas tank start the engine and let it run until the fuel lines and carburetor are empty Use fresh fuel next season See Storage Instruc tions for additional information Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur CAUTION Fill to bottom of gas tank filler neck Do not overfill Wipe off any spilled oil or fuel Do not store spill or use gasoline near an open flame 13 TO START ENGINE See Fig 6 When starting the engine for the first time or if the engine has run out of fuel it will take extra cranking time to move fuel from the tank to the engine Sit on seat in operating position depress clutch brake pedal and set parking brake Place gear shift lever in neutral N position e Move attachment clutch to DISENGAGED position e Move throttle control to choke position NOTE Before starting read the warm and cold starting procedures below insertkey into ignition andturn key clockwise to START position and release key as soon as engine starts Do not run starter continuously for more than fifteen sec onds per minute If the engine does not start after several attempts move throttle control to fast position wait a few minutes and try again If engine still does not start move the throttle control back to the choke position and retry WARM WEATHER STARTING 50 F and above e When engine starts mo
53. tment on Engine valves out of adjustment Dirty air filter Bad spark plug Weak or dead battery Dirty fuel filter Stale or dirty fuel Loose or damaged wiring Carburetor out of adjustment Hard to start NOOPON gt Engine valves out of adjustment Clutch brake pedal not depressed Attachment clutch is engaged Weak or dead battery Blown fuse Corroded battery terminals Loose or damaged wiring Faulty ignition switch Faulty solenoid or starter Faulty operator presence switch es Engine will not turn over OONOAPOnN gt Engine clicks but will not start Weak or dead battery Corroded battery terminals Loose or damaged wiring Faulty solenoid or starter Ama Cutting too much grass too fast Throttle in CHOKE position Loss of power Dirty air filter Low oil fevel dirty oil Faulty spark plug Dirty fuel filter Stale or dirty fuel Water in fuel CON Papen Spark plug wire loose 11 Dirty engine air screen fins 12 Dirty clogged muffler 13 Loose or damaged wiring Carburetor out of adjustment Engine valves out of adjustment Worn bent or loose blade Bent blade mandrel Loose damaged part s Excessive vibration Build up of grass leaves and trash under mower 27 Domme pe P aea naain i aa a paeanere Fill fuel tank See TO STAR Wait several
54. ts F against trunnion on both front links Toraise front of mower loosen nut F from trunnion on both front links Tighten nut E on both front links an equal number of turns e When distance D is 1 8 to 1 2 lower at front than rear tighten nut F against trunnion on both frontlinks e Recheck side to side adjustment MANDREL FIG 18 NUT E NUT F FRONT LINKS TRUNNION FIG 19 SERVICE AND ADJUSTMENTS TO REPLACE MOWER BLADE DRIVE BELT See Fig 20 The mower blade drive belt may be repiaced without tools Park the tractor on level surface Engage parking brake BELT REMOVAL e Remove mower from tractor See TO REMOVE MOWER in this section of this manual e Work belt off both mandrel pulleys and idler pulleys e Pull belt away from mower BELT INSTALLATION e Install new belt in reverse order of removal e Make sure beltis in all pulley grooves and inside all bel guides e Install mower in reverse order of removal instructions MANDREL IDLER PULLEY PULLEY FIG 20 TO ADJUST BRAKE See Fig 21 Your tractor is equipped with an adjustable brake system which is mounted on the right side of the transaxle If tractor requires more than six 6 feet stopping distance at high speed in highest gear then brake must be adjusted e Depress clutch brake pedal and engage parking brake e Measure distance between br
55. tting height rangeis approximately 1 1 2 to 4 The heights are measured from the ground to the blade tip with the engine not running These heights are approximate and may vary depending upon soil conditions height of grass and types of grass being mowed o Theaverage lawn should be cut to approximately 2 1 2 inches during the cool season and to over 3 inches during hot months For healthier and better looking lawns mow often and after moderate growth For best cutting performance grass over 6 inches in height should be mowed twice Make the first cut relatively high the second to desired height CAUTION Always stop tractor com pletely as described above before leav ing the operator s position to empty grass catcher etc OPERATION TO OPERATE MOWER See Fig 7 Your tractor is equipped with an operator presence sens ing switch Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine e Select desired height of cut e Start mower blades by engaging attachment clutch control e TO STOP MOWER BLADES disengage attachment clutch control CAUTION Do not operate the mower without either the entire grass catcher on mowers so equipped or the dis charge guard in place ENGAGED ATTACHMENT POSITION CLUTCH LEVER ATTACHMENT DISENGAGED x 1 POSITION HIGH POSITION Low POSITION 12 TO OPERATE
