Perfect Flame 720-0522 User's Manual
Contents
1. S Ry Fig 16 14 Igniter Installation Plug the two igniter wires A into the slots in the back of the igniter module as shown in fig 16 13 15 16 Battery Installation Unscrew the ignition button housing A insert the battery from pack G into the housing with the positive terminal facing outward B Replace the ignition button housing after the battery has been installed as shown in fig 17 Lighting Rod Installation Remove the lighting rod and one 5 32 in x15 mm ladder bolt from pack E and F Open the right door A and insert the ladder screw with the lighting rod into the hole in the door Tighten the ladder screw until it locks the lighting rod into place as shown in fig 18 Liquid Propane Tank Installation Place the liquid propane tank into the hole in the bottom panel and lower the tank holder onto the liquid propane tank as shown in fig 19 14 Fig 18 18 Liquid Propane Hook Up Attach the regulator A to the propane cylinder B by turning the regulator handle clockwise as shown in fig 20 If the outdoor cooking appliance is not in use the gas must be turned OFF at the Liquid Propane cylinder Check all gas supply fittings for leaks before each use Do not use the grill until all connections have been checked and do not leak see Leak Testing instructions on page 16 INSTALLATION INSTRUCTIONS GAS HOOK UP Only2. WARNING Keep any electrical supply cord away from any heated surface Halogen Bulb Replacement 1 Make sure that the grill has cooled before changing the light bulb 2 Make sure the light s power switch on the control panel is in the OFF position and power plug is disconnected from the outlet 3 Usea Phillips screwdriver to loosen the screw securing the light 20 4 Remove the light bulb housing 5 Remove the glass cover from the light bulb housing 6 Use a flathead screwdriver to loosen the two screws locking the bulb in place Pull out the light bulb and replace with a new bulb Tighten the two screws Note Do not touch the halogen bulb with bare hands 7 Tore install the light replace the glass cover insert the light bulb housing into the grill and insert and tighten the screw Cleaning Method Follow steps 1 thru 4 above for glass cover removal Use a damp towel to clean the surface of the glass cover Make sure the glass cover is completely dry before re installing 2 WARNING Make sure the light switch is in the OFF position and the power plug is disconnected from the power outlet prior to cleaning the glass cover 2 WARNING The light glass cover should not be in contact with water or any other liquid when it s warm Sudden change of temperature may cause cracks on the glass cover WARNING To ensure continued protection against electric shock 1 Connect to properly grounded outlets
3. A with the flat side facing outward Attach the back panel to the bottom panel B with three 1 4 in x 15 mm truss head screws from pack C and three 1 4 in locking washers from pack D as shown in fig 3 Back and Side Panel Assembly Use four 1 4 in x 15 mm truss head screws from pack C and four 1 4 in locking washer from pack D to connect the back panel A to the right and left side panels B as shown in fig 4 4 Transformer Box Assembly Align the holes of the transformer box A with the holes on the back panel B Attach the transformer A to the back panel B using six 5 32 in x 10 mm truss head screws from pack A and six 5 32 in locking washers from pack B as shown in fig 5 The power cord bracket C connects to the rear cart panel using two 5 32 in x 10 mm truss head screws from pack A and two 5 32 in locking washers from pack B as shown in fig 5 5 Spare Liquid Propane Tank Barrier Bar Assembly Attach the barrier bar A to the bottom panel B and back panel C using two 5 32 in x 10 mm truss head screws from pack A and two 5 32 in locking washers from pack B as shown in fig 6 Fig 7 6 Cart Frame Assembly Remove the cart frame from the carton A Attach the cart frame A to the side panels B using four 1 4 in x 15 mm truss head screws from pack C and four 1 4 in locking washers from pack D as shown in fig 7 Note Hinge bracket slot will need to be facing upwa
4. 24 3 Align the burner screw hole with the firebox hole insert screw and tighten 1 CAUTION 1 Keep outdoor cooking gas appliance area clear and free from combustible materials gasoline and other flammable vapors and liquids Do not obstruct the flow of combustible and ventilation air Keep the ventilation opening s of the enclosure free and clear from debris Flame Characteristics Check for proper burner flame characteristics Burner flames should be blue and stable with no yellow tips excessive noise or lifting as shown in fig 25 The following steps should be followed for correcting the flame characteristics 1 Turn the control knobs and Liquid Propane cylinder valves OFF 2 Allow the grill and burners to cool 3 Ifthe flame is yellow not enough air turn the adjustment screw found at the front of the burner counterclockwise 4 Ifthe flame is noisy or lifts away from the burner too much air turn the adjustment screw clockwise 5 If these adjustments do not correct the problem contact customer service at 1 877 323 5263 Fig 25 23 TROUBLESHOOTING WARNING Spiders and insects can nest inside the burners of the grill and disrupt gas flow This very dangerous condition could cause a fire behind the valve panel thereby damaging the grill and making it unsafe for operation Inspect the grill at least twice a year When to Look for Spiders You should inspect the burners at least twice a year
