Pitco Frialator E14X User's Manual
Contents
1. eeeeereeereeeee nee eene 2 10 Filter Tools and Accessories eese eene enne tenete enne etn etn nennen nennen 2 11 UFM Filter Mod le 5c crecer oreet eee ete encore tree LIGA iE RV ONE pA pF YEA AN cR E Ebr 3 2 Built In Filter Systeta L1 reete tanta rta tni ttr re pet ha tear nte on primb ra etna mean t 3 6 Fryer Showing Built In Filter System Components eene 3 7 ii Chapter 1 General Information and Installation Congratulations on the purchase of your new Pitco Frialator universal electric fryer This unit will give you many years of reliable service if you follow the simple operation and maintenance procedures in this manual Contained in this manual are the general installation operation and maintenance procedures for the universal electric fryer models E7 E7B E14 E14B E14X E18 amp E18B This information covers both the units with built in filters and the Under Fryer Manual UFM filters 11 WHICH FRYER DOI HAVE All models come standard with solid state temperatures controls automatic melt cycle controller and builtin safety devices In addition to these features additional features and options are available each with its own model number To find out which model you have look at the identification plate inside the door This plate has a lot of useful information but to identify which fryer you have look at the model number block The model number identifies which fryer and what2. 480 VAC 19 9 AMPS Line P5046919 Three Phase 3 wires and a ground 16 5 KW E14B 208 VAC 101 AMPS Line P5046915 Single Phase 2 wires and a ground 21 KW E14B 208 VAC 58 2 AMPS Line P5046915 21 KW Three Phase 3 wires and a ground 1 6 Table 1 2 Electrical Requirements for Various Fryer Models Continued Model Voltage amp Line Current amp Number Phase Arrangement Total Power E14B 240 VAC 87 5 AMPS Line Single Phase 2 wires and a ground 21 KW EI4B 240 VAC 50 5 AMPS Line P5046916 Three Phase 3 wires and a ground 21 KW E14B 480 VAC 25 3 AMPS Line P5046960 Three Phase 3 wires and a ground 21 KW EI4X 208 VAC 65 AMPS Line P5046913 Single Phase 2 wires and a ground 13 5 KW El4X 208 VAC 37 4 AMPS Lin P5046913 Three Phase 3 wires and a ground 13 5 KW E14X 240 VAC 56 2 AMPS Line P5046914 Single Phase 2 wires and a ground 13 5 KW 240 VAC Three Phase 3 wires and a ground E14X 480 VAC 16 2 AMPS Line P5046917 Three Phase 3 wires and a ground 13 5 KW E18 208 VAC 86 5 AMPS Line P5046901 Single Phase 2 wires and a ground 18 KW E18 208 VAC 50 AMPS Line P5046901 Three Phase 3 wires and a ground 18 KW E18 240 VAC 75 AMPS Line P5046902 Single Phase 2 wires and a ground 18 KW E18 240 VAC 43 3 AMPS Line P5046902 Three Phase 3 wires and a ground 18 KW E18 480 VAC 21 7 AMPS Line P5046900 Three Phase 3 wires and a ground 18 KW E18B 208 VAC 115 4 AMPS Line P5046903 Single Phas
3. g Wipe the tank dry with clean cloth wipes Close the drain valve and remove the large container h Refer to section 2 1 to refill the fryer 33 INSTALLING THE OPTIONAL FLUSH HOSE The flush hose option allows you to rinse out the fryer tank during shortening filtration This option canbe installed by the owner but itis recommended that you consult a qualified technician if you have any problems The hardware necessary to install the flush hose option is listed below Install the flush hose option as described in the procedures 1 Flush Hose Assembly B7406501 1 Valve Handle PP10050 1 UFM Flush Hose Connection B6603101 1 3 8 Valve P6071780 1 Quick Disconnect Black B7402241 1 Plate for Label A6643402 1 3 8 Street Elbow Plated P7037752 1 Label PP10057 2 3 8 Close Nipple P7037301 1 3 8 Tee P7036854 a Removetheold 3 8 streetelbow and male quick disconnect that connects the filter return hose to the filter Put the quick disconnect aside as you will need it later b Install the tee on the pipe where the elbow was Install a close nipple in each of the tee s remaining openings c Attach the previously removed male quick disconnect on the right tee opening Install the 3 8 valve plate and label on the left tee opening d Install the long nipple in the 3 8 valve and the female quick disconnect on the long nipple e Connect the filter unit to the quick disconnect and the flush hose to the flush hose quick d
4. 2 4 THEINTELLIFRY COMPUTER vn cscccencnncciananrcaneensiancsh ARRESE Et ERO cR ARD PNE RENI sree i 2 5 2 4 1 Checking the Temperature functions and Cooking Times 2 6 242 Programming Cook Time Shake Time and Hold Times 2 6 i Table of Contents Continued Section Title Page LAA E E OL CLE ES Coe TS VET a TE ST I TY 2 4 3 Programmes Cookine Temperature eere rs re EErEE EEA 2 7 2 4 4 Level 2 Proptranmin g ee een ea eean ea cana a M si leis 2 7 2 5 THE DIGITAL CONTROL I a cm 2 8 2 5 1 Opera ne the Digital touno l eere a nrbt mmm 2 8 25 2 Frosrambosng die Dieralcontol aa rera e A a EE E 2 9 2 6 SHORTENING FILTER PROCEDURES rceczeuas eerte tnter nnnm eant 2 10 2 6 1 General Eiter PEEL E tede gi u E aut D rU QN IE 2 12 26 2 Piter Proceduresee nenne a ADI cate aii GP sk ass oa c aE perdet e 2 13 2 6 3 Using The UFM Module as a Portable Filter resi cexcnascvscsesxerseconsraaecnceueucnpspiareren 2 15 2 7 DAILY CLEANING ariere raea A E i MEM Dep EEEE ii bI tM E HUN NO up pA pias 2 16 CHAPTER 3 Owner Maintenance and Adjustments cec eee eere rese senses 3 1 3 1 FILTER MEDIA REPLACEMENT areires rre zat oteh EARE th bane pa natn nic 3 1 3l VEM Riter Syster wt cae E EE i ads 3 1 EN Buni Ti Filter Syste MT HPOoRREEPE 3 4 32 WEEKLY FRYER CLEANING BOIL QUT wecieceneurerscrevesres tetti ierra 3 8 33 INSTALLING THE OPTIONAL FLUSH HOSE ereren eure ruentis 3 9
5. DANGER HIGH VOLTAGE PRESENT The fuses for the fryer s heating elements and controls are located inside the entrance box Extreme care must be taken when opening the entrance box NEVER remove the entrance box cover unless all power to the appliance has been disconnected SAFETY SAFETY SAFETY SAFETY SAFETY Table of Contents Section Title Page Seen eI NT ES E S d Safety Notice Table DE c NN eed re i iii List of Tables and Figures s s eresssresesrsrorosesnerenrortssesereesessotnesreeesrsrerreereserasesestesteeesereeesernrer eme ret iv Chapter 1 General Information and Installation sesseessesecescocccececosoocecocoesesoscoceoreeeececeeeeeerseee 1 1 L4 WHICH FRYER DO I HAVE ooroo ucise een aE eaen 63K 13 EXE NENN XVn ED urn nian tan 1 1 12 CHECKING YOUR NEW FRYER 4 ertarnetne ort nnne ina Ee a a iE 1 2 1 2 1 Check Your OndBri ce a esos eee Teteres UH et eaten e endum dun 1 2 1 3 ASSEMBLY AND LEVELING ereere idee stem etna e nese dite i desein tai 1 3 1 3 1 Leg Caster Installation and Adjustment e 1 3 1 3 2 Assembling multi fryer eseeeeeeeeeeneseeeeeenee enne tnnt 1 3 3 3 Basket List Access iiec re e SIRE ATH ents EEEE EEE EESE aiaa ARER 1 4 1 4 INSTALLATION Ree oer 1 4 1 4 1 Installation Clearances cccsssccseeceeeseessneessseeeeseeceseneseeceseneesensceecesssenseseeseeeseens 1 4 1 4 2 CO Fire System a nennen entente enne nnne nennen 1 4 1 4 3 Electrical Connection
6. eere ecrire cst dassse rona RC RVE Rae XX EFE Se Fa aw Pues enu nua 1 5 1 4 4 Ventilation and Fire Safety Systems essere 1 8 1 5 INITIAL ADJUSTMENT cocirier te petras dani vo tasa PARE REESE Lana r Yr LU siaaa 1 9 1 5 1 MisuabGhecks vo em e S A Ca aa ce A E E SEERE 1 9 152 Initial Cleaning ccisesncscectitac einen rage LH GR EAEE pita tnim HH S a ELEC tap 1 10 1 5 3 Thermostat Calibration Check Backup Thermostat Only 1 11 Chapter 2 Operating Instructions e eene nennen 2 1 21 FILLING THE EB YER eee e E A O i aA 2 1 21 1 Filling the Fryer With Liquid Shortening eee 2 1 241 2 Filling the Fryer With Solid Shortening ee 2 1 24 OPERATING INSTRUCTIONS WITHOUT COMPUTER 1 4 2 2 2 2 1 Fryer Start Up HB 2 2 222 Automatic Basket Lifts Opional eere 2 3 2 243 Fryer Shutdown esee eeeeeee tenente enne nennen nennen nnne 2 3 2 3 OPERATING INSTRUCTIONS WITH A COMPUTER 4 2 4 2 3 1 Fryer Start Up M 2 4 2 3 2 Product SelectlOl resource dS teri EU Ue e rein doze pone exams tuc ia dau EA E EEEE Uds 2 4 23 3 ShutdOWD jecsescessosseesnonves enero e trn nane vga Ee EE ER SY VER EESTE TR ces RRE TE Eneee 2 4 2 3 4 Power Ea1uEG seoanei a eno red oeseeptenua 90e Rises acta ek ene ies Ua ai Onda snus SER NEUE caer 2 4
7. lift or dual power supply options will require a 120 VAC 15A single phase 60Hz electrical service This service is required for the above options to work This service is in addition to the fryer s main electrical service 1 5 Table 1 2 Electrical Requirements for Various Fryer Models Model Voltage amp Line Current amp Heater Element Number Phase Arrangement Total Power Part Number E7 208 VAC 33 7 AMPS Line P5046915 Single Phase 2 wires and a ground 7KW E7 208 VAC 19 4 AMPS Line PP10599 Three Phase 3 wires and a ground 7KW E7 240 VAC 29 2 AMPS Line P5046916 Single Phase 2 wires and a ground 7KW 240 VAC 16 8 AMPS Line Three Phase 3 wires and a ground 7 KW 480 VAC 14 6 AMPS Line Single Phase 2 wires and a ground 7 KW 208 VAC 43 3 AMPS Line Single Phase 2 wires and a ground 9 KW E7B 240VAC 37 5 AMPS Line P5046914 Single Phase 2 wires and a ground 9 KW 480 VAC 18 8 AMPS Line Single Phase 2 wires and a ground 9 KW 208 VAC 79 4 AMPS Line Single Phase 2 wires and a ground 16 5 KW PP10291 P5046960 P5046913 P5046917 P5046920 E14 208 VAC 45 8 AMPS Line P5046920 Three Phase 3 wires and a ground 16 5 KW E14 240 VAC 68 8 AMPS Line P5046921 Single Phase 2 wires and a ground 16 5 KW E14 240 VAC 39 7 AMPS Line P5046921 Three Phase 3 wires and a ground 16 5 KW E14
