Porter-Cable 2640 User's Manual
Contents
1. PORTER CABLE QUICKSAND SANDTRAP SAW BOSS SPEED BLOC SPEEDMATIC SPEEDTRONIC STAIR EASE THE PROFESSIONAL EDGE THE PROFESSIONAL SELECT TIGER CUB TIGER SAW TORQ BUSTER VERSA PLANE WHISPER SERIES DURATRONIC FRAME SAW INNOVATION THAT WORKS JETSTREAM MICRO SET MORTEN NETWORK RIPTIDE TRU MATCH WOODWORKER S CHOICE Trademarks noted with are registered in the United States Patent and Trademark Office and may also be registered in other countries Las Marcas Registradas con el signo de son registradas por la Oficina de Registros y Patentes de los Estados Unidos y tambi n pueden estar registradas en otros pa ses Marques d pos es indiqu es par la lettre sont d pos es au Bureau des brevets d invention et marques d pos es aux Etats Unis et pourraient tre d pos es aux autres pays Printed in U S A2. 4 Repeat STEPS 2 and 3 until desired result is obtained DRIVING DRYWALL SCREWS 1 Install drywall bit and bit holder to screwdriver 2 Set screwdriver for correct rotation 3 Start screwdriver and place drywall screw on bit CAUTION DO NOT EXERT PRESSURE ON SCREW WHILE DOING THIS 4 Place end of screw in desired location and remove fingers 6 5 Apply forward pressure to drive screw until depth stop rests on the surface of the work The depth stop should be adjusted so that the fastener head is sunk below the surface of the wallboard without cutting into the finished face TO REMOVE SCREWS 1 Install proper bit that fits screw 2 Set screwdriver for reverse rotation 3 Start screwdriver and place bit in screw 4 Exert forward pressure to remove screw MAINTENANCE KEEP TOOL CLEAN Periodically blow out all air passages with dry compressed air All plastic parts should be cleaned with soft damp cloth NEVER use solvents to clean plastic parts They could possibly dissolve or otherwise damage the material CAUTION Wear safety glasses while performing this operation FAILURE TO START Should your tool fail to start check to make sure the prongs on the cord plug are making good contact in the outlet Also check for blown fuses or open circuit breakers in the line BRUSH INSPECTION AND LUBRICATION For your continued safety and electrical protection brush inspection and replacement on this tool should ONLY
3. MAINTAIN TOOLS WITH CARE Keep tools sharp and clean for better and safer performance Follow instructions for lubricating and changing accessories Inspect tool cords periodically and if damaged have repaired by authorized service facility Inspect extension cords periodically and replace if damaged Have all worn broken or lost parts replaced immediately Keep handles dry clean and free from oil and grease 14 DISCONNECT TOOLS when not in use before servicing and when changing accessories such as blades bits cutters etc 15 REMOVE ADJUSTING KEYS AND WRENCHES Form habit of checking to see that keys and adjusting wrenches are removed from the tool before turning it on 16 AVOID UNINTENTIONAL STARTING Do not carry a plugged in tool with finger on switch Be sure switch is off when plugging in Keep hands body and clothing clear of blades bits cutters etc when plugging in the tool 17 OUTDOOR USE EXTENSION CORDS When tool is used outdoors use only extension cords marked Suitable for use with outdoor appliances store indoors when not in use 18 STAY ALERT Watch what you are doing Use common sense Do not operate tool when you are tired or while under the influence of medication alcohol or drugs 19 CHECK DAMAGED PARTS Before further use of the tool a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function Check for alignment o
4. be performed by an AUTHORIZED PORTER CABLE SERVICE STATION or a PORTER CABLE SERVICE CENTER At approximately 100 hours of use take or send your tool to your nearest Authorized Porter Cable Service Station to be thoroughly cleaned and inspected worn parts replaced when necessary relubricated with fresh lubricant if required reassembled with new brushes and performance tested Any loss of power before the above maintenance check may indicate the need for immediate servicing of your tool DO NOT CONTINUE TO OPERATE TOOL UNDER THIS CONDITION If proper operating voltage is present return your tool to the Service Station for immediate service SERVICE AND REPAIRS