Paxar Rewind Monarch 415 User's Manual
Contents
1. 19 Hold the flanged collar assembly with the opening in the collar up Then install it on the hub as shown in Figure 18 Opening in Collar Figure 18 17 Monarch 415 Rewind Operator s Handbook 20 Recheck the printer to rewind alignment and fine adjust as necessary 21 Verify that the separator bars are located between the strip as shown in Figure 19 22 Verify that the labels on all three strips are aligned NOTE All labels must be aligned as though the supply was never separated to prevent torn strips or labels coming off iE P Anl N RSL a W Bars e T X Figure 19 23 Turn the flange counterclockwise to take up any slack in the strips 24 Set the speed control knob to SLOW 25 Turn on the rewind operate the printer and increase the speed if necessary 18 5 Burster Option Setup and Operation Supply Removal h N O A A OQO N Remove the core lock metal strip Remove the flanged collar assembly Remove the outside core and roll of labels Remove the second separator disk Remove the middle core and roll of labels Remove the inside separator disk Unlock the inside core Remove the inside core and roll of labels 19 Monarch 415 Rewind Operator s Handbook 20 6 Specifications and Supplies Specifications Height Width Depth Weight Shipping Weight Power Fuse Temperature Relative Hum2. IN LINE WITH SUPPLY FLANGE M09445 M09465 Location Guide 113576 M00415 e M09474 Location Guide 113576 12 PAPER LINE IN LINE WITH SUPPLY FLANGE M09446 Location Guide 113576 I O W ie TO gee H y Ze Erw pa D Ju Z gt xaJ Wwa alo lt Z5 aA M00415 MO5170 Location Guide 114664 23 For supplies service or assistance call TOLL FREE 1 800 543 6650 In the U S A 1 800 263 4650 In Canada Wwww paxar com
3. PAXAR Monarch 415 Rewind a O Operator s Handbook TC04150H Rev D 5 96 1990 96 Monarch Marking Systems Inc All rights reserved Each product and program carries a respective written warranty the only warranty on which the customer can rely Monarch reserves the right to make changes in the product and the programs and their availability at any time and without notice Although Monarch has made every effort to provide complete and accurate information in this manual Monarch shall not be liable for any omissions or inaccuracies Any update will be incorporated in a later edition of this manual Trademarks MONARCH is a registered trademark of Monarch Marking Systems Inc 415 is a trademark of Monarch Marking Systems Inc Paxar is a trademark of Paxar Corporation Monarch Marking Systems P O Box 608 Dayton Ohio 45401 Table of Contents Le SOUING UD erce an a a 1 2 Connecting Supplies 0 cc cece eeeeeeeeeeeeeteeeeneee 3 Rewinding on the HUD ee eeeeeeeeeeeeeeeeeeeeeeeennaeees 3 Rewinding on a Paper Core ceceeeeeeeeeeeeeeeeeeeeeeteee 5 3 Operating the Rewind c ccc cece eeeneeeeeeeeeeeeeeteee 7 MS LATING edo a ae EEE AE ede EEE E E 7 Mo 2 01 01e MEREEN REE Are EER CRT Rr eer tase renee tere nee 8 4 Changing Hubs 25sec a a ee 9 5 Burster Option Setup and Operation 8 11 Supply Removal sesosneeooosenneeenneeerernnrorennrrenree
4. idity Hub Diameter Options Hub Lengths Supplies Supply Thickness Tags or Labels Supply Width 3 62 inch shaft 91 9 mm 6 75 inch shaft 171 5 mm 13 75 inches 349 25 mm 12 50 inches 317 5 mm 11 5 inches 292 10 mm 220 240 50 60 HZ 30 Watts 15 Amps Operating 50 to 95 F 10 to 35 C Storage 15 to 120 F 9 to 49 C Operating 10 to 80 Storage 5 to 90 1 inch 25 mm 3 inch 76 mm 4inch 102 mm 3 62 inch 91 9 mm 6 75 inch 171 5 mm Minimum 007 inches 17 mm Maximum 015 inches 4 mm Minimum 75 inches 19 05 mm Maximum 3 37 inches 85 6 mm Minimum 75 inches 19 05 mm Maximum 6 5 inches 165 mm 21 7 Troubleshooting Problem Corrective Action Power switch light does Connect the power cord not light Call Monarch Service Dancer arm does not Make sure the rewind is on a level activate the rewind surface 22 Appendix A Rewind Alignment ia M00415 PAPER LINE IN LINE WITH SUPPLY FLANGE 12 MOORS PAPER LINE IN LINE WITH SUPPLY FLANGE M09425 Location Guide 113576 PAPER LINE IN NE WITH SUPPLY FLANGE r M00415 MOI740 Location Guide not available MO9401 02 Location Guide 113580 M00415 M00415 12 _ PAPER LINE IN LINE WITH SUPPLY FLANGE PAPER LINE
5. ing 1 Stop the printer Push the rewind power switch OFF Pull the supply guide away from the hub Cut the supply at the supply exit of the printer Figure 8 2 3 4 5 Tape the end of the supply to the roll on the rewind 6 Pull the supply guide away from hub 7 Hold the hub flange and turn the hub counterclockwise until the roll is loose 8 Slide the roll off the hub Figure 8 4 Changing Hubs If you change to a different supply you may need to use a different hub One three and four inch diameter hubs short and long are available from Monarch To change hubs 1 Pull the supply guide away from the hub Figure 9 Figure 9 2 Unscrew the hub knob Figure 10 NOTE The hub diameter must be the same as the inside diameter of the supplies Sections Figure 10 Monarch 415 Rewind Operator s Handbook 3 Remove the hub sections and replace them with the new ones Figure 11 a Slide the new hub spindle on the shaft Be sure the notch fits over the raised portion of the hub flange b Slide the hub sections on to the shaft with the open ends facing out The hub section that fits against the hub spindle has two curved grooves instead of peg holes Be sure the slot in this section is aligned with the smaller side of the hub spindle Also be sure the slots in the rest of the hub sections are aligned with this section c Slide the hub end on NOTE Fora four or six inch
