Poulan 187881 User's Manual
Contents
1. 2 Release the recoil starter handle and let it snap back against the starter If the engine still fails to start repeat the above steps or use the electric starter SNOW THROWING TIPS e Always operate the snow thrower with the engine at full throttle Full throttle offers the best performance e Go slower in deep freezing or heavy wet snow Use the drive speed control NOT the throttle to adjust speed e 115 easier and more efficient to remove snow imme diately after it falls The best time to remove snow is the early morning At this time the snow is usually dry and has not been ex posed to the direct sun and warming temperatures Slightly overlap each successive path to ensure all snow will be removed e Throw snow downwind whenever possible e Adjust the skid plates to proper height for current snow conditions See TO ADJUST SKID PLATES in this section of this manual e For extremely heavy snow reduce the width of snow removal by overlapping previous path and moving slowly e Keep engine clean and clear of snow during use This will help air flow and extend engine life e Aftersnow throwing is completed allow engine to run for a few minutes to melt snow and ice off the engine e Clean the entire snow thrower thoroughly after each use and wipe dry so it is ready for next use WARNING not operate snow thrower if weather conditions impair vis ibility Throwing snow during a heavy windy2. Exclusions Excluded from this Warranty are belts shear pins normal wear normal adjustments standard hardware and normal maintenance 6 Inthe event you have a claim under this Warranty you must return the product to an authorized service dealer Should you have any unanswered questions concerning this Warranty please contact In Canada contact Electrolux Home Products Inc Electrolux Canada Corp Outdoor Products Customer Service Dept 7075 Ordan Drive 250 Bobby Jones Expressway Mississauga Ontario Augusta GA 30909 USA L5T 1K6 giving the complete mfg ID serial number and date of purchase of your product and the name and address of the authorized dealer from whom it was purchased THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED WARRANTIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WAR RANTIES Some areas do not allow the limitation of consequential damages or limitations of how long an implied Warranty may last so the above limitations or exclusions may not apply to you This Warranty gives you specific legal rights and you may have other rights which vary from locale to locale This is a limited Warranty within the meaning of that term as defined in the Magnuson Moss Act of 1975 Poulan PRO
3. it can be reversed providing additional service before requiring replacement Replace a damaged or worn scraper bar BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL See Fig 17 The engine on your snow thrower has been shipped from the factory already filled with oil 1 Check engine oil with snow thrower on level ground 2 Remove oil fill cap dipstick and wipe clean reinsert the dipstick and screw tight wait for a few seconds remove and read oil level If necessary add oil until FULL mark on dipstick is reached Do not overfill e Tochange engine oil see TO CHANGE ENGINE OIL in the Maintenance section of this manual ADD GASOLINE See Fig 17 e Fill fuel tank to bottom of tank filler neck Do not over fill Use fresh clean regular unleaded gasoline with a minimum of 87 octane Do not mix oil with gasoline Purchase fuel in quantities that can be used within 30 days to assure fuel freshness 12 WARNING Wipe off any spilled oil or fuel Do not store spill or use gasoline near an open flame CAUTION Alcohol blended fuels called gas ohol or using ethanol or methanol can attract moisture which leads to separation and for mation of acids during storage Acidic gas can damage the fuel system of an engine while in storage To avoid engine problems the fuel system should be emptied before storage of 30 days or longer Empty the gas tank start the engine and let it run until the fuel lines a
4. AND INSTRUCTIONS BEFORE USE OF THIS PRODUCT FUEL OIL FORWARD REVERSE KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE DANGER DANGER TO AVOID INJURY FROM ROTATING AUGER KEEP NEVER PUT HAND IN CHUTE CONTACT WITH ROTATING PARTS CAN AMPUTATE FINGERS AND HANDS HANDS FEET AND CLOTHING AWAY IGNITION KEY INSERT TO START AND RUN 4 DANGER PULL OUT TO STOP READ AND FOLLOW OWNER S MANUAL NEVER ALLOW CHILDREN TO OPERATE DISENGAGED EA SNOWTHROWERS e KEEP ALL SHIELDS AND GUARDS IN PLACE WHILE OPERATING ENGAGED lt a Ad NEVER DIRECT DISCHARGE AT BYSTANDERS d USE EXTRA CAUTION WHEN OPERATING ON SNOW TRACTION GRAVEL SURFACES DISCHARGE DRIVE CONTROL SHUT OFF ENGINE AND REMAIN BEHIND HANDLES UNTIL ALL MOVING PARTS HAVE STOPPED BEFORE UNCLOGGING OR SERVICING UNIT TO AVOID THROWN OBJECT INJURIES SPARK ENGINE OIL CAP PLUG WITH DIPSTICK SAFETY IGNITION KEY GASOLINE THROTTLE ENGINE CONTROL OIL DRAIN RECOIL AUXILIARY STARTER HANDLE ELECTRIC BUTTON PRIMER DISCHARGE NOTE ITEMS ABOVE ARE SHOWN IN THEIR TYPICAL LOCATION ON THE ENGINE ACTUAL LOCATION MAY VARY WITH THE ENGINE ON YOUR UNIT AUGERS MEETS A N S l SAFETY REQUIREMENTS FILLER START FUEL SHUT OFF VALVE AUGER DISCHARGE CHUTE CONTROL LEVER CONTROL LEVER DRIVE SPEED CONTROL LEVER TRACTION
5. If the deflector becomes damaged it should be replaced WARNING To avoid serious injury never operate your snow thrower with the deflector removed or damaged e Tochange direction and or distance snow is discharged see TO CONTROL SNOW DISCHARGE in the Op eration section of this manual SHEAR BOLTS See Fig 18 AUGER SHEAR BOLTS Both right and left hand augers are secured to the auger shaft with a shoulder shear bolt and hex nut Should a for eign object or ice become lodged in the augers the shear bolts are designed to break preventing damage to any other components If one or both augers do not turn when auger control lever is engaged check to see if one or both of the bolts have sheared To replace the shear bolts 1 Disengage all controls and move throttle control to STOP position Wait for all moving parts to stop 2 Disconnect spark plug wire from spark plug and place it wear it cannot come in contact with spark plug 3 Align hole in auger hub with hole in auger shaft and install a new 1 4 20 x 2 shoulder shear bolt Install 1 4 20 lock nut and tighten securely CAUTION Do not substitute Use only original equipment shear bolts as supplied with your snow thrower 4 Connect spark plug wire to spark plug IMPELLER SHEAR BOLTS The impeller is secured to the impeller shaft with two 2 capscrew shear bolts and hex nuts Should a foreign object or ice become lodged in the impeller the capscr
