Parker Hannifin 192-510011N7 User's Manual
Contents
1. 131 700103 HLE150 HLEZ150 Nu DIN508M8xt0 10 M8 15 15 12 6 131 700104 HLE80 100 HLEZ100 Long nut ss HWN313ZNM6x8 8 M6 13 26 10 6 131 700140 HLE150 HLEZ150_ Longnut HWN313 ZN M8x10 10 M8 15 30 12 6 131 700141 400 000033 Rhombus form for installation at later date 131 700155 When using a combination of two linear axes over the clamping profile we recommend that long nuts are used 26 Parker Hannifin GmbH Automation Electromechanical Division Accessories for HLE and HLEZ Link shaft bearing for HLE dual axes The link shaft bearing is used to support the linking shaft of a HLE dual axis when there is a large centre distance This bear ing must be used if the critical soeed is exceeded with the dual axis linking shaft refer to diagram on the left L mm 3500 3000 2500 2000 1500 1000 HLE80 500 HLE100 0 x gt n min 0 250 500 750 1000 1250 1500 1750 2000 n mint gt 750 1000 1250 1500 1750 2000 K1 Modelsie tre A BE C G r K T r M W Arno HLEB0 HLE100 PASE20 353 32 145 020 64 11 8 97 130 416 000120 C meso Paseo 29 0 17 oso 82 14 a r 158 4160001600 External buffer stop The external buffer stop is fitted to the grooves of the HLE HLEZ profile and i2. All of this offers the following advantages high constant rigidity regard less of the travel or position Very long travel distances achievable high levels of accuracy high speeds are possible smooth low noise running no lubrication necessary any installation position possi ble Parker Hannifin GmbH Electromechanical Division HLEZ linear actuators with rack and pinion drive Construction of the HLEZ The protile 1 Light compact and self supporting aluminium profile construction Available in the following cross sections 100x100 mm HLEZ100 150x150 mm HLEZ150 All profiles have a total of seven grooves along their length for clamping further mechanical com ponents and for joining several HLEZ and HLE units These grooves also serve as attachment and mounting points for sensors and mechanical switches Together with the cover profiles 2 these can be used as cable ducts The carriage 3 Lightweight rigid carriage with plastic wheels mounted on roller bearings 4 and eccentric axles for playfree carriage settings on all sides Parker Automation Overall this results in high mecha nical efficiency and virtually wear free operation The carriage can be supplied in two lengths either stan dard or extended We can also produce special car riages for customised applications The load attachment plate 5 The longitudinal grooves integrated on the
3. Hose lines should be highly flexible and should only extend slightly under pressure Weight should be distributed across the cable track as evenly as possible Cables Fd must not be twisted when routed in the cable carrier and should be routed next to one another and as loosely as possi ble Avoid laying several lines on top of each other and laying lines of different diame ters directly next to one another If multiple layers must be used separating strips should be inserted between each layer should such circumstances arise please contact HAUSER If there is no alternative to routing several lines beside each other without sub di visions the clearance height within the carrier must be less than line diameter This is the only way of preventing the cables from twisting electric line ore flat cable The supply cables must be able to move freely in the cable carrier they must never be fastened or bundled together Separating strips must always be inserted between flat cables routed in multiple layers Recommended dimensions of the space required with round cables approx 10 of the line diameter with flat cables for each approx 10 of the cable width and cable thickness with hose lines approx 20 of the hose diameter 29 Parker Hannifin GmbH Automation Electromechanical Division Accessories for HLE and HLEZ Highly flexible thin lines with a low bending strength should be loo
4. Z9 NIG YUM lqileduuo2 s1ols X I e1 dqd V d LL S889 NIG V d LL S889 NIG yum BulAjdwos Aey yum BulAjdwos Aey 9L Heys BALIP 10 lNd OZ WeYS AHPp 10 lNd 00 L 919119 49 d 9INX8 slnu 1 80S NIQ 00L E I H08 6LZ rZ v obuey xoquesb ebuey xoqueab N 15sS Huluoisus eq Buru L y obuel xoquesb OE L 919119 V d L1 S889 NIG ul Bu Iduio5 y ost UDI SINXb GZ Heys BALIP 10 lNd 0 2 63 4 E N Sara Se s V JAPA JAPA 2H0 LL Kyayes obelued p pu 1x 0Sb jJes LZL 9ZI SZL yo4ls Delue9 piepue s 00E GZL 6L2 rt L Parker Hannifin GmbH Electromechanical Division 10 Automation HLE Linear actuators with timing belt drive HLE100 drive housing with drive shafts SL shaft on left SB shaft on both sides RL gearbox on right and SR shaft on right shaft on left LR gearbox on left and shaft on right HLE 100 dual axis with gearbox flanges Q and R Centre distance A between Centre distance A between Centre distance A greater than 100 225 mm 225 5900 mm 500 mm 1 1 Parker Hannifin GmbH Automation Electromechanical Division ive belt dr iming HLE Linear actuators with t HLE 150 single axis uw xoidde uoljejs Buiuoisu 1 pue slloq L Z8ZNIG AIIp e uono5 loid Hulsey uodo 13409 dii s I991
5. to other machine components This is available in various sizes with equal or unequal legs both with through holes Assembly angle plate with equal legs HLE80 HLE100 HLE150 HLEZ100 HLEZ150 C mosa rsize Tye m az B0 r e2 0 Jom az SD Aro _ x HE mw7070 20 30 9 68 70 10 40 30 10 500 000503 HLE100 HLEZ100 MW 90 90 20 30 9 88 90 10 60 50 10 500 000512 _HLE150 HLEZ150 MW 140 140 30 40 11 138 140 15 90 80 12 500 000523 Assembly angle plate with unequal legs _Model size Type At A2 as aa as Bo B1 B2 B3 D tAt Sp Artno Eso mw7onso 20 30 60 100 140 9 68 70 150 10 40 10 500 000504 HLE100 HLEZ100 mw 907190 20 30 80 120 180 9 88 90 190 to 60 10 500 000513 HLE150 HLEZ150 mw 140 290 30 40 120 180 270 11 138 140 200 15 90 12 500 000524 25 Parker Hannifin GmbH Automation Electromechanical Division Accessories for HLE and HLEZ Clamping profile The clamping profile is used in conjunction with the standard load attachment plate to rapidly install and fasten various combi nations of HAUSER linear units Two clamping profiles are required to fasten an HLE or HLEZ to a load attachment plate The following table shows the profiles required for the various axis combinations HLE80 HLE100 HLEZ100 HLE150 HLEZ150 H