8. normally Boil mode is used during weekly cleaning of the fryer described in the maintenance section of this manual Computer or Probe Failure If there is a probe devise use for sensing the temperature of the oil in the fry tank failure or a problem with the computer temperature control will automatically transfer to the auxiliary thermostat The transfer is controlled by the computer and a transfer relay If for any reason the relay becomes de energized temperature control will transfer to the auxiliary thermostat Once the problem has been corrected the computer senses that the problem has been corrected or the power is restored to the transfer relay temperature control will transfer back to the computer 2 4 1 Checking the Temperature functions and Cooking times To check the ACTUAL temperature press the once To check the SET temperature press the key two times After 5 seconds the display will return to normal Tocheck the COOK SHAKE and HOLD times press the followed by the product key you wish to check The times will be displayed in sequence followed by a short pause finaly returning to the normal cook mode When the computer is calling for heat the two lights in the lower corners of the A key will illuminate 2 4 2 Programming Cook Time Shake Time and Hold Times Tosetthe COOK time press the key then the key Enter the desired product key and change 2 6 the desired time by using the numbered keys Press the key
9. stir in Precoat Filter Aid 13 to the shortening in fryer 2 cups for a Built In filter 14 and Il UFM filters 3 cups for a Built In filter 18 After cleaning out the excess debris with the fryer scoop 15 sprinkle the powder into the first fryer to be filtered and stir the powder into the oil Check the drain spout to ensure that it is aimed into the filter pan NOTICE Always open a system valve before starting the filter pump 2 13 e Slowly open the green handled drain valve 3 for the tank being filtered If necessary use the clean out rod 12 to clear the crumbs from the drain Use the long handled brush 14 to clean the sides of the tank as the oil drains If you have the optional flush hose 9 go to step i CAUTION The filter tank can only hold the oil from one fryer DO NOT try to filter more than one fryer at a time DRAIN MODE CAUTION NEVER turn on the filter pump unless thc PREHEAT FINISHED light 5 is on f Openthe red handled return valve 1 to the tank you are filtering When the tank is empty close the green drain valve 3 and turn on the filter pump As the tank fills brush the inside ofthe tank to remove crumbs g When bubbles are seen coming out of the oil return spout turn off the pump Open the green handled drain valve 3 and allow the tank to drain again Repeat steps b through d until the tank is clean h When the tank is clean drain the shortening UR b
10. the fryer is turned on since leaving the factory be observant for any unusual signs of trouble Any time a new piece of equipment is energized there will be some odors as new components heat up This is normal If odors persist or excessive smoke is seen TURN OFF the power to the appliance at the service panel Have a qualified technician check out the unit for the cause WARNING The heating elements MUST be covered with water or oil before they are turned on NEVER turn on the fryer unless the main elements are covered by at least one inch of liquid WARNING All power supplies must be disconnected before servicing or cleaning the appliance Some appliances have more than one power supply Make sure they are ALL disconnected a Check the drain valve to ensure that it is closed Fill the fryer with water to the fill line marked on the back of the tank b Pressthe START side of the OFF ON START switch and release The switch will snap back to the ON position Switch the Melt Switch to MELT OFF Set the thermostat to 220 F The HEATING ON light will be on while the elements are on Bring the water to a gentle boil c Ifthe fryer is equipped with a Pitco Matic computer use the Boil feature to clean the fryer To use the Boil feature open the fryer s front doors and turn the power on by pressing the START side of the OFF ON START switch The switch will snap back to the ON position On the computer press the HOLD BOIL switch The co
11. 3 4 BASKET LAPT UA os dere E AE E ETEEN E RA 3 9 3 5 CHECKING AND REPLACING FUSES sisvsncscavcasventusincad isiin erases 3 9 3 6 TROUBLESHOOTING T cS 3 11 3 6 1 Fryer Troubleshooting Without a Computer 0 ccscssecasiesasercenssssnssossacrscssnciee 3 11 3 6 2 Fryer Troubleshooting With a Computer 20 sc lt 0cscesessncesonssnacqvenevncsree 3 16 3 6 3 Built In Filter Troubleshooting Go coo qoaa saareakc sain rt actae noti atteintes bea 3 18 3 6 4 UFM Bl Wr c 00000 gie c 3 20 ii Table 1 1 1 2 1 3 Figure 1 1 1 2 1 4 1 5 1 6 2 1 2 2 3 1 3 2 3 3 List of Tables and Figures Title Page Fryer Model Information sseccssssesesessesseesseseeescnssensescsesssessevsuseneesseneesesenenes 1 1 Electrical Requirements for Various Models eee 1 6 Ventilation and Fire Safety References eene 1 8 Title Page Filter Tools and AcCOSBOFIBS iis rhe tht ka ka trt oh kk ha NI Hanan iE Ina eR kae entia 1 2 Inside View of Fryer Tank eese eene eee ee nente nennen enne tn etna nnn nennnne 1 9 Pilot Assembly Flame Adjustment eese nennen nnne 1 11 Gas Valve Showing Location of Pressure Regulator and Pilot Adjusters 1 12 Main Burner COondltlOUs recre eenen recie edat i eas dete ENEE EEES 1 14 Air Colar seanca ne E ERAI USE ise E amice pauses deu rea 1 15 Fryer Illustrating Filter Components
12. Clearances The fryer needs clearance around it for proper and safe operation These clearances provide adequate distance to prevent combustible materials from coming in contact with hot fryer surfaces The clearances shown are for cooker installation in combustible and non combustible construction Combustible Non Combustible Construction Construction Back 6 0 Sides 6 0 Floor 4 3 4 4 3 4 In addition to the clearances required for proper fryer operation there must be at least 28 inches of isle space in front of the fryer to remove install the filter pan module 1 4 2 CO Fire System Your new fryer has a CO tie in that is designed to be electrically connected to the building fire protection system The CO tie in is an electrical connector built into the 24 VAC fryer control system To connect the fryer to the building fire system remove the connector jumper CAUTION Do not apply power to this connector This connection must be used with a normally closed relay type system Cut the jumper wire and splice the ends of the wire to the building fire protection system When this point is broken by the building fire protection system the fryer will completely shut down Once shutdown a fire can be quickly extinguished 1 4 1 4 3 Electrical Connection The fryer must be electrically grounded in accordance with local codes If local codes do not apply follow the requirements of National Electrical Code ANSI NFPA 70 1990 The el
13. Cup 9 Figure 1 1 Filter Tools and Accessories 1 2 1 3 ASSEMBLY AND LEVELING When you receive your fryer it is completely assembled with the possible exception of the legs or casters In some cases if you have purchased a multi fryer unit some simple assembly may be required 1 3 Leg Caster Installation and Adjustment Installing the legs and leveling the fryeris done with a 7 16 wrench socket and a large pair of water pump pliers The legs must be installed before connecting the unit to the electric supply The legs provide the necessary height to meet sanitation requirements Attach the legs by performing the following procedure a Lay the fryer on its side being careful not to damage the element junction box by pulling on it Protect the outside of the fryer with cardboard or a drop cloth when laying it down Attach each leg caster with the hex head cap screws supplied with the fryer Each leg caster requires four 1 4 20 x 5 8 cap screws Mount the screws from the inside of the fryer with the nut on the outside of the fryer The nuts have lock washers attached to them therefore it is not necessary to use lock washers When all four legs casters are mounted stand the unit up being careful not to put too much weight on any one leg caster Adjust the height and level the fryer by turning the leveling devices on the leg caster with the water pump pliers On units with casters move the fryer to the desired location a