6. engine motor or hot engine motor A Fill fuel tank outdoors with extreme care Never fill fuel tank indoors Replace fuel cap securely and wipe up spilled fuel Never store fuel or snow thrower with fuel in the tank inside of a building where fumes may reach an open flame or spark Check fuel supply before each use allowing space for expansion as the heat of the engine motor and or sun cause fuel to expand STATIC ELECTRICITY HAZARD Never fill containers inside a vehicle or on a truck or trailer bed with a plastic liner Always place containers on the ground away from your vehicle before filling When practical remove gas powered equipment from the truck or trailer and refuel it on the ground If this is not possible then refuel such equipment on a trailer with a portable container rather than from a gasoline dispenser nozzle Keep the nozzle in contact with the rim of the fuel tankopening at all times until refueling is complete Do not use a nozzle lock open device f fuel is spilled on clothing change clothing im mediately For all units with electric starting motors use electric starting extension cords certified CSA UL Use only with a receptacle that has been installed in accordance with local inspection authorities If snow thrower must be operated over gravel surface use extra caution and be sure skid plates are adjusted to lowest highest scraper clearance position Never att
7. fire hazard and or damage SPARK PLUG Replace spark plug atthe beginning of each season or after every 100 hours of operation whichever occurs first Spark plug type and gap setting are shown in the PRODUCT SPECIFICATIONS section of this manual CLEANING IMPORTANT For best performance keep snow thrower housing free of any dirt or trash Clean the outside of your snow thrower after each use WARNING Disconnect spark plug wire from spark plug and place wire where it cannotcome in contact with spark plug e Keep finished surfaces wheels free of gasoline oil etc e We do not recommend using a garden hose to clean your snow thrower unless the electrical system muffler and carburetor are covered to keep water out Water in engine can result in shortened engine life SERVICE AND ADJUSTMENTS WARNING To avoid serious injury before performing any service or ad justments Be sure throttle is in STOP position Remove safety ignition key Make sure the augers all moving parts have completely stopped Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug SNOW THROWER TO ADJUST SNOW THROWER HEIGHT See TO ADJUST SKID PLATES and SCRAPER BAR in the Operation section of this manual CHUTE DEFLECTOR The chute deflector attached to the top of the discharge chute is provided to direct discharging snow away from the operator
8. snowstorm can blind you and be hazardous to the safe operation of the snow thrower MAINTENANCE MAINTENANCE SCHEDULE FILL IN DATES AS YOU COMPLETE REGULAR SERVICE Clean Inspect Snow Thrower Check Higbee V Belts Check fe S TT Change Engneoi A j w j j Inspect Muffler TM TT Check Replace Spark Plug Empty Fuel Tank GENERAL RECOMMENDATIONS The warranty on this snow thrower does not cover items that have been subjected to operator abuse or negligence To receive full value from the warranty operator must maintain snow thrower as instructed in this manual Some adjust ments will need to be made periodically to properly maintain your snow thrower At least once a season check to see if you should make any of the adjustments described in the Service and Ad justments section of this manual e Atleast once a year you should replace the spark plug and check belts for wear A new spark plug will help your engine run better and last longer e Follow the maintenance schedule in this manual NOTE Use only Original Equipment Manufacturer OEM parts to service this unit Failure to do so can cause the unit to malfunction and pose a risk of injury to the operator BEFORE EACH USE 1 Check engine oil level 2 Check for loose fasteners 3 Check controls to be sure they are functioning properly LUBRICATION Keep your snow thrower well lubricated See LUBR
9. standard safety glasses or a wide vision safety mask worn over spectacles HOW TO USE YOUR SNOW THROWER Know how to operate all controls before adding fuel or attempting to start the engine STOPPING TRACTION DRIVE e Release traction drive control lever to stop the forward or reverse movement of the snow thrower AUGER e Release the auger control lever to stop throwing snow ENGINE 1 Move throttle control to STOP position 2 Remove do not turn safety ignition key to prevent unauthorized use WEAR YOUR FORESIGHT IS BETTER THAN NO SIGHT NOTE Never use choke to stop engine TO USE FUEL SHUT OFF VALVE See Fig 9 The fuel shut off valve is located beneath the fuel tank on the engine Always operate the snow thrower with the fuel shut off valve in the OPEN position FIG 9 TO USE THROTTLE CONTROL See Fig 10 Thethrottle control is located on the engine Always operate the snow thrower with the engine at full throttle Full throttle offers the best snow thrower performance 10 TO USE CHOKE CONTROL See Fig 11 The choke control is located on the engine Use the choke control whenever you are starting a cold engine Do not use to start a warm engine engage choke turn knob clockwise Slowly turn knob counterclockwise to disengage FIG 11 TO CONTROL SNOW DISCHARGE See Figs 12 amp 13 WARNING Snow throwers have ex posed rotating parts which can cause severe inj