6. top of the plate offer many options for the assembly of attach ments When used together with the clamping profiles refer to page 26 this allows simple incorporation in a multi axis system Simple and adjustable attachment of operating cams or switch lugs is provided by longitudinal grooves on the sides and on the underside of the plate Special designs are also available on request 19 The drive module 6 Compact drive module can option ally be supplied fitted on either side of the load attachment plate For a description of the drive prin ciple refer to page 18 The optional Parker servo motor 7 with resolver and an appropri ate planetary gearbox forms an optimum drive for dynamic and accurate applications When used together with the COMPAX compact servo control ler the HLE becomes a complete ready to run automation system for single and multi axis travel and continuous path controls Parker Hannifin GmbH Electromechanical Division HLEZ linear actuators with rack and pinion drive Technical data LEZ size um mezo menso Weight and moment of inertia Weight of basic unit without stroke HLEZ with standard carriage HLEZ with extended carriage 2 6 Weight of extended carriage with 13 3 load attachment plate and drive mo dule Weight per meter additional length te guide profile rack hee Moment of inertia of drive shaft allowing for carriage with load attachmen
7. 1 9 0450 1 150 78 92 9 343 4o 24 2 062525 200 65 93 98 459 62 42 3 062545 200 x 02545 300 100 906530 KSP1 Small cable support profile specify length required equal to travel lenght KSP2 Large cable support profile specify length required equal to travel lenght w N Dimensional drawings of connection points fix point and driving plate Driving plate Page 29 Bending radius Curve length Curve protrusion Connection height Own chain 0 320 20 3z 32 2 d a o 0 32042 3z 32 2 dt a 9 08 _ 0450 21 52 0450 21 9 0450 41 9 0450 61 150 jJ 52 a j 30 02 _ 0625 25 20 65 6 24 2 j 46 135 O62545 20 65 6 24 2 j 46 159 062545 30 65 6 j 6 30 SO 28 Parker Hannifin GmbH Automation Electromechanical Division Accessories for HLE and HLEZ Dimensional drawings of connection points Type 0320 xx Type 0450 xx Type 0625 xx Standard fix point connection Standard driver connection A see dimensions of cable carrier chain Technical data Self supporting arrangement w P Ps ley Self supporting arrangement with per mitted deflection maximum maximum maximum speed maximum acceleration stroke m s acceleration m s7 m s7 Guidelines for using cable carriers Use only electrical cables which are suitable for use in cable carriers
8. Buluoisu 1 Bueplj xoqueob ZT yoq Buru L 0010 319119 ka 0ZO Heys AHp 104 Aging 02 Yd 9INXP x SS a gt eas ae M V GE 108 zobe I AB 11 JOACI Ayayes abelued p pu 1x 00b jJes SZL O L S L yods Seles piepue1s OGZ SZL 681 bpl pobiejus v V uo l5 s c ke a lt 2 2 A Es O 6 lt G cs G r 5 x G L u O C O O 5 lt HLE Linear actuators with timing belt drive SL shaft on left SB shafts on both sides RL gearbox on right and SR shaft on right shaft on left LR gearbox on left and shaft on right HLE 80 dual axis with gearbox flange Q N a GEN Yon Centre distance A between 80 Centre distance A between 215mm 215 500 mm 500 mm HLE 80 dual axis with gearbox flange R Centre distance A between 80 Centre distance A between Centre distance A greater than 215mm 215 500 mm 500 mm 9 Parker Hannifin GmbH Automation Electromechanical Division ive belt dr iming HLE Linear actuators with t HLE100 single axis zorG CL c GP 3 8 1 20 pobiejus y y uo 25 s cork 8 uw xoidde uolje s Buluoisu pue AIIp ye uono loid Buiseo uodo 13409 di11s 9891S S ul u yO1q Ul p 1 e23I pui Slied 13409 dI1 S I99 S UM uoneuiqwos u Ajdde u suoijsu uuidq siloq 1
9. L rt Jill TI i i Detail Y Detail X 10 1 S standard carriage E extended carriage SW Safety travel 22 Parker Hannifin GmbH Automation Electromechanical Division HLEZ linear actuators with rack and pinion drive Gearbox fitting examples HLEZ150 with planetary gearbox P5 PL115 or PLE120 compatible type o p5 PLE120 1 stage 2 stage 1 stage 2 stage 3 stage B 114x114 114x114 120 120 120 L 139 146 173 200 EEE 1 Ratio range can be supplied 2 gearbox P5 compatible with PL115 can be supplied as from August 1999 HLEZ150 with worm gearbox 52 314 06 Gear ratios available i 5 80 23 Parker Hannifin GmbH Automation Electromechanical Division HLEZ linear actuators with rack and pinion drive HLEZ linear unit Iz L LLIPI ET T TIL ILLS Drive system Rack and pinion drive Z Model size 100 Dimensional drawing page 22 1 0 70 150 Dimensional drawing page 22 1 5 O Carriage Standard carriage with load attachment plate S Standard carriage with bar T Extended carriage with load att
10. LE80 KP70cM6 Art no 500 000904 e HLE100 HLEZ100 KP90cM6 Art no 500 000905 KP90cM6 Art no 500 000905 _ J HLE150 HLEZ150 KP140c2 Art no 500 000903 KP140c2 Art no 500 000903 KP140c1 Art no 500 000902 Model size Type At A2 6 e1 D Di o2 L Lt T Anno HLET00 HLEZi00 KP90cm6 15 10 30 20 20 G 11 G 66 90 60zo2 7 500 000905 HLE150 HLEZ150 KP140ct 25 12 40 25 30 9 15 9 140 90 01 9 500 000902 HLE150 HLEZ150 KP14002 25 10 30 20 20 a 15 9 140 9001 9 500 000903 T nuts and bolts The T nuts and bolts are used to fasten any element into the T grooves of the profile and to the upper side of the flange plate N SSS RAVE RUA s rYnFrrr Bolt DIN787 M8x8x25 M8 13 13 6 25 131 700001 _ Bolt DIN787 M8x8x32__ M8 13 13 6 32 131 700002 _ Bolt DIN787 M8x8x40 M8 13 13 6 40 131 700003 _ Bolt DIN787 M10x10x25 M10 15 15 6 25 131 700007 HLE150 HLEZ150 Bot DIN787 M10x10x32_ M10 15 15 6 32 131 700008 HLE150 HLEZ150 Bot DIN787 M10x10x40 M10 15 15 6 40 131 700009 HLE150 HLEZ150 Bot DIN787 M10x10x63_ M10 15 15 6 63 131 700011 HLE80 100 HLEZ100 Nut DIN508 M6x8 8 Me 13 13 10 6
