Porter-Cable 8500 User's Manual
Contents
1. odia ON lepow e2ueJejo1 enin 104 ureje1 pue Mojeq seoeds eur wu S equinu eseuj po2et ioo eu jo Duisnou urew Su uo peje20j si aed ON jeues put e suonejedo Buieys e10j6q suononagsur eseui spuejsJepun pue speed Ajnjeeo jueuudinbe Siy esn 0 S Oym uosJed eu yey weed m eseeld ANV 166184 tose 7300W E e3SV3 HIV1S e3NV 1d VSH3A 1 22013 8100 ee 691 189 819 xe4 0 4 189 819 euoug LS NID v2Li 824 19 euoug zoz OWNS peo puouuo Leg SOSE 9E ric xe4 2119 9 PiS euoud M Ta 2M NVH Ee O d jepnuow wueine1 1g Tes mig impo 228300 nud woyuon Cor v113G N3IL3H LN3 0 S3H1N32 1 9052613 5100 jpun yooq euoud Inok ur 86s no iseeeu euo eui 104 Seno e678 Auew ui peje2o oue S9 44 pip xe4 0S9 44 pip euoud wens young M 00201 4 6 1S2 902 xe4 0899 152 902 euoug lemees S5086 uotueH NOA9NIHSVA 1989 289 14 xe4 t 0 289 14 euoud 6 8 erepyeuouw 1026 6 05 riz xe4 9662 ESE P12 evoug 1 SuounuelS N 71201 LL26 t v He xea O29 v 109 1620 eouep nid 1003 8066 129 Siz xe4 0084 enu 026 824 e19 xe4 SES 824 cro L60 4v 912 ey 0 06 4 912 euoug gue gun eaug eyeA woems 1008 SZ Lv DUBJOAQU 6E21 E92 v19 xe4 6260 C92 pig euoug enueny BURY O9Sy rieer Snquino2. OHO 8190 SZS voz xe4 0i t SZS y04 euoug 60282 9uoueu 6196 Z 814 xe4 Or02 S22 814 euoud mdx3 uipiey 9281044 S2 641 OAN S651 S9 11 Busija HOA MAN 6499 889 102 xe3 0 41 v96 102 euoug enue y neg S 6 0642 896 pie xe4 0869 896 pte euoug peo uoSIEAM p 6G4 611 9 no 15 2682 122 918 94 0402 122 918 6E21 108 Od enue y WMS trit LP NO seve NE A Goda Sagi FOL Via REGENS QU CN M ct UN NAVIS held cE 2 684 419 Keg 0041 284 419 euoud 10015 eOpuquie pip veeo see 106 we OOLE Cer 10E euoua 9nueAy ugupi3 piP 0212 eunpeg 200 89 804 pui c 40D HOPE 8J wHOLVW NYL wano uaou 135 080 mOINOULVHNG e3liH anis eOINOH1Q33dS e2ILVWO33dS e20 e3NV ld 18 0334S SSO8 MYS V1HOd eQNv8 V1HOd e9IPINWO 93 18V9 H31HOd 96 629 p09 xe4 2299 649 r09 eucug o lE ASA 8 J6An02U8A onuoav qz ISOM SP 2S 6 9 9 619 xea INITIO HOAN Or92 9c8 615 euoud S9 0 68v Coy xea 29 HIN 4959 68 O euoud OWVLNO 1001S WE9t ZE901 9461 29 voz xe4 4940 8S2 tov xe4 X enuaay unqna 6691 WS 1004S uit ozes OLR VBOLINVN 20 vau S3H1NdH2 32IAH3S V 113d os n ezic t9e vor wey 0008 96 vOv euoud peo o oqseuor Z10y 990 195 219 xe4 eweny 0500 Wed i9 20 0806 195 219 euoud ULON enue y uig9 SLE 2 CORZE OPUEHO m pys ejnog
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4. E Va vova AHLIN V8 IHL 5NIDHVHO Cum We C MAN E Sjeuejeui snoueA UI SJeuejse eAup pue sejoy ip o poufisop S Mugena SSO P1OD ejqe 1euod jnoA QHuOM3Hu03 SNOILONHLSNI SNILVH3dO sued jeonuep juo esn Buroiues ueuM J Siu Vd 1N3W32 V 1d3H S LIG 9NIAOW3H ONY ONITIVLSNI ees suq Bui aouje1 pue Buneisu olunm sPo qo ie pue jesuno jo uv312 LIG TUYA d339 Ol SLUYVd ONILVLOY NOUS AVMV SONVH d33M 6 Kunfui esneo pue yeeiq Aew suq liua p au Bunsiw Aq solou eBiejue 10 ereBuoje 0 n 40 190 e Se up esn LON OG 8 Buijjup ueym poq 1no jo sped 1euo isurebe JO dey puey mo Ul JOM PIOU H3A3N Z peddojs Ajayajdwoo sey JO OW mun fepow Busana jo uoneio jo uojoeuip eDueuo H3A3JN 9 peuuoped Duieq uonejedo eui 104 991109 SI y OS jup ou a Buyers 9J0jeq uogejo SJIup eui AdIH3A S UJOM 40 peyorio ee sued 19440 10 sel 4 yonyo JSN 10NOG smob pue oou eui eBewep pue jup eu peoa fous suq E popuounuoos esou uen sabue suq sn 1ON OQ seose puiq 1340 Jo E lem e ojui 6uyup TM eM SAI e Bumno wo Bunjnse1 oous je2uioejo wasaid 91 AINO om Aq qup ploy SAVM1V 2 SUq up 40 xoed uegeq eui Burowe 10 sues uauM uotisod 440 pexoo eui oi uouMs 10661 eu es gt ue Qui eq 9 anoi i jou 1 soap u TN atum Lose JepoN eqe2 ieuod eui uy ped n 10 00 ssopioo Jeu Aue ob uo 0 1dW3LllV LON OG 4 SUORe20 JOM JO durep u AUALLVG 3DHVHO LONOG