5. E ENEG 26 t WARNING WARNING If you smell gas t 1 Shut off gas to the appliance 2 Extinguish any open flame Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance 3 Open lid y PP 4 If the odor continues keep away from the ALiquid Propane cylinder not in use appliance and immediately call your gas supplier should not be stored in the vicinity of this or or local fire department any other appliance A SAFETY INFORMATION Please read and understand this entire manual before attempting to assemble operate or install the product If you have any questions regarding the product please call customer service at 1 877 323 5263 8 a m 6 p m PST Monday Friday 8 a m 12 p m on Saturday 1 10 11 12 13 14 15 16 17 18 19 20 Safety Symbols A WARNING Hazardous or unsafe practices which could result in severe personal injury or death CAUTION Hazardous or unsafe practices which could result in minor personal injury Do not try lighting this appliance without first reading the LIGHTING INSTRUCTIONS section on page 18 of this manual Never attempt to use damaged or obstructed equipment See your local Liquid Propane dealer for repair Check all gas supply fittings for leaks before each use Do not use the grill until all connections have been checked and do not leak Do not smoke while leak testing
6. Never leak test with an open flame Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance A Liquid Propane cylinder not in use should not be stored in the vicinity of this or any other appliance When lighting keep your face and hands as far away from the grill as possible otorage of an outdoor cooking gas appliance indoors is permissible only if the Liquid Propane cylinder is disconnected and removed from the outdoor cooking gas appliance Failure to properly place the burner over the orifice could cause a fire to occur behind and beneath the valve panel thereby damaging the grill and making it unsafe to operate Do not leave the grill unattended while cooking Liquid Propane cylinder must be stored outdoors and out of the reach of children and must not be stored in a building garage or any other enclosed area This grill is not intended to be installed in or on recreational vehicles and or boats Do not install this unit into combustible enclosures There should be a minimum clearance of 24 inches from all sides to combustible materials Outdoor cooking appliance shall not be used under overhead combustible construction A Liquid Propane cylinder of approximately 12 inches in diameter by 18 1 2 inches high is the maximum size to use You must use an OPD Liquid Propane cylinder which offers an Overfill Prevention Device Keep the rotisserie motor electric cord away
7. Remove debris and inspect the hose for damage 5 When connecting the regulator assembly to the valve use your hand to tighten the nut clockwise until it stops Use of a wrench could damage the quick coupling nut and result in a hazardous situation Open the cylinder valve fully by turning the valve counterclockwise Before lighting the grill use a soap and water solution to check all the connections for leaks If a leak is found turn the cylinder valve OFF and do not use the grill until a local Liquid Propane dealer can make repairs Jt WARNING Never attempt to use damaged or obstructed equipment See your local Liquid Propane dealer for repair DISCONNECTING THE LIQUID PROPANE CYLINDER 1 Turn the grill burner valves OFF and make sure the grill is cool 2 Turn the Liquid Propane cylinder valve OFF by turning clockwise until it stops 3 Detach the regulator assembly from the cylinder valve by turning the quick coupling nut counterclockwise 4 Place the dust cap on the cylinder valve outlet whenever the cylinder is not in use Install only the type of dust cap on the cylinder valve outlet that is provided with the cylinder valve Other types of caps or plugs may result in leakage of propane RP LEAK TESTING GENERAL Although gas connections on the grill are leak tested prior to shipment a complete leak test must be performed at the installation site Before each use check all gas connections for leaks using th
8. in fig 11 10 Utility Drawer Handle Assembly Attach the utility drawer handle A to the utility drawer using four 5 32 in x10 mm truss head screws from pack A and four 5 32 in locking washers from pack B as shown in fig 12 Fig 13 11 Searing Side Burner Control Panel Assembly Attach the side burner bowl assembly A to the control panel B using four 1 4 in x 15 mm truss head screws from pack C and four 1 4 in locking washers from pack D as shown in fig 13 12 12 Searing Side Burner and Side Shelf Assembly Fig 14 Attach the left side shelf A to the grill cart B using Four 1 4 in x 15mm truss head screws from pack C and Four 1 4 in 1 4 Locking Washer from pack D screw left side panel using one 5 32 in x 10mm truss head screws from pack A and one 5 32 in locking washer from pack B as shown in fig 14 Attach the searing side burner shelf C to the grill cart B using Four 1 4 in x 15mm truss head screws from pack C and Four 1 4 in Locking washers from pack D screw searing side burner panel using one 5 32 in x 10mm truss head screws from pack A and one 5 32 in locking washer from pack B as shown in fig 14 Note Tighten the screws on both side shelves from underneath the shelf 13 Searing Side Burner Gas Line Installation Insert the flexible gas line A with attached orifice into the searing side burner opening B as shown in fig 15 Tighten with a wrench NS NS x m D
9. only 2 Do not expose to rain 3 Keep extension cord connections dry and off the ground Bulb Specification Bulb Type Halogen Wattage 10 watts per bulb Voltage 12 volts Please contact customer service at 1 800 323 5263 for assistance on bulb replacement information CARE AND MAINTENANCE Stainless Steel There are many stainless steel cleaners available Always use the mildest cleaning process first scrubbing in the direction of the grain Do not use steel wool as it will scratch the surface To touch up noticeable scratches in the stainless steel sand very lightly with dry 100 grit sand paper in the direction of the grain Grease specks can gather and bake onto the surfaces of the stainless steel giving the appearance of rust For removal use an abrasive pad with a stainless steel cleaner Cooking Grates The easiest way to clean the grill is immediately after cooking is completed and the flames have been turned off Wear a barbeque mitt to protect your hand from heat and steam Scrub the hot cooking grates by dipping a bristled barbecue brush in tap water Cleaning will be more difficult if the grill is allowed to cool Grease Pan The grease pan should be emptied wiped down and washed after each use with a mild detergent and warm water solution Check the grease pan frequently and do not allow excess grease to accumulate and flow out of the grease pan Searing Side Burner Clean the exterior of the burner with a