10. CHUTE DRIVE DEFLECTOR CONTROL LEVER LIGHT HANDLE KNOB MUFFLER TOOLBOX SKID PLATE Our snow throwers conform to the standards of the American National Standards Institute Toolbox used to store spare shear bolts locknuts and wrench Safety ignition key must be inserted for the engine to start and run Remove when snow thrower is not in use Electric start button used for starting the engine Recoil auxiliary starter handle used for starting the engine Primer pumps additional fuel from the carburetor to the cylinder for use when starting a cold engine Throttle engine control used to select either FAST or SLOW engine speed and to STOP the engine Choke control used for starting a cold engine Drive speed control lever used to select forward or reverse motion and speed of snow thrower Traction drive control lever used to engage power pro pelled forward or reverse motion of snow thrower Auger control lever used to engage auger motion throw snow Discharge chute control lever used to change the di rection the snow is thrown Skid plate used to adjust height of scraper bar from the ground The operation of any snow thrower can result in foreign objects thrown into the eyes which resultin severe eye damage Always wear safety glasses or eye shields while operating your snow thrower or performing any adjust ments or repairs We recommend
11. ICATION CHART SNOW THROWER Always observe the safety rules when performing any maintenance TIRES e Maintain proper air pressure in both tires See PROD SPECIFICATIONS section in this manual 14 lv L LUBRICATION CHART D SAE 30 Motor Oil See ENGINE in Maintenance section e Keep tires free of gasoline and oil which can harm rubber NOTE To seal tire punctures and prevent flat tires due to slow leaks tire sealant may be purchased from your local parts dealer Tire sealant also prevents tire dry rot and corrosion MAINTENANCE V BELTS Check V belts for deterioration and wear after every 50 hours of operation and replace if necessary The belts are not adjustable Replace belts if they begin to slip from wear See TO REMOVE BELT COVER in the Service and Adjustments section of this manual The V belts on your snow thrower are of special construction and should be replaced by original equipment manufacturer OEM belts available from your nearest dealer Using other than OEM belts can cause personal injury or damage to the snow thrower AUGER GEAR CASE The gear case was filled with lubricant to the proper level at the factory The only time the lubricant needs attention is if service has been performed on the gear case e If lubricant is required use only Ronex ED 1 grease TRACTION DRIVE SYSTEM DO NOT lubricate the drive compone
12. IMPORTANT MANUAL Do Not Throw Away Poulan PRO T p 9 OWNER S MANUAL MODEL NUMBER A WARNING PP5524ESB flow at Warnings and Sey SNOW TH ROWER can result in serious injury Always Wear Eye Protection During Operation ran SAFETY RULES Safe Operation Practices for Snow Throwers IMPORTANT This machine is capable of amputating hands and feet and throwing objects Failure to observe the following safety instructions could result in serious injury or death Look for this symbol to point out im portant safety precautions It means CAUTION BECOME ALERT YOUR SAFETY IS INVOLVED WARNING Always disconnect spark plug wire and place it where it cannot contact plug in order to prevent acci dental starting when setting up trans porting adjusting or making repairs WARNING This snow thrower is for use on sidewalks driveways and other ground level surfaces Caution should be exercised while using on sloping surfaces Do not use snow thrower on surfaces above ground level such as roofs of residences garages porches or other such structures or buildings WARNING Snow throwers have ex posed rotating parts which can cause severe injury from contact or from ma terial thrown from the discharge chute Keep the area of operation clear of all persons small children and pets at all times including startup CAUTION Muffler and other engine parts become extremely hot durin
13. PEED CONTROL CONTROL BRACKET LEVER FIG 2 ASSEMBLY PRE OPERATION INSTALL TRACTION DRIVE CONTROL ROD See Figs 3 and 4 The traction drive control rod has the long loop on the end of the spring as shown 1 Slide rubber sleeve up rod and hook end of spring into pivot bracket with loop opening down as shown 2 With top end of rod positioned under left side of control panel push rod down and insert top end of rod into hole in drive control bracket Secure with retainer spring TRACTION DRIVE CONTROL ROD RUBBER SLEEVE PIVOT BRACKET FIG 3 TRACTION DRIVE RETAINER _ CONTROL LEVER SPRING Q TRACTION DRIVE CONTROL DRIVE CONTROL BRACKET FIG 4 INSTALL AUGER CONTROL ROD See Figs 5 and 6 The auger control rod has the short loop on the end of the spring as shown 1 Slide rubber sleeve up rod and hook end of spring into control arm with loop opening up as shown 2 Withtop endofrod positioned under right side of control panel push down on rod and insert end of rod into hole in auger control bracket Secure with retainer spring RUBBER SLEEVE CONTROL OPENING FIG 5 AUGER CONTROL RETAINER LEVER SPRING AUGER CONTROL BRACKET FIG 6 ASSEMBLY PRE OPERATION INSTALL DISCHARGE CHUTE CHUTE ROTATERHEAD CHECK TIRE PRESSURE S
14. PELLING forward and reverse movement of the snow thrower is controlled by the traction drive control lever located on the left side handle e Squeeze traction drive control lever to handle to engage the drive system e Release traction drive control lever to stop the forward or reverse movement of the snow thrower SPEED and DIRECTION are controlled by the drive speed control lever e Press downward on the speed control lever and move lever to desired position BEFORE engaging the trac tion drive control lever Be sure lever springs back and locks into desired position CAUTION Do not move speed control lever when traction drive control lever is engaged Damage to the snow thrower can result e Slower speeds are for heavier snow and faster speeds are for light snow and transporting the snow thrower It is recommended that you use a slower speed until you are familiar with the operation of the snow thrower NOTE When both traction drive and auger control levers are engaged the traction drive control lever will lock the auger control lever in the engaged position This will allow you to release your right hand from the handle and adjust the discharge chute direction without interrupting the snow throwing process TRACTION DRIVE CONTROL LEVER DRIVE SPEED CONTROL LEVER FIG 15 TO ADJUST SKID PLATES See Fig 16 NOTE The wrench provided in your parts bag may be used t
15. PRODUCT 3 MAINTENANCE SCHEDULE CUSTOMER RESPONSIBILITIES 3 SERVICE AND ADJUSTMENTS 32 2522 roter raten ASSEMBLY PRE OPERATION 5 7 TROUBLESHOOTING OPERATION nore 8 13 REPAIR 2 4 2 0 A 1 AUGER CONTROL ROD 1 TRACTION DRIVE CONTROL ROD 1 MULTI w RENCH 1 DISCHARGE CHUTE 1 WASHER 3 8 1 LOCKNUT 3 8 ge Q 3 RETAINER SPRINGS Yad 2 SAFETY IGNITION KEYS E EXTRA SHEAR BOLTS AND NUTS Q i 4 SHOULDER BOLTS 1 4 20 x 2 AUGER SHAFT 1 4 20 TNI O DUI 8 LOCKNUTS 4 CAPSCREWS 1 4 20 x 1 5 8 IMPELLER ASSEMBLY PRE OPERATION Read these instructions and this manual in its entirety before you attempt to assemble or operate your new snow thrower Your new snow thrower has been assembled at the factory with the exception of those parts left unassembled for shipping purposes All parts such as nuts washers b