All quality tools will eventually require servicing or replacement of parts due to wear from normal use These operations includingbrush inspection and replacement should ONLY be performed by either an AUTHORIZED PORTER CABLE SERVICE STATION or a PORTER CABLE SERVICE CENTER All repairs made by these agencies are fully guaranteed against defective material and workmanship We cannot guarantee repairs made or attempted by anyone other than these agencies Should you have any questions about your tool feel free to write us at any time In any communications please give all information shown on the nameplate of your tool model number type serial number etc ACCESSORIES The testing of this tool has been accomplished with the following accessories For safest operaton
5. for proper voltage and current rating CAUTION Do not operate your tool on a current on which the voltage is not within correct limits Do not operate tools rated A C only on D C current To do so may seriously damage the tool EXTENSION CORD SELECTION If an extension cord is used make sure the conductor size is large enough to prevent excessive voltage drop which will cause loss of power and possible motor damage A table of recommended extension cord sizes will be found in this section This table is based on limiting line voltage drop to 5 volts 10 volts for 230 volts at 150 of rated amperes If an extension cord is to be used outdoors it must be marked with the suffix W A following the cord type designation For example SUTW A to indicate it is acceptable for outdoor use RECOMMENDED EXTENSION CORD SIZES FOR USE WITH PORTABLE ELECTRIC TOOLS Length of Cord in Feet 115V 25Ft 50Ft 100Ft 150 Ft 200 Ft 250 Ft 300 Ft 400 Ft 500 Ft 230V 50Ft 100 Ft 200 Ft 300 Ft 400 Ft 500 Ft 600 Ft 800 Ft 1000 Ft 0 2 18 18 18 16 16 14 14 12 12 o 23 18 18 16 14 14 12 12 10 10 E 34 18 18 16 14 12 12 10 10 8 El 45 18 18 14 12 12 10 10 8 8 S 56 18 16 14 12 10 10 8 8 6 2 68 18 16 12 10 10 8 6 6 6 8 10 18 14 12 10 8 8 6 6 4 s 10 12 16 14 10 8 8 6 6 4 4 12 14 16 12 10 6 6 6 4 2 S 14 16 16 12 10 8 6 6 4
6. 4 2 16 18 14 12 8 8 6 4 4 2 2 18 20 14 12 8 6 6 4 4 2 2 OPERATING INSTRUCTIONS FOREWORD Model 2640 and 2650 Screwdrivers are designed to install or remove all commercially available drywall screws TO START AND STOP SCREWDRIVER CAUTION MAKE SURE SWITCH IS OFF BEFORE CONNECTING TOOL TO POWER CIRCUIT 1 Make sure power circuit voltage is the same as that shown on the specification plate of screwdriver Connect screwdriver to power circuit 4 2 Squeeze trigger switch A Fig 1 to start motor as the trigger switch is squeezed the driver speed increases The screwdriver bit will not rotate until engaged in a fastener and forward pressure is applied to the tool To stop motor release trigger switch eR CABLE Fig 1 3 LOCK BUTTON A lock button B Fig 1 is provided to keep motor running without holding the trigger switch ON TO LOCK the trigger switch ON squeeze the trigger as far as it will go push in lock button and release trigger TO UNLOCK lock button squeeze trigger and release leaving lock button free to spring out 4 DIRECTION OF ROTATION Porter Cable screwdrivers will rotate either in a clockwise direction for driving fasteners with a right hand thread or a counter clockwise direction for removing fasteners with a right hand thread To determine rotation stop the motor by releasing the trigger switch and move the reversing lever C Fig 1 in the direction marked reverse for counterclockw
7. 42 Frontage Road Suite 112 Phone 404 608 0006 Fax 404 608 1123 ILLINOIS Addison 60101 Chicago 311 Laura Drive Phone 630 628 6100 Fax 630 628 0023 Woodridge 60517 Chicago 2033 West 75th Street Phone 630 910 9200 Fax 630 910 0360 MARYLAND Elkridge 21075 Baltimore 7397 102 Washington Blvd Phone 410 799 9394 Fax 410 799 9398 MASSACHUSETTS Braintree 02185 Boston 719 Granite Street Phone 781 848 9810 Fax 781 848 6759 Franklin 02038 Boston Franklin Industrial Park 101E Constitution Blvd Phone 508 520 8802 Fax 508 528 8089 MICHIGAN Madison Heights 48071 Detroit 30475 Stephenson Highway Phone 248 597 5000 Fax 248 597 5004 MINNESOTA Minneapolis 55429 4315 68th Avenue North Phone 763 561 9080 Fax 763 561 0653 MISSOURI North Kansas City 64116 1141 Swift Avenue PO Box 12393 Phone 816 221 2070 Fax 816 221 2897 St Louis 63119 7574 Watson Road Phone 314 968 8950 Fax 314 968 2790 NEW YORK Flushing 11365 1595 N Y C 175 25 Horace Harding Expwy Phone 718 225 2040 Fax 718 423 9619 NORTH CAROLINA Charlotte 28270 9129 Monroe Road Suite 115 Phone 704 841 1176 Fax 704 708 4625 OHIO Columbus 43214 4560 Indianola Avenue Phone 614 263 0929 Fax 614 263 1238 Cleveland 44125 8001 Sweet Valley Drive Unit 19 Phone 216 447 9030 Fax 216 447 3097 OREGON Portland 97230 4916 NE 122 nd Ave Ph