10. seconds turn the knob to OFF wait 5 minutes and then repeat the lighting procedure or light by match TO LIGHT THE SEARING SIDE BURNER 1 Push and turn sear burner knob slowly to IGNITE ON setting simultaneously to press the electronic ignition button to light the burner 2 Once the burner is lit release the electronic ignition button and knob 3 If Ignition does not occur in 5 seconds turn the knob to OFF wait for 5 minutes and then repeat the lighting procedure or light by match TO MATCH LIGHT THE GRILL If a burner will not light after several attempts using the control knobs the burners may be lit with a match WARNING CAUTION When lighting keep your face and hands as far When using a match to light the grill make sure to away from the grill as possible use the attached lighting rod CAUTION Remove the warming rack when using a match to light the rotisserie burner Main Burner 1 If you have already attempted to light the main burner with the igniter allow 5 minutes for any accumulated gas to dissipate 2 Insert a match into the lighting rod A as shown in fig 21 Ignite the match and insert through the cooking grids B to the burner 3 Press the control knob and rotate to the IGNITE HI setting continue to press the knob until the burner ignites The burner should light immediately 4 fthe burner does not light within seconds turn the knob to the OFF position wai
11. shield 82 lamp p J J J J D o o 2 Printed in China 28
12. the pressure regulator and hose assembly supplied with the grill should be used Any replacement pressure regulator and hose assembly must be specified by the grill manufacturer This grill is configured for Liquid Propane Do not use a Natural Gas supply Total gas consumption per hour of the 720 0522 Liquid Propane gas grill with all burners set on HI Main burners 50 000 BTU Hr Rear burner 10 000 BTU Hr Side burner 15 000 BTU Hr Total 75 000 BTU Hr The installation of this appliance must conform with local codes or in the absence of local codes with either the National Fuel Gas Code ANSI Z223 1 NFPA 54 National Gas Propane Installation Code CSA B149 2 Installation in Canada must be in accordance with the Standard CAN CGA B149 2 installation code for gas burning appliances and equipment and local codes LIQUID PROPANE CYLINDER REQUIREMENTS 20 Ib Cylinder A dented or rusty Liquid Propane cylinder may be hazardous and should be checked by your supplier Never use a cylinder with a damaged valve The Liquid Propane cylinder must be constructed and marked in accordance with the specifications for Liquid Propane cylinders by the United States Department of Transportation DOT or the National Standard of Canada CAN CSA B339 Cylinders Spheres and Tubes for Transportation of Dangerous Goods Commission The 20 lb cylinder must have a shut off valve terminating in a valve outlet specified as applicable for connec
13. 32 in x 15 mm Ladder Bolt M UE Lighting Rod 1 1 4 in Locking Washer Battery AAA PREPARATION Before beginning assembly installation or operation of product make sure all parts are present Compare parts with package contents list and diagram above If any part is missing or damaged do not attempt to assemble install or operate the product Contact customer service for replacement parts e Estimated Assembly Time 50 minutes e Tools Required for Assembly Phillips Screwdriver not included and Wrench not included ASSEMBLY INSTRUCTIONS 1 Caster Assembly Mount the casters onto the bottom panel A using sixteen 1 4 in x 15 mm truss head screws from pack C and sixteen 1 4 in locking washers from pack D The swivel caster with brake should be positioned under the left rear of the cart bottom and the swivel caster should be positioned under left front C as shown in fig 1 The two stationary casters B should be positioned under the right side 2 Side Panel Assembly Loosen but do not remove the six 1 4 in x 15 mm truss head screws on the bottom panel A as shown in fig 2 Insert the screw and locking washer into the keyhole slot located on the bottom of the left side panel B Position the left side panel flush with the rear of the bottom panel and tighten the screws Repeat steps for the right side panel C 3 Back Panel Assembly Remove the back panel from the carton Position the back panel
14. ITEM ARTICLE ARTICULO 271573 STAINLESS STEEL LP GAS GRILL GRIL AU GAZ PL EN ACIER aM UN INOXYDABLE page 29 7 PARRILLA A GAS PL DE ACERO INOXIDABLE p gina 57 MODEL MODELE MODELO 720 0522 WARNING 1 WARNING To reduce the risk of fire burn hazard or FOR OUTDOOR USE ONLY other injury read the Care and Use Manual carefully and completely before using your grill dt WARNING This grill is not intended to be installed in or on recreational vehicles and or boats Example only SERIAL MFG DATE PURCHASE DATE H20Y07P 4 service department at 1 877 323 5263 8 a m 6 p m PST Monday Friday 8 a m 12 p m Questions problems missing parts Before returning to your retailer call our customer Saturday TABLE OF CONTENTS SUEVO OV Meee poe ts ts eee ee ese ee ree eee EM ME MM ee ee eee 3 Package Conten ISI rererere EENE EENES EENE EE 7 Y 1 c 00 0 serrnrrrersrrrrrrrrrrrrrrserrrrrsrnrrrrrnnnnrrnnnrrrrernnrrrrnno 8 ASSemMDIY INSIUCHON Sux M TTT 8 Install AO NAS pic UIS ess carat stud vex EEE EET ERA das odas Kato RD 15 Op rati n Iris t6 lol IBeeseeasotue s ppxa oru EUEPEP nrinn a Di ai in 17 Care and Maintenance sssssssssssssssesssssssee senses enema s sensns snas nnns 22 TOUDI NOON ee ne m ee ee ee 24 L AI EUNT Tm 25 Replacement Paris LISI srcciwrsrensiveanweesttaunesediereseresiesiawecsvarsestorniere eR NEE