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6. keys and adjusting wrenches are removed from the tool before turning it on b 14 AVOID UNINTENTIONAL STARTING Don t carry tool with finger on switch Be sure selector switch is OFF when installing battery pack changing bits or accessories and when tool is not in use When the battery pack is installed this tool is always in operating condition because it does not have to be plugged into an electrical outlet When storing or carrying the tool set the switch selector lever to the center OFF ese to prevent the motor from starting accidentally 15 STAY ALERT Watch what you are doing Use common sense 3 Do not operate tool when you are tired or while under ti the influence of medication alcohol or drugs 16 CHECK DAMAGED PARTS Before further use of the tool a guard d or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function Check for alignment of moving parts binding of moving parts breakage of parts mounting and any other conditions that may affect its operation A guard or other part that is damaged should be properly repaired or replaced by an authorized service center unless otherwise indicated elsewhere in this instruction manual Have defective switches replaced by authorized service center Do not use tool if switch does not turn it on and off X 17 WEAR EAR PROTECTION to safeguard against possible hearing
7. loss SAVE THESE INSTRUCTIONS _ SAFETY INSTRUCTIONS FOR CHARGER 1 SAVE THESE INSTRUCTIONS This manual contains important safety and operating instructions for Porter Cable Model 8501 Battery Charger E 2 BEFORE USING A BATTER CHARGER read all instructions and cautionary markings on 1 battery 2 battery pack and 3 product using battery 3 CAUTION To reduce risk of injury Porter Cable charger Model 8501 should only be used to charge Porter Cable batter pack Model 8500 Other types of batteries may burst causing personal injury and damage Do not charge Model 8500 eet with any other charger 4 DONOT EXPOSE CHARGER tor rain snow or frost 5 DO NOT ABUSE CORD Never carry charger by cord or yank it to disconnect from receptacle Pull by plug rather than cord when disconnecting charger Have damaged or worn power cord and strain reliever f roplaced immediately DO NOT ATTEMPT TO REPAIR POWER yp JeAup eu Ul pejeisul S gt 4 0 ogv 10 4 05 MO138 SI uouM PX jou og peionasqo eq you pnw Jo wowed pue do ut ss WA NOLLNVO i popno d sos ejou i Aij OM eu ai iem euo pejunour q JO oseo aui Jo woyoq ay uo pees po ant uo PM Aou Je61euo Aeyeq SUL 2 OVd AH3LLV8 3 ONIAOW3H uo ONITIVISNI sepun suononasul 1 BUMO Aq u e o0ul01 Aoneq eui j peBseyo Any eq pinoys pn ig eu oun nd eu 105 lug 4eAuq SSeIp10D 1no Bursn e10jeg