11. Linear actuators HLE with timing belt drive HLEZ with rack and pinion drive Automation Catalogue 192 510011N7 Version 7 May 1999 HLE Linear actuators with timing belt drive 2 Parker Hannifin GmbH Automation Electromechanical Division HLE Linear actuators with timing belt drive HLE linear actuators with timing belt drive for guiding transporting and positioning for guiding transporting and posi tioning even over long distances offers High speeds in practical appli cations of up to 7 m s Up to 108 Nm permitted driv ing torque Long travel distances up to 20m High load capacity horizontal up to 1000 kg vertical up to 300 kg Repeatability up to 0 05 mm High mechanical efficiency of 95 Three profile sizes HLE80 HLE100 and HLE150 can be combined in a modular system Simple rapid installation and start up Subject to technical modification Data correct at time of printing as part of advanced cost effec tive construction of machines and handling systems Materials handling e g pal letization feeding withdrawal Textile machinery building e g cross cutting slitting and stacking quilting seam stitch ing Process engineering e g painting coating bonding Warehouse technology e g picking storage Construction e g formwork placing reinforcing steel Clean room technology e g wafer transport wafer coating Machine tool building e
12. S slnu 1 90SNIG s ul u yoiq U p e3i pui Sed 13409 diils 991S UUM BIqGI EAdWIOD s1olS UUM uol gBuiquio2o Ul Ajdde u SUOISUBWIG sot bk OL X 11 q y abuely xoquesb y adA LL S889 NIG 4M BulAjdwos y GZ Heys AHD 10 llnd 175 86L SLL OLL S V S I A 4 194 HOLL 0706 Ayayes obewsed p pu 1x 00G Kyayes L6L 9rL GZL 901 S obeied puepuels ose GZL 6Zz r Z Ori p ieju v V uo l5 s SMOJOS Buluoisu 1 08 L AL 8SINXr 187 eq BuluurL fF II j N O epee i c ke a lt 2 2 A Es O 6 lt G cs G r 5 x G L u N T C O O 5 lt HLE Linear actuators with timing belt drive HLE150 drive housing with drive shafts SL shaft on left SB shaft on both sides RL gearbox on right and SR shaft on right shaft on left LR gearbox on left and shaft on right HLE 150 dual axis with gearbox flange R Centre distance A between Centre distance A between Centre distance A greater than 150 260 mm 260 500 mm 500 mm 1 3 Parker Hannifin GmbH Automation Electromechanical Division HLE Linear actuators with timing belt drive Idler unit The HLE is also available as a non driven idler unit In this case it acts as a guide only The profile cross section and Carriage dimensions corres pond to those f
13. achment plate E Extended carriage with bar F Special carriage with load attachment plate on request C Special carriage with bar on request D Extras e g 2 or more carriages X Guide system Plastic sheathed wheels P Stroke Specify desired stroke in mm n n n n n Drive options for definition of on right on left see figure below Shaft on left Shaft on right Gearbox on left Gearbox on right Extra other drive versions Gearbox flange Flange suitable for worm gearbox 52 314 06 Flange suitable for planetary gearbox P5 PL115 or PLE120 compatible type Extras others not standard on request Centre distance with dual axes from centre of axis to centre of axis Specify for single axis or idler unit Specify desired centre distance in mm no standard only on request Steel strip cover Without steel strip cover standard Material version Standard version Linear encoder Without linear encoder standard gt gt lt a ima ED Ima Indication right left looking from flange plate to the drive module 231 9 gt I gt S I gt S 24 Parker Automation Parker Hannifin GmbH Electromechanical Division Accessories for HLE and HLEZ Mechanical accessories Assembly angle plate The assembly angle plate is used to connect an HLE or HLEZ e to another linear actuator e to the subframe a HAUSER profile can be used as the support e
14. ction class IP30 A spring loaded felt insert reliably keeps dirt away Switches or sensors for the end Magnetic strips recessed in the profile ensure that the steel belt is Plastic inlays serve as bearing surface for steel The timing belt is attached to the carriage limit or for the machine zero point with a clamping angle piece fully sealed with the profile can be integrated in the T groove of strip The belt can be changed without dismantl the HLE profile ing the flange plate 4 Parker Hannifin GmbH w Automation Electromechanical Division HLE Linear actuators with timing belt drive Construction of the HLE The profile 1 Light compact and self supporting aluminium profile construction Available in the following cross sections 80x80 mm HLE80 100x100 mm HLE100 150x150 mm HLE150 All profiles feature a total of eight longitudinal clamping grooves for the attachment of addi tional mechanical components and for the connection of several HLE units These grooves also serve as attachment and mount ing points for initiators and mechanical swit ches Together with the HAUSER cover profiles 8 these can be used as cable ducts The carriage 2 Light rigid carriages with plastic rollers mounted on roller bearings and eccentric axles for play free carriage settings on all sides Overall this results in high mechanical effi ciency a