15. T Saturday Ol NO 5 Rotisserie Burner pilot cover 1 52 Diagonal bar barrier 6 Rotisserie orifice w brass elbow Cable Strainer 7 Rotisserie Burner Flex Gas Line 54 Transformer supporting box 18 Rotisserie Motor bracket to Le Box Waterproof Spacer 9 Side Shelf Left 1 156 Transformer Supporting box cove EF TY Insulating Soacer 3 0 1 2 3 4 Cable Strainer Cs Q1 O1 QI Control Knob Rubber Grommet Light Switch Front Baffle Main Manifold hermocouple Gas Valve Main Gas Valve h Side burner Hose 1 lee unction Box Regulator LP 1 7 Grease slide panel top Grease tra 1 e8 Side Burner control Panel Grease slide panel bottom 2 169 Side Manifold Drawer Slide Bracket 2 o Sear gas Valve Drawer Slide 2 L1 Pulse Igniter Module Utility Drawer 1 172 Sear burner flex gas line Drawer Door Handle Tube ear burner igniter wire Drawer Door Handle Seat 6 4 Sear burner PO P Myo NINININ MN Co Co Co Co Co Co Co Co hno ho TPM PhD ho Ro JRo PhD RO R2 fof pS emd ed a g O Ol O IOIOIOIJ NI Od O1f AIIN OFOLOIN T DLO AIIN O ory co ro O gt N 2 O gt REF DESCRIPTION QTY REF DESCRIPTION z8 SideBumerlid ft X je Cooking Grid with hoe B3 79 Side Burner Lid Hinge Rod 1 7 Warming Rack 80 Top Side Panel W Bracket Right 1 pB8 Gas Tank Hook Clamp 81 Main Burner bowl assembl 1 189 Tank heat
16. anty dt WARNING Cylinder must be stored outdoors out of the WARNING Storage of an outdoor cooking gas appliance indoor is permissible only if the cylinder is reach of children and must not be stored in a building garage or any other enclosed area disconnected and removed from the outdoor cooking gas appliance INSTALLER FINAL CHECK Maintain specified clearance of 24 inches from combustible materials and construction All internal packaging has been removed The hose and regulator are properly connected to the Liquid Propane cylinder The unit has been tested and is free of leaks The gas supply shut off valve has been located All burners are installed Keep the instruction manual for future reference d WARNING 1 Do not store spare Liquid Propane cylinders under or near this appliance 2 Never fill the cylinder beyond 80 percent capacity 3 If the information above is not followed exactly a fire causing death or serious injury may occur WARNING 1 The grill and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressure in excess of 1 2 in psi 3 5kpa 2 he grill must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping supply at test pressure equal to or less 1 2 in psi 3 5kpa OPERATING INSTRUCTIONS General Use
17. ater near the grill and check the gas connections before each use ROTISSERIE DRIVE MOTOR To ensure continued protection against electric shock Connect to properly grounded outlets only Keep extension cord connections dry and off the ground Do not expose to rain Do not use indoors WARNING Electrical Grounding Instructions for Rotisserie Motor This appliance rotisserie motor is equipped with a plug and should be plugged directly into a properly grounded receptacle When installed must be electrically grounded in accordance with local codes or in the absence of local codes with the National Electrical Code ANSI NFPA 70 or the Canadian Electrical Code CSA C22 1 DO NOT cut or remove the grounding prong from this plug 1 To protect against electrical shock do not immerse cord or plugs in water or other liquids 2 Unplug from the outlet when not in use and before cleaning Allow to cool before putting on or taking off parts 3 Do not operate any outdoor cooking gas appliance with a damaged cord plug or after the appliance malfunctions or has been damaged in any manner Contact the manufacturer for repair Do not let the cord hang over the edge of a table of touch hot surface Do not use an outdoor cooking gas appliance for purposed other than intended When connecting first connect plug to the outdoor cooking gas appliance then plug appliance into the outlet Use only a Ground Fault Interrupt GFI protected circuit with this o
18. ctory service center The warranty period is not extended by such repair or replacement Product repair as provided under this warranty is your exclusive remedy Nexgrill Industries Inc shall not be liable for any incidental or consequential damages for breach of any express or implied warranty on its products Except to the extent prohibited by applicable law any implied warranty of merchantability or fitness for a particular purpose on this product is limited to the duration of the above warranty Some states do not allow the exclusion or limitation of incidental or consequential damages or allow limitations on how long an implied warranty lasts so the above limitations or exclusions may not apply to you This warranty gives you specific legal rights and you may have other rights which vary from state to state WARRANTY CLAIM PROCEDURE If you require service or parts for your grill please contact our Warranty Service Center for factory direct assistance Our hours of operation are 8 a m 6 p m PST Monday Friday 8 a m 12 p m PST on Saturday Our telephone number is 1 877 323 5263 fax number 1 800 598 8829 Please direct all correspondence to Nexgrill Industries Inc 280 Machlin Court City of Industry California 91789 ATTN Warranty Service Center 25 REPLACEMENT PARTS LIST For replacement parts call our customer service department at 1 877 323 5263 8 a m 6 p m PST Monday Friday and 8 a m 12 p m PS