8. Djeuo uo nid jo osoui se edeus pue z s equnu eures eu ere p109 uoisueixe jo Nid uo suid eg jeu v eJns eyeW pesn eq ISNU p109 uoisuejxe ue J 2ous ouipeje pue aly Jo Xsu ui ynsei pjnoo p109 uorsueixe Jedosdu jo esty Aressodeu Ajainjosqe ssejun GHO NOISNSLXANV3SNLONOG Z SSseijs 10 eDeurep o peroe qns esimueyjo 10 180 peddiy I A uo pedidos eq 10u IJ 4 1BU OS pejeoo si QuO2 auns DVN 7 PS Insert battery pack into aligning the rib on the battery pack with groove in charger See Fig 1 DO NOT USE FORCE when inserting battery pack d a pan o does not slide i in oniy it is gt being inserted incorrectly Make sure power circuit is the same as that shown on the specification plate on the charger and connect charger to power source The FAST CHARGE indicator light RED should light indicating the battery pack is being charged After approximately one hour the FAST CHARGE indicator light will go out and the TRICKLE CHARGE light GREEN will light indicating the battery pack is fully charged The battery pack should be left on TRICKLE CHARGE until you are ready to use NOTES aes Tu 1 The battery pack i is protected against charging when internal temperature is above 113 F If temperature is too high the TRICKLE CHARGE light GREEN will light when the battery pack is inserted into charger The battery pack MUST he removed from the charger and allowed to c
9. LF TAPPING SCREWS 1 Drill pilot hole of correct size as recommended by screw manufacturer for fastener being used tug ienua noA jo Ayoedeo eui uyum 61e U9JUM seuosseoov yoajeg HOA su ooss 498d faen o ads SnopJezeu eq pinoo souosseoos uons jo esn onpoud siu uie pasa ueeq ou ABY peisij SOY UBL JAO seuosseooe GNUIS ONINHVAM Fe 3onpoud siu YIM pesn eq seuossae2oe eseul Kuo eu pepueuiuio204 Si 4 uoge1edo jsejes JO4 Seuosseooe Buymojjo eu uy peusiduo3e ueeq seu 00 Siu JO upsa eu SdiHosS300v jequinu qeues adh equinu joo nok Jo eyejdeujeu y uo UMOYS uomneuuojui jje 3 6 eseejd suogeoiunuiuoo ue uj euim ue je sn eum o eel 199 joo Jno noqe suoysenb Aue aaey nod pinoys sejouebe s uey sayjo euo ue Aq px 10 epew suede eajuesenb jou ued M diysuewyiom pue jeueyew e nosjep isuieDe pesjuesen6 n ee seioueDe s y Aq epew sredei Ily H31N3O 3OIAH3S 318VO H31HOd 10 NOILYLS 3oiAuas J18vO H31HOd G3SZIHOHLNY ue yy Aq peuuoped eq AINO Pinoys suonejedo eseu esn jeuuou Woy 428M 0 enp 5 ued jo 40 9 Bujyues ete KyjenjueAe iim soo Ayjenb yy Suivdau QNV 39IAH3S paso pue jue2uqni use m parea ian essaoou ueuM pedejde sued wom pejoedsul pue I9 Ajy6 eq 0 UONEIS JAS ejqe2 1euod pezuouiny isoueou 4 anok oo O0 0 nok puo 10 exei esn jo sino 001 xoda ly H31N3O 39IAH3S 318VO H31HOd e10 NOLLWIS JOIANAS 318v9
10. S O M S SIY ye ug Jedoud Jesu ot w no 6F 8R 8F 10R 10F 12R 0 32F 14R PowerBis All 1 15 16 Long 1 4 Hex Drive ute With Finder Sleeve 44424 44426 10F 44428 Complete 1 4 Hex Drive a2 DX A 21 j For use with insert Bits 8481S 0 9484S woy Are yom suuBu e60 euo eeu osje ABW NOK pue syuBu eer oyoeds no sew Augiiew siu M v Adde jou Agus uoijSnjoxe JO uogeyun eAoqe By os 12F 14R 44823 uoneunuoju urejqo of ff xe euj uo sse Auesem perdus f SDOBUIBDU eyuuenDesuo I 10 nedas iiM OMA poued e 10j Sjoo JeMOd BUCISSEjOi 3502U Sl y t ar Animi OHO si uoneOuao DuroDe10 eu m S amp YBF S9yz XOG O d ULON Sp AemuBi4 DIECGSIG UOHPLDOGSUEJ 10SS022 DIOIGUIO B a ALNVHHBVM HY3A 3NO GALIN 318v2 H31HOd 318v9 H31HOd E eum eseejd eoueunoued AjueueM uo ajep eui Woy 180A euo jo Std 2 1 8 6F BR 44820 ow 44816 f 3 BF 10R 44821 OR 2 44817 10F 12R 44822 43 44818 Slotted Al 1 Long 1 4 Hex Drive Phillips