8. ESPANOL PAGINA 9 FRANCAISE PAGE 19 Instruction Double Insulated manual Drywall Screwdrivers MODEL 2640 10 Ft Cord MODEL 2650 50 Ft Cord IMPORTANT To learn more about Porter Cable Please make certain that the person who visit our website at is to use this equipment carefully reads Rita wy poe cab leo and understands these instructions before i starting operations The Model and Serial No plate is located on the main housing of the tool Record these numbers in the spaces below and retain for future reference PORTER CABLE PROFESSIONAL POWER TOOLS Type Serial No Copyright 2001 PORTER CABLE Corporation Part No 901014 012 IMPORTANT SAFETY INSTRUCTIONS WARNING When using electric tools basic safety precautions should always be followed to reduce the risk of fire electric shock and personal injury including the following WARNING SOME DUST CREATED BY POWER SANDING SAWING GRINDING DRILLING AND OTHER CONSTRUCTION ACTIVITIES contains chemicals known to cause cancer birth defects or other reproductive harm Some examples of these chemicals are lead from lead based paints crystalline silica from bricks and cement and other masonry products and arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area an
9. F brica Porter Cable e Delta m s cercano Des centres de service agr s sont situ s dans beaucoup de grandes villes Appelez au 800 487 8665 ou au 901 541 6042 pour obtenir de l aide pour en rep rer un Pour obtenir des pi ces et accessoires pour les produits Porter Cable e Delta s adresser a tout distributeur Porter Cable e Delta centre de service agr ou centre de service d usine Porter Cable Delta Si vous n avez acc s a aucun de ces centres appeler le 888 848 5175 et on vous dirigera vers le centre de service d usine Porter Cable e Delta le plus proche CANADIAN PORTER CABLE DELTA SERVICE CENTERS ALBERTA MANITOBA QU BEC Bay 6 2520 23rd St N E 1699 Dublin Avenue 1515 Ave Calgary Alberta Winnipeg Manitoba St Jean Baptiste T2E 8L2 R3H 0H2 Qu bec Qu bec Phone 403 735 6166 Phone 204 633 9259 G2E 5E2 Fax 403 735 6144 Fax 204 632 1976 Phone 418 877 7112 BRITISH COLUMBIA ONTARIO Fac 418 877 7123 8520 Baxter Place 505 Southgate Drive 1447 Begin Burnaby B C Guelph Ontario St Laurent Montr al Qu bec V5A 478 N1H 6M7 H4R 1V8 Phone 604 420 0102 Phone 519 836 2840 Phone 514 336 8772 The following are trademarks of PORTER CABLE e DELTA Corporation Las siguientes son marcas registradas de PORTER CABLE e DELTA S A Les marques suivantes sont des marques de fabriquant de la PORTER CABLE e DELTA Corporation BAMMER LASERLOC OMNIJIG POCKET CUTTER PORTA BAND PORTA PLANE
10. LITY UNDER THIS OR ANY IMPLIED WARRANTY AND UNDER NO CIRCUMSTANCES SHALL PORTER CABLE BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES Some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you This warranty gives you specific legal rights and you may also have other legal rights which vary from state to state PORTER CABLE DELTA SERVICE CENTERS CENTROS DE SERVICIO DE PORTER CABLE DELTA CENTRE DE SERVICE PORTER CABLE DELTA Parts and Repair Service for Porter Cable Delta Power Tools are Available at These Locations Obtenga Refaccion de Partes o Servicio para su Herramienta en los Siguientes Centros de Porter Cable Delta Locations o vous trouverez les pi ces de rechange n cessaires ainsi qu un service d entretien ARIZONA Tempe 85282 Phoenix 2400 West Southern Avenue Suite 105 Phone 602 437 1200 Fax 602 437 2200 CALIFORNIA Ontario 91761 Los Angeles 3949A East Guasti Road Phone 909 390 5555 Fax 909 390 5554 San Leandro 94577 Oakland 3039 Teagarden Street Phone 510 357 9762 Fax 510 357 7939 FLORIDA Davie 33314 Miami 4343 South State Rd 7 441 Unit 107 Phone 954 321 6635 Fax 954 321 6638 Tampa 33609 4538 W Kennedy Boulevard Phone 813 877 9585 Fax 813 289 7948 GEORGIA Forest Park 30297 Atlanta 54