19. e procedures listed below If the smell of gas is detected at any time you should immediately check the entire system for leaks BEFORE TESTING Make sure all packing materials have been removed from the grill including the burner tie down straps WARNING Check all gas supply fittings for leaks before each use Do not use the grill until all connections have been checked and do not leak Do not smoke while leak testing Never leak test with an open flame Make a solution of one part liquid detergent and one part water You will need a spray bottle brush or rag to apply the solution to the fittings For the initial leak test make sure the Liquid Propane cylinder is full TO TEST 1 Turn the burner valves OFF 2 Turn the Liquid Propane cylinder valve counterclockwise to open the valve 16 3 Apply the soap solution to all gas fittings Soap bubbles will appear where a leak is present 4 Ifa leak is present immediately turn the gas supply OFF and tighten leaky fittings 5 Turn the gas back ON and recheck 6 Should the gas continue to leak from any of the fittings turn the gas supply OFF and contact customer service at 1 877 323 5263 7 fthere is evidence of excessive abrasion or wear or the hose is cut it must be replaced prior to the outdoor cooking gas appliance being put into operation Only those parts recommended by the manufacturer should be used on the grill Substitutions will void the warr
20. er replacement WARNING Do not use the grill if the odor of gas is present Contact customer service at 1 877 323 5263 To Light the Main Burners 1 Make sure all the knobs are in the OFF position and then turn the Liquid Propane cylinder valve ON by slowly turning counterclockwise 2 Open the lid push and turn the main burner knob slowly to IGNITE HI burner should light immediately adjust knob as desired after burner is lit 3 Ifthe burner does not light turn the knob to OFF and repeat lighting procedure 4 Ifthe burners still do not light turn the knob OFF wait 5 minutes for any excess gas to dissipate and repeat lighting procedure or follow the Match Lighting Instructions on page 19 5 Check for proper burner flame characteristics Each burner is adjusted prior to shipment however variations in the local gas supply may make minor adjustments necessary Burner flames should be 18 blue and stable with no yellow tips excessive noise or lifting Yellow flames indicate insufficient air Noisy flames or flames that lift away from the burner indicate too much air See the Flame Characteristics section on page 23 TO LIGHT THE ROTISSERIE BURNER 1 Open the lid push and turn rear burner knob slowly to IGNITE ON setting simultaneously press the electronic ignition button to light the burner 2 Once the burner is lit release the electronic ignition button and knob 3 If ignition does not occur in 5
21. from the heated surfaces of the grill When not in use remove and store the motor in a dry location Keep the electrical supply cords and fuel supply hoses away from any heated surfaces Spiders and insects can nest inside the burners of the grill and disrupt gas flow Inspect the grill at least twice a year The grill and its individual shut off valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressure in excess of 1 2 inch psi 3 5 kpa The grill must be isolated from the gas supply piping system by closing its individual manual shut off valve during any pressure testing of the gas supply piping system at test pressure equal to or less than 1 2 inch psi 3 5 kpa WARNING opiders and insects can nest inside the burners of the grill and disrupt gas flow This very dangerous condition could cause a fire behind the valve panel thereby damaging the grill and making it unsafe for operation Inspect the grill at least twice a year WARNING Do not use the grill if the odor of gas is present Contact customer service at 1 877 323 5263 J CAUTION 1 2 The grill head is heavy and will require two or more people to lift and position onto grill cart Before cleaning make sure the gas supply and control knobs are in the OFF position and the burners have cooled When using a match to light the grill make sure to use the attached lighting rod When using the roti
22. he vicinity of this or any other appliance A Liquid Propane cylinder not connected for use should not be stored in the vicinity of this or any other appliance Do not store spare Liquid Propane cylinders under or near this appliance Never fill the cylinder beyond 80 percent capacity Liquid Propane cylinders must be fitted with an Overfill Protection Device OPD If the information above is not followed exactly a fire resulting in death or serious injury could occur PLACEMENT OF THE GRILL WARNING Do not install this unit into combustible enclosures There should be a minimum clearance of 24 inches from all sides to combustible materials Outdoor cooking appliances should not be used under overhead combustible construction When determining a suitable location take into account concerns such as exposure to wind proximity to traffic paths and keeping gas supply lines as short as possible Place the grill in well ventilated areas Never place the grill in a building garage breezeway shed or other such enclosed areas During heavy use the grill will produce a lot of smoke PACKAGE CONTENTS LIST A Body Assembly 1pc B Bottom Panel 1 pc C Door 2pcs G Right Side Panel I Cart Frame HARDWARE CONTENTS Pack Quantity A 5 82 in x 10 mm Truss Head Screw 24 pcs B 5 32 in Locking Washer C 1 4 in x 15 mm Truss Head Screw DC D 5
23. ician e The grill is for outdoor use only e Children should not be left alone or unattended in an area where the grill is being used Do not allow children to sit stand or play on or around the grill at any time e Do not store items of interest to children around or below the grill or cart Do not allow children to crawl inside the cart e Never let clothing pot holders or other flammable materials come in contact with or too close to any grate burner or hot surface until it has cooled The fabric could ignite causing serious personal injury e For personal safety wear proper apparel Loose fitting garments or sleeves should never be worn while using this appliance Some synthetic fabrics are highly flammable and should not be worn while cooking e Only certain types of glass ceramic earthenware or other glazed utensils are suitable for grill use Other types of materials may shatter with sudden temperature changes Use only low or medium heat settings in accordance with the manufacturer s guidelines e Do not heat unopened food containers as a build up of pressure may cause the containers to burst Use a covered hand when opening the grill lid Never lean over an open grill When lighting a burner always pay close attention to what you are doing Make certain you are aware of which burner you are lighting so that your body and clothing remain clear of open flames When using the grill do not touch the grill rack burner grate or i