16. ck washers holding auger housing and frame together WARNING As the last bolt is removed have your assistant carefully lower the handles down to the ground 6 REMOVE AUGER BELT from around pulley 7 RELIEVE TENSION ON TRACTION DRIVE BELT IDLER and remove traction drive belt from around pulleys HINT Insert 3 8 drive ratchet in the position into the square hole in idler arm and rotate ratchet clockwise to relieve tension 8 With tension relieved on idler install new traction drive belt around pulleys and inside belt keepers 9 Placeaugerbelt around and inside the groove of auger pulley only 10 While your assistant slowly raises handles to rejoin the auger housing and frame assembly pull up on the auger belt and squeeze sides together above pulley So belt is fully seated in groove of pulley 11 Bring snow thrower completely together and check carefully for proper routing of belts If auger belt has become dislodged from the pulley by catching the idler arm bracket while bringing snow thrower together separate the snow thrower and repeat step 10 Belt must be fully seated in pulley groove when bringing the snow thrower together 12 Install the two 2 hex bolts and lock washers and tighten securely 13 INSTALL ENGINE PULLEY Place beltin pulley groove and slide pulley on crankshaft Install flat washer lock washer and bolt and tighten securely 30 35 ft Ibs torque Make sure belt
17. ee Fig 7 The tires on your snow thrower were overinflated at the fac NOTE The multi wrench provided in your parts bag may tory for shipping purposes Correct and equal tire pressure be used to install the chute rotater head is important for best snow throwing performance 1 Place discharge chute assembly on top of chute base Reduce tire pressure to 14 17 PSI with discharge opening toward front of snow thrower 2 Position chute rotater head over chute bracket If nec essary rotate chute assembly to align square and pin on underside of chute rotater head with holes in chute bracket 3 With chute rotater head and chute bracket aligned position chute rotater head on pin and threaded stud of mounting bracket 4 Install 3 8 washer locknut on threaded stud and tighten securely 3 8 LOCKNUT os 3 8 WASHER THREADED STUD ROTATER HEAD MOUNTING BRACKET KNOW YOUR SNOW THROWER READ THIS OWNER S MANUAL AND ALL SAFETY RULES BEFORE OPERATING YOUR SNOW THROWER Compare the illustrations with your snow thrower to familiarize yourself with the location of various controls and adjustments Save this manual for future reference These symbols may appear on your snow thrower or in literature supplied with the product Learn and understand their meaning 0 9 Iw 4 DANGER E ENGINE FAST SLOW CHOKE PRIMER OR WARNING OFF L i aL p READ AND FOLLOW ALL SAFETY INFORMATION
18. eeze up of the auger impeller CONGRATULATIONS on your purchase of a new snow thrower Ithas been designed engineered and manufactured to give best possible dependability and performance Should you experience any problem you cannot easily remedy please contact your nearest authorized service center department We have competent well trained tech nicians and the proper tools to service or repair this unit Please read and retain this manual The instructions will enable you to assemble and maintain your snow thrower properly Always observe the SAFETY RULES SERIAL NUMBER DATE OF PURCHASE THE MODEL AND SERIAL NUMBERS WILL BE FOUND ON A DECAL ATTACHED TOTHE REAR OF THE SNOW THROWER HOUSING YOU SHOULD RECORD BOTH SERIAL NUMBER AND DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE PRODUCT SPECIFICATIONS Gasoline Capacity 3 5 Quarts and Type Unleaded Regular only Oil Type SAE 30 above 40 F API SF SJ SAE 5W 30 or 10W 30 0 to 40 F SAE 0W 30 below 0 F Capacity 21 Ounces Spark Plug Champion RN4C Gap 030 CUSTOMER RESPONSIBILITIES Read and observe the safety rules e Follow a regular schedule in maintaining caring for and using your snow thrower e Follow the instructions under Maintenance and Stor age sections of this owner s manual SAFETY RULES MAINTENANCE
19. empt to make any adjustments while the engine motor is running except when specifically recommended by manufacturer Let engine motor and snow thrower adjust to outdoor temperatures before starting to clear snow Always wear safety glasses or eye shields during op eration or while performing an adjustment or repair to protect eyes from foreign objects that may be thrown from the snow thrower OPERATION Do not operate this machine if you are under the influ ence of alcohol or taking drugs or other medication which can cause drowsiness or affect your ability to operate this machine Do notuse this machine if you are mentally or physically unable to operate this machine safely Do not put hands or feet near or under rotating parts Keep clear of the discharge opening and front auger area at all times e Exercise extreme caution when operating on or cross ing gravel drives walks or roads Stay alert for hidden hazards or traffic e After striking a foreign object stop the engine motor remove wire from the spark plug thoroughly inspect snow thrower for any damage and repair the damage before restarting and operating the snow thrower e If the unit should start to vibrate abnormally stop the engine motor and check immediately for the cause Vibration is generally a warning of trouble e Stop the engine motor whenever you leave the oper ating position before unclogging the auger impeller housing or dischar