11. d work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles READ AND FOLLOW ALL INSTRUCTIONS There are certain applications for which this tool was designed Porter Cable strongly recommends that this tool NOT be modified and or used for any application other than for which it was designed If you have any questions relative to its application DO NOT use the tool until you have written Porter Cable and we have advised you Technical Service Manager Porter Cable Corporation 4825 Highway 45 North Jackson TN 38305 POLARIZED PLUGS To reduce the risk of electric shock this equipment has a polarized plug one blade is wider than the other This plug will fit in a polarized outlet only one way If the plug does not fit fully in the outlet reverse the plug If it still does not fit contact a qualified electrician to install the proper outlet Do not change the plug in any way 1 KEEP WORK AREA CLEAN Cluttered areas and benches invite injuries 2 AVOID DANGEROUS ENVIRONMENT Don t expose power tools to rain Don t use power tools in damp or wet locations Keep area well lit Avoid chemical or corrosive environment Do not use tool in presence of flammable liquids or gases 3 GUARD AGAINST ELECTRIC SHOCK Prevent body contact with grounded surfaces For example pipes radiators ranges refrigerator enclosures 4 KEEP CHILDREN AWAY Do not let visitors contact tool o
12. f moving parts binding of moving parts breakage of parts mounting and any other conditions that may affect its operation A guard or other part that is damaged should be properly repaired or replaced by an authorized service center unless otherwise indicated elsewhere in this instruction manual Have defective switches replaced by authorized service center Do not use tool if switch does not turn it on and off 20 WEAR EAR PROTECTION to safeguard against possible hearing loss SAVE THESE INSTRUCTIONS REPLACEMENT PARTS When servicing use only identical replacement parts ADDITIONAL SAFETY RULES FOR SCREWDRIVERS 1 VERIFY direction of rotation of screwdriver is correct for operation to be performed before starting tool 2 DO NOT attempt to change direction of rotation while switch is ON To do so may damage interlock feature built into switch Be sure switch is OFF and motor has completely stopped 3 SOME WOOD CONTAINS PRESERVATIVES WHICH CAN BE TOXIC Take extra care to prevent inhalation and skin contact when working with these materials Request and follow any safety information available from your material supplier MOTOR Many Porter Cable tools will operate on either D C or single phase 25 to 60 cycle A C current and voltage within plus or minus 5 percent of that shown on the specification plate on the tool Several models however are designed for A C current only Refer to the specification plate on your tool
13. ise rotation or in the opposite direction for clockwise rotation TO CHANGE BIT HOLDERS 1 CAUTION DISCONNECT SCREWDRIVER FROM POWER CIRCUIT 2 While holding locking collar A Fig 2 forward away from power unit unscrew depth stop assembly and remove 3 Pull bit holder B Fig 2 with bit straight out If it is difficult to remove grip with pliers and pull NOTE Bit C Fig 2 may be removed from bit holder by pulling straight out 4 Push new bit holder in spindle until ball in spindle snaps in groove in bit holder 5 Screw on depth stop assembly D Fig 2 and readjust see TO ADJUST DEPTH STOP TO ADJUST DEPTH STOP 1 While holding locking collar A Fig 3 forward away from power unit turn depth stop assembly until end of bit extends s2 beyond end of depth stop Do not push in on bit as this will engage internal drive Fig 3 2 Release locking collar being sure notches engage projections B Fig 3 on gear housing 3 Drive a test fastener in a piece of scrap material identical to that to be used Examine results of drive and make additional depth stop adjustment if required as follows a To increase depth of drive repeat STEP 1 and turn depth stop so that end of bit extends further from end of depth stop b To decrease depth of drive repeat STEP 1 and turn depth stop so that end of bit is closer to end of depth stop Each 1 turn of the depth stop results in e4 change in depth of drive