24. k burner rotisserie cooking Light the rear burner as described in the Lighting Instructions on page 19 Once lit the rotisserie burner will reach cooking temperature in about 1 minute Rotisserie kits are sold as accessory items Please follow the rotisserie kit directions for proper use The rotisserie motor must be electrically grounded in accordance with local codes or in the absence of local codes with the National Electrical Code ANSI NFPA 70 Using the Infrared Searing Side Burner The infrared searing side burner produces intense heat to sear the outside of the food thus locking the flavorful juices inside To properly use cook each side of the meat for 1 5 minutes depending on food type Once the outside of the meat has been seared move to the main cooking area to finish cooking the inside to the desired doneness To light the searing side burner refer to the Lighting Instructions on page 19 Lighting Instructions Before Lighting Inspect the gas supply hose prior to turning on the gas If there is evidence of cuts wear or abrasion it must be replaced prior to use Screw the regulator type QCC1 onto the cylinder and leak check the hose and regulator connections before operating the grill See the Leak Testing instructions on page 16 Only the pressure regulator and hose assembly supplied with the unit should be used Never substitute regulators If a replacement is necessary contact customer service for prop
25. mmediate surroundings as these areas become extremely hot and could cause burns Use only dry potholders Moist or damp potholders on hot surfaces may cause steam burns Do not use a towel or bulky cloth in place of potholders Do not allow potholders to touch hot portions of the grill rack Grease is flammable Let hot grease cool before attempting to handle it Do not allow grease deposits to collect in the grease box clean often Do not use aluminum foil to line the grill racks or grill bottom This can severely upset combustion air flow or trap excessive heat in the firebox area For proper lighting and performance of the burners keep the burner ports clean It is necessary to clean them periodically for optimum performance The burners will only operate in one position and must be mounted correctly for safe operation See Care and Maintenance instructions on page 22 Clean the grill with caution To avoid steam burns do not use a wet sponge or cloth to clean the grill while it is hot Some cleaners produce noxious fumes or can ignite if applied to a hot surface Never use a dented or rusty propane cylinder Turn all control knobs OFF and make certain the grill is cool before using any type of aerosol cleaner on or around it The chemical that produces the spraying action could in the presence of heat ignite or cause metal parts to corrode Do not use the grill to cook excessively fatty meats or other products that promote flare ups D
26. o not operate the grill under unprotected combustible constructions Use only in well ventilated areas Do not use in buildings garages sheds breezeways or other such enclosed areas Keep the areas surrounding the grill free from combustible materials including fluids trash and vapors such as gasoline or charcoal lighter fluid Do not obstruct the flow of combustion and ventilation air If the unit is stored indoors make sure it is cool Do not use briquettes of any kind in the grill The 720 0522 Liquid Propane grill is designed for optimum performance without the use of briquettes Do not place briquettes on the flame tamers as this will block the vent to the grill burners Adding briquettes can damage ignition components thus voiding the warranty Keep the back of the cart free and clear from debris Keep electrical supply cords and the rotisserie motor cord away from heated areas of the grill Never use the grill in extremely windy conditions If located in a consistently windy area oceanfront mountaintop etc a windbreak will be required Always adhere to the clearance specifications Never attempt to use damaged or obstructed equipment See your local Liquid Propane dealer for repair Liquid Propane cylinder must be stored outdoors out of reach of children and must not be stored in a building garage or any other enclosed area Liquid Propane CYLINDER WARNING Do not store or use gasoline or other flammable vapors and liquids in t
27. of the Grill Each main burner is rated at 10 000 BTU Hr The main grill burners encompass the entire cooking area and are side ported to minimize blockage from falling grease and debris Above the burners are flame tamers The igniter knobs are located on the center portion of the valve panel Each rotary igniter is labeled on the control panel Using the Grill Grilling requires high heat for searing and proper browning Most foods are cooked at a HI heat setting for their entire cooking time However when grilling large pieces of meat or poultry it may be necessary to turn the heat to a lower setting after the initial browning This method cooks the food thoroughly without burning the outside 17 Food cooked for a long time or basted with a sugar based marinade may need a lower heat setting near the end of its cooking time To begin 1 Make sure the grill has been leak tested and is properly placed 2 Remove any remaining packing materials 3 Light the grill burners using the Lighting Instructions below 4 Turn the control knob s to the IGNITE HI setting and preheat the grill for 15 minutes The grill lid should be closed during the pre heat period Place the food on the grill and cook to the desired degree of preparation If necessary adjust the heat setting The control knob may be positioned at any setting between HI and LO en Using the Rotisserie Burner Your grill is capable of performing bac