14. FPA 13 1989 ANSI NFPA 13 1989 Smoke Detectors ANSI UL 268 1981 ANSI FPA 72B 1986 Fire Detection Thermostats ANSI UL 521 1987 ANSI FPA 72B 1986 1 8 1 5 INITIAL ADJUSTMENTS After your fryer has been installed as described in section 1 4 it needs to be checked and adjusted to ensure that it will perform as designed 1 5 1 Visual Checks Before you begin filling and adjusting the fryer perform the following visual checks a After the fryer is in its permanent location lock the rollers and check the levelness Any additional leveling that is necessary can be performed as described in section 1 3 Backup Thermostat Probe Computer Probe High Limit Bulb Heating Elements Figure 1 2 Inside Fryer Tank b Check the temperature bulbs thermostat high limit and other fryer tank components to ensure that the mounting screws are tight and all components are secure Ensure that the heating elements are down and in place Figure 1 2 shows fryer tank components 1 9 1 5 2 INITIAL CLEANING When the fryer is shipped many of its parts are covered with a thin coat of high quality shortening for protection Before the fryer is ready for cooking it must be cleaned This will remove the oil coating and any foreign matter that may have accumulated during storage and shipment After the fryer has been installed and checked by a qualified professional clean the fryer as described below NOTICE Since this will be the first time
15. Pitco Frialator Installation Operation and Maintenance Manual For Electric Fryers With Options Including Built In and UFM Spacefighter Filter Systems Covering Models E7 E7B E14 E14B E14X E18 amp E18B Pitco Frialator L20 054 Revision 9 Rev Date 02 98 NOTICES There are three different types of notices that you should be familiar with a NOTICE CAUTION and WARNING A NOTICE is a special note used to call attention to a particularly important point CAUTION is used to point out a procedure or operation which may cause equipment damage The WARNING notice is the most important of the three because it warns of an operation that may cause personal injury Please familiarize yourself with your new cooker before operating it and heed the notices throughout this manual The WARNINGS are listed below and on the following page for your review prior to operating the unit FOR YOUR SAFETY DO NOT store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance WARNING Improper installation adjustment alter ation service or maintenance can cause property dam age injury or death Read the installation operating and maintenance thoroughly before installing or ser vicing this equipment THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE SAFETY SAFETY SAFETY SAFETY SAFETY WARNING The fryer must be electrically grounded in accordance with local codes If local codes do
16. andles under the pan spring clips to hold the paper in place Replace the crumb basket Slide the filter pan 1 back into the filter cabinet Connect the filter pan suction hose 5 to the right white filter quick disconnect Slide the crumb basket under the drain elbow If the unit has the optional flush hose connect the flush hose to the left black filter fitting Place the flush hose over the nozzle support rod on the paper retainer 3 5 CO 9 OP Figure 3 2 Built In Filter System 1 Filter Pan Holds the oil from the fry tank 2 Filter Paper Support Rack Provides a form for the filter paper to be held to 3 Filter Paper Filter media 4 Filter Paper Retainer Rack Fits over the filter paper on the filter paper support rack to hold the paper on 5 Filter Pan Inlet Hose Returns filtered shorten ing from the filter pan 6 Filter Paper Retainer Handles Snaps into place in the filter pan to hold the filter paper retainer rack in place 7 Flush Hose OPTIONAL Attached to the filter piping this hose and nozzle is used to flush out the tank This hose is an optional item 8 Boilout Extension Elbow Attaches to the oil drain to direct water to an external container NEVER drain cleaning water to the filter pan 9 Precoat Filter Aid Coarse Diatomaceous earth used to enhance the filter ability of the filter media 10 Filter Crumb Scoop Short handle wide pan design
17. aner part number P6071397 sample packet NOTE The heating elements have a safety feature built into them that prevents them from energizing when they are up This interlock switch is located under the element pivot box If the elements fail to work after they have been raised ensure that they have been fully inserted back into place c Restart your fryer as described in 2 3 and set the thermostat to 200 F and bring the water to a slow boil DO NOT allow water to boil because excessive foaming will occur If you have the Pitco Matic computer press the HOLD BOIL button Once the wateris ataslow boil turn off the fryer d Allow the fryer to soak for 20 minutes to soften shortening deposits and carbon Use fryer brush to remove any residue from tank heating elements and side walls The heating elements can be pivoted up again toclean the under side of the elements Perform the daily cleaning procedure described in section 2 6 e Remove the filter unit from under the fryer UFM Models or remove the filter pan from the filter enclosure on built in filter models Direct the drain pipe that is normally aimed into the filter pan into the container and open the drain valve f Built In filter units have a longer drain spout stored above the filter pan This longer spout makes it easier to drain the fryer Drain the hot water to the container and rinse the tank 3 8 with clean warm water and add 1 2 cup white vinegar stir and drain
18. ations should be representative of either filter system Figure 2 2 shows the filter accessories and tools you should have to perform normal filtering operations The components and accessories are described after Figure 2 2 The illustrations used with the filter procedures are provided to show where the oil is going and which valves are open Frequent filtering of your shortening will prolong the shortening s usable life Daily shortening filtering is strongly recommended Pty tf o thi on this Bye side but NOTE See Maintenance Section for Filter Operational Information Valve Handle VALVE CLOSED VALVE OPEN Handle Across Body Handle Inline With Body Figure 2 1 Fryer Illustrating Filter Components 2 10 Figure 2 2 Filter Tools and Accessories 1 Return Valve s RED When open with the filter pump on allows the shortening to return to the fryer tank 2 Circulation Valve s BLUE Most machines are NOT equipped with these When open with the filter pump on circulates the shortening from the filter pan through the drain pipe and back to the filter pan Circulat ing the oil polishes the oil and clears the drain piping 3 Drain Valve s GREEN Drain the oil from the fryer tanks to the filter pan 4 Flush Hose Connection YELLOW Quick discon nect and valve for optional flush hose 5 Oil Return Connection Quick disconnect for return oil from the filter unit to the fryer S
19. ay will show Ce 5 and the Melt Cycle Options may be selected by using i or Z keys S may be selected to allow for a mild Melt Cycle needed for Solid Shortening L may be selected to allow for a more aggressive Melt Cycle needed for Liquid cooking media O may be selected to bypass a Melt Cycle Press P again the display will show Ulo i or 1 lo L and the Password option may be set by using or If a Password Required option is programmed the Password will be AR zu ajla then Z and is not adjustable Press P again the display will show i Fl or e r and the Fahrenheit or Celcius option may be chosen by using or keys Press P again and the display will return to the LH Timer setting To exit the Programming mode at any time press and hold P for three seconds The following messages may also be seen in the display n r o p indicates the fryer is ready for cooking H EA E indicates the controller is in the heating mode l H indicates the controller is in a Melt cycle indicates the controller is outputting a heat signal 2 6 SHORTENING FILTER PROCEDURES This section describes the procedures used to filter fryers using either the UFM or built in filter units Figure 2 1 shows the locations of the components used in the filter process The fryer in Figure 2 1 is a UFM filtered unit The callouts in the figure point to the components discussed in the filter procedure These component loc