20. event gum deposits from forming in essential fuel system parts such as carburetor fuel hose or tank during storage Also alcohol blended fuels called gasohol or using ethanol or methanol can attract moisture which leads to separation and formation of acids during storage Acidic gas can damage the fuel system of an engine while in storage 18 Empty the fuel tank by starting the engine and letting it run until the fuel lines and carburetor are empty e Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur e Use fresh fuel next season NOTE Fuel stabilizer is an acceptable alternative in min imizing the formation of fuel gum deposits during storage Add stabilizer to gasoline in fuel tank or storage container Always follow the mix ratio found on stabilizer container Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor Do not empty the gas tank and carburetor if using fuel stabilizer ENGINE OIL Drain oil with engine warm and replace with clean en gine oil See ENGINE in the Maintenance section of this manual CYLINDER 1 Remove spark plug 2 Pourone ounce 29 ml of oil through spark plug hole into cylinder 3 Pullrecoilstarter handle slowly a few times to distribute oil 4 Replace with new spark plug OTHER e Do not store gasoline from one season to another e Replace your gasoline can if your can starts to r
21. ews are designed to break preventing damage to any other com ponents If impeller does not turn when auger control lever is engaged check to see if the capscrews have sheared To replace the capscrew shear bolts 1 Disengage all controls and move throttle control to STOP position Wait for all moving parts to stop 2 Disconnect spark plug wire from spark plug and place it wear it cannot come in contact with spark plug 3 Align holes in impeller hub with holes in impeller shaft and install two 2 new 1 4 20 x 1 5 8 capscrew shear bolts Install 1 4 20 locknuts and tighten securely CAUTION Do not substitute Use only original equipment capscrew shear bolts as supplied with your snow thrower 4 Connect spark plug wire to spark plug 1 4 20 x 2 SHOULDER SHEAR BOLT 1 4 20 1 4 20 x 1 5 8 LOCKNUT 7 CAPSCREW SHEAR BOLT IMPELLER HUB y IMPELLER B AUGER HUB AUGER SHAFT FIG 18 TO REMOVE BELT COVER See Fig 19 1 Remove the two 2 screws securing belt cover to frame 2 Remove belt cover e Replace belt cover by installing cover and screws and tighten securely E dM SCREWS FIG 19 SERVICE AND ADJUSTMENTS TO REPLACE BELTS See Fig 20 The auger and traction drive belts are not adjustable If the belts are damaged or begin to slip from wear they should be replaced It is recommended that the belt s be replaced by a qualified service center NOTE It is recommended that b
22. f the unit e power to the auger impeller when snow thrower is transported or not in use e Use only attachments and accessories approved by the manufacturer of the snow thrower such as wheel weights counterweights cabs tire chains electric start kits etc e Never operate the snow thrower without good visibility or light Always be sure of your footing and keep a firm hold on the handles Walk never run Do not overreach Keep proper footing and balance at all times e This snow thrower is for use on sidewalks driveways and other ground level surfaces e Donotuse the snow thrower on surfaces above ground level such as roofs of residences garages porches or other such structures or buildings MAINTENANCE AND STORAGE e Check shear bolts and other bolts at frequent intervals for proper tightness to be sure the equipment is in safe working condition e Never store the snow thrower with fuel in the tank inside a building where ignition sources are present such as hot water and space heaters clothes dryers and the like Allow the engine motor to cool before storing in any enclosure e Always refer to operators guide instructions for im portant details if the snow thrower is to be stored for an extended period e Maintain or replace safety and instruction labels as necessary e Run the snow thrower with auger engaged a few minutes after throwing snow to clear the machine and prevent fr
23. g operation and remain hot after engine has stopped To avoid severe burns on contact stay away from these areas WARNING Engine exhaust some of its constituents and certain vehicle components contain or emit chemi cals known to the State of California to cause cancer and birth defects or other reproductive harm TRAINING Read the operating and service instruction manual carefully Be thoroughly familiar with the controls and the proper use of the equipment Know how to stop the unit and disengage the controls quickly Never allow children to operate the equipment Never allow adults to operate the equipment without proper instruction Keep the area of operation clear of all persons par ticularly small children and pets Exercise caution to avoid slipping or falling especially when operating in reverse PREPARATION Remove foreign objects Thoroughly inspect the area where the equipment is to be used and remove all doormats sleds boards wires rocks amp landscaping oo all clutches before starting engine mo tor Do not operate the equipment without wearing ade quate winter outer garments Avoid loose dangling clothing such as scarves which can get caught in rotating parts Wear footwear that will improve footing on slippery surfaces Handle fuel with care it is highly flammable Never smoke while refueling Use approved fuel container Never remove fuel tank cap or add fuel to a running
24. ge chute and when making any repairs adjustments or inspections e When cleaning repairing or inspecting make certain all controls are disengaged and the auger impeller and all moving parts have stopped Disconnect the spark plug wire and keep the wire away from the spark plug to prevent accidental starting Take all possible precautions when leaving the snow thrower unattended Disengage the auger impeller stop engine motor and remove key e Do not run the engine motor indoors except when starting the engine motor and for transporting the snow thrower in or out of the building Open the outside doors WARNING Exhaust fumes are dan gerous containing CARBON MONOX IDE an ODORLESS and DEADLY GAS e Do not clear snow across the face of slopes Exercise extreme caution when changing direction on slopes Do not attempt to clear steep slopes e Never operate the snow thrower without proper guards plates or other safety protective devices in place e Never operate the snow thrower near glass enclo sures automobiles window wells drop offs and the like without proper adjustment of the snow discharge angle Keep children and pets away Do not overload the machine capacity by attempting to clear snow at too fast a rate e Never operate the machine at high transport speeds on slippery surfaces Look behind and use care when backing up e Never direct discharge at bystanders or allow anyone in front o