28. or immediately after any of the following conditions Occur 1 The smell of gas in conjunction with burner flames appearing yellow 2 he grill does not reach temperature 3 The grill heats unevenly 4 The burners make popping noises BEFORE CALLING FOR SERVICE Grill will not light when the control knob is rotated e Check to see if the Liquid Propane cylinder is emply e Clean wire s and or electrode with rubbing alcohol and a clean swab Wipe with a dry cloth e Make sure the wire is connected to the electrode assembly e Check to see if the other burners operate If so check the gas orifice on the malfunctioning burner for an obstruction Check for spiders and insects e Burner flame is yellow or orange in conjunction e Check for spiders and insects with gas odor e Call customer service at 1 877 323 5263 e Check to see if the fuel hose is bent or kinked e Make sure the grill area is clear of dust e Make sure the burner and orifice are clean o o Low heat with the control knob on the HI setting Check for spiders and insects The regulator has a safety device that restricts the flow of gas in the event of a leak This safety device can be triggered without a gas leak To reset the safety device turn all burners OFF and close the Liquid Propane cylinder valve Disconnect the regulator from the Liquid Propane cylinder and wait 1 minute Reconnect the regulator to the Liquid Propane cylinder and slowl
29. rds 10 7 Door Assembly Insert hinge pin on bottom panel into hole located on bottom of door A Insert door hinge bracket into the cart frame B and align with the hole in the top of the door Attach the door hinge brackets to the cart frame with four 5 32 in x 10 mm truss head screws from pack A and four 5 32 in locking washers from pack B as shown in fig 8 Fig 9 8 Liquid Propane Tank Heat Shield Assembly Attach the heat shield A to the back panel B and cart frame C using four 5 32 in x 10 mm truss head screws from pack A and four 5 32 in locking washers from pack B as shown in fig 9 9 Firebox Assembly Remove the firebox assembly A from the carton and carefully place onto the grill cart B Note Take care when moving the firebox assembly as the bottom flanges can be bent thus causing the holes not to align Connect the small wire C that extends from the transformer box to the wiring junction box D located above the left panel near the rear of the cabinet as shown in fig 10 exploded view 4 CAUTION The firebox assembly is heavy and will require two or more people to lift and position onto grill cart Failure to do so may result in back injury 11 Fig 11 Attach the firebox assembly A to the grill cart B using four 1 4 in x 15 mm truss head screws from pack C and four 1 4 in locking washers from pack D as shown
30. sserie burner remove the warming rack High heat from the rotisserie burner may cause the warming rack to bend Do not alter the grill in any manner Clean and inspect hoses before each use If there is evidence of abrasion wear cuts or leaks the hose must be replaced prior to operation The replacement hose should be in accordance with the manufacturer s specifications BEFORE LIGHTING Inspect the gas supply hoses prior to turning on the gas If there is evidence of cuts wear or abrasion it must be replaced prior to use Use the pressure regulator and hose assembly supplied with the grill Never substitute regulators for those supplied with the grill Contact customer service for proper replacement parts Install the regulator type QCC1 onto the cylinder Leak test the hose and regulator connections with a 1 part soap and 1 part water solution before operating the grill See Leak Testing instructions on page 16 Do not turn ON the gas at the Liquid Propane cylinder unless all gas hoses are properly connected and all burner valves are in the OFF position i WARNING Do not try lighting this appliance without first reading the LIGHTING INSTRUCTIONS section of this manual INFRARED SEARING SIDE BURNER Inspect the gas supply hose prior to turning on the gas If there is evidence of cuts wear or abrasion it must be replaced prior to use Do not use the side burner if gas odor is present Keep a spray bottle of soapy w
31. t 5 minutes and try again 19 Fig 22 Searing Side Burner 1 If you have already attempted to light the searing side burner with the igniter allow 5 minutes for any accumulated gas to dissipate 2 Insert a match into the lighting rod A as shown in fig 22 Ignite the match and insert through the cooking grids B to the burner 3 Press the control knob and rotes to the HI setting continue to press the knob until the burner ignites The burner should light immediately 4 Ifthe burner does not light within seconds turn the knob to the OFF position wait 5 minutes and try again Rotisserie Burner Note Remove the warming rack when using a match to light the rotisserie burner 1 If you have already attempted to light the rear rotisserie burner with the igniter allow 5 minutes for any accumulated gas to dissipate 2 Insert a match into the lighting rod A as shown in fig 23 Ignite the match and hold next to the burner B 3 Press the control knob and rotate to the HI setting Once the burner ignites continue to press the knob for 15 seconds 4 fthe burner does not light within seconds turn the knob to the OFF position wait 5 minutes and try again Halogen Lights Light Operation Instructions 1 Make sure the light power switch on the control panel is in the OFF position 2 Connect power plug to properly grounded outlet 3 Turn the light power switch to ON