14. it is recommended that only these accessories be used with the product WARNING Since accessories other than those listed have not been tested with this product use of such accessories could be hazardous No 44840 Magnetic Bit Holder No 54583 No 2 Phillips Limited Clearance Insert Bit PORTER CABLE LIMITED ONE YEAR WARRANTY Porter Cable warrants its Professional Power Tools for a period of one year from the date of original purchase We will repair or replace at our option any part or parts of the product and accessories covered under this warranty which after examination proves to be defective in workmanship or material during the warranty period For repair or replacement return the complete tool or accessory transportation prepaid to your nearest Porter Cable Service Center or Authorized Service Station Proof of purchase may be required This warranty does not apply to repair or replacement required due to misuse abuse normal wear and tear or repairs attempted or made by other than our Service Centers or Authorized Service Stations ANY IMPLIED WARRANTY INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WILL LAST ONLY FOR ONE 1 YEAR FROM THE DATE OF PURCHASE To obtain information on warranty performance please write to PORTER CABLE CORPORATION 4825 Highway 45 North Jackson Tennessee 38305 Attention Product Service THE FOREGOING OBLIGATION IS PORTER CABLE S SOLE LIABI
15. one 503 252 0107 Fax 503 252 2123 PENNSYLVANIA Willow Grove 19090 520 North York Road Phone 215 658 1430 Fax 215 658 1433 TEXAS Carrollton 75006 Dallas 1300 Interstate 35 N Suite 112 Phone 972 446 2996 Fax 972 446 8157 Houston 77055 West 10 Business Center 1008 Wirt Road Suite 120 Phone 713 682 0334 Fax 713 682 4867 WASHINGTON Renton 98055 Seattle 268 Southwest 43rd Street Phone 425 251 6680 Fax 425 251 9337 Authorized Service Stations are located in many large cities Telephone 800 487 8665 or 901 541 6042 for assistance locating one Parts and accessories for Porter Cable Delta products should be obtained by contacting any Porter Cable Delta Distributor Authorized Service Center or Porter Cable e Delta Factory Service Center If you do not have access to any of these call 888 848 5175 and you will be directed to the nearest Porter Cable Delta Factory Service Center Las Estaciones de Servicio Autorizadas est n ubicadas en muchas grandes ciudades Llame al 800 487 8665 6 al 901 541 6042 para obtener asistencia a fin de localizar una Las piezas y los accesorios para los productos Porter Cable e Delta deben obtenerse poni ndose en contacto con cualquier distribuidor Porter Cable e Delta Centro de Servicio Autorizado o Centro de Servicio de F brica Porter Cable e Delta Si no tiene acceso a ninguna de estas opciones llame al 888 848 5175 y le dirigir n al Centro de Servicio de
16. r extension cord All visitors should be kept away from work area 5 STORE IDLE TOOLS When not in use tools should be stored in dry and high or locked up place out of reach of children 6 DON T FORCE TOOL It will do the job better and safer at the rate for which it was intended 7 USE RIGHT TOOL Don t force small tool or attachment to do the job of a heavy duty tool Don t use tool for purpose not intended for example do not use a circular saw for cutting tree limbs or logs 8 DRESS PROPERLY Do not wear loose clothing or jewelry Loose clothing draw strings and jewelry can be caught in moving parts Rubber gloves and non skid footwear are recommended when working outdoors Wear protective hair covering to contain long hair 2 9 USE SAFETY GLASSES Wear safety glasses or goggles while operating power tools Also face or dust mask if operation creates dust All persons in the area where power tools are being operated should also wear safety glasses and face or dust mask 10 DON T ABUSE CORD Never carry tool by cord or yank it to disconnect from receptacle Keep cord from heat oil and sharp edges Have damaged or worn power cord and strain reliever replaced immediately DO NOT ATTEMPT TO REPAIR POWER CORD 11 SECURE WORK Use clamps or a vise to hold work It s safer than using your hand and it frees both hands to operate tool 12 DON T OVERREACH Keep proper footing and balance at all times 13
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