20. c E Up d 5 De FOR TECHNICAL ASSISTANCE CALL 1 800 258 5708 1 800 296 1862 OR 603 225 6684 This section describes how to program the Intellifry computer The computer monitors and controls the entire operating cycle of both frying baskets The controls on the left of the control panel are for the left fry basket and the right basket is operated from the controls on the right The illustration below shows the Intellifry Multi Product computer control panel Your computer is fully programmable to satisfy all of your frying needs To ensure proper product preparation always refer to in house guidelines for cooking when changing the program Each of the programmable features are described in the following paragraphs NOTE When programming the features of the computer programming information will be displayed in the corresponding display window except on the Model I8 Melt Cycle The melt cycle of the fryer is used to soften and melt solid shortening This is important to prevent scorching and extend the life of the shortening During the melt cycle the heat is pulsed until the temperature of the shortening reaches 160 F Once the temperature reaches 160 F the fryer switches to the constant full heat mode The fryer comes from the factory with the melt cycle turned on 2 5 Cook Time The cooking time for a product can be changed to meet the needs of any recipe The time set for a productis the time necessary at t
21. connect used to connect the filter assembly to the fryer s oil piping 6 Filter Drain Elbow Standard drain elbow used to drain the fryer tank to the filter pan Replace with the Boilout elbow to drain cleaning water from tank to an external pan NEVER DRAIN THE WATER TO THE FILTER PAN 7 Filter Pan Heaters CAUTION Ex tremely hot surfaces Electric heating ele ments used to heat the oil in the filter pan Lique fies any solidified oil in the filter pan 3 7 32 WEEKLY FRYER CLEANING BOIL OUT The fryer should be thoroughly cleaned once a week This cleaning should include a complete draining of the fryer and a boil out This would also be a good time to replace the filter paper if necessary a You will need a container large enough to hold 1 1 2 times the oil in one tank This container should also be able to withstand boiling water temperatures CAUTION Completely shut down the fryer when the oil has been replaced by water and the heating portion of the cleaning is complete This will prevent the heating elements from coming on during the oil draining and water filling procedure b Drain the oil from the fryer and discard or save for reuse Pivot the heating elements up out of the way and remove any large debris from the bottom of the fry tank Once clean lower the elements back into the fry tank Close the drain valve and fill the fry tank with water and noncaustic detergent For best results use Pitco Fryer Cle
22. cycle is desired press the MELT ON side of the melt switch c Turn the fryer on by pressing the START side of the OFF ON START switch and release The switch will snap back to the ON position The HEATING ON light will be on while the elements are on d MELTING SOLID SHORTENING The melt cycle is designed to melt solid shortening without scorching it During melt the heating elements will cycle on for 4 seconds and remain off for 26 seconds This will heat the shortening slowly to 150 F 65 C At 150 F the heating elements will remain on constantly until the shortening reaches the thermostat setting Anytime the shortening temperature is below 150 F the melt cycle will automatically be working To turn the melt cycle off press the MELT OFF side of the Melt switch d The temperature control system will maintain the shortening temperature at the desired level by cycling the heating elements as necessary The fryer is now ready for cooking 2 2 2 2 2 Automatic Basket Lifts OPTIONAL Before using the basket lifts ensure that the shortening is up to normal operating temperature a Set the timer to the desired time and press the center button and release The basket will lower into the shortening When the time is up the basket will automatically rise out of the shortening b The timers for each fryer can be set independent of each other to allow for greater frying flexibility 2 3 3 Fryer Shut Down Shutdown the fryer by pres
23. e 2 wires and a ground 24 KW E18B 208 VAC 66 6 AMPS Line P5046903 Three Phase 3 wires and a ground 24 KW Heater Element Part Number P5046916 E14X P5046914 E18B 240 VAC 100 AMPS Line P5046904 Single Phase 2 wires and a ground 24 KW E18B 240 VAC 57 7 AMPS Line P5046904 Three Phase 3 wires and a ground 24 KW P5046952 E18B 480 VAC 28 9 AMPS Line Three Phase 3 wires and a ground 24 KW 1 7 1 4 4 Ventilation and Fire Safety Systems Your new fryer must have proper ventilation to function safely and properly It is very important to install a fire safety system Your ventilation system should be designed to allow for easy cleaning Frequent cleaning of the ventilation system and the fryer will reduce the chances of fire Table 1 3 provides a list of reference documents that give additional guidance on ventilation and fire safety systems This table is not necessarily complete Table 1 3 Ventilation and Fire Safety References Underwniters Laboratory National Fuel Gas Code Document Document Grease Extractor ANSI UL 710 1981 ANSI NFPA 96 1987 Ventilation Hood ANSI UL 705 1984 ANSI NFPA 96 1987 Filter Unit ANSI UL 586 1985 ANSI NFPA 96 1987 ANSI UL 900 1987 Types of Fire Extingushers and Detection Equipment ANSI UL 154 1983 ANSI NFPA 12 1989 ANSI UL 299 1984 ANSI NFPA 17 1985 ANSI UL 626 1984 ANSI NFPA 13 1989 ANSI NFPA 11 1988 ANSI UL 199 1982 ANSI N
24. ectrical service used by the fryer must comply with local codes If there are no local codes that apply refer to the National Electrical Code NEC to install the service In Canada refer to CSA Standard C22 1 Canadian Electrical Code Part 1 amp 2 and local codes The type of power supplied to the fryer is dependent on the model of the fryer While the fryers can be configured to accept a variety of electrical power the heating elements are designed for a particular voltage range Before proceeding with installation ensure that the switch s marked OFF ON START are in the OFF position Also ensure that all the circuit breakers for the appliance s are OPEN or OFF NEVER connect the fryer with power applied to the power lines Some appliances have more than one power supply Make sure they are ALL disconnected Your fryer is shipped with the internal wiring connected to support the voltage and phase requirements ordered You can verify the wiring configuration by comparing the schematic supplied with the fryer to the wiring arrangement of your fryer Table 1 2 provides a list of models and voltage ranges along with the heating element part number for that voltage range Check the fryer data plate to ensure that the fryer you are installing matches the power to be supplied to it CAUTION Connecting the fryer to the wrong power supply may cause damage to the fryer and will void the warranty NOTICE Fryers with the UFM Built In filter basket
25. el The removable section of the filter system is shown in Figure 3 2 with specific components and features called out and briefly described Follow the procedures below to change the filter paper WARNING It will be easier and safer if the filter assembly has cooled to room temperature before handling any filter parts a Disconnect the filter pan suction hose 5 quick disconnect from the right hand white filter fitting b Ifthe fryer is equipped with an optional flush hose disconnect the flush hose from the left black filter fitting quick disconnect Allow the hose to drain to the filter pan c Slide the filter pan 1 out of the filter cabinet Remove and empty the crumb basket d Scrape the filter paper 3 to remove any sediment Unclip the filter paper retainer handles 6 from the filter pan spring clips and remove the filter paper retainer 4 Remove and discard the old paper Thoroughly wash and clean the filter pan crumb screen filter paper support rack and the filter paper retainer Dry all the parts completely before re assembly Place the filter paper support rack 2 in the bottom center of the filter pan Place a new sheet of filter paper 3 over the support rack 2 Install the filter paper retainer 4 over the filter paper 3 with the flush nozzle support rod in the front right corner of the pan Ensure that all edges of the filter paper 3 are held in place by the retainer 4 Attach the retainer h
26. features you have A brief description of each model and its features are provided in Table 1 1 Table 1 1 Fryer Model Information Model 7 is a great space saver The E7 model can cook Frying Area 8 X 14 up to 40 lbs of potatoes per hour and the E7B model Oil Capacity 25 Lbs can produce up to 45 lbs per hour All purpose fryer designed to fry a wide range of Frying Area 14 X 14 products These fryers can produce large quantities of Oil Capacity 40 Lbs potatoes E14 up to 75 lbs per hour E14B up to 102 Input Rating Ibs per hour and the E14X up to 60 Ibs per hour E14 165 KW E14B 21 0 KW E14X 13 5 KW This model is designed for the most demanding frying Frying Area 18 X 18 needs Available with many options and features to meet Oil Capacity any cooking need The E18 model can produce up to E18 65 Lbs 120 Ibs of potatoes per hour and the E18B model can E18B 100 Lbs produce up to 94 Ibs of chicken per hour Input Rating E18 18 0 KW E18B 24 0 KW 1 1 12 CHECKING YOUR NEW FRYER Your new fryer and its filter have been carefully packed in two crates Every effort has been made to ensure that your fryer will be delivered to you in perfect condition As you unpack the fryer inspect each of the pieces for damage If something is damaged DO NOT sign the bill of lading Contact the shipper immediately because the shipper is only responsible for 15 days after delivery Check