15. e 1 8 2 2 mm Voltage range 10 30 V DG Switch hysteresis 3 15 Supply current Repeatability 3 Maximum switching 150 mA when T 25 C current Ambient temperature 25 C 70 C Voltage drop lt 3 5 V at a switch current of 150 mA 2 Type of protection POT Max switching Wequency Cable length Connection cables 3 x 0 14 mm 33 Parker Hannifin GmbH Automation Electromechanical Division Accessories for HLE and HLEZ External sensors Connection diagram PNP normally closed contact cel Po Technicaldata DC electrical data 2mm 4mm 10 gt 1 lt 15 Maximum load current Residual voltage Connection cables eo es 2 jini limit e 24 a distribution s stop 1 ee box S I 1 Sig E1 1X3 8 gi l normally a n l E Iclosed I X3 7 x gt contact I blue P N vey sn sith aici meng 3 9 24V X2 6 X4 15 Sig E1 2 l Ini machini brown yellow lorigin iSig MN x25 xanal Sig MN x normally in ag x Iclosed I GND X2 4 X4 13 Sig E2 i POME f i contact I bi hit i A distribution box with 2 5 m of cable is attached as standard lf t can a different cable length is required please specify when order j lt 24v X19 U bue ls Ini limit I brown s Ing stop 2 I Sig E21x1 2 x l normally F in I closed I GND 1X1 1 fee blue Other accessor
16. el strip cover refer to page 4 Without steel strip cover With steel strip cover protection class IP30 Oz Material version Standard version Corrosion resistant version V2A Linear encoder Without linear encoder standard N With linear encoder L 1 5 Parker Hannifin GmbH Automation Electromechanical Division HLE Linear actuators with timing belt drive Drive options OO 0 oO Ore 9 T eS a es ia g ease m ey g oo EAE Ae Dees H eee I d 1 6 Parker Hannifin GmbH Automation Electromechanical Division HLEZ linear actuators with rack and pinion drive HLEZ linear actuators with rack and pinion drive for long travel paths with high rigidity and accuracy for guiding transporting and posi tioning over long strokes offers Long travel distances up to 50 m High speeds in practical appli cations up to 5 m s High levels of load capacity horizontally up to 1000 kg vertically up to 300 kg Up to 64 Nm permitted drive torque Repeatability up to 0 05 mm Several carriages possible on one linear unit Two profile sizes HLEZ100 and HLEZ150 Simple rapid installation and start up w Automation as part of advanced cost effec tive construction of machines and handling systems Materials handling e g pal letization feed
17. elt streching Examples applications Mercedes Benz Sindelfingen Germany supporting cockpit parts in the S class IBM B blingen Germany wafer transport in chip production Bosch Siemens Hausger te GmbH Traunreut Germany handling cookers SEL Stuttgart Germany picking electronic components Bayer Bitterfeld palettising folding cartons flatpack boxes for pharmaceuticals LT Engineering Switzerland shelf picking unit for small parts stores Braas Steinfeld handling roof tiles Philips Holland handling screen masks Weckenmann Dormettingen setting shell profiles in the concrete branch Special pulleys ensure play free drive ensuring high repeatibility even with long travel paths and high speeds Optional steel strip cover A totally new steel strip cover concept applies fully to the HLE design It re The T grooves of the load attach ment plate and the basic HLE pro file are suitable for T nuts in accor dance with DIN508 and T bolt in accordance with DIN 787 T nuts and bolts refer to page 26 De _ A V ra liably protects the timing belt wheels and the bearing surface of the profile Steel plate integrated in the carriage Protective caps ensure that no dust plate serves as switching plate for home amp limit sensors enters the interior of the HLE against dirt prote
18. ers an ap propriate solution for all motion tasks It is ideal for use as a single axis or as a component in a multiple axis system lt has been developed for rapid linear movements over long stroke distances The HLE provides a simple machine and system element and can be used without the need for any specialised knowledge Installation and starting up only requires a small amount of effort from the user The HLE is supplied in many different configurations with nu merous options and many accessories The HLE drive principle The HLE consists of an extruded self supporting aluminium profile inside which a backlash free wheeled carriage is moved by a timing belt Our experience You can have confidence in our experi ence and skill because over 6000 axes are already in use throughout the world be it in automatic textile equipment handling systems packaging ma chines automatic painting and binding equipment etc The HLE can be found in a wide range of applications in clean rooms in the food industry production plants in the chemical industry or in the manufacture of prefabricated concrete components We work together with a wide range of different industrial sectors including the automobile industry machine tool manufacturers microelectronics manu facturers and hopefully soon with you The steel cord tensile strands inte grated into the belt provide the neces sary stiffness and effectively prevent b
19. esired stroke in mm n n n n n Drive options refer to figures on page 16 Shaft on left Dimensional drawings refer to pages 9 11 13 Shaft on right Dimensional drawings refer to pages 9 11 13 Shaft on both sides Dimensional drawings refer to pages 9 11 13 Without drive prepared for drive to be fitted on left Without drive prepared for drive to be fitted on right Gearbox on left Gearbox on right Gearbox on left and shaft on right Dimensional drawings refer to pages 9 11 13 Gearbox on right and shaft on left Dimensional drawings refer to pages 9 11 13 Without drive idler unit Dimensional drawing refer to page 14 Extras others e g central drive with dual axes on request gt lt 2D Ia J ItzJ zz 2 om IG gt lt zz In FSI SD ee S es 1 Isi iwa Gearbox flange Flange suitable for Stober planetary gears P3 Flange suitable for Stober planetary gears P4 Flange suitable for Stober planetary gears P5 Flange suitable for Stober planetary gears P7 Flange suitable for St ber planetary gears P4 compatible with PL90 Flange suitable for St ber planetary gears P5 compatible with PL115 Without drive housing idler unit Extras others not standard on request Centre distance with dual axes from centre of axis to centre of axis gt x Z O O O Z gt Specify desired centre distance in mm Specify for single axis or idler unit gt oO D e gt Ss gt Ss gt Ste