11. ial the slower me speed rin The softer the material the faster the speed 3 When drilling a large hole it is easier v first drill a smaller hole and then enlarge it to the required size 4 Theuseofa lubricant such as oil on the drill point keep the bit cool increases iini action and prolongs hit bit life meo ee ying too mu ch pressure may cause the bi bit to over DRIVING WOOD SCREWS DM UM MEA Drill pilot and shank clearance holes See following chart Install proper Bit that fits screw to Screwdriver Set Torque Adjusting Collar for desired torque Set Screwdriver for correct rotation is Start screw straight in hole with fingers i A SCREWDRIVER m 6 Place Bit on screw start and exert pressure to drive screw wee 7 As soon as screw Dus seated lift Screwdriver from screw J SUGGESTED HOLE SIZES FOR WOOD SCREWS Pilot Drill Dia Shank Drill Clearance 1 16 062 11 64 172 5 64 078 410 3 16 187 3 32 094 12 7 32 218 7 64 109 T TT I ve 129 _ ve 140 5 32 156 9 64 140 m A lubricant s such as soap or wax may be used on Screw threads for ease of driving This is particularly important in hard wood 2 Combination pilot drill shank drill and countersink bits are available from local supply houses for diting holes n one easy operation DRIVING SE
12. mmediately removing drill bit from work and determine cause of stalling or jamming DO NOT SQUEEZE TRIGGER ON AND OFF IN AN ATTEMPT TO FREE A STALLED OR JAMMED DRILL THIS WILL DAMAGE THE MOTOR The direction of rotation may be reversed to help free a jammed bit Be sure direction of rotation is RESET before attempting to continue drilling 9 Reduce the pressure on the drill just before the bit cuts through the work to avoid splintering wood or Stalling in metal 10 When bit has completely penetrated work and is spinning freely withdraw it from the work while the motor is still running then turn off drill DRILLING WOOD In addition to the instructions listed under GENERAL DRILLING the following also apply 1 When using twist drills in wood they should be withdrawn from the hole frequently to clear chips built up in flutes to avoid overheating and burning work 2 Ifa backing block is used to keep back of work from splintering it should be clamped securely in place If a backing block is not used with spade bits or hole saws ease up pressure as soon as bit point breaks through work and complete the hole from the oppose side DRILLING MET AL In addition to the instructions listed under HE DRILLING the following also apply 1 Use eny good quality sharp high speed steel twist bits when drilling metal 2 Start drilling with slow speed and gradually i increase as drill cuts The harder the mater