32. tion type QCC1 in the standard for compressed gas cylinder valve outlet and inlet connection ANSI CGA V 1 otorage of an outdoor cooking gas appliance indoor is permissible only if the cylinder is disconnected and removed from the outdoor cooking gas appliance The cylinder system must be arranged for vapor withdrawal The cylinder must include a collar to protect the cylinder valve Manifold pressure operating 10 inches water column W C non operating 11 2 inches water column W C The Liquid Propane cylinder must be fitted with an Overfill Protection Device OPD 15 Remove the plastic valve cover from the Liquid Propane cylinder Make sure the grill gas hoses do not contact the grease pan or grill firebox when the Liquid Propane cylinder is placed into the cart CONNECTING THE LIQUID PROPANE CYLINDER Your grill is equipped with gas supply orifices for use with only Liquid Propane gas It is also equipped with a high capacity hose regulator assembly for connection to a standard 20 lb Liquid Propane cylinder 18 1 4 inches high 12 1 4 inches diameter To connect the Liquid Propane gas supply cylinder 1 The cylinder valve should be in the OFF position If not turn the valve clockwise until it stops 2 Make sure the cylinder valve has the proper type 1 external male thread connections per ANSI Z21 81 3 Make sure the burner valves are in the OFF position 4 Inspect the valve connections port and regulator assembly
33. utdoor cooking gas appliance Never remove the grounding plug or use with an adapter of 2 prongs Use only extension cords with 3 prong grounding plug rated for the power of the equipments and approved for outdoor use with a W A marking TESTED IN ACCORDANCE WITH ANSI 221 586 LATEST STANDARD and CSA 1 6b CALIFORNIA PROPOSITION 65 WARNING 2005 STANDARD FOR OUTDOOR COOKING The burning of gas fuel generates some by GAS APPLIANCES THIS GRILL IS FOR products which are known by the State of OUTDOOR USE ONLY i California to cause cancer or reproductive harm Check your local building codes for the proper method of installation In the absence of local codes with either the National Fuel Gas Code ANSI Z223 1 NFPA 54 or CSA B149 1 Natural Gas and propane Installation Code Electrical Code ANSI NFPA 70 To minimize exposure to these substances always operate this unit according to the care and use manual ensuring you provide good ventilation when cooking with gas SAFETY PRACTICES TO AVOID INJURY When properly cared for your grill will provide safe reliable service for many years However extreme care must be used as the grill produces intense heat that can increase accident potential When using this appliance basic safety practices must be followed including the following e Do not repair or replace any part of the grill unless specifically recommended in this manual All other service should be referred to a qualified techn
34. wire brush Clear any clogged burner ports with a straightened paper clip Never enlarge the burner ports Never use a wooden toothpick as it may break off and clog the port Grill Burners Extreme care should be taken when removing a burner It must be correctly centered on the orifice before any attempt is made to relight the grill Frequency of cleaning will depend on how often you use the grill Failure to properly place the burner over the orifice could cause a fire to occur behind and beneath the valve panel thereby damaging the grill and making it unsafe to operate Before cleaning make sure the gas supply and control knobs are in the OFF position and the burners have cooled 22 To remove the main burners for cleaning 1 Locate the burner screw at the rear of the firebox 2 Remove the screw and lift the burner out of the firebox To clean the grill burners 1 Clean the exterior of the burner with a wire brush Use a metal scraper for stubborn stains or debris 2 Clear clogged ports with a straightened paper clip Never use a wooden toothpick as it may break off and clog the port 3 Check and clean burners venturi tubes for insects and insect nests A clogged tube can lead to a fire beneath and behind the main control panel Fig 24 To reinstall the main burners 1 Insert the burner over the main burner gas valve Item 28 on Page 28 2 Make sure the orifice spud A is inside the burner venturi B as shown in fig
35. y open the valve until the valve is fully open Light all burners and observe the temperature If the grill does not function properly use the following checklist before contacting your dealer for service You may save yourself the cost of a service call 24 WARRANTY Nexgrill Industries Inc warrants to the original consumer purchaser of each Perfect Flame Outdoor Gas Grill that when subject to normal residential use it is free from defects in workmanship and materials for the periods specified below This warranty excludes grills used in rental or commercial applications Component Limited Warranty Period Stainless Steel Burners 10 Year Flame Tamer 1 Year Cooking Grids 1 Year Valves and Hose Regulator 1 Year Igniter and Related Parts 1 Year All Stainless Steel Parts 1 Year Our obligation under this warranty is limited to repair or replacement at our option of the product during the warranty period The extent of any liability of Nexgrill Industries Inc under this warranty is limited to repair or replacement The consumer purchaser will be responsible for all shipping charges under the terms of this limited warranty This warranty does not cover normal wear of parts discoloration of the stainless steel parts or damage resulting from any of the following negligent use or misuse of the product improper use of the fuel gas supply use contrary to the operating instructions or alteration by any person other than our fa
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