20. g loading with workpiece tool changing Testing technology e g guiding ultrasonic sensors Contents The HLE a proven technology Construction of the HLE Technical data Idler unit Carriage with bar Order code pinion drive Mechanical accessories _ Assembly angle plate Clamping profile T nuts and bolts Link shaft bearing External buffer stop Cable carrier Longitudinal flange connection set Attachment of position sensors Tripping plate Mechanical limit switch Electrical limit switch Distribution box Other accessories and software Proven technology proven in numerous applications offers the following advantages Low friction running guaranteed Low particle generation clean room suitability to class 10 low wear zero maintenance quiet running high efficiency and long service life High dynamic performance due to low mass play free wheels Simplified inspection with long inspection intervals Longitudinal grooves integra ted on all sides of the profile for mounting attachments or for use as a Cable duct Timing belts can be replaced without dismantling load at tachment plate Flexible installation options provided by longitudinal groo ves in the load attachment plate 06 99 w Automation Parker Hannifin GmbH Electromechanical Division HLE Linear actuators with timing belt drive The HLE a proven technology The universal one The HLE linear actuator off
21. hed in the carriage version with bar T F Tripping plate The tripping plate is suitable for all standard load attachment plates It is mounted at the side of the flange plate using cheese head screws and square nuts 32 Parker Hannifin GmbH Automation Electromechanical Division Accessories for HLE and HLEZ Mechanical limit switch The switching button complies with DIN EN 50047 The contacts satisfy the safety requirements in accordance with EN 60947 5 1 by virtue of forced opening positively driven Art H cml drer k Electrical limit switch There are two variants of inductive proximity sensors Integrated sensors These are installed in a T groove on the upper side of the profile standard with flange plate External sensors These are attached to the outside of the profile and are used for carriage version with bar T F or for the corrosion resistant version V The sensors are either activated by a tripping plate fastened to the side of the flange plate external sensors or by a switch lug attached to the underside of the flange plate integrated sensors can only be used for the HLE Integrated sensors PNP normally closed contact RRRS Model size _ A B G H L LA S HLE80 HLE100 12 8 m 2 3 8 HLE150 oe 8 M 12 5 s 1 Technical data DC electrical data Switching distanc
22. ies and software DimAxes ane DXF MI files on CD ROM Dimensioning software for the HAUSER linear axes Art no 840 014400 for PCs as of Windows Version 3 xx CAD files of the HLE units Modular system for all commonly used CAD systems Manual for using the DXF MI files with CD ROM Art nos German 890 070001 English 892 070001 Belt tension measuring device RSM For accurately setting the timing belt tension Art no 037 000200 34 Parker Hannifin GmbH Automation Electromechanical Division Accessories for HLE and HLEZ 35 Parker Hannifin GmbH Automation Electromechanical Division Automation Automation Group Parker Hannifin GmbH Hauser Elektromechanik Robert Bosch Str 22 D 77656 Offenburg Germany Tel 49 0 781 509 0 Fax 49 0 781 509 176 Website www parker emd com e mail vertrieb parker emd com Parker Hannifin plc Electromechanical Division Digiplan 21 Balena Close Poole Dorset BH17 7DX UK Tel 44 0 1202 69 9000 Fax 44 0 1202 69 5750 Website www parker emd com e mail sales parker emd com
23. ing removal Textile machinery building e g cross cutting slitting and stacking quilting seam stitch Ing Process engineering e g painting coating bonding Storage technology e g commissioning inventory Construction technology e g peeling laying reinforce ment of concrete Clean room technology e g wafer transport wafer coating Machine tool building e g workpiece loading tool chan ging Testing technology e g guiding ultrasonic sensors 17 Contents The HLEZ a combined technology Construction of the HLEZ Technical data Gearbox fitting examples HLEZ150 with planetary gearbox P5 23 HLEZ150 with worm gearbox Order code Mechanical accessories Assembly angle plate Clamping profile T nuts and bolts Link shaft bearing External buffer stop Cable carrier Longitudinal flange connection set Attachment of position sensors Tripping plate Mechanical limit switch Electrical limit switch Distribution box Other accessories and software The combined technology of the linear actuator and rack of fers the following advantages High dynamic response even over long travel distances due to the short timing belt regard less of travel length the lightweight carriage the backlash free drive High positional accuracy re gardless of stroke length Option of several carriages per linear unit making overlapping strokes along a single axis pos sible Easy servicing at long interval
24. longitudinal grooves on the sides and on the underside of the plate Height and bolt points are unaffected when the steel strip cover is attached at a later date Special designs are also available on request The optional drive motor 9 Parker servo motor with resolver and an ap propriate planetary gearbox form an optimum drive for dynamic and accurate applications When used together with the COMPAX com pact servo controller the HLE becomes a complete ready to run automation system for single and multi axis travel and continuous path controls The V2A version option V Minimum particle emissions and high levels of resistance to water and various cleaning agents make the V2A version the number one choice for use in clean rooms or the food in dustry The steel components are made of V2A mate rial and the rollers and pulley mountings are fitted with corrosion resistant bearings w Automation Parker Hannifin GmbH Electromechanical Division HLE Linear actuators with timing belt drive Technical data HES ske 8 10 150 Weight and moment of inertia Weight of basic unit without stroke HLE with extended carriage E ko e4 99 146 158 59 365 Weight of standard carriage Weight of extended carriage Moment of inertia related to the drive shaft x m 5 sS P s m Travel paths and speeds 1 Maximum travel speed m s s Maximum travel path standard carriage S T wi