13. ool before reinsert 2 If neither charge indicator light ro ung D pius charger and remove battery pack Clean all conte attery pack and Charger with alcohol and reinsert b attery k b ein 1g sure it is comp rger Plu g if an indicator light still does not light it is a an indication of malfunction The unit should be returned to an authorized service center for checking 8 For optimum performance and battery Wie the battery pack should be fully charged before using and cor ely discharged before charging Repeated p tial charges and partial recharging cycles may cause a los 3 of b capacity This condition may be improved by repeatedly completely discharging the battery pack and then app plying a full charge 4 g on room temperature line voltage and existing charge le level initial charging m take ina han one After changing has been completed remove battery pack from charger and insert into tool by following instructions under INSTALLING OR REMOVING BATTERY PACK ee TON pm source when not in use INSTALLING OR BATTERY PACK Be sure trigger switch is in the locked OFF position see instructions under SWITCH OPERATION To remove battery pack lift up latch swing out of the way and withdraw battery pack see Fig 2 To install battery pack insert it into Driver Drill until fully seated and snap latch eni into place Be sure the latch is Ty locked before ope
14. peuuey M gESp coget edumi 592 829 Soe xw4 2S2 vc9 soc euoud 9 v VS MN S4 4 91 ew PLOCE eer vano 9S 0 S65 eoe xv4 119 268 Ot uod enue y ug 159A LOSZ odvwo102 6664 ZSt st X94 2926 5 Sty 0069 066 Sha 84 918 euoud id UNOO pee uyor soc t Y INSTRUCTIONS WARNING When using electric t lool s basic safety precautions should always be followed to reduce the risk of fire electric shock and personal injury including the following READ AND FOLLOW ALL INSTRUCTIONS There are certain a ipp plications for which this tool was designed Porter ron s that this tool NOT be modified and or used application DO NOT use the tool until you and we have advised you Manager of Product Engineering Porter Cable Corporation 4825 Highway 45 North T4 Oo og e d P O Box 2468 1 KEEP WORK AREA CLEAN Cluttered areas and benches invite injuries 2 AVOID DANGEROUS ENVIRONMENT Keep area well lit Avoid chemical or corrosive environment Do not use tool in presence of flammable liquids or gases 8 GUARD AGAINST ELECTRIC SHOCK Prevent body contact with grounded surfaces for example pipes radiators ranges refrigerator Pipes an KEEP CHILDREN AWAY Do not let visitors contact tool or E ord All visitors should be kept away from work area 5 STORE IDLE TOOLS en not in use tools should be stored in dry and high or locked
15. rating E tool E SWITCH OPERATION Squeeze trigger switch to start molor Release trigger to stop motor As the trigger is squeezed the motor speed i increases NOTE A low volume high pitched tone may be heard while the s switch is in the variable speed mode This is normal E To reverse rotation use reversing lever above trigger switch see Fig 3 3 When changing rotational direction be sure the trigger switch is OFF The reversing lever will also lock the trigger switch in the OFF position to prevent accidental starts and battery discharge To activate lock move reversing lever to center ae u a uers pue HOM T7 WP ploy oy yound a see Aa epew wuop c ul 14g dup jo dy esed 9 yJOM ui juep ews e eye wound Jejueo T Buisn pue pel up eq o on 40 J9jue2 oexe 9je00 S funfui Ajipoq esneo pue