25. is inside belt keeper 14 INSTALL BELT COVER and two 2 screws Tighten securely 15 INSTALL DISCHARGE CHUTE See INSTALL DIS CHARGE CHUTE CHUTE ROTATER HEAD in the Assembly Pre Operation section of this manual BELT KEEPER P d TRACTION DRIVE BELT ENGINE PULLEY FLAT WASHER LOCKWASHER BOLT IDLER ARM 4 S LL AUGER SQUARE uU BELT HOLE M CLUTCHING 24 2 IDLER 1 BRACKET AUGER PULLEY BOLT LOCK WASHER REMOVE WHEELS See Fig 21 Remove the klik pin and remove wheel from axle IMPORTANT When installing wheel be sure to use the in nermost hole in axle and the wheel hub hole To disengage drive system from the wheels for pushing or transporting the snow thrower remove klik pin from wheel hub and insert pin into the outermost hole in axle only KLIK PIN OUTER HOLE INNER HOLE WHEEL HUB FIG 21 NOTE To seal punctures or prevent flat tires due to slow leaks tire sealant may be purchased from your local parts dealer Tire sealant also prevents tire dry rot and corrosion ENGINE See engine manual CARBURETOR Your carburetor is not adjustable Engine performance should not be affected at altitudes up to 7 000 feet 2 134 meters If your engine does not operate properly due to suspected carburetor problems take your snow thrower to a qualified service center ENGINE SPEED Never tamper with the engine governor which is factory set for
26. nd carburetor are empty Use fresh fuel next sea son See Storage Instructions for additional information Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur CHOKE CONTROL THROTTLE PRIMER ENGINE OIL FILL CAP DIPSTICK SAFETY IGNITION GASOLINE FILLER CAP FUEL SHUT OFF VALVE STARTER BUTTON POWER CORD PLUG NOTE ALL ITEMS ARE SHOWN IN THEIR TYPICAL LOCATION ACTUAL LOCATION MAY VARY WITH ENGINE ON YOUR UNIT RECOIL STARTER HANDLE FIG 17 TO START ENGINE e Be sure fuel shut off valve is in the OPEN position Your snow thrower engine is equipped with both a 120 Volt A C electric starter and a recoil starter The electric starter is equipped with a three wire power cord and plug and is designed to operate on 120 Volt A C household current e Be sure your house is 120 Volt A C three wire grounded system If you are uncertain consult a licensed electrician WARNING Do not use the electric starter if your house is not a 120 Volt A C three wire grounded system Se rious personalinjury or damage to your snow thrower could result COLD START ELECTRIC STARTER 1 Insert safety ignition key into the ignition slot until it clicks DO NOT turn the key Keep the extra safety ignition key in a safe place Place throttle control in FAST position Rotate choke control to FULL position Connect the power cord to the engine Pl
27. nts inside the snow thrower The sprockets hex shafts drive disc and friction wheel require no lubrication The bearings and bushings are lifetime lubricated and require no maintenance CAUTION Any lubricating of the above compo nents can cause contamination of the friction wheel and damage to the drive system of your snow thrower ENGINE See engine manual LUBRICATION Use only high quality detergent oil rated with API service classification SF SJ Select the oil s SAE viscosity grade according to your expected operating temperature SAE VISCOSITY GRADES F 20 0 30 32 40 60 80 30 20 10 0 10 20 30 TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE NOTE Although multi viscosity oils 6W30 10W30 etc improve starting in cold weather these multi viscosity oils will result in increased oil consumption when used above 32 F Check your engine oil level more frequently to avoid possible engine damage from running low on oil Change the oil after every 50 hours of operation or at least once a year if the snow thrower is not used for 50 hours in one year Check the crankcase oil level before starting the engine and after each five 5 hours of continuous use Tighten oil fill cap dipstick securely each time you check the oil level 100 15 TO CHANGE ENGINE OIL Determine temperature range anticipated before next oil change All oil must meet API service classification SF SJ e
28. o adjust the skid plates Skid plates are located on each side of the auger housing and adjust the clearance between the scraper bar and the ground surface Adjust skid plates evenly to proper height for current surface conditions For removal of snow in normal conditions such as a paved driveway or sidewalk place skid plates in the highest position lowest scraper clearance to give a 1 8 clearance between the scraper bar and the ground Use a middle position if the surface to be cleared is uneven NOTE It is not recommended to operate the snow thrower over gravel or rocky surfaces Objects such as gravel rocks or other debris can easily be picked up and thrown by the impeller which can cause serious personal injury property damage or damage to the snow thrower e f snow thrower must be operated over gravel surface use extra caution and be sure skid plates are adjusted to lowest highest scraper clearance position 1 Shut off engine and wait for all moving parts to stop 2 Adjust skid plates by loosening the rear 1 2 hex nut only then moving skid plate to desired position Be sure both plates are adjusted evenly Tighten securely HIGH POSITION LOW GROUND CLEARANCE AUGER HOUSING SKID PLATE 1 2 HEX NUT LOW POSITION HIGH GROUND CLEARANCE FIG 16 SCRAPER BAR The scraper bar is not adjustable but is reversible After considerable use it may become worn When it has worn almost to the edge of the housing
29. olts etc necessary to complete the assembly have been placed in the parts bag To ensure safe and proper operation of your snow thrower all parts and hardware you assemble must be tightened securely Use the correct tools as necessary to ensure proper tightness REMOVE SNOW THROWER FROM CARTON 1 Remove all accessible loose parts and parts boxes SPEED f i CONTROL rom carton ROD 2 Cut down all four corners of carton and lay panels flat PLASTIC TIE 3 Remove all packing materials except plastic tie holding speed control rod to lower handle 4 Remove snow thrower from carton and check carton thoroughly for additional loose parts UPPER HANDLE HANDLE HOW TO SET UP YOUR SNOW THROWER iind TOOL BOX See Fig 8 A toolbox is provided on your snow thrower The toolbox HANDLE xe is located on top of the belt cover Store the extra shear bolts nuts and multi wrench provided in parts bag in the toolbox NOTE The multi wrench may be used for assembly of the chute rotator head to snow thrower and making adjustments to the skid plates UNFOLD UPPER HANDLE 1 Raiseupperhandletothe operating position and tighten handle knobs securely INSTALL SPEED CONTROL ROD See Figs 1 and 2 FIG 1 1 Remove plastic tie securing rod to lower handle 2 Insert rod into speed control bracket and secure with retainer spring RETAINER SPRING S