25. n Standard safety travel Distribution box Standard HLE HLE with steel strip cover HLE80 HLE100 HLE150 HLE80 HLE100 HLE150 HLEZ100 HLEZ150 S T E F S T E F S T EF S T E F S T EF S T E F S T E F S T E F Pe mm 270 229 304 266 oar 249 s24 274 349 ari 386 220 s04 266 341 e m 200 200 ass 37 ave soo ars 305 zoo 262 oar 500 oss 757 oe The tripping plate is loosely attached in the carriage version with bar T F Variant 4 HLE with 1 mechanical end switch and 1 proximity switch both attached to the moving carriage This is the preferred variant for robot systems if the connections to the switches come via the cable carrier The tripping plates must be assembled in a manner which ensures that the mechanical switch is actuated immediately before the start of the safety travel HLE HLEZ Optional steel strip Limit Drive module Limit stop HLEZ HLE cover only for HLE stop Standard safety travel Machine origin Standard safety travel Standard HLE HLE with steel strip cover HLEZ HLE80 HLE100 HLE150 HLE80 HLE100 HLE150 HLEZ100 HLEZ150 S T E F S T E F S T E F S T E F S T E F S T E F S T E F S T E F o m 205 205 370 axe aor 215 200 3 0 45 a77 ase 205 a70 axe 407 n mj 362 are sz ato 222 ase aor 357 ase aoe aoo ono ore 700 055 The initiator and the limit switch are loosely attac
26. nd virtually wear free operation The carriage can be supplied in two lengths either standard or extended We can also produce special carriages for customised applications The tensioning station 3 An easily maintained and assembly friendly tensioning station for setting the tension re quired for the timing belt and its orientation parallelism of pulleys The drive station 4 Robust cast casing with standard flange Many gearboxes can be directly flange mounted for bore pattern refer to dimensions On request this can be supplied with the drive shaft on the right on the left or on both sides The timing belt 5 The timing belt has no play and is reinforced by integral steel wires thereby ensuring maxi mum travel speeds and repeatability Clamping of timing belt 6 The timing belt clamping angle guarantees a secure connection between the timing belt and the carriage The clamping system allows the timing belt to be replaced without the load attachment plate having to be dismantled This means that at tachments do not normally need to be re moved The load attachment plate 7 The longitudinal grooves integrated on the top of the plate offer many options for the assembly of attachments When used clamping profile page 26 this allows for simple incorporation in a multi axis sys tem in conjunction with the Simple and adjustable attachment of oper ating cams or switch lugs by means of
27. or the driven axes Please take dimensions L1 and L2 from the following ta Dimensions in apply in combination with steel strip cover ble HLE80 HLE100 HLE150 Carriage with bar type T or F without load attachment plate When ordering an HLE without load attachment plate the bar is used as a replacement for the belt clamp The threads in the carriage are accessible through holes in the bar for mounting your own attachments Diagrams show the location of tapped holes for load attachment HLES80 HLE100 standard carriage T HLE80 HLE100 extended carriage F We um 2 ts x 150T mm 30 75 70 6 150F mm 500 105 100 90 1 4 Parker Hannifin GmbH Automation Electromechanical Division HLE Linear actuators with timing belt drive HLE linear actuator tle ILL T Ee TE TT TILT OC T T TIL Drive system Timing belt drive B Idler unit N Model size 80 Dimensional drawing on page 8 100 Dimensional drawing on page 10 150 Dimensional drawing on page 12 O O oO Oo Carriage Standard carriage with load attachment plate Standard carriage with bar Extended carriage with load attachment plate Extended carriage with bar Special carriage with load attachment plate on request Special carriage with bar on request Extras e g two or more carriages gt lt J G Til rT Guide system Plastic sheathed wheels P Stroke Specify d
28. raphs apply to a stan dard carriage S T With the extended carriage E F all the values apart from Fx load bearing capacity of rack and pinion drive can be doubled if the load is applied equally to both halves of the carriage or distributed uniformly along its entire length The curves show the maximum load bearing capacity of a carriage in one direction of force or torque If several loads are applied from different directions the values stated in the curves must be derated i e the load or speed should be reduced if necessary For precise carriage dimensioning our software DimAxes is available calculation is identical to the corresponding HLE size refer to Other accessories and software page 34 Mx Nm 250 My Nm 450 a zo PE ee j 100 50 24 Parker Hannifin GmbH Electromechanical Division HLEZ linear actuators with rack and pinion drive Dimensional drawings HLEZ100 Stroke Section A A Section B B 153 75 Detail X 8 1 0 3 S standard carriage E extended carriage SW Safety travel HLEZ150 Stroke Key A 10x8x70 DIN 6885 BI 1 EX i OO SAS ImmmanmGnmanmammaummRH L ml IU PATO