27. for total computer control or in TIMER mode where the Auxiliary Thermostat will control the temperature of the oil and the computer will act as a timer To exit the level 2 programming mode at any time press the key two times This will return you to the normal cook mode 2 5 The Digital Control The Pitco Digital Controller has been designed to take the place of the standard Solid State Thermostat It provides the operator with more functions than the Solid State without giving the operator all of the features of an Intellifry Cooking Computer 2 5 1 Operating the Digital Controller HBBE P 8 Below is listed the control functions of the Pitco Digital Controller Press the D key to turn the control ON Press and hold the key for 3 seconds to turn the control OFF Press the fo or the E key to start the Left or Right timers CAJ Press the amp key to display the ACTUAL Temperature Press the key a second time to display the SET temperature 2 8 2 5 2 Programming the Digital Control Press the P key to enter the program mode Once the program mode has been entered the display will show the LH Timer setting An adjustment may be made by using the or keys Press the P key again and the display will allow you to change the RH Timer setting by using the E or ey keys Press P again the display will show 4 G 0 F and the Set Temperature may be changed by using the A or keys Press P again the displ
28. he SET temperature to cook the product The Intellifry computer will compensate for any change in the shortening temperature by increasing and decreasing the cooking time For this reason when a product is cooking the time displayed is elastic time not actual time When you put a product in the tank and start the timer the shortening temperature will drop The computer senses this drop and extends the cook time to ensure that the product will receive the proper cooking time Shake Time An alarm will sound at a preset time to tell you to stir or shake the product DO NOT lift the product out of the shortening Temperature The shortening temperature for each fryer is set separately and maintained by the computer Only one SET temperature is allowed in each computer so products being cooked in the left side must be cooked at the same temperature as the right side Boil The Intellifry computer has a special boil mode program built into it This program temperature cannot be reset The boil mode will raise and hold the temperature of the fryer at 195 F To enter the boil mode simply start the fryer as normal the computer will sense that the water in the fry tank has reached 212 F and is not increasing At this time the computer will display BOIL and lower the temperature to 195 F The boil mode is exited by turning the fryer ON when there is oil in the fry tank The computer will sense that the temperature has risen above 212 F and continue to het
29. imply push down on fitting to connect Lift up lower black collar to disconnect 6 Filter Unit Cord Provides electrical power to the filter unit 7 Filter Paper Package of pre cut filter paper 8 Filter Crumb Catch Mounts in the filter pan and catches large debris during filtering 9 Flush Hose OPTIONAL Attached to the filter piping 4 this hose and nozzle is used to flush out the fryer tank This hose is an optional item 10 Filter Crumb Scoop Short handle wide pan design this scoop is used to remove the debris from the filter pan 11 Cleaner Used during fryer boil out cleaning 12 Drain Clean Out Rod Long handled design this tool is used to clean out the drain openings 13 Precoat Filter Aid Coarse Diatomaceous earth used to enhance the filter ability of the filter media 14 Cleaning Brush This long handled stiff bristle brush is used to brush down the crumbs inside the fryer tank during shortening filtering 15 Fryer Crumb Scoop A specially designed long handle scoop for scooping out the fryer The scoop section is narrow enough to fit down between the fryer burner tubes 16 Precoat Measuring Cup Marked in ounces for correctly measuring precoat to be added to the shorten ing prior to filtering 2 11 WARNING At operating temperature the shortening temperature will be greater than will be greater than 300 F Extreme care should be used when filtering operating tem
30. isconnect During normal operation of the fryer the yellow handle flush valve will be SHUT Only open the flush valve during the filter procedures described in 2 4 34 BASKET LIFT LUBRICATION The basket lift motors and linkages do not need lubrication Oil tight bearings are used to avoid the need to lubricate these components 3 5 Checking and Replacing Fuses To check the heating element fuses you will need a general purpose OHM meter or continuity checker The control fuses are typically glass and can be checked visually While checking the fuses 3 9 can be performed by the user it is recommended that a qualified technician check the fuses for you Perform the following to check the fuses WARNING DANGER HIGH VOLTAGE PRESENT The fuses for the fryer s heating elements and controls are located inside the power entrance box Extreme care must be taken when opening the entrance box NEVER remove the entrance box cover unless the building circuit breaker is OPEN a Remove the entrance box cover NOTE Only use new fuses that are the same as the fuse being replaced To ensure that you are using the correct fuses obtain the fuses from an authorized Pitco Frialator dealer b The six heating element fuses are mounted in a fuse holder Remove each of the fuses by gently pulling straight out on the fuse using your fingers or a fuse puller Do not check the fuses while they are installed because this will give false indicati
31. k when the connection is made After connecting the hose gently pull on the connection to make sure it is connected The filter power MUST be plugged into the fryer at all times Purge the filter lines by allowing the filter pump to run 15 seconds after air bubbles are seen inside the fryer tank 2 12 2 6 2 Turn the fryer OFF See Standby Shutdown Filter Procedures Numbers in parenthesis refer to Figures 2 1 and 2 2 NOTICE When working with hot oil ALWAYS wear oil proof insulated gloves Although there are differences between UFM and Built In filters the process used to filter the fryer is the same NEVER Run the filter system without a filter bag paper Attempt to filter more than one fryer tank at a time Empty the oil from the fryer before turning OFF the fryer burners Store the UFM Filter Unit anywhere other than in the fryer filter cavity Disconnect the filter pan slide it out and empty the crumb basket Scrape previously filtered residue off the filter paper Examine the filter bag for dark scuffed or torn areas Refer to 3 1 1 for filter bag replacement instructions for UFM fil ters Refer to 3 1 2 for built in filter paper replacement procedures Re install the pan Remove the baskets from the fryer tank s Use the clean out rod 12 to lift out the tube screens If there are excess crumbs in the fryer tank remove them with the crumb scoop 15 If you have replaced or scraped the filter paper
32. mputer will energize the heating elements and bring the water to 190 F d Allow the fryer to heat for 15 minutes Add Pitco cleaner stirring to ensure cleaner has dissolved thoroughly 1 5 3 NOTE Do not leave the fryer unattended during cleaning Never let the water level go below the Min Level mark on the back of the tank Using the fryer cleaning brush scrub the inside of the fryer to remove protective coating When cleaning is complete Press the OFF side of the OFF ON START switch to turn the fryer off Drain the water into a container suitable for hot water and dispose of it When the tank has cooled rinse it thoroughly with cool water Continue to rinse the tank until the cleaner has been rinsed thoroughly from the tank Using a clean dry cloth wipe out all of the water Be sure to completely remove all water because any residual water will cause hot oil to splatter out of the fryer CAUTION Fryers with mild steel tanks must be wiped down and coated with oil to keep the tank from rusting This must be done if the fryer is not going to be used immediately Now that the tank is clean you are ready to fill and operate the fryer Refer to 2 1 for instructions on adding shortening to the fryer Thermostat Calibration Check Backup Thermostat Only The temperature settings on the thermostat knob must match the actual temperature in the fryer for proper control of the produce being cooked Fill the fryer with oil as de