30. or foreign object from augers impeller 19 LIMITED WARRANTY The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from de fects in materials and workmanship For a period of two 2 years from date of purchase by the original consumer purchaser we will repair or replace at our option without charge for parts or labor incurred in replacing parts any part which we find to be defective due to materials or workmanship This Warranty is subject to the following limita tions and exclusions This warranty does not apply to the engine or components parts thereof Please refer to the applicable manu facturer s warranty on these items Transportation charges for the movement of any power equipment unit or attachment are the responsibility of the purchaser Transportation charges for any parts submitted for replacement under this warranty must be paid by the purchaser unless such return is requested by Electrolux Home Products The Warranty period for any products used for rental or commercial purposes is limited to 90 days from the date of original purchase This Warranty applies only to products which have been properly assembled adjusted operated and maintained in accordance with the instructions furnished This Warranty does not apply to any product which has been subjected to alteration misuse abuse improper assembly or installation delivery damage or to normal wear of the product 5
31. oth the auger and traction drive belt be replaced at the same time The V belts on your snow thrower are of special construction and should be replaced by original equipment manufacturer OEM belts available from your nearest dealer Using other than OEM belts can cause personal injury or damage to the snow thrower WARNING Belt replacement requires separation of the snow thrower While separating the auger housing from the frame assembly it is important that an assistant stand inthe operating position and hold the snow thrower handles Se rious personal injury and or damage to the unit could occur if the snow thrower should fall during the belt changing process FRAME ASSEMBLY AUGER HOUSING HANDLES 1 REMOVE GASOLINE FROM FUEL TANK Drain gaso line from fuel tank into a suitable container outdoors away from fire or flame Wipe up any spilled gasoline 2 REMOVE DISCHARGE CHUTE Loosen locknut securing chute rotator head to mounting bracket only enough to allow chute rotator head to be raised and discharge chute to be removed from snow thrower 3 REMOVE BELT COVER See TO REMOVE BELT COVER in this section of this manual 4 REMOVEENGINE PULLEY Remove bolt lockwasher and flat washer securing pulley to engine crankshaft Remove outside auger pulley only from crankshaft 5 SEPARATE SNOW THROWER With your assistant standing in the operating position holding the handles remove the two 2 bolts and lo
32. proper engine speed Overspeeding the engine above the factory high speed setting can be dangerous and will void the warranty If you think the engine governed high speed needs adjusting contact a qualified service center which has proper equipment and experience to make any necessary adjustments STORAGE Immediately prepare your snow thrower for storage at the end of the season or if the unit will not be used for 30 days or more WARNING Never store the snow thrower with gasoline in the tank inside a building where fumes may reach an open flame spark or pilot light as ona furnace water heater clothes dryer or gas appliance Allow the engine to cool before storing in any enclosure SNOW THROWER When snow thrower is to be stored for a period of time clean it thoroughly remove all dirt grease leaves etc Store in a clean dry area 1 Clean entire snow thrower See CLEANING in the Maintenance section of this manual 2 Inspect and replace belts if necessary See TO RE PLACE BELTS in the Service and Adjustments section of this manual 3 Lubricate as shown in the Maintenance section of this manual 4 Besurethatall nuts bolts screws and pins are securely fastened Inspect moving parts for damage breakage and wear Replace if necessary 5 Touch up all rusted or chipped paint surfaces sand lightly before painting ENGINE See engine manual FUEL SYSTEM IMPORTANT It is important to pr
33. starter rope to snap back 6 When the engine starts release the recoil starter handle and slowly move the choke control to the OFF position Allow the engine to warm up for a few minutes Engine will not develop full power until it has reached normal operating temperature WARM START RECOIL STARTER Follow the steps above keeping the choke in the OFF position DO NOT push the primer BEFORE STOPPING Run the engine for a few minutes to help dry off any mois ture on the engine To avoid possible freeze up of the starter proceed as fol lows gt ELECTRIC STARTER 1 Connect the power cord to the engine 2 Plug the other end of the power cord into a three hole grounded 120 Volt A C receptacle 3 While the engine is running push starter button and spin the starter for several seconds NOTE The unusual sound made while starter is spinning will not harm the engine or starter 4 Disconnect the power cord from the receptacle first then from the engine RECOIL STARTER 1 While the engine is running pullthe recoil starter handle with rapid full arm strokes three or four times NOTE The unusual sound made while pulling the recoil starter handle will not harm the engine or starter IF RECOIL STARTER HAS FROZEN If the recoil starter has frozen and will not turn the engine proceed as follows 1 Graspthe recoil starter handle and slowly pull as much rope out of the starter as possible