29. s Grooves running in the profiles on all sides to enable mounting of the HLEZ to a supporting structure fitting attachments or as cable ducts Grooves in the load attachment plate for flexible installation Parker Hannifin GmbH Electromechanical Division HLEZ linear actuators with rack and pinion drive The HLEZ a combined technology The new design Taking the HLE linear units as its base a new rack and pinion drive system has been designed for the HLE100 and HLE150 The system which is especially suitable for long travel distances and high speeds opens up a whole range of new application options The patented rack princi ple permits endless travel whilst maintaining high accuracy At the same time the dynamic character istics of the system are outstand ing When required several carriages can be positioned on a single unit independently of each another In combination with other HAUSER mechanical components this al lows the construction of efficient and cost effective gantry and automation systems HLEZ drive principle The HLEZ drive offers all the ad vantages of a rack drive but with out the usual drawbacks The short timing belt which is inde pendent of travel lenght reduces belt stretching to an absolute mini mum Our experience You can have confidence in our experience and skill because over 6000 linear axes are already in use throughout the world whether it be in automatic tex
30. s fully adjustable a ee attachment material HLeso eaPso 30 20 266 a1 80 40 60 24 ee S10 001185 HLEI00 HLEZI00 EAPI00 30 20 266 ir 90 oo 40 22 eal 510001285 HLEISO HLEZI50 EAP150 30 20 09 ois t oo 0 22 9 5100013665 _ 27 Parker Hannifin GmbH Automation Electromechanical Division Accessories for HLE and HLEZ Cable carrier A cable carrier is needed when making power connections to moving elements The cable carrier chain consists of glass fibre reinforced polyamide and the support profile is made of aluminium simple applications but more data will normally be required when the situation is less straightforward The following descriptions only apply to power supplies arranged horizontally which lie above a support profile and which are within the limits specified in the technical data If the application you are running is more demanding please contact us Q The process for fully determing the dimensions of a cable carrier is very complex The examples listed below represent Z Dimensions of support profile and cable carrier chain KSP 1 KSP 2 30 HLE150 HLEZ150 HLE Z 100 HLE80 73 j SE inary customized Art no For lengths gt page 30 Type CR C Cable carrier chain 2 x connection angle for dimensions page 29 CE HHH NEE H I 032042 37 045021 52 045021 9 04504
31. sely gathered together and routed in order in a protective hose When selecting the size of the protective hose ensure that its area is considerably greater than the sum of the individual cross sectional areas As a guide allow approximately 10 of the diameter of each line as clearance Load diagrams Maximum suspended length vs additional load Maximum length with permitted deflection vs additional load additional load q additional load q in kg m 0 625 0 450 kR 52 9415 suspended length Length with 3 L inm deflection L in m stroke L lt in m Stroke L in m Determining the chain length Suspended chain Chain with permitted deflection 0 320 rounded to a multiple of 32 mm 0 320 rounded to a multiple of 32 mm 0 450 rounded to a multiple of 45 mm 0 450 rounded to a multiple of 45 mm 0 625 rounded to a multiple of 62 5 mm 0 625 rounded to a multiple of 62 5 mm Longitudinal flange connection set option V Longitudinal flange plates make it possible to move more than the standard available stroke A flange connection is always necessary if the maximum travel path is exceeded refer to Technical data pages 6 and 20 Profile sections should normally be split equally with the separation point close to a fixing point The bearing distance should generally be between 1 0m and 1 5m If a longitudinal flange connection is used to extend the travel distance the load data mu
32. st be reduced as shown in the table below An HLE with a longitudinal flange connection should only be installed with the profile aperture in the top or the bottom P Unit HLE80 HLE100 HLE150 HLEZ100 HLEZ150 maximum permitted load u aaa Repeatability 1 Fx HLE refer to page 7 Section A A Model size HK a ss us EEE SS HLE60 Lv 3 o f HLE100 HLEZ100 Lvsioo 4 9 t t HLE150 HLEZ150 LVS150 30 Parker Hannifin GmbH Automation Electromechanical Division Accessories for HLE and HLEZ Attachment of position sensors and electronic accessories Attachment variants for position sensors O Tripping plates switches and distribution box are attached as standard on the same side as the motor VA N The limit switches are fitted ensuring that they are activated directly before the start of the standard safety travel 125 mm Unless agreed otherwise the actuator will be supplied with position switches attached using attachment variant 1 or 2 The tripping plates switches and distributor sockets are de scribed on page 32 Variant 1 HLE with 3 integrated proximity switches standard for HLE with load attachment plate This sensor attachment is made as standard at the factory This variant is only possible in the HLEZ or the HLE carriage version with bar T F D and in the corrosion resistant V2A version V if switch lugs are fitted by the customer Optional steel strip cover C Dis