6. long hub screw on the extension shaft before you install the hub sections d Screw the hub knob on Hub Spindles Extension Shaft Figure 11 10 5 Burster Option Setup and Operation Proper positioning of the printer burster and supplies is Critical 1 Place the Rewind Burster assembly in the proper position in front of the printer A drawing showing the correct position for all supported printers and optional location guides for alignment is inside the back cover 2 Print or feed approximately 36 inches of labels from the printer 3 Bend and separate the supply along the perforations into individual strips for about 18 inches Figure 12 Figure 12 11 Monarch 415 Rewind Operator s Handbook 4 Figure 13 shows the burster with the supplies installed Place the separator bars in their approximate working positions i e in line with the perforations When only one bar is needed for two part supply slide unused bar to the outboard side Separator Figure 13 Thread the inner strip of supplies under the dancer arm roller behind the two lower burster shafts and in front of the top shaft Thread the middle strip under the dancer arm roller behind the lower burster shaft and in front of the two top shafts Thread the outer strip under the dancer arm roller behind the two lower burster shafts and in front of the top shaft 12 5 Burster Option Set
7. rerenn nee 19 6 Specifications and Supplies eeceeeeeeeeeee ees 21 7 TrOUDIESNOOUING is ees ods Norcent eters Meee 22 Appendix A Rewind Alignment 0 eee 23 Monarch 415 Rewind Operator s Handbook 1 Setting Up 1 Push the 415 Rewind power switch OFF 2 Place the rewind on a level surface Be sure it is at least ten inches away from the supply exit of the printer Figure 1 3 Squarely align the rewind s hub flange with the edge of the supply See Appendix A Rewind Alignment Printer Supply Exit Figure 1 Monarch 415 Rewind Operator s Handbook 4 Plug the power cord into the rewind Figure 2 Then plug the power cord into a grounded electrical outlet Fuse Holder Power Switch Figure 2 2 Connecting Supplies Rewinding on the Hub 1 Slide the supply guide away from the hub flange and pull it away from the hub Print or feed enough supplies from the printer to wrap around the hub one and one half times Hold the hub flange and twist the hub clockwise until it stops Thread the supply strip under the dancer roller Fold and insert the end of the supply strip into the slot Figure 3 Be sure the supply is against the hub flange Dancer Roller Figure 3 Monarch 415 Rewind Operator s Handbook 6 Turn the hub and hub flange at least one full turn counterclockwise to tighten
8. the supply strip 7 Push the supply guide against the hub then slide it against the supply NOTE Units with 3 hubs have a flanged disk instead of a supply guide Slide this disk over the hub and against the stock core Figure 4 Figure 4 2 Connecting Supplies Rewinding on a Paper Core 1 Slide the supply guide away from the hub flange and pull it away from the hub 2 Push the paper core on the hub until it is against the hub flange 3 Hold the hub flange and twist the hub clockwise until the paper core is tight 4 Tape the supply strip to the paper core Figure 5 Be sure the supply is against the hub flange Figure 5 Monarch 415 Rewind Operator s Handbook 5 Turn the hub and hub flange at least one full turn counterclockwise to tighten the supply strip 6 Push the supply guide against the hub then slide it against the supply 3 Operating the Rewind Starting 1 Turn the speed control knob Figure 6 to SLOW 2 Push the rewind power switch Figure 7 ON NOTE The rewind will start to turn When the dancer roller is almost horizontal the rewind will stop 3 Start the printer 4 Adjust the rewind speed to the speed of the printer NOTE If you stop the printer the rewind will stop If the printer runs out of supplies the rewind will keep running until you turn it off Speed Control Figure 7 Monarch 415 Rewind Operator s Handbook Stopp
9. up and Operation 8 Slide the first core onto the 415 hub until it is against the hub flange 9 Hold the hub flange and twist the hub clockwise until the paper core is tight 10 Position the slot in the hub to the top 11 Align the leading edge of the first label on the inside strip with the slot in the hub and tape the supply to the core Figure 14 13 Monarch 415 Rewind Operator s Handbook 12 Slide the separator disk and the next core onto the hub Figure 15 13 Hold the core against the separator disk insert the core lock metal strip into the slot and slide it into the core 14 Align the leading edge of the first label on the middle strip with the slot in the hub and tape the supply to the core First Separator Disk Figure 15 14 5 Burster Option Setup and Operation 15 Hold the second separator disk with the inside notch up in line with the core lock and slide it onto the hub Figure 16 16 Place the third core over the core lock and slide it onto the hub Second Separator Disk Notch in Disk Figure 16 15 Monarch 415 Rewind Operator s Handbook 17 Slide the third core against the second separator disk Figure 17 18 Align the leading edge of the first label on the outside strip with the slot in the hub and tape the supply to the core Second Separator Disk Label Edge 1 Figure 17 16 5 Burster Option Setup and Operation
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