33. n To reset find and correct cause of trip Turn power switch 3 OFF Push circuit breaker OFF then return it to ON Normal operation will resume 9 Power Supply Cord Plugs into fryer recep tacle to provide power for filter operation 3 2 WARNING It will be easier and safer if the filter assembly has cooled to room temperature before handling any filter parts Aunique design allows for paper replacement without the need to disconnect the filter unit from the fryer To remove the filter pan disconnect the filter tube connection This is done by sliding the insulated portion 1 of the connector out of the receiving portion of the connector Grasp the filter pan handle and gently pull the assembly toward the front of the filter unit 2 When the pan is clear of the filter unit remove the filter pan cover Remove the crumb catch tray from the front of the filter pan Discard any Pick Up Tube debris that may be in the crumb catch Filter Paper Lift up on the filter paper assembly and remove from the filter pan Un screw the suction tube from the filter paper support rack Remove the clip screen and slide the filter paper sup port rack assembly out of the filter Clip Screen bag Designed to al low scraping All of the filter pick up assembly sediment without parts can be washed in a dish washer tearing paper or a pot sink Flush out the suction tube assembly with hot water The pick up tube screen kee
34. nd lock the wheels using the locking devices on the sides of the casters 1 3 2 Assembling Multi Fryer Systems oa Grip here to adjust p Grip here TE toadjust If you purchased a multi fryer unit it could be shipped in more than one piece To assemble the unit follow the instructions below Unpack the units and move them close together Remove the front panels from the fryers There are three joining strips to be attached to the units to make the units into one system These strips are attached in the rear front and upper front Use the screws supplied with your system to attach the strips Secure them tightly to each unit 1 3 c Connect the filter return piping and the drain manifold If possible test the pipes for leaks before completing the installation d Replace the front panels to complete the system assembly 1 3 3 Basket Lift Access The basket lift mechanisms are installed at the factory and do not need adjustment If it becomes necessary to gain access to the basket lift motors or linkage the rear panel of the cooker must be removed The motors do not require periodic lubrication 14 INSTALLATION Although it is possible for you to install and set up your new fryer it is STRONGLY recommended that you have it done by qualified professionals The professionals that install your new fryer will know the local building codes and ensure that your installation is safe 1 4 1 Installation
35. nd on top of the heating elements DO NOT leave any large air gaps Use care when packing the solid shortening in the tank DO NOT bend or break the temperature sensor probes If these are damaged the fryer will not function properly c Lower the heating elements back into the fryer and continue packing the shortening around and on top of the heating elements d Once the fryer is packed with shortening the shortening must be melted To melt the shortening refer to the Fryer Start Up section for your fryer 2 1 2 2 OPERATING INSTRUCTIONS WITHOUT A COMPUTER To ensure the food always comes out the very best follow the preparation instructions for the food you are cooking Using the best shortening makes the best fried foods The best shortening will last longer than lower grade shortening and save you money When not in use the shortening should be cooled and covered to prevent contamination WARNING Water and shortening DO NOT mix Keep liquids away from hot shortening Dropping liquid frozen food into hot shortening will cause violent boiling and may cause hot oil to boil out of the fryer 2 2 1 Fryer Start Up DO NOT START FRYER WITHOUT FILLING WITH OIL a Apply power to the fryer by closing the appropriate circuit breaker s b Turn the temperature control knob thermostat to the desired temperature setting This knob is located behind the front door s or on the front panel depending on the model fryer you have If a melt
36. norm Miei Make sure that the Melt Cycle San operation melted switch is set to MELT ON Is shortening Ensure that shortening level is filled level too low to the level mark Y No Is High Limit capillary tube touching the heating elements NO Gently move the capillary tube away from the heating elements Check the setting Are the heating elements dirty the thermostat refer to 1 5 4 set too high YES Perform a through cleaning of the frver as described in 3 2 3 13 Contact service technician
37. not apply follow the requirements of National Code ANSI NFPA 70 1990 WARNING Before proceeding with installation ensure that the switch s marked OFF ON START are in the OFF position Also ensure that all the circuit breakers for the appliance s are OPEN or OFF NEVER connect the fryer with power applied to the power lines Some appliances have more than one power supply Make sure they are ALL disconnected WARNING The heating elements MUST be covered with water or oil before they are turnedon NEVER turn on the fryer unless the elements are covered by at least one inch of liquid WARNING Never melt blocks of shortening on top of the heating elements This will cause a fire and void your warranty WA j Water and shortening DO NOT mix Keep liquids away from hot shortening Dropping liquid frozen food into the hot shortening will cause violent boiling WARNING At operating temperature the shortening temperature will be greater than 300 F Extreme care should be used when filtering operating temperature shortening to avoid personnel injury WARNING It will be easier and safer if the filter assembly has cooled to room temperature before handling any filter parts WARNING All power supplies must be disconnected before servicing or cleaning the appliance Some appliances have more than one power supply Make sure they are ALL disconnected SAFETY SAFETY SAFETY SAFETY SAFETY SAFETY SAFETY SAFETY SAFETY SAFETY
38. o the normal cook mode To continue setting level options in the level 2 programming you must re enter to level 2 programming mode in the same manner as before To set the beeper volume press the B key and use the g key to toggle between the options To set the Language option press the g key and use the g key to toggle between the options At the time of printing the only language option available is SPANISH ESPANOL When a language option has been set the display will show in that language Pressing the key two times at any point during this proceedure will return you to the normal cook mode 2 7 To set the melt cycle option press the i key and use the g key to toggle between the three options available Solid shortening melt cycle MELT S Liquid shortening melt cycle MELT L or no melt cycle NO MELT It is highly recommended that a melt cycle is used to ensure longevity of oil and fryer To view the recovery test data press the key followed by any numbererd key to view the stored data Each time the fryer heats through the temperature range of 250 F 300 F it records in seconds the time it took and stores it as recovery data This data can be recorded when the fryer is new and viewed again at a later date to see wether the fryer is performing correctly o set the control mode press the ey and use the ey to toggle between the options The T th 1 mod th k d th k le b th i Th computer may be setin a CONTROL mode
39. ons Use the OHM Meter on a low resistance setting and check the fuses for continuity The reading should be Zero ohms approximately for a good fuse If the reading is significantly above Zero replace the fuse The control fuses are also mounted in a screw type fuse holder Remove the fuses from the holder and visually inspect the fuses for a broken or missing fuse link inside the glass fuse You can also check these fuses using the OHM meter but typically the visual inspection will be good enough After you have checked the fuses replace any fuses that were bad Ensure that all fuses have be installed and replace the cover on the entrance box If you still have problems with your fryer call a qualified service technician 3 6 TROUBLESHOOTING This section is provided to aid you in the event of fryer or filter troubles If these troubleshooting procedures do not correct your problem contact a qualified technician or the factory The troubleshooting procedures are in a flowchart format 3 6 1 Fryer Troubleshooting Without a Computer Refer to this section to correct common problems that may be encountered in equipment operation Fryer does not operate properly NO Refer to Chapter 2 for proper filling and Is the fryer filled with oil operation of the fryer YES Do any of the front panel indicators light Is the Fryer connected to building power supply Is the building power suppl