33. t plate and drive module Standard carriage S Extended carriage E Travel speed and efficiency Maximum stroke standard carriage S T with one profile bar Weight of standard carriage with 14 load attachment plate and drive module Max stroke with longitudinal load attachment connection s 150 x 150 Pulley data torques and forces Travel distance per revolution Diameter of pulley Da ane Fil Repeatability 7 A Please refer any departures from these technical standards to HAUSER 1 Additional inertia moment caused by effective load Jet aa Mett loaa X 1 4 D Motor and gearbox weight are added to form the effective load 2 Longitudinal load attachment connection is available for greater travel paths refer to page 30 3 The travel distance is unlimited as far as the linear actuator is concerned it is only dependent on the power supply to drive unit 4 Applies to the linear actuator with drive module without drive gt Technical data issued 06 99 safety factor taken into consideration S 1 Data applies to a temperature range of between 10 C and 40 C 20 Parker Hannifin GmbH Automation Electromechanical Division HLEZ linear actuators with rack and pinion drive Fx N Load bearing capacity of rack and pinion drive 3000 2500 2000 1500 1000 Automation The force and torque ratings of the carriage are speed de pendent The curves shown in the g
34. th The curves show the maximum load bearing capacity of a carriage in one direction of force or torque If several loads are applied in different directions the values given by the curves must be derated i e the load or speed should be reduced if necessary For precise carriage dimensioning our software DimAxes is available Refer to Other accessories and software page SS Fx N load bearing capacity of timing belt Mx Nm 3000 250 2000 HLE150c HLE100c 150 100 1000 HLE80c HLE100c 500 50 HLE80c 0 0 1 2 3 ernie re ss ar S s ss HCE COO mmm ss HLE100 a HLE80c 0 1 2 3 4 v m s 5 0 1 2 3 4 v m s Mz Nm HLE150c 0 1 2 3 vine 7 Parker Hannifin GmbH Automation Electromechanical Division ive belt dr iming HLE Linear actuators with t ings draw Imensiona D HLE 80 single axis uw xoidde uoljejs Huluoisus pue AIIp 18 uono5 loid Hulsey uodo 13409 dii s I991S S u u yoiq U p e3I pui Sed 13409 dii1sS 991S UUM uoneuiqwos u Ajdde u SUOISUBWIG siloq 1 98 NIG slnu 1 80SNIG uim lqileduuo2 slolS 08 L 319119 Uu91 d 8INXY V d LL S889 NIG yum Bu liduuo5 Aey V d LL S889 NIG yum Bu lduuo5 Aey 9L Heys AHD 104 lINd co L 8 X e 9q SMOJOS
35. th one profile bar m 5350 5260 6300 6210 9150 9060 Maximum travel path extended carriage E F with one profile bar m 5200 5110 6150 6060 9000 8910 cm4 cm4 cm4 Geometrical data Momentofineria m 2 o Momentofinerialy dt t r 4 o Momentofineriah 2 m 2 Pulley data torques and forces m Please contact HAUSER in the event of the following deviations from the standard technical data Travel speeds over 5m s and acceleration over 10m s Longitudinal flange connection possible for longer travel distances This does lead to limitations with regard to maximum permitted load drive torque speed acceleration and repeatability refer to page 30 Increased timing belt tension required Repeatability up to 0 05 mm gt Technical data issued 06 99 safety factor taken into consideration S 1 Data applies for a temperature range of between 10 C and 40 C 6 Parker Hannifin GmbH Automation Electromechanical Division HLE Linear actuators with timing belt drive The forces and torques the carriage and the timing belt are capable of transferring are soeed dependent The curves shown in the graphs apply to a standard carriage S T With the extended carriage E F all the values apart from Fx load bearing capacity of timing belt can be doubled if the load is applied equally to both halves of the carriage or distributed uniformly along its entire leng
36. tile equipment handling systems packaging machines automatic painting and binding equipment IC The HLEZ is found across a broad application area in clean rooms in the food industry in chemical production plants and in the pro duction of precast concrete com ponents We work together with a wide range of sectors including the automobile industry machine tool manufacturers microelectronics manufacturers and hopefully soon with you The lateral deflection roller preten sions the system and thereby re moves backlash Hold down roll ers ensure that sufficient teeth al ways remain in mesh The combi nation of plastic timing belts and an aluminium rack and pinion is a safe w Automation 18 Examples applications Sick Waldkirch sensor testing equipment Desarrollo Spain gantry ro bots for transporting glass fibre coils Springs USA sewing textiles Weckenmann Dormettingen wide area gantry robots for the precast concrete industry AZO Osterburken marshalling equipment EEW Schonberg high speed milling centre Telecom Switzerland tele phone accessory order picking system LT Engineering Switzerland shelf picking unit for small parts stores Allied Signal USA sewing air bags Weber Haus Linx boring and sawing cut outs for the mount ing of distribution boxes and socket outlets and clean drive which requires no lubrication
37. tribution box Schematic drawing Limit stop Switch lugs Machine origin Limit stop Standard HLE HLE with steel strip cover HLE80 HLE100 HLE150 HLE80 HLE100 HLE150 Dimensions Unit S E S E S E S E S E S E s m i 2e ee en e 2 e r 20 a 296 sa Variant 2 HLE or HLEZ with 3 external proximity switches This sensor attachment is made as standard at the factory for the HLEZ and the HLE versions with bar T F D and in the corrosion resistant V2A version V HLE HLEZ Optional steel strip Limit Drive module Limit stop HLEZ HLE cover only for HLE stop Standard safety travel Machine origin Standard safety travel Distribution box Standard HLE HLE with steel strip cover HLEZ HLE80 HLE100 HLE150 HLE80 HLE100 HLE150 HLEZ100 HLEZ150 S T E F S T E F ST E F S T E F S T E F S T E F S T E F S T E F Pe mm 223 208 248 323 265 360 268 349 293 308 330 405 248 828 285 360 Taf mm 255 3 20 225 207 are 260 ass 305 380 342 17 560 635 737 612 The tripping plate is loosely attached in the carriage version with bar T F 31 Parker Hannifin GmbH Automation Electromechanical Division Accessories for HLE and HLEZ Variant 3 HLE with 2 mechanical end switches and one proximity switch HLE HLEZ Optional steel strip Limit Drive module Limit stop HLEZ HLE cover only for HLE stop Standard safety travel Machine origi
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