uids 310 dendi Buers 0 youd eoejd ui peduie o JO SIA U je1n2es piay SI HOM ens exeW NOILNY v UOR JOJ esto JO H3A31ONISH3A3H eS E E onuo ul peddu jeunoos SI 4q up ens eq zZz uogeJedo Bump 19 eoo Gugenioy enb 10 Ls 4 ONITIUG TWU3N39 Twa YSA 9 Sid NI NMOHS Sv Q13H 38 1SnW THYG HSAING I2OHS 1V9OIu10313 JA 7VA1N3QI99V LN3A3Hd OL HEM y ur Buuiw BAI OJU SIP 00 eu Ji 9l eq Aew WP AUp jo pue 1u04j OY DNINHVM TNuO u3AMG aHL Gio OL MOH Sump pue SMO19S uaua poom prey ogu eios BuAUQ SMOI0S s Bujddey jos Sujana pooA yos ow
16. t smous Buju poe sbumos snouen eu jo osn QU JO ue si Buwotioj eur bumos anbio p ns p ym jueuiuDije ui Si aul Buneoipul eui yey os 1e o2 uox ay Dunejoi Aq persnipe oq kew onbioi ndino jo junowe eu uvnoo 3nouoL oniLsnrav E ompoooi GuoB10 e asianes uq anowe o L 9 2 yanya pue yosiok Ajounoes u y IL puey yeyjo UM sIMmyo0 9 eAoo s iano Guiuani ejiuw puey euo yM p 6i4 ees uu onuo Burpjoy q yonyo uei UG yonyo eu ul peddub si wq eui pun OSIMX9OJ9 BAIS 190 UIN PULY euo ui JIG Buipiou vb SIIq jews 10 seinj eui oj dn 10 yonyo eui Ozu ob y Se de se yq Jo pue yoows uesul pes uke husee peuesui oq ued yueus wq ieu OS pue yq y uo xonuo eu Buma ueuM eswWoojoueunoo eA ee s 1eyno Hun Aq unoue f smel uedo iq eui jo Buuejueo jjes 10 peuBisep si yonyo Mel eeuu el zZ sq Buraowas pue Buyjyeysu uaym uonisod 44O P2 90 19 ue2 oj 1e 9 Buisie e jes SAeMiY NOILQVO L sua H3AIHIM3HOS ONV Tia ONIAONJH ANY Y ONITIVISNI Gis boc lily i injury or damaged drill bits Apply steady even pressure 1o drill bit cutting Too little pressure will keep the bit from cutting and dull the cutting epe due to excessive E friction created by sliding over the surface CAUTION Always be alert and brace yoursel against the twisting action of the drill 8 If drill stalls or in me hole release trigger i
17. up pl place out of the reach of children 6 DON T FORCE TOOL t will do the job better and safer at the rate for which it was intended 7 USE RIGHT TOOL Don t force small tool or attachment to do the job of a heavy duty tool Don t use tool for purpose not intended for example do not use a circular saw for cutting tree limbs or logs 8 DRESS PROPERLY Do not wear loose clothing or jewelry Loose clothing draw strings and jewelry can be da in moving parts Rubber gloves and non skid fi arer mend od when working Wear protective hair covering to contain long h 9 USE SAFETY GLASSES Wear or goggles while operating power tools Also face or dust mask if operation creates dust All persons in the area where power tools are being operated Should also wear safety glasses and face or dust mask 10 SECURE WORK Use clamps or a vise to hold work Ws s safer than using your hand and it frees both hands to operate tool 11 DON T OVERREACH Keep pr A 12 MAINTAIN TOOLS WITH CARE and clean dor 1 for which it was designed If you have footing and balance at all times oe accessories Inspect tool cords periodically and if damaged p have repaired by authorized service facility Have all worn broken or lost parts replaced immediately Keep handles dry clean and free from oil and grease py 13 REMOVE ADJUSTING KEYS AND WRENCHES Form habit of checking to see that
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