40. perature shortening to avoid personal injury 2 6 1 General Filter Hints 1 10 Ensure that all oil in the filter pan is returned before it cools and hardens This is very important if you are using solid shortening Always use Pitco Precoat for fastest filtrations maximum labor saving and cleanest clearest shortening possible Impaired filter performance will result without the use of a filter aid The longevity of your oil is related to how clean you keep it With a Pitco built in system it is easy to do a quick drain refill anytime By removing suspended particles often it prevents them from burning When the time it takes to refill the fryer after filtering exceeds the time shown below scrape the filter bag or paper If scraping does not bring the refill time back down change the filter paper as described in 3 1 1 UFM or 3 1 2 Built in Model Refill Time 7 2 00 Minutes 14 all models 3 00 Minutes 18 5 00 Minutes Built In Systems Disconnect the filter pan hose after filtering to allow the hot shortening to drain Flush Hose Optional If your fryer has a flush hose allow it to drain completely before storing If you have filter system problems refer to section 3 7 3 for built in filters and 3 7 4 for UFM filters Always check to ensure that the black quick disconnect oil return line is completely engaged before filtering When connecting the quick disconnect you will feel a definite snap and hear a clic
41. ps grit and solid material from binding the pump After flushing the pick up tube screen check to ensure that the screen is free of debris After cleaning it is very important to thoroughly dry the parts before re assembling Water and oil do not mix Water in hot oil will cause the oil to splatter Silver Paper Support Rack Start re assembling the filter pick up assembly by sliding the new filter paper on to the filter paper support rack Ensure that the hole in the filter paper goes over the pick up tube assembly threaded connector 3 3 h Fold the open end of the bag in two folds The first fold should be ap proximately 1 inch from the end and the second should be over the edge of Z the rack assembly Approx One Inch i Slidetheclip screenoverthe folded end of the filter paper Ensure the opening of the clip screen goes over the pick up tube connection Screw the suction tube assembly onto the threaded connec Co see tion ecce cea Folded end of filter bag j Place the filter rack assembly in the filter pan and install the crumb catch tray in the front of the filter pan k Slide the filter pan assembly back into the filter unit and attach the pick up tube connector to the filter unit connection 3 1 2 Built In Filter System The Built In filter system is like the UFM filter system in that it is easy to use The motor is built into the fryer and controlled from a panel mounted switch mounted on the front pan
42. pump for one minute After the lines are drained close the recirculating valve 2 and the flush hose valve 2 6 3 Using The UFM Module as a Portable Filter The UFM filter system when used with the filter unit flush hose part B6623201 can be moved around the kitchen to filter individual fryers To filter other fryers follow the procedure below a Unplug the power cord from the fryer and disconnect the quick disconnect from the top of the filter unit Move the filter unit to the appliance to be filtered Attach the flush hose to the filter unit quick disconnect Plug the filter unit cord into a three prong grounded outlet using a 3 prong grounding 14 AWG extension cord Remove the filter pan lid and direct the appliance oil drain into the crumb catch Use a drain extension connected to the fryer drain valve to allow the drain to extend over the filter pan Be sure to wait for the Preheat Finished light to come on before turning on the pump When finished filtering disconnect the flush hose and empty it into a fryer Hang the hose nozzle down to drain 2 15 27 DAILY CLEANING Your fryer should be cleaned every day to maintain peak performance and appearance Perform the procedures below every day a Wipe up any shortening that spills onto the exterior of the fryer This should be done with a clean soft cloth while the oil is still warm b Use warm water with a mild detergent to clean surfaces Be careful not
43. re of the thermometer against the thermostat dial if the difference is greater than 5 F repeat the calibration procedure When the calibration is correct remove the thermometer Chapter 2 Operating Instructions This chapter describes how to operate your fryer to obtain the best performance Included in this chapter are filling operating and cleaning instructions for electric fryers 21 FILLING THE FRYER Both liquid and solid shortening can be used in the fryer but liquid is preferred If solid shortening is used it is recommended that you melt the shortening and then pour the melted shortening into the fryer If you must melt the shortening in the fryer follow step 2 1 2 for filling the fryer with solid shortening Fill to line 2 4 1 Filling the Fryer With Liquid Shortening a Make sure the drain valve is completely closed b Fill the fryer with oil to the Oil Level line marked on the back W 90 QO 900 of the tank w e men 2 1 2 Filling the Fryer With Solid Shortening Fill line ques i Solid areng i Shortening TERRE WARNING Never melt blocks of solid shortening on top of the heating elements This will cause a fire scorch the shortening and void your warranty eating Elements a Make sure the drain valve is completely closed b Pivot the heating elements up out of the way Cut the shortening into cubes no larger than 1 ALWAYS pack the shortening below between a
44. scribed in 2 1 a Press the START side of the OFF ON START switch and release The switch will snap back to the ON position Allow the computer to bring the fryer to normal operating temperature Let the fryer cycle 4 to 6 times before checking the temperature Open the front door of the fryer to gain access to the backup thermostat Slowly turn the thermostat knob and listen for the thermostat to click You can also feel the thermostat when it clicks Although the thermostat is not controlling the fryer its temperature probe is still sensing the temperature of the fryer When the thermostat clicks compare the setting on the knob to the temperature reading of the computer If the temperature on the thermostat is within 5 F of the computer reading the thermostat is calibrated If the thermostat dial is more than 5 F away from the computer reading go to step e 1 11 Remove the thermostat dial by pulling the knob straight out DO NOT rotate the dial Hold the outside of the shaft so it does not move Use the tip of a small flat tip screw driver to scrape away the sealing compound from the adjustment screw Turn the adjustment screw clockwise to lower the temperature setting and counterclockwise to raise the temperature One quarter turn will change the temperature approximately 25 F Turn the adjustment until the heating elements turn off at 325 F Replace the knob and allow the fryer to cycle 4 to 6 times Check the temperatu
45. sing the OFF side of the OFF ON START switch The fryer is now shutdown and can be cleaned or serviced 2 3 OPERATING INSTRUCTIONS WITH A COMPUTER Always observe the safety precautions described in the front of this manual before operating the fryer Because fryer operation is controlled by the computer start up and operation is very easy The instructions below describe how to operate the fryer to perform daily fryer operation Detailed programming instructions are provided later in this chapter in section 2 4 Fryer covers are available from your distributor 2 3 1 Fryer Start Up a The fryer power switch is inside each fryer s front door Press the START side of the OFF ON START power switch and release The switch will snap back to the ON position The computer display will light up 2 3 2 Product Selection Place the product in the fryer basket being used and press the computer button for the product Place the basket in the fryertank The illustration shows a product being prepared using the fries program Once pressed the display on the computer console will change to show cooking time for the product 2 3 3 Shutdown Shutdown the fryer by pressing the OFF side of the OFF ON START switch The fryer is now shutdown and can be cleaned or serviced 2 3 4 Power Failure If power is removed from the unit for any reason it will shut down To restart the fryer follow the Fryer Start 2 4 25 THE INTELLIFRY COMPUTER eee IF x
46. the packing list enclosed with your fryer to ensure that you have received all of the parts to the fryer If you are missing any parts contact the dealer from whom the fryer was purchased As you unpack the fryer and its accessories be careful to keep the weight of the fryer evenly distributed Element Junction Box CAUTION To prevent equipment damage don t tilt the fryer onto any two of its casters or pull the unit by the element junction box Locate your Pitco Frialator warranty and fill in the serial number of the fryer and the date received You will find the serial number on the plate inside the door Put your warranty card in a safe place for future reference DO NOT return the card to Pitco Frialator 1 2 1 Check Your Order The crate containing the fryer unit will also contain the following 2 Fry baskets per fryer 1 Fry Basket Hanger per fryer 2 Pitco Cleaner Sample 5 1 Drain Clean Out Rod 4 The crate with the filter module if applicable also contains the filter tools and accessories shown in Figure 1 1 These items are very important and MUST be retained for future use A complete description of each componentis contained in the Shortening Filter Procedure in Chapter 2 1 Filter Crumb Catch 3 1 Precoat Filter Aid 7 1 Flush Hose Optional 1 25 Filter Sheets 2 1 Cleaning Brush Fryer 8 1 Fryer Crumb Scoop 10 1 Filter Crumb Scoop 6 1 Precoat Measuring