56. uel with the engine running Allow engine to cool before refueling Do not smoke Never refuel the machine indoors Never store the machine or fuel container inside where there is an open flame such as a water heater e Never run a machine inside a closed area Keep nuts and bolts especially blade attachment bolts tight and keep equipment in good condition o Never tamper with safety devices Check their proper operation regularly e Keep machine free of ieee leaves or other debris build up Clean oil or fuel spillage Allow machine to cool before storing e Stop and inspect the equipment if you strike an object Repair if necessary before restarting e Never make adjustments or repairs with the engine running e Grass catcher components are subject to wear damage and deterioration which could expose moving parts or allow objects to be thrown Frequently check components and replace with manufacturer s recommended parts when nec essary e Mower blades are sharp and can cut Wrap the blade s or wear gloves and use extra caution when servicing them e Check brake operation frequently Adjust and service as required Look for this symbol to point out im portant safety precautions It means CAUTION BECOME ALERT YOUR SAFETY IS INVOLVED CAUTION Always disconnect spark plug wire and place wire where it cannotcontact spark plug in order to prevent accidental starting when setting up trans
57. ve the throttle control to the fast position o The attachments and ground drive can now be used If the engine does not accept the load restart the engine and allow it to warm up for one minute using the choke as described above COLD WEATHER STARTING 50 F and below e Whenengine starts allow engine to run with the throttle control in the choke position until the engine runs roughly then move throttle control to fast position This may require an engine warm up period from several seconds to several minutes depending on the tem perature e The attachments can also be used during the engine warm up period NOTE If at a high altitude above 3000 feet or in cold temperatures below 32 F the carburetor fuel mixture may need to be adjusted for best engine performance See TO ADJUST CARBURETOR in the Service and Adjustments section of this manual OPERATION MOWING TIPS Tire chains cannot be used when the mower housing is attached to tractor Mower should be properly leveled for best mowing performance See TO LEVEL MOWER HOUSING in the Service and Adjustments section of this manual The left hand side of mower should be used for trim ming Drive so that clippings are discharged onto the area that has been cut Have the cut area to the right of the tractor This will result in a more even distribution of clippings and more uniform cutting When mowing large areas start by turning to the right
58. ver occurs first Spark plug type and gap setting are shown in PRODUCT SPECIFICATIONS on page 3 of this manual IN LINE FUEL FILTER See Fig 14 The fuel filter should be replaced once each season If fuel filter becomes clogged obstructing fuel flow to carburetor CLEANING replacement is required i i e With engine cool remove filter and plug fuel line j caan enge battery seat finish eto of all foreign coe Keep finished sur d wheels free of all gasoli E e Place new fuel filter in position in fuel line with arrow eg ed surfaces and wheels free of all gasoline ml pointing towards carburetor Pore a gt e Be sure there are no fuel line leaks and clamps are e Protect painted surfaces with automotive type wax properly positioned We do not pean using a garden hops 2 glean iat i i i i tractor unless the electrical system muffler al Immediately wipe up any spilled gasoline carburetor are covered to kea water out Water in engine can result in a shortened engine life D l A f 30 19 TRACTOR MODEL NUMBER HD1454 SERVICE AND ADJUSTMENTS SCHEMATIC CAUTION BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS Depress clutch brake pedal fully and set parking brake a Place motion control lever in neutral N position RED O O Place attachment clutch in DISENGAGED position i Turn ignition key OFF and remove key f BATTERY Make sure the blades and al
59. wire brush until bright Coat terminals with grease or petroleum jelly e Reinstall battery See CONNECT BATTERY in the Assembly section of this manual V BELTS Check V belts for deterioration and wear after 100 hours of operation and replace if necessary The belts are not adjustable Replace belts if they begin to slip from wear TRANSAXLE COOLING Keep transaxle free from build up of dirt and chaff which can restrict cooling ENGINE LUBRICATION Only use high quality detergent oil rated with API service classification SF SG or SH Select the oil s SAE viscosity grade according to your expected operating temperature SAE VISCOSITY GRADES F 20 o 30 32 40 60 80 100 y r r T C 30 20 219 o 10 20 30 40 TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE 17 NOTE Although multi viscosity oils 5W30 10W30 etc improve starting in cold weather these multi viscosity oils will result in increased oil consumption when used above 32 F Check your engine oil level more frequently to avoid possible engine damage from running low on oil Change the oil after every 25 hours of operation or at least once a year if the tractor is not used for 25 hours in one year Check the crankcase oil level before starting the engine and after each eight 8 hours of operation Tighten oil fill cap dipstick securely each time you check the oil level TO CHANGE ENGINE O
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