34. sure snow thrower is on level surface e Oil will drain more freely when warm e Catch oil in a suitable container NOTE The left side wheel may be removed from snow thrower for easier access to the oil drain plug and place ment of a suitable container The unit tilted resting on the frame with the left wheel removed will help drain any oil trapped inside the engine See TO REMOVE WHEELS in the Service and Adjustments section of this manual 1 Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with spark plug Clean area around drain plug Remove drain plug and drain oil in a suitable container Install drain plug and tighten securely Wipe off any spilled oil from snow thrower and engine Install left wheel if removed for draining oil Be sure to install klick pin into proper hole in wheel axle See TO REMOVE WHEELS in the Service and Adjustments section of this manual 7 Remove oil fill cap dipstick Be careful not to allow dirt to enter the engine 8 Refill engine with oil through oil dipstick tube Pour slowly Do not overfill For approximate capacity see PRODUCT SPECIFICATIONS section of this manual 9 Use gauge on oil fill cap dipstick for checking level Be sure dipstick cap is tightened securely for accurate reading Keep oil at FULL line on dipstick 10 Wipe off any spilled oil MUFFLER Inspect and replace corroded muffler as it could create a
35. ug the other end of the power cord into a three hole grounded 120 Volt A C receptacle NOTE Do not use primer when starting engine with the electric starter 6 Push starter button until engine starts IMPORTANT Do not crank engine more than five con tinuous seconds between each time you try to start Wait 5 to 10 seconds between each attempt 7 When the engine starts release the starter button and slowly move the choke control to the OFF position 8 Disconnect the power cord from the receptacle first then from the engine Allow the engine to warm up for a few minutes Engine will not develop full power until it has reached normal operating temperature WARM START ELECTRIC STARTER Follow the steps above keeping the choke control in the OFF position COLD START RECOIL STARTER 1 Insert safety ignition key into the ignition slot until it clicks DO NOT turn the key Keep the extra safety ignition key in a safe place 2 Place throttle control in FAST position Rotate choke control to FULL position 4 Push the primer four 4 times if the temperature is below 15 F or two 2 times if temperature is between 15 and 50 F If temperature is above 50 F priming is not necessary NOTE Over priming may cause flooding preventing the engine from starting If you do flood the engine wait a few minutes before attempting to start and DO NOT push the primer 5 Pull recoil starter handle quickly Do not allow
36. ury from contact or from ma terial thrown from the discharge chute Keep the area of operation clear of all persons small children and pets at all times including startup WARNING If the discharge chute or auger become clogged shut off en gine and wait for all moving parts to stop Use a stick NOT YOUR HANDS to unclog the chute and or auger The DIRECTION in which snow isto be thrown is controlled by the discharge chute control lever To change the discharge chute position press down ward on discharge chute control lever and move lever left or right until chute is in desired position Be sure lever springs back and locks into desired position DISCHARGE CHUTE CONTROL LEVER FIG 12 The DISTANCE that snow is thrown is controlled by the position of the chute deflector Set the deflector low to throw snow a short distance set the deflector higher to throw snow farther e Tochange the deflector position loosen knob move de flector to desired position and tighten knob securely HIGH POSITION CHUTE DEFLECTOR LOW POSITION FIG 13 TO THROW SNOW See Fig 14 The auger rotation is controlled by the auger control lever located on the right side handle e Squeeze auger control lever to handle to engage the auger and throw snow e Release the auger control lever to stop throwing snow FIG 14 TO MOVE FORWARD AND BACKWARD See Fig 15 SELF PRO
37. ust Rust and or dirt in your gasoline will cause problems e If possible store your snow thrower indoors and cover it to protect it from dust and dirt e Cover your snow thrower with a suitable protective cover that does not retain moisture Do not use plastic Plastic cannot breathe which allows condensation to form and will cause your snow thrower to rust IMPORTANT Never cover snow thrower while engine exhaust area is still warm TROUBLESHOOTING See appropriate section in manual unless directed to a qualified service center PROBLEM CAUSE CORRECTION Does not start Fuel shut off valve if so equipped in OFF position Turn fuel shut off valve to OPEN position 2 Safety ignition key 2 Insert safety ignition key is not inserted 3 Out of fuel 3 Refill fuel tank with fresh clean gasoline 4 Throttle in STOP position 4 Move throttle to FAST position 5 Choke in OFF position 5 Move to FULL position 6 Primer not depressed 6 Prime as instructed in the Operation section of this manual 7 Engine is flooded 7 Wait a few minutes before restarting DO NOT prime 8 Spark plug wire is 8 Connect wire to spark plug disconnected 9 Bad spark plug 9 Replace spark plug 10 Stale fuel 10 Empty fuel tank amp carburetor refill with fresh clean gasoline 11 Water in fuel 11 Empty fuel tank amp carburetor refill with fresh clean gasoline Loss of power 1 Spark plug
38. wire loose 1 Reconnect spark plug wire 2 Throwing too much snow 2 Reduce speed and width of swath 3 Fuel tank cap is covered 3 Remove ice and snow on and around fuel tank cap with ice or snow 4 Dirty or clogged muffler Clean or replace muffler Engine idles or 1 Choke is in FULL position 1 Move choke to OFF position runs roughly 2 Blockage in fuel line 2 Clean fuel line 3 Stale fuel 3 Empty fuel tank amp carburetor refill with fresh clean gasoline 4 Water in fuel 4 Empty fuel tank amp carburetor refill with fresh clean gasoline 5 Carburetor is in need of 5 Contact a qualified service center adjustment or overhaul Excessive 1 Loose parts or damaged 1 Tighten all fasteners Replace damaged parts vibration augers or impeller If vibration remains contact a qualified service center Recoil starter 1 Frozen recoil starter 1 See IF RECOIL STARTER HAS FROZEN is hard to pull in the Operation section of this manual Loss of traction 1 Drive belt is worn 1 Check replace drive belt drive slowing 2 Drive belt is off of pulley 2 Check reinstall drive belt of drive speed 3 Friction drive wheel is worn 3 Contact a qualified service center Loss of snow 1 Auger belt is off of pulley 1 Check reinstall auger belt discharge or 2 Auger belt is worn 2 Check replace auger belt slowing of 3 Clogged discharge chute 3 Clean snow chute snow discharge 4 Augers impeller jammed 4 Remove debris
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