47. this scoop is used to remove the debris from the filter pan 11 Filter Crumb Catch Mounts in the filter pan and catches large debris during filtering 12 Drain Cleam Out Rod Long handled design This tool is used to clean out the drain openings 13 Cleaning Brush This Long handled stiff bristled brush is used to brush down the crumbs inside the fryer tank during shortening filtering 14 Cleaner Used during fryer boil out cleaning 15 Fryer Crumb Scoop A specially designed long handle scoop for scooping out the fryer The scoop section is narrow enough to fit into the small area of the fryer tank 16 Precoat Measuring Cup Marked in ounces for correctly measuring precoat to be added to the short ening prior to filtering 3 6 Figure 3 3 Fryer with Built In Filter System Components 1 Filter Pump Switch Turns filter pump on to filter fryer shortening 2 Filter Circuit Breaker Trips if overload occurs ie pump is turned on but no system valves are open To reset find and correct the cause of the trip Turn power switch 2 OFF Push circuit breaker OFF then return it to ON 3 Boilout Compound Elbow Location The boilout elbow is used instead of the standard length elbow to drain the tank of water after a boilout cleaning The elbow is stored inside the fryer as indicated 4 Flush Hose Connection Quick disconnect to attach the flush hose to 5 Filter Pan Connection Quick dis
48. to get water in the shortening and to remove any detergent from the fry tank c Use anon abrasive scouring powder or pad to clean stains if necessary d Perform the weekly boil out cleaning of your fryer described in section 3 2 2 16 Chapter 3 Owner Maintenance and Adjustments This chapter provides you with the information and procedures necessary to perform basic fryer maintenance and adjustments If after performing maintenance on your fryer it does not perform properly contact your authorized service center WARNING The power supply must be disconnected before servicing or cleaning the appliance 31 FILTER MEDIA REPLACEMENT If your fryer is equipped with a filter system it will be either a UFM or built in filter system While both filter systems perform the same function they have different filter system components This section describes each of the filter system s components and details the procedures necessary to replace the filter media Determine which filter system you have and refer to the appropriate section WARNING At operating temperature the shortening in the fryer may be hotter than 375 F 190 C This hot melted shortening will cause severe burns Do not let the hot shortening touch your skin or clothing Always wear insulated oil proof gloves when working on the filter system 3 1 1 UFM Filter System The UFM filter module also referred to as the Spacefighter filter module stores neatly under the fr
49. to set the corresponding SHAKE time using the numbered keys Press the e key to set the corresponding HOLD time using the numbered keys Pressing the key two times at any point during this proceedure will return you to the normal cook mode 2 4 3 Programming Cooking Temperature This setting determines the thermostat setting for the computer Unlike conventional thermostats once the computer is set it will never need calibration Set the desired temperature by performing the following procedure Press the key followed by the key The new COOK temperature may now be set using the numbered keys Pressing the key two times at any point during this proceedure will return you to the normal cook mode 2 4 4 Level 2 Programming There are several features that merit mention at this point Their programming functions are explained along with their descriptions To enter the level 2 programming mode press the key followed by the key If a password has been set you will be asked to enter it if you do not remember what the password is use 6684 This will allow you to program these basic functions and reset the password To choose between F or C press the A key and use the 4 key to toggle between the options To set PASSWORD REQUIRED or NO PASSWORD press the d key and use the g key to toggle between the two options To set a new password press the key and enter a four digit password Press the key again and the display will return t
50. y circuit breaker tripped YES Determine reason for tripping Reset the circuit breaker NO YES NO NO Connect fryer to building power supply as YES described in Chapter 1 Is the control fuse F1 blown YES Determine the cause for blowing Replace the fuse s Refer to 3 6 NO Contact service technician 3 11 YES Does the Does the f NO NO wa HEATING light heat up come on YES thermostat set to a temperature lower Are the heatingN NO tmanihahot og elements seated in Shortening the fryer tank Ensure that the heating NO elements are completely YES lowered into the tank YES Is the HIGH LIMIT switch tripped Determine the cause for the trip and reset the NO Switch NO Contact service technician OFF ON START Switch been pressed all the way to START NO Follow the start up procedures described 8 in 2 2 1 3 12 YES Turn up the thermostat The fryer will cycle the heating elements On and Off until the shortening is warmed up This is normal Does the HEATING light go out when the thermostat is set above the oil temperature This indicates a defective heat control system Contact service technician YES Ensure that shortening is packed tch aca MER al Sid tightly around heating elements Siep arog
51. y opening the green handled drain valve 3 wine Ensure the red handled return valve 1 is o shut and open the blue circulating valve 2 Allow the shortening to circulate for ap proximately 2 minutes This polishes the shortening and cleans out the filter lines i OPTIONAL FLUSH HOSE 9 Connect the flush hose to the quick disconnect 4 Direct the flush hose nozzle into the tank EAER being filtered Open the green handled drain CIRCULATE MODE valve 3 the yellow handled flush hose valve and start the pump Continue to rinse until all the debris has been removed from 2 14 the tank Turn off the pump and allow the tank to drain to the filter Close the yellow handled flush valve and disconnect the flush hose Turn the pump off close the blue handled circulating valve 2 and replace the tube screen Open the red handled return valve 1 and turn on the pump to refill the fryer with the filtered oil Continue to run the filter pump until bubbles come out the oil return opening Turn the pump off and close the red handled return valve 1 If necessary add more shortening to the tank to return the shortening level to the fill mark The fryer is now ready for use If you are using solid shortening open the blue handled recirculating valve If the fryer is equipped with a flush hose open the yellow handled flush hose valve with the hose attached Allow the oil in the filter lines to drain to the filter pan turn on the
52. yer when notin use The unit is very easy to use and allows for quick installation and filtration even under the busiest conditions The filter module is shown in Figure 3 1 with specific components and features pointed out and briefly described Follow the procedures below to change the UFM filter bag WARNING It will be easier and safer if the filter assembly has cooled to room temperature before handling any filter parts 3 1 QAOOF O 9 Figure 3 1 UFM Filter Module 1 Filter Pan Holds the oil from the fry tank 2 Pump Switch Two position switch used to turn the filter pump ON OFF 3 Preheat Finished Indicator Lights to indi cate that the filter lines are warmed to filtering temperature 4 Pick Up Tube Connects filter envelope assembly to piping Incorporates a strainer to protect filter pump from grit in the event of envelope failure 5 Filter Assembly Connector An insulated handle covers the filter pan assembly connection This connection separates the filter pick up as sembly from the filter piping for removing the filter pan for cleaning 6 Filter Unit Quick Disconnect Quick dis connect that connects the filter unit to the fryer 7 Pump Motor Thermal Overload Behind cover Protects motor from high temperatures Trips if the pump motor is near overheating 8 Circuit Breaker Generally left ON Will trip if overload occurs i e pump is turned on but no system valves are ope
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